Multifunction Finisher FG10

RISO SQUARE WEB VERSION
CONFIDENTIAL
IE02-193-01
Multifunction Finisher FG10

TECHNICAL MANUAL
REVISION 1.0
JANUARY 2017
Copyright: 2016 RISO KAGAKU CORPORATION

All Rights Reserved. This Technical Manual was prepared and written for the
exclusive use of RISO International Group Certified Dealers. Reproduction
and/or transmittal of this material in any form or by any means, including
photocopying or recording of the information is strictly prohibited without the
consent of RISO KAGAKU CORPORATION.
ComColor FW / GD Series Revision 1.0

CONFIDENTIAL
Multifunction Finisher FG10 option
(Revision 1.0)

CONFIDENTIAL
(Revision 1.0)

CONFIDENTIAL
Multifunction Finisher FG10
Contents
Overview ............................................................................................................... 24-3

1. Structure of Multifunction Finisher ......................................................... 24-3
2. Overview of functions ............................................................................ 24-4
3. Overall structure .................................................................................. 24-10
4. Printed wiring boards and set switches ............................................... 24-14
5. Procedure for replacing Finisher PWB ................................................ 24-16
6. Cautions regarding disassembly and reassembly ............................... 24-18
7. Removal of covers ............................................................................... 24-20
8. Removal of units .................................................................................. 24-22
I/F Module ........................................................................................................... 24-28
1. Basic mechanism ................................................................................ 24-28
2. Disassembly ........................................................................................ 24-34
Folder section .................................................................................................... 24-43
1. Basic mechanism .................................................................................. 24-43
2. Disassembly .......................................................................................... 24-48
Puncher section and Stapler section ............................................................... 24-55
1. Basic mechanism of Puncher section.................................................. 24-55
2. Basic mechanism of Top Tray ............................................................. 24-58
3. Basic mechanism of Compile section .................................................. 24-60
4. Disassembly ........................................................................................ 24-67
Stacker Tray section .......................................................................................... 24-79
1. Basic mechanism ................................................................................ 24-79
2. Disassembly ........................................................................................ 24-82
Booklet section .................................................................................................. 24-85
1. Basic mechanism ................................................................................ 24-85
2. Disassembly ........................................................................................ 24-89
Adjustment ......................................................................................................... 24-99
1. Staple and Fold position adjustments in the Booklet section .............. 24-99
2. Fold adjustments in Folder section .................................................... 24-106
3. Punch position adjustment ................................................................ 24-111
4. Staple position adjustment ................................................................ 24-112
[ 24-1 ] (Revision 1.0)

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option Multifunction Finisher FG10
Electrical Components .................................................................................... 24-115

1.Overall Structure of Units...................................................................... 24-115
2. I/F Module ............................................................................................ 24-116
3. Folder Unit ........................................................................................... 24-117
4. Finisher Unit......................................................................................... 24-119
4-1. Finisher...................................................................................................................24-119
4-2. Puncher Unit...........................................................................................................24-120
4-3. Compile ..................................................................................................................24-121
4-4. Stapler (Compile) ...................................................................................................24-123
4-5. Top Tray .................................................................................................................24-124
4-7. Booklet ...................................................................................................................24-127
(Revision 1.0) [ 24-2 ]

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Overview
1. Structure of Multifunction Finisher
I/F Module (Transfer section)

• The Interface Module (I/F module) connects the Multipurpose Finisher to the ComColor printer and transports
the paper.
Multipurpose Finisher
• The Multipurpose Finisher can be separated into two sections. The left-hand section consists of above
mentioned I/F Module.
• The right-hand section consists of the following.
Puncher, Stapler, Top-Tray, Stacker-Tray and Saddle stitching finisher (Booklet section).
Saddle Stitching Finisher

• The Saddle Stitching Finisher is a Booklet section of the Multipurpose Finisher for folding paper sheets in half
(2-fold) and stapling at the center, if the stapling function is selected, to produce booklets.
• Paper discharged from this Booklet section is discharged onto the Booklet Tray.
Folder Unit (Optional Unit)

• The Folder Unit is an option that installs between the right and left sections of the Finisher. It is also called a
"Folder."
• This unit performs 3-folds (inner 3-fold/outer 3-fold) and Z-folds and transfers paper.
• After a 3-fold, paper is discharged onto the Folder Envelope Tray (3-fold Tray).
• After a Z-fold, paper is transferred to the Puncher section.
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[ 24-3 ] (Revision 1.0)

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2. Overview of functions
2-1. Main functions (folding, booklet production)

Multipurpose Finisher
1) Punch Holes
You can select number of holes (2 or 4 holes on millimeter machine / 2 or 3 holes on inch machine) and
location of the punch holes (top, right or left).
2) Stapling
You can select two-position stapling on (left, top or right) or one-position stapling on (left-top or right-top).
3) Offset Ejection onto Stacker Tray
The prints can be offset ejected onto the Stacker Tray, either between sets or between jobs.
4) Cover Sheet Adding
Two trays on ComColor printer can be selected exclusively for Front Cover and Rear Cover feeding.
Stapling Punching holes
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Offset output Add cover
Saddle Stitching Finisher

In addition to the preceding functions, the Saddle Stitching Finisher performs the following
functions:
1) Folds paper sheets in half and produces booklets.
You can enable or disable center stapling (saddle stitching).
2) 2-fold
* This function differs from the above-mentioned booklet production without center stapling.
Select outside-face printing or inside-face printing.
Booklet 2-fold
Center Margin
(Revision 1.0) [ 24-4 ]

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When optional Folder unit is installed

In addition to the preceding functions, the Folder unit performs the following functions:
1) 3-folds (inner 3-fold, outer 3-fold)
2) Z-folds (left-side stapling, right-side stapling)
Outer 3 fold
Inner 3 fold
Z fold
2-2. Main functions (detailed explanation)
Booklet production
1) Printed paper sheets are folded in half and stapled at the center to form booklets.
2) You can select "2-fold + staple" or "2-fold (without staple).
3) Select from A3 SEF, B4 SEF, and A4 SEF. LEF fed paper cannot be used.
4) Pagination is performed automatically for correct booklet production. Printing is performed based on the mode
selected (two-page layout, duplex, or sort mode).
5) In the case of left-hand booklets, the first page is the one facing down, at the bottom.
6) Stapling is automatically disabled if the number of pages is less than four.
7) Paper is discharged onto the Booklet Tray.
8) The function can process up to 15 sheets, including covers in the case of "2-fold + stapling" or up to 5 sheets
including covers in the case of "2-fold (without staple)."
Separate binding
1) This function produces separate booklets when the number of pages is too large for a booklet.
2) This function affects pagination and layout.
3) If the "2-fold + stapling" setting is selected, the function can process up to 15 sheets in auto mode or 1 to 15
sheets when the number of sheets is specified.
4) If the "2-fold" setting is selected, the function can process up to 5 sheets in auto mode or 1 to 5 sheets when
the number of sheets is specified.
5) You cannot use the "add cover" function with this function.
6) Even if the separate binding setting is set to OFF, the separate binding operation is performed if the print job
contains 61 or more original pages (21 pages or more when no stapling is performed). In such cases, the
stapler setting is ignored and paper sheets are discharged without being stapled.
[ 24-5 ] (Revision 1.0)

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Center binding margin

1) This function provides a binding margin at the center for booklet production.
2) The binding margin can be set to a value of between 0 and 50 mm.
3) If the "auto size reduction" function is set, the image printed will be scaled to fit the print area.
If the "auto size reduction" function is not set and the image to be printed extends beyond the print area, the
image sections outside the print area will not be printed.
Offset output
1) This function performs paper discharge operation by shifting the position of each sheet or set of printed pages
discharged onto the Stacker Tray according to settings.
2) The offset output function is automatically activated when the stapling function is used.
Stapling
1) This function staples 2 to 100 sheets and discharges sets of copied sheets.
2) Stapled sheets are discharged onto the Stacker Tray in offset positions.
3) The stapling and punching functions can be enabled simultaneously.
4) Select type of copy paper from A3 SEF, B4 SEF, A4 LEF/SEF, or B5 LEF.
5) Since staples are driven into paper from the bottom side, paper is discharged with this face side down. For
single-sided printing, paper is flipped over inside the printer.
6) Since staples are inserted at the trailing edge from the button side, the stapling positions cannot be adjusted
on the Finisher side. This means the print image is rotated inside the Printer Driver based on the setting before
being output.
7) If only one corner is stapled, a staple is inserted into the paper square if angled staple insertion is not possible.
Punching
1) This function creates holes in each sheet before discharge.
2) If only the punching function is set, punched sheets can be discharged onto the Top Tray or Stacker Tray.
Binding margin
1) This function provides a margin for punching or stapling.
2) The margin can be set to a value of between 0 and 50 mm.
3) When the "auto size reduction" function is set, the image printed will be scaled to fit the print area excluding
the binding margin. If the "auto size reduction" function is not set and the image to be printed extends beyond
the print area, the sections outside the print area will not be printed.
2-fold
1) This function folds each sheet in half before discharge.
2) Folded paper is discharged onto the Booklet Tray.
3) Printing on the outside or inside surface of paper is possible.
Z-fold
1) This function folds paper into a Z shape.
2) Select type of copy paper from A3 SEF and B4 SEF.
3) This function can be used in combination with the punching and/or stapling functions.
4) Z-folded sheets can be discharge onto the Top Tray or Stacker Tray, if only the Z-fold function is used.
Outer 3-fold, inner 3-fold

1) Copy paper that can be used is A4 SEF.
2) Folded paper is discharged onto the Folder Envelope Tray.
3) Printing on the outside or inside face of paper is possible.
• In the case of outer 3-fold, image inversion is not conducted for inside-face printing or outside-face printing, but
only image rotation is performed.
• In the case of inner 3-fold and inside-face printing, the image is not inverted for singlesided printing and it is
rotated for duplex printing.
• In the case of inner 3-fold and outside-face printing, the image is inverted for single-sided printing and it is not
rotated for duplex printing.
(Revision 1.0) [ 24-6 ]

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2-3. Combinations of functions
Paper sizes and compatible functions
Paper Size
Post B5 B5 A4 A4 B4 A3 LETTER LETTER LEGAL LEDGER
Card SEF LEF SEF LEF SEF SEF SEF LEF SEF SEF
Stapling (one location
in front.)
in back, angled.)
in back, parallel.)
Stapling (two locations
in center.)
No stapling + offset
output
2-hole punching
4-hole punching
2-fold
Z-fold
Outer 3-fold
inner 3-fold
Combinations of functions
Function Paper Ejection Tray

Folder
2-fold Punching Stapling Booklet Top tray Stacking Booklet Envelope
Tray Tray Tray
2-fold
Punching
Stapling
Function
Booklet
Z-fold
3-fold
[ 24-7 ] (Revision 1.0)

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2-4. Multifunction Finisher II (Option) Specification
■ Multifunction Finisher FG10 (Optional)
Type External Unit

Top Tray Collating, stacking
Tray Type Stacking Tray Collating, stacking (offset)
Booklet Tray Booklet, Paper folding
Maximum: 330 mm × 488 mm (13" × 19 3/16")
Top Tray 1
Minimum: 100 mm × 148 mm (3 15/16" × 5 27/32")
Maximum: 330 mm × 488 mm (13" × 19 3/16")
Stacking Tray 1
Minimum: 182 mm × 182 mm (7 3/16" × 7 3/16")
Paper Size
Maximum: 297 mm × 432 mm (11 11/16" × 17") (equivalent to A3)
Stapling
Minimum: 203 mm × 182 mm (8" × 7 3/16")
Maximum: 330 mm × 457 mm (13" × 18")
Booklet Tray 1
Minimum: 210 mm × 280 mm (8 1/4" × 11")
Top Tray 52 g/m2 to 210 g/m2 (14-lb bond to 56-lb bond)
Stacking Tray 52 g/m2 to 210 g/m2 (14-lb bond to 56-lb bond)
Paper Weight
60 g/m2 to 90 g/m2 (16-lb bond to 24-lb bond)
Booklet Tray
(cover: 60 g/m2 to 210 g/m2 (16-lb bond to 56-lb bond))
Top Tray Height up to 50 mm (1 15/16")
Tray Capacity Stacking Tray Height up to 200 mm (7 7/8")
Booklet Tray Height up to 50 mm (1 15/16")
Maximum Number of 100 sheets A4, A4-LEF, JIS-B5-LEF, Letter, Letter-LEF
Staples 2 65 sheets A3, JIS-B4, Ledger, Legal, Foolscap
Maximum: 297 mm × 432 mm (11 11/16" × 17") (equivalent to A3)
Paper Size
Stapling Minimum: 203 mm × 182 mm (8" × 7 3/16") (equivalent to JIS-B5-LEF)
1 at front side (angle stapling),
Staple Position 1 at rear side (angle stapling 3, parallel stapling),
2 at center (parallel stapling)
2 holes, 3 holes
Number of Punches
2 holes, 4 holes
2 holes: A3, JIS-B4, A4-LEF, A4, JIS-B5-LEF, Ledger, Legal, Letter-
Punching LEF, Letter
Paper Size
3 holes: A3, JIS-B4, A4-LEF, JIS-B5-LEF, Ledger, Letter-LEF
4 holes: A3, A4-LEF, Ledger, Letter-LEF
Paper Weight 52 g/m2 to 200 g/m2 (14-lb bond to 53-lb bond)
Creating a Center margin: 15 sheets (60 pages)
Maximum Number of
Booklet (Center 2-fold: 5 sheets (20 pages)
Sheets 2 4
margin/2-fold)
Power Source AC 100 V - 240 V, 50 Hz - 60 Hz, 2.0 A - 1.0 A
Power Consumption Max. 175 W
Operating Noise 68 dB (A) or less
(when using multifunction finisher)
Dimensions (W × D × H) 1,120 mm × 765 mm × 1,130 mm (44 3/32" × 30 1/8" × 44 1/2")
Weight Approx. 131 kg (289 lb)
(Revision 1.0) [ 24-8 ]

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IEC60950-1 compliant, Indoor, pollution degree 2*, At altitudes of

2,000 m or lower
Safety Information
* The pollution degree of the usage environment due to dirt and dust
in the air. Degree "2" corresponds to a general indoor environment.
In use:
2,520 mm × 765 mm × 1,160 mm (99 7/32" × 30 1/8" × 45 11/16")
With folder unit
Dimensions With cover, and tray extended:
(when connected 2,520 mm × 1,340 mm × 1,160 mm (99 7/32" × 52 3/4" × 45 11/16")
to main unit) In use:
(W × D × H) 2,315 mm × 765 mm × 1,160 mm (91 5/32" × 30 1/8" × 45 11/16")
Without folder unit
With cover, and tray extended:
2,315 mm × 1,280 mm × 1,160 mm (91 5/32" × 50 13/32" × 45 11/16")
1 When color printing on paper that is longer than 432 mm (17"), the image printed beyond 432 mm (17") may be distorted.
2 When using plain paper and recycled paper (85 g/m2 (23-lb bond))
3 Rear-side angle stapling is only available for A4-LEF and A3.
4 Includes an added cover.
NOTE:
This Machine Specification Sheet is for reference only.
Check with your Marketing or Sals Department for the precise specification of the "Multifunction Finisher FG10" to your
country.
The specifications are subject to change without prior notice.
[ 24-9 ] (Revision 1.0)

CONFIDENTIAL
3. Overall structure
3-1. Paper transport paths

(1) Paper printed by ComColor is sent to the IF Unit via the optional FU Paper ejection attachment.
(2) Paper transported from the IF Unit is sent to the Puncher section.
(3) When paper reaches the Folder section, it is processed by the 3-fold function.
(4) At the Folder Gate 2, folded paper is either sent to the Folder Envelope Tray (in the case of inner 3-fold or
outer 3-fold) or returned to the Puncher section (in the case of Z-fold).
(5) When the punching function is set, paper is processed at the Puncher section.
After passing the Puncher section, paper is sent from the S1 Gate toward either the Booklet section or Top
Tray/Stacker Tray.
(6) Paper moving toward the Top Tray/Stacker Tray is sent from the S2 Gate to either the Top Tray or the Stacker
Tray for output.
(7) When paper is to be stapled, it is sent toward the Stacker Tray, then it is retracted toward the Stapler.
When sheets for one stapling set are collected, they are stapled and discharged onto the Stacker Tray.
(8) Sheets sent to the Booklet section are stapled when all pages for one booklet are collected, and then folded in
half and discharged onto the Booklet Tray.
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(Revision 1.0) [ 24-10 ]

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3-2. Rollers in paper transport paths
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[ 24-11 ] (Revision 1.0)

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3-3. Sensors in paper transport paths
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(Revision 1.0) [ 24-12 ]

CONFIDENTIAL
MEMO
[ 24-13 ] (Revision 1.0)

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4. Printed wiring boards and set switches
4-1. Main printed wiring boards (PWBs) and switches (SWs)
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Two Interlock switches are located on the I/F Module.

• The one is to shut off the Finisher system.
• The other is to shut off the Printer system.
(Revision 1.0) [ 24-14 ]

CONFIDENTIAL
PWBs (PCBs)
< Refer to the sketch on the previous page >
(1) Finisher Main PWB
This PWB controls the Puncher section, Stapler section, Stacker Tray section, Top Tray section and Finisher.
It also produces +5 VDC from the +24 VDC supplied from the LVPS (Low Voltage Power Supply).
(2) I/F PWB
This PWB controls the Connection section between ComColor and I/F Module of the Finisher as well as the
Decurler section.
(3) Booklet PWB
This PWB controls the Booklet section.
(4) LVPS (Low Voltage Power Supply)
This PWB produces +24 VDC from the main power supply and provides it to the Finisher.
If short-circuiting occurs in the AC supply line, a fuse melts and cuts off the power supply.
(5) Relay PWB
This PWB consists of two relays. These two relays are energized when interlock switches turn ON and supply
24-VDC power to the Finisher Main PWB.
(6) Folder PWB
This PWB controls the Folder section.
Interlock switches
(7) Finisher Front Door SW
This switch turns OFF when the Finisher Front Door is opened, and cuts off the +24-VDC power supply to the
parts.
(8) I/F Module Front Door SW
This switch turns OFF when the Front Door of the I/F section is opened, and cuts off the +24-VDC power
supply to the parts.
(9) I/F Module Interlock SW
This switch turns OFF when the Front Door of the I/F section is opened, and stops the machine operation.
(10) Folder Envelope Tray SW
This switch turns OFF when the Folder Envelope Tray is pulled out, and cuts off the +24-VDC power supply to
the following parts in the Folder section.
• Folder Drive Motor 1/2
• End Guide Motor 1/2
• Nip Release Solenoid
• Folder C Solenoid
• Folder Gate Solenoid 2
• Folder Envelope Tray Lock Solenoid
Other switches
(11) Booklet Tray Belt SW
When this SW (button) is pressed, the Booklet tray belt rotates for a given set time.
(12) Folder Envelope Tray Open SW
When this switch is pressed, the Folder Envelope Tray Lock Solenoid is released and the Folder Envelope
Tray is pulled out automatically.
[ 24-15 ] (Revision 1.0)

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5. Procedure for replacing Finisher PWB
5-1. Replacement procedure
• Since the Finisher NVM data (parameters set in the Test Mode data setting) is stored in the Finisher PWB,
it is necessary to save and restore the setting data for the replacement of the Finisher PWB.
If it is not possible to save the NVM data, after the PWB is replaced, enter the data manually in the Test Mode by
referring to the NVM setting list provided with the product.
• To initialize the NVM data in the Finisher PWB, select TM 23-4-001 "FINISHER NVM PARAMETER AREA
INITIALIZE" → and then enter "79747".
(1) Before replacing the Finisher PWB, select TM 23-3-001 "FINISHER NVM DATA STORE" → and then enter
"43534" to read and save the NV data from the Finisher onto the FRAM on the ComColor Engine Control
PCB.
(2) Replace the Finisher PWB with a new part.
(3) Install the latest version of the firmware software in the Finisher.
The Multi-purpose Finisher machine firmware is included in the ComColor machine firmware.
Therefore, the Finisher machine firmware is installed in the Finisher the same way as it is for the ComColor
main unit.
(4) Activate TM 23-3-002 "FINISHER NVM DATA RE-STORE" → and then enter 50315 to write the NV data back
into the Finisher PWB.
(Revision 1.0) [ 24-16 ]

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5-2. Power supply system
• The 100-240 VAC power supplied from the Power Inlet is fed to the LVPS (Low Voltage Power Supply) for
conversion to 24 VDC.
• The 24-VDC power supply output from the LVPS is turned ON/OFF by the control signal from the ComColor.
• The 24-VDC power is supplied to the Finisher Main PWB through two channels.
1) One channel supplies power to the Finisher Main PWB via a Relay PWB, and feeds the 24-VDC power to
other PWBs and parts.
2) The other channel supplies 24-VDC power directly to the Finisher Main PWB where it is converted to 5
VDC power and supplied to other PWBs and parts.
• The 24-VDC power supplied through the above channel 2) is fed to the Relay PWB via interlock switches for the
ON/OFF control of the relay.
• Therefore, if any of the interlock switches turns OFF, the relay also turns OFF and stops the operation of the 24-
VDC parts.
• These interlock switches are two switches shown below.
Finisher Front Door Switch
I/F Module Front Door Switch
Interlock SW
Relay PCB
LVPS(Power Supply Unit) Finisher Main PCB
AC100-240V DC24V
To each PCB & parts
DC24V
DC24V
ComColor DC5V
ON/OFF Signal To each PCB & parts
[ 24-17 ] (Revision 1.0)

CONFIDENTIAL
6. Cautions regarding disassembly and reassembly
• Turn OFF the machine power and unplug the power cord from the Finisher before disassembly and reassembly.
• When moving or transporting the equipment, use the stays, which offer sufficient strength.
Supporting the equipment by other parts can cause distortion in the unit body.
• Be careful not to damage cables or wires by pinching. Be sure to secure cables and wires with wire clamps or
harnesses.
Be sure to give sufficient slack to wires connected to moving parts in order to ensure unrestricted movement of
the parts within their operating ranges.
• Do not install incorrect screws.
Use the original screws as a general rule.
• Self-tapping screws are most commonly used.
These screws have a cross recess on the screw head with four dots around it.
• Round-tip screws are used to prevent injury to hands and other parts of the body if the ends of screws protrude
into areas that are accessible by the user.
• Ordinary screws, instead of self-tapping screws, are used when threaded screw holes are provided on parts
such as shafts.
These screws can be easily distinguished from self-tapping screws since they do not have four dots around the
cross recess on the screw head.
• Wood screws are used on resin and parts.
Periodic replacement of parts

• The following parts must be replaced at regular intervals.
- Main Paddle and Sub Paddle in the Stacker Compile section
- Paddle in the Booklet section
• The replacement timing of above parts can be referred by the machine software count.
- Main Paddle of the Stacker Compile section
→ TM 23-5-002 "STACKER PADDLE COUNT DISPLAY".
→ TM 23-4-007 "STACKER PADDLE COUNT CLEAR".
- Sub Paddle of the Stacker Compile section
→ TM 23-5-001 "STACKER SUB-PADDLE COUNT DISPLAY".
→ TM 23-4-006 "STACKER SUB-PADDLE COUNT CLEAR".
- Paddle in the Booklet section
→ TM 23-5-003 "BOOKLET PADDLE COUNT DISPLAY".
→ TM 23-4-008 "BOOKLET PADDLE COUNT CLEAR".
(Revision 1.0) [ 24-18 ]

CONFIDENTIAL
MEMO
[ 24-19 ] (Revision 1.0)

CONFIDENTIAL
7. Removal of covers
• Refer to the following diagram for the removal of external covers.

• Some covers cannot be removed unless other covers are detached first. For details, refer to the removal
directions for individual covers.
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(1) Finisher Rear Cover: 4 screws

(2) I/F Module Rear Cover: 3 screws
(3) Finisher Rear Upper Cover: 2 screws
(4) Eject Cover: 4 screws
(5) Top Tray: 1 screw
Remove in the order of (4) → (5).
(6) Stacker Lower Cover: 6 screws
Remove (1) and then (4) → (5) → (9) → (10) prior to removing (6). - go to next page -
(7) Rear Cover (Folder): 4 screws
(Revision 1.0) [ 24-20 ]

CONFIDENTIAL
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(7) I/F Module Front Door:

Remove the KL-Clip from the hinge located at the upper side.
(8) Front Door:
Remove the KL-Clip from the hinge located at the upper side.
(9) Stacker Front Cover: 2 screws
Remove in the order of (4) → (5) → (9).
(10) Stacker Front Cover: 2 screws
Remove in the order of (4) → (5) → (9) → (10).
(11) Finisher Top Left Cover (Folder): 1 screw
(12) Finisher Top Cover: 1 screws
Remove in the order of (4) → (5) → (9) → (10) → (11) → (12).
(13) I/F Module Top Cover: 1 screws
(14) Front Blind Cover: 3 screws
[ 24-21 ] (Revision 1.0)

CONFIDENTIAL
8. Removal of units
8-1. Removal of I/F Module from the Finisher main unit.
(1) Remove following covers.

• Top cover
• I/F Module front door
• Rear cover
• Front blind cover
Top Cover
Front blind cover
I/F Module front door.

Remove a Clip from the Top Hinge, and unhook the
door from the two hinges.
(2) Unplug the Connectors of the wires from the Finisher main body, and free the wires from the Wire clamps.
The wires to unplug are the two (2) wire to the Finisher Main PWB
and one (1) from the Relay connector.
Release wires from the Wire Clamps.
(Revision 1.0) [ 24-22 ]

CONFIDENTIAL
(3) Remove the I/F Module by removing 4 mounting screws.

< The I/F Module is hooked onto the Finisher main body at the top, so the I/F Module needs to be lifted up a
little to unhook from the Finisher main body after the 4 mounting screws are removed.>
4 Mounting screws
[ 24-23 ] (Revision 1.0)

CONFIDENTIAL
8-2. Removal of Booklet Unit from the Finisher main unit.
(1) Open the Front Door of the Finisher and gently pull the Booklet Unit forward.
Remove the Lock Plate. (1 screw).
(1) Lock Plate

<Prevents dropping of the Booklet Unit when pulled all
the way out.>
(2) Rail Stopper
(2) Press the Rail Stoppers on both sides and pull the Booklet Unit forward to dismount.
● When the Booklet Unit is removed, the Stopper on the back of the rail will drop, preventing rail stowage. If
you need to stow the rail, raise the Stopper to the center position.
When the booklet Unit is removed, the Stopper comes down to prevent the Railing to go back
in. (This is to make the reassembly work easier.)
(Revision 1.0) [ 24-24 ]

CONFIDENTIAL
8-3. Removal of the Stacker Tray from the Finisher main unit
Opening the Stacker Tray assembly to the service position.
(1) Remove the following covers:

• Finisher Front Door
• Finisher Rear Cover
• Eject Cover
• Top Tray
• Stacker Front Top Cover
• Finisher Top Left Cover
• Finisher Top Cover
• Finisher Rear Upper Cover
• Stacker Front Cover
(2) Remove the cover metal plates. (4 screws each)
Remove the metal plate
(3) Remove the six mounting screws and open the Stacker Tray assembly.
• If the screws at the upper section of the rear panel are inaccessible due to the Elevator Motor, manually turn
the motor gear and lower the Motor Unit until the screws are accessible.
< The 6 screw positions marked by red arrow marks. >
Tilt the Stacker tray unit
[ 24-25 ] (Revision 1.0)

CONFIDENTIAL
Removing the Stacker Tray

• Although the tray can be removed without performing steps (1) through (3) below, skipping these steps may
make removal more difficult and render the removed Stacker Tray unstable when placed on the floor.
(1) Remove the Metal plate located above the Booklet tray.
(2) Unplug the Booklet Tray cable connector, loosen the knob screw, and dismount the Booklet Tray.
(3) Remove the Stacker Lower Cover. (6 screws)
Knob screw Connector
Remove the metal plate Booklet Tray

Stacker Lower Cover
(4) Unplug the three cable connectors and release the cables from the Wire Saddles.
Remove E-ring from this hinge
Unplug the connector of this wire from the PWB
In attaching, insert the shaft

into the opening of the plate
(5) Remove the E-rings from the hinges on both sides and detach the hinges from the shaft.
(6) Lift and dismount the Stacker Tray unit.
• During reinstallation, insert the shaft shown in the photo into the opening of the plate by lowering the unit
manually by hand if necessary.
(Revision 1.0) [ 24-26 ]

CONFIDENTIAL
MEMO
[ 24-27 ] (Revision 1.0)

CONFIDENTIAL
I/F Module
1. Basic mechanism
Explanation
• The papers ejected out from the optional FU Ejection Unit are transferred to the I/F Module and then transferred
further into the Multifunction Finisher.
• The circumferential speed of the I/F Transfer Roller is 99% to that of BP Belt running at circumferential speed of
632mm/second.
• The paper ejecting out from the I/F Transfer Roller is pulled by the Assist Roller at circumferential speed of
1000mm/second.
• The speed difference between the I/F Transfer Roller and Assist Roller is absorbed by the one-way clutch
mounted on the I/F Transfer Roller drive unit.
• The paper being transferred through the I/F Module is monitored by the Decurler IN Sensor and Decurler OUT
Sensor.
• The I/F Module Front Door Switch checks whether the Front Door of the I/F Module is closed or open.
If the door is detected open (switch = OFF), the +24 volt electrical supply to the Multipurpose Finisher is
stopped.
(Revision 1.0) [ 24-28 ]

CONFIDENTIAL
Connection of the Multipurpose finisher to the ComColor.
I/F Module
Decurler IN Sensor Decurler OUT Sensor
FU Ejection Unit (option)
Assist Roller
I/F Transfer Roller

BP Unit
FU Ejection Roller IF Module Front Door Switch
[ 24-29 ] (Revision 1.0)

CONFIDENTIAL
Structure of the I/F Module
I/F Module
Front View with the doors closed
I/F Module
Booklet Unit
Front View with the doors open
(Revision 1.0) [ 24-30 ]

CONFIDENTIAL
I/F Transfer Roller (driven side)
Decurler IN Sensor
Assist Roller (driven side) Decurler OUT Sensor
I/F Module Front Door Interlock Switch
Assist Roller (drive side)
Photograph showing the gates 1b and 1d opened.
[ 24-31 ] (Revision 1.0)

CONFIDENTIAL
Assist Roller Drive Motor
Decurler Transport Motor
(Revision 1.0) [ 24-32 ]

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MEMO
[ 24-33 ] (Revision 1.0)

CONFIDENTIAL
2. Disassembly
1. Assist Roller Drive Motor
1. Remove the Rear Cover. (3x6 screw; 4 pcs)
Rear Cover
2. Remove the Assist Roller Drive Motor assembly. (3x6 screw; 4 pcs)
3. Unplug two wire connectors from the motor assembly to detach the motor assembly from the Finisher.
Two Connectors
Assist Roller Drive Motor
(Revision 1.0) [ 24-34 ]

CONFIDENTIAL
2. Decurler Motor

2. Remove the Decurler Motor Assembly.
3. Unplug 2 wire connectors
Decurler Motor
3. Decurler IN Sensor
1. Disconnect the Finisher from the printer.

2. Open the I/F Unit door.
3. Remove the Decurler IN Sensor Assembly. (3x6 screw; 1 pc)
Decurler IN Sensor
4. Unplug wire connector. (1 pc)

5. Remove the Decurler IN Sensor from the assembly. (3x12 screw; 1 pc)
* Wipe the sensor clean before replacing it back on the machine.
Decurler IN Sensor
[ 24-35 ] (Revision 1.0)

CONFIDENTIAL
4. Decurler OUT Sensor

2. Remove the Decurler OUT sensor assembly. (3x6 screw; 1 pc.)
Decurler OUT Sensor
3. Unplug wire connector. (1 pc).

4. Remove the Decurler OUT Sensor. 3x12 screw; 1 pc.)
Decurler OUT Sensor
5. I/F Unit Door Interlock Switch

2. Remove the I/F Unit Door Interlock Switch. (3x6 screw; 2 pcs.)
I/F Unit Door Interlock Switch Assembly
3. Remove the interlock switch from the assembly.
(Revision 1.0) [ 24-36 ]

CONFIDENTIAL
6. I/F Tranfer Roller (Drive)
1. Open the I/F/ Unit door.

2. Remove the green plastic knob [1c].
3. Remove the I/F Unit Door. (1 pc Clip)
4. Remove the Front Cover Assembly. (3x6 screw; 3 pcs)
Front Cover Assembly
[ 24-37 ] (Revision 1.0)

CONFIDENTIAL
5. Remove the I/F Inner Cover. (3x8 screw; 2 pcs)
I/F Inner Cover
6. Remove the Bearing. (6 mm diameter E-ring; 1 pc)

8. Remove the Tension Spring.
Tension Spring
(Revision 1.0) [ 24-38 ]

CONFIDENTIAL
9. Loosen the tension of the Timing Belt. (3x6 screw; 1 pc)

10. Remove the Timing Belt.
11. Remove the Pulley/Gear. (6 mm diameter E-ring; 1 pc)
12. Remove the Gear.
Gear Pulley/Gear
Timing Belt
13. Swing open the [1b] gate.
Timing Belt
14. Remove the I/F Transfer Roller (Drive).
I/F Transfer Roller (Drive)
[ 24-39 ] (Revision 1.0)

CONFIDENTIAL
7. I/F Tranfer Roller (Driven)

2. Remove the Spring Hold Plate. (3x6 screw; 3 pcs)
Spring Hold Plate I/F Transfer Roller (Driven)
3. Remove the I/F Transfer Roller (Drive). (2 pcs)
I/F Transfer Rollers (Driven)
8. Assist Roller (Drive)

2. Swing open the [1d] Guide Plate.
3. Remove the Bearing (6 mm diameter E-ring; 1 pc)
4. Remove the Rear Cover (3x6 screw; 4 pcs)
(Revision 1.0) [ 24-40 ]

CONFIDENTIAL
5. Loosen and hang free the Drive Link Assembly. (3x6 screw; 4 pcs)
6. Remove the Gear. (6 mm diameter E-ring; 1 pc)
Drive Link Assembly
7. Open the Front Door.

8. Remove the Assist Roller (Drive).
Assist Roller (Drive)
9. Assist Roller (Driven)

2. Remove the Spring Hold Plate. (3x6 screw; 3 pc)
Spring Hold Plate Assist Roller (Driven)
3. Remove the Assist Roller (Driven). (2 pcs)
Assist Roller (Driven)
[ 24-41 ] (Revision 1.0)

CONFIDENTIAL
Folder section
1. Basic mechanism
1-1. Paper transport

Feeding paper to the Folder section
• Paper sent to the Folder section is transported to Folder Gate 1 by the Folder Entrance Roll. At Folder Gate 1,
the paper path branches into two directions. If paper will not be folded, it is sent to the Puncher section by the
Folder Exit Roll.
• If paper is to be folded, it is transported by Folder Xport Roll 1 until it contacts the End Guide 1.
First/second folding – Paper output
• As paper is further transported by Folder Xport Roll 1, it bends and is pulled by Folding Roll 1 and the Nip Roll.
Folding Roll 1 and Nip Roll fold the paper and send it toward the End Guide 2.
• Paper is then transported by Folder Xport Roll 2 and Folder Xport Roll 3 until it contacts the End Guide 2.
• When paper is moved farther, it is bent and pulled by Folding Roll 2 and the Nip Roll. The paper is folded by
Folding Roll 2 and the Nip Roll and set to the Folder Gate 2.
• At the Folder Gate 2, the paper path branches into two directions. If the paper is to be 3-folded, it is sent to the
Folder Envelope Tray.
• If paper is to be Z-folded, it is sent to the Puncher section by Folder Xport Rolls 4 through 7. The paper transport
status is detected by the Folder Entrance Sensor, Folder Exit Sensor, and Folder Path Sensors 1 through 4
located along the paper path.
Folder Entrance Sensor Folder Gate 1

Folder Exit Sensor
Folder Entrance Roll
Folder Path Sensor 1 Folder Exit Roll
Folder Xport Roll 7

Folder Path Sensor 2
Folder Xport Roll 1
Nip Roll Folder Xport Roll 6

Folder Xport Roll 5
Folding Roll 1
Folder Xport Roll 2
Folder Xport Roll 3

End Guide 1
Folder Xport Roll 4

Nip Roll
Folding Roll 2 Folder Gate 2
End Guide 2
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(Revision 1.0) [ 24-42 ]

CONFIDENTIAL
Roller driving motors

The following diagram illustrates the motors that drive the rollers.
• Folder Entrance Motor: Folder Entrance Roll
Folder Exit Roll
• Folder Drive Motor 1: Folder Xport Roll 1
• Folder Drive Motor 2: Folder Xport Rolls 2 through 7
Folding Rolls 1/2 and Nip Rolls
Solenoids
• Folder Gate 1 is raised and lowered by Folder Gate Solenoid 1. This solenoid sets the paper path to the Puncher
side when contracted or to the folder side when released.
• Folder Gate 2 is raised and lowered by Folder Gate Solenoid 2. This solenoid sets the paper path to the Folder
side when contracted or to the Puncher side when released.
Folder Entrance Motor
Folder Drive Motor 1
Gate
Solenoid 1
Gate
Solenoid 2
[ 24-43 ] (Revision 1.0)

CONFIDENTIAL
1-2. Folder Envelope Tray mechanism

• The Folder Envelope Tray SW confirms the correct setting of the Folder Envelope Tray.
• The Folder Envelope Tray SW is an interlock switch. When the Folder Envelope Tray is pulled out, the Folder
Envelope Tray SW turns OFF and interrupts +24-VDC power supply to the following areas of the Folder section.
• Folder Drive Motor 1/2
• End Guide Motor 1/2
• Nip Release Solenoid
• Folder C Solenoid
• Folder Gate Solenoid 2
• Folder Envelope Tray Lock Solenoid
• Pressing the Folder Envelope Tray Open SW on the panel causes the Folder Envelope Tray Lock Solenoid to
operate and release the lock, allowing the spring force to push the Folder Envelope Tray out in the forward
direction.
• The Folder Envelope Tray Full Sensor detects that the Folder Tray is full.
*While the full status of the Folder Envelope Tray is normally detected by an Optical Sensor, a counter may be
used instead.
TM 23-6-122 "ENVELOPE FOLDER TRAY FULL COUNT ENABLE" and set a full detection counter value using
TM 23-6-123 "ENVELOPE FOLDER TRAY FULL CHECK NUM."
*When using counter detection, note that the Folder Envelope Tray may be full before the set counter value is
reached, causing paper jams.

Pinch Roll
Nip Release Solenoid

Folder Xport Roll 1
Nip Roll
Folding Roll 1
End Guide Motor 1
Folder (QYHORSHTray Lock Solenoid
Folder (QYHORSHTray SW
Folder C Solenoid End Guide Home Sensor 1
End Guide 1
End Guide Motor 2
Finger Assembly Nip Roll
End Guide Home Sensor 2 Folding Roll 2
End Guide 2
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(Revision 1.0) [ 24-44 ]

CONFIDENTIAL
1-3. Folding operations in the Folder section

Outer 3-fold operation
1. End Guide Motors 1/2 adjust the heights of End Guides 1/2. Both guides are set to 1/3 of the paper length.
The End Guide home positions are detected by End Guide Home Sensors 1/2.
2. Paper is transported by Folder Xport Roll 1 and the Pinch Roll until it contacts End Guide 1.
3. Here, the Nip Release Solenoid separates the Pinch Roll from Folder Xport Roll 1 to correct paper skew.
The Folder Xport Roll 1 is attached to a turbine-shaped rubber paddle. This paddle rotates while in gentle
contact with the paper to send the paper toward the End Guide for paper skew correction.
4. The Nip Release Solenoid is released after paper skew correction. As it is moved along, the paper is bent and
pulled by the Nip Roll and Folding Roll 1. The Nip Roll and Folding Roll 1 fold the paper at 1/3 the length from
the leading edge and send it toward End Guide 2. (first folding)
5. When the leading edge of paper contacts End Guide 2, it is pulled by the Nip Roll and Folding Roll 2. The Nip
Roll and Folding Roll 2 fold and discharge the paper. (second folding)
6. For 2-fold operations, the Folder C Solenoid presses the Finger Assembly against Folding Roll 2 to allow
Folding Roll 2 to pull in the short side of the single-folded paper.
Pinch Roll
Folder Xport Roll 1
Nip Roll
One third of
paper length
End Guide 1
Nip Roll
Folder Xport Roll 1
End Guide 2 Finger Assembly

One third of paper length
Folding Roll 1
[ 24-45 ] (Revision 1.0)

CONFIDENTIAL
Z-fold and inner 3-fold

• Z-folds and inner 3-folds are achieved by varying the heights of End Guides 1/2.
Z fold Inner 3 fold
One fourth of
paper length Two thirds of
paper length
Finger Assembly
One fourth of One third of

paper length paper length
(Revision 1.0) [ 24-46 ]

CONFIDENTIAL
2. Disassembly
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[ 24-47 ] (Revision 1.0)

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[ 24-49 ] (Revision 1.0)

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[ 24-51 ] (Revision 1.0)

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[ 24-53 ] (Revision 1.0)

CONFIDENTIAL
Puncher section and Stapler section

1. Basic mechanism of Puncher section
1-1. Paper transport in Puncher section

• Paper transported from the ComColor passes through the I/F Module, and then to the Entrance Roll to the
Puncher section.
• The Entrance Roll receives drive power as described below.
• The Entrance Roll is driven by the Assist Roller Drive Motor in the I/F Module.
• The paper entering into the Puncher section is detected by the Decurler OUT Sensor in the I/F Module.
• Paper is then transported to the direction of the Top Tray or Stacker Tray via the Punch Reverse Roll. (The
paper is not transported toward the Booklet tray when punched or stapled.) During this process, the paper
transport status is detected by the Punch OUT Sensor, located after the Puncher.
• After a certain period elapses from the time the trailing edge of the paper leaves the Decurler OUT Sensor
(before the trailing edge of paper passes the Puncher Pins), the Finisher Transport Motor, SCT Exit Motor, and
Compile Exit Motor activates in the reverse direction, rotating the rollers after the Puncher Unit, including the
Punch Rev. Roll in the reverse direction, to bring the paper back towards the Puncher Unit until the trailing edge
of the paper contacts the Puncher Guide. This corrects paper skew and sets the paper into the correct punching
position. (For the Motor locations, refer to the diagram on the Top Tray section -- Page No. 24-57 & 24-58.)
• The Staple Guide give away to the paper and folds flat to make the path for the paper when the paper from
the printer comes into the Puncher, allowing the paper to pass. But when the paper is pulled back against the
Puncher Guide for the punching, Puncher Guide does not fold, but acts as a stopper to align the papers.
* The amount of punch reverse travel (amount of reverse operation) can be adjusted by using TM 23-6-031
"PUNCH RESERVE ADJ 1" and TM 23-6-032 "PUNCH RESERVE ADJ 2". Note that if the adjustment is
made too much to the (+), the paper tends to get stained. If adjusted too much to the (-), the punching
position on the papers may vary.
• The paper is transported toward the Top Tray or Stacker Tray after the punch holes are made on the trailing
edge of the paper.
Punch OUT Sensor

PIN of the Puncher
Puncher Guide
Decurler OUT Sensor
Punch Reverse Roll
Entrance Roll
(Revision 1.0) [ 24-54 ]

CONFIDENTIAL
1-2. Overview of Puncher Unit position adjustment mechanism
This mechanism adjusts the position of the Puncher Unit based on paper size to ensure consistent punching
position.
The Puncher Unit is available with 2/4 holes (millimeter paper machine) or 2/3 holes (inch paper machine).
• When paper is set in the Puncher section, the position of each Sensor assembly
PUNCHER UNIT
sheet may deviate slightly from side to side.
To prevent this, the punching position is adjusted for each sheet.
• The Puncher Unit is provided with a Side Registration Sensor. REAR
The Puncher Unit slides sideways until the sensor on the Puncher
Unit aligns with the paper edge on the front side of the paper to
adjust the punching position.
• However, the distance between the punching position and the
paper edge may vary with paper size. This means the relative
PAPER
position of the Puncher assembly and Sensor assembly must be
adjusted. For this reason, both sections are designed to move
independently.
Puncher assembly FRONT
Side Registration Sensor
• The adjustment of the Puncher Unit position is performed by the Puncher Move Motor and Puncher Move
Clutch.
• Only the Puncher assembly moves when the motor rotates with the clutch OFF.
• When the motor rotates with the clutch ON, both the Puncher assembly and the sensor assembly move.
• The Puncher Unit home position is detected by the Puncher Move Home Sensor (for A4 LEF),
Puncher Move Home Sensor B5, or Puncher Move Home Sensor 3 Letter (3 holes, letter size), based on paper
size.
• The sensor assembly home position is detected by the Side Registration Home Sensor.
Puncher Move Motor

Puncher Move Clutch
Punch Hole Select Sensor

Side Regi. Home Sensor
Puncher Move Home Sensor (B5)
Puncher Move Home Sensor
Punch OUT Sensor
Punch Front Sensor
Punch Home Sensor
Puncher Move Home Sensor

Punch Motor (3 Letter)
Punch Motor Sensor
Punch Box Set Sensor

Cam Plate
Side Registration Sensor
[ 24-55 ] (Revision 1.0)

CONFIDENTIAL
1-3. Puncher Unit positioning operation
The three Puncher Unit positions are adjusted by the following three operations: Initialization operation,
Position adjustment based on paper size, and Movement during punching operation.
(1) Initialization
The Puncher Unit moves to the position for A4 LEF and A3 SEF paper sizes.
This is done each time after the power is turned on and after a job is completed.
1) With the clutch turned OFF, the Puncher move motor rotates and moves only the Puncher assembly to the
position of the Punch Move Home Sensor.
2) The motor then operates to move just the Puncher assembly to the position of the Side Registration Home
Sensor.
3) With the clutch turned ON, the motor rotates and moves both the Puncher assembly and the Sensor
assembly to the position of the Punch Move Home Sensor.
(2) Position adjustment based on paper size
The Puncher Unit position is adjusted based on paper size.
In the case of A4 LEF and A3 SEF, this operation is not performed, since this position adjustment is completed
during the initialization movement.
(3) Movement during punching operation (performed for each sheet)
1)With the clutch turned ON, the Puncher move motor rotates and moves the entire Puncher Unit toward the
front side.
2) As soon as the Side Registration Sensor detects the edge of the paper, the motor switches OFF.
< punching operation >
• The Puncher Pins move up and down based on the movement of the slit on the Cam Plate.
This operation is achieved by lateral sliding of the Cam Plate driven by the Punch Motor.
• The indented sections of the slit on the Cam Plate cause the pins to lower. While there is only one indented
section for the end pins on both sides, there are two indented sections for the two center pins. The Puncher
Unit creates two or four holes, based on the position of the Cam Plate.
In general, for 2-hole punching, the two center pins are used to make holes. However, the two pins on the
front side are used for A4 SEF.
• Punching operations are performed by moving the Cam Plate between the notched sections on the Cam Plate
detected by the Punch Home Sensor.
The Punch Hole Select Sensor determines whether the Cam Plate is positioned for 2-hole or 4-hole punching.
• Since holes can be punched whether or not the Cam Plate is moved to the front or rear side, the Punch motor
rotation switches between forward and reverse for each sheet to change the direction of Cam Plate
movement.
The direction of the Cam Plate movement is determined by the Punch Front Sensor
1-4. Punch Box

• Chads are collected in the Punch Box. The presence of the Punch Box is detected by the Punch Box Set
Sensor.
• An internal counter determines when the box is full.
> The default setting for the full box count value for the Punch Box is 10,000. This setting can be changed by
using TM 23-6-033 "PUNCH DUST FULL ADJ".
CAUTION: Changing the setting to a large full count value may result in an overflow of chads.
> The current counter reading can be viewed by selecting TM 23-6-081 "PUNCH TIME".
(Revision 1.0) [ 24-56 ]

CONFIDENTIAL
2. Basic mechanism of Top Tray

Paper going through the Puncher section is sent to the Top Tray, Stacker Tray, or Booklet tray, according to the
position of the S1 Gate and S2 Gate.
Top Tray Exit Sensor Top Exit Roll
Top Tray
T/A 2 Roll
Buffer Rev. Roll
T/A 1 Roll
Compile Exit Sensor
S2 Gate
Stacker Tray
Punch Rev. Roll

Compile Feed Roll
Compile Exit Roll
Buffer Roll
Buffer Path Sensor

Entrance Roll
Booklet IN Roll
Booklet
S1 Gate Unit
Paper transport to the Booklet Unit

• After the Puncher section, the paper path is switched by the S1 Gate to send paper toward the Top Tray/Stacker
Tray or to the Booklet unit.
• The S1 Gate sends paper toward the Booklet section when the Booklet Gate Solenoid is released (solenoid
piston pushed out) or toward the Top Tray/Stacker Tray when the solenoid is contracted (solenoid piston pulled).
• Paper is sent toward the Booklet section by the Booklet IN Roll, driven by the Finisher Transport Motor.
Paper transport to the Top Tray/Stacker Tray

• Paper is transported from the S1 Gate toward the Top Tray/Stacker Tray by the Punch Reverse Roll driven by
the Finisher Transport Motor. The S2 Gate then switches the paper path toward the Top Tray or Stacker Tray.
• The S2 Gate sends paper toward the Stacker Tray when the Transport Gate Solenoid is released (solenoid
piston pushed out) or toward the Top Tray when the solenoid is contracted (solenoid piston pulled).
Paper discharge to the Top Tray

• Paper is transported and ejected onto the Top Tray from the S1 Gate by the T/A 1 Roll, which is driven by the
Finisher Transport Motor, and then by the T/A 2 Roll and Top Exit Roll, which are driven by the SCT Exit Motor.
[ 24-57 ] (Revision 1.0)

CONFIDENTIAL
Paper transport to the Stacker Tray

• When the S2 Gate switches the paper path toward the Stacker Tray, the paper is sent toward the Stacker Tray
by the Buffer Roll, Buffer Rev. Roll, and Compile Exit Roll, which are all driven by the Compile Exit Motor.
Detection by the Sensors

• The paper transport status is detected by the Top Tray Exit Sensor, Buffer Path Sensor, and Compile Exit
Sensor, which are all located along the paper path.
• The Top Tray Full Sensor monitors the Top Tray, signaling when it is full.
SCT Exit Motor Compile Exit Motor Top Exit Roll Top Tray Exit Sensor Top Tray Full Sensor
Finisher Transport T/A 2 Roll Compile Exit Roll

Motor
Transport Gate
Solenoid
Compile Exit Sensor
Booklet Gate
Solenoid
Buffer Path Sensor Buffer Reverse Roll
S2 Gate S1 Gate Punch Reverse Roll Buffer Roll T/A 1 Roll
(Revision 1.0) [ 24-58 ]

CONFIDENTIAL
3. Basic mechanism of Compile section
3-1. Basic flow of Stapler operations

When a print job is made with Staple mode selected, the printed papers are pooled in the Compile Tray in each set
and stapled.
(1) The Shelf under the Compile Tray is extended out.
(2) Papers are transported to the Compile Tray.
(3) Tamping (paper alignment) is performed.
(4) Stapling is executed.
(5) The Shelf returns back to the original position.
(6) Paper is discharged to the Stacker Tray.
3-2. Paper flow

• Downstream of the Puncher section, paper is transported to the Compile section via the S1 Gate, Puncher
Reverse Roll, S2 Gate, Buffer Reverse Roll, and Compile Exit Roll.
• The status of paper transport to the Compile section is detected by the Compile Exit Sensor, while the presence
or absence of paper in the Compile Tray is detected by the Compile Tray NO Paper Sensor.
Buffer Reverse Roll Compile Exit Sensor Top Tray
Compile Exit Roll
S2 Gate
Stacker Tray
Punch Reverse Roll
Compile Feed Roll
Compile Exit Roll
Compile Tray NO Paper Sensor

S1 Gate
Buffer Roll
Booklet
Unit
[ 24-59 ] (Revision 1.0)

CONFIDENTIAL
3-3. Buffer path
When several sets of paper are discharged, paper cannot be transported to the Compile Tray while the stapling/
ejection operation for the preceding set is underway.
The buffer path is provided for this purpose.
When stapling/ejection for the preceding set is underway, the first sheet of the next set is set aside into the buffer
path. When the second sheet of the next set is transported, the first sheet and second sheet are sent together
to the Compile Tray. The preceding set is already stapled and ejected out by then.
The operation setting aside paper into the buffer path is performed for paper measuring 216 mm or less in length,
with the exception of heavy-gauge paper stock.
Shown below is paper flow when the above-mentioned function is performed.

1) With the S2 Gate set to the Stacker Tray side, the first sheet of paper of the next set of print is transported.
2) As soon as the Punch OUT Sensor detects the trailing edge of paper, the S2 Gate opens the path toward the
Top Tray and the Compile Exit Motor rotates in reverse to pull the paper into the buffer path.
3) After a preset time, the Compile Exit Motor halts to retain the first sheet in the buffer path until the second
sheet of paper is transported.
4) When the second sheet of paper is transported, the S2 Gate switches to the Stacker Tray side.
The Compile Exit Motor rotates in the forward direction to drive the Punch Reverse Roll and Buffer Roll,
placing one sheet on top of the other and discharging them to the Compile Tray.
(1) (2)
to Top Tray
to Stacker Tray
S2 Gate
1st sheet of the second set. Punch OUT Sensor
to Booklet Unit
(3) (4)
2nd sheet of
the second set.
1st sheet of the second set. 1st sheet of the second set.
2nd sheet of
the second set.
(Revision 1.0) [ 24-60 ]

CONFIDENTIAL
3-4. Eject clamp

• Paper is transported toward the Stacker Tray by the Compile Eject Roll and Compile Feed Roll, which are both
driven by the Compile Eject Motor.
• Paper transport status is detected by the Compile Exit Sensor.
• The Clamp section attached to the Compile Feed Roll is designed to move vertically. When it is raised, nipping
by the Compile Eject Roll and Compile Feed Roll is released.
• Vertical movement of the Clamp section is driven by the Eject Clamp Motor. The Clamp section raised position is
detected by the Eject UP Sensor.
• When the Eject Opening section opens, the Eject Safety SW turns OFF and cuts off the +24-VDC power supply
to the Staple Motor located inside the Stapler Head.
Feeding the first paper sheet

• For the first sheet of paper, the clamp will descend. The Eject Roll and Feed Roll will then send the paper toward
the Stacker Tray.
• When the trailing edge of paper passes the Compile Eject Sensor, the Eject Roll and Feed Roll rotate in reverse,
sending the paper toward the Compile Tray in the reverse direction.
Feeding the second and subsequent paper sheets

• For the second and subsequent paper sheets, the clamp lifts to block paper transport.
• Paper passing the Compile Eject Roll falls onto the Compile Tray.
Discharge of set paper

• The clamp descends and the Eject Roll and Feed Roll discharge paper toward the Stacker Tray.
Eject Motor
Eject Clamp Motor
Eject UP Sensor
Compile Eject Roll
Compile Eject Sensor
Compile Feed Roll
[ 24-61 ] (Revision 1.0)

CONFIDENTIAL
3-5. Shelf
• When a set of sheets is collected on the Compile Tray, the leading edge of each sheet extends toward the
Stacker Tray.
• The Shelf extends in the direction of the Stacker Tray to support the leading edge of the papers hanging out
from the Compile Tray. After a stapling operation is completed and just before a booklet is discharged to the
Stacker Tray, the Shelf retracts.
• The Shelf is driven by the Shelf Motor. The Shelf home position (stowed position) is detected by the Shelf Home
Sensor.
Shelf
Shelf Motor
Shelf Home Sensor
3-6. End Wall

• When a stapling operation is conducted, one set of sheets is collected on the Compile Tray.
The End Wall receives the trailing edges (side to be stapled) of the collected paper sheets.
• The End Wall opens and closes. This operation is driven by the End Wall Motor.
• The End Wall remains closed as paper sheets collect on the Compile Tray.
The closed status of the End Wall is detected by the End Wall Home Sensor.
• Before stapling is performed, the End Wall opens to prevent interference with the Stapler.
The open status of the End Wall is detected by the End Wall Open Sensor.
(Revision 1.0) [ 24-62 ]

CONFIDENTIAL
3-7. Paddles
Paper-pulling operation
• Paper sheets accumulated in the Compile Tray are pushed toward the End Wall by the rotating Compile Main
Paddle and Compile Sub Paddle.
These Paddles are rotated by the Paddle Motor.
• While the Compile Main Paddle always contacts the paper, the Sub Paddle is generally positioned not to contact
paper. The Paddle Support Clutch activates only when paper is transported to the Compile Tray.
The Paddle Motor rotates the shaft a single turn for the up/down motion to make the Sub Paddle contact the
paper. The Sub Paddle contacts the paper for this one rotation of the shaft.
The Sub Paddle home position (raised position) is detected by the Sub Paddle Home Sensor.
Paddle vertical operations

• The heights of the Compile Main Paddle and Compile Sub Paddle are adjusted based on the thickness of
the paper collected in the Compile Tray. Height adjustments are performed by the Compile Paddle Up/Down
Solenoid and Sub Paddle Up/Down Solenoid.
> The Paddles generally rise when there are 51 or more sheets, but this setting can be changed using TM 23-
6-044 "COMPILE UP LIMIT" for the Compile Main Paddle and TM 23-6-045 "SUB PADDLE UP LIMIT" for the
Compile Sub Paddle.
• If too many sheets collect in the Compile Tray, the leading edges of the paper may curl against the End Wall,
resulting in compilation failure.
To prevent this, after the 60th sheet, the Compile Main Paddle lifts and descends after every five sheets to press
against the leading edges of paper.
Paddle Motor Sub Paddle UP/DOWN Solenoid Sub Paddle Home Sensor
Compile Sub Paddle
Compile Main Paddle
Compile Paddle UP/DOWN Solenoid Paddle Support Clutch
[ 24-63 ] (Revision 1.0)

CONFIDENTIAL
3-8. Tamper
• When paper is received by the Compile Tray, the Tamper on the rear moves to the front to align the paper width-
wise. (The Tamper on the front is stationary.)
• The Tamper is driven by the Tamper Motor. The Tamper home position (the rearmost position) is detected by
the Tamper Home Sensor.
Tamper
< REAR >
< FRONT >
Tamper Home Sensor Tamper Motor
(Revision 1.0) [ 24-64 ]

CONFIDENTIAL
3-9. Stapler
• When paper sheets for a full booklet accumulate in the Compile Tray, the Stapler moves to the specified position
to staple the paper.
• During this operation, the End Wall remains open to prevent interference with the Stapler.
To keep paper from sliding down, the Eject Clamp section descends to keep the paper in place.
• The End Wall can open only when the Stapler is centered. The Stapler center position is detected by the Staple
Center Position Sensor.
• The Stapler is moved by the Staple Move Motor. The Stapler home position (forefront position) is detected by
the Staple Move Home Sensor.
• The rail on which the Stapler travels is curved on the front and rear to permit angled stapling at paper corners.
However, since the Tamper moves the paper to the front for stapling, angled stapling on the rear is possible only
on A3 or A4-wide-edge-fed paper. (The front-to-rear distance of the rail is equivalent to the length of the longer
side of an A4 sheet.)
• The stapling operation is driven by the Stapler Motor.
• The Low Staple Sensor detects whether the Stapler cartridge is set in the Stapler and also detects the low
amount of staplers left in the cartridge.
• The Staple Ready Sensor detects whether the tips of the staples reach the staple head.
• The Staple Home Sensor detects the home position of the staple clincher.
Staple Motor
Staple Home Sensor
Staple Ready Sensor
Low Staple Sensor
[ 24-65 ] (Revision 1.0)

CONFIDENTIAL
4. Disassembly
4-1. Removing the Main Paddle and Sub Paddle

> The Main Paddle and Sub Paddle must be replaced periodically as a pair (at the same time).
> To determine when to replace the Main Paddle and Sub Paddle, check the counters using TM 23-5-001
"STACKER SUB-PADDLE COUNT" and TM 23-5-002 "STACKER PADDLE COUNT".
(1) Remove the following covers.

• Finisher Rear Upper Cover
• Eject Cover
• Top Tray
Finisher Rear Upper Cover
Top Tray
Eject Cover
(2) Remove the Staple Inner Cover (black inner cover on the front Stapler section).
Staple Inner Cover
(Revision 1.0) [ 24-66 ]

CONFIDENTIAL
Main Paddle
(1) Unplug the connector attached to the Lower Exit Chute from the rear and release the wires from the wire
saddle and clamp.
Connector
Wire saddle & Clamp
(2) Fold the End Wall at the staple center position and move the Stapler Head to the rear.
(3) Remove the two mounting screws from the front and dismount the Lower Exit Chute.
> To prevent deformation of the Pinch Roll plate spring on the Lower Exit Chute assembly, avoid inverting the
Lower Exit Chute when putting it down.
Mounting screws
Pinch Roll
Main Paddle
Lower Exit Chute
(4) Remove the Paddles from the shaft.

> During reinstallation, insert the projection on the Paddle into the opening in the shaft.
> The front Paddle must be correctly oriented when reinstalled. Pay close attention to mounting orientation
when installing the front Paddle.
Center and rear Paddles are provided with black washers to prevent incorrect installation of the Paddles.
[ 24-67 ] (Revision 1.0)

CONFIDENTIAL
Sub Paddle
(1) Remove the KL-Clips (medium) from both ends of the Sub Paddle assembly and dismount the belt and pulley
on the assembly shaft on the rear side of the machine.
Remove belt and pulley
KL-Clip (medium)
(2) Remove the KL-Clips (small) from both sides of the links, detach the links from the shaft, and dismount the
Sub Paddle together with the shaft by sliding them toward the front.
Remove these Links
KL-Clip (small)
(Revision 1.0) [ 24-68 ]

CONFIDENTIAL
4-2. Removing the Punch Unit

(1) Remove the Punch Inner Cover located on the front. (2 screws)
Punch Inner Cover
Punch Box
(2) Remove the Punch Box.

(3) Remove the Entrance Roll unit. (2 screws)
Mounting screws of Entrance Roll
[ 24-69 ] (Revision 1.0)

CONFIDENTIAL
(4) Separate the wires connected to the Punch Unit located on the rear.
1 motor connector,
2 wire connectors &
1 wire harness
1 connector & 1 reusable band
2 connectors & 1 reusable band
(5) Separate the wires from the metal plate at the middle section of the Punch Unit. (2 clamps, 1 reusable band.)
(6) Remove the four mounting screws and dismount the Punch Unit.
2 screws on front, 2 screws on rear.
Precaution in Assembly:
After installing the Punch Unit back on the Finisher, gently shake the Punch motor lightly, and confirm that the
bottom half of the Punch Unit swings freely, lightly. <The bottom half of the Punch Unit is in hanging state.>
If the Punch Unit does not swing at all, the Punch Unit is very likely to be installed incorrectly.
Check the clear plastic plate located at the entrance of the Punch Unit. If the Punch Unit is mounted on the
Finisher with this clear plastic plate riding over the Punch Unit, the Punch Unit will not operate correctly.
(Revision 1.0) [ 24-70 ]

CONFIDENTIAL
4-3. Removing the S1 Gate
(1) Remove the Punch Unit.

(2) Remove Folder Gate Solenoid 1 together with the bracket. (2 screws)
> If the screws are removed from the solenoid bracket by mistake, install the solenoid at the center of the scale.
Assembly positioning scale
Do not remove these screws
Remove these two screws
(3) Pull out the link from the rear and remove the S1 Gate.
Link Link S1 Gate
[ 24-71 ] (Revision 1.0)

CONFIDENTIAL
4-4. Removing the Eject Unit
(1) Separate the wires connected to the Eject Unit.

> Since some parts are designed to move vertically, do not allow wires to become too taut during reassembly.
Unplug the Clutch connector Release the wires from the clamps
Unplug the Motor connector Unplug the sensor connector and Unplug the Motor connector
undo wire harness from a clip
Unplug the Solenoid connector
Remove the sensor with the bracket Unplug the switch connectors
All the disconnected wires should be freed from all the Wire Harness Saddles.
< Refer to all the Light-Blue colored circles.>
(Revision 1.0) [ 24-72 ]

CONFIDENTIAL
(2) Loosen the Tensioner retaining screw and remove the belts.
Tensioner
Remove these two belts
(3) Detach the Bracket (1 screw) from the front and remove the two Eject Unit mounting screws.
Remove the Bracket
< FRONT >

Mounting screws
(4) Remove the two mounting screws from the rear.
< REAR >
Mounting screws
(5) The upper section of the Eject Unit hooks with the main unit at two locations. Lift the unit to unhook and
remove.
[ 24-73 ] (Revision 1.0)

CONFIDENTIAL
4-5. Removing the Compile Unit
(1) Separate the wires connected to the Compile Unit.

(2) Remove the clip from the pulley, detach the pulley, and take off the belt.
Unplug these
two intermediate
Undo wires from connectors
these clamps
Undo wires from

this wire clamp
(3) Loosen the Tensioner retaining screw and remove the belt.
Tensioner retaining screw
Tensioner
Remove this belt
(Revision 1.0) [ 24-74 ]

CONFIDENTIAL
(4) Bring the Stapler to the center position and fold the End Wall Assembly.
(5) Remove the four mounting screws and dismount the Compile Unit.
Mounting screws in the front
Mounting screws in the rear
[ 24-75 ] (Revision 1.0)

CONFIDENTIAL
4-6. Removing the Stapler Unit
> Described below is the procedure to remove the Stapler Unit including the Staple Move Motor and Railing.
To remove just the Stapler Head, remove the two screws shown in the below photograph and disconnect the
wires.
Remove these two screws
(1) Remove the Staple Inner Cover located on the front. (3 screws)
Staple Inner Cover
(2) Remove the Compile Unit. (Refer to page No. 24-74 of this Chapter.)
(3) Move the Stapler Head all the way to the front.
(4) Open the Wire Harness Cover.
This clear sheet is the

Wire Harness Cover
(Revision 1.0) [ 24-76 ]

CONFIDENTIAL
(5) Disconnect the ground wire located on the rear. Unplug the three connectors from the PWB (printed-wire
board), detach the reusable band, and disconnect one intermediate connector.
Ground wire
Reusable band
Intermediate connector
Unplug connectors of these 3 wires from PWB
(6) Remove the mounting screws (2 screws each) from front and rear, and remove the Stapler Unit.
> Note that there are two openings (round opening and elongated opening) for one of the two screws on front
and rear. The screws are generally installed in the round openings.
> Before removing the screws, inspect and note down whether they are installed in the round openings or
elongated openings.
If the screws are installed in the elongated openings, you must adjust the Stapler angle after reassembly.
< Front View >
< Rear View >
Stapler Stapler
Remove these two screws Remove these two screws
If the screw is set on this elongated hole, the Stapler

mounting position is assumed to be adjusted.
Therefore, re-adjustment is necessary after the assembly.
[ 24-77 ] (Revision 1.0)

CONFIDENTIAL
Stacker Tray section

1. Basic mechanism
Parts location
Stacker NO Paper Sensor Stacker Safety Switch Stacker Flap Motor
Mix Stack Sensor Half Stack Sensor
Elevator Motor Set Clamp Solenoid

Set Clamp
Stack Height Sensor 1
Tray Height Sensor Lower
Stack Height Sensor 2
Stacker Offset Motor

Lower Limit Stack Sensor
Full Stack Sensor Stacker Front Position Sensor
(Revision 1.0) [ 24-78 ]

CONFIDENTIAL
1-1. Offset output

• When paper is output to the Stacker Tray, the output offset function shifts the Stacker Tray position slightly for
each set of paper output.
• Without staple: 2 output positions at front and rear <Left & Right offset>
• With staple: 3 output positions at front, rear, and center <Left, Center, Right offset>
• Stacker Tray motions are achieved by the rotation of the cam driven by the Stacker Offset Motor.
This motor rotates in only one direction.
• The Stacker Tray stopping position is detected by the Stacker Front Position Sensor.
• This function keeps stacked paper from rising unevenly due to the thickness of the staples.
The offset sequence differs between rear stapling and other stapling locations.
REAR stapling Other than the REAR stapling
< FRONT > < REAR > < FRONT > < REAR >
Set Clamp Solenoid
1-2. Set Clamp Set Clamp

< UP >
The Set Clamp does up-and-down movement twice for each paper (non-stapled)
or each set of papers (stapled) ejected onto the Stacker Tray. The Set Clamp
movement is done by the Set Clamp Solenoid.
● The first time is immediately before the paper is ejected onto the Stacker Tray:
• This prevents paper on the tray from being pushed by the oncoming paper.
• The Set Clamp returns back to the retracted position before the trailing edge of
the transported paper passes.
Set Clamp
● The second time is immediately after the oncoming paper passes: < UP >
• This prevents the trailing end of the paper clear of the Paper Guide section by
pushing the trailing edge of the paper by the Set Clamp.
Set Clamp
< DOWN >
1-3. Stacker Tray Stacker NO Paper Sensor <actuator>
• The Stacker NO Paper Sensor detects the presence/absence of paper on the

Stacker Tray.
• To ensure safety, if any object presses once against the Stacker Tray Bottom
Cover, the Stacker Safety Switch activates and shuts down the 24 VDC power
supply to the Elevator Motor to stop the up-or-down movement of the Stacker
Tray.
• The base section of the Stacker Tray is provided with a Stacker Flap that is
moved up/down by the rotation of the Stacker Flap Motor.
Stacker Tray Bottom Cover
Overlapping staples caused by stapling small sheets may reduce the amount of
paper that can be stacked on the Stacker Tray. To maintain the holding capacity
of the Stacker Tray, the flap descends only when small paper sizes are output
with the stapling selected.
UP DOWN
[ 24-79 ] (Revision 1.0)

CONFIDENTIAL
1-4. Stacker Tray elevation operation

The Stacker Tray moves up or down based on the height of the paper on the tray. The Stacker Tray elevation
movement is driven by the Elevator Motor.
1-5. Sensors
To enable control of the Stacker Tray elevation operations, the following sensors detect the vertical position of the
Stacker Tray. < Refer to page No. 24-78 for the sketch on the location of the sensors.>
(1) Stack Height Sensors

When paper is discharged and stacked on the Stacker Tray during a print job, the Stacker Tray must elevate down
based on the amount of paper stacked on the tray.
For this purpose, a sensor detects the top surface of the paper stacked on the Stacker Tray.
This detection function is performed by one of the following two sensors:
• Stack Height Sensor 1
This sensor is used for normal operations.
• Stack Height Sensor 2
This sensor is used when the Stacker Flap (described on the previous page) is lowered.
(2) Tray Height Sensor Lower

The tray descends based on the amount of paper on the Stacker Tray during a print job. If discharged paper is
manually removed from the tray during a print job, the tray must be raised to adjust for the loss of height resulting
from removal of paper from the tray. The Tray Height Sensor Lower will detect the manual removal of paper from
the tray.
< The Elevator operation is activated based on the amount of paper in the tray.>
(1) At the start of a print job, the tray rises until the Stack Height Sensor light path is blocked, then descends until
the sensor detects light once again. (In other words, the sensor light path is not blocked during a print job.)
(2) If stacked paper blocks the Stack Height Sensor light path, the tray descends until the sensor detects light
once again (adjustment operation based on paper height).
(3) The light path of the Tray Height Sensor Lower is usually blocked, but manually removing stacked paper will
expose the sensor to light, prompting the operation described in (1).
(3) Stack Sensors

To detect the tray upper-limit/lower-limit positions and to restrict the amount of paper on the tray, the machine must
detect the position of the Stacker Tray itself. The position of the tray is detected by a combination of the following
four sensors:
• Mix Stack Sensor
• Half Stack Sensor 0L[6WDFN6HQVRU
• Full Stack Sensor +DOI6WDFN6HQVRU
)XOO6WDFN6HQVRU
• Lower Limit Stack Sensor /RZHU/LPLW6WDFN6HQVRU
0HFKDQLFDOXSSHUOLPLW 8SSHU/LPLW
+HLJKW6HQVRU
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(Revision 1.0) [ 24-80 ]

CONFIDENTIAL
2. Disassembly
2-1. Removing the Set Clamp

(1) Remove the Spring, and detach the Spring Bracket. (1 screw)
Set Clamp
Remove the E-ring and the Gear Remove the Spring and Spring Bracket
(2) Remove the two E-ring and dismount the gear.

(3) Remove the Set Clamp together with the shaft by sliding toward the rear.
> When reinstalling the gear, align the Gear teeth on the Cam with the opening in the flange, as shown in the
photograph.
In this step, make sure the flange section of the Gear and Cam are positioned on the outside.
Match the Gear and Cam to the

opening of the flange
[ 24-81 ] (Revision 1.0)

CONFIDENTIAL
2-2. Removing the Stacker Tray Assembly

(1) Remove the Stacker Tray Bottom Cover by removing the E-rings and Spacers from the two locations.
> After these parts are reassembled, make sure that the Stacker Tray Bottom Cover moves up-and-down to
actuate the Stacker Safety Switch.
Remove these two E-rings and Spacers
Stacker Tray Cover
(2) Unplug the two connectors for wires connected to the Stacker Tray from the rear, and release the wires from
the wire harness saddles.
Connectors
Wire harness saddles
(Revision 1.0) [ 24-82 ]

CONFIDENTIAL
(3) Remove screw (1 pc) from the bottom of the Stacker Tray, dismount the Wire harness guide, and place the
wires inside the side plate. Then, remove the two reusable wire bands from the assembly.
Screw
Wire harness guide
(4) Remove the six mounting screws from the tray, loosen the two screws installed in the keyhole-shaped
openings, and dismount the tray.
> During reassembly, make sure the projection at the base tip of the tray enters the notched sections on the
Guide Plate on the Finisher.
> Note that the positions of the mounting screws for the brackets are not the same on the Front and Rear.
< Refer to the photographs below.>
> Reassemble the Stacker Tray by following the procedures described below.
> Install the Rear bracket first. This is because the mounting screws for the Rear bracket fit in fixed position
only, while the Front bracket uses the elongated holes.
> To install the Front bracket, push it to inside all the way, and then slide it back to outside for approximately
1 mm to bring it to the proper installation position.
Projections and notches.
FRONT REAR
[ 24-83 ] (Revision 1.0)

CONFIDENTIAL
Booklet section
1. Basic mechanism
Parts location
Tamper Home Sensor (Rear) Booklet Tamper Motor Booklet IN Roll
Booklet IN Sensor
Booklet Paper
Path Motor
Tamper
Booklet Fold Motor

Tamper Home
Sensor (Front)
Knife Folding Sensor

Booklet Eject Roll
Knife Solenoid
Folding Roll
Knife Home Sensor
Booklet Set Sensor
Booklet Compile NO Paper Sensor Knife Booklet Pre-Folding Roll
(Revision 1.0) [ 24-84 ]

CONFIDENTIAL
Booklet End Guide Motor
Paddle
Booklet End Guide Home Sensor
Booklet Paddle Motor
Booklet End Guide
1-1. Paper feed

• In booklet production or 2-fold operations, paper passing the Puncher section reaches the S1 Gate where the
paper is routed toward the Booklet section via the Booklet IN Roll.
• Paper transported to the Booklet section is transported by the Booklet Exit Roll until the leading edge of the
paper contacts the End Guide.
• The vertical operation of the End Guide is performed by the Booklet End Guide Motor, and the End Guide home
position is detected by the Booklet End Guide Home Sensor.
1-2. Tamper operation

• Each time a paper is sent to the Tamper section, the front and rear Tampers slide inward to align the paper.
During the printing operation, the Paddle rotates continually to align the paper edges against the End Guide.
• The Paddle is driven by the Booklet Paddle Motor.
• The front and rear Tampers are driven by the Booklet Tamper Motors Front/Rear, and the home positions of the
Tampers are detected by the Booklet Tamper Home Sensors Front/Rear.
• After the last sheet of paper is aligned, the paper alignment operation is performed once again by the Tampers.
A set of papers is then laterally centered.
• For booklet production, the subsequent folding operation is performed after the set number of sheets are
collected in the Tamper section whether or not stapling is performed. For single-sheet 2-folds, however, paper
is folded one at a time.
[ 24-85 ] (Revision 1.0)

CONFIDENTIAL
1-3. Stapling and folding operations
• The End Guide lifts to the staple position to perform stapling.

Stapling is performed at a position below the fold position.
• The End Guide lifts the paper to the fold position.
• The Knife moves, and the Booklet Pre-Folding Roll and Booklet Folding Roll fold papers in sequence while the
set of paper is transported.
The Knife extension and retraction movement is performed by one full rotation of the gear, which is engaged
when the Knife Solenoid activates.
To confirm proper operation of the Knife, the extended position of the Knife is detected by the Knife Folding
Sensor, and the retracted position is detected by the Knife Home Sensor.
• Then, the set of paper is discharged toward the Booklet Tray by the Booklet Eject Roll.
• The paper transport status is detected by the Booklet IN Sensor, Booklet Compile NO Paper Sensor, Booklet
Folder Roll Exit Sensor, and Booklet Tray NO Paper Sensor, all of which are located along the paper path.
> Although a single folding operation is performed in the default setting, you can adjust the number of folding
operations using TM 23-06-061 "FOLDING TIME".
Note that increasing the number of folding operations can improve folding results, but slows down the
processing speed.
> The maximum number of paper sheets processed by the Booklet section is 15 sheets if the paper is stapled
and 5 sheets if the paper is not stapled. You can change these limit settings using TM 23-6-057
"Max Booklet Stapling" and TM 23-6-058 "Max Booklet Non-stapling".
Note that increasing the maximum number of sheets can result in lower quality folding precision, reduced
staple strength, or stapling failures.
(Revision 1.0) [ 24-86 ]

CONFIDENTIAL
1-4. Booklet Tray operation
• The Booklet Tray is positioned below the paper outlet. Each time a set of paper is discharged, the Paper
Transfer Belts rotate for a preset duration to offset each set of paper slightly.
• The Paper Transfer Belts are driven by the Tray Belt Drive Motor.
• If the end tip of the tray is tilted down, the output booklets automatically falls down from the tray for continuous
booklet ejection.
• To remove the booklets, press the Booklet Tray Belt SW on the Finisher to rotate the Paper Transfer Belts to the
paper removal position.
(After a print job is completed, the Paper Transfer Belts automatically rotate to move the last booklet to the
removal position.)
For this to be active, the TM 23-6-042 "BOOKLET BELT SETTING" needs to be set to [1].
If set to [0], this function is disabled.
End tip of the Tray, when folded down,

enables the booklets to drop down from
Booklet Eject Roll Booklet Folder Roll Exit Sensor the tray and feed out continuously.
Tray Belt Motor Booklet NO Paper Sensor Paper Transfer Belt
[ 24-87 ] (Revision 1.0)

CONFIDENTIAL
2. Disassembly
2-1. Removing the Paddle Shaft Assembly

> The Paddles must be replaced at regular intervals. Check the counter using TM 23-5-003 "BOOKLET
PADDLE COUNT" to determine when to replace the Paddles.
(1) Pull out the Booklet Drawer Unit.
(2) Remove the KL-Clip from the shaft of the Paddle Shaft Assembly.
Remove this KL-Clip and slide this Metal Bushing Paddle Shaft Assembly
(3) Slide the bearing metal and dismount the Paddle Shaft Assembly.
(4) After replacing the Paddle Shaft Assembly, check to make sure that each Paddle is installed at the correct
position.
34.8 ± 0.3 mm
88.8 ± 0.3 mm
9.2 ± 0.3 mm
(Revision 1.0) [ 24-88 ]

CONFIDENTIAL
2-2. Removing the Stapler Assembly

(1) Pull out the Stapler Unit.
Press the stopper on the right-hand-side rail and pull the Stapler Unit further out.
Stopper
(2) Remove the two mounting screws on the left-hand-side railing and dismount the Stapler Unit.
Mounting screws on the left-hand-side railing
[ 24-89 ] (Revision 1.0)

CONFIDENTIAL
2-3. Removing the Knife

(1) Remove the Booklet Unit from the Finisher main unit. (Refer to page No. 24-24 of this Chapter.)
(2) Remove the Left Cover. (Remove 1 upper screw and loosen 2 lower screws.)
Left Cover
1 screw to remove
Booklet Unit
2 screws to loosen
(3) Remove the four mounting screws (wood screws) of the white resin guide on the Knife, then turn over the
Knife.
> The ridges on the resin parts are shallow. Take care to avoid compressing the ridges during reinstallation.
> Be sure to reinstall using the original screws.
Mounting screws of the Knife to the white resin guides
(4) Remove the two mounting screws (ordinary screws) from the shaft of the Knife and dismount the Knife.
> The Knife has front and back surface. The ribbed side of the Knife should face up when completely installed.
> Be sure to reinstall using the original screws.
> The Knife requires high dimensional precision. When removing and reinstalling the Knife, work carefully to
avoid deforming the Knife.
Once the Knife shape is distorted, it is almost impossible to correct any deformation on the Knife.
Turn over the Knife to remove these two screws
(Revision 1.0) [ 24-90 ]

CONFIDENTIAL
2-4. Removing the Tamper Unit

(1) Remove the Booklet Unit from the Finisher main unit. (Refer to page No. 24-24 of this Chapter.)
(2) Fully open the Tampers at both ends before initiating the removal procedure.
> If the Knife is extended out while the Tampers are positioned toward the inside, the Knife contacts the Tampers
and may cause the Tampers to break and Knife to deform.
(3) Remove 1 screw (wood screw) from the shaft of the 4a Knob and remove the 4a Knob.
4a Knob
(4) Remove one E-ring and bearing from the shaft in which the 4a Knob was removed. Then by removing the
four mounting screws (ordinary screws), detach the Front Cover of the Booklet Unit.
Front Cover
Mounting screws
(5) Remove the two mounting screws of the Motor cover plate (on the rear of the unit) and remove the Motor
cover plate.
Motor cover plate
[ 24-91 ] (Revision 1.0)

CONFIDENTIAL
(6) Detach the spring and remove the spring bracket by unscrewing the single screw (ordinary screw).
Remove the Spring and Spring Bracket.
(7) Unplug the connectors of the Booklet Fold Motor and Knife Solenoid and release the wires from the clip.
Unplug the connector and

undo wire harness from a clip.
(8) Remove the two KL-Clips and four screws (ordinary screws) and dismount the bracket.
> Take care to avoid dropping the bearing. The flanged section of the bearing should face toward the outside.
> Note that the movable metal plate of the solenoid, mounted on the back side of the bracket, may fall off if it
contacts the gear. If it falls off, equipment malfunctions may occur.
KL-Clip
Mounting screws
KL-Clip CAUTION:
This portion may come loose
if touched while working.
Mounting screws
(Revision 1.0) [ 24-92 ]

CONFIDENTIAL
(9) Remove the E-ring and dismount the black gear for the Knife and also the white gear shown in the photo.
> make care to avoid dropping the pin when removing the black gear for the Knife.
> During reassembly, pay attention to the installation position of the black gear. (Make sure the gear is not
inverted [turned 180 degrees].)
Remove these two gears
The opening on the black gear should meet with

the white gear when the Knife is in the returned
position (the Knife is out of the Pre-folding roll).
(10) Unplug the connector for the Booklet Paper Path Motor, remove the four screws, and dismount the motor and
gear unit.
Remove the Booklet paper path motor
Mounting screws of the unit
[ 24-93 ] (Revision 1.0)

CONFIDENTIAL
(11) Release the wires, referring to the following photo.
Remove two wire clips from the plate Unplug 2 motor connectors and undo the wires from the clip
Unplug 3 sensor connectors and undo the wires from the clip, etc.
(12) Slide the front Tamper all the way inside. Slide the rear Tamper inside until it contacts the front Tamper.
Position the Tampers to the opening in the plate so that the Tamper tips do not contact the plate of the Booklet
Exit Roll.
Opening on the plate
Bring the two Tampers to the position

shown on the photograph.
Follow the instructions on the next page
to tilt and remove the Tamper unit out
from the opening.
Tip of the two Tampers
(Revision 1.0) [ 24-94 ]

CONFIDENTIAL
(13) Remove the four mounting screws located on both ends and remove the Tamper Unit by tilting it slightly.
> Caution !
The Knife must be positioned accurately relative to the Pre-Folding Roll. Note that the stay for the Knife Unit
is Factory adjusted.
Do not remove the screws on the front or rear (indicated in the photo).
Remove 2 screws each from the Front and Rear of the unit.
Remove the Tamper

Unit by tilting it toward
this way.
Do not touch these Screws !
CAUTION:
Never remove these two screws, on the Front and Rear of the unit, holding the Knife Unit Stay.
[ 24-95 ] (Revision 1.0)

CONFIDENTIAL
2-5. Removing the Folding Roll and Pre-Folding Roll

(1) Perform Tamper Unit removal procedure steps (1) through (10). <Refer to pages 24-91 to 24-95 of this Chapter.>
(2) From the REAR of the unit, remove the E-rings and dismount 1 White gear and 4 Black gears.
Remove
1 White gear
4 Black gears
(3) Remove the E-ring and dismount 1 Black gear.
Remove this black gear
(4) Remove the Springs of the Folding Roll and Pre-Folding Roll.
> The pressure of the Pre-Folding Roll Spring can be adjusted to one of three settings by changing the spring
anchor position. By default, the spring is set for the weakest pressure.
> Increasing pressure results in firmer paper folding but increases the potential for wrinkled paper.
Remove these two Springs
Default position to hook the Spring

< the weakest position >
(Revision 1.0) [ 24-96 ]

CONFIDENTIAL
(5) Remove 1 E-ring from the Folding Roll and 3 E-rings from the Pre-Folding Roll.
Dismount the four bearings.
Remove 4 E-rings and 4 bearings
(6) Repeat the same removal procedure on the FRONT of the unit.
(7) Remove the E-ring on the FRONT of the unit and dismount the gear, Pre-Folding Roll Lever, Spacer, and
Folding Roll Lever.
Pre-Folding Roll Lever Remove E-ring and remove the gear Folding Roll Lever
(8) Remove the Folding Roll and Pre-Folding Roll.

> For both pairs of rollers, the roller with the flanged metal shaft should be positioned on the top.
Pre-Folding Roll
Folding Roll
[ 24-97 ] (Revision 1.0)

CONFIDENTIAL
Adjustment
1. Staple and Fold position adjustments in the Booklet section
Perform fold adjustments in the Booklet section in the following sequence:

1) Fold skew adjustment.
2) Staple position adjustment against the fold position, and the Fold position adjustment.
3) Lateral staple position adjustment.
Use following guide for the Fold position and Stapling position adjustments :
< REAR >
Fold back
120 mm ±1.0 mm
X ±1.0 mm
A < FRONT >
± 1.0 mm
A = [ With Staple ] The value of X on above sketch

2.5 mm or less is given on the table below.
[Without Staple] Paper size Dimension (mm) X (mm)

3 mm or less
Letter SEF 215.9 42.5
Letter-Cover SEF 228.6 48.8
A4 SEF 210 39.5
A4R-Cover SEF 223 46
Custom A4 SEF 226 47.5
Spanish SEF 215 42
8.5 x 13 SEF 215.9 42.5
8.5 x 14 SEF 215.9 42.5
11 x 15 SEF 279.4 74.2
B4 SEF 257 63.0
8-kai (TFX) SEF 267 68.0
8-kai (GCO) SEF 270 69.5
A3 SEF 297 83.0
11 x 17 SEF 279.4 74.2
(Revision 1.0) [ 24-98 ]

CONFIDENTIAL
1-1. Fold skew adjustment
> This adjustment is a mechanical adjustment and is not affected by the paper size, number of sheets per
booklet, with or without staples.
(1) Perform printing or print test pattern to check for fold inclination. (Dimension A and dimension B in the
diagram must be equal.)
> This adjustment is a mechanical adjustment. Dimension A does not need to be equal to dimension C at this
stage of the adjustment.
C A
BOTTOM
Fold back
TOP
B
Eject direction
(2) If the fold line is skewed, pull out the Booklet Unit, loosen the screw indicated in the photo, then slide the
adjustment lever to the right or left to adjust the skew of the End Guide.
> If dimension A exceeds dimension B, move the lever toward the FRONT.
> Moving the lever one line on the guide scale varies the fold position by approximately 1 mm (in the case of A3
SEF).
Loosen this screw
End Guide Slide the Lever side-ways to make the fold skew adjustment.
[ 24-99 ] (Revision 1.0)

CONFIDENTIAL
1-2. Staple position adjustment against the fold position, and the Fold position adjustment.
> Make this adjustment after completing the Fold Skew Adjustment described on the previous page.
> This adjustment is done by the Test Mode setting. Adjustments are made separately for the various
parameters (with/without staples, paper size, and number of sheets per booklet).
< Without staples >

(1) Perform printing or print test pattern to check fold position deviations. (Dimension A and dimension B in the
diagram must be equal.)
REAR
TOP
Eject direction
A
BOTTOM
FRONT
B
(2) If the dimension A does not equal to B, Fold Position Adjustment must be made.
• The adjustment is made by changing the parameters by the Test Modes.
>There are 4 different Test Mode adjustments, depending on the paper size and quantity of sheets per fold, as
given below in the chart of the Test Modes.
• In the case of A > B, reduce the Test Mode parameter setting. In the case of A < B, increase the Test Mode
parameter setting.
Value of <1> changes the folding position 0.1 mm → the difference between A and B would then be 0.2 mm.
ComColor
FW/GD Item Type Description
Test Mode No.
Movement amount per sheet compensation adjustment

value from compile position to fold position (in fastener
OFF mode) to paper lead direction fold position.
BOOKLET COMPILE FOLD
23-6-059 D Adjusts the compensating data for two sheet folds.
POSITION ADJUST
The setting value type indicates the number of sheets.
01 > 2 Sheets
02 > 3 Sheets
Movement amount compensation from compile position
to fold position (in fastener OFF mode) to paper lead
BOOKLET COMPILE FOLD direction fold position. (Fold position compensation)
23-6-043 D
POSITION The type of the setting value indicates the paper size.
01 > Less than B4
02 > B4 or more
(Revision 1.0) [ 24-100 ]

CONFIDENTIAL
< With staple >

(1) Perform printing or print test pattern to check for fold position deviation and staple position deviations.
• Dimension A and dimension B in the diagram must be equal.
• The staple position must align with the fold position.
> Check the staple position deviation by determining whether the staples are on the fold of the papers.
REAR
STAPLE:
The staples are shifted too far up on the
paper on this drawing.
TOP
A
Eject direction
BOTTOM
FRONT
B
(2) If fold position or staple position deviations are noticed, adjust the Test Mode parameter settings.
< For the actual adjustment procedure, refer to the next page.>
> The Test Mode Numbers differ for number of sheets per booklet, paper size, fold position adjustment and
staple position adjustment.
• In the case of A > B, reduce the Test Mode parameter setting. In the case of A < B, increase the Test Mode
parameter setting.
Value of <1> changes the folding position 0.1 mm → the difference between A and B would then be 0.2 mm.
• If the staple positions are shifted too far up on the paper as shown in the diagram, reduce the Test Mode
parameter setting.
Value of <1> changes the stapling position 0.1 mm.
(3) Perform the adjustments in the following sequence:

> Be sure to complete the staple position adjustment before performing the fold position adjustment.
The staple position should be adjusted to the fold, in regardless to the fold position on the paper.
< The staple position will automatically follow the fold position when the fold position is adjusted the next.>
Step 1: Adjust the Staple positions for 2 sheets. <Separate adjustment for paper size above B4 or smaller.>
Step 2: Adjust the Fold position for 2 sheets. <Separate adjustment for paper size above B4 or smaller.>
Step 3: Adjust the Staple positions for 15 sheets. <Separate adjustment for paper size above B4 or smaller.>
• The Staple and Fold positions for 3 to 14 sheets will automatically be adjusted when above 3 adjustments
are made.
(4) Though the adjustments by above (3) automatically adjusts the Staple and Fold positions for 3 or more sheets,
make separate fine adjustments (staple positions and/or fold positions) as needed for 3 sheets and above.
< Refer to the Next Page for the list of the Test Modes.>
[ 24-101 ] (Revision 1.0)

CONFIDENTIAL
< Paper Size Smaller than B4 >
ComColor
Test Mode No.
Adjusts the fold position for booklet staple mode 2 sheet

folds.
The type of the setting value indicates the paper size.
23-6-054 BOOKLET FOLD ADJUST D
01 > Less than B4S
02 > B4S or more
Adjusts the staple position for booklet staple mode 2

sheet folds.
23-6-055 BOOKLET STAPLE ADJUST D
01 > Less than B4S
02 > B4S or more
(Revision 1.0) [ 24-102 ]

CONFIDENTIAL
< Paper Size B4 or Larger >
ComColor
Test Mode No.
Adjusts the automatic adjustment amount for staple

position for each sheet when stapling a booklet.
01 > 3 Sheets
02 > 4 Sheets
03 > 5 to 7 Sheets
04 > 8 to 9 Sheets
BOOKLET STAPLE POSITION 05 > 10 to 11 Sheets
23-6-006 D
ADJUST 06 > 12 to 14 Sheets
07 > 15 Sheets
08 > 16 to 17 Sheets
Fine adjustment of fold position adjustment amount for

each sheet of paper shorter than B4S when stapling a
booklet.
01 > 3 Sheets
02 > 4 Sheets
03 > 5 to 7 Sheets
04 > 8 to 9 Sheets
BOOKLET FOLD ADJUST
23-6-007 D 05 > 10 to 11 Sheets
(SMALL)
07 > 15 Sheets
Fine adjustment of fold position adjustment amount for

each sheet of paper longer than B4S when stapling a
booklet.
01 > 3 Sheets
02 > 4 Sheets
03 > 5 to 7 Sheets
04 > 8 to 9 Sheets
BOOKLET FOLD ADJUST
23-6-008 D 05 > 10 to 11 Sheets
(LARGE)
07 > 15 Sheets
[ 24-103 ] (Revision 1.0)

CONFIDENTIAL
1-3. Staple position adjustment in lateral direction.
> Make this adjustment after completing the Fold Skew Adjustment.
> The two Stapler mechanisms in the Booklet section are mechanically in fixed in position, and perform stapling
operations after paper sheets for one booklet are aligned and centered. This adjustment is performed by
changing the parameters by Test Mode, and the adjustment itself is to adjust the lateral centering of the papers.
< One adjustment applies to all paper sizes. Therefore, individual adjustments for different paper sizes is not
required.>
(1) Perform printing or print test pattern to check for staple position deviations in the lateral direction.
< Measure dimension X indicated in the following diagram.>
REAR
Value X depends on the paper size use in adjustment.
< Refer to the chart below.>
Paper size Dimension (mm) X (mm)

Letter SEF 215.9 42.5
Letter-Cover SEF 228.6 48.8
A4 SEF 210 39.5
A4R-Cover SEF 223 46
Custom A4 SEF 226 47.5
Spanish SEF 215 42

X
8.5 x 13 SEF 215.9 42.5
FRONT 8.5 x 14 SEF 215.9 42.5
11 x 15 SEF 279.4 74.2
B4 SEF 257 63.0
8-kai (TFX) SEF 267 68.0
8-kai (GCO) SEF 270 69.5
A3 SEF 297 83.0
11 x 17 SEF 279.4 74.2
(2) If there is a staple position deviation, adjust the parameters using Test Mode.
• To reduce dimension X, reduce the parameter number.
ComColor
Test Mode No.
Adjusts the FS direction position for booklet staple

BOOKLET STAPLE positions. When a value larger than 30 is set, the staple
23-6-120 POS ADJUST D position is adjusted to the front end.
SDIRECT 1=1Pulse
1Pulse=0.2618mm
(Revision 1.0) [ 24-104 ]

CONFIDENTIAL
2. Fold adjustments in Folder section
To perform fold adjustments in the Folder section, do the following in the sequence indicated:
1) Fold inclination adjustment
2) Fold position adjustment
*The Folder section performs three types of folding operations: "inner 3-folds," "outer 3-folds," and "Z-folds."
*In all three operations, one sheet of paper is folded twice, and the first fold is positioned toward the back relative
to the paper output direction.
Since the positional relationship between the first fold and the second fold is not the same for all folding styles
when the folded paper is opened, make adjustments carefully.
[ 24-105 ] (Revision 1.0)

CONFIDENTIAL
2-1. Fold inclination adjustment

*This adjustment is a mechanical adjustment and is not affected by the type of 3-fold operation. However,
the adjustment should be performed using Z-fold, since it most obviously exhibits the effects of fold inclination.
(1) Perform printing or print a test pattern to check fold inclination. (Dimension A should be equal to dimension B,
and dimension C should be equal to dimension D.)
(2) If the fold lines are inclined, pull out the Folder Envelope Tray, loosen the knob screw shown in the photo, then
slide the adjustment lever to the right or left to adjust the inclination of the End Guide.
*If dimension A exceeds dimension B, move the End Guide for the first fold toward the rear.
*If dimension C exceeds dimension D, move the End Guide for the second fold toward the front.
*Moving the End Guide 3 mm varies the fold position by approximately 1 mm.
(Revision 1.0) [ 24-106 ]

CONFIDENTIAL
2-2. Fold position adjustment

*Make this adjustment after completing fold inclination adjustment.
*This adjustment is performed using Data Setting in Test mode. Separate adjustments must be made for each
folding type and paper size.
Mechanism of fold position adjustment
(1) The precision specifications of the fold positions are shown below: Adjustments should account
for the range of precision applicable.
(2) Since the fold position adjustment is achieved by varying the first fold length and the second fold
length using Data Setting in Test mode, changing either parameter will alter both L1 and L2.
(3) Therefore, refer to the following image when making adjustments.
Inner 3 fold
[ 24-107 ] (Revision 1.0)

CONFIDENTIAL
Outer 3 fold
Z fold
(Revision 1.0) [ 24-108 ]

CONFIDENTIAL
List of Test mode items

*This adjustment is performed via Data Setting in Test mode.
*Separate adjustments must be made for each paper size.
(1) Perform printing or print a test pattern to check for fold position deviations.
(2) If you observe fold position deviations, adjust the parameters using Data Setting in Test mode.
• Increasing the setting value increases the fold length.
(3) Inner 3 fold
ComColor
Test Mode No.
Compensates for the fold roll position and paper lead stop position for Env-C
folds.
ENV-C
23-6-066 D The type of the setting value indicates the paper size.
FOLD1ADJUST
01 > A4 Size
02 > Other Size
Compensates for the fold roll position and paper lead stop position for Env-C
folds.
ENV-C FOLD2
ADJUST
01 > A4 Size
02 > Other Size
(4) Outer 3 fold
ComColor
Test Mode No.
Compensates for the fold roll position and paper lead stop position for Env-Z
folds.
ENVELOPE-Z FOLD
ADJUST1
01 > A4 Size
02 > Other Size
Compensates for the fold roll position and paper lead stop position for Env-Z
folds.
ENVELOPE-Z FOLD
ADJUST2
01 > A4 Size
02 > Other Size
(5) Z fold
ComColor
Test Mode No.
Compensates for the fi rst fold roll position and paper lead stop position for
Z-folds.
01 > 8Kai GCO
23-6-062 Z-FOLD1 ADJUST D
02 > 8Kai
03 > A3
04 > 11x17
05 > B4
Compensates for the second fold roll position and paper lead stop position for
Z-folds.
01 > 8Kai GCO
23-6-063 Z-FOLD2 ADJUST D
02 > 8Kai
03 > A3
04 > 11x17
05 > B4
[ 24-109 ] (Revision 1.0)

CONFIDENTIAL
3. Punch position adjustment

> The adjustment is made by changing the parameter settings on Test Modes.
> Separate adjustments must be made for each paper size.
(1) Perform printing or print test pattern to check for punch position deviations.
(2) If punch position deviation is detected, adjust the Test Mode parameters.
• Increasing the Test Mode parameter value moves the punch position toward the REAR.
NOTE:
The puncher pin pitches are mechanically fixed for 2/4 and 3/4 punch holes. Therefore the punch hole pitches
cannot be adjusted.
REAR REAR
A ± 3 mm
B ± 3 mm
FRONT FRONT
Specifications
Paper size Dimension A (mm) Dimension B (mm)

A4 SEF 65.0
Letter SEF, 8.5 x 14 SEF 67.95
A3 SEF, A4 LEF 108.5 28.5
11 x 17 SEF, 8.5 x 11 LEF 99.7 19.7
B4 SEF, B5 LEF 88.5
List of Test modes
ComColor
Test Mode No.
Punch hole side registration direction position adjustment

1 pulse = 0.125 mm
The setting value type indicates condition differences.
01 > Condition 1:
Paper width 297 mm
PUNCH SIDE 02 > Condition 2:
23-6-028 D
EGISTRATION ADJUST 2/3 Puncher: 203 mm ≦ paper width ≦ 285 mm
2/4 Puncher: 216 mm ＜ paper width ≦ 285 mm
SW4 Puncher: 230 mm ＜ paper width ≦ 285 mm
03 > Condition 3:
2/4 Puncher: 203 mm ＜ paper width ≦ 216 mm
SW4 Puncher: 203 mm ＜ paper width ≦ 230 mm
(Revision 1.0) [ 24-110 ]

CONFIDENTIAL
4. Staple position adjustment
4-1. Staple angle position adjustment

> This is a mechanical adjustment.
(1) Perform printing or print test pattern to check for staple position deviations.
Specification for the staple position is shown on the sketch, below:
A = B = 6.0 ± 2.0 mm
(2) Make the necessary mechanical adjustments if deviation is observed in the staple position, referring to the
photographs and explanations given on this page and next page.
• If the stapling is slanted in an angle: < The Stapler Rail is slanted.>
A > B or A < B if the Stapler Rail

is slanted the other way.
B
If the stapled positions are slanted (measurement

A differs from that of B), move this screw (either
the one in the FRONT or one on the REAR) into
the elongated hole to allow the Stapler Rail to
straighten.
Elongated hole used for the adjustment.

Available 1 in FRONT and 1 in REAR.
Use either one of the elongated hole to straighten
the Rail alignment -- do not use both.
[ 24-111 ] (Revision 1.0)

CONFIDENTIAL
• If the staple position is not at 6.0 ± 2.0 mm < The Stapler is not mounted
square on its base.>
A A
A = B < 6.0 mm A = B > 6.0 mm

OR
B B
This mounting screw is already in an elongated

screw hole.
When moving the other mounting screw to the
elongated screw hole on the LEFT, this screw on
the RIGHT must be loosened and then tightened at
the correct position.
If both the staples A and B are stapled straight,

but if A and B measurements both need to be
adjusted together, the mounting position of the
Stapler Unit to the Base needs to be adjusted.
Remove this screw out and re-screw it into the

elongated hole, and adjust the mounting position
of the Stapler Unit until the desired
The Elongated Hole used for the Stapler Unit alignment adjustment.
The default Stapler fixed position screw holes. Stapler position adjustment screw holes.
(Revision 1.0) [ 24-112 ]

CONFIDENTIAL
4-2. Staple position adjustment

> The adjustment is made by changing the parameter settings of the Test Modes.
> Separate adjustments must be made for each paper size and stapling layout.
(1) Perform printing or print test pattern to check for staple position deviations.
(2) If staple position deviations are observed, adjust the Test Mode parameters.
• Increasing the setting value moves the staple positions toward the rear.
REAR
291.7 ± 3.0 mm
142.0 ± 3.0 mm
B ± 2.0 mm
FRONT
A ± 2.0 mm
Specifications
Paper size Dimension A (mm) Dimension B (mm)

8 x 10 SEF 23.85 197.2
A4 SEF 27.25 204
8.5 x 11 SEF 30.2 209.9
A4 Cover SEF 33.75 204
Custom A4 SEF 35.25 220
9 x 11 SEF 36.55 222.6
8 x 10 LEF 49.25 248
B5 LEF, B4 SEF 50.75 251
Executive LEF 55.75 261
8.5/9 x 11 LEF, 11 x 15/17 SEF 61.95 273.4
A4/A4 Cover LEF, A3 SEF 70.75 291
List of Test Modes
ComColor
FW/GD Item TYPE Description
Test Mode No.
Rear staple position adjustment

23-6-036 REAR STAPLE POSITION D "A4L/A3S" is A4LEF/A3SEF.
"1" and "Except for A4L/A3S 2" are differences in
conditions.
D-STAPLE MOVE ADJUST Front end movement amount adjustment for dual staple
23-6-116 D
(FRONT) 1 = 0.157
D-STAPLE MOVE ADJUST Dual width movement amount adjustment for dual staple
23-6-117 D
(D-WIDTH) 1 = 0.157
[ 24-113 ] (Revision 1.0)

CONFIDENTIAL
Electrical Components
1.Overall Structure of Units
)LQLVKHU 7RS7UD\
6WDFNHU7UD\
,)0RGXOH
6WDSOHU
3XQFKHU
)ROGHU8QLW
2SWLRQDO8QLW
%RRNOHW7UD\
)ROGHU(QYHORSH7UD\
%RRNOHW6HFWLRQ
(Revision 1.0) [ 24-114 ]

CONFIDENTIAL
2. I/F Module
1 5
2
I/F Module
No. Parts Name Type Test Mode No.
1 DECURLER IN SENSOR Sensor 23-1-001
2 DECURLER OUT SENSOR Sensor 23-1-002
3 FINISHER I/F MODULE FRONT COVER SW Switch 23-1-045
4 - - -
5 DECURLER TRANSPORT MOTOR Motor 23-2-001
6 DECURLER MOTOR Motor 10-2-001
[ 24-115 ] (Revision 1.0)

CONFIDENTIAL
3. Folder Unit
1
9
11
13
2
17
8
3 12
18
Motor and Solenoid Layout

Sensor Layout
12
20
14
4
19
10
16
15
5
6
(Revision 1.0) [ 24-116 ]

CONFIDENTIAL
Folder Unit
1 FOLDER ENTRANCE SENSOR Sensor 23-1-060
2 FOLDER PATH SENSOR 2 Sensor 23-1-061
4 END GUIDE HOME SENSOR 1 Sensor 23-1-063
5 END GUIDE HOME SENSOR 2 Sensor 23-1-064
6 ENVELOP TRAY FULL SENSOR Sensor 23-1-065
9 FOLDER EXIT SENSOR Sensor 23-1-078
10 FOLDER ENVELOPE TRAY SW Switch 23-1-048
FOLDER ENTRANCE MOTOR (HIGH SPEED) Motor 23-2-035
11
FOLDER ENTRANCE MOTOR (LOW SPEED) Motor 23-2-036
12 FOLDER DRIVE MOTOR 1 Motor 23-2-034
13 FOLDER DRIVE MOTOR 2 Motor 23-2-033
END GUIDE MOTOR 1 (UP) Motor 23-3-054
14
END GUIDE MOTOR 1 (DOWN) Motor 23-3-055
END GUIDE MOTOR 2 (UP) Motor 23-3-056
15
END GUIDE MOTOR 2 (DOWN) Motor 23-3-057
16 FOLDER C SOLENOID Solenoid 23-2-040
FOLDER GATE SOLENOID 1 (PUSH) Solenoid 23-3-058
17
FOLDER GATE SOLENOID 1 (PULL) Solenoid 23-3-059
FOLDER GATE SOLENOID 2 (PUSH) Solenoid 23-3-060
18
FOLDER GATE SOLENOID 2 (PULL) Solenoid 23-3-061
ENVELOPE LOCK SOLENOID (OPEN) Solenoid 23-3-062
19
ENVELOPE LOCK SOLENOID (CLOSE) Solenoid 23-3-063
20 NIP RELEASE SOLENOID Solenoid 23-3-064
[ 24-117 ] (Revision 1.0)

CONFIDENTIAL
4. Finisher Unit
4-1. Finisher
Top Tray
Compile 㒊
࣮
Puncherࢺ
Stacker Tray
Stapler
　　　
Booklet Tray
Booklet
ࣈࢵࢡ
ࣈࢵࢡࣞࢵࢺ㒊
Finisher
Finisher
1 FINISHER FRONT COVER SWITCH Switch 23-1-046
(Revision 1.0) [ 24-118 ]

CONFIDENTIAL
4-2. Puncher Unit

14
15
10
4
9
8 1
12
13
11
Puncher Unit 2
Puncher Unit
1 PUNCH OUT SENSOR Sensor 23-1-006
2 SIDE REGISTRATION SENSOR Sensor 23-1-010
3 PUNCH MOTOR SENSOR Sensor 23-1-011
4 PUNCH MOVE HOME SENSOR Sensor 23-1-012
5 - - -
6 - - -
7 PUNCH HOME SENSOR Sensor 23-1-013
8 PUNCH FRONT SENSOR Sensor 23-1-014
9 PUNCH HOLE SELECT SENSOR Sensor 23-1-015
10 SIDE REGISTRATION HOME SENSOR Sensor 23-1-016
11 PUNCH BOX SET SENSOR Sensor 23-1-017
PUNCHER 2HOLE POSITION (To Home Position) Motor 23-3-004
12
PUNCHER MOTR 2HOLE Motor 23-3-006
PUNCHER 3HOLE POSITION (To Home Position) Motor 23-3-005
13
PUNCHER MOTOR 3HOLE Motor 23-3-007
PUNCHER MOVE MOTOR (HIGH FRONT) Motor 23-3-008
PUNCHER MOVE MOTOR (HIGH REAR) Motor 23-3-009
14
PUNCHER MOVE MOTOR (LOW FRONT) Motor 23-3-010
PUNCHER MOVE MOTOR (LOW REAR) Motor 23-3-011
15 PUNCHER MOVE CLUTCH Clutch 23-2-010
[ 24-119 ] (Revision 1.0)

CONFIDENTIAL
4-3. Compile
Paper flow of Compile
4 7 6 3
　　　　　　　　　　　　
5 Paddle
11 10 8 9
Eject Clamp
(Revision 1.0) [ 24-120 ]

CONFIDENTIAL
12 13 15 14
Tamper Shelf
16
17
18
End Wall
Compile
1 COMPILE EXIT SENSOR Sensor 23-1-007
2 COMPILE TRAY NO PAPER SENSOR Sensor 23-1-019
3 SUB PADDLE HOME SENSOR Sensor 23-1-020
4 PADDLE MOTOR Motor 23-2-011
5 COMPILE PADDLE SOLENOID (UP)/(DOWN) Solenoid 23-3-030/031
6 SUB PADDLE SOLENOID (UP)/(DOWN) Solenoid 23-3-032/033
7 PADDLE SUPPORT CLUTCH Clutch 23-3-037
8 EJECT UP SENSOR Sensor 23-1-033
9 EJECT SENSOR Sensor 23-1-034
EJECT MOTOR (1st to 5th FORWARD) Motor 23-2-012 to 017,024,025
10
EJECT MOTOR (HIGH SPEED FORWARD/REVERSE) Motor 23-2-024/025
11 EJECT CLAMP MOTOR (UP)/(DOWN) Motor 23-3-020/021
12 TAMPER HOME SENSOR Sensor 23-1-022
TAMPER MOTOR Motor 23-3-014 to 017,044,045
13
TAMPER MOTOR (MID FRONT)/(MID REAR) Motor 23-3-044/045
14 SHELF HOME SENSOR Sensor 23-1-025
15 SHELF MOTOR (EJECT)/(STORAGE) Motor 23-3-022/023
16 END WALL HOME SENSOR Sensor 23-1-023
17 END WALL OPEN SENSOR Sensor 23-1-024
18 END WALL MOTOR (OPEN)/(CLOSE) Motor 23-3-018/019
[ 24-121 ] (Revision 1.0)

CONFIDENTIAL
4-4. Stapler (Compile)
6
4
Staple
2 8
Staple (Compile)
1 - - -
2 STAPLE CENTER POS SENSOR Sensor 23-1-026
3 STAPLE MOVE HOME SENSOR Sensor 23-1-027
4 LOW STAPLE SENSOR Sensor 23-1-029
5 STAPLE HOME SENSOR Sensor 23-1-031
6 BOOKLET STAPLER READY Sensor 23-1-054
7 STAPLE MOTOR (CLOSE)/(REVERSE) Motor 23-3-024/025
8 STAPLE MOVE MOTOR Motor 23-3-026,027,028,029
(Revision 1.0) [ 24-122 ]

CONFIDENTIAL
4-5. Top Tray

6 5 1 3
4
　　　　　　　　
8
2
Top Tray
1 TOP TRAY EXIT SENSOR Sensor 23-1-008
2 BAFFER PATH SENSOR Sensor 23-1-009
3 TOP TRAY FULL SENSOR Sensor 23-1-018
TRANSPORT MOTOR (HIGH SPEED FORWARD) Motor 23-2-002
4 TRANSPORT MOTOR (MID SPEED FORWARD) Motor 23-2-003
TRANSPORT MOTOR (LOW SPEED REVERSE) Motor 23-2-004
COMPILE EXIT MOTOR (HIGH SPEED FRD) Motor 23-2-005
COMPILE EXIT MOTOR (MID SPEED FRD) Motor 23-2-006
5 COMPILE EXIT MOTOR (LOW SPEED FRD) Motor 23-2-007
COMPILE EXIT MOTOR (HIGH SPEED REV) Motor 23-2-008
COMPILE EXIT MOTOR (LOW SPEED REV) Motor 23-2-009
SCT EJECT MOTOR (MID SPEED FORWARD) Motor 23-2-021
6 SCT EJECT MOTOR (LOW SPEED FORWARD) Motor 23-2-022
SCT EJECT MOTOR (LOW SPEED REVERSE) Motor 23-2-023
TRANSPORT GATE SOLENOID PUSH Solenoid 23-3-012
7
TRANSPORT GATE SOLNOID PULL Solenoid 23-3-013
BOOKLET GATE SOLENOID PUSH Solenoid 23-3-052
8
BOOKLET GATE SOLENOID PULL Solenoid 23-3-053
[ 24-123 ] (Revision 1.0)

CONFIDENTIAL
4-6. Stacker Tray　　　　　　　　　　
1
5
3
7
2
4
6
8
9
10
13
11
12
14
15
16
(Revision 1.0) [ 24-124 ]

CONFIDENTIAL
　　　　　　
18
17
19
Stacker Tray
1 STACK HEIGHT SENSOR (F) Sensor 23-1-036
2 STACK HEIGHT SENSOR (R) Sensor -
3 STACK HEIGHT SENSOR 2 (F) Sensor 23-1-028
4 STACK HEIGHT SENSOR 2 (R) Sensor -
5 STACK HEIGHT SENSOR 3 (F) Sensor 23-1-041
6 STACK HEIGHT SENSOR 3 (R) Sensor -
7 TRAY HIGHT SENSOR LOWER (F) Sensor 23-1-037
8 TRAY HIGHT SENSOR LOWER (R) Sensor -
9 MIX STACK SENSOR Sensor 23-1-038
10 HALF STACK SENSOR Sensor 23-1-039
11 FULL STACK SENSOR Sensor 23-1-040
12 LOWER LIMIT SENSOR Sensor 23-1-043
ELEVATOR MOTOR UP Motor 23-3-038
ELEVATOR MOTOR DOWN Motor 23-3-039
13
ELEVATOR MOTOR UP 2 Motor 23-3-042
ELEVATOR MOTOR DOWN 2 Motor 23-3-043
14 SET CLAMP SOLENOID Solenoid 23-3-036
15 STACKER REAR POS SENSOR Sensor 23-1-042
STACKER OFFSET MOTOR F Motor 23-3-040
16
STACKER OFFSET MOTOR R Motor 23-3-041
17 STACKER NO PAPER SENSOR Sensor 23-1-035
18 STACKER SAFTY SWITCH Switch 23-1-044
STACKR FLAPER MOTOR UP Motor 23-3-034
19
STACKR FLAPER MOTR DOWN Motor 23-3-035
[ 24-125 ] (Revision 1.0)

CONFIDENTIAL
4-7. Booklet
7 16 17
11
12
6
10
5
18
1
2 Booklet
15 8 14 13 3 9
Booklet End Guide

Booklet Tray
(Revision 1.0) [ 24-126 ]

CONFIDENTIAL
Booklet
1 KNIFE HOME SENSOR Sensor 23-1-050
2 BOOKLET COMPILE NO PAPER SENSOR Sensor 23-1-051
3 BOOKLET FOLDER ROLLER EXIT SENSOR Sensor 23-1-052
4 BOOKLET DRAWER SET SENSOR Sensor 23-1-053
5 BOOKLET TAMPER HP SENSOR (F) Sensor 23-1-072
6 BOOKLET IN SENSOR Sensor 23-1-073
7 BOOKLET TAMPER HP SENSOR (R) Sensor 23-1-074
8 BOOKLET END GUIDE HP SENSOR Sensor 23-1-075
9 BOOKLET NO PAPER SENSOR Sensor 23-1-076
10 KNIFE FOLDING SENSOR Sensor 23-1-077
BOOKLET PAPER PATH MOTOR (HI SPEED) Motor 23-2-026
11 BOOKLET PAPER PATH MOTOR (MID SPEED) Motor 23-2-027
BOOKLET PAPER PATH MOTOR (LOW SPEED) Motor 23-2-028
BOOKLET FOLDER ROLLER MOTOR FORWARD Motor 23-2-029
12
BOOKLET FOLDER ROLLER MOTOR REVERSE Motor 23-2-030
13 TRAY BELT DRIVE MOTOR Motor 23-2-031
14 BOOKLET PADDLE MOTOR Motor 23-2-032
BOOKLET END GUIDE MOTOR LOW DOWN Motor 23-3-047
BOOKLET END GUIDE MOTOR HIGH DOWN Motor 23-3-048
15
BOOKLET END GUIDE MOTOR LOW UP Motor 23-3-049
BOOKLET END GUIDE MOTOR HIGH UP Motor 23-3-050
BOOKLET F-TAMPER REAR 1 to 4 Motor 23-3-065 to 068
16
BOOKLET F-TAMPER FRONT 1 to 4 Motor 23-3-069 to 072
BOOKLET R-TAMPER FRONT 1 to 4 Motor 23-3-073 to 076
17
BOOKLET R-TAMPER REAR 1 to4 Motor 23-3-077 to 080
18 BOOKLET KNIFE FLAP SOLENOID Solenoid 23-3-046
[ 24-127 ] (Revision 1.0)

CONFIDENTIAL
(Revision 1.0)

CONFIDENTIAL
IE02-193-01
ComColor FW / GD Series
Technical Manual
Reproduction and duplication prohibited.
Edited and published by: Overseas Technical Department,
RISO KAGAKU CORPORATION.
The contents of this manual are subject to change

without notice to permit product improvements.

Multifunction Finisher FG10 - Rev1.0

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Multifunction Finisher FG10 - Rev1.0

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RISO SQUARE WEB VERSION

Copyright: 2016 RISO KAGAKU CORPORATION

ComColor FW / GD Series Revision 1.0

ComColor FW / GD Series Revision 1.0

ComColor FW / GD Series Revision 1.0