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SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
STORAGE/RETRIEVAL (S/R) MACHINES AND ASSOCIATED EQUIPMENT SAIC-U-7012 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.

1 GENERAL REQUIREMENTS

ASME B30.13
1.1 Equipment documentation is available
Sec: 13-1.11

ASME B30.13
1.2 Previous inspection reports are checked
Sec: 13-2.1.5

GI 7.030
1.3 Daily pre-operational inspection checklists are checked (if applicable)
Para: 5.1.2

Preventive Maintenance is established and updated records are G.I.7.030


1.4
maintained Para: 5.5.2

Rated load is clearly marked and visible to the operator (Arabic & SAES-B067
1.5
English) Sec:4.4

SAES-B067
1.6 S/R machine is painted safety yellow
Sec:4.4

Warning and cautionary labels are affixed at aisle entrance points or ASME B30.13
1.7
access positions and are durable and legible Sec: 13-1.1.2

A sign is posted warning the operator not to rely solely on any automatic G.I. 7.030
1.8
device as a substitute for safe operating practice Para: 5.6.2

Clearances and tolerances within the system are as determined by the ASME B30.13
1.9
manufacturer or user (specifications) Sec: 13-1.2.1

ASME B30.13
1.10 A fire extinguisher with minimum 10BC rating is available (in the cab)
Sec: 13-1.4.3

2 Inspection Points

ASME B30.13
2.1 Welded members and joints are free of defects, cracks and corrosion
Sec: 13-2.1.3 (a)

Structures and supports of S/R machine are not cracked , corroded or ASME B30.13
2.2
deformed Sec: 13-2.1.3 (a)

ASME B30.13
2.3 Structures and supports of S/R machine are free of unusual vibrations Sec: 13-1.3.2.1
(a-2)
ASME B30.13
2.4 S/R machine rails are straight, leveled and properly joined Sec: 13-1.3.2.1
(a-3)
ASME B30.13
Stops are provided at the limits of travel of the S/R machine and aisle
2.5 Sec: 13-1.3.2.1
transfer car
(b-1)

ASME B30.13
2.6 Structure and S/R machine shows no loose bolts or rivets.
Sec: 13-2.1.3 (b)

Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use
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SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
STORAGE/RETRIEVAL (S/R) MACHINES AND ASSOCIATED EQUIPMENT SAIC-U-7012 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
All devices/controls required for operation are within convenient reach of ASME B30.13
2.7
operator Sec: 13-1.4.1 (a)

ASME B30.13
2.8 The cab interior is free of knobs, edges or corners
Sec: 13-1.4.2 (a)

The cab door, if fitted, opens inward or slides and is self-closing with a ASME B30.13
2.9
positive latch Sec: 13-1.4.2 (c)

Emergency exits to the floor are available for all positions of a carriage ASME B30.13
2.10
mounted cab Sec: 13-1.4.2 (d)

ASME B30.13
2.11 All cab glazing is safety glazing material
Sec: 13-1.4.2 (f)

Cab lighting to be adequate (either natural or artificial ) to enable the ASME B30.13
2.12
operator observe the controls Sec: 13-1.4.4

ASME B30.13
2.13 All ladders and platforms are secure and not corroded or damaged
Sec: 13-2.1.3 (a)

Ladder access opening to platforms is 24" x 27" with hinged cover ASME B30.13
2.14
(610mm x 685mm) Sec: 13-1.6.2 (d)

ASME B30.13
2.15 Platforms have non-slip walking surfaces
Sec: 13-1.6.2 (b)

Bumpers provide required stop of an S/R machine or aisle transfer car


ASME B30.13
2.16 travelling at 100% rated load and speed from causing structural
Sec: 13-1.7.2 (a)
damage to the equipment

Runway interlocks are provided to prevent travel between the aisle and ASME B30.13
2.17
aisle transfer car unless the tracks are aligned Sec: 13-1.7.3 (a)

ASME B30.13
2.18 Sweeps are fitted in front of the runway wheels
Sec: 13-1.7.4

Guards for hoisting ropes or chains are fitted where appropriate to ASME B30.13
2.19
prevent chafing Sec: 13-1.7.5

Guards are fitted over moving parts such as gears ,sprockets ,chains ASME B30.13
2.20
and ropes where these constitute a hazard Sec: 13-1.7.6 (a)

Holding brake exists (at least one) for each independent hoisting unit of
the S/R machine (125% full load hoisting torque for non-mechanical ASME B30.13
2.21
brake and 100% for a mechanical one - holding brake shall be applied Sec: 13-1.8.2 (a)
automatically when power to the brake is removed)

Holding brake is applied automatically when power to the brake is ASME B30.13
2.22
removed Sec: 13-1.8.2 (c)

Control braking is capable of maintaining controlled travel or lowering ASME B30.13


2.23
speeds Sec: 13-1.8.2(b)

Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use
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SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
STORAGE/RETRIEVAL (S/R) MACHINES AND ASSOCIATED EQUIPMENT SAIC-U-7012 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
Wearing surfaces of brake wheels, disks and drums are free of defects ASME B30.13
2.24
that could interfere with their operation Sec: 13-1.8.4(d)

ASME B30.13
The electrical cables outside of control enclosures are fully protected
2.25 Sec: 13-1.9.1
and insulated (S/R machine or transfer car)
(c-1)
ASME B30.13
Traveling cables are suspended at the carriage and S/R machine frame
2.26 Sec: 13-1.9.1
end as to reduce the strain on the individual conductors
(e-1)
ASME B30.13
Supporting fillers are used for unsuspended travelling cable lengths
2.27 Sec: 13-1.9.1
exceeding 100ft (30m)
(e-1)

ASME B30.13
2.28 The entire S/R machine is electrically grounded
Sec: 13-1.9.1 (g)

ASME B30.13
2.29 Any pendant control station is electrically grounded
Sec:13-1.9.1 (g-1)

Live parts of electrical equipment are protected from direct exposure to ASME B30.13
2.30
grease, oil, dirt and moisture Sec: 13-1.9.2 (b)

ASME B30.13
2.31 Any guards fitted over live parts are not deformed
Sec:13-1.9.2 (c)

Power disconnect between the power supply and the aisle contact ASME B30.13
2.32
conductor or travelling cable is provided (motor circuit switch or breaker) Sec: 13-1.9.3 (a)

Operation of limit sensors, which shut down any drive whose motion ASME B30.13
2.33
passes the extremity of designed travel, is satisfactory Sec: 13-1.9.4 (a)

Operation of limit sensors where used to reduce speed prior to the ASME B30.13
2.34
machine reaching the extreme travel limit is satisfactory Sec: 13-1.9.4 (b)

Hoist motion overspeed device operate independently from all other ASME B30.13
2.35
power, drive and electrical systems (carriage mounted cab only) Sec: 13-1.10.8 (b)

The overspeed device shall operate whenever the lowering rate exceeds ASME B30.13
2.36
a maximum of 150% of the rated lowering speed. Sec: 13-1.10.8 (d)

ASME B30.13
2.37 Overspeed switch operation to stop descent of the carriage
Sec: 13-1.10.8 (c)

Actual overspeed figure at which the device is set to operate is clearly ASME B30.13
2.38
marked on the device in letters and figures not less than 1Ú4 in. (6 mm) Sec: 13-1.10.8 (f)

ASME B30.13
2.39 Overspeed device is sealed to prevent readjustment of the trip speed
Sec: 13-1.10.8 (g)

ASME B30.13
2.40 Control voltages do not exceed 150V AC or 300V DC
Sec: 13-1.9.5

Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use
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SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
STORAGE/RETRIEVAL (S/R) MACHINES AND ASSOCIATED EQUIPMENT SAIC-U-7012 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
Controls at operator's cab are within reach of the operator (for arms and ASME B30.13
2.41
legs) Sec: 13-1.9.6

Sequence of operation for the controls is verified (automatic control ASME B30.13
2.42
operating sequence) Sec: 13-1.9.6

ASME B30.13
2.43 Audio and visual warning devices are operable
Sec: 13-1.9.7 (a)

ASME B30.13
2.44 Emergency stop switch(es) are in good working condition Sec: 13-1.9.8
(a-3) & (b-2)
ASME B30.13
2.45 Electrical overload or power failure sensors are fitted Sec: 13-1.9.8
(a-4) & (b-3)

ASME B30.13
2.46 Emergency stop actuator(s) in the aisle(s) are operable
Sec: 13-1.9.8 (e)

Correct sequence of operation under automatic and remote control of


S/R machine and aisle transfer car is verified (In auto mode all motion is
ASME B30.13
2.47 discontinued if the sequence is interrupted, or the last command is
Sec: 13-1.9.6
permissible if power is available. In remote mode if the signal is
interrupted the machine stops)

ASME B30.13
2.48 Sheave grooves are smooth with no surface defects
Sec: 13-1.10.1 (a)

Close fitting rope guides or guards are fitted where required to prevent ASME B30.13
2.49
momentary unloading of the rope Sec: 13-1.10.1 (b)

ASME B30.13
2.50 Sheaves have means of lubrication or are permanently lubricated
Sec: 13-1.10.1 (d)

ASME B30.13
2.51 Sheave pitch diameter is not less than 20 times the rope diameter
Sec: 13-1.10.1 (e)

Rope drums are free from surface defects that could cause rope ASME B30.13
2.52
damage Sec: 13-1.10.2

ASME B30.13
Two wraps of rope remains on the drum (as a minimum) when the
2.53 Sec: 13-1.10.3
carriage is in the extreme low position
(c-1)
ASME B30.13
Rope is correctly clamped to the drum (or with a socket arrangement) as
2.54 Sec: 13-1.10.3
per the rope or S/R machine manufacturers recommendations
(c-2)

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Saudi Aramco: Company General Use
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SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
STORAGE/RETRIEVAL (S/R) MACHINES AND ASSOCIATED EQUIPMENT SAIC-U-7012 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.

Removal criteria for rope replacement


• In running ropes, 12 randomly distributed broken wires in one lay or 4
broken wires in one strand in one lay”
• Wear of one-third the original diameter of outside individual wires
ASME B30.13
2.55 • kinking, crushing, birdcaging, or any other
Sec:13-2.4.2 (b)
damage resulting in the distortion of the rope structure
• Evidence of heat damage from any cause
• Reductions from the nominal diameter greater
than 5%.

ASME B30.13
2.56 Sprocket wheels and chain pockets are free from surface defects
Sec: 13-1.10.4 (a)

ASME B30.13
2.57 Sprockets, pocket wheels or running chains are adequately lubricated.
Sec:13-1.10.4 (c)

ASME B30.13
All lines, tanks, valves, pumps, motors and other parts of fluid systems
2.58 Sec: 13-2.1.2
are not leaking
(a-3,b-3)

ASME B30.13
2.59 Bearings, shafts, gears and rollers are not worn, cracked or distorted
Sec: 13-2.1.3 (d)

Carriage free fall stops are in place (can be activated mechanically by ASME B30.13
2.60
simulating a slack rope or chain condition) Sec: 13-1.10.7 (a)

ASME B30.13
2.61 Lifting and lowering function of the cab and carriage is satisfactory Sec: 13-2.2.1
(a-1)
ASME B30.13
2.62 Horizontal travel function of the machine is satisfactory Sec:13-2.2.1
(a-2)
ASME B30.13
2.63 Shuttle function of the machine is satisfactory Sec:13-2.2.1
(a-3)

All moving parts of the S/R machine or aisle transfer car for which ASME B30.13
2.64
lubrication is specified, including rope and chain, are lubricated Sec: 13-2.3.4 (a)

REMARKS:

REFERENCE DOCUMENTS:
1- ASME B30.13 - 2022 Issue: Storage/Retrieval (S/R) Machines and Associated Equipment
2- SAES-B067 - 2020 Issue: Safety Identification and Safety Colors
3- SA GI 7.025 - 2018 Issue: Heavy Equipment Operator and Rigger Testing and Certification
4- SA GI 7.030 - 2023 Issue: Inspection and Testing Requirements for Elevating/Lifting Equipment

Load Tested By (If Applicable):


Name, Signature, & Date:

□ Inspected □ Witnessed by 3rd Party Certified Inspector:


Name, Signature, Certificate No. & Company:

Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use
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SAIC NUMBER ISSUE DATE DISCIPLINE


SAUDI ARAMCO INSPECTION CHECKLIST
STORAGE/RETRIEVAL (S/R) MACHINES AND ASSOCIATED EQUIPMENT SAIC-U-7012 1-Jan-23 ELEVATING/LIFTING EQUIPMENNT
PROJECT TITLE WBS/BI/JO NUMBER INSPECTION COMPANY

EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION/TYPE SERIAL NO. REPORT No.:

CAPACITY (SWL) MANUFACTURER FACILITY / LOCATION

REQUESTED INSPECTION DATE RFI No. TASK COMPLETED DATE EQUIPMENT OWNER

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Remark
No.
User Representative:
Name, Signature, & Date:

Saudi Aramco: Company General Use


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Saudi Aramco: Company General Use

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