SYSTEM WIRING SCHEMATIC

B A
25A

F1
OFF
MAIN FUSE
S1
IGNITION 12V/SW
SWITCH
A B ON

D PRE-HEAT INPUT 11 OUTPUT 4

14 1 13 24 12
C START INPUT 12
15
85 30 K2
GLOW
12V/SW
PLUG
S2
SEPARATOR RELAY
INPUT 4
TEMPERATURE 21
1 2 86 87
SWITCH

S3 HR1
AIREND DISCHARGE GLOW
INPUT 3 PLUGS
TEMPERATURE 1 2
10
SWITCH
S4
ENGINE COOLANT INPUT 10
TEMPERATURE 27
1 2
SWITCH

S5
ENGINE OIL INPUT 9 OUTPUT 7
PRESSURE 26 8
1 2
SWITCH
(P1) 85 30
S6 K1
SECU ENGINE
AIREND FILTER INPUT 8 STARTER
RESTRICTION 1 2
25 CONTROLLER RELAY
SWITCH 86 87

S7
ENGINE INTAKE
FILTER 1 2
RESTRICTION B1
OPTION ENGINE BT1
SWITCH S
STARTER BATTERY 12 VDC
POS

+
U1
LOW FUEL OPTION INPUT 6 12V/BAT
SHUTDOWN 23
A B
SENDER

G1 OUTPUT 8 L1
ENGINE 9 FUEL
ALTERNATOR SOLENOID
A
B1+ 12V/BAT
YEL ENGINE
BLOCK FRAME
B
ORG GROUND GROUND

IG P
M1
INPUT 7 HOURMETER
34
POS GND

INPUT 1 OUTPUT 2
MACHINE ID 3
6
INPUT 2 OUTPUT 1
SPARE 7 2 SPARE
INPUT 5 OUTPUT 3
SPARE 22 11
+5VDC
35
RXD J1939 CAN HIGH (+)
19 17
TXD J1939 CAN LOW (-)
20 33 16 29 31 18

GND GND

SPARE SPARE

E-2
 CHASSIS HARNESS SCHEMATIC

B A
W038-RED-14 25A W043-RED-14

OFF F1
MAIN FUSE
M1 OPTION M3
HOURMETER FUEL LEVEL
A ON
GAUGE
B W011-RED-ORANGE-14 1 2 1 2
POS GND
S1 PRE-HEAT M2 W028-RED-ORANGE-18 W022-BROWN-18
D
W007-DARK BLUE-18
IGNITION DISCHARGE
SWITCH C START AIR

W034-RED-ORANGE-18
W006-YELLOW-18
PRESSURE

W010-RED-BLACK-18
+ S
GAUGE

W027-BROWN-18
W017-BROWN-18
W019-RED-ORANGE-18
-
P1 U1
LOW FUEL
(SWITCHED) BATTERY+ 1 W014-RED-ORANGE-16 SHUTDOWN/GAUGE
OUTPUT 1 2 SENDER
(HOURMETER) OUTPUT 2 3 W005-RED-BLACK-18 W023-BROWN-18
U1-JUMPER OPTION
OUTPUT 5 4 E3
OUTPUT 6 5 W012-BROWN-18 A A W042-PINK-RED-18
(MACHINE ID) INPUT 1 6 W045-WHITE-18 W008-PINK-RED-18 B B
INPUT 2 7 W009-LIGHT GREEN -18 W018-ORANGE-18 C C JUMPER REMOVED
(STARTER SOLENOID) OUTPUT 7 8 W035-LIGHT BLUE-18 W035-LIGHT BLUE-18 W025-BROWN-18 D D WHEN OPTION
INSTALLED
(FUEL SOLENOID) OUTPUT 8 9 W044-GRAY-16 W044-GRAY-16 E4
(DIS. AIR TEMP. SW) INPUT 3 10 W001-PINK-BLACK-18
A L1
OUTPUT 3 11 W045-WHITE-18 FUEL
(GLOW PLUG RLY. COIL) OUTPUT 4 12 W009-LIGHT GREEN -18 SOLENOID
(SWITCHED) BATTERY+ 13 B
W013-RED-ORANGE-16 E1 W062-RED-12 W039-RED-10
(IGNITION SW PRE-HEAT) INPUT 11 14 W007-DARK BLUE-18 W040-BROWN-16
(IGNITION SW START) INPUT 12 15 W006-YELLOW-18 85 30
85 30
(BATTERY-) GND 16 W016-BROWN-16
K2
W001-PINK-BLACK-18 W029-RED-ORANGE-18 K1 GLOW
2 1
J1939 HIGH (+) 17 S3 ENGINE PLUG
J1939 LOW (-) 18 AIREND STARTER RELAY
RXD 19 DISCHARGE RELAY
TEMPERATURE 86 87 86 87
TXD 20 SWITCH
(SEPARATOR TEMP. SW) INPUT 4 21 W002-PINK-BLUE-18 W002-PINK-BLUE-18 W032-RED-ORANGE-18
2 1

W063-RED YELLOW-12

W037-DARK BLUE-10
INPUT 5 22 S2
SEPARATOR

W021-BROWN-18

W026-BROWN-18
W064-BROWN-18
(LOW FUEL SW) INPUT 6 23 W008-PINK-RED-18
(SWITCHED) BATTERY+ 24 TEMPERATURE
W015-RED-ORANGE-16 SWITCH
INPUT 8 25
(ENG. OIL PRESS. SW) INPUT 9 26 W003-PINK-GREEN-18 W003-PINK-GREEN-18 W031-RED-ORANGE-18 E2
2 1
(ENG. COOLANT TEMP. SW) INPUT 10 27 W004-PINK-WHITE-18 S5
28 ENGINE OIL
PRESSURE HR1

W030-RED-ORANGE-14
(BATTERY-) GND 29 W024-BROWN-16 SWITCH GLOW
30
PLUGS
GND 31 W004-PINK-WHITE-18 W033-RED-ORANGE-18
2 1 E5
32 S4
GND 33 ENGINE
COOLANT
(ALT. TACH OUTPUT) INPUT 7 34 W036-YELLOW-18 TEMPERATURE
5VDC OUTPUT 35 SWITCH
W065-BROWN-18
SECU
CONTROLLER
B1
ENGINE S
B1+ W041-RED-8 + - GROUND STRAP
STARTER POS
YELLOW 1/0 RED 1/0 BLACK
G1 ORANGE ENGINE
ENGINE BLOCK
ALTERNATOR BT1 FRAME GND
IG P BATTERY 12 VDC GND
W020-RED-BLACK-18
W036-YELLOW-18

E-3
 TRAILER HARNESS SCHEMATIC 2 TAIL LIGHT

L1 L2 L3 L4 L5 L6 L7
RIGHT FRONT LEFT FRONT RIGHT REAR RIGHT LICENSE LEFT LEFT REAR
SIDE MARKER SIDE MARKER SIDE MARKER STOP/TURN/TAIL PLATE STOP/TURN/TAIL SIDE MARKER
LAMP LAMP LAMP LAMP LAMP LAMP LAMP

1 2 1 2 1 2 1 2 3 1 2 1 2 3 1 2

W002-WHITE-16

W001-WHITE-16

W001-WHITE-16
W014-BROWN-16
W020-YELLOW-16
W012-BROWN-16

W013-BROWN-16
W008-BROWN-14

W004-WHITE-16
W009-BROWN-16

W003-WHITE-16
W005-WHITE-16

W010-BROWN-16
W006-WHITE-16

W019-GREEN-16
W011-BROWN-16
TC1
1 W018-WHITE-14
TRAILER 2 W008-BROWN-14
CONNECTOR
3 W015-YELLOW-14
E2
4 W016-GREEN-14
E1
W017-WHITE-16

FRAME
GROUND
GND

E-4
 CHASSIS HARNESS SCHEMATIC with FULL GAUGE OPTION 1

F1
MAIN FUSE
B A
W038-RED-14 25A W043-RED-14

OFF W053-RED-ORANGE-18 TO M4-B+

S1
IGNITION
SWITCH M1
HOURMETER
A B ON
W011-RED-ORANGE-14 1 2 1 2 W051-BROWN-18 TO M4-GND
POS GND
PRE-HEAT W028-RED-ORANGE-18 W022-BROWN-18
D
W007-DARK BLUE-18

C START
M2

W027-BROWN-18
W006-YELLOW-18

W034-RED-ORANGE-18
DISCHARGE M3

W017-BROWN-18
+ S

W010-RED-BLACK-18
AIR FUEL LEVEL
W019-RED-ORANGE-18
PRESSURE GAUGE
GAUGE -
P1

(SWITCHED) BATTERY+ 1 W014-RED-ORANGE-16

OUTPUT 1 2
U1
LOW FUEL
(HOURMETER) OUTPUT 2 3 W005-RED-BLACK-18 W023-BROWN-18 SHUTDOWN/GAUGE
OUTPUT 5 4 E3 SENDER
OUTPUT 6 5 W012-BROWN-18 A A
SHUTDOWN
(MACHINE ID) INPUT 1 6 W045-WHITE-18 W008-PINK-RED-18 B B
INPUT 2 7 W009-LIGHT GREEN -18 W018-ORANGE-18 C C
8 LEVEL
(STARTER SOLENOID) OUTPUT 7 W035-LIGHT BLUE-18 E4 W025-BROWN-18 D D
(FUEL SOLENOID) OUTPUT 8 9 W044-GRAY-16 W044-GRAY-16
(DIS. AIR TEMP. SW) INPUT 3 10 W001-PINK-BLACK-18
A L1 W026-BROWN-18
OUTPUT 3 11 W045-WHITE-18 FUEL
(GLOW PLUG RLY. COIL) OUTPUT 4 12 W009-LIGHT GREEN -18 SOLENOID
13 B
(SWITCHED) BATTERY+ W013-RED-ORANGE-16 E1
(IGNITION SW PRE-HEAT) INPUT 11 14 W007-DARK BLUE-18 W040-BROWN-16
(IGNITION SW START) INPUT 12 15 W006-YELLOW-18
85 30 85 30

W039-RED-10
W062-RED-12
(BATTERY-) GND 16 W016-BROWN-16 K1 K2
W001-PINK-BLACK-18 W029-RED-ORANGE-18
2 1 ENGINE GLOW
J1939 HIGH (+) 17 S3 PLUG
AIREND STARTER
J1939 LOW (-) 18 RELAY
DISCHARGE RELAY
RXD 19
TEMPERATURE 86 87 86 87
TXD 20 SWITCH
(SEPARATOR TEMP. SW) INPUT 4 21 W002-PINK-BLUE-18 W002-PINK-BLUE-18 W032-RED-ORANGE-18
2 1
INPUT 5 22
S2

W021-BROWN-18
W064-BROWN-18
SEPARATOR

W037-DARK BLUE-10
(LOW FUEL SW) INPUT 6 23 W008-PINK-RED-18
(SWITCHED) BATTERY+ 24 W015-RED-ORANGE-16
TEMPERATURE
SWITCH
(AIR FILTER RESTR. SW) INPUT 8 25
W060-DARK BLUE-18
(ENG. OIL PRESS. SW) INPUT 9 26 W003-PINK-GREEN-18 W003-PINK-GREEN-18 E2
W031-RED-ORANGE-18
2 1
(ENG. COOLANT TEMP. SW) INPUT 10 27 W004-PINK-WHITE-18 S5
ENGINE OIL E5
28 HR1
PRESSURE GLOW
(BATTERY-) GND 29

W030-RED-ORANGE-14
W024-BROWN-16 SWITCH PLUGS
30

W063-RED-YELLOW-12
GND 31
32
GND 33
(ALT. TACH OUTPUT) INPUT 7 34 W036-YELLOW-18
5VDC OUTPUT 35
W065-BROWN-18
SECU
CONTROLLER

U2 B1
ENGINE S
TO P15-D W047-ORANGE-18 1 1 GAUGE POS + - GROUND STRAP
SENDER
STARTER
1/0 RED 1/0 BLACK
W057-BROWN-18 2 2
W033-RED-ORANGE-18 3 3 TEMPERATURE ENGINE
SWITCH BLOCK
W004-PINK-WHITE-18 4 4 BT1
S7 FRAME GND
W060-DARK BLUE-18 W058-RED-ORANGE-18 BATTERY 12 VDC
2 1 ENGINE COOLANT GND

ENGINE INTAKE SENSOR

FILTER RESTRICTION G1 B1+ W041-RED-8
SWITCH
S6 ENGINE YELLOW
W061-DARK BLUE-18 W059-RED-ORANGE-18 ALTERNATOR ORANGE
2 1

AIREND FILTER
RESTRICTION SWITCH IG P
W020-RED-BLACK-18
W050-YELLOW-18
E6
W049-YELLOW-18 TO M4-SIG

E-5
 CHASSIS HARNESS SCHEMATIC with FULL GAUGE OPTION 2

M4 M5
4 IN 1
TACHOMETER GAUGE

B+
1 2

ENGINE AIR DISCH

W054-RED-ORANGE-18 OIL PRESS 3 TEMP
A GND
VOLTMETER
GND
SIG
GAUGE 6 ENGINE
LIGHTS WATER TEMP

7 8

W055-RED-ORANGE-18
W049-YELLOW-18
J15 A B C D E

RT1
P15 A B C D E DISCHARGE AIR
TEMPERATURE
FROM E6 SPLICE GAUGE SENDER

W052-BROWN-18
W056-RED-ORANGE-18
W053-RED-ORANGE-18

W046-ORANGE-18

W051-BROWN-18
W047-ORANGE-18 FROM U2-1

W048-ORANGE-18

RP1
ENGINE OIL
FROM M3-1 FROM M3-2 PRESSURE
GAUGE SENDER

E-6
 TRAILER HARNESS SCHEMATIC 2 TAIL LIGHT w/ ELECT. BRAKES (OPTIONAL 4 TAIL LIGHT)

L1 L2 L3 L4 L8 L5 L9 L6 L7
RIGHT FRONT LEFT FRONT LEFT REAR LEFT LEFT LICENSE RIGHT RIGHT RIGHT REAR
SIDE MARKER SIDE MARKER SIDE MARKER STOP/TURN/TAIL STOP/TAIL PLATE STOP/TAIL STOP/TURN/TAIL SIDE MARKER
LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP LAMP

1 2 1 2 1 2 1 2 3 1 2 3 1 2 1 2 3 1 2 3 1 2

W028-RED-16

W014-WHITE-16
W010-WHITE-16

W012-WHITE-16
W013-WHITE-16
W034-WHITE-16

W012-WHITE-16
W015-WHITE-16

W036-BLACK-16
W017-WHITE-16

W035-BLACK-16
W005-DARK GREEN-16
W016-WHITE-16

W032-DARK GREEN-16
W026-DARK GREEN-16

W027-BROWN-16
W033-DARK GREEN-16
W006-DARK GREEN-16

W007-DARK GREEN-16

W008-DARK GREEN-16

W009-DARK GREEN-16
W004-DARK GREEN-16
TC1
TRAILER
CONNECTOR
E4
COMMON GROUND (WHITE) 1 W011-WHITE-12 W031-WHITE-12
E6
ELECTRIC BRAKE (BLUE) 2 W029-BLACK-14
W021-BLUE-14 E3
TAIL/RUNNING LIGHTS (GREEN) 3 W003-GREEN-14

BATTERY CHARGE + (BLACK) 4

E2
LEFT TURN/STOP (RED) 5 W001-RED-14
E1
RIGHT TURN/STOP (BROWN) 6 W002-BROWN-14

AUXILIARY/BACKUP (YELLOW) 7 W030-YELLOW-14

BS1
BREAKAWAY
SWITCH EB1
LEFT HUB
1 2 BRAKE
W024-DARK BLUE-16 E5
1 2
W023-DARK BLUE-16 W019-WHITE-16
W025-RED-16

EB2
RIGHT HUB
BRAKE
1 2
W022-DARK BLUE-16 W020-WHITE-16
W018-WHITE-16

BT1

+ -

FRAME
GROUND
GND

E-7
 ELECTRICAL PARTS LIST

ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION ITEM COMM. NO. DESCRIPTION
CHASSIS HARNESS CHASSIS HARNESS with FULL GAUGE PANEL 2 TAIL LIGHT TRAILER w/ ELECT BRAKES
(4 TAIL LIGHT TRAILER HARNESS)
B1 22607519 Starter B1 22607519 Starter BS1 46554147 Switch, Breakaway
BT1 36844264 Battery, 12VDC BT1 36844264 Battery, 12VDC EB1 ~ Hub, Left Brake
F1 36793651 Fuse, 25A F1 36793651 Fuse, 25A EB2 ~ Hub, Right Brake
46551840 Cap, Fuse (Replacement) 46551840 Cap, Fuse (Replacement) L1 35367051 Light, Amber Side Marker
G1 22607576 Alternator G1 22607576 Alternator L2 35367051 Light, Amber Side Marker
HR1 46544292 Plug, Glow HR1 46544292 Plug, Glow L3 35367044 Light, Red Side Marker
K1 22511505 Relay, 70 A K1 22511505 Relay, 70 A L4 36788081 Light, Stop / Tail / Turn
23091796 Box, Relay (Replacement) 23091796 Box, Relay (Replacement) L5 54726468 Light, License
K2 22511505 Relay, 70 A K2 22511505 Relay, 70 A L6 36788081 Light, Stop / Tail / Turn
23091796 Box, Relay (Replacement) 23091796 Box, Relay (Replacement) L7 35367044 Light, Red Side Marker
L1 22607758 Valve, Solenoid L1 22607758 Valve, Solenoid L8 36788081 Light, Stop / Tail (4 Tail Light Opt ONLY)
M1 22054175 Hourmeter M1 22054175 Hourmeter L9 36788081 Light, Stop / Tail (4 Tail Light Opt ONLY)
M2 35604065 Gauge, Pressure 150 PSI (Discharge) M2 35604065 Gauge, Pressure 150 PSI (Discharge) ~ 46554002 Harness, 4 Tail Light Trailer
22137418 Bulb (Replacement) 22137418 Bulb (Replacement)
M3 22773337 Gauge, Fuel Level (OPTION) M3 22773337 Gauge, Fuel Level 2 TAIL LIGHT TRAILER HARNESS
22137418 Bulb (Replacement) 22137418 Bulb (Replacement) L1 35367051 Light, Amber Side Marker
S1 22127385 Switch, Ignition M4 22422539 Tachometer L2 35367051 Light, Amber Side Marker
222137426 Knob Assembly (Replacement) 22137418 Bulb (Replacement) L3 35367044 Light, Red Side Marker
S2 35596436 Switch, Temperature (Separator Tank) M5 22058291 Gauge, 4-in-1 L4 36788081 Light, Stop / Tail / Turn
S3 22823199 Switch, Temperature (Airend) 22137418 Bulb (Replacement) L5 54726468 Light, License
S4 22651251 Switch, Temperature (Water) RP1 36870608 Sender, Pressure L6 36788081 Light, Stop / Tail / Turn
S5 36878379 Switch, Pressure (Oil) RT1 22975403 Sender, Temperature L7 35367044 Light, Red Side Marker
U1 22058531 Sender, Low Fuel Shutdown (OPTION) S1 22127385 Switch, Ignition ~ 23050180 Harness, 2 Tail Light Trailer (No Brakes)
~ 46492617 Harness, Chassis 222137426 Knob Assembly (Replacement)
S2 35596436 Switch, Temperature (Separator Tank)
S3 22823199 Switch, Temperature (Airend)
S5 36878379 Switch, Pressure (Oil)
S6 36847838 Switch, Vacuum
S7 36847838 Switch, Vacuum
U1 22058531 Sender, Low Fuel Shutdown
U2 22651251 Sensor, Temperature
~ 46499208 Harness, Chassis with Full Gauge Panel

~ 46499364 Controller, SECU ~ 46499364 Controller, SECU

~ 36793743 Cable, Positive Battery ~ 36793743 Cable, Positive Battery
~ 36780609 Cable, Negative Battery ~ 36780609 Cable, Negative Battery
~ 36783488 Strap, Frame Ground ~ 36783488 Strap, Frame Ground

E-8