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https://doi.org/10.1080/15567036.2020.1817185
Introduction
Photovoltaic (PV) technology is one of the promising and economically feasible technologies for
renewable energy generation. However, a majority of incident radiation is reflected and dissipated as
heat energy in the photovoltaic module while the minor fraction is converted into electricity. The
photovoltaic module temperature is increased by 1.8°C for every interval of 100 W/m2. The efficiency
of the PV module is reduced as the temperature of the PV cells rises (Skoplaki and Palyvos 2009). For
each 1°C raise in PV temperature, 0.5% drop in efficiency has been observed for the crystalline silicon
PV panel (Karthick et al. 2019). An effective cooling method needs to be adopted to sustain the
thermal management of PV panels and increase conversion efficiency. Numerous studies of active and
passive cooling methods for thermal management of the PV modules have been reported (Ali 2020;
Reddy et al. 2020). Temperature regulation of PV panel was facilitated by Parkunam et al. (2019) using
wick structure and heat sinks with copper and aluminum fins. An improvement in the efficiency and
power output of 4% and 6% was reported, respectively. The performance of a 75 W PV module was
CONTACT Kalidasa Murugavel Kulandaivelu kali_vel@rediffmail.com; kkmmech@nec.edu.in Centre for Energy Studies,
Department of Mechanical Engineering, National Engineering College, K.R. Nagar, Kovilpatti, Tamil Nadu 628503, India
© 2020 Taylor & Francis Group, LLC
2 R. PICHANDI ET AL.
increased by 20.9% in summer and 18.32% in winter using water-cooling techniques by Sainthiya and
Beniwal (2019).
Several studies have been carried out for PV-PCM systems by integrating various types of PCMs
under different environmental conditions. The photovoltaic system performance for the domestic
buildings was analyzed by Ramanan et al. (2020). It was stated that the temperature rise in the PV
module needs to be managed to improve the efficiency and output power of the system. Park, Kim, and
Leigh (2014) determined the optimal thickness and temperature of the PCM for PV-PCM system in
buildings. Experimentally, PV-PCM was found to reduce the module temperature by 5 K than the
conventional panel with an increase of 1.5% output power and 3.5% energy efficiency. A simplified
mathematical model was proposed by Arici et al. (2018) to analyze the performance improvements of
a PV-PCM method in accordance with the economic aspects. A reduction in PV temperature by 10.26°
C was reported with an increase in efficiency of 3.73%. JianShe et al. (2018) carried out the thermal
analysis of expanded graphite (EG) composite with paraffin as PCM. Apparently, EG improved
thermal stability and reduced PCM leakage.
Sun et al. (2018a) intended a numerical method to decide the suitable thickness of the PCMs: RT55,
RT47, RT42, and RT35 for the PV-PCM systems in Thailand. The performance of the system with
RT42 was experimentally validated with a temperature reduction of 13°C. Nada, El-Nagar, and
Hussein (2018) investigated PV module temperature control by integrating PCM and a composite
of Al2O3 nanoparticles into PCM. A drop in the panel temperature by 8.1°C and 10.6°C was noted,
while the efficiency of the respective systems increased by 5.7% and 13.2%. Pork fat as novel PCM was
compared for its performance with organic PCMs when integrated with a PV module by Nizetic et al.
(2018) with a one-dimensional numerical model. It was reported that no significant difference was
noted in the performance of both the PV-PCM systems. The economic feasibility was also addressed
for the usage of pork fat as PCM. The fusion of SiO2 nanoparticles to the PCM on its thermal behavior
was investigated by Manoj Kumar, Mylsamy, and Saravanakumar (2019). The thermal conductivity of
the PCM was found to be improved up to 33.34%. Similar PV-PCM studies at various locations with
different configurations are reviewed and compared with the present study as shown in Table 1.
The above studies used organic PCMs such as paraffin as the latent heat storage medium for the
PV-PCM systems. Integrating inorganic salt hydrates with PV-PCM systems were seldom found
despite their high volumetric heat capacity when compared with organic PCMs. Hydrated salts have
high thermal conductivity, latent heat of fusion, density, and are cost-effective relative to organic
PCMs. In the ambient conditions of at 1000 W/m2 and 20°C, Hasan et al. (2010) studied the
performance of calcium chloride hexahydrate as PCM and have reported 18°C decrease in the module
temperature by analyzing five different PCMs. The PV-PCM module in Dublin and Vehari has
recorded a cumulative reduction of 10°C and 21.5°C, respectively, in PV module temperature, for
similar insolation conditions (Hasan et al. 2015). A BIPV module integrated with Na2SO4.10H2O,
Na2HPO4.10H2O, and 50–50 eutectic was investigated by Patricia et al. (2016). Sodium sulfate
decahydrate had recorded a maximum reduction in PV temperature of up to 10°C. The BIPV-PCM
system performance in facades was studied by Karthick, Kalidasa Murugavel, and Ramanan (2018a) by
integrating Na2SO4.10H2O (Glauber’s salt) as phase change material. There was a decrease of 8°C in
BIPV-PCM temperature and a 10% increase in electrical performance compared to the BIPV reference
module.
A eutectic PCM is a mixture of two or more organic and inorganic compounds with the
advantage of having desirable properties, such as melting point and latent fusion heat. Thermo-
physical properties were investigated for various PCMs by Hasan et al. (2014a) for their suitability in
the thermal regulation of photovoltaic systems. Paraffins, salt hydrate, and eutectic of fatty acids
were characterized using DSC and Temperature History Method. A eutectic of MgCl2 · 6H2O-Mg
(NO3)2 · 6H2O inorganic salt hydrate was analyzed for its suitability in solar water heating
applications (Ling et al. 2017). A eutectic mixture of the PCM was developed by Karthick et al.
(2020a) to improve the performance of copper indium diselenide PV system. A reduction in the
module temperature up to 9°C was noted in comparison to the reference module. A eutectic of
ENERGY SOURCES, PART A: RECOVERY, UTILIZATION, AND ENVIRONMENTAL EFFECTS 3
prepared eutectic PCM is integrated into the PV system, and performance enhancement for the
hot outdoor conditions is analyzed.
(1) Two inorganic salt hydrates are used to form the binary eutectic PCM with no phase separa
tion, suitable for the prevalent ambient conditions concerning the PCM properties.
(2) The newly prepared binary eutectic PCM was characterized to find out the temperature of
phase change and latent heat of fusion using Differential Scanning Calorimetry (DSC). The
specific heat capacity, density, and thermal conductivity were determined and the thermal
stability has been ensured using Thermo-Gravimetric Analyzer (TGA).
(3) Two p-Si PV panels are considered, one with containment to incorporate the layer of PCM in
the rear surface for the PV-PCM system, while other being the reference module.
(4) The atmospheric temperature and the solar radiations are measured during the experimenta
tion using the meteorological measurement setups available at the test site.
(5) The temperature of the PV-PCM and normal PV module is acquired using the temperature
data logger to analyze their thermal performance.
(6) The electrical performances are compared with that of the reference PV by using the measured
power output and electrical efficiency.
Figure 1. (a) Experimental setup with temperature data logger. (b) Rear view of the PV-PCM system. (c) Cross-sectional schematic of
the PV-PCM system.
PM during March 2018 on the rooftop of the Mechanical Engineering Department, National
Engineering College, Kovilpatti.
where x – thickness of the PCM layer, Eday – Energy value to be drained from the PV surface, η – PV
efficiency at STC, A – PV cell area, ρpcm – Density of the eutectic PCM, cp – specific heat of the
eutectic PCM, h – specific enthalpy of the eutectic PCM, TEm – melting temperature of the eutectic
PCM, t1, t2 – operating temperature range.
Selection of PCM
PCMs can maintain a constant temperature during the absorption and dissipation of heat and possess
the capability to store up and liberate latent heat (Ali 2020). High latent heat, high storage-volume
density, chemical inertness, non-toxicity, eco-friendliness, availability, and economic cost are the
advantages of inorganic salt hydrates (Hasan et al. 2010). Salt hydrates are useful in hot climatic
conditions and have attained a considerable drop in PV temperature and power savings compared to
organic eutectic PCMs (Hasan et al. 2014a). The module temperature can be managed by using PCM
with a lesser melting temperature. The PCM having the melting temperature nearer to the average
atmospheric temperature is an appropriate PCM for PV-PCM systems (Khanna, Reddy, and Mallick
2017). The location considered for the study has an average ambient temperature of 33.75°C during
the summer months, and hence, a PCM with appropriate thermo-physical property needs to be used.
6 R. PICHANDI ET AL.
Table 3. Thermo-physical properties of the hydrated salts used in the preparation of eutectic PCM.
Sodium carbonate decahydrate – Magnesium sulfate heptahydrate –
Properties Na2CO3.10H2O MgSO4.7H2O
Melting point (°C) 33 48.5
Heat of fusion (J/g) 247 202
Relative Density (g/cm3) 1.44 1.69
Specific heat capacity (J/g°C) 1.88 1.546
Thermal conductivity (W/m°C) 0.876 0.645
Water solubility (g/lit. at 20°C) 210 246.48
Thermal cyclic stability Yes [Kenisarin] Yes [Kenisarin]
Source Sigma Aldrich Sigma Aldrich
Chemical abstract service 71360 M1880
number
Sodium carbonate decahydrate (Na2CO3.10H2O) has the required thermo-physical property for
the study. But the phase separation and super-cooling of the salt has to be reduced significantly.
The temperature of phase change in a PCM may be customized by utilizing the eutectic phenom
ena and mixing with another PCM in a suitable proportion. Also, the phase separation of hydrated
salts can be reduced or eliminated by forming binary eutectics of salt hydrates (Liu and Yang
2017b). With this consideration, Magnesium sulfate heptahydrate (MgSO4.7H2O) is mixed with
Sodium carbonate decahydrate to synthesize a novel Na2CO3.10H2O–MgSO4.7H2O eutectic. This
almost eliminates the phase separation and reduces the super-cooling degree of Na2CO3.10H2O.
Table 3 shows the thermo-physical properties of the PCM salts used to prepare the eutectic.
Samples preparation
Sodium carbonate decahydrate (Na2CO3.10H2O, 99% purity) and Magnesium sulfate heptahydrate
(MgSO4.7H2O,99% purity) with melting temperature 33°C and 48°C, respectively, are used. Heating-
mixing method is used for preparing the Na2CO3.10H2O–MgSO4.7H2O binary eutectic mixture of the
PCM. The salts were mixed thoroughly in a glass beaker and heated at 55°C in a water bath till melting.
The mixture was stirred for 5 minutes at 1000 rpm and the ensuing mixture contained 100, 90, 80, and
70 wt% of Na2CO3.10H2O as shown in Figure 2. It was cooled to room temperature and the
temperature of phase change and latent heat of the eutectic mixtures were obtained by using DSC.
The thermal stability of the PCM is tested using TGA.
Characterization
DSC is used to determine the temperature of phase change and latent heat of the eutectic PCM.
The DSC analysis is carried out by taking 10 mg of sample sealed in an aluminum pan at 5°C/min
rate with nitrogen gas being supplied steadily at 20 ml/min flow rate. Further, the sample under
goes the charging process from 5°C to 55°C. One of the significant parameters to be considered for
selecting the PCMs is thermal stability (Xin et al. 2019). Understanding the behavior of decom
position and stability under thermal cycling of the eutectic is significant. TGA is used to investigate
the thermal stability of the eutectic PCM. The samples were heated from 25°C to 250°C with
a course of 20 ml/min of Nitrogen supply at a stable rate of 5°C/min. The weight of the samples has
been recorded continuously. Modular DSC is utilized to determine the specific heat capacity (Cp)
of the eutectic PCM. Continuous measurement of heat capacity is noted by weighing the sample in
milligrams and simultaneously at a heating rate of 1°C/min from 20°C to 50°C with a constant
supply of nitrogen at 20 ml/min flow rate. Equation (2) is used to estimate the specific heat capacity
ENERGY SOURCES, PART A: RECOVERY, UTILIZATION, AND ENVIRONMENTAL EFFECTS 7
Figure 2. Eutectic mixture of Na2CO3.10H2O – MgSO4.7H2O with a different mass ratio of SCD.
of the eutectic PCM (Sun et al. 2018b). The instruments and devices utilized for measurements are
listed in Table 4.
dH
¼ m:cp :β (2)
dt
where m – Sample mass, cp – specific heat, β – heating rate, and dH/dt – heat flow
Experimental uncertainties
Error can be defined as the change of value between the measured and measurand. The uncertainties
of the measured values are predicted from the instruments used for measurement as listed in Table 4.
The uncertainty in the solar radiation sensor, voltmeter, ammeter, thermocouple wire, and
temperature data logger was found to be 0.056%. The uncertainty of the measuring devices/instrument
was 0.056%, which revealed in the PV modules output are within the limit.
Figure 3. DSC curves of Salt hydrate (a) Na2CO3.10H2O (b) MgSO4.7H2O (c) 70:30 binary eutectic SCD-MSH PCM.
ENERGY SOURCES, PART A: RECOVERY, UTILIZATION, AND ENVIRONMENTAL EFFECTS 9
obtained density values of the eutectic PCM are 1.49 g/cm3. The thermal conductivity of the eutectic
PCM is calculated using equation (3) as 0.81 W/m ° C, as suggested by DiGuilio and Teja (1992).
X
n
λeutectic ¼ xi λi (3)
i
where λeutectic – thermal conductivity of the eutectic PCM, xi – mass proportion of the individual
component, λi – thermal conductivity of the individual component.
Meteorological conditions
The PV system performance is influenced by the seasonal variations and the geographical location
(Karthick, Murugavel, and Kalaivani 2018b). Hence, the meteorological data at the site have to be
considered to evaluate the performance of the PV-PCM system. The data set with a monthly average of
ambient conditions during the year 2018 is revealed in Figure 5. The monthly global radiation level is
highest in March as 185.24 kWh, with air temperature of 28.9°C. The wind speed ranges between
Figure 5. Average monthly variation of the solar radiation, wind velocity, ambient temperature, and PV module temperature.
ENERGY SOURCES, PART A: RECOVERY, UTILIZATION, AND ENVIRONMENTAL EFFECTS 11
2.2 m/s in April and 4.5 m/s in June 2018. The annual average monthly PV temperature was also
reported as 45.81°C in March. Hence, the experimentation was carried out outdoors during
March 2018 and two typical days, 14th and 21st are considered for further analysis. The typical days
considered for experiments included high solar insolation, low wind speed, and peak air temperature.
The variations in solar insolation and atmospheric temperature for the two typical days are shown in
Figure 6. The hourly variations in the solar insolation had the same pattern on both the days and
reached a maximum of about 985 W/m2 and 940 W/m2 on 14th and 21st March, respectively. The
atmospheric temperature increased from 27°C and 26.7°C to a peak of 40.2°C and 39.9°C on both the
days, respectively. These ambient conditions resulted in the high PV module temperature (Ramanan,
Kalidasa Murugavel, and Karthick 2019). Integrating PCM with the PV module will provide better
thermal control of the PV module which can increase the power output and efficiency of the PV-PCM
system.
Figure 6. Hourly average of variations in solar radiation and ambient temperature on the typical days of study.
12 R. PICHANDI ET AL.
Figure 7. Hourly variations in PV temperature and efficiency of reference PV and PV-PCM module on the typical days of study (a) 14th
March 2018 (b) 21st March 2018.
noted after 14.00 hours. In the PV-PCM module, the convective heat transfer from the PCM into the
atmosphere is not significant. Similar trends of variations in the PV temperature are noticed on 21st
March, another typical day of experimentation, as shown in Figure 7b. Figure 7a shows that the
efficiency varied from 5.78% to a maximum of 10.73% with an average of 8.81% for the reference PV
and from 6.76% to 13.13% with an average of 9.95% for PV-PCM system. An average increase of 1.14%
of daily efficiency is noted for PV-PCM system than that of the reference PV. This performance
improvement is due to the corresponding decrease in the PV temperature of 2.33°C for the PV-PCM
system than the reference PV for the same radiation conditions. From Figure 7b, an average increase of
1.21% is noted in the PV-PCM module’s daily efficiency with an average decrease of 2.41°C in PV
temperature.
Figure 8. Hourly variations of VOC concerning solar radiation for the PV-PCM and reference PV module on the typical days of study
(a) 14th March 2018 (b) 21st March 2018.
ENERGY SOURCES, PART A: RECOVERY, UTILIZATION, AND ENVIRONMENTAL EFFECTS 13
is a gradual increase in the PV module temperature due to the rise in solar insolation. Due to
the rise in PV temperature, the decrease in VOC is offset by the increase in radiation intensity
and the temperature control provided by the PCM. The PV-PCM module’s VOC tends to be in
the increasing trend up to 14.00 hours on both the experimental days relative to the reference
PV. But, in the evening hours, no noticeable increase in the VOC for the PV-PCM system is
seen than the reference PV. This features to the PV-PCM module temperature, as it is sig
nificantly lower than the reference PV until 14.00 hours and has the same temperature range in
the afternoon hours. Figure 9a and b show the average and estimated peak VOC and the
comparison of PV-PCM module and reference PV efficiency for the typical days of
experimentation.
Figure 9. Peak and average VOC of the PV-PCM and reference PV module on the typical days of study (a) 14th March 2018 (b) 21st
March 2018.
14 R. PICHANDI ET AL.
Figure 10. Hourly variations of DC power output of the PV-PCM and reference PV module.
Economic analysis
The overall cost associated with the PV-PCM systems includes (i) PCM cost (ii) PCM containment
materials cost (iii) fabrication cost. The cost of the PCMs utilized in this work is 42.27 USD/kg for SCD
and 27.71 USD/kg for MSH, respectively, when purchased in smaller quantities (Sigma Aldrich). The
cost is anticipated to decrease to 5.07 USD/kg for SCD and 3.33 USD/kg for MSH while procured in
large quantities (Hasan et al. 2014b). 2.6 kg of eutectic PCM (70% SSD and 30% MSH) is required to
integrate with the PV module for a PCM layer thickness of 12 mm. As a 25 W module is used for this
study, the additional cost incurred is estimated to be 3.94 USD/Wp and 0.472 USD/Wp for single
fabricated systems and for mass-produced systems.
The average energy gain per day was found to be 17.63 W for PV-PCM system during the days of
study. The economic benefits are estimated by considering the cost per Watt (i.e., 0.793 USD/W) for
PV systems in India. So, the financial benefits acquired by the PV-PCM system are 13.98 USD based
on the energy gains. The economic benefits derived from the PV-PCM systems are almost equal to that
of the additional investment for PCM setup, if mass-produced. Further increasing the PCM layer
thickness to manage the PV module temperature may not be economically beneficial. However, the
temperature regulation of the PV module may extend the lifespan of the PV module by 20% (Royo
et al. 2016), which can be considered to be beneficial in locations having similar climatic conditions as
that of India.
Conclusions
A new binary eutectic of in-organic salt hydrates Na2CO3.10H2O and MgSO4.7H2O was prepared and
characterized as the PCM for the heat extraction from PV modules. In this work, the prospective for
ENERGY SOURCES, PART A: RECOVERY, UTILIZATION, AND ENVIRONMENTAL EFFECTS 15
the enhancement in the energy generation performance of a p-Si PV module integrated with PCM was
investigated experimentally under actual outdoor conditions. Based on the results obtained, it was
found that the phase change materials provide an effective means for controlling the PV temperature.
The 70:30 SCD-MSH binary eutectic show almost no phase separation with melting and freezing
temperature of 35.6°C and 31.1°C, respectively, significantly reducing the super-cooling of
Na2CO3.10H2O. The measured thermo-physical properties of the eutectic PCM are significant and
the latent heat value for the PCM is estimated to be 230.5 J/g. The PCM is found to be thermally stable
after 200 thermal cycles in TGA from 25°C to 70°C operating temperature range. An instantaneous
drop of 7°C in the PV module temperature was found. In the before noon hours an average of 2.33°C
decrease in PV module temperature is observed, while no specific temperature difference is noted after
14.00 hours on the typical days of study. For the PV-PCM module, an average improvement in the
daily output of 1.21% is noted as the reference PV.
The temperature drop and increase in the performance of the PV-PCM system is analogous to that
suggested by Patricia et al. (2016) and Karthick, Kalidasa Murugavel, and Ramanan (2018a) for the
PV-PCM systems. The PV-PCM system’s power output increased by an average of 17.63 W for typical
test days contributing to 12.5% increase in the electric energy. However, the additional price included
in the preparation of PV-PCM setup is almost equal to the financial benefits resulting from the
proposed system. The economic feasibility of different configurations of binary eutectic hydrated salts
for PV applications needs to be further investigated to find the optimal PCM. The appropriate addition
of nucleating agents and nanopowders to the PCMs has to be studied for the betterment in its stability,
thermal conductivity, and heat storage capacity. Due to the present climatic issues, the passive cooling
of PV systems may offer extended life to the PV modules, which will render additional economic
benefits.
Nomenclature
PV Photovoltaic
PCM Phase change material
SCD Sodium Carbonate Decahydrate
MSH Magnesium Sulfate Heptahydrate
DSC Differential Scanning Calorimeter
TGA Thermogravimetric Analyzer
WPJ White petroleum jelly
BIPV Building Integrated Photovoltaic
p-Si Polycrystalline silicon
Tof Onset freezing point of the salt hydrate (°C)
Tf The freezing point of the salt hydrate (°C)
Tom Onset melting point of the salt hydrate (°C)
Tm The melting point of the salt hydrate (°C)
TEof Onset freezing point of the eutectic (°C)
TEom Onset melting point of the eutectic (°C)
TEf The freezing point of the eutectic (°C)
TEm The melting point of the eutectic (°C)
A PV cell area (m2)
Voc PV panel open-circuit voltage (V)
PDC DC power of the PV panel (W)
ηPV Conversion efficiency of the PV panel
cp Specific heat capacity of the PCM (J/g°C)
λ Thermal conductivity of the PCM (W/m°C)
ρ Density of the PCM (g/cm3)
m Mass of the sample (g)
β Heating rate (°C/min)
x Thickness of the PCM layer (mm)
η PV efficiency at STC
h specific enthalpy of the PCM (J/g)
16 R. PICHANDI ET AL.
Acknowledgments
The authors extend their gratitude to Tamil Nadu State Council for Science and Technology (TNSCST), Chennai, India
for the financial grant under the Student Projects scheme [Sanction No.TNSCST/SPS/AR/2018-19 dated 18/02/2019] and
National Engineering College, Tamil Nadu, India for generous support in this work.
Notes on contributors
Mr. Ramanan Pichandi is a teaching faculty and research scholar in the faculty of Mechanical Engineering. His research
area includes field performance study of various photovoltaic technologies, solar thermal technologies, and energy
storage.
Dr. Kalidasa Murugavel Kulandaivelu received his Doctor of Philosophy in the field of Solar desalination from Anna
University, Chennai in 2009. He has wide hands of research experience on modeling and enhancing the productivity &
effectiveness of solar stills. His research area includes performance improvement of other solar thermal systems such as
spiral flow passive solar water heater, double pass solar air heater, compressed water thermal energy storage and
performance & economic viability of Solar Photovoltaic systems.
Dr. A. Karthick received his Doctor of Philosophy in the field of Building Integrated Photovoltaic (BIPV) from Anna
University, Chennai in 2018. He has received Best Paper Award for his research articles in Biomass conversion. His
research area includes Solar Photovoltaic, Bioenergy, Zero energy buildings.
Hari Kishan Dhevaguru received his graduation in the faculty of Mechanical Engineering in 2019. His research interests
include synthesis and characterization of eutectic phase change materials.
Suriyanarayanan Ganesamoorthy received his graduation in the faculty of Mechanical Engineering in 2019. His
research interests include modeling and analysis of grid-tied solar PV systems.
ORCID
Kalidasa Murugavel Kulandaivelu http://orcid.org/0000-0002-0179-4135
Karthick Alagar http://orcid.org/0000-0002-0670-5138
Hari Kishan Dhevaguru http://orcid.org/0000-0001-5444-2996
Suriyanarayanan Ganesamoorthy http://orcid.org/0000-0002-2159-4747
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