25 26 38 Testo Part 1

Via Appia km 66,400 - 04013 Tor Tre Ponti - ITALY
COMPONENT MAINTENANCE MANUAL

with
ILLUSTRATED PARTS LIST
of
PASSENGER SEAT SERIES
"16NC()T()()()()ZA"
for
ALITALIA
LIE FLAT
B767-300
(Avio proj. F79)
Originally Issued : August 30, 2005

25-26-38
AIRCRAFT PASSENGER SEAT
SERIES"16NC()T()()()()ZA" FOR B767-300
RECORD OF REVISION
REV. ISSUE DATE BY REV. ISSUE DATE BY 

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RETAIN THIS RECORD IN FRONT OF MANUAL. ON RECEIPT OF REVISION, INSERT REVISED PAGES
IN THE MANUAL AND ENTER REVISION NUMBER, DATE AND INITIALS.
25-26-38
Page 1
August 30, 2005

SERVICE BULLETIN
Service Bull. Date Incorp. Service Bull. Date Incorp.
25-26-38
Page 1
August 30, 2005

LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE

Title 1 Aug 30/2005 Description and 119 Aug 30/2005
Operation 120 Aug 30/2005
Record of 121 Aug 30/2005
Revision 1 Aug 30/2005 122 Aug 30/2005
123 Aug 30/2005
Service Bulletin 1 Aug 30/2005 124 Aug 30/2005
List 125 Aug 30/2005
126 Aug 30/2005
List of Effective 1 Aug 30/2005 128 Aug 30/2005
Pages 2 Aug 30/2005 129 Aug 30/2005
3 Aug 30/2005 130 Aug 30/2005
4 Aug 30/2005
Testing and 201 Aug 30/2005
Table of 1 Aug 30/2005 Troubleshooting 202 Aug 30/2005
Contents 2 Aug 30/2005 203 Aug 30/2005
3 Aug 30/2005 204 Aug 30/2005
4 Aug 30/2005 205 Aug 30/2005
206 Aug 30/2005
List of Illustrations 1 Aug 30/2005 207 Aug 30/2005
2 Aug 30/2005 208 Aug 30/2005
3 Aug 30/2005 209 Aug 30/2005
4 Aug 30/2005 210 Aug 30/2005
5 Aug 30/2005 211 Aug 30/2005
6 Aug 30/2005 212 Aug 30/2005
7 Aug 30/2005 213 Aug 30/2005
214 Aug 30/2005
List of Tables 1 Aug 30/2005 215 Aug 30/2005
216 Aug 30/2005
Introduction 1 Aug 30/2005 217 Aug 30/2005
218 Aug 30/2005
Description and 101 Aug 30/2005 219 Aug 30/2005
Operation 102 Aug 30/2005 220 Aug 30/2005
103 Aug 30/2005 221 Aug 30/2005
104 Aug 30/2005 222 Aug 30/2005
105 Aug 30/2005 223 Aug 30/2005
106 Aug 30/2005 224 Aug 30/2005
107 Aug 30/2005 225 Aug 30/2005
108 Aug 30/2005 226 Aug 30/2005
109 Aug 30/2005 227 Aug 30/2005
110 Aug 30/2005 228 Aug 30/2005
111 Aug 30/2005 229 Aug 30/2005
112 Aug 30/2005 230 Aug 30/2005
113 Aug 30/2005 231 Aug 30/2005
114 Aug 30/2005 232 Aug 30/2005
115 Aug 30/2005 233 Aug 30/2005
116 Aug 30/2005 234 Aug 30/2005
117 Aug 30/2005 235 Aug 30/2005
118 Aug 30/2005
25-26-38
Page 1
June 27, 205

LIST OF EFFECTIVE PAGES [continued]

Testing and 236 Aug 30/2005 Testing and 289 Aug 30/2005
Troubleshooting 237 Aug 30/2005 Troubleshooting 290 Aug 30/2005
238 Aug 30/2005 291 Aug 30/2005
239 Aug 30/2005 Disassembly 301 Aug 30/2005
240 Aug 30/2005 302 Aug 30/2005
241 Aug 30/2005 303 Aug 30/2005
242 Aug 30/2005 304 Aug 30/2005
243 Aug 30/2005 305 Aug 30/2005
244 Aug 30/2005 306 Aug 30/2005
245 Aug 30/2005 307 Aug 30/2005
246 Aug 30/2005 308 Aug 30/2005
247 Aug 30/2005 309 Aug 30/2005
248 Aug 30/2005 310 Aug 30/2005
249 Aug 30/2005 311 Aug 30/2005
250 Aug 30/2005 312 Aug 30/2005
251 Aug 30/2005 313 Aug 30/2005
252 Aug 30/2005 314 Aug 30/2005
253 Aug 30/2005 315 Aug 30/2005
254 Aug 30/2005 316 Aug 30/2005
255 Aug 30/2005 317 Aug 30/2005
256 Aug 30/2005
257 Aug 30/2005 Cleaning 401 Aug 30/2005
258 Aug 30/2005 Cleaning 402 Aug 30/2005
259 Aug 30/2005 403 Aug 30/2005
260 Aug 30/2005 404 Aug 30/2005
261 Aug 30/2005 405 Aug 30/2005
262 Aug 30/2005 406 Aug 30/2005
263 Aug 30/2005 407 Aug 30/2005
264 Aug 30/2005 408 Aug 30/2005
265 Aug 30/2005
266 Aug 30/2005 Check 501 Aug 30/2005
267 Aug 30/2005 502 Aug 30/2005
268 Aug 30/2005 503 Aug 30/2005
269 Aug 30/2005 504 Aug 30/2005
270 Aug 30/2005 Repair 601 Aug 30/2005
271 Aug 30/2005 602 Aug 30/2005
272 Aug 30/2005 603 Aug 30/2005
273 Aug 30/2005 604 Aug 30/2005
274 Aug 30/2005 Repair 605 Aug 30/2005
275 Aug 30/2005 606 Aug 30/2005
276 Aug 30/2005 607 Aug 30/2005
277 Aug 30/2005 608 Aug 30/2005
278 Aug 30/2005 609 Aug 30/2005
279 Aug 30/2005 610 Aug 30/2005
280 Aug 30/2005 611 Aug 30/2005
281 Aug 30/2005
282 Aug 30/2005 Assembly 701 Aug 30/2005
283 Aug 30/2005
284 Aug 30/2005 Fits and 801 Aug 30/2005
285 Aug 30/2005 Clearances
286 Aug 30/2005 Special Tools, 901 Aug 30/2005
287 Aug 30/2005 Fixtures and
288 Aug 30/2005
Equipments
25-26-38
Page 2
August 30, 2005


Illustrated Parts 1001 Aug 30/2005 Illustrated Parts 1052 Aug 30/2005
List 1002 Aug 30/2005 List 1053 Aug 30/2005
1003 Aug 30/2005 1054 Aug 30/2005
1004 Aug 30/2005 1055 Aug 30/2005
1005 Aug 30/2005 1056 Aug 30/2005
1006 Aug 30/2005 1057 Aug 30/2005
1007 Aug 30/2005 1058 Aug 30/2005
1008 Aug 30/2005 1059 Aug 30/2005
1009 Aug 30/2005 1060 Aug 30/2005
1010 Aug 30/2005 1061 Aug 30/2005
1011 Aug 30/2005 1062 Aug 30/2005
1012 Aug 30/2005 1063 Aug 30/2005
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1015 Aug 30/2005 1066 Aug 30/2005
1016 Aug 30/2005 1067 Aug 30/2005
1017 Aug 30/2005 1068 Aug 30/2005
1018 Aug 30/2005 1069 Aug 30/2005
1019 Aug 30/2005 1070 Aug 30/2005
1020 Aug 30/2005 1071 Aug 30/2005
1021 Aug 30/2005 1072 Aug 30/2005
1022 Aug 30/2005 1073 Aug 30/2005
1023 Aug 30/2005 1074 Aug 30/2005
1024 Aug 30/2005 1075 Aug 30/2005
1025 Aug 30/2005 1076 Aug 30/2005
1026 Aug 30/2005 1077 Aug 30/2005
1027 Aug 30/2005 1078 Aug 30/2005
1028 Aug 30/2005 1079 Aug 30/2005
1029 Aug 30/2005 1080 Aug 30/2005
1030 Aug 30/2005 1081 Aug 30/2005
1031 Aug 30/2005 1082 Aug 30/2005
1032 Aug 30/2005 1083 Aug 30/2005
1033 Aug 30/2005 1084 Aug 30/2005
1034 Aug 30/2005 1085 Aug 30/2005
1035 Aug 30/2005 1086 Aug 30/2005
1036 Aug 30/2005 1087 Aug 30/2005
1037 Aug 30/2005 1088 Aug 30/2005
1038 Aug 30/2005 1089 Aug 30/2005
1039 Aug 30/2005 1090 Aug 30/2005
1040 Aug 30/2005 1091 Aug 30/2005
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1042 Aug 30/2005 1093 Aug 30/2005
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1045 Aug 30/2005 1096 Aug 30/2005
1046 Aug 30/2005 1097 Aug 30/2005
1047 Aug 30/2005 1098 Aug 30/2005
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1049 Aug 30/2005 1100 Aug 30/2005
1050 Aug 30/2005 1101 Aug 30/2005
1051 Aug 30/2005 1102 Aug 30/2005
25-26-38
Page 3
August 30, 2005


Illustrated Parts 1103 Aug 30/2005
List 1104 Aug 30/2005
1105 Aug 30/2005
1106 Aug 30/2005
1107 Aug 30/2005
1108 Aug 30/2005
1109 Aug 30/2005
1110 Aug 30/2005
1111 Aug 30/2005
1112 Aug 30/2005
1113 Aug 30/2005
1114 Aug 30/2005
1115 Aug 30/2005
1116 Aug 30/2005
1117 Aug 30/2005
1118 Aug 30/2005
1119 Aug 30/2005
1120 Aug 30/2005
1121 Aug 30/2005
1122 Aug 30/2005
1123 Aug 30/2005
1124 Aug 30/2005
1125 Aug 30/2005
1126 Aug 30/2005
1127 Aug 30/2005
1128 Aug 30/2005
1129 Aug 30/2005
1130 Aug 30/2005
1131 Aug 30/2005
1132 Aug 30/2005
25-26-38
Page 4
August 30, 2005

TABLE OF CONTENTS
SUBJECT PAGE
1. DESCRIPTION AND OPERATIONS ................................................................101

A. General.........................................................................................................101
B. Description ...................................................................................................101
C. Operation......................................................................................................104
D. Seat Installation Procedure............................................................................111
E. Tolerance Allowed in Maintenance................................................................121
2. TESTING AND TROUBLESHOOTING ............................................................201

A. General.........................................................................................................201
B. Testing ..........................................................................................................201
C. Floor Track Fitting Adjustment......................................................................202
D. Rotary Actuator Adjustment . .......................................................................203
E. Actuators Calibration ....................................................................................204
F. Equipment List, Electric Installation DBL seat.......................................206-207
F1. Wiring Diagram, DBL seat ...........................................................................208
F2.Porter System Electrical Installation, DBL seat ....................................209-213
F3.Matsushita Electrical Installation, DBL seat...........................................214-215
F4. Bonding Straps Installation, DBL seat ........................................................216
F5. Seat Junction Box Installation, DBL seat..............................................217-219
F6. GD System Electrical Installation, DBL seat.........................................220-221
F7. GTE System Electrical Installation ,DBL seat.......................................222-223
F8.Harness Attachiing Point, DBL seat..............................................................224
F9. ISPS Installation, DBL seat ..................................................................225-228
F10. SEB Installation, DBL seat...................................................................229-232
F11. Controller Installation, DBL seat ...........................................................233-236
F12. Telephone Box Installation, DBL seat ...................................................237-240
F13. Lumbar Pump Installation, DBL seat ..................................................241-244
G. Equipment List, Electric Installation , SGL seat .....................................245-246
G1.Wiring Diagram, SGL seat............................................................................247
G2.Porter System Electrical Installation, SGL seat ...................................248-253
G3.Matsushita Electrical Installation, SGL seat ..........................................254-255
G4. GD System Electrical Installation, SGL seat ........................................256-257
G5. GTE System Electrical Installation, SGL seat ......................................258-259
G6. Bonding Straps Installation, SGL seat .......................................................260
G7.Harness Attaching Point, SGL seat..............................................................261
25-26-38
Page 1
August 30, 2005

TABLE OF CONTENTS
SUBJECT PAGE
2. TESTING AND TROUBLESHOOTING ............................................................201

G8. Seat Junction Box Installation, SGL .....................................................262-265
G9. SEB Installation, SGLL.........................................................................266-269
G10. Controller Installation, SGL ................................................................270-273
G11. Lumbar Pump Installation, SGL..........................................................274-277
G12. ISPS Installation, SGL........................................................................278-281
G13.Telephone Box Installation, SGL .........................................................282-285
H. Electrical Installation Overview......................................................................286
I. In-Arm-Table Adjustment.............................................................................287
J. Headrest Adjustment...................................................................................288
K. Footpad Adjustment ....................................................................................289
L. Troubleshooting......................................................................................290-291
3. DISASSEMBLY .................................................................................................301
A. General..........................................................................................................301
B. Main Disassembly .........................................................................................301
B.1Top shell........................................................................................................301
B.2 Lower Shell ..................................................................................................302
B.3 Seat Pan ......................................................................................................302
B.4 Legrest Assy ................................................................................................303
B.5 Upper Endbay Assy .....................................................................................304
B.6 Lower Endbay Assy (Fixed) .........................................................................306
B.7 CNT Armrest ................................................................................................307
B.8 Backrest Assy ..............................................................................................309
B.9 Headrest Assy .............................................................................................309
C. Headrest Disassembly ..................................................................................310
D. Outbd Endbay Assy Disassembly .................................................................310
E. CNT Armrest Disassembly ............................................................................311
F. Shell Disassembly .........................................................................................312
G. In-Arm-Table Disassembly ............................................................................312
H. Legrest Disassembly .....................................................................................313
J. Primary Structure Disassembly ....................................................................313
K. Leg Disassembly ...........................................................................................313
L. Manual Release Disassembly .......................................................................313
M. Reading Light Disassembly...........................................................................313
N. Control Panel Disassembly ...........................................................................314
25-26-38
Page 2
August 30, 2005

TABLE OF CONTENTS
SUBJECT PAGE
3. DISASSEMBLY .................................................................................................301
O. Controller Disassembly .................................................................................314
P. ISPS Disassembly.........................................................................................314
Q. Seat Junction Box Disassembly ...................................................................315
R. Telephone Box Disassembly ........................................................................315
S. Interface Board Disassembly .......................................................................315
T. Lumbar Box Disassembly.............................................................................316
U. Rotary Actuator Disassembly .......................................................................316
V. SEB Disassembly.........................................................................................317
4. CLEANING ......................................................................................... ..............401

A. General.......................................................................................................401
B. List of Cleaning Agents and Usage ............................................................401
C. Plastic and Metal Components...................................................................402
D.1 Upholstery Cleaning ...................................................................................402
D.2 Cleaning Procedures for Leather ................................................................405
E Cleaning Agents Specification ....................................................................406
5. INSPECTION CHECK/MAINTENANCE ...........................................................501

A. General.........................................................................................................501
B. Inspection Check..........................................................................................501
B.1 Post-Flight Check..................................................................................501
B.2 Every 500 hours Check.........................................................................501
B.3 Every 1000 hours Check.......................................................................501
B.4 Every 2000 hours Check.......................................................................501
C. Maintenance.................................................................................................503
6. REPAIR ............................................................................................................601
A. General .......................................................................................................601
B. Rivets Replacement....................................................................................601
C. Hole Repair.................................................................................................602
D. Velcro Tape Removal and Replacement.....................................................602
E. Honeycomb Panel Repairing Instructions...................................................603
F. Electric System Repair ...............................................................................609
25-26-38
Page 3
August 30, 2005

TABLE OF CONTENTS
SUBJECT PAGE
7. ASSEMBLY AND STORAGE INSTRUCTIONS................................................701

A. General .......................................................................................................701
B. Assembly....................................................................................................701
C. Storage Instructions ...................................................................................701
8. FITS AND CLEARANCES ................................................................................801

A. General.........................................................................................................801
9. SPECIAL TOOLS, FIXTURES AND EQUIPMENT...........................................901

A. General.........................................................................................................901
B. Special Equipments......................................................................................901
10. ILLUSTRATED PARTS LIST ..........................................................................1001

1. General.......................................................................................................1001
2. Illustrated Parts List Arrangement ..............................................................1001
3. Numerical Parts List Index Arrangement....................................................1003
4. Use of the Illustrated Parts List ..................................................................1003
25-26-38
Page 4
August 30, 2005

LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1A ......................Manual Release Leverage, Aisle Armrest...........................106

1B ......................Manual Release Leverage, CNT Armrest ...........................106
1C ......................SJB, DBL seat.....................................................................109
1D ......................SJB, SGL seat.....................................................................109
1E ......................Seat over the Trolley............................................................111
1F ......................Trolley for SGL seat.............................................................112
1G ......................Trolley for DBL seat.............................................................112
1H ......................DBL seat, fwd view..............................................................114
1J ......................DBL seat, rear view .............................................................115
101 ......................Aircraft Seat Arrangement...................................................123
102 ......................Seat Model, Aisle Side View ........................................127-128
103 ......................Constant Cross Section ...............................................129-130
200 ......................Floor Track Fitting Adjustment ............................................202
201 ......................Rotary Actuator Adjustment ................................................203
202 ......................Seat Junction Box ...............................................................204
202a ......................Footwell...............................................................................205
202b ......................Toggle Switch, Control Panel ..............................................205
203 ......................Porter System Electrical Installation, DBL side view...........209
203a ......................Porter System Electrical Installation, DBL front view ..........210
203b ......................Porter System Electrical Installation DBL, top view.............211
203c ......................Porter System Electrical Installation DBL, top view ............212
203d ......................Porter System Electrical Installation, DBL detail B..............213
204 ......................MATSUSHITA System, DBL side view................................214
204a ......................MATSUSHITA System, DBL top view .................................215
205 ......................Bonding Straps Installation, DBL top view ..........................216
206 ......................Seat Junction Box Installation, DBL front view ...................217
206a ......................Seat Junction Box Installation, DBL side view ...................218
206b ......................Seat Junction Box Installation, DBL top view......................219
207 ......................GD System Installation, DBL side view...............................220
207a ......................GD System Installation, DBL top view ................................221
25-26-38
Page 1
August 30, 2005

FIGURE TITLE PAGE
208 ......................GTE System Installation, DBL side view.............................222

208a ......................GTE System Installation, DBL top view ..............................223
209 ......................Typical Harness Attaching Point, DBL seat.........................224
210 ......................ISPS Installation, DBL front view ........................................225
210a ......................ISPS Installation, DBL side view .........................................226
210b ......................ISPS Installation, DBL top view...........................................227
210c ......................ISPS Installation, DBL rear view .........................................228
211 ......................SEB Installation, DBL front view .........................................229
211a ......................SEB Installation, DBL front view .........................................230
211b ......................SEB Installation, DBL top view............................................231
211c ......................SEB Installation, DBL side view ..........................................232
212 ......................Controller Installation, DBL front view .................................233
212a ......................Controller Installation, DBL side view..................................234
212b ......................Controller Installation, DBL top view ...................................235
212c ......................Controller Installation, DBL rear view.................................236
213 ......................Telephone Box Installation, DBL front view........................237
213a ......................Telephone Box Installation, DBL side view .........................238
213b ......................Telephone Box Installation, DBL top view ...........................239
213c ......................Telephone Box Installation, DBL rear view..........................240
214 ......................Lumbar Pump Installation, DBL front view ..........................241
214a ......................Lumbar Pump Installation, DBL side view...........................242
214b ......................Lumbar Pump Installation, DBL top view ............................243
214c ......................Lumbar Pump Installation, DBL rear view...........................244
215 ......................Porter System Electrical Installation, SGL side view...........248
215a ......................Porter System Electrical Installation, SGL front view ..........249
215b ......................Porter System Electrical Installation SGL, top view ............250
215c ......................Porter System Electrical Installation SGL, top view ............251
215d ......................Porter System Electrical Installation, SGL top view ............252
215e ......................Porter System Electrical Installation SGL, side view...........253
25-26-38
Page 2
August 30, 2005

FIGURE TITLE PAGE
216 ......................MATSUSHITA System, SGL side view................................254

216a ......................MATSUSHITA System, SGL top view .................................255
217 ......................GD System Installation, SGL side view...............................256
217a ......................GD System Installation, SGL top view ................................257
218 ......................GTE System Installation, SGL side view.............................258
218a ......................GTE System Installation, SGL top view ..............................259
219 ......................Bonding Straps Installation, SGL ........................................260
220 ......................Typical Harness Attaching Point, SGL seat ........................261
221 ......................Seat Junction Box Installation, SGL front view ..................262
221a ......................Seat Junction Box Installation, SGL side view ...................263
221b ......................Seat Junction Box Installation, SGL top view......................264
221c ......................Seat Junction Box Installation, SGL rear view ....................265
222 ......................SEB Installation, SGL front view .........................................266
222a ......................SEB Installation, SGL side view..........................................267
222b ......................SEB Installation, SGL top view ...........................................268
222c ......................SEB Installation, SGL front view .........................................269
223 ......................Controller Installation, SGL front view.................................270
223a ......................Controller Installation, SGL side view .................................271
223b ......................Controller Installation, SGL top view ...................................272
223c ......................Controller Installation, SGL rear view..................................273
224 ......................Lumbar Pump Installation, SGL front view..........................274
224a ......................Lumbar Pump Installation, SGL side view ..........................275
224b ......................Lumbar Pump Installation, SGL top view ............................276
224c ......................Lumbar Pump Installation, SGL rear view...........................277
225 ......................ISPS Installation, SGL front view ........................................278
225a ......................ISPS Installation, SGL side view.........................................279
225b ......................ISPS Installation, SGL top view ..........................................280
225c ......................ISPS Installation, SGL front view ........................................281
226 ......................Telephone Box Installation, SGL front view........................282
25-26-38
Page 3
August 30, 2005

FIGURE TITLE PAGE
226a ......................Telephone Box Installation, SGL side view .........................283

226b ......................Telephone Box Installation, SGL top view...........................284
226c ......................Telephone Box Installation, SGL rear view .........................285
227 ......................In-Arm-Table Adjustment, upper joint..................................287
228 ......................Headrest Adjustment...........................................................288
229 ......................Footpad Adjustment ............................................................289
301 ......................Top Shell Attachment, rear view..........................................301
301a ......................Reading Light/RJU connectors ...........................................301
302 ......................Shoes Compartment, DBL seat ..........................................302
302a ......................Footwell Closure, Rear Panel .............................................302
302b ......................Inner Rear View of CNT Armrest ........................................302
303 ......................Legrest, lower view .............................................................303
303a ......................Legrest, lower view .............................................................303
304 ......................Seat Pan, lower view...........................................................303
304a ......................Seat Pan, upper view ..........................................................303
304b ......................Seat Pan/Legrest, lower view..............................................304
305 ......................Handset Cradle ..................................................................304
305a ......................Control Panel, upper view ...................................................304
305b ......................Control Panel, lower view....................................................304
305c ......................Handset ..............................................................................305
305d ......................Manual Release Leverage ..................................................305
305e ......................Endbay, upper view.............................................................305
306 ......................Connector, Aisle Armrest ....................................................306
306A ......................Aisle Endbay Attachment, inner view..................................306
306B ......................Outbd Endbay Attachment, inner view................................306
306C ......................Outbd Endbay Attachment, inner view................................306
306D ......................Leg with reinforcement, Aisle Side......................................307
306E ......................Leg, Aisle Side ....................................................................307
307 ......................Connector, CNT Armrest.....................................................307
25-26-38
Page 4
August 30, 2005

FIGURE TITLE PAGE
307a ......................Power IN-OUT Connectors .................................................307

307b ......................Fwd Escutcheon..................................................................308
307c ......................CNT Armrest Actuator connector ........................................308
307d ......................Seat Junction Box ...............................................................308
307e ......................CNT Armrest, rear view of the seat.....................................309
308 ......................Backrest, rear view..............................................................309
308a ......................Backrest, side view .............................................................309
309 ......................Headrest, front view ............................................................309
310 ......................Headrest, RH Plate .............................................................310
311 ......................Outbd Endbay, side view.....................................................310
312 ......................CNT Armrest, upper view ....................................................311
312a ......................OUTLET ..............................................................................311
312b ......................PCU.....................................................................................311
313 ......................Reading Light, fwd view ......................................................312
313a ......................Reading Light, rear view .....................................................312
313b ......................RJU .....................................................................................312
314 ......................Controller.............................................................................314
315 ......................ISPS, DBL seat ...................................................................314
315a ......................ISPS, SGL seat ...................................................................314
316 ......................Shroud, Telephone Box.......................................................315
316a ......................Telephone Box ....................................................................315
317 ......................Interface Board....................................................................315
318 ......................Lumbar Box, DBL seat ........................................................316
318a ......................Lumbar Box, SGL seat........................................................316
319 ......................Rotary Actuator, Coupling ...................................................316
319a ......................Rotary Actuator, Coupling ...................................................316
319b ......................Rotary Actuator, Attaching Bolts .........................................316
320 ......................SEB, DBL seat ....................................................................317
320A ......................SEB, SGL seat ....................................................................317
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FIGURE TITLE PAGE
401 ......................General Leather Guide .......................................................405

901 ......................Kit Forward Stud .................................................................901
902 ......................Aft TrackFitting/Fwd Stud Protections .................................901
1 (sh. 1 of 4).....DOUBLE SEAT, RH ..........................................................1025

1A (sh. 1 of 4).....SINGLE SEAT, CNT..........................................................1037
2 ......................BACKREST ASSY ............................................................1046
2A ......................STRUCTURE ASSY, HEADREST ....................................1048
3 (sh.1 of 3)......ENDBAY ASSY, AISLE LH................................................1050
3A (sh.1 of 3)......ENDBAY ASSY, OUTBD RH.............................................1060
3B (sh.1 of 3)......ENDBAY ASSY, AISLE LH SGL SEAT .............................1070
4 (sh.1 of 3)......ARMREST ASSY, CNT .....................................................1079
4 (sh.2 of 3)......ARMREST ASSY, CNT .....................................................1080
4A (sh.1 of 2)......UPPER STRUCTURE ASSY, CNT ARMREST ................1085
4A (sh.2 of 2)......UPPER STRUCTURE ASSY, CNT ARMREST ................1086
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FIGURE TITLE PAGE
5 (sh.1 of 3)......SHELL ASSY, AISLE LH...................................................1090

6 ......................TABLE ASSY IAT, LH ........................................................1096
7 (sh.1 of 3)......LEGREST ASSY, LH .........................................................1100
8 (sh.1 of 3) ....PRIMARY STRUCTURE, DBL RH....................................1108
8 (sh.2 of 3) ....PRIMARY STRUCTURE, DBL RH....................................1109
8 (sh.3 of 3) ....PRIMARY STRUCTURE, DBL RH ....................................1110
8A (sh.1 of 3) ..PRIMARY STRUCTURE, SGL CNT..................................1116
8A (sh.2 of 3) ..PRIMARY STRUCTURE, SGL CN....................................1117
8A (sh.3 of 3) ..PRIMARY STRUCTURE, SGL CN....................................1118
9......................SEAT PAN ASSY, LH ........................................................1124
10....................LEG ASSY ........................................................................1126
11....................STRUCTURE ASSY, SLIDING..........................................1130
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LIST OF TABLES
TABLE TITLE PAGE
1 ......................Seat Configuration Cross Reference ..................................124
2 ......................Seat Colour Distribution ......................................................126
201 ......................Equipment List, Electric Installation DBL seat ............206-207
202 ......................Equipment List, Electric Installation SGL seat ............245-246
203 ......................Testing and Troubleshooting ........................................290-291
401 ......................Recommended Pre-Cleaning Agents..................................408
501 ......................Cushion Recommended Life...............................................503
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INTRODUCTION
1. GENERAL
A. The instructions in this manual provide informations necessary to perform main-

tenance functions ranging from simple checks and replacement to a complete
shop type repair.
2. SECTIONS
A. The manual is divided into separate sections:
(1) Title Page
(2) Record of Revision
(3) Service Bulletin List
(4) List of Effective Pages
(5) Table of Contents
(6) Introduction
(7) Procedure & IPL Sections
B. Refer to Table of Contents for page location of applicable sections.
C. An explanation of the use of the Illustrated Parts List (IPL) is provided in the intro-
duction to that section.
D. The manual will be revised as necessary to reflect all modifications.
E. Some pictures shown in this CMM could slightly vary depending on the seat custo-
mization.
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1. DESCRIPTION AND OPERATIONS
A. GENERAL
(1) This publication is issued as the basic Overhaul Manual for the “Business Class”
Passenger Seat Assemblies "16NC()T()()()()ZA", manufactured for ALITALIA aircraft
B767-300 by AVIOINTERIORS SpA
Via Appia Km 66.4 - 04013 Latina (Italy) Phone.: +390773 6891 Fax: 00390773-631546
(2) For the seat arrangement on aircraft see Fig. 101.
(3) The seat part number refers to the complete seat and it does not specify the back and
bottom fabric cover colour.
(4) For seat fabric cover colour distribution see table 2
(5) For seat outlines, see fig. 102 and 103.
B. DESCRIPTION
(1) GENERAL
The seat has been designed to have the possibility to change configuration from the
upright position during take-off and landing to the flat one during the cruise flight. The
sequence of movement is managed by the software that coordinates the actuators
movements.
Due to the relative movements of the various parts, the seat can assume different con-
figurations for each position. This possibility is especially due to the movement of the
seat pan, legrest and footrest.
In fully upright position, it is possible to move the seat pan in up-forward and down-
rearward direction, the legrest and the footbar in up and down position. The move-
ments are managed so that the footrest does not hit the floor or the front seat.
However, the software does not permit to move the footrest when the legrest is com-
pletely raised and the seat is in full upright position.
To move the seat from the reclined to the upright position a switch is available. This
switch is unique and recognizable to the passengers by means of small placards prin-
ted on the armrest's console.
During cruise, in each seat configuration the seat pan, legrest and footrest can be
moved without problem.
All moving parts (e.g. footrest, legrest, seat pan etc) are designed to avoid pinching
and/or shearing effects in order to eliminate potential injury hazards. In each position
of the seat the internal structural and electric parts are protected by the fairings to avoid
potential injury hazards to the passengers and to avoid generic objects to fall into the
structure and remain stuck.
(2) PRIMARY STRUCTURE (FIXED)

Front and rear beams are made of drawn tubular constant section bars manufactured
from light aluminum alloy; the front beams are connected to the legs by means of
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bolts, and the rear beams by means of bolted collars. The legs are manufactured from
solid aluminum alloy.
(3) PRIMARY STRUCTURE (SLIDING)

A sliding structure is supported by a frame on a fixed structure and, in turn, it supports
the backrest frame, the seat belts attachment and the seat pan frame. When actua-
ted by the main motor, the sliding structure moves the attached parts (backrest and
seat pan) changing the seat configuration into "flat position". The main actuator is inte-
gral part of the primary structure, it is accomodated under the seat pan and is atta-
ched to the front beam by means of bolted bracket. This actuator allows the move-
ment of the sliding structure by means of two lateral gear wheels; the movement from
the actuator to the wheels is transmitted by means of cinematic box and two flexible
couplings.
The retention of the sliding structure is guaranteed by means of the main actuator.
(4) SEAT TRACK FITTINGS

The rear fitting mechanism includes three studs to sustain the vertical load and two
shear pins for the horizontal load. The front fitting consists of a single stud to sustain
the vertical load. The rear and front fittings are equipped with anti-rattle device.
A track fitting cover is installed on double seats, inboard side.
(5) FOOTWELL
Cavity situated in the lower aft part of the seat allows the rear seat to get to flat position. The car-
pet installed inside the footwell will be provided by Alitalia.
(6) SAFETY BELTS ATTACHMENTS

Each pax seat is provided with attachments for "standard" type safety belts.
The attachment is fully swivel type and it is designed so that all loads are transmit-
ted to the seat track fittings. The anchor point, located on the inside face of the sli-
ding structure, is the same for all seats.
(7) SEAT BACK STRUCTURE

It is made of a light tubular aluminum frame on which an aluminum sheet is riveted
to support the seat back cushion. It is hinged on the sliding structure.
When the sliding structure moves forward, a leverage rotates the backrest.
(8) SEAT PAN

It is made of a composite phenolic honeycomb connected to two lateral frames, which have
two guides. The seat pan is connected to the sliding structure by means of two pins.
(9) LEGREST
The legrest is connected to the seat pan and is made of a composite plate. The legre-
st setting system consists of an electric actuator.
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(10) FOOTREST
The front footrest is constituted by a phenolic honeycomb plate. It is fixed by means
of bolts on two machined aluminum arms that are fixed on the legrest.
(11) LUMBAR SUPPORT

A pneumatic device inflates a plastic bag.
(12) HEADREST
It consists of a small cushion that can be moved manually along the seat back in the
vertical plane. The headrest is made of a composite sheet; it has two ear flaps made
of aluminum plate to allow major comfort for the passenger.
(13) ARMREST
It is made of phenolic honeycomb. Aisle armrest can be let down by means of a lever
placed forward on the control panel.The movement guarantees more comfort to the
passenger when the sliding structure is deployed.
(14) REAR PANEL

It is made of a phenolic honeycomb connected to two lateral frames. It is connected
to the sliding structure through four screws (for each seat place). It helps the sliding
guides to maintain the same distance from each other. Furthermore, it avoids that
generic objects can fall into the structure and remain stuck.
(15) SHELL COMPARTMENT

Shells are installled on the rear area of the seat, and are made of phenolic honeycomb.
When the sliding structure is deploying, the shells rotate to allow the recline of the seat
back.
(16) CNT DIVIDER (PRIVACY)

It is made of phenolic honeycomb. The divider can be raised whatever position the
seat is (upright of flat position). To raise it, pull it upward. A gas actuator facilitates its
movement. To let it down, push it downward.
(17) CUSHIONS AND COVERINGS

The cushions are cold molded with self-extinguishing polyurethane foam. Coverings
are self-extinguishing fabric or leather materials. Bottom cushion is integrated with legre-
st cushion, as well as cover.
(18) CNT CONSOLE/FRONT ESCUTCHEON

It is made of thermoformed polycarbonate and leather covered. A fixed cocktail table
is top mounted. Compartment for life vest can be accessed by pulling a strap to
open the door located on the lateral sides of the console/armrest.
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C. OPERATION
(1) CONTROL PANEL
(A) Keep button pressed forward to let the aisle armrest down until the
desired position.
Keep button pressed rearward to raise it until the desired position.
Note: No armrest movement is allowed when the seat is in upright position.
CONTROL PANEL CONTROL PANEL

INSTALLED ON OUTBD ARMREST INSTALLED ON AISLE ARMREST
(A) AISLE ARMREST
(B) LUMBAR INFLATION
(C) SEAT PAN
(D) FOOTREST “IN”
(E) LEGREST “IN”
(D) FOOTREST “OUT”

(E) LEGREST “OUT”
(F) TAKE-OFF/FLAT POSITION
(B) Press button to actuate the lumbar cycling. Once reached the right
extension of the lumbar support, press button again to stop the cycling.
(C) Keep button pressed to get the seat bottom up and forward until the
desired position.
Keep button pressed to get the seat bottom down and reward until
the desired position.
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(D) Keep button pressed to extend footrest until the desired position.
Keep button pressed to retract it until the desired position.
(E) Keep button pressed to raise legrest until the desired position.
Keep button pressed to down legrest until the desired position.
(F) Push lever forward to get the seat in flat position.

Pull lever rearward to move the seat in take-off position.
Note: In order to respect the “safety zone”, the command to activate any of the
controls on the seat features can appear not to work correctly.
Armrest, backrest, seat pan and legrest can be operated mechanically by

means of levers (A) (see Fig. 1A) by the crew only. See procedure as fol-
lows.
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(2) MECHANICAL OPERATION INSTRUCTIONS
(a) To operate the seat manually, make use of the levers located on all arm
rests, under armcaps (see Figs. 1A, 1B).
(b) To get a desired movement correctly, lift the lever up until its final cour-
se. Hold it up until the desired position is reached. After that take the lever
back to the original position (down).
(c) We recommend the following operations be carried out by two persons.
(d) The seat position, or of its parts individually, can be positioned according
to each passenger.
FIG. 1A FIG. 1B
MANUAL RELEASE, AISLE ARMREST MANUAL RELEASE, CNT ARMREST
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To move the seat from upright to flat position manually it is mandatory to proceed
as follows in order to avoid any damage.
Note: the pictures below could slightly vary depending on the seat customization.
1) Lift LEGREST LEVER and, by holding

it up, raise the legrest.
Once reached the desired position,
take LEGREST LEVER back down.
LEGREST LEVER
2) Lift SEAT PAN LEVER and, by holding

it up, pull seat pan forward.
Note: as its course is short, it is enough
to pull just a little (see figure at right).
Once desired position is reached,
take SEAT PAN lever back down.
SEAT PAN LEVER
3) Lift the BACKREST LEVER and, by

holding it up, pull seat pan/legrest all
together forward to recline backrest and
to permit the seat to move from upright
to flat position.
Once desired position is reached, take
BACKREST LEVER back down
(see figure aside).
BACKREST LEVER
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4) Extract footrest from the legrest by

pulling the lever found under the legrest
(see figure at right).
LEVER UNDER LEGREST
5) To let armrest (aisle/outbd) down, lift ARMREST LEVER

ARMREST LEVER and push the armrest down.
FROM FLAT TO UPRIGHT POSITION
Basically, to move the seat from flat to upright position, operate inversely as the pre-
vious procedure:
1) Raise armrest by lifting the ARMREST LEVER.
2) Retract footrest.
3) Lift BACKREST LEVER and, by holding it up, take the seat backward, in
upright position. Once in desired position, take BACKREST LEVER back down.
4) Lift SEAT PAN LEVER and, by holding it up, push seat pan back.
Note: Practically seat pan goes back by itself, no great engagement is needed.
Once desired position is reached, take SEAT PAN LEVER back down.
5) Lift LEGREST LEVER and, by holding it up, follow the legrest descent. Once in
the desired position, take LEGREST LEVER back down.
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(3) CIRCUIT BREAKER
a) When feeding needs to be disconnected from one or more seat place, act on
the related switch (RH switch for RH place/LH switch for LH place - see figu-
re below). Proceed as follows: pull out the disengagement switch, then raise
and release it. To restart the circuit, pull out the switch, lower and release it.
b) To disconnect Porter system, pull out the circuit breaker (see figure below). To
reconnect it, push the C/B.
Note: On DBL seat, the SJB is installed on the CNT rear part of the seat and can
be reached by opening the inspection door (see Fig. 1C). On SGL seat the SJB is
installed innerly at the left side of the seat (see Fig. 1D). To access it, footwell must
be removed by means of its mounting screws.
FIG. 1C: SJB installed on DBL seat

CIRCUIT BREAKER
SWITCH APPLICABLE SWITCH APPLICABLE

TO LH PAX TO RH PAX
INSPECTION
REAR VIEW
DOOR
OF THE SEAT
FIG. 1D: SJB installed on SGL seat,
REAR VIEW
OF THE SEAT
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(4) FOLDING MEALTRAY
a) When not used the mealtray is housed within side armrest.

b) To make use of it, proceed as follows:
1.Turn the hinged padded cover outward in order to have access to
mealtray.
2.Holding folded mealtray on the appropriate recess, slide out of housing,
pivoting on armrest hinge and close again the covering.
3.Turn it over by using handle towards the inside of the seat until it stops
horizontally.
4.Turn over the other folded half of the mealtray.
c) To house the mealtray back into the armrest reverse the above procedure.
(5) LIFE VEST
a) The compartmet for life vest is located onCNT armrest on its lateral sides.
b) To open the life vest compartmet, pull strap.
(6) ANTI-RATTLING DEVICES
a) Forward Stud
To eliminate any vibration on the system, tighten the screw on the rear fork
forcing the rear fitting against track.
GENERAL NOTES:
(1) DURING TAKE-OFF, SEAT MUST BE KEPT IN UPRIGHT POSITION.
(2) TO FACILITATE THE USE OF THE SEAT, IT IS NECESSARY TO
INFORM THE PASSENGERS ON THE SYSTEM OF SEAT MOVE-
MENT, AND IN PARTICULAR THE WAY HOW IT IS POSSIBLE TO GO
FROM RECLINED POSITION TO COMPLETELY UPRIGHT POSITION.
THIS MAY BE DONE BY MEANS OF "PASSENGER BRIEFING
CARDS" OR EVEN BY ORAL EXPLANATION OF THE CREW BEFO-
RE TAKING-OFF.
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D. SEAT INSTALLATION PROCEDURE
This para regards the installation of the seat into the aircraft from loading and tran
sport till fixing of the seat on the track and seat-to-seat electrical installation.
1st PHASE - INSTRUCTION TO TRANSPORT LIE FLAT SEAT PROPERLY:
To move the lie flat seat inside the aircraft, special trolleys (P/N CTP002LF for
DBL seat and P/N CTP003LF for SGL seat) (see fig.s 1F, 1G) were developed
specifically for lie flat seat model.
1) To allow the passage of the seat and its trolley through the aircraft door, it is
necessary to recline the seats slightly (so as that the top of the headrest does
not prottrude outside the top shell). Remove also shoes compartment by acting
on its ataching screws.
Note: the removal of shoes compartment from SGL seats is needed only to per
mit reaching the fwd and rear fittings for the installation of the seat on the tracks.
2) Load the seat over the trol

ley by positioning the rear
beam into the proper hou-
sing (see Fig. 1E,1F,1G).
See instruction on
HOW TO LOAD LIE FLAT
SEAT on page 113.
Note: Pay attention not to

damage cables that could
be fixed on the rear beam.
FIG.1E:
SIDE VIEW OF A DBL/SGL TROLLEY
SEAT OVER THE TROLLEY
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3) For security, fix the seat over the trolley by means of a belt fastened between
its specific housing (see Fig. 1F and 1G) and the fwd beam.
Check if the seat is well fixed in the trolley to ensure safety during transporta
tion.
At this step the seat can be easily moved next to its final installation place.
FIG. 1F: TROLLEY FOR SGL SEAT

TROLLEY P/N CTP003LF
(FOR SGL SEAT)
BEAM HOUSING
BELT HOUSING
FIG. 1G: TROLLEY FOR DBL SEAT
TROLLEY P/N CTP002LF BEAM HOUSING

(FOR DBL SEAT)
BELT HOUSING
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INSTRUCTION on HOW TO LOAD LIE FLAT SEAT::
1) When loading the seat, raise it by

holding on the leg (be outbd and
aisle leg).
AISLE ENDBAY
2) To raise/manage the seats, be Double or Single seat, four people are needed
(two for each endbay).
Note: If a special tool is used to lift the seat, use “Seat Belts” as lifting points.
I M P O RTA N T:
N OT TO DO
IN ORDER TO AVOID SEAT DAMAGING DURING LOAD AND TRANSPORT
OPERATION, DO NOT RAISE THE SEAT FROM THE UPPER ENDBAYS, BACK
SHELL, REAR HANDLE, FWD ESCUTHEON, LEGREST OR OTHER IMPROPER
PARTS (SEE FIG. 1H, 1J ON THE NEXT PAGES).
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Figures 1H and 1J show parts from which the seat can not be raised
(applicable to DBL and SGL seat).
FIGURE 1H
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FIGURE 1J
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2nd PHASE - SEAT INSTALLATION ON THE TRACKS
The seats must be installed into the aircraft by following the P/N and applicable layout
drawing.
1) Remove protection coverings from front and rear fittings.(see Chapter 9, fig. 902).
2) Positon the seat on tracks and fix it by acting on the rear fitting screw, and on the
fwd fitting ring nut. For torque value see Chapter 2, para C - Floor Track Fitting
Adjustment, on page 202.
3rd PHASE - SEAT-TO-SEAT ELECTRICAL INSTALLATION
1) Connect seat-to-seat to
J1/J2 connectors.
J1/J2
DBL SEAT,
REAR VIEW
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J1/J2
SGL SEAT,
REAR VIEW
2) Connect seat-to-seat
cables to J1/J2 SEB
plugs.
J1/J2
DBL SEAT,
TOP FRONT VIEW
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J1/J2
SGL SEAT,
REAR VIEW
3) Connect seat-
to-seat cables
to J1/J2
telephone box
plugs.
J2
J1
DBL/SGL SEAT,
REAR VIEW
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4) Connect seat-to-seat
cables to J1/J2 ISPS
plugs.
J1/J2
DBL SEAT,
REAR VIEW
J1/J2
SGL SEAT,
REAR VIEW
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5) After seat-to-seat-installation, re-mount the parts previoulsy removed, i.e.

shoes compartment, footwell ,and leg cover and reinforcement.
6) Move the seat in upright position.
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E. TOLERANCE ALLOWED IN MAINTENANCE
(1) OXIDE
Metal parts are protected during manufacture by surface treatment, however,

after a prolonged use, oxidation area may appear due to environmental
agents.
a) Ferrous parts
Areas showing oxidation marks shall be brushed with a metal brush until a homo
geneous surface is obtained. Oxidation exceeding .5mm or pitting make the
component not suitable and it must be replaced.
b) Aluminium alloy parts
Oxidation of any extension is allowed provided that the maximum depth of the
oxidized area is less than .5mm as compared to the contiguous surface of the
non-oxidized area.
(2) DENTS AND SCRATCHES ON METAL PARTS
Metals parts may be subject to soft local damages both during aboard operation
and during installation and transport.
a),Dents
Parts showing dents of maximum 2mm are allowed. If dents show local sharp parts
blend them with surrounding unaltered metal. If blending causes removal of
treated surface an Alodine 1000 treatment shall be applied if a dent is reported
on a critical area (i.e. close to a structural attachment), the person in charge of
control summons Engineering and Production Departments to ascertain the
component condition. The Engineering Dept. shall either issue an acceptance docu-
ment (if necessary it shall be approved by RAI) or it shall reject the part and, in
this case, the component shall be replaced.
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b) Scratches
An unlimited number of scratches are allowed provided that their depth does
not exceed 1 mm.
If a scratch causes a sharp area blend it with unaltered contiguous metal. If blen
ding causes removal of treated surface an Alodine 1000 treatment shalbe
applied.
(3) SEAT REAR FITTING AND LEG COUPLING
Coupling is achieved by means of a pin or screw which passes through side

holes of leg and rear fitting hole.
The following clearances are allowed :
- between pin (or screw) and leg holes: .5mm;

- between pin and rear fitting hole: 1mm
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FIG. 101: AIRCRAFT SEAT ARRANGEMENT

REFERENCE: INTERIOR ARRANGEMENT LOBG76700180 REV. 3
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TABLE 1: SEAT CONFIGURATION CROSS REFERENCE
________________________________________________________________________
CODE PART NUMBER QTY. DESCRIPTION
1 16NC1T1209ZA 4 DBL SEAT, LH
2 16NC1T1208ZA 4 DBL SEAT, RH
3 16NC2T0110ZA 4 SGL SEAT, CNT
NOTE: FOR SEAT LOCATION ON AIRCRAFT, SEE FIG. 101
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SEAT COLOR DISTRIBUTION
40
20 20
20
20
20
40
20
10
70
80
80
10
70 30
20
20 20
40 70
40
20
70 40
40
20 70
10
80
20 10
50
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TABLE 2: SEAT COLOUR DISTRIBUTION
ITEM DESCRIPTION ARTICLE COLOUR SELLER CODE

10 COVER (1), Leather Sateen Light Grey MUIRHEAD ZA
CUSHION Perla 6407
20 COVER (2) Synthetic Leather Light Grey Avio (Polaris) 2P

4219
30 CARPET, MELAIR Grey LANTAL

FOOTWELL 3232LSD707/702
Alternative: 5MSL190 Armstrong Dess
40 FAIRING (3) F3-2341H Light Grey - 2A
-50 FAIRING (4) F6006/705391 Dark Grey - 8A
-60 VELCRO (5) C315 Light Grey Velcro Italia -
70 POLYCARB.(6) Light Grey - 2A
80 CONTROL TBD Battocchio UD

KEYBOARD
-90 COAT HOOK Anodyzed - - -

Aluminium
-100 PAINTING (7) IDROPLAST 651 Light Grey ATRIA 2A
-110 JACKET P0723-601PWR Eastern Aeromarine

LIFE VEST
Alternative: HS3701 Hoover
NOTE: The parts number are complete in the 11th and 12th digits with the colour code fabrics
according to Table 2.
(1) Backrest, bottom, headrest and legrest, footbar.
(2) Top shell, CNT armrest, CNT divider, inner part of sliding endbays and CNT armrest, all arm
caps, backshell, inner backshell, top of footwell, literature pocket, shoulder recess on
inner part of shell, life vest compartment, pull strap.
(3) Main structure cover, IAT compartment, IAT table, outer side of the sliding aisle endbays,
shell rear fairing, reading light fairing, outlet plate, cover fairing of actuator override levers,
cocktail table, telephone (handset) cradle.
(4) Footbar and inboard track fitting cover (applicable to DBL seats only).
(5) Headrest (female velcro), cushions cover(male/female velcro).
(6) Ashtray, endbay/shell bumpers, control panel frame, armrest movement toggle switch+base.
(7) Shoes box, footwell, inboard endbay (fixed part) and not visible part of the CNT armrest.
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FIG. 102: SEAT MODEL, AISLE SIDE VIEW
UPRIGHT POSITION
REFERENCE: INSTALLATION DRAWING 16NC1T(/16NC2T SHEET 2 OF 23 REV. 5
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FLAT POSITION
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FIG. 103: CONSTANT CROSS SECTION
DOUBLE SEAT
REFERENCE: INSTALLATION DRAWING 16NC1T/16NC2T SHEET 2 OF 23 REV. 5
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SINGLE SEAT
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2. TESTING AND TROUBLESHOOTING
A. GENERAL
(1) The passenger seat assembly requires periodical inspections. Should a defect
be discovered, repair the seat assembly in accordance with the “Repair” sec-
tion and adjust settings properly according to “Fits and Clearances” section.
B. TESTING
(1) Check the following defects:
a) Check IAT table functions and servicing condition.
b) Check the mealtray height in servicing position.
c) Check for loose fits between the leg fitting and the aircraft floor track.
d) Check ornamental parts for contamination and damage and general parts
for wear, loss, damage, etc.
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C. FLOOR TRACK FITTING ADJUSTMENT

(See Fig. 200)
(1) Lift up the anti-rattle nut (1) and the rear plunger (2).
Fit the seat into the track and move it to the wished position.
(2) Engage the rear track fitting into correct track station. Gradually tighten shear
plunger screw (3) down.
+8.8
Back off torque and re-torque to 7.0 +1 -0 Nm (61.9 -0 lb.in).
Verify plunger (2) engagement:
a) If, after installation, red paint on the shear plunger is still visible, this means
plunger is not fully engaged. If so, check the tabs on the shear plungers to
ensure contact with the seat track (3 of 4 tabs contacting the track is accep-
table).
b) Verify head of fastener is in contact with saddle (partial contact is accepta-
ble).
(3) To fix the forward leg into the track hand tighten the ring nut (1) and then thi-
ghten 1/8 to 1/4 turn more using an hex wrench.
Note: if the seat after this adjustment should shackle, remove the seat from the
track and check if the front stud is tighten to a torque of 19.5 ± 1Nm (172.5 ±
8.8 lb.in).
Warning: Replacing the rear fitting, pay attention to not pre-load the leg clevis:
tight the nut just until it aproches the clevis.
FIG. 200: FLOOR TRACK FITTING ADJUSTMENT
3
2
1
REF.: INSTALLATION DRAWING 16NC1T/16NC2T SHEET 3 OF 23 REV. 3
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D. ROTARY ACTUATOR ADJUSTMENT

(See Fig. 201)
a) Pull out release pivot (A) by using an appropriate tool, and while keeping it out
turn shaft (B) counterclockwise manually until its final course (the final course
is the point when shaft is no more completely free and starts to be resistant to
continue rotating it). It is important not to go beyond the final course.
b) Then, turn back of 360°.
Important: Whatever actuator be replaced, the seat must be completely re

calibrated. For calibration instructions, see para E - Actuators Calibration.
FIG. 201: ROTARY ACTUATOR ADJUSTMENT
B
counterclockwise
FORWARD
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E. ACTUATORS CALIBRATION
(See Fig. 202, 202A, 202B)
The seats left Aviointeriors already calibrated. However, whatever actuator be

replaced, calibration must be redone.
Note: During calibration, be sure actuators are fully extended/retracted.
(1) Ensure that the seat is perfectly in upright position.

(2) Open junction box compartment (applicable to DBL seat) by acting on its
attaching camlocks (A) (see fig. 202). On SNG seat, SJB is installed under
the seat structure. To reach it, remove footwell by means of its upper atta-
ching screws (C) (see fig. 202A).
(3) Move the calibration switch (B) (see fig. 202) in CALIBRATION mode ON.
(4) On the control panel push the toggle switch (see fig. 202B) rearward for
a second.
(5) Move the seat in flat position.
(6) Push the toggle switch forward for a second.
(7) Move the calibration switch (B) in CALIBRATION mode OFF.
FIG. 202: SEAT JUNCTION BOX on DBL SEAT
A
A
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FIG. 202A: FOOTWELL
FIG. 202B: TOGGLE SWITCH, CONTROL PANEL
FORWARD
REARWARD
TOGGLE
SWITCH
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Rev. A September 14, 2004

F. EQUIPMENT LIST, ELECTRICAL INSTALLATION - DBL SEAT
TAB. 201: EQUIPMENT LIST, DBL SEAT (Cont.)
REFERENCE: Installation Drawing 16NC1T/16NC2T Sheet 18 of 23 Rev. 3
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August 30, 2005

TAB. 201: EQUIPMENT LIST, DBL SEAT
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F1. WIRING DIAGRAM, DBL SEAT

(See Attachments A and B) Note: See Tab. 201 for Equipment List.
REFERENCE:
Installation Drawing 16NC1T/16NC2T Sheet 18 of 23 Rev. 3 & Sheet 20 of 23 Rev. 2
SEE ATTACHMENTS “A” & “B”
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F2. PORTER SYSTEM, ELECTRICAL INSTALLATION - DBL SEAT

(See Fig. 203, 203a, 203b, 203c, 203d) Note: See Tab 201 for Equip. List, DBL SEAT
FIG. 203: PORTER SYSTEM, DBL SEAT side view
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FIG. 203a: PORTER SYSTEM, DBL SEAT front view
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FIG. 203b: PORTER SYSTEM, DBL SEAT top view
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FIG. 203c: PORTER SYSTEM, DBL SEAT top view (actuators installation)
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FIG. 203d: PORTER SYSTEM, DBL SEAT side view (detail B)
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F3. MATSUSHITA SYSTEM, ELECTRICAL INSTALLATION - DBL SEAT

(See fig. 204, 204a) Note: See Tab 201 for Equipment List.
FIG. 204 : MATSUSHITA SYSTEM , DBL SEAT Side View
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FIG. 204a : MATSUSHITA SYSTEM , DBL SEAT Top View
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August 30, 2005

F4. BONDING STRAPS INSTALLATION, DBL SEAT

(See fig. 205) Note: See Tab 201 for Equipment List
FIG. 205: BONDING STRAPS INSTALLATION, DBL SEAT top view
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F5. SEAT JUNCTION BOX INSTALLATION, DBL SEAT

(See fig. 206, 206a, 206b)
FIG. 206: SJB LOCATION, DBL SEAT front view
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August 30, 2005

FIG. 206a: SJB INSTALLATION, DBL SEAT side view
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August 30, 2005

FIG. 206b: SJB INSTALLATION, DBL SEAT top view
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August 30, 2005

F6. GD SYSTEM, ELECTRIC INSTALLATION - DBL SEAT

(See fig. 207, 207a) Note: See Tab 201 for Equipment List
FIG. 207: GD SYSTEM INSTALLATION, DBL SEAT side view
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August 30, 2005

FIG. 207a: GD SYSTEM INSTALLATION, DBL SEAT top view
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August 30, 2005

F7. GTE SYSTEM, ELECTRIC INSTALLATION - DBL SEAT

(See fig. 208, 208a) Note: See Tab 201 for Equipment List
FIG. 208: GTE SYSTEM INSTALLATION, DBL SEAT side view
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August 30, 2005

FIG. 208a: GTE SYSTEM INSTALLATION, DBL SEAT top view
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August 30, 2005

F8. HARNESS ATTACHING POINT - DBL SEAT

(See fig. 209) Note: See Tab 201 for Equipment List
FIG. 209: TYPICAL HARNESS ATTACHING POINT, DBL SEAT
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August 30, 2005

F9. ISPS INSTALLATION, DBL SEAT

(See fig. 210, 210a, 210b, 210c)
FIG. 210: ISPS INSTALLATION, DBL SEAT front view
REFERENCE: Installation Drawing 16NC1T/16NC2T Sheets 11 of 23 Rev. 1
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August 30, 2005

FIG. 210a: ISPS INSTALLATION, DBL SEAT side view
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August 30, 2005

FIG. 210b: ISPS INSTALLATION, DBL SEAT top view
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August 30, 2005

FIG. 210c: ISPS INSTALLATION, DBL SEAT rear view
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August 30, 2005

F10. SEB INSTALLATION - DBL SEAT

(See fig. 211. 211a, 211b, 211c)
FIG. 211: SEB INSTALLATION, DBL SEAT front view
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August 30, 2005

FIG. 211a: SEB INSTALLATION, DBL SEAT front view
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August 30, 2005

FIG. 211b: SEB INSTALLATION, DBL SEAT top view
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August 30, 2005

FIG. 211c: SEB INSTALLATION, DBL SEAT side view
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August 30, 2005

F11. CONTROLLER INSTALLATION - DBL SEAT

(See fig. 212, 212a, 212b, 212c)
FIG. 212: CONTROLLER INSTALLATION, DBL SEAT front view
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FIG. 212a: CONTROLLER INSTALLATION, DBL SEAT side view
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FIG. 212b: CONTROLLER INSTALLATION, DBL SEAT top view
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August 30, 2005

FIG. 212c: CONTROLLER INSTALLATION, DBL SEAT rear view
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August 30, 2005

F12. TELEPHONE BOX INSTALLATION - DBL SEAT

(See fig. 213, 213a, 213b, 213c)
FIG. 213: TELEPHONE BOX INSTALLATION, DBL SEAT front view
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FIG. 213a: TELEPHONE BOX INSTALLATION, DBL SEAT side view
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August 30, 2005

FIG. 213b: TELEPHONE BOX INSTALLATION, DBL SEAT top view
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August 30, 2005

FIG. 213c TELEPHONE BOX INSTALLATION, DBL SEAT rear view
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August 30, 2005

F13. LUMBAR PUMP INSTALLATION, DBL SEAT

(See fig. 214, 214a, 214b, 214c)
FIG. 214: LUMBAR PUMP INSTALLATION, DBL SEAT front view
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FIG. 214a: LUMBAR PUMP INSTALLATION, DBL SEAT side view
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FIG. 214b: LUMBAR PUMP INSTALLATION, DBL SEAT top view
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FIG. 214c: LUMBAR PUMP INSTALLATION, DBL SEAT rear view
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G. EQUIPMENT LIST, ELECTRICAL INSTALLATION - SINGLE SEAT

(See Table 202)
TABLE 202: EQUIPMENT LIST, ELECTRIC INSTALLATION - SINGLE SEAT (Cont.)
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TABLE 202: EQUIPMENT LIST, ELECTRIC INSTALLATION - SINGLE SEAT
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Via Appia km 66,400 - 04013 Tor Tre Ponti - ITALY

COMPONENT MAINTENANCE MANUAL

Originally Issued : August 30, 2005

REV. ISSUE DATE BY REV. ISSUE DATE BY 

August 30, 2005

Service Bull. Date Incorp. Service Bull. Date Incorp.

August 30, 2005

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

June 27, 205

LIST OF EFFECTIVE PAGES [continued]

August 30, 2005

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

August 30, 2005

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

August 30, 2005

1. DESCRIPTION AND OPERATIONS ................................................................101

2. TESTING AND TROUBLESHOOTING ............................................................201

August 30, 2005

2. TESTING AND TROUBLESHOOTING ............................................................201

August 30, 2005

4. CLEANING ......................................................................................... ..............401

5. INSPECTION CHECK/MAINTENANCE ...........................................................501

August 30, 2005

7. ASSEMBLY AND STORAGE INSTRUCTIONS................................................701

8. FITS AND CLEARANCES ................................................................................801

9. SPECIAL TOOLS, FIXTURES AND EQUIPMENT...........................................901

10. ILLUSTRATED PARTS LIST ..........................................................................1001

August 30, 2005

FIGURE TITLE PAGE

1A ......................Manual Release Leverage, Aisle Armrest...........................106

August 30, 2005

FIGURE TITLE PAGE

208 ......................GTE System Installation, DBL side view.............................222

August 30, 2005

FIGURE TITLE PAGE

216 ......................MATSUSHITA System, SGL side view................................254

August 30, 2005

FIGURE TITLE PAGE

226a ......................Telephone Box Installation, SGL side view .........................283

August 30, 2005

FIGURE TITLE PAGE

307a ......................Power IN-OUT Connectors .................................................307

August 30, 2005

FIGURE TITLE PAGE

401 ......................General Leather Guide .......................................................405

1 (sh. 1 of 4).....DOUBLE SEAT, RH ..........................................................1025

August 30, 2005

FIGURE TITLE PAGE

5 (sh.1 of 3)......SHELL ASSY, AISLE LH...................................................1090

August 30, 2005

TABLE TITLE PAGE

1 ......................Seat Configuration Cross Reference ..................................124

2 ......................Seat Colour Distribution ......................................................126

201 ......................Equipment List, Electric Installation DBL seat ............206-207

202 ......................Equipment List, Electric Installation SGL seat ............245-246

203 ......................Testing and Troubleshooting ........................................290-291

401 ......................Recommended Pre-Cleaning Agents..................................408

501 ......................Cushion Recommended Life...............................................503

August 30, 2005

A. The instructions in this manual provide informations necessary to perform main-