1F120 03 Electrical System

CHAPTER 3 ELECTRICAL SYSTEM
Chapter 3 ELECTRICAL SYSTEM

1. Chassis Electrical Components and Wiring Outline
502790
1. Main harness 3. Harness rear combination
2. Harness front combination
3-1
1
ᵮ
ᵤ
N
ᵦᶐ
ᵦ
3
ᵣᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾ ᵡ
2 1
4
20
5
19
6
18
10 11
7
17
3) 1)
16
8
9
15
14
13
2)
12
504470
1. Meter panel 12. ECM (Gasoline Engine Control Module)
2. FNR lever 13. Relay box
3. Light switch and turn signal switch 14. Fuse box
4. Key switch 15. Tank unit
5. Rear combination light 16. Main harness
6. Select switch 17. Horn
7. Rear combination harness 18. Front combination harness
8. Steering angle sensor 19. Front combination light
9. Back buzzer 20. Head light
10. QGS controller 1) VCM and others
11. VCM (Vehicle Control Module) 2) ECM and others
3) Control valve and others
3-2
Transmission
5
Engine Transmission
504494
1. Stop light switch 4. Thermoswitch (Engine cooling water temperature)
2. Neutral switch (Manual T/M truck) 5. Thermoswitch (T/C Oil)
3. Backup light switch (Manual T/M truck)
3-3
1
Transmission (Right side) Transmission (Powershift T/M truck)
504502
1. Oil pressure sensor 2. T/M forward/backward solenoid
Control valve
1
2
2
502891
1. Lift Lock Solenoid 2. Unload solenoid
Rear axle (Right side)
3-4
504504
1. Steering angle sensor
Angle adjust solenoid valve (left side of frame)
502892
1. Solenoid valve of power steering control valve
3-5
2. Console Box
2.1 Console Box Outline
ᵦᶐ
N
ᵤ ᵦ
2
ᵣᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾ ᵡ
3
4
501203
1. Meter panel 3. FNR lever
2. Light switch and turn signal switch 4. Key switch
2.2 Meter Panel, Removing
2
1
5
501204
1. Screw 4. Screw
2. Cover 5. Meter panel
3. Connector
3-6
Preparation 1
Place the key switch to the OFF position, and remove the
cable from the ground side of the battery.
501205
1. Negative terminal
Removal sequence
(1) Tilt the steering column toward the operator seat.
(2) Remove the screws that hold the console cover (13
places indicated by arrows).
501206
(3) Slide the cover downward.

1
501207
1. Under the cover
(4) Disconnect the electrical wiring from the connector.
501208
1. Connector
3-7
(5) Remove the cover.

(6) Remove the screws (4 places) and remove the meter
panel. 1
501209
1. Above the cover 2. Meter panel
2.3 Meter Panel, Installing
For installation, follow the removal sequence in reverse.
3-8
3. Main Electrical Components
3.1 Meter Panel
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 501210
Names of indicators/
Ref. Light OFF Light ON or blinking Remark
warning lights
Parking brake is released Parking brake is activated (Light ON)
1 Parking brake warning light -
Normal The parking interlock is activated (Blinking)
Seat belt is fastened
2 Seat belt warning light The seat belt is not fastened (Light ON) -
properly
Charge is not working properly (Light ON)
3 Battery charge warning light Battery properly charged -
Engine is not running (Light ON)
Truck in normal Presence of a minor warning
4 Multi-purpose warning light -
conditions or operating caution (Light ON)
Torque converter oil Torque converter oil temperature is
5 Temperature is normal -
temperature warning light abnormal (Light ON)
Engine oil pressure warning Engine oil pressure is low (Light ON)
6 Engine oil level is normal -
light Engine is not running (Light ON)
7 Engine warning light Normal Engine warning (Light ON) -
8 Glow plug warning light Preheating completed Glow plug heating is ON (Light ON) -
Protective function of sudden acceleration or
9 Smart shift indicator light - full reverse (shifting to the opposite direction Option
of traveling) is activated (Light ON)
10 Mast interlock indicator light - Mast interlock is activated (Light ON) -
11 Cursor buttons - - -
Indicates the remaining amount in the tank when the key switch is turned
12 Fuel gauge -
to ON position
13 LCD screen - - -
Indicates coolant temperature when the key switch is turned to the ON
14 Coolant temperature gauge -
position
15 Enter/select button - - -
Description of function
How to check blown out bulbs in the meter panel

A warning or indicator light glows when the key switch is turned to the ON position. If not, the bulb is blown out.
3-9
3.2 Direction (FNR) Switch
F (FORWARD)
10q 10q
N (NEUTRAL) 1((
R (REVERSE)
2
Terminal/4 Terminal/2
Terminal/3
Terminal/5 Terminal/1
501213
1. Direction (FNR) lever 2. Direction (FNR) switch
Note: Arrow indicates the front of truck.

Connection table
Terminal 1 2 3 4 5
Lever Truck controller
position Truck Truck
Destination Grounding Grounding (backup alarm/
controller controller
buzzer)
F (FORWARD) z ------ ------- z
N (NEUTRAL) z ------ ------------- ----------------- ------- z
R (REVERSE) z ------ ----------------- ----------------- ----------- z
3-10
3.3 Light Switch and Turn Signal Switch
1
L
10q 10q
1((
N
2
T-1 T-3 L-2 L-4
T-2 L-1 L-3

Neutral +12 V Rotational 4
detectio ignal pulse 2 3
Terminal/1
Terminal/2
GND Rotational pulse 1
504472
1. Light switch and turn signal lever 3. Steering wheel angle sensor
2. Light switch and turn signal switch 4. Horn contact
Light switch connection table
Terminal L-1 L-2 L-3

Switch position
Destination Power Tail clearance light Head light
OFF
1 z ------------- --------------- z
2 z ------------- --------------- z ------------ -------------- z
3-11
3.4 Key Switch (Anti-Restart Switch)
Key switch
The diesel model is equipped with a distributor type injection pump. The key switch is equipped with a fuel cut mechanism to
stop the engine automatically.
The gasoline-engine truck is also equipped with an fuel cut engine automatic stop mechanism.
Anti-restart key switch
This key switch has an anti-restarting function.
The key switch will not turn from the ON to the START position while the engine is running to prevent engine trouble or starter
breakage due to improper operation when starting the engine.
The gasoline and diesel models use the same key switch. On the diesel model, the switch wire is connected so that the engine
is preheated with the key switch in ON position.
1)
2)
ST M
3)
G B
501211
1) OFF 3) START
2) ON
Connecting diagram (for gasoline model 12V)
Terminal G B M ST Key insert/removal

OFF z ------ ------ z Yes
ON (during operation) z ------ ------ z ----- ------ z No
START (when starting engine) z ------ ------ z ----- ------ z ----- ------ z No
Note: Dashed line between terminals of G and B shows external coupled circuit.
3-12
3.5 Select Switch
3) 2) 1) 504480
1) Gasoline/LPG select switch 3) Power select switch
2) Speed select switch
Note: Arrow indicates the front of truck.
Gasoline/LPG select switch
LPG OFF GAS
8 9 2 1 5 G/R L/R Y G R
7 10 4 3 6 G/L L/B W B/R B/W
1 2 5 6 3 4 7 8 9 10
OFF
LPG
GAS
G Y R B/W B/R W G/L G/R L/R L/B
504481
3-13
Speed select switch
H L
9 2 1 5 Y G R
10 4 3 B W B/W
10 1 2 3 4 5
H
L
B G Y B/W W R
504482
Power select switch
POWER SOFT
9 2 1 5 Y G R
10 4 3 B W B/W
10 1 2 3 4 5
POWER
SOFT
B G Y B/W W R
504482
3-14
3.6 Steering Angle Sensor
1 ton class 1 2, 3 ton class

2
1
2 504483
1. Steering angle sensor 2. Clip to the frame.
3.7 Backup Buzzer
1 504484
1. Backup buzzer 2. Clip to the frame.
3-15
3.8 QGS Controller (Diesel Model)
When the starter key switch is turned from the OFF to ON

position, the QGS controller turns the glow light and glow
plugs to ON during the time period shown below.
When the key switch is turned to the START position, glow
light and glow plugs are also turned ON.
ConnectorB
ConnectorA
A 1 2 3
B 4 5 6 504474
OFF
ON
ST
Spare
light 3
3 1
A
CONTROLLER 4
B
5 6
Glow Water
Plug tempeaure
sensor
504475
Water temperature
Item ON time
(Resistance value)
-15 °C (5°F) (12.1 K ohm) 10.0 ± 2.0 sec.
Glow light
0 °C (32 °F) (5.9 K ohm) 6.4.0 ± 1.3 sec.
Glow plug
+10 °C (+50 °F) (3.8 K ohm) 3.0 ± 0.6 sec.
Rated voltage: DC 12V
3-16
3.9 VCM (Vehicle Control Module)
A’
4
A - A’
1) 3
504485
1. LED can be seen 4. Potting
2. Potting upper limit 1) Potting
3. Potting surface
Note: For the VCM connector pin location, refer to CHAPTER "CONTROLLER".
3-17
3.10 ECM (Gasoline Engine Control Module)
504486
1. ID label
ID label of ID Number
ID Number
1 2 3 4 5
504487
No. Description
Engine type
1 = K15
1
2 = K21
3 = K25
Customer
2 D: Asia, Europe
N: North America
Transmission type
3 A: Powershift T/M
D: Manual T/M
ton class
4, 5
N = FG10-35A
3-18
3.11 Relay Box
504493
1. Relay box 1 2. Relay box 2 (Gasoline model only)
Note: The figure shown is for diesel model.

Relay box 1
2 3 5
4
1
504147
1. Warning buzzer relay 4. Backup light relay
2. Flasher relay 5. Ignition relay
3. Starter relay
Relay box 2 (Gasoline model only)
2 3 4
1 5
504148
1. Fuel pump relay 4. MAIN/C relay
2. ETC motor relay 5. EGI relay
3. EGI relay
3-19
CB relay
″‵‪‪‥․․‣‒‿•․
․‧․‥• ‸‽‣‣•
‵ ‴ ‣ ⁓› ‟ ⁄ ‟ ‣ ․ ⁈
‫‣‫‬″•‧‟•‣ ••
‼″⁂″⁀
z
‪  ‪ 
‥•
X
‥•
‪‧ ‪  ‪‧ ‪ 
1
Y
501222
1. Connecting diagram
Coil rating at 20 °C (68 °F)

Truck classifications
Item
Gasoline and diesel models
Rated operating voltage DC12 V
Working voltage DC 3.0 to 7.0 V (initial, at20 °C (68°F))
Open-circuit voltage DC 1.2 to 3.9 V (initial, at20 °C (68°F))
Coil resistance 80 ohm ± 10%(20 °C (68°F))
Rated exciting current 168 mA ± 10%(20 °C (68°F))
3-20
CM relay (Warning buzzer relay)
․‧․‥•
‹‷••″
‫‣‫‬″•…‟‣‣ ••
″‵‿‥‥․․‣‒‿…•
‪‧
‪‧
‪  ‥•
X
‥•
‪ ⁓ ‪ 
‪ 
‪ 
Y
1)
501223
1. Connecting diagram
Coil rating at 20 °C (68°F)
Truck classifications
Item
Gasoline and diesel models
Rated operating voltage DC 12 V
Working voltage DC 3.0 to 7.0 V (Initial, at 20 °C (68°F))
Open-circuit voltage DC 0.5 to 31 V (Initial, at 20 °C (68°F))
Coil resistance 120 ohm ± 10%
Rated exciting current 117.6 mA ± 10%
3-21
3.12 Fuse Box
5 8 10 12
4 14
7 9 11 13 15 16
3 6
2 17
18 19
20 21 22 504492
1 Fuse box 12 Head light 15 A

2 VCM 20A 13 Horn 10A
3 Glow timer, etc. 10A 14 Stop light 10A
4 Meter panel 10A 15 EGI 30A *1
5 Backup light, etc. 15 A 16 EGI 30A *1
6 Spare fuse 20A 17 Fuse puller
7 Spare fuse 30A *1 18 Spare fuse 10A
8 Working light 15 A 19 Spare fuse 15 A
9 ETC 15 A *1 20 SBF battery 100A
10 A/C 20A 21 SBF alternator 100A
11 Windshield wiper 15 A 22 SBF glow 50A *2
Note: The figure shown is for diesel model.

*1: Gasoline model only
*2: Diesel model only
3-22
3.13 Tank Unit
3/4
1/2
2
1
1/4
3
504473
1. Pressure control valve 3. Fuel filter
2. Fuel pump
Note: The figure shown is for gasoline model.

Specifications
Float position E 1/4 1/2 3/4 F

Standard resistance (ohm) 80 49.5 32 19 10
+12 +1.0
Tolerance (ohm) - }3 -
+2 -3.0
3-23
3.14 Horn
Apply the specified voltage to both terminals of the horn, T1

and T2, and check if the horn activates.
If the horn does not sound or sound strange, replace the Up
horn.
Operating voltage: DC12V (Gasoline and diesel models)
Note: Orient the horn as shown when installing. 1
2
Down
3
T1
1)
T2 2)
501214
1. T-1 1) Contact
2. T-2 2) Coil
3. Air hole
3.15 Rear Combination Light
5
1
12 V 23/8 W
12 V 18.4 W
2 67 8
3 12 V 20 W
4 9 10
5 504488
1. Tail light/Stop light 6. Turn signal switch (AVS 1.25 R)
2. Backup light 7. Grounding (AVS 1.25 WB)
3. Turn signal light 8. Tail light switch (AVS 1.25 RW)
4. Water drain hole 9. Backup light switch (AVS 1.25 Y)
5. Screw 10. Stop light switch (AVS 1.25 Y)
Item Tightening torque

2.9 to 3.9 N·m
Screw
(0.30 to 0.40 kgf·m) [2.139 to 2.876 lbf·ft]
3-24
3.16 Rear Combination Harness
1) 3
1 405 955 221 222 954 404
404 465 442 441 464
221 955 405

404 465
4
504489
1. Harness 4. Rear combination light (L.H.)
2. Clip 1) Protect with corrugated tube
3. Rear combination light (R.H.)
Note: Use AVS, CAVS or AVSS as the power source.
Circuit Wire diameter Wire color code Destination

955 0.85 B Rear combination light LH (GND) to harness
954 0.85 B Rear combination light RH (GND) to 955
465 0.5 L/R Rear combination light LH (backup light) to harness
464 0.5 L/R Rear combination light RH (backup light) to 465
442 0.5 Y/L Rear combination light LH (stop light) to harness
441 0.5 Y/L Rear combination light RH (stop light) to 442
405 0.5 G/R Rear combination light LH (turn signal light) to harness
404 0.5 G/B Rear combination light RH (turn signal light) to harness
221 0.85 R/B Rear combination light LH (tail light) to harness
222 0.5 R/B Rear combination light RH (tail light) to 221
3-25
3.17 Front Combination Light
1
12 V 27 W 3
2
12 V 10 W
5
6
7
504490
1. Turn signal light 5. Turn signal light switch (AV 0.5 Y)
2. Clearance light 6. Grounding (AV 0.5 WB)
3. Screw 7. Clearance light switch (AV 0.5 WB)
4. Water drain hole
Item Tightening torque

1.5 to 2.5 N·m
Screw
(0.15 to 0.25 kgf·m) [1.106 to 1.844 lbf·ft]
3-26
3.18 Front Combination Harness
950
2
210
1)
1
3
210 402
402 952 223
950 223
504491
1. Harness 3. Front combination light
2. Head light 1) Protect with corrugated tube
Note: Use thin-wall wire AVS, CAVS or AVSS as the power source.
Circuit Wire diameter Wire color code Destination

952 0.5 B Front combination light (GND) to 950
402 0.5 G/B Front combination light (turn signal light) to harness
223 0.5 R/B Front combination light (clearance light) to harness
950 0.85 B Head light (GND) to harness
210 0.85 R/W Head light to harness
3.19 Stop Light Switch
Apply a tester across the terminals and check that the stop
light switch is turned ON/OFF when the push rod protrusion 1
is at the specified value.
Measure the insulation resistance value across the terminals
when the push rod is pushed in.
If the measured insulation resistance is less than the value
below, replace the switch with new one.
4mm 2mm
OFF ON
M10×1.25
501216
1. Push rod
Item Limit value

Insulation 1 M ohm or more with 500V insulation
resistance resistance tester
Rated voltage: DC12V
3-27
3.20 Backup Light Switch (Manual T/M Truck)
ON OFF
19.5 mm
2 mm 2 mm
2
1
3
M12×1.75
(0.5 RL)
502794
1. Shift rail (F/R) 3. Transmission case
2. Backup light switch
3.21 Neutral Switch
(0.5 RL) 2
19.5 mm
2 mm
M12×1.75
ON OFF
2 mm
3
502795
1. Neutral switch 3. Shift rail
2. Transmission case
3-28
3.22 Thermoswitch (Engine Coolant Temperature)
(1) Apply a tester between the terminal and the body and
check for continuity (resistance value).
(2) Replace if there is no continuity or if the measurement 2
does not meet the standard resistance value. 1
Note: The figure shown is for gasoline model.
501217
1. Terminal 2. Body
Gasoline model
Temperature [°C (°F)] 60 ± 0.2 65 ± 0.2 80 ± 0.2 100 ± 0.3 125 ± 0.3 130 ± 0.3
(108±0.4) (117±0.4) (144±0.4) (180±0.5) (225±0.5) (234±0.5)
Standard resistance (ohm) 80 ± 10 67 ± 7.8 40.6 ± 3.7 22.2 ± 1.4 11.3 ± 0.4 10 ± 0.3
Diesel model
Temperature [°C (°F)] 50 ± 0.2 60 ± 0.2 80 ± 0.2 100 ± 0.3 105 ± 0.3 120 ± 0.3
(90±0.4) (108±0.4) (144±0.4) (180±0.5) (189±0.5) (216±0.5)
Standard resistance (ohm) 80 ± 10 56.3 ± 5 29.5 ± 2.5 16.5 ± 0.8 14.3 ± 0.5 10 ± 0.3
3-29
3.23 Thermoswitch (T/C Oil)
Apply a tester between the terminal and the body, and

check for continuity (resistance). Replace if the measured
insulation resistance is less than the value below.
1 2
501218
1. Terminal 2. Body
Item Limit
Insulation 1 M ohm or more with the contact point OFF
resistance (with 500V insulation resistance tester)
Internal resistance: 0.5 ohm or less (with contact point ON)

Allowable load: 0.5 A
Note: When installing the thermoswitch, tighten it to the
specified torque.
Item Limit
Tightening torque 31.4 to 47.1 N·m (3.20 to 4.80 kgf·m) [23.159 to 34.739 lbf·ft]
R CAUTION
Replace the thermoswitch if it is dropped or abused.
Technical data
OFF6ON 122 ± 3 °C (252 ± 5.40 °F)
Operating temperature
ON6OFF 115 °C (239 °F) or higher
Insulation resistance (with contact point OFF) 1 M ohm or more
3-30
3.24 List of Lights
Lens Bulb
Item Qty Remark
color Figure
Head light 2 Colorless STD
Turn signal light 2 Orange

STD
Combination light Mounted on
(front) the overhead
guard
Clearance light 2 Colorless
Type of lights
Turn signal light 2 Orange STD
Combination light Tail light and

2 Red STD
(rear) stop light
Backup light 2 Colorless STD
3-31
4. Battery and Maintenance
4.1 State of Charge in Specific Gravity and Adjustment
Specific gravity Condition Adjustment

reading at 20 °C (68°F)
If the difference in S.G. between any two cells is 0.020 or less, continue
to use as is.
1.280`1.265 or more Good If the difference is more than 0.020, discharge the battery in an efficient
manner. If the battery recovers, adjust the electrolyte S.G. while
charging the battery.
Recharge battery to adjust electrolyte S.G.
Less than 1.260 to 1.225 or
Half charged Check for short-circuit, loose connections or corrosion in the electrical
more
components.
Recharge battery.
Low battery (caution
1.220 or less If the difference in S.G. between cells is too much, adjust the electrolyte
required)
S.G. while charging.
Charge the battery until the voltage and S.G. of the cells become
A cell with a low S.G. even.Adjust S.G. to the range between 1.280 and 1.265 during
If the difference in S.G. may have a short circuit. charging.
between cells is 0.040 or Electrolyte leaked, or If the difference in S.G. between cells is more than 0.040 and a low S.G.
more. electrolyte rate is too is found in any of the cells, replace the battery with a new one. Conduct
high or too low. a high current discharge test after leaving the battery for 12 to 96
hours.
4.2 Relationship between Electrolyte Specific Gravity and State of Charge
The battery charge condition can be determined by the electrolyte S.G. (1.280 to 1.26 5), and also it can be determined by the
rate of electrolyte decrease. If the electrolyte in the battery cell decreases to the level where the pole plates are exposed within
one month, the battery may be overcharged. If the electrolyte amount remains sufficient for more than three months, the
battery may be poorly charged.
3-32
4.3 Precautions for Battery Charging
(1) In a slow charging, the charging current should be

about 1/10 of the capacity of battery.
(2) In quick charging, the battery capacity in ampere (A)
should not be exceeded.
(3) During charging, adjust the charging current so that
the electrolyte temperature does not exceed 45 °C (113
°F). - +
(4) When connecting cables to battery terminals, always
connect the positive (+) terminal first, and when
disconnecting, remove the negative (-) terminal first.
(5) Be sure to provide proper ventilation as hydrogen gas is
generated during charging. 1 501226
1. Identification
Identification
34B19L
(Gasoline model)
55D23L
75D26L
95D31L (Diesel model)
105D31L
R CAUTION
Be sure to turn off the key switch and light switch before disconnecting or connecting the battery cables.
(This prevents damage to the IC regulator.)
3-33
5. Meter panel
5.1 Meter Panel Layout
Meter panel screen consists of warning light, LCD (Liquid Crystal Display) screen, UP button, DOWN button, and z button
(enter/select button).
1 3
4
2 5
501227
1. Warning lights 4. DOWN button
2. LCD screen 5. z button (Enter/select button)
3. UP button
3-34
The LCD screen layout consists of six areas: main display,

fuel gauge display, travel direction display, symbol display,
clock/hour meter display, and coolant temperature display. 3 4 5
Main display is divided into right and left areas.
Note: The meter panel has functions below to protect
circuits in the panel.
2 1 6
501228
1. Main display 4. Symbol display (option)

2. Fuel gauge display 5. Clock/hour meter display
3. Travel direction display 6. Coolant temperature gauge
Meter panel inside (environment)

-
temperature
85 °C (185 °F) or higher LCD display on the screen automatically hides.
105 °C (221 °F) or higher Back-up light goes off automatically.
Note: The LCD back-up light illuminates the fuel mark (left
- The LCD back-up light illuminates the fuel mark (left
side) and coolant temperature mark (right side) on the
LCD screen.
- For safety measures, warnings will not go off.
- When the temperature is extremely low (0 °C (32 °F) or
below), the response of the LCD display becomes
slower.
5.2 Basic Display
Screen display with the key switch in the ON position

When the key switch is turned to the ON position, the LCD screen displays in the order of the brand logo screen, the password
authentication screen, and the normal display screen. Also, truck history is displayed by the operation of button.
Brand logo screen

When the key switch is turned to the ON position, the brand logo screen is displayed for 2 seconds while light check is being
executed.
3-35
Password authentication screen

(Select this option to display)
The truck operation is available by inputting registered
password.
501230
Standard screen display

The screen that shows the status of truck will appear.
501231
Speed meter display

This display will show real-time truck speed.
501232
1. Speed meter display
Actual speed Display

0.1 to 1.0 km/h 1 km/h
(0.06 to 0.62 mph) (0.6 mph)
1.1 to 2.0 km/h 2 km/h
(0.68 to 1.24 mph) (1.2 mph)
· ·
· ·
· ·
· ·
19.1 to 20.0 km/h 20 km/h
(11.84 to 12.40 mph) (12.4 mph)
A rounded up speed meter reading will be displayed.
3-36
Fuel gauge display

The remaining amount of fuel (gasoline or diesel fuel) in the 1)
tank will be displayed. Immediately after the key switch is
turned ON, the remaining amount is displayed. Then the
remaining amount will be displayed an average of two
minutes.
2) 501233
With fuel gauge display
504152
Without fuel gauge display
Remaining amount when the fuel gauge reads E (empty)
Truck model Remaining amount

1.0 - 2.0C ton truck 5.0 L (1.321 US gal.)
2.0 - 3.5 ton truck 7.5 L (1.982 US gal.)
Note: On gasoline & LPG dual fuel truck, the gauge displays
only the remaining amount of gasoline.
Coolant temperature gauge display

1
Engine coolant temperature is displayed. LCD screen can
display a temperature in the range between 50 to 120°C
(122 to 248°F). Overheating temperature is approximately
109°C(228°F) or above for diesel engines, and approximately
107°C(224°F) or above for gasoline engines.
The figure below shows the relationship between the
engine coolant temperature and the coolant temperature
gauge reading on the LCD.
501234
1. Coolant temperature gauge
display
3-37
Engine coolant temperature - the number of dots on screen
1 LCD display range

2 50 to 120 °C
50
44 dots
40
Overheat (red zone) area
Number of display dots (Dots)
30 29 dots
Proper temperature range (an index for both diesel/gasoline engines)

20
10
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Engine coolant temperature °C 501235

1. Diesel engine models Note: Red zone is 29 dots or more.
2. Gasoline engine models Diesel models: about 109 °C (228 °F) or higher
Gasoline models: about 107 °C (225 °F) or higher
Travel direction display

1
The truck traveling direction is displayed. If the direction
lever is not in the N (neutral) position when starting the
engine, the symbol "N" blinks and the engine will not start. If
an operator leaves the seat while the engine is running and
the direction lever is not in the N (neutral) position, the
symbol "N" blinks and the transmission is electrically shifted
to the neutral.
Note:
- Travel direction display is switched by the signal from 501236
the direction lever. 1. Truck direction indicator
- Manual T/M truck shows N (neutral) only, and does not
show forward and reverse.
Also, blinking N (Driving interlock indication) is not
shown.
3-38
1 2 3
4
501237
1. FORWARD indicator 3. NEUTRAL indicator
2. REVERSE indicator 4. Driving interlock display
Note: Driving interlock display changes every 0.5 second.

5.3 Basic Operation
Button basic operation

There are three types of manual operation buttons: UP 1
button, DOWN button, and z button, which are located on
the right side of the instrument panel. 2
The button operation differs depending on the screen being
displayed.
Note: The buttons can only be operated when the key
switch is in ON position. The buttons cannot be
operated when the engine is running. Note that
adjustment of screen contrast and selection between
the hour meter display and the clock display are
available even when the engine is running.
Short press
Press button for less than two seconds.
Long press
3
Press button for more than two seconds.
501238
Multiple button presses
Press more than 2 buttons at the same time for more than
two seconds.
1. UP button 3. z button
2. DOWN button
Adjusting screen contrast

To adjust, turn the key switch to the ON position.This
operation can be done while the engine is running.
Button Press Display

UP Dim 6 Dark
Short press
DOWN Dark 6 Dim
Note: The screen becomes dark when the temperature

inside the meter panel (ambient temperature)
increases and becomes dim when the temperature
decreases.
3-39
Time display
To adjust, turn the key switch to the ON position. This
operation can be done while the engine is running. With a
short press of the z button, the screen alternately changes
between the hour meter display and the clock display.
With a long press of the UP button while the clock is
displayed, the clock display alternately changes between
12-hour and 24-hour mode.
1
501239
1. Hour meter display

z Short press Hour meter 46 Time
(On time display screen) UP Long press 12-hour mode 46 24-hour mode
Time setting
(1) To adjust, turn the key switch to the ON position. This 1
operation can be done while the engine is running.
(2) Select time display screen (You can select only when
the hour meter is displayed.)
501240
1. Blinking

z Short press Time (":" blinks)
(3) Select time adjust mode and time unit adjust mode.

z Long press Time unit adjust mode
(4) Time unit fine adjustment

1
501241
1. Digits to be adjusted will be
blinking.
3-40

Short press 01612 or 24 (one hour at each press)
UP
Long press 01612 or 24 (consecutively)
Short press 12 or 24601 (one hour at each press)
DOWN
Long press 12 or 24601 (consecutively)
z Short press Entry, then changes to the minute adjust mode.
Note: On 12-hour time mode display, A.M. and P.M. start

immediately after Midnight and Noon (Midday)
respectively (00:00 A.M. or 00:00 P.M).
(5) Minute fine adjustment

1
501242
1. Digits to be adjusted will be
blinking

Short press 01659 (one minute at each press)
UP
Long press 00659 (consecutively)
Short press 59600 (one minute at each press)
DOWN
Long press 59600 (consecutively)
z Short press Entry, then screen will change to the standard screen.
Note: Setting on the second time scale is not available.

- Setting on the second time scale is not available.
- If more than 3 minutes have passed from the last
button operation, the display automatically returns to
the standard screen.
- Precision errors are one minute or less per month.
- If the battery is changed, the time will be reset. Thus,
time setting is necessary after the change of battery.
- If the engine is started during the setting procedure,
the setting being made is cancelled and the display
returns to the standard screen.
3-41
Hour meter display

Turn the key switch to the ON position.This operation can be
done while the engine is running. With a short press of the
z button, the display alternately changes between clock
and hour meter.
501243
1. Hour meter display

z Short press Time 46Hour meter
Types of hour meters and selection

To adjust, turn the key switch to the ON position.There are 3 1)
hour-meter displays: key-on time, engine-on time, and seat
switch-on time. The display changes with a long press of the
UP button.
2)
3)
501244
1) Key-on time display 3) Seat switch-on time display
2) Engine-on time display

Key-on time
2
UP Long press Engine-on time
2
Seat switch-on time
Key-on time: Accumulated key switch ON time.

Engine-on time: Accumulated engine operation time.
Seat switch-on time: Accumulated time the operator has seated.
Note:
- "0.1" hour is added every 6 minutes.
- Warranty is terminated based on the key-on time.
- The engine-on time is effective for maintenance management of engine-related parts.
- Seat switch-on time is helpful to know an actual working hours.
3-42
Displaying truck history screen

To adjust, turn the key switch to the ON position. A long 1
press on all the buttons at the same time brings up the error
history screen. 2
3
501238
1. UP button 3. z button
2. DOWN button

UP, DOWN, Truck history
Multiple long presses
and z
Diagnostic code message displays a diagnostic code that

starts with "F" only. Self diagnosis history is displayed in the
order of newest (R -1) to oldest, up to 32 (R-32). Oldest
data (error) exceeding the limit (32) is automatically erased.
Note: Use the service tool to erase the self diagnosis history
displayed.
3-43
To change the self diagnosis information, operate the UP

and DOWN buttons.
1)
1 2) 2 3
501245
1. Truck history 1) Truck history display
2. Hour meter 2) UP and DOWN buttons to
3. Diagnostic code change the history display.

Old 6 New
UP
Short press (0.6 kgf) [1.35 lbf]
DOWN New 6 Old
A long press on all the buttons at the same time brings up

the standard display screen.

UP, DOWN, Standard screen display
and z
The illustration shows the truck history screen when there is

no self diagnosis history. 1)
Note:
- If more than 3 minutes have passed since the last
- If the engine is started while the truck history screen is
displayed, the setting being made is cancelled and the
display returns to the standard screen.
501246
1. When there is no truck record
3-44
5.4 When A Warning Occurs
When a warning occurs, the corresponding diagnostic code

is displayed on the screen. The order of warning display is; 1
engine warnings, serious warnings and minor warnings. To
erase the diagnostic code being displayed, remove a source
of warning first, turn the key switch to the OFF position,
then turn the key switch to the ON position again. (The
diagnostic code will be kept to display until a cause of the
trouble is solved.)
Note: Refer to ”ENGINE SERVICE MANUAL” for the diagnostic
codes related to engine warnings (diagnostic codes
from ECM).
When an engine warning occurs
The diagnostic code on main display alternately changes
between black characters on a white background to white
characters on a black background. Also the engine warning
light glows.
1)
501247
1. Engine warning light 1) The diagnostic code alternately
changes between black
characters on a white
background to white characters
on a black background.
When a serious warning occurs

The diagnostic code on main display alternately changes 1
between black characters on a white background to white
characters on a black background. Also all warning lights
shown in the figure (right) will glow.
1)
501248
1. All of the warning lights blinks. 1) The diagnostic code alternately
changes between black
characters on a white
background to white characters
on a black background.
3-45
When a minor warning occurs

1
The diagnostic code and self diagnosis symbol on main
display alternately changes between black characters on a
white background to white characters on a black
background. Also the multi-purpose warning light will glow.
Note: The minor warning is also displayed when the fuel
gauge reaches the empty level (E).
1)
501249
1. Multi-purpose warning light 1) The diagnostic code and
glows. symbol alternately change
between black characters/lines
on a white background to white
characters/lines on a black
background.
3-46
5.5 Diagnostic Code
The following diagnostic symbols are displayed in the main area.
Symbol Name Indicated condition Applicable Model
Brake oil low warning When brake oil low All models (Option)
Fuel filter water draining warning The light glows when the water in
Diesel model (Standard)
light the fuel filter needs to be drained
Low coolant level warning light Coolant is low All models (Option)
Clogged air cleaner element

Air cleaner is clogged All models (Option)
warning light
Low fuel level warning light Fuel level is low (E level) All models (Standard)
LPG level warning light LPG is low LPG models (Option)
3-47
5.6 Warning Lights
The actuation of each warning light is given in the table below.
indicator light Name Color Glow (blinking) condition Applicable Model
Parking brake warning Parking brake is activated (Light ON)

Red All models (Standard)
light The parking interlock is activated (Blinking)
Seat belt warning light Red The seat belt is not fastened (Light ON) All models (Standard)
Battery charge warning Charge is not working properly (Light ON)

light The engine is not running (Light ON)
Multi-purpose warning Presence of a minor warning or operating

light caution (light ON)
Torque converter oil Powershift

Torque converter oil temperature is
temperature warning Red transmission models
abnormal (Light ON)
light (Standard)
Engine oil pressure The engine oil pressure is low (Light ON)
warning light Engine is not running (Light ON)
Gasoline model
Engine warning light Orange Engine warning (Light ON)
(Standard)
Diesel model
Glow light Orange Glow plug heating is ON (Light ON)
(Standard)
Flex control Protective function of sudden acceleration or

Orange full reverse (shifting to the opposite direction Option
indicator light of traveling) is activated (Light ON)
Mast interlock indicator

Orange Mast interlock is activated (Light ON) All models (Standard)
light
3-48
5.7 Optional Functions
Optional features are given below.

- Password authentication screen
- Service interval display
- Over speed warning display
- Load meter display
- Overload warning display
- Exterior alarm
- Smart shift display function
- Speed limit function
Note: For the following features, the installation of special
devices is required.
- Load meter display
- Overload warning display
- Exterior alarm display
- Smart shift display function
Password authentication (Dealer option)
Purpose and function
The password authentication is designed to prevent
unauthorized persons from driving the truck.To operate the
truck, input a 4 digit password correctly.
Inputting a password
- Turn the key switch to the ON position to display the
brand screen. Enter the registered password when 1)
password input screen is displayed.
- Password input procedure is given in the table below.
501250
1) To standard screen

Short press 0 to 9A[4] One at a time
UP
Long press 0 to 9A[4] Incrementally
Short press [4]0 to 9 (One at a time)
DOWN
Long press [4], 0 to 9 (Incrementally)
z Short press Enter (to move to next digit)
3-49
Note:
- Select "4" to return the previous digit.
- Press z button to proceed to the next digit.After
inputting number at the 4th digit, press z button for
entry.
- When the password is correct, an "OK" message is
displayed. If not, an "NG" message appears followed by
the password input display. If "NG" message appears,
you cannot drive the truck and perform any load
handling operation, but you can start the engine.
Note:
In case of an emergency or when the registered
- In case of an emergency or when the registered
password is forgotten, enter "1111". Then the screen
shown on the right will appear. You can conduct a
minimum traveling and operational work. (For
electronic controlled gasoline engine and electronic
controlled diesel engine models only)
- Password input is necessary when starting the
operation, but if it is within 3 minutes after the key
501251
switch is turned to the OFF position, the operator does
not need to enter the password again.
- For changing the password expiration time, use the
service tool. (For details, see the service tool manual.)
For password registration, change and cancellation

use service tool. (For details, see the service tool manual.)
Note:
- ONLY a service engineer should perform the password
registration, change or cancellation.
- Password registration of "0000" and "1111" are not
available. Register a different 4-digit password other
than those.
- Up to 32 different passwords can be registered.
Service interval display (Dealer option)

Service interval display will notify an operator of the
periodic inspection and maintenance intervals when the
hour counter reaches to the pre-set number of hours. Note
that service interval symbol will not be displayed unless this
option is setup. For setting up the service interval display,
use the service tool. (For details, see the service tool
manual.) 1
Note: ONLY a service engineer should perform the service
interval display setting.
501570
1) Service interval display
3-50
Overspeed warning display (Dealer option)

When the pre-set speed limit is exceeded, the image of the 1)
speedometer display alternately changes between black
characters on a white background to white characters on a
black background, and the warning buzzer activates at the
same time. For setting up the overspeed warning display,
manual.)
Note:
- ONLY a service engineer should perform the overspeed 501252
warning display setting. 1) The travel speed display
- When the overspeed limit function is used, set the changes between black on
white and white on black.
travel speed value within the speed limit.
- Over speed warning display can not be used for lift
trucks used on public roads. Note that the buzzer
setting only is available.
Load meter display (Manufacturer's option)

The function of load meter display is to detect and display
the weight of load that is being carried. For setting up the
load meter display, use the service tool. (For details, see the
service tool manual.)
Note: ONLY a service engineer should perform the load
meter display setting.
1
501253
1) Load meter display
Overload warning display (Manufacturer's option)

When the pre-set load weight is exceeded, the image of the 1)
load display alternately changes between black characters
on a white background to white characters on a black
background, and the warning buzzer is activated. For
setting up the overload warning display, use the service
tool. (For details, see the service tool manual.)
Note:
- ONLY a service engineer should perform the overload
warning display setting. 501254
- To use the overload warning display function, the setup 1) The load weight display
of the load meter display function is required. changes between black on
white and white on black.
3-51
Exterior alarm function (manufacturer's option)

2
Exterior alarm function will notify an operator that a pre-set
speed limit or load limit is exceeded, by glowing the exterior 1 3
lights or activating the warning buzzer at full blast. For
setting up the exterior alarm function, use the service tool.
(For details, see the service tool manual. Set the speed and
load weight limit in the exterior alarm setting screen.)
501255
1. Red light 3. Loud buzzer
2. Yellow light
The exterior alarm setup screen is divided into two parts, A

and B. Screen A is on the left and screen B is on the right. In
the screen A, either "Speed" or "Load weight" or "No-
Setting" can be selected. Also in the screen B, either "Speed"
or "Load weight" or "No-Setting" can be selected.
Note:
- Setting of screen A is reflected in the yellow light.
Warning buzzer activates at full blast at the same time.
- Setting of screen B is reflected in the red light. Warning
buzzer activates at full blast at the same time. 1) 2) 501256
- ONLY a service engineer should setup and perform the 1) Screen A 2) Screen B
exterior alarm function setting.
- If more than 3 minutes have passed since the last
- If the engine is started during the setting procedure,
the setting being made is cancelled and the display
returns to the standard screen.
Exterior alarm setup procedures are as follows:

(1) Long press UP and DOWN buttons at the same time to
display the exterior alarm setting screen. 1
(2) In the screen A, select either "Speed" or "Load weight"
or "No-Setting" with UP or DOWN button, and push z 1)
button to enter. 1)
2
(3) Then input the travel speed or load value by UP or
DOWN button, then push z button to enter. 1)
(4) Also in the screen B, set the value as described above.
Note: A long press of the UP and DOWN buttons at the same 3
time during the setup procedure brings back the 501257
standard screen.
1. Travel speed 3. No-Setting
2. Load weight 1) Short press
3-52
Travel speed setting (speed is set in screen A, no-

setting in screen B) 1 2
(1) Long press UP and DOWN buttons at the same time to
display the exterior alarm setting screen.
1) 2) 501258
1. Travel speed symbol 1) Screen A
2. No-setting symbol 2) Screen B

UP and Multiple long Exterior alarm setting
DOWN presses screen
(2) With a short press on UP or DOWN button, select the

"travel speed" symbol and enter it with a short press on
z button.
UP or DOWN Short press
z Short press Enter (execution)
(3) With a short press on UP or DOWN button, select "travel

speed" and enter it with z button.

Short press 0 to 50 (One at a time)
UP
Long press 0 to 50 (Incrementally)
Short press 50 to 0 (One at a time)
DOWN
Note:
When the overspeed limit function is used, set the
- When the overspeed limit function is used, set the
travel speed value within the speed limit.
- The trigger speed value for exterior alarm function is
different from the speed value for the overspeed
warning display.
- Trigger speed value setup on the screen B is also
available.
- Different trigger speed value setup on screen A and B is
also available.
- Different trigger load value setup on screen A and B is
also available.
3-53
Load value setting (load value is set in screen B)

1
load value symbol to bring up the load value setting
screen on screen B. Enter it with a short press on z
button.
1) 501259
1. Load setting symbol 1) Screen B
UP or DOWN Short press
(2) With a short press on UP or DOWN button, select "load

value" and enter it with zbutton.

Short press 0 to 50 (0.1 at a time)
UP
Short press 50 to 0 (0.1 at a time)
DOWN
After the setup of a load value on the screen B is completed,

the setup value is displayed for one second, and then the
display returns to the standard screen.
Note: The trigger load value for exterior alarm function is
different from the load value for the overload warning
display.
No-setting for speed and load value

(1) Long press on UP and DOWN buttons at the same time
to display the exterior alarm setting screen.

UP and Exterior alarm setting screen
DOWN

symbol for "no-setting". Enter with a short press on z
button.

UP or DOWN Short press ■
3-54
Note: Set up the no setting on both screen A and B when

the exterior alarm functions are unnecessary.
Smart shift display (Maker option) 1

The smart shift display function will notify an operator of the
lift truck condition by the smart shift light glowing when the
smart shift function activates against a full reverse or
sudden acceleration. For setting up the smart shift display,
manual.)
Note: ONLY a service engineer should perform the smart
shift function setting.
501260
1. Smart shift indicator light
Speed restriction function (Manufacturer's option for

diesel model only)
Speed restriction function will limit the maximum speed to
both high and low pre-set speeds. H/L selector switch is
used to change between high and low speeds. For setting
up the speed restriction function, use the service tool. (For
details, see the service tool manual.)
Note:
- Service engineers should perform the speed restriction
function setting.
- Gasoline modeled include this function as a standard 1)
function.
1
2)
2 501261
1. High speed symbol 1) High speed limit display
2. Low speed symbol 2) Low speed limit display
3-55
501262
1. H/L selector switch
5.8 Hour Meter
Hour meter reading system

Three hour-meter readings are available on the meter panel.
For details, refer to 3-56 "Hour Meter".
Key-on time
Engine-on time
Seat switch-on time
(1) Key-on time meter reading is maintained by both the
meter panel and the VCM. A diagnostic code (F-73)
occurs if a time difference in hour meter readings (key-
on time) is detected between the meter panel and the
VCM.
(2) Hour meter reading of engine-on time and seat switch-
on time are maintained by the meter panel only.
Diagnostic code (F-73) (Hour meter warning)

The diagnostic code (F-73) occurs if there is a difference
between the meter panel and the VCM hour meter (Key-on
time) readings. A recovery procedure allows for the recovery
from the said error, in which the smaller value is overwritten
by the larger value to erase the difference between meter
panel and VCM. Service tool is required to update the hour
meter. (For details, see the service tool manual.)
3-56
Replacing meter panel and VCM

When replacing the meter panel and VCM with new ones,
be sure to observe the instructions below to transfer the
hour meter data to the new meter panel and VCM.
Replacing the meter panel only
After the meter panel is replaced with a new one, a
diagnostic code (F-73) occurs if a time difference in hour
meter readings (key-on time) between the meter panel and
VCM is more than 24 hours. Remove the error with service
tool. Then the hour meter data (key-on time) stored in the
VCM is transferred to the memory in the meter panel. (For
details, see the service tool manual. Turn the key switch to
the ON and OFF, and repeat this procedure 2 to 3 times to
make sure the hour meter reading (key-on time) is
successfully transferred and the diagnostic code (F-73) has
been removed.
Replacing VCM only
After the VCM is replaced with a new one, a diagnostic code
(F-73) occurs if a time difference in hour meter readings
(key-on time) between VCM and meter panel is more than
24 hours. Remove the error with service tool. Then the hour
meter data (key-on time) stored in the VCM is transferred to
the memory in the meter panel. (For details, see the service
tool manual. Turn the key switch to the ON and OFF, and
repeat this procedure 2 to 3 times to make sure the hour
meter reading (key-on time) is successfully transferred and
the diagnostic code (F-73) has been removed.
Replacing both meter panel and VCM
Follow the above procedure (1) for replacing the meter
panel with a new one.
Follow the above procedure (2) for replacing the VCM with a
new one.
Note:
- When replacing the meter panel and/or the VCM, be
sure to replace them with new ones.
- If a meter panel or VCM, which is removed from another
truck, is used, the diagnostic code (F-73) occurs.
- DO NOT remove the diagnostic code if the meter panel
or VCM is replaced with one that has been used on
another truck.
- Removing diagnostic code may overwrite an hour
meter smaller value with a larger value.
- When the meter panel is replaced with a new one, only
the hour meter of key-on time is transferred to the new
meter panel. After the replacement, hour meter
readings of engine on-time and seat switch-on time will
return to "zero".
3-57
5.9 Troubleshooting
Condition Possible cause Action

The fuel gauge indicates the On gasoline LPG dual fuel lift truck, the fuel
To know if LPG is running out, use LPG fuel
presence of fuel, but the truck runs gauge shows only gasoline amount
warning
out of gas LPG amount is not shown.
Back-up light goes off when the temperature
Back-up light went off on the meter panel becomes high (105°C Park the truck in the shade to cool it down
(221°F) or higher) to protect the back-up light
The LED is automatically turned off if the
internal temperature of the meter panel
Park the truck in the shade to cool it down
LCD is not displayed becomes 85 °C (185 °F) or higher to protect
LCD
LCD contrast may be adjusted to its minimum Adjust contrast with buttons
When the temperature in the meter panel
becomes low [0 °C (32 °F) or lower], the screen
Display switching speed is slow -
switching speed becomes slower because of
the characteristic of LCD
The screen display becomes darker when the
temperature on the meter panel becomes
LCD screen is too dark Adjust contrast with buttons
high (105°C (221°F) or higher) because of the
characteristic of LCD
The screen display becomes dim when the
temperature in the meter panel becomes low
LCD screen is too dim Adjust contrast with buttons
[0 °C (32 °F) or lower] because of the
characteristic of LCD
Turn the key switch to the OFF position
Button operation (long press) is When the engine is running, long press of a
once to stop the engine, then turn the key
ineffective button is ineffective
switch to the ON position
Time becomes 00:00 AM Changing battery will reset the time Refer to 3-40 "Time setting" to set the time
Unable to register "0000" and
You cannot register "0000" and "1111" -
"1111" passwords
Unable to use overload warning This function is only available for the trucks Use the load meter display
function equipped with the load meter display option (Manufacturer's option)
Trigger speed setting should be 20km/h (12.4
Exterior alarm lights do not glow mph) or less and trigger load setting should
Check the exterior alarm function setting
(The buzzer does not sound) be 3.5 ton or less (depending on the truck
models)
This is caused by a difference in hour meter
Update the hour meter using the service
Diagnostic code (F-73) occurs readings between the VCM and the meter
tool
panel when the hour meter is transferred
If the buttons are left untouched for more
The screen returns to the standard
than three minutes, or if the engine is started
screen while conducting the clock
during the setting procedure, the setting
time setting or exterior alarm -
being conducted becomes ineffective and its
setting, or while checking the truck
screen returns to the standard screen. Restart
history
the setting procedure from the beginning
Check the fuel sensor and the water
Fuel gauge and water temperature temperature sensor, or all the connected
-
gauge display blinks wires to both sensors for electrical short
circuit
3-58
6. Wire Color
Wire colors given in the table below are the standard colors (base colors). For wiring composed of two colors, the first letter of
the color coding is the base color, and the second letter is the marking color.
Example: The wire color code of B/W indicates that its base color is B (black) with a W (white) marking color.
Note: For wiring identification, the same wiring color must be used for the circuit between the power supply and the load.
R CAUTION
Be careful that allowable current of solid wires and that of strand wires are different even if they are of the same diameter.
6.1 List of Wire Color Codes
Wire color code Color name

B BLACK
W WHITE
R RED
G GREEN
Y Yellow
BR Brown
L Blue
LG LIGHT GREEN
OR ORANGE
P PINK
GY GRAY
SB LIGHT BLUE
PU PURPLE
3-59
7. Troubleshooting
7.1 Engine Startup Problem

Battery is discharged Charge or replace battery
Disconnection or poor connection Repair or replace
Starter won't crank the
Key switch continuity failure Replace
engine when the key
switch is turned ON Defect in starter or starter relay Replace
Key switch Transmission shift lever not in the neutral Place the transmission shift lever to the
position neutral position
Engine won't stop
when the key switch is Stop solenoid defective Replace or adjust
turned OFF
Control linkage defective Replace
7.2 Gauge-related Problem

Make sure the connector is firmly inserted
Check continuity
Disconnection between
Check the display by heating the water
Gauge reading is low meter panel and water
temperature sensor
temperature gauge
Replace water temperature sensor
Coolant temperature Replace meter panel
gauge
Make sure the specified part is used
Gauge reading is
Check the part number Make sure the connector is firmly inserted
inaccurate
Replace water temperature sensor
Short circuit between M/P
Gauge reading
and water temperature Correct the short circuit
blinks
gauge
Gauge reading is not On LPG model, the display is not available

Setting is improper
displayed Incorrect VCM setting
Make sure the specified part is used
Make sure the connector is firmly inserted
Gauge reading is
Check the part number Replace water temperature sensor
Fuel gauge inaccurate
Remove fuel tank cap assembly and check for
bent float, etc.
Short circuit between Correct the short circuit

Gauge reading
meter panel and water Remove fuel tank cap assembly and check the
blinks
temperature gauge wirings in the tank
3-60
7.3 Lightning related Problem

Battery is discharged Charge or replace battery
Check and correct the cause, then
Burned-out fuse
replace
Will not glow (blink)
with the switch turned Disconnection or poor connection Repair or replace
on
Remove corrosion from the terminal or
The ground wire is faulty
retighten
Blow-out bulb Replace
Lights (in general)
Battery is weak Check and charge
Switch contact is faulty Repair or replace
Light glows (blinks) Terminal contact is poor Repair

dimly Lens are dirty Clean
Water drops on the inside of the lenses Dry and replace the packing
Bulb life has expired Replace
Defective light switch conductivity Replace
Head light Light will not turn on
Turn signal switch continuity is faulty Replace
Light does not blink
Turn signal relay is faulty Replace
Light will not go off Turn signal relay is faulty Replace
Bulb wattage is smaller than the
Replace it with a specified wattage bulb
Light blinks too slowly specification
Turn signal light
Bulb wattage is larger than the
Replace it with a specified wattage bulb
specification
Light blinks too fast
Correct if improperly installed, or replace
Back-up light does not Back-up light switch is faulty
if internally defective
glow
Other lights Blow-out bulb Replace
Licence plate light Defective light switch conductivity Replace

does not glow Blow-out bulb Replace
3-61
7.4 Warning System Problem

Check and correct the cause, then
Burned-out fuse
replace
Horn does not
sound Horn button continuity is faulty Repair or replace
Horn
Horn switch is faulty Replace
Horn is faulty Replace
Horn switch is faulty Replace
Sound quality is bad
Horn is faulty Replace
3-62
7.5 Battery-related Problem

Alternator belt slip Adjust the tension
Stater coil open circuit Repair or replace
Rotor coil open circuit Replace
Alternator Poorly-seated brushes on Replace brushes if worn-out, (clean the

slip rings folder) and polish slip rings
Short-circuited or open-
Replace
circuited diode
Regulator Low output voltage Adjustment
Electrolyte level low or
Refill or adjust the S.G.
inappropriate quality
Defective cell plates
Battery Replace
Weak battery (internal short-circuit)
Poor connection of
Clean and tighten
terminals
Open circuit or loose
connection between key
Repair
switch and regulator IC
terminal
Blown out fuse in the circuit
Replace fuse or repair the holder
Wiring above or loose connection
contact part
on the holder
Open circuit or loose
connection between
Repair
regulator terminal and
alternator terminal
Incorrect connection or
short circuit between Repair
Wiring regulator IC and terminal
Battery overcharge Faulty grounding of

Repair
regulator terminal F
Pressure coil open circuit Replace
Regulator
Output voltage too high Readjust
3-63
8. Electrical Wiring Diagram
3-64
ELECTRICAL SYSTEM
Replace this page with file 99719-1F120sB01.pdf
3-65
ELECTRICAL SYSTEM
3-66
ELECTRICAL SYSTEM
3-67
ELECTRICAL SYSTEM
3-68
Electrical Schematic (1/4)
COMB SW
IGN SW FNR LEVER
AMP: 174058-2 TURN SW LIGHT SW
865 241 242 866 243 AMP: 175063-1 12345 12345
OFF F1 123 123
244 GSE CONNECTOR ON N L OFF HORN SW
START R1 N SMALL
R HEAD
COOLANT
243
244
241
242
865
866
NEUTRAL LPG WARNING LEVEL SW 431
(OP) (OP)
9 374 343 346 345 642 623 612 609 610 1 9 611 677 676 1 AIR DUST SW REVERSE
TILT LOCK 17 672 671 670 711 710 709 703 702 10 AMP: 4-1437290-1 17 664 663 662 613 10 AMP: 4-1437290-0 SENSOR SW W/LAMP SW(OP) (WHITE) STROBE LAMP
0.5W/B
0.5L/R
0.5G/Y
0.5W/G
0.5B/W
0.5B/W
SOLENOID (OP) 0.85G/W (OP)
25 701 678 700 18 VCM CN2 25 975 618 617 616 970 615 600 18 VCM CN1 SW LAMP 431
403 221 401 1.25L
34 716 715 865 242 241 866 26 34 976 625 631 628 630 706 705 704 601 26 120 W 210 200 402 250
120
121
122
125
921
611
922
461
401
402
403
200
221
210
678 679
122 121 (WHITE) 0.85R/W HEAD LAMP
(BLACK) 403 211 0.85B
VCM (WHITE) (L.H)
921 922 224 951
0.85W/L
0.5Y
0.5R/B
0.5G/W
0.5B
0.5BR
0.5B
0.5L/W
0.85L/B
0.85G/B
0.85G/R
1.25W
0.85R/B
1.25R/W
611 125 461
1.25R/W
290 291 (WHITE) 1.25B
221
678
679
CONNECTOR CONNECTOR CONNECTOR (WHITE) 951 PARK
290
291
292
958
1 2 3 292 958 0.5R/B 0.5R/B
945 0.85G/R
224 0.5G/B
224 FR COMBI LAMP (L.H)
123
923
466
924
374
961
345
945
(BLACK) 403 403
0.5R
0.5L
345 0.5B T/S
953
1.25W/L
1.25R/W
0.5Y
0.5B
716
715
471
472
468
469
346
946
HARNESS F/COMB
678
642
343
709
710
711
670
672
662
671
701
609
610
623
346
345
374
716
715
612
702
703
866
865
242
241
662
663
664
677
676
615
616
617
618
970
613
611
704
705
706
628
630
631
625
600
601
975
976
0.5G/W
0.5B
0.5L/W
0.5B
0.5Y/R
0.5B
0.5Y/L
0.5B
0.85B
BACK BUZZER EARTH
0.85L/R
867
463 BACK BUZZER
0.5L/R
0.5W/B
0.5Y/R
0.5G/R
0.5Y/L
0.5BR
0.5R/Y
0.5B
0.5R
0.5BR
0.5BR/W
0.5LG/Y
0.5LG/R
0.5B/Y
0.5W
0.5R/B
0.5Y
0.5L/W
0.5R/W
0.5G/W
0.5L/Y
0.5W/L
0.5R/Y
0.5Y/L
0.5Y/R
0.5L/R
0.5W/B
0.5G/R
0.5G
0.5G/B
0.5B/W
0.5B/W
0.5W/G
0.5G/Y
0.5R/Y
0.5Y/L
0.5L
0.5W/R
0.5W/B
0.5G/Y
0.5BR/Y
0.5BR/W
0.5W/G
0.5B
0.5L/W
0.5BR
0.5R/B
0.5Y/B
0.5L/B
0.5L/Y
0.5R/W
0.5G/W
0.5Y
1.25G
1.25G
1.25B/Y
0.85B/Y
221 955 405
(WHITE) 442 465 404
0.85R/B 0.85R/B
0.85Y/L
221 0.5Y/L
221 TAIL
0.85G/R
442 0.5G/R
442
0.85L/R
405 0.5L/R
405
465 465 STOP
(950 2B) 1.25B 0.85B
0.85G/B
955 955 RE COMBI LAMP (L.H)
404 T/S
BACK UP
0.5G/B
0.85B
0.5L/R
0.5Y/L
0.5R/B
222 TAIL
441
404
464 STOP
954 RE COMBI LAMP (R.H)
T/S
1 13 HARNESS R/COMB
0.5G/W
0.5B
0.5L/Y
360 920 G045 303 341 300
BACK UP
301 302 342 348 349 308 309 718 717 610 966 609
14 26
609
966
610
1.25R/W
0.5B
0.5BR
METER PANEL (WHITE)
0.5BR/W
1.25B
291 W/LAMP (OP)
SEAT BELT
956
1.25R/W
0.5BR/Y
0.5LG/R
0.5B/Y
992
642
0.5W
0.5R/B
0.5Y
0.5G
343
1.25B
293 W/LAMP (OP)
SEAT SW
0.5L/W
0.5R/W
957
402 210
709
710
711
670
672
671
673
(WHITE) 0.85R/W
223 950
BAT
BFS
FUEL
PKB
OPS
TEMP
CAN H
CAN L
IGN
ALT L
GND
SP
GND
RL1
RL2
700
701
0.85B HEAD LAMP (R.H)
1.25R/W
0.5W/L
0.5B
341 102 2B
210
0.5G
0.5G/B
0.5W/R
0.5B
0.5B
0.5W/B
360
348
302
349
342
301
717
718
300
341
920
303
308
309
950
G045
(WHITE) 0.5R/B 0.5R/B
0.5L/Y
0.5G/W
0.5R/W
0.5G/W
0.85G/B
223 0.5G/B
223
623
963
0.85G
0.5R/Y
0.5Y/L
0.5L
0.5G/Y
0.5BR/Y
0.5BR/W
0.5W/G
0.5B
0.5R/B
0.5Y/B
0.5L/B
341 L 402 0.5B
402 PARK
0.85R
702
703
677
978
977
976
ZERO 360 301 302 A038 102 S 952 FR COMBI LAMP (R.H)
0.5R/W
0.5OR
0.5BR
0.5L
0.5W/Y
0.5Y/R
0.5W/B
0.5L/R
0.5Y
0.5G
0.5B
0.5Y/G
0.5B
0.5GY
0.5Y/L
628
629
630
631
SET SW 349 348 342 A040 A039 ALTNTR
8R
662
663
664
615
616
617
618
970
T/S
704
705
706
101 B HARNESS F/COMB
(OP) (WHITE) 0.5R/B
TIRE ANGLE 235
SENSOR LICENCE LAMP (OP)
HARNESS M/P
T/M SOL T/M SOL 300 341 0.5B
642 AT OIL (F) (R) 960
992 TEMP (OP) 710 711 709 920 718 717 303 230 0.85G/W
PS CARIB 0.85G
431 HORN
(WHITE) (BLACK) 671 670 (BLACK) 430
673 672 701 700 R/E TILT 430 431 (BLACK)
360
348
302
349
342
301
341
920
303
308
309
230
717
718
300
TILT SW LIFT SW 0.5Y
A040
A039
A038
(BLACK) ANGLE 371
GRAY SPEED (OP) (OP) 308 309 0.5G WARNING BUZZR
20B
HANDLE SENSOR 370
1.25B/Y
SENSOR LIFT 370
ANGLE (OP) (BLACK) B
0.5L/W
0.5L/G
0.5G/B
0.5W/L
0.5G
0.5Y/B
0.5L
0.5Y
0.5Y/R
0.5R/B
0.5W/B
0.5L/R
1.25Y
0.85G
1.25B
0.5Y/G
0.5GY
0.5Y/L
TILT 978 677 977 676 LOCK UNLOAD 100 STARTER 371 (WHITE)
SENSOR
128
100
702 703 SOL 128
HORIZON (BLACK) (BLACK) (COMB SW) 706 705 704 1.25B S
(BLACK) (BLACK) 1.25B
(OP) 630 631 966
(BLACK) 628 629 FR WIPER (OP)
920
975
3R/L
8W
HYDRAULIC 617 615 618 (BLACK) (BLACK) BATTERY 3W
SENSOR 616 970
(OP) (WHITE)
664 663 662
(2) THE FIGURE OF THE CONNECTOR SHOWN IN THIS

DRAWING MEANS ONE OF THE MAIN HARNESS
SIDE.
NOTE (1) THIS DRAWING SHOWS THE WIRING DIAGRAM OF
NO-ELECTRIC CONTROL GASOLINE, NO-ELECTRIC
CONTROL DUAL FUEL GASOLINE AND LPG TYPE OF
0.5W/L
0.5Y
0.85L/B
1.25L
0.5B
0.5L/Y
0.5B
0.5L
0.5R
0.5G/W
0.5B
0.5Y
0.5R/B
5W/L
5W/R
3W
3R/L
0.85L/R
0.85L
1.25L/Y
1.25L
1.25Y
1.25W/L
0.85BR/W
0.85G
1.25R
0.85W/L
1.25G
1.25W
1.25R
5W/L
5W/R
8R
8W
1.25B
1.25L
1.25R
FORKLIFT TRUCK.
373
371
401
400
906
372
904
460
467
125
902
121
122
116
115
129
128
463
462
130
400
300
290
440
430
500
140
600
200
503
116
115
101
100
998
504
503
0.5Y/R
0.85B
0.5Y/L
0.5GY
0.85Y
0.5L/Y
0.5Y/B
0.5B/R
0.5W/L
0.5B
0.5L
0.5B
0.5Y
0.5Y/G
0.5Y
FUSE SPARE NON-ELECTRIC GASOLINE ENGINE TRUCK (MC)
1.25L/Y
0.5L/W
0.5R
0.5B
0.5R/W
0.5R/W
0.5L/Y
0.5L/Y
0.5L/Y
0.5B
0.5L/Y
0.5B
0.5R/W
1.25W
1.25R
0.5B
0.5Y
FUNCTION
F1: HEAD
POWER
2B
139 138
301
309
308
307
302
969
373
949
349
930
305
303
302
131
342
G046
SUPPLY
1.25W
993 137 LAMP
0.85Y/L
0.85BR/W
130
461
467
135 136 137 941 940
941
138
136
135
137
139
940
137
993
136
501
500
980
510
969 F2: HORN Schematic No. Used for Truck Model Serial No.
(GRAY) EARTH
0.5B
0.5G
ALARM F3: STOP
950
(WHITE) LAMP FG 10N CF25C-05001 up
501
(OP)
442
440
F4: WIPER
948
348
F5: W/LAMP FG 15N CF25C-55001 up
308 G046 F6: EGI
DIODE 2 BODY 309 307 F7: EGI FG 18N CF25C-75001 up
EARTH F8: OPTION
(BLACK) Km/h F9: ETC
SPEED F10: VCM FG 15ZN CF34-52001 up
BODY 467 METER F11: METER
EARTH PANEL
20A
10A
10A
15A
15A
15A
20A
15A
15A
10A
10A
30A
30A
461 (OP) FG 18ZN CF34-72001 up

F12: BACKUP
F5
F9
F8
F4
F1
F2
F3
F7
F6
PKB SW LAMP
F10
F13
F11
F12
(WHITE) 930 W/B FLASHER IGN STARTER BACK UP ES019-1F120 99719-1F120 FG 20CN CF34-22001 up
FR WIPER SW WIPER BRAKE FUEL CUT FUEL TANK OIL BRAKE THERMO F13: FUELCUT
SBF 100A
SBF 100A
DIST LPG/GAS SELECT SW RELAY SW 303 305 RELAY RELAY RELAY RELAY RELAY DIST
GAS SOL LPG SOL (OP) SOLENOID UNIT PRESS FLUID UNIT 1/4 FG 20N CF17D-10001 up
(OP) 373 949 349 SENSOR RELAY BOX 1 FUSE BOX
(GRAY)
130 (BLACK) (OP) FG 25N CF17D-60001 up
500 401 400 906 122 902 467 115 129 463 300 130 400 430 500 140 116 100
(GRAY) 348 371 373 372 904 121 460 125 116 128 462 290 440 200 503 600 115 101 FG 20ZN CF35-10001 up
510 980
501 948 (BLACK) (BLUE) (BLACK) (BLUE) (RED) (BLUE) (BLACK) (BLACK) (BLUE) (RED) FG 25ZN CF35-60001 up
(WHITE) FG 30N CF13F-40001 up
FG 35N CF13F-60001 up
Pub. No. 99719-1F120

3-65
COMB SW
IGN SW FNR LEVER
TURN SW LIGHT SW
AMP: 174058-2
865 241 242 866 243 AMP: 175063-1 12345 12345 123 12345
OFF F1 L OFF
244 GSE CONNECTOR ON N N SMALL HORN SW
START R1 R HEAD
(WHITE)
243
244
241
242
865
866
TILT LOCK
SOLENOID 431
(OP) 9 374 343 346 345 642 623 612 609 610 1 9 611 722 723 677 676 1 COOLANT
LEVEL SW STROBE LAMP
17 672 671 670 711 710 709 703 702 10 AMP: 4-1437290-1 17 664 663 662 613 10 AMP: 4-1437290-0 NEUTRAL LPG WARNING (OP)
0.5W/B
0.5L/R
0.5G/Y
0.5W/G
0.5B/W
0.5B/W
W/LAMP SW(OP) 0.85G/W (OP)
25 127 701 678 700 18 VCM CN2 25 975 618 617 616 970 615 600 18 VCM CN1 (OP) 221 403 401 431
AIR DUST SW REVERSE
678 679 SENSOR SW SW LAMP 210 200 402 1.25L
34 156 155 865 242 241 866 26 34 976 625 631 628 630 706 705 704 601 26 120 250
(BLACK) (OP)
120
121
122
125
921
611
922
461
401
402
403
200
221
210
W (WHITE) 0.85R/W HEAD LAMP
122 121 403 211
0.85B (L.H)
VCM 224 951
921 922
0.5W/L
0.5Y
0.5R/B
0.5G/W
0.5B
0.5BR
0.5B
0.5L/W
(WHITE)
0.85L/B
0.85G/B
0.85G/R
1.25W
0.85R/B
1.25R/W
611 125 461 1.25R/W
1.25B
221
678
679
290 291 (WHITE) 0.5R/B
951 0.5R/B
PARK
224 224 FR COMBI
290
291
292
958
292 958 0.85G/R 0.5G/B
403 403 LAMP (L.H)
0.5R
0.5L
(WHITE) 0.5B T/S
CONNECTOR CONNECTOR (BLACK) 953
2 3 945
123
923
466
924
374
961
345
945
HARNESS F/COMB BACK BUZZER
678
642
343
709
710
711
670
672
671
700
701
609
610
623
346
345
374
156
155
612
127
702
703
866
865
242
241
662
663
664
677
676
615
616
617
618
970
613
611
704
705
706
722
723
628
630
631
625
600
601
975
976
1.25W/L
1.25R/W
0.5Y
0.5B
345 EARTH
0.85B
0.85L/R
867
471
472
468
469
346
946
463 BACK BUZZER
0.5G/W
0.5B
0.5L/W
0.5B
0.5Y/R
0.5B
0.5Y/L
0.5B
0.5R
0.5BR
0.5BR/W
0.5LG/Y
0.5LG/R
0.5B/Y
0.5W
0.5R/B
0.5Y
0.5L/W
0.5R/W
0.5G/W
0.5L/Y
0.5W/L
0.5R/Y
0.5Y/L
0.5Y/R
0.5L/R
0.5W/B
0.5G/R
0.5L
0.5G
0.5G/B
0.5B/W
0.5B/W
0.5W/G
0.5G/Y
0.5R/Y
0.5Y/L
0.5L
0.5W/R
0.5W/B
0.5G/Y
0.5BR/Y
0.5BR/W
0.5W/G
0.5B
0.5L/W
0.5BR
0.5R/B
0.5Y/B
0.5L/B
0.5W/L
0.5W
0.5L/Y
0.5R/W
0.5G/W
0.5Y
1.25G
1.25G
1.25B/Y
0.85B/Y
221 955 405
(WHITE) 442 465 404
0.5Y/R
0.5G/R
0.5Y/L
0.5BR
0.5R/Y
0.5B
0.85R/B 0.85R/B
0.85Y/L
221 0.5Y/L
221 TAIL
0.85G/R
442 0.5G/R
442
0.85L/R
405 0.5L/R
405
465 465 STOP
(950 2B) 1.25B 0.85B RE COMBI
0.85G/B
955 955
404 LAMP (L.H)
T/S
BACK UP
0.5G/B
0.85B
0.5L/R
0.5Y/L
0.5R/B
222 TAIL
441
404
464 STOP
1 13 RE COMBI
954
360 920 G045 303 341 300 LAMP (R.H)
T/S
HARNESS R/COMB
0.5G/W
0.5B
0.5L/Y
301 302 342 348 349 308 309 718 717
METER PANEL 14 26
BACK UP
610 966 609
609
966
610
(WHITE) 1.25R/W
SEAT BELT
0.5B
0.5BR
0.5BR/W
1.25B
291 W/LAMP (OP)
956
1.25R/W
0.5BR/Y
0.5LG/R
0.5B/Y
992
642
SEAT SW
0.5W
0.5R/B
0.5Y
0.5G
343
1.25B
293 W/LAMP (OP)
BAT
BFS
FUEL
PKB
OPS
TEMP
CAN H
CAN L
IGN
ALT L
GND
SP
GND
RL1
RL2
0.5L/W
0.5R/W
957
402 210
709
710
711
670
672
671
673
341 102 (WHITE) 0.85R/W
223 950
360
348
302
349
342
301
717
718
300
341
920
303
308
309
700
701
G045
(WHITE) 0.85B HEAD LAMP (R.H)
1.25R/W
0.5W/L
0.5B
360 301 302 A038 0.85G
341 L 2B
210
0.85R
0.5G
0.5G/B
102 S 950
0.5R/W
0.5OR
0.5BR
0.5L
0.5W/Y
0.5Y/R
0.5W/B
0.5L/R
0.5Y
0.5G
0.5B
0.5Y/G
0.5B
0.5GY
0.5Y/L
349 348 342 A040 A039 0.5R/B 0.5R/B
0.5L/Y
0.5G/W
0.5R/W
0.5G/W
ALTNTR 0.85G/B
223 0.5G/B
223
623
963
8R
0.5W/R
0.5B
0.5B
0.5W/B
0.5R/Y
0.5Y/L
0.5L
0.5G/Y
0.5BR/Y
0.5BR/W
0.5W/G
0.5B
0.5R/B
0.5Y/B
0.5L/B
(WHITE) 101 B 402 0.5B
402 PARK
702
703
ZERO 952 FR COMBI
628
629
630
631
SET SW LAMP (R.H)
677
978
977
976
662
663
664
615
616
617
618
970
T/S
704
705
706
300 341 HARNESS F/COMB
HARNESS M/P
(OP)
TIRE ANGLE 920 718 717 303 230 0.5R/B
SENSOR B 235
20B
(BLACK) STARTER 0.5B
LICENCE LAMP (OP)
T/M SOL T/M SOL 960
642 AT OIL (F) (R)
710 711 709 PS CARIB S
992 TEMP (OP) 0.85G/W
360
348
302
349
342
301
341
920
303
308
309
230
717
718
300
431
A040
A039
A038
(BLACK) 671 670 308 309 0.85G HORN
(WHITE) 701 700 430
673 672 TILT BATTERY 100
R/E (BLACK)
128
100
(BLACK) 430 431 (BLACK)
0.5R/B
0.5W/B
0.5L/R
1.25Y
0.85G
1.25B
0.5Y/G
ANGLE 128 0.5Y
0.5L/W
0.5L/G
0.5G/B
0.5W/L
0.5G
0.5Y/B
0.5L
0.5Y
0.5Y/R
0.5GY
0.5Y/L
GRAY SPEED 371
(BLACK) 0.5G WARNING BUZZR
HANDLE SENSOR 370
SENSOR TILT SW LIFT SW LIFT UNLOAD 1.25G
ANGLE (OP) A041 370
1.25G
3R/L
8W
3W
(OP) (OP) HYDRAULIC LOCK A042
TILT SENSOR 0.5W/B 371 (WHITE)
702 703 SENSOR SOL S013 A041 S013 G012
HORIZON 0.5L/R
(COMB SW) 706 705 704 S014 1.25B
(BLACK) 978 677 977 676 (OP) 1.25B
(OP) 628 629 630 631 G012 A042 S014 G013 A008 966
(BLACK) 1.25B FR WIPER (OP)
(BLACK) (BLACK) G013
664 663 662 617 615 618 (BLACK) (BLACK) 0.85W OCM CONNECTOR C
A008
616 970 (GRAY)
920
(WHITE)
TO LPG/GAS SELECT SW 940
TO 910 975
127
156
TO ECM 155
158
545
TO GOVERNOR (-) 864
CONNECT TO 5/5 A041
TO 189 A042
(ECM) 140
141
138
TO RELAY BOX 2 130
159
137
939
SIDE.
ELECTRIC CONTROL GASOLINE, ELECTRIC
CONTROL LPG AND ELECTRIC CONTROL DUAL
0.5W/L
0.5Y
0.85L/B
1.25L
0.5B
0.5L/Y
0.5B
0.5L
0.5R
0.5G/W
0.5B
0.5Y
0.5R/B
5W/L
5W/R
3W
3R/L
0.85L/R
0.85L
1.25L/Y
1.25L
1.25Y
1.25R/W
1.25W/L
0.85BR/W
0.85G
1.25R
1.25L
3W/L
1.25G
1.25W
1.25R
5W/L
5W/R
8R
8W
1.25B
1.25L
1.25R
FUEL TYPE OF FORKLIFT TRUCK. SEE 4/4
373
371
401
400
906
372
904
460
467
125
902
121
122
116
115
129
128
463
462
130
400
300
138
290
440
430
500
141
140
600
200
503
116
115
101
100
998
504
503
REGARDING AROUND ECM.
0.5Y/R
0.5Y
0.5W/L
0.5B
0.5L
0.5B
0.5G
0.5G
0.5B
0.5Y
0.5R/Y
0.5R/Y
0.5W
0.5B
0.5B
0.5G
0.5G
0.5B
0.5Y
0.5R/Y
0.5R/Y
0.5W/L
0.5B
0.85Y/L
0.85BR/W
FUSE SPARE
301
FUNCTION ELECTRIC GASOLINE ENGINE TRUCK (MC)
342
0.85B
0.5Y/L
0.5GY
0.85Y
0.85R/Y
0.85B
0.5Y/B
0.5B/R
F1: HEAD POWER
373
949
349
997
750
750
984
725
724
724
723
990
990
751
751
983
720
721
721
722
981
442
440
LAMP SUPPLY
1.25W
1.25R
0.5B
0.5Y
0.5B
0.5G
0.5B
0.5Y
0.5Y/G
1.25W
F2: HORN EARTH
309
308
307
159
302
302
969
2B
G046
F3: STOP Schematic No. Used for Truck Model Serial No.
LAMP
501
500
980
510
948
348
930
305
303
0.5L/W
0.5R
501
ALARM F4: WIPER FGE 15N CF34-00001 up
(OP) F5: W/LAMP
F6: EGI FGE 18N CF34-40001 up
461
467
F7: EGI
308 G046 F8: OPTION FGE 20CN CF34-30001 up
309 307 F9: ETC
F10: VCM FGE 20N CF17D-20001 up
(BLACK) F11: METER
BRAKE PANEL ES019-1F120 99719-1F120 FGE 25N CF17D-70001 up
20A
10A
10A
15A
15A
15A
20A
15A
15A
10A
10A
30A
30A
Km/h F12: BACKUP

DIODE 2 SW
F5
F9
F8
F4
F1
F2
F3
F7
F6
PKB SW SPEED OIL BRAKE THERMO LAMP 2/4

F10
F13
F11
F12
SPEED SELECT SW POWER SELECT SW M W/B FLASHER IGN STARTER BACK UP FGE 20ZN CF35-20001 up
F13: FUEL
SBF 100A
SBF 100A
(OP) WIPER METER PRESS FLUID UNIT

FR WIPER FUEL FUEL RELAY RELAY RELAY RELAY RELAY PUMP FGE 25ZN CF35-70001 up
RELAY (OP) SENSOR
467 SW (OP) PUMP SENSOR RELAY BOX 1 FUSE BOX
(OP) (OP)
723 750 724 724 984 722 751 721 721 983
461 930
FGE 30N CF13F-10001 up
373 949 349 348 401 400 906 122 902 467 115 129 463 300 130 400 430 500 140 116 100 FGE 35N CF13F-80001 up
997 990 725 750 999 981 720 751 (WHITE) 159 302 303 305
500 (BLACK) 948 371 373 372 904 121 460 125 116 128 462 138 290 440 141 200 503 600 115 101
(BLUE) (BLUE) 510 980 965 969 (GRAY)
(WHITE) (BLACK) (BLUE) (BLACK) (BLUE) (RED) (BLUE) (BLACK) (BLACK) (BLUE) (RED)
501
Pub. No. 99719-1F120

3-66
COMB SW
IGN SW FNR LEVER
TURN SW LIGHT SW
12345 12345 123 12345
OFF F1 L OFF
ON N N SMALL HORN SW
START R1 R HEAD
945 COOLANT
AMP: 174058-2 345 LEVEL SW 431
865 241 242 866 243 AMP: 175063-1 (OP)
AIR DUST
244 GSE CONNECTOR SENSOR (WHITE) STROBE LAMP
(OP) NEUTRAL 0.85G/W
W/LAMP SW(OP) 431 (OP)
467 SW REVERSE
221 403 401
TILT LOCK 9 374 343 346 345 642 623 612 609 610 1 9 611 722 723 677 676 1 461 SW SW LAMP 1.25L
SOLENOID 120 210 200 402 250
120
121
122
126
921
611
922
461
401
402
403
200
221
210
241
242
243
244
865
866
17 672 671 670 711 710 709 703 702 10 AMP: 4-1437290-1 17 664 663 662 613 10 AMP: 4-1437290-0 POWER SELECT W 0.85R/W
(WHITE) 122 121 (WHITE) 403 211 HEAD LAMP
SPEED SWLECT (WHITE) 0.85B
25 701 678 700 18 VCM CN2 25 975 618 617 616 970 615 600 18 VCM CN1 471 468 224 951 (L.H)
678 679 CONNECTOR (OP) 921 922
34 716 715 865 242 241 866 26 34 976 625 631 628 630 706 705 704 601 26 472 469 DIODE 3
0.5G/Y
0.5W/G
0.5W/B
0.5W/G
0.5B/W
0.5B/W
0.5W/L
0.5Y
0.5R/B
0.5GY/L
0.5B
0.5BR
0.5B
0.5L/W
611 126 461
0.85L/B
0.85G/B
0.85G/R
1.25W
0.85R/B
1.25R/W
(BLACK) 1.25R/W
VCM 722 723 (WHITE) 1.25B
221
CONNECTOR CONNECTOR 951 PARK
345
945
(BLACK) 290 291 0.5R/B 0.5R/B
2 3 224 224 FR COMBI LAMP (L.H)
290
291
292
958
292 958 0.85G/R 0.5G/B
403 0.5B
403
678
679
953 T/S
(BLACK)
0.5Y/L
0.5B
722
723
471
472
468
469
346
946
461
467
123
923
466
924
HARNESS F/COMB
1.25W/L
1.25R/W
0.5Y
0.5B
0.5R
0.5L
0.85B
BACK BUZZER EARTH
0.85L/R
867
463 BACK BUZZER
678
866
865
242
241
642
343
709
710
711
670
672
671
700
701
609
610
623
346
345
374
716
715
702
703
612
613
611
662
663
664
677
676
615
616
617
618
970
722
723
704
705
706
628
630
631
625
600
601
975
976
0.5W/L
0.5W
0.5Y/R
0.5G/R
0.5Y/L
0.5BR
0.5R/Y
0.5B
0.5L/W
0.5R
0.5G/W
0.5B
0.5L/W
0.5B
221 955 405
(WHITE) 442 465 404
0.5R
0.5B/W
0.5B/W
0.5W/G
0.5G/Y
0.5BR
0.5BR/W
0.5BR/Y
0.5LG/R
0.5B/Y
0.5W
0.5R/B
0.5Y
0.5L/W
0.5R/W
0.5G/W
0.5L/Y
0.5W/L
0.5R/Y
0.5Y/L
0.5Y/R
0.5L/R
0.5W/B
0.5G
0.5G/B
0.5G/R
0.5L/W
0.5BR
0.5R/Y
0.5Y/L
0.5L
0.5W/R
0.5W/B
0.5G/Y
0.5BR/Y
0.5BR/W
0.5W/G
0.5B
0.5W/L
0.5W
0.5R/B
0.5Y/B
0.5L/B
0.5L/Y
0.5R/W
0.5G/W
0.5Y
1.25G
1.25G
1.25B/Y
0.85B/Y
0.85R/B 0.85R/B
0.85Y/L
221 0.5Y/L
221 TAIL
0.85G/R
442 0.5G/R
442
0.85L/R
405 0.5L/R
405
465 465 STOP
(950 2B) 1.25B 0.85B
0.85G/B
955 955 RE COMBI LAMP (L.H)
404 T/S
BACK UP
0.5G/B
0.85B
0.5L/R
0.5Y/L
0.5R/B
222 TAIL
441
404
464 STOP
954 RE COMBI LAMP (R.H)
T/S
610 966 609 HARNESS R/COMB
1 13
360 920 G045 303 341 344 102 300 BACK UP
0.5G/W
0.5B
0.5L/Y
(WHITE)
301 302 342 348 349 308 309 718 717
14 26 1.25R/W
609
966
610
METER PANEL 1.25B
291 W/LAMP (OP)
956
SEAT BELT
0.5BR/W
(BLACK) 701 700
0.5Y/R
0.5B
1.25R/W
0.5G
0.5G/B
0.5W/R
0.5B
0.5B
0.5W/B
0.5L/Y
0.5G/W
0.5R/W
0.5G/W
0.5R/Y
0.5Y/L
0.5L
0.5G/Y
0.5BR/Y
0.5BR/W
0.5W/G
0.5B
0.5R/B
00.5Y/B
0.5L/B
1.25B
293 W/LAMP (OP)
957
SEAT SW
343
402 210
374
947
0.5W/L
0.5B
628
629
630
631
702
703
677
978
977
976
662
663
664
615
616
617
618
970
704
705
706
(WHITE)
223 950 0.85R/W
0.85B
BAT
BFS
FUEL
PKB
OPS
TEMP
GLOW
CAN H
CAN L
ING
ALT R
ALT L
GND
SP
GND
RL1
RL2
102 HEAD LAMP (R.H)
0.5/Y
1.25R/W
623
963
671 670 341 (WHITE) 210
2B
0.5W
0.5R/B
0.5Y
0.5G
0.5L/W
0.5R/W
673 672 0.5R/B
950 0.5R/B
360
348
302
349
342
301
344
717
718
300
102
341
920
303
308
309
0.5BR/Y
0.5LG/R
0.5B/Y
R/E 223 223
G045
(WHITE) 0.85G 0.85G/B 0.5G/B
GRAY 341 L 402 0.5B
402 PARK
0.85R
670
672
671
673
700
701
102 R 952 FR COMBI LAMP (R.H)
HANDLE
0.5B
0.5BR
709
710
711
TILT LIFT ALTNTR
TILT LIFTT UNLOAD
0.5R/W
0.5OR
0.5BR
0.5L
0.5W/Y
0.5Y/R
0.5W
0.5W/B
0.5L/R
0.5Y
0.5R
0.5G
0.5B
0.5Y/G
0.5B
0.5GY
0.5Y/L
SW (OP) ANGLE 8R T/S
W/SEPA SPEED SW (OP) SENSOR ANGLE LOCK 101 B HARNESS F/COMB
SENSOR SENSOR HYDRAURIC (COMB SW) SENSOR SOLENOID 0.5R/B
992
642
SENSOR (OP) 235
947 374 0.5B
LICENCE LAMP (OP)
703 702 960
HARNESS M/P
AT OIL (WHITE) 978 677 977 676 664 663 662 617 615 618 706 705 704 628 629 630 631
TEMP (OP) (BLACK) (BLACK) 616 970 (BLACK) (BLACK) (BLACK) 0.85G/W
(BLACK) 0.85G
431 HORN
(WHITE) 430
370
TIRE ANGLE 430 431 (BLACK)
100 371 (WHITE)
360
348
302
349
342
301
341
920
303
308
309
344
230
717
718
300
102
B
A040
A039
A038
SENSOR T/M SOL T/M SOL PS CARIB TILT 300 102 344 341 0.5Y
128
100
(F) (R) 308 309 128 STARTER 0.5G
371 WARNING BUZZR
ZERO HORIZON 920 718 717 303 230 370
360 301 302 A038 (BLACK) S
(OP) (BLACK)
0.5W
0.5R/B
0.5W/B
0.5L/R
1.25Y
0.85R
0.85G
1.25B
0.5Y/G
0.5GY
0.5Y/L
SET SW OCM
0.5L/W
0.5L/G
0.5G/B
0.5W/L
0.5G
0.5Y/B
0.5L
0.5Y
0.5Y/R
710 711 709 349 348 342 A040 A039 (BLACK)
0.5L/R
0.5W/B
1.25L/W
CONNECTOR 1.25B
3R/L
8W
3W
(OP) 966
(BLACK) E (WHITE) FR WIPER (OP)
40B
5R
(GRAY) 1.25B 1.25B/Y
A030
716
715
CONNECT D
A030
642
WITH E WHEN
920
975
992
UNUSED OCM.
(WHITE)
S035
S036
A008
G032
OCM
CONNECTOR BATTERY
RESISTOR
S035 G032
D
(GRAY)
0.5W/B
0.5L/R
1.25B/R
0.5W
A008 S036
716
715
5W
GLOW GLOW GLOW GLOW
PLUG #4 PLUG #3 PLUG #2 PLUG #1
0.5W/L
0.5Y
0.85L/B
1.25L
5R
5R
1.25L/Y
1.25L
1.25Y
1.25W/L
0.85BR/W
0.85G
1.25R
1.25G
1.25W
1.25R
5W/L
5W/R
8R
8W
1.25B
1.25L
1.25R
0.5B
0.5L/Y
0.5B
0.5L
0.5R
0.5G/W
0.5B
0.5Y
0.5R/B
5W/L
5W/R
3W
3R/L
0.85L/R
0.85L
0.5Y
150
149
130
400
300
290
440
430
500
600
200
503
116
115
101
100
998
504
503
373
371
401
400
906
372
904
460
467
125
902
121
124
116
115
129
128
463
462
1.25W
1.25R
0.5B
0.5Y
0.85B
0.5Y/L
0.5GY
0.85Y
0.5Y/B
0.5B/R
0.5W/L
0.5B
0.5L
SIDE.
342
FUSE
1.25L/Y
FUNCTION
0.5B
0.5G
0.5Y/R
0.5B
0.5Y
0.5Y/G
0.5B
0.5L/B
501
500
980
510
309
308
307
302
969
F1: HEAD SPARE
G046
373
949
349
0.5GY/L
0.5G/W
131
LAMP
0.85Y/L
0.85BR/W
POWER
948
348
DIESEL (MC) TYPE OF FORKLIFT TRUCK.
930
305
303
301
1.25W
F2: HORN
907
157
ALARM
2B
SUPPLY
(OP) F3: STOP
126
125
EARTH
442
440
5W
5R
0.5L/B
1.25B
0.5W
1.25R/B
1.25L/Y
LAMP
501
950
F4: WIPER DIESEL ENGINE TRUCK (MC)
308 G046
F5: W/LAMP
151
150
157
901
344
122
130
309 307 F6: OPTION
(BLACK)
Schematic No. Used for Truck Model Serial No.
F7: VCM
BODY DIODE F8: METER FD 10N CF16D-04001 up
EARTH WIPER OIL BRAKE PANEL
QGS Km/h FD 15N CF16D-54001 up
F9: BACKUP
20A
10A
10A
15A
15A
20A
15A
15A
10A
10A
RELAY PRESS FLUID

CONTROLLER 125 SPEED LAMP
(OP) SENSOR
F7
F8
F9
F5
F6
F4
F1
F2
F3
PKB SW FD 18N CF16D-74001 up

F10
S B F 100A
S B F 100A
S B F 50A
FUEL CUT WATER TEPM 126 FUEL METER W/B FLASHER IGN STARTER BACK UP F10:FUEL
BRAKE (OP)
SOLENOID SENSOR 500 SENSOR (OP) RELAY RELAY RELAY RELAY RELAY CUT ES019-1F120 99719-1F120 FD 20CN CF16D-24001 up
FR WIPER SW (WHITE) THERMO
122 130 SW (OP) 510 980 348 RELAY BOX 1 FUSE BOX 3/4 FD 20N CF18C-20001 up
157 907 150 151 373 949 349 930 UNIT
157 901 344 501 302 948
(BLACK) (GRAY) (BLACK) 303 305 401 400 906 603 124 902 467 115 129 463 149 300 130 400 430 500 116 100 FD 25N CF18C-70001 up
969 (WHITE)
(GRAY) 371 373 372 208 904 121 460 125 116 128 462 150 290 440 200 503 600 115 101
(WHITE) FD 30N CF14E-10001 up
(BLACK) (BLUE) (BLACK) (BLUE) (RED) (BLACK) (BLUE) (BLACK) (BLUE) (RED)
FD 35N CF14E-80001 up
Pub. No. 99719-1F120

3-67
RET: 368382-1
AMP 40P LEV: 1473250-1
190 523 522 143 540 147 134 139 173 HSG: 1473252-1 539 165 169 184 182 142 193 195 HSG: 1473244-1
191 127 158 174 LEV: 1473255-1 743 177 133 175 180 185 183 AMP 81P
189 RET: 368388-1 192
155 166 537 536 535 131 171 170 470 152 148 ECM
912 911 ECM
156 161 545 937 936 916 933 172 132 181 529 153 149 913 910
ECM
AMP: 179631-1 162 R GE ENGINE LE ENGINE
CAN BUILT-IN
CONSULT CONNECTOR 163 161 735 972 971 736 TERMINAL RESISTER
971
972
163
161
162
736
735
166
537
937
174
936
173
190
912
911
143
540
191
147
127
139
158
155
156
161
545
189
134
522
523
470
536
172
171
916
195
193
148
149
152
153
910
192
743
142
180
529
182
183
184
185
535
177
181
175
170
933
539
169
165
133
131
132
133
131
132
133
131
132
913
0.85B/Y
0.85B/Y
0.85L/Y
0.5Y
0.85W/L
0.5L/R
0.5W/B
0.5W/Y
0.5G
0.5B/W
0.5Y/R
0.5B/R
0.5R/L
1.25W
1.25B/Y
1.25B/Y
0.5L/W
0.5BR/W
0.5Y/B
0.5W/G
0.5L
0.5L/Y
0.5Y/L
0.5W/B
0.5L/R
0.5Y
0.5R/W
1.25W
1.25W/L
1.25LG/R
1.25Y/R
0.5G/B
0.5W/Y
0.5L
0.5LG
0.5B
1.25OR
1.25W
0.5BR
0.5W/B
0.5Y/R
0.5LG/R
1.25B/Y
1.25W/L
0.5Y
0.85BR/W
0.5G/W
0.5L/W
0.5R/W
0.5R/B
0.5R/Y
0.5R/G
0.5L/R
0.5W/G
0.5L/Y
0.5G/R
0.5BR/Y
0.5B/R
0.5G/Y
0.5W/R
0.5Y/B
0.5R
0.5R
0.5Y
0.5R
0.5G
1.25B/Y
1.25B/Y
1.25B/Y
986
910
0.5B
0.5R/Y
0.5B
0.5BR/Y
0.5Y
0.5R
0.5G
0.5G/B
0.5B
0.5W
0.5W/R
0.5B/Y
0.5W
0.5Y/B
0.5B/Y
541
(GRAY) (GRAY)
941
375
940
376
133
131
132
470
864
534
169
931
109
165
932
131 132 133 375 376
933 181
539 538
941 940
523 522
0.85BR/Y
0.5L/R
0.5W/G
0.5B/R
0.5L/Y
0.5B/R
0.5B/R
0.5G/R
0.5BR/Y
0.5B/R
0.5W
0.5G/Y
0.5W
535 177 935

(WHITE)
1.25LG/R
1.25Y/R
3W/R
(BROWN)
OCM
535
177
935
181
933
167
175
170
168
533
539
538
GOV
1 2 3 4 5 6
522
523
741
CONNECTOR B
(GRAY)
G L SELECT
LPG/GAS
0.5W/Y
0.5G
0.5B/W
0.5Y/R
0.5B/R
0.5R/L
1 2 3 4 5
936 174 937

537 173 166
1 3 2
166
537
937
174
936
173
CRANK/ANGLE
(PHASE)
CRANK/ANGLE
(POS)
CONNECT A
WITH B WHEN AIR FLOW
METER POSITION SENSOR
GAS LAMP
LPG LAMP
UNUSED OCM.
LPG
GAS
A109
A110
S009
S011
G005
G011
FUEL/PRESS WATER LPG INJECTION LPG
SENSOR TEMP 931 169 534 PTC
ASIST SOLENOID
932 165 109 HEATER
A109 S011 A110

DUAL FUEL ENGINE
G055 S009 G011
0.5W/Y
0.5G
0.5B/W
0.5Y/R
0.5B/R
0.5R/L
533 168 170 175 167 LPG INJECTION (GRAY)
OCM 940
CONNECTOR A TO 981
975 See Note (3)
(GRAY) 127
156 TO VCM
155
158 TO 442
545 TO 210
864 TO 950
A041 CONNECT TO
TO OCM BODY SYDE.
A042 CONNECTOR C See Note (3)
140 (2/4)
TO FUSE BOX F6
141 TO FUSE BOX F7
138 TO FUSE BOX F9
130 TO FUSE BOX F13
159 TO FUEL PUMP
137 TO 123 (FOR M/T TRUCK)
939
917
TO 902 (FOR M/T TRUCK)
1.25B/W
918
919
926
0.5B/Y
0.5B/Y 137 191
0.5B/Y 743 130 136 143 159 147 540 541
0.5L
0.5B
3W/R
3W
1.25W/L
1.25R/W
3W
3W/L
1.25R
1.25L
0.5GY/L
0.5B/W
0.5Y
0.85BR/Y
0.5BR/W
0.5Y/B
0.5W/G
0.85R/Y
0.5L/W
1.25L/Y
(GRAY) (GRAY) (GRAY) (GRAY) 108

140 (BLUE)
(GRAY) (GRAY) (GRAY) (GRAY) 138 740 124 192 141
740
124
939
741
740
192
138
740
140
108
141
137
136
743
541
540
191
147
159
143
130
939 741
(RED)
0.5W/Y
0.5G
0.5B/W
0.5Y/R
0.5B/R
0.5R/L
(BLACK)
108 925 148

524 926 149
525 927 152
526 928 153
182 196
183 197
184 198
185 199
528 (BLACK) (3) THESE CONNECTORS ARE NOT SET UP FOR MC
0.5W/Y
0.5L
0.5LG
0.5B
1.25OR
1.25W
1.25L/Y
0.85BR/W
0.5G/Y
0.5L/Y
0.5R/W
0.5L/Y
0.5R/B
0.5L/Y
0.5R/Y
0.5L/Y
0.5R/G
0.5L/Y
1.25R
0.85B/W
0.5BR
0.85R
1.25B/W
0.5W/B
0.85R
0.85B/W
0.5Y/R
0.85R
0.85B/W
0.5LG/R
0.85R
0.85B/W
527 TRUCK.
A109
A110
S009
G011
S011
G005
(GRAY)
536
172
171
916
195
193
530
142
180
529
182
196
183
197
184
198
185
199
108
925
148
524
926
149
525
927
152
526
528
153
208
528
6 4 5 3 2 1 2 3 1 4 SIDE.
VC2
VC1
GND
GND
APS2
APS1
AWU ETC NOTE (1) THIS DRAWING SHOWS THE WIRING DIAGRAM
(ACCEL SENSOR) O2
SENSOR AROUND ECM OF ELECTRIC CONTROL GASOLINE,
CONDENSER ELECTRIC CONTROL LPG AND DUAL FUEL TYPE OF
G011 S009 G005 FORKLIFT TRUCK. SEE 2/4 FOR BODY SIDE.
A110 S011 A109 193 195 916 172 171 536
142 180 NEUTRAL ETC MOTOR PTC/H EGI (2) EGI (1) MAIN/C FUELPUMP
RELAY RELAY RELAY RELAY RELAY RELAY RELAY
529 530 (M/T)
(GREEN) GAS INJ #1 GAS INJ #2 GAS INJ #3 GAS INJ #4 IGN COIL #1 IGN COIL #2 IGN COIL #3 IGN COIL #4 ECM
RELAY BOX 2
Schematic No. Used for Truck Model Serial No.
FGE 15N CF34-00001 up
FGE 18N CF34-40001 up
FGE 20CN CF34-30001 up
FGE 20N CF17D-20001 up
ES019-1F120 99719-1F120 FGE 25N CF17D-70001 up
4/4
FGE 20ZN CF35-20001 up
FGE 25ZN CF35-70001 up
Pub. No. 99719-1F120

3-68

1F120 03 Electrical System

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1F120 03 Electrical System

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CHAPTER 3 ELECTRICAL SYSTEM

Chapter 3 ELECTRICAL SYSTEM

1. Oil pressure sensor 2. T/M forward/backward solenoid

1. Lift Lock Solenoid 2. Unload solenoid

Rear axle (Right side)

1. Steering angle sensor

Angle adjust solenoid valve (left side of frame)

1. Solenoid valve of power steering control valve

2.2 Meter Panel, Removing

(3) Slide the cover downward.

1. Under the cover

(4) Disconnect the electrical wiring from the connector.

(5) Remove the cover.

1. Above the cover 2. Meter panel

2.3 Meter Panel, Installing

For installation, follow the removal sequence in reverse.

How to check blown out bulbs in the meter panel

Note: Arrow indicates the front of truck.

T-2 L-1 L-3

Terminal L-1 L-2 L-3

Terminal G B M ST Key insert/removal

Note: Arrow indicates the front of truck.

Gasoline/LPG select switch

LPG OFF GAS

Speed select switch

Power select switch

1 ton class 1 2, 3 ton class

3.7 Backup Buzzer

When the starter key switch is turned from the OFF to ON

Rated voltage: DC 12V

Note: The figure shown is for diesel model.

Relay box 2 (Gasoline model only)

Coil rating at 20 °C (68 °F)

CM relay (Warning buzzer relay)

Coil rating at 20 °C (68°F)

1 Fuse box 12 Head light 15 A

Note: The figure shown is for diesel model.

Note: The figure shown is for gasoline model.

Float position E 1/4 1/2 3/4 F

Apply the specified voltage to both terminals of the horn, T1

3.15 Rear Combination Light

Item Tightening torque

221 955 405

Note: Use AVS, CAVS or AVSS as the power source.

Circuit Wire diameter Wire color code Destination

Item Tightening torque

Circuit Wire diameter Wire color code Destination

3.19 Stop Light Switch

Item Limit value

Rated voltage: DC12V

3.21 Neutral Switch

Apply a tester between the terminal and the body, and

Internal resistance: 0.5 ohm or less (with contact point ON)

Head light 2 Colorless STD

Turn signal light 2 Orange

Turn signal light 2 Orange STD

Combination light Tail light and

Backup light 2 Colorless STD

Specific gravity Condition Adjustment

4.2 Relationship between Electrolyte Specific Gravity and State of Charge

(1) In a slow charging, the charging current should be

The LCD screen layout consists of six areas: main display,

1. Main display 4. Symbol display (option)