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Systems Operation - Fundamentals

Electrical System for All Caterpillar Products
Media Number -SEGV3008-01 Publication Date -01/06/2004 Date Updated -28/06/2004

i02104629

Electrical Schematic
SMCS - 1400; 1450; 7566

Schematics

Illustration 1 g01072788
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Schematics are basically line drawings that explain how a system works by using symbols and
connecting lines. Symbols are used to represent devices or components of both simple and complex
electrical and electronic systems. Schematic symbols are used extensively in Caterpillar publications
for diagnosing electrical concerns.

Schematics are used by technicians in order to determine how a system works, and to assist in the
repair of a system that has failed.

Schematic symbols present a great deal of information in a small amount of space. The reading of
schematic symbols requires highly developed skills and practice. A logical, step by step approach to
using schematic diagrams for troubleshooting begins with the technician's understanding of the
complete system. Although, there are many electrical symbols that are used in circuit diagrams,
Illustration 1 shows the more common Caterpillar electrical symbols.

Schematic Features
Caterpillar electrical schematics contain very valuable information. The information is printed on the
front and reverse side of the schematic. The technician needs to become very skilled in reading and
interpreting all the information that is contained on both sides of the schematic.

The following features are found on the front of a schematic:

• Color codes for circuit identification

• Color abbreviation codes

• Symbol descriptions

• Wiring harness information

• Schematic notes and conditions

• Grid design for component location

• Component part numbers

The following information is recommended for clearing up the confusion that is associated with
dashed lines:

• Dashed colored lines represent attachment circuits. Use the color identification code that is
located on the schematic in order to determine the circuit.

• The heavy double dashed lines identify the circuitry and components that are located in the
operator station.

• A dashed (thin black) line is used to identify an attachment, wire, cable, or component. (See the
symbol description on the schematic).

Machine Electrical Schematics with New Format

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Illustration 2 g01072790

Some Caterpillar machines use a new format for electrical system schematics. The new format is
called PRO/E and provides additional information for wire, connector, component and splice
symbols. The following information describes the new format.

Wire Identification Labels

Illustration 2 shows the new wire identification format. The label includes the circuit identification
wire label number "169", harness identification code "H", the wire number in the harness "5", color
code "PK" and the wire size "18".

Note: The codes that are shown are examples of the new identification system. Consult the
appropriate electrical schematic for more detailed, accurate information.

Connectors
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Illustration 3 g01072793

The new connector identification format includes the harness identification code "H", identifies the
assembly as a connector "C", identifies the number of the connector within the harness "7", and lists
the connector part number 3E3382.

Note: The codes that are shown are examples of the new identification system. Consult the
appropriate electrical schematic for more detailed, accurate information.

Components

Illustration 4 g01072792

The previous method of component labeling on a schematic shows the descriptive name and the
component part number. The schematics that are drawn in PRO/E format contain a harness
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identification letter "H", and a serializing code "P-12". "P" stands for part and "12" stands for harness
position (number "12" part in harness "H"), and the component part number 113-8490 .

Note: The codes that are shown are examples of the new identification system. Consult the
appropriate electrical schematic for more detailed, accurate information.

Splices

Illustration 5 g01072794

The PRO/E format for splices uses two connection points to indicate which side a given wire exits.
The previous splice symbol used a simple filled in dot to indicate a splice.

The new format shows that in harness "G", wire "405-G9 GY-16" is spliced into two wires, "405-G7
GY-18" and "405-G14 GY-18".

Note: The codes that are shown are examples of the new identification system. Consult the
appropriate electrical schematic for more detailed and accurate information.

The following features are listed on the back of the schematic:

• Harness and wire electrical schematic symbols and identification

• Electrical schematic symbols and definitions

• Wire description chart

• Related electrical service manuals

• Harness connector location chart

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• Off machine switch specifications

• Machine harness connector and component locations, identified as a machine silhouette

• Component Identifier (CID) list and flash code conversion

• Component location chart

• Resistor and solenoid specifications

• Failure Mode Identifier (FMI) list

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