NLG Drag Brace

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
NLG DRAG BRACE
Part Number
2310-1400
ELEB Equipamentos Ltda

Technical Support
Rua: Itabaiana 40 - Conjunto 31 de Marco
12237-540 Sao Jose dos Campos SP
Brazil
Tel: 55 (12) 3935-5313 or 3935-5325
Fax: 55 (12) 3935-5207
e-mail: technicalsupport.eleb@eleb.net
TP1
T.P.500/E050
Initial Issue: Aug 18/08 32-21-09 Revision No. 3
Apr 30/13
Copyright © 2008 ELEB Equipamentos Ltda.
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of ELEB Equipamentos Ltda.
Unless ELEB Equipamentos Ltda. (the company) has accepted a contractual obligation in respect of the
information and data contained herein, such information and data is provided without responsibility and the
company disclaim all liability arising from its use.
TP2
T.P.500/E050
Initial Issue: Aug 18/08 32-21-09 Revision No. 3
Apr 30/13
2310-1400
ELEB Equipamentos Ltda

Technical Support
Rua: Itabaiana 40 - Conjunto 31 de Marco
12237-540 Sao Jose dos Campos SP
Brazil
Tel: 55 (12) 3935-5313 or 3935-5325
Fax: 55 (12) 3935-5207
REVISION TRANSMITTAL LETTER
TO:
Holders of Component Maintenance Manual (CMM) 32-21-09, Revision No. 2, dated May 30/11.
GENERAL:
This transmittal letter is attached to the revision No. 3 of CMM 32-21-09, dated Apr 30/13.
The pages which are changed with this revision are shown in the List of Effective Pages (LEP). The type of
change is shown in the list as follows:
R = This page has been revised (replaced)

D = This page has been erased (removed)
N = This page is new (put into the CMM).
Make sure that the contents of the CMM agrees with the List of Effective Pages (LEP).
Write the details on the Record of Revisions (ROR) page.
File this Transmittal Letter in the CMM after the Record of Temporary Revisions (RTR).
Remove and discard the pages which are changed with this Revision.
REASON FOR ISSUE:
This CMM has been revised because of these changes:
– Improved the procedure.

– Revised some Figures.
– Updated the information.
The attached highlights give details of these changes.
TL
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This page intentionally left blank.
TL
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HIGHLIGHTS
Revision No.3 - Apr 30/13
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
LOCATIONS DESIGNATION DESCRIPTION OF CHANGE
TITLE PAGE R
LIST OF EFFECTIVE PAGES R
INTRODUCTION
TASK 32-21-09-871-801-A01 R Revised to update the information and improve
the procedure.
TESTING AND FAULT ISOLATION

TASK 32-21-09-871-802-A01 R Revised for editorial changes.
Subtask 32-21-09-810-001-A01 R Revised for editorial changes.
DISASSEMBLY
TASK 32-21-09-871-803-A01 R Revised to improve the information.
INSPECTION/CHECK
TASK 32-21-09-871-805-A01 R Revised to improve the procedure.
TASK 32-21-09-200-801-A01 R Revised to update the information.
Subtask 32-21-09-210-002-A01 R Revised to update the information.
REPAIR
TASK 32-21-09-871-806-A01 R Revised to improve the procedure and to update
the information.
HLTS
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TASK 32-21-09-300-806-A01 R Revised to improve the information.

Added the Paragraph (2) and Table 6010
“Parameters of Bushings Replacement”.
Subtask 32-21-09-350-003-A01 R Revised for editorial changes and to improve

the procedure.
GRAPHIC 32-21-09-991-001-A01 R Revised the Figure 6001, Sheet 1.
GRAPHIC 32-21-09-991-001-A01 R Revised the Figure 6001, Sheet 1 to update

the information.
GRAPHIC 32-21-09-991-004-A01 R Added the new Figure 6002, Sheets 2 thru 5.
GRAPHIC 32-21-09-991-004-A01 N Added the new Figure 6002, Sheet 2 to improve

the information.

the information.

the information.

the information.
GRAPHIC 32-21-09-991-002-A01 R Revised the Figure 6003, Sheet 1.

the information.
GRAPHIC 32-21-09-991-005-A01 R Revised the Figure 6005, Sheet 1 thru 3.

the information.
HLTS
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the information.
GRAPHIC 32-21-09-991-005-A01 R Revised the Figure 6005, Sheet 3 for editorial

changes.
ASSEMBLY
TASK 32-21-09-871-807-A01 R Revised for editorial changes and to update
the information.
Subtask 32-21-09-420-001-A01 R Revised to update torque value on the Nut (310).
FITS AND CLEARANCES

TASK 32-21-09-871-808-A01 R Revised the Table 8002 to update the information.
SPECIAL TOOLS, FIXTURES,

EQUIPMENT AND CONSUMABLES
TASK 32-21-09-940-801-A01 R Revised the Table 9003 to update the information.
GRAPHIC 32-21-09-99B-013-A01 R Revised the Figure 9001.
GRAPHIC 32-21-09-99B-013-A01 R Revised the Figure 9001 to udpate the information.
SPECIAL PROCEDURES N Added the new Page Block 11000 to improve the
overhaul duty procedures.
TASK 32-21-09-880-801-A01 N Added the new Task to improve the procedures.
Subtask 32-21-09-100-003-A01 N Added the new Subtask to improve the

procedures.

procedures.

procedures.

procedures.
Subtask 32-21-09-330-009-A01 N Added the new Subtask to improve the procedure.
HLTS
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procedures.

procedures.

procedures.

procedures.

procedures.
STORAGE (INCLUDING
TRANSPORTATION)
HLTS
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RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
32-21-09 Page 1
Aug 18/08
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ROR
32-21-09 Page 2
Aug 18/08
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RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
RTR
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Aug 18/08
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RTR
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SERVICE BULLETIN LIST
SERVICE BULLETIN INCORPORATION INTO CMM TITLE
Number Rev Date Rev
SBL
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SBL
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LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE PAGE 4 May 30/11

1 R Apr 30/13
2 R Apr 30/13 TESTING AND FAULT ISOLATION
1001 R Apr 30/13
RECORD OF REVISIONS 1002 R Apr 30/13
1 Aug 18/08 1003 R Apr 30/13
2 Blank Aug 18/08 1004 R Apr 30/13
1005 R Apr 30/13
RECORD OF TEMPORARY REVISIONS 1006 Blank Apr 30/13
1 Aug 18/08
2 Blank Aug 18/08 DISASSEMBLY
3001 R Apr 30/13
SERVICE BULLETIN LIST 3002 R Apr 30/13
1 Aug 18/08 3003 R Apr 30/13
2 Blank Aug 18/08 3004 R Apr 30/13
LIST OF EFFECTIVE PAGES CLEANING

1 R Apr 30/13 4001 Apr 30/10
2 R Apr 30/13 4002 Apr 30/10
3 R Apr 30/13 4003 Apr 30/10
4 Blank Apr 30/13 4004 Blank Apr 30/10
TABLE OF CONTENTS INSPECTION/CHECK

1 R Apr 30/13 5001 R Apr 30/13
2 R Apr 30/13 5002 R Apr 30/13
3 R Apr 30/13 5003 R Apr 30/13
4 R Apr 30/13 5004 R Apr 30/13
5 R Apr 30/13
6 R Apr 30/13 REPAIR
6001 R Apr 30/13
LIST OF ILLUSTRATIONS 6002 R Apr 30/13
1 R Apr 30/13 6003 R Apr 30/13
2 Blank Apr 30/13 6004 R Apr 30/13
6005 R Apr 30/13
LIST OF TABLES 6006 R Apr 30/13
1 R Apr 30/13 6007 R Apr 30/13
2 Blank Apr 30/13 6008 R Apr 30/13
6009 R Apr 30/13
INTRODUCTION 6010 R Apr 30/13
1 R Apr 30/13 6011 R Apr 30/13
2 R Apr 30/13 6012 R Apr 30/13
3 R Apr 30/13 6013 R Apr 30/13
4 R Apr 30/13 6014 R Apr 30/13
6015 R Apr 30/13
DESCRIPTION AND OPERATION 6016 R Apr 30/13
1 May 30/11 6017 R Apr 30/13
2 May 30/11 6018 R Apr 30/13
3 May 30/11 6019 R Apr 30/13
LEP
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LIST OF EFFECTIVE PAGES (Continued)
6020 R Apr 30/13 8002 R Apr 30/13

6021 R Apr 30/13 8003 R Apr 30/13
6022 R Apr 30/13 8004 R Apr 30/13
6023 R Apr 30/13 8005 R Apr 30/13
6024 R Apr 30/13 8006 R Apr 30/13
6025 R Apr 30/13
6026 R Apr 30/13 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
6027 R Apr 30/13 CONSUMABLES
6028 R Apr 30/13 9001 R Apr 30/13
6029 R Apr 30/13 9002 R Apr 30/13
6030 R Apr 30/13 9003 R Apr 30/13
6031 R Apr 30/13 9004 R Apr 30/13
6032 R Apr 30/13
6033 R Apr 30/13 SPECIAL PROCEDURES
6034 R Apr 30/13 11001 N Apr 30/13
6035 R Apr 30/13 11002 N Apr 30/13
6036 R Apr 30/13 11003 N Apr 30/13
6037 R Apr 30/13 11004 N Apr 30/13
6038 R Apr 30/13 11005 N Apr 30/13
6039 R Apr 30/13 11006 Blank Apr 30/13
6040 R Apr 30/13
6041 R Apr 30/13 STORAGE (INCLUDING TRANSPORTATION)
6042 R Apr 30/13 15001 R Apr 30/13
6043 R Apr 30/13 15002 R Apr 30/13
6044 R Apr 30/13 15003 R Apr 30/13
6045 R Apr 30/13 15004 Blank Apr 30/13
6046 R Apr 30/13
6047 R Apr 30/13 ILLUSTRATED PARTS LIST (IPL)
6048 R Apr 30/13 10001 R Apr 30/13
6049 R Apr 30/13 10002 Blank Apr 30/13
6050 R Apr 30/13
INTRO IPL
ASSEMBLY 10003 R Apr 30/13
7001 R Apr 30/13 10004 R Apr 30/13
7002 R Apr 30/13 10005 R Apr 30/13
7003 R Apr 30/13 10006 R Apr 30/13
7004 R Apr 30/13 10007 R Apr 30/13
7005 R Apr 30/13 10008 R Apr 30/13
7006 R Apr 30/13
7007 R Apr 30/13 ALPHA/NUMERIC INDEX
7008 R Apr 30/13 10009 R Apr 30/13
7009 R Apr 30/13 10010 R Apr 30/13
7010 R Apr 30/13 10011 R Apr 30/13
7011 R Apr 30/13 10012 Blank Apr 30/13
7012 Blank Apr 30/13
DETAILED PARTS LIST
FITS AND CLEARANCES 10013 R Apr 30/13
8001 R Apr 30/13 10014 R Apr 30/13
LEP
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LIST OF EFFECTIVE PAGES (Continued)
10015 R Apr 30/13

10016 R Apr 30/13
10017 R Apr 30/13
10018 R Apr 30/13
10019 R Apr 30/13
10020 R Apr 30/13
10021 R Apr 30/13
10022 Blank Apr 30/13
LEP
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LEP
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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1

1. Introduction ............................................................................................................................... INTRO 1
A. General .............................................................................................................................. INTRO 1
B. How to Use the Manual ...................................................................................................... INTRO 1
C. Measurements ................................................................................................................... INTRO 1
D. Measurements Conversion ................................................................................................ INTRO 2
E. Abbreviations ..................................................................................................................... INTRO 4
DESCRIPTION AND OPERATION .................................................................................................. 1

1. Description ................................................................................................................................ 1
A. General Description ........................................................................................................... 1
2. Technical Data ........................................................................................................................... 1
A. Dimensions and Weight ..................................................................................................... 1
3. Operation .................................................................................................................................. 2
A. NLG Drag Brace - Retraction ............................................................................................. 2
B. NLG Drag Brace - Down-Locking ....................................................................................... 2
TESTING AND FAULT ISOLATION .................................................................................................. 1001

1. Introduction ............................................................................................................................... 1001
A. General .............................................................................................................................. 1001
2. Testing Procedure ..................................................................................................................... 1001
A. Reason for the Job ............................................................................................................. 1001
B. Job Set-up Information ....................................................................................................... 1001
C. Job Set-up .......................................................................................................................... 1002
D. Procedure .......................................................................................................................... 1002
(1) Visual Check ............................................................................................................... 1002
(2) Mechanical Check ....................................................................................................... 1002
(3) Electrical Bonding Test ............................................................................................... 1002
E. Close-up ............................................................................................................................. 1003
3. Fault Isolation ............................................................................................................................ 1003
C. Job Set-up .......................................................................................................................... 1003
D. Procedure .......................................................................................................................... 1003
(1) Troubleshooting ........................................................................................................... 1003
E. Close-up ............................................................................................................................. 1004
DISASSEMBLY ................................................................................................................................. 3001

1. Introduction ............................................................................................................................... 3001
A. General .............................................................................................................................. 3001
2. Disassembly of the Unit ............................................................................................................. 3001
C. Job Set-up .......................................................................................................................... 3001
D. Procedure .......................................................................................................................... 3001
(1) Removal of Pintle Pins (10) ........................................................................................ 3001
(2) Removal of Bonding Jumper (70) ............................................................................... 3002
(3) Removal of Bolt (130) ................................................................................................. 3002
(4) Removal of Pin Assy (180) ........................................................................................ 3002
TOC
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TABLE OF CONTENTS (Continued)

PAGE
(5) Disassembly of Pin Assy (180) ................................................................................... 3002

(6) Removal of Bolt (240) ................................................................................................. 3002
(7) Removal of Pin (330) .................................................................................................. 3003
(8) Disassembly of Pin (330) ............................................................................................ 3003
(9) Removal of Lower Drag Brace Assy (600) from Upper Drag Brace Assy (460) ......... 3003
(10) Removal of Bolt (450) ................................................................................................ 3003
(11) Removal of Nameplate (60) ........................................................................................ 3003
(12) Disassembly of Upper Drag Brace Assy (460) ........................................................... 3004
(13) Disassembly of Lower Drag Brace Assy (600) ............................................................ 3004
E. Close-up ............................................................................................................................. 3004
(1) Protection of the Parts ................................................................................................ 3004
CLEANING ....................................................................................................................................... 4001

1. Introduction ............................................................................................................................... 4001
A. General .............................................................................................................................. 4001
2. Cleaning .................................................................................................................................... 4001
C. Job Set-up .......................................................................................................................... 4002
D. Procedure .......................................................................................................................... 4002
(1) Cleaning of Metal Parts .............................................................................................. 4002
(2) Cleaning of New Parts ................................................................................................ 4002
E. Close-up ............................................................................................................................. 4003
INSPECTION/CHECK ...................................................................................................................... 5001

1. Introduction ............................................................................................................................... 5001
A. General .............................................................................................................................. 5001
2. Inspection / Check Procedure ................................................................................................... 5001
C. Job Set-up .......................................................................................................................... 5002
D. Procedure .......................................................................................................................... 5002
(1) Visual Check ............................................................................................................... 5002
(2) Dimensional Inspection ............................................................................................... 5003
(3) Nital Etch Inspection ................................................................................................... 5003
(4) Dye Penetrant Method Inspection ............................................................................... 5003
(5) Magnetic Particle Method Inspection .......................................................................... 5003
(6) Chromium Plated Areas - Special Inspection ............................................................. 5004
(7) Inspection after a Hard Landing .................................................................................. 5004
E. Close-up ............................................................................................................................. 5004
REPAIR ............................................................................................................................................ 6001

1. Introduction ............................................................................................................................... 6001
A. General .............................................................................................................................. 6001
B. Protective Layers ................................................................................................................ 6002
C. Parts Information ................................................................................................................ 6004
D. Repair ................................................................................................................................ 6005
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PAGE
2. Deoxidation of Steel Parts ........................................................................................................ 6005

C. Job Set-up .......................................................................................................................... 6006
(1) Painting Removal ........................................................................................................ 6006
D. Procedure .......................................................................................................................... 6006
(1) Deoxidation ................................................................................................................. 6006
E. Close-up ............................................................................................................................ 6007
(1) Water Repellent Layer ................................................................................................ 6007
3. Painting Repair .......................................................................................................................... 6007
C. Job Set-up .......................................................................................................................... 6008
(2) Painting Removal by Plastic Media Process ............................................................... 6008
(3) Preparation of Surface ................................................................................................ 6009
D. Procedure .......................................................................................................................... 6009
(1) Preparation of Epoxy Primer ....................................................................................... 6009
(2) Application of Epoxy Primer ........................................................................................ 6009
(3) Preparation of Polyurethane Enamel Paint ................................................................. 6010
(4) Application of Polyurethane Enamel Paint .................................................................. 6010
E. Close-up ............................................................................................................................. 6011
4. Protection of Reworked Aluminum Parts with Damaged Surface Protection ............................ 6011
C. Job Set-up .......................................................................................................................... 6011
(1) Cleaning of the Surface .............................................................................................. 6011
D. Procedure .......................................................................................................................... 6011
(1) Surface Protection ...................................................................................................... 6011
E. Close-up ............................................................................................................................. 6012
5. Repair of Chromium Plated Surfaces ........................................................................................ 6012
C. Job Set-up .......................................................................................................................... 6012
(1) Chromium Plating Removal by Electrolytic Process ................................................... 6012
(2) Chromium Plating Removal by Grind Process ............................................................ 6013
(3) Shot Peening of Surface ............................................................................................. 6013
D. Procedure .......................................................................................................................... 6014
(1) Chromium Plating ....................................................................................................... 6014
E. Close-up ............................................................................................................................. 6014
6. Repair of Cadmium Plated Surfaces ......................................................................................... 6015
A. Reason for the Job. ............................................................................................................ 6015
C. Job Set-up .......................................................................................................................... 6015
(1) Cadmium Plating Removal ......................................................................................... 6015
D. Procedure .......................................................................................................................... 6016
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PAGE
(1) Low Embrittlement Cadmium Plating .......................................................................... 6016

(2) Cadmium Plating ........................................................................................................ 6016
(3) Chromate Treatment ................................................................................................... 6016
E. Close-up ............................................................................................................................. 6016
7. Replacement of Bushings ......................................................................................................... 6017
C. Job Set-up .......................................................................................................................... 6021
(1) Removal of Bushings .................................................................................................. 6021
D. Procedure .......................................................................................................................... 6021
(1) Replacement of Bushings ........................................................................................... 6021
E. Close-up ............................................................................................................................. 6022
8. Replacement of Bearings .......................................................................................................... 6022
C. Job Set-up .......................................................................................................................... 6023
(1) Removal of Bearings (620) ......................................................................................... 6023
D. Procedure .......................................................................................................................... 6024
(1) Replacement of Bearings (620) .................................................................................. 6024
E. Close-up ............................................................................................................................. 6025
9. Special Repair ........................................................................................................................... 6026
C. Job Set-up .......................................................................................................................... 6026
(1) Disassembly of Pin Assy (180) ................................................................................... 6026
D. Procedure .......................................................................................................................... 6027
(1) Replacement of Sleeve (230) and Pin Assy (180) ...................................................... 6027
E. Close-up ............................................................................................................................. 6028
10. Replacement of Nameplate ....................................................................................................... 6028
C. Job Set-up .......................................................................................................................... 6028
D. Procedure .......................................................................................................................... 6029
(1) Replacement of Nameplate (60) ................................................................................. 6029
E. Close-up ............................................................................................................................. 6030
ASSEMBLY ....................................................................................................................................... 7001

1. Introduction ............................................................................................................................... 7001
A. General .............................................................................................................................. 7001
2. Assembly of the Unit ................................................................................................................. 7001
C. Job Set-up .......................................................................................................................... 7002
(1) Cleaning of the Parts .................................................................................................. 7002
(2) Lubrication of the Parts ............................................................................................... 7002
D. Procedure .......................................................................................................................... 7002
(1) Assembly of Upper Drag Brace Assy (460) ................................................................ 7003
(2) Assembly of Lower Drag Brace Assy (600) ................................................................ 7003
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PAGE
(3) Assembly of the Pin Assy (180) .................................................................................. 7003

(4) Installation of Pin Assy (180) ...................................................................................... 7003
(5) Installation of Bolt (130) .............................................................................................. 7004
(7) Installation of Pintle Pin (10) ....................................................................................... 7004
(8) Installation of Bonding Jumper (70) ............................................................................ 7005
(9) Installation of Pin (330) into the Pin (290) ................................................................... 7005
(11) Assembly of Lower Drag Brace Assy (600) in the Upper Drag Brace Assy (460) ...... 7006
(12) Installation of Nameplate (60) ..................................................................................... 7007
E. Close-up ............................................................................................................................. 7007
(1) Final Procedure .......................................................................................................... 7007
(2) Lubrication .................................................................................................................. 7007
(3) Storage of the NLG Drag Brace .................................................................................. 7007
FITS AND CLEARANCES ................................................................................................................ 8001

1. Fits and Clearances .................................................................................................................. 8001
A. General .............................................................................................................................. 8001
B. Fits and Clearances ........................................................................................................... 8001
C. Torque Values .................................................................................................................... 8004
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES ............................................. 9001

1. Introduction ............................................................................................................................... 9001
A. General .............................................................................................................................. 9001
2. Special Tools, Fixtures, Equipment and Consumables ............................................................. 9001
A. Fixtures and Test Equipments ............................................................................................ 9001
B. Special Tools ...................................................................................................................... 9001
C. Consumable Materials ....................................................................................................... 9002
SPECIAL PROCEDURES ................................................................................................................ 11001

1. Overhaul Duty Instructions ........................................................................................................ 11001
C. Job Set-up .......................................................................................................................... 11001
D. Procedure .......................................................................................................................... 11001
(1) Cleaning ...................................................................................................................... 11001
(2) Disassembly ................................................................................................................ 11001
(3) Replacement of Parts During the Overhaul Duty ........................................................ 11002
(5) Cadmium Plating Removal ......................................................................................... 11004
(6) Inspection/Check ........................................................................................................ 11004
(7) Surface Protection Repair ........................................................................................... 11005
(8) Assembly .................................................................................................................... 11005
(9) Testing and Fault Isolation .......................................................................................... 11005
E. Close-up ............................................................................................................................. 11005
(1) Final Procedures ......................................................................................................... 11005
STORAGE (INCLUDING TRANSPORTATION) ................................................................................ 15001

1. Packaging and Storage ............................................................................................................. 15001
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PAGE
A. Reason of the Job .............................................................................................................. 15001

C. Job Set-up .......................................................................................................................... 15001
(1) Preserving ................................................................................................................... 15001
D. Procedure .......................................................................................................................... 15002
(1) Packing ....................................................................................................................... 15002
(2) Storage ....................................................................................................................... 15002
E. Close-up ............................................................................................................................. 15002
(1) Removal from Storage ................................................................................................ 15002
ILLUSTRATED PARTS LIST (IPL) .................................................................................................... 10001

A. General .............................................................................................................................. 10003
B. How to use the Illustrated Parts List ................................................................................... 10003
C. Vendors List (VL) ................................................................................................................ 10003
D. Numerical Index (NI) .......................................................................................................... 10003
E. Detailed Parts List (DPL) ................................................................................................... 10004
F. Updating ............................................................................................................................. 10006
Vendor List ................................................................................................................................ 10008
Alpha/Numeric Index ................................................................................................................. 10009
Detailed Parts List ..................................................................................................................... 10013
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LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1 NLG Drag Brace - General View ................................................................................. 3

2 NLG Drag Brace - Main Dimensions ........................................................................... 4
1001 Electrical Bonding Resistance Test ............................................................................. 1005
6001 Replacement of Bushings ........................................................................................... 6031
Replacement of Bushings (Sheet 1) ....................................................................... 6031
6002 Complementary Instructions for Replacement of Bushings ........................................ 6034
Complementary Instructions for Replacement of Bushings (Sheet 1) .................... 6034
6003 Replacement of Bearings ........................................................................................... 6039
Replacement of Bearings (Sheet 1) ....................................................................... 6039
Replacement of Bearings (Sheet 2) ....................................................................... 6040
6004 Surface Protection
Surface Protection (Sheet 1) .................................................................................. 6041
6005 Chromium Plated Surfaces ......................................................................................... 6046
Chromium Plated Surfaces (Sheet 1) ..................................................................... 6046
6006 Special Repair ............................................................................................................ 6049
6007 Replacement of Nameplate ........................................................................................ 6050
7001 Instructions for O-rings Installation ............................................................................. 7008
7002 Instructions for Sealant and Corrosion Inhibitive Compound Application
Instructions for Sealant and Corrosion Inhibitive Compound Application (Sheet 1) 7009
Instructions for Sealant and Corrosion Inhibitive Compound Application (Sheet 2) 7010
7003 Lubrication Points ....................................................................................................... 7011
8001 Fits and Clearances
Fits and Clearances (Sheet 1) ................................................................................ 8005
Fits and Clearances (Sheet 2) ................................................................................ 8006
9001 Special Tools ............................................................................................................... 9004
Detailed Parts List
1 NLG Drag Brace

NLG Drag Brace (Sheet 1) ..................................................................................... 10014
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LIST OF TABLES
TABLE TITLE PAGE
1 Dimensions and Weight .............................................................................................. 1

1001 Instrumentation for Tests and Fault Isolation .............................................................. 1001
1002 Test Parameters for Tests and Fault Isolation ............................................................. 1002
1003 Troubleshooting .......................................................................................................... 1003
4001 Consumable Materials for Cleaning ............................................................................ 4001
5001 Consumable Materials for Inspection / Check ............................................................ 5001
5002 Equipments for Visual Inspection ................................................................................ 5002
5003 Components Inspection .............................................................................................. 5002
6001 Protective Layers ........................................................................................................ 6002
6002 Parts Information ....................................................................................................... 6004
6003 Consumable Materials for Deoxidation ....................................................................... 6006
6004 Equipments for Painting Repair .................................................................................. 6007
6005 Consumable Materials for Painting Repair .................................................................. 6007
6006 Protection Products for Reworked Aluminum Parts .................................................... 6011
6007 Equipments for Repair of Chromium Plated Surfaces ................................................ 6012
6008 Consumable Materials for Repair of Cadmium Plated Surfaces ................................. 6015
6009 Consumable Materials for Replacement of Bushings ................................................. 6017
6010 Parameters of Bushings Replacement ....................................................................... 6017
6011 Bushing Repair ........................................................................................................... 6019
6012 Tools, Fixture and Equipment for Replacement of Bearings ....................................... 6023
6013 Consumable Materials for Replacement of Bearings .................................................. 6023
6014 Consumable Materials ................................................................................................ 6026
6015 Consumable Materials for Replacement of Nameplate .............................................. 6028
7001 Tools, Fixture and Equipments for Assembly .............................................................. 7001
7002 Consumable Materials for Assembly .......................................................................... 7001
8001 Fits and Clearances ................................................................................................... 8001
8002 Torque Values ............................................................................................................. 8004
9001 Fixtures and Test Equipments .................................................................................... 9001
9002 Special Tools ............................................................................................................... 9001
9003 Consumable Materials ................................................................................................ 9002
11001 List of Replaceable Parts During the Overhaul Duty - Mandatory .............................. 11002
11002 List of Replaceable Parts During the Overhaul Duty - Recommended ....................... 11004
15001 Consumable Materials for Packing and Storage ......................................................... 15001
LOT
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LOT
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INTRODUCTION
TASK 32-21-09-871-801-A01
1. Introduction
A. General
(1) This manual gives the operations that a technician must do in the workshop after disassembly
of the NLG Drag Brace Assy P/N 2310-1400. It lets any technician who does not know this
equipment put it back to its operational conditions.
(2) This manual follows the ATA iSpec 2200 specifications for digital delivery and is written in the
AeroSpace and Defense (ASD) Industries Association of Europe (ASD-STE100) simplified
english.
(3) The manual gives the procedures to do the maintenance on the component in a workshop. It
does not give the procedures to the maintenance on the component installed on the aircraft. Only
approved persons with the necessary skills can do the maintenance procedures of this manual.
(4) Do the scheduled maintenance tasks applicable to the component (Inspection, Lubrication,
etc) and keep the surface treatments and sealing during the life of the component to prevent
corrosion.
(5) This manual uses the task and subtask identification of the Maintenance Task Oriented Support
System (MTOSS). The maintenance tasks and other data have special MTOSS numbers for the
use of Electronic Data Processing (EDP).
B. How to Use the Manual
(1) Make sure the manual contains the information applicable to your component. Refer to Title
Page for the part number.
(2) If it is necessary to identify a part or find a part number, refer to the ILLUSTRATED PARTS
LIST (IPL) which has an introduction to show the procedure.
(3) You must use the instructions in this manual to do all the maintenance steps on a component.
Read all the applicable WARNINGS and CAUTIONS before you do the work on the component.
(4) During the overhaul duty you must read the instructions of the SPECIAL PROCEDURES section.
C. Measurements
(1) The units of measurement in this manual are:
(a) Dimensions: in millimeter (mm), with conversion into inch (in), in parentheses, after the
base unit.
(b) Torque: in Newton-meter (N.m), with conversion into pound-force inch (lbf.in), in
parentheses, after the base unit.
(c) Temperature: in degree Celsius (ºC), with conversion into degree Fahrenheit (ºF), in
(d) Weight: in kilogram (kg), with conversion into pound (lb), in parentheses, after the base unit.
INTRO
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(e) Pressure: in kilo-Pascal (kPa) or Mega-Pascal (MPa), with conversion into pounds per
square inch (psi), in parentheses, after the base unit.
(f) Flow: in liter per minute (l/min), with conversion into Gallon Per Minute (GPM), in
(g) Force: in decaNewton (daN), with conversion into pound-force (lbf), in parentheses, after
the base unit.
(h) Voltage: in Volt (V).
(i) Current: in Ampere (A).
(j) Frequency: in Hertz (Hz).
(k) Resistance: in Ohm ( ).
(l) Inductance: in Henry (H).
(m) Viscosity: in Centistoke (cS).
(n) Volume: in liter (l), with conversion into gallon (gal), in parentheses, after the base unit.
D. Measurements Conversion
(1) From SI measurement to U.S. Standard System
(a) Pressure: 1kPa = 0.1450 psi
(b) Dimension: 1 mm = 0.03937 in
(c) Weight: 1 kg = 2.2046 lb
(d) Torque: 1 N.m = 8.8507 lbf.in
(e) Temperature: C = ( F - 32) / 1.8
(f) Flow: 1 l/min = 0.2642 GPM (USA gallon)
(g) Force: 1 daN = 2.2481 lbf
(h) Volume: 1 l = 0.2642 gal
(2) From U.S. Standard System to SI measurement
(a) Pressure: 1 psi = 6.8948 kPa
(b) Dimension: 1 in = 25.4 mm
(c) Weight: 1 lb = 0.4536 kg
(d) Torque: 1 lbf.in = 0.1130 N.m
(e) Temperature: F = 1.8 C + 32
(f) Flow: 1 GPM (USA gallon) = 3.7854 l/min
INTRO
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(g) Force: 1 lbf = 0.4448 daN
(h) Volume: 1 gal = 3.7854 l
INTRO
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E. Abbreviations
Assy Assembly
ATA Air Transport Association
CMM Component Maintenance Manual
Fig. Figure
FS Full Scale
HB Hardness Brinell
HRC Hardness Rockwell C
HV Hardness Vickers
ID Inside Diameter
IPL Illustrated Parts List
MEK Methyl Ethyl Ketone
m Milliohm
NLG Nose Landing Gear
OD Outside Diameter
P/N Part Number
QTY Quantity
Ref. Refer to
INTRO
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DESCRIPTION AND OPERATION
TASK 32-21-09-872-801-A01
1. Description
A. General Description
(Ref. Fig. 1)
(1) The NLG Drag Brace provides the means of supporting and locking the NLG in the extended
position. It is composed by two main parts, the upper drag brace assy and the lower drag
brace assy.
(2) The upper drag brace assy is attached to the aircraft structure. The lower drag brace assy is
attached to the main fitting. The NLG Drag Brace is locked in the gear extended position
by the locking stay.
(3) The primary components of the NLG Drag Brace are:
– Upper Drag Brace Assy

– Lower Drag Brace Assy
– Pintle Pin
– Jumper Assy
– Pin Assy
(4) The NLG Drag Brace is lubricated by three lubrication fittings, two in the upper drag brace assy
and one in the joint of the upper drag brace assy with the lower drag brace assy.
(5) The main function of the NLG Drag Brace is to support and transmit the ground loads to the
aircraft structure.
TASK 32-21-09-872-802-A01
2. Technical Data
A. Dimensions and Weight

(Ref. Fig. 2)
Dimensions and Weight

Table 1
LENGTH WIDTH HEIGHT WEIGHT

P/N
mm (in) mm (in) mm (in) kg (lb)
797.000 335.000 92.000 4.342 to 4.670
2310-1400-403
(31.3779) (13.1890) (3.6220) (9.572 to 10.293)
NOTE: The Dimensions and Weight Table 1 brings the dimensions used as a reference for
package, as applicable.
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TASK 32-21-09-873-801-A01
3. Operation
A. NLG Drag Brace - Retraction
(1) During the landing gear retraction, the NLG Drag Brace is folded by Down Locking Release
Actuator. The upper drag brace assy turns on the lower fuselage structure and the lower drag
brace assy turns on the Nose Landing Gear Shock Strut .
B. NLG Drag Brace - Down-Locking
(1) During the landing gear extension, the action of the retraction actuator unfolds the NLG Drag
Brace and its alignment keep the NLG Shock Strut in a safety position. After the Landing Gear
extension, the NLG Drag Brace is held in the down and locked position by a locking stay.
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NLG Drag Brace - General View

Figure 1
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NLG Drag Brace - Main Dimensions

Figure 2
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TESTING AND FAULT ISOLATION
TASK 32-21-09-871-802-A01
1. Introduction
A. General
(1) You must do the tests that follows:
– after an overhaul duty,

– after a partial disassembly which can change the adjustment / test results of the component,
– when you think that a part or assembly might have a nonconformity.
(2) The Troubleshooting Table 1003 gives the failures that you most likely can find during the tests
of the NLG Drag Brace. This table also gives the possible causes of the failures and their
corrective actions.
(3) Refer to ILLUSTRATED PARTS LIST (IPL) for item numbers.
TASK 32-21-09-700-801-A01
2. Testing Procedure
A. Reason for the Job
(1) To examine the condition of the NLG Drag Brace.
(2) You must do the tests that follow on the NLG Drag Brace:
– Visual Check
– Mechanical Check
– Electrical Bonding Test
B. Job Set-up Information
(1) Instrumentation
Instrumentation for Tests and Fault Isolation

Table 1001
IDENTIFICATION QTY CHARACTERISTICS

Range: 0 to 200 m
Milliohmmeter 1
Accuracy: ± 0.1 %
NOTE: Equivalent alternatives can be used.
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(2) Test Parameters
Test Parameters for Tests and Fault Isolation

Table 1002
PARAMETERS CHARACTERISTICS
Ambient temperature
Atmospheric pressure Special environment is not necessary
Relative air humidity
C. Job Set-up
Not applicable.
D. Procedure
NOTE: Do all procedures on a clean work surface to prevent contamination of the parts.
SUBTASK 32-21-09-210-001-A01
(1) Visual Check
(a) Examine the NLG Drag Brace for damage and general condition.
(b) Do an inspection of the surface for noticeable damage, corrosion, scratches or stains.
(c) Do an inspection of the surface for sealant application.
(d) Make sure that the bonding jumpers do not show any sign of corrosion and that they
are correctly tightened.
SUBTASK 32-21-09-280-001-A01
(2) Mechanical Check
(a) Make sure that the bearings are correctly installed and can operate without jamming.
(b) Make sure that the strut joint is folded and can operate correctly, without jamming.
SUBTASK 32-21-09-750-001-A01
(3) Electrical Bonding Test
(Ref. Fig. 1001)
(a) With a milliohmmeter, measure the electrical bonding resistance between points X1
and X2.
(b) Make sure that the electrical bonding resistance between points X1 and X2 is ≤ 10 m .
(c) With a milliohmmeter, measure the electrical bonding resistance between points X3
and X4.
NOTE: To get the measure on item “c”, the torque must be applied on the nut (410) until
there is no gap between bolt (450), nut (410) and lug (600).
(d) Make sure that the electrical bonding resistance between points X3 and X4 is ≤ 10 m .
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E. Close-up
Not applicable.
TASK 32-21-09-810-801-A01
3. Fault Isolation
(1) To find the faults or defects of the NLG Drag Brace.
Not applicable.
C. Job Set-up
Not applicable.
D. Procedure
SUBTASK 32-21-09-810-001-A01
(1) Troubleshooting
NOTE: The Troubleshooting Table 1003 gives the failures that you most likely can find during
the tests of the NLG Drag Brace. This table also gives the possible causes of the
failures and their corrective actions. Refer to DISASSEMBLY section, as necessary
and to ASSEMBLY section, as necessary. Refer to ILLUSTRATED PARTS LIST
(IPL) for item numbers.
Troubleshooting
Table 1003
FAILURE PROBABLE CAUSE CORRECTIVE ACTION

Visual Check (Ref. Subtask 32-21-09-210-001-A01)
Apply protection layer again to

Protection layer of parts damaged the areas without protection (Ref.
Visual Defect Protective Layers Table 6001)
Impact damage, crack Replace defective parts

Mechanical Check (Ref. Subtask 32-21-09-280-001-A01)
Replace bearing(s) (620) (Ref.
Bearing(s) (620) with jamming or Subtask 32-21-09-020-002-A01
Bearing(s) (620) damaged
gap and Subtask 32-21-09-350-
002-A01)
NLG Drag Brace does not Replace or repair the NLG Drag
NLG Drag Brace deformed
articulate correctly Brace
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Troubleshooting
Table 1003 (continued)
FAILURE PROBABLE CAUSE CORRECTIVE ACTION

Replace the bushings (570)
and/or (580) and/or (590)
(Ref. Subtask 32-21-09-
020-001-A01 and Subtask
32-21-09-350-001-A01) and/or
NLG Drag Brace articulates with
NLG Drag Brace joint is worn bearing (620), (Ref. Subtask
jamming
32-21-09-020-002-A01 and
Subtask 32-21-09-350-002-A01)
and/or pin (290) (Ref. Subtask
32-21-09-010-009-A01 and
Subtask 32-21-09-420-001-A01)
Electrical Bonding Test (Ref. Subtask 32-21-09-750-001-A01)
• Disassemble the parts (Ref.
DISASSEMBLY section), clean
Dirt contact between the parts (Ref. CLEANING section)
and install them again (Ref.
Electrical bonding resistance > 10 ASSEMBLY section)
m
Apply a surface protection (Ref.
Electrical bonding damaged by Subtask 32-21-09-100-001-A01
corrosion and Subtask 32-21-09-380-
006-A01)
E. Close-up
Not applicable.
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Electrical Bonding Resistance Test

Figure 1001
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DISASSEMBLY
TASK 32-21-09-871-803-A01
1. Introduction
A. General
(1) Before you start to disassemble, do the testing procedures on the unit. Refer to TESTING AND
FAULT ISOLATION section to find the level of the malfunction.
(2) Disassemble the unit just sufficiently to get access to the faulty or defective part. The procedures
that follow give directions for a possible complete disassembly.
NOTE: Do not disassemble parts that are not necessary.
(3) You must have most careful when disassemble the parts of the component. Small nicks or burrs
produced by impacts or incorrect handling will cause sticking and incorrect operation.
(4) You must replace or repair damaged or defective items, as applicable.
(5) During the overhaul duty, refer to the Subtask 32-21-09-500-002-A01 for the replacement of
the parts.
(6) You must discard the o-rings, back-up, cotter pins and lock washers when you remove them.
TASK 32-21-09-000-801-A01
2. Disassembly of the Unit
(1) To disassemble the NLG Drag Brace.
Not applicable.
C. Job Set-up
Not applicable.
D. Procedure
SUBTASK 32-21-09-010-005-A01
(1) Removal of Pintle Pins (10)
(Ref. IPL Fig. 1)
(a) Remove the cotter pin (20) from bolt (50).
(b) Remove the nut (30) and washers (41) from bolt (50).
(c) Remove the bolt (50) from upper drag brace assy (460).
(d) Remove the washer (40) from bolt (50).
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(e) Remove the pintle pin (10) from upper drag brace assy (460).
SUBTASK 32-21-09-010-001-A01
(2) Removal of Bonding Jumper (70)
(Ref. IPL Fig. 1)
(a) Remove the nut (80), washer (90), washer (100), washer (110) from bolt (120).
(b) Remove the bolt (120), from upper drag brace assy (460).
(c) Remove the washer (110), bonding jumper (70), washer (100) and (90) from bolt (120).
SUBTASK 32-21-09-010-002-A01
(3) Removal of Bolt (130)
(Ref. IPL Fig. 1)
(b) Remove the nut (150) and washers (160B) from bolt (130).
(c) Remove the bolt (130), washer (160A) and sleeve (170) from upper drag brace assy (460).
SUBTASK 32-21-09-010-003-A01
(4) Removal of Pin Assy (180)
(Ref. IPL Fig. 1)
(a) Remove the cotter pin (190) from pin assy (180).
(b) Remove the nut (200) and washers (210) from pin assy (180).
(c) Remove the pin assy (180) from upper drag brace assy (460).
SUBTASK 32-21-09-030-001-A01
(5) Disassembly of Pin Assy (180)
(Ref. IPL Fig. 1)
CAUTION: BE CAREFUL DURING THE REMOVAL OF THE SLEEVE TO DO NOT DAMAGE

THE CHROMIUM PLATING OF THE PIN (-220).
(a) Remove the sleeve (230) from pin (-220), only if necessary. Refer to Subtask
32-21-09-040-003-A01.
SUBTASK 32-21-09-010-004-A01
(Ref. IPL Fig. 1)
(b) Remove the nut (260) and washers (270B) from upper drag brace assy (460).
(c) Remove the bolt (240), washers (270A) and the sleeve (280) from upper drag brace
assy (460).
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SUBTASK 32-21-09-010-007-A01
(7) Removal of Pin (330)
(Ref. IPL Fig. 1)
(a) Remove the cotter pin (300) from pin (290) and (330).
(b) Remove the pin (330) from pin (290).
SUBTASK 32-21-09-010-008-A01
(8) Disassembly of Pin (330)
(Ref. IPL Fig. 1)
(a) Remove the lubrication fitting (380) and identification washer (390) from pin (330).
(b) For the Pin (330), do as follows:
1 Remove the O-rings (350) and (360) and backup rings (340) and (370) from pin (330).
(c) For the Pin (330A), do as follows:
1 Remove the o-rings (350) and (360) from the pin (330A).
SUBTASK 32-21-09-010-009-A01
(9) Removal of Lower Drag Brace Assy (600) from Upper Drag Brace Assy (460)
(Ref. IPL Fig. 1)
(a) Remove the nut (310) and washers (320) from pin (290).
(b) Remove the pin (290) from upper drag brace assy (460) and lower drag brace assy (600).
(c) Remove the sleeve (400) from upper drag brace assy (460).
(d) Remove the lower drag brace assy (600) from upper drag brace assy (460).
SUBTASK 32-21-09-010-006-A01
(Ref. IPL Fig. 1)
(a) Remove the nut (410), washer (420) from bolt (450).
(b) Remove the bolt (450), washers (420), (430) and (440) from lower drag brace assy (600).
SUBTASK 32-21-09-010-010-A01
(11) Removal of Nameplate (60)
(Ref. IPL Fig. 1)
(a) Remove the nameplate (60) from upper drag brace assy (460), only if necessary. Refer to
Subtask 32-21-09-350-003-A01.
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SUBTASK 32-21-09-040-001-A01
(12) Disassembly of Upper Drag Brace Assy (460)
(Ref. IPL Fig. 1)
(a) Remove the lubrication fitting (550) and identification washer (560) from upper drag
brace assy (460).
(b) Remove the bushings (480), (490), (500), (510), (520), (530), (540), (570), (580) and
(590) from the upper drag brace assy (460). Refer to Subtask 32-21-09-020-001-A01.
SUBTASK 32-21-09-040-002-A01
(13) Disassembly of Lower Drag Brace Assy (600)
(Ref. IPL Fig. 1)
(a) Remove the bearings (620) from lower drag brace assy (600). Refer to Subtask
32-21-09-020-002-A01.
NOTE: Do the removal of the bearings (620) only if necessary.
E. Close-up
SUBTASK 32-21-09-550-001-A01
(1) Protection of the Parts
(a) Put all subassembly parts of the NLG Drag Brace in a container that has isolated sections.
NOTE: • This storage will prevent damage to the parts because they can not touch each
other and will help their selection during the assembly.
• Do a check after cleaning and before assembly of the parts. Refer to Subtask
32-21-09-210-002-A01.
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CLEANING
TASK 32-21-09-871-804-A01
1. Introduction
A. General
WARNING: • OBEY ALL SAFETY AND HEALTH PRECAUTIONS DURING THE CLEANING
PROCEDURES.
• SOLVENT IS A SKIN IRRITANT. PUT ON PROTECTION PVC GLOVES.
• DO NOT GET SOLVENT ON YOUR SKIN OR IN YOUR EYES. IF THE SOLVENT
GETS IN YOUR EYES OR TOUCHES YOUR SKIN, FLUSH IMMEDIATELY WITH
CLEAN WATER.
• CLEAN PARTS IN AN APPROVED CLEANING CABINET OR IN AN AREA WITH
GOOD AIRFLOW. DO NOT BREATHE SOLVENT FUMES FOR A LONG PERIOD
OF TIME BECAUSE THEY ARE DANGEROUS.
• DO NOT USE SOLVENT NEAR FIRE SOURCES OR SMOKE WHILE IN USE. THE
CLEANER IS VERY FLAMMABLE.
CAUTION: • CHLORINATED SOLVENTS ARE NOT PERMITTED. THEY CAN CAUSE DAMAGE
TO SOME PARTS.
• USE ONLY SPECIFIED MATERIALS AND SOLUTIONS OR APPROVED
ALTERNATIVES. THE SURFACE PROTECTION CAN BE DAMAGED IF
NOT APPROVED MATERIALS ARE USED. IT IS IMPORTANT THAT THE
MANUFACTURER’S INSTRUCTIONS ARE OBEYED.
(1) Do the work in a dry and clean area that has good lighting and airflow. The work area must be
away from machine tools.
(2) Give special attention to the absence of dirt on parts, threaded areas, and small holes.
TASK 32-21-09-100-801-A01
2. Cleaning
(1) To remove dirt, oil, grease, and dust or preservation materials from parts.
(1) Consumable Materials
Consumable Materials for Cleaning

Table 4001
IDENTIFICATION SPECIFICATION SUPPLIER

Brush / Painting-Type Brush /
– Commercially Available
Nylon-Bristle Round Brush
Dry, Filtered, Compressed Air – Commercially Available
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Consumable Materials for Cleaning


Lint-Free Cloth – Commercially Available
Methyl Ethyl Ketone (MEK) ASTM D740 Commercially Available
C. Job Set-up
Not applicable.
D. Procedure
WARNING: BE CAREFUL WHEN YOU USE THE METHYL ETHYL KETONE (MEK). PUT ON
SAFETY GOGGLES AND PROTECTION CLOTHING. DO NOT BREATHE THE GAS
OR DUST. DO THE WORK IN AN AREA WITH A GOOD AIRFLOW. THE METHYL
ETHYL KETONE (MEK) IS POISONOUS AND VERY FLAMMABLE.
SUBTASK 32-21-09-160-001-A01
(1) Cleaning of Metal Parts
(a) If necessary, remove sealant from related parts with a nonmetallic tool.
(b) Manually clean or wash all metal parts with MEK. If necessary, put the metal parts
fully into the MEK and use a brush to clean them. You can also use a cloth soaked in
MEK to clean the metal parts.
(c) Manually clean holes with MEK and a round nylon soft-bristle brush. You can also use
a clean lint-free cloth.
(d) Dry the parts with clean compressed air. If necessary, use a cloth.
(e) If necessary, clean the parts again. Parts must have no signs of rust, corrosion, dirt,
grease, oil, or other contaminants.
SUBTASK 32-21-09-160-002-A01
(2) Cleaning of New Parts
(a) Fully clean the new parts and remove all preservation material.
(b) Make sure that the holes are clean.
(c) Use MEK to clean the parts that have a protection lining.
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E. Close-up
SUBTASK 32-21-09-620-001-A01
(a) Put all clean parts of each subassembly in a container that has isolated sections, and
apply shock-absorbent material to them.
NOTE: • After you clean the parts and before you assemble them, do an inspection on
them. Refer to Subtask 32-21-09-210-002-A01.
• If you will not examine the cleaned parts immediately, protect them against
damage and corrosion.
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INSPECTION/CHECK
TASK 32-21-09-871-805-A01
1. Introduction
A. General
(1) This section gives the procedures to do the check/inspection of disassembled and assembled
parts.
(2) You must do basic inspections to make sure that the NLG Drag Brace operation is safe. You
must do these inspections when you think of a possible incorrect operation.
(3) During the overhaul duty do the basic inspections (visual, dimensional, etc) and also the
nondestructive inspections for the parts indicated in the Components Inspection Table 5003.
Also refer to the SPECIAL PROCEDURES section.
(4) If a part has a condition that is not satisfactory, refer to REPAIR section for a possible repair
procedure. If there is no repair procedure, replace the unserviceable part.
TASK 32-21-09-200-801-A01
2. Inspection / Check Procedure
(1) To do the inspection / check of the NLG Drag Brace.
Consumable Materials for Inspection / Check

Table 5001

ARDROX AMS 2644 Commercially Available
MAGNAFLUX AMS 3044 Commercially Available
Protective Oil O-W-1284 MIL-PRF-16173, Grade 3 Commercially Available
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(2) Equipments for Visual Inspection
Equipments for Visual Inspection

Table 5002
DESCRIPTION QTY CHARACTERISTICS

Hand-Held 10X Minimum
01 Commercially Available
Magnifying Lens
High Resolution Microscope 01 Commercially Available
(3) Components Inspection
(a) The Table 5003 gives the applicable inspections for the components.
NOTE: • Refer to ASTM E1444 and MIL-STD-1907 for the magnetic particle inspection
grades.
• Refer to ASTM E1417 for the dye penetrant inspection levels.
Components Inspection
Table 5003
IPL FIG. / ITEM NUMBER DESCRIPTION INSPECTION METHOD

• Magnetic particle, Grade A
1 / 10 Pintle Pin
• Dye penetrant, Level 3
1 / -220 Pin
1 / 290 Pin
1 / -470
Upper Drag Brace • Dye penetrant, Level 3
1 / -470A
1 / -610
Lower Drag Brace • Magnetic particle, Grade A
1 / -610A
C. Job Set-up
Not applicable.
D. Procedure
NOTE: Examine the parts in a clean area where there is good illumination.
SUBTASK 32-21-09-210-002-A01
(1) Visual Check
(a) Do the check of the NLG Drag Brace components for damage, deterioration, scores,
cracks, corrosion, wear, hit indications, and general condition.
(b) Use a hand-held 10X magnifying lens or if necessary, a microscope to inspect the parts
which show no damage when you see with your eyes.
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(c) Do an inspection for clean surfaces, defective paint layers, and sealant compound for
general condition.
(d) Do the check of the pintle pins (10), pin assy (180), and pin (290) externally
(chromium plated area) for indication of chromium layer damage. Refer to Subtask
32-21-09-280-002-A01.
(e) Do a check of bushings, spherical bearings and holes for general condition.
(f) Do a check of the nameplate for damage and loose. Refer to Subtask
32-21-09-350-003-A01.
SUBTASK 32-21-09-220-002-A01
(2) Dimensional Inspection
(a) Do the dimensional check manually, with the aid of micrometers and vernier calipers.
Record the dimensions as necessary.
(b) Do this check to compare the dimensions recorded before against the permitted ones.
NOTE: • Refer to FITS AND CLEARANCES section to get the permitted dimensions of
the parts.
• You must replace or repair all defective parts or components.
SUBTASK 32-21-09-200-001-A01
(3) Nital Etch Inspection
(a) Examine the base metal surface by nital etch inspection. Refer to MIL-STD-867.
NOTE: • You must do the Nital Etch Inspection to the parts after the chromium plating
removal by grinding process.
• The Nital Etch Inspection is not applicable to CRES or Stainless Steel parts.
Refer to Parts Information Table 6002.
• You must replace or repair all defective parts or components.
SUBTASK 32-21-09-230-001-A01
(4) Dye Penetrant Method Inspection
(a) Do the dye penetrant method inspection (ASTM E1417) of parts for cracks with products
such as ARDROX (AMS 2644). Refer to Components Inspection Table 5003.
NOTE: You must replace or repair all defective parts or components.
SUBTASK 32-21-09-240-001-A01
(5) Magnetic Particle Method Inspection
(a) Do the magnetic particle method inspection (ASTM E1444) of ferromagnetic parts with
products such as MAGNAFLUX (AMS 3044). Refer to Components Inspection Table 5003.
NOTE: You must replace or repair all defective parts or components.
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SUBTASK 32-21-09-280-002-A01
(6) Chromium Plated Areas - Special Inspection
(a) Do the visual inspection of chromium plated areas for scratches and damages.
(b) Do the inspection for base metal indication. If you find deep scratches in the chromium
plated area, do as follows:
1 Remove the grease from surface with an alkaline solution (for ferrous metals).
2 Prepare a test solution with distilled water (1000 ml), NaCl (60 g), FeCN6K3 (10 g),
and FeCN6K4-3H2O (10 g).
3 Rub some cotton soaked in the test solution on the area where you will do the
inspection. Let the solution stay on the surface for 3 minutes minimum.
4 Put the chromium plating to the initial condition if areas without chromium plating
become blue. Refer to REPAIR section.
NOTE: Areas with isolated blue points are not necessarily damaged. Isolated blue
points are an indication of the normal porosity of the chromium layer.
5 Flush the parts with water after the inspection. Use a brush when necessary to
remove all the test solution.
6 Blow air to the parts to clean them.
7 Apply a protection layer of oil MIL-PRF-16173, grade 3, O-W-1284, if the part is

not to be used immediately.
SUBTASK 32-21-09-280-003-A01
(7) Inspection after a Hard Landing
(a) To do this task, contact the address that follows:
ELEB Equipamentos Ltda.

Technical Support
Rua: Itabaiana, 40 - Conjunto 31 de Março
12237-540 - São José dos Campos - SP
Brazil
Tel: 55 (12) 3935-5313 or 3935-5325
Fax: 55 (12) 3935-5207
E. Close-up
SUBTASK 32-21-09-620-002-A01
(a) Put all clean parts of each subassembly in a container that has isolated sections, and
apply shock-absorbent material to them.
NOTE: If necessary, after the inspection/check, put the superficial protection of the part
back to its initial condition. Refer to REPAIR section.
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REPAIR
TASK 32-21-09-871-806-A01
1. Introduction
A. General
(1) This section gives the procedures to do the repair or replacement of the unserviceable
components. You can find the unserviceable components during the TESTING AND FAULT
ISOLATION and INSPECTION/CHECK procedures .
(2) Read and obey the manufacturer’s instructions and the local health, safety and environment
regulations.
(3) These repair operations let the equipment with a performance level equal to that the equipment
had when it was first put into service.
(4) You must replace damaged component with a new or repaired one that operates correctly (when
the repair procedures of this manual can not put it back to the initial operational conditions).
(5) During the overhaul duty you must do the procedures given in the SPECIAL PROCEDURES
section.
(6) Refer to the ASME Y14-5M for symbols to specify geometric characteristics and other
dimensional requirements used on repair figures.
(7) Refer to CLEANING section for cleaning procedures.
(8) Refer to FITS AND CLEARANCES section, as necessary.
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B. Protective Layers
Protective Layers
Table 6001
IPL FIG. / ITEM NUMBER DESCRIPTION SURFACE PROTECTION

• Shot-Peening, intensity 0.006A
to 0.010A, Steel Shot Size S230,
Coverage 200 % (AMS 2430)
• Hard Chromium Plating (AMS
2460, Class 2, processed to
specified dimensions after plating
and MILSTD- 1501, Class 3, Type
II)
• Low Embrittlement Cadmium
Plating (AMS 2401), with
thickness from 0.008 to 0.013 mm
1 / 10 Pintle Pin
(0.0003 to 0.0005 in)
• Epoxy Primer Green (MEP
10-059, 10P4-2NF, BAC452) with
dry layer thickness from 0.020 to
0.040 mm (0.0008 to 0.0016 in) +
White High Solids Polyurethane
Paint (FS595-17875), with dry
layer thickness from 0.090 to
0.120 mm (0.0035 to 0.0047 in)
(MIL-PRF-85285, Class H or
MEP10-069)
II)
1 / -220 Pin
(0.0003 to 0.0005 in)
10-059, 10P4-2NF, BAC452) with
0.040 mm (0.0008 to 0.0016 in) +
0.120 mm (0.0035 to 0.0047 in)
MEP10-069)
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Protective Layers

• Cadmium Plating
1 / 230 Sleeve
(AMS-QQ-P-416 Type II, Class 2)
• Shot Peening, intensity 0.006A
II)
1 / 290 Pin
(0.0003 to 0.0005 in)
10-059, 10P4-2NF, BAC452) with
0.040 mm (0.0008 to 0.0016 in) +
0.120 mm (0.0035 to 0.0047 in)
MEP10-069)
• Chromic Acid Anodizing Coating
1 / 330 Pin Sealed (MIL-A-8625 Type I or
Type IB, Class 1)
• Passivation (AMS 2700, Method
1 / 400 Sleeve
1, Type 2)
10-059, 10P4-2NF, BAC452) with
0.040 mm (0.0008 to 0.0016 in) +
1 / 460 Upper Drag Brace Assy
0.120 mm (0.0035 to 0.0047 in)
MEP10-069)
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Protective Layers

• Glass Beads Peening, intensity
0.012 to 0.014 N, Shot Size
(AGB-35), coverage 200 % (AMS
2431/6)
• Chemical Conversion Coating
(MIL-DTL-5541, Class 1A)
1 / -470 • Chromic Acid Anodizing Coating
Upper Drag Brace
1 / -470A Sealed (MIL-A-8625 Type I or
Type IB, Class 1)
• Epoxy Primer Green (BMS
10-11, Type A, Grade A, BAC
452) with dry layer thickness from
0.007 to 0.015 mm (0.0003 to
0.0006 in)
(0.0003 to 0.0005 in)
1 / -610
Lower Drag Brace 10-059, 10P4-2NF, BAC452) with
1 / -610A
0.040 mm (0.0008 to 0.0016 in) +
0.120 mm (0.0035 to 0.0047 in)
MEP10-069)
C. Parts Information
Parts Information
Table 6002
IPL FIG. / ITEM

DESCRIPTION MATERIAL HARDNESS
NUMBER
1 / 10 Pintle Pin AERMET 100 ≥ 53 HRC
1 / -220 Pin AERMET 100 ≥ 53 HRC
1 / 230 Sleeve STEEL 304A –
1 / 290 Pin STEEL 4340 50.5 - 53 HRC
1 / 400 Sleeve 15-5 PH 34 - 42 HRC
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Parts Information
IPL FIG. / ITEM

DESCRIPTION MATERIAL HARDNESS
NUMBER
1 / -470 Upper Drag Brace Al 7175 O1 ≥ 135 HB
1 / -470A Upper Drag Brace Al 7175-T74 ≥ 135 HB
1 / -610
Lower Drag Brace STEEL 4340 50.5 - 53 HRC
1 / -610A
NOTE: The Parts Information 6002 shows the information regarding to raw material and
hardness of the components. It shall be used to complement the necessary information
for accomplishment of the applicable treatments indicated on Protective Layers Table
6001.
D. Repair
(1) Only the repairs that follow are applicable to the NLG Drag Brace:
(a) Deoxidation of Steel Parts.
(b) Painting Repair.
(c) Protection of Reworked Aluminum Parts with Damaged Surface Protection.
(d) Repair of Chromium Plated Surfaces.
(e) Repair of Cadmium Plated Surfaces.
(f) Replacement of Bushings.
(g) Replacement of Bearings.
(h) Special Procedure for Pin Assy.
(i) Replacement of Nameplate.
TASK 32-21-09-300-801-A01
2. Deoxidation of Steel Parts
(1) To remove the oxidation from steel parts.
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Consumable Materials for Deoxidation

Table 6003

Gel-type Cleaner ARDROX 6085 AMS 1533 Commercially Available
Water Repellent Protex WR MIL-PRF-16173, Grade 3 Commercially Available
C. Job Set-up
SUBTASK 32-21-09-160-003-A01
(1) Painting Removal
WARNING: YOU MUST PUT ON GLOVES, MASK AND GOGGLES TO WORK WITH
PAINTING PRODUCTS. IF THE PAINT GET IN THE EYES, FLUSH THEM WITH
WATER AND GET MEDICAL AID.
(a) Remove painting from the parts. Refer to Subtask 32-21-09-330-001-A01.
D. Procedure
SUBTASK 32-21-09-110-001-A01
(1) Deoxidation
WARNING: ARDROX 6085 FOLLOWS THE SPECIFICATION AMS 1533. THIS PRODUCT IS
A WEAK ALKALINE MATERIAL. THUS, YOU MUST KEEP IN AN APPLICABLE
CONTAINER. PUT ON GLOVES AND GOGGLES DURING THE APPLICATION.
(a) Deoxidize the part with ARDROX 6085 on its full strength, as follows:
1 Apply it with a brush and rub it on the surface of the part, for full deoxidation, in a
well ventilated area.
2 Use a brush for the deoxidation of small areas of the part.
3 Let ARDROX 6085 to act on the surface of the part for 10 to 15 minutes.
NOTE: The time necessary for this operation is in direct proportion to the thickness
of the oxide layer.
(b) Flush the part with water to remove ARDROX 6085 and let it to dry.
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E. Close-up
SUBTASK 32-21-09-620-003-A01
(1) Water Repellent Layer
NOTE: You must do this procedure only for steel parts.
(a) Put the part fully in PROTEX WR for 5 to 15 seconds if you will not do the painting in
less than 2 hours.
TASK 32-21-09-300-802-A01
3. Painting Repair
(1) To put the part painting back to its initial condition.
(1) Equipments
Equipments for Painting Repair

Table 6004
IDENTIFICATION QTY SUPPLIER

Ford Cup IV 1 Commercially Available
Spray Gun 1 Commercially Available
Consumable Materials for Painting Repair

Table 6005

Abrasive Pad (Scotch Brite) – Commercially Available
Adhesive Tape – Commercially Available
Epoxy Primer Green MEP 10-059, 10P4-2NF, BAC452 Commercially Available
Neutral Kraft Paper MIL-DTL-17667 Commercially Available
Paint Remover SPC Neutral 909 – Commercially Available
Thinner A-A-857 Commercially Available
MIL-PRF-85285, Class H
High Solids Polyurethane Paint Commercially Available
(MEP 10-069)
NOTE: • Equivalent alternatives can be used.

• Refer to Protective Layers Table 6001 to identify the applicable paint color code.
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C. Job Set-up
WARNING: YOU MUST PUT ON GLOVES, MASK AND GOGGLES BEFORE YOU DO WORK
WITH PAINTING PRODUCTS. IF THE PAINT GETS IN YOUR EYES, FLUSH THEM
WITH WATER AND GET MEDICAL AID.
SUBTASK 32-21-09-330-001-A01
CAUTION: THE SPC NEUTRAL 909 PRODUCT MUST NOT BE USED IN NONMETALLIC
MATERIALS.
(a) Put sufficient SPC Neutral 909 in a container.
(b) Use a brush to apply SPC Neutral 909 on a special region or over the total painted surface.
NOTE: To apply the SPC Neutral 909, refer to the manufacturer’s technical data sheet.
(c) Let the SPC Neutral 909 to soak the part for 1 to 6 hours or more as necessary, to
remove the paint.
(d) Do a check if the paint coating is wrinkled.
CAUTION: BE CAREFUL TO DO NOT DAMAGE THE COMPONENT SURFACE.
(e) Remove the painting from the surface using a nonmetallic spatula.
(f) Use Scotch-Brite pad to remove the loose paint.
(g) Make sure that the primary protection layer is not damaged.
(h) Flush with water the part or assembly to remove completely loose painting and the
remaining SPC Neutral 909.
(i) Dry the part or assembly with dry and clean compressed air.
(j) Do the Painting Removal by Plastic Media Process if some paint stays on the part
(specially resistant paint layers). Refer to Subtask 32-21-09-330-002-A01.
SUBTASK 32-21-09-330-002-A01
(2) Painting Removal by Plastic Media Process
(a) Remove the painting with plastic media type II (urea formaldehyde), particle size 20-30.
Refer to NEDE E44-002 ELEB’s standard.
(b) Make sure that the primary protection layer is not damaged.
(c) Do the stripping procedures again if some paint stays on the part.
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SUBTASK 32-21-09-380-001-A01
(3) Preparation of Surface
(a) Put masking paper on all surfaces to which paint can accidentally get or run. You can use
neutral kraft paper (MIL-DTL-17667) and adhesive tape.
(b) Put seals or plugs in all holes and joints to make sure that the paint does not get into
the areas where it can cause damage.
(c) Make sure that the area that you will paint is dry and clean (Ref. CLEANING section) and
that there is no defect on the surface protection.
D. Procedure
WARNING: YOU MUST PUT ON GLOVES, MASK AND GOGGLES BEFORE YOU DO WORK
WITH PAINTING PRODUCTS. IF THE PAINT GETS IN YOUR EYES, FLUSH THEM
WITH WATER AND GET MEDICAL AID.
SUBTASK 32-21-09-380-002-A01
(1) Preparation of Epoxy Primer
(a) Shake the base component and catalyst separately.
CAUTION: • ALWAYS ADD THE CATALYST TO THE BASE BUT DO NOT TO THE
OPPOSITE SEQUENCE.
• DO NOT MIX EPOXY PRIMER COMPONENTS SUPPLIED BY DIFFERENT
MANUFACTURERS.
(b) Add the catalyst component to the base component at the volume ratio that the
manufacturer recommends.
(c) Add the thinner that the manufacturer recommends to decrease the mixture. Adjust the
viscosity to 11 ± 2 seconds in a Ford Cup IV at a temperature from 18 to 35 ºC (64 to
95 ºF).
(d) Let the epoxy primer becomes stable for 0.5 hour at room temperature before you apply it.
SUBTASK 32-21-09-380-003-A01
(2) Application of Epoxy Primer
NOTE: Do not apply the epoxy primer if the ambient conditions are not satisfactory. The air
relative humidity must be from 35 to 85 % and the temperature must be from 18
to 35 ºC (64 to 95 ºF).
(a) Apply a dry layer thickness, in a period of 0.5 to 8 hours. Refer to the related item number
indicated in the Protective Layers Table 6001. Use a spray gun with air pressure between
206.8 and 275.8 kPa (30 and 40 psi).
(b) Dry to one of the environments that follows:
1 4 hours at the temperature of 18 to 35 ºC (64 to 95 ºF).
2 40 minutes in stove at 80 ºC (176 ºF).
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SUBTASK 32-21-09-380-004-A01
(3) Preparation of Polyurethane Enamel Paint
(a) Shake the base component and the catalyst separately.
CAUTION: • ALWAYS ADD THE CATALYST TO THE BASE BUT DO NOT TO THE
OPPOSITE SEQUENCE.
• DO NOT MIX EPOXY PRIMER COMPONENTS SUPPLIED BY DIFFERENT
MANUFACTURERS.
(b) Add the catalyst component to the base component at the volume ratio that the
manufacturer recommends.
(c) Add the thinner to decrease the mixture and adjust its viscosity. Refer to the data that the
manufacturer supplies.
(d) Let the polyurethane paint becomes stable for 0.5 hour at room temperature before
you apply it.
NOTE: You must filter the mixture through an element filter to remove solid
contaminations that can affect the finishing layer.
SUBTASK 32-21-09-380-005-A01
(4) Application of Polyurethane Enamel Paint
NOTE: • The polyurethane paint must be applied in less than 24 hours after the epoxy
primer application.
• Do not apply the polyurethane paint if the ambient conditions are not satisfactory.
The air relative humidity must be from 35 to 80 % and the temperature must be
from 13 to 35 ºC (55 to 95 ºF).
• Thinner must not be added in this phase, but if the manufacturer recommends its use
to adjust the viscosity, obey the proportion that the manufacturer recommends.
(a) Apply the first layer of paint in a period from 0.5 to 4 hours. Use a spray gun with air
pressure between 241.3 and 344.7 kPa (35 and 50 psi).
NOTE: There must be an interval of 30 minutes minimum between the first and the
second layers.
(b) Apply a second layer with a dry layer thickness as the related item number indicated in the
Protective Layers Table 6001.
(c) Dry to one of the environments that follows:
1 72 hours at a temperature of 22.2 ºC (72 ºF) and 50 % air relative humidity.
2 1 hour in a stove at 80 ºC (176 ºF).
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E. Close-up
SUBTASK 32-21-09-620-004-A01
(a) Put all reworked parts in a container that has isolated sections, and apply shock-absorbent
material to them. This prevents new damages to the reworked surfaces.
TASK 32-21-09-300-803-A01
4. Protection of Reworked Aluminum Parts with Damaged Surface Protection
(1) To apply surface protection to the reworked aluminum parts.
(1) Protection Products
Protection Products for Reworked Aluminum Parts

Table 6006

Alodine 1200S MIL-DTL-81706, Class 1A Commercially Available
Deoxydine – Commercially Available
C. Job Set-up
SUBTASK 32-21-09-100-001-A01
(1) Cleaning of the Surface
(a) Clean the surface of the reworked area. Refer to CLEANING section.
D. Procedure
SUBTASK 32-21-09-380-006-A01
(1) Surface Protection
CAUTION: BE CAREFUL NOT TO OVERHEAT THE PART DURING THE REWORK.

OVERHEATING OF THE PART CAN DECREASE ITS MECHANICAL STRENGTH.
REFER TO PARTS INFORMATION TABLE 6002.
NOTE: You must rework only external surfaces of aluminum parts. It is not permitted to rework
and apply Alodine 1200S (MIL-DTL-5541) on housing bores and internal surfaces.
(a) When you repair (deoxidation, polishing) aluminum parts, you must apply Alodine 1200S
(MIL-DTL-5541) to them.
(b) Apply Deoxydine powder to the reworked area. Then, immediately flush the part with
water and dry it with airflow.
(c) Apply Alodine 1200S (MIL-DTL-5541) to the prepared areas with a brush.
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Apr 30/13
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(d) Let the parts dry for approximately 10 minutes. Then, flush them with water and dry
with airflow.
E. Close-up
SUBTASK 32-21-09-620-005-A01
TASK 32-21-09-300-804-A01
5. Repair of Chromium Plated Surfaces
(1) To repair the damaged chromium plated surfaces.
(1) Equipments
Equipments for Repair of Chromium Plated Surfaces

Table 6007

Grinding Machine 1 Commercially Available
Shot-peening Equipment 1 Commercially Available
C. Job Set-up
SUBTASK 32-21-09-330-003-A01
(1) Chromium Plating Removal by Electrolytic Process
CAUTION: FOR THE MINIMUM PERMITTED DIAMETER OF COMPONENTS AFTER

CHROMIUM PLATING REMOVAL, REFER TO FIGURE 6005. DO THE
HYDROGEN EMBRITTLEMENT RELIEF OF THE PARTS AFTER ITS REMOVAL.
REFER TO AMS 2759/9.
(a) Do the cleaning of the parts to be chromium plated. Refer to CLEANING section.
(b) Use the electrolytic process to remove all chromium plating from the part.
(c) Do the hydrogen embrittlement relief of the part after the electrolytic process is completed.
Refer to AMS 2759/9.
(d) Do the visual and the magnetic particle method inspections for indication of damages or
cracks. Refer to Subtask 32-21-09-210-002-A01 and Subtask 32-21-09-240-001-A01.
(e) Make sure that the parts do not have cracks or porosity.
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SUBTASK 32-21-09-330-004-A01
(2) Chromium Plating Removal by Grind Process
CAUTION: FOR THE MINIMUM PERMITTED DIAMETER OF COMPONENTS AFTER

CHROMIUM PLATING REMOVAL, REFER TO FIGURE 6005. DO THE
STRESS RELIEF OF THE PARTS AFTER THE COMPLETE REMOVAL OF
THE CHROMIUM PLATING, REFER TO AMS 2759/11. DO THE HYDROGEN
EMBRITTLEMENT RELIEF AFTER THE NITAL ETCH INSPECTION IS
COMPLETED. REFER TO AMS 2759/9.
(a) Do the cleaning of the parts to be chromium plated. Refer to CLEANING section.
(b) Use the grinding process to remove all chromium plating from the part.
(c) Do the stress relief of the part after the grinding process is completed. Refer to AMS
2759/11.
NOTE: If the hydrogen embrittlement relief, required after the nital etch inspection,
is done in less than 8 hours after the grinding process is finished, it is not
necessary to do the stress relief treatment.
(d) Do the nital etch inspection. Refer to Subtask 32-21-09-200-001-A01.
NOTE: The Nital Etch Inspection is not applicable to CRES or stainless steel parts.
Refer to Parts Information Table 6002.
(e) Make sure that there is no indication of overheating on metal base.
(f) Do the hydrogen embrittlement relief of the part. Refer to AMS 2759/9.
(g) Do the visual and the magnetic particle method inspections for indication of damages or
cracks. Refer to Subtask 32-21-09-210-002-A01 and Subtask 32-21-09-240-001-A01.
(h) Make sure that the parts do not have cracks or porosity.
SUBTASK 32-21-09-380-007-A01
(3) Shot Peening of Surface
NOTE: For chromium plated parts that do not have shot peening indicated in the Protective
Layers Table 6001, go directly to the chromium plating Subtask 32-21-09-330-005-A01.
(a) Apply rubber caps and adhesive tape to the holes and threads of the part.
(b) Do the shot peening on the part with the parameters indicated on Protective Layers
Table 6001. Refer to AMS 2430.
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D. Procedure
SUBTASK 32-21-09-330-005-A01
(1) Chromium Plating
CAUTION: HARD CHROMIUM PLATING DONE BY THIS PROCEDURE MUST AGREE TO

THE STANDARDS, AS FOLLOWS:
• AMS 2460, CLASS 2 FOR STEEL PARTS HEAT TREATED TO ≤ 47 HRC

(ULTIMATE TENSILE STRENGTH ≤ 1641 MPA).
• MIL-STD-1501, CLASS 3 WITHOUT LIMITS FOR THE MECHANICAL
PROPERTIES OF THE BASE METAL.
NOTE: Components which have cadmium plating treatment must be done the repair of
cadmium plating after the chromium plating process has finished.
(a) Apply a hard chromium plating (minimum hardness: 850 Hv) with the parameters
indicated in the Protective Layers Table 6001. Refer to AMS 2460, MIL-STD-1501 and
Figure 6005 for the diameter of the part.
(b) Do the hydrogen embrittlement relief of the part. Refer to AMS 2759/9.
NOTE: Start the hydrogen embrittlement relief in less than 3 hours after the chromium
plating process is completed.
(c) Obey the instructions for chromium plating type, as follows:
1 For parts plated with hard chromium plating (AMS 2460, Class 2 plated to specified
dimensions and MIL-STD-1501, Class 3, Type I) do the step (e) thru (g).
2 For parts plated with hard chromium plating (AMS 2460, Class 2 processed to
specified dimensions after plating and MIL-STD-1501, Class 3, Type II) do the
step (d) thru (g).
(d) Grind the chromium plated area to the specified diameter in the Figure 6005. Obey the
geometric tolerances.
(e) Polish the chromium plated area to the specified roughness in the Figure 6005, as
applicable.
(f) Do the visual inspection (Ref. Subtask 32-21-09-210-002-A01) for indication of damages.
(g) Do the dye penetrant method inspection (Ref. Subtask 32-21-09-230-001-A01 for
indication of damages. Refer to AMS 2440 for the criterias to accept the part.
(h) Make sure that the parts do not have cracks or porosity.
E. Close-up
SUBTASK 32-21-09-620-006-A01
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TASK 32-21-09-300-805-A01
6. Repair of Cadmium Plated Surfaces
A. Reason for the Job.
(1) To repair the damaged cadmium plated surfaces.
Consumable Materials for Repair of Cadmium Plated Surfaces

Table 6008

Turco 4215 NC-LT ASTM B322 Commercially Available
C. Job Set-up
SUBTASK 32-21-09-110-002-A01
(1) Cadmium Plating Removal
WARNING: • OBEY ALL SAFETY AND HEALTH PRECAUTIONS DURING CLEANING

PROCEDURES.
• PUT ON PROTECTION PVC GLOVES, MASK AND GOGGLES DURING
CLEANING PROCEDURES.
• CLEAN PARTS IN AN APPROVED CLEANING CABINET OR IN AN AREA
WITH GOOD AIRFLOW.
(a) Clean the parts to remove grease, oil, dusty, oxidation, etc, as follows:
NOTE: If the parts are already cleaned, start the procedure from step (b).
1 Do the vapor degreasing of the parts with perchloroethylene.
2 Apply masks or plugs to all holes and similar areas of the parts that will not be plated.
3 Do the alkaline cleaning of the parts with a soak solution of TURCO 4215 NC-LT.
Refer to ASTM B322.
4 Put the parts fully into the cold water and swirl them.
(b) Put the parts fully into an aqueous solution of ammonium nitrate to remove the cadmium
plating. Refer to MIL-STD-871.
(c) Put the parts fully into the cold water and swirl them.
WARNING: BE CAREFUL WHEN YOU WORK WITH HOT PARTS. USE THE CORRECT
PROTECTION EQUIPMENT. IF YOU DO NOT OBEY THIS PRECAUTION, YOU
CAN BURN YOURSELF.
(d) Put the parts fully into a hot water with temperature from 55 to 65 ºC (131 to 149
ºF) and swirl them.
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Apr 30/13
2310-1400
(e) Dry the parts in a stove at a temperature of 65 ºC (149 ºF) maximum.
(f) Do the hydrogen embrittlement relief of the parts. Refer to AMS 2759/9.
D. Procedure
SUBTASK 32-21-09-380-008-A01
(1) Low Embrittlement Cadmium Plating
NOTE: • Apply this procedure only for the parts indicated in the Protective Layers Table 6001
or when necessary in the REPAIR procedures.
• This procedure must be applied on the parts after the application of all
inspection/check procedures. Refer to INSPECTION/CHECK section.
(a) Do the low embrittlement cadmium plating to the parts. Refer to AMS 2401 and Protective
Layers Table 6001.
(b) Do the hydrogen embrittlement relief of the parts. Refer to AMS 2759/9.
SUBTASK 32-21-09-330-006-A01
(2) Cadmium Plating
NOTE: • Apply this procedure only for the parts indicated in the Protective Layers Table 6001
or when necessary in the REPAIR procedures.
• This procedure must be applied on the parts after the application of all
check/inspection procedures. Refer to INSPECTION/CHECK section.
(a) Do the Cadmium Plating to the parts. Refer to AMS-QQ-P-416 and Protective Layers
Table 6001.
(b) Do the hydrogen embrittlement relief of the parts. Refer to AMS 2759/9.
SUBTASK 32-21-09-380-009-A01
(3) Chromate Treatment
(a) Do the chromate treatment to the parts. Refer to AMS-QQ-P-416.
E. Close-up
SUBTASK 32-21-09-620-007-A01
32-21-09 Page 6016

Apr 30/13
2310-1400
TASK 32-21-09-300-806-A01
7. Replacement of Bushings
(1) To replace damaged bushings.
Consumable Materials for Replacement of Bushings

Table 6009

Liquid Nitrogen – Commercially Available
Sealant PR1776M B2 AMS 3281, Class B2, Type I Commercially Available

• The Sealant PR1826 B2 A LO+P (AMS 3277, Class B2, Type I) can be used
as alternative of the Sealant PR1776M B2 (AMS 3281, Class B2, Type I).
(2) Parameters of Bushings Replacement
Parameters of Bushings Replacement

Table 6010
IPL FIG. / ITEM SURFACE

DESCRIPTION MATERIAL HARDNESS REPAIR P/N
NR PROTECTION
Cadmium
Plating
1 / 480 Bushing (AMS-QQ-P- BRZ-AL 630 – 2310-1427-301
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
32-21-09 Page 6017

Apr 30/13
2310-1400
Parameters of Bushings Replacement

IPL FIG. / ITEM SURFACE

DESCRIPTION MATERIAL HARDNESS REPAIR P/N
NR PROTECTION
Cadmium
Plating
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
Cadmium
Plating
416, Type II,
class 2)
32-21-09 Page 6018

Apr 30/13
2310-1400
(3) Bushing Repair
Bushing Repair
Table 6011
ORIGINAL DIMENSIONS mm (in) REPAIR INSTRUCTIONS
FIG.
6001 DISTANCE
TOLERANCES
NUM- BUSHING Ø BETWEEN
mm (in)
BER BUSHING
FLANGE FACES
(IPL HOUSING BORE
FIG./ Ø
OVER- REPAIR
ITEM OUTSIDE INSIDE BUSH- P/N
SIZE
NUM- ING
BUSH-
BER) HOUS-
ING
ING
OUT-
MIN. MAX. MIN. MAX. MIN. MAX. BORE Ø MIN. MAX.
SIDE Ø
+0.035
1 22.000 22.021 22.035 22.056 18.500 18.521 +0.021 +0.056 2310-
N/A N/A
(1 / 520) (0.8661) (0.8670) (0.8675) (0.8683) (0.7283) (0.7291) (+0.0008) (+0.0014) 1408-301
(+0.0022)
+0.035
2 22.000 22.021 22.035 22.056 14.288 14.306 +0.021 +0.056 2310-
(1 / 540) (0.8661) (0.8670) (0.8675) (0.8683) (0.5625) (0.5632) (+0.0008) (+0.0014) 1409-301
(+0.0022) 12.500 13.500
+0.035 (0.4921) (0.5314)
3 22.000 22.021 22.035 22.056 14.288 14.306 +0.021 +0.056 2310-
(1 / 530) (0.8661) (0.8670) (0.8675) (0.8683) (0.5625) (0.5632) (+0.0008) (+0.0014) 1413-301
(+0.0022)
+0.035
4 27.000 27.021 27.035 27.056 23.000 23.021 +0.021 +0.056 2310-
N/A N/A
(1 / 590) (1.0630) (1.0638) (1.0643) (1.0651) (0.9055) (0.9063) (+0.0008) (+0.0014) 1410-301
(+0.0022)
+0.035
5 27.000 27.021 27.035 27.056 19.050 19.071 +0.021 +0.056 2310-
(1 / 580) (1.0630) (1.0638) (1.0643) (1.0651) (0.750) (0.7508) (+0.0008) (+0.0014) 1411-303
(+0.0022) 14.900 16.100
+0.035 (0.5866) (0.6338)
6 27.000 27.021 27.035 27.056 19.050 19.071 +0.021 +0.056 2310-
(1 / 570) (1.0630) (1.0638) (1.0643) (1.0651) (0.750) (0.7508) (+0.0008) (+0.0014) 1412-301
(+0.0022)
+0.028
7 17.500 17.518 17.528 17.546 13.500 13.518 +0.018 +0.046 2310-
N/A N/A
(1 / 510) (0.6890) (0.6896) (0.6900) (0.6908) (0.5314) (0.5322) (+0.0007) (+0.0011) 1425-301
(+0.0018)
32-21-09 Page 6019

Apr 30/13
2310-1400
Bushing Repair
ORIGINAL DIMENSIONS mm (in) REPAIR INSTRUCTIONS
FIG.
6001 DISTANCE
TOLERANCES
NUM- BUSHING Ø BETWEEN
mm (in)
BER BUSHING
FLANGE FACES
(IPL HOUSING BORE
FIG./ Ø
OVER- REPAIR
ITEM OUTSIDE INSIDE BUSH- P/N
SIZE
NUM- ING
BUSH-
BER) HOUS-
ING
ING
OUT-
MIN. MAX. MIN. MAX. MIN. MAX. BORE Ø MIN. MAX.
SIDE Ø
+0.028
8 17.500 17.518 17.528 17.546 9.530 9.545 +0.018 +0.046 2310-
(1 / 490) (0.6890) (0.6896) (0.690) (0.6907) (0.3751) (0.3757) (+0.0007) (+0.0011) 1429-301
(+0.0018) 10.950 12.550
+0.028 (0.4311) (0.4941)
9 17.500 17.518 17.528 17.546 9.530 9.545 +0.018 +0.046 2310-
(1 / 500) (0.6890) (0.6896) (0.690) (0.6907) (0.3751) (0.3757) (+0.0007) (+0.0011) 1431-301
(+0.0018)
+0.028
10 17.500 17.518 17.528 17.546 13.500 13.518 +0.018 +0.046 2310-
N/A N/A
(1 / 510) (0.6890) (0.6896) (0.6900) (0.6908) (0.5314) (0.5322) (+0.0007) (+0.0011) 1425-301
(+0.0018)
+0.028
11 17.500 17.518 17.528 17.546 9.530 9.545 +0.018 +0.046 2310- 11.150 12.350
(1 / 490) (0.6890) (0.6896) (0.690) (0.6907) (0.3751) (0.3757) (+0.0007) (+0.0011) 1429-301 (0.4625) (0.4862)
(+0.0018)
+0.035
12 26.000 26.021 26.035 26.056 22.225 22.246 +0.021 +0.056 2310- 281.500 281.800
(1 / 480) (1.0236) (1.0244) (1.0249) (1.0258) (0.8749) (0.8758) (+0.0008) (+0.0014) 1427-301 (11.0826) (11.0944)
(+0.0022)
NOTE: • You can ream the bore and rework the oversize bushings during the
maintenance services. Obey the interval “original dimension to a maximum
overdimension of 1.2 mm (0.047 in) on the respective diameter” and keep the
initially recommended fitting tolerances.
• Bushing housing bore must be reamed just a minimum necessary to remove
the damage or to increase the diameter of the bore.
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2310-1400
C. Job Set-up
SUBTASK 32-21-09-020-001-A01
(1) Removal of Bushings
(a) Remove and discard bushings that are worn out or damaged. Refer to CLEANING
section as necessary
NOTE: • Use a commercially available manually operated press to remove the bushing,
as necessary.
D. Procedure
WARNING: • BE CAREFUL WHEN YOU USE THE METHYL ETHYL KETONE (MEK). PUT ON
SAFETY GOGGLES AND PROTECTION CLOTHING. DO NOT BREATHE THE
GAS OR DUST. DO THE WORK IN AN AREA WITH A GOOD AIRFLOW. THE
METHYL ETHYL KETONE (MEK) IS POISONOUS AND VERY FLAMMABLE.
• USE SEALANTS AND/OR SOLVENTS IN AREAS WITH A GOOD AIRFLOW. DO
NOT GET THESE PRODUCTS ON YOUR SKIN FOR A LONG TIME. DO NOT
BREATHE THEIR FUMES. OBEY THE MANUFACTURER’S HEALTH AND SAFETY
INSTRUCTIONS. IF NOT, INJURIES CAN OCCUR TO YOU.
NOTE: • You must replace a bushings worn out, damaged, or not able to do its function for any
reason, with an original or an oversize one. Refer to Bushing Repair Table 6011 and
Figure 6001.
• Machine the housing bore just the minimum necessary to do the bushing replacement.
• Measure the diameter of the bushing seat with a bore micrometer.
• You must protect the reamed bushing housing bores.
• After the bushing is removed from its housing, do the replacement operation.
SUBTASK 32-21-09-350-001-A01
(1) Replacement of Bushings
(Ref. Fig. 6001)
NOTE: You must use the Figure 6002 as complementary information for bushings replacement
procedure.
(a) Ream bushing housing bores, if necessary. Refer to the instructions in the Bushing
Repair Table 6011.
(b) Clean the bushing housing bore. Refer to CLEANING section.
(c) Restore the surface protection of the housing bore. Refer to Protective Layers Table
6001 and Figure 6004.
(d) Rework the oversize bushing. Refer to the instructions in the Bushing Repair Table 6011.
(e) Apply cadmium plating (AMS-QQ-P-416) to the reworked bushing surface. Refer to
original bushing surface protection indicated on the Protective Layers Table 6001.
(f) Set the stove temperature 80 to 100 ºC (176 to 212 ºF). Let the upper drag brace (-470) in
the stove for 1 to 1.5 hours after the temperature becomes stable.
32-21-09 Page 6021

Apr 30/13
2310-1400
WARNING: LIQUID NITROGEN HAS A TEMPERATURE OF APPROXIMATELY -196 C

(-320.8 F) AND WILL CAUSE SERIOUS INJURY IF IT TOUCHES THE SKIN.
USE THE CORRECT PROTECTION EQUIPMENT.
(g) Put the original or oversize bushings in liquid nitrogen for 20 minutes minimum.
CAN BURN YOURSELF.
(h) Remove the upper drag brace (-470) from stove and put it on the bench.
(i) Install the original or oversize bushings into the bushing housing bores.
(j) Let the assembly to cool at room temperature.
(k) Clean the surfaces around the flanges. Use a lint-free cloth moistened with MEK.
(l) Measure the inside diameter and distance between the bushing flange. Refer to Figure
6001 and Bushing Repair Table 6011.
(m) Machine the inside diameter and flange surfaces of the bushing. Refer to Figure 6001
and Bushing Repair Table 6011.
(n) Clean the surfaces around the flanges. Use a lint-free cloth moistened with MEK.
(o) Apply a continuous bead of sealant, around of the flanges or to the joint of the bushings
and stay body.
NOTE: To prepare the surface, mix and apply the sealant, refer to the manufacturer’s
technical datasheet.
E. Close-up
Not applicable.
TASK 32-21-09-300-807-A01
8. Replacement of Bearings
(1) To replace damaged or worn out bearings.
32-21-09 Page 6022

Apr 30/13
2310-1400
(1) Tools, Fixture and Equipment
Tools, Fixture and Equipment for Replacement of Bearings

Table 6012
IDENTIFICATION QTY PART NUMBER

Axial Test Device 1 2136-S100-401
Swaging Device 1 2125-S005-401
Torque Check Device 1 2125-S003-401
NOTE: Refer to SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES

section for more details of the special tools.
Consumable Materials for Replacement of Bearings

Table 6013

Corrosion Inhibitive Compound
Mastinox 6856K

• The Corrosion Inhibitive Compound COR-BAN 27L can be used as alternative
of Mastinox 6856K.
C. Job Set-up
SUBTASK 32-21-09-020-002-A01
(1) Removal of Bearings (620)
(Ref. IPL Fig. 1)
(Ref. Fig. 6003)
CAUTION: BE CAREFUL WHEN YOU REMOVE THE BEARING SET. DO NOT DAMAGE
THE CHAMFERS MACHINED ON THE LOWER DRAG BRACE ASSY (600).
(a) Remove the bearings (620) from lower drag brace assy (600), as follows:
NOTE: Do the removal of the spherical bearings (620) only if necessary.
1 Machine one of the lips of the bearings (620).
2 Crimp the bearings (620) outer ring.
32-21-09 Page 6023

Apr 30/13
2310-1400
3 Push the bearings (620) out to remove it. Use a dural drift.
(b) Examine the surface of the bearing housing bore(s). Refer to Subtask
32-21-09-220-002-A01.
(c) Restore the surface protection of the housing bore, only if necessary. Refer to Protective
Layers Table 6001 and Figure 6004.
D. Procedure
SUBTASK 32-21-09-350-002-A01
(1) Replacement of Bearings (620)
(Ref. IPL Fig. 1)
(Ref. Fig. 6003)
NOTE: You can install the bearings (620) by thermal difference if necessary.
(a) Clean the housing bore of the lower drag brace (-610) with a lint-free cloth moistened
with MEK.
(b) If necessary, set the stove temperature to 100 ºC (212 ºF) maximum. Let the lower drag
brace (-610) in the stove for 1 to 1.5 hours after the temperature becomes stable.
CAN BURN YOURSELF.
(c) Quickly, remove the lower drag brace (-610) from stove and put it on the bench.
(d) Install the bearings (620) into the bearing housing bore.
(e) Let the assembly to cool at room temperature.
(f) Set the lower drag brace (-610) on the swaging device P/N 2125-S005-401on the base II
to do the peripheral deformation of the lips on the bearings (620). Refer to SPECIAL
TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES section.
NOTE: • Do the swaging procedure to the first side of the lower drag brace (-610) with
the swaging device P/N 2125-S005-401.
• Turn the bearing to do swaging procedure to the second side of the lower drag
brace (-610) with the swaging device P/N 2125-S005-401.
(g) Do the peripheral deformation of the bearings (620) outer ring with the swaging device
P/N 2125-S005-401.
32-21-09 Page 6024

Apr 30/13
2310-1400
(h) Apply a load from 13762 to 18210 kgf (30940 to 40940 lbf) to the swaging device P/N
2125-S005-401.
NOTE: You must assemble the swaging device P/N 2125-S005-401 in an hydraulic press.
(i) Set the bearing(s) (620) on the axial loading device P/N 2136-S100-401.
(j) Apply an axial load from 1023.1 to 1074.3 daN (2300 to 2415 lbf) on the bearing(s) (620).
(k) Visually, make sure that the bearings (620) are not moved in its housing bore. If that
occurs, do the swaging procedure again.
NOTE: Do the same procedure for the other side of the bearings (620).
(l) Install the special tool P/N 2125-S003-401 on the bearings (620).
(m) Do a check of the rotational breakaway torque on the bearings (620) with the torque
device P/N 2125-S003-401 until the bearings (620) moves.
NOTE: You must do the torque check of bearing with the device P/N 2125-S003-401.
Refer to Figure 6003.
(n) Make sure that the initial torque to do the movement of the bearings is no more than 5.64
N.m (50 lbf.in) maximum. Refer to Figure 6003.
(o) Do the cleaning of the surfaces around the joint of the bearing(s) (620) and lower drag
brace assy (600) with a lint-free cloth moistened with MEK. Refer to CLEANING section.
(p) Apply a continuous bead of sealant around the joint of bearings (620) with the lower
drag brace (-610).
technical data sheet.
(q) Fill a bead of sealant in the lubrication hole of the Lower Drag Brace Assy (600), as
necessary. Refer to Figure 6003.
technical data sheet.
E. Close-up
Not applicable.
32-21-09 Page 6025

Apr 30/13
2310-1400
TASK 32-21-09-300-809-A01
9. Special Repair
(1) To replace the sleeve of the Pin Assy.
Consumable Materials
Table 6014


C. Job Set-up
SUBTASK 32-21-09-040-003-A01
(1) Disassembly of Pin Assy (180)
(Ref. IPL Fig. 1)
(a) Remove the sleeve (230) from the pin assy (180).
CAUTION: DO NOT DAMAGE THE CHROMIUM PLATING SURFACE OF THE PIN ASSY
(180).
(b) Machine the sleeve (230) just necessary to remove it from pin assy (180).
(c) Clean the machined surface. Refer to Subtask 32-21-09-160-001-A01.
32-21-09 Page 6026

Apr 30/13
2310-1400
D. Procedure
• BE CAREFUL WHEN YOU USE THE CORROSION INHIBITIVE COMPOUND. PUT
ON SAFETY GOGGLES AND PROTECTION CLOTHING. DO NOT BREATHE THE
CORROSION INHIBITIVE COMPOUND IS POISONOUS.
• USE NITRILE GLOVES FOR SKIN PROTECTION AGAINST MASTINOX 6856K.
IF MASTINOX 6856K GETS ON YOUR SKIN OR IN YOUR EYES, IMMEDIATELY
FLUSH WITH WATER AND GET MEDICAL AID. THIS MATERIAL CONTAINS
VERY POISONOUS AND FLAMMABLE AGENTS WHICH CAN CAUSE INJURIES
TO PERSONS.
CAUTION: DO NOT LET REMAINING CORROSION INHIBITIVE COMPOUND MASTINOX 6856K

ON SURFACES WHICH WILL BE LUBRICATED.
SUBTASK 32-21-09-440-004-A01
(1) Replacement of Sleeve (230) and Pin Assy (180)
(Ref. IPL Fig. 1)
(a) Examine the surface of the pin (-220). Refer to Subtask 32-21-09-220-002-A01.
(b) Rework the chromium plated of the pin (-220) surface, if necessary. Refer to TASK
32-21-09-300-804-A01 and Figure 6005.
CAN BURN YOURSELF.
(c) Set the stove temperature from 140 to 160 ºC (284 to 320 ºF). Let the sleeve (230) into the
stove for 1 hour minimum after the temperature becomes stable.
(d) Freeze the temperature of the pin (-220) from -70 to -90 ºC (-94 and -130 ºF) maximum.
CAN BURN YOURSELF.
(e) Quickly remove the sleeve (230) from stove.
(f) Apply a layer of corrosion inhibitive compound in the internal diameter of the sleeve (230)
and on the pin (-220).
(g) Install the sleeve (230) on the pin (-220). Make sure that the assembly is correct.
Refer to Figure 6006.
(h) Let the assembly to cool at room temperature.
32-21-09 Page 6027

Apr 30/13
2310-1400
(i) Remove the unwanted corrosion inhibitive compound. Use a lint-free cloth moistened
with MEK.
(j) Apply a continuous bead of sealant, around the sleeve (230). Refer to Figure 6006.
E. Close-up
Not applicable.
TASK 32-21-09-300-808-A01
10. Replacement of Nameplate
(1) To replace the nameplate of the NLG Drag Brace.
Consumable Materials for Replacement of Nameplate

Table 6015

Adhesive Loctite 327A or 328A – Commercially Available
Adhesive Loctite 327B or 328B – Commercially Available
Clear Polyurethane Varnish
683-3-2/X-310A
600 grit or with crescent
Sandpaper Commercially Available
granulation
Soft Brush – Commercially Available

• The Adhesive Loctite 328A or 327A with 328B or 327B, respectively, can be
used as alternative of the Adhesive Three Bond TB3941 and TB3942.
C. Job Set-up
Not applicable.
32-21-09 Page 6028

Apr 30/13
2310-1400
D. Procedure
SUBTASK 32-21-09-350-003-A01
(1) Replacement of Nameplate (60)
(Ref. IPL Fig. 1)
(Ref. Fig. 6007)
(a) Remove the damaged nameplate (60) as necessary.
(b) Transfer the necessary data to the new nameplate (60), if applicable.
(c) Remove the remaining adhesive from the component with a non metallic spatula.
NOTE: Do not damage the component surface.
(d) Clean the component surface with a lint-free cloth moistened with MEK.
(e) Make sure that the nameplate bond area is sufficiently rough. If necessary use a
sandpaper to make it rough.
(f) Bend the nameplate (60) to the same shape as that of the component, if necessary.
(g) Mix the adhesive loctite 327A or 328A and loctite 327B or 328B, respectively, in the
same quantity.
(h) Apply a layer of the adhesive mixture to the aft of the plate and to the component surface.
(i) Install the nameplate (60) in the correct position.
(j) Push the nameplate (60) with your hand and keep it in this condition for three minutes.
(k) Make sure that no air bubbles are below the nameplate (60).
(l) Remove the unwanted adhesive. Use a lint-free cloth moistened with MEK.
(m) Apply a continuous bead of sealant around the edge of the nameplate (60). You must
use a soft brush.
(n) Apply a layer of clear polyurethane varnish 683-3-2/X-310A over the surface of the plate.
NOTE: The varnish application must be done after the necessary time to touch the parts.
Refer to the sealant technical data sheet.
32-21-09 Page 6029

Apr 30/13
2310-1400
E. Close-up
Not applicable.
32-21-09 Page 6030

Apr 30/13
2310-1400
Replacement of Bushings
Replacement of Bushings (Sheet 1 of 3)
Figure 6001
32-21-09 Page 6031

Apr 30/13
2310-1400
Figure 6001
32-21-09 Page 6032

Apr 30/13
2310-1400
Figure 6001
32-21-09 Page 6033

Apr 30/13
2310-1400
Complementary Instructions for Replacement of Bushings

Complementary Instructions for Replacement of Bushings (Sheet 1 of 5)
Figure 6002
32-21-09 Page 6034

Apr 30/13
2310-1400

Figure 6002
32-21-09 Page 6035

Apr 30/13
2310-1400

Figure 6002
32-21-09 Page 6036

Apr 30/13
2310-1400

Figure 6002
32-21-09 Page 6037

Apr 30/13
2310-1400

Figure 6002
32-21-09 Page 6038

Apr 30/13
2310-1400
Replacement of Bearings
Replacement of Bearings (Sheet 1 of 2)
Figure 6003
32-21-09 Page 6039

Apr 30/13
2310-1400
Replacement of Bearings
Replacement of Bearings (Sheet 2 of 2)
Figure 6003
32-21-09 Page 6040

Apr 30/13
2310-1400
Surface Protection
Surface Protection (Sheet 1 of 5)
Figure 6004
32-21-09 Page 6041

Apr 30/13
2310-1400
Surface Protection
Figure 6004
32-21-09 Page 6042

Apr 30/13
2310-1400
Surface Protection
Figure 6004
32-21-09 Page 6043

Apr 30/13
2310-1400
Surface Protection
Figure 6004
32-21-09 Page 6044

Apr 30/13
2310-1400
Surface Protection
Figure 6004
32-21-09 Page 6045

Apr 30/13
2310-1400
Chromium Plated Surfaces

Chromium Plated Surfaces (Sheet 1 of 3)
Figure 6005
32-21-09 Page 6046

Apr 30/13
2310-1400

Figure 6005
32-21-09 Page 6047

Apr 30/13
2310-1400

Figure 6005
32-21-09 Page 6048

Apr 30/13
2310-1400
Special Repair
Figure 6006
32-21-09 Page 6049

Apr 30/13
2310-1400
Replacement of Nameplate
Figure 6007
32-21-09 Page 6050

Apr 30/13
2310-1400
ASSEMBLY
TASK 32-21-09-871-807-A01
1. Introduction
A. General
(1) Although close fits and tolerances are necessary for the NLG Drag Brace , the components
must be assembled in a dust free atmosphere. The NLG Drag Brace cannot be assembled in an
area near grinding, painting, or other operations that can be a source of airborne contaminants.
(2) During the overhaul duty, refer to the Subtask 32-21-09-500-002-A01 for the replacement of
the parts.
(3) Use only new bushings to assemble the NLG Drag Brace.
(4) Apply indicated torque to the components that you assemble.
(5) Refer to REPAIR section for the replacement of NLG Drag Brace components.
(6) Refer to the ILLUSTRATED PARTS LIST (IPL) for reference of item numbers.
TASK 32-21-09-400-801-A01
2. Assembly of the Unit
(1) To assemble the NLG Drag Brace.
(1) Tools, Fixture and Equipment
Tools, Fixture and Equipments for Assembly

Table 7001

Hand Pump Gun 1 Commercially Available
Consumable Materials for Assembly

Table 7002

Aeroshell Grease 33 MIL-PRF-23827 Commercially Available
Corrosion Inhibitive Compound -
Mastinox 6856K
32-21-09 Page 7001

Apr 30/13
2310-1400
Consumable Materials for Assembly


Nylon Varnish Nycote 7-11 - Dark
MEP10-057 Commercially Available
Blue
NOTE: • The Corrosion Inhibitive Compound COR-BAN 27L can be used as alternative
of Mastinox 6856K.
• Equivalent alternatives can be used.
C. Job Set-up
SUBTASK 32-21-09-100-002-A01
(1) Cleaning of the Parts
(a) Clean all parts before you assemble them. Refer to CLEANING section.
SUBTASK 32-21-09-640-002-A01
(2) Lubrication of the Parts
CAUTION: MAKE SURE THAT THE SEAL RINGS ARE NOT TWISTED DURING THE
INSTALLATION PROCEDURE. IF YOU DO NOT OBEY THIS PRECAUTION,
LEAKAGE AND/OR DAMAGE TO THE EQUIPMENT CAN OCCUR.
(a) Apply a thin layer of Light Consistency Grease DC33 (A-A-59173) or Hydraulic Fluid
(MIL-PRF-5606) to the o-rings before you install them.
D. Procedure
• BE CAREFUL WHEN YOU USE THE CORROSION INHIBITIVE COMPOUND. PUT
ON SAFETY GOGGLES AND PROTECTION CLOTHING. DO NOT BREATHE THE
CORROSION INHIBITIVE COMPOUND IS POISONOUS.
• USE NITRILE GLOVES FOR SKIN PROTECTION AGAINST MASTINOX 6856K.
IF MASTINOX 6856K GETS ON YOUR SKIN OR IN YOUR EYES, IMMEDIATELY
FLUSH WITH WATER AND GET MEDICAL AID. THIS MATERIAL CONTAINS
VERY POISONOUS AND FLAMMABLE AGENTS WHICH CAN CAUSE INJURIES
TO PERSONS.
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Apr 30/13
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CAUTION: DO NOT LET REMAINING CORROSION INHIBITIVE COMPOUND MASTINOX 6856K

ON SURFACE WHICH WILL BE LUBRICATED.
SUBTASK 32-21-09-440-001-A01
(1) Assembly of Upper Drag Brace Assy (460)
(Ref. IPL Fig. 1)
(a) Install the bushings (480), (490), (500), (510), (520), (530), (540), (570), (580) and (590)
in the upper drag brace (-470). Refer to Subtask 32-21-09-350-001-A01.
(b) Apply a layer of corrosion inhibitive compound on the thread of the lubrication fitting (550).
(c) Install the lubrication fitting (550) and identification washer (560) in the upper drag brace
(-470).
(d) Apply a torque from 2.8 to 4.0 N.m (25 to 35 lbf.in) on the lubrication fitting (550).
(e) Remove the unwanted corrosion inhibitive compound. Use a lint-free cloth moistened
with MEK.
SUBTASK 32-21-09-440-003-A01
(2) Assembly of Lower Drag Brace Assy (600)
(Ref. IPL Fig. 1)
(a) Install the bearings (620) to the lower drag brace (-610). Refer to Subtask
32-21-09-350-002-A01.
SUBTASK 32-21-09-440-002-A01
(3) Assembly of the Pin Assy (180)
(Ref. IPL Fig. 1)
(a) Install the sleeve (230) on the pin (-220). Refer to Subtask 32-21-09-440-004-A01.
SUBTASK 32-21-09-410-001-A01
(4) Installation of Pin Assy (180)
(Ref. IPL Fig. 1)
(a) Apply a layer of corrosion inhibitive compound on the body and on the thread of the pin
assy (180).
(b) Put the pin assy (180) in the upper drag brace assy (460).
(c) Put the washers (210), nut (200) and cotter pin (190) in the pin assy (180).
NOTE: • If necessary, remove one washer (210) to install the cotter pin (190) correctly.
• Do the torque application to the nut (200) and cotter pin (190) installation,
during the installation on the aircraft.
(d) Remove the unwanted corrosion inhibitive compound. Use a lint-free cloth moistened
with MEK.
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SUBTASK 32-21-09-410-002-A01
(5) Installation of Bolt (130)
(Ref. IPL Fig. 1)
(a) Apply a layer of corrosion inhibitive compound on the body and on the thread of the bolt
(130) and on the body of the sleeve (170).
(b) Install the sleeve (170) in the upper drag brace assy (460).
(c) Put the bolt (130) with the washer (160A) in the upper drag brace assy (460).
(d) Put the washers (160B), nut (150) and the cotter pin (140) on the bolt (130).
NOTE: • If necessary, remove washer (160A) and one washer (160B) to install the
cotter pin (140) correctly.
• Do the torque application to the nut (150) and the cotter pin (140) installation,
with MEK.
SUBTASK 32-21-09-410-003-A01
(Ref. IPL Fig. 1)
(a) Apply a layer of corrosion inhibitive compound on the body and on the thread of the bolt
(240) and on the body of the sleeve (280).
(b) Install the sleeve (280) in the upper drag brace assy (460).
(c) Put the bolt (240) with two washers (270A) in the upper drag brace assy (460).
(d) Put the washer (270B), nut (260) and the cotter pin (250) on the bolt (240).
NOTE: • If necessary, remove one or two washers (270A) from the bolt (230) head
side and one washer (270B) from the other side of the bolt (240) to install the
cotter pin (250) correctly.
with MEK.
SUBTASK 32-21-09-410-004-A01
(7) Installation of Pintle Pin (10)
(Ref. IPL Fig. 1)
(a) Apply a layer of Aeroshell Grease 33 on the body of the pintle pin (10).
(b) Put the pintle pin (10) in the upper drag brace assy (460).
(c) Make sure that the position of the pintle pin hole is visible for assembly. Refer to Figure
7002.
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Apr 30/13
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(d) Apply a layer of corrosion inhibitive compound on the body and on the thread of the
bolt (50).
(e) Install the washer (40) on the bolt (50).
(f) Put the bolt (50) in the upper drag brace assy hole and in the pintle pin hole.
(g) Put the washer (41), nut (30) and cotter pin (20) on the bolt (50).
NOTE: • If necessary, remove one washer (41) to install the cotter pin (20) correctly.
(h) Remove the unwanted corrosion inhibitive compound. Use a lint-free cloth moistened
with MEK.
SUBTASK 32-21-09-410-007-A01
(8) Installation of Bonding Jumper (70)
(Ref. IPL Fig. 1)
(Ref. Fig. 7002)
(a) Remove the sealant from the parts with a clean cloth soaked with MEK. Before the solvent
evaporation, clean the surface with a clean dry cloth.
(b) Do the bonding procedures to the bonding jumper (70), bolt (120) washers (100) and
(110). Refer to MIL-STD-464 and SAE-ARP-1870.
(c) Apply a layer of corrosion inhibitive compound on the thread of the bolt (120).
(d) Install washer (90), (100), bonding jumper (70), washer (110) on the bolt (120).
(e) Put the bolt (120) on the upper drag brace assy (460).
(f) Install the washer (110), (100), (90) and nut (80) on the bolt (120).
NOTE: • Do the application of the torque on the nut (80) during the installation on
the aircraft.
• Do the application of bead of sealant, over the bolt (120) head, washer (90),
(100) and (110), over the nut (80), during the installation on the aircraft.
• Do the application of the varnish NYCOTE 7-11-dark blue over electrical
bonded area, after curing time.
(g) Remove the unwanted corrosion inhibitive compound. Use a lint-free cloth moistened
with MEK.
SUBTASK 32-21-09-410-005-A01
(9) Installation of Pin (330) into the Pin (290)
(Ref. IPL Fig. 1)
(a) Install the lubrication fitting (380) and identification washer (390) in the pin (330) or (330A).
(b) Apply a torque from 2.8 to 4.0 N.m (25 to 35 lbf.in) on the lubrication fitting (380).
(c) For the pin (330), do as follows:
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Apr 30/13
2310-1400
1 Install the O-rings (350) and (360), backup rings (340) and (370) on the pin (330).
(d) For the pin (330A), do as follows:
1 Install the O-rings (350) and (360) on the pin (330A).
(e) Apply a layer of corrosion inhibitive compound on the pin (330) or (330A).
(f) Put the pin (330) or (330A) into the pin (290).
(g) Remove the unwanted corrosion inhibitive compound. Use a lint-free cloth moistened
with MEK.
SUBTASK 32-21-09-410-006-A01
(Ref. IPL Fig. 1)
(Ref. Fig. 7002)
(a) Put the washer (440), washer (430) and washer (420) on the bolt (450).
(b) Put the bolt (450) in the hole of the lower drag brace assy (600).
(c) Put the washer (420) and nut (410) in the bolt (450).
NOTE: • Do the bonding procedures to the bolt (450), washers (420), (430), (440) and
nut (410). Refer to MIL-STD-464 and SAE-ARP-1870.
• Do the application of the torque on the nut (410) during the installation on
the aircraft.
• Do the application of sealant, over the bolt (450) head, washer (440), (430)
and (420), over the nut (410) and washer (420), during the installation
on the aircraft.
• Do the application of the varnish NYCOTE 7-11-dark blue over electrical
bonded area, after curing time.
SUBTASK 32-21-09-420-001-A01
(11) Assembly of Lower Drag Brace Assy (600) in the Upper Drag Brace Assy (460)
(Ref. IPL Fig. 1)
(a) Apply a layer of corrosion inhibitive compound on the body of the pin (290) and sleeve
(400).
(b) Insert the sleeve (400) in the upper drag brace assy (460).
(c) Engage the lower drag brace assy (600) in the upper drag brace assy (460).
(d) Put the pins (290) with the pin (330) or (330A) in the upper drag brace assy (460) and
lower drag brace assy (600).
(e) Install the washers (320), nut (310) on the pin (290).
(f) Apply a torque from 8.0 to 10.0 N.m (71.0 to 88.5 lbf.in) on the nut (310).
NOTE: If necessary, remove one washer (320) to install the cotter pin (300) correctly.
(g) Install the cotter pin (300) in the nut (310), pin (290) and (330) or (330A).
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Apr 30/13
2310-1400
(h) Remove the unwanted corrosion inhibitive compound. Use a lint-free cloth moistened
with MEK.
SUBTASK 32-21-09-410-008-A01
(12) Installation of Nameplate (60)
(Ref. IPL Fig. 1)
(a) Install the nameplate (60) on the upper drag brace assy (460), only if necessary. Refer to
Subtask 32-21-09-350-003-A01.
E. Close-up
SUBTASK 32-21-09-610-001-A01
(1) Final Procedure
(a) Do the tests on the NLG Drag Brace (Ref. TESTING AND FAULT ISOLATION section).
(b) Torque all applicable exposed bolts and nuts (Ref. FITS AND CLEARANCES).
(c) Visually, examine the NLG Drag Brace and make sure that the unit is complete and that
there are no damages.
(d) Clean the NLG Drag Brace externally (Ref. CLEANING section).
(e) Complete the necessary documentation.
SUBTASK 32-21-09-640-001-A01
(2) Lubrication
CAUTION: BEFORE YOU LUBRICATE THE DRAG BRACE MECHANICAL SYSTEM, MAKE
SURE THAT THE LUBRICATION EQUIPMENT IS CORRECT FOR THE TASK.
DO NOT USE A STANDARD PNEUMATIC OR MANUAL GREASE GUN THAT
OPERATES AT A MAXIMUM PRESSURE OF MORE THAN 1500 PSI. IF YOU
LUBRICATE AT MORE THAN 1500 PSI, DAMAGE TO OR MALFUNCTION OF
THE SYSTEM CAN OCCUR.
(a) Lubricate with Aeroshell Grease 33 (MIL-PRF-23827) the points shown in Figure 7003.
Use the hand pump gun.
SUBTASK 32-21-09-550-003-A01
(3) Storage of the NLG Drag Brace
(a) You must keep the NLG Drag Brace packed and stored, until its return-to-operation. Refer
to STORAGE (INCLUDING TRANSPORTATION) section.
32-21-09 Page 7007

Apr 30/13
2310-1400
Instructions for O-rings Installation

Figure 7001
32-21-09 Page 7008

Apr 30/13
2310-1400
Instructions for Sealant and Corrosion Inhibitive Compound Application

Instructions for Sealant and Corrosion Inhibitive Compound Application (Sheet 1 of 2)
Figure 7002
32-21-09 Page 7009

Apr 30/13
2310-1400
Instructions for Sealant and Corrosion Inhibitive Compound Application

Instructions for Sealant and Corrosion Inhibitive Compound Application (Sheet 2 of 2)
Figure 7002
32-21-09 Page 7010

Apr 30/13
2310-1400
Lubrication Points
Figure 7003
32-21-09 Page 7011

Apr 30/13
2310-1400
32-21-09 Page 7012

Apr 30/13
2310-1400
FITS AND CLEARANCES
TASK 32-21-09-871-808-A01
1. Fits and Clearances
A. General
(1) The Fits and Clearances Table 8001 and the Torque Values Table 8002 show the primary wear
and tolerances permitted on the parts. The Figure 8001 identifies the NLG Drag Brace parts.
B. Fits and Clearances
(1) Identifiers in the column “IPL FIGURE / ITEM NUMBER” identify the parts in the ILLUSTRATED
PARTS LIST (IPL).
(2) The column “Manufacturing Limits” gives the initial manufacturing limits and clearances.
(3) Maximum Wear Limits (In-Service) assure a correct functionality during the full part life cycle, for
parts replaced during the overhaul duty and for parts not replaced during the overhaul duty.
The column “Wear Limits (In-Service)” gives:
(a) The maximum limits and maximum wear limits permitted on the parts.
– If a part is in the limits, then it is serviceable.

– If a part is with more wear than the permitted limits, it must be replaced by a new one.
Fits and Clearances

Table 8001
WEAR LIMITS
MANUFACTURING LIMITS ALLOW-
(IN-SERVICES)
FIGURE IPL FIG. / ABLE
DESCRIP-
8001 ITEM DIMENSION CLEARANCE DIMENSIONAL LIMITS CLEAR-
TION
NUMBER NUMBER mm (in) mm (in) mm (in) ANCE
mm (in)
MIN. MÁX. MIN. MÁX. MIN. MÁX.
PINTLE 22.185 22.202

1 1 / 10 – – –
PIN (OD) (0.8734) (0.8741) 0.023 0.061
BUSHING 22.225 22.246 (0.0009) (0.0023)
2 1 / 480 – – –
(ID) (0.8749) (0.8758)
BOLT 6.312 6.337

4 1 / 50 – – –
(OD) (0.2485) (0.2495) 0.063 0.188
PINTLE 6.400 6.500 (0.0024) (0.0074)
3 1 / 10 – – –
PIN (ID) (0.2519) (0.2559)
UPPER
DRAG 6.400 6.600
5 1 / 600 – – –
BRACE (0.2519) (0.2598) 0.063 0.288
(ID) (0.0024) (0.0113)
BOLT 6.312 6.337
4 1 / 50 – – –
(OD) (0.2485) (0.2495)
32-21-09 Page 8001

Apr 30/13
2310-1400
Fits and Clearances

WEAR LIMITS
(IN-SERVICES)
DESCRIP-
TION
mm (in)
9.487 9.512
6 1 / -130A PIN (OD) – – –
(0.3735) (0.3745) 0.018 0.058
SLEEVE 9.530 9.545 (0.0007) (0.0023)
7 1 / 170 – – –
(ID) (0.3751) (0.3757)
SLEEVE 13.483 13.494

8 1 / 170 – – –
(OD) (0.5308) (0.5312) 0.006 0.035
BUSHING 13.500 13.518 (0.0002) (0.035)
9 1 / 510 – – –
(ID) (0.5314) (0.5322)
PIN 9.487 9.512

6 1 / -130A – – –
(OD) (0.3735) (0.3745) 0.018 0.058
BUSHING 9.530 9.545 (0.0007) (0.0022)
10 1 / 490 – – –
(ID) (0.3751) (0.3757)
BUSHING 9.530 9.545

11 1 / 500 – – –
(ID) (0.3751) (0.3757) 0.018 0.058
PIN 9.487 9.512 (0.0007) (0.0022)
6 1 / -130A – – –
(OD) (0.3735) (0.3745)
PIN ASSY 14.258 14.269

14 1 / 180 – – –
(OD) (0.5613) (0.5617) 0.019 0.048
BUSHING 14.288 14.306 (0.0007) (0.0018)
15 1 / 540 – – –
(ID) (0.5625) (0.5632)
BUSHING 14.288 14.306

16 1 / 530 – – –
(ID) (0.5625) (0.5632) 0.019 0.048
PIN ASSY 14.258 14.269 (0.0007) (0.0018)
14 1 / 180 – – –
(OD) (0.5613) (0.5617)
PIN ASSY 18.451 18.493

12 1 / 180 – – –
(OD) (0.7264) (0.7280) 0.007 0.070
BUSHING 18.500 18.521 (0.0003) (0.0028)
13 1 / 520 – – –
(ID) (0.7283) (0.7291)
BOLT 9.487 9.512

17 1 / 240 – – –
(OD) (0.3735) (0.3745) 0.018 0.058
BUSHING 9.530 9.545 (0.0007) (0.0022)
10 1 / 490 – – –
(ID) (0.3751) (0.3757)
32-21-09 Page 8002

Apr 30/13
2310-1400
Fits and Clearances

WEAR LIMITS
(IN-SERVICES)
DESCRIP-
TION
mm (in)
BOLT 9.487 9.512

17 1 / 240 – – –
(OD) (0.3735) (0.3745) 0.018 0.058
SLEEVE 9.530 9.545 (0.0007) (0.0022)
7 1 / 170 – – –
(ID) (0.3751) (0.3757)
PIN 19.017 19.030

18 1 / 290 – – –
(OD) (0.7486) (0.7492) 0.020 0.054
SLEEVE 19.050 19.071 0.0008) (0.0021)
19 1 / 400 – – –
(ID) (0.7499) (0.7508)
BUSHING 23.000 23.021

21 1 / 590 – – –
(ID) (0.9055) (0.9063) 0.007 0.041
SLEEVE 22.980 22.993 (0.0003) (0.0016)
20 1 / 400 – – –
(OD) (0.9047) (0.9052)
PIN 19.017 19.030

18 1 / 290 – – –
(OD) (0.7486) (0.7492) 0.020 0.054
BUSHING 19.050 19.071 (0.0008) (0.0021)
22 1 / 580 – – –
(ID) (0.7499) (0.7508)
PIN 19.017 19.030

18 1 / 290 – – –
(OD) (0.7486) (0.7492) 0.020 0.054
BUSHING 19.050 19.071 (0.0008) (0.0021)
23 1 / 570 – – –
(ID) (0.7499) (0.7508)
LOWER
DRAG 36.507 36.520
24 1 / -610 – – – – –
BRACE (1.4372) (1.4377)
(ID)
32-21-09 Page 8003

Apr 30/13
2310-1400
C. Torque Values
Torque Values
Table 8002
IPL FIG. / ITEM TORQUE

NOMENCLATURE
NUMBER N.m lbf.in
– – – –
– – – –
– – – –
– – – –
– – – –
1 / 310 Nut 8.0 to 10.0 71.0 to 88.5
1 / 380 Lubrication Fitting 2.8 to 4.0 25 to 35
– – – –
1 / 550 Lubrication Fitting 2.8 to 4.0 25 to 35
32-21-09 Page 8004

Apr 30/13
2310-1400
Fits and Clearances

Fits and Clearances (Sheet 1 of 2)
Figure 8001
32-21-09 Page 8005

Apr 30/13
2310-1400
Fits and Clearances

Fits and Clearances (Sheet 2 of 2)
Figure 8001
32-21-09 Page 8006

Apr 30/13
2310-1400
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 32-21-09-871-809-A01
1. Introduction
A. General
(1) This section contains a list of all tools, fixtures, equipment, and consumable items. These items
are necessary to do any maintenance actions given in sections of this CMM.
(2) Work in a dry and clean room that has a good light and airflow. The room must also be apart
from dust and machining/milling operations.
(3) The item listed in the Special Tools Table 9002 can be purchased from: ELEB EQUIPAMENTOS
Ltda, R ITABAIANA 40, CONJUNTO 31 DE MARÇO 12237-540, SÃO JOSÉ DOS CAMPOS -
SP - BRAZIL, TECHNICAL PUBLICATIONS AND SPARE PARTS, TEL: 55 (12) 3935-5313 or
3935-5325, FAX: 55 (12) 3935-5207.
TASK 32-21-09-940-801-A01
2. Special Tools, Fixtures, Equipment and Consumables
A. Fixtures and Test Equipments
Fixtures and Test Equipments

Table 9001
IDENTIFICATION QTY CHARACTERISTICS

Caliper Rule 1 Commercially Available
Ford Cup IV 1 Commercially Available
Grinding Machine 1 Commercially Available
Hand Pump Gun 1 Commercially Available
Range: 0 to 200 m
Milliohmmeter 1
Accuracy: ± 0.1 %
Shot-Peening Equipment 1 Commercially Available
Spray Gun 1 Commercially Available
B. Special Tools
(Ref. Fig. 9001)
Special Tools
Table 9002
IDENTIFICATION PART NUMBER DESCRIPTION

Used to do the axial test on the
Axial Test Device 2136-S100-401
bearings (620)
Swaging Device 2125-S005-401 Used to swage the bearings (620)
Used to apply torque to the
Torque Check Device 2125-S003-401
bearings (620)
32-21-09 Page 9001

Apr 30/13
2310-1400
C. Consumable Materials
Table 9003

Abrasive Pad (Scotch Brite) – Commercially Available
Adhesive Loctite 327A or 328A – Commercially Available
Adhesive Loctite 327B or 328B – Commercially Available
Aeroshell Grease 33 MIL-PRF-23827 Commercially Available
Alodine 1200S MIL-DTL-81706, Class 1A Commercially Available
Anti-Rust Grease MIL-PRF-81322 Commercially Available
ARDROX AMS 2644 Commercially Available
Round Nylon-Bristle Brush
683-3-2/X-310A
Corrosion Inhibitive Compound -
Mastinox 6856K
Deoxydine – Commercially Available
Desiccant Bag – Commercially Available
Dry, Filtered, Compressed Air – Commercially Available
Epoxy Primer Green MEP 10-059, 10P4-2NF, BAC452 Commercially Available
Gel-type Cleaner ARDROX 6085 AMS 1533 Commercially Available

Grease-proof Paper MIL-PRF-121, Type I Commercially Available
Neutral Barrier Paper MIL-PRF-130 Commercially Available
Liquid Nitrogen – Commercially Available
MAGNAFLUX AMS 3044 Commercially Available
Neutral Kraft Paper MIL-DTL-17667 Commercially Available
Nylon Varnish Nycote 7-11-Dark
MEP10-057 Commercially Available
Blue
Paint Remover SPC Neutral 909 – Commercially Available
Polyethylene Bag - Thickness 0.2
mm (0.008 in) min.
Protective Oil O-W-1284 MIL-PRF-16173, Grade 3 Commercially Available
32-21-09 Page 9002

Apr 30/13
2310-1400

600 grit or with crescent
Sandpaper Commercially Available
granulation
Soft Brush – Commercially Available
Thinner A-A-857 Commercially Available
Turco 4215 NC-LT ASTM B322 Commercially Available
Water Repellent Protex WR MIL-PRF-16173, Grade 3 Commercially Available
MIL-PRF-85285, Class H
High Solids Polyurethane Paint Commercially Available
(MEP 10-069)
NOTE: • The Corrosion Inhibitive Compound COR-BAN 27L can be used as alternative of
Mastinox 6856K.
• Equivalent alternatives can be used.
32-21-09 Page 9003

Apr 30/13
2310-1400
Special Tools
Figure 9001
32-21-09 Page 9004

Apr 30/13
2310-1400
SPECIAL PROCEDURES
TASK 32-21-09-880-801-A01
1. Overhaul Duty Instructions
(1) To give the minimum procedures that you must do during the overhaul duty.
(1) The minimum procedures applicable during the overhaul duty are as follow:
(a) Cleaning.
(b) Disassembly.
(c) Replacement of Parts During the Overhaul Duty.
(d) Painting Removal.
(e) Cadmium Plating Removal.
(f) Inspection/Check.
(g) Surface Protection Repair.
(h) Assembly.
(i) Testing and Fault Isolation.
(j) Final Procedures.
C. Job Set-up
Not applicable.
D. Procedure
SUBTASK 32-21-09-100-003-A01
(1) Cleaning
(a) Clean the component fully, before and after the disassembly procedures, as necessary.
(b) Refer to the CLEANING section.
SUBTASK 32-21-09-000-001-A01
(2) Disassembly
(a) Disassemble the component fully.
(b) Include the removal of bushings, spherical bearings, helical coil inserts, plates and parts
assembled by press fitting, slip fitting and thermal fitting.
(c) Refer to the DISASSEMBLY section.
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Apr 30/13
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SUBTASK 32-21-09-500-002-A01
(3) Replacement of Parts During the Overhaul Duty
(a) Do the replacement of the parts indicated in the Table 11001 independently of their
condition.
(b) Do the replacement of the parts indicated in the Table 11002 and other parts not indicated
in the two tables only if in-service experience shows, when a problem/damage is found or
when the repair procedures of this manual cannot put it back to the initial operational
conditions.
List of Replaceable Parts During the Overhaul Duty - Mandatory

Table 11001
IPL FIG. / ITEM NUMBER DESCRIPTION QUANTITY

1 / 20 PIN, COTTER 2
1 / 30 NUT 2
1 / 40
WASHER 6
1 / 41
1 / 50 BOLT 2
1 / 60 NAMEPLATE 1
1 / 70 BONDING JUMPER 1
1 / 80
NUT 2
1 / 410
1 / 90
WASHER 3
1 / 440
1 / 100
WASHER 3
1 / 430
1 / 110
WASHER 4
1 / 420
1 / 120 BOLT 1
1 / 130 BOLT 1
1 / 130A BOLT 1
1 / 140
PIN, COTTER 2
1 / 250
1 / 140A
PIN, COTTER 2
1 / 250A
1 / 150
NUT 2
1 / 260
1 / 160
WASHER 4
1 / 270
1 / 160A
WASHER 2
1 / 160B
32-21-09 Page 11002

Apr 30/13
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1 / 170
SLEEVE 2
1 / 280
1 / 200 NUT 1
1 / 210 WASHER 2
1 / 230 SLEEVE 1
1 / 240 BOLT 1
1 / 240A BOLT 1
1 / 270A
WASHER 2
1 / 270B
1 / 310 NUT 1
1 / 320 WASHER 2
1 / 340 RING, BACKUP 1
1 / 350 O-RING 1
1 / 360 O-RING 1
1 / 370 RING, BACKUP 1
1 / 380
FITTING, LUBRICATION 3
1 / 550
1 / 390
WASHER, IDENTIFICATION 3
1 / 560
1 / 450 BOLT 1
1 / 480 BUSHING 2
1 / 490 BUSHING 3
1 / 500 BUSHING 1
1 / 510 BUSHING 2
1 / 520 BUSHING 1
1 / 530 BUSHING 1
1 / 540 BUSHING 1
1 / 570 BUSHING 1
1 / 580 BUSHING 1
32-21-09 Page 11003

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1 / 590 BUSHING 1
1 / 620 BEARING 2
List of Replaceable Parts During the Overhaul Duty - Recommended

Table 11002
IPL FIG. / ITEM NUMBER QUANTITY QUANTITY

1 / 400 SLEEVE 1
SUBTASK 32-21-09-330-008-A01
(a) Remove the painting from the parts before the Inspection/Check procedures.
(b) Refer to the Subtask 32-21-09-330-001-A01 or Subtask 32-21-09-330-002-A01.
SUBTASK 32-21-09-330-009-A01
(5) Cadmium Plating Removal
(a) Remove the cadmium plating from steel parts that have nondestructive inspections.
(b) Find the steel parts that have nondestructive inspections in the Components Inspection
Table 5003 and Parts Information Table 6002.
SUBTASK 32-21-09-200-002-A01
(6) Inspection/Check
(a) Do the inspections that follow on the parts:
• Visual Inspection;
• Nondestructive Inspection;
• Dimensional Inspection;
• Chromium Plating Inspection;
• Nital Etch Inspection;
(b) Refer to INSPECTION/CHECK section for the visual, nondestructive, chromium plating,
nital etch and special inspections.
(c) Refer to the FITS AND CLEARANCES section for the dimensional inspections.
32-21-09 Page 11004

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SUBTASK 32-21-09-300-001-A01
(7) Surface Protection Repair
(a) Put the surface protection back to its initial condition for the parts that have missing
painting, surface protection removed during nondestructive inspections and/or damaged
during in-service operation.
(b) Refer to the section and Protective Layers Table 6001 to put the surface protection
of the parts back to its initial condition.
SUBTASK 32-21-09-400-001-A01
(8) Assembly
(a) Assemble the component fully. Use new or repaired parts, as necessary.
(b) Follow the correct assembly procedure. Apply corrosion inhibitive compound, corrosion
preventive compound and sealant to the parts to prevent corrosion.
NOTE: Use recommended consumable materials and tools. When indicated, you can
use alternative products and tools. If not, use the recommended.
(c) Do the lubrication of the parts, as applicable.
(d) Refer to the ASSEMBLY section.
SUBTASK 32-21-09-700-001-A01
(9) Testing and Fault Isolation
(a) Do the applicable tests on the component after the assembly procedures to make sure
the component is serviceable.
(b) Refer to the TESTING AND FAULT ISOLATION section.
E. Close-up
SUBTASK 32-21-09-500-003-A01
(1) Final Procedures
(a) Complete the necessary documentation after the overhaul duty procedures.
(b) Do the procedures of STORAGE (INCLUDING TRANSPORTATION) section if the

component will not be used immediately.
32-21-09 Page 11005

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32-21-09 Page 11006

Apr 30/13
2310-1400
STORAGE (INCLUDING TRANSPORTATION)
TASK 32-21-09-550-801-A01
1. Packaging and Storage
A. Reason of the Job
(1) The storage conditions must give such a protection to the equipment that it can operate
satisfactorily after 60 months, in any of these climates:
– Temperate continental;
– Tropical;
– Maritime.
NOTE: • You must clean metallic surfaces that are not protected or lubricated with a lint-free
cloth moistened with MEK.
• You must remove finger marks with MEK.
• For this equipment, no special storeroom is necessary.
Consumable Materials for Packing and Storage

Table 15001

– – –
683-3-2/X-310A
Corrosion Preventive Material MIL-PRF-16173, grade 2 Commercially Available
Desiccant Bag – Commercially Available
Grease-proof paper MIL-PRF-121, Type I Commercially Available
Neutral Barrier Paper MIL-PRF-130 Commercially Available
Polyethylene Bag - Thickness 0.2
mm (0.008 in) min.
C. Job Set-up
SUBTASK 32-21-09-620-008-A01
(1) Preserving
(a) Apply a thin layer of corrosion preventive compound (MIL-PRF-16173, grade 2) to the
surfaces without protection and wind grease-proof paper (MIL-PRF-121, Type I) on them.
32-21-09 Page 15001

Apr 30/13
2310-1400
(b) Make sure that the outstanding and/or parts with points have a protection.
(c) Attach the correct quantity of desiccant bags to the unit. Put grease-proof paper
(MIL-PRF-121, Type I) between the unit and the desiccant bags.
(d) Put the NLG Drag Brace with desiccant into polyethylene bag with the humidity indicator
card in a position that it can be easily visible.
(e) Remove the air from the bag with a vacuum pump and heat-seal the bag. Let a
marginal strip sufficiently wide to permit the use of the bag for three more times before
its replacement.
NOTE: The desiccant is hygroscopic. Thus, do the packing procedures as quickly as

possible. Refer to Subtask 32-21-09-530-001-A01.
D. Procedure
SUBTASK 32-21-09-530-001-A01
(1) Packing
(a) Put the unit, in the preserved condition, in an individual compressed cardboard box and
add polystyrene chips.
(b) Staple the flaps of the cardboard box and seal the free edges with adhesive tape.
(c) Put the box in a polyethylene bag and heat-seal the bag.
(d) Attach to the bag:
1 An identification label that shows:
– The equipment designation.

– The P/N and serial number of the equipment.
– The date, time and period of storage.
– The proper mode(s) of storage.
2 A label that tells that:
– The sealed package contains a desiccant;

– It must be opened only when the use of the unit is necessary.
(e) Apply a layer of transparent lacquer for the protection of this label.
SUBTASK 32-21-09-550-002-A01
(2) Storage
(a) Keep the unit in its storage place. The storage position is not important.
E. Close-up
SUBTASK 32-21-09-630-001-A01
(1) Removal from Storage
(a) You must remove a new or overhauled NLG Drag Brace from storage before its use. When
necessary, remove first the units with earlier storage dates.
32-21-09 Page 15002

Apr 30/13
2310-1400
(b) Operation Method
CAUTION: THE USE OF CHLORINE-BASE PRODUCTS IS PROHIBITED.
1 Unpack the equipment.
2 Remove the corrosion preventive compound with a cloth moistened with MEK.
NOTE: Refer to CLEANING section for the bulk materials.
(c) Do the test of the unit every 60 months of storage. To do the test for the serviceability of
the unit, refer to TESTING AND FAULT ISOLATION section.
32-21-09 Page 15003

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2310-1400
32-21-09 Page 15004

Apr 30/13
2310-1400
ILLUSTRATED PARTS LIST (IPL)
32-21-09 Page 10001

Apr 30/13
2310-1400
32-21-09 Page 10002

Apr 30/13
2310-1400
TASK 32-21-09-871-810-A01
1. Introduction
A. General
(1) This section gives all illustrations and lists of all parts of the assembly(ies) shown on the title
page. These parts can be disassembled, repaired or replaced, and assembled again.
(2) The Illustrated Parts List is for use in requisitioning, storing, furnishing and identifying
replacement parts. It also illustrates the relationships to assemble and disassemble the parts.
B. How to use the Illustrated Parts List
(1) To find the illustration of a part if you know the part number, refer to the Numerical Index. Then,
look for the part number and the related figure and item number. Refer to the Detailed Parts List
and look for the first figure and item number that you find in the Numerical Index for that part. If
this figure shows the part in a section or system of the component other than the one necessary,
do this: Refer to the other figure numbers listed in the Numerical Index.
(2) To determine the part number of a part, refer to the illustration that shows the assembly that
includes this part. Note the item number of the illustrated part. Then, refer to the Detailed Parts
List that gives its part number and description.
C. Vendors List (VL)
The nomenclature of the Detailed Parts List uses manufacturer codes with a capital letter "V" in front
of them. This is to identify the source of procurement for vendor items. The Vendors List gives these
codes and the manufacturer name and address. The nomenclature column of the Detailed Parts List
includes the full name of the manufacturer where there is no code number.
D. Numerical Index (NI)
(1) In this index the part numbers are classified in the order that follows:
(a) The classification is from left to the right side. Each digit (letter, numeral, dash) is
considered separately.
(b) The first left row ordering is:
1 alpha letter A to Z (except for the "O" and "I". These letters can be considered as
zero and one),
2 numeral 0 to 9.
(c) For subsequent rows, the order is:
1 dash,
2 alpha letter A to Z (except for the "O" and "I". These letters can be considered as
zero and one),
3 numeral 0 to 9.
32-21-09 Page 10003

Apr 30/13
2310-1400
(d) The part number column contains all part numbers of the Detailed Parts List. Part
numbers deleted or superseded from the Detailed Parts List are listed in the Numerical
Index and identified as deleted or superseded.
E. Detailed Parts List (DPL)
(1) Figure and Item Number
(a) Each assembly, sub-assembly and part that has a part number and is listed in the parts
list receives an item number.
(b) The first line at the top of each page shows the figure number related to the item number.
(c) Assemblies, sub-assemblies and numbered parts listed but not illustrated are identified by
a dash (-) preceding the item number.
(d) An index letter that appears before the item number has cross-reference to the figure that
shows the modified portion of the part.
(2) Manufacturer’s Part Number
Each assembly and detail part, if illustrated or not, has a manufacturer s part number.
(3) Nomenclature
(a) The nomenclature has an indentation to permit to do the relation between parts and
assemblies and their next higher assemblies as follows:
1 2 3 4 5 6 7
Assembly
• Detailed parts for assembly
• Sub- assembly
• Attaching parts and / or storage parts for sub-assembly
* * *
• Detailed parts for sub-assembly
• Sub-sub-assembly
• Attaching parts and / or storage parts for sub-sub-assembly
* * *
• Detailed parts for sub-sub-assembly
(b) The attaching parts are shown directly after the assembly of their part. They are listed
below the same indenture number as the item they attach. The words "Attaching Parts"
identify them and three asterisks follow them.
(c) The manufacturer s code or the abbreviation NP (not procurable) is put on the extreme
right side of the first line of the nomenclature column.
32-21-09 Page 10004

Apr 30/13
2310-1400
(4) Effectivity Code
(a) An alphanumerical index shows the effectivity of the sub-assemblies and detailed parts
list in relation to the next higher assembly (ies) or sub-assembly(ies).
(b) When the effectivity is fully applicable, the usage code column stays blank.
(c) The usage code for assemblies and detailed parts refers to the figure / item number of
the next higher assembly (ies) or sub-assembly (ies). Example : Effectivity 1A, 1B, 1C
is written 1ABC.
(5) Units per Assembly
(a) The units per assembly column shows the quantity of units necessary for one next
higher assembly.
(b) In some cases, the information is replaced by the abbreviation RF (for reference) or
AR (as required).
(6) Abbreviations Used
ALT FROM PN Part that is functionally and physically interchangeable with original part
XXX after the rework.
AMDT Amendment.
AR As required.
DELETED Deleted part.
DPL Detailed Parts List.
EDI Equipment Designator Index.
IPL Illustrated Parts List.
LH Left hand.
MFR Manufacturer Manufacturer or Optional

Manufacturer in the DPL.
MODIFIED Part obtained by modification of another part.

FROM
NHA Next higher assembly.
NP Not procurable.
OPT PNR Optional part number Optional part

number that is fully
interchangeable with the
part in the part number
column.
OPT SEE TABLE See optional table.
32-21-09 Page 10005

Apr 30/13
2310-1400
ORDER Part number over fifteen characters.

OVERLGTH PNR
OVERSIZE Part with a size larger than its nominal dimension.
PNR Part number.
POST SB After modification by a Service Bulletin.
PRE SB Before modification by a Service Bulletin.
R Revised.
RF For reference.
RH Right hand.
SEE CMM See Component Maintenance Manual.
SEE FIG FOR See figure for details.

DET
SEE FIG FOR See figure for next higher assembly.

NHA
SEL FROM Selected from. Part which must be selected as necessary from collection
of parts.
SUPSD BY Superseded by xxx.
SUPSDS Supersedes xxx.
TRUE PN Part number that does not comply with ATA part number identification rules.
It must be ordered indicated TRUE PN.
UNDERSIZE Part with size smaller than its nominal dimension.
VL Vendors List.
F. Updating
(1) General
(a) When an item is revised, added or deleted, the letter "R" shows on the right-side margin
(the date of issue changes).
(2) Added Items
(a) The basic sequence (every 10 items) permits the incorporation of new items between the
old ones in the appropriate order of the breakdown. When more than nine new items
are incorporated, a new figure adds to the end of the IPL.
32-21-09 Page 10006

Apr 30/13
2310-1400
(3) New Figures Added
(a) When new illustrations become necessary, the alternative figures are inserted. They refer
to the same nomenclature. The alternative figure has the basic figure number with a letter.
This letter comes before the item number in the nomenclature.
32-21-09 Page 10007

Apr 30/13
2310-1400
VENDOR LIST
CODE NAME ADDRESS
V005TK ELEB - EMBRAER EQUIPAMENTOS ITABAIANA 40

LTDA CONJUNTO 31 DE MARCO 12237-540
SAO JOSE DOS CAMPOS SP BRAZIL
TECHNICAL PUBLICATIONS
AND SPARE PARTS
TEL: 55 (12) 3935-5313 OR 3935-5325
FAX: 55 (12) 3935-5207
VF6137 MESSIER BUGATTI SA ZA LOUIS BREGUET

VELIZY VILLACOUBLAY
FRANCE F-78140
PHONE: 330 146298100
FAX: 330 140830200
VD8442 NORMENSTELLE LUFRFAHRT KAMEKESTRASSE 2-8

KOELN 50672
GERMANY
V1M5J2 RBC AEROSPACE BEARINGS 400 SULLYVAN WAY

WEST TRENTON
UNITED STATES
PHONE: 514-626-6446
FAX: 514-626-6216
V88044 AERONAUTICAL STANDARDS GROUP

DEPT OF NAVY AND AIR FORCE
V81349 MILITARY SPECIFICATIONS

PROMULGATED BY MILITARY
DEPARTMENTS/AGENCIES UNDER
AUTHORITY OF DEFENSE
V96906 MILITARY STANDARDS

PROMULGATED BY MILITARY
DEPARTMENTS UNDER AUTHORITY
OF DEFENSE STANDARDIZATION
MANUAL 4120 3-M
V80205 NATIONAL AEROSPACE STANDARDS

COMMITTEE AEROSPACE
INDUSTRIES ASSOCIATION OF
AMERICA INC
32-21-09 Page 10008

Apr 30/13
2310-1400
ALPHA/NUMERIC INDEX
PART NUMBER AIRLINE FIGURE ITEM TOTAL

STOCK NUMBER NUMBER REQ’D
NUMBER
AN3-5A 1 450 1
AN3-7A 1 120 1
LN9264-4X125 1 70 1
M83461-1-010 1 360 1
M83461-1-013 1 350 1
M8791-1-010 1 370 1
M8791-1-013 1 340 1
MS14145L10 1 310 1
MS14145L4 1 30 2
MS14145L6 1 150 1
260 1
MS14145L7 1 200 1
MS15001-1 1 380 1
550 2
MS21042L3 1 410 1
80 1
MS24665-134 1 20 2
MS24665-285 1 140 1
190 1
250 1
MS24665-287 1 300 1
MS24665-302 1 140A 1
250A 1
MS35338-43 1 440 1
90 2
NAS1149C0632R 1 270A 2
270B 2
32-21-09 Page 10009

Apr 30/13
2310-1400

NUMBER
NAS1149C0663R 1 160A 1
160B 2
NAS1149F0332P 1 100 2
430 1
NAS1149F0432P 1 40 2
41 4
NAS1149F0632P 1 160 2
270 2
NAS1149F0732P 1 210 2
NAS1149F1063P 1 320 2
NAS1197-10 1 110 2
420 2
NAS6206-22D 1 130 1
NAS6206-23D 1 240 1
NAS6704DE31 1 50 2
NAS6706DE21 1 130A 1
NAS6706DE22 1 240A 1
NESG12EL 1 620 2
PLD006H7M013 1 170 1
280 1
PNE104003-022 1 60 1
2310-1400-403 1 1 RF
2310-1406-001 1 220 1
2310-1407-001 1 290 1
2310-1408-001 1 520 1
2310-1409-001 1 540 1
2310-1410-001 1 590 1
2310-1411-003 1 580 1
32-21-09 Page 10010

Apr 30/13
2310-1400

NUMBER
2310-1412-001 1 570 1
2310-1413-001 1 530 1
2310-1414-001 1 400 1
2310-1415-003 1 10 2
2310-1417-001 1 230 1
2310-1418-001 1 330 1
2310-1418-003 1 330A 1
2310-1420-403 1 460 1
2310-1421-001 1 470 1
2310-1424-501 1 470A 1
2310-1425-001 1 510 2
2310-1427-001 1 480 2
2310-1429-001 1 490 3
2310-1430-401 1 180 1
2310-1431-001 1 500 1
2310-1450-405 1 600 1
2310-1451-003 1 610 1
2310-1451-005 1 610A 1
282101 1 390 1
560 2
32-21-09 Page 10011

Apr 30/13
2310-1400
32-21-09 Page 10012

Apr 30/13
2310-1400
DETAILED PARTS LIST
32-21-09 Page 10013

Apr 30/13
2310-1400
NLG Drag Brace

NLG Drag Brace (Sheet 1 of 3)
Figure 1
32-21-09 Page 10014

Apr 30/13
2310-1400
NLG Drag Brace

Figure 1
32-21-09 Page 10015

Apr 30/13
2310-1400
NLG Drag Brace

Figure 1
32-21-09 Page 10016

Apr 30/13
2310-1400
FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS

STOCK 1234567 CODE PER
NUMBER ASSY
1 – 1 2310-1400-403 NLG DRAG BRACE ASSY RF
10 2310-1415-003 . PINTLE PIN 2
ATTACHING PARTS
20 MS24665-134 . PIN, COTTER 2

(V96906)
30 MS14145L4 . NUT 2
(V96906)
40 NAS1149F0432P . WASHER 2
(V80205)
41 NAS1149F0432P . WASHER 4
(V80205)
50 NAS6704DE31 . BOLT 2
(V80205)
***
60 PNE104003-022 . NAMEPLATE 1
70 LN9264-4X125 . BONDING JUMPER 1

(VD8442)
ATTACHING PARTS
80 MS21042L3 . NUT 1
(V96906)
90 MS35338-43 . WASHER 2
(V96906)
100 NAS1149F0332P . WASHER 2

(V80205)
110 NAS1197-10 . WASHER 2

(V80205)
120 AN3-7A . BOLT 1

(V88044)
***
130 NAS6206-22D . BOLT 1

NP
SUPSD BY ITEM 130A
– ITEM NOT ILLUSTRATED
32-21-09 Page 10017

Apr 30/13
2310-1400

NUMBER ASSY
1 – 130A NAS6706DE21 . BOLT 1

(V80205)
SUPSDS ITEM 130
ATTACHING PARTS
140 MS24665-285 . PIN, COTTER 1

NP
SUPSD BY ITEM 140A
– 140A MS24665-302 . PIN, COTTER 1

(V96906)
SUPSDS ITEM 140
150 MS14145L6 . NUT 1

(V96906)
– 160 NAS1149F0632P . WASHER 2

NP
SUPSD BY ITEM 160A
160A NAS1149C0663R . WASHER 1

(V80205)
SUPSDS ITEM 160
160B NAS1149C0663R . WASHER 2

(V80205)
SUPSDS ITEM 160
***
170 PLD006H7M013 . SLEEVE 1
180 2310-1430-401 . PIN ASSY 1
ATTACHING PARTS
190 MS24665-285 . PIN, COTTER 1

(V96906)
200 MS14145L7 . NUT 1

(V96906)
210 NAS1149F0732P . WASHER 2

(V80205)
***
– 220 2310-1406-001 . . PIN 1

NP
32-21-09 Page 10018

Apr 30/13
2310-1400

NUMBER ASSY
1 230 2310-1417-001 . . SLEEVE 1
240 NAS6206-23D . BOLT 1

NP
SUPSD BY ITEM 240A
– 240A NAS6706DE22 . BOLT 1

(V80205)
SUPSDS ITEM 240
ATTACHING PARTS
250 MS24665-285 . PIN , COTTER 1

NP
SUPSD BY ITEM 250A
– 250A MS24665-302 . PIN , COTTER 1

(V96906)
SUPSDS ITEM 250
260 MS14145L6 . NUT 1

(V96906)
– 270 NAS1149F0632P . WASHER 2

NP
SUPSD BY ITEM 270A
270A NAS1149C0632R . WASHER 2

(V80205)
SUPSDS ITEM 270
270B NAS1149C0632R . WASHER 2

(V80205)
SUPSDS ITEM 270
***
280 PLD006H7M013 . SLEEVE 1
290 2310-1407-001 . PIN 1
ATTACHING PARTS
300 MS24665-287 . PIN, COTTER 1

(V96906)
310 MS14145L10 . NUT 1

(V96906)
32-21-09 Page 10019

Apr 30/13
2310-1400

NUMBER ASSY
1 320 NAS1149F1063P . WASHER 2

(V80205)
***
330 2310-1418-001 . PIN 1

SUPSD BY ITEM 330A
330A 2310-1418-003 . PIN 1

SUPSDS ITEM 330
340 M8791-1-013 . RING, BACKUP 330 1

(V81349)
TRUE PN M8791/1-013
350 M83461-1-013 . O-RING 1

(V81349)
TRUE PN M83461/1-013
360 M83461-1-010 . O-RING 1

(V81349)
TRUE PN M83461/1-010
370 M8791-1-010 . RING, BACKUP 330 1

(V81349)
TRUE PN M8791/1-010
380 MS15001-1 . FITTING, LUBRICATION 1

(V96906)
OPT PNR AS15001-1P
390 282101 . WASHER, IDENTIFICATION 1

(VF6137)
400 2310-1414-001 . SLEEVE 1
410 MS21042L3 . NUT 1

(V96906)
420 NAS1197-10 . WASHER 2

(V80205)
430 NAS1149F0332P . WASHER 1

(V80205)
440 MS35338-43 . WASHER 1

(V96906)
450 AN3-5A . BOLT 1

(V88044)
32-21-09 Page 10020

Apr 30/13
2310-1400

NUMBER ASSY
1 460 2310-1420-403 . UPPER DRAG BRACE ASSY 1
– 470 2310-1421-001 . . UPPER DRAG BRACE 1

NP
– 470A 2310-1424-501 . . UPPER DRAG BRACE 1

NP
480 2310-1427-001 . . BUSHING 2
490 2310-1429-001 . . BUSHING 3
500 2310-1431-001 . . BUSHING 1
510 2310-1425-001 . . BUSHING 2
520 2310-1408-001 . . BUSHING 1
530 2310-1413-001 . . BUSHING 1
540 2310-1409-001 . . BUSHING 1
550 MS15001-1 . . FITTING, LUBRICATION 2

(V96906)
OPT PNR AS15001-1P
560 282101 . . WASHER, IDENTIFICATION 2

(VF6137)
570 2310-1412-001 . . BUSHING 1
580 2310-1411-003 . . BUSHING 1
590 2310-1410-001 . . BUSHING 1
600 2310-1450-405 . LOWER DRAG BRACE ASSY 1
– 610 2310-1451-003 . . LOWER DRAG BRACE 1

NP
– 610A 2310-1451-005 . . LOWER DRAG BRACE 1

NP
620 NESG12EL . . BEARING 2

(V1M5J2)
32-21-09 Page 10021

Apr 30/13
2310-1400
32-21-09 Page 10022

Apr 30/13

NLG Drag Brace - CMM PN Tp500-E050

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COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

ELEB Equipamentos Ltda

Copyright © 2008 ELEB Equipamentos Ltda.

ELEB Equipamentos Ltda

REVISION TRANSMITTAL LETTER

R = This page has been revised (replaced)

Write the details on the Record of Revisions (ROR) page.

REASON FOR ISSUE:

This CMM has been revised because of these changes:

– Improved the procedure.

The attached highlights give details of these changes.

This page intentionally left blank.

Revision No.3 - Apr 30/13

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

LIST OF EFFECTIVE PAGES R

TESTING AND FAULT ISOLATION

Subtask 32-21-09-810-001-A01 R Revised for editorial changes.

TASK 32-21-09-200-801-A01 R Revised to update the information.

Subtask 32-21-09-210-002-A01 R Revised to update the information.

Subtask 32-21-09-230-001-A01 R Revised to update the information.

Subtask 32-21-09-240-001-A01 R Revised to update the information.

Subtask 32-21-09-280-003-A01 R Revised to update the information.

Subtask 32-21-09-620-003-A01 R Revised to update the information.

TASK 32-21-09-300-802-A01 R Revised to update the information.

Subtask 32-21-09-330-001-A01 R Revised for editorial changes.

Subtask 32-21-09-330-002-A01 R Revised for editorial changes.

Subtask 32-21-09-330-005-A01 R Revised for editorial changes.

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

TASK 32-21-09-300-806-A01 R Revised to improve the information.

Subtask 32-21-09-020-001-A01 R Revised to update the information.

Subtask 32-21-09-350-001-A01 R Revised to update the information.

TASK 32-21-09-300-807-A01 R Revised to update the information.

Subtask 32-21-09-350-002-A01 R Revised for editorial changes.

TASK 32-21-09-300-809-A01 R Revised to update the information.

Subtask 32-21-09-440-004-A01 R Revised for editorial changes.

TASK 32-21-09-300-808-A01 R Revised to update the information.

Subtask 32-21-09-350-003-A01 R Revised for editorial changes and to improve

GRAPHIC 32-21-09-991-001-A01 R Revised the Figure 6001, Sheet 1.

GRAPHIC 32-21-09-991-001-A01 R Revised the Figure 6001, Sheet 1 to update

GRAPHIC 32-21-09-991-004-A01 R Added the new Figure 6002, Sheets 2 thru 5.

GRAPHIC 32-21-09-991-004-A01 N Added the new Figure 6002, Sheet 2 to improve

GRAPHIC 32-21-09-991-004-A01 N Added the new Figure 6002, Sheet 3 to improve

GRAPHIC 32-21-09-991-004-A01 N Added the new Figure 6002, Sheet 4 to improve

GRAPHIC 32-21-09-991-004-A01 N Added the new Figure 6002, Sheet 5 to improve

GRAPHIC 32-21-09-991-002-A01 R Revised the Figure 6003, Sheet 1.

GRAPHIC 32-21-09-991-002-A01 R Revised the Figure 6003, Sheet 1 to update

GRAPHIC 32-21-09-991-005-A01 R Revised the Figure 6005, Sheet 1 thru 3.

GRAPHIC 32-21-09-991-005-A01 R Revised the Figure 6005, Sheet 1 to update

LOCATIONS DESIGNATION DESCRIPTION OF CHANGE

GRAPHIC 32-21-09-991-005-A01 R Revised the Figure 6005, Sheet 2 to update

GRAPHIC 32-21-09-991-005-A01 R Revised the Figure 6005, Sheet 3 for editorial

TASK 32-21-09-400-801-A01 R Revised to update the information.

Subtask 32-21-09-640-002-A01 R Revised for editorial changes.

Subtask 32-21-09-420-001-A01 R Revised to update torque value on the Nut (310).

FITS AND CLEARANCES

SPECIAL TOOLS, FIXTURES,

TASK 32-21-09-940-801-A01 R Revised the Table 9003 to update the information.

GRAPHIC 32-21-09-99B-013-A01 R Revised the Figure 9001.

GRAPHIC 32-21-09-99B-013-A01 R Revised the Figure 9001 to udpate the information.

TASK 32-21-09-880-801-A01 N Added the new Task to improve the procedures.

Subtask 32-21-09-100-003-A01 N Added the new Subtask to improve the