Hiba Kódok Service - Training

Service Training Fault Codes on ESX Control
10 Fault codes of the ESX control
10.1 Overview
Fault code Fault description
0000 - General faults / warnings / machine tests
0999
1000 - Fault in travel system
1999
2000 - Fault in steering system
2499
2500 - Fault in remote control
2999
3000 - Faults in work functions (vibration, attachment plates, rotor, chip
4499 spreader)
4500 - Fault in measuring systems
4999
5000 - Fault diesel engine
5499
5500 - Fault hydraulic system
5999
6000 - Fault anti-theft warning system, localization system, access
6999 system, time account, etc.
7000 - Input of machine codes
7499
7500 - Input of codes for measuring technology
7899
7900 - Operating hours, load spectrum, etc.
7999
1
8000 - Severe software error
8999
9000 - Errors of external IO-nodes (joystick, data collector, Dios module,
9999 LC-display, etc.) 1
1
These faults are not broken down hereunder!
Version/Status: V2.07 / 24.06.05 Fault Codes on ESX Control Page 34 of 67

Author: Seis / TE
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Service Training WZ – 4 Description of Fault Codes on Control
10.2 Description of fault reactions

Fault reaction Description of fault reaction
1 Warning.
Fault code is displayed.
2 Warning.
Audible signal
3 Function affected, the faulty function is replaced by an emergency function.

Audible signal
4 Partial function faulty, the partial function cannot be overridden by an emergency function.
The machine is stopped if this fault occurs.
The machine can still be driven to a limited extent, but must be repaired by the service department as soon as possible.
Audible signal
5 Partial function faulty, the partial function cannot be overridden by an emergency function.
 the diesel engine is shut down.
The machine is no longer able to drive, e.g. because parts of the travel system are defective
Audible signal
6 Fatal fault. The function of the control can no longer be guaranteed.

 Control is switched off.
 the diesel engine is shut down, if possible.
The fault code is displayed, the signal light in the monitoring board is permanently on.
No audible signal!
Note: Errors with error reaction 1 and 2 are only warning messages and are NOT stored in the error log.
Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 35 of 67

Author: Seis / TE
10.3 Detailed description of fault codes and their possible causes
10.3.1 General
Fault Fault description Possible causes Equip. Assignment Input Fault
Code conn.- DH-4 BVC-4 code for reaction
Terminal diagnose
500 Driving against brake – warning A corresponding input code has been entered X X
The function "Driving against brake" is activated
502 Simulated engine run - warning A corresponding input code has been entered X X
The function "Simulated engine run" is activated
504 Ant- Slip Control (ASC) deactivated - warning A corresponding input code has been entered X X
The function "Anti Slip Control (ASC)" is deactivated
507 Drum drive deactivated - warning A corresponding input code has been entered X X
Test mode "Drum drive deactivated" was activated.
508 Axle drive deactivated - warning A corresponding input code has been entered X X
Test mode "Axle drive deactivated" was activated.
560 Overvoltage 8,5V Connection of voltage level to operating voltage, another X35:23 X X
The voltage level of the 8,5V range is impermissibly voltage potential or control defective
exceeded
(see signal description)
561 Undervoltage 8,5V Connection of voltage level to ground, another voltage potential X35:23 X X
The voltage level of the 8,5V range is impermissibly fallen or control defective
short of
562 Error "Voltage Override Relay" X X
The voltage level of the 8,5V range is...

Author: Seis / TE
10.3.2 Brake
Terminal diagnose
1001 Brake valve line breakage The connecting line between control output and control X35:61 X X
The required control power cannot be transmitted to the solenoid is interrupted, or
control solenoid. The proportional solenoid is defective
1002 Brake valve Cable breakage in ground line, or X35:61 X X
Signal outside the valid range (see signal description) Connecting cable between valve and ground connection has
come loose
1003 Brake valve Cable breakage in connecting line, or X35:61 X X
Signal outside the valid range (see signal description) Connecting cable between valve and supply has come loose
1004 BTS brake / travel lever (BTS=output driver) Hardware defect on travel lever X35:17 X X
Overheating of the BTS has the effect, that the braking
position of the travel lever is not correctly recognized
1005 BTS brake / plausibility (BTS=output driver) Hardware defect on travel lever, input X35:17 has not the same X35:17 X X
Plausibility conflict in evaluation of travel lever X- and y- voltage as the BTS
axes to the brake contact signal
10.3.3 Travel lever

Terminal diagnose
1025 Travel lever sum error X-axis Internal fault in travel lever -> Replace travel lever. X X
Error in redundant evaluation of axis
1026 Travel lever cable breakage X-axis Cable breakage in travel lever -> Replace travel lever. X X
Signal outside the valid range (see signal description)
1027 Travel lever parameterization X-axis Internal fault in travel lever -> Replace travel lever. X X
1028 Travel lever direction evaluation X-axis Internal fault in travel lever -> Replace travel lever. X X
The direction of travel lever movement could not be
determined
1029 Travel lever difference error X-axis Internal fault in travel lever -> Replace travel lever. X X
Error in redundant evaluation of travel lever signal
1030 Travel lever software error X-axis Internal fault in travel lever -> Replace travel lever. X X
Software does not work fault free

Author: Seis / TE

Terminal diagnose
1031 Travel lever sum error Y-axis Internal fault in travel lever -> Replace travel lever. X X
Error in redundant evaluation of axis
1032 Travel lever cable breakage Y-axis Cable breakage in travel lever -> Replace travel lever. X X
Signal outside the valid range (see signal description)
1033 Travel lever parameterization Y-axis Internal fault in travel lever -> Replace travel lever. X X
1034 Travel lever direction evaluation Y-axis Internal fault in travel lever -> Replace travel lever. X X
The direction of travel lever movement could not be
determined
1035 Travel lever difference error Y-axis Internal fault in travel lever -> Replace travel lever. X X
Error in redundant evaluation of travel lever signal
1036 Travel lever software error Y-axis Internal fault in travel lever -> Replace travel lever. X X
Software does not work fault free
10.3.4 Travel speed range selector switch

Terminal diagnose
1040 Travel range selector switch "Ground connection" Cable breakage in ground line, or X23:8 X X
Signal outside the valid range (see signal description) Connecting cable between switch and ground connection has
come loose
1041 Travel range selector switch "Supply connection" Cable breakage in connecting line, or X23:5 X X
Signal outside the valid range (see signal description) Connecting cable between switch and supply line has come
loose
1042 Travel speed range selector switch Higher contact resistances have possibly caused a faulty X23:11 X X
Signal outside the valid range (see signal description) signal.
The switch must be replaced.

Author: Seis / TE
10.3.5 Travel system

Terminal diagnose
1070 Output travel pump forward The connecting line from the output of the control to the X35:49 X X
The required control power cannot be transmitted to the proportional solenoid is interrupted or the proportional solenoid
proportional solenoid. is defective
1071 Fault of current regulator forward Faults in valve control Check wiring. X X
1072 Fault of current regulator forward Faults in valve control Check wiring. X X
1073 Output travel pump forward Short circuit of connecting line (control to proportional valve) to X35:49 X X
Supply voltage UB applied to the output to the proportional voltage supply
valve.
1074 Error in teaching the surge current forward Machine mechanically blocked X35:49
Travel system bypass valves out of adjustment
1080 Output travel pumps reverse The connecting line from the output of the control to the X35:64 X X
1081 Fault of current regulator reverse Faults in valve control Check wiring. X X
1082 Fault of current regulator reverse Faults in valve control Check wiring. X X
1083 Output travel pumps reverse Short circuit of connecting line (control to proportional valve) to X35:64 X X
valve.
1084 Error in teaching the surge current reverse Machine mechanically blocked X35:64
Travel system bypass valves out of adjustment
1088 Note! Surge currents for travel pump have NOT been The function "Teaching pump surge currents" for the travel X X Note
learned. See 3.6 pump has not yet been executed.
-> New machine/replacement of control
1100 Output front travel motor The connecting line from the output of the control to the X35:46 X X
1105 Speed sensor pulses front travel motor Check connecting lines and plugs on wheel speed sensor, if X35:34 X X
Incorrect or non-existent signal "Frequency" necessary replace the wheel speed sensor
1106 Direction signal pulses front travel motor Check connecting lines and plugs on wheel speed sensor, if X35:37 X X
Incorrect or non-existent signal "Direction" necessary replace the wheel speed sensor

Author: Seis / TE

Terminal diagnose
1107 Output front travel motor Short circuit of connecting line (control to proportional valve) to X35:46 X X
valve.

Author: Seis / TE
1110 Output rear travel motor The connecting line from the output of the control to the X35:47 X X
1115 Speed sensor pulses rear travel motor Check connecting lines and plugs on wheel speed sensor, if X35:12 X X
Incorrect or non-existent signal "Frequency" necessary replace the wheel speed sensor
1116 Speed sensor direction signal rear travel motor Check connecting lines and plugs on wheel speed sensor, if X35:38 X X
Incorrect or non-existent signal "Direction" necessary replace the wheel speed sensor
1117 Output rear travel motor Short circuit of connecting line (control to proportional valve) to X35:47 X X
valve.
1140 Travel system pressure sensor "Signal" The connecting line between control output and pressure X35:31 X X
The current signal is not transmitted (see signal sensor is interrupted, or
specification The pressure sensor is defective
1141 Travel system pressure sensor "Signal range" The pressure sensor is defective X35:31 X X
The current signal is outside the valid range (see signal
specification)
1142 Travel system pressure sensor "no pressure" No pressure connection on sensor or supply line clogged, or X35:31 X X
The electric signal indicates that the travel pressure is No travel pressure built up
permanently missing.
1145 Inclination sensor "Supply connection" Cable breakage in supply line, or connecting cable sensor / X35:?? X X
Signal outside the valid range (see signal description) voltage supply has come loose ..
X35:30
1146 Inclination sensor "Ground connection" Cable breakage in ground line, or connecting cable sensor / X35:1 X X
Signal outside the valid range (see signal description) ground supply has come loose
1300 Seat connect not occupied Cable breakage in signal line or driver's seat not loaded (driver X35:15 X X
not seated!)
1500 Warning "Dangerous condition ASC" Due to counter-rotating drive units the machine was stopped X X
and the brake applied.
After setting the travel lever to brake position the brake can be
released.

Author: Seis / TE
10.3.6 Steering
(Only machine with electric steering)
Terminal diagnose
2060 Output steering valve right The connecting line between control output and proportional X35:20 X
proportional solenoid. The proportional solenoid is defective
2061 Output steering valve left The connecting line between control output and proportional X35:21 X
proportional solenoid. The proportional solenoid is defective
2065 Error when teaching the surge current for the Drum was not moved, maximum current was reached, steering X35:20
right hand valve is blocked (e.g. articulation lock applied)
2066 Error when teaching the surge current for the left Drum was not moved, maximum current was reached, steering X35:21
hand valve is blocked (e.g. articulation lock applied)
2068 Note! Surge currents for steering pump have NOT been The function "Teaching pump surge currents" for the steering (X) Note
learned. See 3.7 pump has not yet been executed.
(Only machine with electric steering) -> New machine/replacement of control
2170 Steering valve (arm rest) "direction change" Wiring fault or steering sensor in left hand arm rest defective X35:18 X
X35:19
X35:40
X35:41
2171 Steering valve (arm rest) "Pulse coverage" Steering sensor in left hand arm rest defective. X35:18 X
High difference in measuring values between sensor 1 X35:19
and 2 X35:40
X35:41
2172 Steering wheel (arm rest) "Sensor 1 pulse range" Check connecting line to steering sensor 1 or X35:18 X
The detected steering pulses on steering sensor 1 are replace the steering sensor in the left hand arm rest, if X35:19
outside the valid range necessary
2173 Steering wheel (arm rest) "Sensor 2 pulse range" Check the connecting lines to steering sensor 2, or replace the X35:40 X
The detected steering pulses on steering sensor 2 are steering sensor in the left hand arm rest, if required. X35:41
outside the valid range
2174 Steering wheel A45 (arm rest) "Sensor 1" Steering sensor in left hand arm rest defective. X35:18 X
X35:19

Author: Seis / TE

Terminal diagnose
2175 Steering wheel A45 (arm rest) "Sensor 2" Steering sensor in left hand arm rest defective. X35:40 X
X35:41
2176 Steering wheel A45 (arm rest) "Sensor 1 cable Check the connecting lines to steering sensor 1, or replace the X35:18 X
breakage" steering sensor in the left hand arm rest, if required. X35:19
2177 Steering wheel A45 (arm rest) "Sensor 2 cable Check the connecting lines to steering sensor 2, or replace the X35:40 X
breakage" steering sensor in the left hand arm rest, if required. X35:41
2190 Steering "steering angle sensor... initialization" Replace the control X

Internal control fault.
2191 Steering angle sensorB65 "Measuring value" Steering angle sensor on the articulated joint X35:29 X
2192 Steering angle sensor B65 "Supply cable Power supply line to the steering angle sensor interrupted, or X35:23 X
breakage" Steering angle sensor on the articulated joint
2193 Steering angle sensor B65 "Ground cable Ground cable to the steering angle sensor interrupted, or X35:1 X
breakage" Steering angle sensor on the articulated joint
2198 Note! Teaching of steering stops for electric steering The function "Teaching steering stops" for the electric steering (X) Note
NOT yet executed. See 3.7 has not yet been executed.
-> New machine/replacement of control
10.3.7 Driver's seat arm rest sensor

(Only machine with electric steering)
Fault Fault description Possible causes Terminal Assignment Input Fault
Code on ESX DH-4 BVC-4 code for reaction
diagnose
2300 Note! "Arm rest raised" The arm rest has been raised or the magnetic switch under the X35:16 X
left hand arm rest is defective
2301 Signal fault Cable breakage in magnetic switch signal line, or X35:16 X
Signal outside the valid range (see signal description) Magnetic switch under left hand arm rest defective
2302 Supply cable breakage Power supply line to the magnetic switch interrupted, or X35:16 X
Magnetic switch under left hand arm rest defective
2303 Ground cable breakage Ground cable to the magnetic switch interrupted, or X35:16 X
Magnetic switch under left hand arm rest defective

Author: Seis / TE
10.3.8 Vibration
Terminal diagnose
3000 Vibration sensor "No signal" Check connecting lines and plugs to the vibration sensor, or X35:35 X X
The sensor in the vibration motor does not pick up any replace the sensor in the vibration motor, if necessary.
pulses.
3001 Valve vibration pump (low amplitude on DH) Details in 3004 – 3008 X35:48 X X
General fault.
3002 Valve vibration pump (low amplitude on DH) System fault! Replace the control X35:48 X X
Internal system fault.
3003 Valve vibration pump (low amplitude on DH) Faults in control line, or X35:48 X X
"Current range" Connection to another potential (e.g. operating voltage)
The control current is outside the valid range (see signal
specification)
3004 Valve vibration pump (low amplitude on DH) The connecting line between control output and proportional X35:48 X X
Line interruption solenoid is interrupted, or
The proportional solenoid is defective
changeover relay / bridge missing
3006 Valve vibration pump (low amplitude on DH) Faults in connecting line, incorrect valve coil, or X35:48 X X
"Control fault regulating up" Connection to another potential (e.g. operating voltage)
specification)
3007 Valve vibration pump (low amplitude on DH) Faults in connecting line, incorrect valve coil, or X35:48 X X
"Control fault regulating down" Connection to another potential (e.g. operating voltage)
specification)
3009 Vibration adaptation control (low amplitude on DH) Wear or damage in vibration system hydraulic circuit. X35:48 X X
"Frequency adaptation"
Limits of adaptation range exceeded
(see signal specification)

Author: Seis / TE
3011 Valve vibration pump (high amplitude on DH) Details in 3014 – 3018 X35:48 X
General fault.
3012 Valve vibration pump (high amplitude on DH) System fault! Replace the control X35:48 X
3013 Valve vibration pump (high amplitude on DH) Faults in control line, or X35:48 X
"Current range" Connection to another potential (e.g. operating voltage)
specification)
3014 Valve vibration pump "Cable breakage" The connecting line between control output and proportional X35:48 X
(high amplitude only DH) solenoid is interrupted, or
Line interruption The proportional solenoid is defective
3016 Valve vibration pump (high amplitude on DH) Faults in connecting line, incorrect valve coil, or X35:48 X
"Control fault regulating up" Connection to another potential (e.g. operating voltage)
specification)
3017 Valve vibration pump (high amplitude on DH) Faults in connecting line, incorrect valve coil, or X35:48 X
"Control fault regulating down" Connection to another potential (e.g. operating voltage)
specification)
3019 Vibration adaptation control (high amplitude on DH) Wear or damage in vibration system hydraulic circuit. X35:48 X
"Frequency adaptation"
Limits of adaptation range exceeded
(see signal specification)

Author: Seis / TE
10.3.9 Attachment plates

Fault Fault description Possible causes Terminal Assignment Input Fault
Code on ESX DH-4 BVC-4 code for reaction
diagnose
3051 Vibration pump, plates, valve Details in 3052 – 3058, this fault always is connected with one X35:22 X
General fault. of the faults listed below
3052 Vibration pump, plates, valve "hysteresis" X35:22 X
3053 Vibration pump, plates, valve "current range" X35:22 X
specification)
3054 Vibration pump, plates, valve "Cable breakage" The connecting line between control output and proportional X35:22 X
Line interruption solenoid is interrupted, or
The proportional solenoid is defective
3055 Vibration pump, plates, valve System fault! Replace the control X35:22 X
3056 Vibration pump, plates, valve X35:22 X

"Control fault positive limit"
specification)
3057 Vibration pump, plates, valve X35:22 X
"Control fault negative limit"
specification)
3058 Vibration pump, plates, valve System fault! Replace the control X35:22 X
3060 Warning ! Attachment plate lowered and backward The attachment plates are lowered and an attempt is made to X
travel drive backwards

Author: Seis / TE
10.3.10 Diesel engine

Terminal diagnose
5024 Diesel engine "Coolant level" warning Coolant level too low or sensor defective X26:10 X X
5025 Diesel engine "Coolant level" fault shut-down Coolant level too low or sensor defective X26:10 X X
5026 Diesel engine "Air filter" warning Air filter soiled or sensor defective X26:8 X X
5027 Diesel engine "Air filter" fault shut-down Air filter soiled or sensor defective X26:8 X X
5028 Water separator warning Water or other dirt in fuel filter X27:4 X X
X27:9
5029 Water separator fault shut-down Water or other dirt in fuel filter X27:4 X X
X27:9
10.3.11 Diesel engine EMR

Terminal diagnose
5100 Diesel engine EMR "Warning light" Collective warning X X
 see further fault code for more accurate fault diagnose
5101 Diesel engine EMR "red stop light" Collective message for engine shut down X X
 see further fault code for more accurate fault diagnose
5110 Diesel engine EMR "Nominal speed value"  CAN connection between ESX and EMR interrupted X X
 CAN connection has short circuit against ground, against
+12 V or connection between CAN+ and CAN-.
 ESX without voltage supply
 Battery charge level too low
5111 Diesel engine EMR "Engine oil filling level"  Engine oil filling level too low X X
5112 Diesel engine EMR "Oil pressure"  Engine oil pressure too low X31:21 X X
5113 Diesel engine EMR "Charge air pressure"  Charge air pressure too low X31:24 X X
5114 Diesel motor EMR "Temperaturein intake line"  Charge air temperature too high X31:4 X X
5116 Diesel engine EMR "Coolant temperature"  Coolant temperature too high X31:9 X X
5117 Diesel engine EMR "Fuel temperature"  Fuel temperature too high X X
5118 Diesel engine EMR "Engine speed"  Speed sensor 1 or 2 defective X31:13 X X
 Connection between EMR and speed sensor 1 or 2 X31:11
interrupted

Author: Seis / TE

Terminal diagnose
5120 Diesel engine EMR "CAN communication"  CAN connection between ESX and EMR interrupted
5121 Diesel engine EMR "CAN communication"  CAN connection between ESX and EMR interrupted
 EMR without voltage supply.
5122 Diesel engine EMR "Nominal speed value"  CAN connection between ESX and EMR interrupted
5123 Diesel engine EMR CAN communication  CAN communication between EMR and ESX X31:12 X X
X31:13
X31:13
X31:13
X31:13
5130 Diesel engine EMR "Oil pressure sensor"  Sensor defective X31:22 X X
 Wire breakage in current path X31:20
 Current path has short circuit to ground
5131 Diesel engine EMR "Charge air pressure sensor"  Sensor defective X31:25 X X
5132 Diesel engine EMR "Charge air temperature"  Sensor defective X31:25 X X
5133 Diesel engine EMR "Coolant temperature sensor"  Sensor defective X31:8 X X
 Wire breakage in current path
5134 Diesel engine EMR "Speed sensor"  Speed sensor 1 or 2 defective X31:10 X X

Author: Seis / TE

Terminal diagnose
X31:12
5140 Diesel engine EMR "unknown fault" Fault diagnostics only possible with DEUTZ diagnostics tool X X
(SERDIA)

Author: Seis / TE
10.3.12 Miscellaneous
Terminal diagnose
5502 "Hydraulic oil filter" warning Hydraulic oil filter soiled or sensor defective X X
5503 "Hydraulic oil filter" fault shut-down Hydraulic oil filter soiled or sensor defective X X
5504 "Oil temperature" warning Hydraulic oil temperature too high or sensor defective X X
5005 "Oil temperature" fault shut-down Hydraulic oil temperature too high or sensor defective X X
10.3.13 Machine type

Terminal diagnose
7011 Warning "Change of machine type" Only change the machine type after applying appropriate X X
This warning is displayed when the machine type is measures; e.g. conversion from D to PD (different rolling
changed. circumference of roller drum)
7012 "Conflict machine type" The machine type has been changed to such an extent, that the X X
This error message is displayed if the set machine does type parameters no longer match the basic parameters  enter
not comply with the basic parameters of the machine. the correct machine code or one of the basic machine
parameters was changed (e.g. different axle)

Author: Seis / TE
Service Training WZ – 4 Description of Input Codes on Control
11 Input Codes for ESX Control

Display and adjustment functions can generally only be accessed by entering "service code" 9999 beforehand!
11.1 Fault log

without service code!
Input code Description of display function Display values

0700 Function "Show stored faults“ activated Fault codes are displayed one after the other
0701 Function "Show stored faults“ deactivated 0000
0710 Delete stored faults once the fault log is deleted it is returned to 0000
11.2 Value displays
11.2.1 General
0555 Display of "machine control software version ( ESX)" e.g.: "1.13" for software version V 1.13
0556 Display of Firmware version "LCD Display" e.g. "1.36" for version 1.36
0557 Display of Firmware version "Data Collector" e.g. "1.11" for version 1.11
0720 Display of "Machine Code" The machine code is displayed (72xx) (see chapt. 3.6)
11.2.2 Brake
1001 Display of voltage at control output "Valve Brake" Display in V (e.g. 12.6 corresponds with 12,6V)
Version/Status: V2.07 / 24.06.05 Description of Input Codes on Control Page 51 of 67

Author: Seis / TE
11.2.3 Travel lever / driving

1020 Display "Travel lever end positions" 100 = Forward
0 = Neutral
10 = Reverse
1000 = Left
10000 = Right
Combinations are possible, e.g. 1100 for forward
1021 Display "Values for axle forward reverse" 0..1000 = Forward
0..-1000 = Reverse
1022 Display "Values for axle right left" left -> - 1000..0..1000 -> right, i.e. brake gate
1025 Display "Travel lever actuating direction" 100 = Forward
0 = Neutral
1 = Reverse
1026 Display "Travel direction" 0 = Neutral
1 = Forward
2 = Reverse
1027 Display "Travel lever release" 0 = locked
1 = released
11.2.4 Travel speed range selector switch

1040 Display "Speed range / gear" Position of travel range selector switch from 1...24
1041 Display "Voltage value for speed range / gear" Stages 0...4 = 4
Stages 5...9 = 3
Stages 10...14 = 2
Stages 15...19 = 1
Stages 20...24 = 0

Author: Seis / TE

1042 Display "Voltage value for speed range / gear standardized" Stage 1  956 Stage 2  916 Stage 3  875
Stage 4  835 Stage 5  795 Stage 6  756
1044 Display "Speed range / gear" end value Stage 1 = 417 Stage 2 = 833 Stage 3 = 1‘250
Stage 4 = 1‘667 Stage 5 = 2‘089 Stage 6 = 2‘500
11.2.5 Travel pump: Travel direction forward

1070 Display "Actual current value travel pump forward" Display in mA (0..350..1300)
1071 Display "Nominal current value travel pump forward" Display in mA (0..350..1300)
1078 Initial current value (learned surge current) of the valve Display in mA (permitted range 350mA..600mA)
1079 Maximum current value (derived end current) of the valve Display in mA (permitted range 1150mA..1400mA)
11.2.6 Travel pump: Travel direction reverse

1080 Display "Actual current value travel pump reverse" Display in mA (0..400..1300)
1081 Display "Nominal current value travel pump reverse" Display in mA (0..400..1300)
1088 Initial current value (learned surge current) of the valve Display in mA (permitted range 350mA..600mA)
1089 Maximum current value (derived end current) of the valve Display in mA (permitted range 1150mA..1400mA)

Author: Seis / TE
11.2.7 Travel motor front (drum)

1100 Actual pump current Display in mA (0..600..1000)
1101 Nominal pump current Display in mA (0..600..1000)
1105 Travel speed Display in m/min
1106 Pulses of speed sensor Counts the pulses up to 99'999 and starts again at 0
1107 Direction signal of speed sensor 2 = Forward
1 = Standstill and reverse
1108 Travel direction logics 1 = Forward
0 = Standstill
2 = Reverse
11.2.8 Travel motor rear (wheel axle)

1110 Actual pump current Display in mA (600..1000)
1111 Nominal pump current Display in mA (600..1000)
1115 Travel speed Display in m/min
1116 Pulses of speed sensor Counts the pulses up to 99'999 and starts again at 0
1117 Direction signal of speed sensor 2 = Forward
1 = Standstill and reverse
1118 Travel direction logics 1 = Forward
0 = Standstill
2 = Reverse
11.2.9 Adaption values for speed regulation

1128 Pre-control factor forward travel 7000..10000
1129 Pre-control factor reverse travel 7000..10000

Author: Seis / TE
11.2.10 Travel pressure sensor

11.2.11
1140 Pressure in bar 0..600
1141 Raw measuring value (voltage in V) 0..5V
1142 Standardized measuring value 0..1000
1143 Function status (internal logic -> diagnose) 0, 1, 2
11.2.12 Inclination sensor

1145 Value in % 0..80%
1146 Raw measuring value (voltage in V) 0..5V. 2.55V = 0%
1147 Standardized measuring value –1000..0..1000. (0 = 0%)
1148 Function status (internal logic -> diagnose) 0, 1, 2
11.2.13 Travel condition values

1150 Current travel speed (in km/h) 0,00..20,00
11.2.14 Speed limitation

1200 Current setting (in km/h) 0 = No limitation
6, 7, 8, 9, 10, 11,12
11.2.15 Arm rest contact

1300 Function status 1= arm rest up; 2= arm rest down
1301 Raw measuring value (voltage in V) Display in mV
1302 Travel operation status by arm rest contact 1= Driving permitted; 2= Driving disabled

Author: Seis / TE
11.2.16 Adaption values traction control

1500 Pre-control factor front 400..24000
1501 Pre-control factor rear 400..24000
11.2.17 Steering: Steering valve

2100 Display "Nominal current value steering valve right" 0– 1200mA
2101 Display "Actual current value steering valve right" Display in mA
2102 Display "Nominal current value steering valve left" 0– 1200mA
2103 Display "Actual current value steering valve left" Display in mA
2106 Display "Minimum current value steering valve left" Display in mA

2107 Display "Maximum current value steering valve left" Display in mA
2108 Display "Minimum current value steering valve right" Display in mA
2109 Display "Maximum current value steering valve right" Display in mA
11.2.18 Steering: Angle sensor in articulated joint

2110 Raw measuring value (voltage in V) 0...8,5VDC
2111 Standardized measuring value -1000...0...1000
2112 Standardized actual steering angle position -1000...0...1000

Author: Seis / TE
11.2.19 Steering: Steering wheel

2120 Standardized nominal steering angle position -1000...0...1000
2130 Steering wheel sensor 1 track 1 absolute pulses Number of total pulses
2132 Steering wheel sensor 1 total pulses of sensor
2133 Steering wheel sensor 1 sense of rotation 1=steering wheel steers to the right (clockwise); 2=steering
wheel steers to the left
2142 Steering wheel sensor 2 total pulses of sensor
2143 Steering wheel sensor 2 sense of rotation 1=steering wheel steers to the right (clockwise); 2=steering
wheel steers to the left
11.2.20 Vibration
3000 Display "Switch for vibration mode" Off = 0
On = 1
3001 Display "Status of vibration relay“ 0 = Relay K43 not switched
1 = Relay K43 switched
3002 Display "Vibration pump valve current" Display value = mA
The display shows the actual pump current.
3003 Display "Vibration pump valve current" (high amplitude on DH) Display value = mA
The display shows the actual pump current.

Author: Seis / TE
11.2.21 Attachment plates, option (only BW213 BVC)

3050 Display "Attachment plates activated" OFF, i.e. software for plates switched off
ON, i.e. software for plates switched on
3051 Display "Sensor for height shut-down" OFF = Sensor has switched, senses metal, plates raised
ON = Sensor has not switched, senses no metal, plates lowered
3052 Display "Sensor for middle position" OFF = Sensor has not switched, senses no metal
ON = Sensor has switched, senses metal, plates in middle
3053 Display "Logic vibration On-Off“ OFF = Vibration switched off

ON = Vibration switched on
3054 Display "Switch for float position" OFF = Switch switched off
ON = Switch switched on
Attention! Float position is not always activated when switch is in
ON-position!
3055 Display "Contact plates coupled" OFF = Plates are not hydraulically connected with the machine
ON = Plates are connected with the machine
3056 Display "Potentiometer value frequency setting of plates" 0..1000 standard, 0 = min. frequency, 1000 = max. frequency
3057 Control status valve "move up" OFF = Output not triggered
(Pin 5 DIOS module) ON = Output triggered
3058 Control status valve "move down" OFF = Output not triggered
3059 Control status valve "retract sideways" OFF = Output not triggered
3060 Control status valve "extend sideways" OFF = Output not triggered
3061 Control status valve "floating position" OFF = Output not triggered
(Pin 13 + 15 DIOS module) ON = Output triggered
3062 Control status valve "Priority change-over" OFF = Output not triggered

Author: Seis / TE
11.2.22 Engine
5000 Actual speed (rpm) 0..3000
5001 Nominal speed (rpm) 0..3000
5010 Idle speed (EMR parameter) (rpm) 600..1000
5011 Maximum speed (EMR parameter) (rpm) 1600..3000
5024 Display "Status engine coolant level" 0= Coolant level OK

1= Coolant level too low
5026 Display "Status engine air filter" 0= Air filter OK
1= Air filter soiled
5028 Display "Status of water separator" 0= Water separator OK
1= Water or dirt in fuel filter
5050 Charge air pressure (in bar * 100) 0..300 -> 0..3bar
11.2.23 Hydraulics
5502 Display "Status hydraulic oil filter" 0= Hydraulic oil filter OK
1= Hydraulic oil filter contaminated

Author: Seis / TE
11.3 Test settings
11.3.1 Brake
0500 Activates the function "Driving against the closed brake" 500 and brake control light stays on when shifting the travel lever
out of the brake gate
0501 Deactivates the function "Driving against the closed brake" O K for 3seconds, then 0000
11.3.2 Disable electric supply to wheel and drum drive motors (switch off)
1120 Enable function
1121 Switch off function "Disable electric supply for drum drive motor"
Motor remains in position: max. displacement.
1122 Function "Disable electric supply for drum drive motor"
Motor remains in position: max. displacement.
11.4 Settings / Teach / Emergency functions
11.4.1 Changing the machine code

7010 Change "Machine code" see chapter "Change machine code"
11.4.2 Automatic detection of surge currents in travel system

1090 Activate the function see chapt. "Teach travel system surge currents"
1091 Function "Determine surge currents forward" (only Vers.1.07 and 1.08) see chapt. "Teach travel system surge currents"
1092 Function "Determine surge currents reverse" (only Vers.1.07 and 1.08) see chapt. "Teach travel system surge currents"

Author: Seis / TE
11.4.3 Speed detection, trimming of measuring values

1158 Enable function
1159 Activate the function Pulses per 10m. 4000 - 15000
11.4.4 Speed detection, teaching of distance pulses

1160 Permit teach function
1161 Activate the function: Measurement over a travel distance of 5m Pulses read
1168 Reset to basic values "saved"

1169 Storing the learned values "saved"
11.4.5 Detection of wheel rotation

1200 Permit teach function
1201 Teach sense of rotation1 Raise travel speed over 10m/min
1
Only optional function! The logical sense of rotation is automatically adjusted

Author: Seis / TE
11.4.6 Steering: Automatic detection of surge currents on steering valve

2000 Activate function "Teach steering start current" see chapter 3.5
2001 Function "Teach steering start current" see chapter 3.5
11.4.7 Steering: Determining the steering stops

2010 Activate function "Teach steering stops" see chapter 3.7
2011 Deactivate function "Teach steering stops" 0000
2012 Function "Accept right hand steering stop" see chapter 3.7
2013 Function "Accept left hand steering stop" see chapter 3.7
11.4.8 Steering: Emergency function

2050 Steering with joystick buttons "OK". In case of steering wheel failure
2051 Steering wioth steering wheel (uncontrolled) "OK". In case of steering angle potentiometer failure
11.4.9 Steering: Other functions

2060 Activates function „Change steering unit“ see chapter 0
2061 Activate: Electric steering unit see chapter 0
2062 Activate: Hydraulic steering unit see chapter 0
11.4.10 Vibration: Cancellation of the vibration permission in dependence on the travel speed
3047 Activate function "Limitation of vibration permission"

3048 Limitation of vibration permission to travel stage 12
3049 Cancelling the limitation of vibration permission

Author: Seis / TE
11.4.11 Plates
3070 Enabling code "Change plate parameters"
3071 Code "Switch on plate operation" Only required if plates have been retrofitted
3072 Code "Switch off plate operation" Only required if plates have been removed
3075 Code "Plate adjustment without sensors" Attention – danger of collision! Use only in case of a sensor fault!
3076 Code "Plate pump energized without plates attached" Only for initial commissioning!

Author: Seis / TE

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Service Training Fault Codes on ESX Control

10 Fault codes of the ESX control

Version/Status: V2.07 / 24.06.05 Fault Codes on ESX Control Page 34 of 67

10.2 Description of fault reactions

3 Function affected, the faulty function is replaced by an emergency function.

6 Fatal fault. The function of the control can no longer be guaranteed.

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 35 of 67

10.3 Detailed description of fault codes and their possible causes

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 36 of 67

10.3.3 Travel lever

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 37 of 67

Fault Fault description Possible causes Equip. Assignment Input Fault

10.3.4 Travel speed range selector switch

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 38 of 67

10.3.5 Travel system

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 39 of 67

Fault Fault description Possible causes Equip. Assignment Input Fault

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 40 of 67

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 41 of 67

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 42 of 67

Fault Fault description Possible causes Equip. Assignment Input Fault

2190 Steering "steering angle sensor... initialization" Replace the control X

10.3.7 Driver's seat arm rest sensor

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 43 of 67

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 44 of 67

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 45 of 67

10.3.9 Attachment plates

3056 Vibration pump, plates, valve X35:22 X

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 46 of 67

10.3.10 Diesel engine

10.3.11 Diesel engine EMR

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 47 of 67

Fault Fault description Possible causes Equip. Assignment Input Fault

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 48 of 67

Fault Fault description Possible causes Equip. Assignment Input Fault

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 49 of 67

10.3.13 Machine type

Version/Status: V2.07 / 24.06.05 Description of Fault Codes on Control Page 50 of 67

11 Input Codes for ESX Control

11.1 Fault log

Input code Description of display function Display values

11.2 Value displays

Version/Status: V2.07 / 24.06.05 Description of Input Codes on Control Page 51 of 67

11.2.3 Travel lever / driving

11.2.4 Travel speed range selector switch

Version/Status: V2.07 / 24.06.05 Description of Input Codes on Control Page 52 of 67

Input code Description of display function Display values

11.2.5 Travel pump: Travel direction forward

11.2.6 Travel pump: Travel direction reverse

Version/Status: V2.07 / 24.06.05 Description of Input Codes on Control Page 53 of 67

11.2.7 Travel motor front (drum)

11.2.8 Travel motor rear (wheel axle)

11.2.9 Adaption values for speed regulation

Version/Status: V2.07 / 24.06.05 Description of Input Codes on Control Page 54 of 67

11.2.10 Travel pressure sensor

11.2.12 Inclination sensor

11.2.13 Travel condition values

11.2.14 Speed limitation

11.2.15 Arm rest contact

Version/Status: V2.07 / 24.06.05 Description of Input Codes on Control Page 55 of 67

11.2.16 Adaption values traction control

11.2.17 Steering: Steering valve

2106 Display "Minimum current value steering valve left" Display in mA