ONIROYAL PORTABLE CALENDER ROLL GRINDER UNIROYAL LItD. RUBBER MACHINERY SHOPS KITCHENER, ONTARIO, CANADApage - 1 - a GENERAL PAGE #2 02 MOUNTING HOLES PAGE #9 03 GRINDER SET OP PAGES #5 and #6 04 DRESSING THE WHEEL PAGE 97 95 OPERATING THE GRINDER PAGE #8 06 STORING THE GRINDER PACE #9 07 TOOLS REQUIRED PAGE #10 08 SPARE PARTS PAGE #i BLAN VIEW OF GRINDER Pace #12 END VIEW OF GRINDER PACE #13, WHEEL DRESSER PAGE #14 CROSS SLIDE PEED ARRANGEMENT PAGE #15 OFFSET SPINDLE PAGE #16 CENTER SPLNDLE PACE #27 LEAD SCREW PAGE #18 PLAN VIEW PAGE #19 END VEEN PAGE #20 CENTER SPINDLE PARTS LIST PACE #21 OFFSET SPINDLE PARTS LIST PACE #22 GROSS SLIDE PARTS LIST PAGE $23 ELECTRICAL SCHEMATIC AND BILL OF MATERIAL PAGES #24 and 25 ZERO WAX MANUAL PAGES #26 through #28 LEVELLING ARRANGEMENT PAGE #30 BIJUR LUERIGATOR PAGE #32 e@Page - 2 - a GENERAL: Before using the Calender Roli Griater, study this manuel to familiarize yourself with the features on the grinder as well 2s the procedures to follow when setting up aad operating. a S By &keomae Les EN Uf MISMA Posicade UTILIRALR PALA DE Los demos Con FL CALIEEE sovt AictaANee, Ny © Conreovnk 3 ‘ sripeR pe LA L DALABDERA, Poe Poditic , Como Be moeerEA Su LA PAG.A @ (4) WATUG AGLTEtOS Los MGodEROS BE Loci) DE LA CecrigicA DORA DEBS. eck PARALcLoS A LA Line@ DE CenTRo Pe los RoD e rtfe LOS VEMTRo 24s tuonr) , TART O EA EL Pubs VERT eAL Cotxo ED BL ROM ZO TAL, Ee ALGueos cages Pepe See NecESAtio Mon Geevi¢icwnoeA 10a 2° Po@ BEGASD DE LA & Si EST oCWERIEdA , DesrrAzAe tos coAtio ABD De MONTAIG TOUANDO Como PiOTE EL CenTeo Pee Qopitro.02 Page ~3- Adjust all calender rolls to the same taper gauge setting that will be used when checking the roll profile. Drill and countersink (4) four holes per roll as shown on page #4, The grinder mounting holes must be parallel (+ 1/16", t 1.5 mm) with the centerline of the calender roll, both vertically and horizontally In some cases, it may become necessary to mount the grinder 10-20 degrees below horizontal. if this eccurs, pivot the four mounting hole locations about the centre of the calender roll.Pace *4 TAILS OF MOUNTING HOLE Foe SON CALENDER ROLL, Center, 8% 54 10500@ @ Fae, 5 Testavecion ve ta Pectimveapeda: N LévanTa@ LA GEOTLECADORA Cop LA EbueGA Que sé fRovee , Tested EN QWENTA QUE LA MAGNA ESA L¥oo Lisea 5 (Mo KB), Asres De Lemna AseGURNSE IE GUE Le Coereo” Poutes$ ested ENROSCARCE DE MANERA QUE Wo PES CONTRA GL BASTIDOR DE LA cALAWDRA, y DesMONTE EL Coneunro Ste /PierkA y EL mowR w Miso, 2 Atovime Los cuncto CeUTROS LA ESTRUCTURA pe UA cau pee, a) ShcA 1A BBL GA NY LOS POS CAN CANS del REUTE WE LA ReoTFicADoRa Puetro Que LA PienRa Toreeriete Cop ESS, AY Avpiere Los 4 cewtRog conve ev BALTIDOR BE LA chtan “RA, YM Peder LAS con TeatuE Rens, S) MERLE TEES PeDkeog de cro 2D A’ bE LA MEDIDA ADEWMDA PALA = MONTAR. D]EeAUO DE LA RECA COO EA Come Sofobres Avuxictales - fava Remycid ViERACiCvES, @) NNELAR LA BANcADA De L& RecTiFicAPORA LTIEi=AwDO Loe seis (8) Todwiuos DE Miveracion. ee Pig, 4, Hey Uy MiVveEx TwstAcaADo = eM oLa ByseadA, Ver Pacs, My Bo,03 Page - 5 - GRINDER SET UP: o @) (3) @ (5) © a Lift the grinder into place using the four-way chain sling provided. Note that the grinder weighs 1,800 pounds. Before ped in to clear Lifting, have the four (4) centers the calender frame and remove the grinding wheel and spindie assembly and the spindle motor. Turn the four (4) centers out into the holes in the calender frame. Remove the Lifting chain. Remove the two (2) chain shackles from the front of the grinder. The grinding wheel will not clear these shackles. Tighten all Four (4) centers into the calender frame and tighten lecknuts. Cut off three (3) pieces of 1" standard pipe suitable lengths and mount under the grinder as auxiliary supports to reduce vibration. Level the grinder bed using the six (6) sets of leveling screws. See page #13. A level is mounted on the grinder bed. See pages #14 and $30. DO NOT BEND OR TWIST THE BED. Gonnect the electrical power to the Control Panel. Connect the electrical power to the 1/4" H.P, traverse motor.€ S Tae, & No Plexiome Ni TUGBA LA Baneadd 7D Comseram Fe Phe DE Conte & tA Lived. Comeeram Er More? Pana Ee NMeViilewto TiiNs e2sée MAS Ae, D Cecurma tk fosicion) De Ws poviucy A Recriienk A LA AMSpe ABERTURA QE CoANDO SE CoNnTeeLA EL PekFic VE Los micmos, Q) buimean LA BANCADA DE LA BecTiFiCADORA Con LA SUPER. UE VEL Govio. Treracad UNA Base MAGNETIC Con VO ComPAanvOR SBME |t CARBO VY HACERLO DEeDprAzAle A lo LAGGO Per Povito, Coase BeTE ALAS ADA Afeerhi Los veewliios te Finder . Vee CAs. 4, 1) MowraR EL E36 tom LA Pieper ceurear, VER Cho me Poe OverieieA Loe Exreeaws DE jos voriuos Pueve Set Necesatio USAR EL copwuvto ve Eul God LA PEDRA EN YOLARIRO Como SE MUESTRA ew ta PAG, MG, H Toereae €bL Mome QUE gecles& LA Reed y LA TRAnSMsiPa Gok CokbeA ED Sy", ALiVERR Y TENSAS LA CoREA UshmO LA BASE DEL Motor,(8) oo) (lo) qi) Page Adjust all calender rolls, to be ground, to the same taper gauge setting that will be used when checking the roll profile. line up the grinder bed with the roll face. Mount a magnetic base indicator on the carriage and run the carriage across the face of the roll. Adjust the grinder bed until it is in line with the roll face and lock it in place using the screws provided See page #13. Mount the centre spindle assembly. See page #17. For grinding the ends of the roll, it may be necessary to use the outboard spindle shown on page #16. Mount the spindle motor and vee belt drive. Line up and tighten the belt using the motor base.tae, 7 Ucexikicapo DEA Plepee + Ee aS Eee eet EE Vee. fa. 30 Destazadz Le Piepha TeANSIezsa meNTE Hash qe este VRiCADA Sods EL PidmarrE. Avasdaas. EL Diamanre conTee ota Prepha foe meio vel docadre’, Hecee DESrAxAg LA PreDRA EM Anos SENTinDS SOBRE BL DiamaAnTé usanpg Un AvANOe Leyro HPS TR AbAUINIR & Glave vELEADO ve RecriFfeape, Cuoampe SE WaAYh Commetaso EL TeeGate , RETRAcR EL ‘DIAMANTE HAST QUE LA Ue Bold se APAQUE , Esto 36 Hace (kOe EViy Re Qoe LA PiED@A Corpse Corea ER Dikainre CANDO S€ esr CecrTiFieAlpo ON Bourg © EN Adawee RePDO FADE OeicAtLA EN Posies04 Page ~ 7 ~ DRESSING THE GRINDING WHESL: See page #30. Traverse the grinding wheel so that it is located over the diamond dresser, Feed the dresser into the wheel using the handwheel. Traverse the grinding wheel back and forth over the dresser using a slo feed to accomplish the grade of dress required. When the wheel is dressed, retract the dresser until the red warning Light goes out, This is done to avoid the possibility of running the grinding wheel into the dresser when grinding or rapid traversing to position.faa. ¥ SeNiMeApo Re, @ ) Aures pe cave Rasen | Linge LA BAneADR Y LuBKis Con Si AGSITE PE MAGNA MeDiAwo, D Comito este GEGOLAVDD LA BARCALA Y ALINEAWDOLA con E Rovino , NO TENGA TensA LA eADENA 2S —TANSMision, 3) Destues DE Recrizieac carr Rovio , AFLode Los oR, 0s PE NWVELAcion? oY LoS RE KiaAcio’N , Pan ELiminlae COAL GER Tension Ge Med CettRAQ OC Frewiovac LA GANeADA,05 Page - 8 - QBERATING THE GRINDER: (1) Before cach pass, wipe the ways clean aud add a medium machine oil. (2) When adjusting the bed and aligning it with the roll face, do not have the roller chain drive tight. (3) After grinding each roll, slacken off the leveling screws and the bed adjusting screws to remove any tension that may cause twisting or bending of the ways.fro. a Vecion DE LA RBOXIFien boa, D Limpiae A FoMpo Tose La kau 2) Losticnn La Bancapa cod od ACEITE De MA@UIOE Livia Mea UITAR LA Cogdesidn. 3) SAcA@ Los evATRO CENTRES, LiMWAR los FLEES ve UM Rosch YM LuBMicAk LOS Com ReeiTe LWiano,Page - 9 - 96 STORING THE GRINDER (Ll) Clean thoroughly e1L over. (2) Add a Light oachine ofl to che vays co prevent rust. (3) Remove the four (4) centers, clean the threads and add oil to prevent corrosion.o7 Page - 10 - ‘TOOLS REQUIRED TO OPERATE AND SET UP THE CALENDER Gg a (2) (3) «) @) (6) @ (8) 9) Safety goggles. Magnetic base dial indicator in 1/1000 increments. 1-5/8" open end wrench (supplied with the grinder). 23/4" open end wrench (supplied with the grinder). 3/4" open end wrench. 9/16" Allen wrench. 5/16" Alien wrench. Spindle bearing wrench (supplied with grinder). two (2) 2 open end wrench (supplied with the grinder). ER:Page - 1 - SPARE PARTS ‘The following is a Mist of suggested spare parts: - @ @) Q i) Minimum of three (3) Nations] grinding wheels 3/4" x 10" 0.p, x 1-1/2" dia. hole #c30MLlBB. One set Spindie Bearings SKF #7206C/C786 (back to back mounting). Two (2) Nilos Seai Rings #30K62L8T0. One (1) Ad "V" Belt.4897- 2088-1 cia-oo-0-bcease sume. Lapaioaaie oom. unt BER MACHINERYUNIROYAL LTD. canna HINERY,UNIROYAL LTO, cence ER MACHINERY SHOPS53 SUR EAE. @— om — conesmak Soneeem rom gates mse feeerarecenne LS, HNL GLE RmeeTARE 1} see SoumenT s20vae Buzuer soues ae Teg. secs, Be cores, @ fLawe RUBBER MACHINERY SHOPS-@ ey wth OME Sheer #2 UNIROVAL ee as 00s -co-o-DINSTRUCTION AND PARTS BOOKLET ZERO-MAXe eon zenomax onives, MOTORS AND GEARHEADS PAGE 2e ZERO-MAX SERIES “S" AND “W" GEARHEADS MAY BE USED WITH BOTH “E" AND “JK” MODEL DRIVES. FOR FINAL SPEED RANGE AND TORQUE CAPACITY, SEE LABEL ON SIDE OF GEARHEAD. | Fig. SERIES “W" GEARHEAD ASSEMBLY INSTRUCTIONS g | Too! needed A Philips Head srendive, | ied | INSPECT AND CHECK TO SEE ALL PARTS ARE INCLUDED (SEE FIG. 17 | oe | STEP I Using a Phillips Head screwdriver 1 Nos 1, 4, and 6 as shown in Fig. 2, nove Zero-Max drive case screws, STEP il Select the package of screws which matches the Zero-Max Drive Mode! ‘umber used. You will be using 3 of the 4 screws supple. STEP Ili Attach the adapter plate to the front of the Zero-Max drive case with the three screws selected in Step I! above by inserting them in drive case holes 1, 4, and 6. Seat the screws firmly but do nct over-tighten or you ‘may bing the inner mechanism af the drive. 4G STEP. Line.up the red dat-on.the gearhead, input-section with the. don. the Zero-Max output shatt. Do not remove grease from bore. Gently slip the gearhead over the drive shaft twisting slightly unti! both slide together. When together, rotate the gearhead so its shaft is at a 3, 6, 9 or 32 o'clock position and insert 2 10-32%” screws through the gearhead flange and into the adapter plate. Tighten the screws so they are evenly and equally a Fig. 10 SERIES “S” GEARHEAD | J | ASSEMBLY INSTRUCTION: | woes wm | Too! needed. A Philip Hoad screwdriver. opaauee er INSPECT AND CHEGK TO SEE ALL PARTS ARE INCLUDED (SEE FIG. 10) | _LAOAFTER PLATE: STEP 1 Using 2 Phitips Head screwdriver remove Zero‘Max drive case screws, Nos. 1, 4, 6 and & from Zero-Max drive. (See Fig. 11) STEP I Select the package of screws which matches the Zero-Max Drive Model umber used. STEP it Attach the adapter plate to the front of the Zero-Max drive case with the four screws mentioned in Step I! above by inserting them in drive case holes 1, 4, 6, and 8 Seat the screws firmly but do not overtighten or you i a may bind the inner mechanism of the ative. (Fig. 11) | { STEP IV Line up the red dot on the gearhead input section with the flat on the Zero-Max output shaft. Do not remove grease from bore. Gently slip the ‘gearhead over the drive shaft twisting slightly until both slide together. When together, rotate the gearhead so it matches the drive and insert 6 410-32 screws through the gearhead and into the adapter plate, Tighten | the screws so they are evenly and equally seated.INSTALLATION MOUNTING Ary hve dln your toa a ow gor wi ret ne RST the ia lee gate OE te ett rt tin ye ae ERENT ite tee i et acs te ahcuting en ihe eae ede 1 oe geno et aged wis ganado hat ee ines te imate pate he pean ne crt ce ese ne te cine ae at eit Baten od hee teh shuld be reed ough In Puig hl cae a eh ‘The units can be mounted in any of the 6 positions shown below. Rubber grommets oF shock mounts can be used to reduce the transfer of noise. Shims may nave to be used for prover alignment. ag A matter | .GONNECTION TO INPUT AND *OUTPUT SHAFTS “For direct coupling fo the input or oviput shaft, align the two Shafts to be coupled corefuly ané use a good exible coupling. Wien using pulleys or sprockets, mount them as clase to the ZERO-MAX housing as possible and avoid excessive tension on belt ot chain, If the ZERO-WAX seams stiff ana rune warm, a few hours of running will loosen it up. All units are triple checked before shipment from the factory. Apparent Nest will not harm the unit, Heat rise over ambient specifications 13 as follows: MODEL WITHOUT MOTOR WITH STANDARD MOTOR E aor 72°F sorC TZ ak 40°C 72"F BOC BOF y 4G TRF ~ 7 ox aC 72F = = a 4G TOF - - STARTING Gate should be exercised wien starting the ZERO-MAX under load and in high’ speed positions. When possible, accelerate slowly or add load slowly tor best results, it ie better to start With the ZERO-MAX control lever at the zero setting and move the lover to the desired speed when paseibia, instead of starting ‘2nd stopping the motor driving the ZERO-MAX. The motor can be run with the ZERO-MAX at zero indefinitely without harm t2 the moter. ZERO-MAX DRIVES WITHOUT MOTOR When s ZERO-MAX drive is supplied without a motor, the following chart gives the minimum and maximum horsepower ratings to be used. Use the minimum hp for low speed appli. cations. Use the maximum np if the drive is to be operated ver the entire speed range. min, HORSEPOWER yay Noon eee ue ua ak is is yaw 12 ia x 1 Mm We suggest using 1800 rpm splitphase or capacitor start motors, for pest results. Recommended input speed for the ‘tives is 2000 rp maximum, Paso 3 PAGE 28 SPEED CHANGE To, change speed on units with lever contra, turn the red spac confat nob counterciackwise to uncke gw tee iD the desired speed selting ad twist te nao clockvice Yo feck ie Speed may be changed at ary time, running oF not On units with seraw conta, change the speed by rotating the speed contrat sorew fo any desired postion at anytime. Novick ‘Sreguited on the serew contol ‘Your ZEROMAX erive may vary in speed with change in foe ‘This s dae to pacts fering nithin the drive ands nat the rest af slippage. At very low peed stlinge the cutut shat mi Stoo rotating 28 load 13 added until the speed contol Tever It {epositionad. if speed changp tom changing load 1 detrimental to your application contaet the factory o* your ZEROAAAX rears. sentative fcr suggestions. (F OPERAIGN AY SPEEDS. CLOSE 70° ZERO IS REGULARLY AND FREGUENTLY REQUIRED, RE: DUCE INPUT SPEED OR TAKE AS MUCH REDUCTION AS POS. SIBLE ON THE OUTPUT, OR BOTH, REVERSE CONTROL ZEROMAX drives with the numeral "3" in the medel number indicate a reversible drive model, A separate control nab is Used to change cutput rotation to COW, CW or NEUTRAL. The ‘drives may be reversed instantly, running or nat, $0 long as reasonable care is used when reversing against load. To. go from COW to NEUTRAL requires. 0 degrees anc ta go from NEUTRAL to CW requires 40 doqrees, or a total of 80 degrees to go COW to GW or CW to COW. LUBRICATION Drives: The ZERO-MAX drive ries in oll and is filed with the proper amount and kind at the factory. At drives are permanently lubricated. However, the oil evel should be checked periodically to be sure tne case lsat feast 4, but net over 26 full: When additional oil Is needed, a drain and ff hala 1s provided in the housing. If ZERO-MWAX No, 400 ube- cant is not immediately available from your ZERO-MAX disteit- tor, service station or tha ZERO-MAX factory, use any good SAE 480 detergent motor 2 Searneads: Alt goarheads ara flies with proper amount ang kind of lubricant wher shipped trom the factory. The gosrbeads are ermanenty lubricated, But the. oll Tevel should. be checked Deriodicely to be sure the case js at feast 42, Dut not over i FEIT fe ay reason acaitional lubricant is agile, Ue MOBIL i or eguvaiant Motors Check lurication requiemants found on the back of For special ambient conditions consult the factory for recom: mendations. ‘The proper quantity af tubvicant in ounces when refilling the drives dr geattieads [2 38 Talions: MODEL QUANTITY IN OUNCES 1,2, 41 ana 42 10 5 2 JK2, 2, A and 42 a aks. 16 ¥ 36 x, 2,41 ang 42 n ZAG, 2, 41 and 42 a1 wi, W2, W and W4 7 85, $6 and 57 16 25% more lubricant is required fer sldo wait mounting.LUBRICATORS — ONE SHOT TYPE L LUBRICATOR UNIT “LMH’C-2030 LUBRICATOR “LMH’C-2022 (FOR STANDARD OR BUILT-IN RESERVOIR) (COMPLETE WITH STANDARD RESERVOIR) fae 24 B-eq we sisue TAPPED Hout eee ae “i ? » fale a yountinG ROLES 4 reas wasnen / at Buruse 4 —4—+ tose tik. hort aa ob ae a Foe Tawa connection. ‘ ATE OW OUTLETS =e 4) | # riraenacto mssace wT 1 Romcucourier over / Ahan asain pepe RESERVOIR LAYOUT eee ee eee eon we) RESERVOIR CAPACITY = 6ocu cH Savon.” SaSSiaMETER —AvER DICeHARGE PRESS SOLBSIUM. NOTE. PISTON STROKE ADJUSTMENT w piston sonore: 34! Masieum, ‘cuen= 80 oR0RS aornon) INSIDE LUBMCATOR WHEN ORDERING Tan OISeHAREE VOLPER STROKE" Leva LevETE INEHs ies CUEH, SPECIZY STROKE REQUIRED. LUBRICATOR UNIT “LPK"C-2081 LUBRICATOR “LPK’C-2036 (FOR STANDARD OR BUILT-IN RESERVOIR), (COMPLETE WITH STANDARD RESERVOIR), ‘EY [SrccnimcRitt! Lexie Mane ssxnetrion | a Ge we | rom winoow a ope ifstes ° tho, Tuer tee neaemvor SS Peutive ve LueeuNt, [eo E aE i le orn wasuer fouiter at A fonwe-ouner over! Tore Vy por woues agservoig_tayour Vorte senews (PLAN view) RESERVOIR CAPACITY + 150 CUCM gptenrion: gue eurron aston IAmuien AVES. DISCHARGE PRESS.: 50 (85/SQM OTE. PISTON STROKE ADJUSTMENT se poren stkoxt «Sg! MaxiM uM Se onope carom INSIDE LUBRICATOR. WHEN ORDERING MAL DISeHARGE VOL Fen STROKE: Ze oH cusie Neds Tent ocx Sheciry STROKE REQUIRED. Biii® 1 HBBIAATING RABOABATIAN SAFUFI TE BABY NTUNIROYAL Ltd. Rubber Machinery Shope VIA_ALRMAIL Kitchener, Ontario N2G 404. cansda May 31, 1979. FATE §.A,1.C.1., Avdo Alte, Blanco Encalada 3003, San Fernando (Prov. Bs,As.), Buenos Aires, Republic of Argentina. Attention: Ing. Carlos M. Lefebvre, Jefe de Division Mecanica, Subject: Calender Roll Grinder Your Purchase Order 8083, Our Order 79-5211, This letter reference Dear Mr, Lefebvre: I did welcome the opportunity to have you visit with us in Kitchener May 19, 1979, This did give us very good time to discuss and show you our calender roll grinder. Yours will be made as shown in the picture, and in accordance with the latest drawings. It was agreed that we would send you the various assembly drawings. In addition if there are any detail drawing you need please let us know. The drawings enclosed are listed below ... 4397-2033-1-001-01-0-D 4397-2033-1-002-00-0-D 4397£2033+16003+01e0sD 4397-2033-1-004-02-0-D 4397-2033-1-005-00-0-c 4397-2033-1-006-03-0-D 4397-2033-1-007-01-0-D 4397-2033-1-016-00-0-D 4397~2033-1-098-00-0-C 2062-D73 I have enclosed a copy of our internal manual of roll grinder operation, This includes roll contour calculations, sample measurement, charts etc. This may be of benefit to you when you start to use our grinder. If there is anything further we can assist you on in this regard will you please let me know. We do stand ready to assist you in any way possible. contd...> Mr. Lefebvre, Argentina. page two May 31, 1979. Thank you for visiting with us and giving me the time to discuss this very important topic - roll grinding. Yours truly, UNIROYAL LTD., RUBBER MACHINERY SHOPS ik bis G.G. GIESBRECHT, General Manager. encls. mew.RECTIFICADO DE RODILLOS DE CALANDRA A. GENERALTDADES La funcifn principal de Las instataciones de calandras mecfnicas en ba industhin det caucho se puede describir de dos manenas: 2) Lamina materia£es blandos ya sea sobre un material soporte o nb. b} Recubre o fticciona materiales de produccién btandos sobre materiales textiles. ’ Los procedinéentos de producoidn para obtencr £05 resuttados antenion- @ mente mencéonados no serdn diseutidos acd. EL problena on ef cunt estanos princtnatmente inlenesades es que pasa con ef contonno de Los rodittes de calandra cuando actian querzas que tiendan a separartes on fa zona ontne des roditlos. Es en esta zona don- de se produce fa accén de taninacéén requerida. Estas reacctones en a mdquina 6 fuerzas de separacéén tambéén estan am- pligicadas por digerencéas de temperatura ontre rodillos, entre materia es de produccién y/o de extnemo a extnemo de cada roditho, Un estudéo de tas condicéones de maquina y de &as reacecones ha resuctto € ef problema considerando a Los rodédles como una viga simplemente apovia- da en ambos extremos por sus cojinetes. Las fuerzas aplicarias 2 (332 = is Se puede, demostrar que si x eb Ancrementada un niimero deginido de Lnter~ vatos, Ky variard segiin cf cuadrado del niinero de reervatos det efe XK ohighnal.Para mayor procisidn Kz debe cakeutarse on Lo posibte haste con corco decimages. Para encontrar Kz para xe 3" y Ky pana x = 15" para wt rodétéo de L+ 60" tenemos: Ye - KCC CHG)e usa so 3600 2 He Kys + (5)? Ks = 25 x .005" = 125 Los vatones de K, para una tongétud de 56" que es 2t Largo atie de Los rodi- L£os en FATE, Son 205 sigudentes: xo 6" on 42" 15" ong aa 24” K, 9.00574 0.02296 0.05166 0.99183 0.14349 0.20663 0.28124 0.36734 x a7" 2s" Ky 0.46491 0.50000 Usando 208 vakores aptopiades de Kz obtenédes para cada intervalo y sustitu- yerdo en La eouneéén Y= kK, C+ C “es posddle catdwtar una curva para cualquier 2 pergie doreado.Las ecuaciones para una curvatura de 0.014" y 0.030" (en ek radio), que Son Las usadas en FATE para tos rodietos inferior y superior rcspectiva- mente, Son Los siguientes: y y c 1 15 18 a 24 a 28 W28 Ky x 10-3 + 14 x 1073 1528 Ky + 30) x 1073 Curvatura medida sobre et didimetro Y= Se néde supondendo ta superdioce det rodikeo recta, Ky 0.00574 0.02296 0.05166 0.09183 0.14349 0.20663 0.28124 0.36734 0.46891 0.50000 9.028" ~28Ky 0.16072 0.84288 1.44646 2.57124 4.01772 5.78564 7.87472 10,28552 13,01748 1409000 4 yx 10-3 13, 83928 13, 35792 12.55352 17.42876 9.98228 8.21436 6.12528 3.71448 9.98252 0.00000 760 Ky 0.34440 1,37760 3.09960 5.50980 5.60940 12.3978 16,9784 22.0404 27,8946 34,0000 060" y x 10-3 29,6556 28.6224 26.9004 24.4902 21,3906 17.6022 13.1256 7.9596 2.1054 0.0000on a8. Opa. Q-leontiex DAD apie)| SEL €4D/; Ate~@rn “ol i i 0} oo) 3) a | 4 : RUBOGR MACHINERY & SkercH N@ }-A zs ; 856-A.PROF IE OWECK i> Bere PReorie L SDET AL Te Ba KEnMOVED /"s 00/7" = 025mm Curve Gani Dih FROPE Per TEMPLATE on } @ROGE@ Foes eT FOO6H CWEEK APPROX. EVERY PF (mo Acrass Face OF Reg i I \ - 3° — 3" 3 3 + a PSone PSEmon P5mm | 75mm Temm |FINE CHECK @ APPROX, EVERY S° C25m0) Across Face OF Roe “@ Fro. aS 4 § @ VOL ERANCE GRINDING PROFILE CURVE FBR TEMPLATE IIETAL Te Ba Remove D So 2.00%" 2.0285 ram 2100" = ,000l" = .OOAE mm Brre PROFILEUNIROYAL PORTABLE CALENL R ROLL GRINDER Q \ UNIROYAL LID, RUBBER MACHINERY SHOPS KITCHENER, ONTARIO, CANADAPage - 1 - Det ao canna Pace 62 02 MOUNTING HOLES: PACE #3 03 GRINDER SET UP PAGES #5 and #6 04 DRESSING THE WHEEL PAGE #7 0s OPERATING TUE GRTADER PAGE 68 06 STORING THE GRINDER PAGE #9 07 Tools REQUIRED pace 10 08 SPARE PARTS PAGE #11 PLAN ViEW CF GRINDER PAGE #12 END VIEW OF GRINDER PAGE #13 WHEEL DRESSER "PAGE #14 CROSS SLIDE FEED ARRANGEMENT PAGE #15, OFFSET SPINDLE ‘PAGE #16 CeNTER SPINDLE PacR #17 ‘LEAD SCREW PAGE #18 PAN VIEW Pace #19 END VIEW PAGE #20 CBNTER SPINDLE PARTS LIST Page #21 OFFSET SPINDLE PARTS LIST Pacr #22 CROSS SLIDE PARTS LIST PAGE #23 ELNCTRICAL SCHEMATIC AND BIUL OF MATERIAL PAoHS #24 and 25 ZERO MAX MANUAL PAGES #26 through #28 -LLING ARRANGEMENT PAGE #30 BIJUR LUERICATOR PAGE #31on Page - 2 - Before using the Calender Roll Grinder, study this manual to familiarize yourself with the features on the grinder as well as the procedures to follow a when setting up and operating.we Te PE LA RECUR Non Do oyiinebA YARA eounl Los Gove Fh tekat eoaieas Cont COUN EL EVE FR Lem MlerteS don 41 CAIRNE SON fet (Ay COAVKe PEM eo et TALANDRA, Poe. Keon ipicn DOA DER. Los AgovEto: LA Se PARALELOS BE Cente we los Ror } Taste tnd be At (Los beN do Vet ticAL Come tonTae LA WecEs Ex Av Gumos casos Poeie AG’ 20 C VEERYO PE Lh wokizadTAL, GeeriFi crunk Si eso OtueRiehA , Desm Aan teane VYNOTE EL. CONTRO BEL les cuttin ABO DEKO, DE MONTAIE Tonal Ropitro,02 SRINI Page -3- MOUNTING HOLES 1. Adjust all calender rolls to the same taper gauge setting that will be used when checking the roll profile. Drill and countersink (4) four holes per roll as shown on page #4. The grinder mounting holes must be parallel (+ 1/16", + 1,5 mm) with the centerline of the calender roll, both vertically and horizontally. In some cases, it the grinder 10-20 occurs, pivot the the centre of the may become necessary to mount degrees below horizontal. If this four mounting hole locations about calender roll.Sanne. see eee a _ 8% £4 10-809 STE be __ 54410500Tosmircion pe LA @eotinteauoca ; ) Lévanraa La eeertlricauord Con LA eseinGA eve se PRa Tenet © WEN TR Que fo MAQIOA Fe BA (300 Ligeds La VARY EAR LA, ASeGukAhse BE Gue L bo va), Awves Con reo fotos estend TLRose SUROK, DE LA CALAB RAL ¥ ROS DE MANERA QUE Vo Ves Cowra EL EL Con tornto Ete /Pierka y EL Mowe v Vesmony Museo pe LA CAL > M¥Qoviag Los Cain Crys Rk esmEer @ Dea, PACH LA ESLINIGA NY LoS FOS CAN CAMeS peL FRENTE Ove LA Pieper Lorepriens DE LA keotiriet pola, fon est, D) Aepiere Los 4 cemtion comida ex THOR. DE LA char RAL MH APR LAS CONTeATUE Et: e Nye La MeDipa Si MEME TCS PEDAD ye CRS ROECOADA FARA MOMTAN een LF LA HECNiBie DORA cong «Sefohres AuvitAlr Ss = Paea Ceryese HERE ves oy Wivecan LA BAncAbA 1 LA LectieichyotA otuizknbo Lar ses (6) Totsios PE Nivevecios Vee Pia, 003 Page - 5 GRINDER SETUP: a @ (3) @ «6) oO Lift the grinder inte place using the four-way chain sling provided. Note that the grinder weighs 1,800 pounds. Before Ligting, have the four (4) centers turned ia to clear the calender frame and remove the grinding wheel and spindle assembly and the spindle motor. Turn the four (4) centers out into the holes in the calender frame. Remove the lifting chain. Remove the two (2) chain shackles from the front of the grinder. The grinding wheel will not clear these shackles. Tighten all four (4) centers into the calender frame and cighten locknuts. Cut off three (3) pieces of 1" standard pipe to suitable lengths and mount under the grinder as auxillary supports to reduce vibration. Level the grinder bed using the six (6) sets of leveling screws. See page #13. A level is mounted on the grinder bed. See pages $14 and #30. DO NOF BRNO OR TWIST THE BED. Connect the electrical power to the Control Panel. Connect the electrical power to the 1/4" H.P. traverse motor.No Fle xi@ne Ni FIERZA LA BaNcaddé DY Comecta EL PAEL.. DE ‘ContRal. - A ta Linea, Camect an EL. Meroe FARA cu fiaVitiewre LANs VERSA Ma" Wh a) SELLA Lm fosicinas “De (os fiopintos & Reerieieale A LA MMSMA ARERTUOR WE COAL BE ContgotA EL VERFiL DE Loo mismos, GB) Minea LA BANCADA PE LA BecTIFeADORA com LA SUPER ME PEL Gosiuro. Tosrncar Una Gas® MAGNET ea Con DN ComPARRLOR. S0e0r. CARRE OY ACE RLO oceaeee| @ A lo LARGO TEL CopiLto, : ADA Abe t&2 Les rOeNLLOS te ted Yew to) Monrar. ex ton CTR, SC Che V4 (RRA fericAk Le PE Les yareiWes Po 7 ewe ve est Son La er th PRG, WD diecast Marre QE pecisdh LA oka YU TRANS tas FoR CORBA Lay ty", ArivenR oY TER LA CePltA USAR LA BASE EL otek,(8) o (ao) ai Page Adjust all calender rolis, to be ground, to the same taper gauge setting that will be used when checking the roll profile. Line up the grinder bed with the roll face. Mount a magnetic base indicator on the carriage and run the carriage across the face of the roll. Adjust the grinder bed until it is in line with the roll face and lock it in place using the screws provided. See page #13. Mount the centre spindle assembly. See page #17. For grinding the ends of the roll, it may be necessary to use the outboard spindle shown on page #16. Mount the spindle motor and vee belt drive. Line up and tighten the belt using the motor basethe, 7 LA Vic ea Ficavo De Vee ae. zo TRANSESAL UE NNE Hast Que este Dee Magne La Fivuta VRICABA Sore LL Midtme AVA eae. EO Bia pene 2 MEDIO BEL VoLANTE, Piet EN AMEOS SENT! DOS HASTA AQT Et conta La Viedea tt SoRE Unceg desPixeR LA Dianne ushape dad RoctiFfeape, ne AGiOCE — LEYTo GNAVO ELEADG vE EL THREAMS | Poti ee kod st APACUE Coaube Sk Haya Comm iano Misa GUE LA We LA PieDRA COLE Con ON Vovury o 36 “DIAMANTE Whee fared Clivde Goe CoANbe Se esl 0 EN AdApee Revita fda OwiedaLA EN Posicic’ et iar € Qeerif stays06 Page - 7 ~ PRESSING THE GRIND: WHEEL: See page #59. ‘Traverse the grinding wheel so that it is located over the diamond dresser. Feed the dresser into the wheel using the handwheel. ‘vaverse the grinding wheel back and forth over the dresser using a slov feed to accomplish the grade of dress required. When the wheel is dressed, retract the dresser until the red warning Light goes out. This is done to avo: the possibility of running the grinding wheel into the Gresser when grinding or rapid traversing to position.eHRIC VE LA KeoTNeADoka, )-Aoves ve cepa meara, Linwie LA eamenpa YY WuRRia: Con VU ACR ITE FE MAGSined MusbiARO, D Combe esrd 4 we LA RARCARA 4 ALIMERWDOLY Con EL Borin , NO TENGA Tesh LA eADENA dE TANSIWiSiod, a) Deceses PE Keevievedie Cara Govilio , AFLOUF Los “Tot WloS BE NiVELACin oY COAL GRIER Tension Qoe eva CewRaR. oO Tewiovap LA BANEALA, PE Fiwacion , Pag ELimasae6 age - 8 - 05 QPERATING THE GRENDER: (i) Before each pass, wipe the ways clean and add @ medina machine oil. (2) When adjuscing the bed aad aligning it with the roll face, do not have the roller chain drive tight. (3) After grinding each roll, slacken off the leveling screws and the bed adjusting screws to remove aay tension that may cause twisting or bending of the ways.bvicion = bE LA RECKIF OR DORA, PAK A FoMbo ich LA Meo ide 2) Loetiona Li Bavcmia cud Od ACETE BO MABUING Livindo PAR EUITAR LA Comtosicn 5) Shea Log cuATKo centaos, LintAR Loe Blut eS Be A Rosch luabenetes cou Aceire Lviaso,@ Page - 9 - 06 STORING THE GRINDER: (Clean choroughly ail over. (2) Add a Light machine ofl to the ways to prevent rust. (3) Remove the four (4) centers, clean the threads and add of] to prevent corrosion.@ Page - 10 - o7 TOOLS REQUIRED TO OPERATE AND SET UP THE CALENDER ROLL GRINDER: (1) Safety goggles. (2) Magnetic base dial indfcator fn 1/1000 increments. (2) 1-5/8" open end urench (supplied with the grinder). (4) 2-3/4" open end wrench (supplied with the grinder). (5) 3/4" open end wrench. (6) 9/16" Allen wrench. (7) 5/16" Allen wrench. (8) Spindle bearing wrench (supplied with grinder). (3) Two (2) 2" open end wrench (supplied with the grinder).08 Page ~ UL - SPARE PARTS: The folloving is a list of suggested spare parts: - a @) @ (ay Minimum of three (3) National grinding wheels 3/4" = 10" 0.D, x 1-1/2" dia. hole #c30MilsB. One set Spindle Bearings SKF #7206C/C786 (back to back mounting). Two (2) Nilos Seal Rings #30K62LSTO. One (1) Ad& "V" Belt.4897- 2088-1 sia-oo-0- 5Laoniuaue owepfetnous nareean ott a UNIROYAL LTD cana MACHI Y SHOPSERY SH ER_MACHINUNIROYAL LTD © UBBER MACHINERY SHOPS.esa. segs omevan ReceTN ES LRP RRR AMLETCR HES 1 epame 260% Forces 1 zit & Loess Monae, Gna CueerrNC all 4 4 mime suanece. over 1 S¢H0 Sevacear reve gS powers — Sig Buzer ee sae De acer csssaies. je (avo 2062.-d743 Cotlestowmienne A Fare sweet? RUBBER MACHINERY SHOP: B &og OnTER Sole “iste ' (onset truer) suet “2. 397 - zo2e- | 085 -00-0-DINSTRUCTION AND PARTS BOOKLET ZERO-MAX® ror zeromax prives, MOTORS ANO GEARHEADS FAGE 26 ZERO-MAX SERIES “S" AND “W" GEARHEADS MAY BE USED WITH BOTH “E" AND “JK” MODEL DRIVES. FOR FINAL SPEED RANGE AND TORQUE CAPACITY, SEE LABEL ON SIDE OF GEARHEAD. SERIES “W GEARHEAD = ASSEMBLY INSTRUCTIONS QR INSPECT AND CHECK TO SEE ALL PARTS ARE INCLUDED (SEE FIG. 1) Siren STEP 1 Using a Phillips Head screwdriver remove Zaro-Max drive case screws, 7 Pry Nos 1, 4, and 6 as shown in Fig. 2 STEP i Select the package of screws wich matches the Zero-Max Drive Modet umber used. You will be using 3 of the 4 screws supplies. STEP Ill Attach the adapter plate to the front of the Zero-Max drive case with the three screws selected in Step 11 above by inserting them in drive case holes 1, 4, and 6. Seat the screws firmly but do not over-tighten or you may bind the inner mechanism of the drive. Figs STEP_IM_Line up the red dot on the gearhead. inaut.section-with the flat_on. tha, Zero-Max output shaft. Do not remove grease from bore. Gently slip the gearhead over the drive shaft twisting slightly until ooth slide together, When together, rotate the gearhead so its shaft is at 2 3, 6, 9 or 12 o'clock position and insert 2 10-3234" screws through the gearhead flange and into the adapter plate. Tighten the screws so they are eventy and equally seated en SERIES “S” GEARHEAD J ASSEMBLY INSTRUCTIONS sara win Coweta Fost oon enos Too! needed: A Philips Head screwdriver. Tetroren toe INSPECT AND CHEGK TO SEE ALL PARTS ARE INCLUDED (SEE FIG. 10) 2 aoseTen PAE STEP I Using a Phillips Head screwdriver remove Zero-Max drive case screws, Nos. 1, 4, 6 and & from Zero-Max drive. (See Fig. 11) STEP Hl Select the package of screws which matches the Zero-Max Drive Mode! umber used. STEP Ill Attach the adapter plate to the front of the Zero-Max drive case with the four screws mentioned in Step II above by inserting them In drive case holes 1, 4, 6, and 8 Seat the screws firmly but do not evertighten or you ce may bind the inner mechanism of the drive. (Fig. 12) STEP IW Line up the red dot on the geathiead input section with the fiat on the Zero-Max output shaft. Do not remove grease from bore. Gently slip the ‘gearhead over the drive shaft twisting slightly until both slide together. When together, rotate the gearhead so it matches the drive and insert 6 47*10-32 screws through the gearhead and into the adapter plate. Tighten the screws so they are evenly and equally seated.| INSTALLATION a MOUNTING Aer you hve detrine our tog tnd yur on Me etd oe BEREAN Se ne aloe arene Goes ites srr gute oy i Tete he ie a toc ah ela) gen Stott ae te SeROIRL tha big ad wits geaend ota, the on sr ite in Stine outs the rns ore perk Sia Usa a res ie ru a mere OR Ann tad ees Ist moma en en eof eu ‘The units can be mounted in any of the 6 positions shown below. Rubber grommets or shock mounts can be used Yo reduce the transfer of noise. Shins may have to be used for proper alignment. a ee wats sna a Uh CONNECTION TO INPUT AND OUTPUT SHAFTS — For direct coupling to the input or output shaft, align the two shafts to be coupled carefully and use 9 good flexible coupling. When’ using pulleys or sprockets, mount them as close to the ZERO-MAX housing as possible and avoid excessive tension on bolt oc chain. IF the ZEROMAK seems sti and funs warm, 2 few hours of running will loosen it up. Ali units are triple checked before shipment from the factory. Apparent heat will aot harm the unit, Heat vise over ambient Specifications is 2s follows: MODEL WITHOUT MOTOR WITH STANDARD MOTOR 40°C Ta aC 72°F aoc 7a F 50°C 90°F 40°C 72°F = a aor 72 a 4G 7a = = STARTING Cate should be exercised when starting the ZERO-MAX under foad snd in high speed positions. When possible, accsterate slom'y or ad load slowly fer best results. 1t is beter to start with the ZEROMAK control lever at the zero setting and move the lover to the desired speed when possible, instead af starting ‘and stopping the motor driving the ZERO.MAX. The mictor car be run with the ZERO-MAX at 20ra Indefinitely without harm t© the moter, ZERO-MAX DRIVES WITHOUT MOTOR Whan a ZERO-MAX drive is supplied without 2 motor, the following chart gives the minimum ard maximum horsepower ratings to be used. Use the minimum hp for low speed sopit cations. Use the maximum hp if the drive is to be operated ‘rer the entire speed range, uoaepouee MODEL MN, MAX. E ve ua ak va 3 yaa ve ara x 1 Ve We suggest using 1800 rpm splitshase or capacitor start motors for best results, Recommended input speed for the ‘drives is 2000 rpm maximum, Pawo 3 PAGE 28 SPEED CHANGE To change speed on units with lever control, turn the red speed contol knob. counterclockwise to unlock, move the lever {a the desivec speod sotting ard twiet the knob clockwiee to fock 'B Speed may be enanged af ary time, runaing oF not On units with serew control, change the speed by rotating the ‘soed conta sorew to any desired postion at any time. No lock S vequired on the scren contr. Your ZERO-MAX drive may vary in speed with change in toad, This is due te parts flexing within the drive and is not the result of slippage. At very low speed settings tha output shaft may Stop rotating as load is added until the speed conto! lever 18 repositioned. if speed change from changing load 1 etrimental to'your application contact the factory ar your 2ERO-WAX repre- sentative for suggestions. IF OPERATION AT SPEEDS CLOSE TO ZERO 1S REGULARLY AND FREQUENTLY REQUIRED, RE- DUCE INPUT SPEED OR TAKE AS MUCH REDUCTION AS POS. SIBLE ON THE OUTPUT, OR BOTH, REVERSE CONTROL ZERO-MAX drives with the numeral “3” in the model number indicate @ reversible drive model. A separate control knob is Used to change output rotation to CCW, CW or NEUTRAL, The drives may be reversed instantly, running oF not, sa long as Feasonante care is used when reversing against load. 9 $0 from CCW to NEUTRAL requites 40 degrees and to go trom NEUTRAL to CW requires 40 cegrees, or a total of 80 degrees 10 go COW to GW ar CW to CCW. LUBRICATION : Drives: The ZERO-WAX drive runs in oil and Js filled with the proper amount and kind at the factory. Al drives are germanently lubricated. However, the oil level should be checked periodically to be sure tha case is at least ¥, but not over 24 full. When additional oil is noeded, @ drain and {il hole Is provided in the housing. If ZERO-MAK No. 400 Tubr- ‘cant is not immediately available from your ZERO-MAX distrib- Utor, service station or the ZERO-MAX factory, use any good SAE 40 detergent motor cl Gearhead: Al! gearheads are filled with proper amaunt and kind fof lubricant witen shipped from the factory. The goarheads are Permanentiy lubricated, but the oil lovel should bo checked periodically to be sure the case is at least Ye, but not over 98 al, for any reason additional lubricant is required, use MOBIL. SOON or equivalent. Motors: Check lubrication requirements found on the back of each motor For special ambient conditions consult the factory for recom: mendations. ‘The proper quantity of lubricant in ounces when rfling the drives or gearheads is as follows: ‘ MODEL QUANTITY IN OUNCES 1,2, 41 and 42 10 53 2 Ji, 2, 41 ond a2 4 a3) 16 ¥ 6 Ki, 2,41 and 42 2 2X1, 2, 41 and 42 a1 Wit, W2, 3 ana wa 7 85, 86 and $7, 16 25% more lubricant is required for side wall mounting,LUBRICATOR UNIT "LMH" C-2030 (FOR STANDARD OR BUILTTIN RESERYON) LUBRICATORS — TYPE L las oe cade cer ‘Srcun ting HOLES ae a “Lp haw Teor rom oF aeseRvort AUTERNATIVE OM OUTLETS We TwRu oRiLceD PAssace nT fege 3 LUBRICATOR “LMH"C-2022 (COMPLETE WITH STANDARD RESERVOIR) E-e4 ne. 614UR TAPPED woLe Stok Seung sat ONE SHOT Romo ene RESERVOIR pups surten (LAN view) FpamereR a MsTON STROKE: He" Maxiouoa PAR DISCHARGE WOL.PLR STROKE: IcvcH LUBRICATOR UNIT "LPK"C-2031 {FOR STANOARD OR BUILTIN RESERVOIR) rruver, vw wri mays eemoveD rarreD ot None i524. woe tanenD Pom fomxonuy—) Sha Puan View) OPERATION: — puLL BUTTON ersten Be cuameten sparen smoxe: Je Maximunt Pi ISEHARGE ¥OLPER STROME® ZoUCHt savour VER. OISCHARGE Press.» 3oLas/sank Posen 20 oRoeS averon) Leveie ewe ies coce Fi thin vane, eet GES vem oiscHARGe PRESS: 50 5/ABo LEusic mens tect cu ent Traminarine ARSBABATIAN ‘evaeptD Nous rons Senews a RESERVOIR CAPACITY #40EU CM #NoTE: PISTON STROKE ADJUSTMENT IS INGIDE LUBRICATOR. WHEN ORDERING. SPEciVY STRORE REQUIRED LUBRICATOR "LPK’C-2036 (COMPLETE WITH STANDARD RESERVOIR) pkgs nancies [on ceoreh sees oun window. ———4 Vronte sencws RESERVOIR CAPACITY 150 cLEM S'GiDE TORRICATOR. WHEN ORERING Srecity STROKE REQUIRED. BARuEITE BARK NI