Professional Documents
Culture Documents
LCGC0817 Waters Ebook 6
LCGC0817 Waters Ebook 6
Analyzing Genotoxic
Impurities in
Pharmaceuticals
Next, we hear from a team of scientists from Ghent University and the Research
Institute for Chromatography of Belgium about new developments in robotic
sample preparation and ultrahigh-pressure liquid chromatography (UHPLC) and
gas chromatography systems with sub-ppm sensitivities.
The third piece in this ebook covers a methodology for selecting the best
techniques for the quantitative analysis of GIs in active pharmaceutical
ingredients at trace levels.
Given the importance of keeping GIs within acceptable safety limits, analytical
laboratories should keep abreast of the latest advancements and strategies for
detecting these impurities in pharmaceuticals.
TOC
Table of contents
Analyzing Genotoxic Impurities
in Pharmaceuticals
Methods Development
Method Selection for Trace Analysis of
Genotoxic Impurities in Pharmaceuticals
Frank David, Karine Jacq, Gerd Vanhoenacker,
36 Pat Sandra, and Andrew Baker
Performance Verification
A Test Mixture for Performance
Verification of Multi-User UHPLC–MS
Instruments
Tomas Leek, Niklas Falk, Ayda Babapour,
53 and Magnus Klarqvist
PHARMACEUTICAL Q
HEALTH SCIENCES Q
FOOD Q
ENVIRONMENTAL Q
CHEMICAL MATERIALS
©2017 Waters Corporation. Waters and the Science of What’s Possible are registered trademarks of Waters Corporation.
Analytical Technologies
for Genotoxic Impurities
in Pharmaceutical
Compounds
Archana Kumar, Kelly Zhang, and Larry Wigman
Sponsored
CI, Br, l O O O O O
A P S S
CI, Br, l OR A OR RO OR
Halo alkenes Primary halide Alkyl esters of phosphonates
and sulfonates
OH
NO2 NH2 N
A O
R R OOH
Aromatic nitro Aromatic amine N-Hydroxylamine Epoxide Hydroperoxide
OH
O O R N NH2
R B H
R H R CI OH
Aldehyde Acid chloride Boronic acid Hydrazine
carcinogenicity data. Galloway and than the 0.05% (500 ppm) control level
colleagues (19) compared the data for 361 per the ICH Q3 guidance for traditional
various chemicals used in the synthetic pharmaceutical impurities analysis.
route that had structural alerts and were Further, in case of the presence of three
tested for Ames. They reported that 80% of or more mutagenic impurities in the drug
aromatic nitro and boronic acid derivatives substance specification, total mutagenic
had positive Ames results, which was the impurities should be limited to 5 μg/day
highest among the selected samples, and for clinical development and marketed
50–60% of alkylating agents, acid chloride products. Considering such a low level,
derivatives and hydrazines, were positive. robust and sensitive analytical methods
are a critical element of the control and
Analytical Method Development analysis of GTIs. Before developing a
Strategy for GTI Analysis method, it is important to understand a
GTIs were controlled at a TTC of 1.5 μg/ few factors:
day at commercial stage. For a 1-g daily • the purpose of testing — whether
dose of the marketed product, a GTI the method will be implemented for
would require control at a level of 1.5 API release testing or used during
ppm ([1.5 μg/day]/[1 g/day] = 1.5 ppm), development (spiking and purge
which is several hundred times lower studies);
Analytical
technologies
GC HPLC
(volatile, (limited volatility
thermally stable) thermally labile)
LLE
Analyte LLME To improve To improve
extraction SPE stability stability
SPME
To improve To improve
2D-GC ionization ionization
for MS for MS
• the need for a limit test or quantitative to the control level, a limit test can be
method — the requirements for used rather than a quantitative test. Based
method validation vary; on physicochemical properties of the
• the physicochemical properties of the analyte, gas chromatography (GC) or high
analyte; performance liquid chromatography (HPLC),
• and the end user of the method — it two of the most commonly used analytical
can be a development laboratory, a techniques, may be used (Figure 2).
commercial user, or a manufacturing
laboratory. Analysis of Genotoxic
With frequent changes in dose and Impurities by GC
duration during the clinical trial stage, it is GC is a preferred separation technique for
often necessary to collect quantitative data the analysis of volatile analytes. Direct liquid
at the development stage. Quantitative injection and headspace are two commonly
data collection requires a method with used injection modes for GC analysis. The
lower detection limits than the analytical specification limit calculated based on the
specifications limit. After the process daily dose is a key factor in determining
understanding is gained and lower levels the desired sensitivity of the method and
are attained for each impurity compared subsequently the selection of the detector.
LLE direct injection (deuterated internal MS (SIM) DMS 0.3 (1) ppm Zheng (26) 2009
standard)
LLE direct injection MS Mesylates, besylates <0.1 ppm Wollein (27) 2012
SAX-SPE direct injection MS (SIM) 2-Chloroethanol 1.7 ppm Garcia (18) 2012
2D-GC MS Multiple <1 ppm Frank (28) 2010
GTI Analysis Using Direct Injection ingredients (APIs) and resulting matrix
GC analysis using direct liquid injection is interferences, which additionally require
the primary choice for analysis of volatile frequent changing of the inlet. Inlet
and thermally stable analytes such as alkyl contamination and resulting matrix
mesylates that lack the sufficient vapor interference are the primary limitations
pressure required for the headspace of the direct injection analysis method.
technique (20). The dissolve-and-inject Most drug substances are nonvolatile,
approach significantly simplifies the and solutions might need to be prepared
sample preparation before analysis. Flame- at higher concentrations to achieve
ionization detection (FID) is preferred sensitivity. This contamination may result in
because of its easy availability and versatility. irreproducibility and low recovery problems
FID may be used for higher control levels during method validation and testing.
that are justified by low dosage drugs;
however, sensitivity is somewhat limited (21). Enhancing Sensitivity by
The high sample loading technique may be Removing Matrix Interference
applied to obtain the desired sensitivity (17). The presence of excessive matrix
A hyphenated GC–mass spectrometry interference may have a significantly
(MS) technique in selected ion monitoring adverse impact on method sensitivity.
(SIM) mode provides better sensitivity and Using headspace GC for the analytes
selectivity for impurities analysis at sub- with sufficient vapor pressure may be a
part-per-million levels. The most prominent quick solution because most APIs are not
fragment ion is selected to obtain the volatile. However, for complex samples,
desired sensitivity and resolution. The the introduction of nonvolatile and reactive
GC–MS method using SIM and repetitive materials in the GC inlet may be mitigated
scanning has been reported for the analysis by matrix deactivation, analyte extraction, or
of mesylates (20) and various alkyl halides two dimensional (2D)-GC. These techniques
(22). However, this method has a restriction may also be used to increase analyte
of 1 μL for injection volume because of stability, for selective extraction, and for
the accumulation of active pharmaceutical enrichment of analytes. Table I summarizes
Table II: Literature references for application of derivatization followed by GC for GTI analysis
Derivatizing Agent Detector Analyte DL (QL) Reference Year
Methanol MS Benzoyl chloride 0.2 ppm Raman (32) 2014
Ethanol MS Formaldehyde 3 ppm Raman (32) 2014
the various technologies used for the However, this procedure is laborious and
removal of matrix interference and hence may be prone to interferences because
increasing the sensitivity. of tough-to-break emulsions, the use
of organic solvents, and concentration
Analyte Extraction steps. Additionally, an internal standard
Extraction methods such as liquid– needs to be used to compensate for
liquid extraction (LLE), liquid-phase any loss of analyte during the extraction
microextraction (LPME), solid-phase procedure. LPME offers the advantage
extraction (SPE), and solid-phase of much improved concentration
microextraction (SPME) help enhance power as only microvolumes are used
the analyte concentration and sensitivity, for extraction. SPME is a solvent-free
thereby reducing matrix interference, extraction technique that involves the
especially where the GTI and matrix have use of a coated fiber to extract various
diverse chemical properties. Small neutral analytes that can be in liquid (direct
molecules, such as alkylating agents, have injection) or gas (headspace) phase (25).
high solubility in organic solvents and The working pH range for the currently
may be extracted out from ionizable API available fibers is pH 4–9. That being said,
matrix, which will have better solubility in the adjustment of pH is a critical factor for
water in an ionized form (14). The solvent the ionization and extraction of potential
n-hexane is the best solvent for liquid interferences. Polymeric ionic liquids
extraction since only sparse amounts of (PILs) with variable chemical properties
API or potential impurities are extracted have also been evaluated as selective
from the matrix. n-Hexane does not SPME sorbent coatings for the analysis of
impact the sensitivity or selectivity by ion alkyl halides and aromatics. This allows
depression being a nonpolar solvent (27). quantitation of GTIs in ultratrace level
(29). The ability to modify their chemical (30,31). Ionic liquids offer an advantage
structures to achieve different analyte because they provide high thermal
solvation capabilities is an advantage. stability and low volatility without causing
However, this approach is still in an early significant background noise at elevated
stage and further studies are underway to headspace oven temperatures. This
understand the effect of various PILs. technique may be used for analytes
that have sufficient vapor pressure to
2D-GC be injected using headspace GC and
Compounds such as epoxides and that have demonstrated stability at high
Michael reaction acceptors do not temperatures.
have sufficient volatility for headspace.
2D-GC with a Deans switching valve GTI Analysis Using
may be used to divert the matrix to Derivatization Followed by GC
waste and the fraction containing Sample derivatization is an efficient way
desired GTIs to the detector. Using to alter the physicochemical properties
this approach, the API, solvent, and of the analyte and increase the sample
derivatization agents are not introduced stability, volatility, and ionization efficiency
on the second column and MS detector. needed for MS. Table II summarizes the
Enhanced sensitivity is observed mainly application of the derivatization technique
because of the removal of background for various analytes, hence increasing the
interference. Moreover, this technique stability and sensitivity.
also results in the complete separation Sulfonate esters are known DNA
of two analytes present in the same reactive genotoxins and can be formed
sample (28). from the reaction of residual alcoholic
solvents used in the manufacturing
GTI Analysis Using Headspace GC process and sulfonic acids (equation 1).
Headspace analysis minimizes the O O
potential contamination of the injector, R1 OH + R2 S OH R2 S OR1 [1]
O O
column, and detector. In headspace
analysis, nonvolatile APIs do not partition Sulfonate esters do not have sufficient
into the headspace and thus do not get vapor pressure to be analyzed using
injected and enter the GC system (23). headspace GC. Analysis using direct
High boiling solvents such as dimethyl injection is prone to artifacts because
sulfoxide, N,N-dimethylacetamide, or of ester hydrolysis, decomposition of
N,N-dimethylformamide are commonly API salts, and matrix interference.
used for such analysis. Recently, the use Derivatization of sulfonate esters before
of ionic liquids has also been reported analysis not only stabilized the analyte,
for the analysis of high boiling analytes but also increased volatility because of
SH S R1
Derivatization reaction time is
O F F F F reported to be critical as an increase in
R2 S OR1 + [2] benzalazine has been observed if the
O F F F F
F F aqueous reaction sample is allowed to
However, this method does not stand for a longer time before analysis.
distinguish between different alkyl groups In situ derivatization of hydrazine using
(R2 in equation 2) and provides common acetone or acetone-d6 followed by GC–
derivatization products for the analysis of MS analysis of the resulting acetone azine
various alkyl sulfonates and sulfates, which has an advantage because acetone may
limits the selectivity. This approach was be used as a derivatizing agent as well as a
demonstrated by Jacq and colleagues (36) diluent (38).
to monitor the formation of ethyl mesylate Alkyl chlorides, which are alkylating
from ethanol and methanesulfonic acid in agents, may be formed because of the
the reaction mixture. use of various alcohols and aqueous
Hydrazine, a GTI, is a common hydrochloric acid during the API synthesis.
building block in the synthesis of A genotoxic impurity such as 4-chloro-
many drug substances and also is a 1-butanol may also be generated if
known degradation product of the tetrahydrofuran and hydrochloric acid are
antituberculosis drug isoniazid. The drug used during the manufacturing process of
is highly reactive with a high polarity, an API (equation 4)
low molecular weight, limited volatility,
and lack of UV chromophore, which O aq HCl Cl
HO
makes it challenging for the analysis of Reverse Williamson 4-chloro butanol
ether synthesis
residual hydrazine. Derivatization using THF
O aq HCl Cl
O aq HCl F
Cl
benzaldehyde to provide resulting HOWilliamson
Reverse
F F HO
4-chloro butanol [4] O
Reverse Williamson OH +4-chloro Si butanol Si Cl
benzalazine has been a favorite ether Clsynthesis
THF
ether synthesis N O
THF F
BSTFA
approach for the analysis of hydrazines
O aq HCl F
F
F
F
Cl
F
OS
followed by analysis using various Reverse Williamson OH + Cl Si
HO OH + Si
Si4-chloro butanol N Cl O
Si O Si Cl
Cl N O
detectors (equation 3) (37–39). THF The
ether synthesis
BSTFA
BSTFA
F
resulting benzalazine may be analyzed F F
O Si
using GC or HPLC analysis. Cl
OH + Si
N O
Si Cl
BSTFA
2
5.766.487.207.928.649.3610.080.80
Minutes
0.001
Absorbance (AU)
0.000
-0.001
Bromopyrazole at 50 ppm; S/N = 16
-0.002
5.00 7.50 10.00 12.50 15.00 17.50 20.00 22.50 25.00
Time (min)
Figure 3: Overlay HPLC–UV chromatogram of bromopyrazole spiked in a drug substance. Column: 150 mm × 4.6 mm, 3.5-μm
Zorbax Eclipse XDB-C18 Rapid Resolution.
Table III: Literature references for use of LC–MS for GTI analysis
Detector Analyte DL (QL) Reference Year
MS (SIM) Besylates, tosylates <0.1 ppm Taylor (21) 2006
MS (SIM) Nitro, chloro, and amino 0.2–0.6 ppm Liu (44) 2009
of small, water-soluble amines such (CAD) for the analysis of GTIs that lack a UV
as aziridine and 2-chloroethylamine in chromophore. Derivatization may be used
drug substances at trace levels before to introduce a chromophore for UV analysis,
quantitation by GC (40). to increase ionization for MS, or enhance
stability of the analyte.
Analysis of GTIs by LC
LC is the primary separation technique Direct Analysis (No Derivatization)
for nonvolatile and thermally labile GTI Analysis Using
analytes. LC techniques include reversed- High Sample Loading, LC–UV
phase chromatography, normal-phase Similar to GC, the control level of analytes
chromatography, and hydrophilic- drives the required sensitivity of the method
interaction chromatography (HILIC). and detector to be used with LC. UV
Reversed-phase HPLC is typically the first detection is typically less selective and less
choice used for the analysis of nonvolatile sensitive compared to MS. However, at
GTIs. HILIC may be used to retain and the level of 100 ppm, for compounds with
analyze very polar analytes, which are strong UV chromophores and no matrix
difficult to retain and are eluted at solvent interference, UV still remains the most
front with reversed-phase LC. Detection preferable detector for routine analysis
by UV is the first choice for the GTI because of its robustness, ease of use, and
analysis. However, MS is becoming a fairly easy transfer (13–15,42,43).
common and universal detection method The HPLC–UV impurity method for
these days because of its enhanced drug substances may be used as an
sensitivity and selectivity. Other detection initial platform followed by increasing
methods reported in the literature are the sample load to increase sensitivity.
evaporative light-scattering detection Similar technology has been used in our
(ELSD) and charged aerosol detection laboratory for the determination of a GTI,
50
0
0 4 8 12 16 20 24 28 32
Retention time (min)
bromopyrazole, in a drug substance. In this of choice and is widely used for GTI
case, the GTI control level was determined analysis because of its high selectivity
to be 160 ppm based on the TTC approach. and sensitivity. Table III summarizes
First, the drug substance impurity method the applications of MS for the analysis
was assessed for the matrix interference of various analytes in pharmaceutical
and then the sample concentration was compounds. However, matrix interference
increased from 0.4 mg/mL to 1 mg/mL and is a higher risk than GC–MS and may
the injection volume was increased from cause analyte ion suppression or
10 μL to 20 μL to enhance the sensitivity. enhancement.
Figure 3 shows overlay chromatograms The recent advancement of MS
of API unspiked and spiked with instrumentation has established another
bromopyrazole at the 50 ppm level. This level and possibility to achieve much
method demonstrated excellent precision, higher sensitivity for GTIs (12,46,47,49–
spiked recovery, and linearity assessed up to 51). Switching from selected ion
180 ppm (R2 = 1.0). monitoring (SIM) to multiple reaction
monitoring (MRM) mode for the analysis
GTI Analysis Using LC–MS and LC–MS-MS of 4-dimethylaminopyridine resulted in
MS has become the detection method increased sensitivity and lower limits of
Table IV: Literature references for use of derivatization before analysis by LC for GTI analysis
Technique or Derivatization Agent Detection Analyte DL (QL) Reference Year
2,4-DNPH UV diode array Formaldehyde 0.5 (1.5) ppm Nageswari (53) 2012
2,4-DNPH UV diode array Formaldehyde 0.1 (0.33) ppm Soman (54) 2008
challenging because they react rapidly, UV chromophores and are stable for
decompose, lack a UV chromophore analysis (11,62). Determination of residual
or ionizable functional groups, or hydrazine and isopropyl hydrazine
need to be derivatized before analysis. in our laboratory was performed by
Derivatizing agents are selected based derivatization followed by LC–UV
on the functional groups of the GTIs (equation 6).
and are focused mainly toward the OHC N
H N NH + N
improvement of sensitivity, the generation 2 2
2
NH
2
N intervals. The detection wavelength
R H H
[5] was selected as 300 nm, which was the
2
NO NO2
R = H, alkyl
2,4-DNPH
absorption maximum of the derivatized
+ O N product, and LC analysis was carried out
O R
2
NH 2
O N NH
NH N
H 2
NO NO H using a Waters XBridge C18 column.
2 2
H, alkyl
2,4-DNPH Figure 5 shows a chromatogram of the
The resulting hydrazones are analyzed starting material spiked with hydrazine
either by HPLC–UV (53,54) or LC–MS (32). and isopropyl hydrazine. Linearity was
Derivatization has been one of the demonstrated over the 1–40 ppm range
main analytical techniques for the for hydrazine and the 5–100 ppm range
analysis of hydrazines as well because for isopropyl hydrazine (based on the
they are highly reactive, polar, and lack sample concentration of 10 mg/mL), with
UV chromophores. Aryl aldehydes are a correlation coefficient of >0.999 and
most commonly used to yield respective excellent precision.
benzalazine derivatives, which have The method was further optimized to
Benzaldehyde
(Derivatizing agent)
5.208 - Hydrazone
50
bis-Hydrazone
Absorbance (mAU)
40
30
iPr-Hydrazone
20
3.879 - PH
10
0
0 1 2 3 4 5 6 7
Time (min)
Figure 5: A representative chromatogram for analysis of hydrazine and isopropyl hydrazine. Column: 150 mm × 4.6 mm,
3.5-μm Waters Xbridge C18; mobile-phase A: water; mobile-phase B: acetonitrile; temperature: 50 °C; injection volume: 5 μL;
flow rate: 1 mL/min.
Table V: Literature references for use of innovative techniques for GTI analysis
Analytical Technique Analyte DL (QL) Reference Year
Matrix deactivation Various alkyl halides 0.4–4 ppm Sun (24) 2010
Molecular imprinting-scavenger resins Acetamide arylsulfonates Székely (51) 2012
Metal ion coordination ion spray MS Epoxide 7.5 ng/mL Bai (58) 2010
Coordination ion spray MS Various Bayer, Harvilla, and Gao (63–65) 1999,
2000, 2005
Meerwein reaction-MS Epoxides 1 ppm Wu (60,61) 2010, 2011
Capillary electrophoresis DMS, chloroacetyl chloride 3 (10) ppm Khan (66) 2012
Capillary electrophoresis Alkyl halides (0.05%) Hansen (67) 2005
Derivatization (dansyl hydrazine)–CE Formaldehyde 200 ppb Feige (68) 1996
2D HPLC, on-line reduction, 3-Nitrobenzanthrone 0.002 Hasei (69) 2012
fluorescent detector (0.006) ng
LC–ELSD, LC–CAD Yuabova (15) 2008
HILIC–CLND Hydrazines 0.02% Liu (70) 2009
Extractive ESI On-line reaction monitoring 2.5 ppm McCullough (71) 2011
Atmospheric-pressure p-Toluenesulfonate 0.1 ppm Devenport (72) 2013
thermal desorption-extractive ESI-MS
LC–MS (SIM) SFC–MS (SRM) Alkyl halides 0.03 (0.1) Huybrechts (75) 2007
ppm
Derivatization (3-iodobenzoyl chloride), 4-Chloro-1-butanol <1 ppm Harigaya (73) 2014
LC–ICP-MS
NMR Trifluoronitrobenzene 9 ppm Parmar (74) 2013
which become readily detectable by MS, K+, or NH4+, which are then introduced
whereas the coordination ion spray MS into the ESI source and analyzed by MS
approach improves ionization by forming (58,63–65). Formations of adduct ions in
neutral ion adducts with metal ions such as positive or negative detection mode is
Na+, K+, or NH4+, which are introduced into applicable. The gas-phase derivatization
the electrospray ionization (ESI) source. via Meerwein reaction provided another
alternative for LC–MS analysis of trace-
Innovative Analytical Techniques level epoxides (60,61). Ethylnitrilium ions
for the Analysis of GTIs generated by atmospheric pressure
Because of the wide variety of GTIs ionization (during MS when acetonitrile
present and their physicochemical is used as mobile phase for HPLC) react
properties, many innovative analytical with epoxides, and then Meerwein
techniques have been developed and reaction products are analyzed by either
reported in the literature to reduce matrix SIM or MRM modes. This technique is a
interference and enhance sensitivity. Table great alternative in cases when an analyte
V summarizes these techniques for various is difficult to analyze directly because
analytes. Matrix deactivation provided it has poor ionization and is unstable in
an innovative approach to stabilize solution-phase derivatization.
reactive or unstable analytes (24). This Genotoxins are mostly determined
deactivation has been achieved chemically using HPLC–UV–MS and GC–MS
either by protonating and masking the techniques for their robustness. However,
basic functionalities or scavenging the the use of capillary electrophoresis (CE)
hypothetical reactive species in the can complement the existing techniques
sample matrix. Molecularly imprinted for analysis and open new horizons. CE
polymers have high affinity binding sites has been reported for the analysis of
for target analytes, whereas APIs have a dimethyl sulfate, chloroacetyl chloride
different size and structure and work as (66), formaldehyde (68), and alkyl halides
scavenger resins. The efficiency of these (67). It also appears to be more robust
polymers has been demonstrated for the to matrix effects and provides highly
quantitative removal of acetamide and aryl efficient separations and consumes very
sulfonates in the presence of APIs (51). low amounts of reagents. However, it has
The analysis of neutral GTIs provides a the drawbacks of poor sensitivity and
challenge because of their poor ionization precision needed for trace analysis.
efficiency. Chemical derivatization The potential applicability of supercritical
followed by coordination ion spray MS fluid chromatography (SFC)–MS in
improved sensitivity for some neutral selective reaction monitoring (SRM) mode
epoxides by forming neutral ion- has been reported as a complementary
adducts with metal ions such as Na+, and orthogonal approach to HPLC for the
(50) J. Hmelnickis, O. Pugovičs, H. Kažoka, A. Viksna, I. (66) M. Khan, K. Jayasree, K.V.S.R.K. Reddy, and P.K. Dubey,
Susinskis, and K. Kokums, J. Pharm. Biomed. Anal. 48, 649 J. Pharm. Biomed. Anal. 58, 27 (2012).
(2008). (67) S.H. Hansen and Z.A. Sheribah, J. Pharm. Biomed. Anal. 39,
(51) G. Székely, E. Fritz, J. Bandarra, W. Heggie, and B. 322 (2005).
Sellergren, J. Chromatogr. A 1240, 52 (2012). (68) K. Feige, T. Ried, and K. Bächmann, J. Chromatogr. A 730,
(52) K.C. Gu, H.J.W. Comstock, L. Wigman, C.J. Venkatramani, 333 (1996).
and A. Deese, “Quantitative Analysis of Potential Genotoxic (69) T. Hasei, H. Nakanishi, Y. Toda, and T. Watanabe, J.
Impurities by High Resolution Mass Spectrometer,” Chromatogr. A 1253, 52 (2012).
presented at 60th ASMS Conference on Mass (70) M. Liu, J. Ostovic, E.X. Chen, and N. Cauchon, J.
Spectrometry and Allied Topics Vancouver, BC, Canada Chromatogr. A 1216, 2362 (2009).
(2012). (71) B.J. McCullough, T. Bristow, G. O’Connor, and C. Hopley,
(53) A. Nageswari, K.V.S.R. Krishna Reddy, and K. Mukkanti, Rapid Commun. Mass Spectrom. 25, 1445 (2011).
Chromatographia 75, 275 (2012). (72) L.C.S.N.A. Devenport, F. H. Alruways, D.J. Weston, J.C.
(54) A.Q. Soman, Y. Chan, and Q. Li, J. Chromatogr. Sci. 46, 461 Reynolds, and C.S. Creaser, Anal. Chem. 85, 6224 (2013).
(2008). (73) K. Harigaya, H. Yamada, K. Yaku, H. Nishi, and J. Haginaka,
(55) G. Manius, L.-F. Wen, and D. Palling, Pharm. Res. 10, 449 Anal. Sci. 30, 377 (2014).
(1993). (74) A.K.M.K. Parmar, R. Patel, and S. Prajapati, Int. J.
(56) E. Yang, S. Wang, C. Bowen, J. Kratz, M.J. Cyronak, and J.R. ChemTech Res. 5, 312 (2013).
Dunbar, Rapid Commun. Mass Spectrom. 19, 759 (2005). (75) T. Huybrechts, “Successfully Developing and Validating Meth-
(57) A.M. van Wijk, B. Beerman, H.A.G. Niederländer, A.H.G. ods for the Quantification of Genotoxic Impurities in APIs,”
Siebum, and G.J. de Jong, Anal. Bioanal. Chem. 400, 1375 presented at Informa Genotoxic Impurities Meeting, Prague,
(2011). Czech Republic, 2007.
(58) L. Bai, M. Sun, J. An, D.Q. Liu, T.K. Chen, and A.S. Kord,
J. Chromatogr. A 1217, 302 (2010).
(59) J. An, M. Sun, L. Bai, T. Chen, D.Q. Liu, and A. Kord, At the time of publication, Archana
J. Pharm. Biomed. Anal. 48, 1006 (2008).
(60) L. Wu, D.Q. Liu, and A.S. Kord, J. Am. Soc. Mass Kumar, Kelly Zhang, and Larry Wigman
Spectrom. 21, 1802 (2010).
(61) L. Wu, D.Q. Liu, F.G. Vogt, and A.S. Kord, J. Pharm. Biomed. are with Small Molecule Pharmaceutical
Anal. 56, 1106 (2011). Sciences at Genentech Inc., in South
(62) J. Manes, M.J. Gimeno, J.C. Molto, and G. Font, J. Pharm.
Biomed. Anal. 6, 1023 (1988). San Francisco, California. Direct
(63) E. Bayer, P. Gfrörer, and C. Rentel, Angew. Chem., Int. Ed. 38, correspondence to: kumar.a@gene.com
992 (1999).
(64) S. Gao, Z.-P. Zhang, and H.T. Karnes, J. Chromatogr. B 825,
98 (2005).
(65) C.M. Havrilla, D.L. Hachey, and N.A. Porter, J. Am. Chem. This article first appeared in LCGC 33(5),
Soc. 122, 8042 (2000). 344–359 (2015).
SPONSORED
Figure 2: Analysis of Michael reaction acceptors by dynamic headspace–gas chromatography–mass spectrometry (DHS–GC–
MS). (a) Total ion chromatogram for promethazine (API) spiked at 1 ppm level with cinnamonitrile (peak 1) and 3-ethoxy-
2-cyclohexen-1-one (peak: 2); (b) Extracted ion chromatogram at m/z 129 for cinnamonitrile (peak: 1); (c) Extracted ion
chromatogram at m/z 140 for 3-ethoxy-2-cyclohexen-1-one (peak: 2).
solvent. SHS, HS–SPME, and DHS can is actually formed during injection in a
also be used if a nonvolatile GI can be hot inlet, or during analysis, leading to
transformed into a volatile derivative. This false positive results. For direct injection
method was, for example, successfully of a concentrated API solution or extract,
applied in the analysis of sulfonates, one the use of back-flushing or heart-cutting
of the most important classes of GIs (6,7). two-dimensional techniques are very
If the analyte is GC-amenable, but not useful in maintaining the analytical system
volatile enough for headspace analysis (column and MS detector) clean. This was
(even after derivatization), direct injection illustrated for the analysis of haloalcohols
of a concentrated API solution can be and Michael acceptors (8).
used. In this case, however, the API For analytes not amenable to GC, LC–MS
matrix (or other impurities and eventually is used. After selection of the ionization
thermally decomposition products) can mode (atmospheric pressure electrospray
interfere with the determination of the [ESI] or chemical ionization [APCI], either in
GI. Care should also be taken that no GI positive- or negative-ion detection mode),
Figure 3: Analysis of 3-amino benzonitrile in bupivacaine (spiked at 0.1 ppm). (a) analysis of standard solution with
acetonitrile as mobile-phase B, (b) analysis of spiked sample with acetonitrile as mobile-phase B and (c) analysis of standard
solution with methanol as mobile-phase B, and (d) analysis of spiked sample with methanol as mobile-phase B.
the LC mode is chosen. Both reversed- relatively low volatility, the analytical
phase LC and hydrophilic interaction LC system (GC inlet, column, and detector)
(HILIC) are applied to separate the GIs will not be contaminated by the matrix
from the API. Solute derivatization can by applying these sample preparation
also be considered in LC–MS methods to methods. The choice between SHS, HS–
increase retention and enhance detection. SPME, and DHS depends on the volatility
This was used in the analysis of carbonyl of the analytes and the desired sensitivity.
compounds (aldehydes and ketones) In general, the sensitivity increases in the
(3), hydrazines (3), and in arylamines and order SHS < SPME < DHS.
anilines (9). The sensitivity that can be obtained
by DHS in combination with GC–MS is
Analysis of Michael Reaction illustrated by the analysis of some Michael
Acceptors by DHS-GC–MS acceptors. The analysis was performed on
For GIs with sufficient vapor pressure to a MPS2 system equipped with the dynamic
be present in the headspace phase of a headspace option (Gerstel GmbH). The
concentrated solution of the API, SHS, system was installed on a 7890 GC–5975
HS–SPME, or DHS can be considered MSD combination (Agilent Technologies).
as “first-to-try.” Since most APIs have The sample (50 mg in 2 mL of DMSO/
Figure 5: Scheme of on-line genotoxic impurity (GI) analysis instrumentation. (A) Left arm (liquid syringe), (B) Right arm (SHS
syringe), (C) Tray of 98 GC vials, (D) Flow cell, (E) Sample tray of 32 SHS vials, (F) SHS incubator, (G) 2 × 5 position wash stations
and (H) GC injector.
(MRM) mode using ESI ionization with Jet in Figure 3a. The GI is eluted at 2.6 min
Stream technology (Agilent Technologies). and is clearly detected. The extracted
3-Aminobenzonitrile was monitored ion transition from the analysis of a
using m/z 119.1 to m/z 92.0 transition bupivacaine sample spiked at 0.1 ppm
(with 119.1 > 102.0 as qualifier) with 15 V level (corresponding concentration
collision energy. in extract = 10 ng/mL) under the
The chromatograms obtained for same analytical conditions is shown in
a 10-ng/mL standard solution of Figure 3b. In this trace, the GI could
3-aminobenzonitrile analyzed using not be detected. The analysis was
acetonitrile as mobile-phase B is shown performed using diode-array detection
Figure 6: Plot of reaction kinetics for methyl iodide in norephedrine to ephedrine reaction.
(DAD) (Agilent Technologies) in-line with example also showed that the availability
MS and it was observed in the DAD of UV–DAD in-line with MS detection can
chromatogram that the API was eluted help to diagnose problems.
at 2.35–2.70 min. The presence of the
matrix completely suppressed ionization On-Line Monitoring of
for the GI. The analyses were then GIs During Synthesis
repeated, only changing mobile-phase An interesting trend in pharmaceutical
B to methanol (with slight increase of analysis is to use analytical methods for
column temperature). The extracted real-time monitoring of reactions, formation
transition chromatogram obtained for or residual amounts of GI during a synthesis
the 10 ng/mL standard is shown in process. This type of process analytical
Figure 3c. 3-Amino-benzonitrile now is technology (PAT) is now most often
eluted at 2.4 min. In the chromatogram performed by spectroscopic techniques
of the spiked sample, the GI can now (UV, NIR, Raman), but for GI analysis
be detected without problem (Figure these techniques are often not specific
3d) since the use of methanol slightly nor sensitive enough. Chromatography,
changed the chromatographic selectivity, eventually combined with MS detection,
avoiding co-elution of the GI with the can be an interesting alternative. However,
API. This example clearly illustrates speed is critical for PAT analysis. Recent
that even when using state-of-the-art developments in fast GC instruments and
mass spectrometry, the role of the UHPLC can be applied to overcome this
chromatographic separation is important problem and analysis times within a few
to overcome ion suppression. This minutes are realistic.
On-line and real-time monitoring of The second arm then transferred the vial
GIs can also be used to study reaction to a headspace incubator oven (5 min
kinetics under different reaction equilibrium at 80 °C) and finally 1 mL of
conditions, such as temperature, water headspace was injected in the GC system
content, pH, ionic strength, and so on, for analysis. GC separation was performed
to provide interesting information on on a 60 m × 0.25 mm i.d. × 1.4 μm DB-
conditions that favor or reduce formation VRX column (Agilent Technologies).
of GIs. Analysis time was about 7 min. The
On-line GC–MS, applying robotics autosampler allowed additional sampling
for sampling, reaction stopping, and during GC–MS analysis, so that every 2
derivatization was used to study reaction min a sample was taken. From the relative
kinetics for the formation of ethyl response of the peak area of methyl
methane sulphonate from ethanol and iodide vs. internal standard, a reaction
methane sulphonic acid (7). Robotic kinetics plot could be obtained, showing
sampling and automated sample the consumption of methyl iodide in the
preparation before GC–MS analysis reaction, as illustrated in Figure 6.
was also developed in a model study to A similar setup has been constructed
monitor the consumption and residual in the authors laboratories for on-line
level of methyliodide, a halide GI that monitoring by UHPLC–MS.
is used as methylating reagent for the
synthesis of ephedrine from norephedrine Conclusion
(Figure 4). The reaction is performed In recent years, methods have been
under alkaline conditions with ethanol as developed for trace analysis of
the solvent. potential GIs in pharmaceuticals. New
On-line monitoring was done using developments in automated sample
the instrument configuration shown in preparation and state-of-the-art GC–MS
Figure 5. A lab-scale reaction vessel and LC–MS allow sub-ppm sensitivities.
was used to mix the reagents. From Using robotic sampling combined with
the reaction vessel, liquid sample was fast GC or UHPLC offers interesting
pumped (via a downstream peristaltic possibilities for process monitoring.
pump) through a dedicated flow cell
installed on a MPS2 autosampler (Gerstel Acknowledgment
GmbH). One arm of the robot sampled The authors wish to thank Andrew
at dedicated times from the reaction Teasdale and colleagues from Astra
fluid, transferred this fraction to a 20-mL Zeneca (Macclesfield, UK) and Roman
headspace vial, and added dilution Szucs and Melissa Hanna-Brown from
solvent to stop the reaction and an Pfizer (Sandwich, UK) for their support in
internal standard (1-bromopropane). this project.
PHARMACEUTICAL ■
HEALTH SCIENCES ■
FOOD ■
ENVIRONMENTAL ■
CHEMICAL MATERIALS
©2017 Waters Corporation. Waters, ACQUITY QDa and The Science of What’s Possible are registered trademarks of Waters Corporation.
Method Selection
for Trace Analysis of
Genotoxic Impurities in
Pharmaceuticals
Frank David, Karine Jacq, Gerd Vanhoenacker, Pat Sandra, and Andrew Baker
Sponsored
During the synthesis of active ppm (<1 μg/g API). This is about 500 times
pharmaceutical ingredients (APIs) and the lower than for classical impurity analysis
manufacturing of pharmaceutical products in pharmaceutical quality control (1 ppm
in general, reactive intermediates, versus 0.05%).
catalysts, acids, or bases are used. These As a very large number of solutes are
compounds can potentially be present at used or tested in drug synthesis and
trace levels in final drug products. Due development, no list of target solutes is
to their chemical structure and reactivity, available, but rather a list with “structural
some of these solutes are recognized alert functionalities” is used (5). This
as genotoxic or potentially genotoxic. list includes sulfonates (for example,
Recently, the possible presence of these ethyl methane sulfonate), alkylhalides,
genotoxic impurities (GTIs) or potential arylamines, epoxides, Michael reaction
genotoxic impurities (PGIs) in active acceptors, and so on. It is clear that this
pharmaceutical ingredients (APIs) received covers an extremely broad range of
increased attention (1,2) and official polarities and volatilities. Moreover, some
guidelines are issued (3,4). A threshold solutes are reactive by nature and can
of toxicological concern value (TTC) of decompose or hydrolyze in GC or LC
1.5 μg/day (daily intake) was proposed analysis. In combination with the large
as an acceptable risk (2,3). Based on range of APIs and intermediates (water
the daily intake of the drug (dose), this soluble, apolar, ionic, and basic, acidic), the
translates into target limits of detection determination of GTIs and PGIs poses a
for the determination of these potential real challenge to analytical laboratories.
impurities in the drug substance below 1 Our laboratories have developed and
evaluated several methods for different
classes of impurities over the past few
years. Rather than developing specific
methods to determine a single (or a few)
target analytes in a specific (known) API,
the goal of our study was to develop a
number of generic methods that could
be applied to several impurities in a
wide range of APIs. These methods
form the basis for fine-tuned methods in
specific cases within drug development.
Developing each method on an individual
basis would be incredibly time- and
resource-consuming for AstraZeneca. The
project, therefore, aimed at developing a
strategic knowledge and approach to the solution of the API (in water, dimethyl
whole area, which, when combined with sulfoxide [DMSO], or other low-volatile
the methods developed, would deliver solvent). If yes, static headspace (SHS),
significant efficiencies to the organization. solid-phase microextraction (SPME) or
Based on our research, a method dynamic headspace (DHS) can be used. In
selection chart (decision tree) was some cases, in situ derivatization can be
constructed that is very useful to guide applied to generate a volatile derivative
pharmaceutical QC scientists through of the GTI/PGI that can be analyzed by
the possibilities of trace analytical SHS, SPME or DHS. If the solute is GC-
methods that can be applied in GTI/ amenable (stable and eluted from the
PGI analysis. Methods were developed GC column at moderate temperatures,
using either gas chromatography (GC) for example, <320 °C), but not volatile
or liquid chromatography (LC), both in enough for headspace techniques, a direct
combination with a single-quadrupole injection of a concentrated API solution
mass spectrometer as the detector in GC can be used. Attention should be
because these techniques are commonly paid to the volatility of the solutes and the
available in a routine QC environment. The matrix (API). Because the matrix is also
same separation methods can, of course, introduced, the API, other API impurities,
also be applied using triple-quadrupole and API decomposition products (for
instruments with multiple reaction example, formed in the hot GC inlet) can
monitoring (MRM) or using ion trap and interfere with the target PGIs/GTIs or
time-of-flight (TOF) mass spectrometers. can influence the system performance
Next, several sample preparation (contamination). In this case, recently
methods were tested on different introduced techniques such as capillary
classes of GTI/PGI in a selection of APIs, flow technology (CFT)-based back-flushing
with different properties (polarity and and two-dimensional GC (2D GC, GCxGC)
functionalities). Attention is focused on applying Deans switching can be used.
sample preparation methods that are In our experience, several GTI/PGI were
automated, robust, and on-line coupled found amenable to GC methods and
to GC or LC, while manual handling and because of the availability of robust and
solvent use are largely reduced or avoided. low-cost GC–MS systems, this option
The result of this research is the decision should be evaluated first.
tree chart presented in Figure 1. Briefly, If the solutes are not amenable to GC
this chart starts by asking if the GTI/PGI techniques, LC–MS instrumentation is
is GC-amenable or not. If yes, the next used. In selecting LC–MS, instruments
question is whether the GTI/PGI has first a selection of the ionization mode
sufficient vapor pressure to be present in is needed. Both atmospheric pressure
the headspace phase of a concentrated electrospray ionization (AP-ESI) and
Figure 2: Analysis of organohalides in API (promethazine) by SHS-GC-MS (SIM). Sample spiked at 5 ug/g API. SHS at 80oC.
Solutes: (1) chloremethane, (2) vinyl chloride, (3) bromomethane, (4) vinyl bromide, (5) 1-chloropropane, (6) iodomethane,
(7) 2-chloropropane, (8) E-1.2-dichloroethene, (9) 2-bromopropane, (10) Z-1.2-dichloroethene, (11) 2-chloroacrylonitrile, (12)
1-chloro-2-methylpropene, (13) 1-bromopropane, (14) 2-iodopropane, IS. fluorobenzene, (15) 1-bromo-2-methylpropene, (16)
1-iodopropane, (17) E-1.2-dibromethene, (18) Z-1.2-dibromoethene, (19) 2-iodoethanol, (20) 3-bromo-2-methylacrylonitrile (cis),
(21) 3-bromo-2-methylacrylonitrile (trans), (22) 4-fluorobenzyl chloride, (23) benzyl chloride, (24) 4-fluorobenzyl bromide, (25)
benzyl bromide, (26) 4-methylbenzyl chloride, (27) 4-methylbenzyl bromide, (28) 4-chlorobutylether.
Figure 3: Analysis of organohalides in API (promethazine) by headspace-SPME–GC-MS (top) and SHS-GC-MS (SIM) (bottom,
inversed). Sample spiked at 0.5 µg/g. SPME at 80oC. Solutes: see Figure 1.
PDMS fiber was used because this fiber is further). In any case, it is clear that SPME
recommended for the analysis of VOCs. is complementary to SHS and for solutes
Headspace-SPME was performed at 80 °C typically eluting after toluene on an apolar
during 20 min. GC–MS conditions were column (log KPDMS/air > 3), SPME leads to
identical to the SHS-GC–MS method. The higher sensitivity. It should, however, be
analysis of promethazine, spiked at 0.5 noted that for the very volatile solutes (for
ppm level, obtained by SPME and SHS example, chloromethane [1], vinylchloride
respectively are compared in Figure 3. It [2]), SHS is superior to SPME because no
is now clear that the late eluted solutes, enrichment on the fiber is obtained.
with favorable PDMS–air partitioning Another option to increase sensitivity
coefficients (KPDMS/air), are concentrated is the use of dynamic headspace (7). In
in the fiber and enriched, resulting in this method, the sample (50 mg in 2 mL
very low detection limits. This is clearly DMSO/water placed in a 20-mL headspace
illustrated for the solutes eluted after 12 vial) was purged at 20 °C during 5 min
min (peaks 16–28). 4-Methylbenzylbromide at 30 mL/min. The volatile solutes were
(peak 27) could now be detected. Also, trapped on a Tenax trap. Next, the Tenax
iodoethanol (peak 19) could be detected, trap was desorbed at 250 °C and the
but repeatability was not good (see released solutes were analyzed by GC–MS
Figure 4: Analysis of organohalides in API (promethazine) by dynamic headspace GC-MS (scan). Sample spiked at 0.2 µg/g. DHS
at 20oC. Solutes: see Figure 1.
Figure 5: Analysis of sulphonate esters in APl (ampicillin) by derivatization–SHS–GC–MS (SIM). Sample spiked at 1 μg/g.
Derivatization with pentafluorothiophenol. Solutes: (1). d3-MMS, (2). MMS, (3) d5-EMS, (4) EMS.
Figure 6: Analysis of N–mustards in API (doxylamine) by derivatisation–SPME-GC–MS. Sample spiked at 0.5 μg/g. Derivatization
with ethylchloformate. Solutes: acyl-derivatives of trifluoro-ethylamine (CF3EtNH2), 2-chloroethylamine (Cl-EtNh2), 3–
chloropropylamine (IS) and bis(2–chloroethyl) amine (bisCIEtNH).
Figure 7: Analysis of haloalcohols and glycidol in API (promethazine) by 2D-GC–MS. (a) FID mobitor detector trace from first
dimension separation: detection of solvent, API (silylated) – fraction 8–14 min; heart-cut (b) Extracted ion chromatogram from
second dimension GC–MS analysis.
column. The fraction eluted at 8–14 min and glycidol free from interferences. The
(containing the target GTIs/PGIs) was 2D GC approach is, therefore, very useful
heart-cut and further analyzed on a 30 m for problem cases where no headspace
× 0.25 mm i.d. × 0.25 μm DB-17 column (in extraction was possible. Also some
LTM oven). The chromatogram in Figure less volatile Michael reaction acceptors
7b shows the detection of the haloalcohols could be successfully analyzed using this
Figure 8: Analysis of aziridines in API (vitamin C) by RPLC/HILIC, Sample spiked at 1 μg/g. Solutes: AZIR 1: 1-(2-cyanoethyl)
aziridine (CAS number 1072-66-8, ion 97.2), AZIR 2: 1-isobutyrylaziridine (CAS 20386-12-8, ion 114.2), AZIR 3: cls-2,3-diphenyl-1-
propylaziridine (CAS 314062-46-9, ion 238.1), AZIR 4: 2-aziridin-1-yl-1-(4-nitrophenyl)-ethanol (CAS 21719-28-8, ion 209.1).
Figure 9: Analysis of aldehydes in API (metoclopramine) by derivatization - RPLC, Sample spiked at 1 μg/g. Derivatization: DNPH,
Solutes: formaldehyde (ion 209.1), proplonaldehyde (ion 237.1), hexanal (ion 279.1), nonanal (ion 321.1).
especially for more polar solutes that are chromatography method used a gradient
eluted after the (less polar) API. from 10% B to 100% B in 10 min (5 min
The reversed-phase liquid hold) at 0.5 mL/min. The HILIC method
chromatography–HILIC approach used a gradient from 100% B (2-min hold)
is illustrated for the analysis of four to 50% B in 13 min (1-min hold) at 1 mL/
aziridines. For this application, the HPLC min. Detection was done by MS using
system was equipped with a Alltima HP ESI in positive ion monitoring mode.
C18 column (15 cm × 3 mm i.d. × 3 μm, The chromatograms (EIC from SIM) for a
Grace, Lokeren, Belgium) and a Prevail vitamin C sample, dissolved at 100 mg/
Silica HILIC column (15 cm × 4.6 mm mL in acetonitrile–water (9:1), and spiked
i.d. × 3 μm, Grace). Mobile-phase A was at the 1 ppm level with the four solutes,
0.1% ammonium acetate + 0.1% acetic are given in Figure 8. Test compounds
acid in water, and mobile-phase B was 1 and 2 (most volatile, lowest mass) are
acetonitrile. The reversed-phased liquid not retained on reversed-phased liquid
Figure 10: Analysis of hydrazines in API (vitamin C) by derivatization–reversed-phase LC. Sample spiked at 1 μg/g. Derivatization:
hexylchloroformate, Solutes: 1. 1-methylhydrazine (EIC 175), 2. acetchydrazide (EIC 203), 3. 2-hydrazinoethanol (EIC 205), 4.
phenylhydrazine (EIC 237).
Sponsored
Figure 1: Visualizations of chemical space to facilitate the screening of test mix candidates and test mix prototypes. Here the
initial candidates (colored circles) and final compounds (blue stars) are positioned relative to a reference drug library in (a) PCA-
based virtual global space map and (b) according to lipophilicity and molecular weight.
both A and B. High pH-system: 6.5 mM detection was at 210 nm and 230 nm for
ammonium hydrogen carbonate with 47 impurity profiling. Peak capacity studies
mM ammonia in both A and B. were performed with an initial hold of
The test compounds were dissolved 1 column volume (CV) followed by the
and diluted to 0.2 mg/mL in DMSO or gradient elution at a different length.
in reference mix (30:70 w/w acetonitrile– The gradient ended with a 3-CV wash
water), and were dispensed into glass and 5-CV equilibration of the column
vials and sealed with a pre-slit silicone at starting conditions before the next
septum. injection.
General UHPLC–MS Setup and Core Procedure for Virtual Screening: A
Methods for Test Mix Development: virtual global space map (5) was used
Generic 2.5-min 5–95% acetonitrile to position test compounds relative to
gradients at a flow rate of 1 mL/min at the compounds in a diverse reference
45 °C were used at low and high pH. library. In the first step the variability
For the analysis of test mix stability, in chemical space was described using
the gradients were extended to 5 min. a principal component analysis (PCA)
All other conditions were constant. UV of calculated common physiochemical
descriptors (lipophilicity, hydrogen bond condition the system before running the
properties, polar surface area) for the test mix. The raw data were processed
reference library. In the next step the in openlynx and the results were
test mix candidates and a library of moved into a repository file server. The
bioavailable compounds (for comparison) chromatographic channels (UV and MS)
were positioned via PCA‑score prediction were extracted together with instrument
in the virtual global map. As new test mix metadata. The data were presented
candidates were identified they could using pChart 2.0 in an internal web
be included by the same procedure and page, easily accessible for both analytical
visualized in the chemical space without experts and service engineers. The test
changing the underlying t-scores. chromatograms (with UV lamp usage
Procedure for Test Mix Stability: Test time and number of injections) were
compounds were dissolved in DMSO to visualized in a primary panel to obtain a
0.2 mg/mL or in an acetonitrile–water mix swift overview of the overall instrument
(30:70 w/w). The sample solutions were performance. The processed data (RT,
dispensed into amber glass vials sealed peak area) were stored in a database.
with pre-slit silicone septum and stored Data from the most recent 30 days can
at three different conditions: 1: in the be visualized to detect drift and aging in
UHPLC autosampler (20 °C and dark); 2: trend plots. When needed the content
in the laboratory (ambient temperature in the database can be accessed and
and protected from light); and 3: in the visualized with descriptive statistics in the
refrigerator (8 °C and dark). software (6).
Stability samples were analyzed at
both pH 3 and pH 10 and evaluated Results and Discussion
regarding peak area of the respective To secure adequate system performance
test compound and the number of and ensure the quality of the generated
total impurities formed at 3 days, 5 data, SST should be part of any analytical
days, 8 days, 15 days, and 30 days and method (7). However, the inherent
compared with the initial data point. The nature of medicinal chemistry means
test mix stability was investigated both in that content and composition of future
vials stored continuously at the different samples is unknown and therefore the
conditions and in vials cycled in and out strategy used to select representative
of storage test mix compounds was to cover most
General Procedure for Performance of the chemical space used by drug
Monitoring (PM): The PM procedure projects. Ideally, the test mix should also
was initiated by an automated creation be applicable to performance testing of
of a batch-file job in MassLynx, including the entire chromatographic system. With
several blank injections to clean and this approach the same test mix can be
Table I: Final test mix for method development and basic, and acidic compounds. When
system suitability of generic UHPLC–MS at low and considering a minimum SST protocol,
high pH (calculated properties)
the primary aim is to ensure that only
logD logD
Compound Structure [M+H]+
pH 3 pH 10 systems with adequate performance are
3-Acetaminophenol 152.1 0.7 0.2
available for walk-up analysis. Based on
experience and the literature (8), frequent
errors and unacceptable variance in
Glyburide 494.2 3.7 1.8
retention and peak area were associated
with mobile-phase composition, flow
Amitriptyline 278.2 1.8 4.9 rate, and injected sample amount. Since
the function of the separate instrument
modules is tested after service and repair,
(DHQD)2PHAL 779.4 3.5 9.1 the SST protocol can be reduced to
monitor variance in retention time and
peak area of test compounds and not the
Table II: Summary of test mix stability in solution at function of individual instrument modules.
studied conditions
In addition, the drift caused by aging of
DMSO Ref Solvent
stationary phases and contamination of
Autosampler (20 °C) > 30 days 5 days
Bench (ambient) > 30 days 8 days
the MS ion source needs to be captured
Fridge (8 °C) > 30 days* 15 days
and monitored to facilitate preventive
*Not exposed to freeze-thaw cycling maintenance.
Figure 2: Examples of how the test mix can be used to evaluate the influence of (a) column length and (b) mobile-phase
conditions on peak capacity. In (c) the estimated peak capacity to solve a generic separation problem with n components is
illustrated.
can evaporate and gradually reduce the the test mix was utilized for method
total sample volume and consequently development with different methods and
also alter the solvent composition with instrument setups were compared and
decreased solubility of the lipophilic evaluated in terms of speed, performance,
(DHQD)2PHAL. and robustness. One example of how
the test mix was used to steer method
Test-Mix-Driven Method Development development can be found in the process
From a user perspective, there are several of finding a suitable combination of
demands on a high‑performing walk-up column dimension, flow rate, and gradient
system. The analysis time should be short times. Performing chromatographic
to ensure a high sample capacity and the separations at elevated temperatures
peak capacity (PC) should be as high as and high flow rates are known factors to
possible to separate as many peaks as achieve high PC of small molecules (17).
possible within any given analysis time. To mitigate performance with the risk
Further, the instrument configuration of over-pressuring the instrument, the
and methods should be robust and give maximum operational pressure was limited
comparable results between systems. In to 80% of maximum system pressure.
reality, compromises are necessary and Consequently, the flow rates were limited
to maintain a data-driven optimization to 1 mL/min for 2.1 × 50 mm column and
Figure 3: Details of the web page showing (a) overview of daily test chromatograms from automated performance monitoring.
The partial trend plot of overall system performance at high pH shown in (b) clearly revealed the deviating system (green).
the components, the optimization should low cost. The strategy of presenting the
be done on other systems and performed most recent test chromatograms in a
by separation scientists to use the walk- single visualization panel was found to be
up instrumentation in the most efficient an effective way of identifying a deviating
manner. system for operators without an in-depth
knowledge of chromatographic theory.
Performance Monitoring of Walk-Up Ideally, all test chromatograms, obtained
UHPLC–MS Systems with a given LC–MS method, should
To ensure appropriate quality of the appear very similar and a diverging
results generated on walk‑up instruments, system should be easily detected when
an automated daily procedure was compared to another. Shortly after
developed where the SST mix was implementation, it became evident that
injected and the performance results the SST mix could be further simplified
were visualized in a company internal to a performance monitoring (PM)
web page. By using this approach test mix as the major system variance
instruments on different floors and even (especially in retention time and general
in different buildings can be tested and peak shape) was captured with the
their performance monitored at a very test probes amitriptyline and glyburide
PHARMACEUTICAL ■
HEALTH SCIENCES ■
FOOD ■
ENVIRONMENTAL ■
CHEMICAL MATERIALS
©2017 Waters Corporation. Waters, The Science of What’s Possible, and ACQUITY UPC2 are registered trademarks of Waters Corporation.