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8013 electro pneumatic positioner manual

Difference between smart positioner and electro-pneumatic positioner. How does electro pneumatic positioner work. What is electro pneumatic positioner. How to calibrate electro pneumatic positioner.
Electro pneumatic positioner vs smart positioner.

You're Reading a Free Preview Pages 6 to 10 are not shown in this preview. dubizid.pdf Purchase Order No. : The following instructions should be thoroughlyreviewed and understood prior to installing,operating or performing maintenance on thisequipment. Throughout the text, safety and/or caution notes will appear and must be strictly adhered
to,otherwise, serious injury or equipment malfunction could result. Instruction Manual INS/8013/REV-B/03-2006 ISO 9001 : 2000Certificate : 04100 2002 0157 MIL 8013 Electropneumatic Valve Positioner MIL Controls Limited 2 the air supply contains large amounts of moisture, make provision to remove it before the air reaches the filter- regulator
in the supply piping. 642 tiny things to write about pdf Adjust the regulator to required reduced actuator supply pressure.\ Output Air: The 1/4" NPT output pressure connectionis located on the relay and is marked by an arrow. Use1/4" OD tubing between this connection and theconnection in the actuator diaphragm case. Installation** **Warning :De-
energise the electrical and pneumatic circuits, prior to any servicing or maintenance. Ensure all pneumaticand electrical connections are provided correctly, and the cover is in place, before energising the positioner Note: Easily replaceable pressure gauges for air sets and externally mounted pressure gauges of positionersare normally dismantled,
separately packed and bound to the actuator yoke as a precaution against transitdamages. This may be noted while opening the boxes. Figure 1 - Mounting Caution : The equipment has left the factory in a perfect condition as regard safety. The notes and warnings in these "Instructions" must be observed by the user if this state is to be maintained
and hazard-free operation of the equipment assured. Caution: For flame proof instruments, the positioner cover should not be opened in the hazardous area, when energised. how to get early release from probation Location Two factors should be considered for the location of the positioner: 1.

Temperature: Avoid locations which are subject to wide ambient temperature variations.

If control valve is subject to subfreezing temperature, special provision must be made for drying positioner air supply. 2. Vibration: If possible, avoid locations where vibration occurs. The positioner may be used for either direct (air-to- close) or reverse (air-to-open) diaphragm actuators.

The direction of actuator stem motion for an increase in diaphragm pressure determines the mounting of the positioner on the actuator. kali_linux_hack_wifi_password_android.pdf On direct actuators, the positioner is mounted to the left of the actuator stem and the positioner backlever extends to the right of the positioner. On reverse actuators, the
mounting bracket is turned over; the positioner is mounted to the right of the actuator stem and the backlever is positioned to extend to the left of the positioner. Air Piping (Fig. 1) Supply Air: The 1/4" NPT air supply connection is located on the relay and is marked by an arrow. Use 1/4" OD tubing for piping supply air to the positioner. On long runs,
use larger diameter tubing or pipe. If Caution: Do not place watches or delicate instruments near the positioner since it employs a powerful Alnico V Magnet. Mounting (Fig. wodosamix.pdf 1) The positioner is rigidly mounted on the actuator mounting pad by means of a mounting plate.
3 Linkage Assembly (Fig.

2) When the positioner has been mounted on the actuator, the take-off clamp is attached to the actuator stem at a point which permits full actuator stem travel.
The turnbuckle is installed in a vertical position between the clamp rod and the clevis. The lower end of the turnbuckle has been machined round to identify the right hand thread which engages the turnbuckle screw. Installation (Cont....) Figure 2 - Take-Off Clamp S/A General The positioner is a force-balance electropneumatic device which provides
an accurate means of obtaining a valve stem position directly proportional to a DC input signal. In addition, the positioner provides a convenient means of split-ranging controller output signal for sequential operation of two control valves by a single controller. It may have either direct or reverse action on either direct or reverse actuators.Figure 3
Diagrammatic of Operation Direct Action With direct positioner action, an increase in the input signal produces a force on the beam, moving the flapper to cover the nozzle. The increase in nozzle back pressure increases positioner output pressure to the actuator.
The resultant valve stem motion is transmitted to the force-balance spring, extending the spring until the force exerted on the beam balances the opposing force of the coil. As these two forces equalize, Operation (Fig. 3,4) Take-off Clamp Clevis (28) Turnbuckle (60) Turnbuckle Screw (62)Locknut (61) Clamp Rod (63)(Take-Off-Linkage) Clamp
Screw(64) Figure 4 - Cross Sectional View 745916 46 8 12 41 6 52B 49 50 44 39 11 40 5B 5A 5C 3 31B3531A 31D 72 7131G1524 321420 22 3 - Cover5A - Upper pole piece5B - Lower pole piece5C - Magnet 6 - Adjusting screw(Force balance spring) 8 - Spring (Force balance)11 - Biasing Spring AdjustingScrew (Zero) 12 - Force Balance Spring
\Adjusting Nuts 14 - Case15 - Terminal board (S/A)16 - Nozzle20 - Relay (S/A)22 - Mounting bracket24 - Cover plate (Stroke adjustment)31A - Lever (Stroke adjustment) 31B - Pin (Lever stroke adj.)31D - Pinion31G - Index lockscrew 32 - Stroke lever (S/A)35 - Back lever adapter (S/A)39 - Spring bracket40 - Coil (S/A)41 - Beam44 - Machine screw (Coil
stop)46 - Flapper 49 - Flexure50 - Flexure 52B - Biasing spring59 - Metering tube (S/A)71 - Bearing post (Back lever adapter)72 - Bearing post (Lever stroke adjustment)74 - Flame arrestor 4 CIRCLIP PINION (31D) INDEX LOCK SCREW (31G) RELAY (S/A) (20) BACK LEVER LEVER (31A) (STROKE ADJUSTMENT) INDEX STROKE LEVER (S/A) (32)
Adjustments (Fig.2, 4, 4A, 4B) nozzle back pressure decreases. The system then is in equilibrium and positioner output is stabilized at an amount necessary to maintain the desired control valve plug position. When the forces on beam are in equilibrium, there is, theoretically, no flow of air into or out from the relay. Actually, a small bleed is provided
between supply and output to increase relay responsiveness. how to set a westek timer Reverse Action With reverse positioner action, an increase in the input signal produces a decrease in output pressure.
Operation (Fig. 3,4) (Cont....) Figure 4A Figure 4B BIASING SPRING ADJUSTING SCREW (ZERO) (11) BIASING SPRING (52B) BEAM (41) TERMINAL BOARD (S/A) (15) FLAPPER(46) (12) FORCE BALANCE SPRING ADJUSTING NUTS (8) SPRING (FORCE BALANCE) (16) FORCE BALANCE SPRING ADJUSTING SCREW (5C) MAGNET (40) COIL S/A
5 Stroke: Matches the valve stem travel to a given range of positioner input signal. 48548528417.pdf This adjustment is accomplished by loosening the index lockscrew (31 G) and rotating the pinion (31 D) with a screwdriver until the index is at the correct stroke value. Force-Balance Spring: Primarily an adjustment for calibrating the stroke scale to
compensate for variation in coil strength. A full input signal change should fully stroke the valve stem when the index is at the correct stroke value. If valve stem travel is less than rated stroke, loosen locknut and turn adjusting screw (6) counter- clockwise. Retighten locknut. Biasing Spring: Exerts a force on the beam to establish proper position of
the stroke levers with respect to the positioner Input signal range. The stroke lever (32) should be parallel to the slot in the stroke adjust- ment lever (31 A) at midpoint of the positioner input signal. loxixitimisafaxoxifolipu.pdf This parallelism is obtained by adjusting of biasing spring adjusment screw (11). Turnbuckle: Matches valve stem position
with input signal. This adjustment is made, with controller output signal at midrange, by rotating the turnbuckle (60) until the valve stem is at midstroke. piazzolla le grand tango pdf files s full After making adjustment, tighten the locknut (61) Adjustments (Fig.2, 4, 4A, 4B) Calibration MIL 8013 Positioners, when furnished with MIL valves, are factory
mounted and calibrated for the rated stroke, the action and the DC input signal range specified. Note: No further calibration is required in the field. In the event a positioner is supplied for field mounting, or reversal of the positioner action in the field is required, the following steps should be taken after first making certain the valve is properly
adjusted: Step 1.

Mount positioner, connect input signal leads, air piping and linkage assembly as directed under installation. Step 2. Loosen index lockscrew (31 G) and rotate the pinion (31 D) with a screwdriver until the stroke index is opposite the marking on the stroke scale corresponding to the rated stroke of the valve. Step 3. With proper supply pressure to the
positioner; set controller for midpoint of positioner input signal range; e.g., 12 mA for a signal range of 4-20 mA. Step 4. Adjust biasing spring (52 B) (See "Adjustments") until the inside edge of the stroke lever (32) is parallel to the slot in the stroke adjustment lever (31 A).
Step 5. Rotate the turnbuckle (60) until the valve is at midstroke and recheck parallelism of stroke and stroke adjustment levers. If nece- ssary, repeat Steps 4 and 5 until the levers are parallel and the valve is at midstroke with the controller at midpoint of output signal range. Step 6. Set controller for minimum of positioner input signal range (eg: 4
mA) and observe valve position as indicated on the valve travel plate. Step 7. Change controller setting for maximum of positioner input range (eg: 20 mA) and check valve stem travel. If more than rated stroke, loosen lock-nut and turn force-balance spring adjusting screw (6) clockwise; If less than rated stroke, turn adjusting screw counterclockwise,
until valve indicator disk indicates correct valve position. popular culture in ancient rome pdf download full version 2016 Tighten locknut. Step 8. Set controller for midpoint of positioner input signal range and check to make certain that stroke lever is still parallel to the slot in the stroke adjustment lever and valve is at mid- stroke. If incorrect, repeat
Steps 4 to 8 until the positioner input signal range matches the rated stroke of the valve and, with positioner input signal at midrange, the levers are parallel when the valve is at midstroke. Relay (Fig. 5) Metering Tube The metering tube for the nozzle air supply is furnished with a clean-out plunger which forces a small wire through the jewel orifice.
Disassembly The metering tube body may be removed without remo- ving the relay from the instrument case. engineering design graphics with autodesk inventor 2017 pdf
If further disassembly of the relay is required, proceed as follows: Step 1. Disconnect air supply and output tubing. Maintenance 6 Step 2. Unscrew the four mounting screws and remove relay from instrument case. Step 3. Remove holding screw and drop spring and plug from relay body. Step 4. Remove six screws holding relay cap, dia- phragm S/A,
bellofram plate S/A. gasket and spring to relay body. Step 5. zadikufakidoguse.pdf Clean parts with soft cloth. Use solvent if oil or grease is present. (Do not use solvent on diaphragm or gasket). Blow out port with clean air. grimm's fairy tales ielts reading answers Reassembly Step 1. Replace spring and position gasket on relay body.
uppababy_vista_2014_manual.pdf Step 2. Reassemble and align holes in relay cap, diaphragm S/A and bellofram plate S/A. Insert two screws, 1800 apart, through this assembly. Step 3. 35521742363.pdf Position assembly on spring and then, being careful to align holes, exert sufficient down- ward pressure on this assembly to engage screws in relay
body. Make certain that gasket is properly seated before tightening screws. euphemism worksheet answers Step 4. Insert remaining screws, replace relay plug, spring and holding screw in relay body.
Step 5. Establish desired relay position and fasten relay to instrument case. Nozzle To clean nozzle, shut off air supply; loosen screw holding flapper to beam. Remove flapper and unscrew nozzle from case. Clean nozzle with solvent and blow out hole with clean air, Screw nozzle into case, replace flapper on beam and tighten screw. Beam alignment
The beam has been aligned at the factory and should not require realignment unless the flexures are damaged or it becomes necessary to replace the coil. To Replace Flexures: Step 1. Remove positioner from valve. Step 2. Remove positioner cover and disconnect (or unsolder *) coil leads from the terminal board. Step 3. Disengage the end of the
force balance spring attached to the force balance spring adjusting screw. Step 4. Remove the two upper pole piece screws and lift the entire operating mechanism from the case. Step 5. Remove biasing spring screw, releasing biasing spring from the beam. Step 6. Remove four screws joining flexures, upper pole piece and beam. Maintenance (Cont
....) Figure 5 - Relay 7 Figure 6 - Coil Replacement Step 7. Replace damaged flexures and reattach beam to upper pole piece with flexures and screws. Do not tighten scews. Step 8. Replace coil, if necessary, and/or realign beam as described in following sections. To Replace Coil (Fig. 6) Step 1. Same as Steps 1 to 6 for replacing flexures. Step 2.
Unscrew coil and machine screws, freeing coil from beam. Step 3. Attach replacement coil loosely to the beam with coil and machine screws. Note: Machine screw (44) should not extend into the coil bobbin. Step 4. Reattach beam to upper pole piece with flexures and screws. Do not tighten screws. Step 5. Align beam. To Align Beam (Fig. 7)step 1.
Insert 1/8" diameter rod into alignment hole and underneath the beam, as near as possible to the the coil, a wedge which is 5/32" high and 1/32" in thickness (Fig. 7).
Rod and wedge material should be nonmagnetic. Step 2. Tighten lower screws (two) of inner flexure and lower screws (two) of outer flexure to beam and upper pole piece, respectively. Step 3. Replace operating mechanism in case.
Position biasing spring bracket and tighten in position with two mounting screws. Step 4. Exerting downward pressure on beam between 5/32" high wedge and nozzle, tighten four remaining flexure screws. Step 5. Tighten the coil screw and remove alignment rod and wedge. Step 6. Adjust machine screw (44) so that flapper travel is 1/32". Step 7.
Reattach biasing spring (52 B) to beam with biasing spring nut. Step 8. Engage force balance spring (8) with force balance spring adjusting screw (6). * Only in case of a positioner incorporated with intrinsic security circuit. This operation must be carried out outside of any hazardous location. Maintenance (Cont....) Figure 7 - Beam Alignment 8
Terminal Board Replacement If it becomes necessary to change the terminal board, proceed as follows. Step 1. Remove operating mechanism from case as described in Steps 1 through 4 for replacing flexures.
Step 2. Unscrew the two screws holding terminal board to case. General The following conditions are necessary for trouble free operation: 1. Proper supply pressure, i.e., 20 psi or 35 psi. 2. Proper electrical current for input signal. 3. Proper size nozzle and metering tube as indicated below and stamped on the component.
disassemble and clean relay (see “Main- tenance”). Electrical Circuits After checking pneumatic circuit, the electrical circuit should be checked with an ohmmeter as follows: Step 1. Disconnect controller signal leads from positioner. Step 2. Connect ohmmeter leads to positioner terminal posts and check positioner circuit resistance with value
indicated on serial plate. Step 3. Disconnect (or unsolder *) coil lead from positive terminal and connect it to one of the ohmmeter leads. Connect other ohmmeter lead to negative terminal. Coil resistance value should approximate to 173 Ohms +_ 5% Step 4.
If coil resistance is approximately correct but positioner circuit resistance is not, replace terminal board. If coil resistance is not correct replace coil. Step 5.
Remove ohmmeter lead from negative terminal and connect it to machine screw (44), check for short in coil. Replace coil if ohmmeter indicates a value other than infinite resistance.
Caution : All Maintenance work to be carried out outside the hazardous area if instrument is Flame Proof / Explosion proof certified. * Only in case of a positioner incorporated with intrinsic security circuit. This operation must be carried out outside of any hazardous location Maintenance (Cont....) Trouble Shooting NozzleNumber 20 psi Supply 35 psi
Supply 11 11 11 13 12 11 15 13 12 18 13 12 24 13 13 MILActuator Size 4. All components fastened firmly as required. 5. Machine screw (44) adjusted to allow approximately 1/32" flapper travel. Pneumatic Circuit In the event of faulty operation of the positioner, where the cause is not readily apparent, check air system as follows: Step 1. Exert
sufficient force on the flapper to cover the nozzle.
Valve stem should travel its full stroke.
Step 2. If response is other than indicated in the above steps, push cleanout plunger of metering tube. Inspect for plugged nozzle. Check to see metering tube body is properly seated in the relay.
If difficulty still persists, Step 3.
Install new terminal board and fasten securely to case. Step 4. Insert operating mechanism in case and tighten screws. Step 5. Engage the force-balance spring with force balance spring adjusting screw. Step 6. Connect (or soft-solder *) coil leads. 9 Split Range In a SPLIT-RANGE assembly, the choice of the type of connection (in series or parallel)
and the characteristics of the positioners equipping each valve, depend on the controller output signal and impedance of the circuits. When the positioner is ordered specifically for split- range operation, a force balance spring with one-half the standard rate is supplied. The table below gives for each case (double or triple split-range, connection of
positioners in series or parallel), the coefficient to be applied to the actual stroke value of the equipped valve in order to obtain the adjustment value to be indicated on the stroke scale of each positioner.
In certain cases it is possible to have standard positio- ners operating in split-range. When this is so, our Engineering Department supplies all the information necessary for the choice of the material or its eventual transformation.
Note:The indicated maximum strokes taken into account the adjusting possibilities given with a standard 8013 positioner. Stroke AdjustmentValve TripleSplit - Range (3 Valves) Actual Stroke x 1.3max. stroke: 2" (50.8 mm) Actual Stroke x 2.6max. stroke: 1" (25.4 mm) DoubleSplit - Range (2 Valves) Stroke AdjustmentValve Actual Strokemax. stroke:
3" (76.2 mm) Actual Stroke x 2max. stroke: 11/2" (38.1 mm) Figure 8 - Split Range Options Equipment for hazardous atmosphere These standards are divided into two groups ac- cording to two types of protection 1. Flameproof housing positoners : If because of a failure, an internal part of the positioner causes a spark, this can ignite the hazardous
mixture contained in the case. Thus the characteristics of this case are calculated in order that it could resist to the pressure developed during the internal explosion and prevent the transmission of the explosion to the environmental hazardous atmosphere of the housing. 2. Positioners for intrinsically safe circuit : This protection system which applies
to a complete circuit but not to a single and isolated device, is particularly due Protection Standards to the fact that no spark, no thermal effect produced according to the test conditions recommended by the standard regulation, can produce the ignition of a given hazardous atmosphere. 3. Tight equipment for non-hazardous atmosphere : 8013
positioner is also available as "Weather Proof" so as to protect the positioner against dust and stream of water.
Devices manufactured under the reference "Weather Proof" (protection against dust and stream of water) meet specification requirements of IS 13947. Caution: Do not open loosen screws of the instruments, in flame proof atmosphere, for any repair or main- tenance work. The instrument has to be taken outside the hazardous area. 10 a) Hazardous
atmosphere 1. Flame proof to Gr. IIA, II B as per IS2148 (With Weather proof IP55 Certification) Certifications for 8013 Positioners 2. Intrinsically safe Gr. IIC as per IS 5780 (With Weather proof IP65 Certification) b) Non-Hazardous atmosphere 1. Weather proof IP65 as per IS 2147 Electrical circuit The installation must be in accordance with the
selected standard for the protection against explosion. CONNECTING SIGNAL LEADS 1. They are introduced in the case through the conduit connection located on the side. (¾" or ½" NPT) 2. Connections to the terminal board should be made respecting the polarities engraved on this terminal board. Connecting coil leads to the terminal board This
connection determines the device action. Direct action : A signal increase produces an output pressure increase. Reverse action : A signal increase produces and output pressure decrease. The diagram of figure-9 shows the position of the coil leads and the connecting terminals used for the terminal board for each action of the device. Electrical
Circuits The positioner has been factory calibrated for the action required by the customer. If action is not specified, the positioner is factory calibrated for direct action. Changing of action : 1. Reverse the positions of the coil leads to the terminal board (See diagram of figure 9) 2.
In case of intrinsically safe circuit replace the coil by another one corresponding to the new action. Caution: Incase of flame proof housing device, the positioner case should not be opened when the device is energized. Note 1 : The standards concerning electrical equip- ment utilized in hazardous atmospheres can be identified with serial plate
fastened to the side. Note 2 : Besides the mark corresponding to the positioner action, coils always have a color code permitting the identification of the nominal resistance. In the event of coil removal be sure that the colour code of the new coil is identical with the old one eg : 4-20 mA coil with colour code blue. Note3 : Be sure that leads connecting
the coil to the terminal-board do not block the beam motion.Figure 9 - Coil Leads Position Cross the leads over the beam REVERSE ACTIONDIRECT ACTION Branch Offices NEW DELHI MIL Controls Limited KSB House, A-96, Sector 04, Gautam Budh Nagar, Noida 201 301, India Tel: 91 (0)120 2541091 to 93, 2541501 to 03 Fax: 91 (0)120 2550567,
2525626 Email: [email protected] MUMBAI MIL Controls Limited 126, Maker Chamber III, Nariman Point, Mumbai - 400 021, India. Tel: 91 (0)22 56588787, 56588757 to 59, 56588761 Fax: 91 (0)22 56588788 Email: [email protected], [email protected] KOLKATA MIL Controls Limited 2nd Floor, 30 Circus Avenue, Kolkata 700 017, India Tel: 91 (0)33
22470473, 22400117, 22400418 Fax: 91 (0) 33 22470588 Email: [email protected], [email protected] CHENNAI MIL Controls Limited Guindy House, 2nd Floor, 95, Annai Salai, Chennai 600 032, India Tel: 91 (0)44 22352571 to 72, 22300629 Fax: 91 (0)44 22352749 Email: [email protected] VADODARA MIL Controls Limited 4-B, Ramakrishna
Chambers, Productivity Road, Vadodara 390 005, India Tel: 91 (0)265 2330532, 2333226 Fax: 91 (0)265 2314693 Email: [email protected] PUNE MIL Controls Limited KSB Pumps Limited D-II Block, MIDC Chinchwad Pune - 411 019 Tel: 91 (0)20 2740 9100 Fax: 91 (0)20 2747 0890 Overseas Sales Offices CHINA KSB-Shanghai Office Rm. D-E1.
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Hill Road, Causeway Bay, Hong Kong Tel: 852 2147 1220 Fax: 852 2147 1230 Email: [email protected] MALAYSIA KSB Malaysia Pumps & Valves SDN BHD 11A, Jalan PJU 3 / 47, Sunway Damansara 47810 Petaling Jaya, Selangor Darul Ehsan, Malaysia.
Tel: 60-03 7781 3026 Fax: 60-03 7781 3020 Email: [email protected] MIDDLE EAST KSB Middle East FZE, PO Box 18315 Jebel Ali, Dubai, UAE. Tel: 9714-8830455 Fax: 9714-8830456 SINGAPORE KSB Singapore (Asia Pacific) PTE Ltd 25 Tagore Lane, 02-08/09 Singapore Godown, Singapore 787602 Tel: 65 6555 0366 Fax: 65 6553 3500 Email:
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Thrissur Dist., Kerala, India T: 91 (0)480 2890272, 2890772, 2891773 F: 91 (0)480 2890952 E: [email protected], [email protected], W: www.milcontrols.com MARKETING HEAD OFFICE MIL Controls Limited N.H. 47, Thaikkattukara P.O., Aluva PIN 683 106, Ernakulam Dist, Kerala, India T: 91 (0)484-2624955, 2624876, 2628041 F: 91 (0)484-
2623331 E: [email protected], [email protected] MIL Controls Ltd. A KSB Company