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GROUP 2 ELECTRICAL CIRCUIT (1/2)

AC COMP RY
CS-74A
R/DRYER 5R 146 146 5R

CS-74
1

87a 87 85

30 86
WASHER P/P 145 8W 143 5R

Pa
MASTER SW ECM 139 1.2Gr 2
CAMERA POWER RY

M
CABIN LAMP RY POWER RY 138

CN-22
ADJUST BOOM

CN-29

DO-5
FUSE BOX

CR-7
60A

87a
CN-95

2
30

1
2
86

87a 87 85
85
87

30 86
2
1
8W 145 MASTER SW

CN-263

87a 87 85

10
1

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
30 86

00
1
2
3
4
5
6
7
8
9
2

CN-259
8W 144

AIR COPM POWER


5

30A
ROOM LAMP/CASSETTE 10A
30A
30A
20A
10A
10A

20A
20A
10A
10A
10A
20A
30A
30A
10A
20A
30A
20A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A
1

0.8GrW

5A
0.8GrW

145A
2

1
2
1

4
5
6
3
1.2Br
CS-74

1.2G

3W
1.2Br

CR-35
4

153
0.8V
0.8L
0.8L

0.8V
CIRCUIT BREAKER

CR-45
0.8V

87a
30
86

85
87
CR-9
143

CABIN LAMP(OPTION)
87a
5R

AFTERTREATMENT SIG
30
86

85
87

5
2

4
3
0.8W
148A
148E

CN-258
0.8R
0.8B

CS-74B
BATTERY

5W
5R 142

149
150

0.8RB
CN-11

5B
39E

OPTION(BEACON)
13A
149

AIR CON/HEATER
NO.

SH
DESTINATION 1

DPF IDENTIFICATION
39A

1.2B

0.8WOr
60

1
13

0.8WOr
2B 129

SWITCH PANEL

FUEL FEED P/P

PTC POWER
1
2

2WR

SUPPLY POWER
1 AC GND CN-60

FUEL HEATER
0.8B

SUPPLY POWER
1 30A

1.2Gr
0.8W
0.8Gr

AC& HEATER
2W
0.8B
60B

START,STOP
60R

SAFETY SOL
CONVERTER

TEMP SENSOR
WORK LAMP
151

0.8R
0.8G

CN-255
SOLENOIDE

SOLENOIDE
MCU CONT.

HEAD LAMP

DPF INLET TEMP


START KEY
2 BLOWER SIG.

00
00

2R

MCU EPPR

CASSETTE
2

2V
00
00

PRE-HEAT

AIR INLET TEMP


G14

CLUSTER
138

CLUSTER

2
1
2L 148

FUEL P/P
2W
2W

138
3 AC 24V 3

G3

RETURN
WIPER

RETURN
23
34

WIPER

CIGAR
CN-36
140
140A

HORN
FUEL PUMP

23E

139

SEAT
21
30
4 REVERSE FAN CR-1

ECM
G2

ECM
MCU
4

34
12V X 2

C
3Y 147

CD-98
5 AC CONTROLLER B+ 5 G23 1.2B

nc
M
150

00
00
1.2G

CD-97
6 AC COMP

CD-10
2
1
6 141 1.2G TO:STARTER "B" TERM.
7 AC CONDENSOR FAN FUEL HEATER RY

6
3
7

1
3
4
2
1
39 0.8GrW

2
14 1.2ROr

BREAKER RY
0.8RW

79 1.2RW

32 0.8RW
10E

78 1.2R
25 0.8Y
0.8ROr

56 0.8Or

0.8Gr

18 1.2Or
16 1.2Gr

47 1.2Or
50 1.2Br

20 1.2Br
FUEL HEATER

57 3W

23 2W

CN-61
130 2RW
8 ILLUMINATION

12 0.8R

86 1.2R
147 3Y

26 0.8V

17 1.2V

131 0.8Y
124 0.8V

134 1.2V
8

132 0.8L

00
00
BATT RY

3
140 2R

126 2Y
75 2L

148 2L

87a 87 85

30 86

DPF SOOT SENSOR


1
2

SUPPLY POWER
4
AIR-CON HARNESS

CR-62
DO-3

00
00

2W
2W
2W
2W

2B
3W/120?
CN-96

2B
141E 0.8G

5
2

CAN Shield
1

5
2

4
3
2B
2Y
0.8B 4

4
1
2
3
G24 0.8B

RETURN
CR-46

7A
7E
1

7A

7E
87a
FEED PUMP RY

8
30
86

85

8
87

CAN+
CAN-

2
1
0.8BW
0.8Or
0.8Br

1.2Br
2Br
2B

G21
126
CN-5 FUEL

87a 87 85

30 86

CD-10
0.8Y 1 FEED PUMP
1 CLUSTER TX 1

G31
0.8V
0.8L

2
1

2W
133

5
6

2W
4
2Br

2
1
0.8L 2

2L

159

136
2 CLUSTER RX

40
18
2

M
CN-22
SH 3G
CN-93

75A
133
122
3 SHIELD

CR-7
3

7A
7E
87a
75
4 10 1.2A

30
0.8B

86

85
87
2
1
CN-249 48 BATTERY(+)

2W
2W
4 CLUSTER GND 4

2W
2W
9 1.2A

2B
2B
0.8Gr 5 ECM SH 00
5 CLUSTER IG 5 1 52 BATTERY(+)
0.8RW 6 EARTH 2 0.8B 00 18 1.2A

7A
7E
1.2GrW
6 CLUSTER BATT.24V 53 BATTERY(+)

1.2Br
6 2

7A
7E
1.2V
1.2L
0.8L
3.0R 19 1.2A

8
8
1.2Rw 0.8W 00

1.2V
7 DOZER & 2-PCS SW(IG) 7 3 55 BATTERY(+)
1.2Bw 0.8R 00 19 1.2A
8 DOZER & 2-PCS SW 8 57 BATTERY(+)

148A
148E
4 20 1.2A
82

149
0.8BW 61 BATTERY(-)

60
9 P DUMP(SERVICE CONN.) 9

39A
CAMERA 20 1.2A

13
0.8Br 7
10 QUICK COUPLER SW NO 10 63 BATTERY(-)
0.8V 8 1 1.2A
11 OVERLOAD SW COM 11 65 BATTERY(-)
0.8VOr 9 2 1.2A
12 OVERLOAD SW NO 12
CN-3 67 BATTERY(-)
0.8ROr 10A 2 1.2A
13 ILLUMINATION 13 1 69 BATTERY(-)
0.8W 11 00 SH SH 00 3 0.8A
14 HOUR METER SIG. 14 2 50 CAN A Hi
0.8G 74 00 0.8B 0.8B 00 4 0.8A
15 RS232 RX(SERVICE CONN.) 15 3 34 CAN A Lo
0.8R 73 00 0.8W 0.8W 00 4 0.8A
16 RS232 TX(SERVICE CONN.) 16 4 42 CAN A SHIELD
0.8B 3F 00 0.8R 0.8R 00 5 0.8A
17 GND(SERVICE CONN) 17 5 70 KEY SWITCH"ON"
0.8R 12 3.0R 2.0R 2.0R 3.0R
18 WIPER CONT BATT.24V 18 6 00 NC
0.8V 13 0.8R 0.8R
19 WIPER CONT WASHER P/P DRIVE 19 7 00 NC
51A 18 0.8A
0.8V 8 18 SWITCH RETURN
20 CAN Hi(SERVICE CONN) 20 18 0.8A
0.8G 52A 51 0.8V
21 CAN Lo(SERVICE CONN) 21 9 2 5V SENSOR POWER
53A 52 0.8G 18 0.8A
SH 10 3 5V SENSOR RETURN
22 CAN SHIELD 22 2.0SQ 18 0.8A
2.0SQ
23 CAMERA 2 23 11 4 8V DIGITAL POWER SUPPLY
39 54 0.8ROr 18 0.8A
0.8GrW 12 5 DIGITAL RETURN
24 WIPER IG 24 18 0.8A
1.2ROr 14 55 0.8BOr
25 SPARE 25 13 14 AFTERTREATMENT ID SIG
15 56 0.8Or 18 0.8A
1.2B 14 17 AIR INLET TEMP SENSOR
26 HEAT SEAT GND 26 57A 18 0.8A
1.2Gr 16 2W
27 CIGAR LIGHTER IG 27 15 20 GLOW PLUG RY+
17 18 0.8A
1.2V 16 21 LIFT PUMP RY-
28 DC-DC CONVERTER 24V 28 18 0.8A
1.2Or 18
29 BREAKER SW COM(IG) 29 17 22 IVS SW1
1.2B 19A
30 GND 30 19 2B 18 25 NC
19E 18 0.8A
1.2B 19 26 DPF INLET TEMP SENSOR
31 GND 31 18 0.8A
32 NC 32 20 35 WATER IN FUEL SW
20 66 G 18 0.8A
1.2Br 21 37 CAN C+(DPF SOOT)
33 BEACON SW COM(IG) 33 18 0.8A
1.2V 21A 21 2V 66 G
34 CABIN LIGHT 34 22 38 CAN C-(DPF SOOT)
22 66 G 18 0.8A
0.8BOr 23 39 CAN C- SHIELD
35 START KEY SW START 35 18 0.8A
1.2W 23A
36 START KEY SW COM 36 24 49 COOLANT LEVEL SW
66 G 18 0.8A
37 CAMERA 3 37 25 59 DIGITAL RETURN
21E 0.8W 18 0.8A
0.8V 26 2 66 ACTIVE ANALOGUE
38 CABIN LIGHT 38 0.8
39 REVERSE FAN AUTO 39 1 8 PDL+
40 REVERSE FAN MANUAL 40
CN-2 3W/120? 9 PDL-
0.8BrW 77 1
41 RS232 RX2(GPS) 41 46 Elevate Idle
0.8GrW 76 2
42 RS232 TX2(GPS) 42 0.8 0.8
43 NC 43 3
0.8 0.8
4 CN-28
44 NC 44 00 0.8R 8 1.2V
0.8R 00 1
45 NC 45 5
0.8Y 25 00 0.8R 0.8R AC COMP
46 CASSETTE RADIO BATT.24V 6
46
0.8V 26 7
47 CASSETTE RADIO IG 47 CR-23 CN-45
0.8B 27 8
48 CASSETTE RADIO GND 48 15 1.2BOr M
49 SWITCH PANEL HEAD LIGHT 49
0.8BrW 28
52 0.8G
9
0.8G 2 16 1.2B
2 M
0.8VW 29 10 1
50 SWITCH PANEL WORK LIGHT 50
0.8B 00 11 FROM BATT.RY
51 CAMERA GND 51 54 0.8ROr 0.8ROr 4 START RY. B+
0.8W 00 12
52 CAMERA SIG. 52 55 0.8BOr 5
SH 00 13
0.8BOr STARTER
53 CAMERA SHIELD 53 56 0.8Or 0.8Or 6
54 SWITCH PANEL PREHEAT 54 14
0.8Gr 30 15 15 R CN-74
55 SWITCH PANEL CABIN LAMP 55 57E 1.2W 1.2W 7A RS-1
0.8YW 31 16
56 SWITCH PANEL TRAVEL ALARM 56 57E 1.2W 1.2W 7A 2 B+
0.8RW 32 17 3W/300
57 SWITCH PANEL IG 57 57E 1.2W 1.2W 7A 1 G
0.8B 33 1 P
58 SWITCH PANEL GND 58
0.8WOr 34 57E 1.2W
18
1.2W 7A 17 1.2W
2 L
3 ~
59 START SW ACC 59 19
3 U
0.8GW 35 20 FI
60 START SW BR 60
4 NC

ALT.
CN-8 CR-24
15R
1 NC 1 12 1.2GrW
CD-45 CN-80
2 NC 2 0.8B
3 15R
3 NC 3 0.8V
2
4 NC 4 0.8R
1 GLOW PLUG RY GLOW PLUG
5 GND 5
6 NC
WIF SENSOR
6
7 ACCEL DIAL LED 7 CD-16
0.8 B 3
8 AIR COMP SW POWER 8 C RETURN
0.8 Gr 49
9 SPARE 9 B SIGNAL
0.8 R 2
10 DPF COM 10 A SUPPLY POWER 5V
11 SPARE 11 WATER LEVEL SENSOR
12 AIR COMP RY 12
CR-36
CN-7 55 0.8BOr
1
1 PWM SUPPLY 1 54 0.8ROr 4 5 1
2
2 PWM GND 2 132 0.8L
3
3 PWM TILT SIGNAL 3 4
1.2ROr 14 61 0.8GrW
4 NC 4 3 2
5
0.8Or 18
5 BREAKER SW 5 PRE-HEAT RY
0.8BW 40
6 BREAKER SW 6 CR-5
0.8B G42 123 0.8Br
7 HORN 7 1
0.8GrW 41 22 1.2BOr 4 5 1
8 HORN 8 2
131 0.8Y
9 BUTTON 2 9 3
10 BUTTON 2 10 4
CN-264 64 0.8BOr 3 2
11 BUTTON 1 11 5
153 0.8
12 BUTTON 1 12 2
ANTI-RESTART RY
145A 0.8
13 AIR COMP SW 13 1
0.8Gr 42
14 ACCEL DIAL SUPPLY 14 CR-13
0.8W 43 AIR COMP RY 50 1.2Br
15 ACCEL DIAL SIGNAL 15 30
0.8B 44 50A 0.8Br 87a 87 85
16 ACCEL DIAL GND 16 86
10 1.2ROr
RH CONSOLE HARNESS CN-4 28 0.8BrW
87
85
1 PWM SUPPLY 1 30 86
87a
2 PWM GND 2
HEAD LAMP RY
3 PWM ROTATE SIGNAL 3 CL-4
4 EM'CY STOP SW 4 G22 1.2B
2
0.8Y 46 10 1.2ROr
5 POWER MAX SW 5 1
0.8BW 81T
6 POWER MAX SW 6 CN-126A HEAD LAMP
0.8GrW 48
7 ONE TOUCH DECEL 7 J NC
0.8BW 81U CL-24
8 ONE TOUCH DECEL 8 H NC G22 1.2B
1

Service Tool
0.8G
9 BUTTON 2 9 G CAN2 Hi 10 1.2ROr
0.8G 2
10 BUTTON 2 10 F CAN Lo
11 BUTTON 1
0.8V HEAD LAMP REAR
11 E PDL-
0.8B CL-3
12 BUTTON 1 12 D PDL+ G22 1.2B
1
13 EM'CY STOP SW 13 C NC 10 1.2ROr
1.2B G41 0.8G 2
14 SAFETY SW COM 14 B GND
0.8R HEAD LAMP
15 SAFETY SW NC 15 A IG 24V
1.2G 49
16 SAFETY SW NO 16

LH CONSOLE HARNESS CN-12 CL-5


CN-68 G11 2B 2E B
1 1
1.2G 49 128 2RG 1E V
1 2 2
2
1.2V 134 CN-16B
0.8B 67 CR-4 WORK LAMP
1 130 2A B
SAFETY SOL 2.5k 0.8W 68 2RW
30 1
2 1A V
CN-140 0.8Gr 69 130A 0.8RW
86
87a 87 85
2
B 152 3
1 0.8LW 58 128 2RG
0.8Br 7 2.5k
4
87 CL-6
2 0.8BW 59 29 0.8VW
85
5
QUICK CLAMP 30 86
87a
6
CD-10A WORK LAMP RY
1.2BW 81S CN-16
Pa 1.2YOr 83 44 0.8B 0.8B 37
1
43 0.8W 0.8W 99 CR-2
2 41 0.8GrW
AIR CLEANER SW 42 0.8Gr 0.8Gr 36 1
3 124A 0.8V 4 5 1
CD-2 2
1.2BW 81R 4 124 0.8V
1 3
1.2YOr 100 5 CN-25
2 4 G12 1.2B
6 127 1.2G 1
5 3 2 127 1.2G
FUEL LEVEL 2
CD-1 HORN RY
1.2BW
HORN
81Q G13 1.2B
C 1
1.2LOr 101 1
2 127 1.2G
2
HYD TEMP CN-20

0.8Br 103
80P

81P
107
85

84

0.8RW 102

G32
47E
0.8LOr 120

0.8GW 121
158

136
CN-242

0.8ROr 80
98
81
116 0.8RW
0.8ROr

1.2BW

2
0.8G

0.8V
0.8L

0.8BW
0.8BW
117 0.8LW

1.2Or

0.8Br

0.8Br
1

0.8B
ATT FLOW
CN-1

10
2

6
7
8
9
1

4
3

CN-15

10
11
12
2

6
7
8
9
1

4
3

5
2B 3
1
2
3
4
5

6
7

10
11
2B

1
2
3

4
5
6
7
0.8RW 104
0.8RW 106

0.8GW 121
0.8LOr 120
158
1.2BrW 119
1.2GOr 118

123
122

107

151

0.8RW 116

1.2RW 102

117

103
105
1.2LOr 101

1.2YOr 100
3E

3A
80
81

0.8BrW 77

66
71

82

0.8GrW 76
72

78
79

36
37

53

11
70
51
0.8YW 71

73

52
72

74

99

0.8WOr 96
0.8BOr 94
0.8YW 92
0.8OrW 90
88

84

0.8BW 98

91

87
85

86

97

1.2YOr 83

46

0.8YW 31

0.8YW 31
0.8GrW 48
2

1
3

0.8VOr 9
1.2ROr
1.2RW

1.2BW

0.8BW

0.8LW

0.8LW

0.8LW
0.8YW
0.8LW

0.8Gr

0.8Gr
0.8Br

0.8Br

1.2Br
0.8W

0.8W

0.8W

0.8W
0.8G

0.8G

0.8G

0.8G

0.8G
1.2R

0.8R

1.2R
1.2B

0.8B

1.2B

0.8V
0.8V

0.8Y

0.8V

0.8Y

1.2B

0.8Y
0.8L

0.8L
80M

81M

80G

81G
80H

81H

SH
80E

81E

80A

81A
80L

81L

80A

81A
80J

81J

47G
87

88

0.8OrW 90

91

92

94

0.8WOr 96

107
8

CN-244

47G

G5
105
104
CN-51

CN-52

CN-53

107
106
1.2ROr

1.2ROr

1.2ROr

1.2ROr

1.2ROr

1.2ROr

1.2ROr

47A
0.8BOr

70
1.2ROr
1.2BW

1.2BW

1.2BW

1.2BW

0.8YW
1.2BW

1.2BW

1.2BW

118
0.8LW

1.2BW

119
0.8Br

47
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
SWING PRESS SENSOR 24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
BOOM PRIORITY EPPR- 19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0.8Y

0.8V

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
1
2
0.8GOr

1.2ROr
1.2ROr 2A

1.2ROr 2E

0.8BW
1.2BW
1.2Or
1.2BW 4E

0.8YW
1.2BW 4A

0.8V
1

1.2ROr 2

0.8RW
0.8Or
3

ARM IN OUT BUCKET IN PRESS


1.2BW 4

6
1.2RW 7

TRAVEL PRESS SENSOR(A)

TRAVEL/WORK SELECT SW

1.2GOr
WATER TEMP SENDOR

1.2BrW
0.8RW
BOOM PRIORITY EPPR+
TWO WAY SAFETY SOL

0.8B
BOOM UP PRESS SENSOR

REVERSE FAN MANUAL

0.8W
RIGHT ROTATE EPPR-
COOLING FAN REVERSE SOL

WORK PRESS SENSOR(A)


RS485+(TX)-CLUSTER

1.2Or
COOLING FAN EPPR+

TRAVEL LEVER NEUTRAL


RS485-(RX)-CLUSTER

FUEL LEVEL SENSOR

WORK BRAKE PRESS

1.2Or
LEFT ROTATE EPPR+
RIGHT ROTATE EPPR+
ATT. PRESS SENSOR

PTC CAN2

0.8G
COOLING FAN EPPR-
CD-24

GOV. POTENTIO SIG.

REVERSE FAN AUTO


TRAVEL FWD PRESS
CD-31

LEFT ROTATE EPPR-

COOLANT LEVEL SW

1.2LOr

1.2GW
OVERLOAD SENSOR
CD-70

CD-71

CD-6

CD-7

CD-35

CD-32

HYD. TEMP SENDER

ENG. OIL PRESS SW


AUTO RAMLOCK SW
TRAVEL SPEED SOL

ONE TOUCH DECEL SW


1.2Br

PUMP SHIFT EPPR+

ENG OIL FILTER SW

1.2Or

1.2Or

1.2Or
TRAVEL ALARM SW
ATT CONFLUX SOL.

BRAKE PRESS FAIL

N1 PRESS SENSOR

1.2Br
N2 PRESS SENSOR

PUMP SHIFT EPPR-


P3 PRESS SENSOR
P1 PRESS SENSOR

P2 PRESS SENSOR
1.2G

RESERVE SENSOR
1.2G

0.8Br
1.2L

ENG PRE-HEAT RY
C

RS232C1 RX-HRDT
A
B

A
B

A
B

A
B

A
B

A
B

A
B

FUEL WARMER RY

RIGHT TILT EPPR+


C

RS232C1 TX-HRDT
A
B

1.2B
TRAVEL EPPR+(w)
ANTI RESTART RY

RIGHT TILT EPPR-


CN-262

BATT POWER 24V

ATT FLOW EPPR+


RS232C2 RX-RCM

TRAVEL EPPR-(w)
TACHO SENSOR+

AIR CLEANER SW
RS232C2 TX-RCM

POWER MAX SOL

TRAVEL Hi-Lo SW
PROGRAM DUMP

ATT FLOW EPPR-


ARM REGEN SOL

RESERVE EPPR+

LEFT TILT EPPR+

RESERVE EPPR+
TACHO SENSOR-

CD-50
POWER 24V OUT

TRAVEL BUZZER

LEFT TILT EPPR-

RESERVE EPPR-
ATT PRESS SOL.

REVERVE EPPR-

POWER MAX SW
GND PRESSURE

ST. TRAVEL SOL

RAMLOCK LAMP

CD-69
1
2

ACCEL DIAL SIG


RESERVE LAMP
RESERVE LAMP
POWER 5V OUT

CN-133
PWM OUTPUT1

CN-70
RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

RETURN

PWM OUTPUT2

CN-88
RETURN

ELECTRIC KEY
SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

2
1
RESERVE DO2
RESERVE DO1

1
2
SUPPLY

CAN2 Lo-APTC

TM OIL PRESS

CN-135
G/A MOTOR(+)

CAN2 Hi-APTC

ENG STOP RY

C
CRUISE LAMP

EPPR POWER

A
B
G/A MOTOR(-)

HOUR METER

BLOWER SIG.

PREHEAT SW
CAN1 Lo-ECM

1
PWM INPUT 1
PWM INPUT 2

1
2
CAN1 Hi-ECM

CN-236

CN-149
PARKING SW

CN-237
RESERVE_DI

2
ROTATE SIG.
CN-75

CN-66
1
2
CD-43

CD-42

CD-44

AI RESERVE
CAN SHIELD

AI RESERVE

DOZZER PS
CRUISE SW

1
2

1
ALT. LEVEL

CN-81

2
1

1
2

2
EPPR GND
SIG

SIG

SIG

SIG

SIG

SIG

SIG
SIG

POWER IG
C

RETURN
GND MAIN

GND MAIN
C
A
B

A
B

A
B

SUPPLY
TILT SIG.

Pa
GND 5V
RETURN

RETURN

RETURN
SUPPLY

SUPPLY

SUPPLY

SIG
N1 PRESS N2 PRESS TRAVEL WORK ARM IN_OUT SWING OVERLOAD BOOM UP STRAIGHT
NC

TRAVEL SOL BOOM TRAVEL POWER


SIG

SIG

SIG

BUCKET IN ARM DOZER OPTION


MAIN PRIORITY REGEN HIGH MAX ATT. PS ATT. ATT. ATT. BREAKER SOL.
TRAVEL BZ
P2
PUMP PRESS SAFETY CONFLUX
P1 P3 MCU SOL.
PRESS PRESS PRESS
1409A4EC01

4-3
·ELECTRICAL
ELECTRICAL CIRCUIT (2/2)

INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) BLOWER RY


Service Tool DC/DC CONVERTER CIGARLIGHT
OVERLOAD SW CS-67 4
2 7
4
2 7
12V SOCKET HOUR METER 1 1

24V
M M M M BLOWER

3
3 7 3 7

12
1

12

10
ECONO SWITCH

4
RS232 P DUMP

9
12V
1 12 5 5

M
2

4
12
00 0.8Or

12

10

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
3

RS232 RX

1
2
3
4
9

RS232 TX

CN-48
3

CAN2 Lo
CAN2 Hi

GND
CN-139
CAN Lo

12V
24V
9

CL-2
0.8Br

CAN Hi
IG 24V

1
2
1
CN-138

4
2
3
4

GND

3
2
1

11
5

1
1
2

CS-50

8
3
2
1

10
6

11
12
CN-21

0.8ROr

9
4

8
1
2
3

6
7
11
23F 0.8Or 3

1.2Gr
1

8
CS-52

1.2B
7

0.8W
7

0.8B
0.8Y
3 1 WIPER CUT SW

G
9

B
E

A
F
10
23F 0.8Or

11

J
12

1.2Or
R 10

9
4

8
1
2
3

6
7

24M 1.2B

1.2Or
8

1.2V
24L 1.2B

0.8VOr
2
4

0.8Or

0.8Or
1.2Br
Gr 12

24Q

0.8V

24R 0.8B
AIR-CON HARNESS

12B
3 9 8
5

35E
24V

21
CS-53
10

13
R 4A

60
1 0.8BW
10

0.8Or

27F 0.8Br
4

60
22
0.8G

0.8G
0.8B

24T 0.8B

6 0.8G
6 0.8G
6 0.8G
6 0.8G

2 0.8G
3 0.8R
9A

5 0.8V
4 0.8B
4 G 8 0.8Br
11

61
11

27
10

61
5 11 12
CN-11 NO. DESTINATION
L 9 24S 0.8B

B
2 6 12 1 1 GND
6 M

62

62

CN-126
Or

7
2A
QUICK CLAMP SW 2 2 BLOWER SIG

10
9
8
7
6
5
4
3
2
1
3 3 FUSE(IG)

11
WIPER MOTOR 4 REVERSE FAN
4
CN-113

0.8BW
5 5 FUSE(Battery)

0.8Y
00 0.8B

85 0.8L
22A 1.2V

73 0.8G

0.8G
0.8R
0.8V
0.8B
1 6 6 DPS(COMPRESSOR)
00 0.8Or
CN-141 2 7 7 CONDENSOR FAN

86
G 8

59
72
71
70
69
FEED BACK 1 8 8 ILLUMINATION
W 1 BUZZER
MOTOR DRIVE SIG 2 CN-17
L 9
MOTOR DRIVE- 3 1
R 10 1 W 0.8W 48
MOTOR DRIVE+ 4 2
B 2 2 B 1.2B 24B
GND 5 3
GrW 3 3 GrW 0.8ROr 65
VCC 6 4
R 4 4 R 0.8R 14
CONTINUE 24V 7 5
V 5 5 V 0.8V 15
WASHER P/P 8 6
L 6 6 L 0.8L 49
WASHER SIG. 9 7 CN-56
Br 7 7 Br 0.8Br 50
INT. SIG 10 8 6 0.8RW RW
Or 11 1 BATT.24V
WIPER CUT SW 11 84 0.8V WR
2 SIG 3
N.C 12 4 0.8B B
Gr 12 3 GND
FEED BACK 13 WIPER MOTOR HARNESS 1 0.8Y Y

10
11
12
13
14
15
16
17
18

10
11
12
13
14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
4 TX
5 0.8Gr Gr
WIPER MOTOR CONT. 5 IG 24V
83 0.8G WL

0
0

0
0
SIG 2

TEMP MOTOR ACT(+)


6

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

DPS(COMPRESSOR)

1
2
MODE M/ACT(FOOT)

BLOWER RELAY(Lo)
INLET MOTOR(REC)
INLET MOTOR(FRE)
80 0.8Y

MODE M/ACT(PBR)
W

MODE M/ACT(DEF)

AMBIENT SENSOR
TEMP M/ACT(PBR)

CONDENSOR FAN
MOTOR ACT(REF)

DUCT SENSOR(+)
CAMERA SIG

W/TEMP SENSOR
MODE M/ACT(M+)
CN-170 7

POWER TR BASE
MODE M/ACT(M-)

FET(FEED BACK)

INCAR SENSOR
1.2LW 26 2 0.8L L > > >

REVERSE FAN
ILLUMINATION
ILLUMINATION
1 8 RX

BATTERY(+)
1.2B 20A

FET(GATE)
INCAR W/TEMP

POWER IG
2 CLUSTER POWER TR AMBIENT
SENSOR SENSOR SENSOR
DUCT

IG 24V
SPARE

GND
SENSOR

NC
NC

NC
CS-82 CN-5
1.2B 20 1 0.8Y
12 1 1 MCU RX
12 11 0.8LW 26A 2 0.8L AC&HEATER CONTROLLER(auto)
11 2 2 MCU TX
3 0.8B
10 3 3 MCU GND
10 4 0.8B
8 9 4 4 GND
4 1.2ROr 19 5 0.8Gr CS-1 CN-24
8 5 5 FUSE 1.2Gr 11
9 6 0.8RW 0.8G 2
7 6 6 FUSE 2
7 0.8V 3 CN-10 NO. DESTINATION
3 7 0.8B 1
6 7 7 NC CL-1 1
8 0.8Or 1 NC
5 8 8 NC 1.2Gr 11
DOOR SW 3 SPEAKER-RH 2 2 NC
1.2LW 26 59 0.8BW 1 0.8Y
4 9 9 P DUMP(MCU) 0.8Y 1
9 2 3 3 FUSE
0.8Br 1.2B 6B 2 0.8G
3 10 10 QUICK COUPLING SOL 1 4 4 CASSETTE RH-
10 0.8V 3 0.8V
2 11 11 OVERLOAD PS CN-23 MG651032 5 5 CASSETTE RH+
12 1 11 0.8VOr ROOM LAMP
0.8Y 4 4 0.8Y
1 12 12 MCU OVERLOAD 2 6 6 CASSETTE LH-
12 0.8ROr 0.8L 5 5 0.8L
SPARE 13 13 HEAD LAMP RY 1 7 7 CASSETTE LH+
13 0.8W 6 2.0B
CS-73 14 14 MCU HOURMETER 8 8 GND
0.8B 24K 69 0.8G SPEAKER-LH 7 2.0B
12 15 15 RS232 RX(MCU) CL-7 9 9 GND
12 11 70 0.8R 1.2BrW 8 8 1.2BrW
11 16 16 RS232 TX(MCU) 10 10 BEACON SW
0.8Gr 82 71 0.8B M 1.2B 6A 9 2.0V
10 17 17 GND 11 11 CABIN LIGHT RY
10 0.8YOr 32 14 0.8R 10 2.0V
6 9 18 18 FUSE BEACON LAMP 12 12 CABIN LIGHT RY
4 15 0.8V
8 19 19 WASHER P/P
CL-8 CL-10 CL-9
9
3
5 7
1.2Or 23
72
73
0.8V
0.8G
20 20 CAN Hi
2
2.0V 9
2
2V 10A 10 2.0V
2
HARNESS CABIN
6 21 21 CAN Lo 2B 6 2B 7A 7 2B
0.8B 4A 74 0.8B 1 1 1
II

5 22 22 Shieeld
CABIN LIGHT CABIN LIGHT CABIN LIGHT
0

4 23 23 NC
0.8G 33 65 0.8ROr
3 24 24 WIPER FUSE
19 1.2ROr
2 25 25 FUSE
12 1 0.8Gr 82 20 1.2B
1 26 26 GND
21 1.25Gr CS-83 ACCEL DIAL LED
REVERSE FAN 27 27 FUSE

CN-279
0.8B 19G
22 1.2V 12 CS-26A
CS-23 28 FUSE

1
2
28 12 11 0.8Or 18A
0.8B 24J 23 1.2Or 11 5E 0.8BW
12 29 29 FUSE 2
12 11 0.8BrW 58A 24A 1.2B 10 4E 0.8G
11 30 30 GND 1
10 0.8G 15

0.8ROr
24E 1.2B

0.8B
8 9
10 24 2B 31 31 GND 4 0.8V 16 BREAKER SW
10 8
8 9 32 32 NC 9 0.8BrW 17
4 0.8Br 27E 27 1.2Br 7 7 CN-156

19F
32
8 33 33 FUSE 3 19 1.2B
9 28 2V 28A 1.2V 6 2
7 7 34 34 CABIN LAMP RY 31 1.2ROr
3 29 1.2BOr 5 1
6 35 35 ANTI RESTART RY 0.8Or 18
30 1.2W 4 AIR SEAT
5 36 36 FUSE 0.8Gr 20
1.2BrW 58 84 0.8V 3 CN-8 NO. DESTINATION
4 37 37 NC 15 0.8G
28E 0.8V 2
3 38 CABIN LAMP RY 12 1 1 1 NC
38 16 0.8V
32 0.8YOr 1
2 39 MCU REV FAN AUTO 2 2 FUSE
39 17 0.8BrW
12 1 33 0.8G CRAB SW 3 3 CRAB COM
1 40 40 MCU REV FAN MANUAL 18 0.8Or
75 0.8L CS-99 4 4 NC
BEACON LAMP SW 41 41 RS232 RX2 0.8B 19A 19 1.2B
76 0.8Y 12 5 5 NC
CN-125A 42 42 RS232 TX2 12 11 0.8GW 21A 20 0.8Gr
0.8W 30E 11 6 6 CRAB SIG MCU
BATTERY POWER 1 43 43 NC 32 0.8ROr
85 0.8L 10 7 7 ILLUMINATION
1.2R 47A 44 44 NC 10 22 0.8L
KEY "IG" 2 8
86 0.8Y 8 9 8 NC
45 45 NC 4 0.8L 22 23 0.8VW
NC 3 35 8 9 9 DPF REGEN
0.8L 75 0.8Y
RX232(1)-TX 46 46 FUSE 9 0.8L 22A 24 0.8R
4 36 7 7 10 10 DPF COM
0.8B 71A 0.8V
RX232(1)-GND 47 47 FUSE 3 25 0.8LW
5 37 6 11 11 DPF INHIBIT
0.8B
RX232(2)-RX 48 48 GND 26 0.8RW
6 38 5 12 12 AIR COMP RY
0.8BrW 0.8GW
49 49 HEAD LAMP RY 21
RX232(2)-TX 7 39 4
0.8VW 0.8RW 26
RX232(2)-GND 8 50 50 WORK LAMP RY
79 0.8L 3
0.8Y 76 51 51 CAMERA GND
RX232(1)-RX 9 2
NC 10
80
81
0.8Y
52 52 CAMERA SIG
12 1
1
RH CONSOL HARNESS
0.8B
MAIN GND 11 53 53 CAMERA SHIELD AIR-COMP SW
1.2B 24H 40 0.8WOr
MAIN GND 12 54 54 PRE-HEAT CN-7 NO. DESTINATION
41 0.8Gr CS-100
55 55 CABIN LAMP RY 1 1 NC
RMS 42 0.8YW 1
56 56 MCU TRAVEL ALARM SW 2 2 NC
CN-10 43 0.8RW 2
57 57 FUSE 3
3 3 NC
1 NC 1 31 1.2ROr

0
44 0.8B 0.8VW 23
58 58 GND 4 4 4 FUSE
2 NC 2 45 0.8WOr 0.8G 4 4 0.8G

0,1
0.8Y 35A 59 59 POWER RY 5 BREAK 1 5 5 BREAKER SW
3 ROOM LAMP 24V 3 46 0.8GW B 0.8BW 5 5 0.8BW
0.8G 51 60 60 BATT. RY R 0.8R 24 2 6 6 BREAKER RY
SPEAKER RH- 4 6 CS-26 0.8B 6 6 0.8B
4 4
0.8V 53 6 HORN 1 7 7 GND
SPEAKER RH+ 7 R 0.8Grw 7 7 0.8Grw
5 5 0.8R 24A
0.8Y 52 8
2 8 8 HORN RY
6 SPEAKER LH- 6 CS-5 0.8L 8 8 0.8L
0.8L 55 9
9 9 NC
10 I 2 L 0.8L 9 9 0.8L
7 SPEAKER LH+ 7 0.8LW 25
1.2B 24F 24 2B CS-2 8 10 0.8Gr 10 0.8Gr
10 10 NC
30 1.2W 10

H0 I
8 GND 8 11 11 NC
1.2B 24G 1 11 1 Gr 0.8Gr 11
9 GND 46 0.8GW 12 11 0.8Gr
9 11 0.8Br 30 12 12 NC

0, I
1.2BrW 58 2 12
10 BEACON LAMP 10 47 1.2R
4 CN-142 13 13 AIR COMP RY

H
1.2V 28F 28 2V 3 DPF SW 0.8Gr
11 CABIN LIGHT 12 12 0.8Gr
11 + A 14 14 MCU 5V

BR ACC
1.2V 28G 4 1

B
2 0.8W 13 13 0.8W
12 CABIN LIGHT 12 3 S B 15 15 MCU ACCEL SIG.
5 0.8B 14 14 0.8B
29 1.2BOr - C 16 16 MCU SUPPLY GND
6
CABIN HARNESS ACCEL DIAL

ST C
5
6

START KEY SW
CN-116
12 NC CS-33
44 0.8B
11 GND 5 5
43 0.8RW
10 POWER 24V 4 4
9 NC 3 3
42 0.8YW
8 TRAVEL ALARM 2 2
41 0.8Gr
7 CABIN LIGHT OUT 1 1
40 0.8WOr
49 0.8L
6
5
PRE-HEAT
WASHER SIG
EM'CY STOP SW
LH CONSOL HARNESS
48 0.8W
4 WIPER MOTOR DRIVE
50 0.8Br NO. DESTINATION
3 INT. SIG CN-4
39 0.8VW 1
2 WORK LIGHT OUT 1 NC
38 0.8BrW
1 HEAD LIGHT OUT 2 2 NC
36E
36E

36F

36A
37J

12E
36E

12F

25
68

18

64
25
68
18

34
31
67

25
18

52
55
34

56
57
25
68
18

66

67

51
17
54

35
12

53

16

37
64
63
68
54
66
17
16

37G

3 NC
63
31

37E
37H

3
37K

SWITCH PANEL
36

56
57

4 4 NC
0.5LgW
0.5LgW

0.8ROr
0.5ROr
0.5ROr

0.5RW

0.8Y 4 0.8Y
0.5RW
0.5BW

0.5BW

4
0.5BW
0.5BW

0.5BW
0.5BW

0.5LY

0.5Lg

0.8W

MCU POWER MAX


0.5LY

0.8W

5
0.5Lg

1
0.8G

5
0.8R
0.8R

0.8V
0.8B

0.8Y

0.8V

0.5Y

0.8B
0.5Y

0.8V

0.5Y

0.5Y

0.8Y

0.8B
0.5V
0.5Y

0.5B
0.5Y

0.5Y
0.5B

0.5L
0.5V

0.5Y

0.5B

0.5V

0.5L

0.5L

0.5L

0.8L

power
0.5L

0.5L

0.5L
0.5L
0.5V

CN-125 CN-125 max B 0.8B 5 5 0.8B


1.2W 2 6 6 MCU SIG.GND
30A cs-29 0.8Grw 6 6 0.8Grw
1 1 1 7 7 MCU DECEL
CN-27
CN-144
CN-245
CN-246

47
CN-27A

1.2R R 77 decel R 0.8B 7 7 0.8B


2 2
10
11
12
13
14
15
16

8 MCU SIG.GND
1
2
3
4
5
6
7

2
8
1

4
5

8
2

6
1

4
5

9
2

6
1

4
5

10
11
12
13
14
15
16
17
18
19
20
3

9
2

10
11
12
3

9
10
11
12
1

4
5

8
2

6
3

37A 0.8B cs-19 0.8L 8 8 0.8L


3 3 9 9 NC
45 0.8WOr R 77 2 L 0.8L 9 9 0.8L
4 4 10 NC
REMOCON GND

10
ILLUMINATION
ILLUMINATION

10 0.8Gr
CAR AUDIO(+)

0.8Gr 10
REMOTE SIG+

CAR AUDIO(-)
REMOTE SIG-

SPK FRT RH+

SPK FRT LH+


SPK FRT RH-

11 NC
SPK FRT LH-

GPS CONN. 11
REMOCON+
GND(SEND)

GND(JACK)

GND(MAIN)
GND(JACK)

1 Gr 0.8Gr 11 11 0.8Gr
POWER IG
POWER IG

POWER IG

TEL MUTE
USB(GND)

BACK UP+
TEL MUTE
RX(SEND)
TX(SEND)
RX(JACK)

12 NC
TX(JACK)
USB(+5V)
AUX GND
USB GND

12
H/F IND+
H/F IND-

ANT 12V
USB(D+)
USB(D-)
USB D+
USB 5V
USB D-

SPK(+)
SPK(-)
IND(+)
AUX R

CS-4 13 13 NC
AUX L

MIC+

MIC+
SIG+

MIC-
GND

MIC-
TX/S

TX/S
GND

GND
SIG-

ACC

0.8B 12 12 0.8B
ILL+
ILL-
NC
NC

B C
NC

NC
TX

NC

NC

NC
NC

14 GND
NC

RX

A 14
RH SIDE HARNESS B
0.8V 13 13 0.8V
15 15 NC
USB & SOCKET ASSY REMOTE ASSY HANDSFREE RADIO & USB PLAYER 0.8G 14 14 0.8G
REMOTE ASSY A C 16 16 SAFETY SOL
SAFETY SW

1409A4EC02

4-4
MEMORANDUM

HYUNDAI HEAVY INDUSTRIES CO., LTD


CONSTRUCTION EQUIPMENT DIV.

4-5
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.

1) OPERATING FLOW
Battery Battery relay Circuit breaker [CN-60] Master switch [CS-74A]
Fuse box [No.1] I/conn [CN-3 (6, 7)] Engine ECM [CN -93 (48, 52, 53, 55, 57)]
Fuse box [No.2] I/conn [CN-5 (46)]
I/conn [CN -10 (3)] Room lamp [CL-1 (2)] Door switch [CS-1]
Radio & USB player [CN-27 (8)]
Hour meter [CN-48 (1)]
Fuse box [No.3] MCU [CN-51 (2)]
Fuse box [No.4] ECM power relay [CR-45 (3)]
Power relay [CR-35 (30)]
Master switch [CS-74B] l/conn [CN-5 (36)]
Start switch [CS-2 (1)]
GPS connection [CN-125 (1)]
RMS power [CN-125A (1)]
Fuse box [No.5] l/conn [CN-11 (5)] AC & Heater controller (3)
Blower relay (3)
Fuse box [No.6] I/conn [CN-5 (18)] I/conn [CN-17 (5)]
Wiper motor controller [CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box [No.7] I/conn [CN-5 (6)] Cluster [CN-56 (1)]

※ I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (battery 1EA) 10~12.5V


② - GND (battery 2EA) 20~25V
OFF OFF
③ - GND (battery 2EA) 20~25V
④ - GND (fusible link) 20~25V
※ GND : Ground

4-6
CR-45
CN-4 0.8B
CN-33 1
1 CS-74 0.8WOr 4 5 1
2

ECM
6 6 2 0.8W
3
5 5 3

MASTER SW
4
4 4 4 1.2Gr 3 2

POWER RY

2
1
5
3 3 5
2W CR-35

CS-74B
2 2 6 30
0.8WOr 87a 87 85

EMERGENCY
1 1 12 86
2WR
13 87

2W
2W
0.8B
14 85
30 86

POWER RY
CN-141 87a
R
CONTINUE 24V 7 CN-5
CN-17 1
POWER CIRCUIT

0.8RW
CN-21 1 2 CN-36

ENGINE STOP SW CONTROLLER


3W ECM 30A
1 2 3

8
7
6
5
4
3
2
1
3 1
0.8Y ROOM LAMP/CASSETTE 10A

CN-56
2 3 4
2
5 1.2R MCU 30A

RR
RR
RR
RR
RR
RR
RR
RR
5 3 4 0.8RW 0.8RW 3
R 30A
4 5 6 2W START KEY
4 4
7 3Y AIR CON/HEATER 20A
5R

5 6
5

TX
8

RX
6 7 0.8R WIPER 10A

GND

SIG 2
6 2

SIG 3
M

IG 24V
6

WIPER MOTOR WIPER MOTOR


9

BATT.24V
8 0.8RW CLUSTER 10A

CAMERA SIG

CLUSTER
17 7
5A
1.2Gr

0.8R 0.8R ECM


CN-125A 18 8
0.8W 20A
BATTERY POWER 1 MCU CONT.
19 9

RMS
2WR

MCU EPPR 20A

0.8R
2.0R
CN-138 20 10
6
5 10A

ST C
CS-2 12V 3 21 SWITCH PANEL
12V 1.2V 1.2V 1.2V 11
6 2 10A

7
6
5
4
3
2
1
24V 28 CASSETTE

26
25
24
12
11
12
3 5 24V GND 1 29 CN-3 CLUSTER 10A

DC & DC
2 13

BR ACC
1 4 30 CONVERTER 20A
1.2V

0.8R
2.0R
14

H
4 3

CONVERTER
31 WORK LAMP 30A
15

0, I
2 32 30A
1.2W CABIN LAMP(OPTION)
1 33 16

START KEY SW
10A

H 0 I
WIPER
34 17
HEAD LAMP 20A
35 18

4-7
CN-27 1.2W 1.2W FUEL HEATER 30A
36 19
1.2A
1.2A
1.2A
1.2A
1.2A
1.2A
1.2A
1.2A
1.2A
1.2A

1.2GW
ACC 1 START,STOP 20A
37 20

1.2W
5W

ILL- 2 HORN 10A


38 21
69
67
65
63
61
57
55
53
52
48

3
4
1
2
GND 3 39 AC& HEATER 20A
CN-93

22
SPK FRT RH- 4 42 SAFETY SOL 10A

4
1

3
23
SPK FRT LH- 5 43 SEAT 20A

CN-125

GPS CONN
24
TEL MUTE 6

R
44
ECM

SOLENOIDE 20A
ANT 12V 7 25
45 CIGAR 20A
BATTERY(-)
BATTERY(-)
BATTERY(-)
BATTERY(-)
BATTERY(-)

0.8Y 0.8Y 0.8Y


BATTERY(+)
BATTERY(+)

BATTERY(+)
BATTERY(+)
BATTERY(+)

BACK UP+ 8 46 26
OPTION(BEACON) 20A
ILL+ 9 47 27
SOLENOIDE 20A
NC 10 48 28
PRE-HEAT 10A

5
57

4
1

9
8
7
6
3
29

12
11
10
SPK FRT RH+ 11
FUEL P/P 20A

CN-10
58 30
CR-1

REMOCON+ 12 0.8WOr 0.8WOr 10A

RADIO & USB PLAYER


59 FUEL FEED P/P
REMOCON GND 13 31
3

BATT RY
FUSE BOX

60
SPK FRT LH+ 14

Gr

Gr
NC 15

0.8Y

0.8Y
GND CS-74A
90A

16
30A
5R

1
2
3
2

CN-11

1
2
2

CL-1
60R

CN-48
1
CS-74

CS-1
2
5R

h
DOOR SW
1
2

1
2

HOUR METER
3

ROOM LAMP
MASTER SW

CN-60
CN-95

CIRCUIT BREAKER

4
3Y
5R
5R

3
5W
5W

(12VX2)

BATTERY(+) 5
BATTERY

6
4

7
60B

AC & HEATER
CONTROLLER
8
1

1 2 1 MCU CN-51
1.2R
5B
5W

2 BATT POWER_24V 2
CN-255
3
2 CN-258
4

1409A4EL03
3 4

BLOWER RY
1 1

AIR COMP POWER


PTC POWER
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay [CR-1] Circuit breaker [CN-60] Master switch [CS-74]
Fuse box [No.4] Master switch [CS-74B] I/conn [CN-5(36)] Start switch [CS-2(1)]
(1) When start key switch is in ON position
Start switch ON [CS-2 (2)] I/conn [CN-5 (60)] Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] GPS connector [CN-125 (2) →(4)] I/conn [CN-5 (59)]
Power relay [CR-35 (86) → (87)] Fuse box [No.10]
ECM power relay [CR-45 (2) → (5)] I/conn [CN-4 (4)] Emergency engine stop switch
[CS-33 (2) → (1)] I/conn [CN-4 (13)] Fuse box [No.8]
(2) When start key switch is in START position
Start switch START [CS-2 (6)] I/conn [CN-5 (35)] Anti-restart relay [CR-5 (2) → (5)]
l/conn [CN-2 (16)] Start relay [CR-23]

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
OPERATING START ④ - GND (starter B+) 20~25V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)

※ GND : Ground

4-8
CN-4
CN-33 1
6 6 2 CR-45
0.8B
5 5 3 1
4 4 0.8WOr 4 5 1
4 2

ECM
0.8W
3 3 5 CS-74 3
2 2 6 4
1.2Gr

EMERGENCY
3 2

POWER RY
1 1 12 5

ENGINE STOP SW
MASTER SW
13 2W CR-35
CN-125 CN-125 30
0.8WOr 14 0.8WOr 87a 87 85
4 4

2
1
86
3 3
2WR

CS-74B
CN-5 87

GPS
R 1.2R 0.8B
2 2 1 85
1.2W
1 1 87a 30 86

POWER RY
2

2W
2W
CN-125A 8
1.2W 9
BATTERY POWER 1
1.2R 31

RMS
2
STARTING CIRCUIT

KEY "IG" CN-36


32 ECM 30A
33 1
6 ROOM LAMP/CASSETTE 10A
5 2

ST C
CS-2 34
1.2BOr 0.8BOr 0.8BOr MCU 30A
6 35 3
1.2W 1.2W 2W START KEY 30A
3 5 36 4
20A
5R

2 AIR CON/HEATER

BR ACC
1 4 37 5
1.2R WIPER 10A

H
4 3 38 6
0.8GW CLUSTER 10A
39

0, I
2 7
1.2W
1.2Gr

1 57 ECM 5A

START KEY SW
8

H 0 I
58 MCU CONT. 20A
0.8WOr 0.8WOr 9
2WR

59 MCU_EPPR 20A
0.8GW 0.8GW

2
60 10
SWITCH PANEL 10A
11
CASSETTE 10A
12
CN-52 0.8Br CLUSTER 10A
ANTI-RESTART RY 15 13
CONVERTER 20A
14
WORK LAMP 30A
CN-51 15

MCU
0.8W CABIN LAMP(OPTION) 30A
ALT VOLTAGE LEVEL 39 16
WIPER 10A
17
HEAD LAMP 20A

4-9
18
FUEL HEATER 30A
19
0.8Y START,STOP 20A
20
5W

HORN 10A

1.2W
1.2W
1.2W
1.2W
21
AC& HEATER 20A
22
0.8Y

10A

9
8
4
3
2
1
0.8Br

SAFETY SOL
0.8BOr

20
19
18
17
16
15
11
10
1.2BOr

23

CN-2
SEAT 20A
4
2
3

5
1

24
CR-5

SOLENOIDE 20A

1.2W
1.2W
1.2W
1.2W
25
CIGAR 20A
26
OPTION(BEACON) 20A
3 2
4 5 1

27
20A

3
SOLENOIDE

0.8B
0.8G
28
PRE-HEAT 10A
ANTI-RESTART RY

29

1.2B
1
FUEL P/P 20A

1.2BOr
CR-1

30

DO-3

6
FUEL FEED P/P 10A

DIODE
31
7

BATT RY
FUSE BOX

3W/300
RS-1
2
1

2
1
1

CS-74A
90A

30A
5R

2
60R

CR-23

START RY
CS-74

1
5R

1
2

1
2
MASTER SW

CN-60
CN-95

CIRCUIT BREAKER

5R
5R
5W
5W

(12VX2)
BATTERY

1.2W
15 R
5
60B

2
1
4

L
P
M

FI
B+
B+

NC
CN-45

CN-74
3
5B
5W

~
CN-258

U
STARTER
CN-255 1
2

1409A4EL04
AIR COMP POWER

ALTERNATOR
1
PTC POWER
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal [CN-74 (2)] I/conn [CN-2 (18)] MCU alternator voltage level [CN-51 (39)]
Cluster charging warning lamp (via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Circuit breaker [CN-60] Master switch [CS-74A]
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (battery voltage)


② - GND (battery relay)
Run ON ③ - GND (alternator B+ terminal) 20~30V
④ - GND (alternator L terminal)
⑤ - GND (MCU)

※ GND : Ground

4-10
CN-51
GND MAIN 1
BATT POWER 24V 2
POWER IG 3
POWER 24V OUT 4
GND PRESSURE 5
POWER 5V OUT 6
GND 5V 7
G/A MOTOR(+) 8
CN-36
G/A MOTOR(-) 9
GND MAIN 10 ECM 30A
1
CAN SHIELD 11 ROOM LAMP/CASSETTE 10A
PROGRAM DUMP 12 2
TACHO SENSOR- MCU 30A

0.8L
13

0.8Y

SH
3
TACHO SENSOR+ 14 START KEY 30A
PWM OUTPUT2 15 4

5
4
1

9
8
7
6
3
0.8L

60
59
58
57
24
23
22
21
20
19
18
17
0.8Y
1.2B
20A
5R

PWM OUTPUT1 16
AIR CON/HEATER

CN-5
5
RESERVE DO2 17 WIPER 10A

SH
6

8
7
6
5
4
3
2
1
RESERVE DO1 18

0.8L
0.8Y
CLUSTER 10A

CN-56
HOUR METER 19 7
TRAVEL BUZZER 20 ECM 5A

RR

RR
RR

RR
RR

RR
RR
RR
CAN1 Hi-ECM
8
21 20A
CHARGING CIRCUIT

MCU
MCU CONT.
CAN2 Hi-APTC 22 9
0.8L 20A
RS485+(TX)-CLUSTER 23 MCU EPPR
10
RS232C1 TX-HRDT 24

TX
SWITCH PANEL 10A

RX
GND
SIG 3

SIG 2
11

IG 24V
RS232C2 TX-RCM 25

BATT.24V
CASSETTE 10A
PWM INPUT 1 26

CAMERA SIG

CLUSTER
12
PWM INPUT 2 27 CLUSTER 10A
TILT SIG. 28 13
CONVERTER 20A
ROTATE SIG. 29 14
AI RESERVE 30 WORK LAMP 30A
CAN1 Lo-ECM 31
15
CABIN LAMP(OPTION) 30A
CAN2 Lo-APTC 32 16
0.8Y
RS485-(RX)-CLUSTER 33 WIPER 10A
17
RS232C1 RX-HRDT 34 20A
HEAD LAMP
RS232C2 RX-RCM 35 18
HYD. TEMP SENDER FUEL HEATER 30A
36
19
WATER TEMP SENDOR 37 START,STOP 20A
FUEL LEVEL SENSOR 38 20
5W

0.8W HORN 10A


ALT. LEVEL 39 21
GOV. POTENTIO SIG. 40 AC& HEATER 20A
22

5
SAFETY SOL 10A
23
SEAT 20A
24
SOLENOIDE 20A

4-11
25
CIGAR 20A
26

1.2W
1.2W
1.2W
OPTION(BEACON) 20A
27
SOLENOIDE 20A

0.8B
0.8G

9
8
4
3
2
1
4
2

5
1
28

20
19
18
17
16
15
11
10
10A

CN-2
PRE-HEAT

CR-5
29

2
1
FUEL P/P 20A
CR-1
2

30

DO-3

1.2W
1.2W
1.2W
FUEL FEED P/P 10A

DIODE
31

BATT RY
FUSE BOX

30 86
87a 87 85

ANTI-RESTART RY
1
CS-74A
90A

30A
5R

1.2B
2
60R

1.2BOr
1
CS-74
5R

1
2

1
2

3W/300
RS-1
2
1
MASTER SW

CN-60
CN-95

2
1
CIRCUIT BREAKER

5R
5R
5W
5W

(12VX2)
BATTERY

CR-23
60B

START RY
5B
5W

4
1.2W
15 R
CN-255
2 CN-258

2
1
1 1

L
P
M

FI
B+
B+

NC
CN-45 AIR COMP POWER
PTC POWER

CN-74
3
~
M

U
STARTER

1409A4EL05
ALTERNATOR
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) Head light relay [CR-13 (30,86)]
Fuse box (No.15) Work light relay [CR-4 (30,86)]

(1) Head light switch ON


Head light switch ON [CN-116 (1)] l/conn [CN-5 (49)] Head light relay [CR-13 (85) → (87)]
Head light ON [CL-3 (2)] , [CL-4 (1)] , [CL-24 (2)]
l/conn [CN-11 (8)] AC & Heater controller illumination ON [4]
l/conn [CN-5 (13)] Remote controller illumination ON [CN-245 (9)]
Cigar light [CL-2]
USB & Socket illumination ON [CN-246 (7)]
Radio & USB player illumination ON [CN-27 (9)]
l/conn [CN-8 (7)] Accel dial LED [CN-279 (2)]

(2) Work light switch ON


Work light switch ON [CN-116 (2)] l/conn [CN-5 (50)] Work light relay [CR-4 (85) → (87)]
l/conn [CN-12 (2)] Work light ON [CL-5 (2), CL-6 (2)]

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power output)
③ - GND (head light relay)
④ - GND (head light)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥- GND (switch power output)
⑦ - GND (work light relay)
⑧ - GND (work light)

※ GND : Ground

4-12
CN-246
USB(+5V) 1
USB(D+) 2

NC
GND
USB(D-) 3

IG 24V
USB(GND) 4
CN-36

POWER IG
RX 5 30A

BATTERY(+)
ECM
1

ILLUMINATION
ILLUMINATION
6

REVERSE FAN
TX

INCAR SENSOR
0.5ROr ROOM LAMP/CASSETTE 10A

POWER TR BASE

W/TEMP SENSOR
DUCT SENSOR(+)
ILLUMINATION 7 2

AMBIENT SENSOR
MCU 30A

2
1
8 CL-2

DUCT SENSOR(GND)
GND 3
START KEY 30A

CN-279
TX/S 9
4
POWER IG 10 AIR CON/HEATER 20A

9
8
7
6
5
4
3
2
1
0.8B

USB & SOCKET ASSY


14
13
12
11
10
ROr 5

ACCEL DIAL LED


0.8ROr
GND(JACK) 11 WIPER 10A
6

AC & HEATER CONTROLLER


NC 12 10A

CIGAR LIGHT
CLUSTER
7
CN-245 ECM 5A
8
POWER IG 1 CN-5 MCU CONT. 20A
1 9
SIG+ 2 MCU EPPR 20A
3 2 10
SIG- 10A

2
2

5
7

4
1
6
1

8
7
6
8

3
5
SWITCH PANEL

12
11
NC 4 3 11

CN-8
10A

CN-11
CASSETTE
H/F IND+ 5 4 12
1
CLUSTER 10A
H/F IND- 6 5 13

0.8ROr
CONVERTER 20A
MIC+ 7 6 14
MIC- 8 2RW WORK LAMP 30A
0.5ROr 7 15
HEAD AND WORK LIGHT CIRCUIT

REMOTE ASSY
ILLUMINATION 9 8 CABIN LAMP(OPTION) 30A
16
REMOTE SIG+ 10 9 WIPER 10A
REMOTE SIG- 11 17
10 1.2Br HEAD LAMP 20A
GND 12 18
11 FUEL HEATER 30A
CN-27 19
12 START,STOP 20A
0.8ROr 0.8ROr
ACC 1 13 20
10A
5

HORN
ILL- 2 14 21
AC& HEATER 20A
GND 3 15 22
SAFETY SOL 10A

4-13
SPK FRT RH- 4 16 23
SEAT 20A
SPK FRT LH- 5 17 24
SOLENOIDE 20A
TEL MUTE 6 18 25
ANT 12V 7 19 CIGAR 20A
26
BACK UP+ 8 20 OPTION(BEACON) 20A
0.8ROr 27
ILL+ 9 21 SOLENOIDE 20A
28
NC 10 41 PRE-HEAT 10A
29
SPK FRT RH+ 11 42 FUEL P/P 20A
REMOCON+ 12 30

RADIO & USB PLAYER


43 FUEL FEED P/P 10A
REMOCON GND 13 31
44
FUSE BOX

SPK FRT LH+ 14 45


2B
2RG

NC 15

2
46
GND 16 47
1
2

CN-116 48
CN-12

0.8BrW 0.8BrW 0.8BrW


HEAD LIGHT OUT 1 49
0.8VW 0.8VW 0.8VW
WORK LIGHT OUT 2 50
INT. SIG 3 51
3
1.2B
1.2B

52
7

WIPER MOTOR DRIVE 4


2RG
2RW

1.2ROr
1.2ROr
0.8RW

0.8VW

WASHER SIG 5 53

6
0.8Br
PRE-HEAT 6 54
V
B
V
B

1.2ROr
0.8BrW
1.2Br

CABIN LIGHT OUT 7 55


TRAVEL ALARM 8 56
2
2
1

1
1
2
1

87
87
2

85
85
1

86
86
2

30
30

87a
87a

CL-3
CL-4
CL-6

57
CR-4
CL-5

NC 9

SWITCH PANEL
CL-24

CR-13

POWER 24V 10 58
GND 11 59
HEAD LAMP
HEAD LAMP

30 86
30 86

87a 87 85
87a 87 85

60
WORK LAMP

NC 12
HEAD LAMP RY
WORK LAMP RY

HEAD LAMP-REAR

1409A4EL06
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.27) I/conn [CN-5 (33)] Beacon lamp switch [CN-23 (8)]
Fuse box (No.16) Cab light relay [CR-9 (30, 86)]

(1) Beacon lamp switch ON


Beacon lamp switch ON [CS-23 (4)] Switch indicator lamp ON [CS-23 (11)]
l/conn [CN-10 (10)] Beacon lamp ON [CL-7]
(2) Cab light switch ON
Cab light switch ON [CN-116 (7)] I/conn [CN-5 (55)] Cabin lamp relay [CR-9 (85) → (87)]
I/conn [CN-5 (34, 38)] I/conn [CN-10 (12)] Front cab light ON [CL-9 (2), CL-10 (2)]
I/conn [CN-10 (11)] Rear cab light ON [CL-8 (2)]

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power input)
③ - GND (switch power output)
④ - GND (beacon lamp)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥ - GND (cabin light relay)
⑦ - GND (switch power output)
⑧ - GND (cab light)

※ GND : Ground

4-14
12

M
3
4
9

12
10

CL-7

CL-9
CL-8

CL-10
CN-36

1
1
1

2
2
2
ECM 30A

CAB LIGHT
1

7
8

2
11

BEACON LAMP
ROOM LAMP/CASSETTE 10A

2B
2B
2V
2B

2V
2V
2

10
11

5
9
12

4
8

1.2B
1
2
3
6
7
MCU 30A

1.2BrW
3

CS-23

4
BEACON LAMP SW
30A

8
8
START KEY
4

0.8B
AIR CON/HEATER 20A

1.2BrW
0.8Br
0.8BrW
5
WIPER 10A
6
CLUSTER 10A

3
7

2
ECM 5A
8
MCU CONT. 20A
9
MCU EPPR 20A
10

5
4
1

9
8
7
6
3
10A

12
11
10
SWITCH PANEL
11

CN-10
CASSETTE 10A
12
CLUSTER 10A

1.2V
1.2V
1.2B
1.2B
13
5

1.2BrW
CONVERTER 20A
14
WORK LAMP 30A
15
2R CABIN LAMP(OPTION) 30A
16
WIPER 10A
CN-5 17
HEAD LAMP 20A
1 18
FUEL HEATER 30A
2 19
BEACON LAMP AND CAB LIGHT CIRCUIT

START,STOP 20A
3 20
4 HORN 10A
21
5 AC& HEATER 20A
22

4-15
6 SAFETY SOL 10A
23
7 SEAT 20A
1.2B 1.2B 24
1

30 SOLENOIDE 20A
1.2B 1.2B
31 25
CIGAR 20A
32 26
1.2Br 1.2Br 1.2Br OPTION(BEACON) 20A
33 27
1.2V 1.2V SOLENOIDE 20A
34 28
PRE-HEAT 10A
35 29
FUEL P/P 20A
36 30
37 FUEL FEED P/P 10A
CN-116 0.8V 0.8V 31
FUSE BOX

1 38
HEAD LIGHT OUT
2 39
WORK LIGHT OUT
INT. SIG 3 51

7
WIPER MOTOR DRIVE 4 52
WASHER SIG 5 53
PRE-HEAT 6 54
0.8Gr 0.8Gr 0.8Gr
CABIN LIGHT OUT 7 55
2R

TRAVEL ALARM 8 56
6

2V
0.8R

0.8Gr

NC 9 57

SWITCH PANEL
POWER 24V 10 58
GND 11 59
87
85
86
30

NC 12 60
87a
CR-9

30 86
87a 87 85

CABIN LAMP RY

1409A4EL07
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn [CN-5 (57)] Switch panel [CN-116 (10)]
Fuse box (No.6) I/conn [CN-5 (18)] I/conn [CN-17 (5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.17) I/conn [CN-5 (24)] l/conn [CN-17 (4)] Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]

(2) Wiper switch ON : 1st step (Intermittent)


Wiper switch ON [CN-116 (3)] I/conn [CN-17 (8)] Wiper motor controller [CN-141 (10) → (3)]
Wiper motor intermittently operating [CN-21 (6)]
(3) Wiper switch ON : 2nd step (continual)
Wiper switch ON [CN-116(4)] I/conn[CN-17(2)] Wiper motor controller [CN-141(2) → (4)]
Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116 (5)] I/conn [CN-17 (7)] Wiper motor controller [CN-141 (9) → (8)]
I/conn [CN-17 (6)] I/conn [CN-5 (19)] Washer pump [CN-22 (1)] Washer operating
Wiper switch ON [CN-116 (4)] I/conn[CN-17 (2)] Wiper motor controller [CN-141 (2) → (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking
parking(when switch OFF)
Switch OFF [CN-116 (4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (fuse box)


24V
② - GND (switch power input)
③ - GND (switch power output)
STOP ON 0 ~ 5V
④ - GND (wiper power input)
⑤ - GND (wiper power output) 24V
⑥ - GND (wiper motor) 0 or 24V
※ GND : Ground

4-16
CN-5
1
2
3
4 CN-36
5 ECM 30A

6
CN-21 6 1
ROOM LAMP/CASSETTE 10A
3 1 CS-53 7 2
R Or MCU 30A
2 8 3
Gr START KEY 30A
5 3 9 4
R 20A
4 10 AIR CON/HEATER
4 G B 5
5 0.8R WIPER 10A

WIPER CUT SW
11
L 6
6 M 2 6 12 CLUSTER 10A

WIPER MOTOR
7
13 ECM 5A
8

1
14 20A
MCU CONT.
15 9
MCU_EPPR 20A
16 10

4
0.8RW SWITCH PANEL 10A
17 11
0.8R 0.8R 10A
CN-141 18 CASSETTE
G 0.8V 0.8V 12
FEED BACK 1 19 CLUSTER 10A
W 13

1
MOTOR DRIVE SIG 2 CN-17 20 CONVERTER 20A
L 14
WIPER AND WASHER CIRCUIT

MOTOR DRIVE- 3 1 21 WORK LAMP 30A


R W 0.8W
MOTOR DRIVE+ 4 2 22 15
B B 1.2B CABIN LAMP(OPTION) 30A
GND 5 3 23 16
GrW GrW 0.8ROr 0.8ROr 0.8GrW 0.8GrW WIPER 10A
VCC 6 4 24 17
R R 0.8R HEAD LAMP 20A
CONTINUE 24V 7 5 25 18
V V 0.8V 30A
WASHER P/P 8 6 26 FUEL HEATER
19
1

L L 0.8L
WASHER SIG. 9 7 27 START,STOP 20A
Br Br 0.8Br 20
INT. SIG 10 8 28 HORN 10A
Or 21
WIPER CUT SW 11 29 AC& HEATER 20A
1.2B 1.2B
12
22
N.C 30 10A
SAFETY SOL

WIPER MOTOR CONTROLLER


Gr 1.2B 1.2B
FEED BACK 13 31 23
20A

4-17
SEAT
32 24
SOLENOIDE 20A

5
33 25
CIGAR 20A
34 26
35 OPTION(BEACON) 20A
27
0.8V
0.8V

36 SOLENOIDE 20A
0.8GrW
0.8GrW

28
37 PRE-HEAT 10A
29
38
1

20A
2

FUEL P/P
2
1

39 30
DO-5

FUEL FEED P/P 10A


CN-22

40 31
M
FUSE BOX

41
42
WASHER PUMP

43
44
45
46
CN-116
47
HEAD LIGHT OUT 1
48
WORK LIGHT OUT 2
0.8Br 49
INT. SIG 3 50
0.8W
WIPER MOTOR DRIVE 4 51
0.8L
WASHER SIG 5 52
PRE-HEAT 6 53
CABIN LIGHT OUT 7 54

3
TRAVEL ALARM 8 55
NC 9 56

SWITCH PANEL
0.8RW 0.8RW 0.8RW
POWER 24V 10 57
GND 11 58
NC 12 59

1409A4EL08
60

2
CONTROLLER CIRCUIT
FUSE BOX

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
3
4
5
6
7
8
9
30A

30A
30A
20A

20A
20A

30A
30A

20A
30A
20A

20A

20A
20A
20A
20A
20A

20A
ROOM LAMP/CASSETTE 10A

10A
10A

10A
10A
10A
20A

10A

10A

10A

10A

10A
5A

CABIN LAMP(OPTION)

OPTION(BEACON)
AIR CON/HEATER

SWITCH PANEL

FUEL FEED P/P


FUEL HEATER

AC& HEATER
START,STOP
CONVERTER

SAFETY SOL
WORK LAMP

SOLENOIDE

SOLENOIDE
MCU CONT.

HEAD LAMP
START KEY

MCU_EPPR

CASSETTE

PRE-HEAT
CLUSTER

CLUSTER

FUEL P/P
WIPER

WIPER

CIGAR
CN-36

HORN

SEAT
MCU
ECM

ECM
1.2RW
0.8Or
1.2R

1.2R
3W

2Y
CN-61
2B 2W
M 1
2Y 2
2 2W
1
FUEL PUMP CN-3 3W/120?
1
2 CN-93
1.2A
CN-126A 3 48 BATTERY(+)
1.2A
NC J 4 52 BATTERY(+)
1.2A
NC H 5 53 BATTERY(+)
0.8G 1.2A
CAN2 Hi G 6 55 BATTERY(+)
0.8G 1.2A
CAN Lo F 7 57 BATTERY(+)
0.8V
PDL- E 8 61 BATTERY(-)
0.8B
PDL+ D 9 63 BATTERY(-)
NC C 10 65 BATTERY(-)
0.8G
GND B 11 67 BATTERY(-)
0.8R
IG 24V A 12 69 BATTERY(-)
0.8A
SERVICE TOOL 13 50 CAN A Hi
0.8A
14 34 CAN A Lo
15 42 CAN A SHIELD
0.8A
2W 16 70 KEY SWITCH"ON"
2
2W 17 00 NC
1
18 00 NC
0.8A
CD-10 19 18 SWITCH RETURN
2W 0.8A
SUPPLY POWER 1 20 2 5V SENSOR POWER
0.8A
RETURN 2 21 3 5V SENSOR RETURN
2B 0.8A
CAN- 4 22 4 8V DIGITAL POWER SUPPLY
2B 0.8A
CAN+ 5 23 5 DIGITAL RETURN
0.8A
CAN Shield 6 24 14 AFTERTREATMENT ID SIG
0.8A
DPF SOOT SENSOR 25 17 AIR INLET TEMP SENSOR
26 20 GLOW PLUG RY+
CD-45
0.8B 21 LIFT PUMP RY-
3 0.8A
0.8V CN-2 22 IVS SW1
2
0.8R 1 25 NC
1 0.8A
2 26 DPF INLET TEMP SENSOR
WIF SENSOR 3
0.8A
35 WATER IN FUEL SW
0.8A
CD-16 4 37 CAN C+(DPF SOOT)
0.8B 0.8A
RETURN C 5 38 CAN C-(DPF SOOT)
0.8Gr
SIGNAL B 6 39 CAN C- SHIELD
0.8R 0.8A
SUPPLY POWER 5V A 7 49 COOLANT LEVEL SW
WATER LEVEL SENSOR 8 59 DIGITAL RETURN
0.8A
9 66 ACTIVE ANALOGUE
CN-7 10 8 PDL+
1 CN-16B 11 9 PDL-
0.8B
2 1 12 46 Elevate Idle
2.5k 0.8W
2 13
3 0.8Gr CD-10
3 14 2W
4 2.5k 0.8LW
15 1 SUPPLY POWER
4 2W
5 0.8BW 2 RETURN
5 16 2B
6 6 17 3 TEMP SENSOR
7 18 4 nc

8 19 DPF INLET TEMP


20 CD-97
9 2W
1 SUPPLY POWER
10 2W
3 AFTERTREATMENT SIG
2B
11 6 RETURN
12 DPF IDENTIFICATION
CN-142 13 CD-98
0.8Gr
+ A 14 2 C
0.8W
S B 15 CN-16 1
0.8B 0.8B 0.8B
- C AIR INLET TEMP
16 1
0.8W 0.8W
ACCEL DIAL RH CONSOLE 2 0.8W
2
0.8Gr 0.8Gr
3 0.8
1
4 CN-126 3W/120?
5
CN-5
10
6 1
9 J nc
2 8 H nc
3 7 G nc
0.8G 0.8G
19 6 F CAN Lo
0.8LW 0.8LW 0.8V
20 5 E CAN Hi
0.8G
21 4 D GND
22 3 C RS232 TX
2 B RS232 RX
23
1 A RS232 P DUMP
24
SERVICE TOOL
1.2RW

0.8Gr

0.8W
0.8G
1.2R

1.2R
0.8B

0.8V
CN-51

CN-52

CN-53
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

20
21
22
23
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
RIGHT ROTATE EPPR+
RS485+(TX)-CLUSTER

WORK BRAKE PRESS

LEFT ROTATE EPPR+


COOLING FAN EPPR-

RIGHT TILT EPPR+


RS232C1 TX-HRDT
BATT POWER_24V

ATT FLOW EPPR+


TACHO SENSOR+

RS232C2 TX-RCM
PROGRAM DUMP

LEFT TILT EPPR+


TACHO SENSOR-
POWER 24V OUT

TRAVEL BUZZER
GND PRESSURE

ACCEL DIAL SIG


POWER 5V OUT

PWM OUTPUT1
PWM OUTPUT2

RESERVE DO2
RESERVE DO1
G/A MOTOR(+)

CAN2 Hi-APTC

EPPR POWER
G/A MOTOR(-)

HOUR METER

CAN1 Lo-ECM
PWM INPUT 1
PWM INPUT 2
CAN1 Hi-ECM

ROTATE SIG.
AI RESERVE
CAN SHIELD
POWER IG
GND MAIN

GND MAIN

TILT SIG.

TILT SIG.
GND 5V

MCU 1409A4EL09

4-18
MONITORING CIRCUIT

FUSE BOX

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
3
4
5
6
7
8
9
30A

30A
30A
20A

20A
20A

30A
30A

20A
30A
20A

20A

20A
20A
20A
20A
20A

20A
ROOM LAMP/CASSETTE 10A

10A
10A

10A
10A
10A
20A

10A

10A

10A

10A

10A
5A

CABIN LAMP(OPTION)

OPTION(BEACON)
AIR CON/HEATER

SWITCH PANEL

FUEL FEED P/P


FUEL HEATER

AC& HEATER
START,STOP
CONVERTER

SAFETY SOL
WORK LAMP

SOLENOIDE

SOLENOIDE
MCU CONT.

HEAD LAMP
START KEY

MCU EPPR

CASSETTE

PRE-HEAT
CLUSTER

CLUSTER

FUEL P/P
WIPER

WIPER

CIGAR
CN-36

HORN

SEAT
MCU
ECM

ECM
CN-249
1

0.8Or
2
3W

CN-3 4

1 CAMERA
2 CN-93
1.2A
3 48 BATTERY(+)
1.2A
CN-259 4 52 BATTERY(+)
1.2A
1 5 53 BATTERY(+)
1.2A
2 6 55 BATTERY(+)
1.2A
3 7 57 BATTERY(+)
1.2A
4 8 61 BATTERY(-)
1.2A
5 9 63 BATTERY(-)
1.2A
6 10 65 BATTERY(-)
1.2A
11 67 BATTERY(-)
CAMERA 1.2A
12 69 BATTERY(-)
13 50 CAN A_Hi
14 34 CAN A_Lo
15 42 CAN A_SHIELD
0.8A
2W 16 70 KEY SWITCH"ON"
2
2W 17 00 NC
1
18 00 NC
0.8A
CD-10 19 18 SWITCH RETURN
2W 0.8A
SUPPLY POWER 1 20 2 5V SENSOR POWER
0.8A
RETURN 2 21 3 5V SENSOR RETURN
2B 0.8A
CAN- 4 22 4 8V DIGITAL POWER SUPPLY
2B 0.8A
CAN+ 5 23 5 DIGITAL RETURN
0.8A
CAN Shield 6 24 14 AFTERTREATMENT ID SIG
0.8A
DPF SOOT SENSOR 25 17 AIR INLET TEMP SENSOR
26 20 GLOW PLUG RY+
CD-45
0.8B 21 LIFT PUMP RY-
3 0.8A
0.8V CN-2 22 IVS SW1
2
0.8R 1 25 NC
1 0.8A
2 26 DPF INLET TEMP SENSOR
WIF SENSOR 0.8A
3 35 WATER IN FUEL SW
0.8A
CD-16 4 37 CAN C+(DPF SOOT)
0.8B 0.8A
RETURN C 5 38 CAN C-(DPF SOOT)
0.8Gr
SIGNAL B 6 39 CAN C- SHIELD
0.8R 0.8A
SUPPLY POWER 5V A 7 49 COOLANT LEVEL SW
WATER LEVEL SENSOR 8 59 DIGITAL RETURN
0.8A
9 66 ACTIVE ANALOGUE
10 8 PDL+
CN-16B 11 9 PDL-
0.8B
1 12 46 Elevate Idle
2.5k 0.8W
2 13
0.8Gr CD-10
3 14 2W
2.5k 0.8LW 1 SUPPLY POWER
4 15 2W
0.8BW 2 RETURN
5 16 2B
6 17 3 TEMP SENSOR
18 4 nc
CN-56 CN-5
RW
1 1
19 DPF INLET TEMP
BATT.24V
WR 20 CD-97
SIG_3 2 2 2W
B 1 SUPPLY POWER
GND 3 3 2W
Y 3 AFTERTREATMENT SIG
TX 4 4 2B
Gr 6 RETURN
IG 24V 5 5
SIG_2
WL
6 6 DPF IDENTIFICATION
CAMERA SIG
W
7 7 CD-98
L 22 2 C
RX 8
23 1
CLUSTER
24 AIR INLET TEMP
37
0.8W
38 2
0.8
51 1
52 3W/120?
53
CD-10A
1.2BW
Pa 1.2YOr

AIR CLEANER SW
CD-2
1.2BW
1
1.2YOr
2
FUEL LEVEL
CD-1
1.2BW
C 1
1.2LOr
2

HYD TEMP
1.2YOr

1.2YOr
1.2LOr
0.8Y
0.8L

CN-53
CN-51

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

22
23
24
25
1
2
3
4
5
6
7
8
9

WATER TEMP SENDOR


RS485+(TX)-CLUSTER

FUEL LEVEL SENSOR


RS485-(RX)-CLUSTER

REVERSE FAN_AUTO
HYD. TEMP SENDER

GOV.POTENTIO SIG.
RS232C1_RX-HRDT
RS232C1_TX-HRDT
BATT POWER_24V

RS232C2_RX-RCM
RS232C2_TX-RCM
TACHO SENSOR+

AIR CLEANER SW
POWER_24V OUT

PROGRAM DUMP
TACHO SENSOR-
GND_PRESSURE

TRAVEL BUZZER
POWER_5V OUT

PWM OUTPUT1
RESERVE_DO2
RESERVE_DO1
PWM OUTPUT2

CAN2 Lo-APTC
G/A MOTOR(+)

CAN2 Hi-APTC

PWM INPUT_1
PWM INPUT_2
G/A MOTOR(-)

HOUR METER

CAN1 Lo-ECM
CAN1 Hi-ECM

ROTATE SIG.
CAN_SHIELD

AI RESERVE

ALT. LEVEL
GND_MAIN

GND_MAIN
POWER IG

TILT SIG.
GND_5V

NC

MCU
1409A4EL10

4-19
CD-70 ROr

N1
SUPPLY A

SIG
max

SIG
SIG
ker

C
Y

Decel
Horn

2
2

1
1
Brea

Power
SIG B

A
BW

2
1
2
1
Pa

PRESS
1
SUPPLY
RETURN C

SUPPLY
SUPPLY

RETURN
RETURN
RETURN
C

CD-2

CD-1
CN-75
CS-5

CS-29
CS-26

CS-19
-
CD-71

HYD TEMP
+
S

MAIN PUMP
L
L

B
B

B
A
ROr

2
1

C
B
A
B
A
R
R

C
C
Gr
Gr

FUEL LEVEL
Br

N2
SUPPLY A

CD-44
CD-43

PUMP1 PRESS

PUMP3 PRESS
CD-42
PUMP2 PRESS

RW
SAFETY SW
Br

DOZER PS
CS-26A

A
B
C

CD-50
SIG B

A
1
2

B
C

BW
BW

LOr
YOr
1
1
1
1

2
2
2
2

CS-4
BW

ACCEL DIAL

L
B

V
G
CN-142
RETURN C

YW

BW
BW
BW

ROr
ROr
ROr
BREAKER SW

L
L
L
L

B
B
Y
B

B
G
CD-6

Gr
Gr
Gr
Gr

V
B
Gr
ROr

G
BW
GrW

GrW
SUPPLY A
OrW
SIG B
BW

PRESS SENSOR
RETURN C
CD-7 ROr
SUPPLY A
LW
SIG B
BW
RETURN C

SENSOR
CD-35
ROr
SUPPLY A
YW

5
2

4
1

9
8
7
6
3
SIG B

10
BW

CN-1
RETURN C

TRAVEL PS WORK PS ARM IN


CS-73
CD-24 ROr 1
SUPPLY A 2 12
BOr
SIG B 2
BW
RETURN C 3
CD-31 4
ROr
SUPPLY A 5
V
SIG B Or
BW 6
RETURN C 3

2
2

5
5

4
1
4
1

9
8
7
6
9
8
7
6

3
3
ELECTRIC CIRCUIT FOR HYDRAULIC

16
15
14
13
12
11
10
16
15
14
13
12
11
10

7 7
CN-7

CN-4
CD-32 ROr 9
SUPPLY A 8
WOr 4
SIG B 9 8
BW
10
REVERSE FAN SW

RETURN C
10

SWING OVERLOAD BOOM UP


CN-51 11
GND MAIN 1 B 11 12
12
BATT POWER_24V 2
POWER IG 3 CS-50
ROr 1
POWER 24V OUT 4
BW 2 12
GND PRESSURE 5 2
Gr Or
POWER 5V OUT 6 3
B VOr
GND 5V 7 4
G/A MOTOR(+) 8 5
G/A MOTOR(-) 9 6
Br 3
GND MAIN 10 7 7
CAN SHIELD V 9
11 8
PROGRAM DUMP 12 4
9 8
OVERLOAD SW

10
10
HOUR METER 19 Or
V 11

5
2

4
1

6
3
TRAVEL BUZZER 20 B 11 12
12

CN-16
CAN1 Hi-ECM 21
CAN2 Hi-APTC 22 CS-67
RS485+(TX)-CLUSTER 23 1
2 12
RS232C1 TX-HRDT 24 2
RS232C2 TX-RCM 25 3
Br
PWM INPUT 1 26 4
PWM INPUT 2 27 5
TILT SIG. 28 6
ROTATE SIG. 29 3
7 7
AI RESERVE 30 Or 9
8
CAN1 Lo-ECM 31 4
9 8
QUICK CLAMP SW

CAN2 Lo-APTC 32 10
10
RS485-(RX)-CLUSTER 33 Br
11
RS232C1 RX-HRDT 34 B 11 12
12
RS232C2 RX-RCM 35
LOr
HYD. TEMP SENDER 36
WATER TEMP SENDOR 37
YOr CN-113
FUEL LEVEL SENSOR 38
1
ALT. LEVEL 39
2
GOV. POTENTIO SIG. 40
BUZZER
6

9
8
7

10

12

60
59
58
57
35
34
33
32
31
30
29
28
27
11

CN-52
CN-5

RW
ARM REGEN SOL 1
COOLING FAN REVERSE SOL 2
GOr
ST. TRAVEL SOL 3
GW
ATT_CONFLUX SOL. 4
LOr
ATT_PRESS SOL. 5
Br
TWO WAY SAFETY SOL 6

4-20
BrW
POWER MAX SOL 7
GOr
TRAVEL SPEED SOL 8
CN-140
Br
ANTI RESTART RY 15 2
FUEL WARMER RY 16 GrW
1
QUICK
CLAMP

ENG PRE-HEAT RY 17
ENG STOP RY 18 CN-36
REVERVE EPPR- 19

MCU
ECM 30A
COOLING FAN EPPR- 20 1
W ROOM LAMP/CASSETTE 10A
ACCEL DIAL SIG 21 2
WORK BRAKE PRESS 22 MCU 30A
WOr 3
BOOM UP PRESS SENSOR 23 START KEY 30A
BOr 4
SWING PRESS SENSOR 24 20A
YW AIR CON/HEATER
ARM IN_OUT BUCKET IN PRESS 25 5
OrW WIPER 10A
TRAVEL PRESS SENSOR(A) 26 6
Br 10A
N2 PRESS SENSOR 27 CLUSTER
7
TRAVEL FWD PRESS 28 ECM 5A
G 8
P1 PRESS SENSOR 29 MCU CONT. 20A
VOr 9
OVERLOAD SENSOR 30
W MCU EPPR 20A
ATT. PRESS SENSOR 31 10
SWITCH PANEL 10A
RESERVE SENSOR 32 11
BRAKE PRESS FAIL 33 CASSETTE 10A
12
TM OIL PRESS 34 CLUSTER 10A
LW 13
WORK PRESS SENSOR(A) 35 CONVERTER 20A
V
P3 PRESS SENSOR 36 14
Y WORK LAMP 30A
N1 PRESS SENSOR 37 15
L CABIN LAMP(OPTION) 30A
P2 PRESS SENSOR 38
16
BLOWER SIG. 39 WIPER 10A
17
AI RESERVE 40 20A
HEAD LAMP
18
CN-53 FUEL HEATER 30A
RW 19
ATT FLOW EPPR+ 1 START,STOP 20A
RIGHT TILT EPPR+ 2 20
HORN 10A
LEFT TILT EPPR+ 3 21
AC& HEATER 20A
EPPR POWER 4 22
RIGHT ROTATE EPPR+ 5 V SAFETY SOL 10A
23
LEFT ROTATE EPPR+ 6 SEAT 20A
7 24
TRAVEL EPPR+(w) 20A
RW Or SOLENOIDE
PUMP SHIFT EPPR+ 8 25
RW CIGAR 20A
BOOM PRIORITY EPPR+ 9 26
RESERVE EPPR+ Br OPTION(BEACON) 20A
10
LW 27
ATT FLOW EPPR- 11 Or SOLENOIDE 20A
28
RIGHT TILT EPPR- 12 PRE-HEAT 10A
LEFT TILT EPPR- 13 29
FUEL P/P 20A
EPPR GND 14 30
FUEL FEED P/P 10A
RIGHT ROTATE EPPR- 15 31
FUSE BOX

LEFT ROTATE EPPR- 16


TRAVEL EPPR-(w) 17
Br
PUMP SHIFT EPPR- 18
W
BOOM PRIORITY EPPR- 19
RESERVE EPPR- 20
REVERSE FAN MANUAL 21
REVERSE FAN AUTO 22
2

5
4
1

9
8
7
6
3

12
11
10
CN-15

AIR CLEANER SW 23
NC 24
AUTO RAMLOCK SW 25
TRAVEL/WORK SELECT SW 26
Br
Br

Or
BW

PARKING SW 27
PREHEAT SW 28
COOLANT LEVEL SW 29
B
V
V
G

Br
Br

Or
Or
Or
Or
Or
Or
Or
Or

Y
LW
BW
BW

RW
LOr
RW
RW

GW
4
2
3

5
1

ROr
GOr
GOr

BrW

POWER MAX SW 30
CR-62

YW
1
1

1
1
1
1
1
1
1

2
2

2
2
2
2
2
2
2

2
1
2

1
2

DOZZER PS 37
CD-69
CN-88
CN-70

CN-66
CN-81
CN-68

TRAVEL Hi-Lo SW 38
CN-242
CN-237
CN-149
CN-236
CN-262
CN-135
CN-133
3 2
4 5 1

B SIG
BREAKER RY

TRAVEL ALARM SW 39
GrW
ONE TOUCH DECEL SW 40
A SUPPLY

C RETURN

ATT
ATT

ATT
ARM

STRAIGHT

ATT FLOW
ATT PS

PRESS SOL

SAFETY SOL
TRAVEL SOL
SAFETY SOL

POWER MAX
TRAVEL-HIGH
TRAVEL BZ

CONFLUX SOL

BREAKER SOL
BOOM PRIORITY

REGENERATION

1409A4EL11

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