CAB HARNESS - SHEET 1

TH255
Electrical Schematic
S/N TBS00100 thru TBS00626
31200457
UENR7967-03
Sheet 1 of 6
December 11, 2018 - K
 1 2 3 4 5 6 7 8

CONNECTOR,POWERSOCKET
SWITCH,STEERSELECT

SWITCH,F/RAUX.HYD.
SWITCH,BOOMWORKLIGHTS SWITCH,FRONTWORKLIGHTS SWITCH,REARWORKLIGHTS SWITCH,BEACON

13
14

15
16

12
11

10
1
2

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
WH42

SW16

SW08

SW10

SW11

SW15

SW09
061-2RED

051-3BLU
051-5BLU

051-2BLU
051-6BLU

051-4BLU
051-7BLU

072-1BLU
062-9YEL
D D

000-8-31BLK

000-8-26BLK
070-1-10BLU

070-1-11BLU
065-1ORG
065-1-1ORG

065-4ORG
065-1-1ORG
065-3ORG
065-1-2ORG
065-2ORG

076-3GRN
000-8-17BLK

000-8-18BLK
TO FRAME

062-3YEL
062-3-1YEL

070-1-11BLU
070-1-12BLU

070-1-12BLU
070-1-13BLU

070-1-13BLU
070-1-14BLU

070-1-17BLU
070-1-18BLU
000-8-18BLK
000-8-19BLK

000-8-19BLK
000-8-20BLK

000-8-20BLK
000-8-21BLK

000-8-25BLK
000-8-24BLK
GROUND 1
STUD
X87-6
SHEET4

Sheet2-[7,D]

Sheet2-[7,D]
Sheet2-[8,D]
Sheet2-[8,D]
Sheet2-[7,D]
062-1YEL
Sheet2-[5,D] 1
6AWGBLACK 061-5RED
TO CAB 1 Sheet2-[4,D] Sheet2-[5,D] 2

Sheet2-[5,D]
Sheet2-[5,D]
GROUND X-CAB 061-4RED
3
STUD 062-2YEL
4
062-3YEL
5
062-4-1YEL
6
051-3BLU
7
051-5BLU
8
051-2BLU
9
051-6BLU 051-4BLU
1 10
000-8-3BLK 062-4-5YEL 062-9YEL
TO CAB 2 Sheet2-[8,C] 11
ROOF 051-7BLU 070-1-1BLU
3 Sheet2-[1,C] 12
WORKLIGHT 000-8-2BLK 076-3GRN
HARNESS 4 072-1BLU 065-2-1ORG
13
SHEET3 5 14
000-8-1BLK 065-3-1ORG
6 15 TO BASE
S06 052-1BLU
X22 16
048-3GRY FRAME
Sheet2-[3,D] 17
048-4-1GRY HARNESS
18
S05 048-9GRY
S171

S48
19 SHEET4
048-6GRY
C 048-7GRY
20 C
21
062-2-5YEL 048-8GRY
062-2-2YEL

Sheet2-[4,D] 22
062-2-3YEL 048-5GRY
TO FRAME Sheet2-[4,D] 23
GROUND 1 000-5BLK6AWGSGT 007-1ORG
24
STUD 008-1ORG
X87-3 25
SHEET4 076-4GRN
26
076-5GRN
27
008-2-2BLU
Sheet2-[8,C] 28
073-7BRN
Sheet2-[6,B] 29
061-2RED
30
31
000-6BLK10AWG X20
Sheet2-[1,B]
000-7BLK10AWG

S03
Sheet2-[1,B]
S167 000-8BLK8AWGSXL
000-8-1BLK
000-8-2BLK S07 077-1-2ORG
Sheet2-[7,B]
000-8-3BLK
000-8-4BLK
S168 000-8-5BLK
000-8-6BLK 1. ANSI CABS WITHOUT HEADLIGHT
000-8-7BLK 065-1-2ORG CONNECT TO X21A.
Sheet2-[4,B] 1
000-8-31BLK S172 000-8-9BLK 062-2-2YEL 2. ANSI CABS WITH HEADLIGHT
Sheet2-[4,A] 2
000-8-10BLK 070-1-19BLU CONNECT TO X21B.
Sheet2-[4,A] Sheet2-[1,C] 3
000-8-11BLK 065-4-2ORG 062-4-4YEL 3. CE & AUS NO CONNECTION
Sheet2-[5,A] Sheet2-[5,D] 4
000-8-12BLK REQUIRED
Sheet2-[5,A] X21

B Sheet2-[4,B] B

S04
Sheet2-[4,B] Sheet2-[1,C]

077-1-1ORG
000-8-4BLK
048-1GRY

048-4GRY
061-5RED
Sheet2-[5,D]

062-1YEL
Sheet2-[3,D] Sheet2-[5,D]
062-2-2YEL
Sheet2-[3,D] Sheet2-[8,C] 1
062-2-2YEL

SW18
2

HV93
000-8-14BLK
000-8-13BLK

000-8-15BLK

000-8-15BLK
000-8-16BLK
077-2-1ORG

077-2-2ORG

070-1-6BLU
070-1-7BLU

070-1-7BLU

070-1-8BLU

070-1-8BLU
070-1-9BLU
062-2-1YEL

062-4-4YEL
077-1ORG

1
2
3
4
5
6

1
2
062-4-4YEL

1
2
3
4
5
6
SW18
4
000-8-14BLK

077-1-3ORG

077-2-2ORG

065-3-2ORG

065-4-1ORG
065-2-2ORG
048-4-2GRY
070-1-2BLU
000-8-6BLK

000-8-8BLK
062-3-1YEL

062-4-3YEL
007-1ORG

008-1ORG

078-3WHT
076-4GRN

076-5GRN

048-2GRY
048-1GRY

048-6GRY
048-9GRY

048-8GRY

048-5GRY
048-7GRY

061-4RED
X21A

052-1BLU

FORG
SGRY
BRED
IYEL
062-2-2YEL
SW13

SW14

SW19

SW12
GD17
1
VALVE,PARKBRAKE

S
B
F
062-2-2YEL

I
2
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8

SW18_I 1

SW18_S 1
SW18_B 1
SW18_F 1
10
11
12
13
14
15
ANSI 3

S
B
F
I
4
ENG.HIGHCOOLANTTEMP.LT.
PARKBRAKELT.
BATTERY/ALTERNATORLT.
ENG.LOWOILPRESSURELT.
4WSTEERLT.
ENG.PRE-HEATLT.
LOWSTEERINGPRESSURELT.

2WSTEERLT.
CRABSTEERLT.
FUELGAUGE
GND
PWR

HOURMETER
GAUGEBACKLIGHT

X21B

SWITCH,PARKBRAKE SWITCH,QUICKCOUPLER SWITCH,HORN

ANSI SWITCH,IGNITION
SWITCH,FNRLEVER

A A
ELEC ASSY, 4IN. GAUGE

ALL WIRES 16GA. GXL UNLESS NOTED CAB HARNESS - SHEET 1

1 2 3 4 5 6 7 8

TH255
Electrical Schematic
S/N TBS00627 & After 31200457
UENR7967-03
Sheet 1 of 6
December 11, 2018 - B
 CAB HARNESS - SHEET 2

TH255
S/N TBS00100 thru TBS00626
Electrical Schematic
31200457
UENR7967-03
Sheet 2 of 6
December 11, 2018 - K
 A
B
C
D

1
1
RL68-R

FC65-L1

Sheet1-[4,B]
Sheet1-[8,B]
SHEET4
SHEET4

Sheet1-[8,C]

Sheet1-[1,B]
Sheet1-[1,C]
TO BATTERY

TO IGNATION
FUSEON FRAME

062-10YEL8AWGSXL
061-6RED10AWGSXL

RELAY ON FRAME
062-10-2YEL

1
1

062-10-4YEL

070-1-1BLU
070-1-2BLU
062-14-1YEL

000-7BLK
000-6BLK
070-1-19BLU
062-11YEL F21_A
062-10-1YEL F21_B

S169
S170
062-12YEL F22_A

ALL WIRES 16GA. GXL UNLESS NOTED

062-10-2YEL F22_B
062-13YEL F23_A
062-10-3YEL F23_B
062-14YEL F24_A

000-7-3BLK
000-7-4BLK
000-7-2BLK
000-6-2BLK
000-6-8BLK
062-10-4YEL F24_B
062-15YEL F25_A
062-10-5YEL

000-7-1BLK14AWG
000-6-4BLK14AWG
000-6-3BLK14AWG
F25_B
S166 062-16YEL14AWG F26_A
062-10-6YEL14AWG F26_B
062-17YEL14AWG F27_A
1 062-10-7YEL14AWG F27_B
2 061-8-2RED 062-18YEL12AWG F28_A
3 071-16BLU 062-10-8YEL12AWG F28_B
4 F29_A
SW28 071-3-1BLU F29_B
071-3-3BLU

SWITCH,BRAKE PEDAL
F30_A

2
2

071-2-1BLU F30_B
071-7BLU F31_A
071-3BLU F31_B
074-6BRN
1 071-8BLU F32_A
000-6-2BLK
2 071-3-1BLU
M F32_B
000-6-5BLK 071-9BLU

FRONT
WH41-F F33_A
071-2BLU F33_B
071-10BLU F34_A
1 074-7BRN 071-2-1BLU F34_B
2 000-6-5BLK 071-11BLU
M F35_A

REAR
WH41-R S45 071-1-3BLU F35_B
071-12BLU

TANK,DUAL WASHER,PUMPS
F36_A
071-1-4BLU F36_B
061-7RED F37_A
061-6-1RED F37_B
S51 061-8RED F38_A
L 1 074-2BRN14AWG 061-6-2RED
S47 F38_B
074-3BRN14AWG
HOLDER,FUSE/RELAY,CAB

H 2 061-9RED F39_A
M P 3 074-5BRN14AWG 061-6-3RED F39_B

ANSI
4 073-5BRN F40_A
G 5 000-6-3BLK14AWG 073-4BRN

3
3

F40_B
WH40 077-2ORG R11_85

WIPER,FRONT MOTOR
000-7-5BLK R11_86
Sheet1-[8,C] 048-3GRY R11_87
Sheet1-[3,B] 048-2GRY R11_30
Sheet1-[1,B] 077-2-1ORG R11_87a
R12_85
R12_86
R12_87
1 062-12-2YEL
R12_30
2 062-12YEL 000-7-5BLK R12_87a
3 076-9GRN 000-7-4BLK X1_31 31
4 071-13BLU X1_49 49
5 071-4BLU X1_49a 49a
6 000-8-13BLK 071-4-1BLU X1_C1 C1
FLASHER

7 000-8-7BLK 071-15BLU X1_C2 C2

8 070-1-5BLU

SWITCH,LSI OVERRIDE
070-1-6BLU FC29
SW32

4
4

Sheet1-[1,B]
Sheet1-[2,B]
Sheet1-[1,B]
2A 071-3-3BLU 076-7GRN 1
2B 000-8-9BLK Sheet1-[3,C] 062-2-5YEL
Sheet1-[4,B] 2
062-2-4YEL 3
1A 071-14BLU Sheet1-[2,D] 065-1ORG 4
1B 000-8-10BLK Sheet1-[3,C] 062-2-3YEL
Sheet1-[4,B] 5
071-17BLU Sheet1-[5,B] 065-4-2ORG
GD138 6
Sheet1-[6,B] 000-8-16BLK 7

INDICATOR,TURN,HIGHBEAM
Sheet1-[6,B] 070-1-9BLU
SWITCH,JOYSTICK LOCKOUT

8
Sheet1-[2,D] 000-8-17BLK SW36

S/N TBS00627 & After

Sheet1-[2,D] 070-1-10BLU

1A 071-15BLU 074-2-1BRN14AWG
1B 000-8-11BLK 074-4BRN14AWG
Sheet1-[4,B] 1
062-17YEL14AWG 2
2A 077-3ORG 074-1BRN14AWG 3
5

5
2B 000-8-12BLK 074-2BRN14AWG
Sheet1-[4,B] 4
074-1BRN14AWG 5

INDICATOR,TRAILER
GD139
074-3BRN14AWG 6
Sheet1-[6,D] 000-8-21BLK 7
Sheet1-[6,D] 070-1-14BLU
SWITCH,FRONT WIPER

8
000-8-22BLK
SW34
070-1-15BLU
SIDELT 1 070-1BLU
LIGHTPWR 2 061-7RED
LOWHD 3 071-2BLU
HIGHHD 4 071-3BLU 074-6BRN 1
FLASHPWR 5 061-8-1RED 062-15YEL 2
LEFT 6 071-5-5BLU
S140 062-15-1YEL 3
TURNPWR 7 074-2-1BRN14AWG 4
RIGHT 8 071-4BLU 074-4BRN14AWG 5
SW27 071-6-5BLU 074-5BRN14AWG 6
SWITCH,TURN SIGNAL LEVER

S141 000-8-22BLK 7
070-1-15BLU 8
SWITCH,FRONT WASHER

000-8-23BLK SW33
070-1-16BLU
6
6

LOW 1 073-1BRN14AWG
GND 2 000-7-1BLK14AWG 062-18YEL12AWG B PWR
M HI 3 073-3BRN14AWG 073-1BRN14AWG L LOW
MED 4 073-2BRN14AWG 073-2BRN14AWG M MED.
073-3BRN14AWG
FAN

WH39-F H HI
073-4BRN C AC
HVAC FAN

1 073-6BRN
SW38-F
2 073-7BRN 073-6BRN
Sheet1-[8,C] A
073-5BRN B
WH39-AC
AC
AC

000-6-8BLK C
SW38-AC
SWITCH,HVAC CONTROL WITH A/C

1 062-2-4YEL 062-11YEL 1
2 077-2ORG 071-13BLU 2
3 077-1-2ORG 061-8-3RED
Sheet1-[4,B] 3
IF EQUIPPED

HV31 071-5-1BLU 4
7
7

071-4-1BLU 5
071-5BLU 17
VALVE,MANUAL PARKBRAKE

8 062-14YEL 071-6BLU 18
7 052-2WHT 071-6-1BLU
SWITCH,HAZARD

7
6 000-6-4BLK14AWG Sheet1-[7,D] 070-1-18BLU 8
5 074-8BRN14AWG Sheet1-[6,D] 000-8-25BLK 10
4 074-9BRN14AWG Sheet1-[3,D] 000-8-26BLK
ROOF

SW26
TO CAB

OPTION

SHEET3

3 061-9RED
HARNESS

2 062-13YEL
1 000-7-3BLK
074-9BRN14AWG 1
X50B
062-16YEL14AWG 2
074-8BRN14AWG 3
4
062-15-1YEL 5
074-7BRN 6
000-8-23BLK 7
Sheet1-[5,B]
Sheet1-[4,C]
Sheet1-[8,C]

070-1-16BLU 8
000-8-24BLK
SWITCH,REAR/ROOF WIPER
8

SW35
070-1-17BLU
8
000-7-2BLK
CANLOBLK
LSI2BLK
LSI2BLK
CANLOBLK

062-12-2YEL
052-2WHT
078-3WHT

062-14-1YEL
062-4-5YEL

CANHIRED
LSI1RED
LSISHIELD
CANSHIELD
LSISHIELD
LSI1RED
CANHIRED
CANSHIELD

076-8GRN

085-1BLU
LSIPWRBLU
077-3ORG

076-8GRN
076-9GRN
076-7GRN

085-1BLU
LSIPWRBLU
008-2-2BLU
071-16BLU
071-7BLU
071-8BLU
071-9BLU
071-10BLU
071-11BLU
071-12BLU
071-5-1BLU
071-6-1BLU
Sheet1-[7,D]
Sheet1-[7,D]

9
4
3
8
7
6
5
2
1
1
9
8
7
6
5
4
3
2

X25
10
23
18
30
31
19
27
26
25
24
13
16
28
12
11
10

X50A

CAB HARNESS - SHEET 2

ROOF
FRAME

17 SHEET5

TO CAB

OPTION

12 SHEET3
22 HARNESS

11 HARNESS
29 TO OPTION

TH255
Electrical Schematic

Sheet 2 of 6
31200457

December 11, 2018 - B

UENR7967-03
A
B
C
D
 ENCLOSED CAB ROOF HARNESS

TH255
Electrical Schematic
S/N TBS00100 thru TBS00626
31200457
UENR7967-03
Sheet 3 of 6
December 11, 2018 - K
 A
B
C
D

SHEET2
HARNESS

9
8
TO OPTION CAB 7
6
5
4
3
2
1

8
7
6
5
4
3
2
1
12
11
10

X50B
X50A

1
1

LSI2BLK
LSI1RED

085-1BLU

061-9RED
076-8GRN

052-2WHT
062-14YEL
062-13YEL
LSISHIELD

CANHIRED

000-7-3BLK
CANLOBLK
000-7-2BLK

CANSHIELD
LSIPWRBLU
062-12-2YEL

074-8BRN14AWG
074-9BRN14AWG

000-6-4BLK14AWG
000-7-7BLK 1 -

ALL WIRES 16GA. GXL UNLESS NOTED

GD30-
052-2WHT 1 S
GD30-S
SPEEDO

062-14YEL 1 +
GD30+
GAUGE,SPEEDOMETER

S173
1
2
3

2
2

4 061-9RED 062-12-2YEL 1 POWER

5 000-7-6BLK
2 GROUND

S123
6 076-8GRN 3 CUTOUTOUTPUT
7 062-13-1YEL LSI1RED 4 LSI1

S122
8 000-7-9BLK LSI2BLK 5 LSI2
MS116-GRY LSIPWRBLU 6 LSIPWR
LSI DISPLAY

1 CANHIRED 7 CANH
2 CANLOBLK 8 CANL
3 058-2BLK
GD158
120¹

052-4WHT

RADIO, CE-IF EQUIPPED

4
5 058-1BLK Lb183+
6 052-3WHT 085-1BLU 1
7
8 000-7-10BLK 1
LSI PASSIVE

MS116-BRN LB183-

1 052-3WHT

3
3

MS117+
1 058-1BLK

LEFT(DX)
MS117-

1
062-13-2YEL 2
LB107
LIGHT,DOME

000-7-8BLK 1
1 052-4WHT
LB107-G
MS118+
1 058-2BLK

RIGHT(LX)
MS118-

SPEAKERS,CE-IF EQUIPPED SPEAKERS,CE-IF EQUIPPED

074-8-2BRN14AWG W
S119 1
WH114-W M
P
1
WH114-P
000-6-7BLK14AWG G
S121 1

4
4

WIPER,ROOF MOTOR

WH114-G

1 025-2GRN 025-2-1GRN
S148 1
2 026-4GRN 026-4GRN 2
3 070-1-22BLU 014-1-2GRN 3
4 014-1GRN 014-1-1GRN
S149 4
5 026-5GRN 026-5GRN 074-8-1BRN14AWG W
5 1
6 062-3-3YEL 025-2-2GRN

HARNESS
6 WH115-W M

SHEET4(B8)
7 000-4-13BLK 000-4-14BLK 074-9BRN14AWG P

TO BASEFRAME
S146 7 1
8 055-2GRN
8 WH115-P
000-6-6BLK14AWG G
X27 9 1
SWITCH,FRAMER LOADER
WIPER,REAR MOTOR

10 WH115-G
SW120

S/N TBS00627 & After

1
062-3-3YEL 2
055-2GRN 3
5

5
4
5
6
000-4-15BLK 7
070-1-22BLU
SWITCH,AUX DECOMP

8
SW145
POWER SOCKET

072-1BLU 1
000-8-1BLK 2
MS109
LIGHT,BECON

6
6

051-7-2BLU 1 1 noneBLU 1
000-8-30BLK 2 noneBLK
2 2
REAR LEFT

X103 X103 LB103

LIGHT,WORKLIGHT

S113
051-7-1BLU 1 1 noneBLU 1
000-8-29BLK 2 2 noneBLK 2
S112
X104 X104 LB104
REAR RIGHT
LIGHT,WORKLIGHT

7
7

051-6-2BLU 1 1 noneBLU 1
000-8-28BLK 2 noneBLK
2 2
X106 X106 LB106
FRONT LEFT
LIGHT,WORKLIGHT

S111
051-6-1BLU 1 1 noneBLU 1
000-8-27BLK 2 2 noneBLK 2
S110
X105 X105 LB105
FRONT RIGHT
LIGHT,WORKLIGHT
8

8
000-8-1BLK
000-8-2BLK
000-8-3BLK

072-1BLU
051-7BLU
051-6BLU

6
5
4
3
2
1

X22
SHEET1

ENCLOSED CAB ROOF HARNESS

HARNESS
TO BASE CAB

A
B

Sheet 3 of 6
C
D

December 11, 2018 - B

31200457
UENR7967-03
TH255
Electrical Schematic
 FRAME HARNESS

TH255
Electrical Schematic
S/N TBS00100 thru TBS00626
31200457
UENR7967-03
Sheet 4 of 6
December 11, 2018 - K
 1 2 3 4 5 6 7 8
Name Description Rating
GLOW PLUGS IGNATION STARTER CONTROLLER, F1 FUSE,Shifter,Steer,ParkBrake 15
FUNCTION HYDRAULIC SENSOR,LEVER,
RELAY,POWER MODULE,GREEN RELAY,POWER MODULE,YELLOW RELAY,POWER MODULE,RED F2 FUSE,F/RAux,QC 15
ELEC ASSY,MAIN FUSEBOX CUTOUT RELAY JOYSTICK FUEL SENDER
F3 FUSE,Display 5
R1 R2
FUEL VALVE,STEER SELECT F4 FUSE,Joystick 5
HORN VALVE,DIVERTER,AUX
LEVEL F5 FUSE,Fuelvalve,coldstartadvance 10

PWR

GND
BATTERY,930CCA

OUT
F10 F9 F8 F7 F6 F5 F4 F3 F2 F1 F11 F12 F13 F14 F15 F16
F6 FUSE,FuelPump 7.5
F7 FUSE,Back-UpAlarm,ReverseLight 15

87a
87
30

85
86
F8 FUSE,Beacon 10
F9 FUSE,LSI 15

D10

C10
A10

B10
RL66-R

RL67-R

RL68-R

HV76-AW
C1
D1
C2
D2
C3
D3
C4
D4
C5
D5
C6
D6

D7
D8

C8

D9
A9
A8
A7
A6
A5
A4
A3
A2
A1

B8

B7

B9
L1

HV76-CB
F10 FUSE,spare -

AH64-G
FC65-L1
BT75-G

RL66-Y
BT75-P

RL68-Y
1

1
2

1
2

1
2

4
1
3
2
5

1
2
3
4

1
2
3

1
2

1
2

1
2
SN127
RL159
AH64
FC65
RL66

HV71
RL67

RL68

JS52
F11 FUSE,Key 10

RL68-B+
1
F12 FUSE,Horn 10

BUSSBAR1

BUSSBAR1

BUSSBAR2

BUSSBAR2

079-1GRN

026-1GRN
079-2GRN
025-1GRN
079-3GRN

076-3GRN
048-3GRY

048-9GRY
061-5RED

061-4RED

061-2RED
XGRY8AWGSXL

XGRY8AWGSXL
F13 FUSE,RearPower 15

051-2BLU

051-3BLU

051-4BLU

008-2BLU

052-1BLU
062-1YEL

062-9YEL
062-8YEL
062-7YEL
062-6YEL
062-5YEL
062-4YEL

062-2YEL

062-8YEL

062-5YEL

080-1YEL
008-1-2ORG

065-3-1ORG

065-2-1ORG
062-19YEL
048-4-1GRY

061-1-2RED

061-1-1RED

061-1-3RED

051-1-1BLU

051-1-2BLU

051-1-3BLU
003-1-9BLK

062-3-2YEL

000-4-5BLK

000-4-4BLK
D D

070-1-21BLU
003-1-17BLK

003-1-18BLK

003-1-10BLK

003-1-11BLK

000-4-16BLK

003-1-12BLK

000-3-13BLK

000-3-14BLK
061-1RED10AWGGXL

061-1RED10AWGGXL
001-1RED2/0AWG

051-1BLU10AWGGXL
000-1BLK2/0AWG

BUSSBAR1
F14 FUSE,FrontWorklights 10

001-2RED6AWGSGT
F15 FUSE,BoomWorklights 10

061-1-1RED
061-1-2RED
061-1-3RED
001-2RED6AWGSGT

F16 FUSE,RearWorklights 10
R1 RELAY,Worklights 35N.O.
R2 RELAY,Back-UpAlarm,ReverseLight 35N.O.

080-1YEL YEL
2 2
062-19YEL YEL
1 1
X163 X163A 1. ANSI MACHINES HAVE 163A JUMPER
2. LSI EQUPPED MACHINES X163 PLUGS

S143
INTO X164 ON PAGE 5.

S101
062-1YEL

S90
1
061-5RED 055-2GRN

S154
2 1
061-4RED 000-3-21BLK

S46
3 2
062-2YEL HV144
4
062-3YEL

S147
5 VALVE,AUX DECOMP
062-4-1YEL
6
051-3BLU
7
051-5BLU
8
051-2BLU
9
051-4BLU
10

S02
062-9YEL 051-5-2BLU
11 1
070-1-1BLU 051-5BLU 051-5BLU 000-4-8BLK
12 1 1 2
076-3GRN 000-4-3BLK 000-4-3BLK S95
TO 13 2 2 LB73
BASE 065-2-1ORG S91 LIGHT,WORKLIGHT
14 X88 X88
CAB 065-3-1ORG BOOM,LEFT
C HARNESS 15 052-1BLU
C
SHEET1 16
048-3GRY
17
048-4-1GRY
18
048-9GRY 051-5-1BLU
19 1
048-6GRY 000-4-7BLK
20 2
048-7GRY LB74
21
048-8GRY LIGHT,WORKLIGHT
22
048-5GRY BOOM,RIGHT
23
007-1ORG
24
008-1ORG
25
076-4GRN 076-4GRN BOOM_CABLEYEL BOOM_CABLEYEL
26 1 1 1
076-5GRN 076-5GRN BOOM_CABLEGRN BOOM_CABLEGRN
27 2 2 2
008-2-2BLU BOOM_CABLEWHT BOOM_CABLEWHT HV72
28 3 3
073-7BRN BOOM_CABLEBRN BOOM_CABLEBRN

S153
29 4 4 VALVE,QUICK
061-2RED X89 X89 COUPLER
30
31
X20

RL205
000-1BLK2/0AWG S92 000-4-9BLK
1 5
026-1-2GRN 86
FRAME X87-1 2
000-2BLK2/0AWG S155 055-1GRN 85
GROUND 1 3
STUD 000-3-1BLK 026-3GRN 87a
X87-2 1
000-3BLK10AWG 000-3-2BLK 30
B 1
X87-4 000-4BLK10AWG S85 000-3-3BLK
4
87 B
000-3-4BLK S208 RELAY,SPDT,12V,20/40AMP
000-4-1BLK 025-2GRN
1
000-4-2BLK 026-4GRN
2
S86 000-4-3BLK 070-1-22BLU
3
000-4-4BLK 014-1GRN

S97
4
000-4-6BLK 026-5GRN
5
000-4-12BLK 062-3-3YEL
6

S174
000-4-13BLK
S21

000-4-11BLK

000-4-10BLK
026-1-1GRN
055-2GRN

025-1GRN
026-2GRN
079-4GRN
026-3GRN

026-4GRN
026-2GRN
026-5GRN
8
000-4-5BLK X27

000-3-17BLK

000-3-18BLK

000-3-19BLK

008-2-1BLU
000-4-2BLK
025-2GRN

014-1GRN

055-1GRN
073-7BRN
TO FRAMER/
S94

RL204
RL203
LOADER

HV49-AUX
HV49-TC

5
2
3
1
4

5
2
3
1
4
HV49-CT

AH135
SWITCH

X136
PAGE3(B5)

1
2

1
2

1
2

1
2

86
85

30
87

86
85

30
87
001-3RED6AWGSGT

87a

87a
001-1RED2/0AWG

001-3RED6AWGSGT

1
X136
000-2BLK2/0AWG
XGRY8AWGSXL

XGRY8AWGSXL

008-1-3ORG
062-6-2YEL

007-3ORG
073-8BRN
000-4-12BLK

000-3-15BLK

000-3-16BLK
008-1-1ORG
000-4-1BLK

062-6-1YEL

062-4-2YEL

007-2ORG
048-5GRY

048-8GRY

048-6GRY

048-7GRY

073-8BRN
073-7BRN

RELAY,SPDT,12V,20/40AMP RELAY,SPDT,12V,20/40AMP
062-7YEL

VALVE,FUNCTION SELECT ALARM,REVERSE

EC57-B-2

EC57-B-1

WH99
HV77-FW

X96
HV77-RV
EC57-G

EC53-D
EC53-B
EC57-S

EC100
EC54

EC56

SN59

SN62
EC55

1. ANSI MACHINES HAVE X96A CAP

1

3
2
1
SN137-1

SN137-2

2. CE & AUS MACHINES, X96 PLUGS INTO

C
A
B

A
B
1

1
2

2
1

1
2

1
2

X70 ON PAGE 5

3
2
1
X96A
A A
1

1
W
D+
B+

ALTERNATOR
AC
ENGINE FUEL PUMP ENGINE
M

SWITCH,PRES,OIL VALVE,F/RDRIVE COMPRESSOR

ENGINE ENGINE FUEL SWITCH,
COLD START GLOW PLUGS SOLENOID(2PIN) TEMP,WATER
STARTER ADVANCE SOLENOID ENGINE SWITCH,PRES,AC
ENGINE

ALLWIRES16GA.GXLUNLESSNOTED FRAME HARNESS

1 2 3 4 5 6 7 8

TH255
Electrical Schematic
S/N TBS00627 & After
31200457
UENR7967-03
Sheet 4 of 6
December 11, 2018 - B
 FRAME OPTIONS HARNESS

TH255
Electrical Schematic
S/N TBS00100 thru TBS00626
31200457
UENR7967-03
Sheet 5 of 6
December 11, 2018 - K
 A
B
C
D

TO

SHEET2
MAIN CAB
HARNESS
7
4
3

9
8
5
2
1

17
16
15
14
13
12
11
10

31
30
29
28
27
26
25
24
23
22
21
20
19
18

X25

1
1

1
2
3
4
5
6
7
8
LSI2BLK
LSI1RED
071-7BLU
071-8BLU
071-9BLU

078-3WHT
052-2WHT
077-3ORG

X180
071-16BLU
071-10BLU
071-11BLU
071-12BLU

LSISHIELD

CANHIRED

062-4-5YEL
CANLOBLK
008-2-2BLU
071-5-1BLU
071-6-1BLU

CANSHIELD

LSIPWRBLU

062-14-1YEL
LOW

085-1BLU18AWG
076-7GRN18AWG
076-9GRN18AWG
076-8GRN18AWG

062-19YEL
062-24YEL
062-21YEL
062-22YEL
062-23YEL

ALL WIRES 16GA.GXL UNLESS NOTED

6
071-10BLU 2 HIGH

062-25YEL18AWG
062-20YEL18AWG
071-8BLU 3
071-12-1BLU 4
2 080-1YEL18AWG 071-5-2BLU 5 SIDE
1 062-19YEL 000-9-4BLK14AWG 1
X164

ON SHEET 4
LB81
LIGHT,LEFT HEADLIGHT

PLUGS INTO X163

TURN

3 062-24YEL
2 007-3ORG18AWG
1 008-1-3ORG18AWG
LOW
X70

MACHINES X164 X96 ON SHEET4

6

FOR CE AND AUS 1.X70 PLUGS INTO

071-9BLU 2 HIGH

2
2

071-7BLU 3
071-11-1BLU 4
IGNPWR(7-33V) 1 062-25YEL18AWG 071-6-2BLU 5 SIDE
GROUND 2 000-9-14BLK18AWG 000-9-3BLK14AWG 1
BOOMTELESTATE2 3 081-2WHT18AWG
008-1-3ORG18AWG Lb82
DRIVEREVERSE 4
LIGHT,RIGHT HEADLIGHT

S130 TURN

S132
LSICUTOUT 5 076-8GRN18AWG
JSCUTOUT 6 076-7GRN18AWG
N/C 7

S133
N/C 8
STOP
N/C 9 S131 7
N/C 10 6
N/C 11 071-16-1BLU 5 TURN
N/C 12 071-6-3BLU 4
008-2-3BLU 3
CO162-J1
N/C 1 071-11-2BLU 2 BACK

I/O MODULE
N/C 2 000-10-4BLK14AWG 1
N/C 3
089-1WHT LB83
LIGHT,TAIL LIGHT,RIGHT

+5V 4 S128
089-1WHT TAIL
MODULECONFIG 5
N/C 6

3
3

N/C 7
N/C 8 S129

CANL2BLK
CANLOBLK

CANH2RED
CANHIRED
CANSHIELD
CANH2RED STOP
CANBUSHIGH 9 7
CANBUSLOW 10 CANL2BLK
6

A
B
A
B

C
C
N/C 11 071-16-3BLU 5 TURN

MS179-2

MS179-3
N/C 12 071-5-3BLU 4
008-2-4BLU 3
CO162-J2
071-12-2BLU 2 BACK

CAN-T
000-10-3BLK14AWG 1

B
A

C
LB84
LIGHT,TAIL LIGHT,LEFT

TAIL

MS179-1
CANL1BLK
CANH1RED
IGNPWR(7-33V) 1 062-20YEL18AWG 071-5-4BLU
S78 1
GROUND 2 000-9-13BLK18AWG
MS125-1
LSIOVERRIDE 3 076-9GRN18AWG
1
TELESCOPECMD 4 025-2GRN18AWG
MS125-2
007-3ORG18AWG

4
4

DRIVEFORWARD 5 000-10-2BLK 1
BOOMTELESTATE1 6 081-1WHT18AWG
MS125-3
LIFTMODEVALVE 7 082-1GRN18AWG 071-6-4BLU 1
LIFTDOWNVALVE 8 082-2GRN18AWG
MS125-4
TELEOUTVALVE 9 083-1GRN18AWG 071-11-3BLU 1
TELEMODEVALVE 10 083-2GRN18AWG
MS125-5
TRAILER CONNECTOR

FUNCTIONLOCKOUT 11 080-1YEL18AWG 071-16-2BLU 1

LSIPASSIVELAMP 12 085-1BLU18AWG
MS125-6
CO176-J1 071-12-3BLU 1
+5V 1 086-1YEL18AWG
MS125-7
PRSSENSOR 2 087-1WHT18AWG

VALVE MODULE
AGND 3 088-1BLK18AWG
N/C 4
N/C 5
N/C 6 071-12-4BLU 1

S/N TBS00627 & After

N/C 7 000-10-1BLK 2
N/C 8
LB60

120¹
CANH1RED
LIGHT,LICENSE

CANBUSHIGH 9
CANBUSLOW 10 CANL1BLK
ANALYZERTRANSMIT 11 084-1WHT18AWG
S175

ANALYZERRECEIVE 12 084-2WHT18AWG
5

5
062-14-1YEL 1 Vcc
CO176-J2 052-2WHT 2 Vout
000-9-2BLK 3 GND
SN79
SENSOR,SPEED

000-10BLK10AWG
X87-5
1 000-9BLK10AWG
STUD
FRAME
GROUND

LSISHIELD
000-9-5BLK12AWG

NC
LSI1RED A 1
LSIPWRBLU B PWR
LSI2BLK C 2
LSI SENSOR

SN161
2
1 025-2GRN18AWG
SHEET4

HV49-CT
HV49-CT ON
PLUGS INTO

6
6

S80
000-9-7BLK
000-9-6BLK

X98 X160
062-23YEL 1 062-23YEL
1
000-10-5BLK 2 000-10-5BLK
2
081-1WHT18AWG 3 081-1WHT
3
062-22YEL 4 062-22YEL
4
000-10-6BLK 5 000-10-6BLK
5
081-2WHT18AWG 6 081-2WHT
6
7
7

S102

S134
8

000-9-8BLK
082-1GRN18AWG

000-9-9BLK

000-9-12BLK

062-21YEL
000-9-11BLK
082-2GRN18AWG

084-2WHT18AWG
084-1WHT18AWG
083-2GRN18AWG
000-10-5BLK
081-1WHT
062-23YEL

078-3WHT
062-4-5YEL

000-9-10BLK
083-1GRN18AWG

087-1WHT18AWG
088-1BLK18AWG
086-1YEL18AWG
000-10-6BLK
081-2WHT
062-22YEL

8
3
2
1
1
2
3
4
2
1
2
1
2
1
2
1
2
1
3
2
1
3
2
1

X165
HV01
HV25
HV63
HV69
SN37
SN44

SN177
SN178

SIG
SIG
SIG

GND
GND
GND

PWR
PWR
PWR

TELE MODE VALVE

TELE OUT VALVE
LIFT MODE VALVE

LIFT DOWN VALVE

BOOM MID PROX
BOOM MID PROX

SWITCH,PRES,STEER

PRESSURE SENSOR

FRAME OPTIONS HARNESS

Sheet 5 of 6
December 11, 2018 - B
TH255
Electrical Schematic
31200457
UENR7967-03
A
B
C
D
 1 2 3 4 5 6 7 8

D FRONT RIGHT FRONT LEFT REAR RIGHT REAR LEFT D

LIGHT,BECON LIGHT,WORKLIGHT LIGHT,WORKLIGHT LIGHT,WORKLIGHT LIGHT,WORKLIGHT
LIGHT,BECON

1
2

1
2

1
2

1
2
LB104

LB103
LB105

LB106

noneBLU

noneBLU
noneBLK

noneBLK
051-6-1BLU

051-6-2BLU
000-8-27BLK

000-8-28BLK
POWER SOCKET
POWER SOCKET
1
2
MS30

1
2
MS157
072-1BLU

X104

X103
000-8-1BLK

072-1BLU
000-8-1BLK
1
2

1
2
1
2

1
2
X104

X103
051-7-1BLU

051-7-2BLU
000-8-29BLK

000-8-30BLK
C C
S124

S150
S126

S151

051-6BLU
1
000-8-3BLK
TO BASE CAB 2 1
HARNESS 051-7BLU
3 2
SHEET1 000-8-2BLK
4 TO BASE CAB 3
072-1BLU HARNESS
5 4
000-8-1BLK SHEET1 072-1BLU
6 5
X22 000-8-1BLK
6
X22

B B

WH99-GND2
GNDBLK
1 1
WH99-GND1

MOUNTED ON THE ENGINE BLOCK FOR THE AC INSTALLATION

A A

OPEN CAB ROOF HARNESS

1 2 3 4 5 6 7 8

TH255
Electrical Schematic
S/N TBS00100 & After
31200457
UENR7967-03
Sheet 6 of 6
December 11, 2018 - B