ARASMITH 24 ROTARY KNIFE GRINDER

OPERATIONS AND MAINTENANCE MANUAL

Turning Waste Into Profit Since 1965

 TABLE OF CONTENTS

OVERVIEW……………………………………………………................…. 3
WARRANTY……………………………………………………................... 4
PARTS LIST………………………………………………………................. 5
INTRODUCTION……………………………………………….................. 6
SAFETY GUIDE………………………………………………….................. 7
ELECTRICAL WIRING.............................................................8

INSTALLATION & START-UP………………………………............... 9

INSTALLING KNIVES…………………………………………................. 10
DRESSING THE GRINDING WHEELS…………………................…11
GRINDING KNIVES……………………………………………................. 12-13
KNIFE SHARPENING SUGGESTIONS/ANGLES……................ 14
MAINTENANCE SAVES KNIFE STEEL…………………..................15
REMOVING KNIVES…………………………………………................…16
LUBRICATION……………………………………………………................ 17
SUMMARY……………………………………………………….................. 18
FLOOR PLAN……………………………………………………...............…18
TROUBLESHOOTING………………………………………...................20
NEMA CONTACTORS AND STARTERS……………….............… 21-28
DAYTON SPEED REDUCER…………………………………................ 29-36
BALDOR MOTOR SPECS…………………………………...............…..37-46
TOSHIBA MOTOR SPECS……………………………………................47-52
BUSHING INSTALLATION....................................................53-55
GENERAL ENGINEERING INFO BELTS & SPROCKETS.......... 56-66
MSDS DIAMOND WHEELS………………………………….................67-70
MSDS GRIND WHEELS…………………………………….................….71-75
MSDS RUSTLICK WS-5050……………………………................……. 76-79
MSDS TOOL STEEL……………………………………………...................80-86
NOTES.....................................................................................87
 Arasmith Rotary
Knife Grinder
INDUSTRY LEADER
SINCE 1965

Features:
 Multiple knife grinding
 Fast loading quick action clamps
 Non-reciprocating
 Semi-automatic operation
 Grinds dual angle wing knives

Specifications:
 Grinder motor—2 HP , 1800 RPM
 Frame—230/460/3/60
 Drive motor—1/3 HP
 Weight—1800 lbs
 Bearings—1 15/16 double row
 Drive—Gear reducer w/belt
 Dressers—2
 Coolant pump—240 gal/hr

Highlights:
 The Arasmith Rotary Knife Grinder is designed to sharpen all Arasmith knives, as well as other chipper knives
 Operation is semi-automatic and non-reciprocating providing a continuous grinding action, which prevents heat
build-up
 The grinding wheel is dressed by diamonds to grind both angles of wing type knives
 Individual knife holders allow for grinding knives of different lengths simultaneously

Unmatched in the wood waste reduction field!

Arasmith Industries International, LLC

163 Hawkins Road
Armuchee, GA
Phone: (706) 235-8576
Fax: (706) 291-1894

Visit us on the web at [Link]

3
 Arasmith Industries International, LLC

TWO YEAR WARRANTY

Arasmith Industries International, LLC, hereinafter referred to as “seller”, hereby warrants that, at delivery, all new
equipment will meet the specifications set forth in the quotation given herewith.

Seller hereby warrants against defects in material or workmanship for a period of two (2) year from the date of
shipment. Seller will repair or replace, at its own factory or another place designated by Seller, any part found by
Seller to be defective in material or workmanship within two (2) year from the date of shipment.

Note: This warranty applies to the part or equipment being used by a single shifter per 8 hour work day and will
expire at the conclusion of two (2) year from the date of shipment or 4,160 work hours, whichever occurs first.

This warranty is null and void and shall not apply should Seller determine that said part or equipment has been
operated outside the normal intended use for said part or equipment.

Should a part or equipment be found, within the terms set forth herein, by Seller to be defective in
workmanship despite having been used in the ordinary and anticipated normal intended use, seller will accept
return of the part or equipment for repair or replacement should the Seller deem it necessary; however, Buyer
will bear the cost of returning the part or equipment to Seller for repair and/or replacement AND Buyer will
bear the cost of having the repaired and/or replacement part or equipment returned to them. Buyer shall ship
the part or equipment to a location designated by Seller for said repair and/or replacement.

Seller shall not be liable for any incidental or consequential damages incurred during return or any incidental or
consequential damages for breach of the above warranties resulting from negligence in manufacture or otherwise.
The Seller’ s liability and the Buyer’s exclusive remedy is expressly limited to repair or replacement of the part or
equipment deemed defective pursuant to the terms of this Warranty and shall be repaired and/or replaced
pursuant to the terms and conditions set forth herein. All equipment purchased, other than equipment
manufactured by Seller, shall carry the manufacturer’s warranty and guarantees only and this warranty shall not
apply to said equipment. Due to variations in material condition, maintenance and chip requirement, Seller does
not guarantee chip quality.

Buyer agrees to indemnify and hold Seller harmless from any and all claims or liabilities from accidents involving
these machines caused by failure of Buyer, it’s users and/or employees, or agents to follow warnings, instructions
or recommendations given by or available from Seller or by failure of Buyer, it’s users and/or employees, or agents
to comply with all applicable industry standards, Federal, State and/or local laws and regulations including but not
limited to the Occupational Safety and Health Act of 1970.

THE WARRANTIES CONTAINED HEREIN ARE THE ONLY WARRANTIES MADE BY THE SELLER OR ANYONE ELSE WITH RESPECT TO THE EQUIPMENT
BEING SOLD HEREUNDER AND SUPERSEDE ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED , INCLUDING BUT NOT LIMITED TO: WARRANTY
OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. NO ORAL WARRANTIES OR GUARANTEES OF ANY KIND HAVE
BEEN MADE TO BUYER.

This warranty is or may be modified by specific terms set forth or contained in the quotation given herewith.

4
 PARTS LIST DATE:

ROTARY KNIFE GRINDER

CUSTOMER: LOCATION: SERIAL #

MIN
PART # PART DESCRIPTION #/SET REQUIRED
STOCK
RGW-8D GRINDING WHEEL 1 2 EA
DD-1E DIAMOND DRESSER 2 2 EA
RKG24-KC604 KNIFE CLAMP 24 6 EA
RKG24-KCB KNIFE CLAMP BOLT (RUBBER TIP) 24 12 EA
RKG24-KQ 24 KNIFE QUILL & SHAFT 1
RKG24-BRG QUILL PILLAR BEARING 2
RKG24-KSC KNIFE STOP CLAMP 1
RKG24-KSB KNIFE STOP BOLT 1
RKG24-GWM GRINDING WHEEL MANDREL 1
RKG24-GWM2HP GRINDING WHEEL 2 HP TOSHIBA MOTOR 1
RKG24-WMB WHEEL MOTOR BASE 1
RKG24-DBRG DRESSER BEARING 2
RKG24-QP PULLEY FOR KNIFE QUILL 1
RKG24-QBSH DISC BUSHING 1
RKG24-RS REDUCER SHEAVE 1
RKG24-RBSH REDUCER BUSHING 1
RKG24-BLT BELT 1
RKG24-GR GEAR REDUCER (DAYTON) 1
RKG24-RM.33HP REDUCER MOTOR BALDOR .33 HP 1
RKG24-DSB DRIVE SLIDE BASE 1
RKG24-CPLG COOLANT PUMP (LITTLE GIANT) 1
RKG24-PCV PEPCOCK 1
RKG24-FH FLEX HOSE 1
RKG24-NOZZLE NOZZLE 1
RKG24-DN DRAIN NET 1
RKG24-W12B GRINDING WHEEL BUSHING FOR W-12 HUB 1
RKG24-DA DIAMOND DRESSER ARM 2
RKG24-LIGHT LIGHT 1

5
 INTRODUCTION

The purpose of this manual is to familiarize operation and maintenance

personnel with the 24 knife model: Arasmith Rotary Knife Grinder. Please read
it thoroughly before attempting to operate the grinder.
The manual contains information on proper operation, how to maintain the
machine and its components in the best possible working condition, and how to
diagnose and correct malfunctions. Also, included is a spare parts list to aid you
in replacing items necessary for proper operation of the grinder, a set of
drawings of the grinder, and descriptive literature on components not
manufactured by Arasmith.

6
 SAFETY GUIDE FOR GRINDING WHEEL USERS

Grinding is a safe operation if the few basic rules listed below are followed. These rules are
based on material contained in the ANSI B7.1 Safety Requirements for Use, Care and
Protection of Abrasive Wheels. For your safety, we suggest you benefit from the experience
of others and carefully follow these rules.

Post a copy of this near your grinding machine.

WARNING
IMPROPER USE OF GRINDING WHEELS MAY CAUSE BREAKAGE
AND/OR SERIOUS INJURY

DO DON'T
DO always HANDLE and STORE wheels in DON'T use a cracked wheel or one that
a CAREFUL manner. HAS BEEN DROPPED or has
DO VISUALLY INSPECT all wheels before become damaged.
mounting for possible damage. DON'T FORCE a wheel onto the machine
DO CHECK MACHINE SPEED against the OR ALTER the size of the mounting
established maximum safe operating hole - if the wheel won't fit the
speed marked on the wheel. machine, get one that will.
DO CHECK MOUNTING FLANGES for DON'T ever EXCEED MAXIMUM
equal and correct diameter. Should OPERATING SPEED established for
be at least 1/3 diameter of the wheel the wheel.
and relieved around hole. DON'T use mounting flanges on which the
DO USE MOUNTING BLOTTERS supplied bearing surfaces are NOT CLEAN,
with wheels. FLAT AND FREE OF BURRS.
DO be sure WORK REST is properly DON'T TIGHTEN the mounting nut
adjusted. Center of the wheel or EXCESSIVELY.
above; no more than 1/8" away from DON'T grind on the SIDE OF THE WHEEL,
the wheel. unless wheel is specifically designed
DO always USE A SAFETY GUARD for that purpose. See Safety Code
covering at least one half of the B7.1 for exception.
grinding wheel. DON'T start the machine until the WHEEL
DO allow NEWLY MOUNTED WHEELS to GUARD is in PLACE.
run at operating speed, with guard in DON'T JAM work into the wheel.
place, for at least one minute before DON'T STAND DIRECTLY IN FRONT of a
grinding. grinding wheel whenever a grinder is
DO always WEAR SAFETY GLASSES or started.
some type of eye protection when DON'T FORCE GRINDING so that motor
grinding. slows noticeably or work gets hot.
DO TURN OFF COOLANT before stopping DON'T grind material for which the WHEEL
wheel to avoid creating an IS NOT DESIGNED.
out-of-balance condition.

7
 4 3 2 1

D D
X1 120V X2 2
1
AC
3 AMP
S 1
Breaker Light
1 S
sw Pump
E-Stop-1 E-Stop-2
2 3
1

Stop Start Grinder

4 5
C
3 M1 2
C
M1 OL'S
Stop Jog Drive Pulley
6 7
M2 2
CR OL'S
Start
8
6 CR 2

CR M2

B B

DRAWN
A Tommy 06.15.2020 Arasmith Industries International A
CHECKED
TITLE
QA

MFG RKG Electrical Schematic

APPROVED
SIZE DWG NO REV

C RKG Electrical Schematic

8 SCALE
SHEET 1 OF 1
4 3 2 1
 INSTALLATION AND START UP

At time of delivery, the grinder should be examined for losses and damage during shipment and
the delivering carrier notified immediately of such and for any compensation due. Contact
Arasmith for replacement of parts.
All that is required to prepare the Arasmith grinder for operation is to place it on a level, firm
foundation, making sure all four legs of the grinder are in contact with the floor and to make
necessary electrical connections. It is important that the motors be connected so that the heat
created by the grinding process is carried away from the cutting edges (see the drawing below
for correct rotation). All other maintenance and adjustments were made prior to shipment.
As with the startup of any machine, it is wise to observe the grinder run briefly without load.
Check all components to see that they function properly. If vibration or any malfunction is
found, cut off the power supply and check for bolts which may have loosened in shipment. Also,
refer to specific sections in the manual corresponding to the problem and the troubleshooting
section for possible remedies. Otherwise, after everything checks out, the grinder will be ready
for operation, and if properly maintained, will deliver years of satisfactory service.

CORRECT ROTATION FOR

RIGHT HAND GRINDER

9
 INSTALLING KNIVES
To install knives in the grinder open the access door above the jog button and take the magnet
on the left (mounted below the top magnet) and swipe it pass the top magnet above it. This
will power on the jog button with the access door open.
The jog button is used to rotate the knife holders so the knives can be installed in the knife
clamps. By pressing in and letting off of the jog button, this will position the knife holders in
front of the knife stop.
Back off the knife clamp (bolt) and install a knife by placing it into the knife holder, use the
knife stop located at the far right of the grinder disc to set all the knives at an equal distance to
the grinding wheel. Push the stop all the way toward the disc and slide the knife into the holder
until contact is made with the stop. The knife clamp (bolt) may then be tightened against the
knife. Back off the knife stop, and press the jog button to advance to the next holder and
repeat this procedure for the rest of the knives.

KNIFE IN HOLDER KNIFE AGAINST STOP

KNURLED LOCK NUT

HEAD SCREW

Tighten the knife clamp (bolt) securely. Also, the less The knife stop is
the knife protrudes past the holder, the more adjustable
vibration is reduced and heat dissipated.

NOTE: Do not attempt to turn the grinder disc with the on/off switch when installing or
removing knives. Constant use of the switch will create heat and burn it out. To rotate the disc
properly, relieve belt tension and turn by hand.

10
 DRESSING THE GRINDING WHEEL

It is important that the grinding wheel surfaces be checked prior to and during process for
correct shape and surface quality. The quality of the knife grinding has a substantial effect on
the chipping process and chip quality. Two diamond dressing tools are provided for
maintaining the two grinding surfaces of the grinding wheel. Each dresser has approximately
3/8” usable dressing material. They are found in front of the grinding wheel bolted to the
base. They are preset to the proper angles and are adjustable to allow for wear.
To dress the grinding wheel, back if off from the knives, then adjust the wheel into the
dressing tool until they make contact. Swing each tool across the wheel until a uniform
surface is produced.
After dressing the wheel, it may be necessary to adjust the wheel sideways to align the corner
of the two grinding surfaces on the wheel to the corner edge on the knives. (See knife re-
sharpening suggestions and angles.)

MAINTAIN A DISTINCT CORNER

5/8" ON THE GRINDING WHEEL

* 38o

GRINDING WHEEL DRESSING

TOOLS ARE ADJUSTABLE

*Increase the bevel angle to make the wing longer.

Decrease the angle to reduce the amount the wing
protrudes past the top cutting edge.

11
 GRINDING KNIVES
After installing the knives, back off the knife stop from the knives and remove all
tools from the grinder top. The grinder disc and wheel may now be turned on and
the grinding wheel adjusted inward until contact is made with the knives. Be sure
that the bevel on the wheel is correctly positioned to properly grind the wing of the
knife.
After initial contact with the knives, the in-feed should be adjusted a small amount
at a time and only so often as to maintain a constant grinding action. Excessive in-
feed will cause burning of the knife steel, waste grinding wheel material, and work
the motor more than necessary, At first the wheel will have to be adjusted
frequently as the grinding wheel is removing metal only from the high spots of the
knives, However, as the grinding process continues and the contact area becomes
more uniform, the grinding wheel does not require adjusting as often and the
grinder may be left unattended for short periods of time.

CORRECT WHEEL-KNIFE
ALIGNMENT

NOTES:
NEVER TURN THE GRINDER DISC OR GRINDING WHEEL ON OR OFF WHILE THE
WHEEL IS IN CONTACT WITH THE KNIVES. DAMAGE TO THE KNIVES, MOTOR OR
WHEEL COULD RESULT.
FRICTION ON THE SLIDE BASES MAY BE ADJUSTED BY CHANGING THE
TENSION IN THE GIBS. THIS MAY BE DONE BY LOOSENING OR TIGHTENING THE
ADJUSTMENT SCREWS ON THE SIDE OF THE BASE.
SOME KNIVES WILL REQUIRE MORE GRINDING THAN OTHERS. CHECK KNIVES
FOR SHARPNESS FREQUENTLY AND REMOVE KNIVES AS SOON AS THEY HAVE BEEN
PROPERLY SHARPENED OR KNIFE STEEL WILL BE WASTED. ALSO, BY INSTALLING
KNIVES THAT REQUIRE THE MOST GRINDING TOGETHER, LESS ATTENTION WILL BE
NEEDED.

12
 PROPERLY GROUND KNIFE
CORRECT WHEEL/KNIFE
WING IS CORRECTLY SHAPED,
ALIGNMENT WHEEL BEVEL
GROUND SURFACES MEET IN A
EDGE MEETS TOP CORNER OF
DISTINCT CORNER
KNIFE

CORRECT KNIFE GRINDING MAY VARY ANYWHERE BETWEEN THE ILLUSTRATION ABOVE TO THE ONE BELOW

THE BEVEL ON THE WHEEL SHOULD NOT BE

OFFSET MORE THAN 1/16" FROM THE TOP
CORNER OF THE KNIFE

1/16"

INCORRECT WHEEL/KNIFE ALIGNMENT IMPROPERLY GROUND KNIFE WHEEL HAS

BEVEL OF WHEEL IS POSITIONED PAST GROUND WING BEHIND CUTTING EDGE
THE CORNER OF THE KNIFE

13
 KNIFE SHARPENING SUGGESTIONS AND ANGLES

Your grinder is supplied permanently set to grind knives at the angles which work best for
most installations. Only one adjustment is possible. The amount the wing protrudes from the
rest of the knife may be altered by changing the angle of the bevel on the grinding wheel. See
the instructions for dressing the grinding wheel for further information.

CORRECT GRINDING ANGLES

Maintain the cutting edge of the

wing even with or in front of the rest
of the knife. If allowed to fall behind
the top edge, tearing instead of
cutting will occur.

The corner between the two

ground surfaces should be distinct.

NOTE: For the best knife life, avoid burning the knife steel. When knife steel is burned, it is
reheat treated and the steel loses its properties for wear resistance and strength.

14
 MAINTENANCE SAVES KNIFE STEEL

Operating a chipper with dull knives will cause excessive erosion on top of the cutting edge,
wasting usable knife steel and at the same time wearing away the clearance angle. This will
reduce the rate at which material is consumed and create thin or irregular cut chips.

Illustrated above is a badly worn knife. If ground back to the dotted line (A) a sharp edge would
exist. However, the cutting edge would be below the top surface of the knife. This would
create a rubbing action that would cause wood to bounce around in the spout. The knife must
be ground back to dotted line (B) to chip at maximum efficiency.

15
 REMOVING KNIVES

To remove the knives from the disc:

Turn off the grinder.

Loosen the knife
clamp (bolt). Take
knife out of holder.

Repeat process until all knives are out. Clean the holder of
any grit or debris before installing more knives. This insures
proper clamping, grinding of angles, and will minimize
vibration.

16
 LUBRICATION

The bearings used in the two wheel dresser assemblies are lubricated for the life of the
bearings and are not provided with grease fittings. The motors on the grinder were lubricated
at the factory and under normal conditions should not require any additional greasing. The
two bearings supporting the grinder disc are also lubricated at the factory but should have 2 or
3 shots of grease approximately every 3 months using a high quality #2 lithium base grease or
other grease suitable for roller bearing service. Slide bases supplied with grease fittings should
be frequently lubricated with the same type of grease. Side bases supplied without grease
fittings should be oiled with SAE 10W motor oil. Keep the ways flushed of any buildup of grit
and wipe off excess lubricant and grit. The right angle speed reducer is shipped filled with SAE
90W type F oil or equivalent. This oil should be drained and refilled after 80 hours of
operation, at 250 hours, and every 1,000 hours thereafter. We suggest a spray type lubricant
that dries on contact for lubricating the knife stop clamp and for any other general lubrication.

NOTE: Grit and metal particles mixed with oil make an abrasive and not a lubricant. Keep
fittings and components clean of excess oil and grease. Do NOT permit buildup of grinding
particles.

17
 SUMMARY

The most important fact for the operator of an ARASMITH rotary knife grinder to keep in mind
that the grinder is a precision machine and must be properly cared for in order for it to perform
its intended job.

• Clean and examine the grinder before and after use

• Use a high quality, correct composition grinding wheel for best performance and
overall economy
• Dress the grinding wheel regularly
• Maintain all components in proper working order

18
 FRONT VIEW RIGHT SIDE VIEW

68"

..... �--
33 II -------1 �-----
... 30 II ----,--�J

SUGGESTED FLOOR PLAN

19
 TROUBLESHOOTING

PROBLEM CAUSE REMEDY

Switches don't work Switch burned out from overuse Turn disc by hand when installing or removing
Improper electrical hook up knives

Motor overheats, runs Motor overworked (grinder motor) Reduce feed rate
erratic, etc. Incorrect motor hook up Check out wiring/power source
Motor failure Replace motor (See motor manual)

Slide base has too much

slach or handle is too Slide base out of adjustment Re-adjust jib screws
hard to turn

Knife slips in holder Knife clamp (bolt) loose Tighten securely

Oil or grit in holder Clean holders regularly

Grinder disc rotation Loose belts Tighten belts

erratic Loose electrical connection Check out wiring
Speed reducer failure Check out/replace if necessary
Motor failure Check out/replace if necessary

Rough or irregular Grinding wheel surface coarse Re-dress grinding wheel

grinding/finish Too much slack in base (vibration) Tighten adjustment screws
Grinding wheel out of balance Dress grinding wheel (replace if necessary)
Bearing failure Replace bearing(s)

Vibration Too much slack in side base Tighten adjustment screws

Grinding wheel out of balance Re-dress or replace grinding wheel

Wing of knife is Incorrect wheel/knife alignment Adjust slide base position

ground incorrectly Incorrect bevel on wheel Re-dress bevel

Knife steel is burned Too high feed rate Reduce feed rate

20
 2.1 NEMA Contactors and Starters
Freedom Full Voltage Controls

Freedom Full Voltage Controls Contents

2 Description Page
2 Freedom Full Voltage Controls
Catalog Number Selection . . . . . . . . . . . . . . . . V10-T2-4
2 Cover Control . . . . . . . . . . . . . . . . . . . . . . . . . . V10-T2-6
Contactors
2 Non-Reversing Contactors . . . . . . . . . . . . . V10-T2-10
Reversing Contactors . . . . . . . . . . . . . . . . . V10-T2-16
2 Starters
Non-Combination Starters . . . . . . . . . . . . . V10-T2-18
2 Combination Starters—Fusible and
Non-Fusible . . . . . . . . . . . . . . . . . . . . . . . V10-T2-25
2 Combination Starters—Circuit Breaker . . . . V10-T2-39
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . V10-T2-50
2
2
2
2 Product Description Features Standards and
Eaton’s Freedom Series™ C440 solid-state electronic ● Screw type power Certifications
2 starters and contactors
●

overload providing reliable, terminals have captive, Note: See Tab 17 for additional
feature a compact, space- accurate and value-driven backed-out self-lifting information on standards and
2 saving design, high strength, protection, including pressure plates with ± certifications that apply to all
impact and temperature communication capabilities, screws—reduced wiring enclosed control products.
2 resistant insulating materials. while reducing inventory time
● UL Listed
carrying costs with wide ● Accessible terminals for
cUL® Listed (indicates
2 FLA adjustment (5:1) and
selectable trip class
easy wiring. Optional
fingerproof shields available
●

appropriate CSA Standard

Adjustable bimetallic to prevent electrical shock investigation)
2 ●

ambient compensated ● Top located coil terminals ● ABS Type Approved

overload relays with convenient and readily OSHPD Certified
2
●

interchangeable heater accessible. 45 mm (OSP-0015-10)

packs—available in three contactor magnet coils
2 basic sizes, covering have three terminals, Certified Type 2 Coordination
applications up to 900 hp permitting either top or
Eaton’s Freedom Series
2 ● Fixed heater overloads diagonal wiring—easy to
NEMA starters are UL
optional replace European or U.S.
style starters or contactors Certified to achieve IEC 947
2 ● A full line of snap-on
without changing wiring Type 2 coordination against
accessories—top and 100,000 A short-circuit fault
layout
2 side mounted auxiliary
contacts, solid-state and ● Encapsulated dual voltage/
currents. Any brand of
properly selected fuse can be
pneumatic timers, and frequency magnet coils—
2 so on permanently marked with
used. Type 2 coordination
means that the starter will be
● Straight-through wiring— voltage, frequency and part suitable for further use
2 line lugs at top, load lugs at number following a short-circuit fault.
bottom ● Designed to meet or
2 ● Horizontal or vertical exceed UL, CSA®, IEC,
mounting on upright panel VDE, BS and other
2 for application freedom international standards
and listings
2
2
2
2
2

21
 NEMA Contactors and Starters
Freedom Full Voltage Control
2.1
ISO 9001 Certification Short-Circuit Protection
When you turn to Eaton’s Freedom NEMA contactors Fuses and inverse-time circuit 2
products, you turn to quality. and starters are extremely breakers may be selected per
The International Standards rugged products built for any Article 430, Part D of the 2
Organization (ISO®) has application. Their long National Electrical Code to
established a series of electrical/mechanical life is protect motor branch circuits 2
standards acknowledged by extended through easy from fault conditions. If
91 industrialized nations to
bring harmony to the
maintainability. higher ratings or settings are
required to start the motor,
2
international quest for quality.
● Meets and exceeds all UL do not exceed the maximum
The ISO certification process and CSA standards as listed in Exception No. 2, 2
covers 20 quality system ● Sized based on standard Article 430-52.
elements in design, NEMA size classifications 2
production and installation ● Designed and built for a
that must conform to achieve variety of demanding 2
registration. The enclosed applications
control is manufactured in our
Fayetteville, NC plant, and
● Easy coil change and 2
inspectable/replaceable
this facility is registered ISO contacts
9001. This commitment to ● Available open and in
2
quality results in increased
Type 1, 3R, 4, 4X, 7/9
product reliability and total
and 12 enclosures
2
customer satisfaction.
2
2
Additional Reference 2
Other Magnet Coils . . . . . . . . . . . . . . . . . . . . . . . V10-T2-4
Cover Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . V10-T2-6 2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tab 14
Accessories and Modifications . . . . . . . . . . . . . . Tab 15 2
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . Tab 16
Technical Data and Specifications . . . . . . . . . . . . Tab 17 2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

22
 2.1 NEMA Contactors and Starters
Freedom Full Voltage Controls

Catalog Number Selection

2
NEMA Freedom Line Enclosed Control
2
EC N 22 2 1 A A F - 0000 Modification/Overload Codes
2 Design All modification codes, see Tab 15.
N = Freedom NEMA For solid-state overload codes, Page V10-T2-5
2 2 = A200
Disconnect Fuse Clip Ratings
Class Page
2 01 = Non-reversing contactor—three-pole V10-T2-10
A=
B=
None
30 A/250 V R
G = 100 A/600 V R
H = 200 A/250 V R
N=
P=
600 A/600 V R
800 A/600 V L
Non-reversing contactor—two-pole V10-T2-12 C= 30 A/600 V R J = 200 A/600 V R Q= 1200 A/600 V L
2 Non-reversing contactor—four-pole V10-T2-14 D= 60 A/250 V R K = 400 A/250 V R R= 1600 A/600 V L
E= 60 A/600 V R L = 400 A/600 V R S= 2000 A/600 V L
Non-reversing contactor—five-pole V10-T2-15
F= 100 A/250 V R M = 600 A/250 V R T= By description
2 02 = Reversing contactor—three-pole V10-T2-16
Circuit Breaker Ratings
05 = Non-combination non-reversing starter V10-T2-18
A= None H = 150 A R= 3000 A
2 05 = Non-combination single-phase non-reversing starter V10-T2-20 B= 3A J = 250 A T= By description
06 = Non-combination reversing starter V10-T2-21

C= 7A K = 400 A 5= 3A
D= 15 A L = 600 A
2 6=

07 = Non-combination non-reversing starter with CPT V10-T2-23 7A

E= 30 A M = 800 A 7=

16 = Combination non-reversing starter—fusible V10-T2-25 15 A

F= 50 A N = 1000 A 8=

disconnect 30 A
2 Combination non-reversing starter—non-fusible V10-T2-27
W=
G=
70 A
100 A
P = 1200 A
Q = 2000 A
9= 50 A

I=

disconnect 100 A
2 Special enclosure combination non-reversing
starter—fusible/non-fusible disconnect
V10-T2-29
Cover Control
17 = V10-T2-31 Type 1 non-comb. (NEW BOX 1 only), Page V10-T2-6
2 Combination reversing starter—fusible disconnect
Combination reversing starter—non-fusible V10-T2-33 Type 1 non-comb., Page V10-T2-7
disconnect All others, Page V10-T2-8
2 18 = Combination non-reversing starter—fusible V10-T2-35 Contactors
disconnect with CPT 3 = Three poles
2 Combination non-reversing starter—non-fusible
disconnect with CPT
V10-T2-37
Coil Voltage and/or Control Transformers
22 = Combination non-reversing starter—circuit breaker V10-T2-39 See code tables below
2 Special enclosure combination non-reversing V10-T2-42
starter—circuit breaker Enclosure Type
2 23 = Combination reversing starter—circuit breaker V10-T2-44 1= Type 1—General purpose
24 = Combination non-reversing starter—circuit breaker V10-T2-47 2= Type 3R—Rainproof
2 with CPT 3=
4=
Type 4—Watertight (painted steel)
Type 4X—Watertight (304-Grade stainless steel)
5= Type 4X—Corrosion (non-metallic)
2 A= Size 00
NEMA Size
3 = Size 3 7= Size 7
6=
7=
Type 7/9—Bolted hazardous location
Type 7/9—Threaded hazardous location
0= Size 0 4 = Size 4 8= Size 8 8= Type 12—Dust-tight
2 1= Size 1 5 = Size 5 9= Size 9 9= Type 4X—316-Grade stainless steel
2= Size 2 6 = Size 6
2 Magnetic Coil Codes (System Voltage) Control Power Transformer Codes (System Voltage)
2 Code Magnet Coil Code Magnet Coil Code Magnet Coil Code Primary Secondary
A 120/60–110/50 K 240/50 U 24/50 B 240/480–220/440 wired for 240 V 120/60–110/50
2 B 240/60–220/50 L 380/50 V 32/50 C 240/480–220/440 wired for 480 V 120/60–110/50
C 460/60–440/50 M 415/50 W 48/60 D 600/60–550/50 120/60–110/50
2 D 575/60–550/50 P 12 Vdc X 104–120/60 E 208/60 120/60
E 208/60 Q 24 Vdc Y 48/50 H 277/60 120/60
2 G 550/50 R 48 Vdc Z By description L 380/50 110/50
H 277/60 S 125 Vdc M 415/50 110/50
2 J 208–240/60 T 24/60 Q 208/60 24
R 240/480–220/440 wired for 240 V 24
2 S 240/480–220/440 wired for 480 V 24
T 600/60 24
2 U 277/60 24
Notes
2

Use for 0–3, HMCP 600 V applications only. V 380/50 24

When control power transformer modification codes (C1–C11) are used or when starter class W 415/50 24
includes CPT (that is ECN07, 18) see the table at right for system voltage code.
2 X 240/480/600 wired for 480 V 120
Y 240/480/600 wired for 480 V 24
2 Z By description —

23
 NEMA Contactors and Starters
Freedom Full Voltage Controls
2.1
C440 Solid-State Overload Modifications
2
Reliability and Improved Uptime Flexibility Monitoring Capabilities Safety
● C440 provides the users ● Improves return on ● Individual phase currents ● IP20 rated terminal blocks 2
with peace of mind knowing investment by reducing RMS ● Available in Eaton’s
that their assets are
protected with the highest
inventory carrying costs
with wide FLA adjustment
● Average three-phase industry leading 2
current RMS FlashGard MCCs
level of motor protection (5:1) and selectable trip
and communication class
● Thermal memory ● Tested to the highest 2
● Fault indication (overload, industry standards such as
capability in its class ● Design incorporates built-in UL, CSA, CE and IEC
● Extends the life of plant ground fault protection
phase loss, phase 2
unbalance, ground fault) ● RoHS compliant
assets with selectable thus eliminating the need
motor protection features for separate CTs and 2
such as trip class, phase modules
unbalance and ground fault ● Flexible communication 2
● Protects against with optional I/O enables
unnecessary downtime
by discovering changes in
easy integration into plant
management systems for
2
your system (line/load) remote monitoring and
with remote monitoring control
2
capabilities
● Status LED provides added 2
assurance that valuable
assets are protected by 2
indicating the overload
operational status 2
For solid-state overload enclosed control, add R63 or R64 modification code after the base Catalog Number. 2
(Example, ECN0501AAA-R63/B).
Three-Phase without
Ground Fault Auto/Manual
Three-Phase with
Ground Fault Auto/Manual
2
Reset Overload Reset Overload
Modification IEC Size NEMA Size
Full Load Current
Adjustment Range (A) Selectable Class 10/20/30 Selectable Class 10/20/30
2

Solid-state electronic overload relay B and C 00 0.33–1.65 R63/A R64/A

2
1–5 R63/B R64/B
4–20 R63/C R64/C 2
C and D 0 and 1 0.33–1.65 R63/A R64/A

1–5 R63/B R64/B

2
4–20 R63/C R64/C
2
9–45 R63/D R64/D
D 2 9–45 R63/D R64/D 2
D, F and G 3 20–100 R63/E R64/E
2
G 4 28–140 R63/F R64/F

N/A 5 60–300 R63/G R64/G 2

N/A 6 120–600 R63/H R64/H
2
Notes
2

Features:
• Self-powered
• Phase loss protection
• Current adjustment knob 2
• ±1% repeat accuracy
• 1NO and 1NC isolated contacts
Not UL Listed.
2
2
2
2
2

24
 2.1 NEMA Contactors and Starters
Freedom Full Voltage Controls

Wiring Diagrams
2
Non-Reversing Starter—Single- and Three-Phase Non-Combination
2 Remote Pilot Devices Connections for Non-Reversing Starter

2 Two-Wire Control

3/14
2 1
Not for Use with Auto
Reset OL Relays
2 Three-Wire Control
Start
2 3/14
2/13
Stop
1
2
When More than One
Pushbutton Station is
2 Used, Omit Connector
”A“ and Connect per
Sketch Below
2 Start Start
3/14
2 Stop Stop
2/13
1
”A“
2
2 Non-Reversing Starter—Combination
Connections for Control Stations Connections for Starters
2 Local Control Figure 1 Figure 2
Figure A Figure D Front View Diagram Fusible Control Transformer
START/STOP Pushbuttons Two-Position Selector Switch
2 2/13 Yellow Yellow
3/14 CPT
Remove Wire “C” (Figure 1) if Used
and Connect as Shown Below
Start (ON) Hand (All other starter wires remain
Fusible Control Transformer
Black as shown in Figure 1)
2 3/14
3 4 1
Black
3 Auto
(If used)
See Figure 2
Stop (OFF) Red 2 4 Red Primary
Connections
1 Red 1 L1 L2 L3
2 1 2 Figure E
Figure B
Pilot Light (Motor RUN) 4 H4 H1 X1 CPT
Connect to Coil Terminals
2 START/STOP Selector Switch ”A1“ and ”A2“ D.S. or C.B. Local H2 XF
Fuse

1
Fuse
Fuse

Disconnecting Control Secondary

Black X1 Black / White (Flange H3
3/14 Means Connections
2 3 1 Start (ON) X2 Black / White mounting
if used)
1 X2
4 2 1 1 3 5
Red Figure F L1 L2 L3
2 Figure C START/STOP with Pilot Light
Connect to ”A1“
Omit this
Connector
“C”
See
Figures
G
96
Three-Position Selector Switch if Figure 2 1 3 5 A, B, C, D, A1 A2
and ”A2“ Terminals is Used L1 L2 L3 E and F M OL Reset
2 Yellow
Hand
3/14 To Coil
Terminal
X1 Black / White
95

”A1“ X2 Black / White 1 Connections for Dual

Black A1 A2 2/13
2 3 3 Auto Start (ON) 2/13
3/14
M
Voltage Rated Transformer—
See Transformer Nameplate
Remote 4 3 3/14
4 4 Switch
2 Red
1
Stop (OFF)
2 1
1 98 Field Conversion to Single-Phase
OL Add Dotted
97 1 3 5 Connection
2 Combined Remote and Local for Figures 1 and 2 2/ 4/ 6/
96
Reset
L1 L2 L3
Remote Local T1 T2 T3
Start (ON) 95 A1 A2
2 Start
2/13 3/14 T1 T2
2 4
T3
6
M
4 3

2 Stop Stop (OFF)

1
Omit Connector 2 1 T1 T2 T3 OL
2 Remote Control
2/
T1
4/
T2
6/
T3
Two-Wire Three-Wire When More than One T1 T2
2 Control Control Pushbutton Station is Used,
Omit Connector “A” and
Motor
T1 T2
3/14 Start Connect per Sketch Below Separate Control
2 1
Not for
3/14
2/13 Start Start Remove Wire “C” if Supplied and
Connect Separate Control Lines to
Use with Stop 3/14 the Number 1 Terminal on the Remote
1
2 Auto Reset
OL Relays Stop
2/13
1
Pilot Device and to the Number 96
Terminal on the Overload Relay
Motor
260878 D4
“A”
2

25
 Enclosed Dimensions
Box References
14.1
Non-Combination Starters
14
Type 1 Freedom Non-Combination Starters
14
Non-Reversing Starters— Non-Reversing Starters— Reversing Starters— Reversing Starters—
without Control Power
Transformers
with Control Power
Transformers
without Control Power
Transformers
with Control Power
Transformers
14
Box
Shipping
Weight Box
Shipping
Weight Box
Shipping
Weight Box
Shipping
Weight
14
NEMA Size No. Lbs (kg) NEMA Size No. Lbs (kg) NEMA Size No. Lbs (kg) NEMA Size No. Lbs (kg)
00 1 7 (3.2) 00 3 15 (6.8) 00 2 8 (3.6) 00 with top adders 3 15 (6.8)
14
0 1 7.1 (3.2) 0 3 15 (6.8) 0 2 8 (3.6) 0 3 15 (6.8)
14
1 1 7.9 (3.6) 1 3 16 (7.3) 1 3 13 (5.9) 1 with top adders 3 17 (7.7)
2 (AN19) 1 11.5 (5.2) 2 3 16.2 (7.4) 1 with top adders 3 13.4 (6.1) 2 3 19 (8.6) 14
2 (AN16) 2 8.5 (3.9) 3 4 42 (19) 2 3 15 (6.8) 3 4 50 (23)
3 4 35 (16) 4 4 54 (25) 3 4 43 (20) 4 9 72 (33) 14
4 4 47 (21) 5 10 146 (66) 4 9 65 (30) 5 10 172 (78)
5 10 139 (63) 6 F1E 385 (175) 5 10 165 (75) 6 F1E 495 (225)
14
6 F1E 360 (163) 7 F1E 6 F1E 450 (204) 7 F1E 14
7 F1E 8 F1E 7 F1E 8 F2E
8 F1E 9 F1E 8 F2E 9 F2E 14
9 F1E 9 F2E
14
Type 3R, 4/4X, 12 Freedom Non-Combination Starters
14
Non-Reversing Starters— Non-Reversing Starters— Reversing Starters—with or Notes 14
without Control Power with Control Power without Control Power All Type 7 and 9, see Tab 9.
Transformers Transformers Transformers Consult factory.
14
Shipping Shipping Shipping
Box Weight Box Weight Box Weight 14
NEMA Size No. Lbs (kg) NEMA Size No. Lbs (kg) NEMA Size No. Lbs (kg)
0 5 14.3 (6.5) 0 6 18 (8.2) 0 7 18.5 (8.4) 14
1 5 15.3 (6.9) 1 6 19 (8.6) 1 7 19.5 (8.9)
2 6 16 (7.3) 2 6 20 (9) 2 7 21 (10) 14
3 8 46 (21) 3 8 53 (24) 3 8 48 (22)
4 8 60 (27) 4 8 67 (30) 4 9 72 (33)
14
5 10 150 (68) 5 10 157 (71) 5 10 175 (79) 14
6 F1E 415 (188) 6 F1E 6 F1E 525 (238)
7 F1E 7 F1E 7 F1E 14
8 F1E 8 F1E 8 F2E
9 F1E 9 F1E 9 F2E
14
14
14
14
14
14
14
14
14

26
 Enclosed Dimensions
Box Dimensions
14.2
Approximate Dimensions are in Inches (mm)
14
Box 1, Type 1—6.00W x 10.01H x 5.98D Box 2, Type 1—7.73W x 12.60H x 5.84D
Concentric Knockouts for Concentric Knockouts for
1/2 in, 3/4 in and 1 in Conduit
14
6.00 (152.3) 1/2 inch and 3/4 inch Conduit (2) Each Side
(2) Each Top and Bottom 0.16 (4.1)
3.01 (76.4)
3.00 (76.1) 0.66
14
0.85 5.98 (151.8) 7.73 (196.3) Max. 5.84
(16.7)
(21.6) Max.
3.81
0.92
(23.4)
(148.3)
Max. 0.16
(4.1)
14
(96.8)

1.25
1.44
(36.6) 14
2.25 (31.7)
(57.1)
8.00 1.46
11.08
(281.4) 14
10.01
(203.1) (37.1) 3.25
(254.2) 12.60
Max. 10.73 (320.0)
Max.
(82.6)
13.21
14
(272.5) (335.5)
1.25
Max.
(31.7)
Max. 1.38 (35.1)
14
1.44
(36.6) 14
0.16

Ø.22 [5.5]
4.50 (114.3) 7.16 (181.8)
Max. to Optional 0.16
6.00
(152.4)
6.75 (171.5) Max.
to Optional
(4.1) 14
Mounting Holes for Cover Control (4.1) 0.22 (5.6) Dia. Mtg. Holes for Cover Controls
(3) #10-32 Screws (3) #10-32 Screws
14
Concentric Knockouts
for 1/2 in and 3/4 in Conduit
Concentric Knockouts for
(1) Each Top and Bottom
14
3/4 inch and 1 inch Conduit
(2) Each Top and Bottom
Concentric Knockouts
14
Concentric Knockouts for for 1in and 1-1/4 in Conduit
(2) Each Top and Bottom
1.54
1/2 inch and 3/4 inch Conduit
(2) Each Top and Bottom
1.54
(39.1) 14
(39.1) 2.00

3.50
(50.8)
2.44
(62.0)
14
(88.9)

Box 3, Type 1—12.65W x 13.85H x 6.40D Box 4, Type 1—11.66W x 25.99H x 8.03D 14
Concentric Knockouts for
1/2 in and 3/4 in Conduit
11.66 (296.2) Max.
1.32
8.03 (204.0)
Max. 14
(2) Each Side 1.32 (33.5) 9.00 (228.6) (33.5) 0.16 (4.1)
12.65 (321.3) Max.
9.75 (247.7)
1.28
(32.5)
6.40 (162.6)
2.28
(57.9)
14
1.48 (37.6) 0.16 (4.1)

2.43 14
(61.7)

11.25
(285.8)
14
26.51
13.85
(351.8)
(673.4)
Max. 14
Max. 14.40 25.99 23.38
(365.8)
Max.
(660.1)
Max.
(593.9)
14
2.43
14
(61.7)

1.46
2.28
(57.9)
14
0.28 (7.1) Dia. Mtg. Holes (37.1)
for (4) 1/4-20 Screws
7.31 (185.7) 14
to Optional 1.50
Cover Controls 0.28 (7.1) Dia. Mtg. Holes (38.1)
for (4) 1/4-20 Screws 8.89 (225.8) Max.
Concentric Knockouts for
14
1/2 in and 3/4 in Conduit
1.51
(38.4)
(2) this Side and (2) Opposite Side
Concentric Knockouts for
14
1/2 in and 3/4 in Conduit
(1) Top and (1) Bottom
2.04
14
6.60 (51.8) Concentric Knockouts
(167.6) 2.28 for 1-1/4 in, 1-1/2 in and 2 in Conduit
Concentric Knockouts for
Concentric Knockouts
for 3/4 in, 1 in and 1-1/4 Conduit
(2) Each Top and Bottom
(57.9) 3.55
(90.2)
(2) Top and (2) Bottom 14
1/2 in and 3/4 in Conduit
(1) Each Top and Bottom 7.10
(180.3)
14

27
 2.1 NEMA Contactors and Starters
Freedom Series

Heater Pack Selection

2 Heater packs H2001B to base to allow load wiring prior
H2017B and H2101B to to heater pack installation.
2 H2117B are to be used only The previous heater design
with Series B overload relays had integral load lugs. The
2 Catalog Numbers C306DN3B Series B heater packs are
(Part No. 10-7016) and electrically equivalent to the
C306GN3B (Part No. previous heater design.
2 10-7020). The load lugs are Heaters H2018-3 to H2024-3
built into the overload relay have not changed.
2
2 Starters with Series B Overload Relays
NEMA—AN Type IEC—AE Type
2 Size Series Size Series
00–0 C A–F C
2 1–2 B G–K B

2 5 B G–K B
6 C G–K B
2 7–8 B G–K B

2
Heater Pack Standard Trip—Class 20 Heater
2 H2001B–H2017B Motor Full Load Ampere Rating
Dial Position
2 Overload Relay Size A B C D Catalog Number

For Use with NEMA Sizes 00–0 Series C, NEMA Sizes 1–2 Series B; IEC Sizes A–F Series C, IEC Sizes G–K Series B
2 32A or 75A 0.254 0.306 0.359 0.411 H2001B-3

2 0.375 0.452 0.530 0.607 H2002B-3

0.560 0.676 0.791 0.907 H2003B-3
2 0.814 0.983 1.15 1.32 H2004B-3
1.20 1.45 1.71 1.96 H2005B-3
2 1.79 2.16 2.53 2.90 H2006B-3
2.15 2.60 3.04 3.49 H2007B-3
2 3.23 3.90 4.56 5.23 H2008B-3

2 4.55 5.50 6.45 7.40 H2009B-3

6.75 8.17 9.58 11.0 H2010B-3
2 9.14 10.8 12.4 14.0 H2011B-3
14.0 16.9 19.9 22.8 H2012B-3
2 18.7 22.7 26.7 30.7 H2013B-3
23.5 28.5 33.5 38.5 H2014B-3
2 For Use with NEMA Size 2, IEC Sizes G–K Only, Series B

2 75A 29.0 34.0 39.1 44.1 H2015B-3

39.6 45.5 51.5 57.4 H2016B-3
2 53.9 60.9 67.9 74.9 H2017B-3

Notes
2 The series of a starter is the last digit of the listed catalog number. Example: AN16DN0AB.

Heater packs are shipped three to a carton. catalog numbers are for three heater packs.
2
2
2
2
2

28
29
30
1
32
33
34
35
36
 Product Information Packet
INDUSTRIAL ELEC MTR WKS

37
M3534
.33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

Copyright © All product information within this document is subject to Baldor Electric Company copyright © protection, unless otherwise noted.
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

Part Detail
Revision: M Status: PRD/A Change #: Proprietary: No

Type: AC Prod. Type: 3413M Elec. Spec: 34WG0884 CD Diagram: CD0005

Enclosure: TEFC Mfg Plant: Mech. Spec: 34-1169 Layout: 34LY1169

Frame: 56 Mounting: F1 Poles: 04 Created Date:

Base: RG Rotation: R Insulation: B Eff. Date: 03-04-2016

Leads: 9#18 Replaced By:

Literature: Elec. Diagram:

38
Page 2 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

Nameplate NP1256L
[Link]. M3534

SPEC. 34-1169-884

HP .33

VOLTS 230/460

AMP 1.6/.8

RPM 1725

FRAME 56 HZ 60 PH 3

SER.F. 1.35 CODE M DES B CLASS B

NEMA-NOM-EFF 68 PF 57

RATING 40C AMB-CONT

CC USABLE AT 208V 1.9

DE 6203 ODE 6203

ENCL TEFC SN

SFA 1.8/.9

39
Page 3 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

Parts List
Part Number Description Quantity

SA008662 SA 34-1169-884 1.000 EA

RA005112 RA 34-1169-884 1.000 EA

NS2512A01 INSULATOR, CONDUIT BOX X 1.000 EA

34CB3002A CB CAST W/.88 DIA HOLE 1.000 EA

34GS1029A01 GASKET, CONDUIT BOX 1.000 EA

51XB1016A07 10-16 X 7/16 HXWSSLD SERTYB 2.000 EA

11XW1032G06 10-32 X .38, TAPTITE II, HEX WSHR SLTD U 1.000 EA

34EP3102A01SP FR ENDPLATE, MACH 1.000 EA

HW5100A03SP WAVY WASHER (W1543-017) 1.000 EA

34EP3102A02SP FR/PU ENDPLATE, MACH 1.000 EA

XY1032A02 10-32 HEX NUT DIRECTIONAL SERRATION 4.000 EA

40
34FN3002A01SP EXTERNAL FAN, PLASTIC, .637/.639 HUB W/ 1.000 EA

34FH4002A01SP IEC FH NO GREASER PRIMED 1.000 EA

51XW1032A06 10-32 X .38, TAPTITE II, HEX WSHR SLTD S 3.000 EA

34CB4517 CB LID 4 MTG HOLES .22 DIA STAMPED, FOR 1.000 EA

34GS1031A01 GASKET, FLAT CONDUIT BOX LID (LEXIDE) 1.000 EA

51XW0832A07 8-32 X .44, TAPTITE II, HEX WSHR SLTD SE 4.000 EA

HW2501D13SP KEY, 3/16 SQ X 1.375 1.000 EA

HA7000A04 KEY RETAINER 0.625 DIA SHAFTS 1.000 EA

MG1000G27 MED CHARCOAL METALLIC GREY 400-0096 0.014 GA

10XF0440S02 04-40 X 1/8 TYPE F HEX HD STAINLESS STIC 2.000 EA

HA3100A12 THRUBOLT 10-32 X 7.375 4.000 EA

LC0005E01 [Link]./WARNING LABEL (LC0005/LB1119N) 1.000 EA

NP1256L ALUM UL CSA CC 1.000 EA

Page 4 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

Parts List (continued)

Part Number Description Quantity

34PA1002 PKG GRP, PRINT PK1001A01 1.000 EA

41
Page 5 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

Accessories
Part Number Description Multiplier

34-171 C FACE KIT A8

42
Page 6 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

AC Induction Motor Performance Data

Record # 6610 - Typical performance - not guaranteed values

Winding: 34WG0884-R001 Type: 3413M Enclosure: TEFC

460 V, 60 Hz:
Nameplate Data
High Voltage Connection
Rated Output (HP) .33 Full Load Torque 1 LB-FT
Volts 230/460 Start Configuration direct on line
Full Load Amps 1.6/.8 Breakdown Torque 4.7 LB-FT
R.P.M. 1725 Pull-up Torque 3.35 LB-FT
Hz 60 Phase 3 Locked-rotor Torque 3.75 LB-FT
NEMA Design Code B KVA Code M Starting Current 4.4 A
Service Factor (S.F.) 1.35 No-load Current 0.7 A
NEMA Nom. Eff. 68 Power Factor 57 Line­line Res. @ 25ºC 49.1 Ω

43
Rating - Duty 40C AMB-CONT Temp. Rise @ Rated Load 47°C
S.F. Amps 1.8/.9 Temp. Rise @ S.F. Load 61°C

Load Characteristics 460 V, 60 Hz, 0.33 HP

% of Rated Load 25 50 75 100 125 150 S.F.
Power Factor 28 40 50 57 64 69 66
Efficiency 44 59 65 68 68 67 68
Speed 1788 1770 1760 1745 1730 1710 1725
Line amperes 0.7 0.73 0.77 0.8 0.85 1 0.9

Page 7 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

Performance Graph at 460V, 60Hz, 0.33HP Typical performance - Not guaranteed values

44
Page 8 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

45
Page 9 of 10
 Product Information Packet: M3534 - .33HP,1725RPM,3PH,60HZ,56,3413M,TEFC,F1

46
Page 10 of 10
 Disconnect

.....-+- - - - - - - -
- -
Phase C -,
Phase B- .....-+- - - -
- �
Phase A- ...--""'--<>----,
-

X1 )Q

1 Motor '\..,

Jog
Stop
1 2
CR1
2 3
>-�
Start
2

47
 +.002
.188 -.000

+.000
.771 -.015
13.2 7.9

4.4 7.6

5.2 1.41

+.000
.875 -.001

6.1
7.7

2.7

48
4.5
2.23 8x 0.34"

+.00
HOLES

3.50 -.06
.39

4.00 2.25 2.25 0.75" NPT CONDUIT 5.7 1.6

5.00 2.75 2.75

5.9 6.9
NOTES:
1. MAIN CONDUIT BOX MAY BE ROTATED
IN 90 INCREMENTS
2. STANDARD PRODUCT USE BI-DIRECTIONAL
FAN. OPPOSITE ROTATION AVAILABLE
ONLY BY CONNECTION CHANGE.
3. KEY DIMENSIONS EQUAL 0.188" x 0.188" x 1.38"
UNITS: INCHES (MOTOR SUPPLIED WITH KEY)
TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES OF TECHNICAL IMPROVEMENT WITHOUT NOTICE. DO NOT USE FOR CONSTRUCTION, INSTALLATION, OR APPLICATION PURPOSES UNLESS THE DRAWING IS CERTIFIED.
TOLERANCES
140T TEFC FRAME .X .1
.XX .03
F1 ASSEMBLY .XXX .005
.XXXX .0005
MDSLV001-01 XT SERIES
MAXIMUM 3 CHANGED 'H' DIMENSION FROM 0.35" MO 04/17/14 JR
MOTOR WEIGHT 2 CHANGED 'R' & 'S' DIMS. (MANUAL UPDATE) M. O'DOWD 08/21/13 JR DRAWN BY: N. MOMIN
1 ADDED KEY DIMENSIONS S. CLANCY 08/07/12 JR CHECK BY: J. RUSSELL
56 lbs.
TOSHIBA 0 FIRST ISSUE N. MOMIN 09/02/10 JR APPROVED BY:
25 kgs.
TOSHIBA INTERNATIONAL CORPORATION NO REVISION DRAWN BY DATE CHECK [Link]/ind
 Issued Date 4/23/2015 Transmit #
Issued By dschoeck Issued Rev

TYPICAL MOTOR PERFORMANCE DATA

Model: 0024SDSR41A-P

HP kW Pole FL RPM Frame Voltage Hz Phase FL Amps

2 1.5 4 1750 145T 230/460 60 3 6/3
NEMA NEMA Ambient
Enclosure IP Ins. Class S.F. Duty kVA Code
Nom. Eff. Design (°C)
TEFC 54 F 1.15 CONT 86.5 B L 40 C

Load HP kW Amperes Efficiency (%) Power Factor (%)

Full Load 2 1.5 3.0 86.5 84.8
¾ Load 1.50 1.1 2.4 86.0 67.5
½ Load 1.00 0.7 2.0 83.4 55.2
¼ Load 0.50 0.4 1.2 79.8 48.1
No Load 1.6 7.9
Locked Rotor 24.00 68.4

Torque Rotor wk²

Full Load Locked Rotor Pull Up Break Down Inertia
(lb-ft) (% FLT) (% FLT) (% FLT) (lb-ft²)
6 255 225 390 0.13

Safe Stall Time(s) Sound

Bearings* Approx. Motor Weight
Pressure
Cold Hot
dB(A) @ 1M DE NDE (lbs)
35 15 - 6305ZZC3 6305ZZC3

*Bearings are the only recommended spare part(s).

Motor Options:
Product Family:EQP Global SD
Mounting:Footed,Shaft:T Shaft

Customer
Customer PO
Sales Order
Project #
Tag:

All characteristics are average expected values.

TOSHIBA INTERNATIONAL CORPORATION · HOUSTON, TEXAS U.S.A.
Engineering mcampbell Doc. Written By D. Suarez Doc.# / Rev MPCF-1119 / 0
Engr. Date 2/2/2012 Doc. Approved By M. Campbell Doc. Issued 6/8/2011

49
 Issued Date 4/23/2015 Transmit #
Issued By dschoeck Issued Rev

SPEED TORQUE/CURRENT CURVE

Model: 0024SDSR41A-P

HP kW Pole FL RPM Frame Voltage Hz Phase FL Amps

2 1.5 4 1750 145T 230/460 60 3 6/3
NEMA NEMA Ambient
Enclosure IP Ins. Class S.F. Duty kVA Code
Nom. Eff. Design (°C)
TEFC 54 F 1.15 CONT 86.5 B L 40 C
Rotor wk² Torque
Locked Rotor
Inertia Full Load Locked Rotor Pull Up Break Down
Amps
(lb-ft²) lb-ft
(lb-ft) (%) (%) (%)
24.00 0.13 6 255 225 390

Customer wk² Load Inertia (lb-ft²) -

Customer PO Load Type -
Sales Order Voltage (%) 100
Project # Accel. Time -
Tag:

All characteristics are average expected values.

TOSHIBA INTERNATIONAL CORPORATION · HOUSTON, TEXAS U.S.A.
Engineering mcampbell Doc. Written By D. Suarez Doc.# / Rev MPCF-1121 / 0
Engr. Date 2/2/2012 Doc. Approved By M. Campbell Doc. Issued 6/8/2011

50
51
52
Sure-Grip®

QD Bushings

• Provide a True Clamp Fit

• Are Easy to Install and Remove
• Permit Four-Way Mounting

53
Sure-Grip® Bushings
Features
Sure-Grip® “Quick Detachable” bushings are easy to install and maintain the bushing’s ­position on the shaft until the cap screws are
remove. They are split through flange and taper to provide a securely tightened. Sure-Grip bushings have a very gradual taper
true clamp on the shaft that is the equivalent of a shrink fit. All (3/4-inch taper per ft. on the diameter) which is about half the inclined
sizes except JA and QT have a setscrew over the key to help angle of many other bushings. The result is the Sure-Grip securely
clamps the shaft, with twice the force of those competitive bushings,
Precise taper (3/4 in. per ft. on diameter) provides to provide extreme holding power.
6-hole drilling (most sizes) makes p­ roper wedging action.
installation and removal quick Versatile Sure-Grip bushings permit the mounting of the same
and easy. mating part on shafts of different diameters, and the mounting of
Saw cut through flange and taper
(and sometimes cut down into different sheaves on the same shaft using the same bushing. Their
­keyway also) to provide a true interchangeability extends through sheaves, pulleys, ­timing pulleys,
clamp fit.
sprockets, ­ flexible and rigid couplings, made-to-order items by
Wood’s, and to product lines of several other mechanical power
transmission manufacturers.
Sure-Grip bushings are manufactured with the drilled and tapped
Cap screws used to secure holes located at a precise distance from the keyseat; thus, a wide
bushings to sheave and to
remove bushing from sheave. mating part having a bushing in each end can be mounted on a
common shaft with the two keyways in line. This feature not only
facilitates installation but also permits both bushings to carry an
equal share of the load.
Keyseat 180°
from split.

STANDARD MOUNTING REVERSE MOUNTING

1. Cap screws from outside through 2. Cap screws from inside through drilled 3. Cap screws from inside through drilled 4. Cap screws from outside through
drilled holes in the mating part and holes in the mating part and into holes in the bushing flange ­located on drilled holes in the bushing flange
into threaded holes in the ­bushing threaded holes in the ­bushing flange the inside of the as­sembly and into located on the outside of the as­sembly
flange located on the inside of the located on the outside of the assembly. threaded holes in the mating part. and into threaded holes in the mating
assembly. Or the complete as­sembly part.
reversed on the shaft and;

54
 Sure-Grip® Bushing
Installation Instructions
IMPORTANT: DO NOT USE LUBRICANTS IN THIS INSTALLATION

To Install Bushing: thru the mating hub and into the bushing flange. (Note: M thru
S bushings can only be Standard Mounted. Be sure the two
1. Remove all oil, grease, etc. from tapered surface of bushing and
tapped holes in the mating hub do not align near the bushing
bore of mating part.
saw cut. If they do, rotate the bushing 90 degrees.)
2. If bushing has a keyway, install shaft key.
5. Reverse Mount - Place mating part over and onto shaft as far
(Note: If bushing has a shallow keyway, a key will be furnished
as possible with large bore end of taper outward. Slide bushing
with the bushing.)
onto shaft so tapered end will engage into the mating part.
3. Select Standard or Reverse mounting assembly. See Figures 1 Tighten setscrew (see #4 above). Align drilled holes in bushing
and 2. flange with tapped holes in mating part. Using lockwashers,
NOTE: If bushing does not slide freely on shaft, wedge a install the capscrews thru the bushing flange and into the mating
screwdriver blade into the saw cut at the flange OD to open the hub.
bore of the bushing. Caution: Excessive wedging will split 6. Use A Torque Wrench. Tighten all capscrews evenly and
the bushing. progressively in rotation to the torque value listed in the table.
4. Standard Mount - Slide bushing on shaft, flange first. If using Repeat torque on each capscrew until none require further
the setscrew, snug it against the key. Excessive Torque will rotation to meet the torque value.
cause mating part to be eccentric. Position mating part in place Caution: Excessive wrench torque, closing the gap
on bushing aligning drilled holes in mating part with tapped between the bushing flange and mating hub, or the use of
holes in bushing flange. Using lockwashers, install capscrews lubricants will break the mating hub.

To Remove Bushing:
1. Loosen and remove all capscrews.
2. For Standard Mount, install capscrews into tapped holes in mating part to Screw Tightening Information
jack against bushing flange. [Link]
Tapered Size & Thread
For Reverse Mount, install capscrews into tapped holes in bushing flange To Apply With
Bushing of Capscrew
to jack against mating hub. Torque Wrench
For Either Mount, tighten bolts evenly and progressively in rotation to QT 1/4-20 9
separate the two components. JA No. 10- 24 5
SH-SDS-SD 1/4-20 9
3. Loosen setscrew to slide bushing from shaft. SK 5/16 - 18 15
SF 3/8 - 16 30
Fig. 1 Fig. 2 E 1/2-13 60
Standard Reverse F 9/16 - 12 110
Mounting Mounting J 5/8 - 11 135
JS 5/8 - 11 90
M 3/4 - 10 225
MS 3/4 - 10 150
N 7/8 - 9 300
NS 7/8 - 9 200
P 1-8 450
PS 1-8 300
W 1-1/8 - 7 600
WS 1-1/8 - 7 400
S 1-1/4 - 7 750
SS 1-1/4 - 7 500

55
 General
Engineering
Information
• Drive Installation &
Alignment
• Sprocket Diameter
Calculation
• Materials
• Use of Flanged Sprockets
• Fixed Centers Drives
• Teeth In Mesh
• Belt Pull & Bearing Loads
• Idler Use
• Troubleshooting Guide

Below are some terms and abbreviations used on the following pages.
HP = Horsepower Ac = Arc Correction Factor
DHP = Design Horsepower Lc = Length Correction Factor
RPM = Revolutions Per Minute C = Center Distance
D = Large Diameter Wheel d = Small Diameter Wheel

56
Synchronous Belt
Installation
Align Sprockets
Sprocket alignment and parallelism of the shafts is very important. Proper alignment helps to equalize the load across the entire belt
width, thereby reducing wear and extending belt life. The sketches below show how to align a Synchronous drive properly. PLACE
A STRAIGHTEDGE against the outside edge of the sprockets as shown in Figure 6; Figure 7 shows the four points where the
straightedge should touch the sprockets.

Figure 6 Figure 7

The straightedge should cross the sprockets at the widest possible part. (See Figure 8.) OR USE A STRING. Tie a string around either shaft
(Figure 9) and pull it around and across the outer edge of both sprockets. Figure 10 shows how the string should touch four points when
the drive is properly aligned. After aligning the sprockets, check the rigidity of the supporting framework. Shafts should be well supported
to prevent distortion and a resulting change in the center distance under load. Do not use spring-loaded or weighted idlers. Idler sprockets
or pulleys must be locked into position after adjusting belt tension. Please note: At least one sprocket must have a flange.

NOT HERE

HERE

Figure 8 Figure 9 Figure 10

Install Belt Step 4. Using a spring scale, apply a perpendicular force to the
Do not pry or otherwise force the belt onto the sprockets, as this belt at the mid-point of the span as illustrated in Figure
can result in permanent damage to the belt. Either remove the 1. NOTE: For belts wider than 2 inches, it is suggested
sprocket’s outside flange or reduce the center distance between that a rigid piece of keystock or something similar be
the sprockets so that the belt can be easily installed. placed across the belt between the point of force and
the belt to prevent belt distortion. Compare this deflection
Belt Tensioning – General Method force value to that found in Step 3. Adjust belt tension
This method of tensioning Synchronous belts should satisfy most accordingly.
drive requirements.
Step 1. Reduce the center distance so that the belt can be placed Actual belt installation tension required depends on peak loads,
onto the sprockets without forcing or prying it over the system rigidity, teeth in mesh, etc. In some instances it may be
flanges. necessary to gradually increase the belt tension to achieve proper
Step 2. Increase the belt tension until the belt feels snug or taut. operation of the drive.
Avoid over-tensioning the belt. Belt Span
Step 3. Start the drive and apply the most severe load condition. Deflection
This may be either the motor starting torque or during
the work cycle. A belt that is too loose will “jump teeth”
under the most severe load condition. When this occurs, Force
gradually increase the belt tension until satisfactory
operation is achieved.

Belt Tensioning – Force Deflection Method

A numerical method can be used to properly tension the belt on a
Synchronous drive. This procedure, commonly referred to as the Figure 11
Force Deflection Method, consists of measuring the pounds of
force required to deflect the belt a given amount. Maximum Force = 4000 x DHP
Step 1. Install the belt as per Steps 1 and 2 of the General RPM x Pitch Diameter
Method. Measure the span length (in inches) as illustrated
in Figure 11. Minimum Force = 5000 x BHP
Step 2. From Figure 11 determine the deflection height required RPM x Pitch Diameter
for the drive. The deflection height is always 1/64” per
inch of span length. For example, a 32” span length DHP = Belt Horsepower or Motor Horsepower x
requires a deflection of 32/64” or 1/2”. To measure the Recommended Service Factor
deflection height place a straightedge from sprocket to
sprocket on top of the belt or wrap a string or steel tape BHP = Brake Horsepower or Motor Horsepower
around the sprockets on top of the belt. This will serve as
a reference line to measure deflection inches.
RPM = Speed of Fastest Shaft
Step 3. Using the formula at right, calculate the minimum and
maximum force values (lbs.).
Pitch Diameter = Diameter of Smallest Sprocket
57
 Sprocket Diameter
Calculations

To determine the diameter of MTO sprockets with a number of teeth

other than those listed in our stock offering.

Outside Diameter (mm)   5M RPP Plus = (1.5915 x NGR) – 1.140

Outside Diameter (mm)   8M RPP Plus = (2.5565 x NGR) – 1.372
Outside Diameter (mm) 14M RPP Plus = (4.4563 x NGR) – 2.794
Outside Diameter (mm) 20M RPP Plus = (6.3662 x NGR) – 4.320

Outside Diameter (mm)   8M QT Powerchain = (2.5433 x NGR) – 1.2427

Outside Diameter (mm) 14M QT Powerchain = (4.4541 x NGR) – 2.6627

NGR = Number of Grooves

To convert (mm) to Inches multiply by .03937

Materials
Cast Iron Maximum FPM = 6500
Ductile Iron Maximum FPM = 10,000

Flanged Sprockets
Due to the tracking characteristics, even on the best aligned drives, all synchronous belts
have a tendency to move axially and will ride off the edge of the sprockets.
In order to keep the belt on the sprocket, side flanges are needed.

On all synchronous drives the following conditions should be considered

when selecting flanged sprockets.

1. Two Sprocket Drives: One sprocket must have flanges on both sides or both sprockets
must have one flange but on opposite sides.

2. Long Center Drives: When the center distance is greater than or equal to eight times the
small sprocket diameter, both sprockets should be flanged.

3. Vertical Shaft Drives: One sprocket should be flanged on both sides, all other sprockets in
the drive system should have one flange on the bottom side.

4. Multiple Sprocket Drives: Every other sprocket should be flanged on both sides, one flange
on each sprocket on alternating sides around the entire system.

Most smaller stock sprockets are flanged (80 tooth and smaller)

58
Engineering Data

Fixed Centers (No Adjustment)

True fixed center applications are those where no provision for adjustment of driver or driven shaft exist. Fixed centers are not
recommended for any synchronous belt drive other than motion transfer (low or no torque) drives. Fixed center drives imply need for
exact tolerances. Although length tolerances for synchronous belts are considerably less than those for other belts, no belt can be
manufactured without some tolerance. Sprocket manufacturing tolerances also contribute to the fixed center drive problem.

Fixed center applications prevent proper belt installation and tensioning procedures, reduced belt performance can result. The use of an
idler can solve the problems associated with fixed center d ­ rives. See the page in this section concerning the use of idlers.

Teeth In Mesh
For a synchronous drive to transmit the full capacity of the belt, it is necessary to have a minimum of 6 teeth in mesh on the driver and
all driven wheels in the drive. The two-wheel drives selected from our pre-engineered selection area of our catalog meet this requirement.
For drives having less than 6 teeth in mesh, the horsepower of the drive should be multiplied by the proper correction f­actor.

Teeth in Mesh Correction Factor

6 1.00
5 0.80
4 0.60
3 0.40
2 0.20

BELT PULL
The drive designer is often asked by the machine designer for the necessary information to calculate bearing loads. The portion of
the bearing load induced by the belt drive is a combination of the sprocket weights and the belt pull. The weights can be found in the
dimensional tables for the sprockets. To calculate the approximate belt pull, you will need the following:

1. FPM of the Drive 2. Design Horsepower

FPM = Pitch Diameter x RPM x .262 (Driver horsepower X Service factor)

3. Effective Pull = (Design HP x 33000) / FPM

Min. Belt Pull = 1.5 x Effective Belt Pull

Max. Belt Pull = 2.25 x Effective Belt Pull

59
 Engineering Data
Bearing Load Calculations
In order to find actual bearing loads, it is necessary to know weights of machine components and the value of all other forces contributing
to the load. However, it is sometimes desired to know the bearing load contributed by the belt drive alone. You can find bearing load
due to the drive if you know your bearing spacing with respect to the sheave center, and the belt pull as calculated above. To do this
use the following formulas:
a b
A. OVERHUNG SPROCKET

Belt Pull x (a + b) Sprocket

Load at B, pounds =
a
Shaft

b
Load at A, pounds = Belt Pull x
a

where: a and b = spacing, inches, per drawing at right Bearing Bearing Belt
Load Load Pull
A B
OVERHUNG SPROCKET

B. SPROCKET BETWEEN BEARINGS

c d
Belt Pull x c
Load at D, pounds =
(c + d) Sprocket

Belt Pull x d Shaft

Load at C, pounds =
(c + d)

where: c and d = spacing, inches, per drawing at right

Bearing Belt Bearing
Load Pull Load
C D

SPROCKET BETWEEN BEARINGS

60
Engineering Data
Use Of Idlers - Synchronous & Timing Drives
Idlers are occasionally used in the design of synchronous belt
drives for various reasons: SERVICE FACTOR
1. To provide take‑up for fixed center drives. If the necessary recommendations are followed, it is possible to
2. To clear obstructions. design satisfactory Synchronous drives using idlers. However,
idlers always impose an additional bending stress on the belt.
3. To subdue belt whip on long center drives.
This reduces the belt horsepower rating. This is reflected by an
NOTE: Do not use spring loaded or weighted idlers on addition (.2 for each idler) to the service factor when designing.
synchronous drives. If the horsepower ratings are not reduced to account for the use
Idlers should be avoided where possible because they either of an idler, belt life will be reduced. The rating of a drive or its life
reduce the horsepower rating or shorten belt life. Idlers may be expectancy is drastically reduced when idlers below the minimum
placed either outside or inside the drive. A common serious fault in recommended diameter are used. The bending stress induced in
designing drives is the use of idlers, which are too small. The use the belt becomes greater as the idler diameter becomes smaller.
of such idlers introduces severe reverse ending stresses in the belt,
resulting in drastically reduced belt life.

OUTSIDE IDLERS
An outside idler increases the number of teeth in mesh, but the
CENTER DISTANCES MUST BE FIXED AND RIGID
amount of take‑up, in the case of take‑up idlers, will be limited
by the belt on the opposite side of the drive. Outside idlers are
always flat because they contact the top of the belt. Idlers should Fixed centers
be located, if at all possible, on the slack side of the drive. A flat
idler pulley, outside, should be located as close as possible to
the preceding sprockets. This is because belts move back and ht Sid
e)
forth slightly on a flat pulley and locating it as far away from the T 1 (Tig
Fixed centers
next sprocket minimizes the possibility of the belt entering that
Idler
sprocket in a misaligned condition. Outside flat idlers should be d 4d e)
one third larger than the smallest loaded synchronous sprocket. 3 ight SidT
T 1 (T
(or (Sl D
DR 2
ac
It should be remembered that the smallest loaded synchronous greater) kS DN
sprocket should not be smaller than the minimum pitch diameter Idler ide
d 4d )
recommended. 3
(or T2 D
DR (Sl
greater) Flat
Typical Outside acIdler Arrangement
kS DN
INSIDE IDLERS ide
)

An inside idler decreases the number of teeth in mesh on Fixed centers

the adjacent sprockets. Inside idlers are usually synchronous
sprockets. An inside idler sprocket may be located at any point )
ht Side
along the span, preferably so that it gives nearly equal arcs of T1 (Tig
Fixed centers
contact on the two adjacent sprockets. Inside idlers should be
at least as large in diameter as the smallest loaded synchronous
e)
sprocket. Flat idlers may be used on the inside of a synchronous d 1 (T
TIdler ight Sid
belt drive if the diameter of the flat pulley is as large as a sprocket d D
which has 40 grooves or more. DR greater

d T2 (Slack Side
Idler )
IDLER MOUNTING d D
DR greater
Mounting brackets for idlers should be sturdily constructed and
meticulously aligned. It is frequently found that drive problems T2 (Slack Side
)
described as “belt stretch,” “belt instability,” “short belt life,” “belt
roughness,” “belt vibration,” and many others are traceable to Typical Inside Idler Arrangement
flimsy idler brackets, bearings, etc. the idler mounting must be
designed to be capable of withstanding forces imposed by the
operating belt tensions.

61
 Troubleshooting
Synchronous Drives
Type of Failure Cause of Failure Corrective Action

excessive edge wear misalignment or check alignment and/or

(exposed tensile member) non-rigid centers reinforce mounting
belt flange straighten flange
jacket wear on pressure-face excessive overload reduce installation tension
side of belt tooth and/or and/or increase drive load-
excessive belt tightness carrying capacity
excessive jacket wear between excessive installation tension reduce installation tension
belt teeth (exposed tension members)

cracks in neoprene backing exposure to excessive eliminate low temperature

low temp (below – 30°F) condition or consult factory
for proper belt construction
softening of neoprene backing exposure to excessive heat eliminate high temperature and
(+ 200°F) and/or oil oil condition or consult factory
for proper belt construction
excessive pulley tooth wear excessive overload reduce installation tension
(on pressure-face and/or OD) and/or and/or increase drive load-
excessive belt tightness carrying capacity
insufficient hardness of surface-harden pulley or
pulley material use harder material

unmounting of flange incorrect flange installation reinstall flange correctly

misalignment correct alignment
excessive drive noise * misalignment correct alignment
excessive installation tension reduce tension
excessive load increase drive
load-carrying capacity
sub-minimum pulley diameter increase pulley diameters
tooth shear less than 6 teeth in mesh (TIM) increase TIM or use
next smaller pitch
excessive load increase drive
load-carrying capacity
apparent belt stretch reduction of center distance retension drive and/or
or non-rigid mounting reinforce mounting
cracks or premature wear improper pulley regroove or install new pulleys
groove top radius
at belt tooth root
tensile break excessive load increase load-carrying
capacity of drive
sub-minimum pulley diameter increase pulley diameters

*NOTE: 
Effective noise reduction for power transmission drives can be accomplished by incorporating a flexible
noise absorbing material with the protective guard. The guard design must allow a cooling air passage on
the top and bottom to prevent overheating the drive.

62
Synchronous
Sprockets
& Belts

• Positive Slip-Proof Engagement

• High Mechanical Efficiency
• No Lubrication Needed

63
Synchronous Belt Drives
Features
Positive Slip-Proof Engagement No Lubrication
Because the teeth of the Synchronous Belt mesh with Unlike chain or gear drives, Synchronous Drives never need
sprocket grooves, there is no creepage to cause speed lubrication, since there is no metal-to-metal contact. Maintenance
variations. Powerful tensile cords can’t stretch, so take-up is costs are cut to a minimum. Contamination from oil drip, spatter,
eliminated from drive maintenance. Precision is guaranteed. splash or spray mist is eliminated, too. In addition, there is no oil
This feature is especially important in printing, packaging and or grease to trap dirt, grit or abrasive particles and accelerate
material-handling where synchronization is a necessity. Because wear. Food processors, grain elevator operators and other
of this, Synchronous Drives have replaced gears and silent chain contamination-sensitive industries benefit especially from this
in these and many similar applications. feature.

Wide Speed Range High Tension Eliminated

Drives, such as chains perform best within a limited range of Unlike flat and V-belts, Synchronous Belts do not rely on friction
speeds. With Synchronous Drives, the speed range is more than for their pulling power. Slack-side tension is practically zero, and
doubled. This feature is of special importance when the entire tight-side tension is reduced. As a result, overhung bearing loads
speed range is developed from a single drive such as in DC are lessened with resultant improvements in motor and bearing
­drives or machine tool applications. Synchronous Belt efficiency life.
remains high throughout the entire speed range.

High Mechanical Efficiency

Constant Driven Speeds
Synchronous Drives have unusually high mechanical efficiency.
The unique Synchronous tooth configuration engages and clears Furthermore, transmission efficiency is not lost with use. The
each sprocket groove in a continuous flow of quiet, smoothly belt construction insures very little heat build-up since friction is
transmitted power. Thus, angular v­ elocity of the driven sprocket not required to pull the load. In addition, belt tension is reduced.
is constant. There is no jerking or vibration caused by chordal Significant power savings are thus obtainable, particularly when
rise and fall of the pitch line as occurs in chain drives. There is using Synchronous Belts on larger horsepower installations.
no loss of speed caused by belt creep or slippage as with flat
and V-belts. The Synchronous Drive’s constant output speed
is a definite advantage in precision work such as in high-speed Economical Operation
printers and machine tools like indexers, drill presses and boring
mills. The overall cost of Synchronous Drives can be lower than
those of other drives. Original equipment costs are reduced
by eliminating adjustable motor bases, lubricating systems and
Wide Range of Load Capacities tensioning devices. Maintenance is simpler. No adjustments are
­needed due to stretch or wear. These savings are not confined
Load capacities of stock Synchronous Drives range from to newly designed drives alone, because most roller chain drives
fractional to hundreds of horsepower. Torque loads range from can be con­verted to Wood’s Synchronous Drives. Synchronous
thousands of foot-pounds to inch-ounces. The high efficiencies Belts are also ideal for areas where proper maintenance is difficult
offered by Synchro­ nous Drives make them ideal for many or where downtime could prove to be e ­ xtremely expensive.
purposes.

64
Synchronous Plus
Features And Benefits
1. FIBERGLASS TENSION MEMBER
FEATURE BENEFIT
Excellent Dimensional Less Maintenance
Stability
No Stretch Retensioning Generally
Under Load not Required
Allows for Small Pulley Economical Designs
and Short Center Drives

2. MOLDED TEETH & BACKING
FEATURE BENEFIT
Resists Damaging Longer Belt Life
Environmental Factors
Outstanding Bending Smooth Belt Operation
Characteristics
Superior Molding Smooth Surface
Characteristics Reduces Vibration

Synchronous Plus belts are capable of operating at

3. IMPREGNATED NYLON temperatures of -30˚F with no adverse effects.
WEAR JACKET
Any time a belt is used in an elevated ambient
FEATURE BENEFIT
temperature, the expected life will decrease. The
Durable Tooth Extends Belt Life relationship between ambient temperatures and belt
Protection life is shown in the chart below. As an example, at a
Minimal Drag/ Smooth Precise temperature of 180˚F, we would expect life to be 60%
Reduces Friction Operation of the life that would be obtained at 85˚F.

LIFE vs TEMPERATURE
100

80
PERCENT LIFE

60

40

20

80 100 120 140 160 180 200 220 240 260

TEMPERATURE, DEGREES F

65
 Tolerances On Belt Length
Dimensions
Belt Length *Std. Length Tolerances Belt Length *Std. Length Tolerances
(mm) (Center-to-Center) (mm) (Center-to-Center)
Over 254 to 381 ±0.23 Over 3302 to 3556 ±0.61
Over 381 to 508 ±0.25 Over 3556 to 3810 ±0.64
Over 508 to 762 ±0.30 Over 3810 to 4064 ±0.66
Over 762 to 1016 ±0.33 Over 4064 to 4318 ±0.69
Over 1016 to 1270 ±0.38 Over 4318 to 4572 ±0.71
Over 1270 to 1524 ±0.41 Over 4572 to 4826 ±0.74
Over 1524 to 1778 ±0.43 Over 4826 to 5080 ±0.76
Over 1778 to 2032 ±0.46 Over 5080 to 5534 ±0.79
Over 2032 to 2286 ±0.48 Over 5534 to 5588 ±0.81
Over 2286 to 2540 ±0.51 Over 5588 to 5842 ±0.84
Over 2540 to 2794 ±0.53 Over 5842 to 6096 ±0.86
Over 2794 to 3048 ±0.56 Over 6096 to 6350 ±0.89
Over 3048 to 3302 ±0.58 Over 6350 to 6604 ±0.91
Over 6604 to 6860 ±0.94

*NOTE: The length tolerances given for positive drive belts refer to the center to center tolerance between belts when checked on a standard measuring fixture. The actual
pitch length tolerance is twice the value shown. If a special tension member is used, consult the factory for proper length tolerances.

BELT DIMENSIONS
5mm 14mm
(.19685) 10.7mm
3.6mm
14mm (.55118)
(.420)
5mm (.142)

2.0mm 6.1mm
(.077) 8mm (.240)
(.31496) 20mm
5.7mm (.78740)
8mm (.225) 20mm 13.8mm
(.545)

3.3mm
(.129) 8.5mm
(.335)

Center Distance Installation and Take-up Allowance

Decrease in Center Distance for Installation

Pitch Length > 1525mm 1525-3050mm <3050mm

5M Both Flanged -0.8 -0.9 –
5M One Flanged -0.6 -0.7 –
8M Both Flanged -1.4 -1.5 -1.6
8M One Flanged -0.9 -1.0 -1.1
14M Both Flanged -2.3 -2.4 -2.5
14M One Flanged -1.4 -1.5 -1.6
20M Both Flanged – -3.2 -3.3
20M One Flanged – -2.0 -2.1
Take-up in Center Distance for Installation
(All Pitches) +0.1 +0.2 +0.3

66
 MSDS-DIAMOND WHEELS

1. PRODUCT AND COMPANY IDENTIFICATION

Product Identity / Trade Name: Diamond Wheels

Product Use: Abrasive materials used for cutting and grinding of metals, concrete, masonry and building
materials.

Manufacturer: United Abrasives, Inc.

185 Boston Post Road
North Windham, CT 06256

Internet: [Link]

Information Phone: (860) 456-7131 Emergency Phone: (860) 456-7131

SDS Date of Preparation: September 22, 2015

2. HAZARDS IDENTIFICATION

This product is a gray solid wheel with no odor.

EMERGENCY OVERVIEW
Dust may cause irritation or abrasive injury to the eyes. Inhalation of dust may cause respiratory irritation. Nickel,
chromium and cobalt can cause skin irritation and skin and/or respiratory sensitization.

3. COMPOSITION/INFORMATION ON INGREDIENTS

Hazardous Component CAS # %

Nickel 7440-02-0 2-9
Cobalt 7440-48-4 0-3
Copper 7440-50-8 5-8
Iron 7439-89-6 0-7
Tin 7440-31-5 2-5
Diamond 7782-40-3 0-3
Steel 12597-69-2 68-90

4. FIRST AID MEASURES

Ingestion: If dust is swallowed, seek medical attention.

Inhalation: If overexposed to dust, remove victim to fresh air and get medical attention.
Eye Contact: Flush eyes thoroughly with water, holding open eyelids. Get medical attention if irritation persists.
Obtain immediate medical attention for foreign body in the eye.
Skin Contact: Wash dust from skin with soap and water. Launder contaminated clothing before reuse.

5. FIRE FIGHTING MEASURES

Extinguishing Media: Use media appropriate for the surrounding fire.

Special Firefighting Procedures: None needed.
Unusual Fire and Explosion Hazards: None known
Hazardous Combustion Products: None known

67
6. ACCIDENTAL RELEASE MEASURES

Pick up, sweep up or vacuum and place in a container for disposal. Minimize generation of dust. Notify authorities
as required by local, state and federal regulations.

7. HANDLING AND STORAGE

Recommended Work Practices: Avoid breathing dust. Avoid eye or skin contact. Do not ingest dust. Wash
thoroughly after handling and use, especially before eating, drinking or smoking. Consider potential exposure to
components of the base materials or coatings being ground. Refer to OSHA’s substance specific standards for
additional work practice requirements where applicable.

In normal power machining operations, the material being removed will fly off the cutting tool with considerable
force. The potential for serious injury exists for both the operator and others in the work area (possibly 50 feet or
more from the cutting tool). To protect against this hazard, before rotating the cutting tool, during rotation and until
the rotation stops, all persons in the area must wear safety goggles or full face shields over safety glasses with
side shields, along with appropriate protective clothing.

Storage: Store in accordance with manufacturing instructions.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Exposure Guidelines:

Hazardous Component OSHA PEL ACGIH TLV

3 3
Nickel 1 mg/m 1.5 mg/m (inhalable fraction)
3 3
Cobalt 0.1 mg/m (as dust or fume) 0.02 mg/m
3 3
Copper ( as dust) 1 mg/m 1 mg/m
3
Iron (as iron oxide) 10 mg/m3 (fume) 5 mg/m (respirable)
3 3
Tin (as metal) 2 mg/m 2 mg/m
Diamond None Established None Established
Steel None Established None Established

Note: Consider also components of base materials and coatings being ground.

Ventilation: Use local exhaust or general ventilation as required to minimize exposure to dust and maintain the
concentration of contaminants below the TLVs.
Respiratory Protection: Use NIOSH approved respirator if exposure limits are exceeded or where dust
exposures are excessive. Consider the potential for exposure to components of the coatings or base material
being ground in selecting proper respiratory protection. Refer to OSHA’s specific standards for lead, cadmium,
etc. where appropriate. Selection of respiratory protection depends on the contaminant type, form and
concentration. Select and use respirators in accordance with OSHA 1910.134 and good industrial hygiene
practice.
Gloves: Cloth or leather gloves recommended.
Eye Protection: Safety goggles or face shield over safety glasses with side shields.
Other: Protective clothing as needed to prevent contamination of personal clothing. Hearing protection may be
required.

68
9. PHYSICAL AND CHEMICAL PROPERTIES

Boiling Point: Not Applicable Vapor Pressure: (mm Hg) Not Applicable
Solubility in Water: Insoluble Vapor Density: (Air = 1) Not Applicable
Specific Gravity: Not Applicable Evaporation Rate: Not Applicable
Melting Point: Not Applicable Flash Point: Non-Combustible
Flammable Limits: LEL: Not Applicable UEL: Not Applicable

Appearance and Odor: Gray solid wheel with no odor.

10. STABILITY AND REACTIVITY

Stability: Stable
Incompatibility: Strong oxidizers and acids.
Hazardous Decomposition Products: Dust from machining could contain ingredients listed in Section 3 and
other, potentially more hazardous components of the base material being processes or coatings applied to the
base material.
Hazardous Polymerization: Will not occur.

11. TOXICOLOGICAL INFORMATION

HEALTH HAZARDS:

Ingestion: None expected under normal use conditions. Swallowing large pieces may cause obstruction of the
gastrointestinal tract.
Inhalation: Dust may cause respiratory irritation.
Eye: Dust may cause eye irritation. Dust particles may cause abrasive injury to the eyes.
Skin: Rubbing product across the skin may cause mechanical irritation or abrasions. Nickel exposure can cause
an allergic dermatitis called “nickel itch”. Cobalt exposure can cause skin irritation and skin sensitization.
Sensitization: Nickel and cobalt can cause skin and/or respiratory sensitization.
Chronic: Long-term overexposure to respirable dust may cause lung damage (fibrosis) with symptoms of
coughing, shortness of breath and diminished breathing capacity. Skin and/or respiratory sensitization may also
occur. Chronic effects may be aggravated by smoking. Prolonged exposure to elevated noise levels during
operations may affect hearing. A greater hazard, in most cases, is the exposure to the dust/fumes from the
material or paint/coatings being processed. Most of the dust generated during machining is from the base material
being machined and the potential hazard from this exposure must be evaluated.
Carcinogenicity: Nickel and cobalt are classified as group 2B carcinogens by IARC. Nickel is listed by NTP as
reasonably anticipated to be a carcinogen.
Medical Conditions Aggravated by Exposure: Employees with pre-existing respiratory disease may be at risk
from exposure.

Acute Toxicity Values:

This product and its components are not acutely toxic. The only acute toxicity data available for the components
are listed below.

Cobalt: LD50 oral rat: 6,171 mg/kg

Iron: LD50 oral rat: 30 g/kg
Diamond: LD50 oral mouse: 10 g/kg

12. ECOLOGICAL INFORMATION

No ecological data is available for this product. No hazards to the environment are expected from this product.
However, consideration must be given to potential environment effects of the base material being processed.

68
13. DISPOSAL CONSIDERATIONS

Dispose in accordance with all applicable local, state/provincial and federal regulations. Local regulations may be
more stringent than regional and national requirements. It is the responsibility of the waste generator to
determine the toxicity and physical characteristics of the material to determine the proper waste identification and
disposal in compliance with applicable regulations.

14. TRANSPORT INFORMATION

DOT Hazardous Materials Description:

Proper Shipping Name: Not Regulated
UN Number: None
Hazard Class/Packing Group: None
Labels Required: None

15. REGULATORY INFORMATION

SARA Section 311/312 Hazard Categories: Acute Health, Chronic Health

SARA Section 313: Some products contain the following toxic chemicals subject to the reporting requirements of
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 and 40 CFR Part 372
(Toxic Chemical Release Reporting):

Cobalt 7440-48-7 3% max.

Copper 7440-50-8 8% max.
Nickel 7440-02-0 9% max.

California Proposition 65: WARNING You create dust when you cut, sand, drill or grind materials such as
wood, paint, cement, masonry or metal. This dust often contains chemicals known to cause cancer, birth defects
or other reproductive harm.

Canadian WHMIS Classification: Not a controlled product. This product meets the definition of a "manufactured
article" under the WHMIS regulations.

This product has been classified under the CPR and this SDS discloses information elements required by the
CPR.

16. OTHER INFORMATION

NFPA Hazard Rating: Health: 1

Fire: 0
Reactivity: 0

Date of Last Revision: 11/30/09

Date This Revision: 9/22/15
Revision Summary: Comprehensive Review

The preceding information is believed to be correct and current as of the date of preparation of this Safety Data
Sheet. Since the use of this information and the conditions of use of this product are not within the control of
United Abrasives, Inc., it is the user’s obligation to assure safe use of this product.

70
 MSDS-GRINDING & CUTTING WHEELS

1. PRODUCT AND COMPANY IDENTIFICATION

Product Identity / Trade Name: Grinding and Cutting Wheels, Resinoid (Type 1, Type 27, Type 28, Type 29),
Cup Wheels (Type 11) Cones and Plugs (Type 16, Type 17 and Type 18),
Mounted Points
Product Use: Abrasive materials used for cutting and grinding metals, concrete, masonry and building materials.

Manufacturer: United Abrasives, Inc.

185 Boston Post Road
North Windham, CT 06256

Internet: [Link]

Information Phone: (860) 456-7131 Emergency Phone: (860) 456-7131

MSDS Date of Preparation: September 22, 2015

2. HAZARDS IDENTIFICATION

This product is a black, brown or reddish colored solid wheel with no odor.

EMERGENCY OVERVIEW
Dust may cause eye and respiratory irritation. Dust particles may cause abrasive injury to the eyes.

3. COMPOSITION/INFORMATION ON INGREDIENTS

Hazardous Component CAS # %

Aluminum Oxide 1344-28-1 0-95
Silicon Carbide 409-21-2 0-95
Zirconium Oxide 1314-23-4 0-80
Cured Phenolic Resin N/A 1-30
Nitrile Compounds N/A 1-20
Fluoride Compounds N/A 1-20
Iron Pyrite 12068-85-8 0-20
Woven Fiberglass N/A 0-15
Calcium Compounds N/A 0-15
Sulfur 7704-34-9 0-15
Calcium Oxide 1305-78-8 1-10
Cryolite 15096-52-3 1-10
Cured Epoxy Resin N/A 1-10
Titanium Dioxide 13463-67-7 0-5
Calcium Carbonate 1317-65-3 0-5
Aluminum Potassium fluoride 14484-69-6 0-5
Iron Oxide 1309-37-1 0-5
Graphite 7782-42-5 0-5
Potassium Fluoroborate 14075-53-7 0-5

4. FIRST AID MEASURES

71
Ingestion: If grinding dust is swallowed, seek medical attention.
Inhalation: If overexposed to grinding dust, remove victim to fresh air and get medical attention.
Eye Contact: Flush eyes thoroughly with water, holding open eyelids. Get medical attention if irritation persists.
Obtain immediate medical attention for foreign body in the eye.
Skin Contact: Wash dust from skin with soap and water. Launder contaminated clothing before reuse.

5. FIRE FIGHTING MEASURES

Extinguishing Media: Use any media that is appropriate for the surrounding fire.
Special Firefighting Procedures: None needed.
Unusual Fire and Explosion Hazards: This product is not combustible, however, consideration must be given to
the potential fire/explosion hazards from the base material being processed. Many materials create
flammable/explosive dusts or turnings when machined or ground.
Hazardous Combustion Products: None known.

6. ACCIDENTAL RELEASE MEASURES

Pick up, sweep up or vacuum and place in a container for disposal. Minimize generation of dust. Notify authorities as
required by local, state and federal regulations.

7. HANDLING AND STORAGE

Recommended Work Practices: Use only with adequate ventilation. Avoid breathing dust. Wash thoroughly after
handling and use, especially before eating, drinking or smoking. Refer to ANSI B7.1, Safety Requirements for the
Use, Care and Protection of Abrasive Wheels for additional information. Consider potential exposure to components
of the base materials or coatings being ground. Refer to OSHA’s substance specific standards for additional work
practice requirements where applicable.
Storage: Store in accordance with ANSI B7.1. Protect abrasive wheels from damage.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Exposure Guidelines:
Hazardous Component OSHA PEL ACGIH TLV
3 3
Aluminum Oxide 5 mg/m (Respirable 1 mg/m (respirable) (as Al
fraction) metal)
3
15 mg/m (total dust)
3
Silicon Carbide None Established 10 mg/m (inhalable)
3
3 mg/m (respirable)
3 3
Zirconium Oxide (as zircomium 5 mg/m 5 mg/m
3
compounds) 10 mg/m STEL
Cured Phenolic Resin None Established None Established
Nitrile Compounds None Established None Established
3 3
Fluoride Compounds 2.5 mg/m 2.5 mg/m
Iron Pyrite None Established None Established
3 3
Woven Fiberglass 5 mg/m (Respirable 5 mg/m (Inhalable)
fraction) 1 f/cc
3
15 mg/m (total dust)
Calcium Compounds None Established None Established
Sulfur None Established None Established
3 3
Calcium Oxide 5 mg/m 2 mg/m
3 3
Cryolite (as fluorides) 2.5 mg/m 2.5 mg/m
Cured epoxy resin None Established None Established
3 3
Titanium Dioxide 15 mg/m (total dust) 10 mg/m
72
 3
Calcium Carbonate 5 mg/m (Respirable None Established
fraction)
3
15 mg/m (total dust)
3 3
Aluminum Potassium Fluoride 5 mg/m (Respirable 1 mg/m (respirable)
(as Al metal) fraction)
3
15 mg/m (total dust)
3 3
Aluminum Potassium Fluoride 2.5 mg/m 2.5 mg/m
(as fluorides)
3 3
Iron Oxide 10 mg/m (fume) 5 mg/m (respirable)
3
Graphite 15 mppcf 2 mg/m (respirable)
3 3
Potassium Fluoroborate (as fluorides) 2.5 mg/m 2.5 mg/m

Note: Consider also components of base materials and coatings being ground.

Ventilation: Use local exhaust or general ventilation as required to minimize exposure to dust and maintain the
concentration of contaminants below the TLVs.
Respiratory Protection: Use NIOSH approved respirator if exposure limits are exceeded or where dust exposures
are excessive. Consider the potential for exposure to components of the coatings or base material being ground in
selecting proper respiratory protection. Refer to OSHA’s specific standards for lead, cadmium, etc. where
appropriate. Selection of respiratory protection depends on the contaminant type, form and concentration. Select
and use respirators in accordance with OSHA 1910.134 and good industrial hygiene practice.
Gloves: Cloth or leather gloves recommended.
Eye Protection: Safety goggles or face shield over safety glasses with side shields.
Other: Protective clothing as needed to prevent contamination of personal clothing. Hearing protection may be
required.

9. PHYSICAL AND CHEMICAL PROPERTIES

Boiling Point: Not Applicable Vapor Pressure: (mm Hg) Not Applicable
Solubility in Water: Insoluble Vapor Density: (Air = 1) Not Applicable
Specific Gravity: Not Applicable Evaporation Rate: Not Applicable
Melting Point: Not Applicable Flash Point: Non-Combustible
Flammable Limits: LEL: Not Applicable UEL: Not Applicable
Appearance and Odor: Black, brown or reddish colored solid wheel with no odor.

10. STABILITY AND REACTIVITY

Stability: Stable
Incompatibility: None known.
Hazardous Decomposition Products: Dust from grinding could contain ingredients listed in Section 3 and other,
potentially more hazardous components of the base material being ground or coatings applied to the base material.
Hazardous Polymerization: Will not occur.

11. TOXICOLOGICAL INFORMATION

HEALTH HAZARDS:

Ingestion: None expected under normal use conditions. Swallowing large pieces may cause obstruction of the
gastrointestinal tract.
Inhalation: Dust may cause respiratory irritation.
Eye: Dust may cause eye irritation. Dust particles may cause abrasive injury to the eyes.
Skin: None expected under normal use conditions. Rubbing product across the skin may cause mechanical irritation
or abrasions.
Sensitization: This material is not known to cause sensitization.

73
Chronic: Long-term overexposure to respirable dust may cause lung damage (fibrosis) with symptoms of coughing,
shortness of breath and diminished breathing capacity. Chronic effects may be aggravated by smoking. Prolonged
overexposure to fluorides may cause a bone condition, fluorosis. Prolonged exposure to elevated noise levels during
operations may affect hearing. A greater hazard, in most cases, is the exposure to the dust/fumes from the material
or paint/coatings being ground. Most of the dust generated during grinding is from the base material being ground
and the potential hazard from this exposure must be evaluated.
Carcinogenicity: Titanium Dioxide is listed by IARC as a group 2B Carcinogen (suspected human carcinogen).
None of the other components is listed as a carcinogen or potential carcinogen by OSHA, NTP or IARC.
Medical Conditions Aggravated by Exposure: Employees with pre-existing respiratory disease may be at risk
from exposure.
Acute Toxicity Values:
This product and its components are not acutely toxic. The only acute toxicity data available for the components are
listed below.
Aluminum Oxide: Oral rat LD50 >5,000 mg/kg
Cryolite: Oral rat LD50 >5,000 mg/kg

12. ECOLOGICAL INFORMATION

No ecological data is available for this product. No hazards to the environment are expected from this product.
However, consideration must be given to potential environment effects of the base material being processed.

13. DISPOSAL CONSIDERATIONS

Dispose in accordance with all applicable local, state/provincial and federal regulations. Local regulations may be
more stringent than regional and national requirements. It is the responsibility of the waste generator to determine
the toxicity and physical characteristics of the material to determine the proper waste identification and disposal in
compliance with applicable regulations.

14. TRANSPORT INFORMATION

DOT Hazardous Materials Description:

Proper Shipping Name: Not Regulated
UN Number: None
Hazard Class/Packing Group: None
Labels Required: None

15. REGULATORY INFORMATION

SARA Section 311/312 Hazard Categories: Not Applicable (manufactured articles)

SARA Section 313: Some products contain the following toxic chemicals subject to the reporting requirements of
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 and 40 CFR Part 372 (Toxic
Chemical Release Reporting): None

California Proposition 65: WARNING You create dust when you cut, sand, drill or grind materials such as wood,
paint, cement, masonry or metal. This dust often contains chemicals known to cause cancer, birth defects or other
reproductive harm.

Canadian WHMIS Classification: Not a controlled product. This product meets the definition of a "manufactured
article" under the WHMIS regulations.
This product has been classified under the CPR and this MSDS discloses information elements required by the CPR.

16. OTHER INFORMATION

NFPA Hazard Rating: Health: 1

74
 Fire: 0
Reactivity: 0

Date Previous Revision: 12/1/09

Date This Revision: 9/22/15
Revision Summary: Section 3 Updated Composition, Section 8 Updated exposure limits, Section 11 Updated
Acute toxicity values.

The preceding information is believed to be correct and current as of the date of preparation of this Material Safety
Data Sheet. Since the use of this information and the conditions of use of this product are not within the control of
United Abrasives, Inc., it is the user’s obligation to assure safe use of this product.

75
MATERIAL SAFETY DATA SHEET

WS-5050
SECTION 1 Product and Company Information
Product identifier Rustlick WS-5050
Product use Heavy-duty water-soluble oil
Manufacturer ITW ROCOL North America
3624 West Lake Avenue
Glenview, Illinois 60026
1-800-452-5823
Emergency info CHEMTREC, 1-800-424-9300

SECTION 2 Hazards Identification

Emergency overview No hazards resulting from the material supplied.
HMIS rating
Health 1
Flammability 1
Reactivity 0
Personal B
protection
Routes of entry Skin, eyes, respiratory tract, digestive system.
Potential short-term
health effects
Skin May cause mild irritation.
Eyes May cause mild irritation.
Inhalation May cause irritation to nose and throat. Inhalation of vapors or mist may cause
headache, dizziness, and drowsiness.
Ingestion Harmful if swallowed, may cause nausea and vomiting. Ingesting large
quantities may cause injury or death.
Potential long-term Not known
health effects

SECTION 3 Chemical Composition/Hazardous Ingredients

Ingredients CAS # OSHA/PEL (TWA) ACGIH/TLV (TWA)

Hydrotreated heavy naphthenic 64742-52-5 5 mg/m3
distillates
2-(2-aminoethoxy)ethanol 929-06-6
Chlorinated paraffin 61788-76-9

* Exact chemical identities and percentages are withheld as trade secrets provided under 29CFR.1910.1200.

76
SECTION 4 First Aid Measures
Skin contact Immediately wash the exposed area thoroughly with soap and water. Remove
contaminated clothing. Wash before reuse. If irritation persists, consult
physician.
Eye contact In case of contact, immediately flush with water for at least 15 minutes. If
irritation persists, consult physician.
Inhalation If inhaled, move to fresh air. If irritation persists, consult physician.
Ingestion If swallowed, DO NOT induce vomiting. Contact a physician immediately. If
vomiting occurs, keep head below hips to prevent aspiration of liquid into the
lungs.

SECTION 5 Fire Fighting Measures

Flammable limits Not available
Products of combustion Oxides of carbon (CO, CO2).
Flash point (method) > 200°F (93°C) (PMCC)
Auto-ignition temperature Not available
Explosion data
Sensitivity to mechanical impact None known
Sensitivity to static discharge None known
Fire-fighting media In case of fire use carbon dioxide, dry chemicals, or foam.
and instructions
Special fire-fighting Self contained breathing apparatus and protective clothing is recommended to
procedures/equipment protect fire fighters from any hazardous combustion or decomposition products.
Pressure build-up in the closed container may occur due to heat exposure.

SECTION 6 Accidental Release Measures

Personal precautions Use appropriate safety equipment. Avoid inhaling vapors or mist. Avoid contact
with eyes, skin and clothing.
Environmental precautions Do not allow spilled product to enter drains, sewers, or waterways.
Cleanup Ventilate area. Eliminate all sources of heat and flame. Stop leak if safe to do
so. Contain spill. Use absorbent material, such as vermiculite or sand. Place in
suitable container for later disposal.
Prohibited materials None

SECTION 7 Handling and Storage

Handling Use appropriate safety equipment. Use with adequate ventilation. Avoid
contact with eyes, skin and clothing. Keep away from extreme heat. Keep
container closed when not in use.
Storage Store away from extreme heat, flame, or ignition sources. Pressure build up
may occur due to heat exposure or temperature change. Release pressure by
slowly opening container.

77
SECTION 8 Exposure Controls and Personal Protection
Hygiene measures Avoid contact with eyes, skin and clothing. Do not eat, drink, or smoke while
handling this product.
Control measures General ventilation should be sufficient. Providing approved respirators for
emergencies, or when mist/vapor concentrations are unknown may be
warranted. Availability of eye wash station, washing facilities and safety shower
is recommended.
Personal protection
Skin Wear suitable gloves; chemical resistant gloves, such as polyvinyl chloride-
coated, are recommended. Wear protective clothing suitable to prevent
contact. Remove contaminated clothing and launder before wearing.
Eyes Safety glasses are recommended.
Respiratory Not normally required. Control vapor or mist concentrations below exposure
limits through use of general or local exhaust ventilation.

SECTION 9 Physical and Chemical Properties

Physical state Liquid
Color Dark blue
Odor Characteristic
pH at 10% 9.5
Boiling point 212°F (100°C)
Melting/freezing point Not available
Vapor pressure <1
Solubility in water Emulsifies
Specific gravity 0.98
Vapor density Heavier than air
Evaporation rate > 0.1
Volatile organic Nil
compounds

SECTION 10 Reactivity and Stability

Stability and reactivity Stable. Hazardous polymerization will not occur.
Conditions to avoid None
Materials to avoid Strong oxidizing or reducing agents.
Hazardous decomposition Fumes and possible smoke containing carbon monoxide and carbon dioxide
products (CO, CO2).

78
SECTION 11 Toxicological Information
Acute studies Tests on similar materials show a low order of acute oral and dermal toxicity.
Eye effects Minimal irritation on contact.
Skin effects May cause mild irritation with prolonged and repeated contact.
Acute oral effects Tests on similar materials indicate low order of acute toxicity.
Acute inhalation Low acute toxicity expected on inhalation.
Carcinogenic None of the ingredients in this product are listed by IARC, ACGIH, NTP or
OSHA as carcinogenic.

SECTION 12 Ecological Information

Environmental toxicity None reported
Aquatic toxicity No data

SECTION 13 Disposal Considerations

Handling for disposal Absorb on suitable material and follow procedures listed below.
Methods of disposal Dispose of in a manner that is recommended by local, state, provincial and
federal laws and regulations.

SECTION 14 Transportation Information

Not classified as hazardous for transport according to IATA, 49CFR, and IMDG regulations.

SECTION 15 Regulatory Information

WHMIS information No data
CEPA information No data
TSCA information All ingredients are included in the TSCA inventory.
SARA Title III Contains no ingredients which exceed De Minimus reporting requirements.
California Prop 65 The product contains no chemicals known to the state of California to cause
cancer or reproductive toxicity.

SECTION 16 Other Information

Prepared by ITW ROCOL North America, Leroy Hitchcock, 1-800-452-5823
Date of issue November 25, 2008 Date of previous issue February 22, 2007
References
1. ACGIH, Threshold Limit Values for Chemical Substances and Physical Agents & Biological Exposure
Indices, 2004.
2. Canadian Centre for Occupational Health and Safety, CCInfoWeb databases, 2004.
3. US EPA Title III Lists of Lists - October 2001 version.
4. Material Safety Data Sheets from manufacturer.

79
 MSDS-TOOL STEEL

MATERIAL SAFETY DATA SHEET

=============================GENERAL INFORMATION===========================

Manufacturer: Creation Date: 02/93

Precision-Marshall Steel Co.
Washington, PA Revision Date: 08/08

For Additional Information, contact:

724-222-2100
============================PRODUCT IDENTIFICATION=========================

Product Name: Formula: NA

TOOL STEEL: W-1, 0-1, A-2, A-6, D-2, H-13, S-7, M-2
ALLOY STEEL: C1018, 4142 Modified
STAINLESS STEEL: 410, 420, 440C
Synonym(s): NA Chemical Family: NA

=======================TYPICAL CHEMICAL COMPOSITION (1)====================

Permissible Air Level (3)

Ingredient (2) CAS No. Wt. % OSHA PEL ACGIH TLV

Iron 7439-89-6 Balance 10(4) 5(4)

Chromium 7740-47-3 .01-17.0 1.0(5) .05(5)
Molybdenum 7439-98-7 .01-7.0 5 5
(Soluble Compounds)
15 10
(Insoluble Compounds)
Cobalt 7440-48-4 .01-1.0 0.1 0.1
Vanadium 7440-62-2 .01-5.0 0.1(6) .05(7)
Nickel 7440-02-0 .01-1.0 1.0(8) 1.0(8)
Manganese 7439-96-5 .25-3.0 5.0(9) 1.0(10)
Carbon 7440-44-0 .05-3.0 NA NA
Silicon 7740-21-3 .01-2.0 15 10
(Total Dust)
5 5
(Respirable Dust)
Aluminum 7429-90-5 .01-1.0 15 5(11)
(Total Dust)
5
(Respirable Dust)
Copper 7440-50-8 .01-1.0 0.1(12) 0.2(12)
Tungsten 7440-33-7 .01-7.0 5(14) 1.0
(Insoluble Compounds)
1(14)
(Soluble Compounds)
Trace Elements NA LT 1.0 NA NA

SEE LAST PAGE FOR IMPORTANT ADDITIONAL TERMS AND CONDITIONS INCLUDING DISCLAIMER OF
WARRANTIES.

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=============================PHYSICAL DATA================================

Physical State: Specific Gravity:

Solid 7.6-7.8

Appearance and Odor: Vapor Pressure:

Gray metal; odorless NA

Boiling Point: Vapor Density:

NA NA

Melting Point: Evaporation Rate:

2800 F NA

Solubility in Water: % Volatile by Volume:

NA NA

pH:
NA
======================FIRE AND EXPLOSION HAZARD DATA======================

Not Applicable
=============================REACTIVITY DATA===============================

Stability:
Stable
Incompatibilities (Materials to avoid):
Acids

Hazardous Decomposition Products:

Welding and burning on this product may cause the generation of a
variety of noxious fumes and gases (e.g., carbon monoxide, chromium
fume, etc.)
Polymerization:
Will not occur.

============================HEALTH HAZARD DATA===========================

Health Effects/Signs and Symptoms:
NOTE: Steel products in their usual physical form do not pose any
health hazards. However, when subjected to welding, burning,
grinding, cutting, abrasive blasting, heat treatment, pickling,
or similar operations, potentially hazardous fumes or dusts may
be emitted. Despite the fact that the welding, burning, etc. of
steel in this category may produce fumes containing manganese,
silicon, aluminum, and copper, the air concentrations generated
of these components are expected to be extremely low.
Particular attention should be directed to the other
constituents which may be present at substantial levels. The
following is a list of fumes or dusts that may be generated
from this steel product category and the health effects
associated with overexposure to them:

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Iron (Fe) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No
Subjecting iron and alloys containing iron to high temperatures (such
as occurs during welding) will cause the formation of iron oxide.
Long-term exposure to iron oxide fumes or dusts has been associated
with a benign lung condition know as siderosis which is observable
as an X-ray change. No physical impairment of lung function has been
linked to siderosis.

Chromium (Cr) Carcinogenicity: Yes NTP: Yes IARC: Yes OSHA Regulated: No
The toxicity and health hazards of chromium are heavily dependent upon
its oxidation state. The elemental (as in the metal), divalent, and
trivalent forms are of very low toxicity. The hexavalent form (such
as occurs in chromates and chromic acid) is very toxic and can produce
both acute and chronic effects. Adverse effects on the skin may
include ulcerations, irritative dermatitis, and allergic skin
reactions. Adverse effects on the respiratory system may include
bronchospasms, edema, hypersecretion, bronchitis, irritation, allergic
asthmatic reactions, and ulceration and perforation of the nasal
septum. Respiratory symptoms may include coughing and wheezing,
shortness of breath, and nasal itch. Eye irritation or inflammation
can also be produced. Exposure to some hexavalent chromium compounds
have also been shown to be associated with an increased risk of lung
cancer.

Molybdenum (Mo) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No

Mo and its compounds generally exhibit a low order of toxicity;
however soluble compounds (such as Mo trioxide) are considerably more
toxic. Molybdenum trioxide may produce irritation of the eyes, nose,
and throat. In animals, soluble Mo compounds have also caused weight
loss, diarrhea, loss of coordination, pneumoconiosis (accumulation
of particles in the lungs), breathing difficulties, anemia, and
colic. Animal data also suggests that repeated exposures might be
associated with gout. Pneumoconiosis with x-ray findings and
subjective symptoms has been observed in a small number of workers
exposed to metallic molybdenum and Mo trioxide; however, no physical
impairment of lung function has been linked to this condition.

Cobalt (Co) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No

Cobalt dust and fume is mildly irritating to the eyes, skin, and upper
respiratory tract. An allergic dermatitis may be produced especially
in skin areas subject to friction such as the creases of the elbow,
knee, neck, and ankles. Inhalation to Co dust and fume may result in
an asthma-like respiratory disease with symptoms such as cough and
shortness of breath. In some instances, this condition progresses to
interstitial pneumonia with marked fibrosis. As a result, permanent
disability or even death may occur.

Vanadium (V) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No

Vanadium compounds (especially V pentoxide) are irritants to the eyes,
respiratory tract, and, to a less frequent extent, the skin. Eye
symptoms may include excessive tearing and a burning sensation. Skin
rashes (which may be allergic in nature) resemble eczema and may itch
intensely. Excessive inhalation exposures even after brief periods
may result in inflammation of the nasal passages, sore throat, cough,
tracheitis, bronchitis, wheezing, and chest pain. Excessive long-term

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TOOL, ALLOY & STAINLESS STEEL (08/08) Page 4 of 7
or repeated exposures may result in more severe effects such as
pulmonary edema, pneumonia, chronic bronchitis, and recurring episodes
of labored breathing. Workers exposed to excessive levels of vanadium
often show a greenish discoloration of the tongue.

Nickel (Ni) Carcinogenicity: Yes NTP: Yes IARC: Yes OSHA Regulated: No
Ni fumes and dusts are respiratory irritants and may cause a severe
pneumonitis. Skin contact with nickel and its compounds may cause an
allergic dermatitis. The resulting skin rash is often referred to as
"nickel itch." Ni and its compounds may also produce eye irritation,
particularly on the inner surfaces of the eyelids (i.e., the conjunc-
tiva). Animal and/or epidemiology studies have linked nickel and
certain nickel compounds to an increased incidence of cancer of the
lungs and nasal passages.

Manganese (Mn) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No

Mn intoxication is usually due to the oxide or salts of Mn, elemental
Mn exhibits very low toxicity. The dusts and fumes can act as minor
irritants to the eyes and respiratory tract. Both acute and chronic
exposures may adversely affect the central nervous system (CNS) but
symptoms are more likely to occur after at least 1 or 2 years of
prolonged or repeated exposures. Early symptoms may include weakness
in lower extremities, sleepiness, salivation, nervousness, and apathy.
In more advanced stages, severe muscular incoordination, impaired
speech, spastic walking, mask-like facial expression and
uncontrollable laughter may occur. Manganese fumes have also been
reported to result in metal fume fever, a flu-like syndrome with
symptoms such as dizziness, chills, fever, headache, and nausea.
An increased incidence of pneumonia, bronchitis, and pneumonitis
has been reported in some worker populations exposed to manganese.
Animal studies indicate that manganese exposure may increase
susceptibility to bacterial and viral infections.

Silicon (Si) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No

This is considered to be a nuisance particulate by ACGIH.

Aluminum (Al) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No

Particles of aluminum deposited in the eye may cause irreversible
tissue damage of the cornea. Al salts may cause dermatitis, eczema,
conjunctivitis, and irritation of the mucous membranes of the upper
respiratory tract. Long-term inhalation exposure to Al dusts or
fumes has been associated with a fibrotic lung condition know as
Shaver's disease; however, the evidence for this is not conclusive
since affected workers were exposed to other substances (such as
silica) as well. Symptoms of this condition may include shortness of
breath, cough, and fatigue.

Copper (Cu) Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No

Inhalation of Cu fume may cause irritation of the eyes, nose, and
throat and a flu-like illness called metal fume fever. Signs and
symptoms of metal fume fever include fever, muscle aches, nausea,
chills, dry throat, cough, and weakness. Cu fume may also produce
a metallic or sweet taste. Repeated or prolonged exposure to Cu
fume may cause discoloration of the skin and hair.

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TOOL, ALLOY & STAINLESS STEEL (08/08) Page 5 of 7
Tungsten Carcinogenicity: NA NTP: No IARC: No OSHA Regulated: No
Chronic exposure to tungsten dust has caused respiratory disorders
characterized by cough, labored breathing, and wheezing. There
is no correlation between the onset of symptoms, length of exposure
and the development of scarring in the lung tissue. Dermatitis
(inflammation of the skin), primarily on the sides of the neck,
inner forearm, and the backs of the hands, was also detected. Dusts
of tungsten pose a hazard considered to be somewhat greater than
that of nuisance dust.

Usual Route(s) of Entry:

Inhalation

Medical Conditions Possibly Aggravated:

Chronic diseases or disorders of the respiratory system

Carcinogen Information:
NTP and IARC consider (1) chromium and certain chromium compounds
to be know human carcinogens and (2) nickel and certain nickel
compounds to be probable human carcinogens.

===================FIRST AID AND MEDICAL EMERGENCY PROCEDURES==============

Eye Contact:
Not anticipated to pose a significant eye hazard.

Skin Contact:
Not anticipated to pose a significant skin hazard.

Inhalation:
Remove from excessive exposure levels unless proper respiratory
protection is worn.

Ingestion:
Not considered an ingestion hazard.

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 Page 6 of 7

===================OCCUPATIONAL EXPOSURE CONTROL MEASURES==================

Engineering Controls (Ventilation, etc.):

Ventilation should be sufficient to maintain exposure levels below
the applicable exposure limit.

Work Practices (Handling and Storage, etc.):

Arc or spark generated when welding or burning on these products
could be a source of ignition for combustible or flammable
materials.

Eye Protection:
Not anticipated to pose a significant eye hazard.

Skin Protection:
Not anticipated to pose a significant skin hazard.

Respiratory Protection:
When engineering controls are not sufficient to lower exposure
levels below the applicable exposure limit, use a NIOSH-approved
respirator for dusts and metal fume within the use limits of the
respirator.

==================SPILL, LEAK, AND DISPOSAL INFORMATION====================

Procedures to Follow if Material is Released or Spilled:

N/A

Waste Disposal Method(s):

Any excess product can be recycled for further use, disposed in a
permitted hazardous waste landfill, or disposed by other methods
which are in accordance with local, state, and federal regulations.

==================ADDITIONAL OR MISCELLANEOUS INFORMATION==================

None

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TOOL, ALLOY & STAINLESS STEEL (08/08) Page 7 of 7

===========================================================================

Footnotes:
(1) Concentrations may vary somewhat between batches or lots.
Where possible a concentration range is indicated. Occasionally,
however, levels may even fall outside of the usual concentration
ranges.
(2) Common names, if applicable, appear in parentheses following
the chemical names.
(3) All values, unless otherwise specified,refer to 8-hour
time-weighted average concentrations and units are in mg/M3.
(4) As iron oxide fume.
(5) As hexavalent chromium compounds.
(6) As vanadium pentoxide fume.
(7) As vanadium pentoxide respirable dust and fume.
(8) As nickel metal.
(9) Ceiling value.
(10) As manganese fume.
(11) As aluminum welding fumes.
(12) As copper fume.
(13) As copper mist or dust.
(14) OSHA STEL

---------------------------------------------------------------------------

Abbreviations:

NA = Not Applicable
NE = Not Established
UK = Unknown (No applicable information was found)
GT = Greater Than
LT = Less Than

--------------------------------------------------------------------------

All information, recommendations, and suggestions contained herein are

based upon data believed to be correct. However, no guarantee or warranty of any kind, expressed or implied, is made by
Precision-Marshall Steel Company with respect to the information provided.

Employers should use this information only as a supplement to other information gathered by them. Since the
actual use of this product is beyond our control, and it is each employer's responsibility to assure the safety and health of
their employees, Precision-Marshall Steel Company will not assume liability arising out of the use of this product by others.

86
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