ES4000 SERIES ALTERNATORS

Current Factory Engine/

Alternator Replaced Alternator Overhaul Airframe
Part No. By Part No. Part No. Application
ES4001 Use ES4001 ES4001R Teledyne Continental Motors
and Cessna
ES4002 Use ES4002 ES4002R Teledyne Continental Motors
ES4004 Use ES4004 ES4004R Teledyne Continental Motors
and Cessna
ES4006 Use ES4006 ES4006R Teledyne Continental Motors
ES4008 Use ES4008 ES4008R Teledyne Continental Motors
ES4028 1 Use ES4028 ES4028R —
ES4029 Use ES4029 ES4029R Teledyne Continental Motors
OE-A-Z Manual states on page 6-30-01 the following: "Note: The R at the end of a starter part no. signifies
overhauled." See parts list for motor being serviced when component parts are required.
1
Only available through original equipment manufacturer.

KELLY AEROSPACE ALTERNATORS/STARTERS

Exploded view of a typical ES4000 Series small frame gear-driven alternator

aviallability aviall.com 387

 ES4000 SERIES ALTERNATORS
ES4000 Series Small Frame Gear-Driven Service Parts (cont’d)

ES4001

ES4002

ES4004

ES4006

ES4008

ES4028

ES4029
No. Description Part No.
1* Drive seal ES4142 • • • • • • •
2 Space, outer ES4141 • • • • • • •
3* O-ring seal ES4140 • • • • • • •
4 Front housing ES4139 • • • • • • •
5* Front bearing X4612 • • • • • • •
6 Front bearing retainer ES4138 • • • • • • •
7 Screw ES4106-2 • • • • • • •
8 Fan assembly ES4137 • • • • • • •
9* Woodruff key ES4136 • • • • • • •
10 Rotor assembly ES4144 2 • • •
ES4143 • • •
ES40005 2 •
11 Stator assembly ES4147 • •
ES4149 •
ES4146 •
ES4110 •
ES40010 •
ES40007 •
12 Rectifier bolt ES4111 3 • • • • • • •
13 Rectifier assembly ES4113 • • • • • • •
14* Capacitor ES4114 • • • • • • •
15 Battery insulator, inner ES4115 • • • • • • •
16 Stator insulator, inner ES4116 • • • • • • •
17 Screw, brush holder ES4117 • • • • • • •
18* Brush kit ES4118 • • • • • • •
19 Brush spring ES4119 • • • • • • •
20 Brush holder ES4120 • • • • • • •
21* Field terminal stud ES4121 • • • • • • •
KELLY AEROSPACE ALTERNATORS/STARTERS

22* Field insulator ES4122 • • • • • • •

23 Rear housing ES4123 • • • • • • •
24 Battery insulator, outer ES4124 • • • • • • •
25 Nut and washer assembly, battery ES4125 • • • • • • •
26* Thru-bolt package ES4126 • • • • • • •
27 Field insulator, outer ES4127 • • • • • • •
28 Stator insulator, outer ES4128 • • • • • • •
29* Nut and washer assembly, field and ground ES4129 • • • • • • •
30* Rear bearing X4130 • • • • • • •
Not shown Nut, field and ground ES4209 • • • • • • •
Not shown Lockwasher, field and ground ES4207 • • • • • • •
Not shown Lockwasher, battery ES4208 • • • • • • •
Not shown Nut, battery ES4210 • • • • • • •
Not shown Stator terminal lead ES4135 • • •
Not applicable
31 Repair kit 90-3056 • • • • • • •

* Items represent mandatory replacement parts required at each overhaul and are available in repair kits. See item 31 .
2
ES4107 rotor stop also available
3
ES4112 insulator also available

North America and AOG 1.800.AVIALL.1

388 aviall.com International Sales 1.800.AVIALL.3 or +1 972.586.1985