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h i g h l i g h t s
Effects of various parameters on bond performance between BFRP bar and ECC are presented.
Change mechanisms of bond behaviours are discussed.
PVA fibres in ECC matrix enhance the bond performances between BFRP bar and cementitious matrix.
Some factors are recommended to provide sufficient bond between BFRP bar and ECC matrix.
a r t i c l e i n f o a b s t r a c t
Article history: To understand the bond behaviour between the basalt fibre reinforced plastic (BFRP) bar and the engi-
Received 27 April 2015 neered cementitious composite (ECC), pullout tests were performed in this paper to study the effects
Received in revised form 27 June 2015 of the bar diameter, the embedded length, the cover thickness, and the properties of matrix materials
Accepted 14 July 2015
on the bond performance. The test results indicate that the bond strength is generally controlled by
the shear resistance of the BFRP bar surface layer for most of the specimens with pullout failure. For
the specimens with a cover thickness of 5.5 mm, splitting failure occurred. The bond strength between
Keywords:
the BFRP bar and cementitious matrix decreases with an increase in the bar diameter, and the specimen
Bond strength
Slip
with a shorter embedment length achieves a higher bond strength. A linear equation can be used to
Failure mode describe the relationship between the average bond strength and the embedment length. The bond
BFRP bar strength increases with the increase in cover thickness; however, this increase can be neglected when
ECC the ECC cover thickness exceeds 20 mm. The addition of PVA fibres decreases the damage and enhances
Influence factors the bond performances between the bar and the matrix.
Ó 2015 Published by Elsevier Ltd.
1. Introduction carbon/glass FRP bar and concrete. It is concluded that the param-
eters such as the type of FRP bar, the bar surface, the bar diameter,
The performance of reinforced concrete (RC) structure in an the embedment length, the test setup and the concrete strength
aggressive environment is generally determined by the corrosion have a considerable effect on the bond behaviours [4–8].
of steel rebar in concrete. To overcome this corrosion issue, As a new type of FRP material, basalt fibre reinforced plastic
fibre-reinforced polymer (FRP) bar has been considered as a (BFRP) bar was recently produced using basalt fibres. In addition
promising alternative for the conventional steel rebar due to its to the excellent corrosion resistance and mechanical performance,
high strength-to-weight ratio, excellent corrosion resistance, low the basalt fibre is environmentally harmless and has a good range
cost, ease of handling, and good fatigue properties [1–3]. To evalu- of thermal performance, superior electro-magnetic property, and
ate the crack width and spacing and to understand the load trans- good resistance to UV light and impact, which makes it better than
fer mechanism between FRP bar and concrete, various studies have the glass fibre and less expensive than the carbon fibre. Several
been performed to evaluate the bond performance between studies have been performed on the mechanical properties of
BFRP bar reinforced concrete elements, revealing a good integrity
of these two materials. Lin and Zhang used the four-point bending
⇑ Corresponding author at: Anzhong Bldg B717, Department of Civil Engineering,
beam test to study the flexural and bond–slip behaviour of
Zhejiang University, Hangzhou, Zhejiang Province, China.
E-mail address: selina@zju.edu.cn (X. Sun).
FRP-reinforced concrete beams reinforced with CFRP, GFRP, and
http://dx.doi.org/10.1016/j.conbuildmat.2015.07.135
0950-0618/Ó 2015 Published by Elsevier Ltd.
H. Wang et al. / Construction and Building Materials 95 (2015) 448–456 449
BFRP bars with different surface conditions. They found that the shown in Fig. 1, the outer layer of each BFRP bar was wrapped with a basalt fibre
braid to protect the surface and enhance the bonding strength between the BFRP
BFRP-reinforced concrete beams perform much better than CFRP-
bar and the cementitious materials. The BFRP bars exhibit linear elastic behaviour
and GFRP-reinforced concrete beams due to the strong bond in up to brittle failure. The elastic modulus of BFRP bar is 50.6 GPa, and the tensile
the BFRP-reinforced concrete beam [9]. However, due to the much strength is 750 MPa.
lower modulus of BFRP bars compared to steel bars, the deflections To reveal the effect of the matrix performance on the bond behaviour, two types
and the average crack widths of beams with BFRP reinforcement of cementitious materials, ECC and cement mortar (CEM), were designed in the
study. The cement used for cementitious materials was a P.O.42.5R ordinary
were significantly higher than those of the RC beam [10].
Portland cement that complies with China code GB8076-1997. A type of local fine
Mahroug et al. developed an experimental study on the mechanical sand with an average size of 150 lm was used as fine aggregate. The water–binder
behaviour of concrete slabs reinforced with BFRP bars, and they ratio was 0.3 for all materials. To produce a high toughness ECC material, a certain
reached the same conclusion as the beam study [11]. Therefore, amount of fly ash (FA), silica fume (SF) and metakaolin (MK) was used in the
cementitious binder, and a type of polyvinyl alcohol (PVA) fibre was used to rein-
the cracks in concrete will result in a serviceability problem for
force the cementitious composites with a volume fraction of 2%. The properties of
the BFRP bar reinforced concrete structures. To address this ser- PVA fibre are presented in Table 1. In addition, an SP8-CR water reducer was used
viceability problem, the addition of fibres in the cement matrix is to optimise the workability of the ECC. The mixture proportions are presented in
believed to be an effective solution on the basis of the existing Table 2.
studies. Uniaxial tensile tests were conducted on the specimens with dimensions of
400 mm 100 mm 15 mm to characterise the tensile behaviours of the ECC
Engineered cementitious composite (ECC) is a new generation
and cement mortar, as shown in Fig. 2. The tensile stress–strain curves of ECC spec-
of high performance fibre reinforced concrete with the characteris- imens are shown in Fig. 3. A strain-hardening characteristic is displayed for the ECC
tics of high ductility [12–13]. Due to the bridging effect of struc- material with a strain capacity of approximately 2.0%. The average tensile strength
tural fibres, ECC displays a characteristic of multiple stable of ECC is 3.97 MPa, while it is 3.46 MPa for the cement mortar. The ECC exhibits bet-
ter ductility than the cement mortar with a strain capacity of 0.024%. These ECC
micro-cracks, unlike the single unstable cracking of normal con-
materials also exhibit saturated multiple cracking with a crack width at ultimate
crete under tension. In addition, ECC’s high tensile ductility and strain limited to below 175 lm and an average crack width below 115 lm. In addi-
self-controlled micro-crack width lead to its good durability under tion, a number of cubic specimens with sizes of 150 mm 150 mm 150 mm were
different mechanical and environmental conditions [14–16]. Some also casted and tested in compression. The compressive strengths of ECC and CEM
available studies have provided the advantages of applying ECC are 45.8 and 49.3 MPa, respectively.
material into structures, which prevent the brittle fracture of ele-
ment. Because BFRP bar and concrete are brittle materials and
2.2. Specimens
the crack width in BFRP bar concrete members is larger than that
in RC structures, ECC can be a good choice to replace the concrete The direct pullout test was used in this study to evaluate the bond behaviours
in the structural member. To develop a good performance of com- between the BFRP bars and the cementitious matrix. The prismatic specimens were
posite structure, the assessment of bond behaviour between BFRP 100 mm 15 mm 150 mm,100 mm 20 mm 150 mm,100 mm 30 mm 150
mm,100 mm 40 mm 150 mm,100 mm 50 mm 150 mm,100 mm 100 m-
bars and ECC matrix is a key aspect, but few relevant studies m 150 mm, and 150 mm 150 mm 150 mm in size, with a single BFRP bar
reported on this issue. embedded along the central axis, as shown in Fig. 4. The variables considered in this
However, several studies have been performed to examine the experiment were the bar diameter d (4 mm, 10 mm, and 16 mm), the embedded
effects of structural fibres on the bonding properties between length la (2.5d, 5d, 10d and 15d), the cover thickness c (5.5 mm, 8 mm, 13 mm,
18 mm, 23 mm, 48 mm, 67 mm, 70 mm and 73 mm), and the properties of cementi-
G/CFRP bars and concrete, which provides insight into the change
tious materials (ECC and CEM). As summarised in Table 3, three specimens of each
mechanism and regulations. Firas et al. conducted a pullout test to type and a total of 51 specimens were prepared for the pullout tests.
reveal the bond of CFRP bars in ultra-high performance fibre rein- The specimens were cast in prismatic moulds with a BFRP bar horizontally
forced concrete (UHPFRC). Their results clearly indicated that the placed at the centre. As shown in Fig. 4, the debonded parts of the specimen were
use of UHPFRC increased the CFRP bar/concrete interface shear created using two soft plastic tubes to minimise the stress concentration near the
Table 1
2. Experimental programme
Properties of PVA fibre.
Table 2
Mix proportions of ECC and cement mortar.
Mix type Cement (kg/m3) Water (kg/m3) Sand (kg/m3) FA (kg/m3) SF (kg/m3) MK (kg/m3) PVA fiver (kg/m3)
CEM 1233 370 617 0 0 0 0
ECC 432 370 617 617 62 124 26
150
Table 3
Summary of tested specimens.
Specimens ID Matrix material Bar diameter d (mm) Specimen size (mm) Cover thickness c (mm) Embedment length (mm) Specimen number
ECC15-04-10 ECC 4 100 15 150 5.5 10(2.5d) 3
ECC15-04-20 ECC 4 100 15 150 5.5 20(5d) 3
ECC15-04-40 ECC 4 100 15 150 5.5 40(10d) 3
ECC20-04-20 ECC 4 100 20 150 8 20(5d) 3
ECC20-04-40 ECC 4 100 20 150 8 40(10d) 3
ECC20-04-60 ECC 4 100 20 150 8 60(15d) 3
ECC30-04-20 ECC 4 100 30 150 13 20(5d) 3
ECC40-04-20 ECC 4 100 40 150 18 20(5d) 3
ECC50-04-20 ECC 4 100 50 150 23 20(5d) 3
ECC100-04-20 ECC 4 100 100 150 48 20(5d) 3
ECC100-04-60 ECC 4 100 100 150 48 60(15d) 3
ECC150-04-20 ECC 4 150 150 150 73 20(5d) 3
ECC150-10-50 ECC 10 150 150 150 70 50(5d) 3
ECC150-16-80 ECC 16 150 150 150 67 80(5d) 3
CEM15-04-20 CEM 4 100 15 150 5.5 20(5d) 3
CEM50-04-20 CEM 4 100 50 150 23 20(5d) 3
CEM100-04-20 CEM 4 100 100 150 48 20(5d) 3
transfers gradually to the free end. The bond stress is not uniform
along the embedment length, which will cause some effects on the
bond behaviours. After the first stage, the bond stress–slip curve
exhibits a nonlinear response up to the peak bond strength. Due
to the development of debonding damage, the slip increases with
the increasing pullout load, which causes a change in the slope
of the curve. At this stage, the friction force and the mechanical
interlock produce the resistance to the pullout. Subsequently, the
post peak phase appears with a characteristic of a descending
branch of the bond stress with the increase in the slips. At this
descending stage, it is still the friction force and the mechanical
interlock causing the resistance to the external load. Due to the
good confinement and the strong shear resistance of the ECC cover,
a relatively high residual bond stress still exists at the post-peak
phase.
In the case of ECC specimens with the smallest thickness of
5.5 mm, splitting failure of the ECC matrix occurred, which causes
a slight difference in the bond stress–slip curve compared with
other BFRP bar-ECC specimens. Due to the cracking of surrounding
matrix, a longer linear ascending branch and a shorter nonlinear
response are exhibited at the first and second stages. After the peak
stress, a sharper decrease is exhibited in the curve compared with
the other ECC specimens.
Table 4
Bond test results.
Specimens ID Average bond Free end slip at ultimate Loaded end slip at ultimate Failure modea
strength/MPa pullout load/mm pullout load/mm
ECC15-04-10 13.15 1.02 1.95 P&S
ECC15-04-20 12.34 1.12 2.34 P&S
ECC15-04-40 10.52 1.48 2.16 P&S
ECC20-04-20 12.41 2.59 3.14 PO
ECC20-04-40 10.68 3.10 3.67 PO
ECC20-04-60 9.11 3.54 4.06 PO
ECC30-04-20 13.16 2.34 3.08 PO
ECC40-04-20 13.67 3.16 3.96 PO
ECC50-04-20 14.61 3.91 4.24 PO
ECC100-04-20 14.02 2.99 3.59 PO
ECC100-04-60 – – – R
ECC150-04-20 14.29 3.06 3.73 PO
ECC150-10-50 13.34 3.03 4.01 PO
ECC150-16-80 11.33 3.34 3.90 PO
CEM15-04-20 9.06 1.22 2.05 P&S
CEM50-04-20 12.95 2.25 2.82 PO
CEM100-04-20 13.03 2.73 2.93 PO
a
Failure mode: PO—pullout; P&S—pullout with matrix splitting; R—bar rupture.
(a)
(b)
CEM ECC
(c)
Fig. 8. Bond failure mode (a) pullout, (b) pullout with matrix splitting, (c) bar rupture.
Fig. 9. Bond stress versus free and loaded end slips for 4 mm, 10 mm and 16 mm BFRP bar.
behaviour occurs because the greater cover thickness can promote 3.5. Embedment length
the confinement to the bar and also the shear resistance of the
cementitious cover. However, this increase can be neglected when Fig. 12 shows the bond stress–slip relationship for the ECC20
the ECC cover thickness is larger than 20 mm because the pullout specimens with different embedment lengths (5d, 10d and 15d).
force is not affected by the splitting of the cover. As shown in The free end slip at the peak stress indicates that the embedment
Fig. 8, the cementitious matrix for the specimen with a 5.5-mm length in this study is not sufficient to utilise the tensile strength
cover was split, but no obvious damage appears in the other spec- of the BFRP bar. As shown in Fig. 12, the loaded end slip at the max-
imen’s cover. Therefore, to attain the maximum bond strength, imum pullout force increases with the embedment length, while
adequate confinement surrounding the bar should be provided, there are insignificant changes in the free end slip at the maximum
and the recommend value for the ratio of c (the ECC cover thick- pullout force. Fig. 13 presents the evolution of the average bond
ness) to d (the bar diameter) should be larger than 5. strength with the embedment length for the ECC20 and ECC15
454 H. Wang et al. / Construction and Building Materials 95 (2015) 448–456
Fig. 12. Bond stress versus free and loaded end slips for different embedment length.
H. Wang et al. / Construction and Building Materials 95 (2015) 448–456 455
Fig. 14. Bond stress versus free and loaded end slips for 100 50 150 specimen.
Fig. 15. Bond stress versus free and loaded end slips for 100 15 150 specimen.
4. Conclusions
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