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SEPTEMBER 2017

Analyzing Genotoxic
Impurities in
Pharmaceuticals

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IntroDUCTION
G
enotoxic impurities (GIs)—which can induce genetic mutations— are
a major cause for concern among drug makers and regulators. GI
analysis is not easy, however, because it often requires methods that
offer excellent selectivity and sensitivity at subpart-per-million levels.
Therefore, providers of analytical techniques have been exploring new analytical
methods that can help improve and accelerate GI detection and analysis.

Analysts wanting to keep abreast of important developments in this area


have a new resource available to them: Analyzing Genotoxic Impurities in
Pharmaceuticals, an ebook sponsored by Waters Corporation and presented in
partnership with LCGC.

This compilation of articles starts with a piece authored by several small-


molecule pharmaceutical scientists at Genentech. They discuss several factors
that must be considered when developing an analytical method for GIs, and
suggest that hyphenated mass spectrometry methods are gaining popularity for
this purpose.

Next, we hear from a team of scientists from Ghent University and the Research
Institute for Chromatography of Belgium about new developments in robotic
sample preparation and ultrahigh-pressure liquid chromatography (UHPLC) and
gas chromatography systems with sub-ppm sensitivities.

The third piece in this ebook covers a methodology for selecting the best
techniques for the quantitative analysis of GIs in active pharmaceutical
ingredients at trace levels.

Last, a group of AstraZeneca scientists attempts to demonstrate how test


mixtures can facilitate both the development of UHPLC–MS methods and
automated performance monitoring of several instruments in various locations.

Given the importance of keeping GIs within acceptable safety limits, analytical
laboratories should keep abreast of the latest advancements and strategies for
detecting these impurities in pharmaceuticals.
TOC
Table of contents
Analyzing Genotoxic Impurities
in Pharmaceuticals

Analytical Technique Selection


Analytical Technologies for Genotoxic
Impurities in Pharmaceutical Compounds
Archana Kumar, Kelly Zhang, and
6 Larry Wigman

Chromatographic Trace Analysis


Determination of Genotoxic Impurities
in Pharmaceuticals
Frank David, Maria Ramble Alegre,
25 Gerd Vanhoenacker, and Pat Sandra

Methods Development
Method Selection for Trace Analysis of
Genotoxic Impurities in Pharmaceuticals
Frank David, Karine Jacq, Gerd Vanhoenacker,
36 Pat Sandra, and Andrew Baker

Performance Verification
A Test Mixture for Performance
Verification of Multi-User UHPLC–MS
Instruments
Tomas Leek, Niklas Falk, Ayda Babapour,
53 and Magnus Klarqvist

This eBook is sponsored by Waters Corporation and presented by LCGC.


V I E W I M P U R I T Y A N A LY S I S
IN A NEW LIGHT.
The demand to develop ground-breaking pharmaceuticals and
generics faster has never been higher. It’s a race to market where
the presence of harmful impurities simply cannot be missed.
Where mission-critical meets life-critical, you’ll find Waters–helping
you ensure the quality, safety and efficacy of drugs. Download the
latest methods in impurities analysis at impurities.waters.com

PHARMACEUTICAL Q
HEALTH SCIENCES Q
FOOD Q
ENVIRONMENTAL Q
CHEMICAL MATERIALS

©2017 Waters Corporation. Waters and the Science of What’s Possible are registered trademarks of Waters Corporation.
Analytical Technologies
for Genotoxic Impurities
in Pharmaceutical
Compounds
Archana Kumar, Kelly Zhang, and Larry Wigman

Sponsored

Direct Quantification of Genotoxic impurities (GTIs) have gained


a GTI Using Convergence
Chromatography and considerable attention from health authorities
Click to Mass as well as from the pharmaceutical industry
view PDF
in recent years. Analysis and control of these
impurities in pharmaceutical compounds pose a
significant challenge, often requiring selective,
sensitive, and robust trace-level methods
for analysis. This article focuses on the
method development strategy and associated
Sponsored technologies for the analysis of GTIs. GTIs
typically have a wide range of physicochemical
Analysis of GTIs by Mass
Detection and Diverter Valve properties such as volatility, stability, presence
of UV chromophores, ionizable groups, and
Click to
view PDF
derivatizable functional groups. Various
separation and detection technologies are
available and can be used to identify and
analyze. Choosing the appropriate analytical
technique depends on the GTI physicochemical
properties, required sensitivity, and the
consideration of the matrix interference.

Genotoxic impurities (GTIs) belong to a class


shutterstock.com/Looker_Studio

of compounds that interact with DNA and


induce genetic mutations. These compounds
add significant risk without adding any benefit
to patients and are also known as mutagenic
impurities. Therefore, exposure to even low levels

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of such impurities may be of significant to limit Potential Carcinogenic Risk”


toxicological concern. provides recommendations for toxicology
Genotoxic assessment is required assessment, identification, categorization,
throughout synthetic route development and control of actual and potential
and stability duration for the presence mutagenic impurities that are likely to arise
of any GTI alerts. Demonstrating that during the manufacturing and long-term
GTIs are controlled to safe levels is of the storage of a new drug substance and drug
utmost importance for patient safety (1). product (17).
In recent years, GTIs in pharmaceuticals Compound-specific calculations for
have become a topic of increasing acceptable intakes may be applied where
concern, consequently several review sufficient carcinogenicity data are available
papers have been published focusing on or if the impurity is similar to a known
the regulatory and toxicology assessment carcinogen compound class. Performing
(2–7), control strategy (7–9), and risk spiking and purge studies during the
assessment (10). Effective analytical development stage and justifying the
technologies for selective, sensitive, and presence at higher limits for the impurities
robust trace-level detection methods may not only mitigate routine analysis at
are required for low-level quantitation. trace levels, but also may mitigate the
Physicochemical properties of the GTIs need to specify control levels in drug
that need to be considered include substance specifications.
volatility, stability, presence of UV ICH S9 document guidance supports
chromophore, ionizable groups, and the concept that higher limits may
derivatizable functional groups. be appropriate for a drug candidate
or commercial product targeted for
Regulatory Overview advanced cancer with life-threatening
GTIs are required to be controlled at malignancies (18).
lower limits (11,12) compared to less-
toxic impurities controlled in new drug Structures of Commonly
substances (13,14) and drug products Encountered GTIs
(15). The concept of staged threshold of Structures of some of the impurities
toxicology concern (TTC) was developed commonly observed in pharmaceutical
to allow higher limits for compounds in synthetic routes that get structural alerts
development based on the duration of are shown in Figure 1. These functional
exposure rather than lifetime exposure (16). groups are generally linked to genotoxicity
The International Conference on and are identified based on the chemistry
Harmonization’s (ICH) M7 document and structure–activity relationship (16).
“Assessment and Control of DNA Reactive Boronic acids were recently recognized
(Mutagenic) Impurities in Pharmaceuticals as mutagens, but do not have enough

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CI, Br, l O O O O O
A P S S
CI, Br, l OR A OR RO OR
Halo alkenes Primary halide Alkyl esters of phosphonates
and sulfonates

OH
NO2 NH2 N
A O
R R OOH
Aromatic nitro Aromatic amine N-Hydroxylamine Epoxide Hydroperoxide

OH
O O R N NH2
R B H
R H R CI OH
Aldehyde Acid chloride Boronic acid Hydrazine

A = H, alkyl, aryl; R = alkyl

Figure 1: Structures of commonly observed GTIs.

carcinogenicity data. Galloway and than the 0.05% (500 ppm) control level
colleagues (19) compared the data for 361 per the ICH Q3 guidance for traditional
various chemicals used in the synthetic pharmaceutical impurities analysis.
route that had structural alerts and were Further, in case of the presence of three
tested for Ames. They reported that 80% of or more mutagenic impurities in the drug
aromatic nitro and boronic acid derivatives substance specification, total mutagenic
had positive Ames results, which was the impurities should be limited to 5 μg/day
highest among the selected samples, and for clinical development and marketed
50–60% of alkylating agents, acid chloride products. Considering such a low level,
derivatives and hydrazines, were positive. robust and sensitive analytical methods
are a critical element of the control and
Analytical Method Development analysis of GTIs. Before developing a
Strategy for GTI Analysis method, it is important to understand a
GTIs were controlled at a TTC of 1.5 μg/ few factors:
day at commercial stage. For a 1-g daily • the purpose of testing — whether
dose of the marketed product, a GTI the method will be implemented for
would require control at a level of 1.5 API release testing or used during
ppm ([1.5 μg/day]/[1 g/day] = 1.5 ppm), development (spiking and purge
which is several hundred times lower studies);

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Analytical
technologies

GC HPLC
(volatile, (limited volatility
thermally stable) thermally labile)

LC–UV LC–MS (SIM)


Direct Headspace Derivatization (high sample LC-MS/MS Derivatization
injection loading) (MRM)

Matrix interference removal To improve To improve


to enhance sensitivity volatility volatility

LLE
Analyte LLME To improve To improve
extraction SPE stability stability
SPME

To improve To improve
2D-GC ionization ionization
for MS for MS

Figure 2: Analytical method development strategy.

• the need for a limit test or quantitative to the control level, a limit test can be
method — the requirements for used rather than a quantitative test. Based
method validation vary; on physicochemical properties of the
• the physicochemical properties of the analyte, gas chromatography (GC) or high
analyte; performance liquid chromatography (HPLC),
• and the end user of the method — it two of the most commonly used analytical
can be a development laboratory, a techniques, may be used (Figure 2).
commercial user, or a manufacturing
laboratory. Analysis of Genotoxic
With frequent changes in dose and Impurities by GC
duration during the clinical trial stage, it is GC is a preferred separation technique for
often necessary to collect quantitative data the analysis of volatile analytes. Direct liquid
at the development stage. Quantitative injection and headspace are two commonly
data collection requires a method with used injection modes for GC analysis. The
lower detection limits than the analytical specification limit calculated based on the
specifications limit. After the process daily dose is a key factor in determining
understanding is gained and lower levels the desired sensitivity of the method and
are attained for each impurity compared subsequently the selection of the detector.

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Table I: Literature references for sensitivity enhancement by removal of matrix interference


Sample Preparation Technique Detection Analyte DL (QL) Reference Year
Headspace GC FID Alkyl chlorides 0.8 (13.5) ppm Kaleemullah (23) 2011
Matrix deactivation MS Various <1 ppm Sun (24) 2010

Solid-phase microextraction MS (SIM) Sulfonates 5 ppm Colon (25) 2005

LLE direct injection (deuterated internal MS (SIM) DMS 0.3 (1) ppm Zheng (26) 2009
standard)
LLE direct injection MS Mesylates, besylates <0.1 ppm Wollein (27) 2012
SAX-SPE direct injection MS (SIM) 2-Chloroethanol 1.7 ppm Garcia (18) 2012
2D-GC MS Multiple <1 ppm Frank (28) 2010

GTI Analysis Using Direct Injection ingredients (APIs) and resulting matrix
GC analysis using direct liquid injection is interferences, which additionally require
the primary choice for analysis of volatile frequent changing of the inlet. Inlet
and thermally stable analytes such as alkyl contamination and resulting matrix
mesylates that lack the sufficient vapor interference are the primary limitations
pressure required for the headspace of the direct injection analysis method.
technique (20). The dissolve-and-inject Most drug substances are nonvolatile,
approach significantly simplifies the and solutions might need to be prepared
sample preparation before analysis. Flame- at higher concentrations to achieve
ionization detection (FID) is preferred sensitivity. This contamination may result in
because of its easy availability and versatility. irreproducibility and low recovery problems
FID may be used for higher control levels during method validation and testing.
that are justified by low dosage drugs;
however, sensitivity is somewhat limited (21). Enhancing Sensitivity by
The high sample loading technique may be Removing Matrix Interference
applied to obtain the desired sensitivity (17). The presence of excessive matrix
A hyphenated GC–mass spectrometry interference may have a significantly
(MS) technique in selected ion monitoring adverse impact on method sensitivity.
(SIM) mode provides better sensitivity and Using headspace GC for the analytes
selectivity for impurities analysis at sub- with sufficient vapor pressure may be a
part-per-million levels. The most prominent quick solution because most APIs are not
fragment ion is selected to obtain the volatile. However, for complex samples,
desired sensitivity and resolution. The the introduction of nonvolatile and reactive
GC–MS method using SIM and repetitive materials in the GC inlet may be mitigated
scanning has been reported for the analysis by matrix deactivation, analyte extraction, or
of mesylates (20) and various alkyl halides two dimensional (2D)-GC. These techniques
(22). However, this method has a restriction may also be used to increase analyte
of 1 μL for injection volume because of stability, for selective extraction, and for
the accumulation of active pharmaceutical enrichment of analytes. Table I summarizes

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Table II: Literature references for application of derivatization followed by GC for GTI analysis
Derivatizing Agent Detector Analyte DL (QL) Reference Year
Methanol MS Benzoyl chloride 0.2 ppm Raman (32) 2014
Ethanol MS Formaldehyde 3 ppm Raman (32) 2014

BSTFA MS 4-Chloro-1-butanol 0.05 (0.08) ppm Harigaya (33) 2014


Sodium thiocyanate FID MS (EI) Mesylates, DMS 5–10 ppm ≤0.05 ppm Lee (34) 2003
PFTP MS (SIM) Sulfonate esters <1 ppm Alzaga (35) 2007
PFTP MS Ethyl mesylate <0.5 (1) µg/mL Jacq (36) 2008
Benzaldehyde NPD Hydrazine <1 ppm Gyllenhaal (37) 1990
Acetone MS Hydrazine 0.1 ppm Sun (38) 2009
Benzaldehyde ECD Hydrazine <1 ppm Carlin (39) 1998
Acetylation NPD Aziridine 0.2 ppm de Haan (40) 1989
Acetylation ECD 2-Chloroethylamine 0.5 ppm de Haan (40) 1989
Acetylation ECD Chlorophenols 6–122 ng/L Morais (41) 2011

the various technologies used for the However, this procedure is laborious and
removal of matrix interference and hence may be prone to interferences because
increasing the sensitivity. of tough-to-break emulsions, the use
of organic solvents, and concentration
Analyte Extraction steps. Additionally, an internal standard
Extraction methods such as liquid– needs to be used to compensate for
liquid extraction (LLE), liquid-phase any loss of analyte during the extraction
microextraction (LPME), solid-phase procedure. LPME offers the advantage
extraction (SPE), and solid-phase of much improved concentration
microextraction (SPME) help enhance power as only microvolumes are used
the analyte concentration and sensitivity, for extraction. SPME is a solvent-free
thereby reducing matrix interference, extraction technique that involves the
especially where the GTI and matrix have use of a coated fiber to extract various
diverse chemical properties. Small neutral analytes that can be in liquid (direct
molecules, such as alkylating agents, have injection) or gas (headspace) phase (25).
high solubility in organic solvents and The working pH range for the currently
may be extracted out from ionizable API available fibers is pH 4–9. That being said,
matrix, which will have better solubility in the adjustment of pH is a critical factor for
water in an ionized form (14). The solvent the ionization and extraction of potential
n-hexane is the best solvent for liquid interferences. Polymeric ionic liquids
extraction since only sparse amounts of (PILs) with variable chemical properties
API or potential impurities are extracted have also been evaluated as selective
from the matrix. n-Hexane does not SPME sorbent coatings for the analysis of
impact the sensitivity or selectivity by ion alkyl halides and aromatics. This allows
depression being a nonpolar solvent (27). quantitation of GTIs in ultratrace level

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(29). The ability to modify their chemical (30,31). Ionic liquids offer an advantage
structures to achieve different analyte because they provide high thermal
solvation capabilities is an advantage. stability and low volatility without causing
However, this approach is still in an early significant background noise at elevated
stage and further studies are underway to headspace oven temperatures. This
understand the effect of various PILs. technique may be used for analytes
that have sufficient vapor pressure to
2D-GC be injected using headspace GC and
Compounds such as epoxides and that have demonstrated stability at high
Michael reaction acceptors do not temperatures.
have sufficient volatility for headspace.
2D-GC with a Deans switching valve GTI Analysis Using
may be used to divert the matrix to Derivatization Followed by GC
waste and the fraction containing Sample derivatization is an efficient way
desired GTIs to the detector. Using to alter the physicochemical properties
this approach, the API, solvent, and of the analyte and increase the sample
derivatization agents are not introduced stability, volatility, and ionization efficiency
on the second column and MS detector. needed for MS. Table II summarizes the
Enhanced sensitivity is observed mainly application of the derivatization technique
because of the removal of background for various analytes, hence increasing the
interference. Moreover, this technique stability and sensitivity.
also results in the complete separation Sulfonate esters are known DNA
of two analytes present in the same reactive genotoxins and can be formed
sample (28). from the reaction of residual alcoholic
solvents used in the manufacturing
GTI Analysis Using Headspace GC process and sulfonic acids (equation 1).
Headspace analysis minimizes the O O
potential contamination of the injector, R1 OH + R2 S OH R2 S OR1 [1]
O O
column, and detector. In headspace
analysis, nonvolatile APIs do not partition Sulfonate esters do not have sufficient
into the headspace and thus do not get vapor pressure to be analyzed using
injected and enter the GC system (23). headspace GC. Analysis using direct
High boiling solvents such as dimethyl injection is prone to artifacts because
sulfoxide, N,N-dimethylacetamide, or of ester hydrolysis, decomposition of
N,N-dimethylformamide are commonly API salts, and matrix interference.
used for such analysis. Recently, the use Derivatization of sulfonate esters before
of ionic liquids has also been reported analysis not only stabilized the analyte,
for the analysis of high boiling analytes but also increased volatility because of

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the low polarity of derivatized esters (34– O R2


36). For instance, pentafluorothiophenol H2N NH2 + N
N R2
R1 R2 R1
is a commonly used derivatization R1 = Ph,CH3 R1
R2 = H, CH3
reagent for sulfonate esters. As shown [3]
R2
in equation 2, sulfonate esters react with O
N R2
H2N NH2 +
pentafluorothiophenol to form volatile R R 1 2
R1 N
R1 = Ph,CH3 R1
sulfide: R2 = H, CH3

SH S R1
Derivatization reaction time is
O F F F F reported to be critical as an increase in
R2 S OR1 + [2] benzalazine has been observed if the
O F F F F
F F aqueous reaction sample is allowed to
However, this method does not stand for a longer time before analysis.
distinguish between different alkyl groups In situ derivatization of hydrazine using
(R2 in equation 2) and provides common acetone or acetone-d6 followed by GC–
derivatization products for the analysis of MS analysis of the resulting acetone azine
various alkyl sulfonates and sulfates, which has an advantage because acetone may
limits the selectivity. This approach was be used as a derivatizing agent as well as a
demonstrated by Jacq and colleagues (36) diluent (38).
to monitor the formation of ethyl mesylate Alkyl chlorides, which are alkylating
from ethanol and methanesulfonic acid in agents, may be formed because of the
the reaction mixture. use of various alcohols and aqueous
Hydrazine, a GTI, is a common hydrochloric acid during the API synthesis.
building block in the synthesis of A genotoxic impurity such as 4-chloro-
many drug substances and also is a 1-butanol may also be generated if
known degradation product of the tetrahydrofuran and hydrochloric acid are
antituberculosis drug isoniazid. The drug used during the manufacturing process of
is highly reactive with a high polarity, an API (equation 4)
low molecular weight, limited volatility,
and lack of UV chromophore, which O aq HCl Cl
HO
makes it challenging for the analysis of Reverse Williamson 4-chloro butanol
ether synthesis
residual hydrazine. Derivatization using THF
O aq HCl Cl
O aq HCl F
Cl
benzaldehyde to provide resulting HOWilliamson
Reverse
F F HO
4-chloro butanol [4] O
Reverse Williamson OH +4-chloro Si butanol Si Cl
benzalazine has been a favorite ether Clsynthesis
THF
ether synthesis N O
THF F
BSTFA
approach for the analysis of hydrazines
O aq HCl F
F
F
F
Cl
F
OS
followed by analysis using various Reverse Williamson OH + Cl Si
HO OH + Si
Si4-chloro butanol N Cl O
Si O Si Cl
Cl N O
detectors (equation 3) (37–39). THF The
ether synthesis
BSTFA
BSTFA
F
resulting benzalazine may be analyzed F F
O Si
using GC or HPLC analysis. Cl
OH + Si
N O
Si Cl

BSTFA

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2
5.766.487.207.928.649.3610.080.80
Minutes

0.001
Absorbance (AU)

0.000

-0.001
Bromopyrazole at 50 ppm; S/N = 16
-0.002
5.00 7.50 10.00 12.50 15.00 17.50 20.00 22.50 25.00
Time (min)

Figure 3: Overlay HPLC–UV chromatogram of bromopyrazole spiked in a drug substance. Column: 150 mm × 4.6 mm, 3.5-μm
Zorbax Eclipse XDB-C18 Rapid Resolution.

Because of low sensitivity and Determination of low levels of small


a tendency to react back to alkyl aldehydes, such as formaldehyde,
tetrahydrofuran, 4-chloro-1-butanol needs poses an analytical challenge because
to be derivatized before analysis. This of their volatility and stability issues.
may be done easily by silylation using Formaldehyde is eluted very fast and
N,O-bis(trimethylsilyl)trifluoroacetamide no specific ions are present for selective
(BSTFA, a common reagent for hydroxyl and sensitive detection by GC–MS.
group derivatization); the resulting Derivatization is often applied to
trimethylsilyl ether is analyzed by enhance stability and sensitivity with the
headspace GC. To ensure accuracy and change in its physicochemical properties
precision, 3-chloro-1-butanol may be (32). Formaldehyde is derivatized to
used as an internal standard (33). diethoxymethane by addition of ethanol
We also used derivatization with the in the presence of p-toluenesulfonic
BSTFA technique followed by GC–MS acid as a catalyst. A similar approach
analysis in SIM mode to track the residual has been reported for the analysis of
amount of 4-chloro-1-butanol in the unstable acid chlorides, aziridines (40), and
final API as a limit test, with limits of chlorophenols (41). A combined approach
detection (LOD) of <1 ppm and sample of extraction followed by derivatization
concentration of 1 mg/mL. has been developed for the determination

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Table III: Literature references for use of LC–MS for GTI analysis
Detector Analyte DL (QL) Reference Year
MS (SIM) Besylates, tosylates <0.1 ppm Taylor (21) 2006
MS (SIM) Nitro, chloro, and amino 0.2–0.6 ppm Liu (44) 2009

MS/neg. mode (SIM) Arylsulfonamine (0.2) ppm Liu (44) 2009

LC–MS (ESI)/IC Alkyl halides <1 ppm Lee (45) 2000


MS-MS (MRM) Methyl and ethyl mesylate 0.002 (0.01) µg/mL Kakadiya (46) 2011
MS-MS (SIM) 2-Chloromethyl-3,4-dimethoxy pyridine 0.1 (0.3) ppm Venugopal (47) 2012
LC–MS-MS-ESI (MRM) 4-chloro-1-hydroxy butane sulfonic acid 0.17 ppm Narayana (12) 2012
MS-MS (MRM) 4-DMAP 0.03(0.1) ppm Szekely (48) 2012
MS-MS (MRM) Substituted hydrazines 0.02 Reddy (49) 2014
(0.06) ppm
MS (ESI), HILIC Quaternary hydrazine derivatives (polar imp) 3 ppm Hmelnickis (50) 2008

of small, water-soluble amines such (CAD) for the analysis of GTIs that lack a UV
as aziridine and 2-chloroethylamine in chromophore. Derivatization may be used
drug substances at trace levels before to introduce a chromophore for UV analysis,
quantitation by GC (40). to increase ionization for MS, or enhance
stability of the analyte.
Analysis of GTIs by LC
LC is the primary separation technique Direct Analysis (No Derivatization)
for nonvolatile and thermally labile GTI Analysis Using
analytes. LC techniques include reversed- High Sample Loading, LC–UV
phase chromatography, normal-phase Similar to GC, the control level of analytes
chromatography, and hydrophilic- drives the required sensitivity of the method
interaction chromatography (HILIC). and detector to be used with LC. UV
Reversed-phase HPLC is typically the first detection is typically less selective and less
choice used for the analysis of nonvolatile sensitive compared to MS. However, at
GTIs. HILIC may be used to retain and the level of 100 ppm, for compounds with
analyze very polar analytes, which are strong UV chromophores and no matrix
difficult to retain and are eluted at solvent interference, UV still remains the most
front with reversed-phase LC. Detection preferable detector for routine analysis
by UV is the first choice for the GTI because of its robustness, ease of use, and
analysis. However, MS is becoming a fairly easy transfer (13–15,42,43).
common and universal detection method The HPLC–UV impurity method for
these days because of its enhanced drug substances may be used as an
sensitivity and selectivity. Other detection initial platform followed by increasing
methods reported in the literature are the sample load to increase sensitivity.
evaporative light-scattering detection Similar technology has been used in our
(ELSD) and charged aerosol detection laboratory for the determination of a GTI,

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Protonate 1. Isolate parent ion


100 Exact mass = 220.0 Exact mass = 221.0 2. Apply collision energy Exact mass 204.0
LC–MS 3 Monitor daughter ion LC–MS-MS
Loss of NH3
Relative abundance

50

Daughter ion of analyte


Exact mass 204

0
0 4 8 12 16 20 24 28 32
Retention time (min)

Figure 4: Representative chromatogram of hydroxylamine impurity MRM at 1 ppm level.

bromopyrazole, in a drug substance. In this of choice and is widely used for GTI
case, the GTI control level was determined analysis because of its high selectivity
to be 160 ppm based on the TTC approach. and sensitivity. Table III summarizes
First, the drug substance impurity method the applications of MS for the analysis
was assessed for the matrix interference of various analytes in pharmaceutical
and then the sample concentration was compounds. However, matrix interference
increased from 0.4 mg/mL to 1 mg/mL and is a higher risk than GC–MS and may
the injection volume was increased from cause analyte ion suppression or
10 μL to 20 μL to enhance the sensitivity. enhancement.
Figure 3 shows overlay chromatograms The recent advancement of MS
of API unspiked and spiked with instrumentation has established another
bromopyrazole at the 50 ppm level. This level and possibility to achieve much
method demonstrated excellent precision, higher sensitivity for GTIs (12,46,47,49–
spiked recovery, and linearity assessed up to 51). Switching from selected ion
180 ppm (R2 = 1.0). monitoring (SIM) to multiple reaction
monitoring (MRM) mode for the analysis
GTI Analysis Using LC–MS and LC–MS-MS of 4-dimethylaminopyridine resulted in
MS has become the detection method increased sensitivity and lower limits of

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Table IV: Literature references for use of derivatization before analysis by LC for GTI analysis
Technique or Derivatization Agent Detection Analyte DL (QL) Reference Year
2,4-DNPH UV diode array Formaldehyde 0.5 (1.5) ppm Nageswari (53) 2012
2,4-DNPH UV diode array Formaldehyde 0.1 (0.33) ppm Soman (54) 2008

Derivatization GC, ion, and Formaldehyde Manius (55) 1993


three different
2,4-DNP MS Aldehyde 0.1 ppm Raman (32) 2014
Benzaldehyde MS Methyl hydrazine- 1.2 ppm Raman (32) 2014
carboxylate
Aniline MS Ethyl chloroformate 10 ppm Raman (32) 2014
Triethylamine MS (SIM) DMS (0.5) ppm Liu (44) 2009
2-Mercaptopyridine MS (SIM) Chloroethyl 5 ng/mL Liu (8) 2010
chloroformate
DMA ESI-MS Epoxide 1 ng/mL Liu (8) 2010
DMAP-SPE (weak cation exchange) MS-MS (MRM) 4-Fluorobenzyl chloride 0.5 ng/mL Yang (56) 2005
DMAP-HILIC MS-MS Alkyl halides 1 mg/Kg Van Wijk (57) 2011
DMA MS Alkyl halides epoxide 1 ng/mL Bai (58) 2010
TMA-TEA-HILIC MS (SIM) Alkyl sulfonates; dialkyl 1–2 ppm An (59) 2008
sulfates
Acetonitrile-gas phase MS (SIM; MRM) Epoxides 1 ppm Wu (60,61) 2010,
Meerwein reaction 2011
Salicylaldehyde, TLC Hydrazine 1–20 ppm Kean (11) 2006
benzaldehyde-LLE
2-OH-1-Naphthaldehyde Hydrazine 20 ppb Mañes (62) 1988

quantitation (LOQ) (48). A highly sensitive mass spectrometer. The resulting


and precise analytical method using LC– daughter ion was monitored, providing
MS-MS was reported for the quantitation an LOD of 1 ppm, excellent linearity, and
of 2-chloromethyl-3,4-dimethoxypyridine percent recovery of 91% at the 2 ppm
hydrochloride in APIs and the final tablet level. Figure 4 shows the representative
form (47). Trace levels of ammonium chromatogram for the daughter ion.
acetate were added to the mobile phase HILIC using MS-compatible mobile
to enhance ionization and detection. In our phases in conjunction with MS has also
laboratory, LC–MS-MS was also successfully been used as an alternative to reversed-
applied to quantify a hydroxylamine phase and ion pair chromatography for
impurity present at a low level in a drug the analysis of polar analytes (50).
substance (52). LC–MS in SIM mode did not
provide the required sensitivity of 10 ppm. GTI Analysis Using
To increase the sensitivity, the parent ion Derivatization Followed by LC
obtained from LC–MS (SIM) was isolated As is the case for GTI analysis by
and a collision energy of 17 eV (optimized) GC, direct accurate analysis of some
was applied using a triple-quadrupole of the genotoxic impurities by LC is

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challenging because they react rapidly, UV chromophores and are stable for
decompose, lack a UV chromophore analysis (11,62). Determination of residual
or ionizable functional groups, or hydrazine and isopropyl hydrazine
need to be derivatized before analysis. in our laboratory was performed by
Derivatizing agents are selected based derivatization followed by LC–UV
on the functional groups of the GTIs (equation 6).
and are focused mainly toward the OHC N
H N NH + N
improvement of sensitivity, the generation 2 2

of chromophores, and analyte stability OHC N


(32). Table IV summarizes the application H N NH

H
+
NOHC
NH
HN NH
+2
+
OHC
2
N
N NN
2 2 N 2
of derivatization for various analytes H
[6]
enhancing stability, introducing UV H N NH
OHC
+ OHC OHC
N
N
N
2 2
chromophore, and ionizable functional HN NH +HN NH + 2 N
N N
2
H
H
groups before LC analysis.
OHC
Aldehydes are prone to undergo partial HN NH + 2 N
N
H
aerial oxidation leading to inaccurate
determinations. A favorite derivatizing A solution of 5% benzaldehyde in
agent for the analysis of aldehydes methanol was added to the sample
has been 2,4-dinitrophenylhydrazine solution in water in an HPLC vial, and
(2,4-DNPH), which provides respective derivatization was carried out at 50 °C
hydrazone derivatives that have absorbing for 30 min. The derivatization time was
maxima at 360 nm (equation 5): optimized by comparing the peak areas
O
of the derivatized product at different
+ O N NH O N NH R
2

2
NH
2
N intervals. The detection wavelength
R H H
[5] was selected as 300 nm, which was the
2
NO NO2
R = H, alkyl
2,4-DNPH
absorption maximum of the derivatized
+ O N product, and LC analysis was carried out
O R
2
NH 2
O N NH
NH N
H 2
NO NO H using a Waters XBridge C18 column.
2 2
H, alkyl
2,4-DNPH Figure 5 shows a chromatogram of the
The resulting hydrazones are analyzed starting material spiked with hydrazine
either by HPLC–UV (53,54) or LC–MS (32). and isopropyl hydrazine. Linearity was
Derivatization has been one of the demonstrated over the 1–40 ppm range
main analytical techniques for the for hydrazine and the 5–100 ppm range
analysis of hydrazines as well because for isopropyl hydrazine (based on the
they are highly reactive, polar, and lack sample concentration of 10 mg/mL), with
UV chromophores. Aryl aldehydes are a correlation coefficient of >0.999 and
most commonly used to yield respective excellent precision.
benzalazine derivatives, which have The method was further optimized to

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SELECTION TRACE ANALYSIS DEVELOPMENT VERIFICATION

Benzaldehyde
(Derivatizing agent)

5.208 - Hydrazone
50
bis-Hydrazone
Absorbance (mAU)

40

30
iPr-Hydrazone
20

3.879 - PH
10

0
0 1 2 3 4 5 6 7
Time (min)

Figure 5: A representative chromatogram for analysis of hydrazine and isopropyl hydrazine. Column: 150 mm × 4.6 mm,
3.5-μm Waters Xbridge C18; mobile-phase A: water; mobile-phase B: acetonitrile; temperature: 50 °C; injection volume: 5 μL;
flow rate: 1 mL/min.

determine the residual hydrazine in a retain polar derivatized products and


drug substance since the drug substance quantify the amount of derivatives.
was not aqueous soluble; the diluent HILIC using a mass compatible buffer
was changed to methanol and the provides a great advantage compared
concentration of the derivatizing agent to reversed-phase HPLC in which MS-
was changed from 5% to 10% in methanol incompatible ion-exchange or ion-pairing
to keep the same ratio in the derivatizing buffers are generally used. Another
mixture. The method demonstrated key advantage is that reagent-related
excellent spiked recoveries (98.9%). fragments produced for derivatives
Various alkyl and aryl halides, which are allow for low-level screening of alkyl
not sufficiently volatile and are thermally halides. A three-step weak cation-
labile, have been derivatized using exchange SPE procedure was used to
4-dimethylamino pyridine (4-DMAP) or remove excess DMAP and the resulting
dimethylamine (DMA) forming a stable solution was analyzed by HPLC–MS-MS
quaternary amine salt derivative before in MRM mode. Chloroformates tend to
LC analysis (equation 7) (56–58). be much more moisture sensitive and
N N
R hydrolytically unstable, so derivatization
+
[7] is used to stabilize the analyte. It was
R Cl +
N N reported that strong basic derivatization
HILIC–MS-MS has been used to reagents caused decomposition of the

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Table V: Literature references for use of innovative techniques for GTI analysis
Analytical Technique Analyte DL (QL) Reference Year
Matrix deactivation Various alkyl halides 0.4–4 ppm Sun (24) 2010
Molecular imprinting-scavenger resins Acetamide arylsulfonates Székely (51) 2012

2D-GC–MS Multiple <1 ppm Frank (28) 2010

Metal ion coordination ion spray MS Epoxide 7.5 ng/mL Bai (58) 2010
Coordination ion spray MS Various Bayer, Harvilla, and Gao (63–65) 1999,
2000, 2005
Meerwein reaction-MS Epoxides 1 ppm Wu (60,61) 2010, 2011
Capillary electrophoresis DMS, chloroacetyl chloride 3 (10) ppm Khan (66) 2012
Capillary electrophoresis Alkyl halides (0.05%) Hansen (67) 2005
Derivatization (dansyl hydrazine)–CE Formaldehyde 200 ppb Feige (68) 1996
2D HPLC, on-line reduction, 3-Nitrobenzanthrone 0.002 Hasei (69) 2012
fluorescent detector (0.006) ng
LC–ELSD, LC–CAD Yuabova (15) 2008
HILIC–CLND Hydrazines 0.02% Liu (70) 2009
Extractive ESI On-line reaction monitoring 2.5 ppm McCullough (71) 2011
Atmospheric-pressure p-Toluenesulfonate 0.1 ppm Devenport (72) 2013
thermal desorption-extractive ESI-MS
LC–MS (SIM) SFC–MS (SRM) Alkyl halides 0.03 (0.1) Huybrechts (75) 2007
ppm
Derivatization (3-iodobenzoyl chloride), 4-Chloro-1-butanol <1 ppm Harigaya (73) 2014
LC–ICP-MS
NMR Trifluoronitrobenzene 9 ppm Parmar (74) 2013

desired derivatives. Therefore, residual derivatization and LC–MS (SIM) in


chloroethylchloroformate (CECF) in API combination with a HILIC stationary
was derivatized using 2-mercaptopyridine, phase has been used for the analysis of
a less basic nucleophile (8). The authors a group of commonly encountered alkyl
suggested that both glassware and esters of sulfonates or sulfates present in
solvents needed to be suitably dried drug substances at low parts-per-million
to prevent interference from residual levels. Trimethyl and triethylamine have
moisture and achieve the desired been used as derivatizing agents and
sensitivity and reproducibility. a HILIC stationary phase was used to
Techniques similar to alkyl halides retain highly polar quaternary ammonium
can also be applied for the analysis of derivatization products and separate
sulfonate esters (equation 8) (44,59). them from the API peak.
O R R Chemical derivatization and coordination
+ R1
R2 S OR1 +
R
N
R R
N
R
ion spray ionization MS have been used to
O
R1 = Alkyl R = C2H5, CH3
[8] enhance the detection sensitivity of neutral
R2 = Aryl, CH3

O R R
+ R1
analytes such as epoxides (58). The chemical
R2 S OR1 + N N
O R R R R derivatization converts analytes into highly
A method comprising generic
R1 = Alkyl
R2 = Aryl, CH3
R = C2H5, CH3
ionizable, permanently charged derivatives,

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which become readily detectable by MS, K+, or NH4+, which are then introduced
whereas the coordination ion spray MS into the ESI source and analyzed by MS
approach improves ionization by forming (58,63–65). Formations of adduct ions in
neutral ion adducts with metal ions such as positive or negative detection mode is
Na+, K+, or NH4+, which are introduced into applicable. The gas-phase derivatization
the electrospray ionization (ESI) source. via Meerwein reaction provided another
alternative for LC–MS analysis of trace-
Innovative Analytical Techniques level epoxides (60,61). Ethylnitrilium ions
for the Analysis of GTIs generated by atmospheric pressure
Because of the wide variety of GTIs ionization (during MS when acetonitrile
present and their physicochemical is used as mobile phase for HPLC) react
properties, many innovative analytical with epoxides, and then Meerwein
techniques have been developed and reaction products are analyzed by either
reported in the literature to reduce matrix SIM or MRM modes. This technique is a
interference and enhance sensitivity. Table great alternative in cases when an analyte
V summarizes these techniques for various is difficult to analyze directly because
analytes. Matrix deactivation provided it has poor ionization and is unstable in
an innovative approach to stabilize solution-phase derivatization.
reactive or unstable analytes (24). This Genotoxins are mostly determined
deactivation has been achieved chemically using HPLC–UV–MS and GC–MS
either by protonating and masking the techniques for their robustness. However,
basic functionalities or scavenging the the use of capillary electrophoresis (CE)
hypothetical reactive species in the can complement the existing techniques
sample matrix. Molecularly imprinted for analysis and open new horizons. CE
polymers have high affinity binding sites has been reported for the analysis of
for target analytes, whereas APIs have a dimethyl sulfate, chloroacetyl chloride
different size and structure and work as (66), formaldehyde (68), and alkyl halides
scavenger resins. The efficiency of these (67). It also appears to be more robust
polymers has been demonstrated for the to matrix effects and provides highly
quantitative removal of acetamide and aryl efficient separations and consumes very
sulfonates in the presence of APIs (51). low amounts of reagents. However, it has
The analysis of neutral GTIs provides a the drawbacks of poor sensitivity and
challenge because of their poor ionization precision needed for trace analysis.
efficiency. Chemical derivatization The potential applicability of supercritical
followed by coordination ion spray MS fluid chromatography (SFC)–MS in
improved sensitivity for some neutral selective reaction monitoring (SRM) mode
epoxides by forming neutral ion- has been reported as a complementary
adducts with metal ions such as Na+, and orthogonal approach to HPLC for the

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analysis of a GTI at sub-part-per-million selected for quantitation because it


levels (sample concentration 10 mg/mL) provides the simplest multiplet structure.
in an unknown API (29). SFC may prove However, this approach does have some
to be an advantageous technique when notable disadvantages, such as being
attaining a high sample concentration is less sensitive (requiring high sample
a significant challenge because of limited concentration) and more expensive.
solubility. A novel LC–inductively coupled
plasma (ICP)-MS method has been used Conclusion
for the analysis of 4-chloro-1-butanol Controlling GTIs in pharmaceutical
(73). To enhance the selectivity, a 2D LC compounds is of the utmost importance
system is further connected with ICP-MS. and is a requirement throughout the clinical
Then, 4-chloro-1-butanol is derivatized development and commercial stage. A
with 3-iodobenzoyl chloride in acetonitrile good process understanding and sensitive,
and the resulting derivative is analyzed for specific analytical methods are needed to
iodine (m/z 127). Methanol is selected as control these impurities below the TTC level.
the organic solvent for the mobile phase Many factors, including physicochemical
of the second LC system, which is more properties of the analytes, need to be
suitable for ICP-MS because of its lower considered as an effective analytical method
carbon content compared to acetonitrile. development strategy. Direct analysis
Quantitative nuclear magnetic without extensive sample preparation is
resonance (NMR) spectroscopy (74) is also preferred. However, sometimes sample
feasible with recent developments of high preparation becomes an integral part of
strength systems (such as 400–600 MHz) the analytical method if there is matrix
combined with cryoprobe technology. interference. Hyphenated techniques are
This technique has advantages of being gaining popularity, and with advancements
quantitative in nature, easy sample in MS instrumentation, MS is becoming the
preparation, and the ability to provide detection of choice because it provides the
quick answers. A comparison experiment required sensitivity and specificity in SIM
may be performed with and without and MRM modes. Chemical derivatization
spikes at an appropriate level to provide offers an alternative to achieve the needed
a quick answer if it is feasible to be sensitivity and sample stability. Following
used for a particular analysis. 19F-NMR method development, the method is
is widely used for the quantitation of validated to demonstrate linearity over
fluorinated impurities. Because of the the desired range, spiked recovery, and
high sample concentration (1 g in 300 sensitivity.
μL DMSO-d6) and hence high viscosity,
analysis is done at 343 K to provide a Acknowledgments
sharp signal, and 19F1 at -156 ppm is The authors would like to acknowledge

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(22) Y. Mamilla, K. Chetyala, R. Venna, R. Gajjela, K.


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Spectrometry and Allied Topics Vancouver, BC, Canada Chromatogr. A 1216, 2362 (2009).
(2012). (71) B.J. McCullough, T. Bristow, G. O’Connor, and C. Hopley,
(53) A. Nageswari, K.V.S.R. Krishna Reddy, and K. Mukkanti, Rapid Commun. Mass Spectrom. 25, 1445 (2011).
Chromatographia 75, 275 (2012). (72) L.C.S.N.A. Devenport, F. H. Alruways, D.J. Weston, J.C.
(54) A.Q. Soman, Y. Chan, and Q. Li, J. Chromatogr. Sci. 46, 461 Reynolds, and C.S. Creaser, Anal. Chem. 85, 6224 (2013).
(2008). (73) K. Harigaya, H. Yamada, K. Yaku, H. Nishi, and J. Haginaka,
(55) G. Manius, L.-F. Wen, and D. Palling, Pharm. Res. 10, 449 Anal. Sci. 30, 377 (2014).
(1993). (74) A.K.M.K. Parmar, R. Patel, and S. Prajapati, Int. J.
(56) E. Yang, S. Wang, C. Bowen, J. Kratz, M.J. Cyronak, and J.R. ChemTech Res. 5, 312 (2013).
Dunbar, Rapid Commun. Mass Spectrom. 19, 759 (2005). (75) T. Huybrechts, “Successfully Developing and Validating Meth-
(57) A.M. van Wijk, B. Beerman, H.A.G. Niederländer, A.H.G. ods for the Quantification of Genotoxic Impurities in APIs,”
Siebum, and G.J. de Jong, Anal. Bioanal. Chem. 400, 1375 presented at Informa Genotoxic Impurities Meeting, Prague,
(2011). Czech Republic, 2007.
(58) L. Bai, M. Sun, J. An, D.Q. Liu, T.K. Chen, and A.S. Kord,
J. Chromatogr. A 1217, 302 (2010).
(59) J. An, M. Sun, L. Bai, T. Chen, D.Q. Liu, and A. Kord, At the time of publication, Archana
J. Pharm. Biomed. Anal. 48, 1006 (2008).
(60) L. Wu, D.Q. Liu, and A.S. Kord, J. Am. Soc. Mass Kumar, Kelly Zhang, and Larry Wigman
Spectrom. 21, 1802 (2010).
(61) L. Wu, D.Q. Liu, F.G. Vogt, and A.S. Kord, J. Pharm. Biomed. are with Small Molecule Pharmaceutical
Anal. 56, 1106 (2011). Sciences at Genentech Inc., in South
(62) J. Manes, M.J. Gimeno, J.C. Molto, and G. Font, J. Pharm.
Biomed. Anal. 6, 1023 (1988). San Francisco, California. Direct
(63) E. Bayer, P. Gfrörer, and C. Rentel, Angew. Chem., Int. Ed. 38, correspondence to: kumar.a@gene.com
992 (1999).
(64) S. Gao, Z.-P. Zhang, and H.T. Karnes, J. Chromatogr. B 825,
98 (2005).
(65) C.M. Havrilla, D.L. Hachey, and N.A. Porter, J. Am. Chem. This article first appeared in LCGC 33(5),
Soc. 122, 8042 (2000). 344–359 (2015).

24 | September 2017 | LCGC


Determination of
Genotoxic Impurities in
Pharmaceuticals
Frank David, Maria Ramble Alegre, Gerd Vanhoenacker, and Pat Sandra

SPONSORED

Trace Analysis of GTIs by


The determination of genotoxic impurities
UPLC with UV and Mass (GIs) in drug substances and pharmaceutical
Detection
Click here
products is an emerging topic in
to read pharmaceutical quality control. GIs are
the study
intermediates or reactants in the synthetic
pathway of a drug substance and should be
monitored at ppm (μg/g drug substance)
or even ppb (ng/g) levels. This is several
orders of magnitude lower than in classical
impurity analysis (0.05% or 500 ppm level)
SPONSORED or in residual solvent analysis. Analytical
Control of GTIs by UV and
methods for the determination of GIs
Mass Detection include gas chromatography (GC) and liquid
Click here
chromatography (LC), both often combined
to read with mass spectrometry (MS) detection. Some
the study
typical examples of GIs trace analysis using GC
and LC are presented. The potential of on-line
reaction monitoring is also discussed.

Based on the threshold of toxicological concern


(TTC) concept, the European Medicines
Evaluation Agency (EMEA) published guidelines
on the limits of genotoxic impurities (GIs) in
pharmaceutical ingredients (1). Impurities that
contain a “structural alert functionality” (2)
getty Images/xxxxxxxx

must be quantified at levels below the TTC,


that corresponds to 1.5 μg daily intake (for
lifetime exposure). In practice, this means that

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the GIs must be monitored in the drug of-the-art gas chromatography–mass


substance or pharmaceutical product spectrometry (GC–MS) and liquid
at levels far below classical impurity chromatography–mass spectrometry
determinations. Typically, methods (LC–MS). Finally, the use of GC–MS
should allow the determination of GIs methods for on-line reaction monitoring
(specific solute or group of solutes) is also discussed.
at levels between 10 ng/g and 1000
ng/g drug substance (10–1000 ppb). Method Selection for
Consequently, method development Trace Analysis of GIs
for trace analysis of potential GIs is a Driven by the EMEA and FDA guidelines
challenge in pharmaceutical analysis. (1,4), the pharmaceutical industry has
A comprehensive overview of strategies developed several “compound-specific”
to identify and control GIs is described analytical methods to determine known
in a book recently published by Andrew or suspected GIs in a pharmaceutical
Teasdale (3). This work includes chapters intermediate or drug substance. A wide
on regulatory guidelines, evaluation range of methods is used, including
of the TTC concept, risk assessment GC, GC–MS, LC, LC–MS, and NMR
and analytical methods, including methods (3). The development of these
innovative use of nuclear magnetic methods is often time- and resource-
resonance (NMR) spectroscopy. It is consuming. In 2009, we published a
clear that methods such as NMR or method selection chart that can be
direct analysis in real time (DART) in used as a guideline in the development
combination with mass spectrometry for trace-GI chromatographic methods
(MS) will increase in importance in the that would significantly improve both
coming years. However, for the analysis the effectiveness and timeliness of the
of trace impurities in a matrix that can method development process (5). This
contain other impurities at concentration chart was based on intensive research
levels that are several orders of on several classes of GIs. Since the goal
magnitude higher, the combination of of this research was the development of
a chromatographic separation with MS generic methods applicable in quality
(providing high sensitivity and selectivity) control (QC) laboratories, we focused on
can still be considered as the present GC–MS and LC–MS methods applying
state-of-the-art approach for genotoxic single-quadrupole MS systems. During
analysis. this study, it was observed that the main
A short overview of chromatographic challenge in GI determination is the
trace analysis methods for GIs is given wide range of target solutes (volatile,
and some typical cases are presented semivolatile, nonvolatile and highly
that illustrate the potential of state- reactive) in combination with a wide

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Figure 1: Method selection chart for genotoxic impurity determination in pharmaceuticals.

range of matrices (active pharmaceutical sample consumption. This last aspect is


ingredients [APIs] and intermediates) with particularly important in GI analysis, since
different physicochemical characteristics some newly developed drug substances
(water soluble, ionic, polar, nonpolar, are expensive and not available in large
basic, acidic, and so forth). Consequently, quantities for testing.
various sample preparation and analytical The first question in the method
methods are needed. selection decision tree is choosing
The method selection chart, shown in between GC and LC. If the GI is
Figure 1, is based on knowledge of the amenable to analysis by GC, and the
physicochemical properties of the analyte solute(s) has (have) sufficient vapor
or matrix. Based on functionalities, pressure to be present in the headspace,
polarity and volatility of the GI (or class static headspace (SHS), headspace–
of GIs) and solubility, functionality and solid-phase microextraction (HS–SPME)
volatility of the matrix (API), a selection or dynamic headspace (DHS) can be
can be made between GC–MS and considered as the sample preparation
LC–MS methods. In addition, attention technique. The techniques are then
was also paid to robust, automated mostly performed on a concentrated
and hyphenated sample preparation solution of the API in water, dimethyl
techniques, reducing solvent, and sulfoxide (DMSO), or another low volatile

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Figure 2: Analysis of Michael reaction acceptors by dynamic headspace–gas chromatography–mass spectrometry (DHS–GC–
MS). (a) Total ion chromatogram for promethazine (API) spiked at 1 ppm level with cinnamonitrile (peak 1) and 3-ethoxy-
2-cyclohexen-1-one (peak: 2); (b) Extracted ion chromatogram at m/z 129 for cinnamonitrile (peak: 1); (c) Extracted ion
chromatogram at m/z 140 for 3-ethoxy-2-cyclohexen-1-one (peak: 2).

solvent. SHS, HS–SPME, and DHS can is actually formed during injection in a
also be used if a nonvolatile GI can be hot inlet, or during analysis, leading to
transformed into a volatile derivative. This false positive results. For direct injection
method was, for example, successfully of a concentrated API solution or extract,
applied in the analysis of sulfonates, one the use of back-flushing or heart-cutting
of the most important classes of GIs (6,7). two-dimensional techniques are very
If the analyte is GC-amenable, but not useful in maintaining the analytical system
volatile enough for headspace analysis (column and MS detector) clean. This was
(even after derivatization), direct injection illustrated for the analysis of haloalcohols
of a concentrated API solution can be and Michael acceptors (8).
used. In this case, however, the API For analytes not amenable to GC, LC–MS
matrix (or other impurities and eventually is used. After selection of the ionization
thermally decomposition products) can mode (atmospheric pressure electrospray
interfere with the determination of the [ESI] or chemical ionization [APCI], either in
GI. Care should also be taken that no GI positive- or negative-ion detection mode),

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Figure 3: Analysis of 3-amino benzonitrile in bupivacaine (spiked at 0.1 ppm). (a) analysis of standard solution with
acetonitrile as mobile-phase B, (b) analysis of spiked sample with acetonitrile as mobile-phase B and (c) analysis of standard
solution with methanol as mobile-phase B, and (d) analysis of spiked sample with methanol as mobile-phase B.

the LC mode is chosen. Both reversed- relatively low volatility, the analytical
phase LC and hydrophilic interaction LC system (GC inlet, column, and detector)
(HILIC) are applied to separate the GIs will not be contaminated by the matrix
from the API. Solute derivatization can by applying these sample preparation
also be considered in LC–MS methods to methods. The choice between SHS, HS–
increase retention and enhance detection. SPME, and DHS depends on the volatility
This was used in the analysis of carbonyl of the analytes and the desired sensitivity.
compounds (aldehydes and ketones) In general, the sensitivity increases in the
(3), hydrazines (3), and in arylamines and order SHS < SPME < DHS.
anilines (9). The sensitivity that can be obtained
by DHS in combination with GC–MS is
Analysis of Michael Reaction illustrated by the analysis of some Michael
Acceptors by DHS-GC–MS acceptors. The analysis was performed on
For GIs with sufficient vapor pressure to a MPS2 system equipped with the dynamic
be present in the headspace phase of a headspace option (Gerstel GmbH). The
concentrated solution of the API, SHS, system was installed on a 7890 GC–5975
HS–SPME, or DHS can be considered MSD combination (Agilent Technologies).
as “first-to-try.” Since most APIs have The sample (50 mg in 2 mL of DMSO/

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water placed in a 20 mL headspace vial) GI by LC–MS–MS


was purged at 20 °C and 30 mL/min over As described previously, LC–MS methods
5 min. The volatiles were trapped on a offer an alternative for solutes that are
Tenax trap (Gerstel GmbH). The Tenax not amenable to analysis by GC–MS or
trap was then desorbed at 250 °C and the for matrices (API) that could degrade into
released solutes were analyzed by GC–MS. GIs under GC conditions. In our previous
Separation was performed on a studies, methods based on LC combined
20 m × 0.18 mm i.d. × 1 μm DB–VRX with single-quadrupole detection were
column (Agilent Technologies), using a described (3,9). Selection was based on
temperature program from 35 °C (2 min), the availability of instrumentation in QA/
at 7 °C/min to 100°C, at 15 °C/min to QC laboratories. In the last couple of
200 °C and at 25 °C/min to 260 °C, and years, triple-quadrupole MS systems
at a constant flow of 1.2 mL/min helium. have become more accessible and, as a
Detection was done in simultaneous scan– result, higher sensitivities can be obtained.
selected ion monitoring (SIM) mode. However, the use of highly sensitive MS–MS
The DHS profile (total ion chromatogram systems is still not a guarantee of success.
from scan-MS file) for the API promethazine This is clearly illustrated by the analysis
spiked at the 1 ppm level with Michael of 3-aminobenzonitrile (arylamine class
acceptors cinnamonitrile (peak 1) and of GI) in bupivacaine. The analysis was
3-ethoxy-2-cyclohexen-1-one (peak 2) is performed on a 1290 ultrahigh-pressure
shown in Figure 2a. By using extracted liquid chromatography (UHPLC) system
ion chromatograms at m/z 129 for combined with a 6460 triple-quadrupole
cinnamonitrile (Figure 2b) and m/z 140 for mass spectrometer (Agilent Technologies).
3-ethoxy-2-cyclohexen-1-one (Figure 2c), The sample, dissolved in acetonitrile (100
respectively, the two target compounds mg/mL), was injected onto a 100 mm ×
can be detected at the 1 ppm level with a 2.1 mm i.d. × 1.8 μm Zorbax Eclipse Plus
S/N > 100. If needed, higher sensitivity can C18 RRHD column (Agilent Technologies).
be obtained by operating the MS system in Mobile-phase A was 0.05% formic acid
the SIM mode. In this particular case, limits (FA) in water and mobile-phase B was
of detection (LOD) were below 0.02 ppm. It either acetonitrile or methanol. The
is clear that DHS is an excellent alternative gradient was 10% B for 0.5 min to 100% B
to SHS for problem cases (less volatile at 5 min, 1 min at 100% B, and back
solutes) and if extremely high sensitivity is to 10% B at 7.5 min (same gradient for
required. methanol and acetonitrile). The column
temperature was 40 °C using acetonitrile
and 45 °C when using methanol. The
triple-quadrupole MS instrument was
Analysis of an Arylamine operated in multiple reaction monitoring

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Figure 4: Synthesis of ephedrine from norephedrine.

Figure 5: Scheme of on-line genotoxic impurity (GI) analysis instrumentation. (A) Left arm (liquid syringe), (B) Right arm (SHS
syringe), (C) Tray of 98 GC vials, (D) Flow cell, (E) Sample tray of 32 SHS vials, (F) SHS incubator, (G) 2 × 5 position wash stations
and (H) GC injector.

(MRM) mode using ESI ionization with Jet in Figure 3a. The GI is eluted at 2.6 min
Stream technology (Agilent Technologies). and is clearly detected. The extracted
3-Aminobenzonitrile was monitored ion transition from the analysis of a
using m/z 119.1 to m/z 92.0 transition bupivacaine sample spiked at 0.1 ppm
(with 119.1 > 102.0 as qualifier) with 15 V level (corresponding concentration
collision energy. in extract = 10 ng/mL) under the
The chromatograms obtained for same analytical conditions is shown in
a 10-ng/mL standard solution of Figure 3b. In this trace, the GI could
3-aminobenzonitrile analyzed using not be detected. The analysis was
acetonitrile as mobile-phase B is shown performed using diode-array detection

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Figure 6: Plot of reaction kinetics for methyl iodide in norephedrine to ephedrine reaction.

(DAD) (Agilent Technologies) in-line with example also showed that the availability
MS and it was observed in the DAD of UV–DAD in-line with MS detection can
chromatogram that the API was eluted help to diagnose problems.
at 2.35–2.70 min. The presence of the
matrix completely suppressed ionization On-Line Monitoring of
for the GI. The analyses were then GIs During Synthesis
repeated, only changing mobile-phase An interesting trend in pharmaceutical
B to methanol (with slight increase of analysis is to use analytical methods for
column temperature). The extracted real-time monitoring of reactions, formation
transition chromatogram obtained for or residual amounts of GI during a synthesis
the 10 ng/mL standard is shown in process. This type of process analytical
Figure 3c. 3-Amino-benzonitrile now is technology (PAT) is now most often
eluted at 2.4 min. In the chromatogram performed by spectroscopic techniques
of the spiked sample, the GI can now (UV, NIR, Raman), but for GI analysis
be detected without problem (Figure these techniques are often not specific
3d) since the use of methanol slightly nor sensitive enough. Chromatography,
changed the chromatographic selectivity, eventually combined with MS detection,
avoiding co-elution of the GI with the can be an interesting alternative. However,
API. This example clearly illustrates speed is critical for PAT analysis. Recent
that even when using state-of-the-art developments in fast GC instruments and
mass spectrometry, the role of the UHPLC can be applied to overcome this
chromatographic separation is important problem and analysis times within a few
to overcome ion suppression. This minutes are realistic.

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On-line and real-time monitoring of The second arm then transferred the vial
GIs can also be used to study reaction to a headspace incubator oven (5 min
kinetics under different reaction equilibrium at 80 °C) and finally 1 mL of
conditions, such as temperature, water headspace was injected in the GC system
content, pH, ionic strength, and so on, for analysis. GC separation was performed
to provide interesting information on on a 60 m × 0.25 mm i.d. × 1.4 μm DB-
conditions that favor or reduce formation VRX column (Agilent Technologies).
of GIs. Analysis time was about 7 min. The
On-line GC–MS, applying robotics autosampler allowed additional sampling
for sampling, reaction stopping, and during GC–MS analysis, so that every 2
derivatization was used to study reaction min a sample was taken. From the relative
kinetics for the formation of ethyl response of the peak area of methyl
methane sulphonate from ethanol and iodide vs. internal standard, a reaction
methane sulphonic acid (7). Robotic kinetics plot could be obtained, showing
sampling and automated sample the consumption of methyl iodide in the
preparation before GC–MS analysis reaction, as illustrated in Figure 6.
was also developed in a model study to A similar setup has been constructed
monitor the consumption and residual in the authors laboratories for on-line
level of methyliodide, a halide GI that monitoring by UHPLC–MS.
is used as methylating reagent for the
synthesis of ephedrine from norephedrine Conclusion
(Figure 4). The reaction is performed In recent years, methods have been
under alkaline conditions with ethanol as developed for trace analysis of
the solvent. potential GIs in pharmaceuticals. New
On-line monitoring was done using developments in automated sample
the instrument configuration shown in preparation and state-of-the-art GC–MS
Figure 5. A lab-scale reaction vessel and LC–MS allow sub-ppm sensitivities.
was used to mix the reagents. From Using robotic sampling combined with
the reaction vessel, liquid sample was fast GC or UHPLC offers interesting
pumped (via a downstream peristaltic possibilities for process monitoring.
pump) through a dedicated flow cell
installed on a MPS2 autosampler (Gerstel Acknowledgment
GmbH). One arm of the robot sampled The authors wish to thank Andrew
at dedicated times from the reaction Teasdale and colleagues from Astra
fluid, transferred this fraction to a 20-mL Zeneca (Macclesfield, UK) and Roman
headspace vial, and added dilution Szucs and Melissa Hanna-Brown from
solvent to stop the reaction and an Pfizer (Sandwich, UK) for their support in
internal standard (1-bromopropane). this project.

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(2) Information on structural alert functionalities can be


At the time of publication, Frank David found at: http://ecb.jrc.ec.europa.eu/documents/QSAR/
is the R&D manager at the Research EUR_23844_EN.pdf.
(3) A. Teasdale, Ed, Genotoxic impurities: Strategies for
Institute for Chromatography (RIC) and Identification and Control, (John Wiley & Sons, Inc., Hoboken,
visiting professor at the Ghent University, New Jersey, USA, 2010) ISBN 978-0-470-49919-1.
(4) US Food and Drug Administration, Department of Health and
Ghent, Belgium. Maria Rambla Alegre Human Services, Center for Drug Evaluation and Research
(CDER), Guidance for Industry. Genotoxic and Carcinogenic
is a gas-phase specialist at RIC, Kortrijk, Impurities in Drug Substances and Products: Recommended
Belgium. Gerd Vanhoenacker is a liquid- Approaches, December 2008.
(5) F. David et al., LCGC Europe 22(11), 552–561 (2009).
phase specialist and LC product manager (6) R. Alzaga et al., J. Pharm. Biomed. Anal. 45(3), 472–479 (2007).
at RIC, Kortrijk, Belgium. Pat Sandra is (7) K. Jacq et al., J. Pharm. Biomed. Anal. 48(5), 1339–1344 (2008).
(8) F. David et al., Anal. Bioanal. Chem. 396(3), 1291–1300 (2010).
thed Director of RIC and a professor at (9) G. Vanhoenacker et al., J. Chromatogr. A 1216(16), 3563–3570
(2009).
Ghent University, Ghent, Belgium.
This article first appeared in LCGC
References Europe, Advances in Pharmaceutical
(1) European Medicines Evaluation Agency, Committee for
Medicinal Products for Human Use, Guideline on the Limits Analysis Supplement, May 2013.
of Genotoxic Impurities, CPMP/SWP/5199/02, London,
28 June 2006 (http://www.emea.europa.eu/pdfs/human/
swp/519902en.pdf)

34 | September 2017 | LCGC


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Method Selection
for Trace Analysis of
Genotoxic Impurities in
Pharmaceuticals
Frank David, Karine Jacq, Gerd Vanhoenacker, Pat Sandra, and Andrew Baker

Sponsored

The Use of Mass


Detection for a This article gives an overview of methods
Sensitive and Robust that allow quantitative analysis of genotoxic
Click to Method for a GTI
view PDF and potentially genotoxic impurities in
pharmaceutical ingredients at trace level.
A method selection chart is presented.
Depending on the solute characteristics,
either gas chromatography (GC) or liquid
chromatography (LC), both combined with
a single-quadrupole mass spectrometer
Sponsored as detector are used. Different sample
Coupling Mass Detection preparation and sample introduction methods
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Sensitivity in GTI Analysis
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miniaturization, toxic solvent reduction and
view PDF hyphenation. These methods were applied
to different classes of genotoxic impurities
covering a broad range of volatilities and
polarities. Additional tools, such as capillary
flow technology in GC, allowing back-
flushing, and heart-cutting, offer interesting
possibilities for problem cases. Several
applications illustrate the potential of the
getty Images/xxxxxxxx

methods and the use of the method selection


chart.

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During the synthesis of active ppm (<1 μg/g API). This is about 500 times
pharmaceutical ingredients (APIs) and the lower than for classical impurity analysis
manufacturing of pharmaceutical products in pharmaceutical quality control (1 ppm
in general, reactive intermediates, versus 0.05%).
catalysts, acids, or bases are used. These As a very large number of solutes are
compounds can potentially be present at used or tested in drug synthesis and
trace levels in final drug products. Due development, no list of target solutes is
to their chemical structure and reactivity, available, but rather a list with “structural
some of these solutes are recognized alert functionalities” is used (5). This
as genotoxic or potentially genotoxic. list includes sulfonates (for example,
Recently, the possible presence of these ethyl methane sulfonate), alkylhalides,
genotoxic impurities (GTIs) or potential arylamines, epoxides, Michael reaction
genotoxic impurities (PGIs) in active acceptors, and so on. It is clear that this
pharmaceutical ingredients (APIs) received covers an extremely broad range of
increased attention (1,2) and official polarities and volatilities. Moreover, some
guidelines are issued (3,4). A threshold solutes are reactive by nature and can
of toxicological concern value (TTC) of decompose or hydrolyze in GC or LC
1.5 μg/day (daily intake) was proposed analysis. In combination with the large
as an acceptable risk (2,3). Based on range of APIs and intermediates (water
the daily intake of the drug (dose), this soluble, apolar, ionic, and basic, acidic), the
translates into target limits of detection determination of GTIs and PGIs poses a
for the determination of these potential real challenge to analytical laboratories.
impurities in the drug substance below 1 Our laboratories have developed and
evaluated several methods for different
classes of impurities over the past few
years. Rather than developing specific
methods to determine a single (or a few)
target analytes in a specific (known) API,
the goal of our study was to develop a
number of generic methods that could
be applied to several impurities in a
wide range of APIs. These methods
form the basis for fine-tuned methods in
specific cases within drug development.
Developing each method on an individual
basis would be incredibly time- and
resource-consuming for AstraZeneca. The
project, therefore, aimed at developing a

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strategic knowledge and approach to the solution of the API (in water, dimethyl
whole area, which, when combined with sulfoxide [DMSO], or other low-volatile
the methods developed, would deliver solvent). If yes, static headspace (SHS),
significant efficiencies to the organization. solid-phase microextraction (SPME) or
Based on our research, a method dynamic headspace (DHS) can be used. In
selection chart (decision tree) was some cases, in situ derivatization can be
constructed that is very useful to guide applied to generate a volatile derivative
pharmaceutical QC scientists through of the GTI/PGI that can be analyzed by
the possibilities of trace analytical SHS, SPME or DHS. If the solute is GC-
methods that can be applied in GTI/ amenable (stable and eluted from the
PGI analysis. Methods were developed GC column at moderate temperatures,
using either gas chromatography (GC) for example, <320 °C), but not volatile
or liquid chromatography (LC), both in enough for headspace techniques, a direct
combination with a single-quadrupole injection of a concentrated API solution
mass spectrometer as the detector in GC can be used. Attention should be
because these techniques are commonly paid to the volatility of the solutes and the
available in a routine QC environment. The matrix (API). Because the matrix is also
same separation methods can, of course, introduced, the API, other API impurities,
also be applied using triple-quadrupole and API decomposition products (for
instruments with multiple reaction example, formed in the hot GC inlet) can
monitoring (MRM) or using ion trap and interfere with the target PGIs/GTIs or
time-of-flight (TOF) mass spectrometers. can influence the system performance
Next, several sample preparation (contamination). In this case, recently
methods were tested on different introduced techniques such as capillary
classes of GTI/PGI in a selection of APIs, flow technology (CFT)-based back-flushing
with different properties (polarity and and two-dimensional GC (2D GC, GCxGC)
functionalities). Attention is focused on applying Deans switching can be used.
sample preparation methods that are In our experience, several GTI/PGI were
automated, robust, and on-line coupled found amenable to GC methods and
to GC or LC, while manual handling and because of the availability of robust and
solvent use are largely reduced or avoided. low-cost GC–MS systems, this option
The result of this research is the decision should be evaluated first.
tree chart presented in Figure 1. Briefly, If the solutes are not amenable to GC
this chart starts by asking if the GTI/PGI techniques, LC–MS instrumentation is
is GC-amenable or not. If yes, the next used. In selecting LC–MS, instruments
question is whether the GTI/PGI has first a selection of the ionization mode
sufficient vapor pressure to be present in is needed. Both atmospheric pressure
the headspace phase of a concentrated electrospray ionization (AP-ESI) and

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Figure 1: Method selection chart for GTI/PGI in API determination.

atmospheric pressure chemical ionization as a “universal” detection, some target


(APCI), either operating in the positive-ion solutes can give very low or non-selective
(PI) or negative-ion (NI) detection mode, response, either in ESI or APCI ionization.
can be evaluated in terms of sensitivity and In these cases, derivatization before
selectivity. One mode can, for example, LC–MS analysis can also be useful. In
result in a higher absolute response, but this article, the potential of the method
combined with lower selectivity or higher selection chart is illustrated with several
background, or both, the overall result examples showing the trace analysis of
might be that another ionization mode GTIs/PGIs in APIs.
performs better for the given application.
Flow injection of solutions of the GTI/PGI Experimental
and MS acquisition in alternating + or – Chemicals: Various APIs, commercially
scan mode and the use of a multimode available from Sigma-Aldrich (Bornem,
ESI/APCI source can be useful here. Belgium) were used as test matrices.
Direct injection of a concentrated API Typically, the API is dissolved at 50 mg/
solution followed by the reversed-phase mL in an appropriate solvent (water,
HPLC method is tested first. At very low DMSO, water–DMSO [1:1] for headspace
retention of the solutes, hydrophobic analysis, dichloromethane for direct GC
interaction liquid chromatography (HILIC) analysis, acetonitrile for LC, and so forth).
or pre-column derivatization (into more These solutions were spiked at a low
hydrophobic derivatives) can be used as parts-per-million level with various GTIs/
an alternative. All modes can be combined PGIs (all available from Sigma). The GTIs/
with MS systems, using either ESI or PGIs were diluted at 0.1–1 mg/mL and
APCI. Although MS is often considered spiked in the API solutions.

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Figure 2: Analysis of organohalides in API (promethazine) by SHS-GC-MS (SIM). Sample spiked at 5 ug/g API. SHS at 80oC.
Solutes: (1) chloremethane, (2) vinyl chloride, (3) bromomethane, (4) vinyl bromide, (5) 1-chloropropane, (6) iodomethane,
(7) 2-chloropropane, (8) E-1.2-dichloroethene, (9) 2-bromopropane, (10) Z-1.2-dichloroethene, (11) 2-chloroacrylonitrile, (12)
1-chloro-2-methylpropene, (13) 1-bromopropane, (14) 2-iodopropane, IS. fluorobenzene, (15) 1-bromo-2-methylpropene, (16)
1-iodopropane, (17) E-1.2-dibromethene, (18) Z-1.2-dibromoethene, (19) 2-iodoethanol, (20) 3-bromo-2-methylacrylonitrile (cis),
(21) 3-bromo-2-methylacrylonitrile (trans), (22) 4-fluorobenzyl chloride, (23) benzyl chloride, (24) 4-fluorobenzyl bromide, (25)
benzyl bromide, (26) 4-methylbenzyl chloride, (27) 4-methylbenzyl bromide, (28) 4-chlorobutylether.

Instrumentation: Various systems were using a multipurpose sampler (MPS2,


used. Typical instrumental configurations Gerstel), which allows liquid injection,
are described here. Experimental details SHS, and SPME. The system could also be
are given in the results and discussion equipped with thermal desorption (TDU)
section with the specific examples. and dynamic headspace (DHS) options
GC–MS methods were developed and (Gerstel).
validated on an Agilent 6890 or 7890 LC–MS methods were developed on an
GC system combined with a 5975 MSD Agilent 1100 or 1200 LC system combined
system (Agilent Technologies, Wilmington, with a 1100 Series Quadrupole MSD
Delaware). The GC instrument was (version SL) system equipped with an ESI
equipped with a split–splitless inlet and a source (Agilent Technologies, Walbronn,
programmed-temperature vaporizing inlet Germany). The HPLC system consisted of a
(CIS 4 PTV, Gerstel GmbH, Mulheim an der binary pump, an automated liquid sampler,
Ruhr, Germany). Injection was performed a thermostated column oven equipped

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with a column-switching valve, and a a generic method was developed and


diode array (DA) detector (optional). In the validated. A typical chromatogram (SIM
six-port, two-position valve two columns trace) obtained for an API (promethazine)
were installed allowing unattended spiked with 28 solutes at 5 ppm (5 μg/g
switching and column selection. A binary API) level is shown in Figure 2. The API (50
pump with solvent selection valve was mg) was dissolved in 2 mL of DMSO–water
used. Typically, the following mobile (1:1) and static headspace analysis was
phases were used: A1: 10 mM ammonium performed at 80 °C during 15 min. 1 mL
acetate + 0.1% acetic acid in water; A2: headspace was injected in split mode (split
10 mM ammonium acetate in water; B1: ratio: 1/10).
acetonitrile; and B2: methanol. In this From the chromatogram it is clear
way, gradients could be programmed that most solutes are well detected.
combining A1/B1, A1/B2, A2/B1, and A2/ Good linearity and repeatability were
B2. This results in eight possible column– obtained and the limit of detection (LOD)
mobile-phase combinations. was below 0.5 ppm for most solutes. It
The MSD instrument was used in SIM can also be observed that the relative
mode either using positive or negative ion response of the late eluted, less volatile
detection. During the elution of the API, compounds drops significantly, as can be
the LC column effluent could be diverted expected from their lower vapor pressure.
to waste, not to contaminate the ionization 4-Methylbenzylbromide (solute 27) could
chamber. not be detected at this level and also a
more polar solute, such as iodoethanol
Results and Discussion (solute 19) was not detected with the SHS-
Analysis of organohalides: A first GC–MS method.
important class of GTI/PGI are the Based on these results, however, it is
organohalides, which are used as alkylating clear that a SHS-GC–MS system is the
agents in synthesis. Analytical methods first method to consider for the analysis
for these solutes were reviewed by Elder of halides. In our study, several other
and colleagues (6). Most of the target GTI/PGI, such as epoxides (ethyloxirane,
solutes are stable, amenable to GC, and epichlorhydrine), mustards (2-chloroethyl
also volatile enough to allow headspace methyl sulfide), and Michael reaction
analysis. Typically, methods used for acceptors (acrylonitrile and methacrolein)
volatile organic compounds (VOCs) in could also be analyzed using this generic
environmental samples, can thus be used SHS-GC–MS method.
as a basis for this class of GTIs/PGIs. To increase the sensitivity for some
Using a dedicated column (60 m × 0.25 solutes, headspace solid-phase
mm i.d. × 1.4 μm DB-VRX) and GC–MS microextraction (HS-SPME) was also
operated in simultaneous scan/SIM mode, evaluated. A 75 μm/85 μm Carboxen/

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Figure 3: Analysis of organohalides in API (promethazine) by headspace-SPME–GC-MS (top) and SHS-GC-MS (SIM) (bottom,
inversed). Sample spiked at 0.5 µg/g. SPME at 80oC. Solutes: see Figure 1.

PDMS fiber was used because this fiber is further). In any case, it is clear that SPME
recommended for the analysis of VOCs. is complementary to SHS and for solutes
Headspace-SPME was performed at 80 °C typically eluting after toluene on an apolar
during 20 min. GC–MS conditions were column (log KPDMS/air > 3), SPME leads to
identical to the SHS-GC–MS method. The higher sensitivity. It should, however, be
analysis of promethazine, spiked at 0.5 noted that for the very volatile solutes (for
ppm level, obtained by SPME and SHS example, chloromethane [1], vinylchloride
respectively are compared in Figure 3. It [2]), SHS is superior to SPME because no
is now clear that the late eluted solutes, enrichment on the fiber is obtained.
with favorable PDMS–air partitioning Another option to increase sensitivity
coefficients (KPDMS/air), are concentrated is the use of dynamic headspace (7). In
in the fiber and enriched, resulting in this method, the sample (50 mg in 2 mL
very low detection limits. This is clearly DMSO/water placed in a 20-mL headspace
illustrated for the solutes eluted after 12 vial) was purged at 20 °C during 5 min
min (peaks 16–28). 4-Methylbenzylbromide at 30 mL/min. The volatile solutes were
(peak 27) could now be detected. Also, trapped on a Tenax trap. Next, the Tenax
iodoethanol (peak 19) could be detected, trap was desorbed at 250 °C and the
but repeatability was not good (see released solutes were analyzed by GC–MS

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Figure 4: Analysis of organohalides in API (promethazine) by dynamic headspace GC-MS (scan). Sample spiked at 0.2 µg/g. DHS
at 20oC. Solutes: see Figure 1.

methods. Separation was performed on a and isopropyl esters from methane


20 m × 0.18 mm i.d. × 1 μm DB-VRX. The sulfonic acid (mesylates), benzenesulfonic
profile (extracted ion chromatogram at acid (besylates), and tolylsulfonic esters
m/z = 105 from scan-MS file) is shown in (tosylates) are probably the best known
Figure 4. The bottom trace shows a blank class of GTIs. These esters can potentially
API (promethazine), the top trace shows be formed from volatile alcohols (used as
the chromatogram of the sample spiked solvent) and sulfonic acids used to produce
at 2 ppm level. 4-Methyl-benzylbromide API-salts. The analysis of sulfonate esters
(peak 27) that was not detected by static is not straightforward. Methods were
headspace GC–MS instrumentation (in SIM recently reviewed by Elder and colleagues
mode) can now be detected in scan mode. (8). Sulfonate esters cannot be analyzed
LODs in SIM mode were below 0.05 ppm. directly by headspace techniques because
Thus, dynamic headspace GC–MS can also the vapor pressure is too low.
be considered as complementary to SHS Moreover, direct injection in GC or
for problem cases (less-volatile solutes and HPLC is difficult and prone to artifacts
extremely high sensitivity required). such as possible formation of the GTIs
by decomposition of the API-salts (false
Analysis of sulfonates: Methyl-, ethyl-, positives), hydrolysis of the sulfonates

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Figure 5: Analysis of sulphonate esters in APl (ampicillin) by derivatization–SHS–GC–MS (SIM). Sample spiked at 1 μg/g.
Derivatization with pentafluorothiophenol. Solutes: (1). d3-MMS, (2). MMS, (3) d5-EMS, (4) EMS.

(for example, in aqueous media), and API of a chromatogram obtained by the


interference. An elegant method was derivatization—SHS-GC–MS method
described by Alzaga and colleagues (9) for the analysis of ampicillin spiked
using in situ derivatization—SHS-GC– at 1 ppm level with methyl methane
MS. In this method, the sulfonates are sulfonate (MMS) and ethyl methane
derivatized (and thereby also stabilized) sulfonate (EMS) is shown in Figure 5. The
by reaction with pentafluorothiophenol. isotope-labeled standards (50 ng) were
The methyl-, ethyl-, or isopropyl- spiked in the headspace vial containing
derivatives are stable and volatile and can 50 mg API in 4 mL DMSO–water (1:1)
be analyzed by SHS-GC–MS systems. (concentration = 1 ppm). Derivatization
Isotope-labeled solutes, prepared in- was performed by addition of 100 μL of
house from deuterated alcohols reacting pentafluorothiophenol-solution (6.4 mg/
with sulfonic acids or sulfonyl chlorides, mL in 1 N sodium hydroxide). After 15 min
are used as internal standards. This incubation at 105 °C, 1 mL of headspace
method was completely automated on was injected (1/10 split) and analyzed on
a dual-rail autosampler (Gerstel) and a 60 m × 0.25 mm i.d. × 1.4 μm DB-VRX
could also be applied to study sulfonate column. Detection was done in SIM mode
ester formation kinetics (10). An example at m/z = 214 (MMS-derivative), 217 (d3-

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Figure 6: Analysis of N–mustards in API (doxylamine) by derivatisation–SPME-GC–MS. Sample spiked at 0.5 μg/g. Derivatization
with ethylchloformate. Solutes: acyl-derivatives of trifluoro-ethylamine (CF3EtNH2), 2-chloroethylamine (Cl-EtNh2), 3–
chloropropylamine (IS) and bis(2–chloroethyl) amine (bisCIEtNH).

MMS-derivative), 228 (EMS-derivative) and or SPME can be used. Successful analysis


233 (d5-EMS-derivative). of these solutes could be achieved by in
situ acylation using ethylchloroformate.
Analysis of S- and N-mustards: For this analysis, 100 mg API (doxylamine)
Mustards are β-halogenated dialkyl was dissolved in 2 mL solvent mixture
sulfides (S-mustards—for example, bis[2- (water–ethanol–pyridine, 2:1:1). 50 μL
chloroethyl]-sulfide) or β-halogenated ethylchloroformate was added. Reaction
amines (N-mustards). These compounds was performed at room temperature
are also used as alkylating reagents in during 15 min, followed by SPME
chemical synthesis. Some of these GTIs, extraction during 10 min at 80 °C using
such as 2-chloroethyl methyl sulfide, could a 100 μm PDMS fiber. Analysis was
be analyzed by static headspace GC–MS performed using split (1/10) injection at
instruments. N-mustards (or “mustard- 250 °C, followed by separation on a 60 m
like” solutes), with a primary or secondary × 0.25 mm i.d. × 1.4 μm DB-VRX column.
amine functionality, however, do not have Detection was done by MS in SIM mode.
sufficient vapor pressure to be analyzed The chromatogram (EIC of SIM) obtained
by headspace techniques. For these for an API sample (doxylamine) spiked at
solutes, derivatization followed by SHS 0.5 ppm level is shown in Figure 6. The

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acyl-derivatives of trifluoroethylamine second dimension from interferences and


(CF3EtNH2) (ion 144), 2-chloroethylamine detected by MS (scan/SIM mode). The
(Cl-EtNH2) (ion 102), 3-chloropropylamine main solutes (API, derivatization reagents,
(IS) (ion 102), and bis(2-chloroethyl)amine solvent, and so forth) are not introduced in
(bisClEtNH) (ion 164) can be detected. the second column, avoiding overloading
and contamination of this column and of
Analysis of haloalcohols and epoxides: the MS source. The use of the low thermal
As described previously, some more mass oven enables an independent
polar halogenated compounds such temperature control of the second
as iodoethanol could not be extracted dimension column and consequently more
from an API solution using headspace flexibility in method optimization.
techniques, and bad peak shape and The application of Deans switching
low repeatability–linearity were obtained is illustrated by the analysis of two
(see compound 19, Figures 2 and 3). haloalcohols (bromoethanol, iodoethanol)
In situ derivatization of these solutes and an epoxide (glycidol, 2,3-epoxy-
followed by headspace analysis was also 1-propanol) in carbamazepine.
not successful. Because most of these Carbamazepine was dissolved in dry
solutes are GC amenable, direct analysis pyridine at 50 mg/mL. From this solution,
by GC was considered. In contrast to 100 μL (= 5 mg carbamazepine) was
HS techniques, the APIs are hereby also placed in a 2-mL vial and spiked with 5
introduced in the analytical system and μL of the PGI test mixture (= 5 ng PGI,
they (or their more abundant impurities corresponding to 1 ppm). Then, 100 μL
and degradation compounds) can of BSTFA was added. The vial was heated
interfere with GTI/PGI determination and, at 70 °C for 30 min. After cooling, 500 μL
moreover, contaminate the analytical of dichloromethane and 500 μL of water
system (GC column, MS detector). For this were added. The mixture was vortexed
reason, heart-cutting two-dimensional and injection (1 μL in splitless mode) was
GC was evaluated as an alternative (11). A performed from the lower organic layer.
concentrated solution of the API is injected This sample preparation could be fully
on an apolar first dimension column. The automated on an MPS2 autosampler.
fraction containing the GTI/PGI is heart-cut The first dimension separation was done
using a capillary flow technology Deans on a 30 m × 0.25 mm i.d. × 0.25 μm HP-
switching device (Agilent Technologies) 5MS column (in a GC oven). The profile
installed in a 7890 GC system, to a second obtained on a monitor flame ionization
dimension column, placed in a separate detector after this first dimension is shown
low thermal mass column oven module in Figure 7a. The PGI cannot be detected,
(LTM, Agilent Technologies). The target while solvent, residual silylating agent,
solutes are further separated on the and API (also derivatized) overload this

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Figure 7: Analysis of haloalcohols and glycidol in API (promethazine) by 2D-GC–MS. (a) FID mobitor detector trace from first
dimension separation: detection of solvent, API (silylated) – fraction 8–14 min; heart-cut (b) Extracted ion chromatogram from
second dimension GC–MS analysis.

column. The fraction eluted at 8–14 min and glycidol free from interferences. The
(containing the target GTIs/PGIs) was 2D GC approach is, therefore, very useful
heart-cut and further analyzed on a 30 m for problem cases where no headspace
× 0.25 mm i.d. × 0.25 μm DB-17 column (in extraction was possible. Also some
LTM oven). The chromatogram in Figure less volatile Michael reaction acceptors
7b shows the detection of the haloalcohols could be successfully analyzed using this

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Figure 8: Analysis of aziridines in API (vitamin C) by RPLC/HILIC, Sample spiked at 1 μg/g. Solutes: AZIR 1: 1-(2-cyanoethyl)
aziridine (CAS number 1072-66-8, ion 97.2), AZIR 2: 1-isobutyrylaziridine (CAS 20386-12-8, ion 114.2), AZIR 3: cls-2,3-diphenyl-1-
propylaziridine (CAS 314062-46-9, ion 238.1), AZIR 4: 2-aziridin-1-yl-1-(4-nitrophenyl)-ethanol (CAS 21719-28-8, ion 209.1).

approach (11). that can interfere with the GTIs/PGIs and


suppress detection (ionization). For this
Analysis of aziridines, arylamines reason, it is not possible to develop a
and aminopyridines: For solutes not single HPLC method that is applicable to
amenable to GC, LC–MS methods were all analyses. We therefore developed in
developed using a single-quadrupole parallel a number of HPLC methods based
mass spectrometer with electrospray on two columns, each with (minimum)
ionization and operating in the selected two mobile phase combinations, resulting
ion monitoring (SIM) mode. Of course, in four methods that can be applied in
the same methodology can be applied an automated sequence during method
using triple-quadrupole instruments with selection–optimization. In this way,
multiple reaction monitoring (MRM). scouting runs can be made to select
For a known API with only one or a the optimal column–phase combination
limited number of GTIs/PGIs possibly for a given set of PGIs/GTIs in a given
present, selective sample preparation API. Either two reversed-phase HPLC
methods based on (micro-) liquid–liquid columns (for example, C18 + phenyl) or
extraction or solid-phase extraction can a reversed-phase liquid chromatography
be developed. For generic methods, and hydrophobic interaction liquid
however, a concentrated solution of the chromatography (HILIC) method can be
API is directly injected. The major problem, combined. HILIC is very complementary
hereby, is the elution of the (main) API to reversed-phase liquid chromatography,

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Figure 9: Analysis of aldehydes in API (metoclopramine) by derivatization - RPLC, Sample spiked at 1 μg/g. Derivatization: DNPH,
Solutes: formaldehyde (ion 209.1), proplonaldehyde (ion 237.1), hexanal (ion 279.1), nonanal (ion 321.1).

especially for more polar solutes that are chromatography method used a gradient
eluted after the (less polar) API. from 10% B to 100% B in 10 min (5 min
The reversed-phase liquid hold) at 0.5 mL/min. The HILIC method
chromatography–HILIC approach used a gradient from 100% B (2-min hold)
is illustrated for the analysis of four to 50% B in 13 min (1-min hold) at 1 mL/
aziridines. For this application, the HPLC min. Detection was done by MS using
system was equipped with a Alltima HP ESI in positive ion monitoring mode.
C18 column (15 cm × 3 mm i.d. × 3 μm, The chromatograms (EIC from SIM) for a
Grace, Lokeren, Belgium) and a Prevail vitamin C sample, dissolved at 100 mg/
Silica HILIC column (15 cm × 4.6 mm mL in acetonitrile–water (9:1), and spiked
i.d. × 3 μm, Grace). Mobile-phase A was at the 1 ppm level with the four solutes,
0.1% ammonium acetate + 0.1% acetic are given in Figure 8. Test compounds
acid in water, and mobile-phase B was 1 and 2 (most volatile, lowest mass) are
acetonitrile. The reversed-phased liquid not retained on reversed-phased liquid

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chromatography and are measured by the 4-hydroxybenzaldehyde) using the same


HILIC method. Test solutes 3 and 4 show method. Isotopically labeled aldehydes
more retention in reversed-phased liquid were used as internal standards to improve
chromatography and can be separated the repeatability and accuracy of the
from the API. For all solutes excellent method. The separation was performed
signal-to-noise ratios are obtained, no on a Zorbax Stablebond Phenyl column (15
interference from API was observed, and cm × 3 mm i.d. × 3.5 μm, Agilent), using
the method could be validated. a 10 mM ammonium acetate in water
A similar approach was applied to the (solvent A)–acetonitrile (solvent B) gradient
analysis of arylamines and aminopyridines from 36% B to 100% B at 12.5 min with
(12). In this case, direct analysis of target a 0.65-mL/min flow rate. Derivatization
solutes was possible using two reversed- was automated in the 1100 series ALS
phased LC methods. For the solutes with autosampler. The sample was dissolved in
low retention, pre-column derivatization a mixture of methanol–acetonitrile–water
was used. (2:1:1) at 50 mg/mL. Internal standard was
added at 0.5 ppm level. From the sample
Analysis of aldehydes and ketones: Some solution, 4 μL was drawn in the sampler,
GTIs/PGIs can be analyzed either with followed by 1 μL of DNPH solution (500
GC or with LC methods. In these cases, mg of 2,4-dinitrophenylhydrazine is
method selection is based on ease-of-use dissolved in 10 mL of methanol, 1 mL
of the method, robustness and possible of concentrated sulfuric acid is added,
automation. A typical group of solutes and the solution is diluted to 50 mL with
that can be analyzed with GC and LC methanol, with a resulting concentration
techniques are aldehydes and ketones. of 1%). Detection is done by MS using
For these solutes, the separation itself electrospray ionization in the negative-ion
is not critical but detection is difficult. monitoring mode.
Formaldehyde is eluted very fast in The analysis is demonstrated on a
GC–MS and no specific ions are present metoclopramine sample spiked with
for sensitive and selective detection. a set of aldehydes at the 1 ppm level.
Therefore derivatization is often applied, The resulting chromatogram is shown
both in GC and LC instrumentation. in Figure 9. Metoclopramide is eluted
In our study, pre-column derivatization before 4 min. The derivatized aldehydes
using 2,4-dinitrophenylhydrazine are clearly detected in the extracted
(DNPH) was applied for solutes with ion chromatograms. The most volatile
carbonyl functionality. This method aldehyde (formaldehyde) can also
allowed the analysis of relatively volatile be detected at this level without API
solutes (for example, C1–C10 aldehydes) interference.
and less-volatile solutes (for example,

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Figure 10: Analysis of hydrazines in API (vitamin C) by derivatization–reversed-phase LC. Sample spiked at 1 μg/g. Derivatization:
hexylchloroformate, Solutes: 1. 1-methylhydrazine (EIC 175), 2. acetchydrazide (EIC 203), 3. 2-hydrazinoethanol (EIC 205), 4.
phenylhydrazine (EIC 237).

Analysis of hydrazines: The same solution (2% in acetonitrile). After reaction


methodology was applied for the for 15 min at room temperature, the
analysis of hydrazines. In this case, reaction was stopped by adding 0.5
hexylchloroformate was used as pre- mL phosphoric acid (17% in water) and
column derivatization reagent, resulting injection was performed. The separation
in N-acyl derivatives showing higher was performed on a Zorbax Eclipse Plus
retention in reversed-phase LC and good column (15 cm × 3 mm i.d. × 3.5 μm,
detectability by MS. An example is shown Agilent Technologies), using a 0.05%
in Figure 10. Vitamin C was dissolved formic acid in water (solvent A)–acetonitrile
at 100 mg/mL in acetonitrile and spiked (solvent B) gradient from 15% B to 100%
with 1-methylhydrazine, acetohydrazide, B at 19 min with a 0.5-mL/min flow rate.
2-hydrazinoethanol, and phenylhydrazine Detection was done by MS in SIM mode
at the 1 ppm level. To the sample, 7 mL of using ESI in positive ion monitoring mode.
borate buffer (15 mM sodium tetraborate,
pH 9.5 in 10% acetonitrile) was added, Conclusions
followed by 0.5 mL hexylchloroformate The chart shown in Figure 1 offers an

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interesting tool for method selection


for the determination of GTIs/PGIs in At the time of publication, Frank David
APIs. Static headspace in combination was an R&D manager at the Research
with a GC–MS system can be used for Institute for Chromatography (RIC) and
the most volatile organohalides. SPME visiting professor at the Ghent University,
and DHS techniques can be used to Belgium. Karine Jacq was a GC specialist
extend the headspace extraction to less- at RIC, Belgium. Gerd Vanhoenacker was
volatile solutes and also offer very high a liquid phase specialist and LC product
sensitivities. For nonvolatile solutes, such manager at RIC, Belgium. Pat Sandra
as sulfonate esters and N-mustards, was the director of RIC and professor at
derivatization-SHS or derivatization-SPME the Ghent University, Belgium. Andrew
can be used. Baker worked for AstraZeneca R&D within
Haloalcohols were analyzed after Analytical Chemistry at Loughborough,
derivatization and direct injection. Heart- UK.
cutting 2D GC was used to avoid solute
interference and MS-source contamination. References
(1) T. McGovern et al., Trends in Analytical Chemistry 25(8), 790
Nonvolatile compounds are analyzed by (2006).
LC–MS instrumentation. An automated (2) L. Muller et al., Toxicol. Pharmacol. 44, 198 (2006).
(3) European Medicines Evaluation Agency, Committee for
selectable column approach using two Medicinal Products for Human Use, Guideline on the limits
reversed-phase LC tools or a reversed- of genotoxic impurities, CPMP/SWP/5199/02, London,
28 June 2006 (http://www.emea.europa.eu/pdfs/human/
phase LC–HILIC approach was used for swp/519902en.pdf)
(4) Guidance for Industry. Genotoxic and Carcinogenic
aziridines, arylamines and aminopyridines. Impurities in Drug Substances and Products: Recommended
Solutes with low retention in reversed- Approaches. US Department of Health and Human Services,
FDA, Center for Drug Evaluation and Research (CDER),
phased LC can also be analyzed after December 2008.
pre-column derivatization. Derivatization is (5) Information on structural alert functionalities can be found at:
http://ecb.jrc.ec.europa.eu/documents/QSAR/EUR_23844_
also useful to increase detectability in MS EN.pdf.
(6) D.P. Elder, A.M. Lipczynski and A. Teasdale, J. Pharm. Biomed.
analysis, as demonstrated by the analysis Anal. 48, 497 (2008).
of aldehydes and hydrazines. (7) DHS brochure Gerstel GmbH, http://www.gerstel.com/en/
dynamic-headspace.htm
(8) D.P. Elder, A. Teasdale and A.M. Lipczynski, J. Pharm. Biomed.
Acknowledgments Anal. 46, 1 (2008).
(9) R. Alzaga et al., J. Pharm. Biomed. Anal. 45, 472 (2007).
The authors would like to thank all the (10) K. Jacq et al., J. Pharm. Biomed. Anal. 48, 1339 (2008).
(11) F. David et al., Anal. Bioanal. Chem., 2009, submitted.
individuals and technical groups within (12) G. Vanhoenacker et al., J. Chrom. A 1216, 3563 (2009).
AstraZeneca who contributed to the set
up and running of this project, in particular This article first appeared in LCGC Europe
Hans Jurgen Federsel and the members 22(11), 552–561 (2009).
of Global Process R&D External Sciences
Leadership Group.

52 | September 2017 | LCGC


A Test Mixture
for Performance
Verification of
Multi-User UHPLC–MS
Instruments
Tomas Leek, Niklas Falk, Ayda Babapour, and Magnus Klarqvist

Sponsored

Analysis of GTIs by LC-MS


Chromatographic techniques with mass
spectrometric detection are important
Click to
view PDF
enablers in modern drug discovery. With the
development of robust instrumentation and
implementation of user-friendly software
(or software packages), nonexpert users can
now walk up to easily accessible advanced
chromatographic systems and perform
experiments at their own convenience.
Although remarkable improvements in
robustness and ease of use have happened since
the introduction of the first high performance
liquid chromatography–mass spectrometry
(HPLC–MS) systems, the instrument
performance still needs to be qualified and
monitored to ensure consistent high-quality
getty Images/xxxxxxxx

results. This article will demonstrate how


a simple test mixture of carefully selected
compounds can facilitate both the development

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(UHPLC) in the reversed-phase mode


of generic ultrahigh-pressure liquid with mass spectrometric (MS) detection.
chromatography–mass spectrometry Following the development of more
(UHPLC–MS) methods and automated robust instrumentation and user-friendly
performance monitoring of multiple software packages, multi-user UHPLC–
instruments located in separate MS instruments are now a common
laboratories and buildings. feature of many laboratories for organic
synthetic chemistry (4). Walk‑up (which in
Medicinal chemistry is an important this article is used as a generic term for
part of early drug discovery where novel a multi‑user system with a user-friendly
compounds are designed and synthesized sample login, standardized methods,
to develop treatments for unmet medical and automated report generation)
needs (1,2). The iterative optimization solutions provide the end user with the
of biological activity and compound convenience of performing standardized
properties is typically described by a high‑performance analytical experiments
design–make–test–analyze (DMTA) cycle in close proximity to their workplaces
(3). The consequences of progressing an without the need of direct support
erroneous sample in the DMTA cycle can from separation and MS experts. This
be severe, leading not only to the waste article will present an example of how
of valuable project resources by diverting a simple test mix can facilitate both
project efforts in the wrong direction, method development and function as
but also potentially causing ambiguity a system suitability test (SST) mix in a
on ethical and intellectual property UHPLC–MS-based walk‑up platform. The
issues. One widely adopted technology initiative to develop this new generic
for the analysis of reaction mixtures test mix originated in a technology shift
and final screening compounds is where seven UHPLC–MS systems were
ultrahigh‑pressure liquid chromatography replacing 17 high performance liquid
chromatography (HPLC)–MS instruments
in the walk-up platform for medicinal
KEY POINTS chemistry. The main benefits from the
• A representative and stable test mixture for a walk-up technology shift were expected to be
UHPLC–MS platform in a drug discovery setting has
an increase in performance, including
been developed.
• The test mixture was used for method development and a higher sample capacity and a higher
instrument set-up to improve the value of the walk-up flexibility by enabling each UHPLC–MS
platform, that is, performance versus time and cost.
system to operate with both high- and
• A novel application has been developed to enable
remote performance monitoring of multiple low-pH mobile phases. As in every
UHPLC–MS instruments located in separate laborato- analytical procedure, a relevant SST
ries and buildings at a low cost.
protocol must be implemented to ensure

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adequate instrument performance 13 (Umetrics); data evaluation and


before running actual samples. Given the visualization: TIBCO Spotfire 6.5 (TIBCO
complexity of designing a generic test Spotfire); calculation of logD and pKa
mix, the benefits of using multivariate ADC/Labs 2012 (Advanced Chemistry
analysis (MVA) became clear early in the Development, Inc); php-scripting and
process and MVA was found to be a visualization of performance monitoring:
valuable tool in the selection process of pChart 2.0 (www.pchart.net).
test mix compounds. Chemicals and Columns: Acetonitrile
After implementation, the SST protocol (HPLC grade) was purchased from
evolved rapidly from monitoring the Fisher Chemical. Water was obtained
performance of individual instruments to from an in-house Millipore system
automatically monitoring and visualizing (resistivity: 18.2 MΩ × cm at 25 °C).
the performance of all UHPLC–MS Formic acid, ammonia-solution (26%),
instruments in the platform. The aim ammonium hydrogen carbonate,
of the extended routine was to ensure trifluoroacetic acid, and final test
interchangeable systems where data compounds 3-acetaminophenol,
acquired on one of the UHPLC–MS glyburide, amitriptyline (hydrochloride),
systems should be the same as that and (DHQD)2PHAL were purchased
obtained on any of the other systems. To from Sigma-Aldrich at analytical grade
efficiently visualize the results from the or higher. Test compounds dissolved in
expanded protocol, a novel and efficient dimethyl sulfoxide (DMSO) were acquired
visualization of SST data is described and from company internal compound
the benefits are discussed. management. Method development
was made on 50 mm × 2.1 mm and
Experimental 30 mm × 2.1 mm, 1.7-μm BEH C18 or
Instrumentation: All experiments 1.8‑μm HSS C18 Acquity columns from
were performed on Acquity I-Class or Waters Corporation.
Acquity Classic UPLC systems (Waters General Mobile Phases and Stock
Corporation). The systems consisted Solutions: Two different generic systems
of a binary pump, an in-line degasser, for gradient elution were applied, one at
an autosampler, a heated column pH 3 and one at pH 10 (apparent pH as
compartment, a diode-array UV detector, measured in the weak mobile phase). In
and Waters SQD or Waters SQD2 MS both cases, mobile-phase A consisted
detectors with electrospray ionization. of 5% acetonitrile and 95% water, and
Software: Instrument control and data mobile-phase B was 95% acetonitrile
acquisition: MassLynx 4.1 software and 5% water. The pH was adjusted as
(Waters Corporation); multivariate described below. Low pH-system: 10
data analysis and visualization: SIMCA mM formic acid and 1 mM ammonia in

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Figure 1: Visualizations of chemical space to facilitate the screening of test mix candidates and test mix prototypes. Here the
initial candidates (colored circles) and final compounds (blue stars) are positioned relative to a reference drug library in (a) PCA-
based virtual global space map and (b) according to lipophilicity and molecular weight.

both A and B. High pH-system: 6.5 mM detection was at 210 nm and 230 nm for
ammonium hydrogen carbonate with 47 impurity profiling. Peak capacity studies
mM ammonia in both A and B. were performed with an initial hold of
The test compounds were dissolved 1 column volume (CV) followed by the
and diluted to 0.2 mg/mL in DMSO or gradient elution at a different length.
in reference mix (30:70 w/w acetonitrile– The gradient ended with a 3-CV wash
water), and were dispensed into glass and 5-CV equilibration of the column
vials and sealed with a pre-slit silicone at starting conditions before the next
septum. injection.
General UHPLC–MS Setup and Core Procedure for Virtual Screening: A
Methods for Test Mix Development: virtual global space map (5) was used
Generic 2.5-min 5–95% acetonitrile to position test compounds relative to
gradients at a flow rate of 1 mL/min at the compounds in a diverse reference
45 °C were used at low and high pH. library. In the first step the variability
For the analysis of test mix stability, in chemical space was described using
the gradients were extended to 5 min. a principal component analysis (PCA)
All other conditions were constant. UV of calculated common physiochemical

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descriptors (lipophilicity, hydrogen bond condition the system before running the
properties, polar surface area) for the test mix. The raw data were processed
reference library. In the next step the in openlynx and the results were
test mix candidates and a library of moved into a repository file server. The
bioavailable compounds (for comparison) chromatographic channels (UV and MS)
were positioned via PCA‑score prediction were extracted together with instrument
in the virtual global map. As new test mix metadata. The data were presented
candidates were identified they could using pChart 2.0 in an internal web
be included by the same procedure and page, easily accessible for both analytical
visualized in the chemical space without experts and service engineers. The test
changing the underlying t-scores. chromatograms (with UV lamp usage
Procedure for Test Mix Stability: Test time and number of injections) were
compounds were dissolved in DMSO to visualized in a primary panel to obtain a
0.2 mg/mL or in an acetonitrile–water mix swift overview of the overall instrument
(30:70 w/w). The sample solutions were performance. The processed data (RT,
dispensed into amber glass vials sealed peak area) were stored in a database.
with pre-slit silicone septum and stored Data from the most recent 30 days can
at three different conditions: 1: in the be visualized to detect drift and aging in
UHPLC autosampler (20 °C and dark); 2: trend plots. When needed the content
in the laboratory (ambient temperature in the database can be accessed and
and protected from light); and 3: in the visualized with descriptive statistics in the
refrigerator (8 °C and dark). software (6).
Stability samples were analyzed at
both pH 3 and pH 10 and evaluated Results and Discussion
regarding peak area of the respective To secure adequate system performance
test compound and the number of and ensure the quality of the generated
total impurities formed at 3 days, 5 data, SST should be part of any analytical
days, 8 days, 15 days, and 30 days and method (7). However, the inherent
compared with the initial data point. The nature of medicinal chemistry means
test mix stability was investigated both in that content and composition of future
vials stored continuously at the different samples is unknown and therefore the
conditions and in vials cycled in and out strategy used to select representative
of storage test mix compounds was to cover most
General Procedure for Performance of the chemical space used by drug
Monitoring (PM): The PM procedure projects. Ideally, the test mix should also
was initiated by an automated creation be applicable to performance testing of
of a batch-file job in MassLynx, including the entire chromatographic system. With
several blank injections to clean and this approach the same test mix can be

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Table I: Final test mix for method development and basic, and acidic compounds. When
system suitability of generic UHPLC–MS at low and considering a minimum SST protocol,
high pH (calculated properties)
the primary aim is to ensure that only
logD logD
Compound Structure [M+H]+
pH 3 pH 10 systems with adequate performance are
3-Acetaminophenol 152.1 0.7 0.2
available for walk-up analysis. Based on
experience and the literature (8), frequent
errors and unacceptable variance in
Glyburide 494.2 3.7 1.8
retention and peak area were associated
with mobile-phase composition, flow
Amitriptyline 278.2 1.8 4.9 rate, and injected sample amount. Since
the function of the separate instrument
modules is tested after service and repair,
(DHQD)2PHAL 779.4 3.5 9.1 the SST protocol can be reduced to
monitor variance in retention time and
peak area of test compounds and not the
Table II: Summary of test mix stability in solution at function of individual instrument modules.
studied conditions
In addition, the drift caused by aging of
DMSO Ref Solvent
stationary phases and contamination of
Autosampler (20 °C) > 30 days 5 days
Bench (ambient) > 30 days 8 days
the MS ion source needs to be captured
Fridge (8 °C) > 30 days* 15 days
and monitored to facilitate preventive
*Not exposed to freeze-thaw cycling maintenance.

used both for method development and Test Mix Development


as a mix of performance indicators for The initial test mix candidates were
SST. Although the future compounds performance indicators found in literature
for biological testing are unknown, for chromatographic test mixtures (9–13)
the chemical space occupied by and in unpublished internal protocols
these compounds and the synthetic for chromatographic testing. To obtain
intermediates leading to them will cover an overview of the candidate’s relative
a vast chemical space. The final walk-up location in chemical space, a virtual
methods and hence the test mix should navigation map was created using a PCA-
therefore cover the range from polar based global space map (Figure 1a).
low-molecular‑weight (MW) compounds Advantages with this approach were the
to lipophilic high‑molecular-weight swift positioning of test mix candidates
intermediates. As a guideline for test mix in the virtual map and the possibility to
development, a lipophilicity range of logP evaluate the coverage of combinations
0–10 and a molecular weight of 100–1000 of candidates before performing any
should be covered with a mix of neutral, additional experimental work. Promising

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combinations of test mix candidates found to provide a promising compromise


were thereafter combined into test mix of solubility and performance. As an
prototypes for experimental validation. alternative to water-based mixtures,
The prototype mixtures were prepared neat DMSO has been found to be
in DMSO, analyzed at both pH 3 and a useful sample solvent capable of
pH 10, and then evaluated for retention, dissolving a wide range of compounds
peak shape, and UV–MS responses. without causing severe chromatographic
After several iterations, a final test mix artefacts. DMSO is known to have mild
of compounds could be selected (Table oxidizing and hygroscopic properties
I). In summary, all the compounds in (14–15), however, and may compromise
the test mix are visible both in UV the stability of the test mix. The stability
and electrospray ionization (ESI) and of the test mix compounds in DMSO and
resolved at both high and low pH using in the acetonitrile–water (30:70 v/v) mix
the described methodology. Glyburide was therefore investigated. The criteria
(a weak acid) was selected primarily to for stability was arbitrarily set to ± 5% of
monitor the performance of the detectors the initial area (content). Interestingly, no
with good ionization in both positive major chemical degradation (no single
and negative electrospray and good impurity was above 2%) or reduction in
visibility in UV. Amitriptyline (lipophilic peak area could be observed in DMSO
base) was selected as a test probe of samples stored for 30 consecutive days
chromatographic performance. Polar and protected from light (Table II).
starting materials were represented by However, as the freezing point for neat
3-acetophenol and high-molecular-weight DMSO is around 19 °C, a freeze‑thaw
lipophilic compounds by the catalyst sequence is introduced when transferring
(DHQD)2PHAL. the DMSO solution in and out of the
After defining the test mix compounds refrigerator. Therefore a repeated
the next step was to investigate the freeze‑thaw cycling was studied, showing
stability of the compounds in solution. increasingly lower peak areas with each
An experimental study was therefore cycle, indicating a dilution or compound
performed to study the effects of sample precipitation because of water uptake
solvents and the storage conditions. in the DMSO (16). Freeze-thaw cycling
Ideally, the sample solvent should have of the test mix in DMSO solution should
an elution strength lower (or similar) to therefore be avoided. The stability
the weak eluent in the gradient to achieve (content) in the acetonitrile–water mix was
good chromatographic performance, in general terms lower, which is probably
while at the same time the sample should a consequence of the higher volatility of
be readily soluble in the solvent. An acetonitrile compared to water. Since the
acetonitrile–water mixture (30:70 v/v) was vials are not perfectly sealed, acetonitrile

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Figure 2: Examples of how the test mix can be used to evaluate the influence of (a) column length and (b) mobile-phase
conditions on peak capacity. In (c) the estimated peak capacity to solve a generic separation problem with n components is
illustrated.

can evaporate and gradually reduce the the test mix was utilized for method
total sample volume and consequently development with different methods and
also alter the solvent composition with instrument setups were compared and
decreased solubility of the lipophilic evaluated in terms of speed, performance,
(DHQD)2PHAL. and robustness. One example of how
the test mix was used to steer method
Test-Mix-Driven Method Development development can be found in the process
From a user perspective, there are several of finding a suitable combination of
demands on a high‑performing walk-up column dimension, flow rate, and gradient
system. The analysis time should be short times. Performing chromatographic
to ensure a high sample capacity and the separations at elevated temperatures
peak capacity (PC) should be as high as and high flow rates are known factors to
possible to separate as many peaks as achieve high PC of small molecules (17).
possible within any given analysis time. To mitigate performance with the risk
Further, the instrument configuration of over-pressuring the instrument, the
and methods should be robust and give maximum operational pressure was limited
comparable results between systems. In to 80% of maximum system pressure.
reality, compromises are necessary and Consequently, the flow rates were limited
to maintain a data-driven optimization to 1 mL/min for 2.1 × 50 mm column and

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1.25 mL/min for 2.1 × 30 mm columns. nearly as good as at pH 10 (Figure 2b).


The PC for the test mix components In the next method development step,
was thereafter monitored when varying an estimate of the required PC (and
column length, mobile phase conditions, gradient time) for the general walk-
and gradient times. For simplistic reasons, up methods was made with the aim of
PC was here defined as the gradient time balancing performance and capacity. To
divided with peak width at 5% of peak picture the complex relationship between
height. When evaluating the performance gradient time, peak capacity, and the
obtained on 30 mm and 50 mm columns capability of resolving “n-components”
(Figure 2a), a gradient time of 1 min was in a hypothetical sample, the empirical
required to elute the test mix on 50-mm relationship PC = n1.5 was adopted from
columns. Although shorter analysis time is reference 18. The solution shown in Figure
possible on the 30-mm column, the PC is 2c was used to obtain a general overview
dramatically reduced and so the 50-mm of how the separation power develops
columns were selected for further method (resolving n components) with increasing
development. Next, the effect of gradient gradient time. Assuming simple or
time on PC was studied at pH 3 and pH moderately complex samples (where the
10. The observed general increase in PC number of components are <20), relatively
with longer gradient time was expected, short gradients (1.5–2 min) should provide
but an unexpected observation was made sufficient separation power to resolve
when studying the separation between most of the hypothetical future samples.
amitriptyline and (DHQD)2PHAL at pH 3. The power of MS detection should
The two compounds are well separated also be considered because it gives a
with short gradients, but as the gradient secondary dimension capable of resolving
time lengthens the separation of the ionizable compounds even if they not are
studied compounds decreases to zero at fully separated in the chromatographic
13 min (coeluted peaks). This observation dimension. Studying the shape of the
was further investigated by repeating graph (Figure 2c) shows the benefit of
the experiments with an addition of providing slightly longer methods in
trifluoroacetic acid to the mobile phases; the walk-up platform. To balance the
the pair now remained well separated up separation power with sample capacity
to and above 13 min, indicating a more it was therefore decided to implement
homogeneous retention mechanism core methods with 1.5-min gradients for
possibly because of ion-pairing with reaction monitoring (2-min total runtime)
trifluoroacetic acid. Although the and 3.5-min gradients for more-complex
separation was preserved and the peak samples (total 4 min). Consequently, if
shape was improved with the addition more-extensive method development (pH,
of trifluoroacetic acid, the PC was not solvents, columns) is required to resolve

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Figure 3: Details of the web page showing (a) overview of daily test chromatograms from automated performance monitoring.
The partial trend plot of overall system performance at high pH shown in (b) clearly revealed the deviating system (green).

the components, the optimization should low cost. The strategy of presenting the
be done on other systems and performed most recent test chromatograms in a
by separation scientists to use the walk- single visualization panel was found to be
up instrumentation in the most efficient an effective way of identifying a deviating
manner. system for operators without an in-depth
knowledge of chromatographic theory.
Performance Monitoring of Walk-Up Ideally, all test chromatograms, obtained
UHPLC–MS Systems with a given LC–MS method, should
To ensure appropriate quality of the appear very similar and a diverging
results generated on walk‑up instruments, system should be easily detected when
an automated daily procedure was compared to another. Shortly after
developed where the SST mix was implementation, it became evident that
injected and the performance results the SST mix could be further simplified
were visualized in a company internal to a performance monitoring (PM)
web page. By using this approach test mix as the major system variance
instruments on different floors and even (especially in retention time and general
in different buildings can be tested and peak shape) was captured with the
their performance monitored at a very test probes amitriptyline and glyburide

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(Figure 3a). Complementary to the the extra efforts of cleaning the MS


panel of daily test chromatograms, the inlet. In addition, small changes to the
trends for representative calculated data operational protocols, such as preparing
are visualized in a secondary panel to the mobile phases in 30-L barrels instead
detect drift in performance over time. of 1-L bottles, effectively reduced the
One of the first examples was the value variance between systems. Increasing
of harmonized performance monitoring the initial acetonitrile content in the
(Figure 3b), where the retention times gradients from 5% to 10% was shown
began to deviate for one of the systems. to give a major improvement in system
The erratic system was taken out of availability because sample precipitation
service but no obvious explanation and contamination are less prone to occur
to the drifting retention times could with the higher organic content.
be identified until the UHPLC column
compartment was disassembled and Conclusions
accumulations from a microleakage A test mixture with carefully selected
were detected. The combination of the compounds representative for the
leakage’s concealed location and the chemical space to be analyzed has
elevated temperature in the compartment been shown to be an asset to control
made detection of the leakage difficult. both the quality of data produced and
The problem was, however, effectively to develop and improve the analytical
brought to the attention of the service walk-up LC–MS platform. Combined with
engineer and therefore the use of a daily performance monitoring, this has
malfunctioning walk-up instrument was resulted in increased system availability
avoided. The performance monitoring has and allowed for a change from 17 HPLC–
also been used with significant success MS systems to seven UHPLC–MS systems.
to validate suggested improvements and These improvements have decreased
simplifications in the walk-up platform. the need for maintenance and service,
One initiative leading to improved increased robustness and efficiency of
robustness regarding peak alignment the platform, decreased the cost, and
between UV and MS signals was achieved ultimately increased the value of our walk-
by replacing the typical T-split between up LC–MS platform to the business.
the diode-array detector and the MS
system with a standardized length of Acknowledgments
fused-silica capillary. Although the The authors would like to thank our
mobile-phase flow is now suboptimal colleagues at Medicinal Chemistry,
for MS detection, the perceived value of AstraZeneca Gothenburg for their
improved robustness in peak alignment contributions to the development and
and general detection fidelity exceeds continuous improvements of the UHPLC–

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MS walk-up platform and for valuable Support Engineer at TIBCO Spotfire,


discussions. We would also like to thank Sweden.
Dr. Charles Elmore for valuable editorial Ayda Babapour joined AstraZeneca
comments and suggestions on the work. in 2013 and worked as an analytical
chemist with UHPLC–MS techniques in
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(15) W.S. MacGregor, Ann. NY Acad. Sci. 141(1), 3–12 (1967). Commission Joint Research Centre,
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a research group in the Department
of Environmental Chemistry, Umeå
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Principal Scientist at Respiratory, Magnus is the author or co-author of
Inflammation, and Autoimmunity IMED over 20 peer-reviewed articles.
Biotech Unit, AstraZeneca, developing
and supporting drug discovery with This article first appeared in LCGC Europe
MS-hyphenated UHPLC, GC, and SFC 30(3), 110–118 (2017).
separations.
Niklas Falk joined AstraZeneca in
2000 as a senior research scientist
in cheminformatics, providing IS/IT
solutions to drug discovery projects.
Since 2015 Niklas has been a Senior

64 | September 2017 | LCGC


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