Iron-Phosphate

Battery Charger
DC80V/200A

User Manual

The Iron-Phosphate Battery Charger features an excellent interface, simple and easy operation, stable, fast
and high-efficient performance, and high safety and reliability. It also incorporates safety features to detect
output short circuits, high temperature and abnormal grid.
 Technical Parameter
Installation Instruction
Model : DC080200-C01/AC200-IGBT-JP
Power System : TN
Input : AC200V±15%,Max.60A/Phase,50/60Hz,(3W+PE)
Output : 80V 200A(for battery), 12V 4A(for *BMS)
Expected Short-Circuit Current : 6kA
Output Short-Circuit Current : rms 240A Max.1770A
Power factor : •0.85
Input power : ”18kW Output:80V 200A(for battery)

Efficiency : •0.85
Rated output power : 16kW
Size: : 603×553×860 mm
Weight : 243 lb
Cooling System: : Forced-Air-Cooling
Protection class : Class I
Output:12V 4A(for *BMS)
Ingress Protection : IP20
Application Environment : Indoor
Operating temperature : -20°C ~ 40°C
Storage or portage temperature : -40°C ~ 70°C
Working humidity : 0% ~ 93%
Noise : ”70dB
Pollution Class : Ċ
Operating Altitude : below 2000m

*BMS:Battery Management System

(Customized order is required when operated in a specified location)

Protection features
Battery reversed connection protection
The interlock connection between the battery and charger
offers effective protection against reversed battery
connections.
Output over-voltage protection
When the output voltage of the charger exceeds the preset
voltage, charger will shut down and signal an error code.

Short circuit protection Output under-voltage protection

When output of the charger is short-circuited, the leakage When the output voltage of the charger drops below the preset
protection switch will cut off the power to protect the voltage, the output is stopped and an error code is displayed.
charger.

Input under-voltage protection Input over-current protection

When the input voltage drops below the preset voltage, When the input current exceeds the preset current, the charger
the output is stopped and an error code is displayed. stops the output and displays an error code.

Input over-voltage protection Battery over-charge protection

When the input voltage of the charger module exceeds When the battery is fully recharged, the charger stops the output
the preset voltage, the output is stopped and an error and displays that the battery is full.
code is displayed.

Overheat protection Charging over-time protection

When the temperature of the charger unit exceeds the When the charging time exceeds the preset timing, the charger
preset temperature, the output is stopped and an error stops the output.
code is displayed.
 EquipmentInstruction
Installation Connection
Precautions
1. The requirement mentioned above must be met
when the equipment is being installed.
2. Please install the charger as the manual indicated.
3. Do not touch the uninsulated output ports or non-
insulation battery terminal.
4. Wire Connecting: Grounding should be first-
connected.
5. Wire Disconnecting: Grounding should be last-
disconnected.
6. Permissible Input voltage range: 170Vac-230Vac.
7. For those countries and application area where
the Grid voltage is different from the demand of
the charger, it needs to connect to the grid via a
suitable voltage transformer.
8. 2SHUDWLQJ$PELHQW7HPSHUDWXUH”ƒ&
9. Do not open or disassemble the charger by
yourself.
10. When Power line/output line is damaged or the
charger is serious deformed due to external force,
please get a replacement immediately or contact
supplier or correlative technician.
1.Power Connection
The input power should be
AC200V±15%,Max.60A/Phase,50/60Hz,(3W+PE)
Connect live lines to “L1”,”L2”,”L3”;
connect ground line to “PE”.
Attention
Double Check the four connections are well
connected
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Note:5DWHGFXUUHQWRIOHDNDJHSURWHFWRU•$
2.Battery Connection
Charger equips the charging connector which
matching electric forklift in case of relevant
problem causing by reverse connection of
battery.
Attention
Battery voltage should match output voltage of
charger.
11. In case of over-heated, assure all the vents are
unimpeded or empty surrounding. The equipment
should be maintained at least a distance of
500mm from surrounding objects during use.
12. Equipment must be placed in a waterproof,
dustproof, anti-sunburn indoor room and stow
away from heat.
13. Do not haul the input/output wire to prevent
damage. Input wire should avoid being pressed
or trampled , if you found wire worn-out or any
damage , please get a replacement immediately.
14. If the input wire need to be lengthened, make
sure the additional part can afford the max input
current.
15. Using dry wipe to clean the surface of charger.
16. U s e m e c h a n i c a l a i d s , s u c h a s f o r k l i f t s , f o r
handling the charger. Make sure power and
charger gun are being removed before moving,
Handle with care, avoiding crash.
17. The charger must be kept upright, not inverted or
tilted, during use, storage or transportation.
 LCDInstallation
Display and Operation
Instruction
Output current

Output voltage 9$N:K Power consumption

Battery icon
% Battery capacity

 Charging time

*When the charging status is “charging”, the
battery icon shows a dynamic display. With
the other charging status, different number
of bars will be displayed, corresponding to
the actual battery capacity.
*The charger starts timing when the "START"
&KDUJLQJ b u t t o n i s p r e s s e d ; w h e n t h e " S TO P " i s
pressed down, or when a fault occurs or
the battery is fully recharged, the charger
will stop the timing and display the elapsed
charging time.
Charging status

START (Green button)

Press "START" button to start the charger.

STOP (Red button)

Press "STOP" button to stop the charger.

Leakage protector(main switch)

Protecting switch of leakage of electricity is
the master switch of charger.

Usage: up >>> open; down >>> close

 ChargingInstruction
Installation Status

9$N:K
Self-checking Ready
Start-up system initialization and System initialization completed and charging
% charging system self-checking. system self-checking succeed.



&KDUJLQJ Charging Finished

Under charging. LCD displayed 100%, charging completed.

Time-out Shutting down

Constant charging time exceeding the Charger is shutting down, please pull out
system set parameter, charger will the charger connector or turn off the leakage
stop charging. Press “STOP” button, protection switch when the screen is off.
reconnect battery when the screen is
off, press "START" button to continue
charging.

Other signals
Any error during charging, please refer the code in Error code explanation.

Error Code Explanation

Error Code Definition Correcting Measures

Forbidden Battery charging is forbidden Reboot
EB1 Battery voltage is overhigh Check the voltage of battery; reboot
EB2 Battery current is overhigh Reboot
Communication failure between charger and
EB3 Reboot
BMS(battery management system)
EB4 Battery temperature is overhigh Reboot 10min later after shut-down
Check the connection between Battery and charger ,check the
E01 Output voltage of charger exceeds set value
voltage of battery; reboot
E02 Output current of charger exceeds set value Reboot
E03 Charger communication failure Reboot
E04 Temperature of charger exceeds the set value Reboot 10min later after shut-down
Check the connection of charger input wire check ac input
E07 Input voltage is lower than set value
voltage;reboot
E08 Charger IGBT ERROR Reboot
The charger temperature sampling line is
E09 Reboot
broken
The fault display for more than 3 min, check AC input voltage;
Input abnormity Input voltage of charger exceeds set value
reboot
Connect bat. Charger is out of connection Check the connection between Battery and charger ; reboot
Error model Charger mode selection error Reboot

Reboot: Press Stop button, when LCD is off, turn off the main switch; turn on the main switch, press Start button.

* Any problem during charger being used, please refer to the Error code explanation first, take
corresponding measure. For more support, Contact the after-sale team.
 Before Operating
Installation Instruction

1.Connect the input line to the power as

manual required.

2.Turn on the main switch.

Application Notice
1. Arbitrary pull/insert the power or charging gun 3. If the charger is working abnormally or damaged,
during charging is forbidden. press stop button immediately and cut off the power,
then pull out the charging gun.
2. Keep the output AC voltage and current consistent
with permitted input voltage and current. For more 4. Do not charge the damaged or unavailable battery.
information, please contact local electrical bureau or
supplier.
InstallationPreparation
Instruction before charging

1.Connect the to the charging port.

2.Press "START" button, after system self-

check, charger will start to charge.

WARNING
Arbitrary pull/insert the power or
charging gun during charging is
START forbidden.
(Green button)

Charging Stop

1.Press "STOP" button.

STOP
(Red button)

2.Pull out the charging connector after the

screen is off.
˨̌̄ʹ˜ʸ̌ˍ˸˦̈ṠᕅՐ⽴ (BYD JAPAN)
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Tel: 81-45-290-6550 Fax: 81-45-319-1506

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Telφ+ 86-751-8108888

www.bydforklift.com

Importer: BYD JAPAN CO.,LTD.

Address: The fifth Yasuda Bldg.5F,2-20-3 Tsuya-cho, Kanagawa-ku, Yokohama-shi,Kanagawa-ken,221-0835,Janpan
Tel: 81-45-290-6550 Fax: 81-45-319-1506

Manufacturer: BYD (SHAOGUAN) CO.,LTD.

Address:No.1, BYD Road, Zhenjiang Industrial Zone, Shaoguan, Guangdong, 512040, P.R.China
Tel:+86-751-810 8888

www.bydforklift.com