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Measurement 88 (2016) 202–213

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Measurement
journal homepage: www.elsevier.com/locate/measurement

Prediction of compressive strength and elastic modulus


of carbonate rocks
N. Madhubabu a, P.K. Singh b,⇑, Ashutosh Kainthola b, Bankim Mahanta b, A. Tripathy b,
T.N. Singh b
a
Geo Constech Pvt. Ltd., New Delhi, India
b
Department of Earth Sciences, Indian Institute of Technology Bombay, Powai, Mumbai 400076, Maharashtra, India

a r t i c l e i n f o a b s t r a c t

Article history: Uniaxial Compressive Strength (UCS) and Modulus of elasticity (E) of carbonate rocks are
Received 8 June 2015 very critical properties in petroleum, mining and civil industries. UCS is the measure of
Received in revised form 18 March 2016 the strength of the rock and E depicts the stiffness, together they control the deformational
Accepted 24 March 2016
behavior. But the heterogeneity introduced as a result of fractures, dissolution and
Available online 1 April 2016
dependency on pH and temperature makes them a difficult material to study. Complex
diagenesis and resulting pore system makes the job even more daunting. So, an attempt
Keywords:
is made to predict these properties using simple index parameters such as Porosity,
Young’s modulus
Porosity
Density, P-wave velocity, Poisson’s ratio and Point load index. Multiple Linear Regression
Ultrasonic velocity Analysis (MVRA) and Artificial Neural Networking (ANN) have been used for predicting
Carbonate rocks the two properties and the accuracy is tested by root mean square error. The results show
Artificial Neural Network that ANN has a better predictive efficiency than MVRA and they can be applied for
predicting UCS and Young’s modulus of carbonate rocks with reasonable confidence.
Ó 2016 Elsevier Ltd. All rights reserved.

1. Introduction engineering, both uniaxial compressive strength (UCS)


and the Modulus of elasticity (E) are widely used parame-
Carbonate rocks are formed in a variety of geological ters as they are important for intact rock classification
settings and are one of the best reservoir rocks for oil and rock failure criteria [16]. These parameters have
exploration [60]. It is assumed that the proportion of crude great importance in rock physics applications, viz., onshore
oil confined in carbonate rocks is around 50–60% with an and offshore geomechanical engineering, tunneling, dam
estimated production lifetime of more than 50 years [11]. design, rock drilling and blasting, rock excavation and even
Carbonate rocks are very low strength and are highly for slope stability.
susceptible to weathering due to chemically unstable There are two methods for assessing the properties of
mineralogical and textural combination, and their high rocks. First is the direct method where tests are conducted
reactivity with pH and temperature [41]. As important it on a crafted specimen in the laboratory, the other, known
is to determine the geomechanical properties with high as the indirect method, uses the previously derived
accuracy, difficulty in sample preparation adhering certain empirical equations from the literature [8]. The test proce-
standards along with several inherent heterogeneities dure for measuring UCS and E have been standardized by
makes it a formidable task for rock engineers. In rock both the American Society for Testing and Materials
(ASTM) and the International Society for Rock Mechanics
⇑ Corresponding author. Tel.: +91 22 25767271. (ISRM). Sound rock specimens are required for direct
E-mail address: prakashks@iitb.ac.in (P.K. Singh). determination of UCS and Young’s modulus of rocks in

http://dx.doi.org/10.1016/j.measurement.2016.03.050
0263-2241/Ó 2016 Elsevier Ltd. All rights reserved.
N. Madhubabu et al. / Measurement 88 (2016) 202–213 203

the laboratories. However, high quality core samples in identification of different sedimentary units which
sufficient quantities are not possible to obtain from weak, was almost done in the field itself. In the present work,
highly fractured, weathered carbonate rocks. Moreover, individual beds in the sequence are given a standard color,
the test procedures are expensive because of the require- the thickness of individual beds, the texture, the sedimen-
ment to precisely, carefully prepare the specimens to tary structures (if any), and fossil contents are marked. As
ensure that the ends are smooth and perfectly parallel can be seen from the log, clay minerals are ubiquitous
and several other details as per standards. In addition, throughout the sequence, even the carbonate samples
careful execution of these tests are difficult, time consum- collected from Miocene Formation for laboratory tests
ing and requires expensive equipment [20,8,34]. Point load contains a maximum clay content ranging up to 20%. The
test is an alternative method to determine UCS as it gives limestone samples are enriched with fossils like Turritella,
reliable values at a lower cost and with ease [50]. In order Bivalves (Oysters and Pecten), etc. (Fig. 2) and also the
to overcome these difficulties, indirect methods employing presence of cross lamination in the limestones were
simple index parameters like the density, porosity, P-wave observed in the field (Fig. 3).
velocity, Point load index, Schmidt hammer were used
[29,14,13,47]. These simple index tests require a relatively
3. Methodology: laboratory tests
small number of samples, are quick, less expensive and
easy to execute.
3.1. Petrography
In recent years, statistical methods used in rock
engineering, such as simple and multiple regression tech-
Thin section of two areas (S14 and S18) are presented in
niques have been used for establishing predictive models.
this study as the prime focus was to predict strength
In addition to these conventional methods, new techniques
parameters of carbonate rocks. No correlation was made
like Artificial Neural Networks (ANN), fuzzy interference
between textural changes and geomechanical properties,
systems, genetic programming and regression trees have
although we don’t neglect the possibility. The sections
also been tested to estimate the required properties
clearly show the presence of fossils of different assemblage
[39,22,40,55,31,8,64,51,62]
along with micrite (brown) and sparite (off white) matrix
ANN methods have become popular since the year
(Fig. 4). In case of S14, fossils are cemented together with
1990. It is a form of analysis which is based on the under-
sparry calcite whereas mixed skeletal remains are surrounded
standing of the brain and human nervous system [23].
by micritic matrix in S18. Signatures of re-precipitation of
Major advantage of ANN is its efficient handling of highly
micrites on fossils can also be seen. Presence of micrite
non-linear relationships among data, even when the exact
indicates deposition under calm water condition whereas,
nature of such relationship is not fully unknown [19].
presence of sparry calcite in pore spaces suggests deposi-
Therefore, neural networks are best suited for UCS and
tion under agitated water condition [10].
Young’s modulus predictions of carbonate rocks due of
the complex nature of inter-relationships among the
various quality parameters, composition and processing 3.2. Ultrasonic velocity
conditions [16]. The performance of the ANN methods
was also compared with other statistical methods in the Ultrasonic techniques for measuring P and S-wave
present study (e.g., Regression analysis). Previous studies velocities are non-destructive and easy to execute, both
have shown that ANN predictive models have better in the laboratories and field. Nowadays, pulse generation
efficiency than the conventional statistical methods method is used for the determination of parameters using
[46,56,8,16,62,34]. Pundit testing machine (Fig. 5) which consists of a pulse
The objective of this study is to predict UCS and Young’s transmission generator, transducers and electronic tester
modulus of carbonate rocks using the data gathered from for measurements of time [55,63]. A coupling gel is applied
previous studies (163 sample data) and the data set of on the faces to avoid any air gap between the sample and
carbonate rocks which have been collected from the transducers. A number of factors have been known to
Miocene section of the Kutch basin, Gujarat, India. influence the seismic velocity of rocks which include
water, clay, grain size, density, texture, porosity anisotropy
and others [30]. Considering the fact that the data obtained
2. Study area by other researchers used in this study is to the standard
along with the data obtained in this study, P-wave can be
The investigated area lies in the Kutch district of considered as a reliable parameter to relate with other
Gujarat and is the westernmost part of India. It is a part geomechanical properties [43].
of Kutch basin which is a peri-cratonic rift basin and has
preserved a complete sequence from Triassic to Recent 3.3. Strength test
[9]. The area composed of Cenozoic sequences, especially
the Miocene sediments, lies in Naliya, Kutch District, A number of block samples of carbonate rocks were
Gujarat. The Lower Miocene rocks are exposed in Khari river collected from the Miocene section of the Kutch basin. In
section (Fig. 1). A graphical log was also prepared show- addition, 163 sample data of carbonates were taken from
ing the lithounits, lithology, sedimentary textures, struc- previous research work around the world. Each data
tures and different lithofacies from the field data (Fig. 1). set includes Porosity (£), Density (q), P-wave velocity
The first step towards preparation of graphic log was (V p ), Poisson’s ratio (l) Point load index (Is ), uniaxial
204 N. Madhubabu et al. / Measurement 88 (2016) 202–213

Fig. 1. Geological map of the study area and lithology of the collected samples prepared after Biswas [9].

Pecten Oyster
Turitella

Fig. 2. Turritella and Bivalve rich limestones in Kutch basin of Miocene formation.

compressive strength (UCS) and Modulus of elasticity (E). and hence, the material properties thus obtained are of
From the recent study, thirteen number of block very high accuracy.
samples, each having an approximate dimension of The destructive tests like UCS and Point load index
0.2  0.2  0.2 m3 were collected in the field. Core samples involves compression of the rock sample until the failure
of 38 mm in diameter were prepared from the blocks and occurs. Some of the failure modes for point load test and
the edges of the samples were cut parallel as per ASTM UCS are shown in (Fig. 7). Failure modes under compres-
standards (ASTM D4543) (Fig. 6). sion is very important in rock engineering problems
The tests were conducted on the finished specimens by and has attracted many researchers. Basu et al. [7] have
the procedures specified in ASTM and ISRM standards particularly studied the failure pattern of three different
(Table 1). Proper care was taken to adhere to the standards rock types (granite, schist and sandstone) and observed
N. Madhubabu et al. / Measurement 88 (2016) 202–213 205

Fig. 3. Cross stratification in a thinly laminated limestones with clear boundaries.

Fig. 4. Thin section of fossiliferous limestone of S14 and S18 samples.

Fig. 5. Experimental set up for determination of P wave velocities in laboratory.

that the degree of fracturing increases as the strength of the


rock increases whereas, rocks with predefined structural
control tend to fail along the plane of weakness. The test
results of all the parameters are presented in Table 2.
Together with the data obtained from this study, the
total data set of carbonate rocks gathered from all over
the world are represented on the scatter plots for Porosity,
Young’s modulus, UCS and Point load index against their
respective P-wave velocities (Fig. 8).

3.4. Statistical observation: outlier study

Data collected from different geological environment is


Fig. 6. Cylindrical test samples prepared from carbonate rocks as per likely to show variability because of several source of inho-
standards. mogeneities introduced in their formation. Particularly,
206 N. Madhubabu et al. / Measurement 88 (2016) 202–213

Table 1
Standards for determination of different parameters of rocks.

Parameter Standard Formula


w q
Density ISRM, 1977 qdry ¼ wsat
sat fluid
wsub
wsat wdry
Porosity ISRM, 1977 £¼ wsat wsub
P-wave velocity ASTM D2845 [4], ISRMc [26] v ¼ Lt
Point load index ASTM D5731 [5], ISRM [28] Is ¼ DP2
e

UCS, Young’s modulus ASTM D7012 [6], ISRM [27] rc ¼ AF

Fig. 7. Failure modes observed in broken test samples of Point load index (left) and UCS (right).

Table 2
Laboratory test results of carbonate samples for different properties.

Samples Density (g/cc) Porosity (%) P-wave velocity (m/s) Poisson’s ratio Point load index in (MPa) UCS (MPa) Young’s modulus (GPa)
S-1 2.23 15.15 4233 0.25 0.52 11.03 5.56
S-2 2.53 7.85 4450 0.36 1.35 29.11 6.89
S-3 2.34 7.79 2939 0.34 – 3.53 6.29
S-5 2.41 2.74 3248 0.35 0.51 5.73 6.52
S-7 2.13 8.13 2664 0.23 1.04 11.38 5.23
S-9 2.34 7.01 2887 0.39 1.23 15.58 6.50
S-13 2.37 8.64 2963 0.36 0.86 6.17 6.44
S-14 2.24 1.09 3333 0.35 0.83 6.62 6.06
S-15 2.23 11.69 3109 0.39 0.86 5.29 6.25
S-16 2.11 14.04 3623 0.37 – 3.09 5.79
S-17 2.43 5.82 4348 0.39 0.78 14.56 6.78
S-18 2.00 18.66 2204 0.36 0.35 5.73 5.46
Aida-1 2.46 1.98 5000 0.36 1.36 33.08 6.68

carbonate rocks are most affected by the geological pro- Two possibilities can be defined now based on the position
cesses owing to the nature of their formation. To observe of data. If the data lies within inner fence it is termed as
this variability, statistical theory was applied to predict mild outlier and if outside outer fence, extreme outliers.
the outliers (a point distant from other observation points) The fences are defined as shown in Eqs. (1) and (2):
in the data sets by using box and whisker plot [61]. In a box
plot, the upper part of the box is called third quartile (Q3)
Inner fence ¼ Q 1  1:5IQR and Q 1  3IQR ð1Þ
and the lower part is first quartile (Q1). The middle line
(median) dividing the data into two halves and is also ter- Outer fence ¼ Q 3  1:5IQR and Q 3 þ 3IQR ð2Þ
med as second quartile (Q2). Another important term is the
interquartile range which is the difference between Q3 and 4. Methodology: soft computing analysis
Q1. After obtaining these values, entire box plot is divided
into four invisible regions [15]. To determine the outliers, UCS and E are a prerequisite for rock mechanics related
the limits of inner and outer fences are defined and the studies in mining and civil works and also in any geotech-
whiskers extend to most extreme value of the inner fence. nical studies pertinent to petroleum industry. Difficulty in
N. Madhubabu et al. / Measurement 88 (2016) 202–213 207

Fig. 8. Plot of correlation between different geomechanical parameters against Ultrasonic velocity.

obtaining good quality cores from the carbonates and The predicted Y value (Y 1 ) is then compared with
requirement of high quality samples as per standards the measured Y value for the goodness of the prediction
restricts a geotechnician to obtain these properties with equation. The result is evaluated using the correlation
reasonable confidence. Therefore, along with the data from coefficients.
the present study, a large number of data set was collected
to avoid the complexity of the test procedures and present
4.2. Artificial Neural Network analysis (ANN)
an alternative and easy to use method. Multiple linear
regression analysis (MVRA) and Artificial Neural Networks
Artificial Neural Networks have been widely used in
(ANN) were adopted to develop a relationship between the
various branches of science and technology since the
various easily determinable index tests with an aim to esti-
1940s. ANN is generally a soft-computing system which
mate corresponding UCS and E with relative confidence.
uses parallely arranged processing units called ‘‘neurons”,
organized in the form of layers. The interconnection
4.1. Multiple Linear Regression Analysis (MVRA) between two consecutive layers is called as ‘‘weights”
(Fig. 9).
Multiple linear regression uses several multiple input The first and last layer of ANN structure is called the
parameters to predict output parameter. It is generally input and the output layers respectively. The input layer
expressed as the relation of a dependent variable (Y) and only serves to feed the input data to the hidden layer
a set of independent variables (X 1 ; X 2 ; X 3 ; . . . ::; X n ) where which is between the input and output layers [12].
the coefficient of each independent variables are constants Generally, there can be many number of hidden layers in
[42]. A multiple linear equation can be expressed as the ANN structure, however, from practical purposes, only
one or two hidden layers are used [23]. The basic principle
Y 1 ¼ A þ B1 X 1 þ B2 X 2 þ B3 X 3 þ . . . . . . BN X N ð3Þ behind the working of ANN is same as that of human brain
208 N. Madhubabu et al. / Measurement 88 (2016) 202–213

Fig. 9. A multiple perception neural network.

which analyzes the data and stores the data for future The network structure consists of two layers with
predictions. logarithmic sigmoid transfer function in the hidden layer
The application process of an ANN model design with 6 neurons and tangent sigmoid transfer function in
involves the following steps viz. collecting the entire data the output layer. The training function used is Gradient
in one place, converting the data into ANN inputs as it Descent (TRAINGDX). The learning function used is
can read only normalized data i.e. between 0 and 1, LEARNGDM which is an adaptive learning function. The
training, validating and testing the network topology and other training parameters selected are 1000 epochs and
repeat the above steps as long as it is required to predict the momentum coefficient as 0.9. Corresponding to the five
the optimum model [58,57,54]. input parameters, five neurons were taken in the input
For the study conducted, the type of neural network layer and in the same way two neurons corresponding to
employed is a Feed- forward back propagation network the output properties in the output layer. The network
[59] which is basically a multiple perception network structure employed in this model is given in Fig. 10.
(MLP) (Fig. 9). Previously, several researchers have done similar studies

Fig. 10. Network structure for ANN analysis.


N. Madhubabu et al. / Measurement 88 (2016) 202–213 209

employing ANN which is discussed in detail by Lai and positive relationships. Kainthola et al. Kainthola et al.
Serra [2]; [38]. [35] conducted experiments for different rocks including
In order to get good satisfactory performance of the carbonates and found a linear relationship between point
model, the data should be normalized i.e. the data range load index and uniaxial compressive strength.
should vary between 0 and 1. The formula used for normal- Overall, there is not a good relationship between the
izing the data is given by Rafiq et al. [48] different observed geomechanical properties with ultra-
sonic velocity. This could be due to the variations in depo-
X actual  X min sitional environments, composition, texture and complex
X Norm ¼ ð4Þ
X max  X min diagenesis processes which alters the internal structures
completely, creating a significant effect on properties of
where X Norm is the normalized value, XActual is the actual
the carbonate rocks [1]. Flavio et al. [18] have compared
value, XMax is the maximum value of the data set and XMin
is the minimum value of the data set.
vp versus porosity with varying depositional environments
and suggested that the carbonates deposited on the
shallow water platform are confined to a narrow range
5. Results and discussion with low porosities and high ultrasonic velocity, whereas,
the carbonates from deeper shelf, slope and basin shows
From Fig. 8, the relationships of v p versus Porosity and large variations of porosity values towards the lower
Young’s modulus of carbonate rocks appear to be linear but ultrasonic velocity, however at higher ultrasonic velocity
clearly the data shows two regression trends, especially, values the trend is same as in the platform deposit. Han
the v p versus Porosity plot demonstrates both positive et al. [24] observed that clay minerals exhibit lower
[33,49,37,21] and inverse linear relationships between P-wave velocities (1.1–2.8 km/s) relative to other minerals,
them. However, the data of v p versus UCS and PLI are the reason being the higher compressibility of clay miner-
scattered implying that there might not be a good relation- als significantly affects the ultrasonic waves travelling
ship between them possibly because of varying mineral through the rocks [53]. In addition [53], found out that
composition, presence of secondary porosity and other high clay content leads to change in mechanical and elastic
factors (Fig. 8). On the other hand, the correlations of v p properties of rocks due to specific mineral changes as a
versus E [3,44,63] and v p versus UCS [17,44,63] shows result of changes in water content.

Fig. 11. Box and whisker plot showing the existence of outlier in different parameters.
210 N. Madhubabu et al. / Measurement 88 (2016) 202–213

Fig. 12. Plot showing (a) predicted UCS versus Measured UCS and (b) predicted Young’s modulus versus measured Young’s modulus from MVRA.

For all the parameters, a normal distribution function is (MPa), l = Poisson’s ratio, q = Density (gm/cc) and V p = P-
assumed, which also fits well over the scatter plot as can be wave velocity (m/s)
seen from Fig. 11. Normal distribution is mostly used in The relationship between measured and predicted E
geotechnical engineering unless there are reasons valid and UCS and the correlation coefficient (R2) obtained
enough for selecting other types and also because most from multiple linear regression are illustrated in Fig. 12.
random variables confirm to this distribution [25]. The From MVRA, the data predicted shows high degree of
mean in all cases is above the median which shows that randomness for E as well as in UCS, higher in case of E.
the data is skewed. Also, there are several data points A total of 176 data sets were subjected to modeling, out
which lie between inner and outer fence (Eqs. (1) and of which, a first set of 163 data points were used to train
(2)) showing the existence of mild outlier (outer fence is and validate the network for prediction. Later, the second
not shown in Fig. 11) and only few data points lie outside set of 13 new data points from present work were used
outer fence indicating minor presence of extreme outliers. to check the efficiency of prediction and accuracy of the
Outliers are supposed to show discrepancy in data estima- trained model. The input parameters consists of Porosity
tion or measurement and is commonly observed while (£), Density (q), P-wave velocity (V p ), Poisson’s ratio (l)
comparing two or more samples. In this case, a prediction and Point load index (Is ) while the output of the model is
model was the desired result by comparing test data from to predict UCS and E. The validation curve of the neural
several different locations, although of the same rock type. network generated is given in Fig. 13.
Outlier in this case is not a result of measurement error, it The graph shows that the root mean squared error for
simply shows that carbonate rocks from different environ- the training curve decreases gradually with increasing
ment may have variable strength, porosity and elastic epochs. The validation line is almost close to the best
modulus which is also observed from Fig. 8. In cases of representing line throughout the 1000 epochs (Fig. 13).
porosity, there are two trends observed in scatter plot Regression plot for the training, testing and validation of
(Fig. 8) and mean is much greater than mode which results the model is shown in Fig. 14. In each graph, the higher
in more number of outliers unlike other properties correlation coefficient shows that the model is accurate
(Fig. 11). in predicting the output.
For prediction of both UCS and E, the input parameters The results of the ANN model can be plotted on a scatter
considered here are Porosity, Density, P-wave velocity, plot showing the measured output versus predicted
Poisson’s ratio and Point load index. The stepwise regres- output. Plotting the data points for the predicted versus
sion procedure is used for analysis. The equations proposed measured output against a 1:1 line is a best way of finding
for the prediction of Young’s modulus and UCS from the out the prediction capacity of the model. Point that lies on
input parameters using MVRA are the 1:1 line shows the exact prediction of the output by the
model and closer a point to the 1:1 line, the better is the
E ¼ 43:214  2:867  £ þ 1:384  Is  127:411  l prediction.
þ 18:251  q  0:0162  V p ð5Þ The measured versus predicted plots were constructed
for UCS and Young’s modulus. For both the output param-
eters, the plotted points lie close to the 1:1 line implying a
UCS ¼ 11:813  2:572  £ þ 23:665  Is þ 41:654  l good prediction of ANN model, which is independent of the
þ 12:197  q  0:001  V p ð6Þ simplified assumptions like linear behavior or exponential
behavior (Fig. 15).
where E = Young’s modulus (GPa), UCS = uniaxial compres- The results obtained from ANN and multiple linear
sive strength (MPa), £ = Porosity (%), Is = Point load index regression analysis were compared on the basis of
N. Madhubabu et al. / Measurement 88 (2016) 202–213 211

Fig. 13. Validation plot of ANN analysis.

Fig. 14. Regression plot for ANN analysis.


212 N. Madhubabu et al. / Measurement 88 (2016) 202–213

Fig. 15. Plot showing (a) predicted Young’s modulus versus measured Young’s modulus and (b) predicted UCS versus measured UCS from ANN.

Table 3
Comparison of result from different models.

Output Parameter Prediction model Correlation coefficient (R2) RMSE


Young’s modulus Multiple linear regression 0.70 9.4
ANN 0.96 3.8
UCS Multiple linear regression 0.91 11.4
ANN 0.97 6.6

correlation coefficient (R2) and root mean square error both predictive models, show significant reduction in case
(RMSE). The following Table 3 shows the correlation of ANN for both the parameters. Out of two prediction
coefficient and RMSE belonging to each output parameter models, ANN proves to be a more competent model for
given by different models. estimation of even complex rock properties. ANN has the
A significant reduction in RMSE, a measure of accuracy, capability of solving a non-linear problem without even
for both the parameters in case of ANN indicates better going into the complexity of dealing with high precession
predictive capacity over multiple linear regression analysis sample preparation.
in predicting the data. The observation of ANN’s superiority
over MVRA were also made by previous researchers [32];
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