Professional Documents
Culture Documents
1. LOCATION 1
19 20
21
18
17 Switch
16 panel 1
B
A
C
15 Switch
panel 2 22
F
N
R
23
P
W
24
25
P
26
14 27
13
12
11
BAL
VOL
ON BAND
SEEK
push
FAD
4 PROG
3
PLL
SYNTHESIZE
R
TUNNING
10
9
8
7
6
5
4
CAB
20A
KEY
START
3
MOTOR
WIPER
CN-92 28
2
CN-19B
29
CN-19 &19A
30
31
1
33 32
34
35
20W74EL01
4-1
2. LOCATION 2
1
ON
1
OFF
CAB BOOM
6 7
3
8
2 9
10
13 11
12
15
14
20W74EL02
4-2
GROUP 2 ELECTRICAL CIRCUIT
5W 113
112 3R
110 3L R 86 AC COMP
POWER RY FUSE BOX
(24L1-05100) (24L1-05100)
R/DRYER HORN RY HORN
(21N5-10050)
(21N5-10060)
(11N6-90060) (24L1-05100)
10
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
85
86
85
86
20A
20A
10A
10A
10A
10A
10A
10A
10A
20A
10A
10A
10A
20A
10A
20A
10A
10A
10A
10A
10A
10A
10A
10A
Pa
5A
5A
5A
5A
87a 87
30
WORK LAMP
87a 87
30
CN-25
HARNESS BOOM
CN-20
112
115
85
86
5W 113
5W 114
21N6-20211
ALT,FUEL CUT-OFF
CASSETTE RADIO
1
2
87a 87
1
2
30
HARNESS FRAME : 21N6-24011
CN-29
CIGAR LIGHTER
CR-35
87a
21N6-21160
DO-5
SWITCH PANEL
CR-7
GY/W WIPER MOTOR
21N4-01320
BEACON LAMP
87a
30
86
85
87
ILLUMINATION
ILLUMINATION
3R
11E
3R
2
21N4-01311
30
GY/W
86
1
85
87
AC& HEATER
CONVERTOR
AC& HEATER
SAFETY SOL
ROOM LAMP
WORK LAMP
AC BLOWER
CABIN LAMP
SOLENOID 1
SOLENOID 2
2
TURN LAMP
HEAD LAMP
BATTERY
START KEY
96A
87a
V WORKLAMP RY
CR-2
CLUSTER
30
86
85
G
87
FUEL PUMP
G
1 21E6-20270
CL-5
CL-6
CN-60
TRAVEL
21E4-0011
WIPER+
CPU B+
DIODE DIODE DIODE
CN-95
1
2
V/W
1
2
21N6-20300
CN-36
G
G
HORN
3L
DIODE
W
R
21EA-50550
B
21EA-50550 21EA-50550
2
1
CPU
G
L
L
60B
2
1
60R 60B
BR
BR
G73
G72
M
23A
G
119
Y
G32
CN-22
3
1
110
4A
4E
23
77
119
11A
118
B
V
B
8A
V
R
84
2RW
M BREAKER SOL.
G/W
10A
R/W
2
L/W
DO-1
DO-3
DO-2
GY
OR
GY
GY
GY
BR
BR
BR
2R
10
23
13
2L
96 12V X 2
W
V 31N6-91230
2A
1A
4
2
R
R
MASTER SW
Y
L
2
1
1
1
2
1
21L7-10500
CN-61
WASHER P/P FUSIBLE LINK
CR-3
25A
NO. DESTINATION
4
2
3
8
76
59
79
75
11
98
99
78
15
91
82
95
17
18
93
12
10
14
16
19
1
2
CN-11 (21EG-30630)
CN-66
114
115
4
6
3
2
1
B G11
1 AC CONTROLLER GND 1 NUMBERPLATE
W
G
G
B
2
1
2B G22
G
V
LAMP
OR/W
2
1
2 BLOWER MOTOR GND 2
B/OR
4 21EK-10160
GY
G84
2L
21A
R
9E
9A
V
3 AC 24V 3
B
V
B
2R 75
85
GY
9
120
4 AC CONTROLLER B+
B
4 CR-1
1F
CN-12
92
18
2RW 76
G83
19E
5 AC CONTROLLER B+ 5 9
2
1
G
CL-21
G66
G 77
111
6 AC COMP 6
1
2
G85 B TO:STARTER "B" TERM.
7 AC CONDENSOR FAN 7
R 2A
8 ILLUMINATION
V
B
8 BATT RY
AIR-CON 21E5-0003
R
B
G71
120
G51
1H
NO. DESTINATION CN-10
V 78
1 CASSETTE RADIO 24V 1
R 2
2 ILLUMINATION 2
3 NC 3
2B G21
4 GND 4
5 NC 5
Y 79
6 CASSETTE&ROOM LAMP B+ 6
7 NC 7
B G12
8 CASSETTE GND 8
9 NC 9
G 80
10 BEACON LAMP 10
OR 116
11 CABIN LIGHT 11
12 NC 12
CABIN HARNESS
CN-140
CN-7 94 Y
2
R 86
1 ILLUMINATION 1 G61 B
V 87 1
2 HEAD LIHGT SIG 2
W 88 QUICK COUPLING
3 WIPER DRIVE SIG 3 34EA-91720
BR 65
4 Pre-Heat 4
L 91
5 SW PANEL 24V 5
OR 116
6 CABIN LIGHT SIG 6
GY 18A CN-96B
7 ILLUMINATION 7 G34 B
Y 17A 2
8 HEAD LIHGT 24V 8
L 90
9 WASHER SIG 9 CN-96A
B G28 24A OR/W
10 GND 10 1
OR/W 92
11 WORK LAMP SIG 11 CR-5
R 93 83 BR
12 CABIN LIGHT 24V 12 30
102 V/W 87a 87 85
13 NC 13 86
81 GY
14 NC 14 87
24 OR/W
15 NC 15 85
30 86
RH CONSOL 87a
ANTI-RESTART
24L1-05100
NO. DESTINATION CN-6
OR 3A
1 QUICK COUPLING SW 24V 1
Y 94
2 QUICK COUPLING SW SIG 2 CR-36
L/W 52 19 B/OR
3 OVERLOAD SW 3 30
G 106 19A B/OR 87a 87 85
4 OVERLOAD SW 4 86
GY/W 95 117 V
5 WIPER MOTOR 24V 5 87
B G26 58 G/OR
6 GND 6 85
GY 14A 30 86
7 CIGARLIGHTER 24V 7 87a
R 1E PRE-HEAT
8 CIGARLIGHTER ILL. 8
W 88 24L1-05100
9 WIPER DRIVE SIG 9 CR-23
BR 89
10 INT. SIG 10 21N6-30120 CN-45
V 96 G52
CN-3
11 WASHER PUMP 11 B B 1 1 B M
12 NC 12 81 GY
1
2
GY 2 2 GY M
21 W W 3
3
CN-5
L 90 117 V V 4 START RY. B+
4 FROM BATT.RY
1 WASHER SIG 1 53 G B 5
5 STARTER
2 NC 2 70 B G 6
BR 99 6
3 CLUSTER 24V 3
R 11 7 CN-74
4 WIPER MOTOR CONT. 4 8R
GY 15 8 B+
5 CONVERTOR 24V 5 G
W/OR 57
6 HOUR METER SIG 6
15A
HARNESS ENGINE FRONT
21N6-21020 3 W 3 ~
7 HOUR METER 24V 7
OR I
10 R U
SH 31E GND
8 SHIELD 8
B 122
9 CLUSTER GND 9 ALTERNATOR(21E6-40030)
Y 68
10 CLUSTER SERIAL+ (RX) 10
L 69
11 CLUSTER SERIAL- (TX) 11 CD-8
CD-31 B 5
12 NC 12 52 L/W C 1
13 FLASER(L)
V/OR 97 2 Pa G 6 CR-24
13 G74 B 2 15R
1 4 V
14 NC 14 WATER TEMP SENDOR
G/W 98 OVERLOAD PS 21EN-40100
15 FLASHER(B) 15 15R
31E5-50320
RH SIDE PRE-HEAT RY Pre-heater
E225-0006
CD-18
1 GY/W
Pa
NO. DESTINATION CN-97
V/W 124 ENG OIL PS
1 MULTI SW(TR1) 1 (21E3-5001)
L 100
2 MULTI SW(TR2) 2 CL-4
W 7 30A R/OR
3 MULTI SW(SOL COM) 3 1 Lo
L/W 101 29A R/W CN-28
4 MULTI SW(REV. SIG) 4 2 Hi 2 V/W
V/W 102 G81 B 1
5 MULTI SW(NEU. SIG.) 5 3 E
OR 103
6 MULTI SW(FWD. SIG) 6 HEAD LAMP RH
V/OR 97 21EK-10120 AC COMP
7 MULTI SW(TURN COM) 7
Y 17
8 MULTI SW(30) 8
R/W 29
9 MULTI SW(56a) 9 CL-3 CN-147
R/OR 30 30 R/OR 11 G
10 MULTI SW(56b) 10 1 Lo B
V 87 29 R/W 10 B
11 MULTI SW(56) 11 2 Hi A
Y 13 G1 B
12 MULTI SW(H) 12 3 E
CN-2 FUEL HEATER
HEAD LAMP LH 36 GY/W GY/W 1
CN-98 21EK-10120 1
G/W 66 118 V/W V/W 2
1 PARKING SW 1 2 CN-79
V 104 G54 B B 3 3 B
2 PARKING SW 2 3 G
GY 14 81A GY GY 4 4 GY
3 LAMP 24V 3 4 F
B/W 105 82 L/W L/W 5 5 L/W
4 RAMLOCK SW 4 5 H
G 74 B 10
5 D/OUTTRIGGER 5 6 FUEL CUT OFF SOL
OR 3K G 11
6 D/OUTTRIGGER 6 7
BR/OR 126
7 T/W SELECT SW 7 8 CN-75
26 OR OR 6 6 OR
8 NC 8 9 2
B G5 131 BR BR 7 7 BR
9 GND 9 10 1
G 132 48 Y Y 8
10 T/W SELECT SW 10 11 EPPR V/V
49 L L 9
12
CN-99 CD-17
1 MULTI SW 1 8 Y
ENGINE HARNESS REAR 2
m
R 1A 9 L
rp
2 HAZARD SW 2 1
B G4
3 GND 3 TACHO SENSOR
Y/W 35
4 MULTI SW(L) 4 (21E3-0042)
Y/OR 34
5 MULTI SW(R) 5
GY/W 64
6 BRAKE FAIL LAMP 6
B/OR 63
7 TM LOW PS LAMP 7
L/OR 107 CN-1 CD-42
8 WORK BRAKE LAMP 8 37 R/W R/W 1 1 R/W R
1 3 24V
MULTI-FUNCTION SW 2
3 W
2
G
SIG
PUMP1 PRESS
21EG-32200
38 B B 2 2 B W
3 1 GND
39 W W 3
4
NO. DESTINATION CN-4 40 BR BR 4
B G23 5
1 POWER MAX SW 1 41 V V 5
Y 33 6 CD-43
2 POWER MAX SW 2 31E
1A R/W R
G24 3 24V
B 4 BR G PUMP2 PRESS
3 O/T DECEL SW 3
GY 42 2 SIG 21EG-32200
4 O/T DECEL SW 4 2A B W
1 GND
5 NC 5
B G25
6 SAFETY SW (Com) 6 31A
7 SAFETY SW (NC) 7 CD-44
G 108 1E R/W R
8 SAFETY SW (NO) 8 3 24V
5 V G PUMP3 PRESS
LH CONSOL 2E B
2
W
SIG
21EG-32210
1 GND
CL-16 HARNESS PUMP PS
R 1G
TA 1 21N8-11170
Y/OR 34
22A
TU 2
G44
R/OR 54
22
47
G43
51
NC
50
3
B G63
EH 4
L/W
L/OR
G 5
G65
V/W
B
BU 5
74
B
20A
131
GY
CD-1
26
CD-2
ST 6
CD-5
CD-3
1
2
1
2
REAR COMBI RH
1
G
2
OR
B
BR
1
2
21EA-30460
128
C
32
CN-73
1
2
CN-19
Pa
Pa
CL-25 HYD TEMP
Y/OR
Y/OR
R 2F 21EN-40100 FUEL SENDOR
1
2
C 1 21N6-10701
16A
121
126
108
B G82 T/M PS
62
61
27
45
G/OR 28
E 2 BREAKE PS
D/O SOL 31EM-30550 31L1-0095
CN-19B
CN-15
CN-19A
Y/OR 34A
1
2
1
2
T 3
BR/OR
2
1
W
FRONT COMBI RH
G
V
B
G
21EK-10350
Y
CN-76
125 OR
123 OR
130 BR
G31 B
CR-47
129
6
5
4
3
2
1
1
4
2
124
132
127
130
106
3
6
CL-15
123
46
Y/OR 32
33
GY/W 36
37
38
21
39
40
41
42
44
27
G/OR 28
45
47
48
49
50
L/OR 51
22
53
R/OR 54
BR/W 55
56
W/OR 57
G/OR 58
59
60
OR/W 24
61
B/OR 63
GY/W 64
65
66
62
25
67
68
69
70
71
72
73
R 2E
SIG
TA
121
M+
P+
1
NC
M-
3
P-
16
G55
Y/W 35
L/OR
128
G/W
R/W
V/W
V/W
B/W
L/W
GW
TU 2
OR
GY
GY
4
1
BR
BR
BR
BR
1
5
W
W
W
W
G
R
Y
B
Y
2
31
L
M
NC
G
G35
3
Y
CN-15
101
6
2
G36
Y/OR
7A
B G41
109
OR 103
CN-51
CN-50
127
3F
7E
5
CN-68
56
EH 4
100
6
55
3H
105
3
104
CN-47
G33
6A
3
R/W 6E
5F
1
G62
B
G
2
B
G64
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
GOV. MOTOR
G53
109
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
125 OR
44
5E
BU 5
L/W
73
72
71
60
SAFETY SOL RY 2
5A
21EN-32260
W
20
CN-137 BR/W
W
GY
G
CN-88 L/OR
B
CD-7
R/W
E125-2545 25 OR
B/W
R/W
ST 6
OR
OR
1
GW
OR
1
2
CR-29
G
L
CR-30
B
B/W
B
B
V
REAR COMBI LH
G
B
RESISTER
CD-37
TRAVEL SPEED SOL
3
2
4
G
3
2
24V(PRES.SENSOR)
4
R
1
B
CN-70
TRAVEL ALARM SW
SAFETY
CN-71
21EA-30450
BOOM PRIORITY SOL
TACHO SENSOR(+)
CN-122
TACHO SENSOR(-)
ANTI-RESTART RY
WATER LEVEL SW
21E9-4018
CN-133
PUMP PROLIX SW
ENG.OIL FILTER SW
1
AIR CLEANER SW
ENG PREHEATER
2
1
TRAVEL Hi/Lo SW
PROGRAM DUMP
1
CN-81
2
2
1
2
1
Pa
TRAVEL BUZZER
2
POWER MAX SW
GND (POT&DIAL)
1
BATTERY 24V(+)
2
ACCEL DIAL SIG
BKT&ARM IN PS
HEAVY LIFT SW
CD-10
OVERLOAD SIG
CN-126
BRAKE FAIL PS
GND (SENSOR)
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.
O/T DECEL SW
PUMP EPPR(+)
5V (POT&DIAL)
CL-24
PRE-HEAT SW
PUMP EPPR(-)
ACCEL ACT(+)
2
1
HOUR-METER
ACCEL ACT(-)
2
4
WORKING PS
2
4
Pa
PARKING SW
BOOM UP PS
RS232 (GND)
R 1
3
4
1
2
ENG OIL PS
GND (MAIN)
TRAVEL PS
C 1
SERIAL-RX
Pa
ALT LEVEL
T/M OIL PS
ACCEL SW
SERIAL-TX
POWER IG
B G2
RS232 (-)
POT-SIG
1
3
1
3
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
20W74EL04
4-3
OVERLOAD SW QUICK CLAMP SW
(21E6-40130) (21E9-20110)
CN-21
WIPER CUT
2
8
7
8
2
7
9
1
MULTI-FUNCTION SW 3 1 (21M5-50250)
R 10
2 I
CS-53
LEFT LEVER RIGHT LEVER GY 12
5 3
R 4A
4
4 G 8
10
5
10
5
6
CS-50
5
CS-67
L 9
2
10
3
7
6
6
6
4
5
8
M
10
3
7
2
6
1
4
5
8
9
OR
L/W
COM
COM
OR
OR
1A GY
11
Gnd
OR
9 COM
1 GND
WIPER MOTOR
G1 B
Hn
3 TR2
B+
TR1
2A Y
G2 B
Lo
Hi
R
L
(21N6-00240)
8 R
2 N
4 F
4
3
1
6
5
11
7
6
7
9
12
10
4
7
CN-141 8
G
11
12
11
12
10
10
1
2
3
4
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
FEED BACK 1
W 1
MOTOR DRIVE SIG 2 CN-17
L 9
21
21
23
10
12
21
11
10
26
27
5
2
6
1
4
3
7
8
9
MOTOR DRIVE- 3 1
8 7 9 R 10 1 W W 9
24 IG 24V MOTOR DRIVE+ 4 2
3 8 B 2 2 B B G3
21 E GND 5 3
2 7 GY/W 3 3 GY/W GY/W 3
1 VCC 6 4
26 CN-97 NO. DESTINATION 4 R 29
6
6
CONTINUE 24V 7
R 4 R
7 1 5
5 5 1 1 CPU V 5 5 V V 11
4 WASHER P/P 8 6
2 6 13
4 2 2 TRAVEL SOL L 6 L L
27 3 WASHER SIG. 9 7
3 3 3 FUSE BR 7 7 BR BR 10
7 FLASHER L 4 INT. SIG 10 8
2 4 4 REV SOL OR 11
5 WIPER CUT SW 11
1 5 5 START SAFETY RY
6 N.C 12 CN-6 NO. DESTINATION
HARZARD(21N4-01210) 6 6 FWD SOL GY 12 4 OR
7 FEED BACK 13 WIPER MOTOR HARNESS 1 1 FUSE
7 7 FLASHER UNIT (21N8-10090) 2 Y
10 8 WIPER MOTOR CONTROLLER 2 2 QUICK CLAMP SOL
8 8 FUSE (21N8-21060) 5 L/W
8 7 9 9 3 3 OVERLOAD PS
15 IG 24V 9 9 HEAD LAMP(Hi) 6 G
3 8 10 4 4 CPU CONTROLLER
2 31 10 10 HEAD LAMP(Lo) 3 GY/W
1 7 11 CL-2 5 5 FUSE
13 CPU 11 11 LIGHT SW B G5 G1 B
6
6 12 6 6 GND
5 21 E 12 12 HORN RY GY 1 1 GY
4 5 7 7 FUSE
R 8 8 R
4 8 8 ILLUMINATION
31 9 W
3 CIGAR LIGHTER 9 9 SWITCH PANEL
21 10 BR
2 (21E4-0008) 10 10 SWITCH PANEL
14 SOL 11 V
1 CN-48 11 11 WASHER PUMP
OR 16 12 L
PARKING(21N4-01220) CN-98 NO. DESTINATION 1 12 12 CPU CONTROLLER
10
13 1 1 CPU h 2
W/OR 15 CS-52
GY 1E
14 9 10 10
8 7 9 2 2 PARKING SOL HOUR METER G 28 CR-11
15 IG 24V 15 (21L1-0010) 9 G6 B
3 8 3 3 FUSE 3 E
2 32 16 8 23 G/W G
1 7 4 4 RAM LOCK SOL 8 2 B
6
6
17
5 5 D/O SOL CN-138 2
6 7
B G8
24 V/OR
1 L RH SIDE HARNESS
18 14 6
4
5 5
19
6 6 FUSE
24V 24V A
GY
G10
7
5
B G9 FLASHER UNIT (21N4-11051)
4 7 7 SAFETY RY B 5 (21ER-60700)
GND B 1
32 OR 22 4
3 8 8 NC 12V 12V C
21 E 21 3
2 9 9 GND DC/DC CONVERTER L 12
16 SOL 22 ( 21N8-20201) 2 CN-5
1 10 10 CPU G 28 13 L
1 1 1 SWITCH PANEL
RAMLOCK(21N4-01230)
SPARE 2 2 NC
33 17 BR
8 7 10 CN-99 NO. DESTINATION 3 3 FUSE
21 23 29 R
9 1 1 NC CN-139 4 4 FUSE
3 17 22 14 GY
2 8 24 OR
1
2 2 ILL. SIG 2 5 5 FUSE
21 E 21 B G7 15 W/OR
7 3 3 GND 1 6 6 CPU CONTROLLER
6 26 16 OR
5 6 4 4 LH TURN LAMP CN-56 7 7 FUSE
4 27 12V SOCKET RR BR 17 21 SH
5 5 5 RH TURN LAMP POWER IG(24V) 1 8 8 NC
10
9
4 28 (21N8-20010) B 18 18 B
SOL
6 6 CPU GND 2 9 9 GND
17 29 Y 19 19 Y
3 7 7 CPU RX 3 10 10 CPU CONTROLLER
18 IG 24V 30 L 20 20 L
2 8 8 WORKING BRAKE PS TX 4 11 11 CPU CONTROLLER
1 CLUSTER 12 12 NC
D/O SELECT(21N4-01240) (21N8-30012) 24 V/OR
13 13 NC
F/R SELECT(21N4-01250,OPTION) 14 14 NC
23 G/W
15 15 MULTIFUNCTION SW
26
31
30
32
29
28
27
9
15 IG 24V
8 7 10
34
9 B : BLACK
3 15
2 8 CS-29
1 35 B 1 W : WHITE
7 1
6 Y 2 R : RED
5 6 2
4 21 E
5 NO. DESTINATION G : GREEN
POWER MAX CN-4
21
15
15
15
21
15
15
21
9 1 B
10 4 1 1 GND L : BLUE
19 SOL 2 Y
3 CS-19 2 2 CPU CONROLLER BR : BROWN
21 B 3 3 B
2 1 3 3 GND
22 GY 4 4 GY OR : ORANGE
1 2 4 4 CPU CONROLLER
T/W SELECT 5 5 NC Y : YELLOW
ONE TOUCH DECEL
G B
6 6 GND V : VIOLET
CS-4 6 V
OR 5 7 7 NC GY : GREY
B C A 7 G
V 6 8 8 SAFETY SOL
B
A C
G 7 LH HARNESS
SAFETY SW (21N8-11160)
(21N8-20300) CS-26A
1.25GY 18A CS-5
CN-24 1 1.25B 8
B/W 12 1.25GY 5A 1
2 CS-1 CS-20 2 1.25B 9
GY 11 8 GY 2
1 5 OR
BREAKER PEDAL
B G HORN
SPEAKER RH(21N6-10400)
DOOR SW CS-26
CN-23 (E123-3022) 1.25GY 18
B/OR 10 SAFETY SW 1
2 (21M5-50250) 1.25GY 5 CN-9 NO. DESTINATION
OR 9 2 8 B
1 1 1 GND
CS-54 BREAKER 9 Y
SPEAKER LH(21N6-10400) CL-1 B G2 2 2 HORN RELAY
8 GY 9 10 10
1 L 7A 3 3 NC
4 Y 9 10 BR
2 GY 14 4 4 WIPER CONTROLLER
8 11 B
ROOM LAMP 8 5 5 CPU CONTROLLER
CN-27 INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2) 6 7 12 W
(21EH-0011) (11N6-90740) (11N6-90720) (11N6-90810) (11N6-90710) (11N6-90750) (11N6-90820) (11N6-90820) 2 B 19 6 6 CPU CONTROLLER
N.C 1 6 13 G/OR
B/W 12 7 OR 20 7 7 CPU CONTROLLER
S.R- 2 2 2
BLOWER 5 14 GY
1 4
7
1 4
7 (11N6-90700) 5
3 M M 3 M 7 M 1 8 8 NC
3
3 7
1
1
S.R- 4
Lo 1
10
ML 2
MH 3
B/OR 5 5
4 CN-8
M
S.L- 3
Hi
4
2
2
G 15 15 G
5
6
7
5
6
7
5
6
7
1
2
3
4
5
6
7
5
1
2
3
4
1
2
3
4
1
2
3
4
S.L- 2 1 1 NC
CN-10 NO. DESTINATION L 7 7 L
1
2
3
4
N.C 6 2 NC
1
2
2
1
1
1
4
4
2
3
2
3
R 2 1 V 16 Y
GW
WR
BW
WB
BG
BG
GB
GB
YB
LR
LB
3 3 FUSE
Y
GY 11 2 R 6 G
YBr
YW
8 2 2 ILLUMINATION
LG
YW
4
BG
4
RY
RY
2B
YB
L
R
17
L
20A
OR
L
9A
9B
21
22
17
20
18
19
23
24
25
16
15
B G1 GY
26
35
27
33A
ACC 10 4 GND
32
36
6B
6A
4
29
33
36
28
35 10 6 6 BRAKER SOL
Y 4a 9 10 19
B+ 11 5 5 G 6A B
9 9 7 7 NC
OR 4 Y 20 OR
S.L+ 12 6 6 FUSE 8 8 8 FUSE
S.L+ 13 7
8 21 BR
7 6 7 9 9 SAFETY RELAY
B 5 5 B 2 Y 16 22 R
GND 14 8 8 GND 6 10 10 POWER RELAY
9 7 23 V
9 5 5 11 11 DIODE(DO-2)
CN-143 6 G 1 24 W
10 10 BEACON SW 4 12 12 FUSE
N.C 1 7 OR
R 20 11 11 SWITCH PANNEL 3
RADIO ON/OFF 2 G 6 CN-7
G 21 12 12 2 25 R
BAND 3 1 1 ILL. LAMP FUSE
L 22 4 V
BAND 4
BR 23
CABIN HARNESS CN-11 NO. DESTINATION BEACON LAMP SW
1
26 W
2 2 MULTIFUNCTION SW
SEEK 5
OR 24 (21N6-00012) 1,2 BR
1 1 GND(CONTROLLER) (21E6-30440) 27 BR
3 3 WIPER CONTROLLER
SEEK 6 32 2B 4 4 CPU CONTROLLER
2 2 GND(BLOWER) 28 L
N.C 7 6 RY 5 5 FUSE
B 13 3 3 FUSE(IG) 3 OR
GND 8
7
CL-9 3,4 RW 6 6 CABIN LIGHT
Y 14 OR 4 FUSE(Battery) CS-27 29 GY
VOL/R OUT 9 2 4
33 2R B G3 7 7 FUSE
V 15 3 B
5 5 FUSE(Battery) 10 10 2 Y
VOL/L OUT 10 1 9 GY 5A 8 8 FUSE
GY 16 30 LW
9 30 L
VOL/R IN 11 CABIN LIGHT 6 6 DPS(COMPRESSOR)
31 LY 9 9 WIPER CONTROLLER
W 17 (21N6-20211) 7 7 CONDENSOR FAN 8 G1 B
VOL/L IN 12 5 G 8 10 10 GND
B 18 8 8 ILLUMINATION 6 7 31 OR/W
GND 13 CL-8 2 11 11 WORK LAMP RY
R 19 7a OR HARESS AIR CON 6 1 R
N.C 14 2 7 OR 17 12 12 FUSE
3a B (11N6-90830) 5 5
CASSETTE RADIO 1 1 13 13 NC
4
14 14 NC
WB 15
BW 16
17
BG 18
GL 19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
RW 3
RW 4
5
RY 6
8
9
G4
4A
OR 3A
2A
1A
CN-144
25
26
BR 27
28
GY 29
30
OR/W 31
BR 10
CL-7 15 15 NC
OR 3
1
18
11
12
G/OR 13
B
GW
BrR
WR
YBr
LW
BG
BG
GB
9
BR
BR
BR 21
22
23
24
YB
LG
YB
6 2
LR
G
LB
LY
EARTH(VOLUME) 1
G
Y
GY 5
W 17
RH HARNESS
W
2 3b B M 1
1.25LgB
R
R
V
V
Y
Y
B
VOLUME L/IN
W
16
R
V
GY
W
1.25G
BREAKER SW (21N8-11151)
B
VOLUME R/IN 3
CN-116
BEACON LAMP
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15 (21E6-30540)
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
CS-2
CN-142
1
4
5
8
2
6
(21EK-104200
9
10
11
12
13
14
15
16
17
VOLUME L/OUT 4
5
4
1
14
2
3
C
B
A
Y
VOLUME R/OUT 5
B 13
TEMP MOTOR ACT(+)
DUCT SENSOR(GND)
BLOWER RELAY(M1)
BLOWER RELAY(M2)
COMPRESSOR(DPS)
BLOWER RELAY(LO)
1
2
MODE M/ACT(FOOT)
EARTH(MAIN) 6
INLET MOTOR(REC)
BLOWER RELAY(HI)
+
INLET MOTOR(FRE)
-
S
MODE M/ACT(PBR)
0, I
MODE M/ACT(DEF)
1
19
TEMP M/ACT(PBR)
R
MOTOR ACT(REF)
CONDENSER FAN
DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)
ILL.LIGHT OUT
RADIO ON/OFF
BATTERY(+)
BATTERY(+)
WASHER SIG
G 21
POWER 24V
POWER IG
BAND 9 H0 I
PRE-HEAT
4
22
3
2
6
5
L DUCT ST C BR ACC H
INT. SIG
BAND 10 SENSOR ACCEL DIAL
23
GND
GND
BR START KEY SW
GND
(21N8-20901)
NC
NC
NC
NC
NC
NC
SEEK UP 11
OR 24 (21E6-10430)
SEEK UP 12
REMOCONE(21N8-21050) AC&HEATER CONTROLLER (11N6-90030) SWITCH PANEL(21N4-20500)
20W74EL03
4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link〔CN-60〕
Fuse box〔No.1〕 l/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
Power relay〔CR-35(30)]
Fuse box〔No.2〕 I/conn〔CN-10(6)〕 Room lamp〔CL-1(2)〕 Door switch〔CS-1〕
Cassette radio〔CN-27(11)〕
Fuse box〔No.3〕 l/conn〔CN-11(4)〕 AC & Heater controller〔3, 4〕
Fuse box〔No.4〕 I/conn〔CN-11(5)〕 Relay(Hi, M2)
Fuse box〔No.5〕 CPU controller〔CN-50(7)〕
Fuse box〔No.6〕 I/conn〔CN - 5(4)〕 I/conn〔CN -17(5)〕 Wiper motor controller
〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
※ I/conn : Intermediate connector
2) CHECK POINT
※ GND : Ground
4-5
CR-35
W
CN-27 CN-10 30
N.C 1 R 87a 87 85
1 86
S.R- 2 3L
2 87
S.R- 3 B
3 85
POWER RY
S.L- 30 86
4 4 87a
S.L- 5 5
Y Y
N.C 6 6
ILL+ 7 7
S.R+ 8 CN-36
8
W START KEY 20A
S.R+ 9 9
POWER CIRCUIT
1
ACC 10 10 Y ROOM LAMP 5A
Y 2
CASSETTE RADIO
B+ 11 11
2R AC& HEATER 5A
S.L+ 12 3
12
2RW AC BLOWER 20A
S.L+ 13 4
GND 14 GY CPU B+ 10A
GY
GY
Y
5
CN-8
3L
3R
R WIPER+ 10A
1
2
6
CS-1
CL-1
TURN LAMP 10A
2
7
3 CLUSTER 10A
DOOR SW
8
4
CASSETTE RADIO 10A
5 9
C
6 CPU 10A
5 CS-2 6 10
ST
6 7 CONVERTOR 5A
11
5 8
ACC
3 SWITCH PANEL 10A
2 12
B
1
BR
4 9
R R R ALT,FUEL CUT-OFF 20A
3 10 13
H
4
10A
0, I
2 11 WIPER MOTOR
W 14
W W
1 12 HEAD LAMP 10A
H 0 I
START KEY SW
15
WORK LAMP 10A
16
CN-11 CABIN LAMP 20A
4-6
17
1
2
BEACON LAMP 10A
2B 2B
18
M 1
2
RW/ 20A
CR-1
BATTERY(+) AC& HEATER
BLOWER
3 3 19
RW/ RW RW
BATTERY(+) 4 4 HORN 10A
3
2R 2R 20
AC & HEATER CONTROLLER 5 10A
BATTERY RY
CIGAR LIGHTER
21
6
TRAVEL 10A
1 2 1 7 22
R
2 SAFETY SOL 5A
8
23
2
3 10A
SOLENOID 1
3 4 4 24
60R
SOLENOID 2 10A
1 2 1 CN-5 25
R 1 10A
2
FUEL FILLER P/P
26
2 10A
3 ILLUMINATION
3 27
3 4 4
CN-17 R R ILLUMINATION 10A
RELAY(M2) RELAY(HI)
4 28
BATTERY
CN-21 1
5
3 1 2
6 FUSE BOX
2 3
60B
7
5 3 4
R R 8
4 5
4 9
5 6 5W
10 2
6 M 2 6 7 5W
11 1
8
12 CN-50 CN-95
MASTER SW
GY
WIPER MOTOR 10 BATTERY 24V(+) 7 3R
CN-141 2
R 11 CPU CONTROLLER 3R
60B
CONTINUE 24V 7 1
FUSIBLE LINK
12
WIPER MOTOR CONT CN-60
4
20W74EL05
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal 〔CR-1〕
Battery relay Fusible link〔CN-60〕 Fuse box〔No.1〕
I/conn〔CN-8(12)〕 Start switch〔CS-2(1)〕
(1) When start key switch is in ON position
Start switch ON〔CS-2(2)〕 I/conn〔CN-8(11)〕 Battery relay〔CR-1〕
Battery relay operating (All power is supplied with the electric component)
Start switch ON〔CS-2(3)〕 I/conn〔CN-8(10)〕 Power relay〔CR-35(86) → (87)〕
Fuse box〔No.10〕
(2) When start key switch is in START position
Start switch START〔CS-2(5)〕 I/conn〔CN-8(9)〕 Anti restart relay〔CR-5(30) → (87)〕
l/conn〔CN-3(2)〕 Start relay〔CN-23〕
2) CHECK POINT
① - GND(Battery)
② - GND(Start key)
③ - GND(Battery relay M4)
OPERATING START ④ - GND(Starter B+) 20~25V
⑤ - GND(Starter M)
⑥ - GND(Start relay)
⑦ - GND(Battery relay M8)
※ GND : Ground
4-7
12
TR1 7 11
10
CN-36
STARTING CIRCUIT
1 GND 9
8 START KEY 20A
3 TR2
7
1
9 COM
6 ROOM LAMP 5A
8 R 2
5
2 N
4 AC& HEATER 5A
4 F 3
3
5 2 AC BLOWER 20A
6
4
1
CPU B+ 10A
5
WIPER+ 10A
6
TURN LAMP 10A
7
CLUSTER 10A
8
G
CASSETTE RADIO 10A
F 9
CPU 10A
H 10
CONVERTOR 5A
11
SWITCH PANEL 10A
4-8
15
WORK LAMP 10A
16
CABIN LAMP 20A
17
BEACON LAMP 10A
18
AC& HEATER 20A
19
HORN 10A
20
CIGAR LIGHTER 10A
21
TRAVEL 10A
22
SAFETY SOL 5A
23
SOLENOID 1 10A
24
SOLENOID 2 10A
25
FUEL FILLER P/P 10A
26
ILLUMINATION 10A
27
ILLUMINATION 10A
28
FUSE BOX
20W74EL06
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn〔CN-2(13)〕 CPU alternator level〔CN-51(9)〕
Cluster charging warning lamp(Via serial interface)
2) CHECK POINT
① - GND(Battery voltage)
② - GND(Battery relay)
Run ON ③ - GND(Alternator B+ terminal) 20~30V
④ - GND(Alternator I terminal)
⑤ - GND(CPU)
※ GND : Ground
4-9
CN-36
START KEY 20A
1
ROOM LAMP 5A
2
AC& HEATER 5A
3
AC BLOWER 20A
4
CPU B+ 10A
5
WIPER+ 10A
6
CHARGING CIRCUIT
4 - 10
21
TRAVEL 10A
22
SAFETY SOL 5A
23
SOLENOID 1 10A
24
SOLENOID 2 10A
25
FUEL FILLER P/P 10A
26
ILLUMINATION 10A
27
ILLUMINATION 10A
28
FUSE BOX
20W74EL07
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.15) I/conn〔CN-7(8)〕 Switch panel〔CN-116(10,11)〕
Fuse box (No.16) I/conn〔CN-7(7)〕 Switch panel〔CN-116(9)〕
(1) Main light switch ON : 1st step
Head light switch ON〔CN-116(2,3)〕 l/conn〔CN-7(2)〕 〔CN-97(11)〕
l/conn
Mutifunction sw left lever(3) (5) 〔CN-97(10)〕 〔CL-3(1), CL-4(1)〕
Head light ON
: Head lamp ON
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Head light)
⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦- GND(Switch power output)
⑧ - GND(Work light)
※ GND : Ground
4 - 11
CR-3
OR/W CN-36
1 2 1
GY START KEY 20A
2 1
R ROOM LAMP 5A
3 2
21E4-0011
V 5A
4 4 3 AC& HEATER
3
AC BLOWER 20A
WORKLAMP RY
4
CPU B+ 10A
CN-12 CL-5 5
B B B WIPER+ 10A
2 1 6
V V V
10A
3
1 2 TURN LAMP
7
CN-116 CLUSTER 10A
ILL.LIGHT OUT 1 B 8
V
8
1 CASSETTE RADIO 10A
2
21N6-20211
HEAD LIGHT OUT CN-7 V 9
WORK LAMP
V 2
HEAD LIGHT OUT 3 1 CPU 10A
V CL-6 10
WIPER MOTOR DRIVE 4 2 5A
CONVERTOR
5 11
PRE-HEAT 3
SWITCH PANEL 10A
POWER 24V 6 4 12
6
20A
1
CABIN LIGHT OUT 7 5 ALT,FUEL CUT-OFF
13
CABIN LIGHT OUT 8 6 10A
HEAD AND WORK LIGHT CIRCUIT
GY GY WIPER MOTOR
14
ILL. LIHGT 24V 9 7
Y Y Y HEAD LAMP 10A
HEAD LIGHT 24V 10 8 15
Y 10A
HEAD LIGHT 24V 11 9 GY WORK LAMP
16
SWITCH PANEL
WASHER SIG 12 10 CABIN LAMP 20A
OR/W 17
2
GND 13 11
Y BEACON LAMP 10A
WORK LIGHT OUT 14 12 18
5
7
20
CABIN LIGHT 24V 17 10A
CIGAR LIGHTER
CN-97 21
4 - 12
1 TRAVEL 10A
22
2 SAFETY SOL 5A
R 11 23
12 3
8 SOLENOID 1 10A
COM 10 11 4 24
SOLENOID 2 10A
5
10
L 9 25
9
6 FUEL FILLER P/P 10A
B+ 12 26
7
8
ILLUMINATION 10A
Y
3 7 8 27
R/W R ILLUMINATION 10A
6 9 28
R/OR
10
5
Hi 10
4 V
11 11 FUSE BOX
3
9 12
LEFT LEVER
Lo 5 2
COM 4 1
MULTI FUNCTION SW
4
Gnd 4 3 9
B
B
2
4
R/W
R/W
Hn 1 1
R/OR
R/OR
CL-3
CL-4
3 E
2 Hi
1 Lo
3 E
2 Hi
1 Lo
WARNING LAMP
HEAD LAMP LH
HEAD LAMP RH
20W74EL08
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) I/conn〔CN-8(3)〕 Beacon lamp switch〔CN-23(6)〕
Fuse box (No.17) I/conn〔CN-7(12)〕 Switch panel〔CN-116(16, 17)〕
(1) Beacon lamp switch ON
Beacon lamp switch ON〔CS-23(2)〕 Switch lndicator lamp ON〔CS-23(9)〕
l/conn〔CN-8(4)〕 l/conn〔CN-10(10)〕
Beacon lamp ON〔CL-7〕
(2) Cab light switch ON
Cab light switch ON〔CN-116(7, 8)〕 I/conn〔CN-7(6)〕 I/conn〔CN-10(11)〕
Cab light ON〔CL-8(2), CL-9(2)〕
2) CHECK POINT
① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Beacon lamp)
⑤ - GND(Fuse box)
⑥ - GND(Switch power input)
STOP ON 20~25V
⑦ - GND(Switch power output)
⑧ - GND(Cab light)
※ GND : Ground
4 - 13
CS-23
B
9 10 10
G
9 CN-8
8 1
8
6 7 2
2 Y Y
6 3
7 G
5 5 4
1
4 5 CN-36
2
3 6 START KEY 20A
G 1
BEACON LAMP SW
2 7
ROOM LAMP 5A
1 8 2
AC& HEATER 5A
9
3
3
10 AC BLOWER 20A
4
11
CN-116 CPU B+ 10A
12 5
ILL.LIGHT OUT 1 10A
WIPER+
6
HEAD LIGHT OUT 2
TURN LAMP 10A
HEAD LIGHT OUT 3 7
4 CLUSTER 10A
WIPER MOTOR DRIVE
7
CN-7 8
PRE-HEAT 5 1 CASSETTE RADIO 10A
9
POWER 24V 6 2
OR CPU 10A
CABIN LIGHT OUT 7 3 10
OR 5A
CABIN LIGHT OUT 8 4 CONVERTOR
11
ILL. LIHGT 24V 9 5 SWITCH PANEL 10A
G 12
BEACON LAMP AND CAB LIGHT CIRCUIT
SWITCH PANEL
WIPER MOTOR 10A
WASHER SIG 12 8 14
B
9 HEAD LAMP 10A
5
GND 13
15
WORK LIGHT OUT 14 10 10A
WORK LAMP
11 16
INT. SIG 15
R OR/W R 20A
4 - 14
CABIN LAMP
CABIN LIGHT 24V 16 12 17
R 10A
CABIN LIGHT 24V 17 Y BEACON LAMP
18
AC& HEATER 20A
19
6
CN-10
HORN 10A
1 20
1
FUSE BOX
8
B
4
OR
OR
B
G
2
1
2
1
CL-9
CL-8
CL-7
M
CABIN LIGHT
CABIN LIGHT
BEACON LAMP
20W74EL09
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.12) I/conn〔CN-7(5)〕 Switch panel〔CN-116(6)〕
Fuse box (No.6) I/conn〔CN-5(4)〕 I/conn〔CN-17(5)〕 Wiper motor controller〔CN-141(7)〕
Wiper motor〔CN-21(4)〕
Washer pump〔CN-22(2)〕
Fuse box (No.14) I/conn〔CN-6(5)〕 l/conn〔CN-17(4)〕 Wiper motor controller〔CN-141(6)〕
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ON〔CN-116(15)〕 I/conn〔CN-9(4)〕 I/conn 〔CN-6(10)〕 I/conn 〔CN-17(8)〕
Wiper motor controller〔CN-141(10) → (3)〕 Wiper motor intermittently operating〔CN-21(6)〕
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON〔CN-116(4)〕 I/conn〔CN-7(3)〕 I/conn〔CN-6(9)〕 I/conn 〔CN-17(2)〕
Wiper motor controller〔CN-141(2) → (4)〕 Wiper motor operating〔CN-21(2)〕
(4) Washer switch ON
Washer switch ON〔CN-116(12)〕 I/conn〔CN-7(9)〕 I/conn〔CN-5(1)〕 I/conn〔CN-17(7)〕
Wiper motor controller〔CN-141(9) → (8)〕 I/conn〔CN-17(6)〕 I/conn〔CN-6(11)〕
Washer pump〔CN-22(1)〕 Washer operating
Fuse box(No.14) I/conn〔CN-6(5)〕 I/conn〔CN-17(4)〕
Wiper motor controller〔CN-141(6) → (4)〕 Wiper motor operating〔CN-21(2), Low speed〕
(5) Auto parking(When switch OFF)
Switch OFF〔CN-116(15)〕 Wiper motor parking position by wiper motor controller
2) CHECK POINT
① - GND(Fuse box)
24V
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 0 ~ 5V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output)
0 or 24V
⑥ - GND(Wiper motor)
※ GND : Ground
4 - 15
CN-36
START KEY 20A
1
ROOM LAMP 5A
CN-9 2
1 AC& HEATER 5A
3
2
20A
1
AC BLOWER
3 4
BR CPU B+ 10A
4 5
5 V WIPER+ 10A
6
6 10A
TURN LAMP
7 7
CLUSTER 10A
CN-116 8 8
3
ILL.LIGHT OUT 1 CASSETTE RADIO 10A
9
HEAD LIGHT OUT 2
10A
1
CPU
HEAD LIGHT OUT 3 10
W
CN-7
CONVERTOR 5A
WIPER MOTOR DRIVE 4 1
11
PRE-HEAT 5 2 L SWITCH PANEL 10A
L W 12
POWER 24V 6 3 20A
ALT,FUEL CUT-OFF
CABIN LIGHT OUT 4 13
7
L GY/W WIPER MOTOR 10A
WIPER AND WASHER CIRCUIT
2
15
HEAD LIGHT 24V 10 7 WORK LAMP 10A
16
1
SWITCH PANEL
WASHER SIG 12 9 17
BEACON LAMP 10A
GND 13 10
18
3
WORK LIGHT OUT 14 11 AC& HEATER 20A
BR 19
INT. SIG 15 12
HORN 10A
CABIN LIGHT 24V 16 20
CIGAR LIGHTER 10A
CABIN LIGHT 24V 17 21
TRAVEL 10A
3
22
CN-5 5A
L SAFETY SOL
1 23
4 - 16
SOLENOID 1 10A
2
24
CS-53
OR 3 SOLENOID 2 10A
6
R 25
CN-21 4 10A
FUEL FILLER P/P
3 1 5 26
R ILLUMINATION 10A
2 6 27
GY
5 3 7 ILLUMINATION 10A
R 28
4 8
WIPER CUT SW
4 G
5 9 FUSE BOX
L
6 2 6 10
M
WIPER MOTOR
11
12
4
CN-141
G
FEED BACK 1 CN-6
W
MOTOR DRIVE SIG 2 CN-17 1
L
MOTOR DRIVE- 3 1 2
R W W
MOTOR DRIVE+ 4 2 3
B B B
GND 5 3 4
GY/W GY/W GY/W GY
V
VCC 6 4 5
R R R
V
R
GY/W
CONTINUE 24V 7 5 6
V V V
WASHER P/P 8 6 7
L L L
WASHER SIG. 9 7 8
1
2
1
2
BR BR BR W
DO-5
INT. SIG 10 8 9
CN-22
DIODE
OR BR
WIPER CUT SW 11 10
M
V
N.C 12 11
20W74EL10
3
6
CN-51
WORKING PS 1
M
h
2
POWER MAX SW 2
1
TRAVEL ALARM SW 3
P-
1
M-
2
NC
P+
M+
-
SIG
+
ENG OIL PS
S
4
CN-48
NC 5
HOUR METER
1
2
3
4
5
6
A
B
C
ACCEL DIAL
BOOM UP PS 6
OR
CN-142
CN-76
24V(PRES.SENSOR) 7
W/OR
B
V
GND(PRES.SENSOR) 8
G
W
W
GOVERNOR MOTOR
ALT LEVEL 9
G/OR
P1 PRESS SIG. 10
P2 PRESS SIG. 11
P3 PRESS SIG. 12
TRAVEL PS 13
O/T DECEL SW 14
8
7
5
4
1
6
2
3
9
8
7
5
4
1
6
3
15
14
13
12
11
10
WATER LEVEL SW 15
AIR CLEANER SW 16
CN-9
CN-5
HEAVY LIFT SW 17
BKT&ARM IN PS 18
OR
CONTROLLER CIRCUIT
TRAVEL Hi/Lo SW
W/OR
19
B
GND (POT&DIAL) 20
G/OR
5V (POT&DIAL) 21
W CN-36
POT-SIG 22
W 20A
ACCEL DIAL SIG 23 START KEY
1
CPU CONTROLLER
FUEL LEVEL SENSOR 24
ROOM LAMP 5A
Y
TACHO SENSOR(-) 25 2
L 5A
TACHO SENSOR(+) 26 AC& HEATER
3
BRAKE FAIL PS 27 20A
AC BLOWER
T/M OIL PS 28 4
4 - 17
MAX FLOW SOL 2 SWITCH PANEL 10A
12
POWER MAX SOL 3
W/OR ALT,FUEL CUT-OFF 20A
HOUR-METER 4 13
ENG PREHEATER 5 WIPER MOTOR 10A
14
ENG STOP SIG 6
GY HEAD LAMP 10A
BATTERY 24V(+) 7 15
BR
PUMP EPPR(-) 8 WORK LAMP 10A
16
NC 9
CABIN LAMP 20A
PROGRAM DUMP 10 17
ANTI-RESTART RY 11 BEACON LAMP 10A
V 18
ACCEL ACT(+) 12
AC& HEATER 20A
TRAVEL SPEED SOL 13 19
BR
OR
T/M OIL LAMP 14 HORN 10A
20
BRAKE FAIL LAMP 15
CIGAR LIGHTER 10A
2
1
TRAVEL BUZZER 21
L
16
Y
BR
OR
2
1
5A
2
1
SAFETY SOL
2
9
8
7
5
4
1
6
3
12
11
10
PARKING SW 19 23
10A
CN-19B
OVERLOAD SIG 20 SOLENOID 1
CN-2
CN-19 CN-19A
24
ENG.OIL FILTER SW 21 B
SOLENOID 2 10A
OR
BR
OR
NC 22 25
G
ACCEL ACT(-) 23 FUEL FILLER P/P 10A
BR 26
POWER IG 24
ILLUMINATION 10A
NC 25 27
NC 26 ILLUMINATION 10A
28
NC 27
GND (MAIN) 28
SERIAL-TX 29
FUSE BOX
SERIAL-RX 30
OR
GND 31 OR
OR
BR
L
Y
RS232 (+) 32
1
2
RS232 (-) 33
1
2
CN-47
1
2
RS232 (GND) 34
CN-75
CD-17
NC 35
OR
RESISTER
rp
PUMP EPPR(+) 36 m
20W74EL11
EPPR VLV
TACHO SENSOR
ILLUMINATION CIRCUIT
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
9
20A
20A
10A
10A
10A
10A
10A
10A
10A
20A
10A
10A
10A
20A
10A
20A
10A
10A
10A
10A
10A
10A
10A
10A
5A
5A
5A
5A
ALT,FUEL CUT-OFF
CASSETTE RADIO
WIPER MOTOR
BEACON LAMP
ILLUMINATION
ILLUMINATION
FUSE BOX
AC& HEATER
CONVERTOR
AC& HEATER
SAFETY SOL
ROOM LAMP
WORK LAMP
AC BLOWER
CABIN LAMP
SOLENOID 1
SOLENOID 2
TURN LAMP
HEAD LAMP
START KEY
CLUSTER
TRAVEL
WIPER+
CPU B+
CN-36
HORN
CPU
NUMBERPLATE LAMP
CL-21
L
1
2
GND 1
GND 2
R
B
BATTERY(+) 3
BATTERY(+) 4
G CN-11
ILLUMINATION 5
1
POWER IG 6
NC 7 2
DUCT SENSOR(+) 8
3
DUCT SENSOR(GND) 9
NC 10 4
NC 11
5
NC 12
NC 13 6
NC 14
7
AC & HEATER CONTROLLER R
8
CN-10
1
R
N.C 1 2
S.R- 2
3
S.R- 3
4
S.L- 4
S.L- 5 5
N.C 6 6
R
ILL+ 7 7
S.R+ 8
8
S.R+ 9
ACC 10
9
B+ 11 10
S.L+ 12 11
S.L+ 13
12
GND 14
CASSETTE RADIO
CN-7 R
R
ILL.LIGHT OUT 1
HEAD LIGHT OUT 2
HEAD LIGHT OUT
3
WIPER MOTOR DRIVE
PRE-HEAT 4
L B
POWER 24V 5
CABIN LIGHT OUT 6
CABIN LIGHT OUT
7
ILL. LIHGT 24V
HEAD LIGHT 24V 8
HEAD LIGHT 24V 9
WASHER SIG 10
GND
11
WORK LIGHT OUT
INT. SIG 12
CABIN LIGHT 24V
CABIN LIGHT 24V
SWITCH PANEL
CN-6
1
2
3
4
5
6
7
R B
8
9
10
11
12
10
CN-99
8 7 9 1
R
3 8 2
2 7
1 3
R
B
R
6
R
B
R
6
4
CL-25
CL-24
5 5
CL-16
4
CL-15
2
1
2
1
4 5
2
IG 24V
1
3
4
5
6
2
1
3
4
5
6
3 6
C
E
T
C
E
T
BU
NC
EH
NC
BU
TU
EH
ST
TA
TU
ST
TA
2
7
1
8
HARZARD
REAR COMBI RH FRONT COMBI RH REAR COMBI LH FRONT COMBI LH
20W74EL13
4 - 18
4
1
3
6
8
7
1 1 6
5
2
IG 24V
2 1 Hn 2 1
HARZARD
3
7
9
2
6
1
4
5
8
10
3 3
Gnd 4 F 4
4 4
N 2
LIFT LEVER
1 5
RIGHT LEVER
COM
R 8
4 6
2 COM 9
3 Lo 5 7
TR2 3
4 8 CN-36
Hi 9
5 GND 5 START KEY 20A
6 10 1
7 11 TR1 7 ROOM LAMP 5A
2
7
CLUSTER 10A
8
CASSETTE RADIO 10A
9
CPU 10A
8
7
5
4
1
6
2
3
9
8
7
5
4
1
6
3
10
12
11
10
CONVERTOR 5A
CN-97
CN-99
11
SWITCH PANEL 10A
W
12
OR
LW
Y/W
Y/OR
ALT,FUEL CUT-OFF 20A
13
WIPER MOTOR 10A
14
CL-16 HEAD LAMP 10A
TA 15
1
Y/OR WORK LAMP 10A
TU 2 16
NC 20A
4 - 19
3 CABIN LAMP
17
EH 4
G Y BEACON LAMP 10A
BU 5 18
GY
ST 6 AC& HEATER 20A
REAR COMBI RH
19
HORN 10A
20
CIGAR LIGHTER 10A
21
Y
GY
CL-25
W TRAVEL 10A
C 1 22
3
4
1
2
E 2 SAFETY SOL 5A
Y/OR 23
Y
CN-131
GY
T 3
SOLENOID 1 10A
24
SOLENOID 2 10A
FRONT COMBI RH
25
10A
1
2
FUEL FILLER P/P
CL-15 26
TA 1 ILLUMINATION 10A
Y/W 27
Pa
TU 2
10A
CD-4
ILLUMINATION
NC 3 28
STOP LAMP PS
EH 4
G
BU 5 FUSE BOX
GY
ST 6
REAR COMBI LH
CL-24
C 1
B
E 2
Y/W
T 3
B
V
W
B
G
G
B
B
W
G
B
V
OR
L/W
FRONT COMBI LH
1
1
2
2
1
4
2
3
1
4
3
1
2
2
CR-29
CN-65
CR-30
REV
4
2
4
2
FWD
CN-123
CN-122
3
1
3
1
20W74EL14
FWD.RY
REV.RY
TRAVEL BUZZER
1
2
8
7
9
B
CS-4
CS-19
CS-26
CS-29
CS-27
CS-26A
A
BREAKER
SAFETY SW
2
1
2
1
2
1
2
1
POWER MAX
BREAKER SW
5
6
10
BREAKER PEDAL
A
B
C
B
Y
B
2
6
GY
1
4
5
8
10
V
1.25GY
1.25GY
1.25GY
1.25GY
G
OR
B
GY
GY
OR
CS-50
OR
1
G
2
3
4
B 1
OVERLOAD SW
ELECTRIC CIRCUIT FOR HYDRAULIC
5 5
L/W 7
OR
6
2
7 6
8
8
OR
CD-5 9
B GY 10 9
Pa 1 10
CS-20
L/OR
2
T/M PS
SAFETY SW
CS-67
B
1
CD-3 Y
B 2
Pa 1
V/W
I
2 3
V
B
B
Y
B
G
GY
BREAKE PS
4
8
7
5
4
1
6
2
3
CD-1 5 1
B OR
CN-4
C 1 6 5
R/OR 7
B
B
Y
B
G
QUICK COUPLING SW
GY
7 2
HYD TEMP
8 6
Y 8
CN-51 9
B 10 9
WORKING PS 1 10
Y
Y
POWER MAX SW 2
GY
OR
GY
OR
L/W
TRAVEL ALARM SW 3
ENG OIL PS 4 9
8
7
5
9
8
7
5
4
1
4
1
6
6
2
2
3
3
12
11
10
12
11
10
NC 5
CN-8
Y
BOOM UP PS
G
6
RW
GY
CN-6 OR
GY
OR
L/W
24V(PRES.SENSOR) 7
B
GND(PRES.SENSOR) 8
ALT LEVEL 9
W
P1 PRESS SIG. 10
BR
P2 PRESS SIG. 11
V
P3 PRESS SIG. 12
TRAVEL PS 13
GY
O/T DECEL SW 14
CN-36
WATER LEVEL SW 15
START KEY 20A
AIR CLEANER SW 16 1
HEAVY LIFT SW 17 5A
ROOM LAMP
BKT&ARM IN PS 18 2
TRAVEL Hi/Lo SW 19 AC& HEATER 5A
3
GND (POT&DIAL) 20
AC BLOWER 20A
5V (POT&DIAL) 21 4
POT-SIG 22 CPU B+ 10A
ACCEL DIAL SIG 23 5
CPU CONTROLLER
FUEL LEVEL SENSOR 24 WIPER+ 10A
6
TACHO SENSOR(-) 25
TURN LAMP 10A
TACHO SENSOR(+) 26 7
V/W
BRAKE FAIL PS 27 CLUSTER 10A
L/OR
T/M OIL PS 28 8
4-20
ACCEL SW CASSETTE RADIO 10A
29
9
NC 30
B CPU 10A
GND (SENSOR) 31 10
PUMP PROLIX SW 32 CONVERTOR 5A
WATER TEMP SENDOR 33 11
B 10A
HYD TEMP SENDOR 34 SWITCH PANEL
12
NC 35
ALT,FUEL CUT-OFF 20A
NC 36 13
WIPER MOTOR 10A
CN-50 GW
14
BOOM PRIORITY SOL 1 10A
BR/W
HEAD LAMP
MAX FLOW SOL 2 15
L/OR 10A
POWER MAX SOL 3 WORK LAMP
16
HOUR-METER 4
CABIN LAMP 20A
ENG PREHEATER 5 17
ENG STOP SIG 6 BEACON LAMP 10A
BATTERY 24V(+) 7 18
AC& HEATER 20A
PUMP EPPR(-) 8
19
NC 9
HORN 10A
PROGRAM DUMP 10 20
ANTI-RESTART RY 11 GY CIGAR LIGHTER 10A
ACCEL ACT(+) 21
12
TRAVEL 10A
TRAVEL SPEED SOL 13 22
T/M OIL LAMP 14 5A
GY SAFETY SOL
BRAKE FAIL LAMP 15 23
TRAVEL BUZZER 16 SOLENOID 1 10A
24
PRE-HEAT SW 17
OR SOLENOID 2 10A
NC 18 25
PARKING SW 19 10A
G FUEL FILLER P/P
OVERLOAD SIG 20 26
ENG.OIL FILTER SW 21 ILLUMINATION 10A
27
NC 22
ILLUMINATION 10A
ACCEL ACT(-) 23 28
POWER IG 24
NC 25 FUSE BOX
NC 26
NC 27
GND (MAIN) 28
SERIAL-TX 29
SERIAL-RX 30
GND 31
B
V
W
BR
RS232 (+)
R/W
32
RS232 (-) 33
RS232 (GND) 34
5
3
4
1
6
2
NC 35
CN-1
PUMP EPPR(+) 36
V
B
BR
W
R/W
CN-133
GW
1
OR
2
BOOM
PRIORITY
CN-88 L/OR
1
OR
MAX
2
POWER
CN-137 BR/W
Y
G
G
1
B
V
B
R/W
BR
B
W
R/W
R/W
OR
MAX
2
FLOW
B
L/W
Y
B
1
2
3
1
2
3
1
2
3
2
4
6
3
1
Y
B
GY
CD-43
CD-42
CD-44
CR-47
3
1
2
R
R
G
G
R
G
W
W
W
1
4
1
1
2
1
2
2
CD-31
6
2
CN-68
CN-66
PUMP1 PRESS
CN-140
PUMP2 PRESS
PUMP3 PRESS
SIG
24V
24V
24V
SIG
SIG
Pa
SAFETY SOL RY
GND
GND
GND
SAFETY SOL
OVERLOAD PS
BREAKER SOL
QUICK COUPLING
20W74EL15
C
CD-8
2
1
h
TX
RX
GND
B
G
CLUSTER
1
2
POWER IG(24V)
CN-48
HOUR METER
MONITORING CIRCUIT
OR
RR
4
3
2
1
CN-56
L
B
Y
BR
B
G
5
3
4
1
8
7
6
2
CN-3
CD-10
L
AIR
Pa B
B
G
CLEANER SW
CD-2
B
1
L/W
2
FUEL SENDOR
CN-51
WORKING PS 1
L
Y
B
SH
BR
OR
POWER MAX SW 2
W/OR
TRAVEL ALARM SW 3
GY/W
ENG OIL PS 4
3
6
4
1
9
8
7
5
2
15
14
13
12
11
10
NC 5
CN-5
BOOM UP PS 6
L
Y
B
24V(PRES.SENSOR) 7
SH
BR
OR
GND(PRES.SENSOR) 8
W/OR
ALT LEVEL 9
P1 PRESS SIG. 10
P2 PRESS SIG. 11
P3 PRESS SIG. 12
TRAVEL PS 13
O/T DECEL SW 14
CN-36
WATER LEVEL SW 15
L START KEY 20A
AIR CLEANER SW 16 1
HEAVY LIFT SW 17 5A
ROOM LAMP
BKT&ARM IN PS 18 2
TRAVEL Hi/Lo SW 19 AC& HEATER 5A
3
GND (POT&DIAL) 20
AC BLOWER 20A
5V (POT&DIAL) 21 4
POT-SIG 22 CPU B+ 10A
ACCEL DIAL SIG 23 5
CPU CONTROLLER
L/W
FUEL LEVEL SENSOR 24 WIPER+ 10A
6
TACHO SENSOR(-) 25
TURN LAMP 10A
TACHO SENSOR(+) 26 7
BRAKE FAIL PS 27 GY CLUSTER 10A
4-21
T/M OIL PS 28 8
ACCEL SW CASSETTE RADIO 10A
29
9
NC 30
B CPU 10A
GND (SENSOR) 31 10
PUMP PROLIX SW 32 GY CONVERTOR 5A
G
WATER TEMP SENDOR 33 11
36
9
8
7
6
5
4
3
2
1
12
11
10
CN-2
GY/W
CN-126
B
1
G
2
R
3
RS232
CONN.
B/W
4
GY/W
Pa
CD-18
ENG OIL PS
20W74EL16
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION
B
※Check contact
B-BR : 24V 1A
1
3
2
C ST ACC BR H
CS-2
CD-31
C 1 ※ Check resistance
Temperature 50°C : 804Ω
-
sensor 2 80°C : 310Ω
100°C : 180Ω
CD-8
CD-1
4-22
Part name Symbol Specification Check
※ Check resistance
Full : 50Ω 6/12 : 350
2 11/12 : 100Ω 5/12 : 400Ω
10/12 : 150Ω 4/12 : 450Ω
Fuel sender - 9/12 : 200Ω 3/12 : 500Ω
1
8/12 : 250Ω 2/12 : 550Ω
CD-2 7/12 : 300Ω 1/12 : 600Ω
CD-2 Empty warning :700Ω
1
m
※ Check resistance
rp
Tacho sensor -
2 Normal : 300Ω(For terminal 1,2)
CD-17
CD-17
30
87a 87 85
86 ※ Check resistance
Relay 87
Normal : About 160Ω
(Horn, Safety, 85
24V 16A0 (For terminal 85-86)
Ac comp, 87a
30 86
M- 6
6 5
M M+ 5
※ Check resistance
NC 4
2 Normal : 1-2Ω(For terminal 5-6)
Accel actuator P- 3 -
3 1
SIG 2
0.8-1.2kΩ
P+ 1 (For terminal 1-3)
CN-76
※ Check resistance
Solenoid valve 24V 1A Normal : 15~25Ω
(For terminal 1-2)
CN-66 CN-68 CN-69 CN-70
CN-71 CN-73 CN-88 CN-122
CN-123 CN-133 CN-137 CN-140
4-23
Part name Symbol Specification Check
2 ※ Check resistance
EPPR valve 700mA Normal : 18~25Ω
1 (For terminal 1-2)
CN-75
1
※ Check resistance
Resistor 50Ω 20W± 5%
Normal : 50Ω
2
CN-47
※Check resistance
Speaker 4Ω 20W
Normal : 4Ω
CN-23(LH)
CN-24(RH)
10 9 8 7 6 5 4 3 2 1
※ Check contact
10 6 5 Normal
Switch ON - 0Ω(For terminal 1-5,2-6)
(Locking type) 24V 8A
- ∞Ω(For terminal 5-7,6-8)
9 8 2 7 1
OFF - ∞Ω(For terminal 1-5,2-6)
CS-23 CS-27 CS-50
- 0Ω(For terminal 5-7,6-8)
CS-52 CS-54
8
2
7
9
1
I
※ Check contact
Normal
ON - 0Ω(For terminal 1-5,2-6)
Switch 24V 8A
5
10
7
2
6
1
4
5
2
Head lamp,
Work lamp, 24V 70W ※ Check disconnection
1
Cab lamp, (H3 TYPE) Normal : 1.2Ω
Number plate
CL-5 CL-6 CL-8
CL-9 CL-21
4-24
Part name Symbol Specification Check
※ Check disconnection
Room lamp 24V 10W
Nomal : A few Ω
CL-1
1 M
24V 10A ※ Check resistance
Fuel filler pump 35 ℓ/min
2 Normal : 1.0Ω
CN-61
CN-61
1 ※ Check operation
h ・Supply powe(24V) to
Hour meter 2 16V ~ 32V
terminal No. 2 and connect
CN-48 terminal No. 1 and ground.
※ Check operation
DC 22.0 ~ 28.0V
Horn ・Supply power(24V) to each
2A
terminal and connect ground.
CN-20 CN-25
※ Check contact
Normal : 0Ω(For terminal 1-2)
24V 15A
Safety switch 1 : ∞Ω(For terminal 1-3)
(N.C TYPE)
Operating : ∞Ω(For terminal 1-2)
: 0Ω(For terminal 1-3)
CS-4
CS-20 CS-53
4-25
Part name Symbol Specification Check
E 3
※ Check resistance
Fuel cut-off S 2 24V
Normal : 15~25Ω
I 1
CN-79
Pressure switch
(T/M, Breaker, Pa 2 10bar ※ Check contact
auto idle) (N.C type) Normal : 0.1Ω
1
CD-3 CD-5 CD-7
※ Check disconnection
Beacon lamp 24V 70W
Normal : 1.1Ω
CL-7
Switch
1
(Power max,
※Check contact
One touch 2 24V 6A
decel, Breaker, Normal : ∞Ω
Horn) CS-5 CS-19
CS-26 CS-26A CS-29
※Check contact
Washer tank 24V 3.8A
Normal : 10.7Ω(For terminal 1-2)
CN-22
4-26
Part name Symbol Specification Check
※Check resistance
Door switch 24V 2W
Normal : About 5MΩ
CS-1
3 1
2
5 3
4
4 ※Check contact
Wiper motor 5 24V 2A
Normal : 7Ω(For terminal 2-6)
6 M 2 6
CN-21
N.C 1
S.R- 2
S.R- 3
S.L- 4
S.L- 5
N.C 6
ILL+
S.R+
7
8
※ Check voltage
Cassette radio S.R+
ACC
9
10
24V 2A 20 ~ 25V
B+ 11
S.L+ 12
13
(For terminal 10-14,11-14)
S.L+
GND 14
CN-27
※ Check contact
Receiver dryer 24V 2.5A
Normal : 0Ω
CN-29
※ Check contact
Start relay 24V 300A
Normal : 0.94Ω(For terminal 1-2)
CR-23
B+
M
Delco Remy ※ Check contact
Starter 28MT 24V Normal : 0.1Ω
M
CN-45
4-27
Part name Symbol Specification Check
B+ G
※ Check contact
3~
Alternator 24V 60A Normal : 0Ω(For terminal B⁺-1)
Ι
U Normal : 24 ~ 27.5V
GND
CN-74
CN-81
1
Aircon ※ Check contact
compressor 24V 79W
Normal : 13.4Ω
CN-28
※ Check resistance
Normal : About 5kΩ
(For terminal A-C)
A +
※ Check valtage
Accel dial B S - Normal : About 5V
C - (For terminal A-C)
CN-142 : 2 ~ 4.5V
(For terminal C-B)
3 24V
Transducer 2 SIG 0bar : 1V(For terminal 1-2)
(Pump 1,2) 500 bar
1 GND 500bar : 5V(For terminal 1-2)
CD-42 CD-43
3 24V
Transducer 0bar : 1V(For terminal 1-2)
2 SIG
(Pump 3) 50 bar 50bar : 5V(For terminal 1-2)
1 GND
CD-44
4-28
Part name Symbol Specification Check
A 24V
24V
DC/DC B GND 24V(A-B)
12V 3A
Converter C 12V 12V 12V(B-C)
CN-138
1 M ※ Check resistance
Blower motor 24V 9.5A
2.5Ω(For terminal 1-2)
2
1 Lo 1 ※ Check resistance
2 MH 3 1.12Ω(For terminal 4-2)
Aircon resistor -
3 ML 2 2.07Ω(For terminal 2-3)
4 Hi 4 3.17Ω(For terminal 3-1)
Duct sensor 1
1°
C OFF ※ Check resistance
(Switch) 2 4°
C ON : 0Ω(For terminal 1-2,
the atmosphere temp : over 4°
C)
※ Check contact
Preheater 24V 200A Normal : 0.94Ω
relay
(For terminal 1-GND)
CR-24
※ check resistance
Preheater 24V 200A
: 0.25 ~ 0.12Ω
4-29
Part name Symbol Specification Check
※Check contact
Quick clamp 24V 6A
Normal : 28.9MΩ(For terminal 1-2)
CN-140
※Check disconnection
Normal : 0Ω
Fusible link 60A
(Connect ring terminal and check
resist between terminal 1 and 2)
CN-60 CN-95
TA 1
TU 2
NC
※Normal : 4.8Ω
Rear 3
EH 4
24V 21W×3 (For terminal 1-4)
combination
BU 5
24V 10W Normal : 2.1Ω
lamp-LH.RH
ST 6 (For terminal 2-4, 4-5, 4-6)
CL-15 CL-16
1 Lo ※Normal : 4.8Ω
Front
2 Hi 24V 21W (For terminal 1-2)
combination
24V 10W Normal : 2.1Ω
lamp-LH, RH 3 E
(For terminal 2-3)
CL-24 CL-25
C 1 ※Normal : 1.0Ω
Head lamp E 2 (For terminal 1-3, 2-3)
24V 75/70W
-LH, RH T 3 Normal : 1.5Ω
CL-3 CL-4 (For terminal 1-2)
4-30
GROUP 4 CONNECTORS
1. CONNECTOR DESTINATION
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-1 AMP 6 I/conn(Engine harness 2-frame harness) S816-006002 S816-106002
CN-2 AMP 12 I/conn(Engine harness 2-frame harness) S816-012002 S816-112002
CN-3 AMP 8 I/conn(Engine harness 1-frame harness) S816-008002 S816-108002
CN-4 AMP 8 I/conn(Console harness LH-frame harness) S816-008002 S816-108002
CN-5 Econoseal J 15 I/conn(Side harness RH-frame harness) 2-85262-1 368301-1
CN-6 AMP 12 I/conn(Side harness RH-frame harness) S816-012002 S816-112002
CN-7 AMP 15 I/conn(Console harness RH-frame harness) 2-85262-1 368301-1
CN-8 AMP 12 I/conn(Console harness RH-frame harness) A816-012002 S816-112002
CN-9 AMP 8 I/conn(Console harness RH-frame harness) S816-008002 S816-108002
CN-10 DEUTSCH 12 I/conn(Cab harness-frame harness) DT06S-12S DT04-12P
CN-11 DEUTSCH 8 Air-con harness DT06-8S -
CN-12 DEUTSCH 2 Work lamp harness DT06-2S-P012 DT04-2P-P012
CN-15 KET 2 2pcs auto idle pressure S814-002100 S814-102100
CN-17 DEUTSCH 8 I/conn(Side harness RH-wiper harness) DT06-8S DT04-8P
CN-20 MOLEX 2 Horn 35825-0211 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-22 KET 2 Washer tank MG640605 -
CN-23 KET 2 Speaker-LH MG610070 -
CN-24 KET 2 Speaker-RH MG610070 -
CN-25 MOLEX 2 Horn 35825-0211 -
CN-27 AMP 14 Cassette radio 173852 -
CN-28 MWP 1 AC compressor MWP01F-B -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 DEUTSCH 3 Fuse box body 21N8-20041 -
CN-45 RING-TERM - Start motor B ST710264-2 -
CN-47 AMP 2 Resistor S810-002202 -
CN-48 AMP 2 Hour meter GP-890469 -
CN-50 AMP 36 CPU controller 3441110 -
CN-51 AMP 36 CPU controller 3441110 -
CN-56 DEUTSCH 4 Cluster - DT04-4P-E004
CN-60 YAZAKI 2 Fusible link 7122-4125-50 -
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S-P012 -
CN-65 KET 2 Back up buzzer DT06-2S -
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-P012 DT04-2P-P012
CN-68 DEUTSCH 2 Safety solenoid DT06-2S-P012 DT04-2P-P012
4 - 31
Connector No. of Connector part No.
number Type Destination
pin Female Male
CN-69 KET 2 Ram lock solenoid S814-002100 -
CN-70 KET 2 Travel solenoid S814-002100 -
CN-71 KET 2 Parking solenoid S814-002100 -
CN-73 DEUTSCH 2 Dozer & Outrigger DT06-2S-P012 DT04-2P-P012
CN-74 RING-TERM - Alternator "l" term S820-105000 -
CN-75 AMP 2 EPPR valve S816-002002 -
CN-76 DEUTSCH 6 DC motor DT06-6S-EP06 -
CN-79 PACKARD 3 Fuel cut off S818-020311 -
CN-81 DEUTSCH 2 Travel buzzer solenoid DT06-2S-P012 -
CN-88 DEUTSCH 2 Power max solenoid DT06-2S-P012 -
CN-95 YAZAKI 2 Fusible link - S813-130201
CN-97 AMP 12 Mutifunction switch - S816-112002
CN-98 AMP 10 Mutifunction switch - S816-110002
CN-99 AMP 8 Mutifunction switch - S816-108002
CN-116 PA 17 Switch panel S811-017002 -
CN-122 DEUTSCH 2 FWD DT06-2S-P012 DT04-2P-P012
CN-123 DEUTSCH 2 REV DT06-2S-P012 DT04-2P-P012
CN-126 DEUTSCH 4 RS 232 connector DT06-4S-P012 DT04-4P-E004
CN-131 AMP 4 Pressur switch S816-002002 S816-102002
CN-133 DEUTSCH 2 Boom prioity solenoid DT06-2S-P012 -
CN-137 DEUTSCH 2 Max flow sclenoid DT06-2S-P012 -
CN-138 DEUTSCH 3 DC/DC converter DT06-3S-P012 -
CN-139 DEUTSCH 2 12V socket - DT04-2P-E004
CN-140 DEUTSCH 2 Quick clamp DT06-2S -
CN-141 AMP 13 Wiper motor controller 142176-2 -
CN-142 DEUTSCH 3 Accel dial DT06-3S-P012 -
CN-143 KET 12 Cassette radio(With remocon) MG610406 -
CN-144 AMP 12 Remocon-cassette radio 174045-2 -
・Relay
CR-1 RING-TERN - Battery relay - S820-208002
CR-3 AMP 4 Work lamp relay S810-004202 -
CR-23 RING-TERM 2 Start relay - S814-102001
CR-24 RING-TERM 1 Pre-heater relay S822-014000 -
CR-29 AMP 4 Fwd relay S810-004202 -
CR-30 AMP 4 Rev relay S810-004202 -
CR-47 AMP 6 Safety relay S810-006202 -
4 - 32
Connector No. of Connector part No.
number Type Destination
pin Female Male
・Switch
CS-1 SHUR 1 Door switch S822-014004 -
CS-2 SWP 6 Start key switch S814-006000 -
CS-4 DEUTSCH 3 Safety switch DT06-3S-P012 -
CS-5 DEUTSCH 1 Horn switch - DT04-2P-E004
CS-19 DEUTSCH 2 One touch decel - DT04-2P-E004
CS-20 AMP 1 Safety switch S822-014002 -
CS-23 SWF 10 Beacon lamp switch SWF593757 -
CS-26 DEUTSCH 1 Breaker switch DT06-2S-P012 -
CS-27 SWF 10 Breaker switch SWF593757 -
CS-29 DEUTSCH 2 Powe max switch DT06-2S-P012 -
CS-50 SWF 10 Overload switch SWF593757 -
CS-53 SHUR 1 Wiper cut switch S822-014002 -
CS-54 SWF 10 Spare switch SWF593757 -
・Light
CL-1 KET 2 Room lamp MG 610406 -
CL-2 AMP 1 Cigar light S822-014002 -
CL-3 AMP 3 Head lamp S810-003702 -
CL-4 AMP 3 Head lamp S810-003702 -
CL-5 DEUTSCH 2 Work lamp-LH - DT04-2P
CL-6 DEUTSCH 2 Work lamp-RH - DT04-2P
CL-7 SHUR 1 Beacon lamp S822-014004 S822-114004
CL-8 DEUTSCH 2 Cab light-LH - DT04-2P
CL-9 DEUTSCH 2 Cab light-RH - DT04-2P
CL-15 KET 6 Rear combination lamp-LH S814-006000 -
CL-16 KET 6 Rear combination lamp-RH S814-006000 -
CL-21 KET 2 Numberplate lamp S814-002100 -
CL-24 KET 3 Front combination lamp-LH S814-003000 -
CL-25 KET 3 Front combination lamp-RH S814-003000 -
・Sensor, sendor
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel sender DT06-2S-P012 -
CD-7 KET 2 Auto idle pressure switch 21EA-00310 -
CD-8 AMP 2 Water temp sender 85202-1 -
CD-10 RING-TERM - Air cleaner switch - S820-104002
CD-17 PACKARD 2 Tachosensor - S818-120221
CD-18 RING-TERM 1 Engine oil pressure switch - S820-104000
CD-31 DEUTSCH 2 Overload pressure switch DT06-2S-P012 DT04-2P-P012
4 - 33
Connector No. of Connector part No.
number Type Destination
pin Female Male
CD-42 AMP 3 Pump pressure 1 S816-003002 -
CD-43 AMP 3 Pump pressure 2 S816-003002 -
CD-44 AMP 3 Pump pressure 3 S816-003002 -
4 - 34
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
pin Receptacle connector(Female) Plug connector(Male)
2 5 1 3
1 3 2 5
S811-005002 S811-105002
3 7 1 4
1 4 3 7
S811-007002 S811-107002
4 9 1 5
1 5 4 9
S811-009002 3S811-109002
5 11 1 6
11
1 6 5 11
S811-011002 S811-111002
4 - 35
No. of
Receptacle connector(Female) Plug connector(Male)
pin
6 13 1 7
13
1 7 6 13
S811-013002 S811-113002
8 1 9
17
17
1 9 8 17
S811-017002 S811-117002
10 21
1 11
21
1 11 10 21
S811-021002 S811-121002
4 - 36
2) J TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
1 2
1
2 12
S816-002001 S816-102001
2 3 1
3 1 2
S816-003001 S816-103001
3 1 4 2
4 2 3 1
S816-004001 S816-104001
8 5 2
6 3 1
8 5 2 6 3 1
S816-008001 S816-108001
4 - 37
3) SWP TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
1 1
S814-001000 S814-101000
2 1
1 2
S814-002000 S814-102000
3 1
2 1 23
S814-003000 S814-103000
2 4
1 3
1 3 2 4
S814-004000 S814-104000
4 - 38
No. of
pin Receptacle connector(Female) Plug connector(Male)
3 6
1 4
1 4 3 6
S814-006000 S814-106000
4 8
1 5
1 5 4 8
S814-008000 S814-108000
4 12
1 9
12
4 12
1 9
S814-012000 S814-112000
3 14
1 11
14
1 11 3 14
S814-014000 S814-114000
4 - 39
4) CN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
1 1
S810-001202 S810-101202
2 2
1 1
S810-002202 S810-102202
3 2
1 2 1 3
S810-003202 S810-103202
2 4 1 4
1 3 2 3
S810-004202 S810-104202
4 - 40
No. of
Receptacle connector(Female) Plug connector(Male)
pin
3 6 1 4
1 4 3 6
S810-006202 S810-106202
4 8 1 5
1 5 4 8
S810-008202 S810-108202
4 - 41
5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
1 2 1 2
S810-002402 S810-102402
1
12
1 13
24
36
36
13 25 12
24
25
36
344111-1 344108-1
85202-1
4 - 42
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
12
1 6
7 12
174045-2
14 1 6
7 14
173852
3 1
6 4
1
4 6 3
925276-0 480003-9
4 - 43
11) KET 090 CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
2 1
MG610070
1
2
MG640605
2 1
MG640795
4 - 44
13) KET SDL CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
1
14
14 6
MG610406
4 - 45
14) DEUTSCH DT CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin
1 2 2 1
2
DT06-2S DT04-2P
2 1 1 2
3 3
DT06-3S DT04-3P
4 1 1 4
3 2 2 3
DT06-4S DT04-4P
6 1 1 6
4 3 3 4
DT06-6S DT04-6P
4 - 46
No. of
Receptacle connector(Female) Plug connector(Male)
pin
4 5 5 4
1 8 8 1
DT06-8S DT04-8P
6 7 7 6
12
1 12 12 1
DT06-12S DT04-12P
4 - 47
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector(Female) Plug connector(Male)
pin
1 2
35215-0200
2
10
1 10
SWF593757
1
1
NMWP01F-B
4 - 48
18) ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector(Female) Plug connector(Male)
pin
S816-001002 S816-101002
S816-002002 S816-102002
S816-003002 S816-103002
S816-004002 S816-104002
4 - 49
No. of
Receptacle connector(Female) Plug connector(Male)
pin
S816-006002 S816-106002
S816-008002 S816-108002
10
S816-010002 S816-110002
12
S816-012002 S816-112002
4 - 50
No. of
Receptacle connector(Female) Plug connector(Male)
pin
15
368301-1 2-85262-1
12040753
23
HD36-24-23SN HD34-24-23PN
4 - 51