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Biodiesel - Cascara de Piña
Biodiesel - Cascara de Piña
Pineapple (Ananás comosus) leaves ash as a solid base catalyst for biodiesel
synthesis
Silma de S. Barros, Wanison A.G. Pessoa Junior, Ingrity S.C. Sá, Mitsuo L.
Takeno, Francisco X. Nobre, William Pinheiro, Lizandro Manzato, Stefan
Iglauer, Flávio A. de Freitas
PII: S0960-8524(20)30841-5
DOI: https://doi.org/10.1016/j.biortech.2020.123569
Reference: BITE 123569
Please cite this article as: de S. Barros, S., Pessoa Junior, W.A.G., Sá, I.S.C., Takeno, M.L., Nobre, F.X.,
Pinheiro, W., Manzato, L., Iglauer, S., de Freitas, F.A., Pineapple (Ananás comosus) leaves ash as a solid
base
catalyst for biodiesel synthesis, Bioresource Technology (2020), doi: https://doi.org/10.1016/j.biortech.
2020.123569
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ABSTRACT
Homogeneous catalysts used for biodiesel synthesis have several limitations, including
non-recoverability/reusability, saponification, emulsification, equipment corrosion, and
environmental pollution. To overcome these limitations, we synthesized a novel catalyst
via calcination of pineapple leaves waste. This catalyst was characterized by X-ray
powder diffraction, x-ray fluorescence, Fourier transform infrared spectroscopy,
thermogravimetric analysis, scanning electron microscopy, and soluble alkalinity
measurements. The catalyst’s activity with regards to soybean oil transesterification was
analyzed, and multiple process parameters (temperature, catalyst amount, reaction time,
and methanol:oil molar ratio) were examined. A high catalytic activity, probably related
to the 85 wt% content of alkali/alkali metals (K, Ca and Mg), was observed after a 30
min reaction time, 60 °C, 4 wt% of catalyst, oil to methanol molar ratio of 1:40,
reaching an oil to biodiesel conversion above 98%. We conclude that the novel catalyst
presented here is efficient, cost-effective, and sustainable, while simultaneously
abundant waste is reduced.
1. Introduction
Thus, this work examines the catalytic activity of calcined pineapple leaves with
regards to biodiesel production, to reduce waste and reliance on fossil fuels, and to aid
in the implementation of a sustainable agricultural and energy industry.
2.1 Materials
For this work methanol (> 99.5 vol%, -Vetec), n-hexane (99 vol%, Nuclear),
refined soybean oil (Concórdia), NaCl (99 wt%, Vetec), Na2SO4 (> 99 wt%, Vetec),
HCl (37 wt%, Vetec) and CDCl3 (99.8 vol%, Sigma-Aldrich) were used as received.
The catalyst obtained was characterized via X-ray fluorescence (FRX; using a
Panalytical Epsilon 3-XL instrument and a maximum voltage of 50 kV, a maximum
current of 3 mA and a helium gas pressure of 0.8 bar) and X-ray diffraction (XRD;
using a Bruker D2 Phaser diffractometer equipped with a copper anode and a nickel
filter; the powdered samples were inserted into an acrylic sample holder, with a
13,500 rpm) and washed with 20 % (w/v) NaCl solution and n-hexane. This procedure
separated the biodiesel from the byproduct glycerol; the biofuel was then purified by
evaporating the organic phase under reduced pressure using a rotary evaporator (Tecnal
TE-211). In order to evaluate the catalytic activity of CPL at different reaction
conditions, the catalyst dosage (from 1 to 5 wt%), temperature (50, 60, 70 and 80 °C),
and oil:methanol molar ratio (1:10, 1:20, 1:30 and 1:40) were varied. All reactions were
reproduced thrice, presenting standard deviations lower than 5% of conversion. Finally,
the resulting material was dissolved in CDCl3 and analyzed by 1H NMR (Bruker
Advance III HD 500 MHz/54 mm) to measure the conversion:
(ACH2C = O) x 3x 100
where AOCH3 and ACH2C=O are the integrals related to the methoxy protons (chemical
shift = 3.7 ppm) and acyl protons (chemical shift = 2.6 ppm), respectively (Masteri-
Farahani et al., 2020; Mendonça et al., 2019b).
2.3.3.Catalyst stability
CPL reusability was examined by repeating the transesterification reaction under
optimized conditions (oil:methanol molar ratio of 1:40, 4 wt% of CPL, 30 min reaction
time at 60 °C). After each reaction, the catalyst was centrifuged (4 min at 13,500 rpm),
washed 3 times with n-hexane, dried overnight at 80 ℃ and reused.
CPL stability was then tested via leaching tests applying optimized reaction
conditions. First, only the catalyst and methanol were added to a 100 mL flask, while
stirring constantly at 60 °C for 30 min. In order to observe possible CPL leaching into
the methanol and, consequently, a possible partial homogeneous catalysis, the catalyst
was separated by centrifugation and the methanol was transferred into another 100 mL
flask which contained soybean oil at the optimum oil:methanol molar ratio (1:40).
Hereafter, the reaction medium was treated, the organic phase evaporated under reduced
pressure, and the biodiesel conversion was analyzed by 1H NMR.
2.3.4.Activation energy
Since catalysts reduce the activation energy (Ea) and thereby increase the speed
of a specific reaction, Ea is an indicator of catalytic activity of the applied material.
Therefore, the activation energy was measured (Mendonça et al., 2019b).
Ash content
Bulk density
The density obtained for CPL was 0.416 ± 0.084 g/cm3, similar to the
potassium-based catalyst supported on pumice (0.50 g/cm3; Cercado et al., 2018). It is
important to note that the analysis method used also considers the empty spaces
between the particles (ASTM-C948, 2014), which may result in a higher density using
other methods. Another factor that can influence this density is the formation of pores
during the calcination process.
The CPL mainly consisted of potassium (K) and calcium (Ca), i.e. alkaline and
earth alkaline metals. This composition was similar to solid base catalysts obtained
through the calcination of agro-industrial wastes (Balajii and Niju, 2019; Betiku et al.,
2016; Mendonça et al., 2019a; Mendonça et al., 2019b), and was therefore deemed a
potential new catalyst for biodiesel production since high catalyst activity was
previously related to alkaline content (Betiku et al., 2016; Mendonça et al., 2019b;
Sharma et al., 2012).
The vibrational modes active in the infrared region of the pineapple leaves
before and after heat treatment were identified by FTIR-ATR. The materials before and
after calcination exhibited quite distinct spectra; while the leaves showed characteristic
bands of cellulose (3429, 1372 and 1163 cm-1 related to ν(O-H), δ(CH) and νas(C-O-C)
vibrations, respectively) and lignin (1650, 1508, 1425 and 1270 cm-1 related to ν(C=O
conjugate), ν(C=C aromatic), δ(CH) and νas(C-O) vibrations, respectively) (Mendonça
et al., 2019a; Pastore et al., 2008), CPL presented a completely different profile. There
vibrational modes associated with water molecules and OH groups characteristic of
carbon chains were absent, confirming the elimination of biomass by thermal
decomposition, while vibrational bands were identified at wavenumbers 868, 1007,
1410, and 3026 cm-1. This corresponds to HSO4 groups (820 to 880 cm-1), in this case,
aluminum and potassium sulfates, and O-H bond deformations (Kloprogge et al., 2001;
Periasamy et al., 2009). Bands at 978 cm-1 were characteristic of P-O bonds in
magnesium phosphates, (Chitra et al., 2019); while bands at 1410 and 3026 cm-1 were
caused by asymmetric stretching (νas) of Si-O-Si bonds present in Ca2MgSi2O7 and
stretching of O-H bonds in silicates, consistent with observations made by Choudhary et
al., 2015.
Thermogravimetric analysis
A mass loss of 6.7 % was measured when heating the sample to 1000 ℃, Fig. 1.
The greatest loss was due to lost humidity (2.7%, at temperatures < 80 ℃) (de Freitas et
al., 2019). Another significant loss (1.7%) occurred between 550 and 800 ℃, which was
related to the degradation of the sulfate groups (Meng et al., 2017), corroborating the
presence of K2SO4 in the CPL as also observed by XRD analysis. Small intermediate
losses were also observed, probably resulting from the degradation of different phases
that form the material. Similar behavior was observed for tucumã peels (Mendonça et
al., 2019b). These small losses can be also from the desorption of the chemisorbed CO2
(between 360 and 886 °C), which is originated during the calcination process
(Mendonça et al., 2019a, 2019b).
FIGURE 1.
Similar morphologies were also observed for catalysts obtained from (calcined)
elephant-ear tree pod husks (Falowo et al., 2019) and banana peels (Betiku et al., 2016),
where the micrograph showed that there was sintering of small mineral aggregates with
a high level of agglomeration of the nanoparticles.
Soluble alkalinity
A low concentration of soluble alkaline compounds (0.39 mmol g−1 of CPL) was
measured. This is in contrast to significantly higher alkaline solubilities observed for
cupuaçu seed ashes (1.05 mmol g−1 of catalyst, Mendonça et al., 2019a) and tucumã
peels (3.7 mmol g−1 of catalyst, calcined at 800 °C, Mendonça et al., 2019b).
This discrepancy was probably caused by the higher concentrations of alkali and
alkaline earth metals (in the form of carbonates and phosphates) in the cupuaçu seed and
tucumã peel ashes.
The catalytic activity of CPL was evaluated and the transesterification reaction
was optimized with regards to time, catalyst loading, temperature, and oil:methanol
molar ratio. The results are discussed in detail below.
Time
FIGURE 2.
Catalyst loading
FIGURE 3.
Clearly, the amount of catalyst had a significant influence on the conversion; for
instance, when catalyst loading was increased from 1 to 4 wt%, conversion increased
from 18.87 to 98.92 % (Fig. 3). However, a further increase in catalyst loading to 5%
slightly decreased the conversion (95.11 %). This decrease at high loading was probably
caused by the increased viscosity of the reaction medium (viscosity of a slurry increases
with solid loading) (Mendonça et al., 2019b); note that reaction slurry viscosity is
inversely proportional to the transfer rate of the reagents from the reaction medium to
the catalyst surface (Mendonça et al., 2019a, 2019b). These results are in contrast to
those measured for cupuaçu seeds ash, where high conversions could only be achieved
with high catalyst loadings (10 wt%; Mendonça et al., 2019a). High loads of catalysts
can make biodiesel production costly. These loadings were higher than those required
for effective homogeneous catalysis, e.g. NaOH or KOH can be used at concentrations
less than 2 wt% (Atadashi et al., 2013; Rezania et al., 2019). Despite this advantage,
homogeneous catalysts have serious limitations, such as the formation of saponified
product, emulsion formation, high purification cost, high water, and energy
consumption, high wastewater discharges, which limits their usage (Atadashi et al.,
2013; Melero et al., 2009).
Temperature
FIGURE 4.
study, the optimum temperature was 60 °C, at which already good conversions were
achieved.
FIGURE 5.
Conversion increased drastically when the oil:methanol was increased from 1:10
to 1:30, and then plateaued off at a ratio of 1:40, reaching 98.55 %, Fig. 5. CPL-
catalyzed soybean oil transesterification proved to be highly dependent on this
parameter. Note that excess methanol can be easily distilled and reused since it has a
low boiling point, even at ambient pressure. Furthermore, the optimum molar ratio
tested (1:40) was much higher than some literature values, although several studies also
reported significantly higher values (e.g. Xie and Zhao, 2014, and Nur Syazwani et al.,
2015 reported optimum molar ratios of 1:50 and 1:150, respectively). Compare these
results with optimum molar ratios less than 1:20 which are usually applied in
homogeneous catalysts (using KOH and NaOH; Atadashi et al. 2013). However, the
abovementioned disadvantages associated with homogenous catalysts remain.
CPL leaching into methanol was also studied; note that for the CPL enriched
methanol phase a conversion of 4.5 % (homogeneous catalysis) was measured. Despite
this, no emulsion or soap formation was observed. This low conversion probably
stemmed from potassium leaching (forming K+ and CH3O-; Falowo et al., 2019).
Similarly, low homogeneous catalytic behavior was observed for tucumã peel ashes
(Mendonça et al., 2019b), while cupuaçu seeds ash had lower stability (only 60.4%
conversion was achieved after one reaction recycle; Mendonça et al., 2019b), allowing
it to be recycled only once. We conclude that CPL is very stable under the applied
reaction conditions. It would be possible, however, to improve CPL stability further, by
calcining CPL prior to each reaction, as recalcination prevents leaching and reduces the
amount of organic compounds that poison the catalyst (Betiku et al., 2016; Sharma et
al., 2012).
The activation energy for the CPL catalyzed biodiesel synthesis was 86.84
kJ/mol. This is similar to the Ea measured for the transesterification of soybean oil with
0.5% sodium methoxide (Ea = 83.77 kJ/mol; Freedman et al., 1986), but much lower
than Ea for the transesterification of palm oil without catalyst under supercritical
conditions (Ea = 105 kJ/mol; Permsuwan et al., 2011) or catalysis by KF/Ca−Mg−Al
hydrotalcite solid base (Ea = 111.6 kJ/mol; Xiao et al., 2010). Ea measured for nano
CaO-catalyzed canola oil transesterification was also significantly higher (Ea = 136.48
kJ/mol; Zhao et al., 2013).
4. Conclusions
A low-cost eco-friendly biodiesel catalyst with high activity was developed from waste
pineapple leaves. The catalytic efficiency of the calcined pineapple leaves (CPL) was
high, and conversions greater than 98% were measured. Catalyst loading and
oil:methanol molar ratio had both a significant influence on CPL performance.
Furthermore, recycled CPL maintained high activity (until the fourth recycling cycle)
and presented a low transesterification activation energy (86.84 kJ/mol). We conclude
that CPL is a highly efficient biodiesel catalyst, while simultaneously reducing
biowaste.
E-supplementary data for this work can be found in e-version of this paper online.
Acknowledgment
The authors are thankful to Coordenação de Aperfeiçoamento de Pessoal de Nível
Superior for the scholarship for Silma de Sá Barros (CAPES - finance code 001), to
Laboratório de Materiais Amazônicos e Compósitos – LAMAC/UFAM for the XRF
analysis, to Laboratório Temático de Microscopia Ótica e Eletrônica – INPA, and to
NMR-LAB (UFAM) for all NMR analyses.
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LIST OF FIGURES
Figure 2. Oil-biodiesel conversion (%) via transesterification for different reaction times
(oil:methanol molar ratio = 1:40, 80 °C and 5 wt% of catalyst).
SUPLEMENTARY INFORMATION
Application of pineapple (Ananás comosus) leaves ash as a solid base catalyst for
biodiesel synthesis
Silma de S. Barros1, Wanison A. G. Pessoa Junior2, Ingrity S. C. Sá1, Mitsuo L. Takeno2,
Francisco X. Nobre3, William Pinheiro4, Lizandro Manzato2, Stefan Iglauer5, Flávio A.
de Freitas6,*
Figure S1. XRD pattern of CPL obtained from the calcination of pineapple leaves.
Figure S2. FTIR spectra of CPL obtained before and after calcination of the milled
pineapple leaves.
Figure S4. NMR spectrum showing the peaks of interest for obtaining the conversion of
oil into biodiesel.
Figure S5. Arrhenius plot of ln k vs 1/T for soybean methanolysis with 4 wt% of CLP at
50 – 80 °C.
HIGHLIGHTS
• A new catalyst from waste pineapple leaves was used in the biodiesel synthesis;
• 98.2% of conversion was obtained when applying 4 wt% of the new catalyst;
• High conversions were obtained in only 30 min of reaction time;
• Conversions higher than 85% were obtained after the fourth catalyst recycling cycle.