SYSTEM WIRING SCHEMATIC

15A
B A
OFF 12V/FUSED
F1 B1
MAIN ENGINE S
FUSE STARTER POS + -
12V/SW

A B ON BT1 ENGINE BLOCK

BATTERY 12VDC GROUND FRAME GROUND
D PRE-HEAT INPUT 11 OUTPUT 4
S1 14 1 13 24 12
IGNITION START INPUT 12
C
SWITCH 15 2 1
A
85 30
K2 F2
INLET ENGINE

10A
PS1 ECU
REGULATION 2 +5VDC HEATER FUSE
3 35 RELAY
SYSTEM B
PRESSURE GND 86 87 87A
31
SENSOR 1 12V/SW
INPUT 1 5 4 3
6
12V/SW
12V/SW HR1
S2 INLET 2 1 3 2 3 2
SEPARATOR INPUT 4 HEATER 85 30
K1 K3 K4
TEMPERATURE 1
21 ENGINE ENGINE RACK
SWITCH 2
G1 STARTER ECU ACTUATOR
M1 POWER
S3 HOURMETER IG ENGINE RELAY RELAY
ALTERNATOR RELAY
AIREND DISCH. INPUT 3 L P
86 87 87A
TEMP. 1
10 POS GND
2 5 4 3 6 1 4 6 1 4
SWITCH B+

S4
ENGINE COOLANT INPUT 10
TEMP. 27 OUTPUT 2
SWITCH 1 2 SECU 3

S5 CONTROLLER INPUT 2
ENGINE OIL 7 MACHINE ID 12V/SW G4 M1 D1
INPUT 9 P3
PRESSURE 1 26 C1
SWITCH 2 (P1) K3
A2 1
2
U1 INPUT 7 EGR
LOW FUEL 34 A4 3
A B MOTOR
SHUTDOWN A1 4
SENDER
OPTION 5
OUTPUT 8 A3 6
S6 9 SPARE YANMAR
INPUT 8
AIR END FILTER 25 B2 DS1
1
RESTRICTION 2
ENG. DIAGNOSTIC 4TNV98T P4
SWITCH FUEL LIFT
PUMP LAMP TIER 3
OUTPUT 3 + - 1
S7 11 M 1 2 ENGINE
12V/SW B3 M4 2
ENGINE INTAKE 1
FILTER
2
CONTROLLER 3 RACK
RESTRICTION ACTUATOR
F1 4
SWITCH OPTION (P2)
L3 5
OUTPUT 7 ENGINE START
8 H4
S9 H2 6
GENERATOR P12/J12-1 2 3 INPUT 5 OUTPUT 1 ENGINE STOP
2 E3
ENABLE 22
SWITCH J12/P12-2 P6
TR1 P8 ENGINE
OPTION P9 TR2 COOLANT
F3 1
S8 1 1 WATER
HI/LO 2 3 INPUT 6 120¹
2
1 1
2
TEMP.
23 2
PRESSURE

120¹
2 2
SENSOR
SWITCH J1939 CAN BUSS P7
12V/SW
7 TERMINATING RESISTOR J1939 CAN BUSS COLD
J1939 CAN BUSS TERMINATING RESISTOR L4 1 START
L1 B J1939 CAN HIGH (+) DEVICE
17 K1 SOLENOID
HI/LO J1939 CAN LOW (-)
PRESSURE 18 J1 P5
SOLENOID A
H3 1 SPEED
12V/SW 12V/SW SENSOR
L1 L2 J3 2
J14 12V/SW
12V/FUSED
RXD
A 19
TXD P13 6 5 4 3 2 1
P10
B 1 2 3 4 5 6
20 16 29
33
C ACCESSORY ENGINE COMMS.
SECU D 12V/FUSED CONNECTOR INTERFACE
COMMUNICATION GND OPTION
E
CONNECTOR
F
G
H
J
12V/SW

46491866_03/10_A

E-2
 CHASSIS HARNESS SCHEMATIC 1
E14
W073-RED-14 W074-RED-14 FROM F1-B W095-RED-BLACK-18 TO G1-IG M2 OPTION M3
DISCRG AIR FUEL LEVEL
OFF PRESS GAUGE GAUGE
M1 1 2 1 2

+ -
POS GND HOURMETER W121-RED-ORANGE-18 W122-BROWN-18
M

W118-RED-ORANGE-18
B ON
B2

W108-BROWN-18
W020-RED-ORANGE-14

W011-BLUE-YELLOW-18

W115-BROWN-18
A
FUEL LIFT

W110-BROWN-18
S

W096-RED-BLACK-18
+
D PRE-HEAT
PUMP W120-RED-ORANGE-18 W123-ORANGE-18
S1 W017-DARK BLUE-18
-
IGNITION C START
W016-YELLOW-18
SWITCH
W119-BROWN-18
TO P2-E3 W049-PINK-18
FROM GND E19

P1 E17
W109-BROWN-16 FROM GND
SECU W012-LIGHT GREEN -18 W079-RED-10 FROM B1-POS
W023-RED-ORANGE-16 2 1
(SWITCHED) BATTERY (+) 1
85 30
W049-PINK-18
(ENG. STOP SIGNAL) OUTPUT 1 2 K2
(HOURMETER/ALT. IGN.) OUTPUT 2 3 W004-RED-BLACK-18 INLET
OUTPUT 5 4 PS1 HEATER
1 REGULATION RELAY
OUTPUT 6 5 W003-BROWN-18 86 87 87A
W001-ORANGE-18 W001-ORANGE-18 SYSTEM
(REG. SYSTEM PRESS.) INPUT 1 6
W002-PURPLE-18 3 PRESSURE 5 4 3
(MACHINE ID) INPUT 2 7 W143-WHITE-18 2 SENSOR W112-BROWN-18 W092-DARK BLUE-10
(ENG. START SIGNAL) OUTPUT 7 8 W050-YELLOW-18 W050-YELLOW-18 TO P2-H4
HR1

W086-RED-ORANGE-14
OUTPUT 8 9 INLET
(DIS. AIR TEMP. SW) INPUT 3 10 W006-PINK-BLACK-18 W006-PINK-BLACK-18
1
W088-RED-ORANGE-18 HEATER
2
(FUEL PUMP) OUTPUT 3 11 W011-BLUE-YELLOW-18 S3
(INLET HTR. RLY. COIL) OUTPUT 4 12 W012-LIGHT GREEN -18 AIREND DISCRG
W022-RED-ORANGE-16 TEMP.
(SWITCHED) BATTERY (+) 13
SWITCH
E1
(IGNITION SW PRE-HEAT) W017-DARK BLUE-18 W099-RED-ORANGE-18 TO DS1-1
INPUT 11 14 W100-RED-ORANGE-14 TO E18 SPLICE
(IGNITION SW START) INPUT 12 15 W016-YELLOW-18

(BATTERY-) GND 16 W106-BROWN-16 FROM GND W005-PINK-BLUE-18 W087-RED-ORANGE-18 E16

2 1
W061-YELLOW-18
J1939 HIGH (+) 17 S2
J1939 LOW (-) 18 W063-DARK GREEN-18 SEPARATOR
W014-DARK BLUE-18 TEMP. P12 J12-CAP OPTION
(RS232 COMMS.) RXD 19
SWITCH
(RS232 COMMS.) TXD 20
W015-LIGHT BLUE-18
W111-BROWN-18 1 1
GENERATOR
W005-PINK-BLUE-18 ENABLE
(SEP. TANK TEMP. SW) INPUT 4 21 W010-LIGHT BLUE-18 2 2
W010-LIGHT BLUE-18
W008-PINK-GREEN-18 W089-RED-ORANGE-18 CONNECTOR
(GEN. ENABLE SW) INPUT 5 22 2 1

(HI/LO PRESS. SW) INPUT 6 23

W018-LIGHT GREEN -18 S5
W024-RED-ORANGE-16
ENGINE OIL
(SWITCHED) BATTERY (+) 24 PRESSURE
INPUT 8 25 SWITCH
W008-PINK-GREEN-18 2 3
(ENG. OIL PRESS. SW) INPUT 9 26 W113-BROWN-18 W142-LIGHT GREEN -18
W007-PINK-WHITE-18 W007-PINK-WHITE-18 W085-RED-ORANGE-18 E22
(ENG. COOLANT TEMP. SW) INPUT 10 27 1
2 S8 W141-RED-ORANGE-18 W139-LIGHT GREEN -18
28 S4 HI/LO 7

(BATTERY-) GND 29 W107-BROWN-16 W107-BROWN-16 FROM GND ENGINE PRESSURE B

COOLANT SWITCH
30 TEMP.
W003-BROWN-18 SWITCH
(SENSOR RETURN) GND 31 A
32
L1
W019-BROWN-18 HI/LO
(RS232 COMMS. RETURN) GND 33 PRESSURE
W013-PINK-RED-18
(LOW FUEL SW) INPUT 7 34
W140-RED-ORANGE-18
SOLENOID
W002-PURPLE-18
(SENSOR POWER) 5VDC OUTPUT 35

U1-JUMPER

W090-RED-ORANGE-18 A A W094-PINK-RED-18
W013-PINK-RED-18
U1
B B
LOW FUEL
W123-ORANGE-18 C C JUMPER REMOVED SHUTDOWN/GAUGE
A W014-DARK BLUE-18
WHEN OPTION SENDER
B W093-BROWN-18 D D
W015-LIGHT BLUE-18 INSTALLED
J14 C
E10 E12
W019-BROWN-18 W065-YELLOW-18
SECU W057-YELLOW-18 TO E6 SPLICE
COMMUNICATION D
W075-RED-18 W067-DARK GREEN-18 W059-DARK GREEN-18 TO E7 SPLICE
CONNECTOR E E11 E13 OPTION
P8 TR1 J1939 CAN BUSS
F

G W066-YELLOW-18 1 1
W070-YELLOW-18
120 ohm

H
W072-DARK GREEN-18 W068-DARK GREEN-18 2 2

J W021-RED-ORANGE-18
J1939 CAN BUSS
TERMINATING RESISTOR

46491866_03/10_A

E-3
 CHASSIS HARNESS SCHEMATIC 2

E18

W103-RED-ORANGE-18
W100-RED-ORANGE-14 FROM E16 SPLICE
W095-RED-BLACK-18 FROM E17 SPLICE
G1 B1
ENGINE ENGINE 2 1
IG ALTERNATOR STARTER S W099-RED-ORANGE-18 FROM E1 SPLICE
POS

W102-RED-ORANGE-18
L P E15
DS1
B+
ENGINE DIAGNOSTIC
LAMP

W084-RED-18

W083-RED-16
W081-RED-12
W078-RED-8
W047-RED-18
1
P2
TO K2-1 W079-RED-10 2 1 3 2 3 2 P3 2 W046-RED-16 YANMAR ENGINE
30 K3 EGR 3 CONTROLLER CONNECTOR
85
K1 ENGINE K4 MOTOR
ENGINE ECU RACK 4 W027-GRAY-18 A1 EGR MOTOR
TO E14 SPLICE W074-RED-14 15A W077-RED-14
STARTER POWER ACTUATOR

W076-RED-YELLOW-12
B A 5 W045-RED-16 W025-LIGHT BLUE-18 A2 EGR MOTOR
F1 RELAY RELAY RELAY
MAIN FUSE 6 W028-DARK BLUE-18 A3 EGR MOTOR
86 87 87A
W026-BLACK-18 A4 EGR MOTOR
5 4 3 6 1 4 6 1 4
B1
W082-RED-16 10A W080-RED-16
B A B2
F2

W042-RED-16
ENGINE W039-LIGHT GREEN -18 B3 DIAGNOSTIC LAMP
CONTROLLER B4
FUSE W041-LIGHT GREEN -18 C1 RACK ACTUATOR RLY. COIL
C2
E3
C3

C4

W040-LIGHT BLUE-18 D1 ENG. POWER RLY. COIL

- + D2
1/0 BLACK 1/0 RED
D3
FROM P1-2
D4
BT1
E1
BATTERY 12VDC
P6 E2
ENGINE W049-PINK-18 E3 ENG. STOP SIGNAL
COOLANT 1

TO B2- W108-BROWN-18 TEMP. 2 W037-BROWN-18

E4

SENSOR W030-GRAY-20 F1 RACK POSITION

TO P1-29 W107-BROWN-16
F2
TO P1-16 W106-BROWN-16
W035-DARK BLUE-18 F3 ENG. COOLANT TEMP. SENSOR
TO E19 SPLICE W109-BROWN-16 P4
F4
RACK
ACTUATOR 1 W043-RED-20 G1

2 G2
W124-LIGHT GREEN -20
GROUND 3 G3

STRAP 4 G4 IGNITION SW
ENGINE W105-RED-ORANGE-18
BLOCK 5
W125-LIGHT BLUE-20
H1

6 W036-BROWN-20 W032-BROWN-18 H2 SENSOR RETURN

GND E2
W033-BLACK-18 H3 SENSOR RETURN
FROM P1-8 W050-YELLOW-18 H4 ENG. START SIGNAL
P5
CHASSIS GND SPEED W052-DARK GREEN-18 J1 J1939 CAN LOW (-)
SENSOR 1 J2

2 W034-ORANGE-18 J3 SPEED SENSOR

J4

W051-YELLOW-18 K1 J1939 CAN HIGH (+)

K2
P10 J10-CAP
W048-WHITE-18 K3 ENG. STARTER RLY. COIL
W104-RED-ORANGE-18 1 1 K4

W058-YELLOW-18 2 2 L1 BATTERY (-)

W116-BROWN-16
W060-DARK GREEN-18 3 3 L2 BATTERY (-)
COLD START P7 W117-BROWN-16
W098-BROWN-18 4 4 W031-LIGHT BLUE-16 L3 RACK POSITION
DEVICE
5 5 SOLENOID 1 E21 W038-ORANGE-16 L4 CSD SOLENOID
6 6 W044-RED-16 M1 BATTERY (+) SWITCHED
M2
ENGINE COMMUNICATION
INTERFACE CONNECTOR M3

W029-LIGHT GREEN -16 M4 RACK ACTUATOR

E6 E4

FROM E12 SPLICE W057-YELLOW-18 W053-YELLOW-18 E20

FROM E13 SPLICE W059-DARK GREEN-18 W055-DARK GREEN-18

E7 E5 P9 TR2
J1939 CAN BUSS
1
W054-YELLOW-18 1

120 ohm
2
W056-DARK GREEN-18 2

J1939 CAN BUSS

TERMINATING RESISTOR
46491866_03/10_A

E-4
 TRAILER HARNESS SCHEMATIC 2 TAIL LIGHT

L1 L2 L3 L4 L5 L6 L7
RIGHT FRONT LEFT FRONT RIGHT REAR RIGHT LICENSE LEFT LEFT REAR
SIDE MARKER SIDE MARKER SIDE MARKER STOP/TURN/TAIL PLATE STOP/TURN/TAIL SIDE MARKER
LAMP LAMP LAMP LAMP LAMP LAMP LAMP

1 2 1 2 1 2 1 2 3 1 2 1 2 3 1 2

W002-WHITE-16

W001-WHITE-16

W001-WHITE-16
W014-BROWN-16
W020-YELLOW-16
W012-BROWN-16

W013-BROWN-16
W008-BROWN-14

W004-WHITE-16

W003-WHITE-16
W005-WHITE-16
W009-BROWN-16

W010-BROWN-16
W006-WHITE-16

W019-GREEN-16
W011-BROWN-16
TC1

1 W018-WHITE-14
TRAILER 2 W008-BROWN-14
CONNECTOR
3 W015-YELLOW-14
E2
4 W016-GREEN-14
E1
W017-WHITE-16

FRAME
GROUND
GND

46491866_05/10_B

E-5
 CHASSIS HARNESS SCHEMATIC with FULL GAUGE OPTION 1

E14 TO M4-B+ TO M4-GND

W073-RED-14 W074-RED-14 FROM F1-B W095-RED-BLACK-18 TO G1-IG M2 M3
DISCRG AIR FUEL LEVEL
W097-RED-16 TO P13-1 AIR PRESSURE GAUGE
OFF
M1 1 2 GAUGE W126-RED-ORANGE-18 1 2 W127-BROWN-18
POS GND HOURMETER W121-RED-ORANGE-18 W122-BROWN-18

W115-BROWN-18
W118-RED-ORANGE-18
B ON + -
A
W020-RED-ORANGE-14 M W108-BROWN-18

W096-RED-BLACK-18

W110-BROWN-18
+ S
S1 D
W017-DARK BLUE-18
PRE-HEAT FROM GND W120-RED-ORANGE-18 W123-ORANGE-18
IGNITION B2 -

W011-BLUE-YELLOW-18
SWITCH C START FUEL LIFT
W016-YELLOW-18
PUMP

TO P2-E3 W049-PINK-18
W119-BROWN-18
E19
W109-BROWN-16 FROM GND
P1 E17

SECU W012-LIGHT GREEN -18 W079-RED-10 FROM B1-POS

(SWITCHED) BATTERY+ 1 W023-RED-ORANGE-16
2 1
(ENGINE STOP SIGNAL) OUTPUT 1 2 W049-PINK-18 85 30 K2
(HOURMETER/ALT. IGN.) W004-RED-BLACK-18
OUTPUT 2 3 INLET
OUTPUT 5 4 PS1 HEATER
OUTPUT 6 5
1 REGULATION RELAY
W003-BROWN-18
W001-ORANGE-18 W001-ORANGE-18 SYSTEM 86 87 87A
(REG. SYSTEM PRESS.) INPUT 1 6
3 PRESSURE
W002-PURPLE-18 5 4 3
(MACHINE ID) INPUT 2 7 W143-WHITE-18 2 SENSOR
(ENGINE START SIGNAL) OUTPUT 7 8 W050-YELLOW-18 W050-YELLOW-18 TO P2-H4 W112-BROWN-18 W092-DARK BLUE-10

W086-RED-ORANGE-14
OUTPUT 8 9 HR1
(DIS. AIR TEMP. SW) INPUT 3 10 W006-PINK-BLACK-18 W006-PINK-BLACK-18
1
W088-RED-ORANGE-18 INLET
2
W011-BLUE-YELLOW-18 S3 W100-RED-ORANGE-14 TO E18 SPLICE HEATER
(FUEL PUMP) OUTPUT 3 11

(INLET HTR. RLY. COIL) OUTPUT 4 12 W012-LIGHT GREEN -18 AIREND DISCRG
W022-RED-ORANGE-16
TEMP.
(SWITCHED) BATTERY+ 13
SWITCH
E1
(IGNITION SW PRE-HEAT) INPUT 11 14 W017-DARK BLUE-18 W099-RED-ORANGE-18 TO DS1-1 P12 J12-CAP 1 2
(IGNITION SW START) INPUT 12 15 W016-YELLOW-18
W111-BROWN-18 1 1
GENERATOR
W005-PINK-BLUE-18 E16 ENABLE

W137-RED-ORANGE-18
(BATTERY-) W106-BROWN-16 FROM GND W087-RED-ORANGE-18

W138-DARK BLUE-18
GND 16 W010-LIGHT BLUE-18 2
2 1 2
CONNECTOR S7
W061-YELLOW-18
J1939 HIGH (+) 17 S2 OPTION
W063-DARK GREEN-18 SEPARATOR ENGINE INTAKE
J1939 LOW (-) 18
FILTER RESTRICTION
(RS232 COMMS.) RXD 19
W014-DARK BLUE-18 TEMP. SWITCH
W015-LIGHT BLUE-18
SWITCH
(RS232 COMMS.) TXD 20
W005-PINK-BLUE-18
(SEP. TANK TEMP. SW) INPUT 4 21 W091-RED-ORANGE-18
W010-LIGHT BLUE-18 W008-PINK-GREEN-18 W089-RED-ORANGE-18 1
1 2
(GEN. ENABLE SW) INPUT 5 22 2 S5
W018-LIGHT GREEN -18 ENGINE OIL
(HI/LO PRESS. SW) INPUT 6 23

W009-DARK BLUE-18
W024-RED-ORANGE-16 PRESSURE S6
(SWITCHED) BATTERY+ 24
AIREND FILTER
SWITCH
(AIR FILTER RESTR. SW) INPUT 8 25 W009-DARK BLUE-18 RESTRICTION SWITCH
W008-PINK-GREEN-18 2 3
(ENG. OIL PRESS. SW) INPUT 9 26 W113-BROWN-18 W142-LIGHT GREEN -18
W007-PINK-WHITE-18 W007-PINK-WHITE-18 W085-RED-ORANGE-18 E22
(ENG. COOLANT TEMP. SW) INPUT 10 27 2 1
W139-LIGHT GREEN -18
S4 S8 7
W141-RED-ORANGE-18
28
ENGINE HI/LO
(BATTERY-) GND 29 W107-BROWN-16 W107-BROWN-16 FROM GND COOLANT L1
PRESSURE B
30 TEMP. SWITCH HI/LO
W003-BROWN-18 SWITCH PRESSURE
(SENSOR RETURN) GND 31
SOLENOID A
32
W019-BROWN-18
(RS232 COMMS.RETURN) GND 33
W013-PINK-RED-18 W140-RED-ORANGE-18
(LO FUEL SW) INPUT 7 34
W002-PURPLE-18
(SENSOR POWER) 5VDC OUTPUT 35

W090-RED-ORANGE-18 A A
A W014-DARK BLUE-18 W013-PINK-RED-18 SHUTDOWN
B B
B W015-LIGHT BLUE-18
J14 E10 E12 W123-ORANGE-18 C C
SECU C W019-BROWN-18 W065-YELLOW-18 W069-YELLOW-18 TO E8 SPLICE W093-BROWN-18
LEVEL
D D
COMMUNICATION D
W075-RED-18 W067-DARK GREEN-18 W071-DARK GREEN-18 TO E9 SPLICE
CONNECTOR E E11
P8 TR1
E13
J1939 CAN BUSS
U1
F LOW FUEL
G W066-YELLOW-18 1 1 SHUTDOWN/GAUGE
W070-YELLOW-18
120 ohm

W068-DARK GREEN-18 2
SENDER
H 2
W072-DARK GREEN-18
J W021-RED-ORANGE-18
J1939 CAN BUSS
TERMINATING RESISTOR

46491866_05/10_A

E-6
 CHASSIS HARNESS SCHEMATIC with FULL GAUGE OPTION 2

E18
W095-RED-BLACK-18 FROM E17 SPLICE W103-RED-ORANGE-18 W100-RED-ORANGE-14 FROM E16 SPLICE
W136-ORANGE-18 TO M4-SIG
B1
2 1
IG
ENGINE S W099-RED-ORANGE-18 FROM E1 SPLICE
STARTER

W102-RED-ORANGE-18
POS
L P E15
DS1
G1 B+ ENGINE DIAGNOSTIC

W084-RED-18
LAMP

W083-RED-16
ENGINE

W081-RED-12
ALTERNATOR
W078-RED-8
W047-RED-18
1
P2
2 1 3 2 3 2 P3 2 W046-RED-16 YANMAR ENGINE
TO K2-1 W079-RED-10 K3 EGR CONTROLLER CONNECTOR
F1 85 30
K1 K4 MOTOR
3

MAIN FUSE ENGINE

ENGINE ECU RACK 4 W027-GRAY-18 A1 EGR MOTOR

W076-RED-YELLOW-12
TO E14 SPLICE W074-RED-14 15A W077-RED-14 STARTER POWER ACTUATOR 5 W045-RED-16 W025-LIGHT BLUE-18 A2 EGR MOTOR
B A
RELAY RELAY RELAY 6 W028-DARK BLUE-18 A3 EGR MOTOR
86 87 87A
W026-BLACK-18 A4 EGR MOTOR
5 4 3 6 1 4 6 1 4
B1

W082-RED-16 10A W080-RED-16 B2

B A

W042-RED-16
F2 W039-LIGHT GREEN -18 B3 DIAGNOSTIC LAMP
ENGINE B4
CONTROLLER W041-LIGHT GREEN -18 C1 RACK ACTUATOR RLY. COIL
FUSE
C2
E3
C3

C4

W040-LIGHT BLUE-18 D1 ENG. POWER RLY. COIL

D2
- +
D3
1/0 BLACK 1/0 RED FROM P1-2
D4

BT1 P6 E1

BATTERY 12VDC ENGINE E2

COOLANT W049-PINK-18 E3 ENG. STOP SIGNAL
WATER 1

TO B2- W108-BROWN-18
TEMP. 2 W037-BROWN-18
E4

SENSOR W030-GRAY-20 F1 RACK POSITION

TO P1-29 W107-BROWN-16
F2
TO P1-16 W106-BROWN-16
W035-DARK BLUE-18 F3 ENG. COOLANT TEMP. SENSOR
TO E19 SPLICE W109-BROWN-16
F4

1 W043-RED-20 G1

P4 2
W124-LIGHT GREEN -20
G2

GROUND RACK 3 G3
ACTUATOR
ENGINE STRAP 4
W105-RED-ORANGE-18
G4 IGNITION SW
BLOCK 5
W125-LIGHT BLUE-20
H1
6 W036-BROWN-20 W032-BROWN-18 H2 SENSOR RETURN
GND E2
SENSOR RETURN
W033-BLACK-18 H3

FROM P1-8 W050-YELLOW-18 H4 ENG. START SIGNAL

CHASSIS GND W052-DARK GREEN-18 J1 J1939 CAN LOW (-)
P5
1
SPEED J2

SENSOR 2 W034-ORANGE-18 J3 SPEED SENSOR

J4

W051-YELLOW-18 K1 J1939 CAN HIGH (+)

OPTION K2
P13 J13-CAP P10 J10-CAP
W048-WHITE-18 K3 ENG. STARTER RLY. COIL
FROM E14 SPLICE W097-RED-16 1 1 W104-RED-ORANGE-18 1 1 K4

W101-RED-ORANGE-16 2 2 W058-YELLOW-18 2 2 L1 BATTERY (-)

W116-BROWN-16
W114-BROWN-16 3 3 W060-DARK GREEN-18 3 3
P7 L2 BATTERY (-)
W117-BROWN-16
W062-YELLOW-18 4 4 4
COLD START W031-LIGHT BLUE-16 L3 RACK POSITION
W098-BROWN-18 4
DEVICE
W064-DARK GREEN-18 5 5 5 5 SOLENOID 1 E21 W038-ORANGE-16 L4 CSD SOLENOID
6 6 6 6 W044-RED-16 M1 BATTERY (+) SWITCHED
M2
ACCESSORY ENGINE COMMUNICATION
CONNECTOR INTERFACE CONNECTOR M3

W029-LIGHT GREEN -16 M4 RACK ACTUATOR

E8 E6 E4
FROM E12 SPLICE W069-YELLOW-18 W057-YELLOW-18 W053-YELLOW-18
E20
FROM E13 SPLICE W071-DARK GREEN-18 W059-DARK GREEN-18 W055-DARK GREEN-18
E9 E7 E5 P9 TR2
J1939 CAN BUSS W054-YELLOW-18
1
1

120 ohm
2
W056-DARK GREEN-18 2

J1939 CAN BUSS

TERMINATING RESISTOR

46491866_05/10_A

E-7
 CHASSIS HARNESS SCHEMATIC with FULL GAUGE OPTION 3

M4 M5
B+
TACHOMETER 4 IN 1 GAUGE
1 2
W126-RED-ORANGE-18

ENGINE AIR DISCH

W134-RED-ORANGE-18 W127-BROWN-18 OIL PRESS 3 TEMP
A GND
VOLTMETER

GND
SIG

GAUGE 6 ENGINE
LIGHTS WATER TEMP

7 8

W132-RED-ORANGE-18
W136-ORANGE-18
J15 A B C D E

FROM G1-P P15 A B C D E

RT1
DISCHARGE AIR

W135-BROWN-18
W133-RED-ORANGE-18
W130-ORANGE-18
TEMPERATURE
GAUGE SENDER

RT2
ENGINE COOLANT
W129-ORANGE-18
TEMPERATURE
GAUGE SENDER
W126-RED-ORANGE-18

RP1

W127-BROWN-18
ENGINE OIL
W128-ORANGE-18
PRESSURE
GAUGE SENDER

FROM M3-1 FROM M3-2

46491866_05/10_A

E-8
 TRAILER HARNESS SCHEMATIC 2 TAIL LIGHT w/ ELECT. BRAKES (4 TAIL LIGHT)

L1 L2 L3 L4 L8 L5 L9 L6 L7
RIGHT FRONT LEFT FRONT LEFT REAR LEFT LEFT LICENSE RIGHT RIGHT RIGHT REAR
SIDE MARKER SIDE MARKER SIDE MARKER STOP/TURN/TAIL STOP/TAIL PLATE STOP/TAIL STOP/TURN/TAIL SIDE MARKER
LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP

1 2 1 2 1 2 1 2 3 1 2 3 1 2 1 2 3 1 2 3 1 2

W028-RED-16

W014-WHITE-16
W010-WHITE-16

W012-WHITE-16
W013-WHITE-16
W034-WHITE-16

W012-WHITE-16
W015-WHITE-16

W036-BLACK-16
W017-WHITE-16

W035-BLACK-16
W005-DARK GREEN-16
W016-WHITE-16

W032-DARK GREEN-16
W026-DARK GREEN-16

W027-BROWN-16
W033-DARK GREEN-16
W006-DARK GREEN-16

W007-DARK GREEN-16

W008-DARK GREEN-16

W009-DARK GREEN-16
W004-DARK GREEN-16
TC1
TRAILER
CONNECTOR
E4
COMMON GROUND (WHITE) 1 W011-WHITE-12 W031-WHITE-12
E6
ELECTRIC BRAKE (BLUE) 2 W029-BLACK-14
W021-BLUE-14 E3
TAIL/RUNNING LIGHTS (GREEN) 3 W003-GREEN-14

BATTERY CHARGE + (BLACK) 4

E2
LEFT TURN/STOP (RED) 5 W001-RED-14
E1
RIGHT TURN/STOP (BROWN) 6 W002-BROWN-14

AUXILIARY/BACKUP (YELLOW) 7 W030-YELLOW-14

BS1
BREAKAWAY
SWITCH EB1
LEFT HUB
1 2 BRAKE
W024-DARK BLUE-16 E5
1 2
W023-DARK BLUE-16 W019-WHITE-16
W025-RED-16

EB2
RIGHT HUB
BRAKE
1 2
W022-DARK BLUE-16 W020-WHITE-16
W018-WHITE-16

BT1

+ -

FRAME
GROUND
GND

46491866_05/10_A

E-9
 ELECTRICAL PARTS LIST 1

ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION
CHASSIS HARNESS CHASSIS and FULL GAUGE OPTION HARNESS ~ 23268560 Controller, ECU
B1 22225566 Starter B1 22225566 Starter ~ 46499364 Controller, SECU
B2 22226385 Pump, Fuel Lift B2 22226385 Pump, Fuel Lift ~ 36793743 Cable, Positive Battery
BT1 36844264 Battery, 12VDC BT1 36844264 Battery, 12VDC ~ 36780609 Cable, Negative Battery
DS1 36883825 Lamp, Engine Diagnostics DS1 36883825 Lamp, Engine Diagnostics ~ 36783488 Strap, Ground
35333236 Bulb (Replacement) 35333236 Bulb (Replacement) ~ 46499364 Controller, SECU
F1 22071575 Fuse, 15A F1 22071575 Fuse, 15A
46551840 Cap (Replacement) 46551840 Cap (Replacement)
F2 36782456 Fuse, 10A F2 36782456 Fuse, 10A
46551840 Cap (Replacement) 46551840 Cap (Replacement)
G1 22255574 Alternator G1 22255574 Alternator
HR1 23286016 Heater, Inlet HR1 23286016 Heater, Inlet
K1 36878361 Relay K1 36878361 Relay
K2 36878361 Relay K2 36878361 Relay
K3 23286610 Relay K3 23286610 Relay
K4 23286610 Relay K4 23286610 Relay
L1 46551976 Valve, Solenoid L1 46551976 Valve, Solenoid
M1 22054175 Hourmeter M1 22054175 Hourmeter
M2 36891216 Gauge, Pressure (Discharge) M2 36891216 Gauge, Pressure (Discharge)
22137418 Bulb (Replacement) 22137418 Bulb (Replacement)
M3 22773337 Gauge, Fuel Level (OPTION) M3 22773337 Gauge, Fuel Level
22137418 Bulb (Replacement) 22137418 Bulb (Replacement)
PS1 36920825 Sensor, Pressure M4 22422539 Gauge, Tachometer
S1 22127385 Switch, Ignition 22137418 Bulb (Replacement)
22134118 Knob Assembly (Replacement) M5 22058291 Gauge, 4-in-1
S2 35596436 Switch, Temperature (Separator Filter) 22137418 Bulb (Replacement)
S3 22823199 Switch, Temperature (Airend) PS1 36920825 Sensor, Pressure
S4 15898059 Switch, Temperature (Engine Water) RP1 36870608 Sender, Pressure (Engine Oil)
S5 54757935 Switch, Pressure (Engine Oil) RT1 22975403 Sender, Temperature (Airend)
S8 46546537 Switch, Rocker (Hi / Lo) RT2 35367218 Sender, Temperature (Engine Water)
TR1 23091804 Resistor, Terminating S1 22127385 Switch, Ignition
TR2 23091804 Resistor, Terminating 22134118 Knob Assembly (Replacement)
U1 22058531 Sender, Low Fuel Shutdown (OPTION) S2 35596436 Switch, Temperature (Separator Filter)
~ 46545935 Harness, Chassis S3 22823199 Switch, Temperature (Airend)
~ 23268560 Controller, ECU S4 15898059 Switch, Temperature (Engine Water)
~ 46499364 Controller, SECU S5 54757935 Switch, Pressure (Engine Oil)
~ 36793743 Cable, Positive Battery S6 36847838 Switch, Vaccum
~ 36780609 Cable, Negative Battery S7 36847838 Switch, Vaccum
~ 36783488 Strap, Ground S8 46546537 Switch, Rocker (Hi / Lo)
TR1 23091804 Resistor, Terminating
TR2 23091804 Resistor, Terminating
U1 22058531 Sender, Low Fuel Shutdown
~ 46545950 Harness, Chassis

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 ELECTRICAL PARTS LIST 2

ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION
2 TAIL LIGHT TRAILER HARNESS 2 TAIL LIGHT TRAILER w/ ELECT BRAKES
(4 TAIL LIGHT TRAILER HARNESS)
L1 35367051 Light, Amber Side Marker BS1 46554147 Switch, Breakaway
L2 35367051 Light, Amber Side Marker EB1 ~ Hub, Left Brake
L3 35367044 Light, Red Side Marker EB2 ~ Hub, Right Brake
L4 36788081 Light, Stop / Tail / Turn L1 35367051 Light, Amber Side Marker
L5 54726468 Light, License L2 35367051 Light, Amber Side Marker
L6 36788081 Light, Stop / Tail / Turn L3 35367044 Light, Red Side Marker
L7 35367044 Light, Red Side Marker L4 36788081 Light, Stop / Tail / Turn
~ 23050180 Harness, 2 Tail Light Trailer (No Brakes) L5 54726468 Light, License
L6 36788081 Light, Stop / Tail / Turn
L7 35367044 Light, Red Side Marker
L8 36788081 Light, Stop / Tail (4 Tail Light Opt ONLY)
L9 36788081 Light, Stop / Tail (4 Tail Light Opt ONLY)
~ 46554002 Harness, 4 Tail Light Trailer

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