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IFS Food Version 7

OCTOBER 2020

Final IFS Assessment Report


Main Certification Assessment
Announced

Assessed company: Cooperativa Agroindustrial de Palmito


APROPAL Ltda
Date of Assessment: 30/06/2022 and 01/07/2022

Sanitary legal authorisation number: R1902314NUEAODE

Name and address of certification body


NSF Certification, LLC
789 N. Dixboro Road,
Ann Arbor, MI 48105
USA

Accreditation number of the certification body


1181

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Assessment Overview
IFS Food Version 7, OCTOBER 2020
Assessment details
Lead auditor: Eng. Maria del Carmen Rocha E. Date/time: Date of previous
Assessment:
Co-auditor: - 30/06/2022 (09:15-13:00)
30/06/2022 (14:00-18:15)
Trainee(s): - 01/07/2022 (06:30-12:30)
01/07/2022 (13:30-15:30) Certification body and
Witness auditor: - auditor of previous
Assessment:
Interpreter: -

Technical expert: Eng. Adriana Claret Perez D.

Reviewer: Ms Joanna Gleeson

Name and address of the company (or head office): Name and address of the assessed site:
Cooperativa Agroindustrial de Palmito APROPAL
Ltda
Av. La Marginal No. 177 - Barrio San Martin - CPM.
Alianza, Caynarachi, Lamas
15020 San Martin
Peru

COID: 44742
Contact person in case of emergency (e.g. recall):
Name: Sheila Barrera
E-Mail: gerencia@apropal.pe
Phone: 51964974119
Phone: Fax: Phone: Fax:
51964974119
Website: E-Mail: Website: E-Mail:
www.apropal.pe gerencia@apropal.pe

Scope of the Assessment


Peeling, cutting, blanching, and sterilization of heart of palm, packed in tin cans and glass jars.
Pelado, corte, escaldado y esterilización de corazones de palmito, empacados en latas y frascos de vidrio.
Product scope(s): 5

Technology scope(s): A, C, F
Additional information
Exclusions: No

Partly outsourced processes: No

Decentralised structure(s): No

Multi-location production sites: No


Final result of the Assessment

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Assessment Overview
IFS Food Version 7, OCTOBER 2020
As a result of the Assessment performed on Recertification Assessment between 06.05.2023 and
30/06/2022 and 01/07/2022, “NSF Certification, LLC” 15.07.2023 in case of announced Assessment and
found that the processing activities of Cooperativa between 11.03.2023 and 15.07.2023 in case of
Agroindustrial de Palmito APROPAL Ltda for the unannounced Assessment.
above-mentioned scope of Assessment comply with
the requirements set out in the IFS Food Standard,
Version 7, at Foundation Level, with a score of
90.74%.
Observations regarding non-conformities (D evaluation of KO requirements and
Majors)
No K.O. or major were raised during the assessment.
Description of follow-up on corrections and corrective actions from previous
Assessment
This is a registration assessment, the certificate was suspended and recalled during 2021 by last CB.

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Company Profile
Company data
Year of construction of the assessed site(s): 2000

If the site was fully reconstructed, enter the year:

Area of the production site: 1096

Number of buildings: 1

Number of floors: 1

Number of production lines: 1

Decentralised structure(s): No

Maximum number of employees at peak season within a calendar year and explanation: 45

Process is scheduled according to raw material (heart of palm) reception income, that enters the site. Normally
production is carried out in one production shift, unless raw material income requires a second production shift to
be enabled.

Detailed description of product groups and products per scope produced in the company. Full view of
the company’s on-site processes:

5. Fruits and vegetables


P1. Sterilisation (e.g. cans)
P4. Treatment of processed products to modify product and/or extend shelf-life and/or reduce food safety
hazards (brine)
P12. Any other manipulation, treatment, or processing (cutting, sorting, manipulation, packing)

Does the assessed site have seasonal production? No

Seasonal breaks more than one week? No

Does the assessed site have fully outsourced products in addition to the main No
processes/products?

Does the assessed site have traded products in addition to main processes/products? No

Description about key investments made by the company related to the production and product safety
and quality in the last 12 months (construction changes, machinery, etc.)

Investment on site's infrastructure, exterior fences. Change of 2 machines, product cutting (whole heart of palm
in 2 formats), slices. Heat tunnel for packing. Change of process ceilings. Walls at peeling area were changed to
ceramic (2 m high). Construction of warehouse for agricultural materials (chemicals, fertilizers).

Does the company fulfil the requirements about the use of the IFS (Food) Logo, as defined in Yes
the IFS Food Certification protocol (Part 1)?

Working language of the site and language in which the food safety and quality management system is
written:

Spanish

If the site is certified for other standards, specify the name(s) of the standard(s):

Other standards: HACCP, FairTrade

Additional information:

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Company Profile
APROPAL is a private company conformed by agriculture associates (around 700), dedicated to the processing
of heart of palm preserves, that are mainly exported to France, Belgium and Spain; local market is considered
less than 3% of the total production. The site have been producing for more than 20 years, it is located at CPM
Alianza, Lamas, Peru. Production and warehouse size is around 1000 sq m, there is one production line for
whole heart of palm preserves, and when required additional processing steps are added for slices and chunk
production. Production capacity of the site is around 195.000 stems/month.

Assessment data
Language in which the IFS Food Assessment was conducted: Spanish

Assessment duration (only for IFS Food Assessment): 16h (calculated Assessment time:
16h)

Which products were produced and which processes have been running during the on-site evaluation?

Whole heart of palm in different formats (28, 15 oz)

Additional information:

This is a registration assessment, the certificate was suspended and recall during 2021 by last CB.

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Summary table of all chapters and result (in percentage) per chapter

Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6

Governance Food safety Resource Operational Measurement Food


& and quality management processes s, analyses, defence plan
commitment management improvement
system s

A 12 25 24 101 32 3

B 0 0 0 0 1 0

C 0 1 0 11 1 0

D 0 0 1 3 1 0

N/A 0 0 0 19 1 1

Major non-
0 0 0 0 0 0
conformities

KO non-
0 0 0 0 0 0
conformities

Result per
100 97.12 92 87.61 91.43 100
chapter (%)

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Overall summary:
Table of compulsory fields for specific defined IFS Food Assessment requirements
and key elements

Part of the IFS N° of IFS Explanation


Assessment Food v7
report requirem
ent

Policy 1.1.1 Food safety policy is detailed in MNL-PC v.5 dated 10/01/2022, associated with
the policy, a series of objectives and indicators have been defined that cover
the requirements of the standard. The objectives and indicators are reviewed in
meetings between the Site Manager and responsible personnel of each area of
the site. Monthly meetings are held. The dashboard of indicators, process
performance were reviewed. Examples:- Customer complaints received 13%,
not achieved (5%) due to hardness of product.- 0% complaints related to food
safety, achieved. - Certification maintenance, not achieved for HACCP and
IFS. - Reduction of NC of external audits, not achieved.Objectives stablished
for 2022 on 1/1/2022, perfonce is discussed and documented monthly through
emails by area.A Food Safety Culture Development Program is been
established, and it is based on the development of corporate values. Activities
have been carried out related to personnel training, communication media
(WhatsApp group), reporting of food safety or any issue through confidential
media.

Corporate 1.2.1 The objectives/indicators are reviewed in meetings between the Site Manager
structure and responsible personnel (QA, production chief, maintenance, warehouse).
Monthly meetings are held where the indicators, process performance, process
needs, etc., are reviewed. An organizational chart MNL-OCAPA dated
11/10/2021 is available, Job descriptions and profiles were defined for all
positions, it includes: position, sector, responsibilities, required knowledge and
experience, training. Under the senior management are the QA, Logistic,
agriculture, and Production chiefs. All workers know their job description, a
signed copy is kept under the employee file. Verified examples MNL-PPT job
profile manual:- EC/QA chief; MV/production supervisor; LC/maintenance
responsible; JC/agriculture chief.

1.2.3 An organization chart is available MNL-OCAPA, last update was dated


11/10/2021. The senior management is represented by General Manager,
responsibles with direct report to senior manager are QA, Logistic, agriculture,
and Production chiefs.

1.2.5 Working instructions and procedures are available in hard copy for all
personnel and areas and digital copy are managed only by QA and senior
manager, it was evidenced during the site walk that most recent version of
documents were available in each area.Legal requirements are managed
according to procedure "revision de normas nacionales e internacionales" PRC
-RNNI dated 06/09/2021, quarterly reviews are carried out, some information
sources are: IFS portal, DIGESA (Peru regulatory body), Codex Alimentarius,
EU, Diario El Peruano, Indecopi (fraud), myGFSI, USDA.

1.2.6 The regulatory Agency that rules food manufacturing sites is "DIGESA", the
site's license is R1902314NUEAODE. Last regulatory visit for HACCP
validation, was carried out on 11/02/2022, a formal resolution that details
compliance with local regulation is available and valid for 2 years.Notification to
CB is included in procedure "comunicación a casa certificadora" PRC-CCC
dated 17/01/2022.

Management 1.4.1 Management review is carried out annually, last was dated 03/12/2021
review (General manager with associates) and 12/2021 (General manager with site's
team), these were documented in minutes and physical report.

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Document 2.1.1.3 There is a document management procedure PRC-CDM v. 7 dated
management 01/07/2021.

Records and 2.1.2.2 There is procedure for record management PRC-CDM v.7 dated 01/07/2021,
documented where retention time is product shelf life + 12 months (5 years).
information

HACCP analysis 2.2.3.7 Specified CCPs: Sterilisation Holding time pH value Packaging
controlsSeam / seal controlsFurther explanation:CCP1: acidification, risk of
Clostridium b., critical limit pH 1.9 - 2.5.CCP2: brine adition, critical limit
temperature 90 - 100°CCCP3: seams according to each presentation (cans 15
and 28 oz: superposition 45 - 61%; compactness 81 - 95% / galon cans A-10:
superposition 46 - 60%; compactness 81 - 96% / glass jars: 5 mm)CCP4:
sterilization, Clostridium b., and thermophiles, critical limit: holding time (15 - 20
min) and temperature (100 - 110°C).

Establish a 2.2.3.8.1 CCP1: acidification, pH is controlled on each brine batch, record RGS-PLG-
monitoring 040 and brine preparation specification SPC-LGA v.6 dated 26/01/2022.CCP2:
system for each temperature control every 30 min, record RGS-CP-001.CCP3: seam control at
CCP the beginning, middle and at the end of production (destructive control - record
RGS-CVCL-008-A) and visual control every 30 min, record RGS-CVCL-008-
B.CCP4: sterilization (Tx=93.3 °C; Z=8.89 °C Po=10 minutos), time and
temperature control by PLC each batch.

HACCP analysis 2.2.3.10 Verification is carried out annually and as required, last verification was carried
out 09/06/2022.

Personal 3.2.1 There is an internal GMP rules document MNL-BPM v.2 dated 05/02/2020, this
hygiene GMP manual includes personnel behaviour, practices, culture, cross-
contamination prevention, allergen cross-contact prevention.For health
requirements and medical services operation there is the procedure
"Operación del consultorio medico" PRC-CHSP v.6 dated 13/07/2021.

3.2.2 During the site walk, good conditions and practices were observed regarding
the use of protective clothing. Inspections and evaluations of the personal
hygiene conditions are carried out daily, by QA and responsible of the process
area. Record RGS-CHPP-018 (production), RGS-CHPA-022 (warehouse) is
completed, this includes uniform use, absence of jewelry, use of protective
elements, hand washing, etc. Personnel hygiene requirements also apply to all
visitors to production areas.

3.2.8 The site provides to their employees white pants and shirts (3), aprons, boots,
gloves, face mask, hairnet. Aprons are desinfected on a daily basis and are left
at the sanitary filter.VIsitors and external are provided with protective cloths
(coat, hairnet).

Training and 3.3.1 A training program is in place "Plan Anual de Capacitación" PLN-ACP v.7 dated
instruction 30/12/2021.

3.3.2 Training is provided to all employees prior to commencing work and on an


annual basis, training records are available, reviewed during the assessment:-
Internal policies, GMPs, uniforms, cleaning requirements, health and safety
rules, activities to be done (hiring) example reviewed dated 20/06/2022.- Food
Defense dated 11/12/2021 - Uniform wasing and hygiene dated 9/9/2021-
PPRs dated 4/1/2022- GMPs, foreign material and allergen dated 20/7/2021-
Traceability (labeling and product identification) dated 23/5/2022- Cleaning and
disinfection dated 6/6/2022- IFS standard dated 11/4/2022- Pest control and
identification dated 2/12/2021- CCP (heat treatment) dated 10/1/2022- CCPs
monitoring dated 12/10/2021

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Staff Facilities 3.4.1 Staff facilities are observed in good cleaning and repair conditions. There is
sufficient space for changing rooms and bathrooms, external clothes are left in
lockers and there are separate areas for shoes and process boots, hand
washing stations are supplied with neutral soap, hand sanitizer, and paper
towels. There are also hand washing and sanitizing facilities at the main
entrance to the process.

3.4.5 Based on risk the site has determined that hand washing station shall be
located at the entrance of the production area. These facilities are counted in
sufficient number, they are equipped with activation devices without manual
contact, with water at appropriate temperature, neutral soap, paper towels for
hand drying and alcohol dispensers.

Specifications 4.2.1.1 Specifications are available for all raw materials and finished product reviewed
during this assessment, and are updated according to procedure "Control de
documentos y sus modificaciones" PRC-CDM v. 7 dated 01/07/2021, every 3
years.The specification includes product name, brine composition, chemical,
physical, organoleptic and microbiological parameters, shelf life, coding,
labeling, and packing.Specifications reviewed:- Finished product SPC-CPFSC
v.5 dated 9/10/2021Clients agreements:- CMEX whole heart of palm CDP44
ALE dated 14/10/2021, labeling approval dated 19/11/2021.- RFTN contract
agreement (labeling, specification) dated 11/03/2022 per product.

4.2.1.3 For raw material and packaging are available, reviewed during the
assessment:- Heart of palm SPC-MP v. 3 dated 04/01/2022- Salt PT-SAL-07
dated 26/05/2021- Citric acid EEQ-005 77-92-9 dated 15/08/2011- Tin cans
and lids FT-99119-A-B-03 dated 18/02/2019

4.2.1.5 Declaration "free from" or other related to production methods, are not made or
required by customers.

Formulas/Recip 4.2.2.1 Customer agreements are available, there is a file with client specifications
es and requirements for product, labels, printed labels/carton box, coding,
etc.During the assessment client's specification were available at process area,
brine preparation, and laboratory. Agreements reviewed during the
assessment:- CMEX whole heart of palm CDP44 ALE dated 14/10/2021,
labeling approval dated 19/11/2021.- RFTN contract agreement (labeling,
specification) dated 11/03/2022 per product.

Product 4.3.2 A procedure for product development is in place PLN-CP "diseño de producto y
development/ proceso" v. 2 dated 4/02/2021, however the site does not carried out product
Product development.
modification/
Modification of
production
processes

4.3.4 For labeling review and modification requirements a procedure is in place


"manejo de etiquetas" PRC-VBE v.3 dated 06/09/2021.During the assessment
labels from clients CDMEX (whole heart of plam 28 oz) and RFTN (heart of
palm 12 oz), label approval from clients were detailed in 4.2.2.1, labels contain
information of net weight, nutritional fact, ingredients, county of origin, name
and address of the site / importer. All complied with local and destiny
legislation.

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Purchasing 4.4.1 Periodical visits are carried out by agriculture department to all heart of palm
supplier's field to verify performance, product application (fertilization and
pesticides). Packaging and ingredients suppliers are a GFSI recognized
scheme or HACCP certified.Records reviewed during this assessment:- Heart
of palm supplier evaluation is carried out according to supplier crop visit
schedule, last evaluation was carried out 06/2021. Suppliers: CHMA; JGL;
PLP; THW- Citric acid E&M SRL, BRCGS certified valid until 16/01/2023,
laboratory analysis are carried out every 3 years for ash, citrate, moisture,
purity, sulphates, Pb; last analysis report 1-05546/22 dated 21/05/2022.- Salt
QPC, HACCP certification valid until 13/01/2023, laboratory analysis are
carried out every 3 years for heavy metals, purity, moisture, sulphates,
coliforms; last anlysis report 1-06426/22 dated 20/05/2022.- Tin cans and lids
FDS/MTPR, BRCGS certified valid until 30/08/2022 and 31/01/2023; migration
analysis report 2019L30181/1 dated 04/10/2019 and report FCM2060782
dated 20/03/2020; also compliance letters are available for each supplier.

4.4.2 A procedure is in place for approval and monitoring of suppliers PRC-HP v.4
dated 17/09/2021.

4.4.3 Approved supplier list "Lista de proveedores y resumen de evaluación" RGS-


EDPH-056 dated 15/08/2021; "lista de proveedores de palmito homologados
2022" for heart of palm.Records reviewed during this assessment:- Heart of
palm supplier evaluation is carried out according to supplier crop visit
schedule, last evaluation was carried out 06/2021. suppliers: CHMA; JGL;
PLP; THW- Citric acid E&M SRL, BRCGS certified valid until 16/01/2023,
laboratory analysis are carried out every 3 years for ash, citrate, moisture,
purity, sulphates, Pb; last analysis report 1-05546/22 dated 21/05/2022.- Salt
QPC, HACCP certification valid until 13/01/2023, laboratory analysis are
carried out every 3 years for heavy metals, purity, moisture, sulphates,
coliforms; last anlysis report 1-06426/22 dated 20/05/2022.- Tin cans and lids
FDS/MTPR, BRCGS certified valid until 30/08/2022 and 31/01/2023; migration
analysis report 2019L30181/1 dated 04/10/2019 and report FCM2060782
dated 20/03/2020; also compliance letters are available for each supplier.

4.4.5 Purchased services checked during the assessment:- transport: contract HE


S.A.C dated 30/11/2021 and TAC S.A.C. dated 01/03/2022, cleanliness,
security and sabotage, transport hygiene guide.Deviation: It is not assured that
purchased services supplier's have been evaluated, during the documentary
review it was evidenced that a supplier assessment was not available for
external laboratory and calibration services//No se asegura que los
proveedores de los servicios adquiridos hayan sido evaluados, durante la
revisión documental se evidenció que no se contaba con una evaluación de
proveedores para los servicios de laboratorio y calibración externos.

Product 4.5.1 Packaging used are metal rigid containers and lids, glass jars, labels, carton
packaging boxes. Specifications are available FT-99119-A-B-03 dated 18/02/2019,
accordingly to suppliers and the facility requirements. Supplier of cans and lids
is certified to BRCGS valid until 30/08/2022 and 31/01/2023.Migration test
check were report 2019L30181/1 dated 04/10/2019 (cans) and report
FCM2060782 dated 20/03/2020 (lids); compliance letter was available for cans
and lids dated 05/02/2021 and 10/08/2021.

Factory location 4.6.1 The facility is located in a rural area, it is surranded by fields and main road.
During the site walk it was observed that there are not negative environmental
conditions impact. Grassed areas were observed in good maintenance
conditons, there is no water standing. Perimeter is protected by metal and
concrete fence with CCTV monitoring and security guards.

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Plant layout and 4.8.2 There are site layouts PLN-FPCA v.2 dated 06/2021, PLN-FMP dated 09/2020
process flows layout of personnel and material flow, PLN-UEM equipment. Process is straight
from reception to heat treatment and coding. Reception and product peeling
are carried out in a separate room, product go to next steps trough conveyors
to void cross-contamination due to personnel flow, cutting, packing and
sterilization are carried out in another room with air flow control and dedicated
personnel.Deviation: The cross-contamination risk is not minimised through
effective measures, during the site walk it was observed at acidification
preparing step that the plastic container was in direct contact with floor, with no
identification an open during the process//El riesgo de contaminación cruzada
no se minimiza a través de medidas efectivas, durante la visita al sitio se
observó en el paso de preparación de acidificación que el contenedor de
plástico estaba en contacto directo con el piso, sin identificación y abierto
durante el proceso.

Constructional 4.9.1.1 The facilities are adequate for the production processes carried out in each
requirements one. The buildings are of solid construction and of suitable materials. The
product is not exposed and no risks derived from the design and construction
were observed in any area. There are extractors and injectors, so the risks of
condensation is minimized.

Water 4.9.9.1 Water supply comes from site's wells, it is chlorinated accordingly to procedure
PRC-DACH "desinfección de agua para consumo humano", to meet legal
requirements. Water is monitored for free chlorine on a daily basis and is
recorded on format RGS-CCA-020. Well water is only chlorinated to comply
with local regulation from 0.3 to 3 ppm.There is an actual schematic layout of
water distribution CRQ-TDA dated 04/02/2021. Water potability is tested
externally, on a annual basis accordingly parameters detailed in Peruvian
regulation, records reviewed: report# 1-06329/22 dated 20/05/2022 (physical,
chemical and microbiological parameters).

Compressed air 4.9.10.1 Compressed air is not used.


and gases

Cleaning and 4.10.1 Cleaning instructions are available and documented in procedure PRC-
disinfection LDSCIA v.8 dated 27/07/2021, this included all equipment and utensils p.e.
tables, dicers, trays, retorts, tanks, conveyor belts, scales, etc., there is a
cleaning program/schedule PRG-PLD dated 07/07/2021 where tasks,
frequency and responsible are detailed according to areas.Daily cleaning is
carried out in product contact surfaces: conveyor belts, cutting equipment,
tables, knives; weekly: retort, walls, dust mesh, sealing machines; biweekly:
extractors, doors, windows, cealings, pipes and lamps; monthly: curtains and
ceilings.Cleaning activities were observed on day 2, and cleaning release with
visual inspections, records reviewed during the assessment:- RGS-IDS-081
"Inspeccion diaria de sanidad" daily cleaning inspection- RGS-LDSCDA-066
contac surfaces cleaning- PRC-ACP-068 no direct contact surfaces cleaning-
RGS-CLU-071 utensils cleaning- RGS-LDSPIEU-091 weekly cleaning

4.10.8 Safety data sheets and instructions of chemicals are available at the general
warehouse and at the cleaning chemicals warehouse for production areas,
there is also a table with approved chemicals and dosification NST-TDILD
dated 27/07/2021.Examples reviwed during the assessment:- clean soap, TDS
dated 21/08/2020- acideter, TDS dated 07/10/2021- DDC-10, TDS dated
02/07/2020- food machinery grease, TDS dated 12/07/2010

4.10.9 Chemicals storage is carried out in a warehouse outside production area, all
chemicals are stored accordingly compatibility and characteristics, these have
the label of manufacturer, for those that are dispensed in small containers,
labels are printed and attached for identification, SDS were available.

4.10.11 Cleaning and disinfection are carried out by site's personnel.

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Waste 4.11.1 A procedure for waste management is in place PRC-RS dated 10/06/2021,
management there are designated areas for each type of waste (recyclables, hazardous),
these are weighed and sent with an authorized company. Organic waste is
destined for crops.

Foreign material 4.12.2 The risk of product contamination has been reduced by visual inspection and
risk mitigation by different washing process steps. The HACCP hazard analysis has identified
the need of filters at brine dosing (exhauster) to assure absense of foreign
material, these are inspected in a daily basis.Documented procedure PRC-
CRV v.3 dated 16/09/2020 for handling glass and brittle materials that includes
the list of all glass, brittle and similar materials detailing location, number and
type. Checks of glass, brittle, and similar materials are conducted monthly.
Records “control de vidrio, ceramica y plastico duro en ambientes” code RGS-
CVCPDA-072 of the glass and hard plastic last updated 31/05/2022, were
reviewed during the assessment.Glass breakage procedure requieres that
production stops, product and area is isolated, cleaned and
inspected.Authorization is required before production can recommence, work
wear is changed, and records completed.

4.12.10 Visual inspections are carried out for foreign material detection, personnel is
trained by areas and rotation to maximise effectiveness are carried out every 2
hours. Training records reviewed dated 05/13/2021.

Pest monitoring 4.13.2 There is a pest management program PRC-CP v.3 dated 09/05/2022, there is
and control a PCO FEIRL that performs quarterly visits, the site is responsible of
monitoring the pest program and devices weekly. QA team have designated
CC/pest operator, under the guidance of QA chief, last training dated
02/12/2021. All records reviewed were found complete and signed. Results of
controls are analyzed for trends monthly, information reviewed during the
assessment showed that there have not been infestation. A site map with all
pest devices is available as part of program PLN-UTCR dated 03/03/2021.Pest
control chemicals used have a sanitary registration and are suitable for
use.Deviation: It is not assured that all bait stations are identified, e.g. 7, 15
and 17 identification was not available//No se asegura que todas las
estaciones de cebadero se encuentran identificadas, ej. estaciones 7, 15 y 17
no se encontraron identificadas.

Receipt and 4.14.1 Controls on the acceptance of raw materials do not compromise the safety,
storage of legality or quality of products.The documented procedure for the acceptance of
goods raw materials are according to inspection plan v.1 dated 01/2021. Raw material
acceptance and its release are based on one or a combination of:• product
sampling and testing• visual inspection on reception

4.14.2 Good storage conditions were observed during the assessment, heart of palm
is received in the afternoon, conditions of reception area are well maintained.
Warehouse for packing material and finished goods have a rack system and a
rotation system based in FIFO.

4.14.5 Products are identified by coding, product is packed in box and the pallets are
labeled with a card that includes lot, production date, quantity, client PO,
destiny. After stability analysis are done, QA gives a release notification so the
product can be labeled, final packing according client's specification and
dispatch. The site produces based on orders posted by client's, stock of
products is not kept. Reviewed during the assessment, whole heart of palm 28
oz cans, batch ALE 06/22/040, internal code ALE251040Y, produced
09/02/2022, exp. dated 30/06/2025.

Transport 4.15.1 Conditions of transport (cleaning and security) are reviewed before each
loading, these are recorded in format RGS-ISLVC-090, this includes cleaning
conditions, foreing materials and substances, absence of pests, security points
in walls, ceiling and floor. Loading area is observed in good cleaning and
maintenance conditions. Example 1 reviewed through documentation
(traceability exercise) batch ALE251040Y destiny EU. All found to be in order.

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Maintenance 4.16.1 A maintenance procedure is in place PRC-MEM v.3 dated 04/12/2021 which
and repair states activities to be carried out for a preventive and corrective interventions
(managed through w.o.), cleaning conditions prior to release are detailed, and
how to handle temporary repairs. A schedule with activities for each equipment
is in place "programa de mantenimiento 2021 - 2022", e.g. lubrication is carried
out weekly/daily as required, retorts are checked every 2 months. Records
reviewed during the assessment:- blancher maintenance dated 18/03/2022
noise verification and operational accessories, record RGS-MCEM-060- cutting
machine maintenance dated 30/06/2022 lubrication and system verification,
inspection to electrical system, structure.- corrective maintenance retort dated
06/08/2021 change of water, air and steam valves.- corrective maintenance
exhauster dated 27/05/2022 change of pipes.

Equipment 4.17.1 Process equipment is designed and built for the activities carried out, contact
surfaces are suitable for this purpose, e.g. tables, cutting blades are built in
stainless steel, conveyor belts are plastic, trays are plastic and have food
contact compliance statement.

Traceability 4.18.1 A documented procedure “"trazabilidad de palmito en conserva" PRC-T v.5


dated 09/07/2021, established the Company effectively trace specific lots of
raw materials, packaging and finished products through the shipping and
distribution channels. Complete identification is maintained from raw material
lot to finished product, batches are identified by production date.Traceability is
supported in hard copy of records (paper).During on-site audit a traceability
challenge including a vertical audit, was conducted, involving: Product -“whole
heart of palm 28 oz” batch ALE251040Y dated 09/02/2022, 123 boxes x 12
units.Mass balance: 1476 units were dispatched, 4 units as NC.Mass balance
on cans, batch 30000293 received on 03/02/2022, 53352 units, used on 65
production dates, from 2021-09-02 to 2021-12-09, with 0 kg remaining in
stock.All information was checked including records of raw material control,
process controls, CCPs monitoring, CP monitoring, finished product controls,
scales calibration, staff hygiene and GMPs. Also, mass balance was
checked.Company completes the traceability exercise in around 1 hour 1
minute. Results are satisfactory.

4.18.2 Traceability system is tested at least annually, tests are carried out for finished
products and raw materials, reviewed during the assessment: E.g. 1: test dated
25/06/2022, product heart of palm slices 1 kg, batch ALM3321/228, mass
balance 100% (418 envases), time < 4 hours.Deviation: It is not assured that
test records are available for traceability exercises from raw materials to
finished goods//No se asegura que los registros de prueba estén disponibles
para los ejercicios de trazabilidad desde las materias primas hasta los
productos terminados.

Allergen risk 4.19.2 The company has carried out a risk assessment of its raw materials,
mitigation ingredients and packaging MTR-FAI dated 14/09/2021. The results of the risk
analysis indicated that there are no allergens involved in the operations.

Food Fraud 4.20.2 The company conducted a vulnerability assessment: YesRaw material groups/
product groups identified:14 NoneDescription why the identified raw materials
are vulnerable to food fraud:No high/medium risk materials
identified.Explanation which criteria were selected:Fraud vulnerability
assessment included historical fraud in the sector and probability of detection.
Rawmaterials and packaging are visually identifiable, there is a supplier
approval and follow up program, and annually raw material analysis are carried
out as control.Details of the assessment:Vulnerability assessment was last
reviewed on 09/2021.Members of the food fraud team, food defense and
HACCP are the same as the company has a small structure (Senior manager,
QA, production and warehouse responsible and the accountant acts as
secretary for all the teams)

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Food Fraud 4.20.3 Documented food fraud vulnerability assessment dated 09/2021 which include
mitigation strategies. A procedure that covers intentional adulteration is in place
DAFA v.1 dated 21/02/2022.

4.20.4 Last review dated 21/02/2022.

Internal audits 5.1.1 Internal audit procedure PCDT-AU v. 7 dated 18/01/2022, the scope is related
to all management systems implement on the site. There is a risk analysis to
determine frequency 14/9/2021; there are 4 trained internal auditors, that have
received the following training IFS v.7 dated 12/02/2022.Records reviewed
during the assessment:- chapter 1 audit dated 21/02/2022- chapter 2, 3, 4 and
5 audit dated 19/03/2022- chapter 4 and 6 audit dated 31/03/2022Audit reports
stated conformance and non conformance.

5.1.2 A risk assessment to determine frequency is in place dated 14/9/2021, which


has determined the following:- annual basis: senior management, HHRR,
product development, customer contracts, reception and transport- biannual:
food safety system, specifications, exteriors, non conforming product, food
fraud, food defense- quarterly: personnel hygiene, cleaning, pest control,
maintenance.

Site factory 5.2.1 There is a site inspection program with a frequency based on risk determined
inspections in MTR-HGPR dated 29/03/2022: daily inspections to internal areas, reception,
boilers, chemical warehouse, maintenance workshop and personnel facilities;
weekly inspections (pest program) to internal and external areas structures
(walls, doors, floor, windows, nets). Annually as required by legal requirement
with DIGESA checklist. These inspections are carried out by QA staff. Results
of inspections are recorded in format RGS-IISIET-055, examples reviewed
during the assessment dated 31//05/2022.

Process and 5.3.1 Verification of CCPs is carried out by the site, annually to establish operation
working limits, e.g. CCP1 pH < 4,2 in finished product, salt% related to clients
environment specification, CCP2 heat treatment validation was carried out by TechniCAL
validation and dated 02/02/2017, product validation reviewed: carried pout by Grupo FS tall
control 15 oz 06/01/2017; where time, temperatures, pressure accordingly to type of
product and packaging have been carried out, no cold points have been
identified. Cleaning processes are verified through visual inspection and
microbiology, surveillance are carried out daily, internal process (conveyors,
utensils), packing (cans/jars, filters), heat treatment area (brine, water tanks).
Microbiology swabs are taken annually accordingly to testing plan, analysis
carried out to contact surfaces - hands, aprons and gloves (S. aureus,
Salmonella), contact surfaces and utensils (coliforms, Salmonella),
environment (TVC, yeast and molds). All records found in order with no
deviations on results.Reviwed during the assessment:- report N° 012-UMAA-
P/2022 dated 11/01/2022 (environment) - report N° 011-UMAA-P/2022 dated
11/01/2022, results for coliforms, S. aureus and Salmonella (hands)- report N°
010-UMAA-P/2022 dated 11/01/2022, results for coliforms and Salmonella
(filling tables, classification conveyor, cutting table, peeling conveyor)- lighting
report 0168-2021 dated 25/11/2021No deviations reported.

5.3.2 Rework is not carried out.

Calibration, 5.4.1 There is a calibration program CRN-CEIM, that includes a master list of
adjustment and equipment with identification code, date of last calibration and date for next
checking of calibration and frequency.
measuring and
monitoring
devices

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Calibration, 5.4.2 Records reviewed during the assessment:- micrometer certificate TC-
adjustment and 02285/2022 dated 1/02/2022- vacuummeter certificate TC-01317-2022 dated
checking of 27/01/2022- thermometer (blanching) certificate TC-01290-2022 dated
measuring and 29/01/2022- incubator (37°C) certificate TC-01319-2022 dated 07/02/2022-
monitoring incubator (55°C) certificate TC-01320-2022 dated 07/02/2022- thermometer
devices (brine) certificate TC-01289-2022 dated 29/01/2022- weight pattern certificate
TC-01608-2022 dated 29/01/2022- ph meter certificate TC-01318-2022 dated
28/01/2022

Quantity control 5.5.1 The plant operates a quantity control system, which conforms to legal
monitoring requirements in the country where the product is sold and customer
requirements.Products are packed to minimum weight and individual jar/can is
weighed.Weight control reviewed during the site walk and the traceability test,
were found to be satisfactory. Records are in place, every batch 2 or 3 samples
are taken for drained weight, records available RGS-CPD-028.

Product and 5.6.1 Product is tested every production batch at the site's laboratory for pH, salt,
process acidity, sensory parameters, defects, net and drained weight, also stability is
analysis carried out at ambient, 37°C, 55°C for 8 days according to product testing plan
MNL-CCPT v. 4 dated 12/07/2021. All records reviewed for traceability test and
products processed during the assessment were found to be in order.External
analysis reviewed:Finished product:- analysis report 1-06731/22 dated
20/05/2022 for acidity, salt, fiber, pH, heavy metals, commercial stability
(thermophiles).- nutritional report INF-VVNCP dated 14/02/2020, external
anlysis report 1-11117/19 dated 22/11/2019Raw materials:- citric acid report 1-
05546/22 dated 21/05/2022 for ash, citrate, moisture, purity, sulphates, Pb- salt
report 1-06426/22 dated 20/05/2022 for heavy metals, purity, moisture,
sulphates, coliforms- heart of palm report 1-06337/22 dated 21/05/2022 for
heavy metals, pesticides

5.6.2 Laboratories used for external analysis and to evaluate reliability of results are
ISO/IEC 17025 accredited:- CERPER S.A. accreditation N° LE-003 valid until
06/2023; - TEST&CONTROL (calibration) accreditation N° LC-416 valid until
07/2022

Product release 5.7.1 Procedure for product release is in place PRC-CLPT v.6 dated 16/07/2021 "
Cuarentena y Liberación de Producto Terminado". Release process is based
on stability analysis of the product at ambient, 37°C and 55°C for 7 days
accordingly to legal and client's requirements, to confirm pH and sensory
parameters, these are recorded in format RGS-IPF-002. All records were in
order.

Management of 5.8.1 A procedure is in place for the management of customer and regulatory
complaints from complaints PRC-NC v. 6 dated 16/07/2021, the site has received 1 complaint
authorities and during 2022 due to product hardness. None related with foreign material.
customers

5.8.2 Reviewed during the assessment:- complaint 01/2022 received on 06/2022


due to texture, batch ALE0322/017 and ALE0322/020, CAR personnel
feedback to control product textura while filling (process).

Management of 5.9.1 A procedure is in place for crisis management, recall/withdrawal PRC-GIRRP


incidents, v.7 dated 17/09/2022, there is a crisis team and a contact list that includes
product site's crisis team, clients and suppliers.
withdrawal,
product recall

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Management of 5.9.2 Number of withdrawals: 0Number of recalls: 0Further explanation:There have
incidents, not been recalls/withdrawls during the site's operation (20 years). Recall
product procedure PRC-GIRRP v.7 dated 17/09/2022 is tested annually, last mock
withdrawal, recall was carried out for whole heart of palm, batch ALE0722/048, on
product recall 22/06/2022 time 03:09, finished 24/06/2022, with a duration of 10 hours 7
minutes, traceability was achieved in < 4 hours.

Management of 5.10.1 A procedure for non-conforming product management is in place PRC-NCP v.6
non- dated 16/07/2021, when a product does not meet the specifications or the
conformities results of the analyzes are not satisfactory, a non-conforming product report is
and non- generated and product is blocked and placed at the non conforming area at the
conforming warehouse. Deviation: It is not assured that all non conforming products are
products identified, during the site walk it was observed at finished product warehouse
that all products including non conforming product are identified by a white
label; however non conforming product is in the designated area.//No se
asegura que todos los productos no conformes estén identificados, durante la
visita al sitio se observó en el almacén de productos terminados que todos los
productos, incluido el producto no conforme, están identificados con una
etiqueta blanca; sin embargo, el producto no conforme se encuentra en el área
designada.

Corrective 5.11.1 A procedure for corrective actions is in place PRC-ACP v.3 dated 19/97/2021.
actions A CAPA matrix is in place for the root cause analysis, corrections, preventive
measures, and follow up for closure.Reviewed during the assessment:- 4.4.3
corrective action closed with the format for supplier evaluation closed 03/2022-
4.11.2 waste management considering legal requirements will be implemented
until July 2022- 4.9.4.2.1 peeling paint of walls at heart of palm peeling area,
ceramic was put in walls closed in 05/2022.- 4.3.4 labeling information review
according legal requirements, procedure implemented in 06/2022

5.11.2 Corrective actions are developed and track through CAPA matrix RGS-ACPM-
057, managed by QA chief and senior manager, a full description of non-
conformance, with a root cause analysis (5Ws), inmediate action taken and
responsible of the process to address the correction within timescale,
corrective/preventive action plan. Verification of corrections are carried out by
QA personnel. The cause analysis and corrective actions defined for the
deviations of the internal audit, autoinspections and customer complaints were
reviewed.

Food defence 6.2 The site has a Food Defence procedure PRC-FD v. 4 dated 04/01/2022
plan implemented, annual review of Food Defense plan DAFA carried out in
21/02/2022. The procedure has considered all production and warehouse
areas, and found to be critical, mitigation strategies include access restriction
to authorized personnel and monitored by identification, secured with padlocks,
biqeekly security inspections (last dated 30/06/2022), and CCTV monitoring.
Last food defense test was carried out in 02/2022.

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Summary of all deviations and non-conformities found for each chapter and
requirement:

N° Reference IFS requirement Evaluation Explanation

1 2.2.3.5 Conduct a hazard analysis for C


each step: It is not assured that all possible and
A hazard analysis shall be reasonably hazards expected have not
conducted for all possible and been considered, during the documentary
reasonably expected physical, review of the HACCP analysis it was
chemical (including radiological evidenced that chemical hazards such as
and allergens) and biological heavy metals and bisphenol, from
hazards. The analysis shall also packaging material (tin cansand caps)
include hazards linked to have not been considered; heavy metals
materials in contact with food, from citric acid; radiological hazards of
packaging materials and hazards water supply. // No se asegura que no se
related to the work environment.. hayan considerado todos los posibles y
The hazard analysis shall razonablemente peligros esperados,
consider the likely occurrence of durante la revisión documental del análisis
hazards and the severity of their HACCP se evidenció que no se han
adverse health effects. considerado los peligros químicos como
Consideration shall be given to metales pesados ​y bisfenol, provenientes
the specific control measures del material de empaque (latas y tapas);
that shall be applied to control metales pesados ​del ácido cítrico; peligros
each hazard. to control each radiologicos del agua.
hazard.

2 3.2.7 Clearly defined usage rules shall D


exist for work areas/ activities It is not assured that gloves wear are
where it is required to wear coloured differently from the product,
gloves (coloured differently from during the site walk it was observed at
the product colour). processing area (cans filling) white and
transparent. // No se asegura que el uso
de guantes sea de color diferente al del
producto, durante el recorrido del sitio se
observó en el área de procesamiento
(llenado de latas) guantes blancos y
transparentes.

3 4.2.1.5 Where customers specifically NA Declaration "free from" or other related to


require that products are “free production methods, are not made or
from” certain substances or required by customers.
ingredients (e.g. gluten, pork,
etc.), or that certain methods of
treatment or production are
excluded (e.g. GMOs), verifiable
procedures shall be in place.

4 4.3.5 Recommendations for NA


preparation and/ or use of food Preparation instructions are not provided.
product instructions shall be
established, where appropriate.

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N° Reference IFS requirement Evaluation Explanation

5 4.4.5 The purchased services shall be C Purchased services checked during the
checked in accordance with the assessment:- transport: contract HE
existing specifications. The S.A.C dated 30/11/2021 and TAC S.A.C.
schedule of these checks shall dated 01/03/2022, cleanliness, security
take into account, at a minimum: and sabotage, transport hygiene
- the defined service guide.Deviation: It is not assured that
requirements purchased services supplier's have been
- the supplier’s status (according evaluated, during the documentary review
to its assessment) it was evidenced that a supplier
- the impact of the service on the assessment was not available for external
finished product. laboratory and calibration services//No se
asegura que los proveedores de los
servicios adquiridos hayan sido
evaluados, durante la revisión documental
se evidenció que no se contaba con una
evaluación de proveedores para los
servicios de laboratorio y calibración
externos.

6 4.4.6 Where a company outsources NA


part of product processing and / There are no outsourced processes.
or primary packaging and/or
labelling, the company shall have
it documented in the food safety
and quality management system
and ensure control over such
processes to guarantee that food
safety and product quality are not
compromised. Control of such
outsourced processes shall be
identified and documented.
When required by the customer,
there shall be evidence that he
has been informed and has
agreed to such outsourced
process.

7 4.4.7 A written agreement shall be in NA


place, covering the outsourced There are no outsourced processes.
processes and describing any
arrangements made in
connection with it, including in-
process controls, sampling and
analyses.

8 4.4.8 The company shall approve the NA


supplier of the outsourced There are no outsourced processes.
processes through:
- certification against IFS Food or
other GFSI recognised food
safety certification standard or
- documented supplier audit,
performed by an experienced
and competent person, which
shall include, at a minimum,
requirements for food safety,
product quality, legality and
authenticity.

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N° Reference IFS requirement Evaluation Explanation

9 4.8.2 The process flow, from receipt of C There are site layouts PLN-FPCA v.2
goods to dispatch, shall be dated 06/2021, PLN-FMP dated 09/2020
established, reviewed and where layout of personnel and material flow, PLN
necessary, modified to ensure -UEM equipment. Process is straight from
that the microbiological, chemical reception to heat treatment and coding.
and physical contamination risks Reception and product peeling are carried
of raw materials, packaging out in a separate room, product go to next
material, semi-finished and steps trough conveyors to void cross-
finished products are avoided. contamination due to personnel flow,
The cross-contamination risks cutting, packing and sterilization are
shall be minimised through carried out in another room with air flow
effective measures. control and dedicated
personnel.Deviation: The cross-
contamination risk is not minimised
through effective measures, during the
site walk it was observed at acidification
preparing step that the plastic container
was in direct contact with floor, with no
identification an open during the
process//El riesgo de contaminación
cruzada no se minimiza a través de
medidas efectivas, durante la visita al sitio
se observó en el paso de preparación de
acidificación que el contenedor de plástico
estaba en contacto directo con el piso, sin
identificación y abierto durante el proceso.

10 4.8.3 In the case of areas sensitive to NA


microbiological, chemical and There are no sensitive areas.
physical risk(s) which is/are
justified by risk assessment, they
shall be designed and operated
to ensure product safety is not
compromised.

11 4.9.6.2 External doors and gates shall be C


constructed to prevent the It is not assured that all doors are
access of pests; they shall be constructed to prevent the access of
self-closing, unless non- pests, during the site walk it was observed
essentiality is justified by risk that doors at finished product storage do
assessment. not close fit, leaving a space between the
door and the floor. // No se asegura que
todas las puertas estén construidas para
evitar el acceso de plagas, durante la
visita al sitio se observó que las puertas
en el almacenamiento del producto
terminado no cierran de forma ajustada,
dejando un espacio entre la puerta y el
piso.

12 4.9.8.4 Dust extraction equipment shall NA


be installed in areas where Dust extraction equipment is not used.
considerable amounts of dust are
generated.

13 4.9.9.2 Recycled water which is used in NA


the process, shall not pose a Water is not recycled.
contamination risks.

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N° Reference IFS requirement Evaluation Explanation

14 4.9.9.4 Non-potable water shall be NA


transported in separate, properly The site does not use non potable water.
marked piping. Such piping shall
neither be connected to the
drinking water system nor allow
the possibility of reflux, to avoid
contamination of potable water
sources or factory environment.

15 4.9.10.1 The quality of compressed air NA Compressed air is not used.


that comes in direct contact with
food or primary packaging
material shall be monitored
based on hazard analysis and
assessment of associated risks.
If gases are used, they shall
demonstrate adequate safety
and quality through a declaration
of compliance and shall be
suitable for the intended use.

16 4.9.10.2 Compressed air shall not pose NA


contamination risks. Compressed air is not used.

17 4.10.2 Cleaning and disinfection shall C


result in effectively cleaned It is nor assured that cleaning result in
premises, facilities and effectively cleaned premises, during the
equipment. Defined methods site walk (during the cleaning inspection) it
shall be adequately was observed at blanching tunel that the
implemented, documented and gasket located in the metallic wall had
monitored. black spots and product residues. This
was correct previously the production shift
started. // No se asegura que la limpieza
resulte en instalaciones efectivamente
limpiadas, durante el recorrido del sitio
(durante la inspección de limpieza) se
observó en el túnel de escaldado que el
empaque ubicado en la pared metálica
presentaba puntos negros y residuos de
producto.

18 4.10.7 The intended use of cleaning and C


disinfection utensils shall be It is not assured that cleaning utensils are
clearly identified. Cleaning and used in a way that avoids contamination,
disinfection utensils shall be used during the site walk it was observed that
in a way that avoids cleaning utensils are left in direct contact
contamination. with the floor in all areas. Also at
processing area the same utensils are
used in case of a glass breakage. // No se
asegura que los utensilios de limpieza se
utilicen de forma que se evite la
contaminación, durante el recorrido del
sitio se observó que los utensilios de
limpieza quedan en contacto directo con
el piso en todas las áreas. También en el
área de procesamiento se utilizan los
mismos utensilios en caso de rotura de un
vidrio.

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N° Reference IFS requirement Evaluation Explanation

19 4.10.11 Where a company hires a third- NA Cleaning and disinfection are carried out
party service provider for by site's personnel.
cleaning and disinfection
activities, all requirements
specified above shall be clearly
defined in the service contract.

20 4.11.5 If a company decides to separate NA


food waste and to reintroduce Waste is not reintroduced into the feed
them into the feed supply chain, supply chain.
adequate measures or
procedures shall be implemented
to prevent a contamination or
deterioration of this material.

21 4.12.1 The products being processed D


shall be protected against It is not assured that products are
physical contamination, which protected agianst physical contamination,
includes but is not limited to: during the site walk it was observed
- environmental contaminants machinery without protection of bearings;
- oils or dripping liquids from glass jars and tin cans expose to
machinery environment without protection before
- dust spills. rinse, peeling paint and rust at sealing
Special consideration shall also machines. // No se asegura que los
be given to product productos estén protegidos contra la
contamination risks caused by: contaminación física, durante el recorrido
- equipment and utensils del sitio se observó maquinaria sin
- pipes protección de rodamientos; los frascos de
- walkways vidrio y las latas se exponen al medio
- platforms ambiente sin protección antes del
- ladders. enjuague, pintura descascarada y oxido
If, for technological en las máquinas de sellado.
characteristics and/or needs, it is
not possible to protect the
products, appropriate control
measures shall be defined and
applied.

22 4.12.3 Where metal and/or other foreign NA


material detectors are required, There are no metal detectors.
they shall be installed to ensure
maximum efficiency of detection
in order to avoid subsequent
contamination. Detectors shall be
subjected to regular maintenance
to avoid malfunction.

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N° Reference IFS requirement Evaluation Explanation

23 4.13.2 The company shall have C There is a pest management program


adequate pest control measures PRC-CP v.3 dated 09/05/2022, there is a
in place which shall be in PCO FEIRL that performs quarterly visits,
compliance with local legal the site is responsible of monitoring the
requirements and shall take into pest program and devices weekly. QA
account, at a minimum: team have designated CC/pest operator,
- factory environment (potential under the guidance of QA chief, last
pests) training dated 02/12/2021. All records
- type of raw material/finished reviewed were found complete and
products signed. Results of controls are analyzed
- site plan with area for for trends monthly, information reviewed
application (bait map) during the assessment showed that there
- constructional designs have not been infestation. A site map with
susceptible for pest activity, such all pest devices is available as part of
as ceilings, cellars, pipes, program PLN-UTCR dated
corners 03/03/2021.Pest control chemicals used
- identification of the baits on site have a sanitary registration and are
- responsibilities, in-house/ suitable for use.Deviation: It is not
external assured that all bait stations are identified,
- agents used and their e.g. 7, 15 and 17 identification was not
instructions for use and safety available//No se asegura que todas las
- frequency of inspections estaciones de cebadero se encuentran
- rented storage if applicable. identificadas, ej. estaciones 7, 15 y 17 no
The pest control measures shall se encontraron identificadas.
be based on hazard analysis and
assessment of associated risks.

24 4.13.3 Where a company hires a third- C


party service provider for pest It is not assured that a service contract
control, all requirements with all requirements specified is
specified above shall be clearly available, during the documentary review
defined in the service contract. A a contract was required and found not to
person at the company shall be be available. // No se asegura que esté
appointed and trained to monitor disponible un contrato de servicio con
the pest control measures. Even todos los requisitos especificados, durante
if the pest control service is la revisión documental se solicitó contrato
outsourced, responsibilities for y este no estaba disponible.
the necessary actions (including
ongoing supervision of pest
control activities) shall remain
within the company.

25 4.13.5 Baits, traps and insect D


exterminators shall be fully It is not assured that baits are used in a
functioning, sufficient in number, way that avoids contamination risks,
designed for purpose, placed in during the site walk it was observed that
appropriate positions and used in baits are not locked with easy access,
a way that avoids any product used is granulated and spilling
contamination risks. was observed at station 17 and at waste
area. // No se asegura que los cebaderos
se utilicen de forma que se eviten riesgos
de contaminación, durante el recorrido del
sitio se observó que los cebaderos no se
encuentran asegurados, son de fácil
acceso, el producto utilizado es granulado
y se observa derrame en la estación 17 y
en el área de desechos.

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N° Reference IFS requirement Evaluation Explanation

26 4.13.7 The effectiveness of the pest C


control measures shall be It is not assured that trend analysis is
monitored, including trend available for all pest contro measures,
analysis, to allow timely during the documentary review it was
appropriate actions. Records of evidenced that trend analysis for insect
this monitoring shall be available. lamps was not available. // No se asegura
que el análisis de tendencias esté
disponible para todas las medidas de
control de plagas, durante la revisión
documental se evidenció que el análisis
de tendencias para las lámparas de
insectos no estaba disponible.

27 4.14.3 Raw materials, packaging, semi- D


processed, finished products It is not assured that raw materials and
shall be stored so as to minimise packaging are stored to minimise the
the contamination risks or other contamination risk or other negative
negative impact. impact, during the site walk it was
observed at temporary raw material
storage, rust ceilings, dust accumulation
at ventilation pipes, foreign material
(ropes, metal hooks); at production
packing storage glasss jars and tin cans
were observed exposed to ambient
conditions without a cover. // No se
asegura que las materias primas y
empaques se almacenen para minimizar
el riesgo de contaminación u otro impacto
negativo, durante el recorrido del sitio se
observó almacenamiento temporal de
materia prima, techos oxidados,
acumulación de polvo en las tuberías de
ventilación, material extraño (cuerdas,
ganchos metálicos ); en el
almacenamiento de empaques de
producción, los frascos de vidrio y las
latas se observaron expuestos a las
condiciones ambientales sin cubierta.

28 4.14.6 Where a company hires a third- NA


party storage service provider, External storage facilities are not used.
the service provider shall be
certified against IFS Logistics or
any other GFSI recognised
certification standard covering
the respective scope of activity. If
not, all relevant requirements
equivalent to the company’s own
storage practices shall be fulfilled
and this shall be clearly defined
in the respective contract.

29 4.15.2 Where goods are transported at NA


certain temperatures, the No temperature conditions are required for
temperature inside the vehicles product transport.
shall be checked and
documented before loading.

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N° Reference IFS requirement Evaluation Explanation

30 4.15.4 Where goods are transported at NA


certain temperatures, maintaining No temperature conditions are required for
the adequate range of product transport.
temperatures during transport
shall be ensured and
documented.

31 4.16.5 Temporary repairs shall be C


carried out not to compromise It is not assured that temporary repairs are
food safety and product quality. documented, during the site walk it was
Such work shall be documented observed at blanching tunel transparent
and a short-term deadline set for plastic was used instead gasket; at steam
eliminating the issue. extractor it was observed a plastic tie
holding a handler; documentation was not
available for these. // No se asegura que
las reparaciones temporales estén
documentadas, durante la caminata en el
sitio se observó que en el túnel de
escaldado se usó plástico transparente en
lugar de junta (empaquetadura); en el
extractor de vapor se observó un lazo de
plástico sujetando una palanca; no se
encontró disponible documentación sobre
estas.

32 4.17.4 The company shall ensure that C


all product equipment is in a It is not assured that all equipment is in
condition that shall not condition that not compromise food safety,
compromise food safety and during the site walk it was observed that
product quality. screws located at blanching tunnel were
not of a food grade material. // No se
asegura que todos los equipos estén en
condiciones que no comprometan la
seguridad alimentaria, durante la visita al
sitio se observó que los tornillos ubicados
en el túnel de escaldado no eran de un
material apto para alimentos.

33 4.18.2 The traceability system shall be C Traceability system is tested at least


tested on a periodic basis, at annually, tests are carried out for finished
least annually and each time the products and raw materials, reviewed
traceability system changes. The during the assessment: E.g. 1: test dated
test samples shall represent the 25/06/2022, product heart of palm slices 1
complexity of the company´s kg, batch ALM3321/228, mass balance
product range. The test records 100% (418 envases), time < 4
shall verify upstream and hours.Deviation: It is not assured that test
downstream traceability (from records are available for traceability
delivered products to raw exercises from raw materials to finished
materials, and vice versa). The goods//No se asegura que los registros de
traceability of the finished prueba estén disponibles para los
product shall be performed within ejercicios de trazabilidad desde las
four (4) hours maximum. materias primas hasta los productos
terminados.

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N° Reference IFS requirement Evaluation Explanation

34 4.19.1 Raw material specifications that NA


identify allergens requiring There are no allergen materials managed
declarations relevant to the at the facility.
country of sale of the finished
products shall be available. The
company shall maintain a
continuously up-to-date listing of
all raw materials containing
allergens used on the premises.
This shall also identify all blends
and formulas to which such raw
materials containing allergens
are added.

35 4.19.3 Finished products containing NA


allergens that require declaration There are no allergen materials managed
shall be declared in accordance at the facility.
with legal requirements.
Accidental or technically
unavoidable cross-
contaminations of legally
declared allergens and traces
shall be labelled. The decision
shall be based on a hazard
analysis and assessment of
associated risks. The potential
cross-contamination with
allergens from raw materials
processed in the company shall
also be taken into account on the
product label.

36 5.3.2 All rework operations shall be NA Rework is not carried out.


validated, monitored and
documented. These operations
shall not affect the food safety
and product quality requirements.

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N° Reference IFS requirement Evaluation Explanation

37 5.10.1 A procedure shall be in place for C A procedure for non-conforming product


the management of all non- management is in place PRC-NCP v.6
conforming raw materials, semi- dated 16/07/2021, when a product does
finished products, finished not meet the specifications or the results
products, processing equipment of the analyzes are not satisfactory, a non-
and packaging materials. This conforming product report is generated
shall include, at a minimum: and product is blocked and placed at the
- defined responsibilities non conforming area at the warehouse.
- isolation/ quarantine procedures Deviation: It is not assured that all non
- risk assessment conforming products are identified, during
- identification including labelling the site walk it was observed at finished
- decision about the further product warehouse that all products
usage like release, rework/post including non conforming product are
treatment, blocking, quarantine, identified by a white label; however non
rejection/disposal. conforming product is in the designated
area.//No se asegura que todos los
productos no conformes estén
identificados, durante la visita al sitio se
observó en el almacén de productos
terminados que todos los productos,
incluido el producto no conforme, están
identificados con una etiqueta blanca; sin
embargo, el producto no conforme se
encuentra en el área designada.

38 5.11.3 The effectiveness of the D


implemented corrective actions It is not assured that effectiveness of the
shall be assessed and the results implemented corrective antions is
of the assessment documented. assessed, during the documentary review
of internal audit corrective actions 4.4.3,
4.11.2, 4.9.4.2.1, 2.2.3.5, 4.3.4; were not
available. // No se asegura que se evalúe
la efectividad de las acciones correctivas
implementadas, durante la revisión
documental de las acciones correctivas de
la auditoría interna 4.4.3, 4.11.2, 4.9.4.2.1,
2.2.3.5, 4.3.4; no estuvieron disponibles.

39 6.4 A documented procedure shall NA


exist for managing external The site does not export products to US.
inspections and regulatory visits.
Relevant personnel shall be
trained to execute the procedure.

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Summary of points of attention:

N° Reference IFS requirement Evaluation Explanation

1 5.9.3 The procedures for B


management of incidents and Although a mock recall test was carried
product withdrawal/recall, shall out on 22/06/2022 and communication
be subject to regular internal with client and timing is document through
testing, at least once a year. emails. A summary that clearly shows
This test shall be carried out to effective implementation and operation is
ensure the effective not available. // A pesar de que se realizó
implementation and operation una prueba de retiro simulado el
of the full procedure and shall 22/06/2022 y la comunicación con el
include the verification of the cliente y el tiempo se documentan a través
updated contact data. de correos electrónicos. No se dispone de
un resumen que muestre claramente la
implementación y el funcionamiento
efectivos.

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Detailed IFS Assessment report:

N° Reference IFS requirement Evaluation Explanation

1 1.1.1 The senior management shall A Food safety policy is detailed in MNL-PC
develop, implement and v.5 dated 10/01/2022, associated with the
maintain a corporate policy, policy, a series of objectives and indicators
which shall include, at a have been defined that cover the
minimum: requirements of the standard. The
- food safety and product objectives and indicators are reviewed in
quality meetings between the Site Manager and
- customer focus responsible personnel of each area of the
- food safety culture. site. Monthly meetings are held. The
This corporate policy shall be dashboard of indicators, process
communicated to all employees performance were reviewed. Examples:-
and shall be broken down into Customer complaints received 13%, not
specific objectives for the achieved (5%) due to hardness of product.
relevant departments. - 0% complaints related to food safety,
achieved. - Certification maintenance, not
achieved for HACCP and IFS. - Reduction
of NC of external audits, not
achieved.Objectives stablished for 2022
on 1/1/2022, perfonce is discussed and
documented monthly through emails by
area.A Food Safety Culture Development
Program is been established, and it is
based on the development of corporate
values. Activities have been carried out
related to personnel training,
communication media (WhatsApp group),
reporting of food safety or any issue
through confidential media.

2 1.1.2 All relevant information related A


to food safety, product quality
and authenticity shall be
communicated effectively and
in a timely manner to the
relevant personnel.

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N° Reference IFS requirement Evaluation Explanation

3 1.2.1 KO n°1: The senior A The objectives/indicators are reviewed in


management shall ensure that meetings between the Site Manager and
employees are aware of their responsible personnel (QA, production
responsibilities related to food chief, maintenance, warehouse). Monthly
safety and product quality and meetings are held where the indicators,
that mechanisms are in place to process performance, process needs, etc.,
monitor the effectiveness of are reviewed. An organizational chart MNL
their operation. Such -OCAPA dated 11/10/2021 is available,
mechanisms shall be clearly Job descriptions and profiles were defined
identified and documented. for all positions, it includes: position,
sector, responsibilities, required
knowledge and experience, training.
Under the senior management are the QA,
Logistic, agriculture, and Production
chiefs. All workers know their job
description, a signed copy is kept under
the employee file. Verified examples MNL-
PPT job profile manual:- EC/QA chief;
MV/production supervisor;
LC/maintenance responsible;
JC/agriculture chief.

4 1.2.2 The senior management shall A


provide sufficient and relevant
resources to meet the product
and process requirements.

5 1.2.3 The department responsible for A An organization chart is available MNL-


food safety and quality OCAPA, last update was dated
management shall have a direct 11/10/2021. The senior management is
reporting relationship to the represented by General Manager,
senior management. An responsibles with direct report to senior
organisational chart shall be manager are QA, Logistic, agriculture, and
available, showing the structure Production chiefs.
of the company.

6 1.2.4 The senior management shall A


ensure that all processes
(documented and
undocumented) are known by
the relevant personnel and are
applied consistently.

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N° Reference IFS requirement Evaluation Explanation

7 1.2.5 The senior management shall A Working instructions and procedures are
have a system in place to available in hard copy for all personnel
ensure that the company is kept and areas and digital copy are managed
informed of all relevant only by QA and senior manager, it was
legislation, scientific and evidenced during the site walk that most
technical developments, recent version of documents were
industry codes of practice, food available in each area.Legal requirements
safety and product quality are managed according to procedure
issues, and that they are aware "revision de normas nacionales e
of factors that can influence internacionales" PRC-RNNI dated
food defence and food fraud 06/09/2021, quarterly reviews are carried
risks. out, some information sources are: IFS
portal, DIGESA (Peru regulatory body),
Codex Alimentarius, EU, Diario El
Peruano, Indecopi (fraud), myGFSI,
USDA.

8 1.2.6 The senior management shall A The regulatory Agency that rules food
ensure that the certification manufacturing sites is "DIGESA", the site's
body is informed of any license is R1902314NUEAODE. Last
changes that may affect the regulatory visit for HACCP validation, was
company’s ability to conform to carried out on 11/02/2022, a formal
the certification requirements. resolution that details compliance with
This shall include, at a local regulation is available and valid for 2
minimum: years.Notification to CB is included in
- any legal entity name change procedure "comunicación a casa
- any production site location certificadora" PRC-CCC dated
change. 17/01/2022.
For the following specific
situations:
- any product recall
- any product recall and / or
withdrawal by official order for
food safety and / or food fraud
reasons
- any visit from health
authorities which results in
notifications and / or penalties
issued by authorities the
certification body shall be
informed within three (3)
working days.

9 1.3.1 A process shall be in place to A


identify fundamental needs and
expectations of customers. The
feedback from this process
shall be used as input for the
company’s continuous
improvement.

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N° Reference IFS requirement Evaluation Explanation

10 1.4.1 The senior management shall A Management review is carried out


ensure that the food safety and annually, last was dated 03/12/2021
quality management system is (General manager with associates) and
reviewed at least annually, or 12/2021 (General manager with site's
more frequently if significant team), these were documented in minutes
changes occur. Such reviews and physical report.
shall include, at a minimum:
- a review of objectives and
policies including elements of
food safety culture
- results of audits and site
inspections
- positive and negative
customer feedback
- process compliance
- authenticity and conformity
issues
- status of corrections and
corrective actions
- notifications from authorities.

11 1.4.2 Actions from the management A


review shall be clearly aimed at
supporting improvement. The
management review shall
assess follow-up actions from
previous management reviews
and any change that could
affect the food safety and
quality management system.
The management review shall
be fully documented.

12 1.4.3 The senior management shall A


identify and regularly review
(e.g. by internal audits or on-
site verification) the
infrastructure and work
environment needed to conform
to product requirements. This
shall include, at a minimum:
- buildings
- supply systems
- machines and equipment
- transport
- staff facilities
- environmental conditions
- hygienic conditions
- workplace design
- external influences (e.g. noise,
vibration).
The results of the review shall
be considered, with due
consideration to risks, for
investment planning.

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N° Reference IFS requirement Evaluation Explanation

13 2.1.1.1 The food safety and quality A


management system shall be
documented and implemented,
and shall be kept in one
location (food safety and quality
manual or electronic
documented system).

14 2.1.1.2 All documents shall be clearly A


legible, unambiguous and
comprehensive. They shall be
available to the relevant
personnel at all times.

15 2.1.1.3 A documented procedure shall A There is a document management


exist for the control of procedure PRC-CDM v. 7 dated
documents and their 01/07/2021.
amendments. All documents
which are necessary for
compliance with the product
requirements shall be available
in their latest version. The
reason for any amendments to
documents, critical to the
product requirements, shall be
recorded.

16 2.1.2.1 Records and documented A


information shall be legible and
genuine. They shall be
maintained in a way that
subsequent revision or
amendment is prohibited. If
records are documented
electronically, a system shall be
in place to ensure that only
authorised personnel have
access to create or amend
those records (e.g. password
protection).

17 2.1.2.2 All records and documented A There is procedure for record


information shall be kept in management PRC-CDM v.7 dated
accordance with legal and 01/07/2021, where retention time is
customer requirements. If no product shelf life + 12 months (5 years).
such requirements exist,
records and documented
information shall be kept for a
minimum of one year after the
specified shelf life. For products
which have no shelf life, the
duration of record and
documented information
keeping shall be justified and
this justification shall be
documented.

18 2.1.2.3 Records and documented A


information shall be securely
stored and easily accessible.

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N° Reference IFS requirement Evaluation Explanation

19 2.2.1.1 The basis of the company’s A


food safety management
system shall be a fully
implemented, systematic and
comprehensive HACCP based
plan, following the Codex
Alimentarius principles and any
legal requirements of the
production and destination
countries which may go beyond
such principles. The HACCP
plan shall be specific and
implemented at the production
site.

20 2.2.1.2 The HACCP plan shall cover all A


raw materials, packaging
materials, products or product
groups as well as every
process from incoming goods
up to dispatch of finished
products, including product
development.

21 2.2.1.3 The company shall ensure that A


the HACCP plan is based upon
scientific literature, or expert
advice obtained from other
sources, which may include:
trade and industry associations,
independent experts and
regulatory authorities. This
information shall be maintained
in line with any new technical
process development.

22 2.2.1.4 The company shall ensure that A


in the event of changes to raw
materials, packaging materials,
processing methods,
infrastructure and/or equipment,
the HACCP plan is reviewed to
assure that product safety
requirements are complied with.

23 2.2.2.1 Assemble HACCP Team: A


The HACCP team shall have
the appropriate specific
knowledge and expertise and
be a multidisciplinary team
which includes operational staff.

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N° Reference IFS requirement Evaluation Explanation

24 2.2.2.2 Those responsible for the A


development and maintenance
of the HACCP plan shall have
an internal team leader and
shall have received adequate
training in the application of the
HACCP principles and specific
knowledge of the product and
processes.

25 2.2.3.1 Describe product: A


A full description of the product
including all relevant
information on product safety
shall exist, such as:
- composition
- physical, organoleptic,
chemical and microbiological
characteristics
- legal requirements for the food
safety of the product
- methods of treatment,
packaging, durability (shelf life)
- conditions for storage, method
of transport and distribution.

26 2.2.3.2 Identify intended use: A


The intended use of the product
shall be described in relation to
the expected use of the product
by the end consumer, taking
vulnerable groups of
consumers into account .

27 2.2.3.3 Construct flow diagram: A


A flow diagram shall exist for
each product, or product group,
and for all variations of the
processes and sub-processes
(including rework and
reprocessing). The flow
diagram shall be dated, and
after the determination of
control measures, clearly
identify each CCP and other
control measures. In the event
of any changes, the flow
diagram shall be updated.

28 2.2.3.4 On-site confirmation of the flow A


diagram:
Representatives of the HACCP
team shall verify the flow
diagram, by on-site
verifications, at all operation
stages and shifts. Where
appropriate, amendments to the
diagram shall be made.

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N° Reference IFS requirement Evaluation Explanation

29 2.2.3.5 Conduct a hazard analysis for C


each step: It is not assured that all possible and
A hazard analysis shall be reasonably hazards expected have not
conducted for all possible and been considered, during the documentary
reasonably expected physical, review of the HACCP analysis it was
chemical (including radiological evidenced that chemical hazards such as
and allergens) and biological heavy metals and bisphenol, from
hazards. The analysis shall also packaging material (tin cansand caps)
include hazards linked to have not been considered; heavy metals
materials in contact with food, from citric acid; radiological hazards of
packaging materials and water supply. // No se asegura que no se
hazards related to the work hayan considerado todos los posibles y
environment.. The hazard razonablemente peligros esperados,
analysis shall consider the likely durante la revisión documental del análisis
occurrence of hazards and the HACCP se evidenció que no se han
severity of their adverse health considerado los peligros químicos como
effects. Consideration shall be metales pesados ​y bisfenol, provenientes
given to the specific control del material de empaque (latas y tapas);
measures that shall be applied metales pesados ​del ácido cítrico; peligros
to control each hazard. to radiologicos del agua.
control each hazard.

30 2.2.3.6 Determine critical control points A


and other control measures:
The determination of relevant
CCPs and other control
measures shall be facilitated by
the application of a decision
tree or other tool(s), which
demonstrates a logical
reasoned approach.

31 2.2.3.7 Establish critical limits for each A Specified CCPs: Sterilisation Holding
CCP: time pH value Packaging controlsSeam /
For each CCP, the appropriate seal controlsFurther explanation:CCP1:
critical limits shall be defined acidification, risk of Clostridium b., critical
and validated to clearly identify limit pH 1.9 - 2.5.CCP2: brine adition,
when a process is out of critical limit temperature 90 - 100°CCCP3:
control. seams according to each presentation
(cans 15 and 28 oz: superposition 45 -
61%; compactness 81 - 95% / galon cans
A-10: superposition 46 - 60%;
compactness 81 - 96% / glass jars: 5 mm)
CCP4: sterilization, Clostridium b., and
thermophiles, critical limit: holding time (15
- 20 min) and temperature (100 - 110°C).

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N° Reference IFS requirement Evaluation Explanation

32 2.2.3.8.1 KO N° 2: Specific monitoring A CCP1: acidification, pH is controlled on


procedures in terms of method, each brine batch, record RGS-PLG-040
frequency of measurement or and brine preparation specification SPC-
observation and recording of LGA v.6 dated 26/01/2022.CCP2:
results, shall be established for temperature control every 30 min, record
each CCP to detect any loss of RGS-CP-001.CCP3: seam control at the
control at that CCP. Each beginning, middle and at the end of
defined CCP shall be under production (destructive control - record
control. Monitoring and control RGS-CVCL-008-A) and visual control
of each CCP shall be every 30 min, record RGS-CVCL-008-
demonstrated by records. B.CCP4: sterilization (Tx=93.3 °C; Z=8.89
°C Po=10 minutos), time and temperature
control by PLC each batch.

33 2.2.3.8.2 Records of CCP monitoring A


shall be verified by a
responsible person within the
company and maintained for a
relevant period.

34 2.2.3.8.3 The operative personnel in A


charge of the monitoring of
CCPs and other control
measures shall have received
specific training/ instruction.

35 2.2.3.8.4 Control measures, other than A


CCPs, shall be monitored,
recorded and controlled by
measurable or observable
criteria.

36 2.2.3.9 Establish corrective actions: A


In the event that the monitoring
indicates that a particular CCP
or control measure other than
CCP is not under control,
adequate corrective actions
shall be taken and documented.
Such corrective actions shall
also take into account any
action taken relating to non-
conforming products and
identify the root cause for the
loss of control of CCPs.

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N° Reference IFS requirement Evaluation Explanation

37 2.2.3.10 Establish verification A Verification is carried out annually and as


procedures: required, last verification was carried out
Procedures of verification shall 09/06/2022.
be established to confirm that
the HACCP plan is working
correctly. Verification of the
HACCP plan shall be
performed at least once a year.
Examples of verification
activities include:
- internal audits,
- analyses
- sampling
- deviations
- complaints
The results of this verification
shall be incorporated into the
HACCP plan.

38 2.2.3.11 Establish documentation and A


record keeping
Documentation related to the
HACCP plan shall be in place.
Examples of documentation
include:
- hazard analysis
- determination of CCPs and
other control measures
- determination of critical limits
- processes, procedures
Examples of records include:
- outcome of CCPs and other
control measures monitoring
activities
- observed deviations and
implemented corrective actions.

39 3.1.1 All personnel performing work A


that affects product safety,
quality and legality shall have
the required competence
appropriate to their role as a
result of education, work
experience and/ or training.

40 3.1.2 The responsibilities, A


competencies and job
descriptions for all job titles,
with an impact on food safety
and product quality shall be
clearly defined, documented
and in place. Assignment of key
roles shall be defined.

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N° Reference IFS requirement Evaluation Explanation

41 3.2.1 Documented requirements A There is an internal GMP rules document


relating to personal hygiene MNL-BPM v.2 dated 05/02/2020, this GMP
shall be in place and shall manual includes personnel behaviour,
include, at a minimum, the practices, culture, cross-contamination
following areas: prevention, allergen cross-contact
- hair and beards prevention.For health requirements and
- protective clothing (including medical services operation there is the
their conditions of use in staff procedure "Operación del consultorio
facilities) medico" PRC-CHSP v.6 dated 13/07/2021.
- hand washing, disinfection
and hygiene
- eating, drinking and smoking
- actions to be taken in case of
cuts or skin abrasions
- fingernails, jewellery and
personal belongings (including
medicine)
- notification of infectious
diseases and conditions
impacting food safety via a
medical screening procedure.
The requirements shall be
based on hazard analysis and
assessment of associated risks.

42 3.2.2 KO N° 3: The requirements for A During the site walk, good conditions and
personal hygiene shall be in practices were observed regarding the use
place and applied by all of protective clothing. Inspections and
relevant personnel, contractors evaluations of the personal hygiene
and visitors. conditions are carried out daily, by QA and
responsible of the process area. Record
RGS-CHPP-018 (production), RGS-CHPA
-022 (warehouse) is completed, this
includes uniform use, absence of jewelry,
use of protective elements, hand washing,
etc. Personnel hygiene requirements also
apply to all visitors to production areas.

43 3.2.3 Compliance with personal A


hygiene requirements shall be
checked regularly.

44 3.2.4 Visible jewellery (including A


piercing) and watches shall not
be worn. Any exceptions shall
have been comprehensively
evaluated by hazard analysis
and assessment of associated
risks and shall be effectively
managed.

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N° Reference IFS requirement Evaluation Explanation

45 3.2.5 Cuts and skin abrasions shall A


be covered with a coloured
plaster/bandage different from
the product colour. Where
appropriate:
- plasters / bandages shall
contain a metal strip
- single use gloves shall be
worn.

46 3.2.6 In work areas where wearing A


headgear and/or beard snood
(coverings) is required, the hair
shall be covered completely to
prevent product contamination.

47 3.2.7 Clearly defined usage rules D


shall exist for work areas/ It is not assured that gloves wear are
activities where it is required to coloured differently from the product,
wear gloves (coloured during the site walk it was observed at
differently from the product processing area (cans filling) white and
colour). transparent. // No se asegura que el uso
de guantes sea de color diferente al del
producto, durante el recorrido del sitio se
observó en el área de procesamiento
(llenado de latas) guantes blancos y
transparentes.

48 3.2.8 Suitable protective clothing A The site provides to their employees white
shall be available and in pants and shirts (3), aprons, boots, gloves,
sufficient quantity for each face mask, hairnet. Aprons are
employee. desinfected on a daily basis and are left at
the sanitary filter.VIsitors and external are
provided with protective cloths (coat,
hairnet).

49 3.2.9 All protective clothing shall be A


thoroughly and regularly
laundered in-house or by
approved contractors or by
employees. This decision shall
be justified by risk assessment.
Defined requirements shall
ensure, at a minimum:
- sufficient segregation between
dirty and clean clothing at all
times
- defined laundering conditions
on water temperature and
detergent dosage
- avoidance of contamination
until use.
The effectiveness of the
laundering shall be
appropriately monitored.

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50 3.2.10 In case of any health issue or A


infectious disease that may
have an impact on food safety,
actions shall be taken in order
to minimise contamination risks.

51 3.3.1 The company shall implement A A training program is in place "Plan Anual
documented training and/or de Capacitación" PLN-ACP v.7 dated
instruction programs with 30/12/2021.
respect to the product and
process requirements and the
training needs of the
employees, based on their job,
and shall include:
- training contents
- training frequency
- employee’s task
- languages
- qualified trainer/tutor.

52 3.3.2 The documented training and/or A Training is provided to all employees prior
instruction shall apply to all to commencing work and on an annual
personnel, including seasonal basis, training records are available,
and temporary workers and reviewed during the assessment:- Internal
employees from external policies, GMPs, uniforms, cleaning
companies, employed in the requirements, health and safety rules,
respective work area. Upon activities to be done (hiring) example
employment, and before reviewed dated 20/06/2022.- Food
commencing work, they shall Defense dated 11/12/2021 - Uniform
be trained/instructed in wasing and hygiene dated 9/9/2021-
accordance with the PPRs dated 4/1/2022- GMPs, foreign
documented training/instruction material and allergen dated 20/7/2021-
programs. Traceability (labeling and product
identification) dated 23/5/2022- Cleaning
and disinfection dated 6/6/2022- IFS
standard dated 11/4/2022- Pest control
and identification dated 2/12/2021- CCP
(heat treatment) dated 10/1/2022- CCPs
monitoring dated 12/10/2021

53 3.3.3 Records of all A


training/instruction events shall
be available, stating:
- list of participants (including
their signature)
- date
- duration
- contents of training
- name of trainer/tutor.
A procedure or program shall
be in place to prove the
effectiveness of the training
and/or instruction programs.

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54 3.3.4 The contents of training and/or A


instruction shall be regularly
reviewed and updated when
necessary. Special
consideration shall be given, at
a minimum, to these specific
issues:
- food safety
- food fraud
- product quality
- food defence
- food related legal
requirements
- product/process modifications
- feedback from the previous
documented training/instruction
programs.

55 3.4.1 The company shall provide A Staff facilities are observed in good
suitable staff facilities, which cleaning and repair conditions. There is
shall be proportional in size, sufficient space for changing rooms and
equipped for the number of bathrooms, external clothes are left in
personnel, designed and lockers and there are separate areas for
controlled so to minimise food shoes and process boots, hand washing
safety risks. Such facilities shall stations are supplied with neutral soap,
be kept in a clean and good hand sanitizer, and paper towels. There
condition. are also hand washing and sanitizing
facilities at the main entrance to the
process.

56 3.4.2 Product contamination risks by A


food and drink and/or foreign
materials shall be minimised.
Consideration shall be given to
food and drink from vending
machines, canteen and/or
brought to work by personnel.

57 3.4.3 Changing rooms shall be A


located to allow direct access to
the areas where food products
are handled. If this is not
possible, preventive measures
shall be in place to minimise
product contamination risks.
Where necessary, outdoor
clothing and protective clothing
shall be stored separately.

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58 3.4.4 Toilets shall neither have direct A


access nor pose contamination
risks to an area where food
products are handled. Toilets
shall be equipped with
adequate hand washing
facilities. Sanitary facilities shall
have adequate natural or
mechanical ventilation.
Mechanical airflow from a
contaminated area to a clean
area shall be avoided.

59 3.4.5 Hand hygiene facilities shall be A Based on risk the site has determined that
provided and shall adress, at a hand washing station shall be located at
minimum: the entrance of the production area. These
- adequate number of wash facilities are counted in sufficient number,
basins they are equipped with activation devices
- suitably located at access without manual contact, with water at
points to and/or within appropriate temperature, neutral soap,
production areas paper towels for hand drying and alcohol
- sole use for cleaning hands dispensers.
only.
The necessity of similar
equipment in further areas (e.g.
packing area) shall be based on
hazard analysis and
assessment of associated risks.

60 3.4.6 Hand hygiene facilities shall A


provide:
- running potable water at an
appropriate temperature
- appropriate cleaning and
disinfection equipment
- appropriate means for hand
drying.

61 3.4.7 Where the processes require a A


higher standard of hygiene, the
hand washing equipment shall
provide, in addition:
- hand contact-free fittings
- hand disinfection
- waste container with hand
contact-free opening.

62 3.4.8 Based on hazard analysis and A


assessment of associated risks,
a program shall be in place to
control effectiveness of hand
hygiene.

63 3.4.9 Where it is justified by risk A


assessment, cleaning and
disinfection facilities shall be
available and used for boots,
shoes and further protective
clothing.

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64 4.1.1 All requirements related to food A


safety and product quality,
within the defined agreement
with customers, and any
revision of these clauses, shall
be communicated to and
implemented by each relevant
department.

65 4.1.2 In accordance with customer A


requirements, the senior
management shall inform their
affected customers, as soon as
possible, of any issue related to
product safety or legality,
including non-conformity/ies
identified by competent
authorities.

66 4.2.1.1 Specifications shall be available A Specifications are available for all raw
and in place for all finished materials and finished product reviewed
products. They shall be up to during this assessment, and are updated
date, unambiguous and in according to procedure "Control de
compliance with legal and documentos y sus modificaciones" PRC-
customer requirements. CDM v. 7 dated 01/07/2021, every 3
years.The specification includes product
name, brine composition, chemical,
physical, organoleptic and microbiological
parameters, shelf life, coding, labeling,
and packing.Specifications reviewed:-
Finished product SPC-CPFSC v.5 dated
9/10/2021Clients agreements:- CMEX
whole heart of palm CDP44 ALE dated
14/10/2021, labeling approval dated
19/11/2021.- RFTN contract agreement
(labeling, specification) dated 11/03/2022
per product.

67 4.2.1.2 A procedure to control the A


creation, approval and
amendment of specifications
shall be in place and shall
include, where required, the
acceptance of the customer(s).
Where required by customers,
product specifications shall be
formally agreed. This procedure
shall include the update of
finished product specification in
case of any modification related
to:
- raw materials
- formulas/recipes
- processes which impact the
finished products
- packaging materials which
impact the finished products.

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68 4.2.1.3 KO N° 4: Specifications shall be A For raw material and packaging are


available and in place for all available, reviewed during the
raw materials (ingredients, assessment:- Heart of palm SPC-MP v. 3
additives, packaging materials, dated 04/01/2022- Salt PT-SAL-07 dated
rework). Specifications shall be 26/05/2021- Citric acid EEQ-005 77-92-9
up to date, unambiguous and dated 15/08/2011- Tin cans and lids FT-
be in compliance with legal 99119-A-B-03 dated 18/02/2019
requirements and, if existing,
with customer requirements.

69 4.2.1.4 Specifications and/or their A


contents shall be available on
site for all relevant personnel.

70 4.2.1.5 Where customers specifically NA Declaration "free from" or other related to


require that products are “free production methods, are not made or
from” certain substances or required by customers.
ingredients (e.g. gluten, pork,
etc.), or that certain methods of
treatment or production are
excluded (e.g. GMOs),
verifiable procedures shall be in
place.

71 4.2.2.1 KO N° 5: Where there are A Customer agreements are available, there


customer agreements related is a file with client specifications and
to: requirements for product, labels, printed
- product recipe (including raw labels/carton box, coding, etc.During the
materials characteristics) assessment client's specification were
- process available at process area, brine
- technological requirements preparation, and laboratory. Agreements
- packaging reviewed during the assessment:- CMEX
- labelling whole heart of palm CDP44 ALE dated
these shall be complied with. 14/10/2021, labeling approval dated
19/11/2021.- RFTN contract agreement
(labeling, specification) dated 11/03/2022
per product.

72 4.3.1 For each new development or A


modification of products, a
hazard analysis and
assessment of associated risks
shall be conducted.

73 4.3.2 The product development/ A A procedure for product development is in


modification process shall result place PLN-CP "diseño de producto y
in specifications about proceso" v. 2 dated 4/02/2021, however
formulation, packaging the site does not carried out product
requirements, manufacturing development.
processes and process
parameters related to the
fulfilment of product
requirements. This includes
factory trials and product
testing. The progress and
results of product
development/modification shall
be recorded.

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74 4.3.3 Shelf-life tests or adequate A


validation through
microbiological, chemical and
organoleptic evaluation, shall
be carried out and
consideration shall be given to
product formulation, packaging,
manufacturing and declared
conditions. In accordance with
this evaluation, the shelf-life
shall be established.

75 4.3.4 A procedure shall be in place to A For labeling review and modification


ensure that labelling complies requirements a procedure is in place
with current legislation of the "manejo de etiquetas" PRC-VBE v.3 dated
destination country/ies and 06/09/2021.During the assessment labels
customer requirements. from clients CDMEX (whole heart of plam
28 oz) and RFTN (heart of palm 12 oz),
label approval from clients were detailed in
4.2.2.1, labels contain information of net
weight, nutritional fact, ingredients, county
of origin, name and address of the site /
importer. All complied with local and
destiny legislation.

76 4.3.5 Recommendations for NA


preparation and/ or use of food Preparation instructions are not provided.
product instructions shall be
established, where appropriate.

77 4.3.6 The company shall A


demonstrate through studies
and/ or perform relevant tests to
validate nutritional information
or claims which are declared on
labelling, throughout the shelf
life of the products.

78 4.3.7 In the event of changes to A


process characteristics or
product formulation, including
rework and/or packaging
materials, the company shall
ensure that the food safety and
product quality requirements
are complied with. Labelling
shall be reviewed and adapted
when necessary.

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79 4.4.1 The company shall control A Periodical visits are carried out by
purchasing processes to ensure agriculture department to all heart of palm
that all externally sourced raw supplier's field to verify performance,
materials, semi-finished product application (fertilization and
products, packaging materials pesticides). Packaging and ingredients
and services, which have an suppliers are a GFSI recognized scheme
impact on food safety and or HACCP certified.Records reviewed
product quality, conform to during this assessment:- Heart of palm
defined requirements. supplier evaluation is carried out
according to supplier crop visit schedule,
last evaluation was carried out 06/2021.
Suppliers: CHMA; JGL; PLP; THW- Citric
acid E&M SRL, BRCGS certified valid until
16/01/2023, laboratory analysis are
carried out every 3 years for ash, citrate,
moisture, purity, sulphates, Pb; last
analysis report 1-05546/22 dated
21/05/2022.- Salt QPC, HACCP
certification valid until 13/01/2023,
laboratory analysis are carried out every 3
years for heavy metals, purity, moisture,
sulphates, coliforms; last anlysis report 1-
06426/22 dated 20/05/2022.- Tin cans and
lids FDS/MTPR, BRCGS certified valid
until 30/08/2022 and 31/01/2023;
migration analysis report 2019L30181/1
dated 04/10/2019 and report
FCM2060782 dated 20/03/2020; also
compliance letters are available for each
supplier.

80 4.4.2 A procedure for the approval A A procedure is in place for approval and
and monitoring of suppliers monitoring of suppliers PRC-HP v.4 dated
(internal and external) shall be 17/09/2021.
in place. The approval and
monitoring procedure shall
contain clear assessment
criteria, such as:
- audits performed by an
experienced and competent
person
- certificates of analyses
- supplier reliability
- complaints
- required performance
standards.

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81 4.4.3 The results from the supplier A Approved supplier list "Lista de
assessments shall be reviewed proveedores y resumen de evaluación"
regularly and this review shall RGS-EDPH-056 dated 15/08/2021; "lista
be justified by risk assessment. de proveedores de palmito homologados
Records of the reviews and the 2022" for heart of palm.Records reviewed
consequential actions of during this assessment:- Heart of palm
assessment shall be supplier evaluation is carried out
documented. according to supplier crop visit schedule,
last evaluation was carried out 06/2021.
suppliers: CHMA; JGL; PLP; THW- Citric
acid E&M SRL, BRCGS certified valid until
16/01/2023, laboratory analysis are
carried out every 3 years for ash, citrate,
moisture, purity, sulphates, Pb; last
analysis report 1-05546/22 dated
21/05/2022.- Salt QPC, HACCP
certification valid until 13/01/2023,
laboratory analysis are carried out every 3
years for heavy metals, purity, moisture,
sulphates, coliforms; last anlysis report 1-
06426/22 dated 20/05/2022.- Tin cans and
lids FDS/MTPR, BRCGS certified valid
until 30/08/2022 and 31/01/2023;
migration analysis report 2019L30181/1
dated 04/10/2019 and report
FCM2060782 dated 20/03/2020; also
compliance letters are available for each
supplier.

82 4.4.4 The purchased raw materials, A


semi-finished products and
packaging materials shall be
checked in accordance with the
existing specifications and,
justified by risk assessment, for
their authenticity. The schedule
of these checks shall take into
account, at a minimum, defined
food safety and product quality
risks. The frequency and/or
scope of sampling shall be
based on:
- the impact of the raw
materials, semi-finished
products and packaging
materials on the finished
product
- the supplier’s status.

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83 4.4.5 The purchased services shall C Purchased services checked during the
be checked in accordance with assessment:- transport: contract HE S.A.C
the existing specifications. The dated 30/11/2021 and TAC S.A.C. dated
schedule of these checks shall 01/03/2022, cleanliness, security and
take into account, at a sabotage, transport hygiene
minimum: guide.Deviation: It is not assured that
- the defined service purchased services supplier's have been
requirements evaluated, during the documentary review
- the supplier’s status it was evidenced that a supplier
(according to its assessment) assessment was not available for external
- the impact of the service on laboratory and calibration services//No se
the finished product. asegura que los proveedores de los
servicios adquiridos hayan sido
evaluados, durante la revisión documental
se evidenció que no se contaba con una
evaluación de proveedores para los
servicios de laboratorio y calibración
externos.

84 4.4.6 Where a company outsources NA


part of product processing and / There are no outsourced processes.
or primary packaging and/or
labelling, the company shall
have it documented in the food
safety and quality management
system and ensure control over
such processes to guarantee
that food safety and product
quality are not compromised.
Control of such outsourced
processes shall be identified
and documented. When
required by the customer, there
shall be evidence that he has
been informed and has agreed
to such outsourced process.

85 4.4.7 A written agreement shall be in NA


place, covering the outsourced There are no outsourced processes.
processes and describing any
arrangements made in
connection with it, including in-
process controls, sampling and
analyses.

86 4.4.8 The company shall approve the NA


supplier of the outsourced There are no outsourced processes.
processes through:
- certification against IFS Food
or other GFSI recognised food
safety certification standard or
- documented supplier audit,
performed by an experienced
and competent person, which
shall include, at a minimum,
requirements for food safety,
product quality, legality and
authenticity.

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87 4.5.1 Based on hazard analysis, A Packaging used are metal rigid containers
assessment of associated risks and lids, glass jars, labels, carton boxes.
and intended use, the company Specifications are available FT-99119-A-B-
shall define the key parameters 03 dated 18/02/2019, accordingly to
for the packaging materials in suppliers and the facility requirements.
detailed specifications Supplier of cans and lids is certified to
complying with the current BRCGS valid until 30/08/2022 and
relevant legislation and other 31/01/2023.Migration test check were
relevant hazards or risks. The report 2019L30181/1 dated 04/10/2019
company shall check and verify (cans) and report FCM2060782 dated
the suitability and existance of 20/03/2020 (lids); compliance letter was
functional barrier(s) of the available for cans and lids dated
consumer unit packaging 05/02/2021 and 10/08/2021.
material for each relevant
product tests/analysis such as:
- organoleptic tests
- storage tests
- chemical analyses
- migration test results.

88 4.5.2 For all packaging materials A


which could have an impact on
products, certificates of
conformity shall exist which
attest conformance with legal
requirements. In the event that
no specific legal requirements
are applicable, evidence shall
be available to demonstrate
that packaging materials are
suitable for use. This applies for
packaging materials which
could have an influence on raw
materials, semi-finished and
finished products

89 4.5.3 The company shall ensure that A


the used packaging and
labelling corresponds to the
product being packed and
comply with agreed customer
product specifications. This
shall be regularly checked and
documented.

90 4.6.1 The company shall investigate A The facility is located in a rural area, it is
the extent to which the factory surranded by fields and main road. During
environment (e.g. ground, air) the site walk it was observed that there
may have an adverse impact on are not negative environmental conditions
food safety and product quality. impact. Grassed areas were observed in
Where it is established that good maintenance conditons, there is no
product safety and/or quality water standing. Perimeter is protected by
could be compromised, metal and concrete fence with CCTV
appropriate control measures monitoring and security guards.
shall be implemented. The
effectiveness of the
implemented measures shall be
periodically reviewed (e.g.
extremely dusty air, strong
smells).

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91 4.7.1 All external areas of the factory A


shall be clean, tidy and
maintained in good condition.
Where natural drainage is
inadequate, a suitable drainage
system shall be installed.

92 4.7.2 Outdoor storage shall be kept A


to a minimum. Where goods
are stored outside, it shall be
justified by risk assessment to
ensure that there are no
contamination risks or adverse
effects on food safety and
quality.

93 4.8.1 A site map covering all A


buildings of the facility shall be
available. Plans shall be in
place that clearly describe the
process flows of:
- finished products
- packaging materials
- raw materials
- personnel
- waste
- water

94 4.8.2 The process flow, from receipt C There are site layouts PLN-FPCA v.2
of goods to dispatch, shall be dated 06/2021, PLN-FMP dated 09/2020
established, reviewed and layout of personnel and material flow, PLN
where necessary, modified to -UEM equipment. Process is straight from
ensure that the microbiological, reception to heat treatment and coding.
chemical and physical Reception and product peeling are carried
contamination risks of raw out in a separate room, product go to next
materials, packaging material, steps trough conveyors to void cross-
semi-finished and finished contamination due to personnel flow,
products are avoided. The cutting, packing and sterilization are
cross-contamination risks shall carried out in another room with air flow
be minimised through effective control and dedicated
measures. personnel.Deviation: The cross-
contamination risk is not minimised
through effective measures, during the site
walk it was observed at acidification
preparing step that the plastic container
was in direct contact with floor, with no
identification an open during the
process//El riesgo de contaminación
cruzada no se minimiza a través de
medidas efectivas, durante la visita al sitio
se observó en el paso de preparación de
acidificación que el contenedor de plástico
estaba en contacto directo con el piso, sin
identificación y abierto durante el proceso.

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95 4.8.3 In the case of areas sensitive to NA


microbiological, chemical and There are no sensitive areas.
physical risk(s) which is/are
justified by risk assessment,
they shall be designed and
operated to ensure product
safety is not compromised.

96 4.8.4 Laboratory facilities and in- A


process controls shall not affect
product safety.

97 4.9.1.1 Premises where food products A The facilities are adequate for the
are prepared, treated, production processes carried out in each
processed and stored shall be one. The buildings are of solid
designed and constructed to construction and of suitable materials. The
ensure food safety. product is not exposed and no risks
derived from the design and construction
were observed in any area. There are
extractors and injectors, so the risks of
condensation is minimized.

98 4.9.2.1 Walls shall be designed and A


constructed to prevent the
accumulation of dirt, reduce
condensation and mould
growth, and facilitate cleaning.

99 4.9.2.2 The surfaces of walls shall be in A


good condition and easy to
clean; they shall be impervious
and wear-resistant to minimise
product contamination risks.

100 4.9.2.3 The junctions between walls, A


floors and ceilings shall be
designed to facilitate cleaning.

101 4.9.3.1 Floor covering shall be A


designed to meet production
requirements and shall be in
good condition and easy to
clean. Surfaces shall be
impervious and wear-resistant.

102 4.9.3.2 The hygienic disposal of water A


and other liquids shall be
ensured. Drainage systems
shall be easy to clean and
designed to minimise the
product contamination risks
(e.g. entry of pests, areas
sensitive to transmission of
odour or contaminants).

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103 4.9.3.3 Water or other liquids shall A


reach drainage, using
appropriate measures without
difficulties. Puddles shall be
avoided.

104 4.9.3.4 In food handling areas, A


machinery and piping shall be
arranged so that waste water, if
possible, to flow directly into a
drain.

105 4.9.4.1 Ceilings (or, where no ceilings A


exist, the inside of roofs) and
overhead fixtures (including
piping, cableway, lamps etc.)
shall be constructed to
minimise the accumulation of
dirt and condensation and shall
not pose any physical and/or
microbiological contamination
risks.

106 4.9.4.2 Where false ceilings are used, A


an access to the vacant area
shall be provided in order to
facilitate cleaning, maintenance
and inspections for pest control.

107 4.9.5.1 Windows and other openings A


shall be designed and
constructed to avoid the
accumulation of dirt and shall
be maintained in good
condition.

108 4.9.5.2 Where there are contamination A


risks, windows and roof glazing
shall remain closed and fixed
during production.

109 4.9.5.3 Where windows and roof A


glazing are designed to be
opened for ventilation
purposes, they shall be fitted
with easily removable, good
condition pest screens or other
measures to avoid any
contamination.

110 4.9.5.4 In areas where unpackaged A


products are handled, windows
shall be protected against
breakage.

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111 4.9.6.1 Doors and gates shall be in A


good condition and easy to
clean. They shall be
constructed of non-absorbent
materials to avoid:
- splintering parts
- flaking paint
- corrosion.

112 4.9.6.2 External doors and gates shall C


be constructed to prevent the It is not assured that all doors are
access of pests; they shall be constructed to prevent the access of
self-closing, unless non- pests, during the site walk it was observed
essentiality is justified by risk that doors at finished product storage do
assessment. not close fit, leaving a space between the
door and the floor. // No se asegura que
todas las puertas estén construidas para
evitar el acceso de plagas, durante la
visita al sitio se observó que las puertas
en el almacenamiento del producto
terminado no cierran de forma ajustada,
dejando un espacio entre la puerta y el
piso.

113 4.9.6.3 Plastic strip curtains, separating A


the internal areas shall be in
good condition and easy to
clean.

114 4.9.7.1 All production, storage, receipt A


and dispatch areas shall have
adequate levels of light.

115 4.9.8.1 Adequate natural and/or A


artificial ventilation shall be in
place in all areas.

116 4.9.8.2 If ventilation equipment is A


installed, filters and other
components shall be easily
accessible and checked,
cleaned or replaced as
necessary.

117 4.9.8.3 Air conditioning equipment and A


artificially generated airflow
shall not compromise product
safety and quality.

118 4.9.8.4 Dust extraction equipment shall NA


be installed in areas where Dust extraction equipment is not used.
considerable amounts of dust
are generated.

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119 4.9.9.1 Water which is used as an A Water supply comes from site's wells, it is
ingredient in the production chlorinated accordingly to procedure PRC-
process, or for cleaning, shall DACH "desinfección de agua para
be of potable quality at the point consumo humano", to meet legal
of use and supplied in sufficient requirements. Water is monitored for free
quantity; this also applies to chlorine on a daily basis and is recorded
steam and ice used within the on format RGS-CCA-020. Well water is
production area. only chlorinated to comply with local
regulation from 0.3 to 3 ppm.There is an
actual schematic layout of water
distribution CRQ-TDA dated 04/02/2021.
Water potability is tested externally, on a
annual basis accordingly parameters
detailed in Peruvian regulation, records
reviewed: report# 1-06329/22 dated
20/05/2022 (physical, chemical and
microbiological parameters).

120 4.9.9.2 Recycled water which is used in NA


the process, shall not pose a Water is not recycled.
contamination risks.

121 4.9.9.3 The quality of water (including A


recycled water), steam or ice
shall be monitored following a
sampling plan on hazard
analysis and assessment of
associated risks.

122 4.9.9.4 Non-potable water shall be NA


transported in separate, The site does not use non potable water.
properly marked piping. Such
piping shall neither be
connected to the drinking water
system nor allow the possibility
of reflux, to avoid contamination
of potable water sources or
factory environment.

123 4.9.10.1 The quality of compressed air NA Compressed air is not used.
that comes in direct contact
with food or primary packaging
material shall be monitored
based on hazard analysis and
assessment of associated risks.
If gases are used, they shall
demonstrate adequate safety
and quality through a
declaration of compliance and
shall be suitable for the
intended use.

124 4.9.10.2 Compressed air shall not pose NA


contamination risks. Compressed air is not used.

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125 4.10.1 Based on hazard analysis and A Cleaning instructions are available and
assessment of associated risks, documented in procedure PRC-LDSCIA
cleaning and disinfection v.8 dated 27/07/2021, this included all
schedules shall be available equipment and utensils p.e. tables, dicers,
and implemented. These shall trays, retorts, tanks, conveyor belts,
specify: scales, etc., there is a cleaning
- objectives program/schedule PRG-PLD dated
- responsibilities 07/07/2021 where tasks, frequency and
- the products used and their responsible are detailed according to
instructions for use areas.Daily cleaning is carried out in
- dosage of cleaning and product contact surfaces: conveyor belts,
disinfection chemicals cutting equipment, tables, knives; weekly:
- the areas to be cleaned and/ retort, walls, dust mesh, sealing machines;
or disinfected biweekly: extractors, doors, windows,
- cleaning and disinfection cealings, pipes and lamps; monthly:
frequency curtains and ceilings.Cleaning activities
- documentation requirements were observed on day 2, and cleaning
- hazard symbols (if necessary). release with visual inspections, records
reviewed during the assessment:- RGS-
IDS-081 "Inspeccion diaria de sanidad"
daily cleaning inspection- RGS-LDSCDA-
066 contac surfaces cleaning- PRC-ACP-
068 no direct contact surfaces cleaning-
RGS-CLU-071 utensils cleaning- RGS-
LDSPIEU-091 weekly cleaning

126 4.10.2 Cleaning and disinfection shall C


result in effectively cleaned It is nor assured that cleaning result in
premises, facilities and effectively cleaned premises, during the
equipment. Defined methods site walk (during the cleaning inspection) it
shall be adequately was observed at blanching tunel that the
implemented, documented and gasket located in the metallic wall had
monitored. black spots and product residues. This
was correct previously the production shift
started. // No se asegura que la limpieza
resulte en instalaciones efectivamente
limpiadas, durante el recorrido del sitio
(durante la inspección de limpieza) se
observó en el túnel de escaldado que el
empaque ubicado en la pared metálica
presentaba puntos negros y residuos de
producto.

127 4.10.3 Monitoring records for cleaning A


and disinfection shall be
available.

128 4.10.4 Only qualified personnel shall A


be allowed to undertake
cleaning and disinfection. The
personnel shall be trained and
retrained to carry out the
cleaning and disinfection
schedules.

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129 4.10.5 The effectiveness of the A


cleaning and disinfection
measures shall be verified and
justified by risk assessment.
The verification shall be based
on an appropriate sampling
schedule and shall consider:
- visual inspection
- rapid testing
- analytical testing methods.
Resultant corrective actions
shall be documented.

130 4.10.6 Cleaning and disinfection A


schedules shall be reviewed
and modified, in the event that
changes occur products to
products, processes or cleaning
and disinfection equipment, if
necessary.

131 4.10.7 The intended use of cleaning C


and disinfection utensils shall It is not assured that cleaning utensils are
be clearly identified. Cleaning used in a way that avoids contamination,
and disinfection utensils shall during the site walk it was observed that
be used in a way that avoids cleaning utensils are left in direct contact
contamination. with the floor in all areas. Also at
processing area the same utensils are
used in case of a glass breakage. // No se
asegura que los utensilios de limpieza se
utilicen de forma que se evite la
contaminación, durante el recorrido del
sitio se observó que los utensilios de
limpieza quedan en contacto directo con
el piso en todas las áreas. También en el
área de procesamiento se utilizan los
mismos utensilios en caso de rotura de un
vidrio.

132 4.10.8 Safety Data Sheets and A Safety data sheets and instructions of
instructions for use shall be chemicals are available at the general
available for chemicals and warehouse and at the cleaning chemicals
cleaning and disinfection warehouse for production areas, there is
agents. Personnel responsible also a table with approved chemicals and
for cleaning and disinfection dosification NST-TDILD dated
shall be able to demonstrate 27/07/2021.Examples reviwed during the
their knowledge of such assessment:- clean soap, TDS dated
instructions, which shall always 21/08/2020- acideter, TDS dated
be available on site. 07/10/2021- DDC-10, TDS dated
02/07/2020- food machinery grease, TDS
dated 12/07/2010

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133 4.10.9 Cleaning and disinfection A Chemicals storage is carried out in a


chemicals shall be clearly warehouse outside production area, all
labelled, used and stored chemicals are stored accordingly
appropriately, to avoid compatibility and characteristics, these
contamination. have the label of manufacturer, for those
that are dispensed in small containers,
labels are printed and attached for
identification, SDS were available.

134 4.10.10 Cleaning and disinfection A


activities shall be carried out in
periods of non-production. If
this is not possible, these
operations shall be controlled in
order not to affect the products.

135 4.10.11 Where a company hires a third- NA Cleaning and disinfection are carried out
party service provider for by site's personnel.
cleaning and disinfection
activities, all requirements
specified above shall be clearly
defined in the service contract.

136 4.11.1 A waste management A A procedure for waste management is in


procedure shall be in place to place PRC-RS dated 10/06/2021, there
avoid cross contamination. are designated areas for each type of
waste (recyclables, hazardous), these are
weighed and sent with an authorized
company. Organic waste is destined for
crops.

137 4.11.2 All local legal requirements for A


waste disposal shall be met.

138 4.11.3 Food waste and other waste A


shall be removed as quickly as
possible from areas where food
is handled. The accumulation of
waste shall be avoided.

139 4.11.4 Waste collection containers A


shall be clearly marked, suitably
designed, in a good state of
repair, easy to clean, and where
necessary disinfected.

140 4.11.5 If a company decides to NA


separate food waste and to Waste is not reintroduced into the feed
reintroduce them into the feed supply chain.
supply chain, adequate
measures or procedures shall
be implemented to prevent a
contamination or deterioration
of this material.

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141 4.11.6 Waste shall be collected in A


separate containers in
accordance with the intended
means of disposal. Such waste
shall be disposed by authorised
third parties only. Records of
waste disposal shall be kept by
the company.

142 4.12.1 The products being processed D


shall be protected against It is not assured that products are
physical contamination, which protected agianst physical contamination,
includes but is not limited to: during the site walk it was observed
- environmental contaminants machinery without protection of bearings;
- oils or dripping liquids from glass jars and tin cans expose to
machinery environment without protection before
- dust spills. rinse, peeling paint and rust at sealing
Special consideration shall also machines. // No se asegura que los
be given to product productos estén protegidos contra la
contamination risks caused by: contaminación física, durante el recorrido
- equipment and utensils del sitio se observó maquinaria sin
- pipes protección de rodamientos; los frascos de
- walkways vidrio y las latas se exponen al medio
- platforms ambiente sin protección antes del
- ladders. enjuague, pintura descascarada y oxido
If, for technological en las máquinas de sellado.
characteristics and/or needs, it
is not possible to protect the
products, appropriate control
measures shall be defined and
applied.

143 4.12.2 KO N° 6 Based on hazard A The risk of product contamination has


analysis and assessment of been reduced by visual inspection and by
associated risks, procedures different washing process steps. The
shall be in place to avoid HACCP hazard analysis has identified the
contamination with foreign need of filters at brine dosing (exhauster)
material. Contaminated to assure absense of foreign material,
products shall be treated as these are inspected in a daily
non-conforming products. basis.Documented procedure PRC-CRV
v.3 dated 16/09/2020 for handling glass
and brittle materials that includes the list of
all glass, brittle and similar materials
detailing location, number and type.
Checks of glass, brittle, and similar
materials are conducted monthly. Records
“control de vidrio, ceramica y plastico duro
en ambientes” code RGS-CVCPDA-072 of
the glass and hard plastic last updated
31/05/2022, were reviewed during the
assessment.Glass breakage procedure
requieres that production stops, product
and area is isolated, cleaned and
inspected.Authorization is required before
production can recommence, work wear is
changed, and records completed.

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144 4.12.3 Where metal and/or other NA


foreign material detectors are There are no metal detectors.
required, they shall be installed
to ensure maximum efficiency
of detection in order to avoid
subsequent contamination.
Detectors shall be subjected to
regular maintenance to avoid
malfunction.

145 4.12.4 The adequate accuracy of all A


equipment and methods
designed to detect and/or
eliminate foreign material, shall
be specified. Functionality
checks of such equipment and
methods shall be carried out
regularly. In case of malfunction
or failure, corrective actions
shall be defined, implemented
and documented.

146 4.12.5 Potentially contaminated A


products shall be isolated.
Access and actions for the
further handling or checking of
these isolated products shall be
carried out only by authorised
personnel according to defined
procedures. After this check,
contaminated products shall be
treated as non-conforming
products.

147 4.12.6 In areas where raw materials, A


semi-finished and finished
products are handled, the use
of glass and/or brittle materials
shall be excluded; however
where the presence of glass
and/or brittle materials cannot
be avoided, the risks shall be
controlled and the glass and/or
brittle materials shall be clean
and pose no risks to product
safety.

148 4.12.7 Based on hazard analysis and A


assessment of associated risks,
preventive measures shall be in
place for the handling of glass
packaging, glass containers or
other kinds of containers in the
production process (turn over,
blow, rinse, etc.). After this
process step there shall be no
further contamination risks.

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149 4.12.8 Procedures shall be in place A


describing the measures to be
taken in case of glass breakage
and/or brittle material. Such
measures shall include
identifying the scope of goods
to be isolated, specifying
authorised personnel, cleaning
the production environment and
releasing the production line for
continued production.

150 4.12.9 Breakages of glass and brittle A


material shall be recorded.
Exceptions shall be justified
and documented.

151 4.12.10 Where visual inspection is used A Visual inspections are carried out for
to detect foreign materials, the foreign material detection, personnel is
employees shall be trained and trained by areas and rotation to maximise
operative changes shall be effectiveness are carried out every 2
performed at an appropriate hours. Training records reviewed dated
frequency to maximise the 05/13/2021.
effectiveness of the process.

152 4.12.11 In areas where raw materials, A


semi-finished and finished
products are handled, the use
of wood shall be excluded;
however where the presence of
wood cannot be avoided, the
risks shall be controlled and the
wood shall be clean and pose
no risks to product safety.

153 4.13.1 Site infrastructure and A


operations shall be designed
and built to prevent pest
infestation.

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154 4.13.2 The company shall have C There is a pest management program
adequate pest control PRC-CP v.3 dated 09/05/2022, there is a
measures in place which shall PCO FEIRL that performs quarterly visits,
be in compliance with local the site is responsible of monitoring the
legal requirements and shall pest program and devices weekly. QA
take into account, at a team have designated CC/pest operator,
minimum: under the guidance of QA chief, last
- factory environment (potential training dated 02/12/2021. All records
pests) reviewed were found complete and
- type of raw material/finished signed. Results of controls are analyzed
products for trends monthly, information reviewed
- site plan with area for during the assessment showed that there
application (bait map) have not been infestation. A site map with
- constructional designs all pest devices is available as part of
susceptible for pest activity, program PLN-UTCR dated
such as ceilings, cellars, pipes, 03/03/2021.Pest control chemicals used
corners have a sanitary registration and are
- identification of the baits on suitable for use.Deviation: It is not assured
site that all bait stations are identified, e.g. 7,
- responsibilities, in-house/ 15 and 17 identification was not
external available//No se asegura que todas las
- agents used and their estaciones de cebadero se encuentran
instructions for use and safety identificadas, ej. estaciones 7, 15 y 17 no
- frequency of inspections se encontraron identificadas.
- rented storage if applicable.
The pest control measures shall
be based on hazard analysis
and assessment of associated
risks.

155 4.13.3 Where a company hires a third- C


party service provider for pest It is not assured that a service contract
control, all requirements with all requirements specified is available,
specified above shall be clearly during the documentary review a contract
defined in the service contract. was required and found not to be
A person at the company shall available. // No se asegura que esté
be appointed and trained to disponible un contrato de servicio con
monitor the pest control todos los requisitos especificados, durante
measures. Even if the pest la revisión documental se solicitó contrato
control service is outsourced, y este no estaba disponible.
responsibilities for the
necessary actions (including
ongoing supervision of pest
control activities) shall remain
within the company.

156 4.13.4 Pest control inspections and A


resulting actions shall be
documented. Implementation of
actions shall be monitored and
recorded. Any infestation shall
be documented and control
measures taken.

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157 4.13.5 Baits, traps and insect D


exterminators shall be fully It is not assured that baits are used in a
functioning, sufficient in way that avoids contamination risks,
number, designed for purpose, during the site walk it was observed that
placed in appropriate positions baits are not locked with easy access,
and used in a way that avoids product used is granulated and spilling
any contamination risks. was observed at station 17 and at waste
area. // No se asegura que los cebaderos
se utilicen de forma que se eviten riesgos
de contaminación, durante el recorrido del
sitio se observó que los cebaderos no se
encuentran asegurados, son de fácil
acceso, el producto utilizado es granulado
y se observa derrame en la estación 17 y
en el área de desechos.

158 4.13.6 Incoming deliveries shall be A


inspected on arrival for the
presence of pests. Any findings
shall be recorded.

159 4.13.7 The effectiveness of the pest C


control measures shall be It is not assured that trend analysis is
monitored, including trend available for all pest contro measures,
analysis, to allow timely during the documentary review it was
appropriate actions. Records of evidenced that trend analysis for insect
this monitoring shall be lamps was not available. // No se asegura
available. que el análisis de tendencias esté
disponible para todas las medidas de
control de plagas, durante la revisión
documental se evidenció que el análisis
de tendencias para las lámparas de
insectos no estaba disponible.

160 4.14.1 All incoming goods, including A Controls on the acceptance of raw
packaging materials and labels, materials do not compromise the safety,
shall be checked for conformity legality or quality of products.The
against specifications and a documented procedure for the acceptance
determined inspection plan. of raw materials are according to
The inspection plan shall be inspection plan v.1 dated 01/2021. Raw
justified by risk assessment. material acceptance and its release are
Records of those inspections based on one or a combination of:•
shall be available. product sampling and testing• visual
inspection on reception

161 4.14.2 The storage conditions of raw A Good storage conditions were observed
materials, semi-finished, during the assessment, heart of palm is
finished products and received in the afternoon, conditions of
packaging materials shall reception area are well maintained.
correspond to product Warehouse for packing material and
specification and shall not have finished goods have a rack system and a
any negative impact on other rotation system based in FIFO.
products.This shall be defined
in an implemented and
maintained system.

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162 4.14.3 Raw materials, packaging, semi D


-processed, finished products It is not assured that raw materials and
shall be stored so as to packaging are stored to minimise the
minimise the contamination contamination risk or other negative
risks or other negative impact. impact, during the site walk it was
observed at temporary raw material
storage, rust ceilings, dust accumulation at
ventilation pipes, foreign material (ropes,
metal hooks); at production packing
storage glasss jars and tin cans were
observed exposed to ambient conditions
without a cover. // No se asegura que las
materias primas y empaques se
almacenen para minimizar el riesgo de
contaminación u otro impacto negativo,
durante el recorrido del sitio se observó
almacenamiento temporal de materia
prima, techos oxidados, acumulación de
polvo en las tuberías de ventilación,
material extraño (cuerdas, ganchos
metálicos ); en el almacenamiento de
empaques de producción, los frascos de
vidrio y las latas se observaron expuestos
a las condiciones ambientales sin
cubierta.

163 4.14.4 Appropriate storage facilities A


shall be available for the
management and storage of
working materials, process
aids, and additives. The
personnel responsible for the
management of storage
facilities shall be trained.

164 4.14.5 All products shall be clearly A Products are identified by coding, product
identified. Use of products shall is packed in box and the pallets are
be undertaken in accordance labeled with a card that includes lot,
with the principles of First In/ production date, quantity, client PO,
First Out and/ or First Expired/ destiny. After stability analysis are done,
First Out. QA gives a release notification so the
product can be labeled, final packing
according client's specification and
dispatch. The site produces based on
orders posted by client's, stock of products
is not kept. Reviewed during the
assessment, whole heart of palm 28 oz
cans, batch ALE 06/22/040, internal code
ALE251040Y, produced 09/02/2022, exp.
dated 30/06/2025.

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165 4.14.6 Where a company hires a third- NA


party storage service provider, External storage facilities are not used.
the service provider shall be
certified against IFS Logistics or
any other GFSI recognised
certification standard covering
the respective scope of activity.
If not, all relevant requirements
equivalent to the company’s
own storage practices shall be
fulfilled and this shall be clearly
defined in the respective
contract.

166 4.15.1 The conditions inside the A Conditions of transport (cleaning and
vehicles, such as: security) are reviewed before each
- absence of strange smells loading, these are recorded in format RGS
- high dust load -ISLVC-090, this includes cleaning
- adverse humidity conditions, foreing materials and
- pests substances, absence of pests, security
- mould points in walls, ceiling and floor. Loading
shall be checked before loading area is observed in good cleaning and
and documented to ensure maintenance conditions. Example 1
compliance with the specified reviewed through documentation
conditions. (traceability exercise) batch ALE251040Y
destiny EU. All found to be in order.

167 4.15.2 Where goods are transported at NA


certain temperatures, the No temperature conditions are required for
temperature inside the vehicles product transport.
shall be checked and
documented before loading.

168 4.15.3 Procedures to prevent A


contamination during transport,
including loading and
unloading, shall be in place.
Different categories of goods
(food/ non-food) shall be taken
into consideration, if applicable.

169 4.15.4 Where goods are transported at NA


certain temperatures, No temperature conditions are required for
maintaining the adequate range product transport.
of temperatures during
transport shall be ensured and
documented.

170 4.15.5 Adequate hygiene requirements A


for all transport vehicles and
equipment used for
loading/unloading (e.g. hoses of
silo installations) shall exist.
Measures taken shall be
recorded.

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171 4.15.6 The loading/unloading area A


shall be appropriate for its
intended use. They shall be
constructed in a way that:
– the risks of pest intake is
mitigated
– products are protected from
adverse weather conditions
– accumulation of waste is
avoided
– condensation and growth of
mould are prevented
– cleaning can be easily
undertaken.

172 4.15.7 Where a company hires a third- A


party transport service provider,
the service provider shall be
certified for IFS Logistics or any
other GFSI recognised
certification standard covering
the respective scope of activity.
If not, all relevant requirements
equivalent to the company’s
own transport practices shall be
fulfilled and this shall be clearly
defined in the respective
contract.

173 4.16.1 An adequate maintenance plan A A maintenance procedure is in place PRC-


shall be in place, maintained MEM v.3 dated 04/12/2021 which states
and documented, that covers all activities to be carried out for a preventive
critical equipment (including and corrective interventions (managed
transport) for compliance with through w.o.), cleaning conditions prior to
product requirements. This release are detailed, and how to handle
applies both to internal temporary repairs. A schedule with
maintenance activities and activities for each equipment is in place
service providers. The plan "programa de mantenimiento 2021 -
shall include responsibilities, 2022", e.g. lubrication is carried out
priorities and due dates. weekly/daily as required, retorts are
checked every 2 months. Records
reviewed during the assessment:-
blancher maintenance dated 18/03/2022
noise verification and operational
accessories, record RGS-MCEM-060-
cutting machine maintenance dated
30/06/2022 lubrication and system
verification, inspection to electrical system,
structure.- corrective maintenance retort
dated 06/08/2021 change of water, air and
steam valves.- corrective maintenance
exhauster dated 27/05/2022 change of
pipes.

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174 4.16.2 Product requirements and A


prevention of contamination
shall be ensured during and
after maintenance and repair
work. Records of maintenance
and repair work shall be kept.

175 4.16.3 All materials used for A


maintenance and repair shall
be fit for the intended use and
shall not pose contamination
risks.

176 4.16.4 Failures and malfunctions of A


plant and equipment (including
transport) that are essential for
food safety and quality, shall be
identified, documented and
reviewed to enable prompt
actions and to improve the
maintenance plan.

177 4.16.5 Temporary repairs shall be C


carried out not to compromise It is not assured that temporary repairs are
food safety and product quality. documented, during the site walk it was
Such work shall be documented observed at blanching tunel transparent
and a short-term deadline set plastic was used instead gasket; at steam
for eliminating the issue. extractor it was observed a plastic tie
holding a handler; documentation was not
available for these. // No se asegura que
las reparaciones temporales estén
documentadas, durante la caminata en el
sitio se observó que en el túnel de
escaldado se usó plástico transparente en
lugar de junta (empaquetadura); en el
extractor de vapor se observó un lazo de
plástico sujetando una palanca; no se
encontró disponible documentación sobre
estas.

178 4.16.6 Where a company hires a third- A


party maintenance and repair
service provider, all the
company specified
requirements regarding
material, equipment and
operational rules shall be
clearly defined, documented
and maintained in the service
contract, to prevent any product
contamination.

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179 4.17.1 Equipment shall be suitably A Process equipment is designed and built
designed and specified for the for the activities carried out, contact
intended use. Before surfaces are suitable for this purpose, e.g.
commissioning, it shall be tables, cutting blades are built in stainless
verified that the product steel, conveyor belts are plastic, trays are
requirements are complied with. plastic and have food contact compliance
statement.

180 4.17.2 For all equipment and utensils A


with direct food contact, a
certificate of conformity shall be
in place, which confirms
compliance with legal
requirements. In case no
specific legal requirements are
in place, evidence shall be
available, such as:
- certificate of conformity
- technical specifications
- manufacturer’s self-
declaration to demonstrate that
they are suitable for the
intended use.

181 4.17.3 Equipment shall be located to A


allow effective cleaning and
maintenance operations.

182 4.17.4 The company shall ensure that C


all product equipment is in a It is not assured that all equipment is in
condition that shall not condition that not compromise food safety,
compromise food safety and during the site walk it was observed that
product quality. screws located at blanching tunnel were
not of a food grade material. // No se
asegura que todos los equipos estén en
condiciones que no comprometan la
seguridad alimentaria, durante la visita al
sitio se observó que los tornillos ubicados
en el túnel de escaldado no eran de un
material apto para alimentos.

183 4.17.5 The company shall ensure that A


in the event of changes to
equipment, the process
characteristics are reviewed in
order to assure that the product
requirements, as agreed with
customers, are complied with.

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184 4.18.1 KO N° 7: A traceability system A A documented procedure “"trazabilidad de


shall be in place that enables palmito en conserva" PRC-T v.5 dated
the identification of product lots 09/07/2021, established the Company
and their relation to batches of effectively trace specific lots of raw
raw materials and primary materials, packaging and finished
packaging materials. The products through the shipping and
traceability system shall distribution channels. Complete
incorporate all relevant records identification is maintained from raw
of: material lot to finished product, batches
- receipt are identified by production
- processing date.Traceability is supported in hard copy
- use of rework of records (paper).During on-site audit a
- distribution. traceability challenge including a vertical
Traceability shall be ensured audit, was conducted, involving: Product -
and documented until delivery “whole heart of palm 28 oz” batch
to the customer. ALE251040Y dated 09/02/2022, 123
boxes x 12 units.Mass balance: 1476 units
were dispatched, 4 units as NC.Mass
balance on cans, batch 30000293
received on 03/02/2022, 53352 units, used
on 65 production dates, from 2021-09-02
to 2021-12-09, with 0 kg remaining in
stock.All information was checked
including records of raw material control,
process controls, CCPs monitoring, CP
monitoring, finished product controls,
scales calibration, staff hygiene and
GMPs. Also, mass balance was
checked.Company completes the
traceability exercise in around 1 hour 1
minute. Results are satisfactory.

185 4.18.2 The traceability system shall be C Traceability system is tested at least
tested on a periodic basis, at annually, tests are carried out for finished
least annually and each time products and raw materials, reviewed
the traceability system during the assessment: E.g. 1: test dated
changes. The test samples 25/06/2022, product heart of palm slices 1
shall represent the complexity kg, batch ALM3321/228, mass balance
of the company´s product 100% (418 envases), time < 4
range. The test records shall hours.Deviation: It is not assured that test
verify upstream and records are available for traceability
downstream traceability (from exercises from raw materials to finished
delivered products to raw goods//No se asegura que los registros de
materials, and vice versa). The prueba estén disponibles para los
traceability of the finished ejercicios de trazabilidad desde las
product shall be performed materias primas hasta los productos
within four (4) hours maximum. terminados.

186 4.18.3 Test results, including the A


timeframe for obtaining the
information, shall be recorded
and where necessary
appropriate actions shall be
taken. Timeframe objectives
shall be defined and be in
compliance with customer
requirements.

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187 4.18.4 The traceability system shall A


identify the relationship
between batches of final
products and their labels.

188 4.18.5 Traceability shall be ensured at A


all stages, including work in
progress, post treatment and
rework.

189 4.18.6 Labelling of semi-finished or A


finished product lots shall be
made at the time when the
goods are directly packed to
ensure a clear traceability of
goods. Where goods are
labelled at a later time, the
temporarily stored goods shall
have a specific lot labelling.
Shelf life (e.g. best before date)
of labelled goods shall be
established using the original
production batch.

190 4.18.7 If required by the customer, A


identified representative
samples of the manufacturing
lot or batch number shall be
stored appropriately and kept
until expiration of the “Use by”
or “Best before” date of the
finished product and if
necessary, for a determined
period beyond this date.

191 4.19.1 Raw material specifications that NA


identify allergens requiring There are no allergen materials managed
declarations relevant to the at the facility.
country of sale of the finished
products shall be available. The
company shall maintain a
continuously up-to-date listing
of all raw materials containing
allergens used on the premises.
This shall also identify all
blends and formulas to which
such raw materials containing
allergens are added.

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N° Reference IFS requirement Evaluation Explanation

192 4.19.2 Based on hazard analysis and A The company has carried out a risk
assessment of associated risk, assessment of its raw materials,
preventive and control ingredients and packaging MTR-FAI dated
measures shall be in place from 14/09/2021. The results of the risk
receipt to dispatch, to ensure analysis indicated that there are no
that potential cross allergens involved in the operations.
contamination of products by
allergens is minimised. The
potential cross contamination
risks related to:
- environment
- transport
- storage
- raw materials
shall be considered. Control
measures shall be verified.

193 4.19.3 Finished products containing NA


allergens that require There are no allergen materials managed
declaration shall be declared in at the facility.
accordance with legal
requirements. Accidental or
technically unavoidable cross-
contaminations of legally
declared allergens and traces
shall be labelled. The decision
shall be based on a hazard
analysis and assessment of
associated risks. The potential
cross-contamination with
allergens from raw materials
processed in the company shall
also be taken into account on
the product label.

194 4.20.1 The responsibilities for a food A


fraud vulnerability assessment
and mitigation plan shall be
clearly defined. The responsible
person(s) shall have the
appropriate specific knowledge
and have the full commitment
from the senior management.

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N° Reference IFS requirement Evaluation Explanation

195 4.20.2 A documented food fraud A The company conducted a vulnerability


vulnerability assessment shall assessment: YesRaw material groups/
be undertaken on all raw product groups identified:14
materials, ingredients, NoneDescription why the identified raw
packaging materials and materials are vulnerable to food fraud:No
outsourced processes, to high/medium risk materials
determine the risks of identified.Explanation which criteria were
fraudulent activity in relation to selected:Fraud vulnerability assessment
substitution, mislabelling, included historical fraud in the sector and
adulteration or counterfeiting. probability of detection. Rawmaterials and
The criteria considered within packaging are visually identifiable, there is
the vulnerability assessment a supplier approval and follow up program,
shall be defined. and annually raw material analysis are
carried out as control.Details of the
assessment:Vulnerability assessment was
last reviewed on 09/2021.Members of the
food fraud team, food defense and
HACCP are the same as the company has
a small structure (Senior manager, QA,
production and warehouse responsible
and the accountant acts as secretary for
all the teams)

196 4.20.3 A documented food fraud A Documented food fraud vulnerability


mitigation plan shall be assessment dated 09/2021 which include
developed, with reference to mitigation strategies. A procedure that
the vulnerability assessment, covers intentional adulteration is in place
and implemented to control any DAFA v.1 dated 21/02/2022.
identified risks. The methods of
control and monitoring shall be
defined and implemented.

197 4.20.4 The food fraud vulnerability A Last review dated 21/02/2022.
assessment shall be regularly
reviewed, at least annually,
and/or in the event of increased
risks. If necessary, the food
fraud mitigation plan shall be
revised/updated accordingly.

198 5.1.1 KO N° 8: The company shall A Internal audit procedure PCDT-AU v. 7


have an effective internal audit dated 18/01/2022, the scope is related to
program in place which shall all management systems implement on
cover at least all the the site. There is a risk analysis to
requirements of the IFS determine frequency 14/9/2021; there are
Standard. Scope and frequency 4 trained internal auditors, that have
of internal audits shall be received the following training IFS v.7
determined and justified by risk dated 12/02/2022.Records reviewed
assessment. The internal audit during the assessment:- chapter 1 audit
program shall also apply to off- dated 21/02/2022- chapter 2, 3, 4 and 5
site storage locations owned or audit dated 19/03/2022- chapter 4 and 6
rented by the company. audit dated 31/03/2022Audit reports stated
conformance and non conformance.

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N° Reference IFS requirement Evaluation Explanation

199 5.1.2 Internal audits of activities, A A risk assessment to determine frequency


which are critical to food safety is in place dated 14/9/2021, which has
and product quality, shall be determined the following:- annual basis:
carried out at least once a year. senior management, HHRR, product
development, customer contracts,
reception and transport- biannual: food
safety system, specifications, exteriors,
non conforming product, food fraud, food
defense- quarterly: personnel hygiene,
cleaning, pest control, maintenance.

200 5.1.3 The auditors shall be A


competent and independent
from the audited department.

201 5.1.4 Internal audit results shall be A


communicated to the senior
management and to persons
responsible for the concerned
activities. Necessary corrective
actions and a schedule for
implementation shall be
determined, documented and
communicated to the relevant
person. All corrective actions
resulting from the internal
audits shall be verified.

202 5.2.1 Site and factory inspections A There is a site inspection program with a
shall be planned and carried frequency based on risk determined in
out for topics such as: MTR-HGPR dated 29/03/2022: daily
- constructional status of inspections to internal areas, reception,
production and storage boilers, chemical warehouse, maintenance
premises workshop and personnel facilities; weekly
- external areas inspections (pest program) to internal and
- product control during external areas structures (walls, doors,
processing floor, windows, nets). Annually as required
- hygiene during processing by legal requirement with DIGESA
and within the infrastructure checklist. These inspections are carried
- foreign material hazards out by QA staff. Results of inspections are
- personnel hygiene. recorded in format RGS-IISIET-055,
The frequency of inspections examples reviewed during the assessment
shall be justified by risk dated 31//05/2022.
assessment and be based on
the history of previous
experience.

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N° Reference IFS requirement Evaluation Explanation

203 5.3.1 The criteria for process and A Verification of CCPs is carried out by the
working environment validation site, annually to establish operation limits,
and control shall be clearly e.g. CCP1 pH < 4,2 in finished product,
defined. Where the control of salt% related to clients specification,
process and working CCP2 heat treatment validation was
environment parameters carried out by TechniCAL dated
(temperature, time, pressure, 02/02/2017, product validation reviewed:
chemical properties, etc.) are carried pout by Grupo FS tall 15 oz
essential to ensure the food 06/01/2017; where time, temperatures,
safety and product quality pressure accordingly to type of product
requirements, such parameters and packaging have been carried out, no
shall be monitored and cold points have been identified. Cleaning
recorded continuously and/ or processes are verified through visual
at appropriate intervals. inspection and microbiology, surveillance
are carried out daily, internal process
(conveyors, utensils), packing (cans/jars,
filters), heat treatment area (brine, water
tanks). Microbiology swabs are taken
annually accordingly to testing plan,
analysis carried out to contact surfaces -
hands, aprons and gloves (S. aureus,
Salmonella), contact surfaces and utensils
(coliforms, Salmonella), environment
(TVC, yeast and molds). All records found
in order with no deviations on
results.Reviwed during the assessment:-
report N° 012-UMAA-P/2022 dated
11/01/2022 (environment) - report N° 011-
UMAA-P/2022 dated 11/01/2022, results
for coliforms, S. aureus and Salmonella
(hands)- report N° 010-UMAA-P/2022
dated 11/01/2022, results for coliforms and
Salmonella (filling tables, classification
conveyor, cutting table, peeling conveyor)-
lighting report 0168-2021 dated
25/11/2021No deviations reported.

204 5.3.2 All rework operations shall be NA Rework is not carried out.
validated, monitored and
documented. These operations
shall not affect the food safety
and product quality
requirements.

205 5.3.3 Procedures shall be in place for A


prompt notification, recording
and monitoring of equipment
malfunction and process
deviations.

206 5.3.4 Process validation shall be A


performed using the collected
data that is relevant for food
safety and the processes. If
substantial modifications occur,
a re-validation shall be carried
out.

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N° Reference IFS requirement Evaluation Explanation

207 5.4.1 The company shall identify and A There is a calibration program CRN-CEIM,
record the measuring and that includes a master list of equipment
monitoring devices required to with identification code, date of last
ensure compliance with food calibration and date for next calibration
safety and product quality and frequency.
requirements. Their calibration
status shall be recorded.
Measuring and monitoring
devices shall be legally
approved if required by
legisltation.

208 5.4.2 All measuring devices shall be A Records reviewed during the assessment:
checked, adjusted and - micrometer certificate TC-02285/2022
calibrated at specified intervals, dated 1/02/2022- vacuummeter certificate
with a monitoring system. This TC-01317-2022 dated 27/01/2022-
system shall be in accordance thermometer (blanching) certificate TC-
with defined, recognised 01290-2022 dated 29/01/2022- incubator
standard/ methods and within (37°C) certificate TC-01319-2022 dated
relevant limits of the process 07/02/2022- incubator (55°C) certificate
parameters values. The results TC-01320-2022 dated 07/02/2022-
of the checks, adjustments and thermometer (brine) certificate TC-01289-
calibrations shall be 2022 dated 29/01/2022- weight pattern
documented. certificate TC-01608-2022 dated
29/01/2022- ph meter certificate TC-01318
-2022 dated 28/01/2022

209 5.4.3 All measuring devices shall be A


used exclusively for their
defined purpose. Where the
results of measurements or the
status of the device indicate a
malfunction, the device in
question shall be immediately
repaired or replaced. Where
necessary, corrections and
corrective actions on processes
and products shall be carried
out.

210 5.5.1 The company shall define A The plant operates a quantity control
compliance criteria to control lot system, which conforms to legal
quantity. A frequent and requirements in the country where the
methodological strategy for product is sold and customer
quantity control shall be in requirements.Products are packed to
place to meet legal minimum weight and individual jar/can is
requirements of the destination weighed.Weight control reviewed during
country/ies and customer the site walk and the traceability test, were
specifications. found to be satisfactory. Records are in
place, every batch 2 or 3 samples are
taken for drained weight, records available
RGS-CPD-028.

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N° Reference IFS requirement Evaluation Explanation

211 5.5.2 Checks shall be implemented A


and recorded, according to a
sampling plan which ensures a
proper representation of the
manufacturing lot. Results of
these checks shall be compliant
with defined criteria for all
products ready to be delivered.

212 5.6.1 Testing plans, for internal and A Product is tested every production batch
external analysis shall be at the site's laboratory for pH, salt, acidity,
justified by risk assessment to sensory parameters, defects, net and
ensure that product safety, drained weight, also stability is carried out
quality, safety, legal and specific at ambient, 37°C, 55°C for 8 days
customer requirements are met. according to product testing plan MNL-
The plans shall cover topics, CCPT v. 4 dated 12/07/2021. All records
such as: reviewed for traceability test and products
- raw materials processed during the assessment were
- semi-finished products, found to be in order.External analysis
- finished products reviewed:Finished product:- analysis
- packaging materials report 1-06731/22 dated 20/05/2022 for
- contact surfaces of processing acidity, salt, fiber, pH, heavy metals,
equipment commercial stability (thermophiles).-
- relevant parameters for nutritional report INF-VVNCP dated
environmental monitoring. 14/02/2020, external anlysis report 1-
All test results shall be 11117/19 dated 22/11/2019Raw materials:-
recorded. citric acid report 1-05546/22 dated
21/05/2022 for ash, citrate, moisture,
purity, sulphates, Pb- salt report 1-
06426/22 dated 20/05/2022 for heavy
metals, purity, moisture, sulphates,
coliforms- heart of palm report 1-06337/22
dated 21/05/2022 for heavy metals,
pesticides

213 5.6.2 Analyses, which are relevant for A Laboratories used for external analysis
food safety, shall preferably be and to evaluate reliability of results are
performed by laboratories with ISO/IEC 17025 accredited:- CERPER S.A.
appropriate accredited accreditation N° LE-003 valid until
programs/ methods (ISO/IEC 06/2023; - TEST&CONTROL (calibration)
17025). If the analyses are accreditation N° LC-416 valid until
performed internally or by a 07/2022
laboratory without the
appropriate accredited
programs/ methods, the results
shall be verified on a regular
basis by laboratories accredited
to these programs/ methods
(ISO/IEC 17025).

214 5.6.3 Procedures shall exist which A


ensure the reliability of the
internal analyses results, based
on officially recognised analysis
methods. This shall be
demonstrated by ring tests or
other proficiency tests.

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N° Reference IFS requirement Evaluation Explanation

215 5.6.4 Results of analyses shall be A


evaluated promptly by
competent personnel.
Appropriate corrective actions
shall be undertaken for any
unsatisfactory results. The
analytical results shall be
reviewed regularly in order to
identify trends and, when
necessary, corrective actions
shall be taken.

216 5.6.5 Where internal analyses or A


controls are undertaken, these
shall be carried out in
accordance with defined
procedures by trained and
approved personnel, in defined
areas or laboratories, using
appropriate equipment.

217 5.6.6 For verification of the quality of A


the finished product, internal
organoleptic tests shall be
carried out regularly. These
tests shall be in accordance
with specifications and related
to the impact on respective
parameters of product
characteristics. The results of
these tests shall be
documented.

218 5.6.7 The testing plan shall be A


regularly reviewed and
updated, based on results,
changes to legislation or issues
that may have an impact on
product safety, quality or
legality.

219 5.7.1 A procedure for quarantine A Procedure for product release is in place
(blocking/hold) shall be in place PRC-CLPT v.6 dated 16/07/2021 "
that is justified by risk Cuarentena y Liberación de Producto
assessment. The procedure Terminado". Release process is based on
shall ensure that only raw stability analysis of the product at ambient,
materials, semi-finished and 37°C and 55°C for 7 days accordingly to
finished products and legal and client's requirements, to confirm
packaging materials conforming pH and sensory parameters, these are
to product requirements, are recorded in format RGS-IPF-002. All
processed and dispatched. records were in order.

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N° Reference IFS requirement Evaluation Explanation

220 5.8.1 A procedure shall be in place A A procedure is in place for the


for the management of product management of customer and regulatory
complaints and of any written complaints PRC-NC v. 6 dated
notification from the competent 16/07/2021, the site has received 1
authorities –within the complaint during 2022 due to product
framework of official controls-, hardness. None related with foreign
any ordering action or measure material.
to be taken when non-
compliance is indetified.

221 5.8.2 All complaints shall be A Reviewed during the assessment:-


registered, readily available and complaint 01/2022 received on 06/2022
assessed by competent staff. due to texture, batch ALE0322/017 and
Where it is justified, appropriate ALE0322/020, CAR personnel feedback to
actions shall be taken control product textura while filling
immediately. (process).

222 5.8.3 Complaints shall be analysed A


with a view to implementing
appropriate actions to avoid the
recurrence of the non-
conformity.

223 5.8.4 The results of complaint data A


analysis shall be made
available to the relevant
responsible persons.

224 5.9.1 A procedure shall be A A procedure is in place for crisis


implemented and maintained management, recall/withdrawal PRC-
for management of incidents GIRRP v.7 dated 17/09/2022, there is a
and potential emergency crisis team and a contact list that includes
situations with an impact on site's crisis team, clients and suppliers.
food safety, quality and legality.
It shall include, at a minimum:
- the decision making process
- the nomination of a person,
authorised by the company and
permanently available, to
initiate the incident
management process in a
timely manner
- the nomination and training of
an incident management team,
- an up to date alert contact list
including customer information,
sources of legal advice,
contacts availability,
- a communication plan
including authorities.

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225 5.9.2 KO N° 9: An effective procedure A Number of withdrawals: 0Number of


for the withdrawal and/or the recalls: 0Further explanation:There have
recall of all products shall be in not been recalls/withdrawls during the
place. This procedure shall site's operation (20 years). Recall
include a clear assignment of procedure PRC-GIRRP v.7 dated
responsibilities and a 17/09/2022 is tested annually, last mock
comprehensive information recall was carried out for whole heart of
policy for customers and palm, batch ALE0722/048, on 22/06/2022
consumers. time 03:09, finished 24/06/2022, with a
duration of 10 hours 7 minutes, traceability
was achieved in < 4 hours.

226 5.9.3 The procedures for B


management of incidents and Although a mock recall test was carried
product withdrawal/recall, shall out on 22/06/2022 and communication
be subject to regular internal with client and timing is document through
testing, at least once a year. emails. A summary that clearly shows
This test shall be carried out to effective implementation and operation is
ensure the effective not available. // A pesar de que se realizó
implementation and operation una prueba de retiro simulado el
of the full procedure and shall 22/06/2022 y la comunicación con el
include the verification of the cliente y el tiempo se documentan a
updated contact data. través de correos electrónicos. No se
dispone de un resumen que muestre
claramente la implementación y el
funcionamiento efectivos.

227 5.10.1 A procedure shall be in place C A procedure for non-conforming product


for the management of all non- management is in place PRC-NCP v.6
conforming raw materials, semi- dated 16/07/2021, when a product does
finished products, finished not meet the specifications or the results
products, processing equipment of the analyzes are not satisfactory, a non-
and packaging materials. This conforming product report is generated
shall include, at a minimum: and product is blocked and placed at the
- defined responsibilities non conforming area at the warehouse.
- isolation/ quarantine Deviation: It is not assured that all non
procedures conforming products are identified, during
- risk assessment the site walk it was observed at finished
- identification including product warehouse that all products
labelling including non conforming product are
- decision about the further identified by a white label; however non
usage like release, rework/post conforming product is in the designated
treatment, blocking, quarantine, area.//No se asegura que todos los
rejection/disposal. productos no conformes estén
identificados, durante la visita al sitio se
observó en el almacén de productos
terminados que todos los productos,
incluido el producto no conforme, están
identificados con una etiqueta blanca; sin
embargo, el producto no conforme se
encuentra en el área designada.

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228 5.10.2 The procedure for the A


management of non-conforming
products shall be understood
and applied by all relevant
employees.

229 5.10.3 Where non-conformities are A


identified, immediate actions
shall be taken to ensure that
food safety and product quality
requirements are complied with.

230 5.10.4 Finished products (including A


packaging) that are out of
specifications shall not be
placed on the market under the
corresponding label, unless a
written approval of the brand
owner is available.

231 5.11.1 A procedure shall be in place A A procedure for corrective actions is in


for the recording and analysis place PRC-ACP v.3 dated 19/97/2021. A
of non-conformities and non- CAPA matrix is in place for the root cause
conforming products, with the analysis, corrections, preventive
objective to avoid recurrences measures, and follow up for
by preventive and/or corrective closure.Reviewed during the assessment:-
actions. This may include a root 4.4.3 corrective action closed with the
cause analysis. format for supplier evaluation closed
03/2022- 4.11.2 waste management
considering legal requirements will be
implemented until July 2022- 4.9.4.2.1
peeling paint of walls at heart of palm
peeling area, ceramic was put in walls
closed in 05/2022.- 4.3.4 labeling
information review according legal
requirements, procedure implemented in
06/2022

232 5.11.2 KO N° 10: Corrective actions A Corrective actions are developed and
shall be clearly formulated, track through CAPA matrix RGS-ACPM-
documented and undertaken as 057, managed by QA chief and senior
soon as possible to avoid the manager, a full description of non-
further occurrence of non- conformance, with a root cause analysis
conformities. The (5Ws), inmediate action taken and
responsibilities and the responsible of the process to address the
timescales for corrective correction within timescale,
actions shall be clearly defined. corrective/preventive action plan.
Verification of corrections are carried out
by QA personnel. The cause analysis and
corrective actions defined for the
deviations of the internal audit,
autoinspections and customer complaints
were reviewed.

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N° Reference IFS requirement Evaluation Explanation

233 5.11.3 The effectiveness of the D


implemented corrective actions It is not assured that effectiveness of the
shall be assessed and the implemented corrective antions is
results of the assessment assessed, during the documentary review
documented. of internal audit corrective actions 4.4.3,
4.11.2, 4.9.4.2.1, 2.2.3.5, 4.3.4; were not
available. // No se asegura que se evalúe
la efectividad de las acciones correctivas
implementadas, durante la revisión
documental de las acciones correctivas de
la auditoría interna 4.4.3, 4.11.2, 4.9.4.2.1,
2.2.3.5, 4.3.4; no estuvieron disponibles.

234 6.1 The responsibility for the food A


defence plan shall be clearly
defined. Those responsible
shall have the appropriate
specific knowledge and training,
and have full commitment from
the senior management.

235 6.2 A food defence plan and A The site has a Food Defence procedure
procedure shall be developed PRC-FD v. 4 dated 04/01/2022
based on probability and be implemented, annual review of Food
implemented in relation to Defense plan DAFA carried out in
assessed threats. This shall 21/02/2022. The procedure has
include: considered all production and warehouse
- legal requirements areas, and found to be critical, mitigation
- identification of critical areas strategies include access restriction to
and/or practices and policy of authorized personnel and monitored by
access by employees identification, secured with padlocks,
- visitors and contractors biqeekly security inspections (last dated
- all other appropriate control 30/06/2022), and CCTV monitoring. Last
measures. food defense test was carried out in
The food defence plan shall be 02/2022.
reviewed at least annually, and
updated when appropriate.

236 6.3 The test on the effectiveness of A


the food defence plan and the
related control measures shall
be included in the internal audit
and the inspection plan.

237 6.4 A documented procedure shall NA


exist for managing external The site does not export products to US.
inspections and regulatory
visits. Relevant personnel shall
be trained to execute the
procedure.

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ANNEX to the IFS Assessment report

List of key participants:

Assessment participants
Name Position Opening On-site Documenta- Closing
meeting assessment tion review meeting

Sheila Barrera General Manager

Agriculture
JC
Department

LR Logistics

LC Maintenance

Frank Cardenas Production Chief

Emerita Chaquila QA Chief

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