1551 S.

Vineyard Avenue
Ontario, CA 91761
(909) 923-1973

Wiring Schematics

Yamaha Golf Cars

REV. B
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates
(individually and collectively “HPEVS”), and contains highly proprietary, confidential, and trade secret information of HPEVS. The
recipient of this drawing agrees (a) to use the information contained herein for the purpose for which it was furnished by HPEVS
(b) to return this drawing upon HPEVS request. This notice shall appear on any complete or partial reproduction of this drawing.
FORWARD / REVERSE KEY SWITCH
SWITCH (NOTE*1)
C A B

C A
R6
B
DEUTSCH RED/ WHITE 18AWG +48V OR 72V
DT-06-3S
FOWARD KSI BLUE 18AWG

R1 REVERSE
AMP
#776164-1 RED/ YELLOW 18AWG
BLUE 18 AWG BLUE 18AWG
S2 KSI BLUE 18AWG
KSI
1 S6
N/C
2 10A
N/C BACK UP BUZZER
3 ACCELERATOR
BACK UP BUZZER GRAY 18 AWG PEDAL SWITCH
4 1
N/C
(NOTE *1)
5
S5 2

BLUE 18AWG
RED/ WHITE 18AWG
MAIN CONTACTOR COIL ORANGE/ WHITE18 AWG MENU BUTTON
6
I/O GROUND BLACK/ BLUE 18 AWG (NOTE *2)
7 R5
AMP BLUE 18AWG
MOTOR TEMP SENSOR YELLOW/ BLACK 18 AWG
8 1-480698-0
PEDAL INTERLOCK TAN/ GREEN 18 AWG BRAKE SWITCH
9 (NOTE *1 & *5)
MENU BUTTON WHITE/ RED 18 AWG BLUE 18AWG
10
11
BRAKE SWITCH PURPLE 18 AWG
GOLF / STREET
+ -
GOLF / STREET SWITCH BROWN 18 AWG
12 SWITCH

+A1
COIL RETURN BLUE/ WHITE 18 AWG
13 2 MAIN
N/C CONTACTOR
14
1 (NOTE *3)

-A2
N/C
15
POT WIPER YELLOW/ WHITE 18 AWG I/O GROUND BLACK/ BLUE 18 AWG P3
16 B
N/C THROTTLE AMP
17 POT WIPER YELLOW/ WHITE 18 AWG
C POT 1-480699-0
N/C
18
5V POWER CNTRL RED/WHITE 18 AWG
N/C A
19
N/C S1 R4
20 DELPHI METRI PACK
N/C 12162182 400A

B+
B-
21
S4 (NOTE *4)
FOWARD WHITE 18 AWG
22 I/O GROUND BLACK/ BLUE 18 AWG

35 PIN CONNECTOR
8
N/C
23
TX SERIAL GREY/ BLUE 18AWG

(SEE R1)
N/C 6
24
12V POWER CNTRL
DISPLAY
RED/ BLUE 18 AWG 12V POWER CNTRL RED/ BLUE 18 AWG
25 5
5V POWER CNTRL RED/WHITE 18 AWG

W
26 RX SERIAL

V
GREEN/ WHITE 18 AWG

U
1
N/C S3
27 R7
TX SERIAL GREY/ BLUE 18AWG MOLEX MINI FIT JR
28
39-01-2080
RX SERIAL GREEN/ WHITE 18 AWG Note: Pins 2, 3, 4, & 7 are
29
N/C not connected
30
ENCODER PHASE A TAN/BLACK 18 AWG
31
ENCODER PHASE B TAN 18 AWG P2 R8
32
DEUTSCH MOLEX SL SERIES W V U
REVERSE YELLOW 18 AWG
33 DTM-04-6P MOTOR ENCODER #50-57-9405
N/C CABLE
34 RED/WHITE 18 AWG
1 1
RED/WHITE 22 AWG
1
N/C
35

MOTOR ENCODER
BLACK/ BLUE 18 AWG BLACK/ BLUE 22 AWG N/C
2 2 2
NOTES:
TAN 18AWG TAN 22AWG
(*1) REMOVE OEM CONNECTOR FROM OEM HARNESS. KEEP 2 TO 3 3 3 3 MOTOR
INCHES OF OEM WIRES. MATCH AND BUTT SPLICE WIRES. SOME
TAN/ BLACK 18 AWG TAN/ BLACK 22 AWG CAD TYPE CAD LOC. CAD FILE DRW SIZE B
WIRES COLOR MAY DIFFER. 4 4 4 VISIO
(*2) MENU BUTTON IS OPTIONAL. USE WITH DISPLAY OPER. NO. UNIT DRAWING
BLACK/ BLUE 18 AWG
5 5
BLACK 22 AWG
5 1010-YAMDRV-001
(*3) REMOVE ANY DIODES OR RESISTOR FROM MAIN CONTACTOR
YELLOW/ BLACK 18 AWG
6 6
PURPLE 22 AWG DESIGN DETAIL TITTLE
(*4) USE 400A FUSE IN 650 SYSTEM. USE 300A FUSE IN 350 SYSTEM
NOT USED YAMAHA DRIVE GOLF CART
(*5) NORMALLY OPEN. CONTACTS MUST BE CLOSED WHEN BRAKE R2 MOTOR TEMP CHECKED SAFETY SYSTEM SCHEMATIVS
PEDAL IS PRESSED DEUTSCH SENSOR
DTM-06-6S (NOTE *6)
SCALE DATE REVISION B
(*6) MOTOR TEMP SENSOR NOT USED FOR YAMAHA GOLF CART
APPLICATION. NONE 12/15/10 SHEET 1 OF 1 HPEVS