Scribd Logo
Upload

Welcome to Scribd!

  • HAZOPS Tangki Amoniak 32TK801

    Uploaded by

    pram wanto
    23 views96 pages

    Original Title

    Copy of HAZOPS Tangki Amoniak 32TK801

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    23 views96 pages

    HAZOPS Tangki Amoniak 32TK801

    Uploaded by

    pram wanto

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 96
    (HAZOP) STUDY REPORT RECTAS ] Job No ne [RJ] HazarRD AND operaBirTY 2 —__ Project : AMMONIA TANK CAPACITY 20,000 MT DOUBLE WALL Owner : PT. PETROKIMIA GRESIK Location : GRESIK - INDONESIA { me APPROVAL STATUS |° ac AS - FINAL = = a ie eS | 3) | As Final o1Apr204 | BM RP MIVESP 2 [tssued For Approval | isarzou | pM [RP | MRESP 1 | tssued For Approval | 28rev2014 | BM Re | MRIESP [Le | issued For Approval | osFeezoa | BM RP | MRIESP , - Client [ne[Daspion | ou | Prep | Hveed | Approes | CH) a) job No: ev iis 1 HAZARD AND OPERABILITY [scsi Nos A (HAZOP) STUDY REPORT = | P-41-32-800-15.001 | ——— Tes 1, Introduction A HAZOP study of Ammonia Tank Capacity 20,000 MT Double Wall Project was held at Biro Diklat PT. Petrokimia Gresik, East Java, Indonesia from January 9* to January 10", 2014. ‘The HAZOP Studies Technique proceeded in this report is based on publication entitled Guidelines for Hazard Evaluation Procedures issued by American Institute of Chemical Engineers (NY). ‘The HAZOP studies are a systematic review of a defined system in order to identify potential process hhazards and operability problems by examining deviation from design intent. In the HAZOP studies, potential process hazards and operability problem that may occur during normal ‘operation shall be identified After the HAZOP study meeting concluded, the HAZOP chairman issued recommendation report as a ‘guideline to rectify identified potential hazard. ‘The Ammonia Tank Capacity 20,000 MT Double Wall Project Engineering Manager is responsible to review all recommendation from the result of HAZOP Study Meeting. 2. Seope and Study Approach ‘The HAZOP study reviewed the om-plot P&ID's listed in Attachment-1. These P&ID’s had previously been prepared by PT Rekayasa Industri ‘The study team member consisted of PT. Petrokimia Gresik (owner) and PT. Rekayasa Industri (EPC). In order to maintain the independence of the HAZOP Study Team, this team is separate ftom the Project Design Team, led by HAZOP Chairman and assisted by a Secretary (HAZOP Scribber) HAZOP Study methodology is used to identify potential hazards on the operation of process units. In order ‘to improve post study safety and reliability margins, it is essential that a clear set of the proposed recommendations to be defined and the responsibility for any further action be assigned to the appropriate section/department. To assist the HAZOP Study methodology, the study nodes were selected by the HAZOP Chairman in conjunction with the appropriate Process Leader from PT. Rekayasa Industri, These defined study nodes PT REKAYASA INDUSTRI Tob No ] Rev 13181 | & HAZARD AND OPERABILITY [pccunest No | (HAZOP) STUDY REPORT | P-#132-00-16.001 a [eee 7 orotg_| Paezert2 REVISION HISTORICAL SHEET RevNo | Date | Description | EE 03/02/2014 _| Issued for Approval 1 28/02/2014 _| Issued for Approval 1110372014 _| Issued for Approval _ __ 01/04/2014 | As Final Lf iene _ ——— _ at PT REKAVASA INDUSTRI 1 Tob No Rev. | 13.1811 A HAZARD AND OPERABILITY [pocimea No @ (HAZOP) STUDY REPORT | Patsea00-15001 | a Dato pan sera o1-04-14_| PE TABLE CONTENT ‘SECTION PAGE HAZOP STUDY SUMMARY 4 1. Introduction 5 2. Scope and Study Approach 5 +3. Study Result 6 ATTACHMENT Attachment-1 P&UD List 8 Attachment-2 NODE List 9 Attachment-3 Attendance List 10 ‘ttachment-4 HAZOP Record (Worksheet) n Attachment-5 Recommendation Report 2 Attachment-6 P&ID shown Node Number and Recommendation Number 13 PE REKAYASA INDUSTRI Tob No Rev. (HAZOP) STUDY REPORT _/P41-32-800-15-001 7 Py EI HAZARD AND OPERABILITY (xc A\ Date | or-os14 Page 4 of 2 HAZOP STUDY SUMMARY ‘The HAZOP study of Ammonia Tank Capacity 20,000 MT Double Wall Project was carried out from January 9* to January 10", 2014 with the attendance from relevant parties, PT. Petrokimia Gresik and PT. Rekayasa Industri at Biro Diklat PT. Petrokimia Gresik, East Java, Indonesia. ‘As a general impression of study, the Plant is well designed and the attendance knows well the operation ofthe Plant, both the similar existing plant and the newly designed plant. ‘As a result of HAZOP Study meeting, there are some recommendations as shown in the list have been recorded. Recommendations are classified into the following: a, Request of addi ‘These recommendations request provisions for safety or operability improvements to be newly added in the design. This type of recommendations are listed at Attachment-4 and Attachment. '. Matters to be confirmed or investigated outside the meeting ‘These recommendations request confirmation or verification of the matters on which design basis al provisions or detailed information are not available or not clear at the meeting, This type of recommendations are listed at Attachment-4 and Attachment-5. ‘These HAZOP Study result also can be used as reference for preparation of SOP (Standard Operation Procedure) by PT. Rekayasa Industri such as start up, shut down and commissioning procedure. PT RERAYASA INDUSTRI Rev HAZARD AND OPERABILITY (HAZOP) STUDY REPORT P-41-32-800-15-001 ‘were used to evaluate the Full process requirement for the Ammonia Tank Capacity 20,000 MT Double ‘Wall Project using the HAZOP study technique by the HAZOP Team Leader. ‘The actual study nodes during the HAZOP review are shown in Attachment-2, These study nodes are recorded on the master copy of HAZOP P&ID's (Attachment-6), ‘The participants on each study sessions are recorded by the Daily Attendance Record (Attachment-3), Due to necessity to perform design change on instrument air and plant air system, this specific node (Node-14) was discussed only for one deviation (Deviation-13) which addressed effects resulting from total loss of instrument air to new Ammonia Tank facility. Detailed HAZOP study for this node may be done at later date whenever necessary. 3, Study Result ‘The HAZOP Study conclusions were recorded in the worksheet using the program PHA Ver 5.0 Dyadem Inc. The worksheet is shown on Atachment-4. During HAZOP Study, a total of 66 recommendations were raised. The reasons on each recommendation are clearly defined in the HAZOP Study Worksheet and List of Recommendation PIREKAYASA INDUSTRI Tse Rw [ister HAZARD AND OPERABILITY [posse xo @ (HAZOP) STUDY REPORT —_t-s2000-15001 pete mT Denaetg_| PaBe7 of ATTACHMENT-1 P&ID LIST PTREKAYASA INDUSTRI P&ID LIST OF AMMONIA TANK CAPACITY 20,000 MT DOUBLE WALL PROJECT Drawings Revision Reference Nodes —_F-06-32800-12-001 1] 5,6 7,6 10,11, 12,13 ~ -06-32-800-12-002 1 ih24 -06-32-800-12-004 10 —F06-32-800-12-006 +e | F-06-32-800-12-006 1 |e - 5 ——-08-32-80012.007 1 fa73 .06-32-800-12-008 1 [6 1 F.06-32-800-12-009 4 : 7 - | - aed Rev, (3 bw HAZARD AND OPERABILITY pooe-so A (HAZOP) STUDY REPORT = _P-#1-32-000-15.001 cremocmceoe RERRTAS Dae z ores _| Page 8 of 12 ATTACHMENT-2 NODE LIST PE REKAYASA INDUSTRI [NODE LIST OF AMMONIA TANK CAPACITY 20,000 MT DOUBLE WALL PROJECT a] Wee Tat ‘Design CondiionsParansior Equant Deawinge “lhuiecry BLG1 wresenveact pF -ehaa: oF u era oT ar OT a7: PERE ROE O01 PE Sco 2]NHL from Existing Ammonia Plant to 32-TK-801 FRAO 20H, POSES ‘322:7K-801 and its appurtenances a27Ks01 -06-32-800-12-001 [Bottom Inte NIL from $2-TK-801 to new pump (62-P-BOTATB) [suction header 4 5 {| NH from 32-TK-80% 1 32-R-801 7 P-06-52-800-12-00%; P-05-32 800-72 02 P.06-32-800-72-007 ;P-05-32-000.72 08 .06-32-800-12.001 INH from 32-R-801 to 32-TK-801 06-32-800-12.001 INHL from existing and new pump header to 32-E- P-06-32-800-12-001; P.06-32-800-12| Sleotave and 32-TK-80% 005; st - — - z 7 801A and its appurtenances a P-06-32-800-12.001 10)32.°201A00 and its apputens 32-P-801NB, eiodnone 11]NHV venting header from PSVs to 32-TK-801 }P-56-32-800-12-001 ; P-06-32-800-12 "Phra from 32-TK-801 to Incinerator 32 P26 3 800-2 001 PS 32002 5 aystem (fr tank and Tne to Incinerator f- | PR SRB00-1200T ; POEI2 BOOT (002; P-06.32-800-12-007 325-8218, S2-D- 06-32-800-12-008 822; 32.0-823, 32.P@21FIGH 82-7- ‘32'SP-025 | Job No: Rev. | . HAZARD AND opeRABILITY 2 /\ (HAZOP) STUDY REPORT —Psti-ssa00-001 Date —[eiaag | Pe9et2 ATTACHMENT-3 ATTENDANCE LIST PTREKAYASA INDUSTRI ATTENDANCE LIST fan PAN ‘Afiendance Full Name Company Thursday, January 9, 2014 [Rosul Hadi IPT. Petoximia Gresk [Rudy Tjandra PT. Petokimia Gresik Har IPT. Petokimia Gresik esi. PT, Petokimia Gresk Jadiyo 0.8 IPT. Petrokimia Gresik IM. Fathoni [PT. Rekayasa Indust [Tiyan IPT. Rekayasa Indust lEko SP PT. Rekayasa Indust M. Rozikin PT, Rekayasa Indust Herdad SP [PT. Rekayasa Indust Komang W. PT. Petrokimia Gresik HYudi A. lPT. Pettokimia Gresik leriw. IPT. Petokimia Gresik syamsu Rizal PT. Rekayasa Indust Mari Janto PT. Petrokimia Gresik Galant. PT. Petrokimia Gresik Mafroch PT. Petrokimia Gresik Indro Wieahyo [PT. Rekayasa Indust [Bintang Mahapura IPT. Rekayesa Indust icky Pratomo IPT. Rekayasa Indust iti Kumiawan IPT. Petokimia Gresk [2 Fiday, Janvary 10, 2014 | Triyant PT. Rekayasa Indust Herdadi SP IPT. Rekayasa Indust {Achamd Chamsuel PT. Rekayasa Indust IGansark IPT. Rekayasa Indust Farid Hayu K. IPT. Petiokimia Gresik Mari Janto PT. Petrokinia Gresik ity DS PT. Petckimia Gres Eko SP PT, Rekayasa Indust IM. Rozikin PT. Rekayasa Indust Rudy Tlandea PT. Petrokimia Gresik Hari W. [PT. Petrokimia Gresik Hudi A IPT. Petrokimia Gresik Eiw. PT. Petrokimia Gresie Syamsu Rizal PT. Rekayasa Indust Rosul Hadi PT. Petrokimia Gresik IGalantP. |PT. Petrokimia Gresik Mafroch IPT. Petrokimia Gresik Indo Wicahyo IPT. Rekayasa Indust [Bintang Mahaputra PT. Rekayasa Indust Ricky Pratomo PT. Rekayasa Indust PT Petrokimia Gresik Tob No: 13-1811 Rev. Ke HAZARD AND OPERABILITY [soneci xo @ (HAZOP) STUDY REPORT _?-#1-22-800-15-001 ce peaeys [ Pate 10 or12 ATTACHMENT-4 HAZOP WORKSHEET PT REKAYASA INDUSTRI Worksheet Node: 1. NHL rom Ltt 82-7404 Drawings: P-06-32-800-42.001 Rev 1; .08-32-800-12-002 Rev.1 Type: Line Equipment Ds: Design CondtionsParameters: OP 4-5 kglem2G ; OP 14 kglem2G ; OT-28degC ; OTMax-20degC ; DT 99 degC 40deyC ; OF 350 TPH Deviation: 1, NofLow Flow Causes ‘Consequencas 1 Flange leak a ine 12-NHL-L2-6901-C79i. Ammenia exposure to Recommenatins [Perform study to minimize quant offanged connections (om valves) ‘enutonment Inadvertent CLOSE ofFv-6859 (due 0 |. Thermal hydraule expansion ‘Atal, mecarica failure, ee) ‘of ammoria inside pipe botwoen BL-Ot to 32T- Bo1NFH) — _ _| ‘Plugging of FE-6859 due towster eng |}. Ammonia fling is stopped 1. Bypass FE-6858_ Provide SOP for saring up FESO, to prevent eng Temporary N2 purging using Aran conection around FE _ 5559) _ ‘Plugging of RO-6059 1 HIGH pres at upstream i. PSV-8875 In case RO-5859 willbe installed, provide drain | nomeorve [iso ba ammonia | is stopped Phoing of RO-6800 pen presure at peroam RO-6800 (NFH) i. Ammonia fing is stopped Node: 4, NHL om 8101 to 32-TK-801 “Type: Line Design Conditions/Parameters: OP 45 kylem2G ; DP 14 kglom2G ; OT -28deqt; OTWax. Consequences f HIGH pressure at 32-1K- Bot, leads (o lank pure b. HIGH qu tvel at 32-TK- sot s2-R.80t Incinerator 32 6860 (AH) fp Peano (ant 1.9860 interlock -6859 by ing 2003 6 CLOSE FY | L_ 6959, CLOSE xv.e866 | ptt Node: 1. NHL from BL-O1 1 32-Th-80t Drawings: P-06-32-800-12.01 Rev. P-06-82-800-12-002 Rew “Type: Line Equipment De: Design Conitons Parameters: OP 4 ~§ kglom2G ; DP 14 kglem2G ; OT -28degC ; OTMax -30degC ; DT-38 deg 40degC ;OF 360 TPH ‘Deviation: 2, High Flow Causes Consoquences Recommendations "Node: 1, NHL from BL-04 to 32-201 Draw 82-800-12.001 Rev 4; P-06-32-600-12-002 Rev.‘ “Type: tino Eq Design Condons/Paramotors: OP 4-5 kglom2G ; DP 14 kolen2 OT -28degC ; OTMax 204 Deviation: 3. Reverso/Misdrected Flow degC d0degG ; OF 360 TPH Causes Consequences “Safeguards ‘Recommendations i. (NOT APPLICABLE) ‘Node: 1. NHL from BL-O1 to 32-Tk:#01 Consequences ‘Safeguards 2 Recommendations / Ammonia exposure to |, Routine check of ammonia |. Perform study to minimize quanly of fanged connections (Fam valves) environment Bipeline rom BLOT 0 32- _ kao: _ [1 Ammonia fling is stopped Perform study to check whether RO 6809 needs tobe installed or not. tyes, fz. HIGH pressie at upstream perlorm sing ofthis RO to determine whelher plugging can occur or not RO. ‘Plugging of FE-6859 due to water icing Provide SOP for starting up FE-6858, 1 prevent icing, Node: 1. NHL from BLO to 32-Tk:801 ‘ravings: P-08-82-800-12-001 Rev.1;P-06-32-600-12-002 Rev.4 “ype: Line Equipment ios: CCondtons.Parameters: OP 4 5 klcm2G ; DP 14 kglen2G ; OT-284egC ; OTMax-20degC DT -83 degC .40degC ; OF 350 TPH. Deviation: 5. High Pressure genes Safeguards Hand wheel for FV.6859| Causes ri CLOSE of FV.6850 (v6 to ‘mechanical fle, ee). Plugging of FE-6859 due lo vate icing hs 3. Plugging of RO-8859 |. Ammonia fing stopped 1, FICGE8SO (AL) Interconnection tne wih exsing tank Pugging of RO-6809 i. Arenonia ing is stopped 1. FICO.6850 (AL) Interconnecton ine wi a xing lank Node: 1. NHL fom BLO to 32-TK- 801 Drawings: P-06-32-400-12.001 Rev. .06-32-800-12-002 Rev.t ype: Line Equipmer Design ConditonsiParameters: OP 4 Skglem2G ; OP 14 kylom2G ; OT -28degC; OTMax-30d69C ; 190 OF 350 TPH ‘Devs: 6. High Temperate 7 i ce —] consequences Safeguards 5 ‘Recommendations |. HIGH temparatue of supplied ammonia 1. WIGH pressure at 32-TK- [T6850 (A) = fom aL-01 80%, ead to tank rupture Tr ga60 (aH) 0, Provide new ineriock o CLOSE F-68501 HIGH HIGH iemperature ours El 16859) and FAL 6859 (tem FICO.6859) fe not activated 1. PLse6r (AH ‘Due fo change of PAID P-08-32-900-12-001 torev2, recheck sours of | spe an Inirlock 5850 fom P-S860 to PSH 6659 '. P8960 interock 6850 by voting 2008 fo CLOSE FV 8855, CLOSE XV.8865 Insulation damage |. HIGH pressure a 32-1K- 10", leads fo tank rp change of PID P-06-22-000-12-001 fo reu2, recheck source 1k -8850 om P6860 to PSHH-0859 Drawings: P-06-32-800-1 Equipment ids tev; P-08.32-800-12.002 Rev.1 (OP 4-5kglom26 ; DP 14kalemaG ; OT 28degC ; OTMax 30degC ; DT-33 degC ,o4OdegC ; OF 350TPH Consequences: Safeguards Recommendations — Drawings P-06-32-800-12.001 Rev.t; P-0632.800-42-002 Rev. Equipment Os: ‘Consequences Sta Terenas 1. (NOT APPLICABLE) Node: 1. NHL fom BL-O1 to 32-TK-801, “Type: Line Deviation: 8. Corrosion / Erosion oF cui 800-12-001 Rov. 1; P-08-32-800-42-002 Rev Design Condions/Paramoters: OP 4-5 kglem2G ; DP 14 kglem2 ; OT 284090 } OTMax-30degC ; DT -33 dege 40degC ; OF 260 TPH Causes Consequences ‘Sefeguards T Recommendations, [- Cowosion unde insulation it. Pipe eak 11, Pexorm scheduled inspection of ammonia pipeline and insulation 2. Perfoem scheduled inpcton for ammoni pipe thickness Node: 1. NHL fom BL-01 to 32-TK-801 “ype: Line on: 8, Service Drawings: P-06-32800-12-001 Rev. 1; P06-82-800-12-002 Rev.4 Equipment IDs: Design Condtions»Parameters: OP 4-6 kglom2G ; DP 14 klem2G ; OT -28degC ; OTMax -t0degC ; DT -38 degC ,+40degC ; OF 360 TPH causes Setequards Winee) [inadvertent CLOSE of FV-6358 due to 1 Hand wheel for FV-6689 2. Proude SOP tol other Armor ‘below piping maximum sltwable pres Node: 1. NHL fom BL-01 to 32-7801 mal Operation Drawings: P-06-32-800-12.001 Rev. P-062-800-12-002 Rev.t Equipment Os: arameters: OP 4-5 kglem2G ; DP 14 kglem2G ; OT-28degC ; OTMax-S0degC ; DT 33 degc s40degC ; OF 360 TPH Consequences Safeguards ame Recommendations Node: 1. NHL fom BL.O1 to 32-TK-80t Drawings: P-06-32-800-12 001 Rev.1; P-0632-800-12-002 Rew. Equipment IDs itone/Paramaters: OP 4-5 kplem2G ; DP 14 kylom2G | OT -78degC ; OTMax S0degC | DT -33 deg 40degC ; OF 250 TPH Maintenance Causes ‘Consenuences Safeguards Recommendations | |. Removal o FT-6859 for maintenance |i. Ammonia exposureto fi. Block valves at upstream and) ‘enutronment ownetream of FT 6650, eee -| 2 Drain Vanes ‘Removal of RO-6808 for maintenance |), Armonia exposure to 8. Prove maintenance procedure fo unighten fanges safely Provide proper ‘envionment reating apparatus i rquied ~ ve and FE-6889 |5. Removal of PSV- 6875 for maintenance F Removal of FV-6889 for mainienance 1, Ammonia exposure fo ‘coweonment| Node: 2. NHL rom Existing Ammonia Plant to 32-TK-801 Drawings: P-06$2-800-12-001 Rev. P-06-52-800-12-002 Rev.4 “Type Line ions Parameters: OF (BL) 3.0 kglem2G ; DP 14 kglem2G ; OT -26degC ;OTMax-26degC ; DT -39 degC ;+40degC ; OF 160 TPH B. Hand wheel fer XV-6886 [Bypass FV2860 B eeu Recommendations imum pressure duet thermal hydrauic expansion of ammonia is rau alowable pressure Inadvertent Ci imum pressure duet thermal hydraulic expansion of ammonia is tata, mechs aximum alowable pressure b, Hand whee! for FV.6860 esos Node: 2. NHL from Existing Ammonia Plant to 32-TK:801 Drawings: P-06-32-800-12.001 Rev.t; P-6-82-800-12-002 Rev. Equipment Ds: ‘Design CondtionsParameters: OP (Bt) 3.0 kglem2G; DP 14 kglam2 ; OT -26degC ; OTMax-26degC; DT -38 degC degC ; OF 160 TPH lugging of FE-6860 due to water icing | Bypass FE-6860 Temporary N2 purging using | | dain around FE-6860 Prugging of RO-6887 1. HIGH pressure at upstream (Eno 6857 (NERD 7. Considerto have separate disc ‘quid fom existing ammonia pant 3n regarding relocation atin of armonia ‘InadvertentGLOSE of FV-6860 and XV- {865 (Guo fo A fare) 1 Bypass 0-865 tro ling 032. Wand vag rn S866 | [3. Bypass FV-6860 | Hand wheel for FV-6860 | petow piping maximum allowable pressure [Ensure maximum pressure dus ta thermal hydraulic expansion of arsmonia is Node: 2. NHL rom Existing Armonia Panto 32-TK-804 Type avian: 2. gh Flow ‘Design Condtions;Parameters: OP (BL) 3.0 kglem2G ; DP14kalom2 ; OT -26deg0 ; OTMax -28eg0 ; DT -33 degC ,+40dogC :OF 160 TPH Causes ‘Consequences Satara : Recommendations (NOT APPLICABLE) "Node: 2. NHL rom Existing Ammonia Plant to 32-TK-801 ‘Type: Line Deviation: 3. ReverseMiadrecod Fiow Causes. (Consequences Seleguards Drawings: P-06-92-80042-004 Rev. 4; P06-22-800-12-002 Rev.t Equipment tos: ‘Design Condlions;Parameters: OP (BL) 3.0 kglom2G ; DP 14 kalom26 ; OT -26degC ; OTMax -28dogC ; DT -33 dopC r40degC :OF 160 TPH T Recommendations [i (NOT APPLICABLE) "Node: 2. NHL rom Eating Ammenia Pant i 32-TK-801 “Type: Line Drawings: P-06-32-800-12-001 Rev. P-06-82-800-12-002 Rev.t Equipment tO fers: OP (BIL) 3.0 kglem2G ; DP 14 kglem2G ; OT -26de9; OTMax-26degC ; OT -39 degC 404096 :0F 160 TPH. ‘Consequences Satequards Recommendations {1 (NOT APPLICABLE) Type: Line Design ConditonsParameter: OF (BL 3.0 Deviation: 5. High Pressure Noe: 2. NH om Existing Ammonia Plan fo 32-TK-804 Drawings: P-06-32-600-12.001 Rev. 1; P-06-$2-800-12-002 Rev.4 Eaupment Is: kalem2G:DP 14. kalem2G ; OT -26469C ; OTMax-26de9C; OT 33 degC ,HOdepC : OF 160 TPH Safeguards [— Resonmendaions fare, mechanical fature, ete) Causes, ‘Consequen: Line uptre {1 Hand whee for Fv-6860 2 Inadvertent CLOSE of XV-6885 (dueto i. Line rupture [Plugging of FE-6880 due to water icing |. Bypass FE-6860 {16, Provde SOP for starting up FE-6860, to preventing purging using an around FE-GBSO Plugging ofRO 6857 ‘Node: 2. NHL tom Existing Armenia ‘Type:Line Design Condiions/Parameters: OP (/L) 30 Drawings: P0628 owt; P-06:32.600-12.002 Rev. Equipments: kalemaG ; OP 14 kglem2G ; OT -2degC ; OTMax-26degC ;OT 13 degC OdepC :0F 160 TPH Deviation: 6. High Temperature Causes ‘Safeguards Recommendations Ir neulation damage TK | T6BBO (aH) 11. Perform scheduled inspection of ammonia pipeline and is insulation “T6860 (A i. P6885 (AH) Node: 2. NHL rom Estng Ammonia Panto 32-TK-801 Drawings: P-06-82-800-12-001 Rev.1;P-0692-800-12.002 Rev.t ine Equipments: tons Parameters: OP (BNL) 3.0 kalem2G ;DP +4 k/emaG ; OT -26degC ; OTMax-26409C ;DT-39 degc 40degC :OF 160 TPH High Temperatire ae ae Causes Consequences Safeguards T Recommendations {ioPSv-68724 1 {npsv-68728 {EWv-6872 Node: 2, NHL from Exiting Ammonia Drawings: P “Type Line Eeuipment| Design Conations/Parametes: OP (BI) 3.0 kplem2G ; DP 14 kglem2G ; OT 264090; OTMax-284096 ; DT-33 degC ,+40deg0 ;OF 160 TPH Deviation: 7. Low Temperature ‘Causes ‘Consequences | Safeguards Recommendations [1 (NOT APPLICABLE) (001 Rev.;P-06-82-800-12-002 Rev.t Node: 2. NHL from Existing Ammonia Plant to 32-TK-804 Drawings: P-05-92-800-12.004 Rev. P-06-82-800-12-002 Rev. Type: Line Equipment Ds: Design Conditions Parameters: OP (BIL) 2.0 kgem2G ; DP 14 kglom2G ; OT -26degC ; OTMax-264eg0 ; DT-33 degC ,+40depC {OF 160 TPH Deviation: 8. Corrosion Erosion a Causes | ——Consequences | Safeguards Recommendations fi. Corrosion under insulation Pipe leak | |i. Perform schedsed inspection of armen: L _— | [12 Perform scheduled inspection for armen 5K 801 Drawings: P-06-32-400-12:01 Rev 1 P-06-92-800-12-002 Rew.t Equipment Ds: ‘Design Contions Parameters: OP (BIL) 3.0 kglem2G ; DP 14 kalem2G ; OT -26degC ; OTMax-26degC ; DT -99 degC ,+40deg® OF 160 TPH Deviation: 9. Service Causes [i InadvertetLOSE of FV-6860 and XV- (8865 (due 101A faire) Recommendations Ensure maximum pressure due (o thermal hydrauls expansion of ammonia a Hand wheel for xvaass POW pong maxim alowable pressure ‘Bypass FV-6860 ‘No ammonia ling to 32-1K#. Hand whee! for FV-6800 [sot Node: 2, NHL rom Existing Ammonia Panto 32-TX-801 Type: tine _Dosign Conditons/Parametors: OP (BL) 3.0 kglem2G ; DP 14 kglom2G ; OT -26d0gC ; OTMax-264egC : OT -39 degC ,+40d0g0 OF 160 TPH 96.82-800-12-001 Rev; P-06-32-800-12:002 Rov. is: ‘Deviation: 10. Abnormal Opecation Causes Consequences Safeguards ‘Recommendations { (NOT APPLICABLE) se-TK.001 ea Eau kolom2G ; DP 14 kg/em2 ; OT 26degC ; OTMax-264e5C : 06-32. 800-42-001 Rev 1 P-06-32-B00-12-002 Rev.t a (DT -33 degC ,+40deg0 OF 160 TPH _ Consequences: ‘Safeguards Recommendations Removal of 6865 fr mainlnance |I. Ammonia exposure to ‘Block valves at upstveam and) ‘envionment downstream of XV.6365 _- Drain Vs — 7 Removal of FT-6860 or maintenance |1. Ammeniaexpasureia |. Block valves at upstream and ‘environment domstoam of FT-5960, Drain Valves | {3 Removal of RO-6857 for maintenance [t-Ammenia exposure to ‘envionment 18. Provide maintenance procedure ountighton fanges safely. Prove proper beating epparaus required fs Removal of FV.6060 for maintenance ‘enwonment [Ammonia exposures Removal fPSV-6879 for maintenance [Armonia expo ‘enwonment [5 Removal ofP8V-6876 for maintenance [Ammonia exposure to Type: Line Design Contions Parameters: OP (81) Deviation: 12. Star-up’Shutdown hazards Node: 2. NHI fm Existing Ammonia Pant to 32-TK:80t Drawings: P-06:32800-42.001 Rev P-06-82-800-12-002 Rev.1 Equipment is: 126 ,DP 14 KolemaG ; OT 28doyC ; OTMax 25400 ; OT -33 degC sadepC OF 160 TPH ___Safequards ‘Recommendations Yon reer Tei THO ar) 18 Prove orp procedure wich covers cooing down sta fA P6860 (AH) Is. P.s60 (art) Node: 2. NHL ftom Existing Ammonis Plant to 92-TK-80t 1 Rev. P-06-82-800-12-002 Rev.t 196 DT 33 degC ,+40degC ; OF 160 TPH Recommendations ) 12EMV.8872 06-32-800-12-001 Rev.1 27Ke01 “degC | DT -33 degC ,+40degC :CAP 20000 MT Node: 3. 32-TK-801 and its appurtenances Draw “Type: Live; Tank ui ‘Design Condtions/Parameters: OP 20-70 glem2G; OP (Press: FulWeter +150 glom2 ; Vac: - gfoma« ‘Deviation 1, Low Pressure cat = Safeguards ji, Exaessive armonia unloading 1932-P- |, PT-6B60 AC (AL) 10 OPEN Boia PV.EB6T= 30% \ BEL ERSOAA 1 Erosive ftigeraion fr Sac eOtenage| congewors (ote compresterin than | caves) ammonia vperfow femaecoowe Ps L585 (A) FF-$960( AL OPNPVY et 80% 25.8504 A) PSL. a550A-C hier Foor ving CLOSE Serasth and e001 The _ a vesareve - _ Node: 3.82-TK 801 ands eppurtenances ravings: -08-2-00-12.001 Rev "ype: Une; Tank euler 3274804 einer ‘Design CondtionsParameters: OP 20-70 glom26; DP (Press: FullWater +180 glem2 ; Vac: -5glom2G) ; OT -A3deg0 ; DT -33 dagC 404096 :CAP 20000 MT Deviation: 2. High Pressure ‘Consaqueneas Safeguards Recommendations cary over 32-7K-801 uptue rebigeraton compressors P8861 (AK) s2-R.a0t [a psteasoa can | iz. Psv.68720, hs, ewv-ee72 [.PT-6859 signal to START 22, Provide SOP forratne check apple to retigerant package's Squid receiver to s2e veer contains water oF not Node: 3. 82-TK-801 ands appurtenances aul Parameters: OP 20-70 gitm2G; DP (Press: Fuller +150 gfem2 ; Vac:-6 glem2G) ;OT Jeg ; DT -33 doge 4degC CAP 20000 MT ‘Safeguards ‘Recommendations Drawings: P-08-$2-800-12.001 Rev.1 Equipment IDs: 32.801 2; Vac: 6 gfemaG) ; OT-384eqC ; DT -13 degC ,+40degC :CAP 20000 MT Recommendations [i (NOT APPLICABLE) ‘Node: 3. 32-TK-801 and its appurenancee “Type: Line: Tank ‘Design Condtions!Parameters: OP 20-70 gem2G; DP (Press: Fuller +180 gem2 ; Vac: fem Deviation: 5. High Level $3496 | DT -28 dege ,4de96 :CAP 20000 MT Peet ‘Recommendations 32-0 fe ready hgh P-06.32-800-12.001 Rev.4 32-TK-801 3adegC ; DT 89 degC .+40deyC CAP 20000 NTT Recommendations [1 Ammonia unloading wie ammonia evel|t. 32-P-801AV8 damage due t aN 32-TH-801 i already low cavitation Node: 3. 92-TK-801 and te appurtenances Drawing Equipment iansaramoters: OP 20-70 glem2; DP (Press: FulWater + 180 glem2; Vac: -6 glem2G) 1°; DT-29 ego ,40deqC ;CAP 20000 MT a - ‘Consequences —sateguards Recommerdatons {1 (NOT APPLICABLE) Node: 8. 92-TK-801 and ts appurtenances Drawing: P-98-32-800-12-001 Rev.1 ‘Type: Line; Tank Equipment Ds: $2-7K-801 Design Condtons/Parameters: OP 20-70 glom2G; OP (Press: FulWater +150 glem2 ; Ve: -5g/em2G) ; OT -$a4egC ; DT -33 degC ,+40degC CAP 20000 NT ‘Consequences equards Recommendations [1 (NOT APPLICABLE) Node: 3. 32-TK-801 ands appurtenances Drawings: P-06-82-800-12:001 Rev.1 Equipment Ds: 32-TK-801 150 glem2 ;Vae-5glem2G) ;OT -S3degC ; I-29 degC +40degC iAP 20000 MT genet ‘Deviation: 9. Abaarmal Operation Causes Consequences ‘Saequards Recommendations { Suapacted ammonia leakage Kom ine |. Ammenia leak to ‘aie [Pet egdar check 32 Heb ek pers tankshell onus J Node: 3 nd is appurtenances “Type: Line! Design Condtins/Parameters: OP 20-70 glem2G; OP (Press: FulWatr + 1 Consequences [1 Hazard exposed io personne! de a Figh ‘wong elevation "Node: 4. Betlom interconnection Drawings: P-0632.800-12.001 Rev. P-06-82-800-12.002 Ree. Equipment Ds kglem2G OP 14. kglomZG ; OT 234690; ‘Consequences Safeguards Recommendations Drawings: P-06-32800-42.001 Rev. -06-32-800-12-002 Rev.t; Equipments: 4.9 kglom2G ; DP 14 kglom2G ; OT -3adeg0 ;DT-33 dege ,40deg0 ‘Consequences Safeguards - Recommendations | {1 (NOT APPLICABLE) Nd: 4. Bottom Interconnection ‘Drawings: P-06-32-800-12.004 Rev. .06-82-800-12-002 Rev.1; “Type: Line Equipment is: 0 ions Parameters: OP 0.23-.0kglem2G ; DP 14 kole2G ; OT -aadegC ; DT -33 degC 440g Causes Consequences __ Reconmendaions [1 (NOT APPLICABLE) Nee: 4 Bottom Interconnection “Type: Line Design Condions!Paramelers: OF 0 23-1.9kglem2G ; DP 14 klem2G ; OT -38degC ; DT -39 dage +40degC Deviation: 4, Low Pressure igs: P-06-32.800-12.001 Rav.t; P-0-32-800-42-002 Rev.4 eee ‘Causes 7 ‘Consequences —_Setequaras Recommendations ft (NOT APPLICABLE) Drawings: P-06-32-800-12-001 Rev.t;P-0632-800-12-002 Rev.t Equipment IOs: glem2G ; DP 14 kglem2G ; OT -33de9C ; DT -83 degC ,+40degC ‘Consequences. Solar radiation to exposed and bleckad |. Line vupte Ine Recommendations 1e SOP to ran iferconnection ln If that ne needs tobe deactivated Recommendations connection Drawings: P-08-32-800-12.001 Rev.t; P.06-32-800-12.002 Rew. Equipment IDs: aramelers: OP 0.23-1.9 kglom2G ; DP 14 kglem2G ; OT 38degC ; DT -33 degC ,*40deg6 Temperature ‘Causes [Consequences Saioquands Recommendations paramo L = 4 12. Perorm scheduled inspection fr ammonia pipe thickness -06:82.800-42-001 Rev.t;P.08-82-800-12-002 Rev.t; 4.9 hglom2G ; DP 14 kalem2G ; OT -33degC ; DT -33 degC :+40degC Consequences Safeguards Recommendations ft (NOT APPLICABLE) N42 nercometon Cravings P9652 800-12001 Rev; P6-32-800-12000 Rev. Tipetne augment De ‘Design Conditions/Parameters: OP 0,23-1.9 kglom2G ; OP 14 kglem2G ; OT -33degC ; DT -33 degC ,+40degC Dato: 1. abnormal person (= caies Sansa Sega Reconmendalons eworAPPucaaie Node: 4, Botiom Interconnection Drawings: P-06-92-800-12-001 Rev; .05-82-800-12-002 Rev.1; tolana6:0° 14 klena6: OT [ caus aj Recommendations ‘Node: 5. NHL. tom 32-TK-801 t new pump (32-P-801A/B) suction header Rev; P-06:32.800-12.004 Rev.t Kglem2G ; DP 14 kglem2G ; OT 2adegC; OT 29 degC 404090 Consequences Safeguards E Recommendations {1 $2.P-2018 damage de tlt. Hand wheeler XV-6851 Provide new interock coming rom HZSC-6861 to STOP 32°F. 801NB Ile, mechanical (eure, ec) 2. 32.9015 stair blocked de to dit fi PuASeESI864 (AL) 7. Peon regular nepecin or 32-P-801AB strainer IL om 92-TK-801 to new pump (92-P-201A/B) suction header ‘Drawings: P-06-32-80012-001 Rev.1;P-08-32-800-12-008 Rev.t Eau itons/Parameters: OP 023-1. kem2G ; DP 14 kglem2G ; OT 234090; OT-29 degC, ation: 2 High Flow Causes ‘Consequences ‘Safeguards Recommendations [. (NOT APPLICABLE) "Node: 5. NHL flom 32-TK-80" fo new pump (82-P-801AVB) suction header Drawings: P-062-800-12 Type: Line Equipment Ds: Design Contitons/Parameters: OP 023-1 9kpfon2G ; DP 14 kglomaG ; OT -

    You might also like