Operating Instructions LCUR1 411 Interface Unit en IM0023068

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OPERATING INSTRUCTIONS
Contents Operating instructions
LCUR1411
This document is protected by the law of copyright, whereby all rights established therein remain with the
company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits
of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without
the explicit written approval of the company SICK AG.
2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

Operating instructions Contents
LCUR1411
Contents
1 About this document ......................................................................................................... 6
1.1 Function of this document .................................................................................... 6
1.2 Target group .......................................................................................................... 6
1.3 Depth of information ............................................................................................. 6
1.4 Scope ..................................................................................................................... 7
1.5 Abbreviations and terms....................................................................................... 7
1.6 Symbols used ........................................................................................................ 8
2 On safety ............................................................................................................................. 9
2.1 Specialist personnel.............................................................................................. 9
2.2 Applications of the device..................................................................................... 9
2.3 Correct use ............................................................................................................ 9
2.4 General safety notes and protective measures ................................................10
2.5 Environmental protection ...................................................................................11
3 Product description .........................................................................................................12

3.1 Special features ..................................................................................................12
3.2 Operating principle of the device .......................................................................13
3.2.1 Device components ..........................................................................13
3.3 Reference lists for the replacement of existing ESPE .......................................15
3.3.1 Reference list for replacement without blanking ............................15
3.3.2 Reference list for replacement with blanking .................................16
4 Mounting ..........................................................................................................................17
4.1 Safety notes for mounting ..................................................................................17
4.2 Mounting notes ...................................................................................................18
4.2.1 Mounting notes on replacement of LVU200/300 ..........................18
4.2.2 Mounting notes on replacement of all other types of ESPE ...........18
4.3 Mounting the LCUR1411 ...................................................................................20
4.4 Mounting notes for the C4000 ...........................................................................21
4.4.1 General notes ....................................................................................21
4.4.2 Mounting notes on the installation of the C4000 on the
machine/system ...............................................................................21
4.4.3 Notes on protective measures for the C4000 .................................24
5 Electrical installation ......................................................................................................25

5.1 Preparatory activities ..........................................................................................25
5.1.1 Using the spring terminals on the LCUR1411 ................................25
5.1.2 Configuration of the LCUR1411 to suit the old device to be
replaced .............................................................................................26
5.2 Connection on machine side ..............................................................................29
5.2.1 Machine connection on replacement for LVU206/306 .................30
5.2.2 Machine connection on replacement for LVU456–1406...............31
5.2.3 Connection on replacement for LVU200/300 ................................32
5.2.4 Machine connection for replacement of LVU450–1400................33
5.2.5 Machine connection for replacement of LVS300 ...........................34
5.2.6 Machine connection for replacement of LVS450-1600 (not
including filter presses) ....................................................................36
5.2.7 Machine connection for replacement of LVS450-1600, if it
is necessary to change between the operating modes with
and without restart interlock (e.g. on filter presses) .......................38
8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3

Contents Operating instructions
LCUR1411
5.2.8 Machine connection for replacement of AGS with hard-wired

connection with restart interlock ..................................................... 40
5.2.9 Machine connection on replacement for AGS with hard-
wired connection without restart interlock...................................... 42
5.2.10 Machine connection for replacement of AGS with connector
variant with restart interlock ............................................................ 43
5.2.11 Machine connection for replacement of AGS with connector
variant without restart interlock ...................................................... 46
5.3 Connection of C4000 to the LCUR1411 interface unit ................................... 48
5.3.1 Settings on the C4000 Standard/Advanced safety light
curtain using the CDS software ....................................................... 48
5.3.2 LVS (450 mm and larger) on filter presses with internal
switching “with/without restart interlock”....................................... 50
5.3.3 AGS without restart interlock ........................................................... 51
5.3.4 Assignment of operating mode selector switch to the
programmed function in the C4000 Standard/Advanced
safety light curtain ............................................................................ 51
5.4 Extended connections on configuration of blanking ........................................ 52
5.4.1 Implementation of the restart interlock in the C4000
(internal restart interlock) ................................................................ 52
5.4.2 Implementation of the restart interlock in the machine
controller (external restart interlock) ............................................... 52
6 Commissioning the system ............................................................................................ 53

6.1 Configuration of the C4000 Standard/Advanced ............................................. 53
6.2 Blanking (blanking) ............................................................................................. 53
6.2.1 Configuration of blanking on the C4000 with external restart
interlock ............................................................................................ 54
6.2.2 Configuration of blanking on the C4000 with internal restart
interlock ............................................................................................ 54
6.2.3 Procedure for activating and deactivating blanked areas ............. 54
7 Safety inspections and tests ......................................................................................... 55

7.1 Safety inspection prior commissioning ............................................................. 55
7.2 Periodic technical checks................................................................................... 55
7.2.1 Daily check ........................................................................................ 55
7.2.2 Inspections by a qualified person .................................................... 56
7.3 Maintenance work and safety function ............................................................. 56
8 Fault diagnosis ................................................................................................................ 57
8.1 Fault diagnosis on the C4000 safety light curtain............................................ 57
8.2 Fault diagnosis for the interface unit LCUR1411 ............................................ 58
8.2.1 LCUR1411: Fault diagnosis for the UE402A0010S01
switching amplifier............................................................................ 58
8.2.2 LCUR1411: Fault diagnosis on the LCUVS1K-A function
decoder ............................................................................................. 58
8.2.3 LCUR1411: Fault diagnosis on the safety relay SNE4003K-
A-111 ................................................................................................. 58
8.2.4 Further fault diagnosis features on the LCUR1411 ...................... 58
9 Technical specifications ................................................................................................ 59
9.1 Data sheet........................................................................................................... 59
9.2 Dimensional drawing .......................................................................................... 61
9.3 Spare parts ......................................................................................................... 62
9.4 Accessories ......................................................................................................... 63

Operating instructions Contents
LCUR1411
10 Annex ................................................................................................................................64
10.1 Declarations of conformity .................................................................................64
10.2 Manufacturer’s checklist ....................................................................................71
10.3 Circuit diagram ....................................................................................................72
10.4 Terminal diagram ................................................................................................73
10.5 Documentation on replacement ........................................................................74
10.5.1 Documentation of the terminal assignment on the machine
side ....................................................................................................74
10.5.2 Documentation of the LCUR1411 internal terminal
assignment ........................................................................................75

Chapter 1 About this document Operating instructions
LCUR1411
1 About this document

Please read this chapter carefully before working with these operating instructions and the
LCUR1411 interface unit.
1.1 Function of this document

These operating instructions are designed to address the technical personnel of the
machine manufacturer or the machine operator in regards to safe mounting, installation,
configuration, electrical installation, commissioning, operation and maintenance of the
These operating instructions do not provide instructions for
 the C 4000 Standard/Advanced safety light curtain,
 the UE402A0010S01 switching amplifier or
 the machine to which the LCUR1411 is connected.
Information on this is to be found in the following documents:
 SICK operating instructions “C4000 Standard/Advanced Safety Light Curtain” (part
number 8009856)
 SICK operating instructions “UE402 Switching Amplifier” (part number 8009869)
 Operating instructions of the machine/system to be monitored.
1.2 Target group

These operating instructions are addressed to planning engineers, developers and the
operators of plant and systems which are currently equipped with a SICK safety device of
type LVU, LVS or AGS and that are now to be protected, without changes to the machine
controller, using a C4000 Standard/Advanced safety light curtain in combination with the
LCUR1411 interface unit. They are also addressed to people who integrate the
LCUR1411 interface unit into a machine, initialise its use, or who are in charge of
servicing and maintaining the device.
Note We recommend having the technical commissioning performed by SICK service.
1.3 Depth of information

These operating instructions contain information on the LCUR1411 interface unit on the
following subjects:
 mounting  fault, error diagnosis and
 electrical installation troubleshooting
 commissioning and configuration  part numbers
 care and maintenance  conformity and approval
Planning and using protective devices also require specific technical skills which are not
detailed in this documentation.
When operating the LCUR1411, the national, local and statutory rules and regulations
must be observed.
General information on accident prevention using opto-electronic protective devices can
be found in the brochure “Safe Machines with opto-electronic protective devices”.

Operating instructions About this document Chapter 1
LCUR1411
1.4 Scope
Note These operating instructions are applicable to the LCUR1411 interface unit, part number
1028282 with the following entry on the type label in the field Operating Instructions:
8011069. This document is part of SICK part number 8011069 (operating instructions
“LCUR1411 Interface Unit” in all available languages).
1.5 Abbreviations and terms

AGS Advanced Grid System
BDC Bottom dead centre = Bottom dead centre; indicates that the bottom dead centre has
been reached on a press
CDS SICK Configuration & Diagnostic Software = Software for the configuration
EDM External device monitoring = The external device monitor checks that the connected
device (relay, contactor etc.) is connected and functioning
EMS External mode select = Operating mode selector switch
ESPE Electro-sensitive protective equipment (e.g. C4000 Standard/Advanced)
LVS Self monitoring light curtain
LVU Light curtain for accident prevention
MCC Machine cycle contact = Machine cycle contact; indicates that a certain point in the
machine cycle has been reached on a press
OSSD Output signal switching device = Signal output that drives the safety circuit
PSDI Presence sensing device initiation = PSDI mode
SCC Stop control contact = Run-on monitoring; indicates the end of the expected stopping path
on a press
SVU Switching amplifier unit
TDC Top dead centre = indicates that the top dead centre has been reached on a press
WA Restart interlock (see C4000 Standard/Advanced operating instructions, chapter “Restart
interlock”)
The term “dangerous state”
The dangerous state (standard term) of the machine is always shown in the drawings and
diagrams of this document as a movement of a machine part. In practical operation, there
may be a number of different dangerous states:
 Machine movements
 Electrical conductors
 Visible or invisible radiation
 A combination of several risks and hazards

Chapter 1 About this document Operating instructions
LCUR1411
1.6 Symbols used

Recommendation Recommendations are designed to give you some assistance in your decision-making
process with respect to a certain function or a technical measure.
Note Refer to notes for special features of the device.
 Take action … Instructions for taking action are shown by an arrow. Read carefully and follow the
instructions for action.

WARNING
Warning!
A warning notice indicates an actual or potential risk or health hazard. They are designed
to help you to prevent accidents.
Read carefully and follow the warning notices!
Software notes show the location in the CDS (Configuration & Diagnostic Software) where
you can make the appropriate settings and adjustments. In the CDS open the menu View,
Dialog box and select the item File Cards to go straight to the above dialog fields.
Alternatively, the software wizard will guide you through the appropriate setting.
Sender and receiver
 In drawings and diagrams, the symbol  denotes the sender and the symbol  denotes
the receiver of the C4000 Standard/Advanced.

Operating instructions On safety Chapter 2
LCUR1411
2 On safety
This chapter deals with your own safety and the safety of the machine operators.
 Please read this chapter carefully before starting to work with the LCUR1411 or with
machinery protected by the C4000 Standard/Advanced in connection with the LCUR1-
411 interface unit.
2.1 Specialist personnel

The LCUR1411 interface unit may only be assembled, operated and maintained by
specialist personnel. Specialist personnel are defined as persons who
 have undergone the appropriate technical training
and
 have been instructed by the responsible machine operator in the operation of the
machine and the current valid safety guidelines
and
 have access to the operating instructions for the LCUR1411 interface unit, the C4000
Standard/Advanced and the UE402A0010S01.
2.2 Applications of the device

The LCUR1411 interface unit is an interface module for use with the following electro-
sensitive protective equipments manufactured by SICK
 C4000 Standard safety light curtain
 C4000 Advanced safety light curtain.
With the aid of the LCUR1411 interface unit, older SICK protective devices on
machines/systems can be replaced with the C4000-Standard/Advanced safety light
curtain while maintaining the necessary functionality (e.g. single or double break PDSI
mode). Here the LCUR1411 interface unit is used as the interface between the
machine/system controller and the C4000 safety light curtain.

WARNING
Warning!
The LCUR1411 interface unit can be used as an interface module only on the replace-
ment of the older SICK protective devices identified in chapter “Reference lists for the
replacement of existing ESPE”.
Using the combination of LCUR1411 and C4000, it is only allowed to utilise the functions
realised with the device to be replaced. Any addition of functions is not allowed.
2.3 Correct use

The LCUR1411 interface unit is only allowed to be used in the context of chapter 2.2
“Applications of the device”. It must be used only by qualified personnel and only on the
machine where it has been installed and initialised by qualified personnel in accordance
with these operating instructions.
If the device is used for any other purposes or modified in any way — also during mounting
and installation — any warranty claim against SICK AG shall become void.

Chapter 2 On safety Operating instructions
LCUR1411
2.4 General safety notes and protective measures

WARNING
Safety notes
Please observe the following procedures in order to ensure the correct and safe use of the
C4000 Standard/Advanced safety light curtain in connection with the LCUR1411
interface unit.
 Please observe the notes in the chapter titled “General safety notes and protective
measures” of the C4000 Standard/Advanced operating instructions.
 Please observe the notes in the chapter titled “General safety notes and protective
measures” of the UE402A0010S01 switching amplifier operating instructions
 The national/international rules and regulations apply to the installation, commissioning,
use and periodic technical inspections of the LCUR1411 interface unit, e.g.
– the Machinery Directive 2006/42/EG
– Work Equipment Directive 2009/104/EG
– the work safety regulations/safety rules
– BGR 500
– Other relevant health and safety regulations
In addition, the following standards, for instance, may need to be observed for your
application:
– EN 692: Mechanical Presses, Safety
– EN 693: Hydraulic Presses, Safety
 Manufacturers and operators of the machine on which the LCUR1411 interface unit is
used are responsible for ensuring that all applicable safety regulations and rules are
agreed with the appropriate authorities and also observed.
 The notes, in particular the “Checklist for the manufacturer” (see chapter 10.2) in these
operating instructions (e.g. on use, mounting, installation or integration into the machine
controller) must be observed.
 Changes to the configuration of the “LCUR1411 and C4000” unit may degrade the
protective function of the C4000. After every change to the configuration you must
therefore check the effectiveness of the protective device.
 The person who makes the changes is also responsible for ensuring the protective
function of the “LCUR1411 and C4000” unit is retained. In case of any questions,
please contact the SICK service team.
 The tests must be carried out by specialist personnel or specially qualified and
authorised personnel and must be recorded and documented to ensure that the tests
can be reconstructed and retraced at any time.
 The operating instructions for the LCUR1411, for the C4000 and for the UE402-
A0010S01 must always be available to the operator of the machine/system on which
the C4000 light curtain is used in conjunction with the LCUR1411. The machine
operator is to be instructed in the use of the device by specialist personnel and must be
instructed to read the operating instructions.
 It is only allowed to use the functions realised with the ESPE to be replaced. Any addition
of functions is not allowed.
 The power supply to the C4000 must be provided via the LCUR1411 interface unit,
either using the internal power supply or using the alternative external 24 V DC power
supply (see chapter 5.3 “Connection of C4000 to the LCUR1411 interface unit”).

Operating instructions On safety Chapter 2
LCUR1411
2.5 Environmental protection

The LCUR1411 interface unit is constructed in such a way that it adversely affects the
environment as little as possible. It uses only a minimum of power and natural resources.
At work, always act in an environmentally responsible manner.
Always dispose of unserviceable or irreparable devices in compliance with local/national
rules and regulations on waste disposal.
Note We would be pleased to be of assistance on the disposal of this device.

Chapter 3 Product description Operating instructions
LCUR1411
3 Product description
This chapter provides information on the special features and properties of the
LCUR1411 interface unit and describes the construction and the operating principle of
the device, in particular the different operating modes in connection with the C4000 safety
light curtain.
 Please read this chapter before mounting, installing and commissioning the device.
3.1 Special features

The LCUR1411 interface unit makes it possible to replace earlier protective devices
manufactured by SICK with the C4000 Standard/Advanced safety light curtain (for
detailed information see chapter 0 “
Reference lists for the replacement of existing ESPE”).

In this case the LCUR1411 enables the functions realised with the earlier protective
device to continue to be utilised:
 Connection to an operating mode selector switch with the operating modes
– Protective operation
– single break PSDI mode
– double break PSDI mode
 Realisation of the related operating modes (see chapter 5.3 and the operating
instructions UE402A0010S01, chapter “PSDI mode” and the sub-sections “PSDI time
monitoring, PSDI window, Start sequence [requirements, procedure]”).

WARNING
Configure restart interlock correctly!
The restart interlock must be realised in the higher level control or via the C4000 safety
light curtain (see C4000 Standard/Advanced operating instructions, chapter “Restart
interlock”).
In case of AGS and LVS, it must be checked whether they have been configured with an
internal or external restart interlock; the C4000 is then to be configured in the same way.

WARNING
Observe special requirements in case of use on presses manufactured after 1980 and
with a press table height of more than 750 mm above the base!
If the LCUR1411 interface unit is used with machines/systems with PSDI mode, the
dangerous movement must be triggered within 30 s of the end of the cycle. If this time is
exceeded, it is only allowed to be possible to initiate the dangerous movement using the
control switch.
In case of AGS and LVS it is to be checked whether the PSDI time monitoring is undertaken
in the machine controller or in the ESPE; the C4000 is then to be configured in the same
way (see C4000 Standard/Advanced operating instructions, chapter “Restart interlock”).

WARNING
Observe special requirements in case of use on presses with PDSI mode!
If the LCUR1411 interface unit is used with machines/systems in PSDI mode, the related
applicable national and international regulations and laws must be met.

Operating instructions Product description Chapter 3
LCUR1411
Pay attention to the setting for the external device monitoring on the replacement of

WARNING
LVS and AGS!
Pay attention to the external or internal setting for the external device monitoring (see
chapter 5.2 and the C4000 Standard/Advanced operating instructions, chapter “External
device monitoring”).
3.2 Operating principle of the device
3.2.1 Device components

The LCUR1411 comprises a robust metal housing with a total of three cable glands for:
 the cables for the C4000 sender  ()
 the cables for the C4000 receiver  ()
 the cables to the machine controller ().
You will find a detailed description of the connections in chapter 5 “Electrical installation”.
Fig.1: General view
LCUR1411
 Cable gland for C4000 

 Cable gland for C4000 
 Reserve
 Reserve
 Cable gland for machine controller

LCUR1411
Fig.2: Internal view
LCUR1411 (Plan view)
 UE402A0010S01 switching amplifier

 LCUVS1K-A function decoder
 A SNE4003K-A-111 safety relay (relay outputs)
 Terminal block
 Power supply 24 V DC
 Fuses
Fig.3: Status indicators
 LED UE402A0010S01
(illuminates on presence of voltage supply)
 LED K1 on SNE4003K-A-111 safety relay
(illuminates when internal output relay K1 is energised)
 LED K2 on SNE4003K-A-111 safety relay
(illuminates when internal output relay K2 is energised)
 LED power supply 24 V DC
(illuminates on presence of voltage supply)

Operating instructions Product description Chapter 3
LCUR1411
3.3 Reference lists for the replacement of existing ESPE

WARNING
Safety note
The following reference lists are only valid if the protective field height of the electro-
sensitive protective equipment to be replaced complies with EN 294.
Notes  It is not possible to realise a C4000 series connection using “Host/Guest”. A dedicated
LCUR1411 interface unit is required for each C4000 that replaces an old device.
 If the “blanking” function has been used in the past, a C4000 Advanced must be
chosen.
 On the replacement of an old device it is to be ensured the protective field height of the
C4000 is the same as the protective field height of the old device. If this is not possible,
the next larger protective field height must be chosen.
3.3.1 Reference list for replacement without blanking

Tab.1: Reference list C4000 Device to be replaced C4000 Standard, Resolution 14 mm,
Standard
Scanning range: 0-6 m
LVU LVU LVS AGS Protective field height Part number
[mm]
200 206 – – 300 1028591
300 306 300 –
450 456 450 – 450 1028592
– – 600 – 600 1028593
700 706 – – 750 1028594
– – 800 – 900 1028595
– – – –
– – 1,050 – 1,050 1028 596
1,100 1,106 – – 1,200 1028597
– – – –
1,400 1,406 1,400 – 1,500 1028598
– – 1,600 – 1,650 1028599
Device to be replaced C4000 Standard, Resolution 30 mm,

1)
[mm]
– – – 300 300 1028624
450 456 450 450 450 1028600
– – 600 600 600 1028601
700 706 – 750 750 1028602
– – 800 900 900 1028603
– – 1,050 – 1,050 1028604
1,100 1,106 – 1200 1,200 1028605
1,400 1,406 1,400 – 1,500 1028606
– – 1,600 – 1,650 1028607
1)
In the case of the LVS, a resolution of 30 mm was only possible from a scanning range of >6 m; at a scanning
range of less than 6 m, a resolution of 14 mm therefore applies.

LCUR1411
3.3.2 Reference list for replacement with blanking

Tab.2: Reference list Device to be replaced C4000 Advanced, Resolution 14 mm,
C4000 Advanced
[mm]
200 206 – – 300 1028608
300 306 300 –
450 456 450 – 450 1028609
– – 600 – 600 1028610
700 706 – – 750 1028611
– – 800 – 900 1028612
– – – –
– – 1,050 – 1,050 1028613
1,100 1,106 – – 1,200 1028614
– – – –
1,400 1,406 1,400 – 1,500 1028615
– – 1,600 – 1,650 1028616

Operating instructions Mounting Chapter 4
LCUR1411
4 Mounting
This chapter describes the preparation and mounting of the LCUR1411 interface unit and
provides additional information on how existing fixing holes for the ESPE to be replaced
can be taken into account on mounting the C4000 safety light curtain.
4.1 Safety notes for mounting

WARNING
Mounting location
The LCUR1411 should be mounted directly on the machine/system to be protected (see
chapter 4.2, 4.3). In case of use on presses and vibrators, we recommend the use of anti-
vibration mountings (see chapter 9.4).
During all mechanical work on the machine/system stands, it must be ensured the
machine cannot be damaged by this mechanical work.

WARNING
Measurement of stopping/run-down time prior to dismantling the old device
Prior to dismantling the protective device to be replaced, the following must be noted:
It must be ensured an up to date measurement of the stopping/run-down time is available
for the machine/system, as this information is necessary to determine the safety distance.
If necessary, a stopping/run-down travel measurement must be performed to determine
this figure.

WARNING
Document cable assignments prior to dismantling!
Prior to disconnecting the cables at terminals or connectors, the current core assignments
must be documented to enable the LCUR1411 to be connected correctly.

WARNING
Safety distance
Due to the combination of LCUR1411 with the C4000 safety light curtain, the response
time may change compared to older protective devices. As a result a different mounting
location may be necessary — for a sufficiently large safety distance. It is therefore
necessary to calculate the safety distance again prior to mounting (see C4000
Standard/Advanced operating instructions, chapter “Determining the safety distance”).

WARNING
Distance to reflective surfaces
The light beams from the C4000 sender may be deflected by reflective surfaces. This
problem can result in failure to detect an object (see C4000 Standard/Advanced operating
instructions, chapter “Minimum distance to reflective surfaces”).

Chapter 4 Mounting Operating instructions
LCUR1411
4.2 Mounting notes

Note Prior to mounting the LCUR1411, the following points must be noted.
4.2.1 Mounting notes on replacement of LVU200/300

The LVU200/300 is connected to the machine controller via the switching amplifier unit
(SVU). This unit is either in the control cabinet or directly on the machine.

WARNING
Document cable assignments prior to dismantling!
Prior to disconnecting the cables at terminals or connectors, the current core assignments
must be documented to enable the LCUR1411 to be connected correctly.
 Remove SVU
 LCUR1411 in the same place so that the existing cables can continue to be used;
otherwise mount on the machine
Fig.4: Replacement of
LVU200/300
A Schematic layout: prior to B Schematic layout: after replacement

replacement  Machine controller
 Cable from LVU to the SVU  Cable from C4000 receiver to LCUR1411
 Cable from SVU to the machine  Cable from C4000 sender to LCUR1-411
controller
 Cable from LCUR1-411 to the machine
 Machine controller controller
4.2.2 Mounting notes on replacement of all other types of ESPE

Note On all ESPE to be replaced of the types LVS, LVU (not including LVU200/300), the
LCUR1411 must be mounted as close as possible to the C4000 receiver, as the existing
cable from the machine controller to the ESPE to be replaced is of limited length.
Mounting arrangement for the replacement of the LVU and LVS types (without
LVU200/300)

LCUR1411
Fig.5: Mounting situation
LVU/LVS (without
LVU200/300)

replacement  Machine controller
 Cable from ESPE to the machine  Cable from C4000 receiver to LCUR1-
controller 411
 Machine controller  Cable from LCUR1411 to the machine
controller
 Cable from C4000 sender to LCUR1-
411
Mounting arrangement for replacement of the AGS types

Fig.6: Mounting situation
AGS

replacement  Machine controller
 AGS sender  Cable from C4000 receiver to LCUR1-
 Cable from AGS sender to the 411
machine controller  Cable from LCUR1411 to the machine
 Machine controller controller
 Cable from AGS receiver to the  Cable from C4000 sender to LCUR1-
machine controller 411
 AGS receiver
Note The cable from the AGS sender to the machine controller is no longer required.

LCUR1411
4.3 Mounting the LCUR1411
If necessary, use anti-vibration mounts!

WARNING
If the permissible values for vibration or shock (vibration resistance 5g, 10- 55Hz as per
IEC 60 068-2-6, shock resistance 10g, 16 ms as per IEC 60 068-2-29) are exceeded,
we recommend the use of anti-vibration mounts (see chapter 9.3 “Accessories”).
Note Remove transport protection (foam insert) from the housing for the LCUR1411 and
dispose.
Straps with holes for mounting are attached to the outside of the housing of the
LCUR1411 (Dimensions see chapter 9.2 “Dimensional drawing”)
 To make mounting easier, undo the four cover screws (see Fig.7, )
 Disconnect PE cable from the clip on the inside of the cover
 Remove housing cover
 Securely fasten LCUR1411 with four M6 screws (see Fig.7, ) rubber washers and self-
locking nuts
 Re-connect PE cable to the clip on the inside of the cover
 Re-fasten housing cover using the four cover screws
Fig.7: Mounting the
LCUR1411

LCUR1411
4.4 Mounting notes for the C4000
4.4.1 General notes

WARNING
Observe the C4000 Standard/Advanced operating instructions!
Observe the chapter “Mounting” in the C4000 Standard/Advanced operating instructions.
During all mechanical work on the machine/system stands, it must be ensured the
machine cannot be damaged by this mechanical work.

WARNING
Prevent bypassing of the safety device!
On mounting C4000 Standard/Advanced sender and receiver, ensure it is not possible to
bypass the safety device (reaching under, reaching over, reaching around and standing
behind).

WARNING
Pay attention to safety distance during mounting!
Due to the differences in the housing dimensions and fixing dimensions compared to the
protective device replaced, the safety distance determined previously must be re-adjusted
on fastening the C4000 Standard/Advanced sender and receiver. Use suitable spacers to
set the correct safety distance.
Note In case of ESPE to be replaced of type LVS, LVU, the C4000 sender is mounted on the side
where the reflector was located previously (see chapter 4.2 “Mounting notes”). A cable
gland may need to be fitted in the machine frame for the supply cable.
In case of ESPE that was realised using an AGS type, these cable glands are already
present. The C4000 sender is installed in place of the AGS sender and the C4000 receiver
is installed in place of the AGS receiver.
4.4.2 Mounting notes on the installation of the C4000 on the machine/system

To avoid unnecessary additional holes on the machine/system, it is possible to use the
existing holes with the mounting recommendations shown in the following. On the
replacement of AGS, there are holes on both sides, on the replacement of LVU and LVS, it
is necessary to make new holes on the reflector side. In the mounting recommendation
with pipe profile, the pipe profile can also be used as a cable duct for the C4000.
It is also possible to use other suitable mounting solutions that provide the necessary
function and safety, e.g. a U-profile.

LCUR1411
Mounting recommendation with angle profile

Fig.8: Mounting C4000 with
angle profile
Note The mounting recommendation shown applies to the C4000 sender and receiver.
 M10 fixing holes in machine housing or in other fixing location at the hazardous point;
please use existing holes
 Spacers for setting the correct safety distance
 Select angle profile of suitable size to suit load and dimensions of C4000
 Fixing screw for anti-vibration mount
 Hole spacing on the angle profile to suit the size of the protective device used in the
past
 Anti-vibration mounts (use optional in case of high vibration)
 Stainless steel mounting bracket
 C4000 sender or receiver; Route all cables such that they are protected from damage

LCUR1411
Mounting recommendation with pipe profile

Fig.9: Mounting C4000 with
pipe profile
Notes  The mounting recommendation shown applies to the C4000 sender and receiver.
 In case of mounting with pipe profile, please note the pipe must be wider than the
C4000.
 M10 fixing holes in machine housing or in other fixing location at the hazardous point;
please use existing holes
 Spacers for setting the correct safety distance
 Standard rectangular pipe profile, select size to suit load and dimensions of the C4000;
Provide holes to ease insertion of screws and tools
 Fixing screw for anti-vibration mount
 Hole spacing on the mounting bracket to suit the size of the protective device used in
the past
 Anti-vibration mounts (use optional in case of high vibration)
 Stainless steel mounting bracket
 C4000 sender or receiver; Route all cables such that they are protected from damage

LCUR1411
4.4.3 Notes on protective measures for the C4000

WARNING
Protect C4000 Standard/Advanced from damage!
Experience in practice has shown the need to install a protective bar when using the
C4000 in a harsh environment. To prevent mechanical damage to the C4000 (e.g. due to
incorrect loading and unloading, bulk material containers at presses, etc.), we recommend
protecting the C4000 sender and receiver with suitable measures.
For this purpose the following protective measures can be used:

1. Use of front screen protection for C4000 sender and receiver (see C4000
Standard/Advanced operating instructions, chapter “Accessories”)
2. The attachment of mechanical ram protection (see below)
3. Use of anti-vibration mounts (see C4000 Standard/Advanced operating instructions,
chapter “Accessories”)
Mounting notes on the installation of the C4000 on the machine/system
In the following there is an example of a possible protective measure using a protective
bar around the C4000 sender/receiver.
Fig.10: Mounting
recommendation with ram
protection for C4000
Note The mounting recommendation shown applies to the C4000 sender and receiver.
 Ram protection bar

Operating instructions Electrical installation Chapter 5
LCUR1411
5 Electrical installation

WARNING
Switch the entire machine/system off line!
There is a risk of unintentional starting of the machine and power on the supply cables
while you are connecting the devices.
 Electrically isolate the system and all devices affected for the period of the electrical
installation and secure against switch on.

WARNING
Do not connect the inputs to an external potential!
The selector switch, RESET, EDM etc. inputs must be operated using the 24 V DC voltage
generated internally, i.e. it is only allowed to connect switch contacts to the internally
generated 24 V DC. It is not allowed to connect the inputs to external voltages. All external
relays and switch contacts must be safely isolated (protection against dangerous currents
in the body).

WARNING
Ensure PE connection is made!
Ensure both in case of the supply of power via the power supply in the LCUR1411
interface unit and on the supply of power with 24 V DC via an external power supply that a
correct PE connection is made in the LCUR1411 interface unit.

WARNING
Use cores with adequate basic insulation!
All cores on the machine cable and all cables inside the LCUR1411 must have basic
insulation to suit the highest voltage that occurs.
5.1 Preparatory activities

An external switch provides volt-free interconnections for the selection of the operating
mode. The combination of these interconnections varies depending on the device to be
replaced. You will find the functions in the table in chapter 5.2 “Connection on machine
side”.

WARNING
Document the circuit configuration of the ESPE to be replaced prior to dismantling!
You will find a detachable circuit diagram at the end of these operating instructions for the
documentation of the device-specific connections. The circuit configuration must be
entered there and the circuit diagram must be stored with the machine documentation.
5.1.1 Using the spring terminals on the LCUR1411

WARNING
Use the spring terminals correctly!
The spring terminals used in the LCUR1411 can be damaged if not used correctly. Pay
attention to the procedure described in the following.

Chapter 5 Electrical installation Operating instructions
LCUR1411
Fig.11: Using the spring
terminals
 Under constant pressure and with simultaneous

 Gentle pivoting movement away from the terminal, guide screwdriver to the stop,
 Insert stripped wire,
 Remove screwdriver, the contact is then made.
5.1.2 Configuration of the LCUR1411 to suit the old device to be replaced

Depending on the ESPE to be replaced, wire links need to be fitted to the LCUR1411 to
achieve the correct function. The setting for the wire jumpers is described in the following
tables.
Note The setting as supplied is wired for LVU206-1406 on terminal 1.2 and 3.2.
Tab.3: Setting for the wire

Selection 2: terminal assignment on the logic
jumpers in the LCUR1411 to
suit the old device to be module
replaced
Do not Check and wire to suit the old
change device to be replaced
a b c d c‘ d‘
3.4 1.4 3.3 1.3 3.2 1.2
Old device type Selection 1: core colour of the wire links

wire links
(pink)
200/300 G1
LVU 450-1400 A1, G2  Not permitted! pk (C) pk (D)
206-1406 pk G3 gr wh
LVS 300-1600 (G) G4
pk (C) pk (D)  Not permitted!
AGS G5
Colour coding: gr = grey, wh = white, pk (C) = pink with Clip C, pk (D) = pink with Clip D,
pk (G) = pink with Clip G
Selection 1: Starting from terminal A1 as per the table, lay the pink wire link to a terminal
between G1 and G5 depending on the old device. As supplied the link is connected for
LVU206-1406 from A1 to G3.

LCUR1411
Selection 2: The connections on the logic module 1.2, 1.3 or 3.2, 3.3 (A2) must be
checked and, if necessary, wired to suit the old device to be replaced. The wire link 3.4,
1.4 on the logic module remain the same for all device types. As supplied the link pk(C) is
connected to 1.2 and pk(D) to 1.3.

WARNING
Note jumper between terminal 8 and 9!
As supplied there is a link between 8 and 9 on the terminal strip to the machine controller.
This link must be fitted. Exception:
If the internal (EDM), external device monitoring is used in the old device to be replaced,
the link between terminal 8 and 9 on terminal strip X2 must be removed. The feedback for
the external device monitoring for the external contactor must be connected to terminals 8
and 9 on terminal strip X2.

LCUR1411
Fig.12: Circuit diagram
overview GND
+24 V DC
FE
OSSD1
OSSD2
EFIA
EDM (opt.)
EFIB
RES (opt.)
MCC-TDC
MCC-BDC
In B2
*4 = pink/Clip D
*3 = pink/Clip C
*2 = pink/Clip G
*1 = green/yellow
Cable colour:
In B1
C4000 receiver
Terminals
X2
Out B2
Out B1
Opmode 6
Opmode 5
Opmode 4
Opmode 3
Jumper
GND Opmode 2
+24 V DC Opmode 1
Test
UE402
A1
FE
C4000 sender
Terminals
X2
SNE4003K-A-111
A3
Connection c and d if G4 or G5
Connection c‘ and d‘ if G1 or G2 or G3
Selector switch (a)
Selector switch (b)
Selector switch (c)
Selector switch (d)
Reset out
Jumper is dependent on the device to be replaced
Reset in
EDM out
EDM in
MCC out
MCC in
Contact NO
LCUV-S1K-A
A2
Contact NO (Si 4A T)
Contact NO
Contact NC
Contact NC
Contact NC (Si 4A T)
A4 power supply
Voltage supply
Voltage supply
PE
Alternative –24 V DC
Alternative +24 V DC
(Si 4A T)
terminals
controller
Machine
X2
Status: D6
31.05.2006

LCUR1411
5.2 Connection on machine side

WARNING
Document connections and terminal assignments!
All the connections on the machine side are based on the terminal assignments that you
must document prior to undoing the connections. You can use the form at the end of these
operating instructions for the documentation (see chapter 10.3).
The new device-dependent connections must also be documented; the completed terminal
diagram must be stored with the machine documentation.

WARNING
Pay attention to 24 V DC power supply, protection class III (SELV/PELV)!
Depending on the version of the old device to be replaced, the input voltage may be
115 V AC, 230 V AC or 24 V DC. The supply voltage must be determined prior to
connection. The power supply to be used on operation with 24 V DC must be designed for
the connection of devices of protection class III (version: SELV or PELV).

WARNING
Ensure PE connection is made!
Ensure, both in case of the supply of power via the power supply in the LCUR1411
interface unit and on the supply of power with 24 V DC via an external power supply, that
a correct PE connection is made in the LCUR1411 interface unit.

WARNING
Note link between terminal 8 and 9!
As supplied there is a jumper between 8 and 9 on the terminal strip to the machine
controller. This link must be fitted. Exception:
If the internal (EDM), external device monitoring is used in the old device to be replaced,
the jumper between terminal 8 and 9 on terminal strip X2 must be removed. The feedback
for the external device monitoring for the external contactor must be connected to
terminals 8 and 9 on terminal strip X2.
In case of operation with 115 V DC, the switch on the power supply for the LCUR1411
must be set to 115 V (see figure).
Fig.13: Input voltage selector
switch on the power supply
for the LCUR1411

LCUR1411
5.2.1 Machine connection on replacement for LVU206/306

WARNING
The logic in the LCUR1411 is pre-configured for the replacement of the LVU206/1406.
The cable assignment on the original connector must be documented prior to removal of
the connector so the machine can be checked as per the table given below and the circuit
diagram.
 Remove the connector on the cable between LVU206/306 and the machine controller
 Connect the cable from the machine controller to the terminal strip for the LCUR1411
as per the table given below and the circuit diagram
Designation on Terminal no. on the Terminal no. of the Function

LVU206/306 16-pin connector LCUR1-411
on LVU206/306
L 1/1 19 Voltage supply
230 V
N 1/2 20 Voltage supply
PE PE 21 Earth conductor
Contact NC 1/10 17 Normally closed
Contact NC 1/12 18 circuit with fuse
Contact NO 1/8 14 Normally open

Contact NO 1/9 15 circuit with fuse

Selector switch 1/5 2 Operating mode

switching
Selector switch 1/6 3 Protective operation
Selector switch 1/15 5 single break PSDI
mode
Selector switch 1/7 4 double break PSDI
mode
MCC OUT 1/3 10 Machine contact
circuit
MCC IN 1/4 11 Machine contact
circuit

LCUR1411
5.2.2 Machine connection on replacement for LVU456–1406

WARNING
the connector so the machine can be checked as per the table given below and the circuit
diagram.
 Remove the connector from the cable between LVU456–1406 and the machine
controller
 Connect the cable from the machine controller to the terminal strip for the LCUR1411
Designation on Terminal no. on the Terminal no. of the Function

LVU456–1406 24-pin connector LCUR1-411
for LVU456–1406
L 1/1 19 Voltage supply
230 V
N 1/2 20 Voltage supply
Contact NC 1/9 18 Normally closed
Contact NC 1/11 17 circuit with fuse


Selector switch 1/5 2 Operating mode

switching
Selector switch 1/18 3 Protective operation
Selector switch 1/13 5 single break PSDI
mode
Selector switch 1/14 4 double break PSDI
mode
MCC IN 1/3 10 Machine contact
circuit
MCC OUT 1/4 11 Machine contact
circuit

LCUR1411
5.2.3 Connection on replacement for LVU200/300

WARNING
Note The double break PSDI mode function is not possible on the replacement of this device
type with the
The LVU200/300 is connected to the machine controller via the switching amplifier unit
(SVU). The cable assignment for the switching amplifier unit SVU must be documented
prior to disconnection so the machine cable can be connected as per the table given
below and the circuit diagram.
The additional cores in the SVU that were connected to terminals 11 or 12 (operating
mode pre-selection top unit) are no longer required. They must be correctly insulated and
must not be live.
 Disconnect the cable between SVU and the machine controller
 Connect the cable from the machine controller to the terminal strip on the LCUR1411
Designation on Terminal no. of the Terminal no. of the Function

LVU200/300 with SVU LCUR1-411
SVU
L 1 (R) 20 Voltage supply 230 V
N 2 (N) 19 Voltage supply
Contact NC 3 17 Normally closed
Contact NC 4 18 circuit with fuse
Contact NO 5 12 Normally open

Contact NO 6 13 circuit with fuse

Selector switch 9 2 Operating mode

switching
Selector switch 10 3 Protective operation
Selector switch 20 4 single break PSDI
mode
Selector switch 21 5 double break PSDI
mode
MCC OUT 11 10 Machine contact
circuit
MCC IN 12 11 Machine contact
circuit

LCUR1411
5.2.4 Machine connection for replacement of LVU450–1400

WARNING
the connector so the machine can be connected as per the table given below and the
circuit diagram.
 Disconnect the cable between LVU450-1400 and the machine controller

WARNING
Insulate cables on K3 and L2!
The cables on K3 and L2 are no longer required and must be properly insulated.

LVU4501400 LVU4501400 LCUR1-411
L J3 19 Voltage supply
230 V
N J2 20 Voltage supply
PE J1 21 Earth conductor
Contact NC L1 18 Normally closed
Contact NC K4 17 circuit with fuse
Contact NO K1 12 Normally open

Contact NO K2 13 circuit with fuse
Selector switch L3 4 Operating mode

switching
Selector switch L4 5 Protective operation
Selector switch M3 2 single break PSDI
mode
Selector switch M4 3 double break PSDI
mode
MCC OUT M1 10 Machine contact
circuit
MCC IN M2 11 Machine contact
circuit

LCUR1411
5.2.5 Machine connection for replacement of LVS300

WARNING

WARNING
circuit diagram.
On use of the external device monitoring in the LVS300, remove link!
If the external device monitoring in the LVS300 (terminal 6 and 8) is used, then the jumper
on terminal 8 and 9 on X2 in the LCUR1411 must be removed and the cable from
terminal 6 and 8 connected here.

WARNING
Insulate cables on terminals 15 and 16!
The cores on the terminals 15 and 16 on the LVS300 (ADO) are no longer required and
must be properly insulated.
 Disconnect the cable between LVS300 and the machine controller

as per the following table and the circuit diagram.

LCUR1411

LVS300 LVS300 LCUR1-411
L 1 19 (at 230 V AC) Voltage supply
23 (at 24 V DC)
N 2 20 (at 230 V AC) Voltage supply
22 (at 24 V DC)



switching
mode
mode
circuit
circuit
EDM IN 6 8 External device
monitoring (only if
used previously)
EDM OUT 8 9 External device
monitoring (only if
used previously)
RESET 17 6 RESET (only if used
previously)
previously)

LCUR1411
5.2.6 Machine connection for replacement of LVS450-1600 (not including filter

presses)

WARNING

WARNING
circuit diagram.
On use of the external device monitoring in the LVS450–1600 remove link!
If the external device monitoring on the LVS450–1600 (terminal 6 and 8) is used, then the
jumper on terminal 8 and 9 on X2 in the LCUR1411 must be removed and the cable from
 Disconnect the cable between LVS450-1600 and the machine controller

 The cores on the terminals 15 and 16 on the LVS450-1600 (ADO) are no longer required
and must be properly insulated

LCUR1411

LVS4501600 LVS4501600 LCUR1-411
23 (at 24 V DC)
22 (at 24 V DC)



switching
mode
mode
circuit
circuit
monitoring (only if
used previously)
monitoring (only if
used previously)
previously)
previously)

LCUR1411
5.2.7 Machine connection for replacement of LVS450-1600, if it is necessary to

change between the operating modes with and without restart interlock (e.g.
on filter presses)

WARNING

WARNING
circuit diagram.
On use of the external device monitoring in the LVS450–1600 remove link!
If the external device monitoring on the LVS450–1600 (terminal 6 and 8) is used, then the
jumper on terminal 8 and 9 on X2 in the LCUR1411 must be removed and the cable from
Operating mode 1 is configured with restart interlock using MCC-TDC sampling in

protective operation.
Operating mode 2 is configured without restart interlock using MCC-TDC sampling in
protective operation.
 Disconnect the cable between LVS450-1600 and the machine controller
 The cores on the terminals 15 and 16 on the LVS450-1600 (ADO) are no longer required
and must be properly insulated

LCUR1411

LVS4501600 LVS4501600 LCUR1-411
23 (at 24 V DC)
22 (at 24 V DC)



circuit
circuit
Restart interlock 10 2 Implementation via
CDS with C4000
Selector switch 23 4 Implementation via
(without restart CDS with C4000
interlock)
Selector switch (with 21 3 Implementation via
restart interlock CDS with C4000
monitoring (only if
used previously)
monitoring (only if
used previously)
RESET 17 6
RESET 19 7

LCUR1411
5.2.8 Machine connection for replacement of AGS with hard-wired connection with
restart interlock

WARNING

WARNING
circuit diagram.
On use of the external device monitoring in the AGS, remove link!
The external device monitoring function is always used on AGS. To setup this function also
using the LCUR1411 interface unit, the jumper on terminal 8 and 9 on X2 in the
LCUR1411 must be removed and the cables from terminal C3 and C4 connected here.
Restart interlock: The restart interlock (WA) is not allowed to be realised via the machine
controller, but must be realised using the C4000 Standard/Advanced safety light curtain
(see C4000 Standard/Advanced operating instructions, chapter “Restart interlock”).
Machine output C3: The output C3 on the AGS is used for several functions. If only one
core is connected to C3 from the machine controller side, two additional cores must be
laid from the machine controller to the LCUR1411 (see the following table).
 Disconnect the cable between AGS, with hard-wired connection, and the machine
controller
 The cables for the AGS sender must be properly insulated

LCUR1411
Designation on AGS Terminal no. on the Terminal no. of the Function

AGS with hard- LCUR1-411
wired connection
L B1 20 Voltage supply with
(at 230/115 V AC) 230/115 V
N B3 19 Voltage supply with
(at 230/115 V AC) 230/115 V
+24 V A1 23 Voltage supply with
24 V DC
0V A2 22 Voltage supply with
24 V
Contact NC D3 18 Normally closed
Contact NC D4 17 circuit with fuse
Contact NO D1 15 Normally open

Contact NO D2 14 circuit with fuse

MCC OUT C3 10 Machine contact

circuit
MCC IN C7 11 Machine contact
circuit
Selector switch C3 2 Operating mode
selector switch
Selector switch C2 3 Single break PSDI
mode
Selector switch C1 4 Double break PSDI
mode
EDM OUT C3 8 External device
monitoring (only if
used previously)
EDM IN C4 9 External device
monitoring (only if
used previously)
RESET C6 7 Implementation via
CDS with C4000
CDS with C4000

LCUR1411
5.2.9 Machine connection on replacement for AGS with hard-wired connection

without restart interlock

WARNING

WARNING
circuit diagram.
On use of the external device monitoring in the AGS, remove jumper!
The external device monitoring function is always used on AGS. To setup this function also
using the LCUR1411 interface unit, the link on terminal 8 and 9 on X2 in the LCUR1411
must be removed and the cables from terminal C3 and C4 connected here.
laid from the machine controller to the LCUR1411 (see the following table).
controller

LCUR1411
Designation on AGS Terminal no. on the Terminal no. of the Function

AGS with hard- LCUR1-411
wired connection
L B1 20 Voltage supply with
(at 230/115 V AC) 230/115 V
N B3 19 Voltage supply with
(at 230/115 V AC) 230/115 V
24 V DC
24 V
Contact NC D3 18 Normally closed
Contact NC D4 17 circuit with fuse



circuit
circuit
EDM OUT C3 8 External device
monitoring (only if
used previously)
EDM IN C4 9 External device
monitoring (only if
used previously)
5.2.10 Machine connection for replacement of AGS with connector variant with
restart interlock

WARNING
circuit diagram.

LCUR1411

WARNING
If the external device monitoring on the AGS is used, then the link on terminal 8 and 9
on X2 in the LCUR1411 must be removed and the cable from terminal B6 and B7
connected here.
Restart interlock: The restart interlock (WA) is not allowed to be realised via the
machine controller, but must be realised using the C4000 safety light curtain (see
C4000 Standard/Advanced operating instructions, chapter “Restart interlock”).
External device monitoring: Only if external device monitoring (EDM) was used in the past
is it allowed to continue to use EDM. For this purpose, the existing jumper on the
LCUR1411 between terminal 8 and 9 must be removed and the external device
monitoring (EDM) wired as per the table.
laid from the machine controller to theLCUR1411 (see the following table).
controller
 The cables from the machine controller side B8, C6 and C9 are no longer required and
must be properly insulated.

LCUR1411
Designation Terminal no. on the Terminal no. of the Function

AGS with connector LCUR1-411
variant
L A4 20 Voltage supply with
(at 230/115 V AC) 230/115 V
N A5 19 Voltage supply with
(at 230/115 V AC) 230/115 V
24 V
24 V
Contact NC A1 16 Normally closed
Contact NC A2 18 circuit with fuse
Contact NO B2 12 Normally open

Contact NO B3 13 circuit with fuse
Contact NO C1 14 Normally open

Contact NO C2 15 circuit with fuse
Selector switch A8 2 single break PSDI

mode
Selector switch (with A6 4 double break PSDI
restart interlock) mode
Selector switch A9 3 Implementation via
(without restart CDS with C4000
interlock)
EDM IN B7 9 External device
monitoring (only if
used previously)
EDM OUT B6 8 External device
monitoring (only if
used previously)
CDS with C4000
CDS with C4000
circuit
circuit

LCUR1411
5.2.11 Machine connection for replacement of AGS with connector variant without
restart interlock

WARNING

WARNING
circuit diagram.
If the external device monitoring on the AGS is used, then the link on terminal 8 and 9 on
X2 in the LCUR1411 must be removed and the cable from terminal B6 and B7 connected
here.
Machine output A7: The output A7 on the AGS is used for several functions. If only one
core is connected to A7 from the machine controller side, two additional cores must be
laid from the machine controller to the LCUR1411 (see table below).
controller

LCUR1411
Designation Terminal no. on the Terminal no. of the Function

AGS with connector LCUR1-411
variant
L A4 20 Voltage supply with
(at 230/115 V AC) 230/115 V
N A5 19 Voltage supply with
(at 230/115 V AC) 230/115 V
24 V
24 V
Contact NC A1 18 Normally closed
Contact NC A2 16 circuit with fuse
Contact NO B2 12 Normally open

Contact NO B3 13 circuit with fuse
Contact NO C1 14 Normally open

Contact NO C2 15 circuit with fuse
EDM IN B7 9 External device

monitoring (only if
used previously)
EDM OUT B6 8 External device
monitoring (only if
used previously)
circuit
circuit

LCUR1411
5.3 Connection of C4000 to the LCUR1411 interface unit

WARNING
 Connect C4000 receiver and C4000 sender as per Fig.12: Circuit diagram overview,
page 28.

WARNING
Connection C4000 Standard/Advanced: Receiver
The “Device communication” cables of the C4000 receiver must be connected directly to
the LCUR1411:
C4000 Receiver LCUR1-411
Pin Core colour Designation Terminal block A1

(UE402)
9 Black Device communication (EFIA) Terminal number 4
10 Purple Device communication (EFIB) Terminal number 3
For this connection only use a cable with twisted cores in order to achieve the best
possible screening against EMC influences.
When routing or stripping the C4000 receiver cable, take into account the required length.
 Connect voltage supply LCUR1411, either via the corresponding cable from the
machine controller to the power supply for the LCUR1411 or via an alternative external
24 V DC voltage supply to terminal 22, 23.
5.3.1 Settings on the C4000 Standard/Advanced safety light curtain using the CDS
software
On the replacement of old devices with the exception of
• LVS (450 mm and larger) on filter presses with internal switching “with/without restart
interlock” (see chapter 5.2.7)
• AGS without restart interlock (see chapter 5.2.9, 5.2.11)
it is imperative the following settings are made on the C4000 receiver with the aid of the
CDS software. The fields can be activated by clicking with the mouse or by selecting
alternatives in the related dialog boxes (see CDS user manual and C4000
Standard/Advanced operating instructions).

LCUR1411
Operating mode setting, operating mode 1 to 3:

 in “External device monitoring (EDM)” select “Active”
 check “Reset button active”
 in “Reset performed immediately after …” select “Press and release”
 in “Connection of the reset button” select “at the system plug”
 Set scanning range in m to suit the distance between sender/receiver using the list box
 set required operating mode as per the following table; you can obtain an additional
operating mode using “Add operating mode”
Operating mode 1: Operating mode 2: Operating mode 3:
“MCC-TDC sampling in “Single break PSDI mode” “Double break PSDI
protective operation” mode”
Selection of restart interlock Selection of restart interlock Settings as in operating
as a function of the as a function of the machine mode 2 “single break
machine controller: controller: PSDI”
 “External”, if the restart  “External”, if the restart Note: The double break
interlock is realised via interlock is realised via the PSDI mode function is not
the existing machine existing machine controller. possible on replacement
controller In Start sequence you must for LVU200/300.
 “Internal”, if the restart select “Without restart
interlock is realised in the interlock (only
C4000 interruption)”.
 “Internal”, if the restart
interlock is realised in the
C4000. In Start sequence
you must select “Standard
(interruption and reset)” or
“Alternative (reset and
interruption)”
The following applies to the

PSDI control:
 with “Release PSDI control”
you must select “Limited”
 the PSDI time monitoring
must be set to “active”
(max. 30 sec.)
 PSDI window: select “no
PSDI window”.

LCUR1411
Explanation of the possible selections in operating mode 2 “single break PSDI”:

 “Standard (interruption and reset)” signifies:
ESPE switches to green after protective field interruption and subsequent actuation of
the reset button
 “Alternative (reset and interruption)” signifies:
ESPE switches to green after actuation of the reset button and subsequent protective
field interruption
5.3.2 LVS (450 mm and larger) on filter presses with internal switching
“with/without restart interlock”

 in External device monitoring (EDM) select “Active”
 “check Reset button active”
 in “Reset performed immediately after ...” select “Press and release”

“MCC-TDC sampling in protective operation” n/a
The restart interlock The restart interlock function

function must be set to must be set to “External”
“Internal”
Note On switching from operating mode 2 to operating mode 1 by the machine controller, the
machine is stopped, as the C4000 Standard/Advanced safety light curtain switches to the
safe state (can be seen from the illuminated red LED). The restarting of the machine must
be acknowledged by actuating the reset button.

LCUR1411
5.3.3 AGS without restart interlock

If the AGS is operated without restart interlock, the following settings must be made:
 in “External device monitoring (EDM)” select “Active”
 check “Reset button active”
 in “Reset performed immediately after …” select “Press and release”

“MCC-TDC sampling in n/a n/a
protective operation”
Set the restart interlock
function to “External”
5.3.4 Assignment of operating mode selector switch to the programmed function in

the C4000 Standard/Advanced safety light curtain

WARNING
Program external device monitoring for C4000!
The external device monitoring function must always be programmed in the C4000
Standard/Advanced using the CDS software.
The operating mode assignment must be made:

 Operating mode 1 is MCC-TDC sampling in protective operation
 Operating mode 2 is single break PSDI mode
 Operating mode 3 is double break PSDI mode
Exceptions:
 LVS (450 mm and larger on filter presses) (see chapter 5.2.7)
 AGS without restart interlock (as only one operating mode 1 is possible) (see
chapter 5.3.3)

LCUR1411
5.4 Extended connections on configuration of blanking

To enable the pre-configured blanking to be easily changed by the trained operator (e.g. on
a tool change), the following elements must be connected:
 an activation button,
 a teach-in key-operated switch and
 if necessary, a de-activation button
You will find a detailed circuit description with safety notes, PIN assignment, the PIN
assignment on the extension connection, additional notes and further information in the
operating instructions for the C4000 Standard/Advanced safety light curtain, chapter 6.5
and 6.6.
5.4.1 Implementation of the restart interlock in the C4000 (internal restart

interlock)
On realisation of the restart interlock in the C4000 safety light curtain (internal restart
interlock), you will need the following additional parts:
 Teach-in key-operated switch with automatic reset, 1 x normally open
 Deactivation button (colour blue), 1 x normally open
 Housing with two or three holes and related cable entries, version with at least enclosure
rating IP 65
These items are mounted near the C4000 safety light curtain. Connecting cables between
C4000 receiver, extension plug and the housing for these additional controls are available
as accessories. (cf. chapter 9.4).
5.4.2 Implementation of the restart interlock in the machine controller (external

restart interlock)
If the restart interlock is realised in the machine controller (external restart interlock), an
additional button is required to confirm the blanking:
 Activation button (colour yellow), 1 x normally open
These items are mounted near the C4000 safety light curtain. Connecting cables between
C4000 receiver, extension plug and the housing for these additional controls are available
as accessories (cf. chapter 9.4).

Operating instructions Commissioning the system Chapter 6
LCUR1411
6 Commissioning the system

The functionality of the LCUR1411 interface unit can only be checked when the entire
system comprising
 Machine/system
 LCUR1411
 C4000 Standard/Advanced
is connected and configured as per the related operating instructions.
6.1 Configuration of the C4000 Standard/Advanced

After carrying out the necessary steps in chapter 5 “Electrical installation” of these
operating instructions, the C4000 safety light curtain must be configured (see the SICK
operating instructions “C4000 Standard/Advanced Safety Light Curtain”, chapter
“Configurable functions”).
There you will find, e.g., information on the functions
 Restart interlock
 External device monitoring (EDM)
 Blanking — only with C4000 Advanced
 Other functions
6.2 Blanking (blanking)

Note Please note that with the blanking functions, additional steps are necessary during the
electrical installation; optional parts are also required (see chapter 5.4).
You will find detailed instructions on the configuration in the SICK operating instructions
“C4000 Standard/Advanced Safety Light Curtain”, chapter “Configurable functions,

WARNING
Blanking”).
Teach-in protective field again on changes!

If a protective field changes, e.g. due to changes on the tool used, the protective field must
be taught-in again as per the SICK operating instructions “C4000 Standard/Advanced
Safety Light Curtain” to ensure safe operation. It is also necessary to provide additional
mechanical protective measures in the blanked areas. Finally the safety functions must be
tested (see chapter 7).
From firmware V_3.31 the blanking function can be activated or deactivated again using
the extension plug. As a result two operating modes are possible. These operating modes
must be configured using the software CDS. In the following there is a short description of
the settings necessary in the software.
Note Please note that this feature is only possible with a C4000 Advanced safety light curtain
and an extension plug. For details on the configuration, please see chapter 6 of the
operating instructions for the C4000 Standard/Advanced.

Chapter 6 Commissioning the system Operating instructions
LCUR1411
6.2.1 Configuration of blanking on the C4000 with external restart interlock

 In the “Connection of the reset button” dialog box, select “At the extension connection”
 In the “Devices to be connected, At the extension connection” dialog box, select “Teach-
in key-operated switch”
 In the “Restart interlock” dialog box, select “external”
In the related operating modes in which the blanking is activated or deactivated, the
corresponding number of blanked areas must be selected in “Number of blanked areas”.
Note On operation without restart interlock in the C4000 safety light curtain (i.e. on the
utilisation of an external restart interlock) a reset button for the teach-in must be
connected (cf. chapter 6.5 in the operating instructions for the C4000 Advanced).
6.2.2 Configuration of blanking on the C4000 with internal restart interlock

 In the “Connection of the reset button” dialog box, select “at the system plug”
 In the “Devices to be connected, At the extension connection” dialog box, select “Teach-
in key-operated switch””
 In the “Restart interlock” dialog box, select “internal”
In the related operating modes in which the blanking is activated or deactivated, the
corresponding number of blanked areas must be selected in “Number of blanked areas”.
6.2.3 Procedure for activating and deactivating blanked areas

It is necessary to teach-in a blanked area after configuration. If the blanked area is no
longer required, it must be deactivated immediately.
Steps for teaching-in and activating a blanked area:
 Place object in the protective field
 Activate key-operated switch
 Press reset button and release
 Deactivate key-operated switch
Steps for deactivating a blanked area:
 Object remains in the protective field
 Activate key-operated switch
 Press and hold the “Deactivate blanking” pushbutton
 Press and release the “Reset” pushbutton
 Deactivate key-operated switch
 Release the “Deactivate blanking” pushbutton
 Remove object from the protective field
Note If the blanked object is removed from the protective field with blanking set, this situation is
indicated as an interruption in the protective field by the illumination of the red LED and
the 7-segment display. The blanking must then be deactivated.
If an object is inserted without blanking set, then this situation is indicated as a protective
field interruption by the illumination of the red LED and the 7-segment display.

Operating instructions Safety inspections and tests Chapter 7
LCUR1411
7 Safety inspections and tests

After completion of the electrical integration, configuration and application of the supply
voltage, the operational readiness of the C4000 safety light curtain is indicated by the
green LED on the C4000 receiver (see the SICK operating instructions “C4000
Standard/Advanced Safety Light Curtain”).
7.1 Safety inspection prior commissioning

WARNING
No commissioning without safety inspection by a suitably qualified person!
Prior to initial commissioning, have the machine or system safety functions fully checked
by specialist personnel and also documented (cf. on this topic the requirements of the
European directive 09/104/EC).
Also observe the operating instructions for the C4000 Standard/Advanced safety light
curtain.
The checklist in chapter 10.2 is an aid for the inspection of the safety functions.

WARNING
Safety inspection after every change to the protective device!
After every change and maintenance or repairs, have the machine or system safety
functions fully checked by specialist personnel and also documented.

WARNING
Do not commission if safety function incorrect!
If safe operational readiness is not established during the safety inspection, the defects
found must be rectified first. Then a new safety inspection must be performed.
7.2 Periodic technical checks

Due to the nature of the system and the application, the safety-related state of the entire
system comprising the LCUR1411 interface unit, the C4000 safety light curtain and the
application must be checked at regular intervals (e.g. in relation to the correct safety
distance, correct function, layout and fixing of cables; cf. the EU directive 09/104/EC).
7.2.1 Daily check

Daily or prior to start of the shift, the operators must check the safety functions of the
C4000 Standard/Advanced safety light curtain and the
LCUR1411 interface unit as follows:
 for correct function
 for visible signs of tampering
The exact procedure for the daily check is described in the operating instructions for the
C4000 Standard/Advanced.

Chapter 7 Safety inspections and tests Operating instructions
LCUR1411
7.2.2 Inspections by a qualified person

The safety inspection by suitably qualified person must be performed regularly as per the
applicable national regulations within the intervals defined. This procedure ensures that
any changes on the machine or manipulations of the protective device after the first
commissioning are detected.
7.3 Maintenance work and safety function

For the maintenance work necessary on the C4000 Standard/Advanced safety light
curtain, observe the operating instructions for the C4000 Standard/Advanced.
Maintenance work in connection with the correct safe function of the LCUR1411 interface
unit is necessary due to the service life of the serviceable parts used, e.g. relays. Pay
attention to the information in the technical specifications (cf. chapter 9.1).

WARNING
Safety inspection after every change to the protective device!
After every change and maintenance or repairs, have the machine or system safety
functions fully checked by specialist personnel and also documented.

Operating instructions Fault diagnosis Chapter 8
LCUR1411
8 Fault diagnosis
The LCUR1411 interface unit comprises various standardised sub-components (see
Figure 7-1). It is only possible to establish correct function in the system with a C4000
Standard/Advanced safety light curtain connected.
Fig.14: Function elements of
the LCUR1411
 UE402A0010S01
switching amplifier
 LCUVS1K-A function
decoder
 A SNE4003KA-111
safety relay (relay
outputs)
 Terminal block
 Power supply 24 V DC
If malfunctions should occur, for instance during commissioning or in the operating phase,
please check the components listed in the following.
8.1 Fault diagnosis on the C4000 safety light curtain

First check the correct connection of C4000 sender and C4000 receiver to the LCUR1411
as per chapter 5.3.
If you cannot find the cause of the fault here, note the procedure for fault diagnosis in the
SICK operating instructions “C4000 Standard/Advanced Safety Light Curtain”, chapter
“Fault diagnosis”.
Here you will find descriptions
 of the error codes (LED and 7-segment display)
 of the possible causes of the fault
 of the extended diagnosis features of the CDS software

Chapter 8 Fault diagnosis Operating instructions
LCUR1411
8.2 Fault diagnosis for the interface unit LCUR1411
8.2.1 LCUR1411: Fault diagnosis for the UE402A0010S01 switching amplifier

The special variant, the UE402A0010S01, used in the LCUR1411 interface unit differs to
the standard variant due to increased temperature resistance. For the fault diagnosis, see
SICK operating instructions “UE402 Switching Amplifier”. In the “Fault diagnosis” chapter
you will find related information on:
 incorrect configurations for which system lock-out is indicated with a corresponding code
on the C4000 receiver,
 error messages on the diagnosis LED on the UE402A0010S01,
 error messages on the 7segment display of the C4000,
 the extended diagnosis features of the CDS software.
8.2.2 LCUR1411: Fault diagnosis on the LCUVS1K-A function decoder

Without any additional tools, on the function decoder you can only check the standard
wiring and if necessary changes to jumpers for the adaptation of the device function to
the earlier protective device of type LVU, LVS and AGS. For this purpose, please utilise
the related information in chapter 5 “Electrical installation”.
8.2.3 LCUR1411: Fault diagnosis on the safety relay SNE4003K-A-111

This module contains two LED’s, labelled for the relay outputs K1 and K2. The active state
is indicated with a green LED.
8.2.4 Further fault diagnosis features on the LCUR1411

 Check whether the external device monitoring (EDM) set, actually corresponds with the
function of the protective device replaced; if this is not the case, set the external device
monitoring as on the protective device replaced
 Check wiring, particularly links on the terminal block (see chapter 5.2 and 5.2.11)
 Check fuses on the terminal block; Terminals 13, 15 and 18
 Optional: Check fuse for external 24 V voltage supply at terminal 23
 Check necessary voltage supply and voltage selection on the power supply
– For 230 V AC supply voltage on the primary side:
as necessary, set the sliding switch on the power supply for the LCUR1411 interface
unit to 115 V or 230 V to suit the necessary voltage on the secondary side.
– Check voltage supply on the secondary side of the 24 V DC power supply; the LED
illuminates constantly on correct function. The adjusting potentiometer is not allowed
to be changed.

Operating instructions Technical specifications Chapter 9
LCUR1411
9 Technical specifications
9.1 Data sheet

Minimum Typical Maximum
Voltage supply
115 V setting 88 V AC 110 V AC 132 V AC
230 V setting 184 V AC 230 V AC 276 V AC
Alternative supply 24 24 V DC –10 % 24 V DC +10 %
V DC
Power supply intern T3A 15H
secondary fuse
Frequency 47 Hz 50 Hz 63 Hz
Power consumption 30 VA (including C4000)
Power supply output 24 V DC –5%
supply voltage
Enclosure rating IP 65
Response time of the see chapter 11.2 of the C4000 Standard/Advanced operating
C4000 safety light instructions
curtain
Response time of the 20 ms
LCUR1411
total response time Response time of C4000 plus response time of LCUR1411
Category according to The safety-related assemblies and modules in the LCUR1411
EN ISO 13849-1 interface unit have been type approval tested and comply with
category 4 according to EN ISO 13849-1. With the appropriate
configuration of the circuit for the LCUR1411, category 4 to
EN ISO 13849-1 can be achieved
Operating modes Protective operation without restart interlock
Single break PSDI mode without restart interlock
Double break PSDI mode without restart interlock
(for notes on the restart interlock, see chapter 3 and 5)
Connections to C4000 Cable gland on the housing for the terminals arranged internally
machine controller, if (cf. chapter 5)
necessary separate
24 V DC voltage
supply, operating
mode selector switch
MCC inputs see chapter 5.1.2, LCUR1411 circuit diagram

Chapter 9 Technical specifications Operating instructions
LCUR1411
Minimum Typical Maximum
2)
Contact outputs Volt-free relay contacts
2 N/O, 1 N/C
Contact load 10 mA / 24 V DC Single output 4 A
max. total current
over all contact
outputs 6 A
230 V AC /
300 V DC
Usage category AC-15: Ue = 230 V, Ie = 3 A
DC-13: Ue = 24 V, Ie = 2.5 A
Fuses F1, F2, F3 4 A slow-blow
Fuse F4 4 A slow-blow
Ambient conditions:
Ambient operating
temperature 0 °C +55 °C
Storage
temperature –25 °C +70 °C
Air humidity 15 % 95 %
(non-dewing)
3
Dimensions 260 x 159 x 148 mm
(L x W x H)
Vibration resistance For notes on the vibration resistance, see chapter 4.3
Weight 5 kg
2)
Relay with positively guided contacts. Relay contacts are isolated from each other by a 3 mm base isolation
(VDE 0160, VDE 0110) (mechanical life expectancy 107 switching cycles, electronic life expectancy
105 switching cycles).

LCUR1411
9.2 Dimensional drawing

Fig.15: Dimensional drawing
of housing LCUR1411
Fig.16: Dimensional drawing

of cover LCUR1411

Chapter 9 Technical specifications Operating instructions
LCUR1411
9.3 Spare parts

Part Part number
Interface unit LCUR1411 1028282
Safety relay SNE4003K-A-111 6025120
Function decoder LCUVS1K-A 6025122
Power supply class II, 240 V AC/24-28 V/72 W 6025124
Label 7A, 36A, 11A, ... 5315428
Label 19A,39A, 28A,... 5315429
Label 20A, 5 A, 4A,... 5315430
Label 43, 40, 41,... 5315431
Label 32, 30, 31,.. 5315432
Label 21, 22, 42,... 5315433
Label 12A, 14A, 16A,... 5315434
Label 13A, 15A,18A,... 5315435
Multilevel installation terminal block WKFN 2.5 E3/35 GR 6030965
Multilevel installation terminal block WKFN 2.5 E3/VB/35 SW 6030966
Disconnect terminal WKF 4 TK G/35 GR 6030967
SI bracket for fuse 5*20 GR 6030968
Fuse insert for fuse 5*20 2.5 A/F 6030969
Multilevel installation terminal block WKFN 2.5 E3/SL/35 GR 6030970
Univers. Equipment C40 UE402-A0010S01 1028543

LCUR1411
9.4 Accessories
Part Part number
Connecting cable C4000 sender/receiver to LCUR1411
Cable length 2.5 m 2022544
Cable length 5 m 2022545
Connecting cable between the configuration interface and the serial
interface on the PC
Connecting cable for teach-in button and reset button, straight plug
Laser alignment aid
Laser alignment aid AR60 1015741
Adapter AR60/C4000 4032461
Anti-vibration mounts 5300880
Note:
necessary for fixing the LCUR1411 interface unit: 4 pieces
necessary for fixing C4000 sender/receiver: 4 pieces
Note: Additional controls necessary for configuration with blanking, as described in chapter 5.4,
can also be supplied on request.

Chapter 10 Annex Operating instructions
LCUR1411
10 Annex
10.1 Declarations of conformity

Note The complete declarations of conformity are available in the Internet at www.sick.com or
on request from SICK.
2012-08-03 9100631.pdf 1/4

Operating instructions Annex Chapter 10
LCUR1411
2012-08-03 9100631.pdf 2/4

LCUR1411

LCUR1411

LCUR1411

LCUR1411
2012-08-03 9140812.pdf 1/6

LCUR1411
2012-08-03 9140812.pdf 2/6

LCUR1411
10.2 Manufacturer’s checklist

Checklist for the manufacturer/installer for the installation of electro-sensitive protective equipment (ESPE)
Details about the points listed below must be present at least during initial commissioning — they are, however,
dependent on the respective application, the specifications of which are to be controlled by the manufacturer/installer.
This checklist should be retained and kept with the machine documentation to serve as reference during recurring
tests.
1. Have the safety rules and regulations been observed in compliance with the Yes No 
directives/standards applicable to the machine?
2. Are the applied directives and standards listed in the declaration of conformity? Yes No 
3. Does the protective device comply with the required category according to EN ISO 13849-1? Yes No 
4. Is the access to the hazardous area/hazardous point only possible through the protective field of Yes No 
the ESPE?
5. Have appropriate measures been taken to prevent (mechanical point-of-operation guarding) or Yes No 
monitor unprotected presence in the hazardous area when protecting a hazardous
area/hazardous point and have these been secured against removal?
6. Are additional mechanical protective measures fitted and secured against manipulation, which Yes No 
prevent reaching under, over or around the ESPE?
7. Has the maximum stopping and/or stopping/run-down time of the machine been measured, Yes No 
specified and documented (at the machine and/or in the machine documentation)?
8. Has the ESPE been mounted such that the required safety distance from the nearest hazardous Yes No 
point has been achieved?
9. Are the ESPE devices correctly mounted and secured against manipulation after adjustment? Yes No 
10. Are the required protective measures against electric shock in effect (protection class)? Yes No 
11. Is the control switch for resetting the protective equipment (ESPE) or restarting the machine Yes No 
present and correctly installed?
12. Are the outputs of the ESPE (OSSD’s) integrated in compliance with the required category Yes No 
according to EN ISO 13849-1 and does the integration comply with the circuit diagrams?
13. Has the protective function been checked in compliance with the test notes of this Yes No 
documentation?
14. Are the given protective functions effective at every setting of the operating mode selector Yes No 
switch?
15. Are the switching elements activated by the ESPE, e.g. contactors, valves, monitored? Yes No 
16. Is the ESPE effective over the entire period of the dangerous state? Yes No 
17. Once initiated, will a dangerous state be stopped when switching the ESPE on or off and when Yes No 
changing the operating mode, or when switching to another protective device?
18. Has the information label for the daily check been attached so that it is easily visible for the Yes No 
operator?
This checklist does not replace the initial commissioning, nor the regular inspection by specialist personnel.

LCUR1411
10.3 Circuit diagram
GND
+24 V DC
FE
OSSD1
OSSD2
EFIA
EDM (opt.)
EFIB
RES (opt.)
MCC-TDC
MCC-BDC
Cable colour:
In B2
In B1
C4000 receiver
Terminals
X2
Out B2
Out B1
*4 = pink/Clip D
*3 = pink/Clip C
*2 = pink/Clip G
*1 = green/yellow
Opmode 6
Opmode 5
Jumper Opmode 4
Opmode 3
GND Opmode 2
+24 V DC Opmode 1
Test
UE402
A1
FE
C4000 sender
Terminals
X2
SNE4003K-A-111
A3
Connection c and d if G4 or G5
Connection c‘ and d‘ if G1 or G2 or G3
Selector switch (a)
Selector switch (b)
Selector switch (c)
Selector switch (d)
Reset out
Jumper is dependent on the device to be replaced
Reset in
EDM out
EDM in
MCC out
MCC in
Contact NO
LCUV-S1K-A
A2
Contact NO
Contact NC
Contact NC
A4 power supply
Contact NC (Si 4A T)
Voltage supply
Voltage supply
PE
Alt. –24 V DC
Alt. +24 V DC (Si 4A T)
terminals
controller
Machine
X2
Status: D6
3105.2006

LCUR1411
10.4 Terminal diagram

Fig.17: Terminal diagram for
function decoder and
terminal block
Fig.18: Terminal diagram,

terminal block and power
supply

LCUR1411
10.5 Documentation on replacement

10.5.1 Documentation of the terminal assignment on the machine side
LCUR1411 terminal block machine controller
Alternative +24 V DC with fuse

Alternative -24 V DC
Contact NO (Si 4A)
Contact NO (Si 4A)

Selector switch (b)
Selector switch (d)
Contact NC (Si 4A)

Selector switch (a)
Selector switch (c)
Voltage supply
Voltage supply
Contact NO
Contact NO
Contact NC
Contact NC
Reset out
EDM out
MCC out
Reset in
EDM in
MCC in
PE
2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Assignment on the earlier machine controller cable on the LVU, LVS, AGS, SVU device for LVU200/300 with SVU
Adaptation by (Name, First name):
Company:
Date:
Machine type:
Machine number:
Reference number of the previous drawing: Sheet: Status:
Name of the operating organisation:
Site (e.g. Address, Building):
Signature of the person performing the work, Signature of the operating organisation, Date
Date

LCUR1411
10.5.2 Documentation of the LCUR1411 internal terminal assignment

LCUR1411 assignment SNE4003K-A-111
function decoder
(cf. chapter 5.1.2, Selection 1)
G1 Please mark setting on G1…G5
G2
A1 G3
G4
G5
LCUR1411 assignment SNE4003K-A-111

function decoder
(cf. chapter 5.1.2, Selection 2)
Please mark
terminal assignment
3.3 1.3 3.2 1.2
c d c’ d’
Please enter colour
Adaptation by (Name, First name):
Company:
Date:
Machine type:
Machine number:
Reference number of the previous drawing: Sheet: Status:
Name of the operating organisation:
Site (e.g. Address, Building):
Signature of the person performing the work, Signature of the operating organisation, Date
Date

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Operating Instructions LCUR1 411 Interface Unit en IM0023068

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Operating Instructions LCUR1 411 Interface Unit en IM0023068

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2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

3 Product description .........................................................................................................12

5 Electrical installation ......................................................................................................25

8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3

5.2.8 Machine connection for replacement of AGS with hard-wired

6 Commissioning the system ............................................................................................ 53

7 Safety inspections and tests ......................................................................................... 55

4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 5

1 About this document

1.1 Function of this document

1.2 Target group

1.3 Depth of information

6 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

1.5 Abbreviations and terms

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1.6 Symbols used

8 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

2.1 Specialist personnel

2.2 Applications of the device

2.3 Correct use

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2.4 General safety notes and protective measures

10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

2.5 Environmental protection

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3.1 Special features

Reference lists for the replacement of existing ESPE”).

12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

3.2 Operating principle of the device

3.2.1 Device components

 Cable gland for C4000 

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 UE402­A0010S01 switching amplifier

Fig.3: Status indicators

14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

3.3 Reference lists for the replacement of existing ESPE

3.3.1 Reference list for replacement without blanking

Device to be replaced C4000 Standard, Resolution 30 mm,

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3.3.2 Reference list for replacement with blanking

16 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

4.1 Safety notes for mounting

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4.2 Mounting notes

4.2.1 Mounting notes on replacement of LVU200/300

A Schematic layout: prior to B Schematic layout: after replacement

4.2.2 Mounting notes on replacement of all other types of ESPE

18 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

A Schematic layout: prior to B Schematic layout: after replacement

Mounting arrangement for replacement of the AGS types

A Schematic layout: prior to B Schematic layout: after replacement

8011281/TF99/2013-02-28 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 19

4.3 Mounting the LCUR1­411

If necessary, use anti-vibration mounts!

20 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

4.4 Mounting notes for the C4000

4.4.1 General notes

4.4.2 Mounting notes on the installation of the C4000 on the machine/system

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Mounting recommendation with angle profile

22 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8011281/TF99/2013-02-28

 UE402A0010S01 switching amplifier

4.3 Mounting the LCUR1411

5.1.1 Using the spring terminals on the LCUR1411

5.1.2 Configuration of the LCUR1411 to suit the old device to be replaced