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200V Forklift Charger - User Manual
200V Forklift Charger - User Manual
Battery Charger
DC80V/200A
User Manual
The Iron-Phosphate Battery Charger features an excellent interface, simple and easy operation, stable, fast
and high-efficient performance, and high safety and reliability. It also incorporates safety features to detect
output short circuits, high temperature and abnormal grid.
Technical Parameter
Installation Instruction
Model : DC080200-C01/AC200-IGBT-JP
Power System : TN
Input : AC200V±15%,Max.60A/Phase,50/60Hz,(3W+PE)
Output : 80V 200A(for battery), 12V 4A(for *BMS)
Expected Short-Circuit Current : 6kA
Output Short-Circuit Current : rms 240A Max.1770A
Power factor : 0.85
Input power : 18kW Output:80V 200A(for battery)
Efficiency : 0.85
Rated output power : 16kW
Size: : 603×553×860 mm
Weight : 243 lb
Cooling System: : Forced-Air-Cooling
Protection class : Class I
Output:12V 4A(for *BMS)
Ingress Protection : IP20
Application Environment : Indoor
Operating temperature : -20°C ~ 40°C
Storage or portage temperature : -40°C ~ 70°C
Working humidity : 0% ~ 93%
Noise : 70dB
Pollution Class : Ċ
Operating Altitude : below 2000m
Protection features
Battery reversed connection protection Output over-voltage protection
The interlock connection between the battery and charger When the output voltage of the charger exceeds the preset
offers effective protection against reversed battery voltage, charger will shut down and signal an error code.
connections.
1.Power Connection
The input power should be
AC200V±15%,Max.60A/Phase,50/60Hz,(3W+PE)
Connect live lines to “L1”,”L2”,”L3”;
connect ground line to “PE”.
Attention
Double Check the four connections are well
connected
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2.Battery Connection
Charger equips the charging connector which
matching electric forklift in case of relevant
problem causing by reverse connection of
battery.
Attention
Battery voltage should match output voltage of
charger.
Precautions
1. The requirement mentioned above must be met 11. In case of over-heated, assure all the vents are
when the equipment is being installed. unimpeded or empty surrounding. The equipment
2. Please install the charger as the manual indicated. should be maintained at least a distance of
500mm from surrounding objects during use.
3. Do not touch the uninsulated output ports or non-
insulation battery terminal. 12. Equipment must be placed in a waterproof,
dustproof, anti-sunburn indoor room and stow
4. Wire Connecting: Grounding should be first- away from heat.
connected.
13. Do not haul the input/output wire to prevent
5. Wire Disconnecting: Grounding should be last- damage. Input wire should avoid being pressed
disconnected. or trampled , if you found wire worn-out or any
6. Permissible Input voltage range: 170Vac-230Vac. damage , please get a replacement immediately.
7. For those countries and application area where 14. If the input wire need to be lengthened, make
the Grid voltage is different from the demand of sure the additional part can afford the max input
the charger, it needs to connect to the grid via a current.
suitable voltage transformer. 15. Using dry wipe to clean the surface of charger.
8. 2SHUDWLQJ$PELHQW7HPSHUDWXUH& 16. U s e m e c h a n i c a l a i d s , s u c h a s f o r k l i f t s , f o r
9. Do not open or disassemble the charger by handling the charger. Make sure power and
yourself. charger gun are being removed before moving,
10. When Power line/output line is damaged or the Handle with care, avoiding crash.
charger is serious deformed due to external force, 17. The charger must be kept upright, not inverted or
please get a replacement immediately or contact tilted, during use, storage or transportation.
supplier or correlative technician.
LCDInstallation
Display and Operation
Instruction
Output current
Battery icon
% Battery capacity
*When the charging status is “charging”, the *The charger starts timing when the "START"
battery icon shows a dynamic display. With
the other charging status, different number &KDUJLQJ b u t t o n i s p r e s s e d ; w h e n t h e " S TO P " i s
pressed down, or when a fault occurs or
of bars will be displayed, corresponding to the battery is fully recharged, the charger
the actual battery capacity. will stop the timing and display the elapsed
charging time.
Charging status
9$N:K
Self-checking Ready
Start-up system initialization and System initialization completed and charging
% charging system self-checking. system self-checking succeed.
Other signals
Any error during charging, please refer the code in Error code explanation.
Reboot: Press Stop button, when LCD is off, turn off the main switch; turn on the main switch, press Start button.
* Any problem during charger being used, please refer to the Error code explanation first, take
corresponding measure. For more support, Contact the after-sale team.
Before Operating
Installation Instruction
Application Notice
1. Arbitrary pull/insert the power or charging gun 3. If the charger is working abnormally or damaged,
during charging is forbidden. press stop button immediately and cut off the power,
then pull out the charging gun.
2. Keep the output AC voltage and current consistent
with permitted input voltage and current. For more 4. Do not charge the damaged or unavailable battery.
information, please contact local electrical bureau or
supplier.
InstallationPreparation
Instruction before charging
WARNING
Arbitrary pull/insert the power or
charging gun during charging is
START forbidden.
(Green button)
Charging Stop
STOP
(Red button)
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Telφ+ 86-751-8108888
www.bydforklift.com
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