SCE COREA] < 3 Perkins: M0068928-04 (en-us) October 2021 ‘THE HEART OF EVERY GREAT MACHINE Disassembly and Assembly 2806C-E18TA, 2806D-E18TA, and 2806D-E18TTA Industrial Engines JG (Engine) PKB (Engine) Copyright of Perkins Engine Company Limited. NOT FOR REPRINTING OR RESALEeK MEST) 182 Disassembly and Assembly Section Mooss928-04 60 7 \ a 8 © D JL = ° ° ~ 2 iMuavaton 276 ‘580 itoseaten 277 906085670 Note: Be careful not to damage the cylinder liner, the crankshaft journal during installation of the piston and the connecting rod. 3. Use Tooling (B) to install piston (3) and the ‘connecting rod in the cylinder liner. Ensure that the connecting rod is seated on the crankshaft journal. Note: Install the connecting rod so that the bearing tab is on the side of the piston cooling jet. Ensure that the gaps for the piston rings are at 120 degrees away from each other. Copyri 4, Position connecting rod bearing cap (2) on the connecting rod. Note: Ensure that the number on the side of the ‘connecting rod bearing cap is on the same side as the number on the connecting rod. The bearing tabs of the connecting rod bearing cap and the connecting rod are on the side of the piston cooling jet. 5. Lubricate the threads of bolts (1) with clean engine oil. Install the bolts. 6. Use Tooling (A) to rotate the crankshaft until the connecting rod journal is at the bottom center. 7. Tighten bolts (1), as follows: a. Tighten bolt (1) in Position (A) and bolt (1) in Position (C) to a torque of 70.N-m (52 Ib ft. b, Tighten bolt (1) in Position (B) and bolt (1) in Position (D) to a torque of 70. N-m (52 Ib ft. 6c. Use Tooling (C) to turn bolt (1) in Position (B) and bolt (1) in Position (D) for an extra 60 degrees (1/6 turn). d, Tighten bolt (1) in Position (A) and bolt (1) in Position (C) toa torque of 70 N-m (52 Ib ft). @. Use Tooling (C) to turn bolt (1) in Position (A) and bolt (1) in Position (C) for an extra 60 degrees (1/6 turn).. ht of Perkins Engine Company Limited. NOT FOR REPRINTING OR RESALEere) Mo068928-04 183 Disassembly and Assembly Section {. Ensure that the installed connecting rod assembly has tactile side play. Carefully rotate the crankshaft to ensure that there is no binding tall the piston cooling jets. Refer to Disassembly and Assembly, “Piston Cooling Jets - Remove and Install” for the correct procedure. b. Install the engine oil pump. Refer to assembly and Assembly, “Engine Oil Pump install” for the correct procedure. ¢. Install the cylinder head. Refer to Disassembly and Assembly, “Cylinder Head - Install” for the correct procedure. oeosrse Connecting Rod Bearings - Remove (Connecting Rods in Position) ‘SMCS Code: 1219-011 SIN: JG11-Up Removal Procedure “Table 66 Required Tools Toot [PartNumber] PartDescription | Qty ‘| oart148 [Engine Turing Toot 1 Start By: ‘a, Remove the engine oil pump. Refer to Disassembly and Assembly, “Engine Oil Pump Remove" for the correct procedure. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened ‘component life. 184 eR TO Sil: U W ah? 4. Use Tooling (A) to rotate the crankshaft until the ‘connecting rod is atthe bottom center. 2. Inspect the connecting rod and connecting rod cap for the correct identification mark. The connecting tod and the connecting rod cap should have an ‘etched number on the side. The number should match the cylinder number. if necessary, mark the ‘connecting rod and the connecting rod cap. Note: Do not stamp the connecting rod assembly. ‘Stamping or punching the connecting rod assembly could cause the connecting rod to fracture. 3. Remove bolts (1) and connecting rod bearing cap (2) from the connecting rod 4, Remove the lower half of the connecting rod bearing from the connecting rod bearing cap. 5, Push the connecting rod away from the crankshaft, Remove the upper half of the connecting rod bearing from the connecting rod. \ossos7s0 Connecting Rod Bearings - Install (Connecting Rods in Position) SMCS Code: 1219-012 ‘SIN: JG11—Up Copyright of Perkins Engine Company Limited. NOT FOR REPRINTING OR RESALE Mo068928-04Sara) 184 Mo068928-04 Disassembly and Assembly Section Installation Procedure 4. Ensure that the dowels are installed in connecting ‘Table 67 rod cap (2) or in the connecting rod. Required Tools 5. Pull the connecting rod onto the crankshaft. Too! [PartNumber] Part Description | Qty | cHit148 [Engine Turing Too! 7 | 21025607 | Angle Gauge 7 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened ‘component fe Note: Install the connecting rod bearings dry when clearance checks are performed. Refer to Disassembly and Assembly, “Bearing Clearance - ‘Check’ for the correct procedure. Apply clean engine oil on the connecting rod bearings for final assembly. ute) CF) icstation260—————SSOSOSC~*~*~*~*~S« 6. Position connecting rod bearing cap (2) on the connecting rod. Note: Ensure that the number on the side of the connecting rod bearing cap is on the same side as the number on the connecting rod. The bearing tabs of the connecting rod bearing cap and the connecting rod are on the side of the piston cooling jet. 7. Lubricate the threads of bolts (1) with clean engine satan oil Install the bolts. 4. Use Tooling (A) to rotate the crankshaft until the 8. Tighten bolts (1), a8 folows: connecting rod journal is atthe bottom center. 8, Tighten bol (1) in Position (A) and bolt (1) in 2. Install lower half connecting rod bearing (3) in Postion (C) 29 toraue of? Nm (621 7) connecting rod bearing cap (2). Ensure that b. Tighten bot (1) in Position (B) and bok (1) in bearing tab (4) is located inthe notch of the Position (0) toa torque of 70 Nm (52 Ib ft). necting Sri connecting rod bearing cap. . Use Tooling (C) to turn bolt (1) in Position (B) 3. Install the upper half connecting rod bearing in the and bott (1) in Position (D) for an extra 60 connecting rod. Ensure that the bearing tab is degrees (1/6 turn), located in the notch of th ting rod. Se d, Tighten bol (1) in Position (A) and bolt (1) in Note: The upper half connecting rod bearing has an’ Position (C) to a torque of 70 Nem (52 Ib ft) oilhole. Copyright of Perkins Engine Company Limited. NOT FOR REPRINTING OR RESALE ™m0068928-04 185