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COSTING METHODS

OVERVIEW

Objective

! To consider the costing information requirements for job costing, process


costing and service costing.

Costing
resource
outputs

JOB SERVICE PROCESS


COSTING COSTING COSTING
When used When used
Features Method
Problems Benefit

WORK IN PROCESS JOINT AND


PROGRESS WASTE BY-PRODUCTS

FIFO method Normal waste Apportioning joint


Average cost Abnormal waste costs
method Abnormal gains Accounting for
by-product revenue

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COSTING METHODS

1 JOB COSTING

1.1 When used

! A type of specific order costing used when firms make different products or
provide services to meet specific customer requirements.

! When each job/customer requires a good or service using different quantities


of inputs (ie direct materials, direct labour and overheads).

! Accountancy firms use job costing.

1.2 Features

! The costs of a job or service are collected via a job card which follows the
work during its passage through each production department.

The job card is now usually held on computer and the data is input from
sources such as timesheets and expense claims.

! Overheads are charged to the product/service usually on a direct labour hour


or machine hour basis.

1.3 Problems

! Estimating costs to enable quotes for customers to be accurate,


ie overpricing → lose customers
underpricing → failure to recover costs.

2 SERVICE COSTING

2.1 When used

! Used to establish a specific cost for an “internal service”, ie a service


provided by one department for another. Service departments include, eg
canteens, data processing departments.

! The purposes of service department costing is to control the costs and


efficiency in the service department

2.2 Method of service department costing

! First, establish a unit for measuring the service, eg distribution cost per
tonne/km, a canteen cost per employee

This can then be used to exercise control over the costs of the service
department. For example:

− compare actual costs against a target or standard;


− compare actual costs in the current period against actual costs in
previous periods

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COSTING METHODS

! A subsidiary purpose of service department costing is to control the costs of


the user departments and prevent the unnecessary use of services.

If the costs of services are charged to the user department in such a way that
the charges reflect the use actually made, then:

− the overhead costs of the user departments will be established more


accurately;

− if charges are high, the user department might consider whether it is


wasteful of the service department’s service.

2.3 Benefit of service department costing

! Service costing provides a fairer basis for charging service costs to user
departments, instead of charging service costs as overheads on a broad direct
labour hour basis, or similar arbitrary apportionment basis. This is because
service costs are related more directly to use of the particular service.

3 PROCESS COSTING

3.1 Introduction

! A type of specific order costing used to enable firms to value items of


finished output and closing stock when a single product is mass-produced.

! It is used when firms mass-produce products which are identical and consist
of identical inputs (ie direct materials, direct labour and overheads), eg food
industry, chemical industry, detergents, glue, petroleum, etc. Additionally, it
is not normally possible to trace a particular unit of input to a particular unit
of output.

! The costs incurred in a period (month/year) are averaged out over the units
produced using one of two methods

Cost to be averaged out

First in first out method (FIFO) Average cost method (AVCO)

3.2 Problems

! Valuing closing work in progress – need to identify equivalent units produced


for each cost element.

! How to account for waste and substandard production.

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COSTING METHODS

4 WORK IN PROGRESS

4.1 Opening and closing work in progress

There are two methods of dealing with opening work in progress.

FIFO – Assumes all items are dealt with in strict order


– No need to know the split of the opening work in progress
between materials, labour etc
AVCO – Assumes all units are equally likely to be completed in the
period
– Need to know the split of the opening work in progress

4.2 Approach to questions

(1) Work out the flow of physical units

Remember

Opening WIP + Units input = Units output + Closing WIP


Under FIFO; Units output = Opening WIP + Units started and finished

(2) Identify total costs to be apportioned

(3) Calculate the equivalent units of production

(4) Calculate costs per unit (element cost)

(5) Evaluate finished goods and closing work in progress.

4.3 Equivalent units calculation assuming FIFO


Direct Direct O/Hs
materials labour
DMs DL

Finish off opening WIP (if any) x x x

Units started and finished x x x

Units started but not finished


(ie closing WIP) x x x
— — —
This period’s equivalent units (EUs) x x x
— — —

This period’s costs (Excl opening WIP) £x £x £x


— — —

÷ by EUs x x x
— — —

= element cost =£y =£y =£y


— — —

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COSTING METHODS

Having calculated the equivalent units produced this period and element costs per unit,
now value transfers out and closing WIP.

FIFO

Value of finished goods transferred out


£
Cost of WIP b/f x
+ Cost of finishing off opening WIP x
+ Cost of units started and finished x

x

Value of closing WIP

EUs × Element costs per unit x


4.4 Equivalent units calculation assuming AVCO

DMs DL O/Hs

Units completed x x x

Closing WIP x x x
— — —
Total EUs (AVCO) x1 x1 x1
— — —

Total costs £x1 £x1 £x1


(must include cost of WIP b/f) — — —

÷ by EUs x1 x1 x1
— — —
= element cost per unit =£y1 =£y1 =£y1
— — —

Note

! AVCO gives a higher equivalent unit figure because it includes all the
opening WIP b/f units in the equivalent units calculated.

(FIFO does not. FIFO only includes, for opening WIP b/f, the equivalent
units required to finish off the opening WIP.)

! The “costs” for direct materials, direct labour and overheads are higher for
AVCO than for FIFO because AVCO includes the costs b/f in the opening
WIP. FIFO does not.

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COSTING METHODS

Example 1

Work in progress at March 1 consisted of 2,000 units which were:

50% complete for materials valued at £1,375


25% complete for labour valued at £89

Costs incurred during March:

Materials £10,500
Labour £1,680

6,000 units were completed in March.

Work in progress at March 31 consisted of 1,000 units which were:

25% complete for materials


10% complete for labour

Required:

Calculate total value of

(i) goods finished in March


(ii) closing work in progress

using both (a) FIFO and (b) AVCO methods.

Solution

(a) FIFO

Physical flow

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COSTING METHODS

Materials Labour
Finish OpWIP
Units started and finished
Units started but not finished
——— ———
Total equivalent units
——— ———

Period costs
Element cost

£ £
OpWIP b/f
Completion of OpWIP Materials
Labour
——–

Started and finished Materials


Labour
——–
______
Value of finished goods
––––––

Value of closing WIP Materials


Labour
___

–––

(b) Weighted average cost

Physical flow

Materials Labour
Units completed
Closing WIP
——— ———
Equivalent units
——— ———

£ £
Cost b/f
Costs in period
——— ———
Total cost
——— ———

Element cost per unit

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0907


COSTING METHODS

£
Value of opening work in progress
Started and finished
Value of closing WIP – Materials
– Labour
——

——

Having completed the above you should be able to recognise that under AVCO
(assuming costs are rising) the lower costs b/f are spread over all production including
those items in closing WIP. Therefore:

(i) closing WIP value is lower than under FIFO;


(ii) cost of units completed is higher than under FIFO;
(iii) profits are lower than under FIFO.

5 PROCESS WASTE

5.1 Normal waste

! This is expected to arise!


! It is part of the cost of good production
! Its cost is therefore included in the cost of good output and closing WIP
! It is unavoidable.

5.2 Abnormal waste

! This is not expected and should not arise!!


! It is not included in the cost of good production or closing WIP
! It is avoidable
! Valued as if it is good production.

5.3 Process accounts


Process account

Units £ Units £

WIP b/d Output of F goods

DMs (additional) Normal waste/scrap

DL Abnormal waste/scrap

O/Hs WIP c/d

Input to the process

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COSTING METHODS

Normal waste expected proceeds are credited to the process account.

The cost of abnormal waste and good production is calculated using the formula

Costs − Expected normal loss scrap proceed


Cost per unit =
Expected good production

Example 2

A process for making lead shot requires 1 kg of lead costing £40 per kg and produces
0.95 kg of shot.

The balance, which is waste, is sold for £20 per kg.

In a period 100 kg was processed and 92 kg of shot produced.

Labour costs amounted to £550 and overheads are normally allocated at 4 times the
labour cost.

Required:

Write up the following T accounts:

(i) process account;


(ii) normal waste account;
(iii) abnormal waste account.

Solution

Process account
kg £ kg £
Material Normal loss
Labour Abnormal loss (W)
Overheads Good production (W)
___ _____ ___ _____

___ _____ ___ _____

Normal waste account


kg £ kg £
Process a/c Cash
___ ___

Abnormal waste account


kg £ kg £
Process a/c Cash
P&L
___ ___

___ ___

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COSTING METHODS

WORKING

Cost per unit =

5.4 Abnormal gains

When abnormal gains occur there will be a balance on the normal waste account which
reduces the abnormal gain.

Example 3

As above but good production amounted to 98 kg.

Solution

Process account
kg £ kg £
Material Normal loss
Labour Good production
Overheads
Abnormal gain
___ _____ ___ _____

___ _____ ___ _____

Normal waste account


kg £ kg £
Process a/c Cash
Abnormal waste
__ ___ __ ___

__ ___ __ ___

Abnormal waste account


kg £ kg £
Normal waste Process a/c
P&L
___ ___

___ ___

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COSTING METHODS

6 JOINT AND BY-PRODUCTS

6.1 Definition

! Joint and by-products arise where the manufacture of one product makes
inevitable the manufacture of another.

! Where each product has a significant sales value, they are joint products.

! Where one or more products has a relatively low sales value, they are
considered to be by-products. They are often considered to arise incidentally
to the production of the main product or products.

! The point at which separate products become identifiable is known as the


split-off point.

! Costs incurred prior to the split-off point are joint costs or pre-separation
costs.

6.2 Method of apportioning joint costs to joint products

6.2.1 Physical measures method

! Joint costs are apportioned to joint products in proportion to some physical


measure, eg weight, volume, units.

! Advantage – simple to calculate.

! Disadvantage – bears no relationship to the product’s profitability.

6.2.2 Final sales value method

! Costs are apportioned in proportion to relative final sales value of joint


products.

! Advantage – all products appear equally profitable.

! Disadvantage – not appropriate where there are further costs after split-off
point.

6.2.3 Net realisable value method

! Costs are apportioned between products in proportion to NRV (ie sales value
less separable costs).

! Advantage – more appropriate than sales value method where separable costs
exist.

! Disadvantage – can be complex where several split-off points exist.

6.2.4 Technical estimate

! Rarely used.

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COSTING METHODS

Example 4

The following information is provided about three products, A, B and C.

A B C
Sales value after further processing £12,000 £48,000 £40,000
Post separation costs £2,000 £14,000 £24,000

Proportion of total output weight 40% 25% 35%

Required:

If joint costs amount to £40,000, calculate the profit for each product using

(i) a physical measure


(ii) final sales value
(iii) net realisable value

to apportion joint costs.

Solution

(i) Physical measure

Product Final sales Joint costs Post- Profit/


value separation (loss)
costs
£ £ £ £
A 12,000 2,000
B 48,000 14,000
C 40,000 24,000
______ ______ ______ ______
100,000 40,000 40,000 20,000
——— ——— ——— ———

(ii) Final sales value

Product Final sales Joint costs Post- Profit/


value separation (loss)
costs
£ £ £ £
A 12,000 2,000
B 48,000 14,000
C 40,000 24,000
______ ______ ______ ______
100,000 40,000 40,000 20,000
——— ——— ——— ———

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COSTING METHODS

(iii) NRV

Product Final sales Post- Net Joint Profit/


value separation realisable costs (loss)
costs value
£ £ £ £ £
A 12,000 2,000
B 48,000 14,000
C 40,000 24,000
_______ ______ ______ ______ ______
100,000 40,000 20,000
––––––– –––––– –––––– –––––– ––––––

6.3 Apportioning costs with more than one split-off point

! Using NRV

Take the following three steps

(1) Draw a tree diagram noting physical inputs and outputs, joint and separable
costs, and final sales value.

(2) Set up a table with a column for each product, putting sales revenue in the top
line.

(3) Work backwards towards each split-off point deducting from sales revenue
all separable costs and allocating joint costs at each SOP on the basis of NRV
at that point.

! Using physical measure

(1) Draw a tree diagram noting physical inputs and outputs, joint and separable
costs, and fixed sales value.

(2) Set up a table with a column for each product.

(3) Work through diagram from left to right splitting joint costs at each SOP.

(4) Total costs and compare to sales revenue.

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0913


COSTING METHODS

Example 5

25 kg
Sales revenue of D
£100/kg
£500 D
B 40g

£1,200

A 100g 15 kg E Sales revenue of E


£200/kg
£640
C 60g
Sales revenue of C
£1,000 £60/kg

Required:

Work out the net profit for each product

(i) using net realisable value to split joint costs


(ii) using a physical measure to split joint costs.

Solution

(i) NRV

Products
Total C D E
£ £ £
Sales revenue
Separable costs after SOP2 (500) (500) –
——— ———
NRV at SOP2
Joint costs
Split in ratio (2000:3000)
Separable costs after SOP1 (1,000) (1,000)
——— ——— ——— ———
NRV at SOP1
Joint costs
Split in ratio (2600:1520:2280)
——— ——— ——— ———
Net profit
——— ——— ——— ———

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0914


COSTING METHODS

(ii) Physical measure

Total B C
£ £ £
Joint costs
Split in ratio (40:60)
Separable costs after SOP1 2,200 1,200 1,000
_____ _____

D E
Joint costs
Split in ratio (25:15)
Separable costs after SOP2 500 500
_____ _____ _____ _____
Total costs
Sales revenue
_____ _____ _____ _____
Net profit
––––– ––––– ––––– –––––

6.4 Accounting treatment for by-products sales revenue

There are a number of ways available for dealing with by-products. The two most
usual methods are:

(1) treat as miscellaneous income


(2) the net realisable value method.

6.4.1 Miscellaneous income

! By-product revenue is credited to P&L as additional income.

6.4.2 Net realisable value method

! By-product net realisable income is deducted from the cost of the main
product.

! By-product revenue can be deducted from the cost of the main product

either when by-product is produced


or when by-product is sold

! The former results in a closing stock value for by-products (valued at NRV).

! The latter gives zero closing stock valuation.

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0915


COSTING METHODS

Example 6

A process produces 100 kg of a by-product.

The by-product can be sold at £5 per kg.

At the end of the period 30 kg remain.

Required:

Show the entries on the by-product account if by-product income is recognised at

(i) the point of production


(ii) the point of sale.

Solution

(i) Point of production

By-product
kg £ kg £
Process account Cash
Balance c/d
___ ___

Balance b/d Closing stock


___

(ii) Point of sale

By-product
kg £ kg £
Process account Cash

Closing stock

6.4.3 Alternative treatment

! Allocate joint costs to by-products.

! Results in a closing stock valuation for by-products.

! May be appropriate where by-products are significant.

! May help with pricing decisions.

! Disadvantage – in effect treats the by-product as a joint product.

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0916


COSTING METHODS

FOCUS

You should now be able to

! apply appropriate cost accumulation methods to problems of job and service


costing

! apply appropriate cost accumulation methods to problems of process costing

! prepare statements which value losses in process and work in progress

! calculate appropriate costs for joint products and prepare process costing
statements which account for by-products

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0917


COSTING METHODS

EXAMPLE SOLUTIONS

Solution 1 – WIP

(a) FIFO

Physical flow
OWIP + Inputs = Completed + CWIP
2,000 + 5,000 (βal) = 6,000 + 1,000

Completed S&F
Op WIP
2,000 4,000
Materials Labour
Finish OpWIP 1,000 1,500
Units started and finished 4,000 4,000
Units started but not finished 250 100
——— ———
Total equivalent units 5,250 5,600
——— ———

Period costs £10,500 £1,680


Element cost £2.00 £0.30

£ £
OpWIP b/f 1,464
Completion of OpWIP Materials 1,000 × 2 2,000
Labour 1,500 × 0.3 450
——–
3,914
Started and finished Materials 4,000 × 2 8,000
Labour 4,000 × 0.3 1,200
——–
9,200
______
Value of finished goods 13,114
––––––

Value of closing WIP Materials 250 × 2 500


Labour 100 × 0.3 30
___
530
–––

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COSTING METHODS

(b) Weighted average cost

Physical flow

As for FIFO, but we cannot now distinguish S&F units and completed opening WIP.

Materials Labour
Units completed 6,000 6,000
Closing WIP 250 100
——— ———
Equivalent units 6,250 6,100
——— ———

£ £
Cost b/f 1,375 89
Costs in period 10,500 1,680
——— ———
Total cost 11,875 1,769
——— ———

Element cost per unit £1.90 £0.29

£
Value of opening work in progress 2,000 × (1.90 + 0.29) 4,380
Started and finished 4,000 × (1.90 + 0.29) 8,760
Value of closing WIP – Materials 250 × 1.90 475
– Labour 100 × 0.29 29
——
504
——

Solution 2 – Losses

Process account
kg £ kg £
Material 100 4,000 Normal loss 5 100
Labour 550 Abnormal loss (W) 3 210
Overheads 2,200 Good production (W) 92 6,440
___ _____ ___ _____
100 6,750 100 6,750
___ _____ ___ _____

Normal waste account


kg £ kg £
Process a/c 5 100 Cash 5 100
___ ___

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COSTING METHODS

Abnormal waste account


kg £ kg £
Process a/c 3 210 Cash 3 60
P&L 150
___ ___
210 210
___ ___

WORKING

4,000 + 550 + 2,200 − 100


Cost per unit = = £70
95

Solution 3 – Abnormal gain

Process account
kg £ kg £
Material 100 4,000 Normal loss 5 100
Labour 550 Good production 98 6,860
Overheads 2,200
Abnormal gain 3 210
___ _____ ___ _____
103 6,960 103 210
___ _____ ___ _____

Normal waste account


kg £ kg £
Process a/c 5 100 Cash 2 40
Abnormal waste 3 60
__ ___ __ ___
5 100 5 100
__ ___ __ ___

Abnormal waste account


kg £ kg £
Normal waste 3 60 Process a/c 3 210
P&L 150
___ ___
210 210
___ ___

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0920


COSTING METHODS

Solution 4 – Joint product

(i) Physical measure

Product Final sales Joint costs Post- Profit/


value separation (loss)
costs
£ £ £ £
A 12,000 16,000 2,000 (6,000)
B 48,000 10,000 14,000 24,000
C 40,000 14,000 24,000 2,000
______ ______ ______ ______
100,000 40,000 40,000 20,000
——— ——— ——— ———

(ii) Final sales value

Product Final sales Joint costs Post- Profit/


value separation (loss)
costs
£ £ £ £
A 12,000 4,800 2,000 5,200
B 48,000 19,200 14,000 14,800
C 40,000 16,000 24,000 Nil
______ ______ ______ ______
100,000 40,000 40,000 20,000
——— ——— ——— ———

(iii) NRV

Product Final sales Post- Net Joint Profit/


value separation realisable costs (loss)
costs value
£ £ £ £ £
A 12,000 2,000 10,000 6,667 3,333
B 48,000 14,000 34,000 22,667 11,333
C 40,000 24,000 16,000 10,667 5,334
_______ ______ ______ ______ ______
100,000 40,000 60,000 40,000 20,000
––––––– –––––– –––––– –––––– ––––––

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0921


COSTING METHODS

Solution 5 – More than one SOP

(i) NRV

Products
Total C D E
£ £ £
Sales revenue 9,100 3,600 2,500 3,000
Separable costs after SOP2 (500) (500) –
——— ———
NRV at SOP2 2,000 3,000
Joint costs
Split in ratio (2000:3000) (1,200) (480) (720)
Separable costs after SOP1 (1,000) (1,000)
——— ——— ——— ———
NRV at SOP1 6,400 2,600 1,520 2,280
Joint costs
Split in ratio (2600:1520:2280) (640) (260) (152) (228)
——— ——— ——— ———
Net profit 5,760 2,340 1,368 2,052
——— ——— ——— ———

(ii) Physical measure

Total B C
£ £ £
Joint costs
Split in ratio (40:60) 640 256 384
Separable costs after SOP1 2,200 1,200 1,000
_____ _____
1,456 1,384

D E
Joint costs
Split in ratio (25:15) 910 546
Separable costs after SOP2 500 500
_____ _____ _____ _____
Total costs 3,340 1,410 546 1,384
Sales revenue 9,100 2,500 3,000 3,600
_____ _____ _____ _____
Net profit 5,760 1,090 2,454 2,216
––––– ––––– ––––– –––––

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0922


COSTING METHODS

Solution 6 – By-product

(i) Point of production

By-product
kg £ kg £
Process account 100 500 Cash 70 350
Balance c/d 30 150
___ ___
500 500
___ ___

Balance b/d 30 150 Closing stock £150


___

(ii) Point of sale

By-product
kg £ kg £
Process account 70 350 Cash 70 350

Closing stock £0

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0923


COSTING METHODS

 Accountancy Tuition Centre (Overseas Courses) Ltd 2001 0924

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