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LHD Service Manual
LHD Service Manual
WARRANTY
HLS HARD-LINE Solutions Inc. warrants its equipment and replacement parts to be free from
defects in material and workmanship for six months from delivery to the first user.
Defective parts returned to HLS during the warranty period will be repaired or replaced in its
discredtion unless exclusions apply. This HLS warranty does not include labour or shipping costs
associated with repair or replacement.
HLS-effected installations of its equipment form part of this warranty, but repair or replacement
will be limited to the individual component proven defective.
This warranty does not apply to equipment or parts found by HLS to have been damaged through
normal wear and tear, misuse, abuse, neglect, accident, or alterations not specifically authorized
by HLS. Wear and tear includes normal deterioration of moving parts, seals, and corrosion of
metal components.
This warranty does not include preventative maintenance, operating services, adjustments, and
inspections, which are the responsibility of the purchaser.
This warranty replaces all statutory and other warranties implied by law. Purchaser has
conducted its due diligence in choosing this HLS equipment and does not rely on any
representation of merchantability or fitness for purpose.
Modern mining techniques rely extensively on radio remote control systems. Radio remote
controlled LHD’s provide a safe and productive means to move large amounts of ore. The
complete radio remote control system has a Remote Unit and a Vehicle Unit. The control
package should be modular, compact, easy to work with, and adaptable to all types of
equipment, regardless of manufacturer. HARD-LINE Solutions’ MUCKMASTER control
package provides this solution.
FEATURES
PROGRAMMABLE FEATURES
Operators are forced to follow set procedures when operating the radio remote controlled LHD.
The LHD will shutdown if the correct steps are not followed. MUCKMASTER control systems
force the operator to use safe operating procedures.
SYSTEM COMPONENTS
1. Master Unit
2. Slave Unit
3. Hydraulic Interface
4. Electric Interface
1. Master Unit
- One Microprocessor
- One 900 MHz Radio
- One Enclosure
- Master Unit LED Board
- Mounting Plate
- 900 MHz Whip Antenna
- One Driver Board
- One Master Unit 10 Socket Connector Wiring Harness
- One Master Unit 19 Socket Connector Wiring Harness
- Connector(s) with LED
The component’s specifications following:
Enclosure
2. Slave Unit
- One Microcontroller
- Two Joysticks
- One 900 MHz Radio
- One auxiliary Board
- One Antenna Board
- Four On/Off Switches
- Three Momentary On Switches
- One Mushroom Switch
- One Enclosure
- One Skid Plate
- Slave Unit LED Board
The component’s specifications following:
Enclosure
3. Hydraulic Interface
- Hydraulic Manifold(s)
- On/Off Cartridge(s)
- Proportional Cartridge(s)
- Slave Cylinders (if necessary)
4. Electric Interface
• Modern mining techniques rely extensively on radio remote control systems. Radio
remote controlled LHD’s provide a safe and productive means to move large amounts
of ore. The complete radio remote control system consists of a Joystick Unit and a
Vehicle Unit. Both the Joystick Unit and the Vehicle Unit are in constant 2-way
communication. The control package should be modular, compact, easy to work with,
and adaptable to all types of equipment, regardless of manufacturer. HARD-LINE
Solutions’ MUCKMASTER control package provides this solution.
FEATURES:
PROGRAMMABLE FEATURES:
• Operators are forced to follow set procedures when operating the radio remote
controlled LHD. The LHD will shutdown if the correct steps are not followed.
MUCKMASTER control systems force the operator to use safe operating procedures.
INSTALLATION:
DIAGNOSTIC INDICATORS:
• There are indicators at critical points in the system, including inside the radio and in
the MUCKMASTER control package. Indicators on the MUCKMASTER control
box provide status on the machine operating mode, the engine, and the brake
systems.
• With minimum training, operators or maintenance personnel can use the indicators
to quickly find the source of a malfunction and provide reliable information to
management.
• Listed on the next page are the main features that are programmed as standard
operating procedures in MUCKMASTER control systems.
OPERATING PROCEDURES:
MANUAL TO REMOTE MODE:
• While in remote mode the following functions are available to the operator: Remote
start function with park brake interlock - The park brake toggle on the Joystick Unit
must be in “ON” position to start the machine.
• E-Stop function – Shuts down the engine, stops the machine and applies the
brakes when the E-stop function is activated.
• Delayed shutdown - Allows the machine to run for a predetermined time (60
seconds) before the engine is shutdown. This feature is used when changing from
remote to manual mode.
• Service brake application - They are applied automatically after half a second
delay when the left hand joystick is in “NEUTRAL” position.
• Service brake application - They can be applied as required using the toggle
switch on top of the right hand joystick.
• Forward/Reverse park brake interlock - The control system will not allow the
transmission to go into forward or reverse with the park brake switch on the
Joystick Unit in the “Applied” or “ON” position.
• Engine Start - apply the park brake and press the start button until engine is
running.
• The front and rear lights on the LHD can be turned on or off from the light switch
on the Joystick Unit.
• Engine throttle - The engine throttle can be controlled proportionally from the
Joystick Unit. The engine speed increases as the left-hand joystick is moved from
the “NEUTRAL” position. Applying the Park Brake and moving the left-hand
joystick to the top or bottom can activate engine throttle proportionally while
maintaining a parked LHD.
• Forward/Reverse - The directions are obtained by moving the left-hand joystick in
the direction as indicated.
• Steering - The steering functions are activated by moving the left-hand joystick left
to right.
• Boom and bucket functions are activated using the right hand joystick.
• Fire suppression - The fire suppression is activated by the toggle switch on the
Joystick Unit. When the fire suppression switch is activated and maintained for
three seconds the park brake and service brakes are applied, the engine is shut
off with the transmission in neutral. The switch must be held for 3 seconds to
activate the fire suppression output.
EMERGENCY STOP:
• Depress the Joystick Unit EMERG. STOP switch. * Note: The LHD will shift into
“NEUTRAL”, park and service brake will activate, and engine will shut down
immediately.
• Switch the Joystick Unit SYSTEM POWER switch to “OFF” position. * Note: The
LHD will shift into “NEUTRAL”, park and service brake will activate, and engine will
shut down after a short delay.
• If the Joystick Unit is titled over for 3 seconds. * Note: The LHD will shift into
“NEUTRAL”, park and service brake will activate, and engine will shut down
immediately.
FIRE SUPPRESSION SHUTDOWN:
• Pull pin and hold the Joystick Unit FIRE SUPPRESSION switch for 3 seconds.
*Note: The LHD will shift into “NEUTRAL”, park and service brake will activate,
engine will shut down immediately, and fire suppression will activate.
• To reset system, the Joystick Unit system power has to be switched off and then
on.
OPERATOR TRAINING:
• The operating procedures, as outlined by the manufacturers of the RRC and LHD
control package, and the mine site, must be completely understood by the
operator. Machine downtimes can be minimized if both operator and service
personnel have had the proper training on the complete remote control system.
Training services are available from HARD-LINE Solutions Inc.
INDICATOR LIGHTS:
• Power on - Indicates that the voltage is sufficient. If the lights flash on and off,
this would indicates insufficient voltage.
• Ready - Indicates that the LHD park brake is applied, that the transmission is in
neutral and the selector switch is in radio mode.
• Link - Indicates that Vehicle Unit and Joystick Unit are communicating
• Diagnostics – Light will turn on when:
a) The Delayed Shutdown feature is activated
b) The Joystick unit is tilted over for more than 3 seconds while in Link.
c) The switch closure test is performed
d) The Joystick Unit is powered up before switching from Manual to
Remote
e) The LHD Park Brake is not applied and or the transmission is not in
Neutral before switching from Manual to Remote
f) The switches on the Joystick Unit are not in their safe power up positions
when turning Joystick Unit on
MUCKMASTER OPERATOR TRAINING
TEST - A
1. As part of the required pre-operation check, the operator should always make sure that:
2. Guidelines for safe operation of the remote control unit are established by:
3. Before leaving the machine to operate in remote, the operator should always:
4. When the green indicating lights on the master unit and dash are illuminated this means that.
5. The unattended Joystick unit feature means that: When the Joystick unit is left on, and the
selector switch is turned from the manual to the remote position:
9. During a delayed shutdown how much time is the operator permitted to return the LHD to
manual mode.
A) 10 seconds
B) 10 minutes
C) 60 seconds
D) 30 seconds
A) The Joystick Unit power is on, the emergency stop button is in the down
position, the park brake switch is in the on position, and the LHD is in neutral
B) The Joystick Unit power is on, the emergency stop button is in the up position,
the park brake switch is in the on position, and the LHD is in neutral
C) The joystick unit's power is on, the emergency stop button is in the up
position, the park brake switch is in the off position, and the LHD is in neutral.
D) The Joystick Unit power is off, the emergency stop button is in the up position,
the park brake switch is in the on position, and the LHD is in neutral
A) Voice
B) Running to the machine and activating the manual actuator
C) Removing the fire suppression retaining pin and activating the toggle switch
on the Joystick Unit for three (3) seconds
D) All the above
TRUE FALSE
TRUE FALSE
3. When the selector switch is moved to the remote position, the operator has 60 seconds to turn
the Joystick Unit on.
TRUE FALSE
4. If the park brake switch on the Joystick Unit is in the on position (i.e. brakes applied), the
transmission will not engage in forward or reverse.
TRUE FALSE
5. If the park brake switch on the Joystick Unit is in the off position (i.e. brakes released), the LHD
will not start in remote mode.
TRUE FALSE
TRUE FALSE
TRUE FALSE
8. Before any welding or boosting is done on a machine, the dash cable must be disconnected
from the machine control unit (Vehicle unit).
TRUE FALSE
9. The green light on the dash is used to verify proper communication between the Joystick Unit
and Vehicle unit.
TRUE FALSE
15LHD Radio Remote Control Commissioning and Troubleshooting Page 15 of 35
CONTENTS:
Safety considerations when commissioning / troubleshooting.
Terminology
Description of remote control interlocks and timeouts
Radio control overview
Commissioning procedures
Troubleshooting guide
APPENDICES:
Vehicle Unit connector pin-outs
Joystick Unit controls
Joystick Unit control “SAFE” positions
Proportional output scaling table
Proportional control output measurements
Commissioning checklist
Problem report form
Revision history
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
16LHD Radio Remote Control Commissioning and Troubleshooting Page 16 of 35
Terminology
LHD - Load Haul Dump (LHD)
Vehicle Unit – the MUCKMASTER control box which plugs into the LHD via 10- and 19-pin
CANON bayonet connectors.
Joystick Unit – the radio control box, which the operator uses to control the LHD when it is in
radio remote control.
Radio Control Link – the two-way communication link which is maintained between the Vehicle
and Joystick Units.
D/H – Indicates boom up, down & bucket roll, dump functions
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
17LHD Radio Remote Control Commissioning and Troubleshooting Page 17 of 35
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
18LHD Radio Remote Control Commissioning and Troubleshooting Page 18 of 35
Commissioning procedures
Perform each test in the Commissioning Checklist in order.
Place a check in the PASS or FAIL column when each test is completed.
Example
Description of test.
ACTION OBSERVATION
1 Action to be taken in step 1 Output is HIGH
Check the PASS column of this item before proceeding to do the next step
3 Action to be taken in step 3
Troubleshooting
Step 1 When a problem occurs in step 1, this box lists possible causes and tests to perform:
Output is LOW: The voltage measured between the output and chassis ground is
below 6 volts.
Step 2 Output is HIGH: The voltage measured between the output and chassis ground is
within 2 volts of the input voltage.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
19LHD Radio Remote Control Commissioning and Troubleshooting Page 19 of 35
This test verifies that the remote select switch functions properly.
High remote select input places the LHD in remote control mode.
Low remote select input places the LHD in manual control.
ACTION OBSERVATION
1 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position. READY light OFF
DIAG. light OFF
2 Apply LHD manual park brake. READY light OFF
DIAG. light OFF
3 Put LHD manual gear selector into “NEUTRAL” position. READY light OFF
DIAG. light OFF
4 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
DIAG. light OFF
! *** REMOTE SELECT SWITCH FUNCTION TEST completed ***
5 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 1 READY light ON: Check that the Remote Select input (CANON-19 pin S; Blue wire) is
LOW when MANUAL / REMOTE SELECTOR is in “MANUAL” position.
Step 2 READY light ON: Verify that the Park Brake Confirm input (CANON-19 pin U - Orange
wire) is HIGH when LHD park brake is applied.
Step 3 READY light ON: Verify that the Neutral input (CANON-19 pin T; Black/White wire) is
HIGH when MANUAL / REMOTE SELECTOR is in “REMOTE” position.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
20LHD Radio Remote Control Commissioning and Troubleshooting Page 20 of 35
This test verifies that the park brake status input functions properly.
High park brake status input indicates that the LHD’s manual park brake is applied.
Low park brake status input indicates that the LHD’s manual park brake is released.
The radio control link requires the manual park brake be applied when the LHD is switched from
manual to remote control.
ACTION OBSERVATION
1 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
2 Apply LHD manual park brake.
3 Put LHD manual gear selector into “NEUTRAL” position.
4 Release LHD park brake. READY light OFF
DIAG. light OFF
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE “position. READY light OFF
DIAG. light ON
6 Apply LHD manual park brake. READY light ON
DIAG. light OFF
! *** PARK BRAKE STATUS INPUT TEST completed ***
7 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 5 READY light ON:
1) Verify that the Park Brake Confirm (CANON-19 pin U; Orange wire) is LOW
when LHD park brake is released.
2) Perform the Neutral Status Input Test.(Pg. 7)
Step 6 DIAG. light ON:
1) Perform the Remote Select Switch Function Test.(Pg. 5)
2) Perform the Neutral Status Input Test.(Pg. 7)
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
21LHD Radio Remote Control Commissioning and Troubleshooting Page 21 of 35
This test verifies that the neutral status input functions properly.
High neutral status input indicates that the LHD’s manual gear selector is in neutral.
Low neutral status input indicates that the LHD’s manual gear selector is not in neutral.
The radio control link requires the manual gear selector be in neutral when the LHD is switched
from manual to remote control.
ACTION OBSERVATION
1 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
2 Apply LHD manual park brake.
3 Put LHD manual gear selector into “NEUTRAL” position.
4 Put LHD manual gear selector into “FORWARD” position. READY light OFF
DIAG. light OFF
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light OFF
DIAG. light ON
6 Put LHD manual gear selector into “NEUTRAL” position. READY light ON
DIAG. light OFF
7 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position. READY light OFF
DIAG. light OFF
8 Put LHD manual gear selector into “REVERSE” position. READY light OFF
DIAG. light OFF
9 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light OFF
DIAG. light ON
10 Put LHD manual gear selector into “NEUTRAL” position. READY light ON
DIAG. light OFF
! *** NEUTRAL STATUS INPUT TEST completed ***
11 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position. READY light OFF
DIAG. light OFF
Troubleshooting
Step 5 READY light ON:
1) Verify that the Neutral Confirm (CANON-19 pin T; Black/White wire) is LOW when
manual gear selector is set to “FORWARD” position.
2) Perform the Park Brake Status Input Test.(Pg. 6)
Step 6 DIAG. light ON:
1) Perform the Remote Select Switch Function Test.(Pg. 5)
2) Perform the Park Brake Status Input Test.(Pg. 6)
3) Verify that the Neutral Confirm (CANON-19 pin T - Black/White wire) is HIGH when
manual gear selector is set to “NEUTRAL” position.
Step 9 READY light ON:
1) Verify that the Neutral Confirm (CANON-19 pin T; Black/White wire) is LOW when
manual gear selector is set to “REVERSE” position.
2) Perform the Park Brake Input Test.(Pg. 6)
Step DIAG. light ON:
10 1) Perform the Remote Select Switch Function Test.(Pg. 5)
2) Perform the Park Brake Status Input Test.(Pg. 6)
3) Verify that the Neutral Confirm (CANON-19 pin T; Black/White wire) is HIGH when
manual gear selector is set to “NEUTRAL” position.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
22LHD Radio Remote Control Commissioning and Troubleshooting Page 22 of 35
This test verifies that the LHD will shut down if the Joystick Unit does not establish a radio
control link within the 60-second timeout.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Manually start the LHD.
4 Set MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
Engine continues
to run.
5 Wait for 60-second control link timeout to expire. Engine shuts
down.
! *** UNATTENDED VEHICLE TIMEOUT TEST completed ***
6 Set MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 4 Engine shuts down:
1) Check that the Run output (CANON-19 pin E; Blue/Red wire) has not been tied
LOW or disconnected.
2) Perform the Park Status Input Test.(Pg. 6)
3) Perform the Neutral Status Input Test.(Pg. 7)
4) Verify if the Joystick unit is powered up before the Manual/Remote Selector is
switched to the Remote position.
Step 5 Engine does not shut down:
1) Check that the Run output (CANON-19 pin E; Blue/Red wire) has not been tied
HIGH between the Normally Open switch (Manual/Remote Selector) and the
Engine Shutdown Solenoid or DDEC Shutdown Input.
2) Check that the Normally Open switch (Manual/Remote Selector) opens the
Shutdown circuit between the Key Switch and the Engine Shutdown Solenoid or
DDEC Shutdown Input.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
23LHD Radio Remote Control Commissioning and Troubleshooting Page 23 of 35
This test verifies that the Joystick Unit power switch is functioning and that it is able to turn on.
ACTION OBSERVATION
1 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
2 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
3 Turn the Joystick Unit POWER switch to “ON” position. POWER light ON
4 Turn the Joystick Unit POWER switch to “OFF” position. POWER light
OFF
! *** JOYSTICK UNIT POWER SWITCH TEST completed ***
Troubleshooting
Step 3 POWER light is not ON:
1) The EMERGENCY STOP mushroom switch is in the “DOWN” position.
2) The CAP LAMP battery or POWER SUPPLY is not connected.
3) See the Joystick Unit Wiring schematic for any breaks or shorts in the Power Up
circuit.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
24LHD Radio Remote Control Commissioning and Troubleshooting Page 24 of 35
This test verifies that the joystick unit recognizes when it has been tilted.
When the joystick unit is tipped over for more than 2 seconds the control link is terminated, the
LHD will shut down and the brakes will apply.
ACTION OBSERVATION
1 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
2 Apply LHD manual park brake.
3 Put LHD manual gear selector into “NEUTRAL” position.
4 Manually start the LHD.
5 Set MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
Engine continues
to run.
6 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
7 Turn the Joystick Unit POWER switch to “ON” position. POWER light ON
LINK light ON
8 Tip Joystick Unit on its side. Wait for two (2) seconds. DIAG light ON
Engine shuts
down.
9 Return Joystick Unit to the upright position. DIAG light ON
! *** JOYSTICK UNIT TILT SWITCH TEST completed ***
10 Turn the Joystick Unit POWER switch to “OFF” position.
Troubleshooting
Step 8 DIAG light OFF/ Engine continues to run: Return the radio control to the service depot
for servicing.
Step 9 DIAG light OFF: Return the radio control to the service depot for servicing.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
25LHD Radio Remote Control Commissioning and Troubleshooting Page 25 of 35
This test verifies all switch closures for all the functions on the Joystick Unit.
ACTION OBSERVATION
1 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
2 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
3 Set Joystick Unit FRONT LIGHTS switch to “OFF” position.
4 Set Joystick Unit REAR LIGHTS switch to “OFF” position.
5 Tip Joystick Unit on its side.
6 Turn the Joystick Unit POWER switch to “ON” position.(Wait 2 or 3 DIAG light ON
seconds)
7 Return Joystick Unit to the upright position. DIAG light OFF
Repeat steps 8 to 9 for each of the following control positions:
Troubleshooting
Step 7 DIAG light ON:
Continue test but look for the control that leaves the DIAG light ON in step 9. If no
control leaves the DIAG light ON, then one of the controls may have been improperly
set at the start of the test. If all controls appear to be set correctly, then one of the
toggle switches may have been spun around 180°.
Step 8 DIAG light OFF:
1) Control that was tested was in its initial control test position.
2) Two or more controls are not in their initial control test position.
3) Check for a break or short in the Joystick Unit for the control being tested.
Step 9 DIAG light ON:
1) One control is not in its initial test position.
2) If the DIAG light was ON in step 8, check for a break or short in the Joystick Unit
for the control just tested.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
26LHD Radio Remote Control Commissioning and Troubleshooting Page 26 of 35
This test verifies that the radio control link will not be established until all controls are set in their
SAFE POWERUP positions when the Joystick Unit is turned on.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn the Joystick Unit POWER switch to “ON” position. READY light ON
LINK light ON
! *** CONTROL LINK TEST completed ***
Repeat Steps 7 to 10 for each of the following control positions:
Troubleshooting
Step 6 LINK light OFF:
Perform the Joystick Unit Switch Closure Test to verify controls are functioning
correctly.(Pg. 11)
Step 9 LINK light ON:
Perform the Joystick Unit Switch Closure Test to verify controls are functioning
correctly.(Pg. 11)
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
27LHD Radio Remote Control Commissioning and Troubleshooting Page 27 of 35
This test verifies that the emergency stop switch will break a radio control link, shut down the
LHD and apply the brakes.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Manually start the LHD Engine starts
4 Turn the Joystick Unit POWER switch to “OFF” position.
5 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
6 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
7 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
8 Push down the Joystick Unit EMERGENCY STOP mushroom switch. LINK light OFF
Engine off
9 Pull up the Joystick Unit EMERGENCY STOP mushroom switch. LINK light ON
Engine off
! *** EMERGENCY STOP TEST completed ***
10 Turn Joystick Unit POWER switch to “OFF” position.
11 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 8 LINK light ON / Engine running:
See the Joystick Unit Wiring schematic for any breaks or shorts in the Power Up
circuit.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
28LHD Radio Remote Control Commissioning and Troubleshooting Page 28 of 35
This test verifies that the LHD will ignore a delayed shutdown request if any of the controls on
the Joystick Unit are not set in their SAFE SHUTDOWN positions.
The operator must turn off the Joystick Unit within three (3) seconds or the delayed shutdown
request will be cancelled.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
Repeat steps 6 to 11 for each of the following control positions:
Troubleshooting
Step Engine running
10 Perform the Joystick Unit Switch Closure Test to verify controls are functioning
correctly.(Pg. 11)
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
29LHD Radio Remote Control Commissioning and Troubleshooting Page 29 of 35
This test verifies that the delayed shutdown function is working properly.
When activated, the delayed shutdown gives the operator 60-seconds to board the LHD and
switch it over to manual control before turning off the engine.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
7 Manually start the LHD Engine idling
8 Toggle Joystick Unit DELAYED SHUTDOWN switch. DIAG light ON for
3 seconds
9 While the DIAG. light is on, turn the Joystick Unit POWER switch to Engine idling
“OFF” position.
10 Wait for delayed shutdown timeout period of 60-seconds to expire. Engine shuts
down
! *** DELAYED SHUTDOWN FUNCTION TEST completed ***
11 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 9 Engine shuts down:
1) Perform the Joystick Unit Switch Closure Test (Pg. 11) and repeat this test.
2) The 3 second timeout when the Delayed Shutdown switch was activated had
expired before turning off the Joystick Unit.
Step Engine running:
10 1) Perform the Joystick Unit Switch Closure Test to verify if the controls are
functioning correctly.(Pg. 11)
2) Wait an additional 30-seconds. If the engine still does not shut down, return the
radio control to the service depot.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
30LHD Radio Remote Control Commissioning and Troubleshooting Page 30 of 35
This test verifies that the LHD will shut down if the Joystick unit is turned on BEFORE the LHD is
switched to remote control.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Set MANUAL / REMOTE SELECTOR to “MANUAL” position. LINK light OFF
4 Turn the Joystick Unit POWER switch to “OFF” position.
5 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
6 Turn the Joystick Unit POWER switch to “ON” position.
7 Set MANUAL / REMOTE SELECTOR to “REMOTE” position. LINK light OFF,
DIAG light ON
8 Turn the Joystick Unit POWER switch to “OFF” position.
9 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
! *** UNATTENDED REMOTE TEST completed ***
10 Turn the Joystick Unit POWER switch to “OFF” position.
11 Set MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 7 LINK light ON :
Return the radio control to the service depot.
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31LHD Radio Remote Control Commissioning and Troubleshooting Page 31 of 35
This test verifies that the Engine Start Function can only be performed when all of the Joystick
Unit controls are set in their SAFE RESTART positions.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Set MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
7 Start the LHD using the Joystick Unit START switch. Engine idling.
! *** REMOTE ENGINE START TEST completed ***
Repeat Steps 8 to 12 for each of the following control positions:
Troubleshooting
Step 7 Engine does not start:
1) Perform the Joystick Unit Switch Closure Test to verify if the controls are
functioning correctly.(Pg. 11)
2) Verify that the Start output (CANON-19 pin G; White/Red wire) is HIGH when
the Park Brake button on the Joystick Unit is in the “Applied” or “ON” position.
3) See the LHD wiring schematics for any breaks or shorts in the Start circuit.
Step Engine starts:
11 1) Perform the Joystick Unit Switch Closure Test to verify if the controls are
functioning correctly.(Pg. 11)
2) See the Joystick Unit Wiring schematic for any breaks or shorts in the circuit of the
controlled position, which activates the starter.
3) See the LHD wiring schematics for any breaks or shorts in the Start circuit.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
32LHD Radio Remote Control Commissioning and Troubleshooting Page 32 of 35
****
CAUTION
****
This test verifies that the Joystick Unit is able to trigger the on-board fire suppression system.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn Joystick Unit POWER switch to “ON” position. LINK light ON
7 Manually start the LHD Engine starts
8 Hold down Joystick Unit FIRE SUPPRESSION switch. Engine off
9 Wait three (3) seconds while holding down Joystick Unit FIRE FIRE
SUPPRESSION switch. SUPPRESSION
output goes
HIGH
10 Release the Joystick Unit FIRE SUPPRESSION switch.
11 Wait for ten (10) seconds. FIRE
SUPPRESSION
output goes LOW
! *** FIRE SUPPRESSION FUNCTION TEST completed ***
12 Turn Joystick Unit POWER switch to “OFF” position.
13 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 8 Engine continues to run:
1) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Fire Suppression
function.
2) See the Joystick Unit Wiring schematic for any breaks or shorts in the Fire
Suppression circuit.
3) Perform the Unattended Vehicle Timeout Test. (Pg. 8)
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
33LHD Radio Remote Control Commissioning and Troubleshooting Page 33 of 35
This test verifies that the throttle power band is set correctly and that the joystick throttle control
is functioning. The test also verifies that the transmission remains in neutral when the Joystick
unit park brake is set to “applied” or “on” position.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Set Joystick Unit POWER switch to “ON” position. LINK light ON
7 Ease Joystick Unit left joystick to maximum “FORWARD“ position. RPM increases
Stop if there is an indication the LHD is moving. No movement
8 Ease Joystick Unit left joystick to maximum “REVERSE“ position. RPM increases
Stop if there is an indication the LHD is moving. No movement
! *** PROPORTIONAL THROTTLE TEST completed ***
! *** PARK BRAKE – FORWARD/REVERSE INTERLOCK TEST completed ***
9 Hold down Joystick Unit HALF THROTTLE switch 50% max. RPM
10 Release Joystick Unit HALF THROTTLE switch Idle RPM
! *** HALF THROTTLE TEST completed ***
11 Hold down Joystick Unit FULL TROTTLE switch. Max. RPM
12 Release Joystick Unit FULL THROTTLE switch. Idle RPM
! *** FULL THROTTLE TEST completed ***
13 Turn the Joystick Unit POWER switch to “OFF” position.
14 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 7 No RPM increase:
&8 1) Verify that the Throttle output (CANON-19 pin L; Blue/Black wire or CANNON-10
pin K) is HIGH when the FWD/REV/STEER Joystick is moved to the up or down
positions.
2) See the LHD wiring schematics for any breaks or shorts in the Throttle circuit.
Step 7 LHD moves FWD or REV:
&8 1) Verify if the Joystick Unit PARK BRAKE switch is in the “APPLIED” or “ON”
position.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Park Brake function.
Step 9 No RPM increase:
& 11 1) Verify that the Throttle output (CANON-19 pin L; Blue/Black wire or CANNON-10
pin K) is HIGH when the Throttle toggle switches on the FWD/REV/STEER joystick
are activated.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Throttle functions.
3) See the LHD wiring schematics for any breaks or shorts in the Throttle circuit.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
34LHD Radio Remote Control Commissioning and Troubleshooting Page 34 of 35
This test verifies that the transmission gear select, proportional throttle control, service brake
and parking brake controls are working.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Set Joystick Unit POWER switch to “ON” position. LINK light ON
7 Start the LHD using the Joystick Unit START switch. Engine idling.
8 Set Joystick Unit PARK BRAKE switch to “RELEASED” or “OFF”
position.
9 Ease Joystick Unit left joystick to “FORWARD“ position until the LHD Moves forward
begins moving.
10 Hold down Joystick Unit left FULL BRAKE switch. Stops moving.
11 Release Joystick Unit left FULL BRAKE switch. moves forward
12 Hold down Joystick Unit right FULL BRAKE switch. Stops moving.
13 Release Joystick Unit right FULL BRAKE switch. moves forward
14 Ease Joystick Unit left joystick to “REVERSE“ position until the LHD moves backward
begins moving.
15 Hold down Joystick Unit left FULL BRAKE switch. Stops moving.
16 Release Joystick Unit left FULL BRAKE switch. moves backward
17 Hold down Joystick Unit right FULL BRAKE switch. Stops moving.
18 Release Joystick Unit right FULL BRAKE switch. moves backward
19 Release Joystick Unit left joystick. Stops moving.
! *** FORWARD/NEUTRAL/REVERSE FUNCTION TEST completed ***
! *** SERVICE BRAKE FUNCTION TEST completed ***
! *** PARK BRAKE FUNCTION TEST completed ***
20 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
21 Turn the Joystick Unit POWER switch to “OFF” position.
22 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 9 LHD not moving in Forward:
1) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Park Brake and
Forward functions.
2) Verify if the Park Brake output (CANON-19 pin J; Blue/White wire) goes HIGH
when Joystick Unit Park brake is set to “RELEASED” or “OFF” position.
3) Verify if the Service Brake output (CANON-19 pin H; Red/White wire) goes HIGH
when left joystick is moved to the FORWARD or REVERSE positions.
4) See the LHD wiring schematics for any breaks or shorts in the Park Brake, Service
Brake Throttle and Forward circuits.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
35LHD Radio Remote Control Commissioning and Troubleshooting Page 35 of 35
Troubleshooting
Step LHD not moving in Reverse:
14 1) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Park Brake and
Reverse functions.
2) Verify if the Park Brake output (CANON-19 pin J; Blue/White wire) goes HIGH
when Joystick Unit Park brake is set to “RELEASED” or “OFF” position.
3) Verify if the Service Brake output (CANON-19 pin H; Red/White wire) goes HIGH
when left joystick is moved to the FORWARD or REVERSE positions.
4) See the LHD wiring schematics for any breaks or shorts in the Park Brake, Service
Brake Throttle and Forward circuits.
Steps LHD Service Brakes not Applying:
10, 12, 1) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Service Brake
15 & functions.
17 2) Verify if the Service Brake output (CANON-19 pin H; Red/White wire) goes LOW
when either toggle on the Right joystick are activated.
3) See the LHD wiring schematics for any breaks or shorts in the Service Brake
circuit.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
36LHD Radio Remote Control Commissioning and Troubleshooting Page 36 of 35
This test verifies that the steering power band is set correctly and that the joystick steering
control is functioning.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
7 Start the LHD using the Joystick Unit START switch. Engine idling.
8 Hold down Joystick Unit HALF THROTTLE switch. LHD slowly turns
Move Joystick Unit left joystick to minimum LEFT position. to the left.
Hold until the LHD is configured for a tight left turn.
9 Hold down Joystick Unit HALF THROTTLE switch. LHD slowly turns
Move Joystick Unit left joystick to minimum RIGHT position. to the right.
Hold until the LHD is configured for a tight right turn.
The turn rate should be about the same as it was for the left.
10 Hold down Joystick Unit HALF THROTTLE switch. LHD quickly turns
Move Joystick Unit left joystick to maximum LEFT position. to the left.
Hold until the LHD is configured for a tight left turn.
11 Hold down Joystick Unit HALF THROTTLE switch. LHD quickly turns
Move Joystick Unit left joystick to maximum RIGHT position. to the right.
Hold until the LHD is configured for a tight right turn.
The turn rate should be about the same as it was for the left.
12 Straighten the LHD.
! *** STEER LEFT FUNCTION TEST completed ***
! *** STEER RIGHT FUNCTION TEST completed ***
13 Turn the Joystick Unit POWER switch to “OFF” position.
14 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Steps 8 If the LHD does not steer left, verify that:
& 10 1) The Steer Left Solenoid on the 6 bank manifold illuminates when the steer left
function is activated.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Steer Left
function.
3) Steer Left Output (CANON-10 pin A) varies between dead band and maximum
RMS voltage for steering function.
Steps 9 If the LHD does not steer right, verify that:
& 11 1) The Steer Right Solenoid on the 6 bank manifold illuminates when the steer right
function is activated.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Steer Right
function.
3) Steer Right Output (CANON-10 pin B) varies between dead band and maximum
RMS voltage for steering function.
If the LHD steers fast in one direction; slow in the other direction:
See APENDIX – Joystick Potentiometer Calibration Procedures (on page 31 near
the end of this manual.)
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
37LHD Radio Remote Control Commissioning and Troubleshooting Page 37 of 35
This test verifies that the boom function power band is set correctly and that the joystick boom
control is functioning.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
7 Start the LHD using the Joystick Unit START switch. Engine idling.
8 Move Joystick Unit right joystick to minimum RIGHT position. Boom slowly
Hold until the boom is fully raised. raises.
9 Move Joystick Unit right joystick to minimum LEFT position. Boom slowly
Hold until the boom is fully lowered. lowers.
10 Move Joystick Unit right joystick to maximum RIGHT position. Boom quickly
Hold until the boom is fully raised. raises.
11 Move Joystick Unit right joystick to maximum LEFT position. Boom quickly
Hold until the boom is fully lowered. lowers.
! *** BOOM UP FUNCTION TEST completed ***
! *** BOOM DOWN FUNCTION TEST completed ***
12 Turn the Joystick Unit POWER switch to “OFF” position.
13 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Steps 8 If the boom does not raise verify that:
& 10 1) The Boom Up Solenoid on the 6 bank manifold illuminates when the boom up
function is activated.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Boom Up
function.
3) Boom Up Output (CANON-10 pin D) varies between dead band and maximum
RMS voltage for boom function
Steps 9 If the boom does not lower verify that:
& 11 1) The Boom Down Solenoid on the 6 bank manifold illuminates when the boom
down function is activated.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Boom Down
function.
3) Boom Down Output (CANON-10 pin F) varies between dead band and maximum
RMS voltage for boom function.
If the LHD’s Boom moves fast in one direction; slow in the other direction:
See APENDIX – Joystick Potentiometer Calibration Procedures (on page 31 near
the end of this manual.)
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
38LHD Radio Remote Control Commissioning and Troubleshooting Page 38 of 35
This test verifies that the bucket function power band is set correctly and that the joystick boom
control is functioning.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
7 Start the LHD using the Joystick Unit START switch. Engine idling.
8 Raise the boom so that the bucket may be moved through its full
range.
9 Move Joystick Unit right joystick to minimum DOWN position. Bucket slowly rolls.
Hold until the bucket is fully rolled back. Note: Some RRC’s
are configured to roll
the bucket quickly.
10 Move Joystick Unit right joystick to minimum UP position. Bucket slowly dumps.
Hold until the bucket is fully dumped. Note: Some RRC’s
are configured to roll
the bucket quickly.
11 Move Joystick Unit right joystick to maximum DOWN position. Bucket quickly rolls.
Hold until the bucket is fully rolled back.
12 Move Joystick Unit right joystick to maximum UP position. Bucket quickly
Hold until the bucket is fully dumped. dumps.
! *** BUCKET ROLL FUNCTION TEST completed ***
! *** BUCKET DUMP FUNCTION TEST completed ***
13 Lower the boom back onto the stop blocks
14 Turn the Joystick Unit POWER switch to “OFF” position.
15 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Steps 9 If the bucket does not roll verify that:
& 11 1) The Bucket Roll Solenoid on the 6 bank manifold is illuminated when the bucket
roll function is activated.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Bucket Roll
function.
3) Bucket Roll Output (CANON-10 pin C) varies between dead band and maximum
RMS voltage for bucket function.
Steps 10 If the bucket does not dump verify that:
& 12 1) The Bucket Dump Solenoid on the 6 bank manifold is illuminated when the
bucket dump function is activated.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Bucket Dump
function.
3) Bucket Dump Output (CANON-10 Pin E) varies between dead band and
maximum RMS voltage for bucket function.
If the LHD’s Bucket moves fast in one direction; slow in the other direction:
See APENDIX – Joystick Potentiometer Calibration Procedures (on page 31 near
the end of this manual.)
Note: Some RRC’s are configured to roll and dump the bucket quickly.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
39LHD Radio Remote Control Commissioning and Troubleshooting Page 39 of 35
This test verifies that the joystick unit front and rear light controls are functioning.
ACTION OBSERVATION
1 Apply LHD manual park brake.
2 Put LHD manual gear selector into “NEUTRAL” position.
3 Turn the Joystick Unit POWER switch to “OFF” position.
4 Set Joystick Unit PARK BRAKE switch to “APPLIED” or “ON”
position.
5 Switch MANUAL / REMOTE SELECTOR to “REMOTE” position. READY light ON
6 Turn the Joystick Unit POWER switch to “ON” position. LINK light ON
7 Set Joystick Unit FRONT LIGHTS switch to “ON” position. Front lights on
8 Set Joystick Unit FRONT LIGHTS switch to “OFF” position. Front lights off
! *** FRONT IGHT FUNCTION TEST completed ***
9 Set Joystick Unit REAR LIGHTS switch to “ON” position. Rear lights on
10 Set Joystick Unit REAR LIGHTS switch to “OFF” position. Rear lights off
! *** REAR LIGHT FUNCTION TEST completed ***
11 Turn the Joystick Unit POWER switch to “OFF” position.
12 Switch MANUAL / REMOTE SELECTOR to “MANUAL” position.
Troubleshooting
Step 7 Front lights off:
1) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Front Lights
function.
2) Check that the Front Lights output (CANON-19 pin P) is not shorted to ground or
disconnected.
3) See the LHD wiring schematics for any breaks or shorts in the Front Lights circuit.
Step 8 Front lights on:
1) Verify if the Front Lights switch in the operator’s cab is not in the On position.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Front Lights
function.
3) Check that the Front Lights output (CANON-19 pin P) is not tied HIGH.
4) See the LHD wiring schematics for any breaks or shorts in the Front Lights circuit.
Step 9 Rear lights off:
1) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Rear Lights
function.
2) Check that the Rear Lights output (CANON-19 pin K) is not shorted to ground or
disconnected.
3) See the LHD wiring schematics for any breaks or shorts in the Rear Lights circuit.
Step Rear lights on:
10 1) Verify if the Rear Lights switch in the operator’s cab is not in the On position.
2) Perform the Joystick Unit Switch Closure Test (Pg. 11) for the Rear Lights
function.
3) Check that the Rear Lights output (CANON-19 pin K) is not tied HIGH.
4) See the LHD wiring schematics for any breaks or shorts in the Rear Lights circuit.
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
40LHD Radio Remote Control Commissioning and Troubleshooting Page 40 of 35
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41LHD Radio Remote Control Commissioning and Troubleshooting Page 41 of 35
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42LHD Radio Remote Control Commissioning and Troubleshooting Page 42 of 35
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
43LHD Radio Remote Control Commissioning and Troubleshooting Page 43 of 35
APPENDIX – LHD Joystick Unit Controls
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
44LHD Radio Remote Control Commissioning and Troubleshooting Page 44 of 35
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
45LHD Radio Remote Control Commissioning and Troubleshooting Page 45 of 35
Fig. 1
3 2 CT
CCW
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
46LHD Radio Remote Control Commissioning and Troubleshooting Page 46 of 35
x0 x1 x2 x3 x4 x5 x6 x7 x8 x9 xA xB xC xD xE xF
0x 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1x 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
2x 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
3x 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
4x 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
5x 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
6x 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111
7x 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127
8x 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143
9x 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
Ax 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175
Bx 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191
Cx 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207
Dx 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223
Ex 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239
Fx 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
47LHD Radio Remote Control Commissioning and Troubleshooting Page 47 of 35
Company: Mine: .
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
48LHD Radio Remote Control Commissioning and Troubleshooting Page 48 of 35
FROM:
Company: Mine: .
Technician: Position: .
Problem resolution:
( ) Radio Being Returned For Service
( ) Requesting a service call
( ) Found a work-around (Please describe below)
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
49LHD Radio Remote Control Commissioning and Troubleshooting Page 49 of 35
©1998 HLS HARD-LINE Solutions Inc. Revised 2001-04-04 Printed 2001-04-04 at 4:20PM
SECTION TWO
BILLS OF MATERIAL, DRAWINGS & SCHEMATICS
HLS HARD-LINE Solutions Inc. Parts List
Assembly Number -- ASLHDS-2 -- MUCKMASTER LHD Slave Unit Standard Assembly Version 2 -- 3098
Item Part Number Item Part Number
1 ASLHDS-2-04 11 ASLHDS-1-03
MUCKMASTER LHD Slave Unit Prepared Fiberglass MUCKMASTER LHD Slave Unit Wire Harness Power
Enclosure Switch to E.Stop