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1 Executive Summary
The SKF Vibracon chock has many configurations and material options to
satisfy technical demands, in end user environments and production line
costs. All SKF Vibracon chocks include the spherical top plate and mating
middle section. This self-leveling configuration accommodates angular
differences up to 4°.
In this manual SKF will inform you about all aspects of the SKF Vibracon. If
you have further questions or if you need additional information, please
remember that SKF Solution Factory - Marine Services is a 24/7 local
organization. Do not hesitate to contact us by phone or e-mail.
Table of content
1 EXECUTIVE SUMMARY ........................................................................ 2
2 MARKET .......................................................................................... 4
3 THE APPLICATIONS ........................................................................... 5
3.1 Application description .......................................................................5
3.1.1 Where to use an SKF Vibracon chock? ................................................................ 5
3.1.2 The need for precise and quick alignment. .......................................................... 5
3.1.3 The need for quick re-alignment. ....................................................................... 5
3.1.4 The need to reduce unplanned failures – To secure vital uptime. ............................ 5
3.1.5 The need of compact and maintenance free designs. ............................................ 6
3.1.6 The need for global availability .......................................................................... 6
4 THE PROPOSAL ................................................................................. 7
4.1 Offer description ...............................................................................7
4.2 Technical details ...............................................................................7
4.2.1 SKF Vibracon (type SM).................................................................................... 7
4.2.2 SKF Vibracon low profile chock (type SM LP) ..................................................... 12
4.2.3 SKF spherical washer (type SMSW) .................................................................. 14
4.2.4 SKF spherical washer low profile (type SMSW LP) ............................................... 16
4.2.5 Additional bottom rings .................................................................................. 17
4.2.6 Extended top plate ........................................................................................ 18
4.2.7 Mounting kits ................................................................................................ 18
4.3 Maintenance and Handling ............................................................... 19
4.4 Mounting and dismounting ............................................................... 23
5 UNIQUE BUYING POINTS .................................................................. 25
5.1 Offer Features ................................................................................ 25
5.2 The Benefits ................................................................................... 25
5.3 Technical advantages ...................................................................... 25
5.4 Commercial advantages ................................................................... 26
6 VARIOUS APPLICATIONS: .................................................................. 27
7 DATASHEETS .................................................................................. 31
8 MOUNTING PROPOSAL ...................................................................... 35
2 Market
Industry overview
The origin of the SKF Vibracon chock products can be found in a marine
environment. However, the product is applied in many more industries.
When components are pre-mounted on a steel base frame, a so called skid,
the necessity for initial and final alignment is apparent. Also for concrete
mounted components. The Vibracon does have an impressive track record.
The SKF Vibracon products are known within the following markets and
applications:
- Compressors
- Electric motors
- Industrial fans
- Industrial pumps
- Industrial transmissions
- Machine tools
- Marine / Navy
- Material handling
- Medical and health care
- Metals
- Mining, mineral processing and cement
- Oil and gas / Offshore
- Pulp and paper
- Railways
- Solar energy
- Traditional power
- Wind energy
3 The Applications
The SKF Vibracon chocks are tightened with decent forces so that the SKF
Vibracon will remain in the same position during operation of the
machinery. The SKF Vibracon chock has the features from a rigid
arrangement combined with benefits to change heights after installation.
By introducing the low profile version the SKF Vibracon chock can also be
used in limited chocking heights. This is also helpful in case of conversion
from a grouted chocking to a re-adjustable SKF Vibracon.
The globalization trend has increased the need of high global availability.
Just-in-time concepts together with multinational production and assembly
put high demands of a highly available distribution chain of components.
SKF just has that.
4 The Proposal
Available in
Standard (CS) DIN 1.1191 / 1.0570 Stock item
Stainless Steel (SS) DIN 1.4404 (AISI 316L) Stock item
Alloy Steel (AS) DIN 1.7225 Stock item
K-Monel 500 (KM) QQ-N-286 On request
Treated (CS-TR) Stock item
SKF washer
SKF Vibracon
chock
SKF spherical
Figure 1: SKF Vibracon chock photo
washer
Vibracon
Figure 2:SKF Vibracon chock (type SM) set up
Besides our standard range or materials there is the option to choose for a
treated SKF Vibracon chock. When SKF Vibracons are used in humid and
salty climates, an additional protector might be beneficial. In these
conditions we recommend to use treated elements.
Metric
Heavy duty
Stainless
Strength
Figure 4
Bolt
Vibracon type DIN 1.1191 Height Diameter
Prodmast code hole
Carbon Steel [mm] [mm]
[mm]
SM 12 -CS 9291040012100000100 17 30 – 38 60
SM 16 -CS 9291040016100000100 21 35 – 45 80
SM 20 -CS 9291040020100000100 25 40 – 50 100
SM 24 -CS 9291040024100000100 31 45 – 57 120
SM 30 -CS 9291040030100000100 37 50 – 62 140
SM 36 -CS 9291040036100000100 44 55 – 67 160
SM 42 -CS 9291040042100000100 50 60 – 72 190
SM 48 -CS 9291040048100000100 60 70 – 85 220
SM 56 -CS 9291040056100000100 66 75 – 90 230
SM 64 -CS 9291040064100000100 74 80 - 95 250
Table 1
Table 2
SM 12 -SS 9291040012110000100 17 30 – 38 60
SM 16 -SS 9291040016110000100 21 35 – 45 80
Table 3
The SKF Stainless steel Vibracon chocks are applicable in very demanding
conditions, like offshore, on deck, or under water equipment.
Imperial
Table 4
Table 5
Table 6
The SKF Vibracon low profile chocks offer an economic solution for repair
projects or fixed design systems where expensive milled chocks, shims or
epoxy resins were applied before. The SKF Vibracon low profile chock is
designed for those applications where the chock height between the
foundation and component has been established by the previous design
and is limited. Unlike other chocking methods the installation procedure
can be realised on a tight schedule and extends the life cycle of the
equipment. A variety of adjustment tools for confined installation spaces is
available.
Available in
Alloy Steel (AS) DIN 1.7225 Stock item
Stainless Steel (SS) DIN 1.4404 (AISI 316L) On request
SKF washer
SKF Vibracon
LP Chock
Figure 5:SKF Vibracon chock (type SM-LP)
SKF spherical
washer
Metric
Vibracon type
Bolt hole Height Diameter
DIN 1.7225 Product code
[mm] [mm] [mm]
Alloy Steel
SM 16 LP-AS 9291040016100020100 21 20 – 30 80
SM 20 LP-AS 9291040020100020100 25 20 – 30 100
Table 7
Vibracon type
Bolt hole Height Diameter
DIN 1.7225 Product code
[mm] [mm] [mm]
Alloy Steel
SM 16 LP-ASTR 9291055016125100100 21 20 – 30 80
SM 20 LP-ASTR 9291055020125100100 25 20 – 30 100
Imperial
Vibracon type
Bolt hole Height Diameter
DIN 1.7225 Product code
[inch] [inch] [inch]
Alloy Steel
SM 16 LP-AS 9291040016100020100 0.83 0.79 – 1.18 3.15
SM 20 LP-AS 9291040020100020100 0.98 0.79 – 1.18 3.94
SM 24 LP-AS 9291040024100020100 1.22 0.79 – 1.18 4.72
SM 30 LP-AS 9291040030100020100 1.46 0.79 – 1.18 5.51
SM 36 LP-AS 9291040036100020100 1.73 1.18 – 1.57 6.30
SM 42 LP-AS 9291040042100020100 1.97 1.38 – 1.77 7.48
Table 9
Another major advantage of the SKF spherical washer is that it has been
engineered to easily machine down its own height. Standard SKF spherical
washers come in alloy steel (AS). SKF stock the standard height and low
profile version.
Figure 8
Figure 10
Metric Imperial
Article no. Product code
D[mm] d[mm] D[inch] D[inch]
SMSW 16 -AS 9291047016120000100 33 17 1.30 0.67
SMSW 20 -AS 9291047020120000100 42 23 1.65 0.91
SMSW 24 -AS 9291056024120000100 47 27 1.85 1.06
SMSW 27 -AS 9291056027120000100 52 30 2.05 1.18
SMSW 30 -AS 9291056030120000100 56 34 2.20 1.34
SMSW 36 -AS 9291056036120000100 67 40 2.64 1.57
SMSW 42 -AS 9291047048120000100 82 46 3.23 1.81
SMSW 48 -AS 9291047056120000100 92 52 3.62 2.05
SMSW 56 –AS 9291047056120000100 102 59 4.02 2.32
SMSW 64 -AS 9291047064120000100 112 66 4.41 2.60
Table 10
Metric Imperial
Article no. Product code
D[mm] d[mm] D[inch] D[inch]
SMSW 16 –ASTR 9291047016125100100 33 17 1.30 0.67
SMSW 20 –ASTR 9291047020125100100 42 23 1.65 0.91
SMSW 24 –ASTR 9291047024125100100 47 27 1.85 1.06
SMSW 27 –ASTR 9291047027125100100 52 30 2.05 1.18
SMSW 30 –ASTR 9291047030125100100 56 34 2.20 1.34
SMSW 36 –ASTR 9291047036125100100 67 40 2.64 1.57
SMSW 42 –ASTR 9291047042125100100 82 46 3.23 1.81
SMSW 48 –ASTR 9291047048125100100 92 52 3.62 2.05
SMSW 56 –ASTR 9291047056125100100 102 59 4.02 2.32
SMSW 64 -ASTR 9291047064125100100 112 66 4.41 2.60
Table 11
The height of the SKF spherical washer is 60mm/2,36 inch for all types.
Figure 11
It can be that the maximum element height is not sufficient to bridge the
gap between the mounting surface and the bed plate of the component.
Alternatively to the additional bottom ring there is also the possibility to
order an extended top plate. This option is on request and applicable when
clients have a preference for having 3 components.
Step 2 The SKF Vibracon chocks’ thread and spherical layers are
protected with Molykote®. The chocks are ready for installation
directly from the package after cleaning the surface!
Step 3 Check if the SKF Vibracon chock is placed concentric with the bolt
hole.
Height adjustment
Number of adjustment
Vibracon type holes Thread Pitch 1 hole 1/2 hole
[mm] [mm] [mm]
SM 12 6 1 0,167 0,083
SM 16 8 1,5 0,188 0,094
SM 20 8 2 0,250 0,125
SM 24 8 2 0,250 0,125
SM 30 8 2 0,250 0,125
SM 36 8 2 0,250 0,125
SM 42 8 2 0,250 0,125
SM 48 8 3 0,375 0,188
SM 56 10 3 0,300 0,150
SM 64 10 3 0,300 0,150
SM 80 12 4 0,333 0,167
Table 15
Step 7 The bolt tension must be checked after the test run.
Link to Animation:
Installation SKF Vibracon low profile chock and SKF spherical washer:
http://www.youtube.com/watch?v=W_9cnHUPmHk
Brochure:
http://www.skf.com/binary/12-64540/06686_1_EN-SKF-Vibracon-
brochure.pdf
SKF Solution Factory – Marine Services advise to use 8.8 graded bolts,
yield strength > 630 N/mm², in SKF Vibracon applications. Make sure that
the foundation bolt has a minimum elongation of: 0,20 mm / 0.08 inch.
The clamping length is the total distance between bolt head and
nut, this distance is equal to the sum of:
o Machine foot thickness (bed plate thickness)
o Final SKF Vibracon height
o Foundation thickness (top plate thickness)
o Extension sleeve height (alternatively the length of the SKF
spherical washer)
The SKF Vibracon chock has many advantages compared to other products
such as epoxy resin and steel shims. The key advantages are listed below:
Re-adjustability.
Quick installation.
Quick re-alignment in case of problems or warranty claims.
With the SKF Vibracon chock no curing time is needed as with epoxy resin,
it eliminates the trial and error alignment process characteristics for the
“mill and shim” method and adjustability during the life cycle of the
machinery.
6 Various applications:
Figure 19: gearbox installed with rectangular SKF Vibracon chocks, due to limited space
Figure 23: Detail of bracket with SKF Vibracon to create a fixed point
Figure 24: Overview of engine mounted on SKF Vibracon chocks on a concrete foundation . The
additional delivered plate is for reducing the surface pressure.
7 Datasheets
Shipyard / Customer :
Shipname / Project :
New build yard + hullnumber :
IMO number :
Classification society :
Object :
Make / type :
Generator
Mass : (kg)
Pow er : (kW)
Revolutions : (rpm)
Number of elements : (-)
Foundation bolthole diameter : (mm)
Fitted bolthole diameter : - (mm)
A M A M
B C B C
COUPLING
COUPLING
F E D F E D
J Remarks:
K
L
Address information
Company :
Contact :
Phone :
Fax :
E-mail :
Shipyard / Customer :
Shipname / Project :
New build yard + hullnumber :
IMO number :
Classification society :
Object :
Make / type :
Engine
Mass : (kg)
Power : (kW)
Revolutions : (rpm)
Number of elements : (-)
Foundation bolthole diameter : (mm)
Fitted bolthole diameter : (mm)
A
B C
COUPLING
F E D
J Remarks:
K
L
Address information
Company :
Contact :
Phone :
Fax :
E-mail :
SKF 06
F-333 REV. Vibracon chocks
D.D. 12.11.2008 ©2014-08-25
SKF
Figure 29
Page 34 of 37
Shipyard / Customer :
Shipname / Project :
New build yard + hullnumber :
IMO number :
Classification society :
Object :
Make / type :
Gearbox
Mass : (kg)
Power : (kW)
Revolutions : (rpm)
Number of elements : (-)
Foundation bolthole diameter : (mm)
Fitted bolthole diameter : (mm)
Reduction rate : (-)
Average distance of boltholes : (mm)
Dist. between centre line of shaft and top plate : (mm)
Propulsion efficiency : (N/kW)
(For and aft chocks capable of transmitting 3 times nominal propeller thrust must be installed)
F E D
J Remarks:
K
L
Address information
Company :
Contact :
Phone :
Fax :
E-mail :
F-332 SKF
REV.Vibracon
06 D.D. 12.11.2008
chocks ©2014-08-25
SKF
Figure 30
Page 35 of 37
8 Mounting proposal
Shipyard / Customer :
Shipname / Project :
Classification society : C-factor
Object : 5000
Make / type :
Figure 31
Figure 32
Figure 33
Page 37 of 37