Project Specification continuation sheet JOB NO. 6104218 PAGE: DOCNO. TSS-G12-4218 REVISION: ‘TABLE OF CONTENTS Section Title 1.GENERAL... 1.4 Scope .. 112 Codes and industry Standards... 1.3 Conflicts, Omissions, and Alternatives... 2. REQUIREMENTS APPLICABLE TO ALL WELDING PROCESSES 2.1 General : 2.2 WPS and POR Requirements. 2.3 Documentation ..... 2.4 Filler Metals 2.5 Joint Design.. 2.6 Preheat. 2.7 Heat Treatment .. 2.8 Cleaning 3. REQUIREMENTS FOR SPECIFIC WELDING PROCESSES... 3.1 Submerged Arc Welding (SAW)... 3.2 Gas-Tungsten Arc (GTAW) and Plasma Are (PAW) Welding 3.3 Shielded Metal Arc Welding (SMAW) 3.4 Gas Metal Arc Welding (GMAW) 3.5 Flux Cored Arc Welding (FCAW) .. 318 Becrosieg (ESW) end Elckroges (EG) Waking, 3.7 Stud Welding. 318 Special Welding Processes. 4, REQUIREMENTS FOR SPECIFIC MATERIALS. 4.1 Stainless Steels, 4.2 Cr-Mo Alloy Stools 4.3 Titanium and Other Reactive Materials... 4.4 5%, 8% and 9% Nickel Steels. 4.5 Nickel Alloys... 5. ADDITIONAL REQUIREMENTS FOR LOW TEMPERATURE SERVICES. 5.1 General. 6. ADDITIONAL REQUIREMENTS FOR OVERLAYS, AND CLAD MATERIALS ..... 6.1 General. ‘Appendix A - Weld Map .... 188-6124218 Rev P.too Page No. 30F 19 P &&Project Specification continuation sheet JOB NO. e10aate PAGE: 40F 19 DOCNO. TSS.G124218 REVISION: P 4. GENERAL 4.4 Scope 1.4.1 This standard covers the general requirements for welding procedures, specifications, and qualifications. Structural welding is not within the scope of this standard. 1.1.2 Requirements for welding, Welding Procedure Specifications (WPS), Procedure Qualification Records (POR) and requalification of procedures and operators shall be in accordance with this standard, the applicable code of construction, and all addtional applicable specifications. 1.2 Codes and Industry Standards ‘The following documents are referenced herein and form part of the Order. Current editions of the industry standards including all mandatory addenda in effect at the time of the order shall, apply unless otherwise indicated, JAPANESE STANDARDS ASSOCIATION Japanese Industrial Standards ~ Later (See requisition requirements.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) ‘ASME Boiler and Pressure Vessel Code, Latest Edition, including all mandatory addenda in effect on the date of the Order Section |, "Power Boilers" Section Il, "Materials" Part C - "Welding Rods, Electrodes and Filler Metals” Section Vil, "Pressure Vessels" Division 1 Division 2" Alternative Rules” Section IX, "Welding and Brazing Qualifications ‘ASME 831.1, "Power Piping” ASME 831.3, "Process Piping” AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM A370, "Mechanical Testing of Steel Products" ASTM A488/A488M, "Standard Practice for Steel Castings, Welding, Qualifications of Procedures and Personne!" AMERICAN WELDING SOCIETY (AWS) AWS A4.2, "Calibrating Magnetic Instruments to Measure the Delta Ferrite Content of Austenitic and Duplex Austenitic-Ferrtic Stainless Stee! Weld Metal’ 1.3 Conflicts, Omissions, and Alternatives 1.3.1 Any conflict between the requirements of this standard and the provisions of any applicable industry standards, codes, or regulations or any specifications, standards, or purchasing documents contractually required for a given application shall be referred to the T9s.612-4218 Rev Poe eeProject Specification continuation sheet 4J08 NO. 6104218 PAGE: 50F 19 DOCNO, TSS-G12-4218 REVISION: =P Purchaser for resolution prior to start of welding, 4.3.2 All deviations from or alternatives to the requirements contained in this Standard shall be submitted to the Purchaser for review and resolution prior to the start of welding or fabrication. Such submittal shall include the following: a. citation of provisions of this standard. . proposed deviation and rationale for the deviation. c. WPS with POR as applicable to the deviation 4. all other technical data available supporting the proposal €- historical experience in support of the proposed deviation. f. results of all applicable tests required by the applicable industry standard or code and this standard. 2, REQUIREMENTS APPLICABLE TO ALL WELDING PROCESSES 24 General Fabrication involving welding shall not be sublet to others without prior approval of the Purchaser. When the Purchaser approves subletting of welding, the sub-supplier must submit their WPS, POR, and weld map to the prime Supplier for forwarding to the Purchaser for review and comment prior to the start of welding 2.2 WPS and PQR Requirements 2.2.1 WPSs and PORs shall conform to the requirements of the applicable code. WPSs shall comply with the edition/addenda of ASME Section IX in effect on the date of the Order. WPSs qualified to the requirements of an earlier edition/addenda are not acceptable. In addition, all Purchaser's requirements shall be included. When WPSs are submitted for review, the weld map form illustrated in Appendix A shall be completed and submitted with the applicable PAR's unless otherwise directed by the Order. 2.2.2 WPS shall list the electrical parameters and travel speed within reasonable ranges for each electrode size to be used. 2.2.3 PORs shall show actual joint details and list actual amperage, voltage, travel speed, contact tube to work distance. pulsing, type of current, polarity, progression, AWS classifications or manufacturer and trade designations used in qualifying the procedure. 2.2.4 Procedures and qualifications acceptable for low alloy steels of a given alloy content shall not be accepted for welding materials of lower alloy content without advance written approval from the Purchaser. 2.2.5 When run-off plates are used, they shall be of the same nominal alloy composition as the base metal 2.3 Documentation 2.3.1 All welding, including repair welding, shall comply with the appropriate WPS and POR required by the applicable codes, regulations, standards and specifications. T9s.6t2.4218 Rov P doeProject Specification continuation sheet JOB NO. 6104218 PAGE: 6 OF 19 DOCNO, TSS-G12-4218 REVISION: =P 2.3.2 The welding procedure specification shall be available for ready review by the welderwelding supervisor. 2.4 Filler Metals 2.4.4 The selection of filler metals for joining similar materials shall be in accordance with: a. Table I for steels and non-ferrous materials except aluminum and aluminum alloys; or b. ASME SFA 5.10 for aluminum and aluminum alloys. 2.4.2 The selection of filler metals for welding dissimilar materials shall be in accordance with: a, Table II for steels and for non-ferrous alloys except aluminum and aluminum alloys; or b. ASME SFA 5.10 for aluminum and aluminum alloys. 2.4.3 Filler metals and fluxes shall be completely specified in the WPS and POR by the use of applicable ASME/AWS classification. 2.4.4 Prior to using non AWS filler metals and fluxes (filer metal and fluxes without an ASME/AWS classification) the product's relevant physical and mechanical properties and chemical analysis shall be submitted to the Purchaser with the request for using non AWS materials. Advance written approval is required from the Purchaser prior to using non AWS materials. 2.4.5 POR documents for procedures specifying "G" classification electrodes for which chemical composition is not completely controlled by ASME Section II, Part C shall be separately qualified for each manufacturer, grade, and heal of the electrode so classified, 2.4.6 When welding materials are used outside the limits specified by the welding material manufacturer, procedure qualification tests (for electrodes, fluxes, wires) are required for each fot, batch, or heat of material used in production welding. Advance written approval is required from the Purchaser prior to use. 2.4.7 Storage of welding materials (covered electrodes, fluxes, bare wires, consumable inserts, and other similar materials) in designated areas or in designated holding ovens shall be in accordance with the welding material manufacturer's recommendations and ASME Section II Part C. Control and handling of welding materials in fabrication shall be an integral part of the ‘Supplier's quality assurance plan. 2.4.8 Welding process using coatings or fluxes shall not be used for austenitic stainless steel, nickel, or aluminum alloy root passes unless the slag can be removed from the underside of the root passes and the area inspected 2.4.9 All socket welds shall be made using GTAW and/or SMAW processes only and shall consist of at least two (2) passes. 2.5 Joint Design 2.5.1 The joint design, including root opening, shall be clearly shown in the WPS and POR. Tolerances for all dimensions shall be included. A dimensional sketch of the production weld preparation profile shall be attached to the WPS when the production profile differs from the WPS profile. 158-012-4218 Rev P.dce aProject Specification continuation sheet JOB NO. 6104218 PAGE: 70F 19 DOCNO. TSS-G12-4218 REVISION: P 2.5.2 Temporary backing material, such as non-metallic retainers and non-fusing metal retainers, paste, or coatings, may be used provided: a. No fusion of metallic backing to the underside of the weld ment occurs, b. All welding slag, remaining flux, paste, and foreign material are removed from the underside of the weld. c. the specified backing material is used in the POR. 2.5.3 The use of fusing backing strips is subject to advance written approval from the Purchaser. Permanent backing rings, when used, shall be seal welded on the upstream side. 26 Preheat 2.6.1 The preheat recommendations of Appendix R of ASME Seetion Vill, Division 1 shall be ‘mandatory for all carbon and alloy steels. In addition, a minimum preheat of 200°F (93°C) shall bbe applied for carbon steel with a thickness greater than 1 1/4 inches (32 mm). When preheat is a requirement for welding, itis also a requirement for electric arc cutting, flame cutting, tack welding, back gouging, etc. 2.6.2 Ifa conflict arises between Paragraph 2.6.1 and the code or applicable specification governing the weld, the higher preheat temperature shall be used. 2.6.3 Care shall be taken to ensure through-thickness preheating of thick sections to prevent an excessive weld cooling rate. Surface temperature shall be measured in the weld joint and 4 inch (25 mm) on each side of the joint immediately before initiation of weld arc. 2.7 Heat Treatment 2.7.1 Postweld heat treatment shall be in accordance with the applicable code of construction or specification 2.7.2 Postweld heat treatment cycles shall be clearly specified in the WPS and POR. POR test coupons shall be subjected to the maximum anticipated heat treatment to be used in production, 2.7.3 Full details of all intermediate heat treatment, including number of cycles, time, temperature, heating method, and heating and cooling rates, shall be specified in the WPS and POR. POR tests shall be made on samples subjected to the maximum anticipated intermediate heat treatment. In the event that a component is intended to receive multiple intermediate heat treatments, the details shall be provided as part of the WPS and should be referenced in the weld map (see Paragraph 2.2.1). 2.8 Cleaning 2.8.1 Welding slag shall be removed from all welds. 2.8.2 For cleaning stainless steel or nickel alloys, use aluminum oxide or silicon carbide grinding wheels and/or stainless steel brushes not previously used on carbon or low alloy stools. 2.8.3 Weld joint surfaces and a minimum of 1 inch of the internal and external surfaces of the T9S.6124218 Rov PoeProject Specification continuation sheet JOB NO. 6104218 PAGE: BOF 19 DOCNO, TSS-G12-4218 REVISION; =P adjacent base metal shall be clean and free from paint, ol, ditt, scale, oxides, and other foreign material detrimental to the integrity of the weld. 2.8.4 Peening is not permitted. The use of a pneumatic air tool for scale removal is not considered pening. 3, REQUIREMENTS FOR SPECIFIC WELDING PROCESSES. 3.1 Submerged Arc Wel 19 (SAW) 3.1.1 Welding procedures for submerged are welding shall be requalified whenever the ‘welding flux or wire is changed from one manufacture to another, or from one grade to another grade from the same manufacturer. Equivalence under ASME Section II, Part C shail not be considered adequate for substitution without requalificaton 3.1.2 Alloy, semiactive, or active flux shall not be used. Fluxes that compensate for losses of alloying elements are permitted. 3.1.3 Manual submerged arc welding is not permitted on pressure containing parts. 3.1.4 Reground fused flux or slag shall not be used. 3.1.5 Lincoln 860 flux shall not be used for impact tested weldments with design temperatures below -20° (-28°C). 3.1.6 EL8, EL8K, EL12, EM12, or EM12K filler metals shall not be used when welding 70 ksi (485 MPa) tensile base materials which receive a postweld heat treatment and/or a postweld normalizing heat treatment. 3.2 Gas-Tungsten Arc (GTAW) and Plasma Arc (PAW) Wel ing 3.2.1 Inert backing gas is required for Base Material Numbers 4, 5, 6, 10 and greater in Table | and similar materials not listed unless the joint is ground or back gouged to sound metal and back welded. Gas backing shall be maintained for a minimum of two weld layers. 3.2.2 When consumable inserts are permitted, the WPS shall specify a. type, style, dimensions, and material of the insert; and bb. detailed joint geometry of the weld joint and insert placement, including tolerances. 3.2.3 The GTAW process shall be used to deposit the root pass in buttwelds of NPS 2 and ‘smaller. 3.3 Shielded Metal Arc Welding (SMAW) 3.3.1 Electrodes used for the SMAW process shall be of the low hydrogen type, except as specifically permitted in Paragraph 3.3.2 3.3.2 E6010 or E6011 electrodes may be used for: (1) welding galvanized structural altachments to carbon steel pressure containing components, and (2) welding the root pass Tss.G12-4218 Rev doe 5Project Specification continuation sheet JOB NO. 6104218 PAGE: 9OF 19 DOCNO. TSS-G12-4218 REVISION: P and the subsequent pass in all carbon steel buttwelds and in pipe greater than NPS 2. Other uses of E6010 and E6011 electrodes require advance written approval from the Purchaser. 3.8.3 Except for the electrodes permitted in Paragraph 3.3.2, the SMAW process shall not be used for root passes unless the backside of the root is ground or back gouged to sound metal and back welded. 3.3.4 The SMAW process shall not be used for root pass applications in single welded joints of low alloy steel, stainless steel or nickel alloys, 3.3.5 When impact tests are required for carbon and low alloy steel and when AWS/ASME filer metal specification does not require impact tests for the classification at or below the MOMT, procedure qualification impact tests are required for each manufacturer and brand to be used, 3.4 Gas Metal Arc Welding (GMAW) 3.4.1 Inert backing gas is required for Base Material Numbers 4, 5, 6, 10 and greater in Table 11 and similar materials not listed unless the joint is ground or back gouged fo sound metal and back welded. Gas backing shall be maintained for a minimum of two weld layers. 3.4.2 GMAW procedures utlzing the "short circuiting” metal transfer mode shall be limited to groove, filet, and structural welds in materials 3/8 inch (10 mm) maximum thickness and to root passes in welds of greater thickness. Downhill weld progression shall be permitted only on root passes. The “short circuiting” metal transfer mode shall not be used for pressure containing parts in furnaces. 3.4.3 GMAW in the short circuiting transfer mode may be used for tackwelds, temporary attachments or other applications where the weld metal shall be completely removed. 3.4.4 The GMAW process shall not be used for socket welds. 3.5 Flux Cored Arc Welding (FCAW) 3.5.1 The use and application of FCAW shall be subject to the Purchaser's approval. 3.5.2 Flux cored arc welding without external shielding gas may only be used for welding non- pressure containing parts and non-pressure containing attachments to pressure containing parts. 3.5.3 When impact tests are required, the procedure qualification impact tests shall be performed for each manufacturer and brand designation to be used for production welding. 3.5.4 Flux cored arc welding procedures shall be requaiified whenever a change is made in filer metal from one manufacturer to another or to a different brand or type from the same manufacturer. 3.5.5 The FCAW process shall not be used for root passes unless the backside of the root is. ground or back gouged to sound metal and back welded. ‘Ts8.012-4218 Rev Pdoo 4)Project Specification continuation sheet JOB NO. 6104218 PAGE: 10 0F 19 DOCNO. TSS-G12-4218 REVISION: P 3.6 Electroslag (ESW) and Electrogas Welding (EGW) 3.6.1 Welding procedures for electroslag welding shall be requalified whenever the welding flux or wire is changed from one manufacturer to another, or from one manufacturer's grade to another grade from the same manufacturer. Equivalence under ASME Section Il, Part C shall ot be considered adequate for substitution without requalification 3.6.2 All welds made by the ESW or EGW processes shail be given a grain refining heat treatment in accordance with the applicable code or specifications. The procedure for this heat treatment shall be submitted for review with the WPS, 3.6.3 Alll welds made by the ESW or EGW processes shall be subject to examination by an ultrasonic procedure acceptable to the Purchaser. This procedure shall be submitted for review with the WPS. 3.6.4 Procedure qualification test coupons shall include all critical and subcritical heat treatment cycles. If cttical temperature heat treatment must be repeated to achieve required properties, test coupons shall receive the required heat treatment. 3.6.5 Welding procedure qualification tests for the ESW and single pass EGW processes shall include side bend tests. 3.7 Stud Welding Welding procedures for automatic or semiautomatic stud welding shall be written and qualified in accordance with ASME Section IX, and the applicable code of construction. 3.8 Special Welding Processes Welding by other than those processes covered in this Standard shall be subject to review and acceptance by the Purchaser. 4, REQUIREMENTS FOR SPECIFIC MATERIALS. 4.1 Stainless Steels 4.1.4 When using 300 series stainless stee! filler metals for design temperature applications above 1000°F (538°C), ar when *H Grade" materials are specified by the Purchaser, high carbon electrodesiwires, with 0,040 - 0.080% carbon shall be used. 4.1.2 The interpass temperature for austenitic stainless steets shall not be greater than 30°F (177°C) 4.1.3 Ferrite Control of Weld Metal with the exception of Type 310 SS and austenitic stainless steels used in the radiant sections of furnaces, ferrite control is required for austenitic stainless steel deposited weld metal when either or both of the following conditions apply + the design temperature is > 700°F (371°C). + the weld will be post weld heat treated. a) Limits and Sequence - All readings shall be taken prior to any post weld heat treatment. The acceptable ferrite number range shall be 3.0 to 10.0 for Types 321 and 347 and 3.0 to 12.0 for all others. 188-012-4218 Rav dooProject Specification continuation sheet JOB NO. 6104218 PAGE: 11 0F 19 DOCNO. TSS-G12-4218 _ REVISION: Pp b) Methods of Determination - Ferrite numbers may be determined by: 4. A calibrated Ferritscope (Fischer) 2. Magnetic instruments calibrated in accordance with AWS A4.2 3, Use of the WRC Delta Ferrite Diagram and quantitative chemical analysis for Cr, Ni, C, Mn, Si, N, Mo, and Cb of production deposited weld metal. This may not be used for weld overlays. When determined using the diagram, the imitis FN 5.0 to FN 10.0. «¢) Required Determinations - Locations for ferrite determinations shall be selected with ‘approval of the Purchaser. The number of determinations required are as follows: 1. Equipment - |. Longitudinal and circumferential pressure containing welds, four (4) determinations per weld seam. i. Internal non-pressure parts and siructural attachments, one (1) determination per weld. 2. Piping - Two (2) determinations on 5% of each welder’s weld for each AWS filer metal classification used. 4.2 Cr-Mo Alloy Steels ‘When step cooling embrittlement tests are required during weld procedure qualification, the Purchaser will specify the step cooling cycle (time and temperature) and impact eneray requirements for prequalifying electrodesiwireslux. 4.3 Titanium and Other Reactive Materials Welding procedures for titanium and other reactive materials shall include provision for internal and external continuous inert gas shielding unti the metal temperature is less than the reactive temperature 4.4 5%, 8% and 9% Nickel Steels ‘The GMAW "short circuiting" mode of metal transfer shall not be used. 45 kel Alloys 4.8.4 Nickel alloys shall be solvent cleaned or vapor degreased prior to welding. 4.5.2 The interpass temperature for nickel alloys shall not be greater than 350°F (177°C). 5. ADDITIONAL REQUIREMENTS FOR LOW TEMPERATURE SERVICES 5.1 General 5.1.1 To ensure impact properties of austenitic steel welds with a design temperature colder than -155°F (-104°C), each heat, lot or batch of filler metal and filer metaliflux combination shall be "pre-use" tested as required by 5.1.2. The following filler metals may be used without "pre-use" testing provided that the procedure qualification impact testing in accordance with UG-84(h) at the MDMT or colder is performed using the same manufacturer brand and type filer metal and the MDMT is not colder than -320°F (-196°C) when permitted by the code of. construction: a. ENICrFe-2, ENICIFe-3, ENiCrMo-3, ENICrMo-4, ENICrMo-6 or £310-15 or 16 for SMAW b. ERNICr-3, ERNICrMo-3, ERNICrMo-4, ER308L, ER316L or ER310 for GTAW, GMAW or PAW 196-612-4218 Re P.doe qaProject Specification continuation sheet JOB NO. 6104218 PAGE: 120F 19 DOCNO, TSS-G12-4218 REVISION: =P 5.1.2 One set of Type 304 stainless steel plates, 1/2 inch (13 mm) thick, shall be buttwelded in each weld positon to be used or in the 3G position following the production WPS and using the maximum heat input to be used in production. Impact testing shall be conducted on each weld (at the MDMT or lower) in accordance with the requirements for welding procedure qualification using full size Charpy V-notch specimens. Only one heat, lot or batch of filer metal s to be used in accordance with the test coupon. Test results shall include absorbed energy an¢ lateral expansion. Testing may be conducted by the welding consumable manufacturer provided certified mil test reports are furnished with the consumables. 5.1.3 A iller metal qualification report listing the Charpy impact test results and all documentation required for adequate traceability must be prepared and attached to the applicable PAR. 5.1.4 Filler metals used in production must be from the same heat, lot, and batch that were Prequalified by the steps listed above. 5.1.5 Documentation is required such that the heat, lot, and batch numbers of the production filer metal can be traced back to the actual tested materials. 6. ADDITIONAL REQUIREMENTS FOR OVERLAYS AND CLAD MATERIALS, 6.1 General 6.1.1 The PR quantitative chemical analysis shall report all elements for which specific values are given in ASME Section Il Part C. 6.1.2 Weld overlay shall have the required chemistry to a depth of the lesser of 1/8 inch (3 mm) or 1/2 the specified overlay thickness. 6.1.3 Ferrite determinations of austenitic stainless steel weld overlay are required and shall meet the requirements of Paragraph 4.1.3 a. The methods of determination shall be in accordance with Paragraph 4.1.3b. The required determinations are as follows: a, Nozzles - two (2) readings each. b. Shell and head - the greater of four (4) readings per shell ring or head or one (1) reading per 10 fto(0.929 ma). 6.1.4 The specific method of overlay, bead overlap, and weld bead sequence shall be clearly shown on the WPS and shall be duplicated during procedure qualification and production welding. 6.1.5 For clad materials, the alloy cladding shall be stripped back 1/4 inch (6.4 mm) at all seams prior to welding the base metal 6.1.6 Procedure qualification test coupons shall be subjected to the maximum anticipated heat treatment to be, used in production. 6.1.7 Filler metal for weld overlay, clad restoration (at seams of clad equipment), shall be selected from Table Il 185-612-4218. RovP.aoe >Project Specification continuation sheet 4J08 NO. 6104218 PAGE: 13. 0F 19 DOCNO. TSS-G12-4218 REVISION: =P. TABLE ‘SELECTION OF WELDING ELECTRODES AND RODS FOR JOINING SIMILAR MATERIALS OF STEEL AND NON-FERROUS MATERIALS EXCEPT ALUMINUM, OATED ELECTRODES WEIDNG OOS ASE MATERIAL TSE] PREFERRED [ALTERNATIVE] ASME or asgipcarow sece | etccmrove |'tvectnooe | sec cao a Tar emma | eo | asa tn Stel i SEAS. E700 3.10) 45671 [Ganon Sass] eroat asi firsiece tsa a ee eee [Fine esl soc | ener Panam Feats a Tae Ties eam [aR I rchomuan FLERE sae Hoesen sam ow chewien Pree sie eoreee Peete sets Ea sass Tors | sree | — oR rea sass Hoser [a coe fase sist | Sead — Ros ce ete Stas aT sexs] enc ree, Pees sease | gsor “i SESE tet pate Seas tense fs Eom tinea oe Fs a seas] eueose—[— ea Tips ora — fre | Sse.) [ee Te a Seat] eet tein Pespa.tscin eeeel » fumes seser | seca] esarss,o.i0) feursysm] sraso | eRser ao) ; Tarat | eared | aa, | foramen “ pee S17 and 317 es171.16 9,13) | srvtteiaty) | SPAEE (9.13) Bop: ear Henan feces | sees | sore Za pines Stoo Pp a Taratte a) Pevracisaar] srasa | oras6b a) Z a Emo [ewer | erat |— eon a Pipe 0 esotens Penotegay [ames | enstni zt FSFE Gres at Ta Be fe uooneuogtc [| areata ETI zs ec Sitesi tes Toad 7s vet Gras rs and at as Se itr ey {ivan aa aes ROOT SST] en i a rar m1 co 2 ce ra a Her Siocon! [eet a mm apie ae = He = a 2 nett Tea Tae [ae st tet am Bras = [peepee seas] ERA cm 4 (Tradematk of the Cabot Corporation) Tes-612-4216 Rev PoeProject Specification continuation sheet JOB NO. 6104218 PAGE: 140F 19 DOCNO. TSS.G12-4218 REVISION: «=P NOTES TO TABLE I: (Numbers in parentheses in Table | refer to the following notes:) 4. Minimum uitimate tensile strength loss than 65,000 psi (448 MN/m’). 2. Minimum ultimate tensile strength 65,000 psi (448 MN/m*) and greater. 3. The following classifications are not acceptable for use in pressure containing welds: E6012, E6013, 6022, EXX14 and EXX24. However, these classifications may be used for tank roof filet welds. See Paragraph 3.3.2 for welding permitted with E6010 and E6011 electrodes, 4, Where no ASME material specification exists for wire of rods, wire or rods of the same nominal chemical composition as the base material with substantially neutral flux or inert gas may be used if they have been qualified in accordance with the applicable code and specification requirements, 5. Gas metal arc (GMAW) and flux cored arc (FCAW) wire shall conform to ASME SFA-5.18 and SFA-5.20, 6. Submerged arc (SAW) wire and flux shall conform to ASME SFA-5.17 or SFA-6.23; however, equivalence under these standards shall not be considered adequate for substitution between different manufacturers or between a single manufacturer's grades without requalifcation 7. For gas tungsten arc (GTAW), ASME SFA-5.18 ER70S-2 is the preferred welding wire. 8. Flux cored arc (FCAW) wire shall conform to ASME SFA-5.29. 9. For design temperatures above 1000°F (538°C), 0.040 - 0.080% carbon is required. 10. For welding Types 321 and 347 material when the design temperature Is greater than 750°F (400°C), and the thickness is over 3/4 inch (19 mm), the procedure shall be as follows: a. A 1/8 inch (3.2 mm) to 3/16 inch (4.8 mm) thick layer of E347-15, £347~16, or ER347 weld ‘metal shall be deposited for that portion of the weld exposed to the product. b, The remaining portion of the weld shall be completed with E16-8-2-15, E16-8-2-16, or ER16-8-2 14. Centrifugal casting alloys shall be welded with welding rods or electrodes depositing weld ‘metal of equivalent chemical composition, including carbon content. 12. Welding rods or electrodes shall be used, subject to the Purchaser's approval, which deposit weld metal of equivalent mechanical properties as the base material 13, For design temperatures colder than -155°F (-104°C), see Section 5 of this Standard, 14, Submerged are (SAW) wire and flux shall conform to ASME SFA-5.23. Wire and flux combinations shall deposit welds with the same nominal chemical composition and equivalent mechanical properties as the base material. Limitations on substitution shall be as specified in Note 6 above. 135-612-4216 Res P.deeProject Specification continuation sheet JOB NO. 6104218 PAGE: 150F 19 DOCNO. TSS-G12.4218 REVISION: =P 48. For design temperatures thru 1500°F (816°C), ENICrFe-2 or ERNICr-3 shall be used. For design temperatures greater than 1500°F (816°C), ERNiCrCoMo-1 filler metal or ENiCrCoMo-1 electrodes shall be used. 16. Welding rods or electrodes used shall require the Purchaser's advance approval, and shall deposit weld material of equivalent mechanical and corrosion resistant properties as the base material, 17. For gas tungsten arc (GTAW) and gas metal arc (GMAW), rods and wire shall conform to ASME SFA-5.28 and shall deposit welds with the same nominal chemical composition and ‘equivalent mechanical properties as the base material. 18. ASME SFA-5.4 £309 electrode or SFA-5.9 ER309 wire when design temperature is less than700°F (371°C) and post weld heat treatment will not be done. ASME SFA-5.11 ENiCrFe-2 electrode or SFA-5.14 ERNiCr-3 for other conditions except in suiphur service. For sulfur service, specific requirements shall be requested from the Purchaser. 19. For impact tested carbon steel with an MDMT colder than -20°F (-6. 7°C) use 7018-1. 20. For minimum ultimate tensile strengths less than 80,000 psi (552 MN/m*), £7015-82L, £7016-B2L of £7018-B21. can be used.Project Specification continuation sheet JOB NO. 6104218 PAGE: 16 OF 19 DOCNO. TSS-G12-4218__ REVISION: P TABLE I ‘SELECTION OF WELDING ELECTRODES AND RODS FOR WELDING DISSIMILAR (MATERIALS OF STEEL AND NON-FERROUS MATERIALS EXCEPT ALUMINUM, THSHER BASE MATERIAL NUMBER SEE TABLET sof f2 18] 12) 20] 21 z 7 i 7 7 7 = 7 = . o D D . . A = w 2 B 7 ace baat re aa Tab TSS.612-40218 Rov tooProject Specification continuation sheet JOB NO 6104218 PAGE: 17 0F 19 DOCNO. TSS-G12-4218__ REVISION: Pp DESCRIPTION OF CODE LETTERS IN TABLE Il: ‘A. As specified in Table | for material corresponding to either the higher or lower Base Material Number. C. ASME SFA-5.4 E309 electrode or SFA-5.9 ER309 wire when design temperature is less than 700°F (371°C) and post weld heat treatment will not be done. ASME SFA-5.11 ENiCrFe-2 electrode or SFA-S.14 ERNICr-3 for other conditions except in sulphur service. For sulfur service, specific requirements shall be requested from the Purchaser. D. As specified in Table | for the material with the higher Base Material Number. E. ASME SFA-5.11, ENICiFe-2 electrodes and ASME SFA-6.14, ERNICr-3 rods shall be used where design temperature exceeds 1000°F (538°C). ASME SFA-5.4, E310 electrodes may be used where design temperatures are below 1000°F (538°C) and expected to be relatively constant after startup. All rods, including alternates, require written approval by the Purchaser. F. ASME SFA-AS.4, £308 electrodes or as specified in Table | for the material having the higher Base Material Number. G. ASME SFA-5.11, ENiCiFe-2 electrodes and SFA-5.14 ERNICr-S rods shall be used. H. For design temperatures of thru 1500°F (816°C), ENICrFe-2 or ERNICr-< shall be used. For design temperatures greater than 1500°F (816°C), ERNICrCoMo-1 filer metal or ENiCrCoMo-1 electrodes shall be used. * Welding of these material combinations not permitted without permission from the Purchaser. TS5-G124218 Rev P.dco > 3Project Specification continuation sheet JOB NO, 6104218 PAGE: 18 OF 19 DOCNO. TSS-G12-4218 REVISION: P TABLE I FILLER METAL SELECTION WELD OVERLAY AND GLAD RESTORATION WELD OVERLAY MATERIALS (Note 1) CLADDING MATERIAL FIRST LAYER TOP LAYER(S} os a0 eNreza ENGrs ors TRa0s EROS 20a. 85 EEROOOL EERSOO. sie Ee Rs09H BERSI6 316L SS. EXERBOGMOL EIERSION st7l SS. BERSOOMGL EJEROITL (Note 4) 321/347 8S EVERBOCH EJERGAT MONEL ENICuT™ E/ERNIGU?, ALLOY 600, 800, ~ ook, econ (Nes 9 ENICrFe-2 or ERNICrS FALLOY 600, 800, Filer Metal ERMIOrCoMe-1 or [800H, BO0HT (Note 6) Electrodes ENICICoMo-1 * For GMAW overlays, the first layer shall be deposited by ENiCu-7 or ERNi*t “All Layers NOTES TO TABLE i: 1, Paragraphs NF7 and NF14 of Appendix NF in Part UNF of ASME: Section VI, sion 1 are mandatory fr onferous clacrg, For design temperature above 1000°F (638°C), specie requirements shal be requested from the Purchaser, [BJER309 may be used for al layers when design temporsturo Is less than 700°F (371°6) and thermal ‘yClng conditions are nl artcipated 4 Amininum of two layers chal be deposited with EFERSI7L. 8. Dotign temperature applications thru 1500°F (816°C). 6, Design temperature applications over 1500°F (616°C), 185-6124218 RorP.dce