Metrology and Inspection Questions | ean Gaertn) Eee Start Complete Exam Preparation road raed Dea) Pere Piecing pao Vv y Question 1: A50 mm diameter shaft is made to rotate in a bush. The tolerances for both shaft and bush are 0.050 mm. With the Hole basis tolerance system, determine the dimensions of the shaft and bush to ensure a minimum clearance of 0.075 mm. 1. Bush: 50°” and shaft: 50 2. Bush: 50° 3. Bush: 50°95” and shaft: 50-9075/-012 4. Bush: 50 nd shaft: SO India's Super Teachers for all govt. exams LU yel Taare e eeeMPHON o . DUS! Metrology and Inspection Question 1 Detailed Solution Concept: Hole basis System: Size of hole is kept constant and the size of the shafts varied to get the different class of fits. Lower deviation of the hole is zero. ‘So here: Lower limit of hole = 50 mm. Tolerance is the difference between the maximum limit and minimum limit of size. Upper limit of Hole = Lower Limit + Tolerance = 50 + 0.05 = 50.05mm. The allowance is the amount of designed (intentional) deviation between two mating dimé calculated as the difference between the maximum shaft size and minimum hole size i Maximum clearance is the difference between the maximum hole and minimu Minimum clearance is the difference between the minimum hole x Minimum clearance & | ZEEE, Maxim XS |Z clearnce, Clearance fit Calculation: In the Hole Basis Tolerance system, the lower limit of the hole is the basic size. So, the bush (hole) will have dimensions as follows’ The lower limit will be 50 mm (basic size) and the upper limit will be 50 + 0.050 mm (given tolerance) = 50.050 mm. Thus, the bush dimensions are 50°09 For the shaft, to ensure a minimum clearance of 0.075 mm with the bush's lower limit, we subtract the clearance from the bush's lower limit (basic size) to get the upper limit of the shaft. This equals 50- 0.075mm = 49.925mm. The given tolerance for the shaft is 0.050 mm. Since we've already determined the upper limit, we subtract this tolerance to find the lower limit. This equals 49.925 mm - 0.050 mm = 49.875 mm. So, the shaft dimensions are 49,925/49.875 oF 50%075-025,Pw eee arco Boeri) Ca Start Complete Exam Preparation COR Recs ti Ms sterClasses Question Bank exer Download App ee re Question 2: . > View thig Question Ontines A wna. stated as 25 H7 in a drawing, The lower limit is 1. 24.78 2. 25.00 3. 25.25 4. None of the above ‘Answer (Detailed Solution Below) Option 2:25.00 Metrology and Inspection Question 2 Detalled Solution Explanation: The dimension 25 H7 nica Rn for a dimension. The fits described using the basic size (25) and the fit designation (H7).. In this system, the "H’ stands for the hole, and it represents the baseline or zero line in the fit system, The number that follows represents the tolerance range. ‘The "H’ always corresponds to the basic size. So, for an H7 fit, the lower limit of the hole is the basic size, which is 25.00, Therefore, the correct answer is option 2.& India’s #1 Learning Platform Start Complete Exam Preparation aR cosas a) Daily Live bec Pa MasterClasses Question Bank Exons) D> Download App Question 3: View this Question Online > Which of the following represents a form tolerance? 1. Flatness 5 2 Py 3. Concentricity 4. Total run out ‘Answer (Detailed Solution Below) Option 1 : Flatness Metrology and Inspection Question 3 Detalled Solution Concept: ‘ ry Form tolerances are used to define the allowable variations in the shape or geometry of a part. They ensure ‘that the part conforms to the specified design requirements. Form tolerances describe the variation in features such as fatness, straightness, circularity, and profile. surface. It ensures that the 5 ‘within the specified tolerance zone, indicating how much the surface can Among the options given, fla form tolerance that specifies the allowable vari the flatness of a deviate from being perfectly oak Parallelism (option 2) and concentricity (option 3) are examples of other types of geometric tolerances but are not specifically form tolerances Total runout (option 4) is a composite tolerance that combines both form and orientation tolerances. It specifies the allowable varistion in the overall shape, profile, and orientation of a cylindrical or rotational part. Therefore, the correct answer is 1.a ieee ser eric Start Complete Exam Preparation ee ar errs Oya fees Mock Tests aad Cesc coleos Coie pairs cy Download App Question 4: View this Question Online > The degree of closeness of the measured value of a certain quantity with its true value is known as 1. Accuracy 2 ned 3. Sensitivity 4. Standard Answer (Detailed Solution Below) Option 1: Accuracy Metrology and Inspection Question 4 Detailed Solution Accuracy: . + itis the; closeness to the true value; closeness Wwith which an instrument reading approaches the true or accepted value of the variable (quantity) being neasured. + Itis considered to be ay indicator of the total error in the measurement without looking into the sources of errors, Pres ion: + The most repeatable value (or) the reproducible value out of the set of records is known as precision. + It is the measure of consistency. It gives the closeness of individual measured value to the average of all measured values. For accuracy of the instrument, both conformity and precision are necessary.Xe rs India's #1 Learning Platform Start Complete Exam Preparation Cee ar teat Pra oss Mock Tests lead Ostet z Question 5: View this Question Online > ; py ruus 2 sy uw Inan interchangeeble assembly, shaft of size °” “0.01 mm mates with hole of size °” “0.020 mm. The maximum interference in the assembly is 1, 60 um 2 10um ( 3. 20um ; ) 4. 70ums a ‘Answer (Detailed Solution Below) Option 1:60 um Metrology and Inspection Question 5 Detailed Solution Concept: Interference fit: Interference is the difference betvicen the size of the hole and the size of the shaft which is always negative i.e. shaft is always larger than the hole size. Here the tolerance zone of the hole will be below the tolerance zone of the shaft. Maximum Interference = Upper limit of the shaft ~ Lower limit of holeTolerance zones never meet Mint Ue i % Max. != LL of hole, UL @f-shaft Mi. ig Lt shah ULothal se Ma ~ Interferenc Calculation: Given: 50 5010.04 Hote 50h 20 mm, Shatt 90° bt mm Upper limit of shaft = 50+ 0.04 mm Lower limit of hole = 50 - 0.020 mm Maximum Interference = Upper limit of the shaft - Lower limit of hole Maximum Interference = 50 + 0.04 - (50 - 0.020) = 0.06 mm =60 um Top Metrology and Inspection MCQ Objective Questions Tee ea hae Start Complete Exam Preparation Bree are ss Pays ered ie eee MasterClasses Cree exer a7 Download App Question 6 View this Question Online > The least count of a metric vernier caliper having 25 divisions on vernier scale matching with 24 divisions of scale (1 main scale division = 0.5 mm) is 1. 0.005 mm 2 0.01mm 3. 0.02mm i‘ “Eoo swer (Detailed Solution Below) Option 3 : 0.02 mm Metrology and Inspection Question 6 Detailed Solution Concept + The Vernier principle states that two different seales are constructed on a single known length of line and the difference between them is taken for fine measurements. Determining the least count of Vernier callipers: Inthe Vernier calliper shown in Fig Main Scale Division Calculation: Given: One main scale division (MSD) = 0.5 mm. 24 divisions of main scale = 24 « 0.5 =12 One Vernier scale division (VSD) = 12/25 mm Least count = 1 MSD - 1 VSD LC=1MSD-1VSD=0.5mm- 12/25mm= 0.02mmx Tee ane tur borin) - Start Complete Exam Preparation eo Reet ae Eat eee re ries Se a Download App Question 7 View this Question Online > 20 H7-96 is a 1. Clearance fit 2. Push fit 3. Transition fit 4. Interference fit ~ Answer (Uetailed Solution Below) Option 1 : Clearance fit Metrology and inspection Question 7 Detailed Solution Explanati In this capital letter H denotes hole and small letter g denotes shaft. This combination H7-g6 denotes the clearance fit. It can be seen in the table below the various types of fit according to the hole shaft system.Fe ; HOLE AND TOLERANCE TYPE OF FIT Bsa ke D “J id HB Ho Hn LLL CLEARANCE £9 Zw Lea. TRANSITION INTERFERENCE ps India’s #1 Learning Platform te Reece Start Complete Exam Preparation Download App Question 8 View this Question Online > Wear allowance is provided on 1. Go gauge o 2. Nogogauge MB co cone 4, When both are combined in one gauge Answer (Detailed Solution Below) Option 1 : Go gaugeEe Se eee es Seer me Sees ee The GO plug gauge is the size of the low limit of the hole while the NOT GO'plug gatige corresponds to the high limit of the hole, { Low limit of hole GO gauges which constantly rub against the surface of the parts in the inspection are subjected to wear and lose their initial size. The size of go plug guge is reduced. To increase the service life of gauges Wears allowance is added to the go gauge in the direction opposite to wear. Wear allowance is usually taken as 5% of ‘the work tolerance. eee sneer yee Sela mee ecu TeLiel) cae fai MasterClasses Question Bank Download App Question 9 View this Question Online What does the given symbol represent? 1. Any machining method may be used 2. Material removal not permitted» 3. Material removal by machining is required A... addition is required‘Answer (Detailed Solution Below) Option 2 : Material removal not permitted Metrology and Inspection Question 9 Detailed Solution Explanation:- The surface roughness on 2 drawing is represented by triangles. Surface texture or roughness representation The basic symbol consists of two legs of unequal length inclined at epproximately 60° to the line representing the considered surface. The symbol must be represented by a thin line. Rauahnese Machining method Shaped i % volue in jum Sampling length Machining Direction allowance 60° A 60° of lay The value of roughness is added to the symbols, 4 e / / XG 1 2 3 1. Roughness ‘a’ obtained by any production process. 2 Roughness ‘a’ obtained by machining. 3. Roughness ‘a’ obtained without removal of material. Ifit is necessary to impose maximum and minimum limits of surface roughness, both values are indicated. aq = Maximum limit; ag = Minimum limit Treen eu barrel) erp y Von AS Ela merle > Clue elt cela)iy bape sal es retina Download App Question 10 View this Question Online > ruse -rusway Ahole is of dimension ?9 14)" "The corresponding shaft is of dimension 9” {0.001 "The resulting assembly has 1. Loose running fit 2. Close running fit 3. Transition fit 4, Interference fit Answer (Detailed Solution Below) Option 3 : Transition fit » Metrology and Inspection Question 10 Detailed Solution li ha Fit isa relationship that exists between two mating parts, a hole, and a shaft, with respect to their dimensional difference before assembly. + Clearance fit: Clearance is the difference between the size of the hole and the size of the shaft which is always positive. Here the tolerance zone of the hole will be above the tolerance zone of the shaft. Examples: Slide fit, easy sliding fit, running fit, slack running fit, and loose running fit Hole Min'C Max C JLof hole- LL of shaft LL of hole - UL of shaft ‘Picieeebiniin aaaThe above-given figure represents the clearance fit because the tolerance zone is not meeting. + Interference fit: Interference is the difference between the size of the hole and the size of the shaft which is always negetive i.e. shaft is always larger than the hole size. Here the tolerance zone of the hole will be below the tolerance zone of the shaft. Examples: Shrink fit, heavy drive fit, and light drive fit. Max! Tolerance zones never meet = but crosses each other a ir 7 | Max. |= LLof hole - ULof shaft Min. iL of hole - LL of shaft Interference Fits + Transition fit: it may sometimes provide clearance and sometimes interference. Here the tolerance zones of the hole and shaft will overlap each other. Examples: Tight fit and push-fit, wringing ft, press fit. co [re t vel a FR at Max. C= UL of hole - LL of shaft Min. |= LL of hole - UL of shaft Transition Fits Calculation: Given: 40,015 Hole dimension: 92 59 ™™ 0.010 Shaft dimension: 99°°-°077 0.015 0.04 9 10.004The tolerance zone is overlapping, so itis a transition fit. ee ee ASE a ere) Ld) Cee coe at Pras eed Seay DOS Cierny cores Px Download App Question 11 View this Question Online The surface roughness on a drawing is represented by 1. Square