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- Printing & Assembly Guide -
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M2.5x3 Screw
Upper Base
Tourbillon Ring
Mainspring
M2x3 Screw
Washer
Escape Fork
Escape Wheel
Cage Spacer
Washer
Lower Base
Ø1.5x 23mm Pin
Core Post
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M2x3 Screw M2x3 Screw
Tourbillon Ring
Upper Base
M2x3 Screw
Cage Bridge
Escape Wheel
Cage Spacer
Washer
Core Post
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Tourbillon Upper Cage
M2x3 Screw
M2x3 Screw
Tourbillon Ring
Upper Base
Cage Bridge
Escape Fork
Ratchet Post
Washer
Core Post
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Tourbillon Upper Cage
M1.6x3 Screw
1.5mm Steel Ball
Upper Base +
Tourbillon Ring Gear
(Unibody)
Tourbillon Ring
Cage Bridge
Escape Fork
Escape Wheel
Winder
Lower Base +
Ratchet Post
Tourbillon Lower Cage (Unibody)
Washer
Core Post
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• Pin lengths are not required to be cut to high precision. +/- 0.5mm is ne.
• It is crucial to have a chamfered feature at each ends of the pin. If u are using
a Dremel, simply use a grinding tool to grind the edges of the pin at an angle
while rotating the pin with your other hand. If u do not have a Dremel, a le or
sandpaper will also work although it will require more time and e ort.
• If you do not have a Dremel, there is an alternative guide that was kindly
shared by user Knorke74 via the link here
• The table below lists all the pin lengths that are required for the assembly
1) Measure the and mark the pins 2) Cut the pins to be slightly longer than the desired length
Non Printed Parts
100% Scale Model 50% Scale Model
Part Qty Link Part Qty Link
Ø1.5 x 14mm pin 2 Ali Express
Ø1.0 x 4mm pin 2
Amazon Ali Express
M1.6 x 3 Screw 4
Amazon
Ali Express
5) The pin should look like the one in the picture above,
with both ends to have some chamfer
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• Use 12-15mm/s outer perimeter print speed for all the gears. “Outer Perimeter” is also known as “Wall Line Count” in Cura.
• Enable “combing mode” in Cura or “avoid printed parts travel” (Prusa slicer)
• If retraction settings are not perfectly dialed in, Print parts one at a time to completely eliminate stringing issues.
• 3mf les are provided for print setting references (generated in Cura for Mk3s)
15_Escape_Fork 1 Purple 0.3 0.15 4 100 no • Print the part “0” rst, as that should work for most people. If the tting is
too tight, try printing the -1 or -2 looser t variant and vice versa.
16_Escape_Wheel 1 Purple 0.3 0.15 3 30 no
• Enable “combing mode” in Cura or “avoid printed parts travel” (Prusa slicer)
• If retraction settings are not perfectly dialed in, Print parts one at a time to completely eliminate stringing issues.
• 3mf les are provided for print setting references (generated in Cura for Mk3s)
15_Escape_Fork 1 Purple 0.25 0.12 4 100 No • Print the part “0” rst, as that should work for most people. If the tting is
too tight, try printing the -1 or -2 looser t variant and vice versa.
16_Escape_Wheel 1 Purple 0.25 0.12 4 30 No
• Enable “combing mode” in Cura or “avoid printed parts travel” (Prusa slicer)
• If retraction settings are not perfectly dialed in, Print parts one at a time to completely eliminate stringing issues.
• 3mf les are provided for print setting references (generated in Cura for Mk3s)
16_Escape_Wheel 1 Purple 0.15 0.07 4 30-50 No • Print the part “0” rst, as that should work for most people. If the tting is
too tight, try printing the -1 or -2 looser t variant and vice versa.
17_Tourbillon_Ring 1 Red 0.25/0.3 0.12-0.15 4 30-50 No
• Enable “combing mode” in Cura or “avoid printed parts travel” (Prusa slicer)
• If retraction settings are not perfectly dialed in, Print parts one at a time to completely eliminate stringing issues.
• 3mf les are provided for print setting references (generated in Cura for Mk3s)
Merged Component
Merged Component
16_Escape_Wheel 1 Purple 0.15 0.07 5 30-50 no • Print the part “0” rst, as that should work for most people. If the tting is
too tight, try printing the -1 or -2 looser t variant and vice versa.
17_Tourbillon_Ring 1 Red 0.15 0.07 5 30-50 no
• Due to printing tolerances, It is impossible to have a Ø1.5mm pin diameter that will yield a smooth
slight surface unevenness are
transition t right o the print bed. A loose pin-gear tting will introduce signi cant backlash in the
ne as long as gears are still
system. Hence Pin hole preparation is extremely critical as follows: able to mesh properly
• Printed gears should be free from blobs, stringing, excessive layer shifts, and elephant’s
foot. Blobs and small amount of elephants foot can be removed using a hobby pen knife.
Minor layer inconsistencies are ne as long as the gear meshing is su ciently smooth. An
example of a good gear tooth is is shown below:
Step 1: Use a 1.5 drill bit with a hand plier or a drill bit holder. Hold the 3D printed gear with another • If excessive stringing is observed, enable “combing mode” in Cura or “Avoid Crossing
hand and gently rotate the gear towards towards the drill bit. Be careful to not allow the drill bit to tilt Perimeters” in Prusa Slicer and print one gear at a time to completely eliminate any
along the way. Continue on till the drill bit exits from the other side of pin hole. stringing issues.
Materials • Blobs can also be caused by seam lines if they are positioned at the gear tooth pro le. Be
Removed sure to set the seam line to “sharpest corner” instead of random as illustrated below.
Slight Burrs
Step 2: Grab a pin and intentionally introduce some burrs at the edge either by using a Dremel or
sandpaper as shown. Repeat Step 1 but replace the drill bit with the burred pin. You should notice
some plastic material being removed with every pass. Try spinning the gear every time it is fully
inserted through the pin. It should spin with minimal wobbling. At one point, it should spin smoothly
without jamming. This indicates that the pin hole is su ciently enlarged.
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1) Prepare the Axis 1 Lower Cage and remove all the support materials. 2) Insert Ø1.5mm pins followed by washers as illustrated below.
03_Tourbillon_Lower_Cage
14mm (X2)
*M3 Screws are Optional: They are for weight balancing but they are not critical
18_Washer (x2)
Section View
• If excessive resistance is felt during rotation, repeat the pin-hole prep step on page 4.
16_Escape_Wheel
Spin
Ensure that there are no elephants
foot at this part of the Escape Wheel
nger (for all ngers). Use a pen knife
to clean up if necessary
• Pin-Hole Clearance Check: There should be minimal clearance between the pin
and hole on the escape wheel (just enough to provide a minimal friction spin).
te
ta
Ro
Small Gap
05_Cage_Bridge
[Checkpoint #4]
Cage bridge should be visually parallel to the bottom base
Parallel
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6) 7) Ø1.5x23mm [100%]
Ø1.5x20mm [75%]
Ø1.0x15mm [50%]
Ø1.0x12mm [35%]
10_Core_Post
17-19mm [100%]
15-16mm [75%]
10-11mm [50%]
7-8 mm [35%]
Flushed Assembly
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8) [Checkpoint #5]
• You will be guided through a complete escapement cycle with the
11_Impulse_Pin
interaction of the escape wheel, fork, and impulse pin to verify the
assembly and check for clearances.
18_Washer • The basic terminologies of an escape fork as shown below. Watch this
video https://www.youtube.com/watch?v=Wmk2mA6dg3o of the Swiss
Lever escapement in action.
t
t
alle
lle
Pa
ht P
Locking Face
t
Lef
Locking Face
Rig
Impulse Face Impulse Face
1 Palle
Left
t 2 3
Lef t
le
Pal t
h
t
let
Pa l
Rig
Pa ht
llet
Rig
power
unlock transfer
lock Lower stopper pin small gap
1) Start from the right pallet locking face engagement. The 2) The balance wheel + impulse pin swings back 3) The escape wheel nger now slides along the impulse
fork is in contact with the lower stopper pin. Escape clockwise (CW) and nudges the fork to rotate CCW. face of the right pallet. the energy from the
wheel always tries to rotate counter-clockwise (CCW) The nudge will cause the escape wheel nger to be mainspring that is transferred all the way to the
and is in locking contact with the fork as shown, thus released from the locked position. There should be a escape wheel is now partly being transferred to the
unable to rotate. small gap between the left pallet and wheel nger fork and nally to the impulse pin + balance wheel
unlock
lock
small
Exit
gap
point
4) The escape wheel nger eventually exits the right pallet 5) The escape wheel nger then strikes the left pallet
6) The impulse pin nudges the fork again. Escape wheel +
when the fork fully swings to the upper stopper pin. locking face and will remain in this position till the
fork will unlocked at the left pallet. At this position, check
There should be a small gap at the exit point as balance wheel makes another full swing, rotating back
that a gap exists between the right pallet with the wheel
illustrated. You may use a pen knife to carefully remove CCW
ngers
some material at the fork if no gap is observed
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7 8 9
power Exit
transfer point
lock
7) Escape wheel nger slides along impulse face of the 8) The wheel nger then exits the left pallet as the fork is 9) The wheel eventually locks with the fork again on the
fork, transferring energy once again to rotate the fork fully swing to the right. Ensure that there is a gap at the right pallet and the mechanism completes a full cycle
clockwise. exit point. You may use a pen knife to gently remove that repeats itself.
some material at the fork at the point of interference if
necessary.
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9) Remove the impulse pin and attach it to the hairspring, followed by balance wheel. Use a Hammer to tap the [Checkpoint #6]
impulse pin to ensure full insertion without tilt. Take note of orientation as illustrated Thread a spare 1.5mm pin through the assembly and spin the wheel.
Observe from the side and ensure balance wheel is not wobbling
excessively. Excessive wobble indicates that pin insertion is tilted relative
orientation to the balance wheel.
features
Sp
in
lightly Hammer the impulse pin evenly
to ensure full insertion any spare long
1.5mm pin
13_Hairspring
14_Balance
Wheel
Washer
Hairspring should be visually
parallel to the lower cage
[Checkpoint #8]
there should equal gap between the balance wheel and all 3 sides of the
lower cage arms.
• When a jam occurs, manually oscillate the fork to reset the impulse pin
position. Running the mechanism for approximately 10-15 ticks is su cient
for this checkpoint. A detailed check will be carried out later.
Force t. Apply
adhesive if necessary
manually oscillate
fork to reset jams
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M2.5x4 [100%]
12) 17_Tourbillon Ring 13)
M2x3 [75%]
04_Tourbillon Upper
Cage
Apply adhesive
Pin insertion
If necessary
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[Checkpoint #10] 14) Insert the ratchet posts into the bottom base. Take note of orientation.
View the assembly from the side and check for gaps as illustrated below
07_Ratchet Post
Gap
Gap (3 places)
09_Mainspring
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17) Assemble the upper base onto the Ratchet posts. Gently hammer on the hexagonal post 17.1) For Scaled Models (75%,50% & 35%), Upper base is assembled using 4 screws
area to ensure that the upper base is fully inserted of a hexagonal post.
M2.5x3 [75%]
M2x3 [50%]
M1.6x3 [50%]
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[Checkpoint #11] [Checkpoint #12]
• Gently wriggle the base assembly along the direction of the red arrows, as illustrated below. • View the assembly from the side. There should not be a signi cant gap between the
The mainspring coil should be able to freely slide and move around with little resistance.
mainspring + winder assembly with the upper base.
• Turn the base around and rotate the winder handle in the clockwise direction. You should not • Scale down the 4 ratchet posts if you observe a gap of approximately >0.3mm
feel signi cant resistance besides the ratchet action.
• If the upper and bottom base is pinching onto the mainspring+winder assembly, reprint the 4
ratchet posts by slightly scaling them up along z direction.
Mainspring should be
able to slide freely
note the orientation as illustrated. The ring gear should be exible if you adhere to the features will be too fragile.
recommended print settings and snap- tted into position.
M2x3 [50% & 75%]
12_Tourbillon Ring
Gear
12_Tourbillon Ring
Gear
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19) Insert the Tourbillon Core post into the Base assembly through the hexagonal feature on the
mainspring core. Ensure that the escape wheel gears mesh with the ring gear.
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[Checkpoint]
• View the assembly from the side, and there should be a visible gap between the Escape wheel + Escape fork with the ring gear.
• Wind the mainspring, and the mechanism should be activated with the Tourbillon rotating counter-clockwise. Otherwise, nudge the fork to kickstart the movement. Allow the
mechanism to run for several revolutions to ensure the escape wheel-ring gear gap is maintained throughout the entire revolution.
• Check the meshing between the escape wheel and ring gear through one complete revolution.
Tourbillon Rotation