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Engineering Structures 254 (2022) 113787

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Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Bond behavior between GFRP bars and seawater sea-sand fiber-reinforced


ultra-high strength concrete
Jun-Jie Zeng a, JinJing Liao a , Yan Zhuge b , Yong-Chang Guo a,*, Jie-Kai Zhou a , Ze-Hao Huang a,
Lihai Zhang c
a
School of Civil and Transportation Engineering, Guangdong University of Technology, Guangzhou 510006, China
b
UniSA STEM, University of South Australia, South Australia 5095 Australia
c
Department of Infrastructure Engineering, The University of Melbourne, Victoria 3010, Australia

ARTICLE INFO ABSTRACT

Keywords: To tackle the challenge of steel corrosion in conventional reinforced concrete (RC) structures, particularly in
Glass fiber-reinforced polymer (GFRP) bars maritime environment, the implementation of glass fiber reinforced polymer (GFRP) bars in seawater sea-sand
Ultra-high strength concrete
concrete (SSC) structures becomes increasingly popular due to their excellence corrosion resistance. However,
Seawater sea-sand concrete
the bond characteristics of GFRP bars in fiber reinforced ultra-high strength SSC have not been explored. To this
Bond strength
end, a series of pull-out tests on 63 specimens were performed in this study to investigate the influences of different
Polyethylene (PE) fibers
Pull-out test GFRP bar diameters of (ie, 6 mm, 10 mm and 16 mm), anchorage lengths (ie, 2.5 and 5 times of the bar diameter),
Design code assessment concrete types (SSC and conventional concrete), and polyethylene (PE) fiber contents (ie, 0, 0.5% and 1% volume
fraction) on bond characteristics. The results show that similar to FRP-conventional concrete bond joints, larger bar
diameter and longer anchorage length would lead to bond strength reductions for FRP-SSC bond joints. A 0.5%
PE fiber addition in SSC would lead to a 3–10% increase in bond strength.
However, further increase in PE content to 1% may not necessarily result in further increase in bond strength.
Furthermore, the assessment of different design codes revealed that, although ACI440.1R-15 yield relatively more
accurate estimates for bond strength than other design codes, the bond strength could be overestimated if the bar
diameter is greater than 16 mm or the anchorage length is less than 5 times the bar diameter.

1. Introduction corrosion resistance and (2) reduction in transportation cost as the raw
materials for concrete production can be exploited near site [20–22]. To
The corrosion of steel reinforcements in reinforced concrete (RC) demonstrate the considerations of this new type of RC structures, the
structures will lead to severe deterioration in strength and ductility. bond behavior of FRP bars in seawater sea-sand concrete shall be
Maintaining and repairing conventional RC structures, especially for those thoroughly investigated.
in a maritime environment, are costly and labor-consuming [1]. To date, the existing literatures mainly focus on the characteristics of
Fiber reinforced polymer (FRP) bars have become a plausible alternative bond strength of FRP bars in conventional concrete [1,24–27,31].
to traditional steel bars due to its high strength-to-weight ratio and excellent Achillides and Pilakoutas [1] studied the effects of FRP bar diameter and
corrosion resistance [2–18]. On the other hand, natural sea-sand can be concrete strength on their bond behavior, and found out that the bond
treated as a good source of fine aggregates for concrete production, which strength of a larger diameter bar was less than that of smaller one, for
can alleviate the overexploitation of river-sand [19–23]. Furthermore, for which three factors (embedment length, Poisson's effect and shear lag)
constructions in a maritime environment, seawater can be directly used were believed to be the causes. Xue et al. [18] revealed that a bond length
as the blending water without further process if FRP bars are used as of less than 5 times of bar diameter failed in the pullout failure mode. Refai
reinforcements. Therefore, if with satis-factory material performance, et al. [24] revealed that the average bond strength of basalt FRP (BFRP)
marine constructions with seawater sea-sand concrete (SSC) and FRP bars is 75% of that of glass FRP (GFRP) bars. Lee et al. [25] discovered
bars as reinforcements have two distinct advantages: (1) reduction in that although increasing concrete strength could enhance the bond
maintenance as FRP bars have superior strength of GFRP bars, the increasing rate was much smaller than

* Corresponding author.
E-mail address: guoyc@gdut.edu.cn (Y.-C. Guo).

https://doi.org/10.1016/j.engstruct.2021.113787
Received 7 September 2021; Received in revised form 20 November 2021; Accepted 19 December 2021
Available online 20 January 2022
0141-0296/© 2021 Elsevier Ltd. All rights reserved.
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JJ. Zeng et al. Engineering Structures 254 (2022) 113787

using steel bars, which was also attributed to the interlaminar shear different combination of GFRP bars and concrete types. As suggested
failure in GFRP bars [25]. Islam et al. [26] revealed that bond strength by ACI 440.1R-15 [42], an anchorage length (la) of five times of the bar
was inversely proportional to the anchorage length [26]. Wei et al. [27] diameter (5db) was selected for the 6 primary specimen categories.
found that fiction played the dominant role for sand coated bars, However, in order to assess the effect of anchorage length on bond
whereas mechanical interlocking was responsible for FRP bars with behavior, one additional primary specimen category with a smaller
helical wrapping and screw thread. However, very limited studies have anchorage length (la = 2.5db) was considered for the 10 mm-diameter
been reported on behavior of FRP bar-SSC bond joints [7,32] or FRP- GFRP bar-SSC bond joints. Additionally, PE fibers with three volume
ultra-high strength concrete (UHSC) bond joints, while the effects of fractions (0%, 0.5% and 1%) were added to each primary specimen
fibers on FRP bar-SSC bond joint behavior have never been evaluated. category, which gives rise to 21 specimen types. Moreover, three
Although an FRP bar has higher tensile strength than a steel bar, duplicated samples were prepared for each specimen configuration to
the bond strength and ductility of an FRP bar in conventional concrete gain confidence on test results. Therefore, there were totally 63 speci-
is inferior to a steel bar with the same size [ 1,25,33]. Particularly, this mens prepared and tested in this study. The variables considered for
shortcoming can be compensated by adding steel fibers or synthetic bond strength are bar diameters, concrete types, anchorage lengths
fiber to concrete [27]. Won et al. [28] reported a 40–70% increase in and PE fiber contents. The specimen details are given in Table 1. A
bond strength of GFRP bars in high strength concrete with 40 kg/m3 sketch of the specimens is shown in Fig. first.
steel fiber addition. Kim et al. [29] compared the bond enhancement The specimen nomenclature is comprised by five parts linked by a
effects of three types of fibers (steel, polypropylene (PP) and polyvinyl hyphen symbol. The first part indicates the concrete type (“C” for con-
alcohol (PVA) fibers) for GFRP bars in high strength concrete. It was ventional freshwater river-sand concrete, “S” for SSC). The second part
discovered that PVA and hooked-end steel fibers had better performance states the PE fiber content (0PE, 5PE and 10PE stands for PE fiber
in resisting crack initiation and propagation [29]. Combined use of steel volume fraction of 0%, 0.5% and 1.0% in the concrete, respectively).
fibers and PVA fibers has been proposed by Ding et al. [30] to improve The third nomenclature specifies the GFRP bar diameter (ÿ6, ÿ10 and
the bond strength of GFRP bars in normal concrete. The results ÿ16 denotes the bar diameter of 6, 10 and 16 mm, respectively). The
demonstrate a positive synergetic effect of the fibers as the increase in fourth term describes the bar anchorage length in the concrete (2.5D
bond strength of hybrid fibers mathematically exceeds the direct and 5D means 2.5 and 5 times of the bar diameter, respectively). The
summation of the increased bond strength from the monotonic use of last one is an Arabian number (1, 2 and 3) to distinguish the three
the two individual fibers [30] . duplicated samples. For example, S-10PE-ÿ10-5D-2 means the
On the other hand, ultra-high performance concrete (UHPC) with the specimen is the second duplicated sample, consisting of a GFRP bar of
addition of polyethylene (PE) fibers or UHSC [34–40] has recently 10 mm diameter anchored in an SSC cube with 1% PE fiber content,
become increasing popular. In fact, normal strength concrete reinforced and the anchorage length is 50 mm ( 5 times of bar diameter).
with FRP may easily experience violation of service limit state as the
stiffness of both FRP and normal strength concrete is relatively lower 2.2. Materials
compared with conventional steel reinforcement. Therefore, adopting
UHSC and FRP could be a plausible option for FRP-RC structures. 2.2.1. Concrete
Furthermore, if the UHSC is cast with seawater and sea-sand, the Both types of concrete (C and S) were UHSCs with a target strength
presence of extraneous substance in sea-sand and various ions in of 120 MPa. Both types of concrete were made of the same batch of
seawater may affect the concrete strength, and thereby affect the bond cement, coarse aggregate (gravels), silica fume and ultra-pulverized fly
performance of FRP bars in SSC. In addition, it has been experimentally ash (Fig. 2). Tap water and river-sand with a fineness modulus of M2.0
demonstrated that mortars with PE fiber addition had better resistance were used to cast the conventional concrete, whereas the SSC was
to chloride attack and corrosion [41] so that unlike steel fibers the made of simulated seawater and sea-sand (fineness modulus of M1.8).
strengthening (or enhancement) effect of PE fibers to concrete strength The in-gredients of simulated seawater are given in Table 2, which is
and further to the bond strength will not be compromised, making FRP- compliant with ASTM standard D1141 [43]. As shown in Fig. 2,
fiber-reinforced SSC structures ideal for marine construction. Therefore, compared with river-sand, the sea-sand was finer and contained more
addition of PE fibers to SSC is also beneficial for the bond strength with foreign objects such as broken shells. PE fibers were also added to
FRP bars. However, the bond behavior between FRP and fiber- both types of concrete to mitigate the crack development, expecting of
reinforced SSC has not been explored. an enhanced bond behavior of joints with fiber-reinforced SSC. The
In this study, a series of pull-out tests were carried out to study the mechanical properties of the PE fibers are detailed in Table 3.
bond behavior of GFRP bar-SSC bond joints, especially with the addition The mix proportions of both types of concrete are given in Table 4.
of PE fibers. 63 specimens with different combinations of FRP bar di- During casting, the dry cementitious materials and aggregates were first
ameters (6 mm, 10 mm and 16 mm), anchorage lengths (2.5 and 5 mixed for 2 min. Then, water and superplasticizer were mixed together
times of the bar diameter), concrete types (SSC and conventional in advance and added into the dry materials in two times, each with half
concrete), and PE fiber contents (0 , 0.5% and 1% volume fraction) the amount and 2-minute mixing. After forming a flowable matrix, the
were fabricated and tested. In addition, the accuracy of current design PE fibers were evenly distributed into the mixture and further mixed for
codes in esti- mating the bond strength was also assessed by using the 10 min to achieve a uniform distribution of fibers in the concrete. For
experimental data obtained in this study. each mix proportion in Table 4, three standard cylinders of 150 mm in
diameter and 300 mm in height were prepared for concrete strength
2. Experimental program tests. The strength tests were conducted as per GB50010-2010 [44]
after a 28-day curing, using a 500-ton MATEST machine. The key
2.1. Design of samples concrete properties are summarized in Table 5.

The specimens were constrained by three sets of GFRP bars and 2.2.2. GFRP bar
two types of concrete. The three sets of GFRP bars were distinguished The GFRP bars adopted in this study were manufactured by
by bar diameters (db) of 6, 10 and 16 mm. The two types of concrete DEXTRA Group. The GFRP longitudinal fibers were glued together by
(ie, SSC and conventional concrete) had an identical mix proportion, thermo-setting resin. The surface of the bar was treated by helical
but were made from different water and fine aggregates (ie, seawater wrapping (at a spacing of 15 mm) and sand coating (Fig. 3). The
and sea-sand for SCC concrete, freshwater and river-sand for equivalent diameters of the GFRP bars with a nominal diameter of 6, 10
and
conventional con-crete ). Therefore, there were 6 primary specimen categories due16tomm
thewere measured by the drainage method [27] to be 7.1, 10.2 and 16.0 m

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Table
1 Details and key test results of samples.
Specimen Concrete type PE fiber content (%) db (mm) is (mm) ÿmax (MPa) sm (mm) Average ÿmax (MPa) Average sm (mm) Failure mode

C-0PE-ÿ10-5D-1 C 0 ten 5db 20.38 4.30 23.35 5.40 P

C-0PE-ÿ10-5D-2 C 0 ten 5db 26.39 7.53 P

C-0PE-ÿ10-5D-3 C 0 ten 5db 23.29 4.36 P

C-5PE-ÿ10-5D-1 C 0.5 ten 5db 24.36 6.98 24.05 5.52 P

C-5PE-ÿ10-5D-2 C 0.5 ten 5db 24.69 5.34 P

C-5PE-ÿ10-5D-3 C 0.5 ten 5db 11.23 4.23 P

C-10PE-ÿ10-5D-1 C first ten 5db 26.59 4.43 25.96 4.08 P

C-10PE-ÿ10-5D-2 C first ten 5db 25.24 4.07 P

C-10PE-ÿ10-5D-3 C first ten 5db 26.03 3.75 P

S-0PE-ÿ10-5D-1 S 0 ten 5 db 22.96 3.07 22.77 5.34 P

S-0PE-ÿ10-5D-2 S 0 ten 5db 21.84 5.42 P

S-0PE-ÿ10-5D-3 S 0 ten 5db 23.49 7.53 P

S-5PE-ÿ10-5D-1 S 0.5 ten 5db 23.35 5.27 23.98 5.81 P

S-5PE-ÿ10-5D-2 S 0.5 ten 5db 23.33 5.29 P

S-5PE-ÿ10-5D-3 S 0.5 ten 5db 25.27 6.85 P

S-10PE-ÿ10-5D-1 S first ten 5db 24.20 5.12 24.51 4.97 P

S-10PE-ÿ10-5D-2 S first ten 5db 10.26 6.80 P

S-10PE-ÿ10-5D-3 S first ten 5db 23.23 2.99 P

S-0PE-ÿ10-2.5D-1 S 0 ten 2.5db 31.33 4.30 26.5 3.21 P

S-0PE-ÿ10-2.5D-2 S 0 ten 2.5db 20.19 2.71 P

S-0PE-ÿ10-2.5D-3 S 0 ten 2.5db 27.97 2.63 P

S-5PE-ÿ10-2.5D-1 S 0.5 ten 2.5db 25.94 2.33 28.58 2.72 P

S-5PE-ÿ10-2.5D-2 S 0.5 ten 2.5db 28.98 1.07 P

S-5PE-ÿ10-2.5D-3 S 0.5 ten 2.5db 30.83 4.77 P

S-10PE-ÿ10-2.5D-1 S first ten 2.5db 21.72 2.51 24.28 2.02 P

S-10PE-ÿ10-2.5D-2 S first ten 2.5db 21.87 1.64 P

S-10PE-ÿ10-2.5D-3 S first ten 2.5db 29.25 1.92 P

C-0PE-ÿ6-5D-1 C 0 6 5db 24.05 3.11 22.32 2.48 P

C-0PE-ÿ6-5D-2 C 0 6 5db 20.59 3.11 P

C-0PE-ÿ6-5D-3 C 0 6 5db 22.33 1.21 P

C-5PE-ÿ6-5D-1 C 0.5 6 5db 23.24 2.26 24.98 3.64 P

C-5PE-ÿ6-5D-2 C 0.5 6 5db 25.45 2.45 P

C-5PE-ÿ6-5D-3 C 0.5 6 5db 26.26 6.22 P

C-10PE-ÿ6-5D-1 C first 6 5db NR NR 24.07 2.95 P

C-10PE-ÿ6-5D-2 C first 6 5db 23.99 2.14 P

C-10PE-ÿ6-5D-3 C first 6 5db 24.15 3.75 P

S-0PE-ÿ6-5D-1 S 0 6 5db 23.46 3.11 21.62 3.80 P

S-0PE-ÿ6-5D-2 S 0 6 5db 22.48 3.14 P

S-0PE-ÿ6-5D-3 S 0 6 5db 18.90 5.15 P

S-5PE-ÿ6-5D-1 S 0.5 6 5db 20.14 2.56 23.90 3.61 P

S-5PE-ÿ6-5D-2 S 0.5 6 5db 25.80 2.14 P

S-5PE-ÿ6-5D-3 S 0.5 6 5db 25.76 6.14 P

S-10PE-ÿ6-5D-1 S first 6 5db 21.72 1.88 22.80 3.20 P

S-10PE-ÿ6-5D-2 S first 6 5db 23.89 6.15 P

S-10PE-ÿ6-5D-3 S first 6 5db 22.80 1.58 P

C-0PE-ÿ16-5D-1 C 0 16 5db 17.12 5.92 19.08 4.11 P

C-0PE-ÿ16-5D-2 C 0 16 5db \ \ CS

C-0PE-ÿ16-5D-3 C 0 16 5db 21.03 2.31 P

C-5PE-ÿ16-5D-1 C 0.5 16 5db 16.74 5.51 17.52 5.16 P

C-5PE-ÿ16-5D-2 C 0.5 16 5db 15.99 2.33 P

C-5PE-ÿ16-5D-3 C 0.5 16 5db 19.83 7.64 P

C-10PE-ÿ16-5D-1 C first 16 5db 17.16 6.41 18.76 4.85 P

C-10PE-ÿ16-5D-2 C first 16 5db 21.47 1.52 P

C-10PE-ÿ16-5D-3 C first 16 5db 17.65 6.61 P

S-0PE-ÿ16-5D-1 S 0 16 5db 16.97 5.52 17.71 6.70 P

S-0PE-ÿ16-5D-2 S 0 16 5db 18.45 7.88 P

S-0PE-ÿ16-5D-3 S 0 16 5db _ \ \ CS

S-5PE-ÿ16-5D-1 S 0.5 16 5db 19.79 1.84 19.12 3.30 P

S-5PE-ÿ16-5D-2 S 0.5 16 5db 21.32 4.31 P

S-5PE-ÿ16-5D-3 S 0.5 16 5db 16.24 3.76 P

(continued on next page)

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Table 1 (continued )

Specimen Concrete type PE fiber content (%) db (mm) is (mm) ÿmax (MPa) sm (mm) Average ÿmax (MPa) Average sm (mm) Failure mode

S-10PE-ÿ16-5D-1 S first 16 5db 19.87 7.90 18.79 5.63 P

S-10PE-ÿ16-5D-2 S first 16 5db 21.36 2.50 P

S-10PE-ÿ16-5D-3 S first 16 5db 15.14 6.49 P

Note:db — Bar diameter; la — Bar anchorage length; ÿmax — The maximum bond stress; sm — Slip distance at maximum bond stress; “C” — Conventional concrete; "S"
— SSC; “P” — direct pull-out failure mode; “CS” — concrete splitting failure mode; “NR” — results not retrieved due to machine fault.

Fig. 1. Sketch of the pull-out specimens.

Fig. 2. Samples of concrete components.

Table 2
Ingredients of the simulated seawater.

Ingredient NaCl MgCl2 Na2SO4 CaCl2 KCl NaHCO3 KBr H3BO3 SrCl2 NaF

Content (g/L) 24.53 5.2 4.09 1.16 0.695 0.201 0.101 0.027 0.025 0.003

respectively. loading rate was fixed at 1 mm/min. All GFRP bar specimens exhibit a
For GFRP bars in each size, five samples with a length of 800 mm linear stress–strain response until failure. The mechanical properties of
were prepared for coupon tensile tests. The coupon tests were GFRP bars are summarized in Table 6.
conducted as per GBT 30022-2013 [45], using a MTS370 testing machine. The

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Table free end of 50 mm and a loading end of 150 mm. The loading end was
3 Mechanical properties of PE fibers. adhered with a steel tube to avoid damage to the bar during testing. As per
Diameter Length Density (g/ Tensile Tensile Rupture
ACI 440-1R-15 [42], the concrete cubes had a width of 200 mm, and thus
(ÿm) (mm) cm3 ) elastic strength strain the concrete cover (c) for the specimen was 100 mm and the con-crete
modulus (MPa) cover to bar diameter ratio (c/ db ) was 10. The target anchorage length was
(GPa)
achieved by introducing a PVC tube in the concrete (the segment in the PVC
19–43 6 0.97–0.98 110 >3000 2–3% tube was a free segment) as shown in Fig. 4. The PVC tube eliminates the
contact between concrete and GFRP bar outside the desired anchorage
length zone. After casting, the samples were left for hardening for 48 hours,
Table and then were cured in freshwater for 28 days.
4 Mix proportions for SSC and conventional concrete. The leaching effect from SSC is minimal as the curing period is short and the
concentration difference is low.
Mix materials C- C- C- S- S- S-

0PE 5PE 10PE 0PE 5PE 10PE

Ordinary Portland 644 644 644 644 644 644 2.4. Test procedures
cement (Grade PO
42.5) (kg/m3 )
165 165 165 165 165 165
The pull-out tests were conducted by an MTS370 test machine, which
Ultra-pulverized fly ash (kg/
m3 )
was equipped with an electric load cell and a displacement measurement
Silica fume (kg/m3 ) 89.8 89.8 89.8 89.8 89.8 89.8 system. The test set-up is shown in Fig. 5. The concrete cube was placed in
Sea-sand or river sand 617 617 617 617 617 617 a reaction rig. The face of concrete cube towards the loading end was
(kg/m3 ) confined by a bearing plate to prevent the formation of concrete cone [26].
Coarse aggregates 1008 1008 1008 1008 1008 1008
The loading end of the specimen was gripped to the loading machine, and
(gravels with 10 mm
maximum particle size) the reaction rig was secured to the fixed end of the machine.
(kg/m3 ) Two linear displacement transducers (LVDTs) were installed by a rack to
seawater or freshwater 171 171 171 171 171 171
measure the slip of the GFRP bar relative to the concrete cube from the
(kg/m3 )
17.96 17.96 0 17.96 17.96 17.96 17.96 0 11.76
loading end. In addition, the relative displacement between the concrete and
Superplasticizer (kg/m3 )
PE fiber (kg/m3 ) 5.88 11.76 5.88 the free end of the GFRP bar was recorded by another two LVDTs.
W/CM ratio 0.19 0.19 0.19 0.19 0.19 0.19 The test was displacement-controlled, which was performed at a con-stant
rate of 1 mm/min. The load was measured by the electric load cell of the
machine. The readings of the loads and displacements were automatically
Table recorded by a data logger at 1 Hz.
5 Mechanical properties of the concrete.
3. Test results and discussion
Concrete Compressive strength, f' c Young's modulus, Ec Slump-flow
type (MPa) (GPa) (mm)
3.1. Bond failure modes and mechanisms
C-0PE 110.09 41.20 220
C-5PE 113.18 39.83 150
C-10PE 109.07 39.49 60 The failure modes of the specimens in this study can be categorized into
S-0PE 114.34 42.53 220 two types: pull-out failure (for most of the specimens) and concrete
S-5PE 111.45 41.67 145
S-10PE 107.70 38.46 55
Table 6
Mechanical properties of GFRP bars.
2.3. Specimen preparation GFRP Equivalent Ultimate tensile Tensile elastic
bar. bar diameter (mm) strength, fb (MPa) modulus, Eb (GPa)
The pull-out specimens were prepared by anchoring a GFRP bar in the 7.1 1262.4 49.31
ÿ6
center of a concrete cubes. The dimensions of the specimens are shown in ÿ10 10.2 1137.1 50.65
Fig. 1. The GFRP bar had a total length of 650 mm, including a ÿ16 16.0 836.4 47.49

Fig. 3. Samples of GFRP bars.

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Fig. 4. Specimen preparation.

some concrete debris were attached to the GFRP bar in the spacing of the helical
wrapping. In some other cases as shown in Fig. 6(b), white debris (resin residue) were
attached to concrete and the bar was significantly damaged with the helical wrapping
broken and surface resin peeled off.
These two failure modes signify two different failure mechanisms. For the one
represented by Fig. 6 (a), shear failure mainly occurs between the concrete and the
outer resin surface of the GFRP bar. Since the
concrete was crushed at the interface, the bond strength was predomi- nated by the
concrete shear strength [1,25,47]. This failure mechanism is very similar to the pull-out
of a deformed steel bar. However, the other failure mechanism shown in Fig. 6 (b) is
more frequent with FRP bars, in which the shear failure occurs between the bar fiber
and the outer resin surface. In this case, the helical ribs and resin-rich surface were
ripped off from the bar, and the bond strength was controlled by the shear strength
between the bar fiber and resin [1,25,47]. The two typical failure mechanisms observed
in this study are consistent with previous findings [1,25,47].

3.2. Typical average bond stress-slip curves

The slip displacement s and average bond stress ÿ can be computed by Eqs. (1)
and (2) [48]. As examples, the bond-slip curves of the S-0PE-ÿ10-5D, S-5PE-ÿ10-5D
and S-10PE-ÿ10-5D specimens are shown in Fig. 7. The key results of all test samples
are summarized in Table 1.

P
Fig. 5. Pull-out test set-up. s = sl ÿ l2 (first)
EbAb

cube splitting (two samples). Due to machine fault, the results for C-10PE-ÿ6-5D-1 P
ÿ= (2)
were not retrieved. However, the failure mode can still be visually identified as a pull- ÿdbla
out failure. The two specimens failed from concrete splitting were both with a bar
diameter of 16 mm (S-0PE-ÿ16- 5D-3 and C-0PE-ÿ16-5D-2). During the test, the where P is the applied tensile force; sl is the displacement measured from the loading
concrete cube suddenly split into two pieces, which was associated with a loud end; Ab, Eb, db and la are the area, tensile elastic modulus, diameter and anchorage
cracking sound. length of GFRP bar, respectively; l2 is the length between the end surface of the
The concrete splitting failure could potentially be attributed to the use of GFRP bar loading tube and the top surface of the anchorage length (l2 = L ÿ l1 ÿ la ÿ l3), which
with 16 mm diameter. During the test, the radiant component of friction and mechanical is illustrated in Fig. first.
interlocking would cause tensile stress in the concrete cube [27]. When exceeds the It is shown that the average bond stress-slip curves generally consist of four
concrete tensile strength at a certain weak interface, concrete splitting will occur [25]. stages in sequence [49]: a micro-slip stage up to 1–2 mm which is characterized as
Pulling out a bar with 16 mm diameter requires greater loads, which may increase the an increasing line with a very steep slope; a slip stage to the peak bond strength at
tensile stress, and thus increase the probability of splitting failure. around 4–5 mm in which the increase of bond stress slows down and thus the bond-
slip curve becomes a curvy line with a deteriorated slope; a descending stage in which
Similarly, Islam et al. [26] also found out that the 16-mm-diameter bar was more likely the bond stress decreases steadily to around 10–15 mm of slip; and finally a residual
to trigger concrete splitting. However, given the duplicated samples did not experience part which appears to be a flat line stabilized at 60–70% of the peak bond stress. The
similar failure, the concrete splitting could also be individual cases that were related to steep increasing before the peak point indicates that mechanical interlocking could be
the concrete casting quality. However, the occurrence of concrete splitting was only the governing bond mechanism as a large bond stress is generated under a very small
around 3% in this study, which did not affect the creditability of the pull-out tests in the slip [61]. For all specimens, there is no sight of fluctuations in the descending stage
present study. and residual stage, implying that friction could be the dominant mechanism for the
post-peak bond behavior [27]. The bond-slip curves of certain samples (eg, S-5PE-
The majority of the specimens failed from direct pull-out, which typically manifested ÿ10-5D-1 and S-10PE-ÿ10-5D-2) show a small stress reduction in the transition from
as abrasions on both sides of concrete and the GFRP bar, and stripping of sand grains the micro-slip stage to the slip stage, after which the bond stress recovers quickly and
[46]. In some cases, concrete crushing was clearly visible at the failure interface as continues rising
shown in Fig. 6 (a), and

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JJ. Zeng et al. Engineering Structures 254 (2022) 113787

Fig. 6. Typical failure modes of two shear mechanisms.

Fig. 7. Typical average bond stress-slip curves – examples from S-0PE-ÿ10-5D, S-5PE-ÿ10-5D and S-10PE-ÿ10-5D specimens.

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to the peak stress. This is likely caused by the stripping of some sand
grains on the bar resin surface.

3.3. Parametric analyses

3.3.1. Influences of SSC


Using the specimens with 10 mm diameter bar and 5db embedment
as examples, the bond-slip curves of selected specimens cast by SSC
and conventional concrete are compared in Fig. 8. It is shown that at
each PE fiber content, the bond-slip curves of the two concrete types are
generally close to each other. The difference in the initial stiffness be-
tween S-10PE-ÿ10-5D and C-10PE-ÿ10-5D was due to the aforemen-
tioned small stress reduction which is possibly caused by the stripping of
sand grains, whereas the bond strength of these two specimens are very
close (difference ~3%). The residual strength is closely related to the
different failure modes (eg, delamination of bar surface) or failure status
(eg, severity of concrete facture), and thus some discrepancies between
the two specimens are noticed. Fig. 9 compares the average bond
strength of the three duplicated specimens at each PE fiber con-tent. In
general, the bond strength of SSC is slightly lower than that of conventional
concrete, but the difference is inconspicuous with a maximum reduction
merely at 5%. These comparisons suggest that the influence of SSC on Fig. 9. Effects of SSC on bond strength.
bond strength is minimal. Similar conclusion was drawn by Soares et al.
[50], in their experiments the seawater was extracted directly from ocean. 3.3.2. Influences of PE fiber contents
Compared with freshwater and river-sand, the seawater and sea-sand Similarly, the influences of PE fiber contents are also examined by
are generally different in two aspects. First, seawater contains higher comparing the bond strengths shown in Fig. 10. By taking the S-ÿ10-5D
level of Clÿ which could erosion of steel bar in a long run. However, this specimens at three PE fiber contents as examples, it is evident that with
effect cannot affect the results of short-term pull-out test with GFRP bars. the increase of PE fiber content, the average bond strength of specimens
Furthermore, other ions in seawater could affect the chemical bonding is enhanced for most of the specimens with 6- and 10- mm-diamter bars.
between concrete and bar. However, the effect of chemical bonding on The enhancement effect is more efficient with 1% PE fiber content, as
bond-slip curve is minimal as slip occurs very early in a very small bond the average bond strength is increased by around 10% for compared
stress. Therefore, the difference of replacing freshwater by seawater is with the samples without PE fiber addition. Although UHSC is usually
barely seen. Second, the sea-sand is less uniform than river sand as it more brittle with a lower ductility, many studies [34,35,51,52] have
contains more extraneous constituents (eg, broken shells), which is likely demonstrated that by adding PE fibers to UHSC, the tensile and shear
to affect the quality of concrete. This could be the reason for the performance of the concrete can be significantly improved. Therefore, if
marginally lower bond strength of the specimens cast by SSC. On the the shear failure occurs at the interface between concrete and resin
other hand, the potential leaching effect of SSC cured in fresh water may surface of the GFRP bar, the bond strength can be enhanced. This is
be another cause for the slightly lower concrete and thus bond strength. because the crack development of the concrete surrounding the bar can
be restrained by PE fibers. However, for the specimens with a 16- mm-
diameter bar, the enhancement effect of PE fibers in bond strength
seems to be unclear, as the difference of the bond strength between
specimens with 0.5% and 1% PE fiber content is less noticeable ( eg,
1.7% for SSC). This could be due to the concrete strength in this study
being so high that the failure mechanism may have changed. The shear
failure may have switched to the delamination failure between resin and
fiber in the bar, and thus further increase of PE fiber content or the
concrete strength has no significant effect on the bond strength for joints
with 6- and 10-mm-diameter bars , and has little effect for 16-mm-diameter bar.
Similar observations were also reported by Lee et al. [25].
The different trends for the specimens with a 16-mm-diameter bar
may also be due to the concrete quality when casting with PE fibers. It is
easy for PE fibers to form cluster in concrete when the fiber content is
relatively high. If the fiber clusters happen to be located in the concrete-
bar interface or in the concrete surrounding the bar, they will disturb the
concrete matrix and impair sufficient compaction around the bar [62].
In this case, the fiber clusters will act as defects rather than strengthen-
ment to the concrete, and the bond strength will decline as a result.

3.3.3. Influences of bar diameters


Using the SSC samples with an anchorage length of 5db as exam-
ples, Fig. 11 compares the bond strengths of specimen with three bar
diameters (6, 10 and 16 mm). It can again be viewed that the differences
of bond strength between the specimens cast by conventional concrete
and seawater sea-sand concrete are very small for each graph (around
Fig. 8. Comparison of average bond stress-slip curves of conventional concrete 5%). It is also shown that the bond strengths of the specimens with 6 mm
and SSC. and 10 mm bar diameter at the same level of PE fiber contents, are

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(a). GFRP bar of 6 mm diameter (b). GFRP bar of 10 mm diameter

(c). GFRP bar of 16 mm diameter

Fig. 10. Effects of PE fiber contents on bond strength.

generally close to each other (average difference at around 5%). How- reduction was just around 1.5%. The specimen specifications of Xue et
ever, further increase in bar diameter tends to cause more distinct al.'s pull-out tests [49] are similar to the current study, except for the
deterioration in bond strength. For example, when increasing the bar concrete grade. In Xue et al.'s tests [49], GFRP bars in three diameters
diameter from 10 mm to 16 mm, the average bond strengths decline by (db = 6, 9.5 and 16 mm) were embedded in C30 concrete with a 5db
22.2%, 20.3% and 23.4% for the specimens with 0%, 0.5% and 1% PE anchorage length. The average bond strengths in their study were 17.43,
fiber, respectively. The finding of smaller bond strength for larger 14.52 and 13.93 MPa for db = 6, 9.5 and 16 mm, respectively. It is
diameter bar is consistent with many previous studies [46–50]. It is shown that the level of bond strengths in Xue et al.'s tests are much
generally believed that the Poisson effect and bleeding water are lower than those in the present study. More importantly, the bond
responsible for the strength reduction. Due to the Poisson effect, a bar strength reduction from the 6-mm-diameter bar to the 9.5-mm-diameter
in tension tends to experience a slight size reduction in radial direction, bar is more pronounced (ie, 17%), compared with the results in this study (ie 5%).
which could weaken the bond between bar and concrete [1]. The Poisson This comparison demonstrates that using UHSC could somewhat
effect is more pronounced for specimen with a greater bar diameter [1]. compensate the bond strength reduction for small-diameter bars (db < 10 mm).
Water bleeding in concrete could be another possibility. A bar with larger However, the compensation is minimal for large diameter bars (db > 16
diameter tends to have more water trapped beneath it, which may give mm), since the bond strength reduction rates from 6 mm diameter bar to
rise to more voids around the bar that impairs the bond with the 16 mm diameter bar in both studies are around 20%.
surrounding concrete [26,33,46,53].
Although the bond strength reduces with the increase of bar diam- 3.3.4. Influences of anchorage lengths
eter, the reduction percentage varies in different studies. For example, The bond strength comparisons for different anchorage lengths are
Wei et al. [27] studied the pull-out behavior of BFRP bar of three di- plotted in Fig. 12, using the 10-mm-diameter GFRP bars in SSC for ex-
ameters (db = 8, 10 and 12 mm) in normal strength concrete (compressive amples. Similar to most previous investigations [1,25,26,33,46–50], the
strength at 32.6 MPa), and concluded that the effects of bar diameter on results show that bond strength generally received with an increasing
bond strength were dismissed as the maximum anchorage length, ie, 14% and 18% reduction from 2.5db to 5db

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(a). 0% PE fiber content (b). 0.5% PE fiber content

(c). 1% PE fiber content

Fig. 11. Effects of on bar diameters on bond strength.

towards the free end. During the pull-out test, the bond stress flow transferred
slower for a longer anchorage length. Therefore, as the test continued, the
greatest load increment occurred at the loading end, making the local debonding
failure initiated earlier that prevented further increase of bond strength. However,
it should be noted that although the smeared bond strength is reduced, more
pull-out forces are required for specimens with longer anchorage length.

The standard deviation of the three duplicated samples of S-10PE-ÿ10-2.5D


is relatively larger (at 3.5) compared with those of other samples (at around 1–
2). This may be caused by the impaired flow-ability with 1% PE fiber addition.
As shown in Table 5, the slump-flow of SSC with 1% PE fiber addition is reduced
by 75% compared with specimens without PE fiber addition. The casting quality
of concrete may interfere with the bond strength of the specimens with 1% PE
fiber content, and thus the effect of the variation in anchorage length becomes
unclear.

Fig. 12. Effects of anchorage lengths on bond strength.


4. Assessments of design codes
anchorage length for the specimens with 0% and 0.5% PE fiber content,
respectively. This is because the bond stress distribution along the anchorage 4.1. Current design code
length is nonlinear rather than uniform [26,60]. The bond stress is the highest at
the loading end and attenuates dramatically Four design codes on bond strength of FRP bar in concrete are summarized

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in this section, they are ACI440.1R-15 [42], CSA-S806–12 [54], CSA-S6–14 [55] and (c) JSCE 1997
JSCE 1997 [56].
JSCE 1997 [56] is recommended by the Japan Society of Civil En-gineer, it adopts
(a) ACI440.1R-15 the similar concept to the two Canadian codes that the effects of concrete strength, bar
size and transverse reinforcements are incorporated. The expression of JSCE 1997 [56] is
ACI440.1R-15 [42] is published by American Concrete Institute (ACI), the expression given below.
of bond strength is modified from the finding of Wambeke and Shield [57] which is given
below: fbod (6)
ÿmax =
ÿ1
c
ÿmax = 4 + 0.3 + 100 db db (3) c
ÿÿÿÿ

0.28ÿ2f '
0.083 ' andkc = + 15 + Atr Ef
c ÿf la fbod = c
1.3 sdb
db Es

where f' is the compressive strength of concrete. c is the concrete cover, where fbod is the design bond strength of concrete. ÿ2 is the modification factor for bond
c
it is taken as the smaller value of the cover to the bar center or 1.5 times strength, it has the similar concept to k6 in Eq. (5) that ÿ2 is 1.0 when FRP bar has the
of the bar center-to-center spacing over the potential bond failure plane. same (or more) bond strength as the deformed steel bar with the same size, otherwise it
The rest of the nomenclatures are given in Table 6. Furthermore, the ratio of c/ db is limited should be reduced as per experimental results. In the absence of comparative test data in
to be less than 3.5, which indicates when exceeding certain limit concrete cover has no this study, ÿ2 is taken as 0.8 similar to k6. c is the smaller value of the cover to the bar
influence. As stated earlier, the c/ db ratios for the specimens in this study have exceeded center or half of the bar center-to-center spacing. Atr/ s is the area to spacing ratio of the
3.5, and thus c/ db = 3.5 is used throughout. It should be noted that the concrete cube size transverse reinforcements, and Ef / Es is the elastic modulus ratio of FRP to steel for the
and anchorage length (5db) adopted in this experi-ment study are compliant with the transverse reinforcements, both ratios are not relevant to this study. Therefore, kc = c/ db
requirements of ACI440.1R-15 [42]. which is over 2.5 for all cases in this stud. And ÿ1 is dependent on kc, in this study ÿ1 =

(b) CSA-S806–12 and CSA-S6–14 0.6 (for kc ÿ 2.5).


Table 7 summarizes the main factors considered by the four selected design codes for
CSA-S806–12 [54] and CSA-S6–14 [55] are both Canadian stan-dards, they are bond strength estimation. It is shown that all selected design codes have accounted for the
applicable to bond design of FRP bars in conventional concrete for building structures and effects of the concrete strength, the bar diameter and the concrete cover thickness.
highway bridges, respectively. The general form of the bond strength formula is established However, only ACI440.1R-15 [42] considers the influences of the anchorage length.
based on numerous experimental observations [1,33,53,58,59], in which the bond strengths
of FRP bars show correlation goods to square root of concrete compressive strength, but The effects of the reinforced fiber and its content can be partially and implicitly accounted
are inversely proportional to bar size. The expressions of bond strength specified by CSA- for by the concrete strength. It should be noted that
ÿÿÿÿ

S806–12 [54] and CSA-S6–14 [55] are shown in Eq. (4) and Eq. (5), respectively. '
CSA-S806–12 [54] and CSA-S6–14 [55] have limitations on
ÿÿÿÿ
c ÿf values c
'
(ie, ÿ ÿf 5 and 8 MPa for CSA-S806–12 [54] and CSA-S6–14 [55],
ÿÿÿÿ

' respectively). Similarly, JSCE 1997 [56] also regulates fbod to be less than 3.2 MPa. Given
f
dcs c ÿ that the above regulations are for normal strength concrete, and UHSC with PE fiber
ÿmax (4)
= 1.15k1k2k3k4k5ÿdb
reinforcement tends to have higher tensile and shear strength, the limitations on concrete
strength are temporarily ignored in the assessment of this study.
Ef
( dcs + ktr Es ) fcr
ÿmax = (5)
0.45k1k6ÿdb 4.2. Assessment

ktr = Atrftr,y Ef
10.5sn and( dcs + ktr Es ) ÿ 2.5db Fig. 13 compares the test results and code predictions on the average bond strength
of the specimens. Two criteria, ie, the mean (M) and the average absolute error (AAE), are
where k1 is the bar location factor, taken as 1.0 for this study. k2 is the concrete density employed to evaluate the performance of the design codes. Their expressions are given
factor, taken as 1.0 for this study (ie, 1.0 for normal density concrete). k3 is the bar size in Eq. (7) and Eq. (8). The M and AAE results are labeled in each comparison figure.
factor, taken as 0.8 for this study (ie, 0.8 for bar cross-sectional area ÿ 300 mm2 ). k4 is
the bar fiber factor, taken as 1.0 for this study (ie, 1.0 for GFRP). k5 is the bar surface
predi
factor, taken as 1.0 for this study (ie, 1.0 for surface-roughened or sand-coated surfaces). M= ÿn i=1 testi (7)
n
k6 is the bar surface profile factor, which is equal to the ratio of bond strength of a FRP bar
to the bond strength of a steel bar with the same cross-sectional area (ÿ 1.0). Without the ÿ ÿ

exact experimental data, k6 can be taken as 0.8 (CSA-S6–14 [55]). dcs is the lesser of the
ÿ ÿ

testiÿ predi
ÿn i=1
ÿ ÿ

testi
cover to the bar center or 2/3 of the bar center-to-center spacing. ktr is the transverse AAE = ÿ ÿ

(8)
n
reinforcement index, it is related to the cross-sectional area (Atr), yield strength (fy,tr) and
maximum spacing (s) of the transverse reinforcement and the number of developed bars where testi is the i th th
test data; predi is the code prediction for the i data; data;

over the bond failure surface (n ). Ef and Es are the Young's modulus of an FRP bar and a
n is the total specimen number in this study.
steel bar, respectively. In the current case, there is no transverse reinforce-ment, and thus It is shown that the predictions of the two Canadian codes [54,55] and JSCE 1997 [56]
ktr is zero and dcs is taken to be 2.5db. fcr is the cracking are generally insensitive to the variations of pa-rameters in this study, as the predictions
by each design code generally stay at the same level for all specimens (eg, around 9 MPa
for the two Canadian codes [54,55], 30 MPa for JSCE 1997 [56]). The two Canadian codes
ÿÿÿÿ
[54,55] seem to be overly conservative, the average predicted bond strengths are only
' equal to around 40% of the test bond strength.
strength of concrete, taken as 0.4 density c ÿf in this study (ie, for normal
concrete).
This is probably because the two Canadian codes ignore the effect of bar anchorage
length. By contrast, anchorage length is explicitly extracted

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JJ. Zeng et al. Engineering Structures 254 (2022) 113787

Table
7 Code considerations of main factors on bond strength.

Design code Bar diameter Bar surface treatment Concrete strength Concrete cover thickness Anchorage length Transverse reinforcement

ACI440.1R-15 ÿ ÿ ÿ ÿ × ÿ ÿ ÿ ×
CSA-S806–12 ÿ ÿ ÿ × ×
CSA-S6–14 ÿ ÿ ÿ × ÿ
JSCE 1997 × ÿ ÿ × ÿ

Note: “ÿ” — considered; “×” — not considered.

(a). ACI440.1R-15 [42]

(b). CSA-S806–12 [54]

Fig. 13. Performance of the selected design codes.

for by ACI440.1R-15 [42]. As per Eq. (3), the bond strength is linearly with smaller anchorage length (ie, 2.5db) by more than 40%. Besides,
inversely proportional to the anchorage length. This modification has around 20% overestimations in bond strength are also noted for the
significantly increased the accuracy of the estimation, as the AAE of specimens with relatively larger bar diameters (ie, 16 mm). These re-
ACI440.1R-15 [42] has been reduced to 16.6% compared with 58% sults indicate that ACI440.1R-15 [42] could be unsafe for design of
for the two Canadian codes [54,55]. However, it is still obvious that bigger bars or smaller anchorage lengths. JSCE 1997 [56] is likely to
ACI440.1R-15 [42] overestimates the bond strength for the specimens produce the most unsafe design among the four selected codes, the

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JJ. Zeng et al. Engineering Structures 254 (2022) 113787

(c). CSA-S6–14 [55]

(d). JSCE 1997 [56]

Fig. 13. (continued).

estimated bond strengths are generally 44% greater than the test out- 5. Conclusions
comes. For the specimens with a 16-mm-diameter bar, the over-
estimations surge to be more than 70%. Correspondingly, the AAE of In the present study, a series of pull-out tests were conducted on 63
the predictions of JSCE 1997 [56] are more than 40%. This is because of the GFRP bar-SSC bond joints. The effects of different bar diameters,
ÿÿÿÿ

' anchorage lengths, and PE fiber contents on the bond behavior were
term f' c is used in the formulation rather than c fÿ for the other three evaluated. Finally, the performances of the current design codes in
codes. codes. Furthermore, the expression of JSCE 1997 [56] is
estimating the bond strength were assessed. The following are some
predominated by the concrete strength, whereas the effects of the bar major conclusions:
diameter is only included as a reduction factor. This expression will
easily make over-estimations for high or UHSCs with no other parameter • The bond strength of GFRP bars decreases with the increase of bar
(eg, bar diameter or anchorage length) to factor down the results. diameter. For example, when increasing the bar diameter from 10
However, it should be noted that if the limit of fbod ÿ 3.2 MPa is followed, mm to 16 mm, the average bond strengths decline by 22.4%, 18.6%
the bond strength estimated by JSCE 1997 [56] is just around 5 MPa, and 23.5% for the specimens with 0%, 0.5% and 1% PE fiber
which would be overly conservative. In summary, assessments content, respectively.
conducted in this section suggest that the more influential parameters (eg, c db, la,
• PEf' fiber addition could increase the bond strength by restraining the
) being explicitly considered in the design expression, the more accurate crack propagation. For example, by increasing the PE fiber content
predictions can be produced. from 0% to 0.5%, bond strengths of GFRP bars (6 mm, 10 mm and 16

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JJ. Zeng et al. Engineering Structures 254 (2022) 113787

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