Treinamento em Manutenção

Linha GLM

4 - Torre Duplomatic ODTN-20

Departamento de Serviço Pós-Venda - MF

2011
 ®

DUPLOMATIC
AUTOMAZIONE

ODT-N20M-340/0/series 50
MODULAR DRIVEN TOOLS SYSTEM (AXIAL)

INSTRUCTIONS FOR USE AND MAINTENANCE

M.I. 6480/20M-340
GB ISSUED 02-09
2 M.I. 6480/20-340-0209
INDEX sheet

1. MODULAR DRIVEN TOOL SYSTEM ..............................................................................................4

2. DEVICE IDENTIFICATION ..............................................................................................................5

3. CHARACTERISTICS AND PERFORMANCES

3.1 Technical data .......................................................................................................................6/7
3.2 Overall dimensions ..................................................................................................................8
3.3 Tool disc interface specs ..........................................................................................................9

4. ASSEMBLING ON TURRET...................................................................................................... 10/11

5. MOTOR INTERFACE ...................................................................................................................... 11

6. WIRING DIAGRAM ........................................................................................................................12

7. CYCLE ............................................................................................................................................13

8. FLOW CHART ................................................................................................................................14

9. PRESSURIZING AIR SYSTEM ......................................................................................................15

10. CENTRALIZED LUBRICATION SYSTEM ................................................................................. 16/17

11. SPECIFICATIONS FOR ROTATING TOOLHOLDER COUPLING ...............................................18

12. ASSEMBLY DRAWINGS AND PART LISTS

12.A Main section......................................................................................................................20/21
12.B Front view .........................................................................................................................22/23
12.C Toolholder engagement group ...............................................................................................24

13. RECOMMENDED SPARE PARTS .................................................................................................25

14. MAINTENANCE ........................................................................................................................26/27

15. MOTOR INTERFACE GROUPS .....................................................................................................28

Safety symbols used in this manual :

This symbol is used to point out operating cycles that are important as
far as safety is concerned.
Improper handling during these cycles can cause serious injuries to
fingers, hands or other parts of the body and can cause also damages
to the turret itself or its accessories.

This symbol points out possible danger due to electricity.

3 M.I. 6480/20-340-0209
1 - MODULAR DRIVEN TOOL DEVICE

The ODT-N/50 series modular driven tool device, has been developed strictly applying the Value Engineering
technique, taking benefits of design similarity, reduced number of components and common parts, for a lean me-
chanical design.

Still based on the original, patented and well known principle of “automatic engagement without additional de-
vices” of the previous series, the new design offers an upgraded product, using advanced technology and modern
solutions for the increased needs of CNC turning centers.

r
No dead times thanks to:

– Automatic engagement/disengagement of the tenon type coupling, only with the turret movement, without any
additional device.
– Faster zero-setting positioning, directly managed by the motor/driver with high zero speed.

r
Powerful : High speeds and transmittable torques.

r
Advanced features :
– Standard range of coolant pressure up to 30 bar.
– Pressurizing air function for prevent external contamination.
– Centralized lubrication system for heavy duty cycle and/or extreme working conditions.

Working principle
The motor (A) through the gears (B), (B1) and D B1 B A
the ring (D) gives the movement to the power
intake(G), engaging the tenon (H) on the rota-
ting toolholder (L) in the working position.
The tenon (H), during the turret indexing, is
driven by a slot in the ODT-N housing in order
to be automatically engaged with the power
intake (G), previously oriented .

In the ODT-N/ series 50 the zero setting is ma-

naged directly by the servomotor, that must
be provided with “orientation function” by
the CNC.

Important : The motor driver enable must

always be “ON”, keeping the zero position to
allow the turret rotation.
If servomotor with brake is used, the driver
can be “disable” at the end of orientation, al-
ways keeping on the brake and the motor po-
L H G
sition control.

4 M.I. 6480/20-340-0209
2 - DEVICE IDENTIFICATION
2.a - ODT-N name plate

Model

Code

ODT-N

Cod. S/N

Serial Nr.

2.b - Model identification

To be used when ordering only the ODT-N modular device, without turret.

ODT-N20*-340/0- * /5*- W* - *
Size ( for size 200 turret ) Optionals

Motor interface

TURRET
BSV-N — Series
P.C.D. and Y quote
DM / SM
* M

VERSION

Right —

Left S

5 M.I. 6480/20-340-0209
3 - ODT-N20M- * /50-W*
CHARACTERISTICS AND PERFORMANCES

3.1.a TECHNICAL DATA

SIZE ODT-N20M
For turret size DM / SM 20
*
Toolholder size mm 40

Max power S3 - 40% - 10 min kW 8 (1)

Output max torque Nm 45 (1) (2)

Max speed at the spindle RPM 5.000

Transmission ratio 1:1

Mass (motor excluded) Kg 32

Coolant supply

r Costant flow (Filtering ≤ 150 µm) bar 7

r Pressure cut-off during turret rotation (Filtering ≤ 50 µm) bar 30

Motor (excluded) (3)

Siemens A.C. Motor type 1FT 6086

— Torque S1 27
S3 - 40% - 10 min 35

— Max speed RPM 5.000

Fanuc A.C. Spindle motor type α3

— Torque S1 23,5
S3 - 40% - 10 min 35

— Max speed RPM 5.000

1) Max duty limit of ODT-N system. The real duty performances depend from the fitted motor.
2) These values are valid for free-shock operations.
In case of interrupted-cut (milling, etc.) or other shock-operations, a reductions of these values up to 50% must
be considered.
3) Protection IP65 on shaft side. For motors with protections ≤฀IP65, ask our technical Dep.

6 M.I. 6480/20-340-0209
3.1.b MAIN FEATURES

INDICATIVE CUTTING CAPACITY

for 600 N/mm2 steel, HSS tools
(With fit motors)

SIZE ODT-N 10 12 16 20 25 32 40

dxa d
Twist drilling [mm] x [mm/u]
10x0,20 14x0,15 20x0,20 22x0,20
a

dxp d M8x1,25 M10x1,5 M16x2 M18x2

Tapping [mm] x [mm] M12x1 M24x1 M24x1,5 M27x1,5
p

dxpxa d
Slot milling [mm] x [mm] x [mm/min] p
12x8x45 20x10x40 25x14x40 25x20x40
a

7 M.I. 6480/20-340-0209
3.2 - ODT-N20M-340/0/50-W*
OVERALL DIMENSIONS

F
275
220
58

188
100
ø406 ODT-N20

10

85
+0,1
0
100

(1)

(3) ø 340
32 113
66

113

N°2 M10 (for lifting) MOTOR INTERFACE GROUP

G (2)

25
17
(4)
(5)

153
169

BACK VIEW

64

F G
FANUC α3 307 77
SIEMENS 1FT 608
* — —

1) Out-let coolant valve. LEFT VERSION:

Overall dimensions for left version are mirror image
2) Inlet coolant with fitting for pipe ø10.
3) Rotating toolholder locations diameter on the disc.
Diameter tolerance : ± 0,02 mm.
4) Pressurizing air inlet 1/8" GAS. (see para 9).
5) Centralized lubrication inlet 1/8" GAS. (see para 10).

8 M.I. 6480/20-340-0209
3.3 - ODT-N20M-340/0/50-W*
TOOL DISC INTERFACE SPECS

6 63
22

15°
Pos.1
15°

30° 30° (x12)

45° (x8)

Inlet coolant position ø9 max.

ø 255
ø 140 0,015
For fixing screws M10 For pins ø12
+ 0,003 A 0,015
A ø 50 – 0,005
0,8
0,5

1,6
+ 0,2
65 0
0,8

DIN 69880 ø 40 ø 145 ø 10

15

0,02 A ø 340 ±0,02

9 M.I. 6480/20-340-0209
4 - ODT-N20M- * /50-W*
ASSEMBLING ON TURRET

The ODT-N20M device is a module that can be applied externally to the DM or SM standard turrets, taking place
in the space between disc and turret housing normally used for the coolant group.
*

Fig. 3

1) Remove the coolant flange of the turret (see fig. 3).

(The "R0" version turrets are supplied without coolant flange).

2) Fit the centering flange ODT-N/A-CNT on the frontal side of the turret.

3) Assemble ODT-N on the turret (fig. 4) with nr. 6 screws M8x30 (ref. 116) without completely locking them at the bottom.

4) Aligne the correct position of the axis motion coupling (ref. øC) with the tolerances indicated on the drawing (see fig. 4).

5) Lock the 6 screws (ref. 116), and make the location for the nr. 2 reference pins (ref. 117) ø8x28, insert them.

6) Remove the centering flange A-CNT.

7) Fit the toolholders disc (see note 1, fig. 4).

10 M.I. 6480/20-340-0209
 116 1) IMPORTANT:
Max concentricity error with DIN seat of
toolholders disc = 0,02 mm.

øC
øC (1)

CENTER LINE

117

Fig. 4

ODT-N 20

116 (M 8x30) DEPTH HOLES 13 max

A-CNT 117

5 - ODT-N20M- * /50-W*
MOTOR INTERFACE
For different kinds of servomotor interfacing, see chapter 15.

11 M.I. 6480/20-340-0209
6 - ODT-N20M- * /50-W*
WIRING DIAGRAM

The ODT-N/50 series device has no additional electrical elements to be managed by the machine PLC.
The driven tool cycle is completly managed by the motor with its driver and machine CNC.

IMPORTANT : Servomotors with “orientation function” by CNC must be used.

1 2

REF. COMPONENT CHARACTERISTICS SIMBOLS WIRING NUMBER and COLOUR SIGNALS

M
MOTOR 3~
1
See data sheet of
THERMAL DETECTOR selected motor

2 INCREMENTAL PULSE CODER

12 M.I. 6480/20-340-0209
7 - ODT-N20M- * /50-W*
CYCLE

TOOL COUPLING IN
"ZERO POSITION"

nmax ......... RPM

CW
n0 ~= ......... RPM
1 MOTOR 0
A (1)
CCW

1
2 INCR. PULSE CODER (marker R)
0

1
MOTOR ENABLE
0

TOOL ROTATION

"LOCKED" SIGNAL START TO THE TURRET

from Turret Control Unit INDEXING CYCLE

IMPORTANT :
Servomotor with “orientation function” by CNC must be used.


r
.BY
NPUPS
TQFFE
GPS
UPPM
SPUBUJPO
– nmax = 5.000 RPM

r
5IF
NPUPS
TQFFE
n0 for tool zero setting must be according to CN/ driver specs.

2) Motor driver enable must be always "ON" , keeping the zero position, to allow the turret rotation.
Important : If servomotor with brake is used, the driver can be “disable” at the end of orientation, always keeping on the brake
and the motor position control.

A The distance between coder marker and ODT-N coupling zero position must be set.

Mechanical zero position

of power intake

13 M.I. 6480/20-340-0209
8 - ODT-N20M- * /50-W*
FLOW CHART

DRIVEN TOOL CYCLE START ZERO SETTING CYCLE

TURRET IS LOCKED ROTATING TOOL

ON WORK

YES

SET ROTATION SPEED TO END OF WORK

WORKING SPEED NO

TOOL ON WORK

YES

STOP MOTOR
WITH THE CNC
"ORIENTATION FUNCTION"

ZERO POSITION
REACHED
NO

YES

TURRET INDEXING CYCLE

CAN START

IMPORTANT :
Motor driver must be always “ON”,
keeping the zero position

14 M.I. 6480/20-340-0209
9 - ODT-N20M- * /50-W*
PRESSURIZING AIR SYSTEM

r PRESSURIZING AIR SYSTEM

The ODT-N/50 series has been preset with a “pressurizing function”, that can be used in order to prevent external agent
contamination in the rotary seal area of the power intake.
We suggest to use this function, mainly for machining on materials that create dust or sting-form chips.

1 PN r
13&4463*;*/(
"*3
*/-&5 :

"JS
TVQQMZ

r
.BY
QSFTTVSF

 œ 
CBS


r
'MPX

_

MNJO


r
'JMUFSJOH

ś

•N

2 Air outlet in seal area.

15 M.I. 6480/20-340-0209
10 - ODT-N20M- /50-W
* *
CENTRALIZED LUBRICATION SYSTEM

The ODT-N/50 series has been preset with a lubrication function, that can be used in order to prevent wearing increasing due
to heavy driven tool duty cycle.

H = 1/8" GAS
Metering valve
(not supplied)

H r
-6#3*$"5*0/
*/-&5 :
– Lubrication supply : r
1SFTTVSF


%FQFOEJOH
PO
VTFE
NFUFSJOH
WBMWF



r
3FRVJSFE
PJM
WPMVNF


 
DN3 / cycle

r
-VCSJDBUJPO
GSFRVFODZ



DZDMF

I
Note: Depending on driven tool duty cycle.



r
5ZQF
PG
MVCSJDBOU

0JM
XJUI
WJTDPTJUZ
ś

D4U
ž
PS
áVJE
HSFBTF

If oil contamination inside the working area is not allowed, please contact our Technical Dept.

16 M.I. 6480/20-340-0209
10.1 DRAIN POINT

According to the angled fitting position of the turret on the machine, a proper drain point must be open.

Drain hole

Plug M5x8

SEC. "A" A

A°

WARNING: The turret is delivered with the drain hole closed. In case the centralized lubrication function is used,
the shown hole in "SEC. A" must be unplugged.

17 M.I. 6480/20-340-0209
11 - ODT-N - /50-W
* * *
SPECIFICATION FOR ROTATING TOOLHOLDER COUPLINGS

r POWER INTAKE : Tenon drive according to DIN 1809

SEE NOTE
Size ODT-N 12 16 20 25

Toolholders size 20 30 40 50

B [ mm ] 43 56 * 65 84
*
C ± 0,5 [ mm ] 48 62 72 92
D [ mm ] 10 12 18 24
E h12 [ mm ] 5 6 8 13

( ) For DN-2(Y) discs the thickness “B” is:

* 57 for ODT-N 16.
66 for ODT-N 20.
D
Note: Housing not engaged with toolholders
must be properly plugged
(DIN 69880 Shape Z2).
E

B
C

160
r TOOL CLAMPING

– It is recommended to clamp the tools with two wrenches.

The use of one only wrench causes damages to ODT-N
device.
80

72
– This plate is supplied with the ODT-N device, and it must
be fitted on the machine so as to be very clearly seen.

150 ø 2,4

r ANGULAR ADJUSTING PINS ON DISC (for radial rotating units)

øD h6

øP
ODT-N Size 12 16 20 25

øD 20 30 40 50

øP 8 8 10 10
Q 40 40 63 63
L 10 10 15 15
L TOOL DISC Q [ mm ]

18 M.I. 6480/20-340-0209
19 M.I. 6480/20-340-0209
12 - ODT-N20M-340/0/50-W*
ASSEMBLY DRAWINGS AND PART LISTS

12.A - MAIN SECTION

Ref. Description Code Q.ty Ref. Description Code Q.ty
121 O-Ring OR 3500 0591692 1 168 Snap ring 0550456 1
131 Bearing 6204 0630172 1 Washer 0334405 1
375
132 Gear 0334389 1 Screw M5x12 0530272 1
138 O-Ring OR 3725 0591711 1 440 Center ring 0334388 1
139 O-Ring OR 3725 0591711 1 441 Screw M5x12 0530031 3
140 Gasket 0591425 1
141 O-Ring OR 3975 0591829 1
142 Needle ZRO 5x10 P0/M6 0632142 162
143 Gear 0325683 1
144 O-Ring OR 41150 0591544 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the ODT-N.

20 M.I. 6480/20-340-0209
 See chapter 14 (Motor interface group)
441
440 141

140

139 138
21

121 168 375 144 142 (137)

(126) 131 132 143

See fig. 11.C (Toolholder engagement group)

SEC. A-A
M.I. 6480/20-340-0209

Fig. A
12.B - FRONT VIEW

Ref. Description Code Q.ty Ref. Description Code Q.ty

111 Pin 5x16 0550317 1 137 Flange 0334386 1
112 Screw M4x8 DIN 7984 0532147 2 147 Gasket ring 0511594 1,0(1)
113 Pin 4x10 0550216 1 282 Rivet 0530521 4
114 Washer 0334397 1 283 Name plate 0327768 1
115 Pin 6x28 0550196 1 Plug 1/8" GAS 0570181 1
554
116 Screw M8x30 0530062 6 Washer 0570191 1
117 Pin 8x28 0550598 2 Plug 1/8" GAS 0570181 1
555
118 Spring 0312833 12 Washer 0570191 1
119 Screw M5x10 0531299 12 556 Plug 1/8" GAS + OR 0571715 1
120 Screw M6x22 0530048 12 560 Fitting ž 0571689 1
126 Housing 0334385 1
136 Needle 0631755 6
(1) Quantity in ( meters )
N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the ODT-N.

COOLANT VALVE GROUP (ref. 557 code 0432903)

Ref. Description Code Q.ty

175 Coolant valve 0332461 1 558
176 O-Ring OR 2043 0590297 1 176
177 Spring 0319956 1
557 175
558 Coolant bushing 0334400 1
559 Snap ring 0551003 1 559

177

560

SEC. B-B

555 554

H PN

SEC. "E" SEC. "F"

22 M.I. 6480/20-340-0209
 556
282
283
C

116

C
112

B 114
113
E
F
B

117

D
119

111
115
D
137
126

120

136

119

147

118

SEC. D-D
SEC. C-C

Fig. B

23 M.I. 6480/20-340-0209
12.C - TOOLHOLDER ENGAGEMENT GROUP

Group code
0432902
Ref. 561

Ref. Description Code Q.ty Ref. Description Code Q.ty

145 Gear power intake 0334410 1 153 O-Ring OR 2.31 0591419 1
146 Gasket 0592329 1 154 Bearing 6203-2RS 0630171 1
148 Bearing NUP 203 0631722 1 155 Snap ring 0550365 1
149 O-Ring OR 2.33 0591396 1 171 Snap ring 0550400 1
150 Spacer 0325685 1
Support 0325956 1
151
Screwe M8x35 0530063 2
Cover 0334409 1
152
Screw M5x10 0530030 2

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the ODT-N.

561

153 155 152

150

151

154

171

149

148

146
145

24 M.I. 6480/20-340-0209
13 - RECOMMENDED SPARE-PARTS LIST FOR ODT-N20M-340/0/50-W*

Ref. Description Code Q.ty Ref. Description Code Q.ty

121 O-Ring OR 3500 0591692 1 147 Gasket ring 0511594 1,0(1)
138 O-Ring OR 3725 0591711 1 149 O-Ring OR 2.33 0591396 1
139 O-Ring OR 3725 0591711 1 153 O-Ring OR 2.31 0591419 1
140 Gasket 0591425 1 557 Coolant valve group 0432903 1
141 O-Ring OR 3975 0591829 1
144 O-Ring OR 41150 0591544 1
146 Gasket 0592329 1
(1) Quantity in ( meters )

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the ODT-N.

Note : As regards the seals for "Motor interface group" see relevant sheet on chapter 15.

25 M.I. 6480/20-340-0209
14 - MAINTENANCE

14.1 LUBRICATION

Lubrication information

Unit Lubricant amount Kind of lubricant Manufacturer

ISOFLEX
NBU 15 KLÜBER
Driven tool system 180 gr. (1)
LUBRICATION
(code 0890056)
For heavy duty cycle, the ODT-N/50 series device has been preset with a "lubrication function"
connected directly to the central lubrication system of the machine.
(1) If the centralized lubrication is activated as shown in chapter 10, it is not necessary to put
inside the grease quantity.

14.2 PERIODICAL CHECKS

At least every 2.000 ÷ 2.500 working hours the following checks must be made:

r
Lubrication and rotary seal (146) on power-intake (145):

— Stop the ODT-N after a "zero cycle".

— Remove the engagement group (561), that can be pulled-out complete with bearings and power-intake (145).

‡
$IFDL
UIF
JOTJEF
NFDIBOJTN
GPS
MVCSJDBOU
HSFBTF
DPOEJUJPOT
JG
OFDFTTBSZ
BEE
B
MJUUMF
BNPVOU
PG
MVCSJDBOU
œ
HS
TFBM

(146) conditions (to be replaced if necessary), and no coolant contamination.

— Refit the engagement group (561) with power-intake (145) correctly oriented.

r
Static seals on motor-side:

— Seal (433) removing the motor.
(see relevant sheet on chapter 15).

IMPORTANT : If there is coolant contamination inside the mechanism, call for Duplomatic Service

14.3 ROTATING TOOLHOLDERS

r
"U
MFBTU
BGUFS

XPSLJOH
IPVST
DIFDL
MVCSJDBOU
BOEPS
GPMMPX
NBOVGBDUVSFShT
JOTUSVDUJPOT

r
*/45"--"5*0/


Before use, check that:

— Sealing rings are present and not damaged.

— Tenon coupling is not damaged and is clean.

26 M.I. 6480/20-340-0209
14.4 COOLANT VALVE CHECK

&WFSZ

œ

IPVST
DIFDL
UIF
DPOEJUJPO
PG
DPPMBOU
WBMWF



558

176

175
557

559

177

560

How to do :
– Remove the plug "A" from the fitting (560).

– Remove the fitting (560), complete with pipe, acting on the inner hex-socket "B".

– The complete coolant cartrige (557) can be removed from the turret housing, acting on the inner hex-socket "C".

– Verify and clean the parts, and if necessary, replace it (557 - code 0432903).

27 M.I. 6480/20-340-0209
15 ODT-N20M- * /50
MOTOR INTERFACE GROUPS

15.A - FANUC 3 MOTOR INTERFACE

(without key and protection IP65 on shaft side)

N°5 Screws (M6 - A10.9 - C.T. = 12 Nm)

353
167

433 190
38 max

( 45 )
±0,2

357
61,5

446

PROCEDURE :
– Motor shaft and gear (446) diameters must be well cleaned.
Lubricate only using a small oil film, no grease or molybdenum.

– Fit the clamping unit (167) and the gear (446) on the motor shaft, according to the stated dimensions.

– Clamp gradually and uniformly the 5 screws M6, acting in continuous sequence, until the needed clamping torque CT = 12 Nm
is reached. (More consecutive clampings could be necessary).

– Before motor fitting on the ODT-N module, lubricate the motor gear (446) with grease ISOFLEX NBU 15, or compatible.

Motor Group code

FANUC α3 0432904

Ref. Description Code Q.ty Ref. Description Code Q.ty

167 Clamping unit 0632214 1 433 O-Ring OR 3575 0591429 1
190 Screw M10x45 0530083 4 446 Motor gear 0332990 1
353 Screw M10x25 0530079 4
357 Motor plate 0334387 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the ODT-N.

28 M.I. 6480/20-340-0209
29 M.I. 6480/20-340-0209
 ®

DUPLOMATIC AUTOMAZIONE S.p.A.

20025 LEGNANO (MI) - ITALY e-mail: duploaut@duplomatic.com
P.LE BOZZI, 1
TEL. 0331/472111 DUPLOMATIC
AUTOMAZIONE
come visit Duplomatic homepage:
FAX 0331/455161 www.duplomatic.com
 DUPLOMATIC E.M.TMC-230V RELEASE6 04-08

5. DIAGNOSTIC

ALARMS AND WARNINGS

The electronic unit constantly executes self-diagnosis and can signal alarms condition.
An alarm is present if READY is LOW and an ALPOSXX output is different from zero

Turret is in normal operation if READY= ON: in this case the ALPOSxx outputs give the code of the
current position.
When an alarm occours the READY = OFF: in this case ALPOSxx outputs give the alarm code in
binary format (ALPOS01= LSB).

Starting from FW 2.0 there is no more separation in group and subgroup.

OUTPUTS
Actual position

(READY= OFF)

(READY= OFF)
DESCRIPTION
ALARM CODE
(READY= ON)
ALPOS16
ALPOS08
ALPOS04
ALPOS02
ALPOS01
ALPOS32

ALARM

0 0 0 0 0 0 Out of position 0.0 No alarm

0 0 0 0 0 1 1 0.1 Non consistent parameters in memory.
0 0 0 0 1 0 2 0.2 Failure in internal power supply.
0 0 0 0 1 1 3 0.3 External 24V DC supply is too low.
2
0 0 0 1 0 0 4 0.4 Thermal I t threshold reached.
0 0 0 1 0 1 5 0.5 Motor overspeed.
0 0 0 1 1 0 6 0.6 Overload: check inertia and friction, check motor and resolver wirings.
0 0 0 1 1 1 7 0.7 Short circuit on power stage: check servomotor wiring or internal damage. (1)
0 0 1 0 0 0 8 0.8 Ground leakage in power stage, check wirings to motor and servomotor. (1)
0 0 1 0 0 1 9 0.9 Internal braking resistor circuit error. (1)
0 0 1 0 1 0 10 1.0 Trouble on power stage control section. (1)
0 0 1 0 1 1 11 1.1 Overvoltage during motor braking. Reduce inertia on the disk. (1)
0 0 1 1 0 0 12 1.2 Undervoltage on threephase
0 0 1 1 0 1 13 1.3 Short circuit on resolver power line (RPOW+, RPOW-) or broken wire on
(RSIN+, RSIN-, RCOS+, RCOS-).
0 0 1 1 1 0 14 1.4 Fault on digital outputs: check for external shorts or overloads.
0 0 1 1 1 1 15 1.5 Profile generator fault.
0 1 0 0 0 0 16 1.6 HW ENABLE is not present.
0 1 0 0 0 1 17 1.7 Positioning timeout
0 1 0 0 1 0 18 1.8 Heatsink overtemperature. (1)
0 1 0 0 1 1 19 1.9 Overvoltage on threephase line. Check main supply. (1)
0 1 0 1 0 0 20 2.0 Reached maximum positioning error.
0 1 0 1 0 1 21 2.1 Timeout in cycle execution.
0 1 0 1 1 0 22 2.2 Motor overtemperature. (1)
0 1 0 1 1 1 23 2.3 The signal of Locking switch does not go OFF during unclamping.
0 1 1 0 0 0 24 2.4 The signal of Locking switch has gone ON while turret is unclamped.
0 1 1 0 0 1 N.A. 2.5 N.A.
0 1 1 0 1 0 N.A. 2.6 N.A.
0 1 1 0 1 1 N.A. 2.7 N.A.
0 1 1 1 0 0 N.A. 2.8 The signal of Locking switch has gone OFF while turret is clamped.
0 1 1 1 0 1 N.A. 2.9 Clamping timeout.
0 1 1 1 1 0 N.A. 3.0 N.A.
0 1 1 1 1 1 N.A. 3.1 Need to run the the setup procedure.
1 0 0 0 0 0 N.A. 3.2 Requested tool is not existing
1 0 0 0 0 1 N.A. 3.3 Parity error on tool number request.
1 0 0 0 1 0 N.A. 3.4 PBITXX are changed but PSTART did not came on time.
1 0 0 0 1 1 N.A. 3.5 PLC set EMERGENCY MODE during turret cycle
1 0 0 1 0 0 N.A. 3.6 Trouble during setup procedure execution
1 0 0 1 0 1 N.A. 3.7 Cannot clamp during setup procedure.
1 0 0 1 1 0 N.A. 3.8 Error in D current controller. Check motor and resolver wirings.
1 0 0 1 1 1 N.A. 3.9 Error in Q current controller. Check motor and resolver wirings.
1 0 1 0 0 0 N.A. 4.0 Error in speed controller.
1 0 1 0 0 1 N.A. 4.1 Error in position controller.
1 0 1 0 1 0 N.A. 4.2 N.A.
1 0 1 0 1 1 N.A. 4.3 N.A.

EM TMC-230-0408gb.doc 14
 DUPLOMATIC E.M.TMC-230V RELEASE6 04-08

1 0 1 1 0 0 N.A. 4.4 N.A.

1 0 1 1 0 1 N.A. 4.5 N.A.
1 0 1 1 1 0 N.A. 4.6 N.A.
1 0 1 1 1 1 N.A. 4.7 N.A.
1 1 0 0 0 0 N.A. 4.8 N.A.
1 1 0 0 0 1 N.A. 4.9 N.A.
1 1 0 0 1 0 N.A. 5.0 N.A.
1 1 0 0 1 1 N.A. 5.1 N.A.
1 1 0 1 0 0 N.A. 5.2 N.A.
1 1 0 1 0 1 N.A. 5.3 N.A.
1 1 0 1 1 0 N.A. 5.4 N.A.
1 1 0 1 1 1 N.A. 5.5 N.A.
1 1 1 0 0 0 N.A. 5.6 N.A.
1 1 1 0 0 1 N.A. 5.7 N.A.
1 1 1 0 1 0 N.A. 5.8 N.A.
1 1 1 0 1 1 N.A. 5.9 N.A.
1 1 1 1 0 0 N.A. 6.0 N.A.
1 1 1 1 0 1 N.A. 6.1 N.A.
1 1 1 1 1 0 N.A. 6.2 N.A.
1 1 1 1 1 1 N.A. 6.3 N.A.
N/A = No alarm and/or position associated to this code.
(1) = strongly suggested to switch off the threphase supply to TMC controller when power driver alarms are detected.

Display:
A 7-segment display is available.

When the driver is in normal condition all the segments are blinking in sequence.
When the alarm is present, the display will show in sequence, A->(first alarm digit)-> (second alarm digit)

As example, the alarm 2.3 is

Alarm are stored and can be reset with EMERGENCY/RESET function.

Power off causes the reset of the active alarm.

A PC software is available to improve the stat-up procedure and troubleshooting.

Fault of electronic unit:

After recognizing the fault, the problem can be easily solved.
In case of electronic unit fault, it can be easily replaced.

EM TMC-230-0408gb.doc 15