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Ksiq Series Service Manual
Ksiq Series Service Manual
Air Conditioner
SERIES
SERVICE MANUAL
Model Numbers:
KSIQ012-H118-I, KSIQ018-H216-I, KSIQ024-H216-I,
KSIQ036-H216-I
Table of Contents
1. Precaution
2. Part Names And Functions
3. Dimension
4. Refrigerant Cycle Diagram
5. Wiring Diagram
6. Installation Details
7. Operation Characteristics
8. Electronic Function
9. Troubleshooting
10. Disassembly Instructions
WARNING
Installation MUST conform with local building codes or, in the absence of local codes, with the
National Electrical Code NFPA70/ANSI C1-1993 or current edition and Canadian Electrical
Code Part1 CSA C.22.1.
The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments
Installation or repairs made by unqualified persons can result in hazards to you and others.
Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury and/or death.
This service is only for service engineer to use.
3
2. Part Names And Functions
2.1 Model Names of Indoor/Outdoor units
Series Capacity Indoor units Outdoor units
12K KSIQ012-H118-I KSIQ012-H118-O
18K KSIQ018-H216-I KSIQ018-H216-O
Inverter
24K KSIQ024-H216-I KSIQ024-H216-O
34K KSIQ036-H216-I KSIQ036-H216-O
4
2.2 Indoor/Outdoor units
5
3. Dimension
3.1 Indoor Unit
6
For Mounted plate B,
7
For Mounted plate D,
8
3.2 Outdoor Unit
Note: The above drawing is only for reference. The appearance of your units may be different.
Model W D H W1 A B
770(mm) 300(mm) 555(mm) 840(mm) 487(mm) 298(mm)
KSIQ012-H118-O
30.31(inch) 11.81(inch) 21.85(inch) 33.07 (inch) 19.17(inch) 11.73 (inch)
800(mm) 333(mm) 554(mm) 870(mm) 514(mm) 340(mm)
KSIQ018-H216-O
31.50(inch) 13.11(inch) 21.81(inch) 34.25 (inch) 20.24 (inch) 13.39(inch)
845(mm) 363(mm) 702(mm) 914(mm) 540(mm) 350(mm)
KSIQ024-H216-O
33.27(inch) 14.29(inch) 27.64(inch) 35.98 (inch) 21.26 (inch) 13.78 (inch)
946(mm) 410(mm) 810(mm) 1030(mm) 673(mm) 403(mm)
KSIQ036-H216-O
37.24(inch) 16.14(inch) 31.89(inch) 40.55(inch) 26.50(inch) 15.87(inch)
9
4. Refrigerant Cycle Diagram
KSIQ012-H118-I, KSIQ018-H216-I, KSIQ024-H216-I
INDOOR OUTDOOR
CHECK VALVE
LIQUID SIDE (Heating Model only)
2-WAY VALVE
CAPILIARY TUBE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp.
sensor
T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE
3-WAY VALVE
ACCUMULATOR
COOLING
COMPRESSOR
HEATING
10
KSIQ036-H216-I
INDOOR OUTDOOR
Electronic
LIQUID SIDE expansion valve
2-WAY VALVE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
T1 Room temp. EXCHANGE
sensor (CONDENSER)
T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE
Accumulator
3-WAY VALVE
COOLING
Compressor
HEATING
11
5. Wiring Diagram
6.3 Adding the refrigerant after running
(Pls refer the wiring diagram on the unit) the system for many years
6 Installation Details
6.1 Wrench torque sheet for
installation
Coupling size
Pound-force Newton Kilogram-force
(last 2 part
foot(1bf-ft) meter(N-m) meter(kgf-m)
numbers)
-06(9.5mm
18 - 20 24.4 - 27.1 2.4 - 2.7
dash size)
-08(12.7mm
Procedure
30 - 35 40.6 - 47.4 4.1 - 4.8
dash size)
1). Connect the charge hose to the 3-way
-12(19.1mm service port, open the 2-way valve and the
45 - 50 61.0 - 67.7 6.2 - 6.9
dash size) 3-way valve.
-16(25.4mm
60 - 65 81.3 - 88.1 8.2 - 8.9
Connect the charge hose to the valve at the
dash size) bottom of the cylinder. If the refrigerant is
R410A, make the cylinder bottom up to ensure
6.2 Connecting the cables liquid charge.
2). Purge the air from the charge hose.
The power cord should be selected according
Open the valve at the bottom of the cylinder
to the following specifications sheet.
and press the check valve on the charge set to
Appliance Amps AWG Wire Size
purge the air (be careful of the liquid
10 18
refrigerant).
13 16
3) Put the charging cylinder onto the electronic
18 14
scale and record the weight.
25 12 4) Operate the air conditioner at the cooling
30 10 mode.
5) Open the valves (Low side) on the charge set
The cable size and the current of the fuse or and charge the system with liquid refrigerant.
switch are determined by the maximum 6).When the electronic scale displays the
current indicated on the nameplate which proper weight (refer to the gauge and the
located on the side panel of the unit. Please pressure of the low side), disconnect the charge
refer to the nameplate before selecting the hose from the 3-way valve’s service port
cable, fuse and switch. immediately and turn off the air conditioner
before disconnecting the hose.
7). Mount the valve stem caps and the service
port
Use torque wrench to tighten the service port
cap to a torque of 18N.m.
Be sure to check for gas leakage.
Procedure
1). Confirm that both the 2-way and 3-way 1) Completely tighten the flare nuts of the indoor
valves are set to the opened position and outdoor units, confirm that both the 2-way
Remove the valve stem caps and confirm that and 3-way valves are set to the closed position.
the valve stems are in the opened position. 2) Connect the charge hose with the push pin of
Be sure to use a hexagonal wrench to operate handle lo to the 3-way valves gas service port.
the valve stems. 3) Connect the charge hose of handle hi
2). Connect the charge hose with the push pin connection to the vacuum pump.
of handle lo to the 3-way valves gas service 4) Fully open the handle Lo of the manifold
port. valve.
3). Air purging of the charge hose. 5) Operate the vacuum pump to evacuate.
Open the handle Lo valve of the manifold valve 6) Make evacuation for 30 minutes and check
slightly to purge air from the charge hose for 5 whether the compound meter indicates
seconds and then close it quickly. -0.1Mpa(14.5Psi). If the meter does not indicate
4). Set the 2-way valve to the close position. -0.1Mpa(14.5Psi) after pumping 30 minutes, it
5). Operate the air conditioner at the cooling should be pumped 20 minutes more. If the
cycle and stop it when the gauge indicates pressure can’t achieve -0.1Mpa(14.5Psi) after
0.1Mpa(14.5Psi). pumping 50 minutes, please check if there are
6). Set the 3-way valve to the closed position some leakage points. Fully close the handle Lo
immediately valve of the manifold valve and stop the
Do this quickly so that the gauge ends up operation of the vacuum pump. Confirm that the
indicating 0.3Mpa(43.5Psi) to 0.5 Mpa(72.5Psi). gauge needle does not move (approximately 5
Disconnect the charge set, and tighten the minutes after turning off the vacuum pump).
2-way and 3-way valve’s stem nuts. 7)Turn the flare nut of the 3-way valves about
Use a torque wrench to tighten the 3-way valves 45° counterclockwise for 6 or 7seconds after the
service port cap to a torque of 18N.m. gas coming out, then tighten the flare nut again.
Be sure to check for gas leakage. Make sure the pressure display in the pressure
2.Air purging with vacuum pump indicator is a little higher than the atmosphere
pressure. Then remove the charge hose from
the 3 way valve.
8) Fully open the 2 way valve and 3 way valve
and securely tighten the cap of the 3 way valve.
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way
valve
Connect the charge hose which you
disconnected from the vacuum pump to the
valve at the bottom of the cylinder. If the
refrigerant is R410A, make the cylinder bottom
up to ensure liquid charge.
14
7. Operation Characteristics
Temperature
Cooling operation Heating operation Drying operation
Mode
17℃~32℃ 0℃~30℃ 10℃~32℃
Room temperature
(62℉~90℉) (32℉~86℉) (50℉~90℉)
0°C ~50°C
(32°F~122°F)
Outdoor temperature -15°C ~30°C 0°C ~50°C
-15°C ~50°C
(5°F~86°F) (32°F~122°F)
(5°F~122°F)
(need low ambient cooling function)
9ΔT(℃)
ΔT(℉) = +32
5
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may
come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this
figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to
its maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
15
8. Electronic Function Dispalys ‘ ’ during self clean operation (if
aplicable).
8.1 Abbreviation
NOTE:
Digital display:
conditioner is operational.
activated.
16
8.3 Main Protection 8.3.9 Refrigerant leakage detection
This function is only active in cooling mode. It
8.3.1 Three minutes delay at restart for
can better prevent the compressor being
compressor
damaged by refrigerant leakage or compressor
1 minute delay for the 1st time stand-up and 3
overload.
minutes delay for others.
Open condition:
8.3.2 Temperature protection of compressor
When compressor is active, the value of the
top
Coil temperature of evaporator T2 has no
The unit will stop working when the compressor
change or very little change.
top temp. protector cut off, and will restart after
8.3.10 Zero crossing detection error
the compressor top temp. protector restart.
protection
8.3.3 Temperature protection of compressor
If AC detects time interval is not correct for
discharge
continuous 240s, the unit will stop and the LED
Compressor discharge temp. TP>115℃ for 5s,
will display the failure. The correct zero
compressor stops.
crossing signal time interval should be between
8.3.4 Fan speed is out of control
6-13ms.
When indoor fan speed keeps too low
(300RPM) for certain time, the unit will stop and
the LED will display the failure
8.3.5 Inverter module protection
The Inverter module has a protection function
about current, voltage and temperature. If these
protections happen, the corresponding code
will display on indoor unit and the unit will stop
working.
8.3.6 Indoor fan delayed open function
When the unit starts up, the louver will be active
immediately and the indoor fan will open 7s
later.
If the unit runs in heating mode, the indoor fan
will be also controlled by anti-cold wind
function.
8.3.7 Compressor preheating functions
Preheating permitting condition:
When T4(outdoor ambient temperature)<3°C,
the preheating function will be activated.
8.3.8 Sensor protection at open circuit and
breaking disconnection.
When there’s only one temperature sensor in
malfunction , the air conditioner will keep
working but show the error code, in case of any
emergency use.
When there’s more than one temperature
sensor in malfunction, the air conditioner will
stop working.
17
8.4 Operation Modes and Functions &f
mode. D
c A+
d
A
e
B
8.4.2 Cooling Mode
C
8.4.2.1 Compressor running rules
D
When T1-Ts<ΔT -2℃, the compressor will stop,
E
when T1—Ts >ΔT -0.5℃,the compressor will
be activated.
ΔT is the programmed parameter of
temperature compensation. 8.4.2.3 Indoor fan running rules
When the AC run in mute mode, the In cooling mode, indoor fan runs all the time
compressor will run with low frequency. and the speed can be selected as high,
When the current is more than setting value, medium, low and auto.
the current protection function will be activated, The indoor fan is controlled as below:
and the compressor will stop. Td=Ts+Δt
Setting fan
T1-Td ℃(°F) Actual fan speed
speed
H+(H+=H+G)
A H(=H)
H
8.4.2.2 Outdoor fan running rules B
H-(H-=H-G)
C
The outdoor unit will be run at different fan M+(M+=M+Z)
different. G
L+(L+=L+D)
L(L=L)
L
For KSIQ012-H118-I model, H
L-(L-=L-D)
I
The fan speed is controlled by T4 and
compressor frequency. The auto fan acts as below rules:
18
8.4.3 Heating Mode
T1-TS 8.4.3.1 Compressor running rules
When T1-Ts>-ΔT, the compressor will stop,
when T1-TS<ΔT-1.5,the compressor will be on.
a
ΔT is the programmed parameter of
b
temperature compensation.
c When the AC run in mute mode, the
d compressor will run with low frequency.
e
When the current is more than setting value,
the current protection function will be activated
8.4.2.4 Condenser temperature
and the compressor will stop.
protection For KSIQ012-H118-I model,
8.4.3.2 Outdoor fan running rules
T3
The outdoor unit will be run at different fan
speed according to T4.
Off
For different outdoor units, the fan speeds are
Decrease different.
For KSIQ012-H118-I model,
Hold The fan speed is controlled by T4 and
compressor frequency.
Increase
Resume &f
T4&frequency D
KSIQ036-H216-Imodels, B
T3 A+
Off
TP3+5
Decrease
TP3
For KSIQ018-H216-I, KSIQ024-H216-I,
KSIQ036-H216-Imodels,
Hold
TP3-3
Resume T4
A
8.4.2.5 Evaporator temperature protection
A+
When Evaporator temperature temp.is less
than setting value, the compressor will stop.
8.4.3.3 Indoor fan running rules
19
When the compressor is on, the indoor fan can For KSIQ018-H216-I,
be set to high/med/low/auto. And the anti-cold KSIQ024-H216-I,
wind function has the priority. KSIQ036-H216-I models,
The indoor fan is controlled as below: AC will enter the defrosting mode according to
Td=Ts+Δt the value of temp. of T3 and the value range of
Setting fan
speed
T1-Td ℃(°F) Actual fan speed temp. change of T3 and also the compressor
H+(H+=H+G) running time.
A H(=H)
H
B During the defrosting mode, the compressor keep
H-(H-=H-G)
C running, indoor and outdoor motor will stop,
M+(M+=M+Z)
D M(M=M) defrost lamp of the indoor unit will be lighted
M
E
M-(M-=M-Z)
F
L+(L+=L+D)
“ .” Will be displayed.
G L(L=L)
L
H
If any one of the following items is satisfied, the
L-(L-=L-D)
I defrosting will finish and the machine will turn to
Auto fan action in heating mode: normal heating mode.
----T3 rises to be higher than TCDE1℃.
----T3 keeps to be higher than TCDE2℃ for 80
T1-Td
seconds.
----The machine has run for 10 minutes in
defrosting mode.
T2
Off
TEstop
Decrease
8.4.3.4 Defrosting mode TEdown
For KSIQ012-H118-I model, Hold
AC will enter the defrosting mode according to TEH2
20
ΔT=T1-Ts Running mode time, and then turn off automatically when
reaching the setting “off” time.
ΔT>2℃ Cooling 8.4.7.5 Timer off/on. The machine will turn off
automatically when reaching the setting “off”
-2≤ΔT≤2℃ Fan-only
time, and then turn on automatically when
ΔT<-2℃ Heating reaching the setting “on” time.
Indoor fan will run at auto fan of the relevant 8.4.7.6 The timer function will not change the
mode. AC current operation mode. Suppose AC is off
The louver operates same as in relevant mode. now, it will not start up firstly after setting the
If the machine switches mode between heating “timer off” function. And when reaching the
and cooling, the compressor will keep stopping setting time, the timer LED will be off and the
for 15 minutes and then choose mode AC running mode has not been changed.
according to T1-Ts. 8.4.7.7 The setting time is relative time.
If the setting temperature is modified, the 8.4.7.8 The AC will quit the timer function when
machine will choose running function again. it has malfunction.
22
8.4.16 Point check function
Press the LED DISPLAY or LED or MUTE button of the remote controller three times, and then press
the AIR DIRECTION or SWING button three times in ten seconds, the buzzer will keep ring for two
seconds. The air conditioner will enter into the information enquiry status. You can press the LED
DISPLAY or AIR DIRECTION button to check the next or front item’s information.
When the AC enter the “information enquiry” status, it will display the code name in 2 seconds, the
When the AC enter into the information enquiry status, it will display the code value in the next 25s,
23
Enquiry Display value Meaning Remark
information
T1,T2,T3,T4, -1F,-1E,-1d,-1c,- -25,-24,-23,-22,-21,-2 1. All the displaying temperature is actual
T2B,TP,TH, 1b,-1A 0 value.
Targeted -19—99 -19—99 2. All the temperature is °C no matter what
Frequency, A0,A1,…A9 100,101,…109 kind of remote controller is used.
Actual b0,b1,…b9 110,111,…119 3. T1,T2,T3,T4,T2B display range:-25~70,
Frequency c0,c1,…c9 120,121,…129 TP display range:-20~130.
d0,d1,…d9 130,131,…139 4. Frequency display range: 0~159HZ.
E0,E1,…E9 140,141,…149 5. If the actual value exceeds the range, it
F0,F1,…F9 150,151,…159 will display the maximum value or minimum
value.
24
9. Troubleshooting
Safety
Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity
power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, -
terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.
Note: The picture above is only for reference. The plug of your side may be different.
25
9.1 Indoor Unit Error Display
Operation
Timer lamp Display LED STATUS
lamp
☆ 1 time X E0 Indoor unit EEPROM parameter error
☆ 2 times X E1 Indoor / outdoor units communication error
☆ 3 times X E2 Zero-crossing signal detection error
☆ 4 times X E3 Indoor fan speed has been out of control
Indoor room temperature sensor T1 open circuit or short
☆ 5 times X E4
circuit
Evaporator coil temperature sensor T2 open circuit or
☆ 6 times X E5
short circuit
☆ 7 times X EC Refrigerant leakage detection
*P3
1) In heating mode, when the outdoor temperature is lower than -25℃ for 1 hour, the indoor unit
display error code P3.
2) If the outdoor temperature is higher than -22℃ for 10 minutes and compressor stop for 1 hour or
outdoor temperature is higher than -5℃ for 10 minutes, then the unit will return to work.
* Fault Symptom: The display board shows a garbled code or a code that is not an error code found
in the service manual nor a temperature reading.
26
Trouble shooting:
Use the remote controller. If the unit does not respond to the remote, the indoor PCB needs to be
replaced; if the unit does respond, then the display board needs to be replaced.
27
9.2 Outdoor unit error display(TBD)
For KSIQ012-H118-O,
connect to reactor
when is on, 100-130V AC output
Earth
US-KFR-35W/BP3N1-(115V+RX62T+41560).D.13.WP2-1
CAP
C3
CN4_1CN4_2 CN4_3CN4_4
L5 L4 L3 L2
connect to
+
E2 C9A
+
C1 CN3
Ground
bridge
N-IN
AC C4 RY1 REACTOR connect to N-line
DSA1 ZR2
(100-130VAC INPUT)
BR1
ZR4 P CN1
CN1A
CN2
L-IN
connect to L-line
AC
ZR1
(100-130VAC INPUT)
ZR5 CN16
-
S
T 20 A/ 25 0V AC
C2
F US E1
C5
R253 communication
PTC1
0.75Ω /1W
HEAT1
N
R254 L1 C10
CN17
C 11 R C1
0.75Ω /1W
connect to compressor heater
C7 R2 C6 D1
R21 R23
E3
+
+
when is on, 100-130V AC output
E1 Comment
4-WAY
+
Comment D2
N
I C1
I C2 R1
CN60
RY5
3W-10mΩ ± 1%
R 1 95
Q 1 01
R 1 31
when is on, 100-130VAC OUTPUT
R 1 32 R 1 30
C 1 10
R 1 29
C 1 22
R 1 33
R 1 28
R606
CN25
R C2
C 16
R 1 91
ON SW2
RY2
N
I C4 04 R 4 05
+
03
ON
58
R 4 08
C4
R1
R410
AC fan motor
AC-FAN
C 4 08
R 4 01 RY4
4
1 2 3
FAN Starting Capacitor
+
D 6 10 H
D Z6 01 I C4 01 D 4 01
R 4 03
3 IC105 5
I C4 03
R 1 57
C 4 01
N line
R 6 05
+ 4
R 4 04
4
R 6 03
R 6 04
D 4 06 E304 + 1 2 L E D 101 C 4 02
D Z3 01 +
D Z3 03 D Z3 02 E 1 09 R 1 56
3
high speed
D Z3 04 C 6 12 R 4 06 E 4 01
R 6 18 R 4 21 RY3A
3W-10mΩ ± 1%
C 6 11 C 6 15 D 4 02
L
I C6 03
E 2 08 R 6 16 R 1 55 C 1 21 C 4 12
SJ-S-112DMG
IN OUT 2
R 6 20
R 1 54
low speed
R 6 17 E 1 05 C 1 20 R 4 07 +
C 4 05
R 1 75
R 1 76
E303
I C6 01
R 6 15
+ +
C 6 01
~ ~
C 3 03
R 1 52
R 3 01
1
FAN Starting Capacitor
R 6 21
C 3 24 R 3 04 R 6 07
- + AC
E300
E302
R 6 23 R 1 50
C 1 07
R 3 05 C 3 19 C 1 34
R316
C 6 14 R 4 09
E206
7805
R 6 12
R 6 02
D 1 03
+
C 6 24
E 4 10
R 6 19
R 1 65
C 1 24
R 6 11
C 1 23
R 6 10
C 3 09 R 6 08
RY3 C8
C 3 05
+
R 1 82
R 1 78
R 1 74
C 1 25
C 1 19
R 6 26 C 6 05
T401
C 3 06
R 1 85 R 1 86
C 1 27 I C1 04
C 3 10
R 1 81 C 6 13 C 1 17
R180
C 1 28
N
R 1 88 C 1 26
I C6 02
HEAT2
C 3 16 C 3 14 I C4 05
R 1 87 C 1 30
C 3 18
R 1 79
C 3 02 C 1 29
CN15
C 1 31
D104
C 3 11 C 3 22
C 5 09
R 5 13
C 3 12 R 3 03 C 6 06 E 4 09 D 4 04
T4 CN21T3
+
TP
C513
R 3 06 C 1 18
+
C 4 10
R 3 14 E 1 06 + TP T4 T3
pipe temp.sensor& room temp.
R 1 90
+
R 3 15 E 1 08
D 4 07 6 5 4 3 2 1
NTC2
C 1 32 R523 E 1 07
+
R 1 69
R 1 70
IPM for compressor
RT
+5VDC
+5VDC
I C1 01
+5VDC
R 1 49
sensor&Exaust temp. sensor
RT
RT
R 1 71
R 1 01 C 1 33
R 1 72
R 1 73
R 1 68
R 3 23 C 1 12 E 1 02
R 1 48 C 4 13 +
E605 C 4 09
R 1 47 C 4 04 D 4 03
+
PMV
R 4 29
R 4 27
1
R 6 01
R 4 28
R 4 26
D 6 02
R 5 28
C 5 08
C 5 07
+12V DC
C 2 75
6 5 4 3 2 1
C 1 16 C N 31
C 1 11
+ C 2 74
D Z2 04 +12V DC
E 6 02
R 1 03 R 1 08 C 1 06 C 1 35 C 1 13 + +12V DC pulse wave between (+4)-GND
C 1 01 C 6 18 +12V DC pulse wave between (+2)-GND
R 3 17
R 3 18
R 1 02
C 3 20
R 1 25
R 1 06 +12V DC pulse wave between (+3)-GND
IPM301
C 5 06
C 5 05
C 5 04
C 5 03
O S C 101 R 1 24 +
R 6 28 +12V DC pulse wave between (+1)-GND
+
R 1 27
R 1 26
R 3 21
C 1 02
R 3 20
R 3 19
W +
connect to Electric Expansion Valve
IPM501
I C1 02 +
R 1 40
BLACK C N 28
C 3 21 I C3 01
C 1 03
R 1 42 +
E 4 07
E 4 04
E 2 83
R 1 43
C 1 05 R 5 04 R 5 08
+
C 3 23
+
R 1 11
R 1 37
R 1 38
R 1 12
connect to DC Motor
R 1 36
R 1 35
W
D 1 01
R 1 20
R 1 21
R 1 18
R 1 15
R 5 02
R 1 10
R 1 14
C 5 11 C 5 12
R 1 96 R di R 5 16
R 5 19 R 5 21 E 1 03 I C1 03
C 1 14
RED R 1 23 C 2 71
D Z2 01 C 2 72
V R 1 44
C 2 73 V 0VAC (standby)
DC-FAN
C N 29 +
R 5 18
1
R 5 17
R 5 20
R 5 22
CN50 R 1 22 +
E 2 82 U 10-230VAC’ (running)
+
+
C N5 07 1 1 E 2 80 D Z2 02
+
U
R 1 16
C N5 05
R 1 04
R 1 17
C N6
TESTPORT E 2 81
BLUE
C N 30 C 5 20
[1.6] 2015-09-30
17122000019195
compressor
connect to
0VAC(standby)
28
For KSIQ018-H216-O, KSIQ024-H216-O,
290-330VDC standby
bridge
210-300VDC running connect to the DR module
connect to reactance connect to earth
fuse 250V 30A
[V1.8] 2015-01-16
R141 DR CN22
C5
CN6
CN6-1
CN3
L1
BR1 C2 PTC1 C3
R154 C6 DSA1
-
ZR2
CN7
N-IN
AC
R155 R153
65T 250V30A
AC
R150 R11
S
R142
+
C1 ZR3 RC3
4-WAY
CN12
C82 C4
(FRD) R152
Ripm
Rdi
E409 IC404
CN60
RC1
RY4
when heater is on, output 208-230V AC
IGBT1
K
D13
IGBT
C404
1 low speed
E402
+ RY5
AC-FAN
R403
AC FAN mototr
C405
K +
C401
R18 T401 RC2
CN5
P
ZR4 E405
DZ6
+ 1 10 CN38
2 hign speed
D8 R18A C147
D403
3 ground
R34
+ IC14
1
R89
C12 R39
RC4
C11 R35
D9 D401 CN39
9
EEPROM Programmer Port
E2
24LC08
+
HEAT
R137
IC12
D20
IC4 IC11
N
R36 C403
3 R166
R164 C7
CN16
D3
R51
R140
R24
D12 R37 C38 R107A 4 7
R163
C54
E305
C89
C10 R23
D15 D1
R43 R165
IC402 +
5
C244 C243
6 E28
R316
R107
D10 C402
R414
R20
R47 R67
Connect to PC
R135
C84
R408
C110
R402 C46 R44
R161
R19 R88
R412
R162
R167
IC32
R413
D404 R415
C44
J1
PMV
J2
R316A J3
C242
LED1
R405 22
R16
communication
C14
R136
R104
R52
D402 R85 R78
R1
C45
C31 R2
J5
J4
CN18
C307
C306
R109
C408
C308
C310
E401
11
R61
R59
C58 R160 C8
C311
R60
IPM1
C309
R58
C34 + + R40
+
R110
Q8
+
R108
R97 IC10
IC101
+12VDC
R406
R404
R407
IC403
R91
IC406 E410
E403
6
R158 R156
+ X1 R92 IC1
R45 R46 R13
C103
R171
R172
DZ301 PC817
+
Q3 J6 IC2
C153
+ 1
C23
NW +R321 Q2 R322 PC851
D14
+12VDC
R169
VNC
5
C26
C83
C85
NV
34
44
CIN C30 R21 IC17 C48
FO NU +
D7 E1
CN23 +
C74
R53
C75
R170
R159
R315
R72
R9
Q1
C312
R28
test port
C86
C24
C19 E17 R6 C9
C42
VN1 E14 C13
4
C406
+
R320
C78
R4
E3
C77
W- R76
R157
C18 E406
C301
R32
W
R5
R81 R82 D2 C407 R7
TestPort
V- C514 E6 R30
C91
C43
R120
R74
C28
C302 R520 E10
R175
R50 R26
3 2
D11
C516
7815
R124 C92 C80 IC405 R419
R514
C507
R510
C511
+ R33
C509
R512
C512
R509
C510
R511
R513
R75
C508
R522
R84
R505
R501
R504
R502
R503
R506
V
C76
VP1
DZ501 R8
R80 C20
+
C517
C409
R523
R521 R12 E408 R515 +
BLACK
W+ R515A
W
C15
C95 R122 IC407 E404
C515
C501
U C25 R71
U+ +
R14 R518 R516
C513
E302
311 TEST
C66 R79
C60
+ DZ302
1
C314
C94
17
R119 C47 CN24 E22 HuiQi
33
CN29
VWB
C506 R508
CN20
+
CN30
C98 E407 Suction
+
C93
R507
P
connect to DC motor
VVB
DZ503
R125 R118 E23
C503
C49
+ DZ303
C99
U
R126 R117 IC5 E503 +
C316
IC9
VUB R73 C36
DC-FAN
+ R25
V RED
C33
C97
R70
E24
R15
connect to DC motor
1
+
R86
49
C318
R10
C52
V
CN28 R29
0V AC standby
C51
E304 DZ304 E8 C53
+
R148
C62
R17
V
C32
0V AC standby
R41
DZ2 E504
C37
U
R42
R27
+ R134 R178 R177 E27
+
+ C35
10~200V AC ’ running
C22
PC817
R93
R62
DZ504
PC817
BLUE
R66
IC31 IC3
C65
C90
+ + R31
C504 C502
R99
R168
R56
IPM2
D4
C21
R64
R69
R90
R68
R55
R54
+ NTC4
CN27 R121
DZ502
Exhaust CN414
10~200V AC ’ runningU CN9 1
+ CN1
R176
R49
C67
24LC08
C505
24LC512
R63
CN10
R65
IC7 R95
IC8 IC21 R96 E502
PC817
connect to PC communication
test port LED: status light ( yellow )
reserve slow flicker :standby ( 0.5Hz )
LED2 ( red) &LED3( green) : status light quick flicker : error ( 2Hz ) pipe temp.sensor& room temp. sensor
combination LED2 and LED3 show errors internal drive motor
continuous light: running TP T4 T3
(refer to the attechment Word )
6543 1 exhaust temp. sensor
7 6 5 4 3 2 1
+5V DC
+5V DC
+5V DC
RT
RT
RT
drive power voltage: +15VDC
rotate speed feedback signal
0-15V square signal
After power on, LED3(Green color) and LED2(Red color) will be flash if the unit has some
problems.
LED3 LED2
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
29
For KSIQ036-H216-O,
+12V DC
+12V DC
+12V DC pulse wave between (+4)-GND
+12V DC pulse wave between (+3)-GND
+12V DC pulse wave between (+2)-GND
+12V DC pulse wave between (+1)-GND
Connect to the Indoor evap.pipe
out temp. sensor
T2B-A、T2B-B、T2B-C、T2B-D、T2B-E
external drive DC fan
6 5 4 3 2 1 motor connector
Electric Expansion Electric Expansion Electric Expansion Electric Expansion Electric Expansion 485 testPort external drive DC fan
Value E Value D Value C Value B Value A communication connect to detector external drive DC fan
connect to exhaust motor ouput terminal motor input terminal
temp. sensor
CN34
E CN19 D CN18 C CN17 B CN21 A CN20
CN16
CN42 C CN12 FAN_INCN11
CN43-4/CN37 CONNECT TO
AC FAN MOTOR(LOW SPEED) FAN_OUT
CN30 current loop
S-A communication A
CN43-3/CN36
AC fan motor low speed CN3
N FAN-L [1.4]2014.06.26
connector CN37
CN43-2/CN35 CN29 current loop
AV fan motor N phase S-B communication B Signal wire
connect to the terminal
CN43-5,CN43-1/CN41,CN42 N L current loop 24VDC Pulse wave
AC fan motor capacitor T2B-ET2B-CT2B-DT2B-BT2B-A S communication C
connector
CN13 CN28 current loop
S-C
CN4
CN36
FAN-H
communication C
N
CN22 L CN43
N
CN3 N FAN
CN10
CompTop
communication D
CN33
CN14
CN44 L
electric
TP
CN10 N
heater1 CN26
CN40 L S-E current loop
communication E
CN22
electric
CN4 N heater 2
HEAT2 HEAT1
N
CN35
208-230V AC
Fuse 5A/250V connect to the terminal
T3 CN8
pipe temp sensor
T4 T3
CN1
(3.3V)
L-IN
(3.3V)
room temp sensor
connect to N-IN EARTH
P-1
trmp. sensor CN2
T4
HIGH
pressure sensor
low pressure sensor
Fuse
LOW
T30A/250V
CN7
test report
CN5 connect to detector
N-OUT CN23
208-230V AC SHOW/SW
connect to the terminal
CN6 digital display button
L-OUT
digital display
CN23 reserve
202302141206 EU-KFR105W/BP3T5N1-350S.D.13.WP1-1
30
IPM board,
EU-KFR105W/BP2T3N1-350(767).D.13.MP2-1
202302141237
O U T F A N(DC)
+
T O- MA IN
C N 55
IPM2
CN57
Debug
V 0VAC (standby)
10-200VAC (running)
U
W
V
24C08 IC14
CAPACITOR Voltage
IPM1 -
+ 290-330VDC (standby)
210-300VDC (Running)
C N 54
L -I N2
IC1
P F C -L2
N -I N2
PFC-L1 [ 1. 6] 20 14 .1 0. 16 EARTH
CN58
CN53 CN54 EATTH
power supply CN52 CN51
PFC
208-230V AC
connect to the terminal inductance
terminal
31
9.3 Diagnosis and Solution
9.3.1 EEPROM parameter error diagnosis and solution(E0/F4)
Error Code E0/F4
Malfunction decision Indoor or outdoor PCB main chip does not receive feedback
conditions from EEPROM chip.
Supposed causes ● Installation mistake
● PCB faulty
Trouble shooting:
Yes
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed
voltage. For the location of EEPROM chip, please refer to the below photos.
Note: The two photos above are only for reference, it’s may be not same totally with the ones on
your side.
32
9.3.2 Indoor / outdoor unit’s communication diagnosis and solution(E1)
Error Code E1
Malfunction decision Indoor unit does not receive the feedback from outdoor unit during
conditions 110 seconds and this condition happens four times continuously.
Supposed causes ● Wiring mistake
● Indoor or outdoor PCB faulty
Trouble shooting:
Power
Power off,
off, then
then restart
restart the
the unit
unit 22 minutes
minutes later.
later.
Is
Is the
the error
error extinguished?
extinguished?
No
Measure Vs. Is
Measure Vs. Is the
the voltage
voltage moving
moving No
alternately
alternately between
between -25V
-25V to
to 25V?
25V?
Yes
Check
Check the
the outdoor
outdoor wiring
wiring connection。
connection。
Is
Is the
the wiring
wiring correctly?
correctly? Check
Check the
the indoor
indoor wiring
wiring connection。
connection。
Is
Is the
the wiring
wiring correctly?
correctly?
Yes
Yes
Check
Check whether
whether reactor
reactor
Replace
Replace the
the reactor
reactor No
is
is normal?
normal? Replace
Replace the
the indoor
indoor main
main PCB.
PCB.
Power
Power on.
on. IsIs the
the error
error
extinguished?
extinguished?
Yes
No
Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
Power
Power on. Is the error
on. Is the error Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
extinguished?
extinguished?
No
Replace
Replace the
the indoor
indoor main
main PCB.
PCB.
33
Remark:
Use a multimeter to test the DC voltage
between 2 port and 3 port of outdoor unit.
The red pin of multimeter connects with 2
port while the black pin is for 3 port.
Remark:
Use a multimeter to test the resistance
of the reactor which does not connect
with capacitor.
The normal value should be around zero
ohm. Otherwise, the reactor must have
malfunction.
34
9.3.3 Zero crossing detection error diagnosis and solution (E2)
Error Code E2
Malfunction decision When PCB does not receive zero crossing signal feedback for 4
conditions minutes or the zero crossing signal time interval is abnormal.
Supposed causes ● Connection mistake
● PCB faulty
Trouble shooting:
Check if the connections and Correct the connections. Turn on the
No
power supply is normal? unit when the power supply is good.
Yes
35
9.3.4 Fan speed has been out of control diagnosis and solution(E3)
Error Code E3/F5
Malfunction decision When indoor fan speed keeps too low (300RPM) for certain time,
conditions the unit will stop and the LED will display the failure.
Supposed causes ● Wiring mistake
● Fan ass’y faulty
● Fan motor faulty
● PCB faulty
Trouble shooting:
Yes
Shut off the power supply, Find out the cause and have
No
Rotate the fan by hand. it solved
Yes
Yes
Yes
36
Index 1:
1:Indoor or Outdoor DC Fan Motor(control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must has
Power on ,and check if the fan can run normally, if the fan can run normally, the PCB must has
problems and need to be replaced, If the fan can’t run normally, measure the resistance of each two
pins. If the resistance is not equal to each other, the fan motor must have problems and need to be
replaced, otherwise the PCB must has problems and need to be replaced.
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds,
measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power
supply)or 50V(115V power supply), the PCB must has problems and need to be replaced.
37
9.3.5 Open circuit or short circuit of temperature sensor diagnosis and solution(E5)
Error Code E4/E5/F1/F2/F3
Malfunction decision If the sampling voltage is lower than 0.06V or higher than 4.94V,
conditions the LED will display the failure.
Supposed causes ● Wiring mistake
● Sensor faulty
Trouble shooting: ● PCB faulty
Yes
Yes
38
9.3.6 Refrigerant Leakage Detection diagnosis and solution(EC)
Error Code EC
Malfunction decision Define the evaporator coil temp.T2 of the compressor just starts
conditions running as Tcool.
In the beginning 5 minutes after the compressor starts up, if T2
<Tcool-2°C (Tcool-35.6°F) does not keep continuous 4
seconds and this situation happens 3 times, the display area will
show “EC” and AC will turn off.
Yes
Check if T2 sensor is well
Is there cool air blowing fixed. Correct the installation
Yes
out from indoor air outlet? or replace T2 sensor. Does
the problem remain again?
No
Yes
Yes
No Repair the leakage and
recharge the refrigerant.
Is there any block i n g ? (Such as the
capillary or the welded points of the pipes.)
Yes
39
9.3.6 Overload current protection diagnosis and solution(F0)
Error Code F0
Check the power supply. Is it Stop the unit. Check the power
No
normal? supply
Yes
No
Yes
Yes
Yes
40
9.3.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution(P0)
Error Code P0
Malfunction decision When the voltage signal that IPM send to compressor drive chip
conditions is abnormal, the display LED will show “P0” and AC will turn off.
Supposed causes ● Wiring mistake
● IPM malfunction
● Outdoor fan ass’y faulty
● Compressor malfunction
● Outdoor PCB faulty
Trouble shooting:
For 9K~24K:
No
IPM continuity check. Check if the Replace the IPM board or replace the
IPM terminal resistance values are No main PCB if the IPM board and main
uniform. PCB are integrated together.
Yes
Yes
Yes
41
For example:
Note: The photos below are only for reference, it’s may be not same totally with the ones on your
side.
P-U
P-V
42
P-W
N-U
43
N-V
N-W
44
For 30K~36K:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or
close to 0, the IPM is defective. Otherwise, please follow the procedure below:
Check
Check whether
whether the
the power
power voltage
voltage Restart
Restart the
the unit
unit when
when the
the power
power supply
supply
No
is
is normal.
normal. gets
gets normal
normal
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether outdoor
outdoor terminal
terminal No power
power wires
wires well
well or
or Reconnect
Reconnect itit well
well
voltage
voltage is
is normal?
normal? correctly
correctly
Yes
Measure
Measure whether
whether the
the voltage
voltage Check
Check the
the wiring
wiring of
of LL
No Reconnect
Reconnect itit well
well
between
between LL and
and N
N is
is normal?
normal? and
and N
N well
well or
or correctly
correctly
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether input
input voltage
voltage of
of No bridge
bridge rectifier
rectifier well
well or
or Reconnect
Reconnect itit well
well
bridge
bridge rectifier
rectifier is
is normal?
normal? correctly
correctly
Yes
Measure
Measure whether
whether the
the voltage
voltage
Check
Check whether
whether bridge
bridge
between
between P P and
and NN is
is normal
normal No No Replace
Replace the
the bridge
bridge rectifier
rectifier
rectifier
rectifier is
is normal
normal
refer
refer to
to the
the Appendix
Appendix 4?4?
Yes
Yes
Check
Check whether
whether thethe connecting
connecting
wire
wire between
between main
main board
board and
and the
the No Reconnect
Reconnect itit well
well Replace
Replace the
the PFC
PFC module(If
module(If has)
has)
IPM
IPM board
board isis connected
connected tightly
tightly
Yes No
Check
Check whether
whether the
the connecting
connecting
wire
wire of
of the
the compressor
compressor isis No Reconnect
Reconnect itit well
well
connected
connected correctly or
correctly or tightly
tightly Check
Check the
the wiring
wiring of
of reactor
reactor No Reconnect
Reconnect the
the wiring
wiring
or
or inductance
inductance
Yes
Check
Check ifif the
the outdoor
outdoor unit
unit No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well Yes
ventilation
ventilation isis good
good
Yes
Check
Check whether
whether reactor
reactor or
or Replace
Replace reactor
reactor or
or
please No
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs please refer
refer to
to the
the solution
solution of
of [fan
[fan speed
speed inductance
inductance is
is normal
normal inductance
inductance
No has
has been
been out
out of
of control
control malfunction]
malfunction] ..
properly
properly
Find
Find out
out the
the cause
cause andand have
have itit solved.
solved.
Yes
Replace
Replace IPM
IPM board
board Yes
No
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB
No
Check
Check the
the compress
compress is
is No Replace
Replace the
the compressor
compressor
normal
normal
Yes
Check
Check whether
whether the
the refrigerant
refrigerant system
system is
is ok
ok
45
9.3.8 Over voltage or too low voltage protection diagnosis and solution(P1)
Error Code P1
Yes
Yes
Yes
Yes
Remark:
Measure the DC voltage
between P and N port. The
normal value should be
around 310V.
P N
46
9.3.9 High temperature protection of compressor top diagnosis and solution(P2)
Error Code P2
Malfunction decision If the sampling voltage is not 5V, the LED will display the failure.
conditions
Supposed causes ● Installation mistake
● Power supply problems.
● System leakage or block
● PCB faulty
Trouble shooting:
For 18K,24K,
No
Fix
Fix the
the Fastening
Fastening screws
screws well
well Replace
Replace the
the outdoor
outdoor control
control PCB.
PCB.
No
Yes
Yes
Yes
Measure the resistance
Check if the refrigerant between the two ports of No Replace the OLP.
system the OLP. Is it zero?
is normal?
No
Yes Yes Replace the outdoor control PCB.
47
9.3.10 Inverter compressor drive error diagnosis and solution(P4)
Error Code P4
Yes
Yes
Yes
IPM continuity check. Check if the Replace the IPM board or replace
IPM terminal resistance values are No the main PCB if the IPM board and
uniform. main PCB are integrated together.
Yes
Check if the outdoor fan runs Please refer to the solution of 【Fan
properly or the outdoor unit No Speed Has Been Out Of Control】
ventilation is good. malfunction
Yes
Yes
48
IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red
49
For 30K~36K:
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or
close to 0, the IPM is defective. Otherwise, please follow the procedure below:
Check
Check whether
whether the
the power
power voltage
voltage Restart
Restart the
the unit
unit when
when the
the power
power supply
supply
No
is
is normal.
normal. gets
gets normal
normal
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether outdoor
outdoor terminal
terminal No power
power wires
wires well
well or
or Reconnect
Reconnect itit well
well
voltage
voltage is
is normal?
normal? correctly
correctly
Yes
Measure
Measure whether
whether the
the voltage
voltage Check
Check the
the wiring
wiring of
of LL
No Reconnect
Reconnect itit well
well
between
between LL and
and N
N is
is normal?
normal? and
and N
N well
well or
or correctly
correctly
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether input
input voltage
voltage of
of No bridge
bridge rectifier
rectifier well
well or
or Reconnect
Reconnect itit well
well
bridge
bridge rectifier
rectifier is
is normal?
normal? correctly
correctly
Yes
Measure
Measure whether
whether the
the voltage
voltage
Check
Check whether
whether bridge
bridge
between
between P P and
and NN is
is normal
normal No No Replace
Replace the
the bridge
bridge rectifier
rectifier
rectifier
rectifier is
is normal
normal
refer
refer to
to the
the Appendix
Appendix 4?4?
Yes
Yes
Check
Check whether
whether thethe connecting
connecting
wire
wire between
between main
main board
board and
and the
the No Reconnect
Reconnect itit well
well Replace
Replace the
the PFC
PFC module(If
module(If has)
has)
IPM
IPM board
board isis connected
connected tightly
tightly
Yes No
Check
Check whether
whether the
the connecting
connecting
wire
wire of
of the
the compressor
compressor isis No Reconnect
Reconnect itit well
well
connected
connected correctly or
correctly or tightly
tightly Check
Check the
the wiring
wiring of
of reactor
reactor No Reconnect
Reconnect the
the wiring
wiring
or
or inductance
inductance
Yes
Check
Check ifif the
the outdoor
outdoor unit
unit No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well Yes
ventilation
ventilation isis good
good
Yes
Check
Check whether
whether reactor
reactor or
or Replace
Replace reactor
reactor or
or
please No
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs please refer
refer to
to the
the solution
solution of
of [fan
[fan speed
speed inductance
inductance is
is normal
normal inductance
inductance
No has
has been
been out
out of
of control
control malfunction]
malfunction] ..
properly
properly
Find
Find out
out the
the cause
cause andand have
have itit solved.
solved.
Yes
Replace
Replace IPM
IPM board
board Yes
No
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB
No
Check
Check the
the compress
compress is
is No Replace
Replace the
the compressor
compressor
normal
normal
Yes
Check
Check whether
whether the
the refrigerant
refrigerant system
system is
is ok
ok
50
9.3.11 Low pressure protection diagnosis and solution(P6)
Error Code P6
Malfunction decision When the pressure of system reach a certain value, the low
conditions pressure protector will switch off. After the pressure resume to
normal ,the protection code will disappear.
Supposed causes ● Wiring mistake
● Pressure protector faulty
● Fan motor faulty
● PCB faulty
● System problems.
Trouble shooting:
Whether
Whether the the wiring
wiring
between
between thethe low
low pressure
pressure
protector
protector and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly
Yes
Whether
Whether thethe low
low
pressure
pressure protector
protector
is
is broken
broken
Method:
Method: Disconnect
Disconnect the the
plug.
plug. Measure
Measure the the
resistance
resistance of of the
the low
low No Replace
Replace low
low pressure
pressure protector
protector
pressure
pressure protector.
protector. IfIf the
the
protector
protector is
is normal
normal the the value
value
is
is oo
Yes
Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature is
is too
too Yes Stop
Stop the
the unit
unit
low
low
No
Check
Check whether
whether valve
valve core
core of
of
high Open
Open fully
fully valve
valve core
core of
of high
high
high pressure
pressure valve
valve is
is No
opened pressure
pressure valve
valve
opened
Yes
please
please refer
refer to
to the
the solution
solution of
of [fan
[fan
Check speed
speed has
has been
been out
out of
of control
control
Check ifif the
the indoor
indoor fan
fan runs
runs No
properly malfunction].
malfunction]. Find out the cause and
Find out the cause and
properly in in cooling
cooling mode
mode
have
have itit solved.
solved.
Yes
Replace
Replace outdoor
outdoor main
main board
board
No
Refrigerant
Refrigerant is
is not
not enough
enough add
add the
the
refrigerant
refrigerant
No
Check
Check whether
whether the
the
refrigerant
refrigerant system
system is
is ok
ok
51
Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(TP) sensor.
Measure the resistance value of each winding by using the multi-meter.
52
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
53
Appendix 2 Temperature Sensor Resistance Value Table for TP (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812
54
Appendix 3:
9ΔT(℃)
ΔT(℉) =
5
°C °F °C °F °C °F °C °F °C °F
-5 23 21 69.8 51 123.8 82 179.6 113 235.4
-4 24.8 22 71.6 52 125.6 83 181.4 114 237.2
-3 26.6 23 73.4 53 127.4 84 183.2 115 239
-2 28.4 24 75.2 54 129.2 85 185 116 240.8
-1 30.2 25 77 55 131 86 186.8 117 242.6
0 32 25.5 77.9 56 132.8 87 188.6 118 244.4
0.5 32.9 26 78.8 57 134.6 88 190.4 119 246.2
1 33.8 27 80.6 58 136.4 89 192.2 120 248
1.5 34.7 28 82.4 59 138.2 90 194 121 249.8
2 35.6 29 84.2 60 140 91 195.8 122 251.6
2.5 36.5 30 86 61 141.8 92 197.6 123 253.4
3 37.4 31 87.8 62 143.6 93 199.4 124 255.2
3.5 38.3 32 89.6 63 145.4 94 201.2 125 257
4 39.2 33 91.4 64 147.2 95 203 126 258.8
4.5 40.1 34 93.2 65 149 96 204.8 127 260.6
5 41 35 95 66 150.8 97 206.6 128 262.4
6 42.8 36 96.8 67 152.6 98 208.4 129 264.2
7 44.6 37 98.6 68 154.4 99 210.2 130 266
8 46.4 38 100.4 69 156.2 100 212 131 267.8
9 48.2 39 102.2 70 158 101 213.8 132 269.6
10 50 40 104 71 159.8 102 215.6 133 271.4
11 51.8 41 105.8 72 161.6 103 217.4 134 273.2
12 53.6 42 107.6 73 163.4 104 219.2 135 275
13 55.4 43 109.4 74 165.2 105 221 136 276.8
14 57.2 44 111.2 75 167 106 222.8 137 278.6
15 59 45 113 76 168.8 107 224.6 138 280.4
16 60.8 46 114.8 77 170.6 108 226.4 139 282.2
17 62.6 47 116.6 78 172.4 109 228.2 140 284
18 64.4 48 118.4 79 174.2 110 230 141 285.8
19 66.2 49 120.2 80 176 111 231.8 142 287.6
20 68 50 122 81 177.8 112 233.6 143 289.4
55
Appendix 4
Normal voltage of P and N
208-240V(1-phase,3-phase) 380-420V(3-phase)
In standby
around 310VDC around 530VDC
In operation
With passive PFC With partial active With fully active
module PFC module PFC module
/
>200VDC >310VDC >370VDC >450VDC
56
2.Compressor checking
Measure the resistance value of each winding by using the tester.
57
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red
4: Fan Motor
Measure the resistance value of each winding by using the tester.
58
5: Pressure On Service Port
Cooling chart:
12.0
10.0
8.0
70/59
6.0
75/63
80/67
4.0
2.0
0.0
75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
59
Heating Chart:
40.0
35.0
30.0
25.0
55
20.0
65
15.0
75
10.0
5.0
0.0
57/53 47/43 37/33 27/23 17/13
(13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
60
10 Disassembly Instructions
Note: This part is for reference, the photos may have slight difference with your machine.
horizontal louver.
ass’y.
61
2 Electrical How to remove the electrical
parts
parts.
②
1) Remove the front
connection.
box.
62
3 Evaporator How to remove the evaporator.
① ②
evaporator.
63
4 Fan motor How to remove the fan motor.
and Fan
1) Remove the front
1-3.
direction.
64
10.2 Outdoor unit
Note: This part is for reference, the photos may have slight difference with your machine.
KSIQ012-H118-O,
No. Part name Procedures Remarks
1 Panel plate How to remove the panel
Screws of top panel (3 screws,1 screws is under the big handle)
plate.
3 screw of
1) Stop operation of the
big handle
screws)
○
4
○
3
○
3
65
2 Fan ass’y How to remove the fan
○
2
ass’y.
procedure 1.
fan.
○
3
compressor Motor
4 way valve
66
4) Disconnect the
board.
④
○
5
5) Remove the four fixing
67
3 Electrical How to remove the
parts
electrical parts.
compressor .
○
1
○
2
○
3
sensor(T3),outdoor
sensor(TP).
68
4) Disconnect the
wires . ○
5 ○
6
6) Remove the
wires(1,2,3).
69
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
the one on your side. ④
1)Perform work of item
1,3. ○
3
compressor.
1) After perform work of
item1,3. Recover
refrigerant from the
refrigerant circuit.
2) Remove the
discharge pipe and suction
pipe with a burner.
3) Remove the hex nuts
and washers fixing the
○
3
compressor on bottom
plate.
4) Lift the compressor
from the base pan
assembly.
70
KSIQ018-H216-O,
○
2
screws).
○
3
screws)
71
2 Fan ass’y How to remove the fan ○
1
ass’y.
procedure 1, remove
the fan. ○
2
4 way valve
Motor Electronic expansion valve
72
3) Disconnect the
○
3
connector for fan motor
board.
compressor.
○
2
73
3) Pull out connectors of ○
3
sensor(T3),outdoor
sensor(TP).
4) Disconnect the
○
4
electronic expansion
valve wire
5) Remove the
grounding screw. ○
5 ○
6
6) Remove the
control box.
74
4 Four-way How to remove the
valve The picture of four-way valve may be different from
four-way valve. the one on your side.
1) Perform work of ○3 ○
4
item1,3.
2) Recover refrigerant
compressor.
1) After perform work of
item1,3. Recover
refrigerant circuit.
2) Remove the
discharge pipe and
suction pipe with a burner.
3) Remove the hex nuts ○
3
75
KSIQ024-H216-O,
screws).
○
2
○
4
screws)
○
3
76
2 Fan ass’y How to remove the fan
ass’y. ○
1
○
2
cover.
Compressor wire
T3,T4,T5 sensor wire
4 way valve wire Electric pipe heater and Crankcase electric heater
77
3) Disconnect the
○
3
connector for fan motor
board.
motor.
78
2) Pull out the two blue
○
2
wires connected with the
○
3
○
3
sensor(T3),outdoor
sensor(TP).
4) Disconnect the
○
4
electronic expansion valve
wire
79
5) Remove the electric
○
5
heaters.
6) Remove the
grounding screw.
7) Remove the
Wires (1,2,3 or
○
7
80
4 Four-way How to remove the
valve The picture of four-way valve may be different from
four-way valve. the one on your side.
1) Perform work of ④
○
3
item1,3.
2) Recover refrigerant
compressor.
1) After perform work of
item1,3. Recover
refrigerant circuit
2) Remove the
discharge pipe and suction
pipe with a burner.
3) Remove the hex nuts
and washers fixing the
compressor on bottom
plate.
4) Lift the compressor
from the base pan
assembly.
○
3
81
KSIQ036-H216-O,
cover (7 screws)
○
2
○
4
3)Remove the screws of
screws)
82
2 Fan ass’y How to remove the fan
ass’y.
fan Electronic control box
fan.
compressor
○
2
box cover.
83
Compressor
T3,T4,T5,sensor Pressure switch wire
○
5
board.
84
3 Electrical How to remove the
parts ○
1
electrical parts.
compressor
○
2
sensor(T3),outdoor
sensor(TP).
85
4)Disconnect the pressure
○
4
switch connector.
5) Disconnect the
○
6
○
7
wires .
7) Remove the
wires(1,2,3 or L1,L2,S).
86
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
the one on your side.
1) Perform work of item
1,3.
2) Recover refrigerant
from the refrigerant circuit.
3) Remove the screw of
the coil and then remove
the coil.
4) Detach the welded parts
of four-way valve and pipe.
5) Then the four-way valve
ass’y can be removed
○
3 ○
4
compressor.
1) After perform work of
item1,3. Recover
refrigerant from the
refrigerant circuit.
2) Remove the
discharge pipe and suction
pipe with a burner.
3) Remove the hex nuts
and washers fixing the
compressor on bottom
plate.
4) Lift the compressor
③
from the base pan
assembly.
87
2190 NW 89 Place, Doral, FL 33172 - USA
Tel: (305) 594 - 4972 Fax (305) 675-2212
www.klimaire.com sales@klimaire.com
The design and specifications are subject to change without prior notice for
product improvement. Consult with the sales agency or manufacturer for details.