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PHB2022 Vol 1
PHB2022 Vol 1
2021
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2022/09
2021/03 CLICK HERE FOR VOLUME 2
Contents
Section 3 Flowmetering
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Table of contents
These should be left on before continuing
into the Product Handbook
2 3 4 5
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spira xsarc o.c om 1
Introduction
The Spirax Sarco Product Handbook contains the technical information for our most popular range of products for steam
and other industrial fluids. You can search for products by product nomenclature / name, product range and by document
number.
As well as the products, many Spirax Sarco companies can supply further products or services on request. These may
include steam trap surveys and complete packaged solutions which can provide you with plant automation. If the product
or service you need is not listed in this handbook, contact your local Spirax Sarco sales company representative.
1.2
The documents shown are for initial specification purposes only. Safety information together with installation and
maintenance instructions are provided with every product supplied. Consult your local Spirax Sarco office if you require
1
help in correctly selecting your product.
The latest technical information is available for our full product range on spiraxsarco.com. The website also offers
other practical information, such as the Steam Engineering Tutorials, which provides useful advice on the design and
maintenance of steam and condensate systems, and other resources such as a Unit Conversion Calculator and Steam
Tables, to help you with day-to-day engineering calculations.
Please note that this is an international publication and not all products are available in all countries.
1.3
2
1.3
3
1
EUROPE AMERICAS
BELGIUM PORTUGAL
Tel: +32 9 244 67 10 Tel: (351) 21 417 5093 NORTH
spirax@pt.SpiraxSarco.com
1.3 Info@be.SpiraxSarco.com
CANADA
Tel: (800) 265 7747
BOSNIA & HERZEGOVINA ROMANIA
4 Tel: +387 (0)65 022 297 Tel: 0364 404752
office@ro.spiraxsarco.com
sales@spirax.ca
marko.sovic@ba.spiraxsarco.com
UNITED STATES OF AMERICA
RUSSIA Tel: (800) 883-4411
CZECH/SLOVAK REPUBLIC
Tel: 8 800 55 00 25. orders@spirax.com
Tel: 420 274 001 351
info@cz.spiraxsarco.com sales@ru.spiraxsarco.com
KAZAKHSTAN
Tel: +77018003698
cis@ru.spiraxsarco.com
NETHERLANDS
Tel: +31 10 892 03 86
Info@nl.SpiraxSarco.com
NORWAY
Tel: +47 67 06 76 80
info@no.SpiraxSarco.com
POLAND
Tel: 48 22 853 35 88
biuro@pl.spiraxsarco.com
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Wor ldwide c ontacts
Operating c ompanies
ASIA PACIFIC MIDDLE EAST AND AFRICA
AUSTRALIA EGYPT
Tel: (61) 2 9852 3100 Tel: (202) 24 17 44 91
1.3
info@au.SpiraxSarco.com Info@eg.spiraxsarco.com
CAMBODIA GHANA
Tel: +855 68 789 055
Tes.Bunheang@sg.spiraxsarco.com
Tel: +233 (0)20 450 1377 5
Solomon.Ackumey@gh.spiraxsarco.com
CHINA JORDAN
Tel: 021-2416 3666 Tel: 962 776602727
Sales@cn.SpiraxSarco.com Yahya.AlMowaqet@jo.spiraxsarco.com
INDIA
KENYA
Tel: +91 44 67414800
Tel: 254-20-4443340
spiraxindia@in.spiraxsarco.com
info@ke.spiraxsarco.com
INDONESIA
Tel: 62 21 8379 7233 MIDDLE EAST
enquiries.id@id.spiraxsarco.com Tel: (971) 6 5575226
info@ae.spiraxsarco.com
JAPAN
Tel: (0) 43 274 4811 MAGHREB
infojp@spiraxsarco.com Tel: 00 212 (0)5 37 60 38 00
courrier.maroc@fr.spiraxsarco.com
KAZAKHSTAN
Tel: +77018003698 SOUTH AFRICA
cis@ru.spiraxsarco.com Gauteng
Tel: 27 (11) 230 1300
KOREA, SOUTH info@za.spiraxsarco.com
Tel: 82 (02)3489-3489
SSK@kr.SpiraxSarco.com Port Elizabeth
Tel: 27 (0) 41 364 2004
MALAYSIA info@za.spiraxsarco.com
Tel: (60) 3 556 996 50
Sales@my.SpiraxSarco.com Capetown
Tel: 27 (0) 41 364 2004
MYANMAR
info@za.spiraxsarco.com
Tel: +95 1 934 5065 Ext1224
Spirax.Myanmar@sg.spiraxsarco.com
KwaZulu Natal
NEW ZEALAND Tel: +27 (0) 31 512 5122
Tel: (64) 0800 800 229 info@za.spiraxsarco.com
sales@nz.spiraxsarco.com
Nelspruit
PAKISTAN Tel: +27 (0) 13 752 7779
Tel: +44 (0) 1242 521361 info@za.spiraxsarco.com
Info@pk.spiraxsarco.com
Secunda
PHILIPPINES Tel: 27 (17) 631 1957
Tel: (63) 2 812 8654 info@za.spiraxsarco.com
Sales.Philippines@ph.spiraxsarco.com
SINGAPORE
Tel: (65) 6349 0480
Spirax.Singapore@sg.spiraxsarco.com
TAIWAN
Tel: 886-2-2662-6689
simon.yang@tw.spiraxsarco.com
THAILAND
Tel: +66 2 055 0888
SalesTeam@th.SpiraxSarco.com
VIETNAM
Tel: +84 028 3997 6000
Spirax.Vietnam@vn.spiraxsarco.com
spira xsarc o.c om 1
1.4
1
Spirax Sarco
the products
for steam and related
industrial fluids
Introduction Contents
1 P r o d u c t o v e r v i e w
1.4
2
Sales Main
brochure handbook
contents page contents page 3
1 P r o d u c t o v e r v i e w
Contents
Complete integrated solutions 06
Packaged heat exchangers, product assemblies, system audits, design, installation, maintenance and
project management.
1.4
4
Boiler controls and systems 10
Feedtanks, level controls and alarms, feedpump check valves, boiler blowdown valves, TDS control
systems, steam injection systems, sample coolers, heat recovery systems, conductivity meters, condensate
contamination detectors, blowdown vessels and vent heads.
Flowmeters 12
Variable area flowmeters, orifice plates, flow computers and display units.
Control systems 13
Pneumatically/electrically actuated two-port and three-port valves, positioners, programmable electronic
controllers, pneumatic transmitter controllers, pressure reducing valves, surplussing valves, safety valves,
self-acting temperature control valves and high limit temperature cut-outs.
Steam traps 16
Thermodynamic, ball float, balanced pressure, inverted bucket and bimetallic steam traps, sealed and
quickfit steam traps, Spiratec steam trap performance monitors and steam trapping stations.
Automatic steam (or gas) powered fluid pumps, pump-trap combinations, electric powered condensate
recovery units and flash steam recovery vessels.
Humidifiers 19
Direct steam injection humidifiers and Hygromatic self-generative humidifiers.
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10exchange 12
packages
06 13 16
18 19exchange 20exchange 21
packages packages
Main
handbook
contents page 5
1 P r o d u c t o v e r v i e w
1.4
6
Customer focused solutions Ready assembled control System audits Steam condition monitoring
partner systems
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Spirax Sarco has the expertise and products our customers require regarding the use of steam and other related
industrial fluids. Our offering makes us the perfect partner as a solutions provider. These solutions can range from simple
product assemblies to major turnkey projects such as boiler house upgrades.
1.4
7
System services
At Spirax Sarco we offer a complete range of services to ensure the effective and safe management of steam, condensate
and other industrial utility fluid systems.
Sales Main
brochure handbook
contents page contents page 7
1 P r o d u c t o v e r v i e w
• High purity generators Assemblies of products all selected and sized to provide an
A range of generators which produce clean steam, integrated solution. Some examples of packaged
1.4 pure steam or WFI (water for injection) conforming to solutions are:
Compact standard heat Clean and pure steam Specially designed heat Bespoke engineered systems
transfer packages generators transfer solutions
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1.4
9
Sales Main
brochure handbook
contents page contents page 9
1 P r o d u c t o v e r v i e w
10 constructed in stainless steel - no rusting, no linings, coatings feedtanks to drive off the dissolved oxygen. This reduces
or joints to leak. It is fitted with a flash condensing deaerator the amount of oxygen scavenging chemicals required,
head which combines: cold make-up, condensate return and and maintains a high and steady feedwater temperature
flash recovery. Flash steam is condensed whilst heating and to the boiler.
deaerating the cold make-up.
5. Level controls and alarms
The deaerator head is also available for fitting into existing Significant developments have taken place in recent
feedtanks. years considerably improving the standards of safety and
reliability of boiler level controls.
2. Boiler blowdown systems
As steam forms it leaves behind impurities in the boiler water Probes without moving parts and modern electronic
that will concentrate unless removed. The TDS (Total Dissolved controllers are so reliable that major boiler accidents
Solids) in the boiler must be accurately controlled. High TDS should be a thing of the past.
can result in carryover of boiler water and impurities causing
problems with production and plant. Low TDS due to too much The range offered has been approved as complying
blowdown increases fuel and water treatment chemical costs. with the relevant Codes of Practice and European
Systems are available for all sizes and types of boiler. regulations.
1 2 3 4
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5 6 7 8
9 10 11 12
Sales Main
brochure handbook
contents page contents page 11
1 P r o d u c t o v e r v i e w
Flowmeters
Whatever your process or system requirements, there is a flowmeter to suit your needs from the Spirax Sarco range. Our
flowmeters have an unrivalled reputation for accuracy, turndown and reliability. They are versatile, being suitable for steam
as well as most liquids and gases. A comprehensive selection of flow computers and display units, all of which can be
linked to plant and building management systems, complement the range.
2 3 4 5
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spiraxsarco.com
Control systems
To enable you to make the right choice for your application Spirax Sarco has developed a range of control systems ranging
from simple self-acting controls to systems that will fit into highly sophisticated control loops.
1 2
3 4 5
Sales Main
brochure handbook
contents page contents page 13
1 P r o d u c t o v e r v i e w
6 7 8 10 11
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1.4
15
Sales Main
brochure handbook
contents page contents page 15
1 P r o d u c t o v e r v i e w
Steam traps
It is essential, without loss of live steam, to remove condensate and often air and other incondensable gases from steam
systems. The Spirax Sarco range of steam traps allows the best choice to be made for all applications. A steam trap
performance monitoring system complements the range.
Sizes up to DN100.
For pressures up to 80 bar.
Body material: cast iron, SG iron, cast steel or stainless steel.
1 2 3 4
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5. Inverted bucket steam traps It will detect if traps are passing live steam or if they are 1.4
waterlogged.
Inverted bucket traps are the most robust type of the
mechanical traps and will resist waterhammer. When the check
17
valve option has been fitted in the inlet, they can be used with The system either uses sensor chambers mounted
superheated steam. They are available with a wide selection of upstream of conventional steam traps, or integral
valve orifices for precise pressure and load matching. sensors in pipeline connectors or steam traps, giving a
signal to an external test point.
Sizes up to DN80.
For pressures up to 190 bar. Sizes up to DN50.
Body material: cast iron, cast steel, alloy steel or For pressures up to 32 bar.
stainless steel. Body material: carbon steel, SG iron or stainless steel.
5 6 7 8
Sales Main
brochure handbook
contents page contents page 17
1 P r o d u c t o v e r v i e w
1.4 1. Automatic steam (or gas) powered condensate pumps 3. Electric powered condensate recovery units
This range of self-contained pumps uses steam or other A range of electrically powered condensate return pumps
18 pressurised gas as motive power and is designed to remove specially designed with low NPSH (Net Positive Suction
and recover condensate (or other fluids) under all operating Head) requirements to handle hot condensate in a
conditions. compact size.
1 2 3 4
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Humidifiers
Control of relative humidity is growing in importance as new technologies and health requirements in the workplace demand
tighter environmental management. With both direct steam injection and self-generative humidifiers, Spirax Sarco can provide
the correct solution for your specific humidification needs.
1 2
Sales Main
brochure handbook
contents page contents page 19
1 P r o d u c t o v e r v i e w
1.4
20 1. Generation 3. Pure and clean steam trapping
A comprehensive range of clean and pure steam generators A comprehensive range of thermodynamic and
and WFI distillation units designed and manufactured to cGMP, thermostatic steam traps developed specifically for clean
ISPE, ASME BPE and FDA guidelines to produce steam and and pure steam applications. This range includes traps
water in compliance with International Pharmacopia and that minimise condensate back-up for critical
HTM 2031/EN 285 standards. steam-in-place applications.
A variety of sanitary instrumentation is also available to Custom sanitary systems are also available including:
complete your control loop as well as sanitary safety valve to pure steam humidifiers, sanitary heat exchangers, pure
protect your system. steam and steam generators
1 1 2 2
3 3 4 4 4
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Pipeline ancillaries
To achieve long and reliable service from steam plant equipment it is necessary that the steam is clean, dry and that
maintenance can easily be carried out.
Spirax Sarco provides the complete range of products to ensure the condition of the steam and the steam system itself is
properly maintained.
1.4
1. Manifolds 3. Check valves 21
A compact range of forged steel manifolds designed for steam This range of valves offers an effective, low maintenance
tracing applications. The manifolds have 4, 8 or 12 tracer line solution for the prevention of reverse flow in pipelines.
connections and are supplied with integral piston type isolation
valves. Pipeline sizes up to DN300.
For pressures up to 50 bar.
Screwed, socket weld, butt weld and flanged connections. Body material: bronze or stainless steel.
Connections: wafer pattern or screwed.
2. Bellows sealed stop valves
Bellows sealed stop valves are ideal for any application where 4. Separators
minimal maintenance and zero emissions are required. Separators remove moisture from steam or gas
pipelines. They provide a drain point for condensate
Pipeline sizes up to DN250. droplets moving along the pipe wall and deflect entrained
For pressures up to 40 bar. droplets out of the main flow. Separators therefore
Body material: cast iron, SG iron, carbon steel or ensure that steam or gas is delivered to its point of
stainless steel. use dry - particularly important with highly rated plant
or equipment like sterilisers, where steam comes into
contact with the product.
1 2
3 4
Sales Main
brochure handbook
contents page contents page 21
1 P r o d u c t o v e r v i e w
1.4
5 6 7
23
5 6 7 8
8 9 10
9 10 11 12
11 12
Sales Main
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contents page contents page 23
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Product highlights
1.5
1
TFA Flowmeter - point of use metering STAPS ISA100 wireless steam trap SP400/500 the world’s most energy
monitoring solution efficient electropneumatic valve
positioners
Spirax Sarco STAPS Wireless Steam Trap Improve the energy performance of your
Monitoring Solution plant with The Spirax EasiHeat™
1.6
1
Spirax Sarco - First for steam solutions 2017 sustainability highlights Manufacturing capability
Section 2
2.1 Feedtank ancillaries
2
2.2 Steam injectors
DH Type
Flash Condensing Deaerator Heads
A simple low cost solution for deaerating boiler feedwater at atmospheric pressure
- Easy to install
Description
Spirax Sarco flash condensing deaerator head is designed to mix incoming
flows of cold make-up, condensate return and flash steam to the boiler
feedtank. This mixing action is achieved by directing the downward flow
through a baffle arrangement within the unit. This liberates dissolved gases
from the cold make-up, which are vented to atmosphere. The cold make-up
inlet is fitted with a spray screen which diffuses the flow, increasing its surface
area to promote thorough mixing with the condensate and flash steam.
- A mixing unit, which is bolted to the top of the tank and is supplied with
connections to customer specification for cold make-up, condensate
return, flash steam from blowdown etc.
- An immersion tube, which distributes the mixed fluids into the tank and
has an integral plate flange which is sandwiched between the tank and
mixing unit flanges.
Immersion tubes are fully described in separate literature.
- Gaskets. Two gaskets are required, one fitted each side on the immersion
tube flange. They are ordered separately.
Available types
The mixing unit is available in five nominal diameters (DN150, DN200, DN250,
DN300 and DN400) flanged to EN 1092 PN16 or BS 7076 Class 150.
Immersion tubes are available in diameters to suit the deaerator heads and
lengths of 950, 1200, 1600 and 2100 mm to suit TM metric feedtanks. Since
each deaerator head is built to suit specific plant requirements we recommend
that your local Spirax Sarco Engineer is contacted for a connection layout
sheet and to discuss your requirements.
Page 1 of 3
Boiler house
2 Feedtank ancillaries
Head comprises
Item Quantity Description Material
Application
Spirax Sarco flash condensing deaerator heads are ideal for boiler feedtank
applications. They are suitable for both new and retrofit applications. Each
head is fitted with a connection for air vent and recirculating feedwater spray
nozzle. The air vent is for the immediate venting of liberated gases (the
connection should also include a vacuum breaker). For further details on the
RFS recirculating feedwater spray systems see separate literature.
1
2.1
Limiting conditions
2 PN2.5 rating. Suitable for saturated steam 1 bar g, 120 °C.
3
The mixing unit only is hydraulically tested to 2 bar g.
2
Selection table
Total steam Mixing unit Tank depth
generation rate
(kg/h) 1250 1500 2000 2500
Page 2 of 3 TI-P401-25
EMM Issue 4
DH Type Flash Condensing Deaerator Heads
Boiler house
Feedtank ancillaries 2
Dimensions/weights (approximate) in mm and kg
Mixing unit
Type A B Weight
65 mm
100 mm
20 mm
B
Centre line of connections
for cold make-up,
condensate return,
blowdown flash steam, etc.
How to specify
Atmosperic deaerator head in austentic stainless steel consisting of mixing unit, immersion tube, and two gaskets. DN150, DN200,
DN250, DN300 and DN400. Flanged EN1092-1 PN16/BS 7076 Class 300.
How to order
To specify a 150 mm flash condensing deaerator head flanged EN1092-1 PN16 (mixing unit plus immersion tube and gaskets to suit a
1250 mm deep feedtank):
- MU150 - PN16
- IT150 - 950 PN16
- 2 off gaskets to suit IT150 - 1200 PN16
- Connection details also need to be specified
TI-P401-25 Page 3 of 3
EMM Issue 4
DH Type Flash Condensing Deaerator Heads
Boiler house
2 Feedtank ancillaries
2.1
4
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Feedtank ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 2
TI-P401-08
EMM Issue 4
Description
The Spirax Sarco RFS1 and RFS2 recirculating feedwater spray
systems are designed to provide additional flash steam
condensing capacity on boiler feedtank applications. When the
condensate return flowrate is high and the cold make-up flowrate
is intermittent it is likely that valuable flash steam will be lost
through the vent. To ensure that this flash steam is condensed it
is often worthwhile to take feedwater from a relatively cool part
of the feedtank and pump it to a spray nozzle. Approximately 20%
of the feedtank content can be circulated per hour to provide this
additional flash condensing capacity. By using a low energy pump
the thermal efficiency of the feedtank can be improved.
Application
The RFS1 and RFS2 systems are specifically designed for use
with Spirax Sarco flash condensing deaerator heads. The mixing
unit of each head is fitted with a connection for the spray nozzle.
System components
System Isolating Y-Type Spray
Pump
type valve strainer nozzle
RP1
1" BSP
M10 Fig 12 1" BSP
RFS1 male
1" BSP 1" BSP 240 V
taper
50 Hz
1
1" BSP
RP2
M10 Fig 12 male 2
RFS2 1¼" BSP
1¼" BSP 1¼" BSP taper
240 V
50 Hz
3
1
Materials
No. Part Material
Page 1 of 3
Boiler house
2 Feedtank ancillaries
Limiting conditions
The system is designed for pumping water up to 100 °C from an atmospherically vented tank. Maximum ambient temperature 80 °C.
Selection
A system is selected based on circulating approximately 20% of the feedtank contents.
Gross feedtank contents Recirculating feedwater spray systems
litre (kg)
Designation Speed setting
£ 3 000 RFS1 1
Fig 12
For details of Fig 12 Y-type strainer refer to separate literature.
28
Spray nozzle
A specially designed stainless steel nozzle for distributing the
recirculated feedwater within the flash condensing deaerator
head. Screwed 1" BSP taper male. Kv = 6.65.
32
RP2 type pump 130
82 52
180
271
Page 2 of 3 TI-P401-08
EMM Issue 4
RFS1 and RFS2 Recirculating Feedwater Spray Systems
Boiler house
Feedtank ancillaries 2
Installation
For new applications
For new applications a specific connection should be incorporated into the feedtank design. This connection should be the same nominal
size as the pump and should be positioned as near as possible to the bottom of the tank. The suction side isolating valve, strainer and
pump should be positioned as near to the tank as possible whilst allowing access for operating the ball valve and removing the strainer
screen. The discharge side pipework should be as short in length as possible. On RFS2 systems the discharge pipework should be
reduced to 1" at the spray nozzle.
The pump must be wired in accordance with The Electricity at Work Regulations, that is, using a direct on-line (DOL) starter fitted with
a thermal overload plus local isolator.
2.1
New drain valve
7
Caution
For all applications the pump shaft must be horizontal, or slightly higher at the vent plug end to prevent premature wearing of the top
bearing and shaft.
Operation
The pump should run continuously when the boiler(s) is on load. Water should flow through the pump at all times while the pump is
running.
Maintenance
At convenient regular intervals it is recommended that the strainer screen is inspected and any debris removed.
TI-P401-08 Page 3 of 3
EMM Issue 4
RFS1 and RFS2 Recirculating Feedwater Spray Systems
Boiler house
2 Feedtank ancillaries
2.1
8
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Feedtank ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 2
TI-P401-07
EMM Issue 7
IT
Immersion Tubes
Description
Spirax Sarco immersion tubes may be:
- Used with a mixing unit to form a flash condensing de-aerator head (not applicable to the IT100 unit).
2.1
Note: A flash condensing de-aerator head can be used to mix flash steam (from a TDS control system), cold make-up water, and
9
condensate, and sparge it into a feedtank. It is described in separate literature.
Immersion tubes offer a much neater solution than traditional sparge pipes, and can reduce many of the problems associated with
them, for example vibration, rusting, and waterhammer.
Immersion tubes are suitable for both new and retrofit applications where the feedtank is adequately constructed and braced.
Available types
Available as types IT100_, IT150_, IT200_, IT250_, IT300_, and IT400_ with an integral inside
bolt circle sandwich flange to suit ANSI 150 or EN 1092 PN16. They are available in lengths to
suit TM metric feedtanks. Other lengths can be made to special order.
Immersion tubes are designated by IT followed by DN followed by length of immersion tube in
mm. e.g. IT250-1600 is DN250 and is 1 600 mm long from the underside of the flange. It is
suitable for a 2 000 mm deep tank.
As a general rule the size of an immersion tube should be at least one DN larger than the
condensate return main.
Important note:
The above table is only valid for condensate, where the flash steam content has to be considered.
When sizing an immersion tube for use with a de-aerator head, use the guidelines in the flash
condensing de-aerator head TI. The DH/IT has a higher overall capacity as it is able to condense
the flash steam content of the fluid before it enters the tank. We do not make a mixing unit to suit
the IT100.
Limiting conditions
PN2.5 rating. Suitable for condensate at up to 1 bar g, 120 °C.
TI-P401-07 Page 1 of 3
EMM Issue 7
IT Immersion Tubes
Boiler house
2 Feedtank ancillaries
Materials Installation
We recommend the immersion tube is positioned in the middle
No. Part Material of the top of the tank.
The immersion tube can be fitted to a boiler feedtank by the
1 Immersion tube Austenitic stainless steel
following methods:
2 Gaskets Silicone rubber (colour may vary)
1. Using an existing flange.
The immersion tube is designed so that it can pass through
an apper ture with dimensions according to BS 1600
Schedule 40. The sandwich flange of the immersion tube is
2 equal to the raised face diameter of the flange for which it
is suitable. Gaskets are to be placed above and below the
sandwich flange.
1
2. On new installations a specific connection should be
incorporated, as described in separate literature.
2
It is essential that a vacuum breaker is fitted to the condensate
return main near to the immersion tube. Consider the use of
2.1 a Spirax Sarco VB14 vacuum breaker.
10
How to order example:
1. Immersion tube IT150-950 in austentic stainless steel to suit
DN150, PN16 flanges complete with:
Page 2 of 3 TI-P401-07
EMM Issue 7
IT Immersion Tubes
Boiler house
Feedtank ancillaries 2
A lter natively, f it a
vacuum breaker here,
as near to the elbow
as possible.
Ideally fit a vacuum breaker here
2.1
Gasket 3 mm 11
ØB
Immersion tube 6 to 10 mm
Gasket (to be installed prior to passing the immersion tube through the nozzle)
TI-P401-07 Page 3 of 3
EMM Issue 7
IT Immersion Tubes
Boiler house
2 Feedtank ancillaries
2.1
12
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Feedtank ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2019 2
TI-P409-04
EMM Issue 4
WG2
Water Level Gauge
Description
The Spirax Sarco WG2 level gauge enables an instant visual check to be made of liquid
level in tanks and process vessels.
It consists of a glass tube (plastic also available) mounted in top and bottom support arms,
with packing seals and washers to prevent leakage and accommodate expansion. The
bottom arm incorporates a three port plug cock to allow isolation and checking of gauge
operation.
An intermediate arm provides additional support and sealing for gauges with centres
longer than 1100 mm, and enables two unequal length tubes to be used together to give
a wide choice of overall lengths.
Two protector rods mounted either side of the tube reduce the risk of accidental damage.
For greater protection 'C' section protectors are also available (used with rods).
Limiting conditions
Glass Plastic tube
Page 1 of 4
Boiler house
2 Feedtank ancillaries
Available lengths (approximate) in millimetres
WG 2 level gauge glasses are designated Glass 1 Glass 2 Intermediate Gauge
Designation
WG2 followed by/(centres dimension). length length arm centres
Protector rods (in sets of two) and 'C'
section protectors are available in 700, 800, 686 - No 700 WG2/700
1000 and 1100 mm lengths. Two sets are
786 - No 800 WG2/800
required for gauges with intermediate arms.
The glasses themselves are available in 986 - No 1000 WG2/1000
four lengths which may be paired in the
following combinations to give the gauge 1086 - No 1100 WG2/1100
centre dimensions opposite.
686 686 Yes 1400 WG2/1400
Materials 5
9
No. Description Material
7
10
1 6
Page 2 of 4 TI-P409-04
EMM Issue 4
WG2 Water Level Gauge
Boiler house
Feedtank ancillaries 2
Installation
WARNING
Your attention is drawn to Safety information leaflet IM-GCM-10. Tanks or vessels must be drained, vented to atmosphere,
and inlets isolated before work is commenced.
In particular, make sure that any connections which could carry hot fluids, for example condensate return or flash steam
from blowdown, are isolated.
Top, intermediate, and bottom arms have a ½" BSP taper male thread (R½) for connection to the tank.
- The tank should have ½"BSP Pl (Rp ½) screwed sockets to take the top and bottom arms, and intermediate arm if fitted.
Notes:-For certain lengths, the intermediate arm is not equidistant between the top and bottoms arms. The socket for the
intermediate arm does not need to pierce the tank.
- Slacken all gland nuts and remove the 3/8" BSP top arm plug and gasket.
- Trim plastic tube to the required length (686, 786, 986, or 1086 mm). Each end of the tube requires an internal brass support,
(supplied with the tube).
- Sligthly flatten the ends of the tube with thumb and forefinger before fitting the supports, to stop them moving during positioning.
2.1
- Pass glass/plastic tube through 3/8" BSP thread in top arm and lower into position. When an intermediate arm is fitted, the ends of
the two glasses/tubes should touch and the joint should sit between the intermediate arm glands. 15
- Gently tighten gland nuts and refit top arm plug and gasket.
- Fit the 'C' section protector (if used) to the front of the unit, then rotate it so that its hooked edges line up with the protection rod
drillings.
- Fit the protector rod(s) through the drillings in the top and intermediate arms and locate in the blind drillings in the bottom arm.
- Use the cutouts in the side of the protector to ensure the rods are correctly positioned.
- The drain connection must not be plugged. It can either be left open to a tundish, or may be piped to drain.
Operation
The plug cock has three positions:-
Up Purge water connection.
Down Drain glass. This position also isolates the water connection in case of a broken glass.
Drain glass
An indication of the plug position is marked on the lever. We recommend that the water connection is purged and the glass drained
periodically. It is important to check that water flows to drain and that the level is rapidly re-established in the glass. A slowly rising
level could indicate a partial blockage.
Maintenance
No specific maintenance is required. We recommend that the arms are checked for leakage periodically and the packing sleeves and
washers renewed if necessary. Always fit new packing sleeves and washers if the tube has to be replaced.
TI-P409-04 Page 3 of 4
EMM Issue 4
WG2 Water Level Gauge
Boiler house
2 Feedtank ancillaries
Dimensions/weights (approximate) in mm and kg Available spares
Glass 686 mm
Weight Glass 786 mm
Glass 986 mm
Top arm 0.65
Glass 1086 mm
Intermediate arm 0.62 Plastic tube (1100 mm) with 2 internal supports
Spare packing seal set consisting of:-
Bottom arm 0.69 4 off Packing sleeves
8 off Washers (1 fitted each side of the sleeve)
Glass 100 mm length 0.145 2 off Top plug gaskets
The set is suitable for two re-packings of a gauge with
Protector rod 100 mm length 0.015
no intermediate arm or one re-packing of a gauge with
'C' section protector 100 mm length 0.12 an intermediate arm.
Order:- 1 spares pack for Water Level Gauge WG 2.
Plastic tube (1100 mm) 0.4
How to specify
Non-ferrous water level gauge with 3 port plug cock
Top plug
and protector rods (and 'C' section protector), glass
Washer
Seal
Washer
Glass
Ø12.7
82 Intermediate arm
Gland nut
'C' section
protector
Bottom arm
70
½" BSP Tr (R½)
Page 4 of 4 TI-P409-04
EMM Issue 4
WG2 Water Level Gauge
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Feedtank ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 2
TI-P409-03
EMM Issue 5
Dial Thermometers
Dial thermometer -
2.1
Aluminium body
(supplied with pocket) 17
Description
Spirax Sarco dial thermometers are reliable and robust instruments which operate
on the bimetallic coil principle.
Dial thermometer -
Austenitic stainless steel body
Applications
Spirax Sarco dial thermometers are ideal for boiler feedtanks, condensate pumping
and many other industrial processes. Where a pocket is installed it is possible to
remove the thermometer without draining the vessel contents.
Available types
Austenitic stainless steel body, horizontal mounting, with a glass window.
Optional pocket, with a 150 mm extension to facilitate lagging of the tank/vessel.
Optional extra
Surface finish 0.4 µm
Page 1 of 3
Boiler house
2 Feedtank ancillaries
Limiting conditions
Pressure maximum 25 bar g
Stainless body protection rating IP54 With or without pocket
Temperature maximum 120 °C
Range
Stainless body 0-120 °C
Accuracy
2.1 Stainless body Complies with DIN 16203 Class 1
18 Aluminium body
Complies with DIN 16203 Class 2
Zero adjustment at pointer.
Materials
Body Stainless steel
Bezel Stainless steel
Window Glass
Body Aluminium
Bezel Stainless steel
Stem Brass
Installation note:
Screw the pocket into a ½" BSP connection on the vessel, using PTFE tape as a thread sealant. The austenitic stainless steel dial
thermometer can be screwed directly into the vessel if required.
Position the thermometer so that it will measure a representative temperature in the vessel. Vertical mounting thermometers have a minimum
insertion depth - see dimension 'H'. Heat conducting paste is not normally necessary, but may be used if desired.
Page 2 of 3 TI-P409-03
EMM Issue 5
Dial Thermometers
Boiler house
Feedtank ancillaries 2
Dimensions/weight (approximate) in mm and kg
Weight
A B C D E F G H I
Austenitic stainless steel body Thermometer Pocket
H Weight
A B C D E F G
min including pocket
Aluminium body
100 48 16 174 35 160 13 65 0.4
Thermometer (Austenitic stainless steel body) Thermometer (Aluminium body) with pocket
½" BSP Tr
A B
(R½)
D
2.1
A 19
B C
C
E
½" BSP Tr
(G½A)
H min
G
H F
G ½" BSP Pl
(G½)
How to specify
1 - Horizontal mounting dial thermometer with stainless steel wetted/exposed parts, IP54 rating.
1 - Spirax Sarco dial thermometer having an aluminium body and c/w brass pocket. 0-120 °C range.
TI-P409-03 Page 3 of 3
EMM Issue 5
Dial Thermometers
Boiler house
2 Feedtank ancillaries
2.1
20
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted. Steam injectors 2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P401-05
AB Issue 11
Materials
Austenitic stainless steel ASTM A351 CF3M.
IN15 A C
BSP taper or B
NPT female
IN15
IN25
IN40M A C
How to order
Example: 1 off Spirax Sarco IN25M steam injector having a 1" BSPT
screwed connection.
Boiler house
2 Steam injectors
2
7 138 580 1445
Allow a minimum of 150 mm between the injector(s) and the sides
and bottom of the tank, and as much as possible between the injector 8 156 640 1620
outlet and the end of the tank. See the IMI for the minimum limits. 9 174 700 1820
Space multiple injectors equally across the tank width.
10 192 765 1950
System examples 11 210 830 2250
The tables below give steam capacities for some typical injector /
valve/controller combinations for tanks vented to atmospheric 12 228 900 2370
pressure. Intermediate values may be obtained by linear interpolation. 13 246 975 2595
For alternatives or special applications refer to specific Spirax Sarco
literature or contact our sales engineers. 14 264 1045 2710
The tables below are examples only, and the valve /controller 15 282 1095 2815
combinations shown may not be available in all markets.
Note: Steam pressure at the injector will be much reduced and 16 300 1170 3065
proper injection and mixing may not occur if a smaller valve (or 17 318 1 225 3200
larger injector) is fitted.
Steam injectors
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 2
TI-P401-04
EMM Issue 4
General description
Spirax Sarco INS direct steam injection heating systems are designed to inject steam into tanks of water or process liquor to ensure
quiet and efficient heating of the tank contents. The injector draws in cold liquid, mixes it with steam within the injector nozzle and
distributes the hot liquid throughout the tank. In many applications the circulation induced by the injector is an advantage ensuring
thorough mixing and avoiding temperature stratification.
- At 20 °C is 9 ppm By heating the boiler feedwater typically to 85 - 90 °C to remove most of the oxygen, and using
oxygen scavenging chemicals, the use of chemicals can be reduced by up to 75%. Additionally,
- At 60 °C is 5 ppm
boiler efficiency may be increased since blowdown requirements may be lowered. The fitting of
- At 90 °C is just under 2 ppm. a dial thermometer on the tank is recommended and is available from Spirax Sarco.
Stop valve 5
Y-type
strainer 1
2 29 47 82
3 44 63 110
4 58 78 140
5 73 94 168
6 87 109 195
4
8 116 142 236
Where steam supply pressures are higher consider the use of a pressure reducing valve or alternatively, the use of a combined pressure
reducing and temperature control valve. Please consult Spirax Sarco for a suitable type.
Equipment details
Note: All equipment is available screwed BSP or NPT.
System type Control valve* Controller type Range Sensor pocket Steam injector Vacuum breaker
1 x IN15
INS6 BX6
SA128 with 2 m Range 1 Stainless steel - 1" ½" female x 1" male
½" VB14 - ½"
capillary -20 to 110 °C to suit SA128 2 x IN15
INS10 SB
½" female x 1" male
* BX6 and SB control valves are bronze, single seat, normally open, direct acting.
A Y-type stainer is recommended upstream of the control valve. The Y-type strainer should normally be the same size as the steam
supply pipeline. Consider a Spirax Sarco brass/bronze Fig 12 strainer.
Installation note: Spirax Sarco direct steam injection heating systems are designed to operate with the minimum of noise provided
the installation is correct.
How to order
Example: 1 off Spirax Sarco INS6, ½" screwed BSP, direct steam injection heating system.
TI-P401-04
EMM Issue 4
INS6 and INS10 Direct Steam Injection Heating System
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted. Steam injectors 2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P401-03
AB Issue 5
INS
Direct Steam Injection Heating Systems
A complete system for boiler feedtank, hot water storage
and other industrial process heating requirements.
5
1 2.2
5
Stop valve
Y-type strainer
Dial
thermometer
Principal features: 2
Capacities
System capacities in kg/ h of injected steam when heating tanks vented to atmospheric pressure.
Equipment details
Note: All equipment is available screwed BSP. For options of NPT or API connections refer to relevant literature.
System type Control valve* Controller type Range Sensor pocket Steam injector Vacuum breaker
Range 1 Stainless steel - 1"
INS15 SB ½" SA128 with 2 m capillary 1 x IN25M - 1" VB14 - ½"
-20 to 110°C to suit SA128
Range 1 Stainless steel - 1"
INS20 SB ¾" SA128 with 2 m capillary 1 x IN25M - 1" VB14 - ½"
-20 to 110°C to suit SA128
Range 1 Stainless steel - 1"
INS25 KB51 1" SA128 with 2 m capillary 1 x IN40M - 1½" VB14 - ½"
-20 to 110°C to suit SA128
Range 2 Stainless steel - 1"
INS40 KC51 1½" SA121 with 2 m capillary 2 x IN40M - 1½" VB14 - ½"
40 to 105°C to suit SA121
Range 2 Stainless steel - 1"
INS50 KC51 2" SA121 with 2 m capillary 3 x IN40M - 1½" VB14 - ½"
40 to 105°C to suit SA121
Range 2 Stainless steel - 1"
INS65 NS 2½" SA121 with 2 m capillary 5 x IN40M - 1½" VB14 - ½"
40 to 105°C to suit SA121
Range 2 Stainless steel - 1"
INS80 NS 3" SA121 with 2 m capillary 7 x IN40M - 1½" VB14 - ½"
40 to 105°C to suit SA121
How to order
Example: 1 off Spirax Sarco INS15, ½" screwed BSP, direct steam injection heating system.
TI-P401-06
AB Issue 5
SD
Steam Distributor
Description Available types
Spirax Sarco steam distributors distribute low pressure flash steam SD40S, SD50S and SD80S screwed BSP (BS 21 parallel) or NPT.
into atmospheric water tanks. They ensure rapid condensation of the SD80, SD100 and SD150 flanged to suit EN 1092 PN16 or
steam and efficient heating of the water. The hole configuration ASME Class 150.
provides a self-regulating control feature ensuring that holes
progressively come into use as the steam flowrate increases. An
2.2
7
internal stainless steel mesh ensures quiet operation.
Principal features:
- Simple installation - no special supports required. Screwed SD
- Compact, lightweight and strong. type steam
- Stainless steel for long life. distributor
- Eliminates waterhammer. shown.
Note:
- Quiet operation. flanged
Application - Boiler blowdown heat recovery connections
Steam distributors are ideal for supplementing the heating of boiler are
feedwater tanks using flash steam. When used in conjunction with available.
a flash vessel, as part of a boiler blowdown heat recovery system,
flash steam recovery is simple, of low capital cost and is maintenance
free. Additionally, the flash steam is condensed to pure water reducing
the amount of make-up water and chemical treatment required.
Generally for sizing purposes use a differential pressure of 0.4 bar.
Steam distributors are not recommended for condensate recovery
or live steam injection duties, as they may be damaged by Limiting conditions
Not suitable for live steam applications.
waterhammer.
Maximum saturated steam conditions 1 bar g @ 130°C
Recommended maximum flash vessel operating pressure is 0.4 bar.
Materials
Austenitic stainless steel 304. Capacities
Each distributor has a number of holes. The flow of steam through
Dimensions (approximate) in millimetres the holes depends on the differential pressure available. The table
Steam distributor Connection D L below shows capacities in kg / h of distributed steam when heating
tanks which are vented to atmospheric pressure.
Screwed
SD40S 1½" BSP or NPT Female 100 70 Steam supply Steam distributor
pressure bar g SD40S SD50S SD80S & 80 SD100 SD150
Screwed
SD50S 2" BSP or NPT Female 150 85 0.2 99 176 396 643 935
0.4 135 240 540 877 1275
Screwed
SD80S 3" BSP or NPT Female 215 110 0.6 171 304 684 1111 1615
0.8 198 352 792 1287 1870
Flanged
SD80 DN80 PN16 or Class 150 215 180 Intermediate values may be obtained by linear interpolation.
For higher capacities use 2 or more distributors in parallel.
Flanged
SD100 DN100 PN16 or Class 150 235 210
Safety and installation information
Flanged Steam distributors operate at temperatures which could cause
SD150 DN150 PN16 or Class 150 305 220 severe scalding, and produce strong currents of very hot
steam / water. Do not touch or lean over open tanks which are being
heated, even if the water still appears to be cold. Ensure closed
tanks are adequately vented and that the vent is unobstructed.
Steam supply pipework must be firmly anchored to prevent vibration
and stress in the tank wall. Tanks must be adequately constructed
and braced / stayed as necessary to avoid vibration. Consult your
local Spirax Sarco engineer if in any doubt.
Installation note:
Fit the end of a vertical downpipe in the tank so that the bottom of
the distributor is at about 1/3 off the working depth of tank. The piping
L between the steam source and distributor should be the same
nominal size as the connection on the distributor. It is recommended
that the piping is less than 10 m in length in order to minimise the
pressure drop.
Disposal:
This product is recyclable. No ecological hazard is anticipated
with the disposal of this product, providing due care is taken.
How to order
Example: 1 off Spirax Sarco 1½" SD40S steam distributor having
D a screwed BSP connection.
Boiler house
2 Steam injectors
2.2
8
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 2
AI-P693-37
EMM Issue 1
Typical arrangements
We recommend the probe is in a protection tube. The
metal tank generally forms the earth return. However,
where the tank is of a non-conductive material one of the
probe electrodes should be used to provide the earth
LP11-4 probe
return.
Pump
Pump High level alarm
t t
contactor
Pump off
Pump on
t t
LCS1350 controller
Fig .1 Pump fill with low level alarm
LP11-4 probe
Solenoid
valve High level alarm
t t
Valve closed
Valve open
t t
LCS1350 controller
t
2
Alarm
Low level
t
Earth return
t
Glass lining
Fig. 4 Pump fill with high level alarm (with polypropylene tank)
LCS1350 controller
Pump off
t
Pump on
t
Earth return
t
Flow to process
AI-P693-37
EMM Issue 1
Tank Level Control (On/Off or Modulating)
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 2
AI-P693-31
EMM Issue 1
LCR2250 LCR2251
Control valve controller controller
Pump
Fig. 1 Boiler feedtank make-up with modulating control Fig. 2 Condensate return tank on/off emptying control
and low level alarm with high level alarm
Boiler house
2 Level controls
Examples of the many level control duties possible (continued)
Control valve
LCR2250
LP21 probe/ controller
PA420 preamplifier
Make-up water
2.3
4
Fig. 3 Valve modulates to
Process water tank with modulating fill control, maintain water level
and high level alarm within this band
Flow to process
LCR2250
LP21 probe/ controller
PA420 preamplifier
Fig. 4
Drainage control of a large process
pressure vessel; modulating control
with high level alarm
Control valve
High level alarm
Valve modulates to
maintain water level
within this band
To drain
AI-P693-31
EMM Issue 1
Tank Level Control (On/Off or Modulating) using Capacitance Probes
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 2
AI-P693-30
EMM Issue 1
LCSR1000
Level Control Systems - Chamber Mounted
Installation and testing of on/off boiler water level controls in external chambers
5
to install the system safely. See the Installation and Maintenance
Instructions supplied with the products for full details.
LP11-4 LP11-4
probe probe
Boiler
Chamber
Pump on
1st low
2nd low
To drain tundish or
blowdown vessel
Boiler house
2 Level controls
Daily test (or once per shift)
1. With the burner firing, operate the sequencing purge valve on the 1st low alarm chamber to purge through the water connection to the
chamber and to empty the chamber to drain. Check that the burner shuts down and that the 1st low alarm lamp and bell operates.
2. Return the sequencing purge valve to 'normal'. The alarm should cancel and the burner refire.
3. With the burner firing repeat the test on the 2nd low alarm chamber. The alarm should 'lockout' and should require manual resetting
before the burner will refire.
4. On completion of the test, check that all valves and controls are in their normal operating position and that the water level is correct
in the level gauge glass. The boiler should not be left until the person carrying out the test is satisfied it is operating normally.
Weekly test
The weekly test should be carried out or witnessed by a responsible person who appreciates the hazards involved and has been suitably
trained in the safe operation of the boiler and its controls. At no time during the test should the water be lowered to the extent that it
disappears from the gauge glass.
2.3 1. With the feedpump switched off, allow the water level to fall by evaporation until the burner shuts down at 1st low alarm.
6 2. Blow down the boiler until the 2nd low alarm sounds and the burner controls go to lockout.
3. Raise the water level to normal, reset the lockout, then continue to raise the water level to the high alarm level. Check that the high
alarm sounds.
4. Return all valves and controls to normal and monitor the boiler until satisfied that it is operating normally.
Quarterly inspection
The Health and Safety Executive recommend from experience that the boiler controls should be serviced at least at quarterly intervals.
Where the regular tests are carried out properly in a well run boiler house with good water treatment, it may be that only an annual
inspection of the probes etc. is required. This is a matter, however, for the user to decide in liaison with his insurance company inspector
in order to determine a sensible inspection programme to suit the individual boiler plant. We recommend a regular inspection as follows:
2. Unscrew the probes and wipe away any dirt from the probe tips. If any hard scale is present it may be an indication of more serious
scale formation elsewhere in the boiler. Investigate water treatment.
3. Remove the covers from the sequencing purge valves and inspect the water connections to the boiler. Clean as necessary.
5. Reassemble, refill the boiler and carry out a full functional check.
AI-P693-30
EMM Issue 1
LCSR1000 Level Control Systems - Chamber Mounted
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 2
AI-P693-35
EMM Issue 1
LCSR1100
Level Control Systems
Installation and testing of on /off boiler water level controls direct mounted in the boiler
Typical installation
Warning: This document does not contain sufficient information to install the system safely. See the Installation and
2.3
Maintenance Instructions supplied with the individual products for full details.
The Spirax Sarco LCSR1100 boiler water level control systems are suitable for automatically controlled steam boilers and provide the 7
control and alarm functions specified by HSE/CEA/ SAFed Guidance BG01 arrangement 1.
The LCSR1100 series systems require daily manual testing as specified in BG01 and a competent boiler operator should be on site at
all times the boiler is in operation.
The level controls and level alarms are probably the most important controls on the boiler for ensuring safety and should only be installed
and maintained by suitably trained personnel. Spirax Sarco can install, commission and provide a regular maintenance service.
Minimum conductivity Nominal 1 µS/cm @ 25°C minimum
Daily test
The test should be carried out or witnessed by a responsible
person who appreciates the hazards involved and has been
suitably trained in the safe operation of the boiler and its controls.
At no time during the test should the water be lowered to the
extent that it disappears from the gauge glass.
1. With the feedpump switched off, allow the water level to fall
by evaporation until the burner shuts down at 1st low alarm.
2. Blow down the boiler until the 2nd low alarm sounds and the
burner controls go to lockout.
3. Raise the water level to normal, reset the lockout and allow
the burner to refire. LCS1350 LCS1350
4. Under hand control raise the water level to the high alarm controller controller
level. Check that the high alarm sounds.
5. Return all valves and controls to normal and monitor the boiler LP11-4 LP11-4
until satisfied that it is operating normally. probe probe
Quarterly inspection
The Health and Safety Executive recommend from experience
that the boiler controls should be serviced at least at quarterly
intervals. Where the regular tests are carried out properly in a Boiler
well run boiler house with good water treatment, it may be that
only an annual inspection of the probes etc. is required. This is
a matter, however, for the user to decide in liaison with his
insurance company inspector in order to determine a sensible
inspection programme to suit the individual boiler plant. Not
Not Protection tubes used
We recommend a regular inspection as follows: used
1. Inspect the probe plugs for moisture.
2. Unscrew the probes and wipe away any dirt from the probe High alarm
tips. If any hard scale is present it may be an indication of
more serious scale formation elsewhere in the boiler. Pump off
Investigate water treatment.
3. Inspect the wiring and controllers for damage. Pump on
4. Reassemble and carry out a full functional check.
1st Low
2nd Low
Boiler house
2 Level controls
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020
AI-P693-33
EMM Issue 1
LCSR2000
Level Control Systems - Chamber Mounted
Installation and testing of modulating boiler water level controls in external chambers
LCS1350 controller
LP11-4
probe Adaptor
1" to ½" BSP
Boiler
Chamber
Not used
High alarm
Modulating
control band
1st Low
2nd Low
Weekly test
The weekly test should be carried out or witnessed by a responsible person who appreciates the hazards involved and has been suitably
trained in the safe operation of the boiler and its controls. At no time during the test should the water be lowered to the extent that it
disappears from the gauge glass.
1. With the feedwater isolated, allow the water level to fall by evaporation until the burner shuts down at the 1st low alarm.
2.3
2. Blowdown the boiler until the 2nd low alarm sounds and the burner controls go to lockout. 9
3. Raise the water level to normal, reset the lockout, then continue to raise the water level to the high alarm level. Check that the high
alarm sounds.
4. Return all valves and controls to normal and monitor the boiler until satisfied that it is operating normally.
Quarterly inspection
The Health and Safety Executive recommend that boiler controls should be serviced at least at quarterly intervals. Where the regular
tests are carried out properly in a well run boiler house with good water treatment, it may be that only an annual inspection of the probes
etc. is required. This is a matter, however, for the user to decide in liaison with their insurance company inspector in order to determine
a sensible inspection programme to suit the individual boiler plant. We recommend a regular inspection as follows:
AI-P693-33
EMM Issue 1
LCSR2000 Level Control Systems - Chamber Mounted
Boiler house
2 Level controls
2.3
10
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 2
AI-P693-29
EMM Issue 1
LCSR3000
Level Control Systems
Installation and testing of self-monitoring low level alarms on/off level controls
11
Maintenance Instructions supplied with the products for full details.
The Spirax Sarco LCSR3000 boiler water level control systems are suitable for automatically controlled steam boilers and provide the
control and alarm functions specified by Standard BS EN12953 and in the BG01 which is a joint document by the CEA and SAFed,
originally produced in consultation with the HSE.
The LCSR3000 low level alarms are of the high integrity type and whilst a competent boiler operator should check the boiler plant daily,
he need not be on site at all times. There should, however, always be someone available on site who is suitably trained to respond to
alarms and take appropriate action.
The level controls and level alarms are probably the most important controls on the boiler for ensuring safety and should only be installed
and maintained by suitably trained personnel. Spirax Sarco can install, commission and provide a regular maintenance service.
Weekly test
High integrity self-monitoring level controls do not require daily testing
but the weekly test should be carried out or witnessed by a responsible
person who appreciates the hazards involved and has been suitably
trained in the safe operation of the boiler and its controls.
At no time during the test should the water be lowered to the extent that
LP40 LP40 LP10-4
it disappears from the gauge glass.
probe probe probe
1. With the feedpump switched off, or the control valve forced closed,
allow the water level to fall by evaporation until the burner and the
panel lockout at the low alarms.
2. Raise the water level to normal, reset the lockout and allow Boiler
the burner to refire.
3. To independantly test inputs of a 2 probe system external test buttons
have to be installed that create low level alarms on each probe input.
For each probe input press the test button and ensure the burner
shuts down, afterwards reset the lockout and allow burner to refire.
4. Include in monthly test - Under hand control raise the water level to
the high alarm level. Check that the high alarm sounds. High alarm
5. Return all valves and controls to normal and monitor the boiler until Pump off
satisfied that it is operating normally. Not
used Pump on
Quarterly inspection
The Health and Safety Executive recommend from experience that the
boiler controls should be serviced at least at quarterly intervals. Where Protection tubes
the regular tests are carried out properly in a well run boiler house with
good water treatment, it may be that only an annual inspection of the
probes etc. is required.
This is a matter, however, for the user to decide in liaison with his insurance company inspector in order to determine a sensible
inspection programme to suit the individual boiler plant. We recommend a regular inspection as follows:
1. Inspect the probe plugs for moisture.
2. Unscrew the probes and wipe away any dirt from the probe tips. If any hard scale is present it may be an indication of more serious
scale formation elsewhere in the boiler. Investigate water treatment.
3. Inspect the wiring and controllers for damage.
4. Reassemble and carry out a full functional check.
Boiler house
2 Level controls
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020
AI-P693-34
EMM Issue 1
LCSR4000
Level Control Systems
Typical installation
This document does not contain sufficient information to LCS3050
install the system safely. See the Installation and controller
Maintenance Instructions supplied with the products for
2.3 full details.
The Spirax Sarco LCSR4000 boiler water level control and alarm
12 system is suitable for automatically controlled steam boilers and
provides the control and alarm functions specified by Standard
BS EN12953 and in the BG01 which is a joint document by the
CEA and SAFed, originally produced in consultation with the
HSE. The low level alarms are of the high integrity type and
whilst a competent boiler operator should check the plant daily,
LP21 probe /
he need not be on site at all times. There should, however, always
PA420 preamplifier
be someone available on site who is suitably trained to respond
to alarms and take appropriate action.
The level controls and level alarms are probably the most LP40 LP40
important controls on the boiler for ensuring safety and should probe probe
only be installed and maintained by suitable trained personnel.
Spirax Sarco can install, commission and provide a regular
maintenance service.
LCS3050 30 µS / cm or 30 ppm
2. Unscrew the probes and wipe away any dirt from the probe tips. If any hard scale is present it may be an indication of more serious
scale formation elsewhere in the boiler. Investigate water treatment.
3. Remove the actuator cover from the feedwater control valve and inspect the actuator linkages etc. for tightness and correct operation,
and inspect wiring. Test the feedwater control valve for correct operation over its full stroke, for gland leakage and for tight shut-off.
6. Reassemble, refill the boiler and carry out a full functional check.
2.3
13
AI-P693-34
EMM Issue 1
LCS4000 Level Control Systems
Boiler house
2 Level controls
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021
AI-P693-32
EMM Issue 1
LCSR5000
Level Control Systems
Installation and testing of self-monitoring low level alarms on/off boiler water level controls
14 the control and alarm functions specified by Standard BS EN12953 and in the BG01 which is a joint document by the CEA and SAFed,
originally produced in consultation with the HSE.
The LCSR5000 series low level alarms are of the high integrity type and whilst a competent boiler operator should check the boiler
plant daily, he need not be on site at all times. There should, however, always be someone available on site who is suitably trained to
respond to alarms and take appropriate action.
The level controls and level alarms are probably the most important controls on the boiler for ensuring safety and should only be installed
and maintained by suitably trained personnel. Spirax Sarco can install, commission and provide a regular maintenance service.
For details of installation, wiring and maintenance see the Installation and Maintenance Instructions of the individual components of
the system.
or
LP40 LP40
probe probe
Boiler
High alarm
Pump off
Pump on
Protection tubes
Boiler house
Level controls 2
Weekly test
High integrity self-monitoring level controls do not require daily testing but the weekly test should be carried out or witnessed by a
responsible person who appreciates the hazards involved and has been suitably trained in the safe operation of the boiler and its
controls.
At no time during the test should the water be lowered to the extent that it disappears from the gauge glass.
1. With the feedpump switched off, or the control valve forced closed, allow the water level to fall by evaporation until the
burner and the panel lockout at the low alarms.
2. Raise the water level to normal, reset the lockout and allow the burner to refire.
3. To independantly test inputs of a 2 probe system external test buttons have to be installed that create low level alarms on each probe input.
For each probe input press the test button and ensure the burner shuts down, afterwards reset the lockout and allow burner to refire.
4. Include in monthly test - Under hand control raise the water level to the high alarm level. Check that the high alarm sounds.
5. Return all valves and controls to normal and monitor the boiler until satisfied that it is operating normally.
Quarterly inspection
The Health and Safety Executive recommend from experience that the boiler controls should be serviced at least at quarterly intervals.
2.3
Where the regular tests are carried out properly in a well run boiler house with good water treatment, it may be that only an annual
inspection of the probes etc. is required. 15
This is a matter, however, for the user to decide in liaison with his insurance company inspector in order to determine a sensible inspection
programme to suit the individual boiler plant. We recommend a regular inspection as follows:
1. Inspect the probe plugs for moisture.
2. Unscrew the probes and wipe away any dirt from the probe tips. If any hard scale is present it may be an indication of more serious
scale formation elsewhere in the boiler. Investigate water treatment.
AI-P693-32
EMM Issue 1
LCSR5000 Level Control Systems
Boiler house
2 Level controls Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P402-29
AB Issue 7
Electrical Enclosures
- General Purpose
- Plastic
Description
Spirax Sarco general purpose plastic electrical enclosures are
supplied with a tinted transparent cover and DIN mounting rail as
standard. They are suitable for housing either one or two Spirax Sarco
2.3 controllers. The enclosure rating is to IP67. The maximum ambient
temperature is 40°C.
16
Installation
The enclosure can be screwed directly to a vertical surface, using
the holes located outside the gasketed area. There are pre-pressed
knockouts in the base for Pg 13.5 to Pg 16 or Pg 21 cable glands.
Materials
Grey glass-filled polycarbonate base with tinted transparent
polycarbonate cover.
136.8 mm F
39 mm
Ø4.5 mm
3.2 mm
E G A
41 mm
Ø23 mm Pg 13.5 - Pg 16
Ø29 mm Pg 21
24 mm H
D B
Fastening of enclosure
to wall with screws
D
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-16
EMM Issue 1
LP11-4
Level Probe
Description
The Spirax Sarco LP11-4 level probe is used with the Spirax Sarco
LCS1350 level controller to provide on/off level control and alarm
functions in steam boilers, tanks or other vessels.
The four tip probe is particularly suitable where 3-lamp 'electric gauge 2.3
glass' alarm/level indicators are fitted. The probe body is earthed
through its screwed connection and the boiler or tank normally forms
the earth return path. The probe may also be used in concrete or plastic
17
tanks by using one of the tips as an earth return, or by providing a
separate earth rod or plate. The LP11-4 probe has four detachable level
sensing tips which are cut to length on installation to give the required
switching levels. Note: Tips are ordered separately. When a tip is
immersed in conductive liquid it completes an electrical circuit to earth.
When the level drops below the tip, the resistance to earth becomes
high, indicating to the controller that the tip is out of the liquid.
Caution:
The probe is not suitable for outside installation without
additional environmental protection.
Pressure/temperature limits
Nominal pressure rating PN40
Maximum 70 °C (158 °F )
Ambient temperature
Minimum -20 °C ( -4 °F )
Technical data
Maximum cable length (probe to controller) See controller IMI
Page 1 of 4
Boiler house
2 Level controls
Materials
1 7
2.3 4
18
Page 2 of 4 TI-P693-16
EMM Issue 1
LP11-4 Level Probe
Boiler house
Level controls 2
Dimensions/weight (approximate) in mm (in) and kg (lb)
A B C D Weight
60 25 75 50 1.15
(2.4) (1.0) (3.0) (2.0) (2.5)
2.3
D
19
B
Available spares
LP11- 4 connector set (electrical) Comprising: 6 flat crimp connectors and 2 ring crimps.
LP11- 4 tip mounting kit Comprising: 1 set of 4 tip connectors, 8 lock-nuts and 2 tip supports.
TI-P693-16 Page 3 of 4
EMM Issue 1
LP11-4 Level Probe
Boiler house
2 Level controls
Safety information, installation and maintenance
This document does not contain sufficient information to install the product safely. See the Installation and Maintenance Instructions
supplied with the unit for full details.
Warning: This product contains materials including plastics which can give off toxic fumes if exposed to excessive heat.
Installation note:
The LP11-4 is designed for installation in a BSP Rp1 (1" BSP tapered) threaded flange or cover.
Note: Always specify these thread for new installations.
A minimum 80 mm (3") nominal bore protection tube is recommended if installing the probe in a boiler, or in a tank which is subject to
very turbulent conditions.
Additional environmental protection is needed for installation outdoors.
Wiring note:
Wiring is straightforward on the LP11-4, as crimp connectors are used. Extra connectors are available as a spares kit. Terminal posts
are colour coded for easy identification.
The wiring loom may be disconnected and removed without disturbing the cable gland by lifting the gland carrier out of the lower housing.
20
separate literature.
How to specify
Conductivity probe with austenitic stainless steel body and probe tips, PFA tip insulation, suitable for steam boiler operation up to
32 bar g @ 239 °C.
How to order
Example: 1 off Spirax Sarco LP11-4 probe (BSP) with 1000 mm tip assembly.
Page 4 of 4 TI-P693-16
EMM Issue 1
LP11-4 Level Probe
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-15
EMM Issue 1
LP21
Capacitance Level Probe
Description PA420
The Spirax Sarco LP21 is a capacitance probe designed for modulating level control in Preamplifier
conductive liquids, in conjunction with a PA420 preamplifier, which is supplied separately. It connector
can also be used for adjustable on/off control.
The LP21 may be used with one or more controllers or transmitters to provide level control, 5 2.3
level alarms, and/or outputs to a building management system.
The probe is normally installed in a steam boiler or metal tank where it is earthed through
the ½" BSP screwed connection, the boiler or tank forming the earth return path.
21
It may be used in a non-conductive tank (e.g. plastic or concrete) if an earth rod is provided.
The PA420 preamplifier (described in separate literature), is screwed to the top of the probe
and hand tightened, enabling easy removal without the need to disturb the probe. 6
Caution:
The probe is not suitable for outside installation without additional environmental
protection. 2
Maximum 70 °C
Ambient temperature 3
Minimum 5 °C
Technical data
4
Sensing depth Probe length minus 25 mm
Materials
No. Description Material
6 Name-plate Polycarbonate
Page 1 of 3
Boiler house
2 Level controls
Dimensions (approximate) in millimetres
L - Probe length 370 470 550 600 650 750 800 900 950 1 050 1 200 1 350 1 500
M22 x 1.5
2.3 162
22
27 A/F
(L)
Probe length
25 mm 'dead' length
Weights (approximate) in kg
Probe length 370 470 550 600 650 750 800 900 950 1 050 1 200 1 350 1 500
Weight 0.57 0.60 0.62 0.67 0.72 0.74 0.75 0.77 0.80 0.82 0.93 0.96 1.00
Page 2 of 3 TI-P693-15
EMM Issue 1
LP21 Capacitance Level Probe
Boiler house
Level controls 2
Safety information, installation and maintenance
This document does not contain sufficient information to install the system safely. See the Installation and Maintenance
Instructions supplied with the probe for full details.
Installation note:
Do not install the probe outdoors without additional weather protection.
The probe is installed in a ½" BSP female connection. If the probe is to be installed in a boiler shell or a turbulent tank, fit a protection
tube. This should be as long as possible, and at least long enough to cope with expansion of the probe at higher operating temperatures.
The Table below shows the maximum probe expansion possible 0 - 239 °C.
470 13
550 15
600 16
650 17
750 20 2.3
800 21
23
900 23
950 25
1 050 27
1 200 30
1 350 34
1 500 38
Maintenance note:
No special maintenance is required. Boiler water level controls and alarms do, however require periodic testing and inspection, which
is described in separate literature.
How to specify
Capacitance level probes shall be Spirax Sarco type LP21 with stainless steel body, cover assembly and probe, and PTFE probe
insulation. They shall be suitable for modulating and on/off level control and be fitted with a screwed connection for attaching a
Spirax Sarco PA420 preamplifier.
How to order
Example: 1 off Spirax Sarco LP21 capacitance level probe with BSP connection. Probe length 470 mm.
TI-P693-15 Page 3 of 3
EMM Issue 1
LP21 Capacitance Level Probe
Boiler house
2 Level controls
2.3
24
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-17
EMM Issue 1
LP40
High Integrity, Self-monitoring
Low Level Alarm Probe
Description
The Spirax Sarco LP40 level probe is used with a Spirax Sarco LCS3050 level switch to
provide a high integrity, self-monitoring low level alarm signal, usually in a steam boiler. It
consists of a probe body with a removable cable socket, and a separate screw-on probe tip
which is retained by a lock-nut and pin. 2.3
The probe has a level sensing tip (probe tip), and a comparator tip. The earth return path is
via the body connection.
Under normal operating conditions the probe tip is partially immersed, and the resistance to
25
earth is low. When the water level drops below the probe tip the resistance to earth becomes
high, causing the controller to give a low level alarm signal.
The comparator tip compensates for any leakage to earth caused by scale, dirt, or internal
moisture, ensuring a low water alarm signal even under adverse conditions.
Principal features:
- High integrity, self-monitoring low level alarm probe.
- No maintenance required.
Caution:
The probe is not suitable for outside installation without additional environmental
protection.
Pressure/temperature limits
Nominal pressure rating PN40
Designed for a maximum cold hydraulic pressure test of: 60 bar g (870 psi g)
Technical data
Maximum probe cable length See level switch IMI
Page 1 of 4
Boiler house
2 Level controls
Materials
Pg 11 Cable gland
5
3 Name-plate Polycarbonate
2.3 4
Cable socket and probe
Polyamide, glass filled
connector
26 1
5 Connector gasket Silicone elastomer
Page 2 of 4 TI-P693-17
EMM Issue 1
LP40 High Integrity, Self-monitoring Low Level Alarm Probe
Boiler house
Level controls 2
Dimensions (approximate) in millimetres (inches)
2.3
27
27 A/F
55 (2.2)
Ø10 (0.4)
TI-P693-17 Page 3 of 4
EMM Issue 1
LP40 High Integrity, Self-monitoring Low Level Alarm Probe
Boiler house
2 Level controls
Safety information, installation and maintenance
This document does not contain sufficient information to install the product safely. See the Installation and Maintenance Instructions
provided with each unit.
Installation note:
The probe is designed to work with a Spirax Sarco LCS3050 controller. Two level probes and a limit switch are normally installed on
each boiler for safety reasons. In many countries a first and second low alarm is used. The LP40 in conjuction with the LCS3050 is
used to provide the second low alarm.
The first low alarm can be provided using the MIN alarm output of the level controller.
A protection tube is required for boiler shell or turbulent tank fitting.
Install the probe in a ½" BSP female connection.
Note: Do not install the probe outdoors without additional weather protection.
Warning: It is essential that the probe tip of the LP40 low level alarm probe does not touch any part of the boiler.
Standards require that the tip is at least 14 mm from the protection tube, and this must be checked when the probe is
installed.
The product is supplied with a spring clearance checking set. Refer to separate literature for details.
Spare sets are available - see below.
How to specify
High integrity self-monitoring low level alarm probes shall be Spirax Sarco type LP40 with austenitic stainless steel bodies and probe
tips, PTFE probe sleeving, and cable socket with Pg 11 cable gland. They must have a comparator tip to compensate for scaling, and
a positively located probe tip. They must be used with an appropriate Spirax Sarco controller.
How to order
Example: 1 off Spirax Sarco LP40 high integrity, self-monitoring, low level alarm probe with 1 000 mm (39.4") tip.
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
LP40 tip retaining pins Stock No. 4024780 Pack of 10
Page 4 of 4 TI-P693-17
EMM Issue 1
LP40 High Integrity, Self-monitoring Low Level Alarm Probe
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-18
EMM Issue 1
LP41
High Integrity, Self-monitoring
High Water Level Alarm Probe
Description
The Spirax Sarco LP41 is used in conjunction with an LCS3051 level switch to provide a high
integrity, self-monitoring alarm for detection of high water levels in steam boilers and other
vessels.
The probe is normally installed direct in the boiler shell in a protection tube, but can be 2.3
mounted in an external chamber if regulations permit.
The LP41 is supplied in three nominal tip lengths, and is cut to the exact length required prior
to installation.
29
In normal operation, the tip is above the water level, and has a high resistance path to earth.
If the water level rises to touch the probe tip, the resistance to earth drops, causing the alarm
relays in the controller to be de-energised and the alarm to sound.
The LP41 is designed so that its tip and wiring connection integrity is monitored by the
controller, causing an alarm signal in the event of a fault occurring.
The LP41 can also be used as a simple (non self-monitoring) high or low level probe with an
LC1350 level switch.
A DIN 43650 cable socket with Pg 11 cable gland is supplied with the unit.
Caution:
The probe is not suitable for outside installation without additional environmental
protection.
Limiting conditions
Nominal pressure rating PN40
Technical data
Maximum probe cable length See level switch/controller IMI
Page 1 of 4
Boiler house
2 Level controls
Materials
Cable socket
1
Pg 11 Cable gland
2
3
6
30
Body Austenitic stainless steel BS EN 10088-3 (1.4306)
6 Probe body
Probe tip
Page 2 of 4 TI-P693-18
EMM Issue 1
LP41 High Integrity, Self-monitoring High Water Level Alarm Probe
Boiler house
Level controls 2
Dimensions (approximate) in millimetres (inches)
39 (1.5")
2.3
183 (7.2")
31
Ø28 (1.1")
27 A/F
Ø6 (0.24")
Tip length
500 (19.7"), 1000 (39.4") or 1500 (59")
Ø5 (0.2")
TI-P693-18 Page 3 of 4
EMM Issue 1
LP41 High Integrity, Self-monitoring High Water Level Alarm Probe
Boiler house
2 Level controls
Safety information, installation and maintenance
This document does not contain sufficient information to install the product safely. See the Installation and Maintenance Instructions
provided with each unit.
Installation note:
The LP41 tip is cut to length and de-burred prior to installation. The LP41 has been designed to work with a Spirax Sarco LCS3051
level switch or LCS1350 level switch.
A protection tube is required for boiler shell or turbulent tank fitting.
Install the probe in a ½" BSP parallel female connection using PTFE tape.
Note: Do not install the probe outdoors without additional weather protection.
Maintenance note:
No special maintenance is required.
Boiler water level controls do, however, require periodic testing and inspection, which is described in separate literature.
Spare parts
There are no available spare parts for this unit.
2.3
32 How to specify
High integrity high level alarm probes shall be Spirax Sarco self-monitoring type LP41 with an austenitic stainless steel body and probe
tip, PTFE probe sleeving, and DIN 43650 cable socket with Pg 11 cable gland. They shall be cut to length on installation and be used
with an appropriate Spirax Sarco controller.
How to order
Example: 1 off Spirax Sarco LP41 high integrity, self-monitoring, high water level alarm probe with 1 000 mm (39.4") tip.
Page 4 of 4 TI-P693-18
EMM Issue 1
LP41 High Integrity, Self-monitoring High Water Level Alarm Probe
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-25
EMM Issue 1
LCS1350
Level Switch
Description
The LCS1350 level switch can be used in conjunction with an LP10-4, LP11-4 or LP41 conductive level probe as an interval level control
system in pressurised steam and hot-water plants and in condensate and feedwater tanks. The LCS1350 level switch also indicates
two alarm states, which can be configured as MIN or MAX. 2.3
The LCS1350 level switch measures using the conductivity principle and makes use of the electrical conductivity of the water to do this.
33
The level switch is designed for use with various conductive liquids from salt solutions or boiler water to condensate having an electrical
conductivity as low as 0.5 μS /cm at 25 °C.
The level switch operates as an interval level control system (inlet/discharge configurable by code switch), and also indicates when the
water reaches two independent alarm states, which can be configured as MIN or MAX.
The switchpoints for water level control and for the MIN or MAX levels are determined by the length of the respective probe tips. Up to
four probe tips can be connected.
For water level control, the level switch recognises whether the probe tips are immersed or out of the water and, depending on which
function is set, it switches the switch output contact, which then turns the feedwater pump on or off, for example. The Pump LED lights
up when the level switch has switched the feedwater pump on, for example.
Typical applications
- Pressurised Steam Systems
- Hot-water plants
Page 1 of 4
Boiler house
2 Level controls
Technical data LCS1350
Supply voltage 24 Vdc +/– 20%
Fuse External 0.5 A (semi-delay)
Power consumption 2W
Connection of level probe 4 x inputs for LP10-4, LP11-4 or LP41 level probe, four-pin, reference and shield
Probe tip voltage 5 Vss
Sensitivity
> 0.5 μS/cm < 1000 μS/cm or
(water conductivity at 25 °C),
> 10 μS/cm < 10,000 μS/cm
switchable
2 floating changeover contacts, 8 A 250 Vac/30 Vdc cos f = 1 (MIN/MAX)
De-energizing delay 3 seconds (MIN/MAX alarm)
Outputs 1 floating open/close contact, 8 A 250 Vac/30 Vdc cos f = 1 (pump)
Inductive loads must have interference suppression (RC combination) as per the manufacturer's specification
Contacts requires an external T2.5A fuse for protection
1 push-buttons for test function
2.3 1 x multicolour “ON” LED (green/red) - for indicating the operating state and internal errors (green = running, red = power up,
malfunction or internal error)
34 Displays and controls 1 x red “Alarm 1” LED for indicating a MIN/MAX alarm
1 x red “Alarm 2” LED for indicating a MIN/MAX alarm
1 x green “Pump” LED for indicating the ON/OFF pump status
1 4-pole code switch for configuration
Housing material, base: black polycarbonate; front: grey polycarbonate
Conductor size: 1 x 4.0 mm 2 solid, per wire, or
1 x 2.5 mm2 per lead with sleeve to DIN 46228, or
Housing
2 x 1.5 mm2 per lead with sleeve to DIN 46228 (min. Ø 0.1 mm)
Terminal strips can be removed separately
Housing attachment: Mounting clip on support rail TH 35, EN 60715
Degree of contamination 2 for installation in control cabinet with degree of protection IP 54, fully insulated
Electrical safety
Overvoltage category III
Housing: IP 40 to EN 60529
Degree of protection
Terminal strip: IP 20 to EN 60529
Weight approx. 0.2 kg
At moment of switch on – 0 ° to 55 °C
Ambient temperature
In operation – 10 to 55 °C
Transport temperature –20 ... +80 °C (<100 hours), only switch on after a defrosting period of 24 hours
Storage temperature –20 ... +70 °C, only switch on after a defrosting period of 24 hours
Relative humidity max. 95%, no moisture condensation
2 3
Page 2 of 4 TI-P693-25
EMM Issue 1
LCS1350 Level switch
Boiler house
Level controls 2
Dimensions (approximate) in mm
17 18 19 20 21 22
Item
46
1 Upper terminal strip
3 Housing
2.3
120 35
ON 1 2 3 4
2
2 3 4 5 6 7
Code switch
ON 1 2 3 4
3 4 5 6 7
TI-P693-25 Page 3 of 4
EMM Issue 1
LCS1350 Level switch
Boiler house
2 Level controls
Wiring diagram
17 18 19 20 21 22
1 2 3
2.3
36 2 3 4 5 6 7
10
M 0.5 A (semi- delay)
(-) (+)
4 5 7 9
6 8
Item
1 Alarm 2 (MIN/MAX) output contact, de-energizing delay 3 seconds
2 Output contact (ON/OFF) for pump activation
3 Alarm 1 (MIN/MAX) output contact, de-energizing delay 3 seconds
4 Supply voltage connection 24 Vdc with semi-delay fuse M 0.5 A provided on site
5 Alarm 2 (MIN/MAX) probe tip
6 Pump low probe tip (see nameplate)
7 Functional earth in the LP10-4, LP11-4 or LP41 probe (tank or reference probe tip), with screen connection
8 Pump high probe tip (see nameplate)
9 Alarm 1 (MIN/MAX) probe tip
10 Central earthing point (CEP) in control cabinet
Fig. 4
How to specify
ON-OFF level switch, 2 volt-free change-over contacts for MIN/MAX alarms, 1 volt-free relay contact for pump/valve control, supply
voltage 24V DC 2W.
How to order
Example: 1 off Spirax Sarco LCS1350 level switch.
Page 4 of 4 TI-P693-25
EMM Issue 1
LCS1350 Level switch
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-22
EMM Issue 1
LCR2250
Level Controller
Description
The LCR2250 level controller is used in combination with a LP20/LP21/PA420 level transmitter as a limit switch and water level controller,
e.g. in steam and water boiler systems, or in condensate and feedwater tanks. The level controller indicates when a MIN or MAX water
level has been reached, and opens or closes a control valve.
The LCR2250 level controller processes the level-dependent current signal from the LP20/LP21/PA420 level transmitter. This input
2.3
signal is recognised by the controller as 0 and 100 % of the boiler measuring range, and shown as an actual value on the 7-segment
LED display. The controller is suitable for use with liquids having an electrical conductivity of 5 μS / cm or 5 ppm, when used with LP20/
37
LP21 capacitance probe and PA420 level transmitter.
The level controller works with an electrically actuated control valve (VMD - Valve Motor Drive) as a 3-position stepping controller with
proportional-plus-integral control action (PI controller). If the actual value deviates from the setpoint, the electric actuator is triggered
by two output contacts and two flashing LEDs indicate whether the control valve is opening or closing.
A further output contact indicates when a MIN or MAX water level is reached (the desired function can be selected by a switch). After
the de-energizing time has elapsed, the output contact switches over and the MIN or MAX LED lights up.
Faults in the level transmitter, the electrical connection or the settings are indicated as error codes on the 7-segment LED display. In
the event of a malfunction, the MIN/MAX alarm is triggered. If faults occur only in the LCR2250 level controller, the MIN/MAX alarm is
triggered and the system is restarted.
Parameters can be changed or the MIN/MAX alarm simulated by operating the push buttons. For external level indication, the LCR2250
level controller has a 4 - 20 mA actual value output.
Typical applications
Page 1 of 3
Boiler house
2 Level controls
Dimensions (approximate) in mm
46 120
Item
1
4 1 Upper terminal strip
2 Lower terminal strip
3 Housing
4 Support rail TH 35, EN 60715
74 3
2.3
38
Wiring Diagram
MIN/MAX
1 2
5
0.5 A (semi- delay)
6
6
2 1 E
3 4
7
Item
1 Output contact for control valve actuation
2 MIN/MAX output contact, de-energizing delay 3 seconds
3 Supply voltage connection 24 Vdc with semi-delay fuse 0.5 A provided on site
4 Actual value output 4-20 mA
5 Central earthing point (CEP) in control cabinet
6 Earthing point at auxilliary equipment (e.g.PA420/LP20/LP21).
7 Level transmitter LP20/LP21/PA420 4-20 mA.
Page 2 of 3 TI-P693-22
EMM Issue 1
LCR2250 Level Controller
Boiler house
Level controls 2
Technical Data
Supply voltage 24 Vdc +/– 20%
Fuse External 0.5 A (semi-delay)
Power consumption 4W
Connection of level
1 analogue input 4-20 mA, e.g. for LP20/LP21/PA420 level transmitter, 2 poles and screen
transmitter
Supply voltage to level
12 Vdc/max. 20 mA
transmitter
2 floating changeover contacts, 8 A 250 Vac/30 Vdc cos f = 1 (control valve open/closed)
1 floating changeover contact, 8 A 250 Vac/30 Vdc cos f = 1
De-energizing delay 3 seconds (MIN/MAX alarm, can be switched)
Outputs:
Inductive loads must have interference suppression (RC combination) as per the manufacturer's
specification
1 analogue output 4-20 mA, max. load 500 ohms, e.g. for an actual value display
3 push-buttons for MIN/MAX alarm test and parameter setting
1 green 4 digit 7-segment LED display 2.3
Displays and controls 2 red LEDs for MIN/MAX alarm
2 amber LEDs for control valve opening/closing
39
1 4-pole code switch for configuration
Housing material, base: black polycarbonate; front: grey polycarbonate
Conductor size: 1 x 4.0 mm 2 solid, per wire, or
1 x 2.5 mm 2 per lead with sleeve to DIN 46228, or
Housing
2 x 1.5 mm 2 per lead with sleeve to DIN 46228 (min. Ø 0.1 mm)
Terminal strips can be removed separately
Housing attachment: Mounting clip on support rail TH 35, EN 60715
Electrical safety Degree of contamination 2 for installation in control cabinet with degree of protection IP 54, fully insulated
Degree of protection Housing: IP 40 to EN 60529 Terminal strip: IP 20 to EN 60529
Weight approx. 0.2 kg
At moment of switch-on 0 ° to 55 °C
Ambient temperature
In operation –10 to 55 °C
Transport temperature –20 to +80 °C (<100 hours), only switch on after a defrosting period of 24 hours
Storage temperature –20 to +70 °C, only switch on after a defrosting period of 24 hours
Relative humidity max. 95%, no moisture condensation
How to specify
3-position stepping PI controller with MIN or MAX alarm, 1 volt-free change-over contact for MIN or MAX alarm, 1 volt-free relay contact
for valve open/stop/closed, supply voltage 24V DC, 4W.
How to order
Example: 1 off Spirax Sarco LCR2250 level controller.
TI-P693-22 Page 3 of 3
EMM Issue 1
LCR2250 Level Controller
Boiler house
2 Level controls
2.3
40
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-24
EMM Issue 1
LCR2652 BHD50
Level Controller, Operating and Display Unit
Description
The functional unit consisting of the operating and display unit BHD50 and the LCR2652 level controller in conjunction with level
transmitter LP20/LP21/PA420 is used as water level controller and as a limit switch, for instance in steam boilers, (pressurized) hot-
water installations as well as condensate and feedwater tanks. One BHD50 can be used with a LCR2652 and a BCR3250 controller to
provide a combined level and TDS control system.
2.3
A level limit switch (LCS3050 and/or LCS3051) can be connected to the LCR2652 to signal and log level alarms on the BHD50.
41
The LCR2652 level controller processes the level-dependent current signal from the LP20/LP21/PA420 level transmitter. This input
signal is recognised by the controller as 0 and 100 % of the boiler measuring range.
The operating and display unit BHD50 and the level controller LCR2652 form a functional unit featuring the following properties:
- Trend record
Page 1 of 6
Boiler house
2 Level controls
Technical data LCR2652
Supply voltage 24 Vdc +/– 20%
Power consumption 5W
Connection of level
1 analogue input 4-20 mA, e. g. for level transmitter LP20/LP21/PA420, with 2 poles and screen
transmitter
Supply voltage of
12 Vdc
level transmitter
Data line 1 interface for data exchange with operating and display unit BHD50
Indicators and 1 tri-colour LED indicator (start-up = amber, power ON = green, malfunction = red)
adjustors 1 code switch with four poles for configuration
Electrical safety Pollution degree 2 for installation in control cabinet with protection IP 54, completely insulated
Housing: IP 40 to EN 60529
Protection
Terminal strip: IP 20 to EN 60529
Ambient temperature when system is switched on: 0° ... 55 °C, during operation: –10 ... 55 °C
Transport –20 ... +80 °C (<100 hours), defrosting time of the de-energized equipment before it can be put into
temperature operation: 24 hours
Storage temperature –20 ... +70 °C, defrosting time of the de-energized equipment before it can be put into operation: 24 hours
Page 2 of 6 TI-P693-24
EMM Issue 1
LCR2652 BHD50 Level Controller Operating and Display Unit
Boiler house
Level controls 2
Wiring diagrams
Wiring diagram (LCR2652) - Valve Motor Drive Controller (VMD)
ALARM
13
1 1
2.3
2 3 3 4
43
1 1
M 0.5 A
(semi-delay) 11
12 12
12 12
5
2 1 LP20/LP21/PA420
6 7 8 9
10
Fig. 4
Item
1 Fixing screws for terminal strip
2 MIN output contact, de-energizing delay: 3 sec.
3 Output contacts for activating the control valve. External link wire necessary for function
4 MAX output contact, de-energizing delay: 3 sec.
5 Connection of supply voltage 24 Vdc with fuse 0.5 A (semi-delay) provided on site
6 Actual value output 4-20 mA
7 Feedwater flowrate input, 4-20 mA
8 Steam flowrate input, 4-20 mA
9 Data line for operating and display unit BHD50
10 Level transmitter LP20/LP21/PA420, 4-20 mA
11 Central earthing point (CEP) in control cabinet
12 Earthing point at the auxiliary equipment (e.g. PA420/LP20/LP21)
13 Input for level limit switch (24Vdc), ON = alarm, OFF = normal water level
TI-P693-24 Page 3 of 6
EMM Issue 1
LCR2652 BHD50 Level Controller Operating and Display Unit
Boiler house
2 Level controls
Wiring diagram (LCR2652)
For continuous controller (4 - 20 mA) or Pump ON/OFF controller
ALARM
14
1 1
2.3
2 3 4
44
1 1
M 0.5 A
(semi-delay) 12
13
13
5
2 1 LP20/LP21/PA420
6 7 8 9 10
11
Fig. 5
Item
1 Fixing screws for terminal strip
2 MIN output contact, de-energizing delay: 3 sec.
3 Pump output contact
4 MAX output contact, de-energizing delay: 3 sec.
5 Connection of supply voltage 24 Vdc with fuse 0.5 A (semi-delay) provided on site
6 Actual value output 4-20 mA
7 Output 4-20 mA manipulated variable Y
8 Feedwater flowrate input, 4-20 mA
9 Steam flowrate input, 4-20 mA
10 Data line for operating and display unit BHD50
11 Level transmitter LP20/LP21/PA420, 4-20 mA.
12 Central earthing point (CEP) in control cabinet
13 Earthing point at the auxiliary equipment (e.g. PA420/LP20/LP21)
14 Input for level limit switch (24Vdc), ON = alarm, OFF = normal water level
Page 4 of 6 TI-P693-24
EMM Issue 1
LCR2652 BHD50 Level Controller Operating and Display Unit
Boiler house
Level controls 2
Technical data BHD50
Supply voltage 24 Vdc +/– 20%
User interface 5" colour display with analogue capacitive touch screen, resolution 800 x 480 pixels, illuminated
Communication
RS232, RS422, RS485 and Ethernet 10/100Mb (USB for maintenance only)
interface
Protection
Front: IP 66 to EN 60529 2.3
45
Rear: IP 20 to EN 60529
TI-P693-24 Page 5 of 6
EMM Issue 1
LCR2652 BHD50 Level Controller Operating and Display Unit
Boiler house
2 Level controls
Dimensions (LCR2652) (approximate) in mm
100 120
Item
3 Housing
2.3 2
46
147
107
2 1
52
136
96
Item
3
1 Cut-out in control cabinet 136 x 96 mm
2 Gasket
How to specify
Level Controller with Operating and Display Unit, 4 volt-free change-over contacts for MIN/MAX alarm & control valve supply voltage
24V DC 4W.
How to order
Example: 1 off Spirax Sarco LCR2652 Level Controller, 1 off Spirax Sarco BHD50 Operating and Display Unit.
Page 6 of 6 TI-P693-24
EMM Issue 1
LCR2652 BHD50 Level Controller Operating and Display Unit
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 2
TI-P693- 49
EMM Issue 1
LCS3050
Low Water Level Switch for one probe
Description
The level switch LCS3050 is used in conjunction with level probe LP40 to limit the water level in steam boilers and (pressurised) hot-
water plants. Water level limiters switch off the heating when the water level falls below the set minimum level (low water).
The level switch LCS3050 for one probe is designed for connecting one probe. A version for two probes is available as well. 2.3
When the water level falls below the low level the level probe is exposed and a low level alarm is triggered in the level switch. This
switchpoint is determined by the length of the probe rod (level probe LP40). After the de-energizing delay has elapsed, the two output
47
contacts of the level switch will open the safety circuit for the heating. The switching-off of the heating is interlocked in the external
safety circuit and can only be deactivated when the level probe enters the water again.
An alarm will also be raised if a malfunction occurs in the level probe and/or the electrical connection. An automatic self-testing routine
monitors the safety functions in the level switch and the level probes. In the event of a malfunction the safety circuit opens instantaneously
and switches the heating off.
Alarm and error messages are indicated by LEDs and a signal output is energized without delay.
Typical Applications
- Steam boilers
- Pressurised hot-water plants
TI-P693- 49 Page 1 of 4
EMM Issue 1
LCS3050 Low Water Level Switch for one probe
Boiler house
2 Level controls
Technical data LCS3050
Power consumption 7W
Electrical connection of level probe 1 input for level probe LP40, 4 poles, with screen
Response sensitivity
> 10 ... < 10000 μS/cm
(electrical conductivity of water at 25 °C)
Indicators and adjustors 1 red/ 1 green LED for indicating the operating mode and alarm
Housing: IP 40 to EN 60529
Protection
Terminal strip: IP 20 to EN 60529
-20 to +80 °C (<100 hours), defrosting time of the de-energized equipment before it can
Transport temperature
be put into operation: 24 hours
-20 to +70 °C, defrosting time of the de-energized equipment before it can be put into
Storage temperature
operation: 24 hours
Page 2 of 4 TI-P693- 49
EMM Issue 1
LCS3050 Low Water Level Switch for one probe
Boiler house
Level controls 2
Wiring diagram
1 2
3 3
(+) (-) - +
4
M 0,5A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
LCS3050
ONE PROBE
2.3
1 2 3
ON
AL
49
AL
Test
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
6 LP40
3 2 1
Item
1 Supply voltage
2 Signal output for external alarm 24 Vdc, 100 mA (semiconductor output)
3 Safety circuit, input and output
4 Wire link, on site, when used as water level limiter according to EN 12952 / EN 12953
5 CEP Central earthing point in control cabinet
6 Level probe LP40
TI-P693- 49 Page 3 of 4
EMM Issue 1
LCS3050 Low Water Level Switch for one probe
Boiler house
2 Level controls
Dimensions (approximate) in mm
100
4
5
74
1 120
2.3
50
2 3
Item
4 Enclosure
How to specify
Low Water Level Switch for one probe, 2 volt-free make contacts for safety circuit, 1 signal output for external alarm, supply voltage
24 Vdc, 7 W.
How to order
Example: 1 off Spirax Sarco LCS3050 level switch for one probe.
Page 4 of 4 TI-P693- 49
EMM Issue 1
LCS3050 Low Water Level Switch for one probe
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-693-26
EMM Issue 1
LCS3050
Low Water Level Switch for two probes
Description
The level switch LCS3050 is used in conjunction with level probe LP40 to limit the water level in steam boilers and (pressurised) hot-
water plants. Water level limiters switch off the heating when the water level falls below the set minimum level (low water).
The level switch LCS3050 is designed for connecting one or two level probes. 2.3
When the water level falls below the low level the level probes are exposed and a low level alarm is triggered in the level switch. This
switchpoint is determined by the length of the probe rod (level probe LP40). After the de-energizing delay has elapsed, the two output
51
contacts of the level switch will open the safety circuit for the heating. The switching-off of the heating is interlocked in the external
safety circuit and can only be deactivated when the level probe enters the water again.
In addition, two signal outputs for external signalling devices close instantaneously.
An alarm will also be raised if a malfunction occurs in the level probe and/or the electrical connection. An automatic self-testing routine
monitors the safety functions in the level switch and the level probes. In the event of a malfunction the safety circuit opens instantaneously
and switches the heating off.
Alarm and error messages are indicated by LEDs and a signal output for each level probe is energized without delay.
Typical Applications
- Steam boilers
- Pressurised hot-water plants
Page 1 of 4
Boiler house
2 Level controls
Technical data LCS3050
Power consumption 7W
Electrical connection of level probe 2 inputs for level probe LP40, 4 poles, with screen
Response sensitivity
> 10 ... < 10000 μS/cm
(electrical conductivity of water at 25 °C)
Housing: IP 40 to EN 60529
Protection
Terminal strip: IP 20 to EN 60529
-20 to +80 °C (<100 hours), defrosting time of the de-energized equipment before it can
Transport temperature
be put into operation: 24 hours
-20 to +70 °C, defrosting time of the de-energized equipment before it can be put into
Storage temperature
operation: 24 hours
Page 2 of 4 TI-693-26
EMM Issue 1
LCS3050 Low Water Level Switch for two probes
Boiler house
Level controls 2
Wiring diagram
1 2 2
3 3
(+) (-) - + - +
4
M 0,5A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
2.3
53
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
5 5
6 LP40 LP40 6
3 2 1 3 2 1
Item
1 Supply voltage
2 Signal output 1/2 for external alarm 24 Vdc, 100 mA (semiconductor output)
3 Safety circuit, input and output
4 Wire link, on site, when used as water level limiter according to EN 12952 / EN 12953
5 CEP Central earthing point in control cabinet
6 Level probe LP40
TI-693-26 Page 3 of 4
EMM Issue 1
LCS3050 Low Water Level Switch for two probes
Boiler house
2 Level controls
Dimensions (approximate) in mm
100
6
7
74
1 120
2.3 4 5
54
2 3
The code switches are accessible after removing the lower terminal
strip. The terminal strips can be unplugged after undoing the right
and the left fixing screws.
Item
6 Enclosure
How to specify
Low Water Level Switch for one or two probes, 2 volt-free make contacts for safety circuit, 2 signal outputs for external alarm, supply
voltage 24 V DC, 7 W.
How to order
Example: 1 off Spirax Sarco LCS3050 level switch.
Page 4 of 4 TI-693-26
EMM Issue 1
LCS3050 Low Water Level Switch for two probes
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 2
TI-P693-38
EMM Issue 1
BCR3150
Blowdown Controller
Description
The BCR3150 blowdown controller in conjuction with conductivity probes CP10, CP30/CP40 and CP32/CP42 is used as blowdown
controller and limit switch, for instance in steam boilers, (pressurised) hotwater installations as well as condensate and feedwater tanks.
A Pt100 temperature sensor may be connected to the controller to provide temperature compensation.
This is recommended if the boiler is working at varying pressures, or for other applications such as condensate monitoring or coil boilers,
2.3
where the temperature may vary.
55
The blowdown controller indicates when the preset MAX TDS/Conductivity is reached and opens or closes a blowdown valve. The
controller can provide a MAX alarm.
Typical applications
- Steam Boilers
- Hot-Water Installtions
- Condensate and feedwater tanks
Page 1 of 3
Boiler house
2 Level controls
Dimensions (approximate) in mm
46 120
Item
1
4 1 Upper terminal strip
2 Lower terminal strip
3 Housing
4 Support rail TH 35, EN 60715
74 3
Conductivity
4 5 6 Probe
7
Item
1 Output contacts for activating the control valve
2 MAX alarm output contact
3 Standby/burner input (24 Vdc), ON = standby/burner on, OFF = normal running/burner off
4 Connection of supply voltage 24 Vdc with fuse 0.5 A (semi-delay) provided on site
5 Actual value output 4-20 mA
6 2 wire Pt 100 temperature sensor input
7 Conductivity probe input
Page 2 of 3 TI-P693-38
EMM Issue 1
BCR3150 Blowdown Controller
Boiler house
Level controls 2
Technical data
Supply voltage 24 Vdc +/– 20%
Fuse External 0.5 A (semi-delay)
Power consumption 4W
1 five-wire connection to CP32/CP42 or three-wire connection to CP30/CP40 and two-wire connection to
the CP10 (Drive+Sense bridged at controller)
Inputs
1 two-wire Pt100 temperature sensor (range 0 - 250°C)
1 two-wire standby or burner connection (24Vdc +/– 20%, 10mA)
1 volt-free change-over contacts, 8 A 250 Vac/30 Vdc cos f = 1 (valve control)
1 floating open/close contact, 8 A 250 Vac/30 Vdc cos f = 1 (MAX alarm)
Outputs: Provide inductive loads with RC combinations according to manufacturer's specification to ensure
interference suppression
1 analogue output 4-20 mA, max. load 500 ohms, e.g. for an actual value display
3 push-buttons for MAX alarm test and parameter setting
1 green 4 digit 7-segment LED display
Displays and controls 1 red LED for MAX alarm 2.3
1 amber LED for control valve open, 1 amber LED for standby/burner input indication
1 4-pole code switch for configuration 57
Housing material, base: black polycarbonate; front: grey polycarbonate
Maximum Conductor size*: 1 x 4.0 mm 2 solid, per wire, or
1 x 2.5 mm 2 per stranded wire with sleeve to DIN 46228, or
Housing 2 x 1.5 mm 2 per stranded wire with sleeve to DIN 46228 (min. Ø 0.1 mm)
*Please see IMI for recommended cable specifications
Terminal strips can be detached separately
Housing attachment: Mounting clip on support rail TH 35, EN 60715
Electrical safety Pollution degree 2 for installation in control cabinet with degree of protection IP 54, fully insulated
Housing: IP 40 to EN 60529
Protection
Terminal strip: IP 20 to EN 60529
Weight approx. 0.2 kg
when system is switched on: 0° ... 55 °C
Ambient temperature
during operation: –10 ... 55°C
–20 ... +80 °C (<100 hours), defrosting time of the de-energised equipment before it can be put into
Transport temperature
operation: 24 hours
–20 ... +70 °C, defrosting time of the de-energised equipment before it can be put into operation: 24
Storage temperature
hours
How to specify
Blowdown Controller, 2 volt-free contacts for MAX alarm & blowdown valve, supply voltage 24V DC 4W.
How to order
Example: 1 off Spirax Sarco BCR3150 Blowdown controller.
TI-P693-38 Page 3 of 3
EMM Issue 1
BCR3150 Blowdown Controller
Boiler house
2 Level controls
2.3
58
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-21
EMM Issue 1
BCR3250
BHD50
Blowdown Controller, Operating and Display Unit
Description
The functional unit consisting of the operating and display unit BHD50, blowdown controller BCR3250 and conductivity probes CP10,
CP30/CP40 and CP32/CP42 is used as blowdown controller and limiter. Typical applications include steam boilers, (pressurised) hot-
water installations as well as condensate and feedwater tanks.
A Pt100 temperature sensor may be connected to the controller to display the boiler water temperature and provide temperature
2.3
compensation. This is recommended if the boiler is working at varying pressures, or for other applications such as condensate monitoring
or coil boilers, where the temperature may vary.
59
The blowdown controller indicates when the preset MAX TDS/Conductivity is reached, opens or closes a blowdown valve and may also
control a bottom blowdown valve. The controller can provide either a MIN alarm or a bottom blowdown timer function. One BHD50 can
be used with a LCR2652 and a BCR3250 controller to provide a combined level and TDS control system.
The operating and display unit BHD50 and the blowdown controller BCR3250 form a functional unit featuring the following properties:
- An optional filter to increase damping effects, to avoid over- - Indication/adjustment of control parameters and settings
frequent valve operation
- Trend record
- Indication of MAX TDS/Conductivity limit (TDS/Conductivity
limiter) - Indication and listing of errors, alarms and warnings
- Indication of MIN TDS/Conductivity limit or control of a bottom - Test of MIN/MAX output relays
blowdown valve
- Manual/automatic operation
- Conductivity to TDS conversion (unit in μS/cm or ppm)
- Modbus RTU (RS232, RS422 or RS485) and Modbus TCP
- Standby/burner input (24 Vdc), to reduce boiler water loss, if (Ethernet 10/100Mb) communication
the boiler is on standby or low demand
- Password protection
- Real time clock controlled Bottom Blowdown (BB), with limit
switch box and priority link for multiple boiler applications
Typical applications
(interlocking up to 9 BCR3250 or BT1050 controllers)
- Steam Boilers
- Actual value output 4-20 mA
- Hot-Water Installations
- Indication of actual value (indicated in ppm or µS/cm and as
bar graph) - Condensate and Feedwater Tanks
Page 1 of 5
Boiler house
2 Level controls
Technical data BCR3250
60
1 tri-colour LED indicator (start-up = amber, power ON = green, malfunction = red)
Indicators and adjustors
1 code switch with four poles for configuration
Housing material: base: polycarbonate, black; front: polycarbonate, grey
Conductor size: 1 x 4,0 mm² solid per wire or
1 x 2.5 mm² per stranded wire with sleeve to DIN 46228 or
Housing
2 x 1.5 mm² per stranded wire with sleeve to DIN 46228 (min. Ø 0.1 mm) terminal strips can be
detached separately
Fixing of housing: Mounting clip on supporting rail TH 35, EN 60715
Electrical safety Pollution degree 2 for installation in control cabinet with protection IP 54, completely insulated
Housing: IP 40 to EN 60529
Protection
Terminal strip: IP 20 to EN 60529
Weight approx. 0.5 kg
Ambient temperature when system is switched on: 0° ... 55 °C, during operation: –10 ... 55°C
–20 ... +80 °C (<100 hours), defrosting time of the de-energised equipment before it can be put into
Transport temperature
operation: 24 hours
–20 ... +70 °C, defrosting time of the de-energised equipment before it can be put into operation: 24
Storage temperature
hours
Relative humidity max. 95%, no moisture condensation
Page 2 of 5 TI-P693-21
EMM Issue 1
BCR3250 BHD50 Blowdown Controller Operating and Display Unit
Boiler house
Level controls 2
Directives and standards
VdTÜV Bulletin "Wasserüberwachung 100" (Water Monitoring 100)
The functional unit consisting of the operating & display unit BHD50, blowdown controller BCR3250 and conductivity probes CP10,
CP30/CP40 and CP32/CP42 are type approved according to VdTÜV Bulletin "Wasserüberwachung (Water Monitoring) 100".
The VdTÜV Bulletin "Water Monitoring 100" states the requirements made on water monitoring equipment.
Type approval no. TÜV · WR · XX-XXX (see name plate).
1 4
3
74
Item
1 Upper terminal strip
2 Lower terminal strip
3 Housing
4 Support rail TH 35, EN 60715
TI-P693-21 Page 3 of 5
EMM Issue 1
BCR3250 BHD50 Blowdown Controller Operating and Display Unit
Boiler house
2 Level controls
Wiring Diagram
STANDBY/
BURNER INPUT
(24Vdc)
1 1
2.3 2 3 3 4
62
1 1
M 0.5 A
(semi-delay) 12
13 13 13
11
7
Conductivity Probe
5 6 8 9 10
Item
1 Fixing screws for terminal strip
2 MIN alarm output contact or Bottom Blowdown (BB) output contacts
3 Output contacts for activating the control valve
4 MAX alarm output contact
5 Connection of supply voltage 24 Vdc with fuse 0.5 A (semi-delay) provided on site
6 Actual value output 4-20 mA
7 2 wire Pt 100 temperature sensor input
8 Bottom blowdown (BB) link input
9 Bottom blowdown (BB) switch input
10 Data line for operating and display unit BHD50
11 Conductivity Probes - See figure 5
12 Central earthing point (CEP) in control cabinet
13 Earthing point at the auxiliary equipment (e.g. CP30/CP40)
14 Standby/burner input (24 Vdc), ON = standby/burner on, OFF = normal running/burner off
Page 4 of 5 TI-P693-21
EMM Issue 1
BCR3250 BHD50 Blowdown Controller Operating and Display Unit
Boiler house
Level controls 2
Dimensions (BHD50) (approximate) in mm
147
107
2 1
52 8
136
2.3
96
63
Control panel cut-out with the dimensions indicated
in Fig. 2a, showing gasket item 2.
Fig. 2a
Item 3
How to specify
Conductivity Controller with Operating and Display Unit, 4 volt-free change-over contacts for MIN/MAX alarm & blowdown valve, supply
voltage 24V DC 4W
How to order
Example: 1 off Spirax Sarco BCR3250 Blowdown Controller, 1 off Spirax Sarco BHD50 Operating and Display Unit
TI-P693-21 Page 5 of 5
EMM Issue 1
BCR3250 BHD50 Blowdown Controller Operating and Display Unit
Boiler house
2 Level controls
2.3
64
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-19
EMM Issue 1
CP40
Conductivity Probe
Description
The Spirax Sarco CP40 conductivity probe is used in conjunction with a controller to measure
the conductivity (or TDS) of water, usually in a steam boiler for the purpose of monitoring and
controlling blowdown.
The probe may be installed in a Spirax Sarco probe elbow, a screwed flange, or directly in 2.3
a boiler connection. The CP40 is supplied in four nominal tip lengths, and is cut to the exact
length required prior to installation.
A DIN 43650 cable socket with Pg 11 cable gland is supplied with the unit.
65
Principal features:
- Conductivity probe for use with blowdown controllers.
Caution:
The probe is not suitable for outside installation without additional environmental
protection.
Pressure/temperature limits
Nominal pressure rating PN40
Designed for a maximum cold hydraulic test pressure of: 60 bar g (870 psi g)
Technical data
Minimum distance from boiler tubes 20 mm (¾")
Page 1 of 4
Boiler house
2 Level controls
Materials
2 Pg 11 Cable gland
5 Name-plate Polycarbonate
Page 2 of 4 TI-P693-19
EMM Issue 1
CP40 Conductivity Probe
Boiler house
Level controls 2
Dimensions (approximate) in millimetres (inches)
39 (1.5)
27 A/F
Tip length
300 (11.8),
500 (19.7), 1000 (39.4) or 1500 (59)
Ø6 (0.24)
Ø11 (0.43)
TI-P693-19 Page 3 of 4
EMM Issue 1
CP40 Conductivity Probe
Boiler house
2 Level controls
Safety information, installation and maintenance
This document does not contain sufficient information to install the product safely. See the Installation and Maintenance
Instructions provided with each unit.
Installation note:
Probes with tip lengths up to 500 mm can be installed vertically or horizontally. Longer probes must be installed vertically.
The probe must be installed in a position where it can sense the conductivity of the boiler water, away from the feedwater inlet if
possible.
Install the probe in a " BSP female connection.
Note: Do not install the probe outdoors without additional weather protection.
Maintenance note:
No special maintenance is required.
Boiler water level controls do, however, require periodic testing and inspection, which is described in separate literature.
Probe elbow
2.3 Typical installation on a probe elbow, ideally on the
horizontal centre line of the boiler.
68 A maximum tip length of 500 mm must be adhered to
on horizontal applications.
To blowdown valve
How to specify
Conductivity probes shall be Spirax Sarco type CP40 with a PTFE probe and stainless steel tip and body. They shall have a DIN 43650
cable socket with a Pg 11 cable gland.
How to order
Example: 1 off Spirax Sarco CP40 conductivity probe with a " BSP taper connection and a tip length of 500 mm.
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
Tip shroud and spring assembly Stock No. 4031282
Page 4 of 4 TI-P693-19
EMM Issue 1
CP40 Conductivity Probe
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-20
EMM Issue 1
CP42
Twin Tip Conductivity Probe
Description
The Spirax Sarco CP42 conductivity probe is used in conjunction with a controller to measure
the conductivity (or TDS) of water, usually in a steam boiler, for the purpose of monitoring
and controlling blowdown.
The CP42 has a built-in temperature sensor, and when used with an appropriate controller,
is able to detect scaling. It also automatically initiates a probe conditioning cycle. This causes
2.3
any scale on the probe to become porous or fall off, allowing the probe to continue to sense
at its original calibration level.
69
WARNING: This feature is not a substitute for adequate boiler water treatment. If
scale is occuring on a probe, it is also accuring inside the boiler, and a competent
water treatment specialist must be consulted to avoid a potentially dangerous
situation.
The CP42 is supplied in three nominal tip lengths, and has a " BSP male thread for
connection to a Spirax Sarco probe elbow, a screwed flange, or directly into a boiler
connection.
Principal features :
- Twin tip conductivity probe for use in TDS control systems.
- Suitable for use in steam boilers up to 239 °C @ 32 bar g (462 °F @ 464 psi g).
Pressure/temperature limits
Maximum boiler pressure 32 bar g (464 psi g)
Technical data
Minimum tip distance from boiler tubes 10 mm (0.4")
Page 1 of 4
Boiler house
2 Level controls
Materials
2
(internal)
1
4 Name-plate Polycarbonate
7 Insulator PEEK
10
7
6 and 8
(Internal)
Page 2 of 4 TI-P693-20
EMM Issue 1
CP42 Twin Tip Conductivity Probe
Boiler house
Level controls 2
Dimensions (approximate) in millimetres (inches)
M20
109 (4.3)
2.3
71
153 (6.02)
27 A/F
Tip length
300 (11.8),
500 (19.7)
or 1 000 (39.4)
TI-P693-20 Page 3 of 4
EMM Issue 1
CP42 Twin Tip Conductivity Probe
Boiler house
2 Level controls
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions supplied with the product, which gives full wiring, commissioning and
operating instructions.
Warning:
This product contains materials including PTFE which can give off toxic fumes if exposed to excessive heat.
Installation note:
Do not install the probe outdoors without additional weather protection.
300 mm and 500 mm probes can be installed vertically or horizontally. CAUTION: 1 000 mm probes must be installed vertically
only. The probe must be installed in a position where it can sense the conductivity of the boiler water, away from the feedwater inlet if
possible.
The CP42 contains no user serviceable components, and periodic cleaning is all that is required. Any attempt to dismantle the probe
will result in permanent damage.
Spare parts
There are no available spare parts for this product.
2.3
72 How to specify
TDS conductivity probes shall be Spirax Sarco type CP42 with nickel alloy sensor tips and built-in temperature sensor. They must
incorporate a patented facility to check the sensor tips for scaling. When used in conjunction with an appropriate Spirax Sarco controller,
they must also be able to automatically initiate a patented probe cleaning feature, which, if unable to clean the probe, will activate a
warning on the controllers display panel and/or a remote alarm. The system must also be able to automatically compensate for any
polarisation effects at the sensors. They must be suitable for boiler pressures up to 32 bar g and a maximum working temperature of
239°C. They must be available in 300 mm, 500 mm and 1 000 mm lengths, and have a " BSPT boiler connection.
How to order
Example: 1 off Spirax Sarco CP42, twin tip conductivity probe having a ½" BSP connection and 300 mm tip length.
Page 4 of 4 TI-P693-20
EMM Issue 1
CP42 Twin Tip Conductivity Probe
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693- 40
EMM Issue 1
BTS1050
Boiler Blowdown Timer
Description
The BT1050 is a timer for the control of a bottom blowdown valve. It allows the bottom blowdown valve to open, removing precipitated
2.3
solids that could otherwise build up and eventually cause damage.
The BT1050's timers are controlled from a battery backed up Real Time Clock.
73
A separate blowdown timer can be enabled for each weekday with different start, stop and repeat times.
A simple copy feature allows the parameters to be copied to all days if required.
Up to nine BTS1050 (or BCR3250) units can be installed and priority linked for multi-boiler installations.
A limit switch box can be connected to monitor proper valve opening / closing action.
Principal features:
- Purpose designed for bottom blowdown duties
- Comprehensive timer options
- Straightforward to commission – quick set-up option, using copy function
- Power supply: 24V dc
- Priority link and a recovery timer prevent boilers from blowing down in rapid succession
- Warns if valve fails to open or close
- Standby input to reduce boiler water loss if the boiler is on standby or low demand
Page 1 of 3
Boiler house
2 Level controls
Dimensions (approximate) in mm
46 120
Item
1
4 1 Upper terminal strip
2 Lower terminal strip
3 Housing
4 Support rail TH 35, EN 60715
74 3
Standby
Wiring diagram 1 input (24 Vdc)
2
BB
Alarm 3
valve
4 BB BB
Link Switch
5 6
Item
1 Bottom Blowdown (BB) output contacts
2 Alarm output contact
3 Standby input (24 Vdc), ON = standby, OFF = normal operation
4 Connection of supply voltage 24 Vdc with fuse 0.5 A (semi-delay) provided on site
5 Bottom Blowdown link input
6 Bottom Blowdown switch input
Page 2 of 3 TI-P693- 40
EMM Issue 1
BTS1050 Boiler Blowdown Timer
Boiler house
Level controls 2
Technical data
Supply voltage 24 Vdc +/– 20%
Fuse External 0.5 A (semi-delay)
Power consumption 4W
1 two-wire connection to Bottom Blowdown Link
Inputs 1 two-wire connection to Bottom Blowdown Switch
1 two-wire standby connection (24Vdc +/– 20%, 10mA)
1 volt-free change-over contacts, 8 A 250 Vac/30 Vdc cos f = 1 (Bottom Blowdown valve)
Outputs:
1 floating open/closed contact, 8 A 250 Vac/30 Vdc cos f = 1 (Alarm Relay)
3 push-buttons for parameter setting
1 green 4 digit 7-segment LED display
Displays and controls
2 red LEDs for Bottom Blowdown Delayed and Alarm indication
2 amber LEDs for Bottom Blowdown Valve and Standby Input activity indication
Housing material, base: black polycarbonate; front: grey polycarbonate
Maximum Conductor size*: 1 x 4.0 mm 2 solid, per wire, or
1 x 2.5 mm 2 per stranded wire with sleeve to DIN 46228, or
2.3
Housing 2 x 1.5 mm 2 per stranded wire with sleeve to DIN 46228 (min. Ø 0.1 mm)
*Please see IMI for recommended cable specifications
75
Terminal strips can be detached separately
Housing attachment: Mounting clip on support rail TH 35, EN 60715
Electrical safety Pollution degree 2 for installation in control cabinet with degree of protection IP 54, fully insulated
Housing: IP 40 to EN 60529
Protection
Terminal strip: IP 20 to EN 60529
Weight approx. 0.2 kg
when system is switched on: 0° ... 55 °C
Ambient temperature
during operation: –10 ... 55°C
–20 ... +80 °C (<100 hours), defrosting time of the de-energised equipment before it can be put into
Transport temperature
operation: 24 hours
Storage temperature –20 ... +70 °C, defrosting time of the de-energised equipment before it can be put into operation: 24 hours
How to specify
Boiler Blowdown Timer, 2 volt-free contacts for Alarm & bottom blowdown valve, supply voltage 24V DC 4W.
How to order
Example: 1 off Spirax Sarco BTS1050 Boiler Blowdown Timer.
TI-P693- 40 Page 3 of 3
EMM Issue 1
BTS1050 Boiler Blowdown Timer
Boiler house
2 Level controls Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-P402-68
AB Issue 3
APS1
Probe Simulator
Description
The APS1 probe simulator is used in place of a level or conductivity probe to verify the correct operation of Spirax Sarco controllers. It can also
be used to diagnose wiring / probe faults. It is connected to the level probe or conductivity probe wiring, avoiding the need to fire the boiler or
alter water levels, and is quick and easy to use.
2.3 The APS1 has switch settings covering all Spirax Sarco probe types and ranges.
A potentiometer provides the variable input to a capacitance controller, and 4 mm test sockets are provided for connection of a multimeter, which
76 is used to check the voltage when simulating capacitance probes.
Switches simulate wet or dry (high or low resistance) conductivity level probe conditions, and resistors are built in to represent various conductivity
probe ranges.
The APS1 is powered by the controller under test, so needs no batteries or external power supply.
The unit is fitted with two inputs, connected in parallel. One is for connection of a PT2 or PT3 plug tail, and the other is a DIN 43650 connector as
used on conductivity and capacitance probes.
Full operating instructions are supplied with each unit.
Principal features:
- A valuable diagnostic aid for Spirax Sarco boiler control installations.
- Compatible with all TDS / level probes and controllers.
- No need to fire boiler or alter water levels.
CP10
- No battery or power supply needed.
connector
Test
sockets
- Easy to operate.
Limiting conditions
Toggle
switches
Maximum ambient temperature 55°C
Protection rating IP40
Potentio-
meter
Technical data
22 Ω, 68 Ω, 220 Ω, 680 Ω
Conductivity probe settings
2.2 kΩ, 6.8 kΩ, 22 kΩ Selector
switch
LP30 6.8 kΩ / 15 kΩ
Level probe LP31 6.8 kΩ / 15 kΩ
DIN 43650
settings (High sensitivity) 68 kΩ / 150 kΩ connector
LP10-4
(Low sensitivity) 6.8 kΩ / 15 kΩ
Capacitance probe range 0 - 10 volts output
Dimensions 138 86
(approximate) 85
in mm
Weight 450 g
110
132
TI-P402-41
AB Issue 5
C2
Probe Chamber
Description
The Spirax Sarco C2 probe chamber enables level control or alarm
probes to be fitted in situations where direct boiler shell mounting
is not desired or is not possible.
The C2 probe chamber is of all welded carbon steel construction, 2.3
with DN25 steam and water connections flanged to EN 1092 PN40.
A 1" BSP x ½" BSP reducing bush to BS 1740 will be required if
fitting a ½" BSP probe.
77
A Spirax Sarco sequencing purge valve is normally fitted to the C2
base of the chamber. probe chamber
The sequencing valve allows the daily (or once per shift) test of the
low level alarm system, and blow through of the probe chamber
water and steam connections in accordance with the Health and
Safety Executive Guidance Notes BG01 and INDG436.
Principal features:
- Purpose designed level probe chamber.
- Suitable for pressures of up to 32 bar.
- All welded carbon steel construction.
- Designed for use with Spirax Sarco level probes and sequencing
valves.
Material
Chamber Carbon steel ASTM A106 Gr. B or Gr.WPB
B E Highest
permissible
alarm level
F
A
Lowest
permissible
alarm level
G How to order
Example: 1 off Spirax Sarco C2 probe chamber.
Boiler house
2 Level controls
TI-P402-42
AB Issue 4
Limiting conditions
SPV1 SPV3 SPV3
PN16 PN40 Table 'H'
Maximum boiler pressure 13 bar g 25 bar g 25 bar g
Designed for a maximum 24 bar g 60 bar g 51 bar g
cold hydraulic test pressure of:
Standards
The SPV3 fully meets BS 759: Part 1: 1984.
Materials
Part Material
SPV1 Body and cover Cast iron BS 1452 Gr. 220 (min)
SPV3 Body and cover Bronze BS EN 1982 CC491K
83
Weights (approximate) in kg
Model SPV1 SPV3
½" BSP drain Weight 9 10
139
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
Boiler house
Level controls 2
Face view of index plate
Illustrating blow-through sequence
Position 2
Blow-through water
Position 3
Blow-through chamber 2.3
79
Water shut-off
Position 1
Normal working
Operation of sequencing valve Valve sequence
With the handwheel turned fully anticlockwise the valve is in the
NORMAL WORKING position and the back seating shuts off the
drain connection. Position 1.
Slowly turn the handwheel clockwise until the indicating pointer is at
the first PAUSE position.
The chamber connection is closed, the drain connection is open, and
the water connection is blown through.
Pause for 5 to 8 seconds.
Slowly move the handwheel further clockwise to full travel.
The water connection is closed, the drain valve remains open, and
the chamber and steam connections are blown through.
Pause for 5 to 8 seconds. The low level alarm should sound.
Slowly turn the handwheel fully clockwise to shut-off against the back
seating in the NORMAL WORKING position.
How to order
Example: 1 off Spirax Sarco DN25 SPV3 sequencing purge valve
with flanged connections to EN 1092 PN40.
Position 2.
Position 3.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P402-03
TI-P402-07
EMM Issue 9
AB Issue 5
ProbeWV1Flanges
for External Level- Pilot
Water Valve Control Chambers
Operated
Description
Description
These
The WV1flanges are designed
is a pilot operatedtodiaphragm
allow the valve
fitting for
of Spirax Sarco
use with level
water control
at up to 80/ alarm probes
°C. The valvetohas
existing float-type
a brass body andboiler side chambers.
corrosion resistant
internals. The solenoid is encapsulated, and is supplied with a removable cable socket to IP65 suitable for 3 core cable maximum
Available
7 mm diameter types
and terminal maximum 1.5 mm². Square flange
2.3 ½" valves
Square have the 114
flanges solenoid
mm ormounted
133 mm. centrally over the valve. The solenoid is mounted towards the outlet connection on larger sizes.
80 Round flanges
Principal features:
178 mm, 222 mm or 275 mm.
All flanges centrally tapped ½" or 1" BSP.
- For use with water up to 80 °C.
Limiting
- Full bore,conditions
except for 1¼" which has a reduced bore of 25 mm, normally closed operation.
The maximum working pressure and temperature is dependent on
- Wide,
the chamber to which the
non-critical flangeranges.
voltage is fitted, up to a maximum pressure
of 32 bar g at 239°C.
- Ideal for boiler feedtank supply.
Material
Carbon
Sizessteel
and BSpipe
4360 Gr. 43A.
connections
Painted
½", ¾", finish.
1", 1¼", 1½" and 2" screwed BSP
Electrical data
Version Voltage range Frequency range
Materials
Part Material
Body Brass
Page 1 of 3
Boiler house
Level controls 2
TI-P402-06
AB Issue 3
Probe Flanges
for Protection Tubes
2.3
81
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification. © Copyright 2004
Boiler house
2 Level controls
2.3
82
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2017 2
TI-P402-03
EMM Issue 9
WV1
Water Valve - Pilot Operated
Description
The WV1 is a pilot operated diaphragm valve for use with water at up to 80 °C. The valve has a brass body and corrosion resistant
internals. The solenoid is encapsulated, and is supplied with a removable cable socket to IP65 suitable for 3 core cable maximum
7 mm diameter and terminal maximum 1.5 mm².
½" valves have the solenoid mounted centrally over the valve. The solenoid is mounted towards the outlet connection on larger sizes. 2.3
Principal features: 83
- For use with water up to 80 °C.
- Full bore, except for 1¼" which has a reduced bore of 25 mm, normally closed operation.
Electrical data
Version Voltage range Frequency range
Materials
Part Material
Body Brass
Page 1 of 3
Boiler house
2 Level controls
Dimensions/weights (approximate) in mm and kg
Size A B A/F Weight*
2.3
84
A A
Capacities
WV1 Size ½" ¾" 1" 1¼" 1½" 2"
200
40
100 Kvs
80
30
60 Kvs
40 12
Kvs
Flow m³/h
8.5
Kvs
20
3.8
10 Kvs
8
6
4
2
0.5 1 2 3 4 5 10 16
Pressure drop bar
Installation notes:
- We recommend that a strainer is fitted upstream of the valve to IEE Regulations (BS 7671).
- Fit the valve with the flow in the direction of the cast arrow.
- The valve may be mounted in any position, but preferably with the solenoid uppermost.
Caution - Do not overtighten screws, nuts, or pipework as this could distort the valve body.
2.3
Wiring note:
The rated voltage is printed on the name-plate. Note that the flat terminal is the earth connection. For ease of installation the solenoid
unit can be moved through 360° by slackening the solenoid nut. Indentations at 90° intervals in the base of the solenoid allow it to be
positively retained, though it may be positioned at any other angle if required. The cable socket may be connected horizontally or 85
vertically by removing the central plastic screw and turning the connector through 90°. Ensure the cable socket gasket is slightly
compressed on refitting.
Maintenance note:
As the valve does not contain any lifed items, no spares are required or available. If it becomes necessary to dismantle the valve,
proceed as follows:
1. Disconnect the mains supply.
2. Remove the solenoid retaining nut and withdraw the solenoid coil.
3. Check the condition of the 'O' ring at the base of the solenoid coil.
4. Note the position of the valve bonnet in relation to the valve body. (Aligned arrows on both components indicate correct position).
7. Remove the spring and diaphragm, and clean and inspect all valve components.
How to specify
Pilot operated solenoid valves shall be Spirax Sarco type WV1 normally closed valve with brass body and screwed connections,
complete with corrosion resistant internals and nitrile rubber soft seat for use with water up to 80 °C.
How to order
Example: 1 off Spirax Sarco WV1 pilot operated water valve, having a 1" BSP connection supplied and ready for a 230V power supply.
4023150 / 9
TI-S75-11
AB Issue 4
Selection of
Modulating Feedwater Valves
Electrically Actuated
Safety Valve Kv selection graph
Your attention is drawn to
Pressure drop across the fully open valve psi
Safety Information Leaflet IM-GCM-10
1.45 2 3 4 5 10 20 30 50 100 145
2.3 1. Selection of the valve body size 100 000
90 000 200 000
The standard valve for modulating boiler water level control is
86 DN40 (1½") nominal pipe size (40 mm). A range of seat sizes
to suit this body is available to suit most sizes of boilers.
80 000
70 000
However, for smaller or larger boilers, alternative sized valves
can be selected from the Spirax Sarco range - See overleaf. 60 000
Valve stem seals are available in normal (PTFE) or high 50 000
temperature (graphite) material. We recommend the use of the 100 000
high temperature seal to decrease the possibility of leakage 90 000
over long term use. Valves with high temperature stem seals 40 000
are suffixed 'H'. 80 000
5
70 000
v2
2. Selection of the valve body material 30 000
K
60 000
and pressure rating
6
20 000
v1
Standard valve types are as follows: 40 000
K
Boiler feedwater flowrate kg / h
0
Cast steel body KE43 Flanged PN40 rating
v1
(Pmax 40 bar g at 120ºC)
K
10 000
3. Selection of the valve Kv 9 000
.3
20 000
The DN40 valve body size is available with various seat sizes 8 000
v6
6
SG iron body 100 000
v3
KE73 Flanged (Pmax 25 bar g at 120ºC)
90 000
K
40 000
PN40 rating 80 000
Cast steel body KE43 Flanged (Pmax 40 bar g at 120ºC)
30 000 70 000
Valve stem seals are available in normal (PTFE) or high temperature 60 000
(graphite) material. We recommend the use of the high temperature
6
20 000
v1
40 000
87
K
3. Selection of the valve Kv
0
generation rate of the boiler plus any blowdown rate where
v1
this is significant. In practice the use of the 'from and at'
K
boiler rating will give a small safety margin. In the example 10 000
this is 15 000 kg / h. 9 000 20 000
b) The pressure drop across the valve is the feedpump
3
8 000
.
v6
pressure at the maximum flowrate, minus the boiler
K
pressure, minus any valve and pipework losses. In the 7 000
example the available pressure drop is 1.5 bar. 6 000
c) Select the larger Kv value, 16 in this example. If right on the
line, or if in doubt, select a larger Kv. 5 000
v4
10 000
K
4. Selection of the actuator + valve adaptor 4 000 9 000
The actuator has to be capable of shutting off against the 8 000
maximum feedpump pressure when the boiler is not under
pressure. 7 000
3 000
Select the actuator + valve adaptor from the table below: 6 000
220 / 240 Vac AEL52211JXA AEL53211JXA AEL54211JXA 5 000
6
2 000
.
Actuator 110 Vac AEL52212GXA AEL53212GXA AEL54212GXA
v1
type 4 000
K
Valve size 36.0 6.7 (4.7) 16.3 (14.3) 29.7 (27.2) 1 000
25.0 12.0 (8.5) 28.5 (25.0) 40.0 (40.0)
DN50 0.1 0.2 0.3 0.5 1 1.5 2 3 4 5 10
16.0 19.8 (14.3) 40.0 (40.0) - - Pressure drop across the fully open valve bar
10.0 38.3 (27.7) 40.0 (40.0) - -
Valve size 16.0 19.8 (14.3) 40.0 (40.0) - -
10.0 38.3 (27.7) 40.0 (40.0) - -
DN32
6.3 40.0 (40.0) - - - -
4.0 40.0 (40.0) - - - -
Valve size 10.0 38.3 (27.7) 40.0 (40.0) - -
6.3 40.0 (40.0) - - - -
DN25
4.0 40.0 (40.0) - - - -
Valve size 6.3 40.0 (40.0) - - - -
4.0 40.0 (40.0) - - - -
DN20
1.6 40.0 (40.0) - - - -
1.0 40.0 (40.0) - - - -
Valve size 4.0 40.0 (40.0) - - - -
1.6 40.0 (40.0) - - - -
DN15
1.0 40.0 (40.0) - - - -
Valve adaptor AEL6911 AEL6911 AEL6911
Mounting flange EL5970 EL5970 EL5970
2.3
88
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 2
TI-S75-12
CTLS Issue 5
Selection of
Modulating Feedwater Valves
Pneumatically Actuated
Safety
Your attention is drawn to Safety Information Leaflet IM-GCM-10
2.3
89
1. Selection of the valve body size
The standard valve for modulating boiler water level control is DN40 (1½") nominal pipe size (40 mm).
A range of seat sizes to suit this body is available to suit most sizes of boilers.
However, for smaller or larger boilers, alternative sized valves can be selected from the Spirax Sarco range - See page 3.
Valve stem seals are available in normal (PTFE) or high temperature (graphite) material.
We recommend the use of the high temperature seal to decrease the possibility of leakage over long term use.
Cast steel body KE43 Flanged PN40 rating (Pmax 40 bar g at 120 ºC)
TI-S75-12 Page 1 of 4
CTLS Issue 5
Selection of Modulating Feedwater Valves Pneumatically Actuated
Boiler house
2 Level controls
3. Selection of the valve Kv Valve Kv selection graph
The DN40 valve body size is available with various seat sizes
giving a choice of Kv values. Pressure drop across the fully open valve psi
1.45 2 3 4 5 10 20 30 50 100 145
Use the graph to select a suitable Kv as follows: 100 000
90 000 200 000
a) The feedwater flowrate is the actual maximum steam 80 000
generation rate of the boiler plus any blowdown rate where
70 000
this is significant. In practice the use of the 'from and at'
boiler rating will give a small safety margin. In the example 60 000
this is 15 000 kg/h. 50 000
100 000
b) The pressure drop across the valve is the feedpump
40 000 90 000
pressure at the maximum flowrate, minus the boiler
80 000
pressure, minus any valve and pipework losses. In the
5
70 000
v2
example the available pressure drop is 1.5 bar. 30 000
K
60 000
6
20 000
v1
40 000
2.3
K
Boiler feedwater flowrate kg/h
15 000
4. Selection of the actuator + valve adaptor
90 30 000
0
The actuator has to be capable of shutting off against the
v1
K
maximum feedpump pressure to Class IV when the boiler is
not under pressure. 10 000
9 000 20 000
.3
Select the actuator + valve adaptor from the table below: 8 000
v6
K
7 000
Actuator type PN9123E PN9223E
6 000
Maximum feedpump
Valve size Kv value 5 000
pressure bar g
10 000
25.0 11.0 (8) 40 (40) 4 000 9 000
8 000
16.0 11.0 (8) 40 (40) 7 000
DN40 3 000
10.0 11.0 (8) 40 (40) 6 000
Page 2 of 4 TI-S75-12
CTLS Issue 5
Selection of Modulating Feedwater Valves Pneumatically Actuated
Boiler house
Level controls 2
For alternative sizes to the standard DN40 (1½")
Cast steel body KE43 Flanged PN40 rating (Pmax 40 bar g at 120 ºC)
Valve stem seals are available in normal (PTFE) or high temperature (graphite) material. We recommend the use of the high temperature
seal to decrease the possibility of leakage over long term use. Valves with high temperature stem seals are suffixed 'H'.
2.3
To select the valve, please go to page 4
91
TI-S75-12 Page 3 of 4
CTLS Issue 5
Selection of Modulating Feedwater Valves Pneumatically Actuated
Boiler house
2 Level controls
3. Selection of the valve Kv Valve Kv selection graph
The DN40 valve body size is available with various seat sizes
giving a choice of Kv values. Pressure drop across the fully open valve psi
1.45 2 3 4 5 10 20 30 50 100 145
Use the graph to select a suitable Kv as follows: 100 000
90 000 200 000
a) The feedwater flowrate is the actual maximum steam 80 000
generation rate of the boiler plus any blowdown rate where
70 000
this is significant. In practice the use of the 'from and at'
boiler rating will give a small safety margin. In the example 60 000
this is 15 000 kg/h. 50 000
6
100 000
v3
b) The pressure drop across the valve is the feedpump
90 000
K
pressure at the maximum flowrate, minus the boiler 40 000
pressure, minus any valve and pipework losses. In the 80 000
example the available pressure drop is 1.5 bar. 30 000 70 000
60 000
6
20 000
v1
2.3
40 000
K
Boiler feedwater flowrate kg/h
15 000
4. Selection of the actuator + valve adaptor
92 30 000
0
The actuator has to be capable of shutting off against the
v1
K
maximum feedpump pressure to Class IV when the boiler is
not under pressure. 10 000
9 000 20 000
.3
Select the actuator + valve adaptor from the table below: 8 000
v6
K
7 000
Actuator type PN9123E PN9223E
6 000
Maximum feedpump
Valve size Kv value 5 000
pressure bar g
v4
10 000
K
36.0 7 (5) 38 (36) 4 000 9 000
8 000
25.0 7 (5) 38 (36) 7 000
DN50 3 000
16.0 7 (5) 38 (36) 6 000
.6
2 000
16.0 29 (23) 40 (40) v1 4 000
K
6.3 40 (40) - -
4.0 40 (40) -
DN20
1.6 40 (40) - -
1.0 40 (40) - -
4.0 40 (40) - -
1.0 40 (40) - -
Page 4 of 4 TI-S75-12
CTLS Issue 5
Selection of Modulating Feedwater Valves Pneumatically Actuated
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted. Level controls 2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-S75-06
AB Issue 3
Equipment required
1. To be fitted in each boiler panel: Boiler house
1 off Transformer 240 V (or 110 V) to 48 V. Provides low
voltage power supply to panel.
1 off Boiler shutdown relay 48 V coil. Shuts down burner
when de-energised.
3 off Boiler alarm relays 240 V (or 110 V) coils. For
signalling 1st low, 2nd low and high level alarms. Multi-core cable, 4 cores per boiler
Any number of additional alarms may easily be Typically 1000 m long using standard cable
signalled.
1 off Key operated local /remote switch. Can be used to
prevent remote alarms during manual tests and
maintenance of the boiler. Alarm and shutdown panel in remote location
3. Cable
4 cores per boiler. PVC insulated, PVC sheathed, unscreened multi-core cable can be used. Cable lengths up to 1000 m are possible
using cable size 0.5 mm² per core. Longer lengths would require large cable. A suitable cable can be obtained from ESD Electronic
Services of Harlow in lengths up to 500 m, their type numbers are:
4 core 16-2-4 A 8 core 18-2-8 A 12 core 16-2-12 A 18 core 16-2-18 A
System operation
During normal operation the local /remote switches must be in 'remote'. The boiler alarm relays in each boiler panel are normally energised
which in turn keep the alarm relays in the remote panel energised and no lights show. In the case of a boiler alarm, the relays are
de-energised, the boiler alarm lamp in the remote panel lights and the buzzer sounds. The operator should then press the stop button
and may mute the buzzer. The alarm lamp continues to show whilst there is an alarm.
When the boiler attendant goes to the boiler house he should switch to 'local', rectify any faults on the boiler and set it running. The remote
stop button must then be reset with a key, and the switch in the boiler house returned to 'remote'.
If a boiler panel is switched off all power is removed from that section of the remote alarm panel so no boiler alarm is signalled. Similarly
when a boiler is switched to 'local' the alarm lamp and buzzer in the remote panel will not operate. In the case of a break in the cable the
boilers will be shut down immediately but could be restarted by switching to 'local' in the boiler house.
Testing
Any alarm system should be tested regularly. In the case of high integrity self-monitoring low level alarms, the remote panel can be tested
during the regular weekly test of the low level alarms.
Boiler house
2 Level controls Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2013
TI-P402-121
AB Issue 5
DCV3/B
Boiler Feed Check Valve
Description
The Spirax Sarco DCV3/B boiler feed check valve is designed
specifically for use on boiler feedwater systems. It is a stainless
steel disc check valve with a soft EPDM seat to ensure tight
2.3 shut-off against boiler pressure, even under poor water
conditions. The DCV3/B is normally installed between flanges in
94 the boiler feed water line. Cast-in lugs on the valve body allow
the valve to be centralised easily. Face-to-face dimensions
conform to EN 558 part 1, series 49.
Note: The Spirax Sarco DCV3HE is similar in specification and
appearance, but has a slightly different seat design. We only
recommend the DCV3/B for boiler feedwater applications.
Standards
Designed and manufactured in accordance with BS 7438.
Standard shut-off
Shut-off standard meets EN 12266-1 rate A, providing a
differential pressure exists.
Certification
These products are available with a Typical Test Report. 5 3 4 2 1
The products are also available with certification to EN 10204 3.1.
Note: All certification / inspection requirements must be stated at
the time of order placement.
WARNING:
The DCV3/ B must not be used on any fluids categorised as
Group 1 according to the E.C. directive on the classification of
dangerous substances, e.g. explosive, flammable, toxic and
oxidising substances.
Open Closed
Boiler house
Level controls 2
Kv values Dimensions /weights (approximate) in mm and kg
Size DN20 DN25 DN32 DN40 DN50 Size A B C D Weight
Kv 6.8 10.8 17 26 43 DN20 69.5 53 45 19.0 0.19
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 DN25 80.5 63 55 22.0 0.32
DN32 90.5 75 68 28.0 0.55
Pressure drop (approximate) through the DCV3/B DN40 101.0 85 79 31.5 0.74
DN50 115.0 95 93 40.0 1.25
Locating lugs
2.3
95
Water flowrate in m3 /h
A
B
D
C
Pressure drop in bar
How to order
Example: 1 off Spirax Sarco DN40 DCV3/B boiler feed check valve.
2.3
96
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-23
EMM Issue 1
LCR2251
Level Controller
2.3
97
Description
The LCR2251 level controller is used in combination with the LP20/LP21/PA420 level transmitter as a limit switch and water level
controller, e.g. in steam and water boiler systems, or in condensate and feedwater tanks. The level controller indicates when a MIN and
MAX water level has been reached, and controls a control valve or pump.
The LCR2251 level controller processes the level-dependent current signal from the LP20/LP21/ PA420 level transmitter. This input
signal is recognised by the controller as 0 and 100 % of the boiler measuring range,and shown as an actual value on the 7-segment
LED display.
The controller is suitable for use with liquids having an electrical conductivity of 5 μS / cm or 5 ppm, when used with LP20/LP21
capacitance probe and PA420 level transmitter.
The level controller works with an electro-pneumatically actuated control valve as a continuous controller with proportional-plus-integral
control (PI controller). In the event of deviations from the setpoint, it outputs a current of 4-20 mA as manipulated variable Y.
Alternatively the controller can be configured to control a pump (on/off control) and transmit a 4 - 20 mA to provide an external level
indication (actual value output).
If the MIN or MAX water level is reached, after the de-energizing delay the MIN or MAX output contact switches over in the level
controller, and the MIN or MAX LED lights up.
Faults in the level transmitter, the electrical connection or the settings are indicated as error codes on the 7-segment LED display. In
the event of a malfunction, the MIN and MAX alarm is triggered.
If faults occur only in the LCR2251 level controller, the MIN and MAX alarm is triggered and the system is restarted.
Parameters can be changed or the MIN/MAX alarm simulated by operating the push buttons.
Page 1 of 4
Boiler house
2 Level controls
Directives and standards
VdTÜV Bulletin “Wasserstand 100” (Water Level 100)
The LCR2251 level controller, in combination with the LP20/LP21/PA420 level transmitter, is type approved to the VdTÜV Bulletin "Water
Level 100".
The VdTÜV "Wasserstand (=Water Level) 100" describes therequirements for water level control and limiting equipment for boilers.
Typical applications
- Steam and Water Boilers
- Condensate and Feedwater tanks
2.3
Dimensions
98 (approximate) in mm
46 120
1
4
3
74
Item
1 Upper terminal strip
2 Lower terminal strip
3 Housing
4 Support rail TH 35, EN 60715
Page 2 of 4 TI-P693-23
EMM Issue 1
LCR2251 Level Controller
Boiler house
Level controls 2
Wiring diagram
1 2 3
2.3
99
8
0.5 A (semi- delay)
7
7
2 1 E
4 5
6
Item
1 MIN output contact, de-energizing delay 3 seconds
2 Pump output contact. Not used in continuous controller
3 MAX output contact, de-energizing delay 3 seconds
4 Supply voltage connection 24 Vdc with semi-delay fuse 0.5 A provided on site
5 Output 4-20 mA, manipulated variable Y for continuous controller or actual value output for ON/ OFF controller (pump control)
6 Level transmitter LP20/LP21/PA420, 4-20 mA
7 Earthing point at auxilliary equipment (e.g.PA420/LP20/LP21)
8 Central earthing point (CEP) in control cabinet
TI-P693-23 Page 3 of 4
EMM Issue 1
LCR2251 Level Controller
Boiler house
2 Level controls
Technical data LCR2251
Power consumption 4W
Connection of level
1 analogue input 4-20 mA, e.g. for LP20/LP21/PA420 level transmitter, 2 poles and screen.
transmitter
2 floating changeover contacts, 8 A 250 Vac/30 Vdc cos f = 1. De-energizing delay 3 seconds (MIN/
MAX alarm)
Outputs: 1 floating open/close contact, 8 A 250 Vac/30 Vdc cos f = 1 (pump on/off control)
1 analogue output 4-20 mA, max. load 500 ohms (manipulated variable Y or actual value)
Inductive loads must have interference suppression (RC combination) as per the manufacturer's specification
2.3 3 push buttons for MIN/MAX alarm test and parameter setting
1 green 4-digit 7-segment LED display
100 Displays and controls 2 red LEDs for MIN/MAX alarm
1 amber LED for pump active or manipulated variable Y
1 4-pole code switch for configuration
Electrical safety Degree of contamination 2 for installation in control cabinet with degree of protection IP 54, fully insulated
Transport temperature –20 ... +80 °C (<100 hours), only switch on after a defrosting period of 24 hours
Storage temperature –20 ... +70 °C, only switch on after a defrosting period of 24 hours
How to specify
Continuous PI or ON/OFF level controller with MIN and MAX alarm, 2 volt-free change-over contacts for MIN and MAX alarm, 1 volt-
free relay contact for pump / valve control, supply voltage 24V DC 4W.
How to order
Example: 1 off Spirax Sarco LCR2251 level controller.
Page 4 of 4 TI-P693-23
EMM Issue 1
LCR2251 Level Controller
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-693-27
EMM Issue 1
LCS3051
High Water Level Switch
Description
The level switch LCS3051 is used in conjunction with level probe LP41 as high level alarm in steam boilers and (pressurised) hot-
water plants. A high level alarm prevents the water level from exceeding the preset max. water level (HW) and for this purpose
switches off e.g. the feedwater supply.
The level switch LCS3051 is designed for connecting one level probe.
2.3
When the water level exceeds the MAX limit, the level probe enters the liquid and an alarm is triggered in the level switch. This
101
switchpoint is determined by the length of the probe rod (level probe LP41).
After the de-energizing delay has elapsed, both output contacts of the level switch will open the safety circuit, e. g. for the feedwater
supply. If the deactivation of the feedwater supply is interlocked in the external safety circuit, the lockout can only be deactivated
when the level probe is exposed again.
An alarm will also be raised if a malfunction occurs in the level probe and/or the electrical connection. An automatic self-testing
routine monitors the safety functions of the level switch. In the event of a malfunction the safety circuit opens instantaneously and
switches off e. g. the feedwater supply.
Alarm and malfunction messages are indicated by LEDs, and the signal output is instantaneously energized.
Typical Applications
- Steam boilers
- Pressurised hot-water plants
Page 1 of 4
Boiler house
2 Level controls
Technical data LCS3051
Power consumption 7W
Electrical connection of level probe 1 input for level probe LP40, 4 poles, with screen
Response sensitivity
> 10 ... < 10000 μS/cm
(electrical conductivity of water at 25 °C)
Indicators and adjustors 1 red/green LED for indicating the operating mode and alarm
Housing: IP 40 to EN 60529
Protection
Terminal strip: IP 20 to EN 60529
-20 to +80 °C (<100 hours), defrosting time of the de-energized equipment before it can
Transport temperature
be put into operation: 24 hours
-20 to +70 °C, defrosting time of the de-energized equipment before it can be put into
Storage temperature
operation: 24 hours
Page 2 of 4 TI-693-27
EMM Issue 1
LCS3051 High Water Level Switch
Boiler house
Level controls 2
Wiring diagram
1 2
3 3
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
2.3
103
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
6 LP41
Item
1 Power supply
2 Signal output 1 for external alarm 24 Vdc, 100mA (semiconductor output)
3 Safety circuit, input and output
4 Wire link, fitted on site, when used as high water level alarm acc. to EN 12952/EN 12953
5 CEP Central earthing point in control cabinet
6 Level probe LP41
TI-693-27 Page 3 of 4
EMM Issue 1
LCS3051 High Water Level Switch
Boiler house
2 Level controls
Dimensions (approximate) in mm
100
4
5
73
1 118
2.3
104
2 3
Item
4 Enclosure
How to specify
High Water Level Switch for one probe, 2 volt-free make contacts for safety circuit, 1 signal output for external alarm, supply
voltage 24 V DC, 7 W.
How to order
Example: 1 off Spirax Sarco LCS3051 level switch.
Page 4 of 4 TI-693-27
EMM Issue 1
LCS3051 High Water Level Switch
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Level controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P693-28
EMM Issue 1
PA420
Preamplifier
Description Materials
The PA420 preamplifier, used with a Spirax Sarco capacitance
probe, is a loop powered two wire 4 - 20 mA level transmitter.
It amplifies the capacitance measured and converts it to a
4 - 20 mA output proportional to the liquid level. It is compatible
with all Spirax Sarco current input controllers/transmitters.
2.3
The preamplifier consists of a tubular austenitic stainless steel
body which screws onto the top of the probe, and has a Type A 2
105
EN 175301-803 (DIN 43650)/ISO 4400 connector with Pg 11
cable gland. The PA420 has two buttons and a dual coloured
light (red and green) for use during commissioning. 3
Principal features:
- Compact, rigidly mounted.
1
- Can be removed/replaced without disturbing the probe.
- No maintenance needed. 4
- Suitable for all probe lengths (370 - 1 500 mm).
Approvals:
- TÜV, VdTÜV-Merkblatt, Wasserstand 100 - 2017.
Technical data
Voltage drop (across the device) 9 - 26.4 Vdc
Loop current 4 - 20 mA
Linearity 2% FSD
39 mm Pg 11 cable gland
Withdrawal distance for cable socket 15 mm
105 mm
2.3
106
½" BSP
5 mm Weight
approximately 0.25 kg
Ø28
mm
Installation note:
The PA420 is screwed into the top of the capacitance probe and hand tightened. An 'O' ring is supplied to provide a seal. An 'O' ring
is also supplied with the probe. Use only one 'O' ring.
Caution: Do not install the probe outdoors without additional weather protection.
Maintenance note:
No special maintenance is required.
Boiler water level controls do, however, require periodic testing and inspection, which is described in separate literature.
Spare parts
There are no available spare parts for this unit.
How to specify
Preamplifiers shall be Spirax Sarco type PA420 for use with Spirax Sarco capacitance probes. Preamplifiers shall have austenitic
stainless steel bodies and a screwed connection, with a DIN 43650 connector and Pg 11 cable gland.
How to order
Example: 1 off Spirax Sarco PA420 preamplifier.
TI-P693-28
EMM Issue 1
PA420 Preamplifier
Boiler house
TDS blowdown controls
Local regulations may restrict the use of this product to below the conditions quoted.
2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P403-57
AB Issue 4
BCS1
Pipeline Set
Blowdown Please note:
from The inter connecting pipework is to be supplied by the customer.
boiler
Fig 12 strainer
Description
The BCS1 pipeline set is a kit of components selected to enable
straightforward installation of a TDS control system where the probe
assembly is to be mounted in the pipeline, rather than directly in M10 ball valve
the boiler shell.
The BCS1 pipeline set consists of the following items:-
1 x S10 sensor chamber ½" BSP. Blowdown
1 x CP10 sensor and gasket. to heat recovery system
1 x PT2 plug tail.
1 x Sensor chamber plug ¼" BSP.
1 x BCV1 solenoid valve ½" BSP, 230 V. Pressure / temperature limits
1 x LCV1 check valve ½" BSP. Maximum boiler pressure 14 bar g.
1 x Fig 12 SG iron strainer ½" BSP. Capacities
2 x M10 ball valves ½" BSP. The capacity of the system is limited by the blowdown valve capacity
Alternative products are available, but not as part of a kit. at various boiler pressures.
A controller is also required, and should be selected from the Spirax
Sarco range. Boiler Low to medium Medium to high
The BC3150 and BC3250 are both suitable, and offer a choice of pressure flowrates flowrates
features. Full details are available in separate literature. (bar g) (Standard setting*) (High setting*)
1 60 175
Principal features:
2 85 250
- For TDS systems with probe in pipeline.
- Complete pipeline kit - choice of controller. 4 115 350
- Suitable for boiler pressures of 14 bar g. 6 130 385
- For blowdown rates up to 590 kg / h.
8 150 445
Weight 10 165 495
Boxed kit approximately 3.7 kg.
14 200 590
Materials * At 'Standard setting' the controller is set to open the valve for
S10 sensor chamber Stainless steel BS 970 303 S31 10 seconds every 30 seconds.
When blowing down at 'High setting' the controller opens the valve
CP10 sensor body and pin Stainless steel BS 970 303 S31 continuously.
PT2 plug tail Brass body
Sensor chamber plug Carbon steel Electrical data
BCV1 solenoid (blowdown) valve
Brass body, stainless steel seat,
BCV1 solenoid valve Voltage range 209 V to 264 V
PTFE seal.
LCV1 check valve Bronze Frequency range 50 to 60 Hz
Fig 12 strainer SG iron 40 VA (inrush)
Power consumption
M10 ball valve Zinc plated forged carbon steel 16 VA /10 W (hold)
See individual product literature for further information. Protection rating IP65
Boiler house
2 TDS blowdown controls
Spare parts
Armature and spring set for the BCV1 blowdown valve (kit) Stock No. 4034080
2.4
2
Electrical data
230 V version 207 V to 253 V
Frequency 50 - 60 Hz
40 VA (inrush)
Maximum power consumption
16 VA/12 W (hold)
Materials
Body Brass
Limiting conditions
Blowdown valves BCV1 BCV20
Maximum boiler or steam pressure -
14 bar g 203 psi g 4 bar g 58 psi g
Intermittent operation
Page 1 of 3
Boiler house
2 TDS blowdown controls
Dimensions/weight (approximate) in mm (ins) and kg (Ibs)
A B C D E Weight
E
A
D
B
½" BSP/NPT ½" BSP/NPT
2.4
4
C
Capacities
Model BCV1 BCV20
For conversion:
Orifice size 3 mm (1/8") 6 mm (¼") C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Kv value 0.25 0.8
6 87 385 847
Page 2 of 3 TI-P403-60
EMM Issue 6
BCV1 and BCV20 Blowdown Valves
Boiler house
TDS blowdown controls 2
How to specify
BCV1
Solenoid valves shall be Spirax Sarco normally closed blowdown valve type BCV1 with brass bodies and stainless steel valve seat with
a PTFE seal.
BCV20
Solenoid valves shall be Spirax Sarco normally closed, low pressure blowdown valve type BCV20 with brass bodies and stainless steel
valve seat with a PTFE seal.
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
Armature and spring set (kit). Stock No. 4034080
Example: 1 off Armature and spring set (Stock No. 4034080) for a Spirax Spirax BCV20 blowdown valve.
Solenoid coil
Spring
How to order
Example: 1 off Spirax Sarco BCV1 or BCV20 blowdown valve having screwed BSP connections, 230 V 50-60 Hz.
TI-P403-60 Page 3 of 3
EMM Issue 6
BCV1 and BCV20 Blowdown Valves
Boiler house
2 TDS blowdown controls
2.4
6
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
BCV
Blowdown Control Valves
DN15 to DN50 (½" to 2")
Description
Spirax Sarco's BCV blowdown control valves are manufactured using the market proven Spira-trolTM body. These valves have been
specifically designed for the blowdown of steam boilers or for other high pressure drop, low flow applications, and are generally used
with a blowdown controller as part of an automatic BCV control system.
The flowrate is adjusted by setting the stroke of the valve spindle.
These valves have been specially designed to minimize seat
2.4
erosion and ensure consistent tight shut-off.
A ¼" BSP plug at the base of the valve may be removed to allow
7
a sample cooler to be fitted.
Two versions are available:
- Electrohydraulically actuated BCV blowdown control valve.
- Pneumatically actuated BCV blowdown control valve. Electrohydraulically
actuated
Available models:
Connections
Material
Screwed Socket weld Flanged Butt weld
Pneumatically
actuated
Operation
BCV blowdown control valves are supplied loaded to the
closed position.
Electrical version: When the power is connected to the actuator
the valve opens to the position set by the internal limit switch.
Pneumatic version: When the solenoid valve opens, air is
admitted to the actuator activating the valve to open to the
selected stroke.
Page 1 of 14
Boiler house
2 TDS blowdown controls
Standards
These products fully comply with the requirements of the EU Pressure Equipment Directive/UK Pressure Equipment (Safety) Regulations.
Certification
These products are available with material certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
Materials
2.4 No. Part Material
3 Seat
Stainless steel 316L
retainer
- electrically and
- pneumatically
actuated versions.
Page 2 of 14 TI-P403-102
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
TDS blowdown controls 2
Electrical data
Actuator AEL3 series
Supply voltage Standard 24 Vac/dc, Optional card 230 Vac and 110 Vac
Supply frequency 50 to 60 Hz
Power consumption 10 to 18
Actuator speed 2 mm / s, 4 mm / s or 6 mm / s
High temperature
extension kit
for up to 180 °C
High temperature
extension kit
for up to 240 °C
TI-P403-102 Page 3 of 14
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
2 TDS blowdown controls
Pressure/temperature limits – BCV4_
PN40, PN63 or PN100 ASME class 150, class 300
Body design conditions:
JIS / KS 20K, 30K or 40K or ASME class 600
PN40 40 bar g @ 50 °C
EN PN63 63 bar g @ 50 °C
PN100 100 bar g @ 50 °C
ASME 150 19.6 bar g @ 38 °C 284 psi g @ 100 °F
PMA Maximum allowable pressure ASME ASME 300 51.1 bar g @ 38 °C 741 psi g @ 100 °F
ASME 600 102.1 bar g @ 38 °C 1 480 psi g @ 100 °F
JIS / KS 20K 34 bar g @ 120 °C
JIS / KS JIS / KS 30K 51 bar g @ 120 °C
JIS / KS 40K 68 bar g @ 120 °C
PN40 300 °C @ 27.6 bar g
EN PN63 400 °C @ 37.5 bar g
2.4 PN100
ASME 150
400 °C @ 59.5 bar g
425 °C @ 5.5 bar g 797 °F @ 80 psi g
Page 4 of 14 TI-P403-102
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
TDS blowdown controls 2
Pressure/temperature limits – BCV4_
B C D
Temperature °C
A
BCV41 Screwed BSP
Steam
BCV43 Flanged EN 1092 saturation
curve
A A
C D
Pressure bar g
The product must not be used in this region.
2.4
A - B Flanged EN 1092 PN40 and Screwed BSP
Pressure psi g
E G H
Temperature °F
Temperature °C
E - G Flanged ASME class 300, Screwed NPT and Socket weld class 3000 (B 16.11)
E - H Flanged ASME class 600, Socket weld class 6000 (B 16.11) and Butt weld
K L M
Temperature °C
J
BCV43 Flanged JIS / KS
Steam
saturation
curve
J J
L M
Pressure bar g
TI-P403-102 Page 5 of 14
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
2 TDS blowdown controls
Pressure/temperature limits – BCV6_
PN40, PN63 or PN100 ASME class 150, class
Body design conditions:
JIS / KS 20K, 30K or 40K 300 or ASME class 600
PN40 40 bar g @ 100 °C
EN PN63 63 bar g @ 100 °C
PN100 100 bar g @ 100 °C
ASME 150 19.0 bar g @ 38 °C 275 psi g @ 100 °F
PMA Maximum allowable pressure ASME ASME 300 49.6 bar g @ 38 °C 719 psi g @ 100 °F
ASME 600 99.3 bar g @ 38 °C 1 440 psi g @ 100 °F
JIS / KS 20K 34 bar g @ 120 °C
JIS / KS JIS / KS 30K 51 bar g @ 120 °C
JIS / KS 40K 68 bar g @ 120 °C
PN40 400 °C @ 27.4 bar g
EN PN63 580 °C @ 39.5 bar g
2.4 PN100
ASME 150
580 °C @ 62.7 bar g
538 °C @ 1.4 bar g 1 000 °F @ 20 psi g
Page 6 of 14 TI-P403-102
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
TDS blowdown controls 2
Pressure/temperature limits – BCV6_
B C D
Temperature °C
A
BCV61 Screwed BSP
BCV63 Flanged EN 1092
Steam
saturation
A curve A
C D
Pressure bar g
Pressure psi g
E
Temperature °F
Temperature °C
F G H
BCV61 Screwed NPT
BCV62 Socket weld
BCV63 Flanged ASME Steam
saturation
BCV64 Butt weld curve
F G H
Pressure bar g
E - G Flanged ASME class 300, Screwed NPT and Socket weld class 3000 (B 16.11)
E - H Flanged ASME class 600, Socket weld and Butt weld class 6000 (B 16.11)
K L M
Temperature °C
J
BCV63 Flanged JIS / KS
Steam
saturation
J curve
J
L M
Pressure bar g
TI-P403-102 Page 7 of 14
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
2 TDS blowdown controls
Pressure/temperature limits – BCV7_
14 EN PN25 -10 °C
Maximum operating pressure for ASME 125 10.0 bar g @ 184 °C 145 psi g @ 363 °F
PMO
saturated steam service ASME
ASME 250 18.0 bar g @ 209 °C 261 psi g @ 408 °F
EN PN25 -10 °C
Designed for a maximum cold hydraulic test pressure of: 1.5 x PMA of the relative end connection of choice
Page 8 of 14 TI-P403-102
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
TDS blowdown controls 2
Pressure/temperature limits – BCV7_
A B
Temperature °C
BCV71 Screwed BSP Steam
BCV73 Flanged EN 1092 saturation
curve
B
Pressure bar g
Pressure psi g
E
C D
Temperature °F
Temperature °C
BCV71 Screwed NPT Steam
saturation
BCV73 Flanged ASME curve
D E
Pressure bar g
F G
Temperature °C
BCV73 Flanged JIS/KS
Steam
saturation
curve
G
Pressure bar g
TI-P403-102 Page 9 of 14
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
2 TDS blowdown controls
Pressure/temperature limits – BCV8_
PN63 or PN100
Body design conditions: ASME class 600
JIS / KS 30K or 40K
PMA Maximum allowable pressure ASME ASME 600 103.4 bar g @ 50 °C 1 500 psi g @ 122 °F
2.4 TMA Maximum allowable temperature ASME ASME 600 538 °C @ 29.8 bar g 1 000 °F @ 432 psi g
PN63 -29 °C
EN
PN100 -29 °C
TMO Maximum operating temperature ASME ASME 600 538 °C @ 29.8 bar g 1 000 °F @ 432 psi g
PN63 -29 °C
EN
PN100 -29 °C
Designed for a maximum cold hydraulic test pressure of: 1.5 x PMA of the relative end connection of choice
Page 10 of 14 TI-P403-102
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
TDS blowdown controls 2
Pressure/temperature limits – BCV8_
A B C
Temperature °C
BCV83 Flanged EN 1092
Steam
saturation
curve
B C
Pressure bar g
Temperature °F
Temperature °C
BCV82 Socket weld
BCV83 Flanged ASME Steam
BCV84 Butt weld saturation
curve
E
Pressure bar g
G H
F
Temperature °C
BCV83 Flanged JIS/KS Steam
saturation
curve
F H
Pressure bar g
Kvs values
Valve size DN15 DN20 DN25 DN32 DN40 DN50
Kvs value 0.5 0.5 0.5 1.6 1.6 1.6
TI-P403-102 Page 11 of 14
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
2 TDS blowdown controls
DN DN DN DN DN DN C1
Size ASME PN
15 20 25 32 40 50
JIS/KS
125 - - 184 - 222 254
10K
JIS/KS
300 190.5 197 - 235 267
20K
JIS/KS
A 30K
600 203 206 210 251 251 286
JIS/KS
40K
Pneumatic
40 130 150 160 180 200 230 actuation
125 JIS/KS B1
10K
2.4 300
JIS/KS
392 421 416
40 20K
18 B
JIS/KS
30K
600 100 422 449
JIS/KS
40K
125 JIS/KS
10K
300 378 432 427
JIS/KS
40 20K
B1
JIS/KS
30K D
600 100 408 460
JIS/KS
40K
C 230
C
C1 170 300
125 JIS/KS
10K
300 42.5 57.0 54.5 65.5 76.5 84.5
JIS/KS
40 20K
D
JIS/KS
30K
600 100 49.5 56.5 71.5 85.5
JIS/KS
40K
Electric
Weight actuation
125 JIS/KS
B
10K
300 12 12.8 13 19.5 20 23
JIS/KS
40 20K
Electric
version
JIS/KS
30K
600 100 16 18 19 25 28 33
JIS/KS
40K
125 JIS/KS
10K
300 12 12.8 13 30.5 31 34
JIS/KS
40 20K
Pneumatic
version
JIS/KS
30K D
600 100 16 18 19 36 39 44
JIS/KS
40K
A
Page 12 of 14 TI-P403-102
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
TDS blowdown controls 2
BCV selection guide
4 = Carbon steel
6 = Stainless steel
Body material 4
7 = SG iron
8 = Alloy steel
Trim-balancing U = Unbalanced U
Bolting S = Standard S
PN = Pneumatic
Actuation PN
230 Vac,
EL = Electrical 110 Vac or
24 Vac/dc
Selection example
Flanged
DN15 - BCV 4 3 H W S U S S - Kvs 0.5 - ASME 300
PN
How to order
Example: 1 off Spirax Sarco DN15 BCV43 pneumatically actuated control valve having flanged ASME 300 connections.
TI-P403-102 Page 13 of 14
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
2 TDS blowdown controls
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions
(IM-P403-103) supplied with the product.
Spare parts
The spare parts available are detailed below. No other parts are supplied
as spares.
Please note that the spare parts available for the BCV blowdown control
2.4 valve are the same for both the electrically and pneumatically actuated
versions.
20
Available spares
Actuator clamping nut (Only for high pressure version) A
Gasket set B, G
A
Stem seal kits Graphite packing C1
Linear trim
Plug stem and seat kit D2, E
(No gaskets supplied)
Example: 1 off Actuator clamping nut for a Spirax Sarco DN15 BCV43
blowdown control valve.
D2
E
G
Page 14 of 14 TI-P403-102
EMM Issue 6
BCV Blowdown Control Valves DN15 to DN50 (½" to 2")
Boiler house
TDS blowdown controls
Local regulations may restrict the use of this product to below the conditions quoted.
2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-P403-96
AB Issue 3
Requirements
Many countries ensure the protection and safe operation of boiler equipment, buildings and personnel through Legislation and Standards.
For example shell boilers operated in the European Community must comply with requirements of the harmonised standard EN 12953
that specifies maximum contamination levels for boilers operated unsupervised for periods of 24 or 72 hours.
Function
To protect the boiler feedwater system from oil and grease contamination, the Turbidity Monitoring System has two independent alarm
set points:
- Alarm 1 can be set to divert and discharge contaminated water above 3.0 ppm to a blowdown vessel or directly to drain.
- Alarm 2 can be set to shut down the boiler if contamination level rises above 5.0 ppm.
Diversion of contaminated supplies may be achieved with two 2-port ball valves with a ¼ turn actuator or a 3-port actuated valve.
Spare parts
For available spares and options please contact your local Spirax Sarco representative.
Page 1 of 4
Boiler house
2 TDS blowdown controls
Technical data
Air purge Connections available as standard Resolution < ± 0.5% of respective measuring range
Incandescent tungsten lamp: 5.0 Vdc, Repeatability < ± 1% of respective measuring range
Light source
775 mA (typical life span 3 to 5 years) Specific to application, < ± 2% with standard
Linearity
Wave lengths 400 nm – 1100 nm solution
Repeatability < ± 1% of respective measuring range Alarm output 2 independent adjustable SPDT relays.
Protection All optical parts protected according to IP65 In operation 0°C to +50°C (+32°F to +122°F)
Ambient
Cable length 5.0 m (16 ft) temperature Storage temperature:
-20°C to +70°C (-4°F to +158°F)
VA-plug-
Special ultra-shielded cable sets Requirements EN 61010-1 / 202-08 / class 1
protection
Certificates ISO 9001:2000, PED, CE, HPO Certificates ISO 9001:2000, GS, CE
Converter options
Turbidimeter options Power supply 24 Vac / dc at 50 / 60 Hz
Flange
- Flanged ASME class 150 - B19-21 Housing: ABS plastic IP66
specification (1 converter)
TF56-N Turbidimeter
Weight: 4.0 kg (8.8 lbs)
Ø 92 mm G1
96 mm
2.4
23
195 mm
160 mm
150 mm
556 Converter
Weight: 2.0 kg (4.4 lbs)
128.4 mm
(5.06")
106.3 mm 18 mm 190 mm
(4.19") (0.71") (7.48")
Warning: This document does not contain sufficient information to install the system safely. The system operates at a potentially
fatal mains voltage. Before attempting to install the system read the Instruction Manual supplied with the equipment.
2.4
24
Option 24 Vac / dc
PA / PE
24 Vac / dc
PA / PE
115 / 230 Vac
TI-P403-22
AB Issue 5
Probe Flanges
for TDS Conductivity Probes
2.5
2.5.5
1
Boiler house
2 Conductivity sensors Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P403-45
AB Issue 6
S20
Sensor Chamber and Sensors
Description
The Spirax Sarco S20 sensor chamber is fitted with conductivity and S20 sensor chamber
temperature sensors used to determine the conductivity of liquids.
The use of a temperature sensor enables an accurate measurement
2.5 to be made when the temperature varies, as in the case of condensate
return monitoring systems.
Principal features:
- Allows continuous temperature compensated measurement
TP20
- Purpose designed sensor chamber for in-line mounting temperature
- Simple removal of sensors for cleaning sensor
Safety information
This document does not contain enough information to install
the product safely. Refer to the Installation and Maintenance * 120
Instructions provided with the product.
The CP10 sensor contains PTFE wich can give off toxic fumes 1 250
if exposed to excessive heat.
TP20 temperature sensor
Installation
Caution: Do not install the sensor outdoors without additional
weather protection.
The sensor chamber may be fitted in a vertical or horizontal pipeline * ¼" BSP sample connection
with suitable isolation valves to allow inspection / cleaning of the Bore Ø35
sensors. Reducers may be fitted if required. Flow can be in either 1¼" BSP
direction. The sensors themselves must be horizontal. For full or
information see the Installation and Maintenance Instructions. Bore Ø26
Caution: Ensure the PT2 wire is not exposed to a temperature Weight 1.9 kg 1" NPT
greater than 120°C.
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Sample coolers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 2
TI-P403-09
EMM Issue 10
SC20
Sample Coolers
Description
The Spirax Sarco SC20 sample cooler is used to cool samples of boiler water or steam. The cooler consists of a stainless steel coil,
through which the sample flows, and a stainless steel body, through which cooling water flows in the opposite direction.
A pre-drilled mounting bracket is incorporated into both end caps. The SC20 is also available with a clamp adaptor for connecting to
an industry standard ½" sanitary clamp fitting. 2.6
Principal features: 1
- For boiler water, steam, or condensate sampling. Sample IN
Available types:
BSP connections (6 mm O/D tube). Sample inlet valve
NPT connections (6 mm O/D tube). A ¼" NPT male x 6 mm O/D stud coupling
is supplied loose for connecting the sample inlet tube to an NPT inlet valve Alternative
or fitting. clamp
adaptor
BSP sample cooler kit (SCS20), complete with sample inlet valve, cooling
water inlet valve, and carbon steel fittings.
A sample cooler (BSP or NPT) with a clamp adaptor suitable for connection
to an industry standard ½" sanitary clamp fitting (clamp not supplied).
Special sanitary sample coolers (SSC20) are also available in BSP and NPT.
They have a stated coil internal finish. See separate literature for further
details.
Cooling water OUT
Note: The SC20 sample cooler is not polished or specially treated to drain or tundish
internally, and the internal finish of the coil is not specified.
Cooling water IN
Sample OUT to
drain or tundish
Cooling water
inlet valve
Page 1 of 4
Boiler house
2 Sample coolers
Sizes and pipe connections
BSP version ½" BSP
Cooling water inlet and outlet connections NPT version ½" NPT
Clamp adaptor versions ½" BSP or ½" NPT
BSP version 6 mm O/D
Sample tube inlet and outlet connections NPT version 6 mm O/D*
Clamp adaptor versions 6 mm O/D with ½" adaptor for clamp fitting
Pressure/temperature limits
Coil
Temperature °C
2.6
2
Pressure bar g
Body
Maximum design pressure 10 bar g @ 100 °C
Note: The pressure/temperature limits for the clamp adaptor are dependant on the manufacturer's recommendations
Materials
Coil Austenitic stainless steel Grade 316L
Page 2 of 4 TI-P403-09
EMM Issue 10
SC20 Sample Coolers
Boiler house
Sample coolers 2
Performance
The tables below show typical sample outlet temperatures above cooling water inlet temperatures for several pressures and cooling
water flowrates.
Example
A sample flowrate of 30 I/h is required from a boiler operating at 10 bar g.
For a cooling water flowrate of 0.3 I/s from Table 1 the sample outlet temperature would be 4 °C above the cooling water inlet temperature.
If the cooling water is at 15 °C, the sample temperature would be 19 °C.
Table 2 is used in the same way for steam.
Samples may not be taken where marked '-' as the flow is limited by the sample inlet valve capacity.
30 5 °C 5 °C 8 °C 11 °C 11 °C 3 °C 3 °C 4 °C 4 °C 8 °C 0 °C 0 °C 2 °C 3 °C 6 °C
40 7 °C 7 °C 11 °C 13 °C 13 °C 5 °C 5 °C 6 °C 6 °C 10 °C 1 °C 1 °C 2 °C 3 °C 8 °C
50 10 °C 10 °C 13 °C 15 °C 15 °C 6 °C 6 °C 8 °C 8 °C 12 °C 3 °C 3 °C 4 °C 5 °C 9 °C
60 14 °C 14 °C 16 °C 18 °C 18 °C 9 °C 9 °C 10 °C 10 °C 14 °C 4 °C 5 °C 5 °C 6 °C 11 °C
80 16 °C 18 °C 20 °C 22 °C 22 °C 11 °C 12 °C 13 °C 14 °C 18 °C 6 °C 7 °C 8 °C 9 °C 15 °C
100 18 °C 20 °C 24 °C 26 °C 27 °C 15 °C 16 °C 16 °C 18 °C 22 °C 10 °C 11 °C 12 °C 13 °C 18 °C
120 22 °C 23 °C 29 °C 30 °C 31 °C 17 °C 18 °C 20 °C 23 °C 26 °C 11 °C 13 °C 15 °C 17 °C 22 °C
5 3 °C 3 °C 4 °C 5 °C 6 °C 6 °C 2 °C 2 °C 3 °C 3 °C 4 °C 4 °C 1 °C 1 °C 1 °C 2 °C 2 °C 2 °C
10 - 7 °C 8 °C 8 °C 8 °C 9 °C - 4 °C 4 °C 4 °C 4 °C 5 °C - 1 °C 2 °C 2 °C 2 °C 2 °C
15 - - 9 °C 10 °C 10 °C 11 °C - - 5 °C 6 °C 6 °C 7 °C - - 2 °C 2 °C 3 °C 4 °C
20 - - - 12 °C 13 °C 14 °C - - - 8 °C 9 °C 9 °C - - - 4 °C 5 °C 6 °C
30 - - - - 21 °C 21 °C - - - - 14 °C 14 °C - - - - 9 °C 10 °C
40 - - - - - 28 °C - - - - - 20 °C - - - - - 13 °C
50 - - - - - 35 °C - - - - - 25 °C - - - - - 17 °C
60 - - - - - 42 °C - - - - - 30 °C - - - - - 21 °C
70 - - - - - - - - - - - - - - - - - -
TI-P403-09 Page 3 of 4
EMM Issue 10
SC20 Sample Coolers
Boiler house
2 Sample coolers
Dimensions (approximate) in millimetres Cooling water out
Sample in
Weights (approximate)
Cooler 3.1 kg ØG
H A C
2.6
B
'Adaptor' cooler Standard cooler
2.6.4
4
Spare parts J
The spare parts available are listed below.
No other parts are supplied as spares. ½" BSP or NPT
Cooling water in
Available spares:
Component Stock number
D
Sample inlet valve BSP 4037900
Sample out
Sample inlet valve NPT 4037990
Warning:
- To avoid the risk of scalding, it is essential that a full flow of cooling water is present before opening the sample
inlet valve.
- Always close the sample inlet valve before turning off the cooling water.
- Sample pipework becomes very hot under normal working conditions, and will cause burns if touched.
Installation note: The sample inlet to the cooler can be taken direct from a boiler or steam line isolating valve, or if a Spirax Sarco
TDS control system is fitted, from the take-off point provided on the blowdown valve. We recommend that a tundish piped to drain is
located under the outlet, with sufficient space below it for a beaker or similar sample container.
How to order
Example: 1 off Spirax Sarco SC20 sample cooler having BSP connections.
Page 4 of 4 TI-P403-09
EMM Issue 10
SC20 Sample Coolers
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Sample coolers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 2
TI-P403-82
EMM Issue 7
SSC20
Sanitary Sample Cooler
Description Sample IN
The Spirax Sarco SSC20 sanitary sample cooler has been specifically designed for taking high
quality chemical, conductivity and microbiological samples quickly and safely from clean/pure
steam, water for injection (WFI) and other high purity media systems.
The unit consists of high quality 316L stainless steel components and utilises a counter current Clamp 2.6
2.6.5 flow to maximise cooler efficiency, resulting in a compact, space saving design.
The unit is provided with integral pre drilled mounting brackets to allow simple installation at point
of use.
5
Surface finish
Sample contact surfaces are compliant to current ASME BPE requirements.
Ra Maximum 0.5 µ-m Ra (20 µ-in Ra).
Principal features:
- Internal surface finish of coil better than 0.5 µ-m Ra (20 µ-in Ra) to ensure high sterility.
Sterilisation in Place (SIP) prior to testing or at periodic intervals. It may be appropriate to sterilise
the SSC20 to ensure that sample integrity is maintained during testing.
For further details on SIP, to include recommended installation, refer to Spirax Sarco.
Example of Customer sterilization process (recommendation) - Expose to saturated steam for
20 minutes at 122 °C, or 5 minutes at 134 °C.
The inlet temperature should be high enough so that the outlet too can be fully sterilised.
Packaging
All packaging of the SSC20 sanitary sample cooler is conducted in an environment segregated
from other non stainless steel manufacture and is in accordance with ASME BPE.
- Sample inlet and outlet connections are capped.
- Each Sample Cooler is individually packaged within an "ISO CLASS 7" clean environment
with cooling water ends and sampling ends fitted with protective end cap. The product is then
sealed in a protective plastic bag.
Standards
The SSC20 has been manufactured and built in general accordance with ASME BPE standards.
Certification
The SSC20 can be supplied with the following certification if requested at the time of ordering:
Sample OUT
TI-P403-82 Page 1 of 4
EMM Issue 7
SSC20 Sanitary Sample Cooler
Boiler house
2 Sample coolers
- Full EN 10204 3.1 Validation Pack - Chargeable.
- Typical Internal Coil Bore and Adaptor Face Surface Finish - F.O.C.
Materials
Body and coil Stainless steel 316L (1.4404)
Pressure/temperature limits
Coil
Temperature °C
Pressure bar g
Body
Maximum design pressure 10 bar g @ 100 °C
Note: The pressure/temperature limits for the clamp adaptor are dependant on the manufacturer's recommendations
Page 2 of 4 TI-P403-82
EMM Issue 7
SSC20 Sanitary Sample Cooler
Boiler house
Sample coolers 2
Performance
Tables below show typical sample outlet temperatures above cooling water inlet temperatures for several pressures and cooling water
flowrates.
Example
A sample flowrate of 30 I/h is required from a boiler operating at 10 bar g. For a cooling water flowrate of 0.3 I/s from Table 1 the sample
outlet temperature would be 4 °C above the cooling water inlet temperature. If the cooling water is at 15 °C, the sample temperature
would be 19 °C.
Table 2 is used in the same way for steam.
Samples may not be taken where marked '-' as the flow is limited by the sample inlet valve capacity.
10 1 °C 1 °C 3 °C 6 °C 6 °C 0 °C 0 °C 1 °C 1 °C 4 °C 0 °C 0 °C 0 °C 0 °C 2 °C 2.6
20 2 °C 2 °C 6 °C 8 °C 8 °C 1 °C 1 °C 2 °C 2 °C 6 °C 0 °C 0 °C 0 °C 1 °C 4 °C 7
30 5 °C 5 °C 8 °C 11 °C 11 °C 3 °C 3 °C 4 °C 4 °C 8 °C 0 °C 0 °C 2 °C 3 °C 6 °C
40 7 °C 7 °C 11 °C 13 °C 13 °C 5 °C 5 °C 6 °C 6 °C 10 °C 1 °C 1 °C 2 °C 3 °C 8 °C
50 10 °C 10 °C 13 °C 15 °C 15 °C 6 °C 6 °C 8 °C 8 °C 12 °C 3 °C 3 °C 4 °C 5 °C 9 °C
60 14 °C 14 °C 16 °C 18 °C 18 °C 9 °C 9 °C 10 °C 10 °C 14 °C 4 °C 5 °C 5 °C 6 °C 11 °C
80 16 °C 18 °C 20 °C 22 °C 22 °C 11 °C 12 °C 13 °C 14 °C 18 °C 6 °C 7 °C 8 °C 9 °C 15 °C
100 18 °C 20 °C 24 °C 26 °C 27 °C 15 °C 16 °C 16 °C 18 °C 22 °C 10 °C 11 °C 12 °C 13 °C 18 °C
120 22 °C 23 °C 29 °C 30 °C 31 °C 17 °C 18 °C 20 °C 23 °C 26 °C 11 °C 13 °C 15 °C 17 °C 22 °C
5 3 °C 3 °C 4 °C 5 °C 6 °C 6 °C 2 °C 2 °C 3 °C 3 °C 4 °C 4 °C 1 °C 1 °C 1 °C 2 °C 2 °C 2 °C
10 - 7 °C 8 °C 8 °C 8 °C 9 °C - 4 °C 4 °C 4 °C 4 °C 5 °C - 1 °C 2 °C 2 °C 2 °C 2 °C
15 - - 9 °C 10 °C 10 °C 11 °C - - 5 °C 6 °C 6 °C 7 °C - - 2 °C 2 °C 3 °C 4 °C
20 - - - 12 °C 13 °C 14 °C - - - 8 °C 9 °C 9 °C - - - 4 °C 5 °C 6 °C
30 - - - - 21 °C 21 °C - - - - 14 °C 14 °C - - - - 9 °C 10 °C
40 - - - - - 28 °C - - - - - 20 °C - - - - - 13 °C
50 - - - - - 35 °C - - - - - 25 °C - - - - - 17 °C
60 - - - - - 42 °C - - - - - 30 °C - - - - - 21 °C
70 - - - - - - - - - - - - - - - - - -
TI-P403-82 Page 3 of 4
EMM Issue 7
SSC20 Sanitary Sample Cooler
Boiler house
2 Sample coolers
Dimensions (approximate) in millimetres Weight (approximate) in kg
A B C D E F G H Cooler 3.1
F
E
½" BSP or NPT
ØG
2.6 A B C
How to order
Example: 1 off Spirax Sarco type SSC20 sanitary sample cooler with ½" sanitary clamp sample inlet connection and maximum coil
internal surface finish of 0.5 µ-m Ra. The cooling water connections are to be BSP.
Page 4 of 4 TI-P403-82
EMM Issue 7
SSC20 Sanitary Sample Cooler
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted. Conductivity meters 2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-P403-25
AB Issue 5
MS1
Conductivity Meter
Description
The Spirax Sarco MS1 is a battery powered conductivity meter
designed for use with liquids. It is particularly suitable for measuring
the conductivity of boiler water, feedwater, or condensate samples
in order to estimate the level of Total Dissolved Solids, or TDS. 2.7
The instrument is fitted with a permanently wired carbon electrode
sensor with integral temperature sensor.
A plug-in extension lead is also provided to allow ac resistance
1
measurements to be made on installed conductivity probes in order
to check their condition. Calibration to a master instrument or
standard solution is possible using the adjustment screw on the
side of the case. The instrument is supplied in a protective wallet.
Principal features:
- Automatic temperature compensation.
- Wide selectable range.
- Automatic switch-off.
Limiting conditions
Maximum recommended sensor operating temperature 45°C.
Specification
Ext =100/R
200 2 20
µS/cm mS/cm mS/cm
0 to 1.999 µS / cm
Ranges11mS/cm
Ranges mS / cm=1000µS/cm
= 1000 µS / cm
Ranges 0 to 19.99 µS / cm
MS
MS11
0 to 199.9 µS / cm Conductivity ON
Meter OFF
Range indication Decimal point and LED above selection key Meter
Temperature Automatic, 2% / °C
compensation Reference temperature 25°C
Made in UK
Resolution 0.1 µS / cm
±1.5% or ± 3 digits (whichever is greatest)
Accuracy
at 25°C
Calibration range ± 20%. 20 turns (approximately)
On / off Auto-off timer
Sensor PVC cell with carbon electrodes
Twin core
Extension cable
3.5 mm jack plug and crocodile clips
PP3 or equivalent
Battery
A low battery warning indicator is fitted
How to order
Example: 1 off Spirax Sarco MS1 conductivity meter.
Boiler house
2 Conductivity meters
2.7
2
Boiler house
Heat recovery systems
Local regulations may restrict the use of this product to below the conditions quoted.
2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
AI-P404-07
AB Issue 7
9
4
Condensate
8
3 Boiler
feedwater
tank
1 5
To boiler feedpumps
7
9 Condensate from
high pressure uses (TDS)
10
12 6 Table of parts
(closed)
Part no. Description Type
1. Flash vessel FV
4" dial 0.4 bar g C/W
11 2. Pressure gauge
'U' syphon and cock
3. Safety valve SV615
* 4. Vacuum breaker VB14
5. Steam distributor SD
Optional * Residual blowdown to Monnier
drain valve grade or receiver. 6. Flash vessel drain valve
(non-venting) ball valve
(closed) Note: Swan neck to
prevent the primary side 7. Float trap FT14-4.5
of the heat exchanger 8. Recirculating pump RP (240 V)
drying out.
Monnier
9. Tank isolating valves
(non-venting) ball valve
Fig. 1
Fig 12 SG iron or
10. Pump strainer
Fig 13 cast iron
11. Plate heat exchanger Type M3 or M6
12. Thermostat Type HTS3
Note: Item 5 can be replaced with a flash condensing head
(if present) as shown in the diagram above.
Page 1 of 4
Boiler house
2 Heat recovery systems
Safety information
Your attention is drawn to Safety Information sheet IM-GCM-10 as well as to any national or regional regulations concerning boiler blowdown.
In the UK guidance is given in HSE Guidance Note PM60.
General information
This information describes the Spirax Sarco heat recovery system which is designed to recover the heat in discharged boiler water from
automatic TDS control systems, and a proportion of this water in the form of flash steam. The heat recovery system must only be used to
recover heat from the TDS blowdown. There will be another blowdown point on the bottom of the boiler used for the intermittent removal of
precipitates. This should be kept entirely separate from the heat recovery system. Refer to separate literature for system selection details.
This equipment is designed to save energy. All pipework and the flash vessel should be lagged.
Installation
Flash vessel
As water passes through the blowdown valve it is reduced in pressure. Flash steam is formed and the pipework downstream of the valve will
contain a mixture of steam and blowdown water travelling at high velocity. If the pipeline to the flash vessel is too small in diameter the result
may be erosion of the pipework with turbulence and carryover as it enters the flash vessel.
The best arrangement is to increase the size of the pipework after the blowdown valve:
2.8 - Install the flash vessel at a high level adjacent but not bolted to the feedtank.
2 -
-
Fit the pressure gauge set, safety valve and vacuum breaker as shown in Figure 2.
Pipework from the flash vessel to the feedtank should match the vessel’s vent size.
- The safety valve should always be fitted with the centreline of the spring housing vertically above the valve.
- The discharge pipework must be installed so that undue stresses are not imposed upon the safety valve that could cause distortion and
leakage.
- Discharge pipework should be as short and straight as possible and discharge where it can not cause damage or injury to property or persons.
Discharge pipework must not be smaller in diameter than the valve outlet. Where it is necessary to install discharge pipework over a long
distance lowering of the performance and possible chatter can be avoided by fitting larger diameter pipe.
- There must be no shut-off device on the inlet or outlet of the safety valve.
- The size of pipework to drain should match the flash vessel drain connection size.
- The vacuum breaker must be installed in a vertical position above the flash vessel in the flash steam line to prevent a vacuum forming when
the blowdown valve shuts off.
Vacuum breaker
Flash steam
to feedtank
Auto TDS
blowdown
inlet
Drain valve
piped to open drain
Residual blowdown
to drain Fig. 3 Example showing two float traps in parallel when
Fig. 2 Flash vessel capacity demands
Float trap
The build up of water in the flash vessel must be avoided so a float trap with continuous drainage of condensate at saturation temperature is
essential. The trap must be fitted so that the float arm rises and falls vertically with the direction of flow as indicated on the body. Where capacity
demands two float traps should be fitted in parallel (see Figure 3). The flowrate of residual blowdown through the trap is dependent on the head
of water above it. For the full rated capacity of the system the trap should be positioned at least 2 m below the flash vessel as shown in Figure 3.
It is usually most convenient to fit the trap at a low level for easy access immediately above the heat exchanger. No more than 1 m of horizontal
pipework should be used between the flash vessel and the float trap inlet to prevent the float trap from becoming steam locked.
2.5 m (min.)
Pump
The pump should be situated in a vertical pipe pumping upwards as shown in Figure 5. This position ensures that the pump shaft is horizontal
which reduces the thrust bearing load and ensures positive air purging from both the rotor chamber and impeller housing. Where pumps
can only be installed in horizontal pipework, it is imperative that the pump shaft is horizontal, or slightly higher at the vent plug end. The shaft
must not fall below the horizontal plane, even by a few degrees, as this causes premature wear of the top bearing and shaft. Pumps are not
to be installed with the shaft in the vertical plane, as this may lead to dry running of the top bearing, noise and possible pump failure. Try to
position the pump motor away from hot surfaces and allow access to the switch on the terminal box. Ensure that the pump is not stressed
by the pipework and that the pipework is properly supported either side of the pump. If necessary use proprietary mounting brackets. Pipework
downstream of the pump is to match the outlet connection of the pump including the isolating valve.
Arrows on the pump base indicate the water flow direction through the pump. When connecting the pump to pipework, the gasket and union
nut should be assembled dry:
- It is not necessary to use any sealants.
- Ensure that the gasket is positioned correctly and tighten the union nut firmly. Do not over tighten and take care not to displace or distort
the gasket.
- The pump should not be subjected to extremes of temperature. Do not attempt to start the pump until the system has been filled with water
and both the pump and system have been vented. To avoid any possible sediment do not fit the pump in the lowest part of the system and
position the take off point from the cold treated water storage tank above the base of the tank.
- The return line should be below the lowest water level in the storage tank.
- The minimum inlet pressure to avoid cavitation of the pump is equivalent to 2.5 m head of water. It is recommended therefore that the
pump is installed at least 2.5 m below the lowest water level of the cold treated water storage tank as shown in Figure 5.
Thermostat
The HTS3 thermostat should be installed on the pipework leading from the flash vessel drain to the heat exchanger inlet, near to the heat
exchanger, allowing easy access to the setting arrow. The base of the HTS3 should be held in good contact with the metal of the pipe
removing insulation as required. The plastic covered spring fixing cable should be cut to an unstretched length slightly less than the
circumference of the pipe and the hook and eyelet screwed into the ends. Stretch the cable round the pipe and position it in the groove
across the front of the HTS3. Engage the hook and eyelet.
Electrical connection
Pump
Contactor overload protection is not required for these pumps. A
3 amp fuse must be fitted in conjunction with a proprietary switch
capable of disconnecting the electricity supply to the motor:
- The cable size to be used is 3-core, 0.75 mm².
- The cable should be capable of withstanding a minimum
temperature of 80°C.
- Remove the terminal box screw and cover.
- Thread the cable through the gland and connect as indicated in
the wiring diagram.
- Tighten the cable gland to ensure that the cable is gripped securely.
- Replace the terminal box cover and fasten securely.
WARNING : This pump must be earthed.
HTS3
Run sufficient 3-core electrical connecting cable to reach the HTS3 Thermostat
installation position without being under tension. HTS3
- Remove the HTS3 cover by undoing the central retaining screw
and connect the cable as shown in Figure 6, HTS3 Wiring diagram.
- Replace and secure the cover. Pump
- The HTS3 is double insulated and no earth connection is required.
WARNING : Disconnect mains supply before removing the cover. Fig. 6 HTS3 Wiring diagram - When hot 2 and C make contact
Commissioning
General
Following the installation and wiring of the blowdown heat recovery system and prior to refilling the cold treated water storage tank as required
all isolating valves should be closed.
- Ensure that the auto TDS system is isolated from the flash vessel until commissioning of the recovery system is complete.
- Turn the dial of the HTS3 clockwise to read an arbitrary figure and ensure that the voltage supply to the pump is off.
- Never run the pump whilst the system is dry or before the pump has been vented.
Heat exchanger Pack
Confirm that the plate pack length is correct, see the table below: length
Heat exchanger Plate pack length
type (mm)
M3-8 23
M3-10 29
M3-21 61
M3-31 90 Note:
This drawing is only a
2.8 M6-12
M6-15
30
38
representation of a
heat exchanger.
4 M6-19
M6-21
48
53
M6-25 63
M6-33 83 Fig. 7
Gradually open the isolating valve leading from the cold treated water storage tank to the heat exchanger inlet. Static pressure must be
increased slowly to spare the gaskets any undue stress. Open the isolating valve downstream of the pump. Open the isolating valve on the
remaining heat exchanger inlet.
Pump / HTS3
Close the isolating valves either side of the pump i.e. on the pump outlet and on the heat exchanger inlet:
- Slacken the vent plug and remove carefully. Normally the amount of water escaping will be minimal. Take care that water does not enter
the terminal box.
- Insert a small screwdriver into the slot in the shaft end and rotate several times to ensure that the shaft is free to move.
- Replace the vent plug but do not tighten.
- Open the isolating valves either side of the pump as previously described. Switch on the power supply to the system. Using a screwdriver
turn the setting arrow of the HTS3 fully anti-clockwise. The setting marks outside the temperature scale provide a positive on and off position.
Only when fully anti-clockwise should the pump come on.
- When any remaining air has escaped and water only is present tighten the vent plug.
- The pump may be noisy when first switched on due to air remaining in the chamber this should cease after a few minutes running. If noise
persists then re-vent.
- Position the HTS3 setting arrow to the desired temperature for switching. 65°C is recommended as a typical setting on this application but if
this is not exactly suitable it may be adjusted later. The requirement being that the pump should run whenever there is any useful heat to recover.
WARNING : Do not start the pump until the system has been filled with water and both the pump and system have been vented in
accordance with the above instructions.
TDS system
For commissioning of auto TDS systems refer to separate literature. Open up the TDS blowdown to the flash vessel. By blowing down through
the auto-TDS system check the operation of the blowdown heat recovery system and adjust the HTS3 switching temperature if required. Observe
in particular the operating pressure of the flash vessel that should not exceed 0.5 bar g under normal conditions and that the heat exchanger
is working correctly. The temperature of the residual blowdown flowing to drain will be below 40°C in most cases but this depends
on the temperature of the water in the cold treated water tank.
Operation
Boiler water at saturation temperature is blown down from the boiler through a valve to the flash vessel. A percentage of this blowdown water
will flash to steam as its pressure is reduced typically to 0.2 bar g. The flash steam is allowed to separate in the flash vessel and is then
directly introduced into the feedtank through a steam distributor. This increases the temperature within the feedtank thus reducing heating
requirements and driving off corrosion-causing dissolved oxygen. Also reduced is the quantity of expensive treated water required to replenish
the feedtank. Residual blowdown from the flash vessel flows through a float trap to the heat exchanger where its heat content is used to
raise the temperature of water from the cold, treated water storage tank. The circulating pump is thermostatically controlled to ensure that
it only runs when the system receives blowdown and there is useful heat to be recovered.
Maintenance
Daily
There are no specific checks to be carried out daily on this system.
Weekly
Take a boiler water sample and check the TDS. Adjust the blowdown controller accordingly. Observe the system under operating conditions
for any system faults. Open the flash vessel drain valve whilst there is flow from the TDS system and check that the vessel drain is clear.
Operate the isolating valves throughout the system to ensure that they do not seize. Check that the residual blowdown discharge rate
increases as the blowdown valve opens. When the valve closes check that the residual blowdown discharged to drain eventually stops.
Annually
Examine the blowdown valve for any damage and replace parts as required. Normally it is not necessary to open a heat exchanger until it
is so dirty that its function is impaired. When required open the heat exchanger according to the manufacturers dismantling instructions and
clean each plate separately. Cleaning with the plates in the frame is recommended. Clean the plates using a water jet not an abrasive brush.
If removed the exchanger plates must be numbered to ensure that they are assembled correctly after cleaning. Inspect the float trap on the
flash vessel drain and clear out any deposits checking for any wear of the internals and free movement in all components. Re-commission
the system. For the maintenance instructions of TDS systems refer to separate literature.
Boiler Blowdown Heat Recovery Systems -
AI-P404-07 AB Issue 7 Installation, Operation and Maintenance Page 4 of 4
Boiler house
Heat recovery systems
Local regulations may restrict the use of this product to below the conditions quoted.
2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P404-01
AB Issue 6
M3 and M6
Plate Heat Exchangers
for Residual Blowdown
Carrying bar
2.8
2.8.7
5
ä
Water out ä Plate pack
Blowdown in
Pressure plate
Frame plate
Tightening bolt
Guiding bar
ä
Water in
ä
Blowdown out
4 1 2 3
Description Materials
The M3 and M6 plate heat exchangers have been specifically No. Part Material
selected for residual blowdown applications, having all wetted
parts in 316 grade stainless steel. They are generally used as part 1 Plates Stainless steel (316)
of the Spirax Sarco boiler blowdown heat recovery system. 2 Gasketing EPDM
Principal features: 3 Frame Mild steel
- Easily dismantled for cleaning without need for removing pipework. 4 Connections Stainless steel (316)
- Clip-on EPDM gaskets.
- All wetted parts in 316 stainless steel. Pressure / temperature limits
- ALFA-LAVAL designed heat exchanger. Note: The M3 and M6 heat exchangers comply with PED and are
- High heat transfer efficiency. SEP products, except M6-33 which is a Category 1 product.
2.8 B L Sizing
6
When the heat exchanger is used as part of the Spirax Sarco boiler
D G blowdown heat recovery system - refer to the appropriate literature.
Otherwise:
Plate heat exchanger Maximum blowdown capacity
F Type (kg /h)
S4 S1 M3-8 648
M3-10 860
M3-21 1 450
M3-31 2160
A C
M6-12 2 750
M6-15 4 900
M6-19 5915
S3 S2 M6-21 7110
M6-25 8040
E
M6-33 11 000
Spare parts
Spare plates with integral gaskets are available from Spirax Sarco.
How to order
Example: 1 off M6-23 plate heat exchanger having 2" screwed ISO R connections.
FV
Flash Vessel
Description
The Spirax Sarco FV flash vessel is designed and constructed to ASME VIII
DIV 1 2004 + ADD06. The design is free-draining which is essential in boiler
blowdown applications.
Applications
2.8
These vessels are particularly suited to boiler blowdown heat recovery systems
where efficient separation of the flash steam from the blowdown is essential
7
to prevent contamination of the boiler feedtank and / or heat transfer surfaces.
Spirax Sarco flash vessels are equally suited to condensate flash steam
applications.
Principal features:
- Free-draining.
Limiting conditions
Maximum design conditions (body) are 14 bar g @ 198 °C (saturation temperature of steam).
Cold hydraulic test pressure in accordance with European Pressure Equipment Directive 2014/68/EU.
Note : Maximum design Pressure and Temperature can be further limited, lower than that stated on the nameplate depending on the
chosen flange rating of the system.
Page 1 of 4
Boiler house
2 Heat recovery systems
Flash steam outlet
3
3
2.8 7
8
6
5 1
Inlet
10
Model
FV15 and FV18 shown 5
Materials
No. Part Material
FV Flash Vessel
Boiler house
Heat recovery systems 2
How to size
Use the chart below to select the appropriate flash vessel. It is necessary to know the pressure on the steam traps or boiler pressure
in the case of blowdown heat recovery, the flash steam pressure (desired or existing), and the condensate or blowdown flowrate.
4. Move upwards to flash vessel size. Select flash vessel - in this case an FV8 is required.
3. Follow curve to right hand scale and across to same flash pressure - C1 9
4. Move upwards to flash vessel size. Select flash vessel - in this case an FV12 is required.
Pressure on steam traps or
Example 1
Example 2
Flash vessel size
FV
FV
FV
FV
FV
15
6
8
18
12
Flash steam pressure bar g
Condensate or blowdown flowrate kg/h
FV Flash Vessel
Boiler house
2 Heat recovery systems
B
J
B B
J
J
L
K
L K
L
K
M
M
G
G M
E G
E
E
2.8 D
D
D
10 C
C C
H H H
A A A
F F F
Installation
supports
Inspection
How to order cover
Example: 1 off Spirax Sarco FV6 flash vessel having screwed
BSP connections. The unit is to be constructed to ASME VIII DIV Model FV15 and
1 2004 + ADD06. FV18 shown
FV Flash Vessel
Boiler house
Heat recovery systems
Local regulations may restrict the use of this product to below the conditions quoted.
2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
AI-P404-12
AB Issue 3
LP Factor = 1.673 1.149 0.881 0.714 0.603 0.522 0.461 0.374 0.315 0.272 0.240 0.215 0.194 0.177
LP Factor = 1.673 1.149 0.881 0.714 0.603 0.522 0.461 0.374 0.315 0.272 0.240 0.215 0.194 0.177
bar g bar g % X kg / h = kg / h
Velocity factor * Velocity Choose on < 3 m/s
67 m /s FV6
Total
flash steam LP factor Total volume 138 m /s FV8
kg / h X = m /h
3 ÷ 243 = m /s FV12
385 m /s FV15
560 m /s FV18
* Note: Size on a take-off velocity of 3 m / s or less.
Blowdown vessels
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 2
TI-P405-33
EMM Issue 9
BDV60
Blowdown Vessels
Description
BDV60 blowdown vessels are marked and comply with the Pressure Equipment Directive (PED).
They also comply with Blowdown Systems, Guidance for Industrial Steam Boilers (Ref: BG03), for the construction of vessels used in
boiler blowdown applications, issued by the Health and Safety Executive. 2.9
BDV60 blowdown vessels are designed to accept discharges from: 1
- Manual/automatically controlled bottom blowdown.
Associated equipment
- VH vent head
- M21S2 ball valve
Page 1 of 7
Boiler house
2 Blowdown vessels
Materials
3
9
9
12, 13 and 14
1 5
2.9
2
6 and 7
10
11
7 Inspection opening gasket Rubber, NR/SBR Long radius butt weld elbow ASTM A420 WPL6
15
(Internal)
8 Impingement plate ASTM A240, 304
Page 2 of 7 TI-P405-33
EMM Issue 9
BDV60 Blowdown Vessels
Boiler house
Blowdown vessels 2
Vent head
with internal separator removes moisture from
the steam.
Lifting lugs
for safe positioning of vessel on site.
Inlet number 3
Pressure gauge and 'U' syphon
2.9
for level control chamber or TDS blowdown.
for monitoring operation.
3
Inlet number 2
for discharges from
Outlet to drain
automatic TDS control
maintains internal standing
system or level control
water level to cool incoming
chamber/gauge glass
blowdown.
blowdown.
This is only a representation of a possible set-up, the product may have 3 or 4 legs and the inspection
port may be different on the product.
TI-P405-33 Page 3 of 7
EMM Issue 9
BDV60 Blowdown Vessels
Boiler house
2 Blowdown vessels
Sizing and selection
The selection of a blowdown vessel depends on the flowrate and the proportion of flash steam released.
- The length of blowdown line between the boiler and the blowdown vessel.
For example the sizing below assumes the blowdown line has an 'equivalent straight length' of at least 7 m.
When estimating 'equivalent straight length' the lengths shown in Table 1 should be added to the length of straight pipe to allow for
valves and fittings.
2.9 From Table 1 it will be seen that in most practical applications it would be unusual for the equivalent straight length to be less than 7 m.
If the length is less than 7 m multiply the actual boiler pressure by 1.15 before using the sizing table, Table 2.
4 The blowdown regime:
- Weekly low level alarm testing where practice is in accordance with BG01 and INDG436 - steam down from normal level to first low
water level and blow down from first to second low water level.
- Blowdown discharges from sequencing valves on external chambers, gauge glasses etc.
The selection table (Table 2) only applies if the blowdown duration is no longer than 20 seconds in total, starting with a cold
vessel (water at a temperature of 15 °C to 20 °C).
If this time is exceeded, carryover of water with the flash steam may occur through the vent. The water may also be too hot to discharge
safely and legally into a public drainage system.
Always incorporate a cooling water system for multi-boiler applications or in instances where the frequency or duration of blowdown
is considerably in excess of the requirements stated in Blowdown Systems, Guidance for Industrial Steam Boilers (Ref: BG03), BG01
and INDG436.
If there is any doubt about correct vessel selection, please contact Spirax Sarco outlining the specific conditions and
blowdown regime.
Table 2 Blowdown vessel selection
Table 1 Equivalent straight lengths 25 mm 32 mm 40 mm 50 mm
Blowdown line size
(1") (1¼") (1½") (2")
25 mm 32 mm 40 mm 50 mm
Blowdown line size
(1") (1¼") (1½") (2") Boiler pressure
Blowdown vessel BDV60/_
Pipe fitting or valve Equivalent length in metres bar g psi g
Long radius bend 0.5 0.7 0.8 0.9 5.5 80 3 3 3 4
Manifold inlet 1.1 1.5 1.7 2.2 7.6 110 3 3 4 5
Globe valve 9.6 12.2 13.9 17.8 8.3 120 3 4 4 6
Check valve 3.6 4.3 5.0 6.3 10.3 150 3 4 5 6
Blowdown valve 0.3 0.4 0.4 0.5 12.1 175 4 4 5 8
17.2 250 4 5 6 8
20.7 300 5 6 8 10
24.1 350 5 6 8 10
27.6 400 6 8 8 -
Page 4 of 7 TI-P405-33
EMM Issue 9
BDV60 Blowdown Vessels
Boiler house
Blowdown vessels 2
Table 1 Equivalent straight lengths Table 3 Vent head selection
Note: The vent head required depends on the vessel selected
25 mm 32 mm 40 mm 50 mm
Blowdown line size
(1") (1¼") (1½") (2") For a BDV60/3 select a VH4 vent head
Pipe fitting or valve Equivalent length in metres For a BDV60/4 select a VH4 vent head
Long radius bend 0.5 0.7 0.8 0.9 For a BDV60/5 select a VH6 vent head
Manifold inlet 1.1 1.5 1.7 2.2 For a BDV60/6 select a VH6 vent head
Globe valve 9.6 12.2 13.9 17.8 For a BDV60/8 select a VH8 vent head
Check valve 3.6 4.3 5.0 6.3 For a BDV60/10 select a VH8 vent head
7.6 110 3 3 4 5
8.3 120 3 4 4 6
Blowdown flowrate (I/s)
10.3 150 3 4 5 6
12.1 175 4 4 5 8
17.2 250 4 5 6 8
20.7 300 5 6 8 10
27.6 400 6 8 8 -
Note: For intermediate pressures go to the next higher pressure.
Boiler pressure (bar g)
Step 2. Use Table 2 to initially establish the correct size of vessel. Note that if the result of Step 1 is less than 7 m, multiple
the boiler pressure by 1.15.
If the vessel is to be used in the conditions set out above, then continue to Step 4.
Step 3. Using Table 4 which contains the vessel data, establish the volume of standing water in the selected vessel.
This volume should be at least twice that of the maximum volume of blowdown. The maximum volume of blowdown is
usually the volume discharged when blowing down from 1st low level to 2nd low level alarm. If this volume is unknown,
it can be calculated with the aid of Graph 1, where details on its use are given.
If it is determined that the volume of standing water is insufficient, then a larger blowdown vessel must be
selected in order to satisfy this requirement.
Step 4. With the aid of Table 3, the correct vent head can be selected to suit the vessel.
Selection example:
For a 10 bar g boiler with 40 mm blowdown line at least 7 m long select, from Table 2, a BDV60/5.
From Table 3 select a VH6 vent head.
TI-P405-33 Page 5 of 7
EMM Issue 9
BDV60 Blowdown Vessels
Boiler house
2 Blowdown vessels
Table 4 Sizes, pipe connections, dimensions, weights and capacities (approximate) in mm, kg and L
Blowdown vessel type BDV60/3 BDV60/4 BDV60/5 BDV60/6 BDV60/8 BDV60/10
Number of legs 3 3 3 3 4 4
* Note: Flanged ASME B16.5 Class 150 and 300 connections are available at extra cost. For further details contact Spirax Sarco.
K K Inlet 3
DN25 PN16
D (Level control chamber and gauge glass blowdown or TDS blowdown)
A vent
Inlet 2
G DN25 PN16
F (TDS control system or
level control chamber/
C
gauge glass blowdown)
" BSPT
pressure
gauge
Name-plate
H B
outlet Inlet 1
DN50 PN16
X
(Main bottom blowdown) ¾" BSP cooling water
J inlet
How to order
Example: 1 off Spirax Sarco BDV60/5 blowdown vessel and a VH6 vent head to suit a 10 bar g boiler having a 40 mm blowdown line.
Page 6 of 7 TI-P405-33
EMM Issue 9
BDV60 Blowdown Vessels
Boiler house
Blowdown vessels 2
Pressure/temperature limits
Please note:
For the application of boiler blowdown and to comply with the HSE Guidance Note Blowdown Systems, Guidance for Industrial Steam
Boilers (Ref: BG03) the vessel internal pressure should not exceed 0.35 bar g.
Body design conditions PN16
Maximum operating pressure re. Blowdown Systems, Guidance or Industrial Steam Boilers (Ref: BG03) 0.35 bar g
Maximum operating temperature re. Blowdown Systems, Guidance for Industrial Steam Boilers (Ref: BG03) 109 °C
Maintenance note:
The vessel must be drained every six
months to remove concentrated blowdown
water/sludge. Before reusing, the vessel
must be refilled with fresh water.
Blowdown vessels should be thoroughly
examined by a 'competent person' every
14 months or at ever y major boiler
inspection.
Spare parts:
New gaskets for the inspection openings
are available as spares from Spirax Sarco. Note: There is a second inspection
opening on the BDV60/6, BDV60/8 and
BDV60/10 which is fitted 180° to the
top opening. Other sizes have a single
central opening, similar to the one shown
on page 2.
TI-P405-33 Page 7 of 7
EMM Issue 9
BDV60 Blowdown Vessels
Boiler house
2 Blowdown vessels
2.9
8
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Blowdown vessels
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2017 2
TI-P405-47
EMM Issue 2
Materials
Body and insert Zinc plated carbon steel ASTM A216 WCB
Page 1 of 5
Boiler house
2 Blowdown vessels
Pressure / temperature limits
Temperature °C
KBV21i Steam
saturation
curve
Pressure bar g
Minimum operating temperature. Note: For lower operating temperatures consult Spirax Sarco -29°C
KBV40i Steam
saturation
curve
Pressure bar g
PMO Maximum operating pressure for saturated steam service 17.25 bar g
Minimum operating temperature. Note: For lower operating temperatures consult Spirax Sarco -29°C
Valve coefficients
Size DN25 DN32 DN40 DN50 DN65
How to specify
DN40 key operated boiler blowdown valve, flanged PN40 with carbon reinforced seats and stainless steel key.
How to order
Example: 1 off Spirax Sarco DN40 KBV21i key operated boiler blowdown valve having PN40 (F4) flanged connections.
E Standard key
D
C
B
F
Available spares
Seats, insert 'O' ring and stem seals 5, 6, 9, 10
Insert tool - Required to aid the removal of the ball valve insert (2) Not shown
Please note: Spare parts are common for both the KBV21i and KBV40i.
Caution - The ball must be installed with the vent hole on the upstream side of the valve.
2.9
12
10
5 5 6
Available spares
Seats, insert 'O' ring, seat 'O' ring, stem 'O' ring, lower stem seals and upper stem packing 5, 6, 7, 8, 11, 12
Insert tool - Required to aid the removal of the ball valve insert (2) Not shown
Please note: Spare parts are common for both the KBV21i and KBV40i.
Caution - The ball must be installed with the vent hole on the upstream side of the valve.
12
8
11
7 5 5 7 6
2.9
14
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Blowdown vessels
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2017 2
TI-P405-45
EMM Issue 3
Standards
These products comply with the requirements of the European Pressure
Equipment Directive 2014/68/EU and carries the mark when so required.
ISO mounting in accordance with ISO 5211.
Antistatic device complying with ISO 7121 and BS 5351. Port 'A'
Certification
These products are available with certififcation to EN 10204 3.1.
Note: All certification / inspection requirements must be stated at the time NAMUR
of order placement. mounting
holes
Page 1 of 7
Boiler house
2 Blowdown vessels
Technical data
Operating time (full stroke) 0.25 - 0.6 seconds
2.9
16 Pressure / temperature limits The product must not be used in this region.
ABV21i ABV40i
Temperature °C
Temperature °C
Steam Steam
saturation saturation
curve curve
PMO Maximum operating pressure for saturated steam service 17.25 bar g
Minimum operating temperature (Note: For lower operating temperatures consult Spirax Sarco) -29 °C
ABV21i 60 bar g
Designed for a maximum cold hydraulic test pressure of:
ABV40i 76.5 bar g
Actuator
MV series solenoid
Materials
Valve Actuator
Body and insert Zinc plated carbon steel ASTM A216 WCB Body, piston
Aluminium - anodised
and end caps
Stem seals Antistatic R-PTFE
Pinion Carbon steel - nickel plated
Vented ball Austenitic stainless steel AISI 316
'O' ring seals Nitrile rubber
DN65 Austenitic stainless steel AISI 316
Stem
DN25 - DN50 Martensitic stainless steel AISI 420
How to specify
Air actuated ball valve, DN40, PN40 with carbon reinforced seats, 90 degree rotary pneumatic actuator and switch box.
NAMUR compatible solenoid valve 220 / 240 Vac.
How to order
Example: 1 off Spirax Sarco DN40 ABV21i air actuated boiler blowdown valve having PN40 (F4) flanged connections plus 1 off
MV11 solenoid valve 220 / 240 Vac.
G E
H F
Port A
air connection
¼" BSP (G).
Actuator
2.9
13
14
19
15
Exploded view of the
spring set 12
6
5 6 8 17 11
5 16
10
18
11 17 8
7
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
'O' rings set (NBR) 7, 8, 11, 12, 16
Example: 1 - BVA300 series maintenance kit with 'O' rings in NBR for a Spirax Sarco BVA320S /14 pneumatic actuator.
Available spares
Seats, insert 'O' ring and stem seals 5, 6, 9, 10
Insert tool - Required to aid the removal of the ball valve insert (2) Not shown
Please note: Spare parts are common for both the ABV21i and ABV40i.
Caution - The ball must be installed with the vent hole on the upstream side of the valve.
2.9
20
10
5 5 6
Available spares
Seats, insert 'O' ring, seat 'O' ring, stem 'O' ring, lower stem seals and upper stem packing 5, 6, 7, 8, 11, 12
Insert tool - Required to aid the removal of the ball valve insert (2) Not shown
Please note: Spare parts are common for both the ABV21i and ABV40i.
Caution - The ball must be installed with the vent hole on the upstream side of the valve.
2.9
21
12
8
11
7 5 5 7 6
AI-P693-36
EMM Issue 1
BCSR3
Blowdown Control System
Typical installation
Warning: This document does not contain sufficient information to install the system safely. See the Installation and
Maintenance Instructions supplied with the products for full details.
The Spirax Sarco BCSR3 Blowdown Control System provides accurate, automatic control of boiler water total dissolved solids (TDS)
2.9 and is suitable for shell and water tube boilers. Accurate control of TDS minimises blowdown and reduces the risk of carryover.
Carryover of boiler water can cause waterhammer, corrosion and deposits within a steam system. The accumulation of deposits in
22 control valves, steam traps and on heat transfer surfaces will adversely affect their performance resulting in decreased productivity
and reduced efficiency.
An automatic TDS control system can significantly reduce operating costs whilst maintaining good quality steam production.
Operation
The CP40 probe continuously monitors the conductivity of the boiler water, which is directly related to the level of TDS present. This
measured value is compared with a ‘set point’ utilising the controller. If the measured value is lower than the ‘set point’, the BCV
blowdown valve remains closed. If it is higher, the blowdown valve will open, purging the boiler of high TDS concentration water. The
boiler water is replenished by clean make-up water, lowering the measured conductivity and closing the blowdown valve.
The optional SCS20 sample cooler system provides a safe and
effective method of taking regular boiler water samples for
analysis. The cooling water jacket prevents flashing due to the BCR3250/BHD50
controller BCR3150
pressure drop and sub-cools the boiler water sample to an
controller
acceptable analysis temperature.
The BCR3250/BHD50 can operate a bottom blowdown valve by
a real time clock controlled timer. BCR3150
Available options or
Blowdown valve Actuation Connections
Probe CP40
230 Vac elbow Probe
BCV 24 Vac see BCV TI
Pneumatic
Available options continued on next page Note: See specific product TI's for further information.
Boiler house
Blowdown vessels 2
Available options - continued
ABV Bottom Blowdown valve Connections Solenoid valve Voltage
BCR3250/BHD50
controller
2.9
23
Probe
elbow CP40 Probe
Stop valve
Check valve
Switchbox
Solenoid valve
AI-P693-36
EMM Issue 1
BCSR3 Blowdown Control System
Boiler house
2 Blowdown vessels
2.9
24
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted. Vent heads 2
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2013
TI-P405-42
AB Issue 2
VHT
Vent Heads
Description
Spirax Sarco VHT vent heads are designed for fitting to vertical
open ended steam vent pipes. The vent head will discharge dry
steam safely to atmosphere, avoiding the possibility of
discomfort or even injury to personnel and material damage
to buildings. 2.10
The vent head incorporates an internal baffle to separate
entrained water from the steam. 1
Principle features:
- Efficient separation.
- Stainless steel body for long maintenance free life.
- A simple and effective vent head for general applications.
Applications
Vent heads are ideal for use on blowdown vessels, condensate
vessels, boiler feedtanks, hot water storage tanks etc.
Warning: Vent heads must not be used for safety valve outlets.
Vent heads are selected to be the same nominal size as the
vent pipe.
Materials
Body Austenitic stainless steel 304L
Flanges Carbon steel, black electrophoretic coating
C
Boiler house
2 Vent heads
2.10
2
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Bottom blowdown systems
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020
2
TI-P405-51
EMM Issue 4
BBV
Automatic or Manually Actuated
Boiler Blowdown Valves DN15 to DN50
Description
The BBV is specifically designed for the removal of suspended/deposited solids and water from the bottom of steam boilers.
The BBV is available in air-actuated and manual versions. The air-actuated version is supplied with a manual hand lever. The valve is
spring-to-close on power failure and the manual version can easily be upgraded to an automatic version.
When used with a Spirax Sarco blowdown controller the automatic version provides timed control of blowdown, ensuring that the 2.11
recommended blowdown occurs with the minimum of heat loss and avoids duplication and omissions.
The valve can be fitted with a mechanical switchbox. This can be linked to the blowdown controller or a BMS system to indicate when 1
the valve has not closed.
WARNING:
This product should only be used to purge boiler water containing non-
metallic sludge and sediment within the pressure and temperature limits.
For optimum performance, ensure that TDS value is in accordance with
the boiler's instructions.
Principal features:
- Easily upgraded from manual to automatic operation.
- Dedicated self-adjusting and self-cleaning spindle seals.
- Engineered for the specific application of bottom blowdown.
- Flow pressure assists closing.
Please note: All of the 'M' versions can be automated to ' PN/M'.
Optional extras:
- Automatic bottom blowdown timer controller.
- Mechanical switch (with mounting kit).
- Pneumatic actuator upgrade kit.
- Physical lock kit.
Standards
This product range fully complies with the requirements of the Pressure Equipment Directive (PED).
Certification
This product is available with material certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
Page 1 of 4
Boiler house
2 Bottom blowdown systems
Size and pipe connections:
DN15, DN20, DN25, DN32, DN40 and DN50
Other available options:
½", ¾", 1", 1¼", 1½", 2" Butt weld
Socket weld
Flanged EN 1092 PN40, PN63 and PN100 JIS/KS 30 and JIS/KS 40
For alternative connections to those stated opposite please contact Spirax Sarco.
Flanged ASME 300 and ASME 600
Materials
No. Part Material No. Part Material
Kvs values
Valve size DN15 DN20 DN25 DN32 DN40 DN50
For conversion:
C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Page 2 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
23 40 18
25 21
22
16, 17
39
38
37
27
2.11
19
3
26
20
15
28
34
24
31
32 - 35 29
33 - 36 30
12 13
6 11
14
9, 10
5 3 2 4
TI-P405-51 Page 3 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2 Bottom blowdown systems
Minimum air pressure/Differential pressure
Differential pressure (ΔP) across the Minimum air pressure bar g
valve DN15 - DN25 DN32 - DN50
42 bar g 1.7
63 bar g 2.4
80 bar g 2.9
4 100 bar g 3.6
Capacities
Size DN15 DN20 DN25 DN32 DN40 DN50 180
Kv 4.9 7.2 10 18
160
Capacity (m 3 /h)
Page 4 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
BBV43 Pressure/temperature limits - EN 1092
A D C B
The product must not be used in this region.
Temperature °C
Pressure bar g
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2.11
2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
with the valve pressure/temperature limits shown in table below. 5
Body design conditions PN100
Design for a maximum cold hydraulic test pressure of: 156 bar g
Design for a maximum cold hydraulic test pressure of: 94.5 bar g
TI-P405-51 Page 5 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2
BBV43
Pressure psi g
The product must not be used in this
A F E region.
Temperature °C
Temperature °F
An extended cover is required for use in
Steam
this region.
saturation
curve
High temperature packing required for
G F E
use in this region.
Pressure bar g
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C (+41 °F), the external moving parts of
2.11 the valve and actuator must be heat traced to maintain normal operation.
6
2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
with the valve pressure/temperature limits shown in table below.
TMA Maximum allowable temperature 425 °C @ 57.5 bar g 797 °F @ 834 psi g
A-E-E
Minimum allowable temperature -29 °C -20 °F
ASME 600
TMO Maximum operating Standard packing PTFE chevron (P) 250 °C @ 83.6 bar g 482 °F @ 1212 psi g
temperature High temperature packing (H) 425 °C @ 57.5 bar g 797 °F @ 834 psi g
Design for a maximum cold hydraulic test pressure of: 156 bar g 2 262 psi g
TMA Maximum allowable temperature 425 °C @ 28.8 bar g 797 °F @ 418 psi g
A-F-F
Minimum allowable temperature -29 °C -20 °F
ASME 300
TMO Maximum operating Standard packing PTFE chevron (P) 250 °C @ 41.9 bar g 482 °F @ 608 psi g
temperature High temperature packing (H) 425 °C @ 28.8 bar g 797 °F @ 418 psi g
Design for a maximum cold hydraulic test pressure of: 77 bar g 1 117 psi g
Design for a maximum cold hydraulic test pressure of: 77 bar g 1 117 psi g
Page 6 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
BBV43 Pressure/temperature limits - JIS/KS
A I H
The product must not be used in this region.
Temperature °C
An extended cover is required for use in this
region.
Steam
saturation High temperature packing required for use in
curve this region.
I H
Pressure bar g
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the valve
2.11
and actuator must be heat traced to maintain normal operation.
7
2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
Design for a maximum cold hydraulic test pressure of: 156 bar g
Design for a maximum cold hydraulic test pressure of: 156 bar g
TI-P405-51 Page 7 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2 Bottom blowdown systems
BBV63 Pressure/temperature limits - EN 1092
A K J
The product must not be used in this region.
A L
Temperature °C
An extended cover is required for use in this
region.
Steam High temperature packing required for use in
saturation this region.
curve
L K J
Pressure bar g
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the valve
2.11 and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
8 with the valve pressure/temperature limits shown in table below.
Design for a maximum cold hydraulic test pressure of: 156 bar g
Design for a maximum cold hydraulic test pressure of: 156 bar g
Page 8 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
BBV63 Pressure/temperature limits - ASME
Pressure psi g
A
The product must not be used in this
N M
region.
Temperature °C
Temperature °F
An extended cover is required for use in
Steam this region.
saturation
curve High temperature packing required for
O N M use in this region.
Pressure bar g
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
2.11
2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
with the valve pressure/temperature limits shown in table below. 9
Body design conditions ASME 600
TMA Maximum allowable temperature 538 °C @ 25.2 bar g 1000 °F @ 365 psi g
A-N-N
Minimum allowable temperature -29 °C -20 °F
ASME 300
TMO Maximum operating Standard packing PTFE chevron (P) 250 °C @ 33.4 bar g 482 °F @ 484 psi g
temperature High temperature packing (H) 538 °C @ 25.2 bar g 1000 °F @ 365 psi g
Design for a maximum cold hydraulic test pressure of: 75 bar g 1 087 psi g
Design for a maximum cold hydraulic test pressure of: 29 bar g 2 262 psi g
TI-P405-51 Page 9 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2 Bottom blowdown systems
BBV63 Pressure/temperature limits - JIS/KS
A Q P
The product must not be used in this region.
Temperature °C
An extended cover is required for use in this
region.
Steam
saturation High temperature packing required for use in
curve this region.
Q P
Pressure bar g
Notes:
2.11 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation.
10 2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
with the valve pressure/temperature limits shown in table below.
Design for a maximum cold hydraulic test pressure of: 156 bar g
Design for a maximum cold hydraulic test pressure of: 156 bar g
Page 10 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
BBV83 Pressure/temperature limits - EN 1092
A S R
The product must not be used in this region.
Temperature °C
2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
with the valve pressure/temperature limits shown in table below.
Design for a maximum cold hydraulic test pressure of: 156 bar g
Design for a maximum cold hydraulic test pressure of: 156 bar g
TI-P405-51 Page 11 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2 Bottom blowdown systems
BBV83 Pressure/temperature limits - ASME
Pressure psi g
The product must not be used in this
A
region.
Temperature °C
Temperature °F
An extended cover is required for use in
this region.
Steam
saturation
curve High temperature packing required for
T use in this region.
Pressure bar g
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C (+41 °F), the external moving parts of
2.11 the valve and actuator must be heat traced to maintain normal operation.
12 2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
with the valve pressure/temperature limits shown in table below.
TMA Maximum allowable temperature 538 °C @ 29.8 bar g 1000 °F @ 432 psi g
A-T
Minimum allowable temperature -29 °C -20 °F
ASME 600
TMO Maximum operating Standard packing PTFE chevron (P) 250 °C @ 92.7 bar g 482 °F @ 1344 psi g
temperature High temperature packing (H) 538 °C @ 29.8 bar g 1000 °F @ 432 psi g
Design for a maximum cold hydraulic test pressure of: 156 bar g 2 262 psi g
Page 12 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
BBV83 Pressure/temperature limits - JIS/KS
A
The product must not be used in this region.
A
Temperature °C
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the valve
and actuator must be heat traced to maintain normal operation. 2.11
2. When selecting a valve with a bellows scaled bonnet, the pressure/temperature limits of the bellows must be read in conjunction
with the valve pressure/temperature limits shown in table below.
13
68 bar g @ 120 °C
A-U
Design for a maximum cold hydraulic test pressure of: 156 bar g
Design for a maximum cold hydraulic test pressure of: 156 bar g
TI-P405-51 Page 13 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2 Bottom blowdown systems
Dimensions/Weights (approximate) in mm and kg
Flanged EN 1092
Size A B C C1 D E F Weight
DN15 130 210 103 105 330 335 242 247 10.0
DN20 150 230 103 108 330 335 242 247 10.8
DN25 160 230 103 108 330 335 242 247 11.0
170 246 388
DN32 180 260 132 132 359 359 271 271 17.5
DN40 200 260 132 132 359 359 271 271 18.0
DN50 230 300 127 127 354 354 266 266 21.0
Flanged ASME
2.11 Size A B C C1 D E F Weight
14 ASME 300 ASME 600 ASME 300 ASME 600 ASME 300 ASME 600 ASME 300 ASME 600
DN15 190.5 203 103 105 330 335 242 247 170 200 272 10.0
DN20 190.5 206 103 108 330 335 242 247 170 200 272 10.8
DN25 196.9 210 103 108 330 335 242 247 170 200 272 11.0
DN40 235.0 251 132 132 359 359 271 271 170 200 272 18.0
DN50 266.7 286 127 127 354 354 266 266 170 200 272 21.0
DN15
C BBV_3 M
shown
DN15 C1
BBV_3 PN/M B
shown
Page 14 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
Spare parts A
PN40
ASME 150 and ASME 300
The spare parts available are shown in solid outline. Parts drawn in a grey line are
not supplied as spares.
Note: When placing an order for spare parts please specify clearly the full product
description as found on the label of the valve body, as this will ensure that the correct
spare parts are supplied.
2.11
Stem seal kits
Graphite packing C2
Example: 1 - PTFE stem seal kit for a Spirax Sarco BBV43 PWSUSS DN25 PN40
control valve.
D1
TI-P405-51 Page 15 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2 Bottom blowdown systems
Spare parts
A
PN63 and PN100
ASME 600
JIS/KS 30 and JIS/KS 40
The spare parts available are shown in solid outline. Parts drawn in broken
line are not supplied as spares.
Note: When placing an order for spare parts please specify clearly the full
product description as found on the label of the valve body, as this will
ensure that the correct spare parts are supplied.
Gasket set B, G
Example: 1 - Plug stem and seat kit for a Spirax Sarco BBV43 PWSUSS
DN25 PN63 two-port control valve having flanged PN63 connections.
D1
H G
Page 16 of 17 TI-P405-51
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
Bottom blowdown systems 2
BBV selection guide:
4 = Carbon steel
8 = Alloy steel
1 = Screwed
Connections 3
3 = Flanged
P = PTFE
Stem sealing P
H = Graphite 2.11
Seating W = Stellite W 17
Type of trim S = Standard trim S
Bolting S = Standard S
Connections
For alternative ASME standard = Flanged ASME 300 and ASME 600
connections to those PN40
stated please contact Butt weld
Spirax Sarco.
Socket weld
TI-P405-51 Page 17 of 17
EMM Issue 4
BBV Automatic or Manually Actuated Boiler Blowdown Valves DN15 to DN50
Boiler house
2 Bottom blowdown systems
2.11
18
Boiler house
Local regulations may restrict the use of this product to below the conditions quoted.
Energy monitor
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2017 2
TI-P408-01
EMM Issue 5
B850
Boiler House Energy Monitor
Description
The B850 is a flexible and easy to use Boiler House Energy Monitor that accurately calculates the efficiency of the boiler based on
measured inputs from fuel, feedwater, steam output, condensate return and blowdown.
The B850 is a boiler house energy monitoring solution that has been designed for organisations operating boilers on an existing
installed base and for boiler OEM's where customers specify a requirement for energy monitoring. The B850 calculates a boiler's 'real
2.12
time' energy transfer efficiency from fuel to steam. It will also measure for energy losses from the boiler due to blowdown applications.
1
Being fully compatible with a wide range of Spirax Sarco flowmetering products the B850 is the heart of a fully integrated system that
will provide Operating Managers in an increasing range of industries detailed information to be able to review boiler efficiency against
past performance.
The unit is available for either wall or panel mounting. The B850-W-2 and B850-W-2-UL are wall mounted versions are mains powered
(100 to 250 Vac), while the B850-P-2 panel mounting version is intended for direct connection to a Low Voltage power supply typically
found inside PLC panels, i.e. 24 Vdc.
The B850 is supplied with a default configuration that makes configuration easy, either off-line with the free PC based software wizard
provided with each product. When the configuration has been completed, it can be saved to file or to the free USB memory stick
provided, from where it can be plugged in and up-loaded directly into the unit. Alternatively, commissioning can be carried out via a
hierarchical menu structure through the front panel. Full commissioning details are included in the Installation and Maintenance
Instructions (IMI) supplied with the unit.
Spirax Sarco offers a complete range of flowmeters for the measurement of: Gas, Feedwater, Steam and make-up water.
For existing installed flowmeters the B850 can accept 4 - 20 mA, Pulse and RTD inputs.
The B850 is compatible with a large number of interfaces and protocols including: RS-485, Modbus RTU, BACnet MSTP,
RJ-45 Ethernet, Modbus TCP / IP, BACnet IP, USB and Hosted http web.
A GSM module can be connected to the RS-485 port which enables transfer of information about failures, alarms and measurement
values in the form of SMS text messages.
B850-W-2
wall mounted version
B850-P-2
panel mounted version
Page 1 of 8
Boiler house
2 Energy monitor
Standards and certification
This range of products fully comply with the requirements of the European Directives and carry the mark when so required.
In addition there is an cULus certified version of the wall mount variant available
The B850 is available with the following certification:
- Uncertainty Certificate / Inspection Report.
Note: All certification / inspection requirements must be stated at the time of order placement.
- Fuel flow
2.12
2
Applications
Application Proposed flowmeter (B850 is the example supplied ) Meter output
Gas (Oil, Coal) Thermal mass flowmeter for gas (MTL10) (0) 4 - 20 mA
Treated
water
Steam flowmeter
supply
and optional steam
temperature and
pressure
Feedwater flowmeter and Process
temperature measurement
BC3250 2.12
Fuel Controller Blowdown vessel
supply 3
TDS valve
Fuel flowmeter
Available options
The following versions of the B850 series have the same functions and are available as follows:
B850-P for panel mounting and is powered by 24 Vdc. Each version is equipped with two
B850-W for wall mounting and has been adapted to be powered by 100 / 240 Vac. analog outputs
B850 -x -2 -x
B850-W-2
Panel mounted version.
-P (CE and cULus approved as standard)
wall mounted
version
Inputs organization
6 x I type (0 / 4 - 20 mA): IN1, IN2, IN3, IN4, IN5, IN6
4 Signal type 0 - 20 mA or 4 - 20 mA
Damping (1st order Low Pass Software Filter time constant) 2 s / 5 s / 10 s / 20 s / 30 s / 1 min / 2 min / 3 min / 5 min
Accuracy (at Tamb = +25 °C / +77 °F) ± 0.1% of FS (typical W0.05% of FS)
Galvanic isolation between inputs No; common potential of functional GND for all inputs
Galvanic isolation to Analog Outputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1500 Vac for 1 minute
Damping (1st order Low Pass Filter time constant) 2 s / 5 s / 10 s / 20 s / 30 s / 1 min / 2 min / 3 min / 5min
Accuracy (at Tamb = +25 °C / +77 °F) ± 0.5 °C / ± 0.9 °F (typical ± 0.3 °C / ± 0.54 °F)
Galvanic isolation between inputs No; common potential of functional GND for all inputs
Galvanic isolation to Analog Outputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1500 Vac for 1 minute
Galvanic isolation between inputs No; common potential of functional GND for all inputs
Galvanic isolation to Analog Outputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1500 Vac for 1 minute
Galvanic isolation to Analog Inputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1500 Vac for 1 minute
Contact rating (resistive load) 0.1 A at 24 Vac/dc (max 42 Vac 60 Vdc) / SELV
Maximum ON resistance 20 Ω
Galvanic isolation (optoisolation) 250 Vac continuous; 1500 Vac for 1 minute
Maximum line length 1 200 m (depends on quality of data cable and baud rate)
Baud rate 2.4, 4.8, 9.6, 19.2, 38.4, 57.6, 115.2, 230.4 kbps
6 Galvanic isolation to Analog Inputs, Analog Outputs, Ethernet 250 Vac continuous; 1500 Vac for 1 minute
Ethernet port
Transmission protocol Modbus TCP, ICMP (ping), DHCP server, http server, BACnet IP
USB port
Socket type A type, according to USB standard
Non cULus Version cable entry 4 glands type M20, 2 glands type M16
Panel thickness 1 .. 5 mm
Environmental conditions
Ambient temperature 0 .. +55 °C (32 .. 131 °F)
EN 61010-1
Electrical safety UL 61010-1, 3rd Edition
CAN/CSA-C22.2 No. 61010-1, 3rd Edition
B
2.12 B850
B
8 B850
E
B850-W-2-UL version
A C
B
B850
Installation notes:
1. The wall mounted B850-W requires 3 mounting screws (not supplied) to mount to a wall or has optionally a DIN rail mounting.
2. The panel mounted B850-P is supplied with mounting clamps.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, provided due care is taken.
How to order
For the correct product nomenclature for the unit that best suits the intended application please revisit page 2 'Available options' before
placing an order.
Example 1: 1 off B850-P-2 panel mounted energy monitor with two analog 4-20 mA outputs, 24 Vdc supply
Example 2: 1 off M850-W-2-UL wall mounted energy monitor with two analog 4-20 mA outputs, 240 Vac supply
Spare parts
There are no spare parts available for the B850 energy monitors.
Section 3
3.1 Flowmetering selection guide and UKAS accreditation
TI-GMI-19
MI Issue 1
Flowmeter
Selection Guide
Water Acids
Viscous Hydro-
Flowmeter type / fluid Turndown and and Gas Steam Sizes
liquids carbons
Condensate chemicals
Differential Pressure
Up to 100:1
DN50 - DN400 3.1
3.1.1 Variable Area
Ultrasonic
Transit Time
with
Up to 40:1
DN15 - DN2000
Integral flow computer
Vortex
with
Integral flow computer
Up to 20:1
DN25 - DN300
Turbine Insertion
with
Integral flow computer
Up to 25:1
DN80 - DN2000
Electromagnetic
with Up to 4:1
Integral flow computer
WirelessHARTTM
and
Up to 50:1
DN50 - DN100
TEG heat scavenging Saturated
power supply steam only
Flowmetering
3 Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
TI-F21-20
EMM Issue 2
2
DN25 DN32 DN40 DN50 DN80 DN100 DN150 DN200 DN250 DN300
TFA
ILVA
Compact stem ILVA
TI-F21-20
TI-P337-06
EMM Issue 2
MI Issue 7
Gilflo ILVA
UKAS Accredited Flowmeters
Calibration Datasheet for
System
Spirax SarcoOverview
Flowmeters
Description
Spirax Sarco flowmeters are now available with UKAS Accreditation to ISO 17025. This is a
special requirement
The Spirax that
Sarco Gilflo must
ILVA be stated at
flowmetering the time
system of theoforder.
consists two To ensure that theEL2271
customer’s
requirements
major parts: are fully understood, this datasheet must be completed with all the relevant data.
temperature
transmitter
1. The Gilflo ILVA pipeline unit. This is installed in the line where
the flow is to be measured. Using impulse pipework, this is Gilflo ILVA
connected to:
Selection of type of accredited calibration required:
2. The M610 DP transmitter assembly. This measures the
differential pressure across
Flowmeter type TVAthe ILVA
Gilflo ILVA pipeline
Compact unit
Stem and
ILVA
converts it to a 4 -20 mA output signal. This output signal can
(tick as appropriate):
Spiraflo Gilflo
EL2600
TFA VLM20 Other Non-SPIRAX
3.2
be used in a number of ways: pressure
i- To act as a suitable input to an EMS / BEMS which can be
transmitter 1
programmed by the user to carry out the linearising DN25 of DN32
the DN40 DN50 DN80 DN100 DN150 DN200 DN250 DN300
output signal based on the calibration data that is supplied F50C isolation valves
TFA
with each Gilflo ILVA flowmeter. Additional inputs from the
ILVA
EL2600 pressure transmitter and EL2271 temperature
transmitter can be used to carry out density compensation
for compressible flowCompact stem ILVA
applications.
Flowmeter
ii- To supply Spiraflo
sizean M750 display unit. This gives a non- M610
compensated
(tick as appropriate):display Gilflo
of rate of flow and totalised flow. It is DP transmitter assembly
suitable for liquid, gas and steam applications where density (for gas applications the
TVA
compensation is not required. M610 DP transmitter is
mounted above the
VLM20
iii- To supply a Spirax Sarco M850 flow computer. Use of the Gilflo ILVA)
pressure and temperature transmitters enables automatic
Other
density compensation to be carried out for compressible
flow applications. See the relevant TI for details of
Non-SPIRAX
pressure / temperature limits for flow computers.
2. The Gilflo ILVA pipeline unit should be selected on capacity rather than line size. Where line size changes on steam systems are
necessary, use eccentric reducers to avoid build-up of condensate.
3. The minimum recommended lengths of straight pipe upstream and downstream are 6 D and 3 D respectively. See other literature
for more details concerning the Gilflo ILVA.
Gilflo ILVA
4. Take care to ensure the correct direction of flow as indicated by the arrow on the flowmeter body.
2
ASME
10. ForBgas
16.5applications,
Class 150, 300
the and
M610600.
DP transmitter assembly is installed above the pipework. Ensure that the impulse lines allow
JIS free
20. drainage of moisture away from the DP transmitter and back into the pipeline.
KS 20.
The Gilflo ILVA flowmeter should be installed in pipework manufactured to BS 1600 or ASME B 36.10 Schedule 40.
For different pipe standards / schedules downstream spool pieces with equivalent internal diameter as in BS 1600 or ASME B 36.10
Schedule 40 should be used. If this is not possible, please contact Spirax-Sarco Limited.
Pressure bar g
Page 1 of 3
TI-P337-06 MI Issue 7 Gilflo ILVA Flowmeters System Overview
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Gilflo ILVA
Flowmeter
Description
The Gilflo ILVA flowmeter operates on the spring loaded variable area principle and produces a differential pressure related to the rate
of flow. It can be used with most industrial fluids, gases and both saturated and superheated steam. A general description of the ILVA
flowmetering system and its associated equipment is given in a separate TI sheet.
Pressure bar g
Page 1 of 3
Flowmetering
3 Gilflo and ILVA flowmeters
Performance
The Gilflo ILVA is designed to be used in conjunction with linearising electronics such as the range of flow computers or M750 display
unit. Alternatively the output signal linearisation can be performed on an EMS / BEMS or equivalent.
Accuracy when used with Spirax Sarco flow computers or M750:
±1% of measured value from 5% to 100% of maximum rated flow.
± 0.1% FSD from 1% to 5% of maximum rated flow.
Repeatability better than 0.25%
Turndown: up to 100:1
Caution: Scanner 2000 steam mass flow transmitters are uniquely configured at the factory to work with a single, specific Gilflo ILVA
flowmeter. For correct operation the configured Scanner 2000 transmitter must always be installed with its allocated flowmeter. Labels
on the packaging give the serial numbers of the matched products.
Pressure drop
The maximum pressure drop across the Gilflo ILVA pipeline unit is 498 m bar (200 ins water gauge) at maximum rated flow.
Flow capacity
To determine the capacity of the Gilflo ILVA for different fluids, it is necessary to calculate the equivalent water flowrate Q E (in l / min)
as described in Step 1, under the section 'sizing the Gilflo ILVA' then selecting the appropriate size of flowmeter from the Table under
Step 2 overleaf.
How to order
Example: 1 off Spirax Sarco DN150 Gilflo ILVA flowmeter for installation between flanges to EN 1092 PN40. Body material 316 stainless
3.2 steel. Flow medium saturated steam at 10 bar g, maximum flow 8 000 kg / h.
A
B
C
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions supplied with
the product.
Installation note: The following main points are given here for guidance:
1. The Gilflo ILVA should be mounted with a minimum of 6 straight pipe diameters upstream and 3 downstream. No valves, fittings or
cross sectional changes are permitted within these pipe lengths. Where an increase in nominal pipe diameter is required upstream
of the flowmeter, the length of straight pipe should be increased to 12 diameters. Similarly, where a Gilflo ILVA is installed downstream
of two 90 degree bends in two planes, a pressure reducing valve or a partially open valve, 12 upstream pipe diameters should be
allowed.
2. It is important that the internal upstream and downstream diameters of pipe are smooth. Ideally seamless pipes should be used. It
is recommended that slip-on flanges be used to avoid any intrusive weld beads on the internal diameter of the pipe.
3. Care should be taken to install the Gilflo ILVA concentrically in the line. If this is not done, flow measurement errors may occur.
4. The Gilflo ILVA should be mounted horizontally. For vertical installations, consult Spirax Sarco.
5. For steam applications, good basic steam engineering practices should be followed:
Maintenance note: There are no user serviceable parts in the Gilflo ILVA. A visual check together with confirmation that the
orifice/cone reference dimension is within tolerance is possible.
Page 2 of 3 TI-P337-05
EMM Issue 16
Gilflo ILVA Flowmeter
Flowmetering
Gilflo and ILVA flowmeters 3
Sizing the Gilflo ILVA for saturated steam - kg/h
Minimum and maximum flowrates in kg/h at different pressures (bar g)
Note: Maximum steam flowrates are calculated at maximum differential pressure.
Step 1. Determine equivalent water flowrate (Q E) in l/min:- Step 2. Using the value of Q E as determined in Step 1, select
the correct size of the Gilflo ILVA flowmeter using the Table below.
Mass flow units Volumetric units
In practice, it will often be the line size that determines the choice
qm of the flowmeter.
Liquids QE = QE = QL SG
SG QE litres / min Maximum DP
Flowmeter
Gases type Maximum Minimum Wg m bar
and steam 1 000 DF DN50 149 1 200 498
Q = qM QE = QF DN80 585 6 200 498
actual flow E DF 1 000
conditions DN100 1 200 12 200 498
qM DN150 2 900 29 200 498
Gases QE = DS PS TF DN200 5 700 57 200 498
standard DS PF TS QE = QS x x
conditions x x 1 000 PF TS
1000 PS TF
Example: Determine which Gilflo pipeline unit is required to
measure the flow of compressed air when:
Where:
1: Estimated maximum rate of flow = 500 s m³/h at 7 bar g and 20 3.2
QE = Equivalent water flowrate (litres / min)
°C
qm = Mass flowrate (kg / min)
QL = Maximum liquid flowrate (litres / min)
Note: Standard conditions = 1.013 bar a, 0 °C giving a standard 5
density of 1.29 kg / m³
QS = Maximum gas flowrate at standard conditions (litres / min)
2: Calculate QE from: QE = QS DQ S
P TD P
x QSS x F S x F x F
P
QF = Maximum gas flowrate at actual flow conditions (litres / min) E =
1 000 PF 1T000 P T
SG = Specific gravity S S S
Maximum 307 427 517 594 693 752 832 952 1 060 1 160 1 341
DN50
Minimum 3 4 5 6 7 8 8 10 11 12 13
Maximum 1 206 1 675 2 032 2 332 2 721 2 951 3 268 3 740 4 163 4 554 5 265
DN80
Minimum 12 17 20 23 27 30 33 37 42 46 53
Maximum 2 475 3 435 4 167 4 784 5 581 6 054 6 703 7 671 8 540 9 341 10 800
DN100
Minimum 25 34 42 48 56 61 67 77 85 93 108
Maximum 5 981 8 301 10 071 11 562 13 487 14 631 16 119 18 538 20 639 22 573 26 101
DN150
Minimum 60 83 101 116 135 146 162 185 206 226 261
Maximum 11 756 16 317 19 796 22 726 26 509 28 757 31 840 36 437 40 566 44 368 51 301
DN200
Minimum 118 163 198 227 265 288 318 364 406 444 513
How to order example: 1 off Spirax Sarco DN50 Gilflo ILVA flowmeter suitable for fitting between EN 1092 PN40 connections.
TI-P337-05 Page 3 of 3
EMM Issue 16
Gilflo ILVA Flowmeter
Flowmetering
3 Gilflo and ILVA flowmeters
3.2
6
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Materials
Part Material
Page 1 of 3
Flowmetering
3 Gilflo and ILVA flowmeters
Performance Safety information, installation
The Gilflo ILVA is used in conjunction with linearising electronics and maintenance
such as Spirax Sarco flow computers or M750 display unit.
Alternatively the output signal linearisation can be performed on For full details see the Installation and Maintenance Instructions
an EMS / BEMS or equivalent. supplied with the product.
Accuracy when used with Spirax Sarco flow computers or M750:
±1% of measured value from 5% to 100% of maximum rated flow. Installation note:
±0.1% FSD from 1% to 5% of maximum rated flow. The following main points are given here for guidance:
Repeatability better than 0.25% 1. The Gilflo ILVA should be mounted with a minimum of 6
Turndown: up to 100:1 straight pipe diameters upstream and 3 downstream. No
Caution: The Scanner 2000 mass flow transmitters can be valves, fittings or cross sectional changes are permitted within
configured at the factory to work with a single, specific Gilflo ILVA these pipe lengths. Where an increase in nominal pipe
flowmeter. For correct operation the configured transmitter must diameter is required upstream of the flowmeter, the length of
always be installed with its allocated flowmeter. Labels on the straight pipe should be increased to 12 diameters. Similarly,
packaging give the serial numbers of the matched products. where a Gilflo ILVA is installed downstream of two 90 degree
bends in two planes, a pressure reducing valve or a partially
open valve, 12 upstream pipe diameters should be allowed.
Pressure drop 2. It is important that the internal upstream and downstream
The maximum pressure drop across the Gilflo ILVA pipeline unit diameters of pipe are smooth. Ideally seamless pipes should
is 498 m bar (200 ins water gauge) at maximum rated flow. be used. It is recommended that slip-on flanges be used to
avoid any intrusive weld beads on the internal diameter of the
Flow capacity pipe.
To determine the capacity of the Gilflo ILVA for different fluids, it is 3. Care should be taken to install the Gilflo ILVA concentrically
necessary to calculate the equivalent water flowrate QE (in l / min) in the line. If this is not done, flow measurement errors may
3.2 as described in Step 1, under the section 'sizing the Gilflo ILVA'
then selecting the appropriate size of flowmeter from the Table
occur.
4. The Gilflo ILVA should be mounted horizontally. For vertical
under Step 2 overleaf. installations, consult Spirax Sarco.
8 5. For steam applications, good basic steam engineering
How to order practices should be followed:
Example: 1 off Spirax Sarco DN250 Gilflo ILVA flowmeter for - Correct line drainage through adequate trapping.
installation between EN 1092 PN40 flanges. The body material - Good alignment and support of associated pipework.
is to be 316 stainless steel. The flow medium will be saturated - Line size changes achieved by the use of eccentric reducers
steam at 10 bar g and the maximum flow will be 28 000 kg / h.
Maintenance note:
There are no user serviceable parts in the Gilflo ILVA. A visual
check together with confirmation that the orifice / cone reference
Dimensions / weights (approximate) in mm and kg dimension is within tolerance is possible.
Size A B C D E F Weight
A
B
C
Page 2 of 3 TI-P337- 46
EMM Issue 4
Gilflo ILVA Flowmeter DN250 and DN300
Flowmetering
Gilflo and ILVA flowmeters 3
Sizing
Gilflo ILVA flowmeter minimum and maximum saturated steam flowrates in kg / h
Notes:
1. These capacities are based on a differential pressure across the flowmeter of 498 m bar H 20 (200 Inches).
2. Minimum flow is 1% of maximum (100:1 turndown).
3. The table below is a guide only.
Max 7 750 15 985 22 185 26 915 30 899 36 043 39 099 43 292 49 541 55 155 60 325 69 758
DN250
Min 78 160 222 269 309 433 391 433 495 552 603 698
Max 10 975 22 637 31 417 38 115 43 758 51 042 55 369 61 307 70 157 78 107 85 428 98 778
DN300
Min 110 226 314 381 438 510 554 613 702 781 854 988
Step 1. Step 2.
Determine equivalent water flowrate (Q E) in l/min:-
Mass flow units Volumetric units
Using the value of QE as determined in Step 1, select
the correct size of the Gilflo ILVA flowmeter using the Table below. 3.2
In practice, it will often be the line size that determines the choice
Liquids QE =
qm
QE = QL SG
of the flowmeter. 9
SG
Gases Flowmeter Max. Q E Max. pressure drop
and steam 1 000 DF type litres / min Wg
Q = qM QE = QF
actual flow E DF 1 000
conditions DN250 7 750 200
How to order example: 1 off Spirax Sarco DN250 Gilflo ILVA flowmeter suitable for fitting between EN 1092 PN16 connections.
TI-P337- 46 Page 3 of 3
EMM Issue 4
Gilflo ILVA Flowmeter DN250 and DN300
Flowmetering
3 Gilflo and ILVA flowmeters
3.2
10
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Standards This flowmeter complies with the requirements of the EU Pressure Equipment Directive/UK Pressure Equipment
(Safety) Regulations, carries the and falls within the following PED categories:
3.2
Product
Group 1 Group 2 Group 1 Group 2 11
Gases Gases Liquids Liquids
IP Testing EN60529:1992/A2:2013
Electromagnetic Compatibility –
EN 61326-2-3:2013
Emissions and Immunity
Certification
This product is available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated
at the time of order placement.
Page 1 of 5
Flowmetering
3 Gilflo and ILVA flowmeters
Sizes and pipe connections
Available in DN150, DN200, DN250 and DN300 pipeline sizes.
This flowmeter is a wafer design suitable for fitting between the following flanges:
- Korean Standard KS 20
Note:
The Spirax Sarco flowmeter should be installed in pipework manufactured to BS 1600, ASME B 36.10 Schedule 40 or EN 10216-2/
EN10216-5 equivalent.
Pressure/temperature limits
400
The product must not be used in this area.
Temperature °C
300
239 Outside of operating range.
200
Steam saturation curve
100 Steam is superheated in this area.
0
0 10 20 30 40 50
32*
Pressure bar g
Page 2 of 5 TI-P337-70
EMM Issue 5
ILVA20 Flowmeter and MVT10 Differential Pressure Transmitter for Saturated and Superheated Steam Service
Flowmetering
Gilflo and ILVA flowmeters 3
Pressure drop
The maximum pressure drop across the ILVA pipeline unit is 498 mbar (200 ins water gauge) at maximum rated flow.
Performance
The Flowmeter is a calibrated system and consists of two parts, the ILVA20 (pipeline element) and the MVT10 (differential pressure
transmitter) that includes the electronics, display and static pressure transmitter.
The MVT10 flowmeter has inbuilt electronics which give a density compensated output. An LCD display is incorporated within the
electronics head. The M750 display unit can be used to provide a remote display function if required, utilising the 4 - 20 mA output.
Flow (kg/h)
Pressure bar g
0.6 1 3 5 7 10 12 15 20 25 30 32
3.2
Max 5526 6137 8519 10335 11866 10692 15017 16627 19007 21183 23157 23915
DN150
Min 110 122 170 206 237 213 300 332 380 423 463 478
13
Max 10436 11591 16090 19520 22411 26144 28361 31403 35898 40008 43736 45167
DN200
Min 208 231 321 390 448 522 567 628 717 800 874 903
Max 14969 16627 23079 27999 32147 37500 40682 45044 51492 57387 62735 64788
DN250
Min 299 332 461 559 642 750 813 900 1029 1147 1254 1295
Max 20894 23207 32213 39080 44869 52341 56781 62870 71869 80098 87561 90427
DN300
Min 417 464 644 781 897 1046 1135 1257 1437 1601 1751 1808
TI-P337-70 Page 3 of 5
EMM Issue 5
ILVA20 Flowmeter and MVT10 Differential Pressure Transmitter for Saturated and Superheated Steam Service
Flowmetering
3 Gilflo and ILVA flowmeters
ILVA20 Dimensions/weights Size A B C D E F Weight
(approximate) in mm and kg
DN150 75 134 293 218 18
E
3.2 A
E
B
14 C
MVT10 Dimensions/weights MVT10 mass flow transmitter, manifold, impulse hoses and fixing clamp
(approximate)
D in mm and kg
A B C Weight
The ILVA20/MVT10 can be supplied with either 1 m or 2 m long impulse hoses, with
3/8" NPT screwed ends.
It can also be supplied without hoses (Hard piping supplied by customer).
A
B Impulse hoses Weight
C 1m F 0.5 (pair)
3/8" NPT
2m 1 (pair)
Page 4 of 5 TI-P337-70
EMM Issue 5
ILVA20 Flowmeter and MVT10 Differential Pressure Transmitter for Saturated and Superheated Steam Service
Flowmetering
Gilflo and ILVA flowmeters 3
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P337-69) supplied with the product.
Installation note
The following main points are given here for guidance only:
The flowmeter should be mounted with a minimum of 6 straight pipe diameters upstream and 3 downstream. No valves, fittings or cross
sectional changes are permitted within these pipe lengths. Where a single plain bend or an increase in nominal pipe diameter is required
upstream of the flowmeter, the length of straight pipe should be increased to 12 diameters. Similarly, where a flowmeter is installed
downstream of two 90° bends in two planes, a pressure reducing valve or a partially open valve, 12 pipe diameters should be allowed
upstream and 6 downstream.
It is important that the internal upstream and downstream diameters of pipe are smooth. Ideally seamless pipes should be used. It is
recommended that slip-on flanges be used to avoid any intrusive weld beads on the internal diameter of the pipe.
Care should be taken to install the flowmeter concentrically in the line. If this is not done, flow measurement errors may occur.
The flowmeter should be mounted horizontally. For vertical installations, consult Spirax Sarco.
For steam applications, good basic steam engineering practices should be followed:
- Correct pipeline drainage through adequate trapping.
- Good alignment and support of associated pipework.
- Pipeline size changes achieved by the use of eccentric reducers.
3.2
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
15
3374380 - Gasket and fastener spares kit
The original ILVA20 returned for recalibration and a new MVT10 supplied with recalibration data.
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco DN150 flowmeter for installation between EN 1092 PN40 flanges. The flow medium is saturated steam
at 10 bar g, maximum flow 10 692 kg/h.
TI-P337-70 Page 5 of 5
EMM Issue 5
ILVA20 Flowmeter and MVT10 Differential Pressure Transmitter for Saturated and Superheated Steam Service
Flowmetering
3 Gilflo and ILVA flowmeters
3.2
16
Flowmetering
Gilflo
Local regulations may restrict the use of this product to below the conditions quoted. and ILVA flowmeters
3
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-S41-10
MI Issue 10
Gilflo Flowmeters
System Overview
Description Note: This drawing is schematic only, please see Installation
The Spirax Sarco Gilflo flowmetering system consists of 3 major and Maintenance Instructions for specific installation
parts: information.
1. The Gilflo 'B' pipeline unit. This is installed in the line where the
flow is to be measured. Using impulse pipework, this is
connected to: EL2271
2. A differential pressure transmitter which measures the temperature
differential pressure across the Gilflo and converts it into a transmitter
4 - 20 mA signal. This signal can then be transmitted to:
3. a - A Chart recorder, EMS / BMS or M750 display unit. High DP Low DP
3.2
b - An M850 flow computer.
Note: The Gilflo pipeline unit can be used to measure the flow of
most industrial liquids, gases and vapours within the pressure and
Gilflo 17
temperature limits detailed in the appropriate TI document(s).
F50C
M850 - Pressure and / or temperature compensated saturated or isolating valves
superheated steam. In addition heat metering is possible by
replacing the EL2600 pressure transmitter with an EL2271 Impulse pipework
temperature transmitter in the condensate return line.
High Low
Caution: Steam mass flow transmitters are uniquely configured
at the factory to work with a single, specific Gilflo, ILVA or
M410 orifice plate flowmeter. For correct operation the configured DP
transmitter must always be installed with its allocated flowmeter. EL2600 transmitter assembly.
Labels on the packaging give the serial numbers of the matched pressure
products. transmitter
Installation
Care must be taken to meet all the requirements of the Installation
and Maintenance Instructions, which are provided with the
equipment.
Installation points to watch:
1. Ensure all pipework is adequately supported and properly EMS /
aligned. BEMS
2. The Gilflo pipeline unit should be selected on capacity rather
than line size. Where pipe size reduction on steam systems is
necessary, use eccentric reducers to avoid waterlogging. or
3. The minimum recommended lengths of straight pipe are 6D M750
upstream and 3D downstream. display unit
4. Take care to ensure the correct direction of flow as indicated Outputs,
by the arrow on the flowmeter body. alarms, etc.
5. Take precautions to avoid reverse flow through the flowmeter. or
6. Avoid installing the flowmeter downstream of a pressure
reducing valve (especially on steam systems) as this may M850
flow computer
cause inaccuracies and/or possible damage. Similarly avoid (steam / gas)
installing the flowmeter downstream of a partially open valve.
7. Remember that actuated valves may cause rapid pressure Outputs,
fluctuations which could cause damage. alarms, etc.
8. On steam or liquid systems take care to ensure that all impulse
lines remain full to prevent damage to the DP transmitter
through contact with steam or high temperature liquid.
9. For steam applications, care should be taken to ensure
adequate line drainage, trapping etc., to avoid condensate
slugs impacting the flowmeter. Where practicable, steam
separators should be fitted. These should be drained using a
float trap set.
10. For gas applications ensure that the DP cell and impulse lines
are positioned above the pipework. Also ensure that the
impulse lines allow free drainage of moisture away from the
DP cell and back into the pipeline.
Electrical wiring
All electrical wiring must be carried out to the appropriate
standards. Full wiring interconnection details are included with the
equipment.
How to order
For details of how to specify system components refer to the
relevant TI document.
Flowmetering
3 Gilflo and ILVA flowmeters
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2013
TI-P337-08
MI Issue 7
Note:
DN200, DN250, DN300 and DN400 flowmeters incorporate an
additional shaft support together with a revised spring location.
High DP tapping
Sizing - Gilflo 'B' flowmeter minimum and maximum saturated steam flowrate in kg / h
Notes:
1. QE = The equivalent water flowrate litres / min for a Gilflo 'B' flowmeter. These equivalent water flowrates are based on a differential
pressure across the flowmeter of 349 m bar (140 inches H2O).
2. Minimum flow is 1% of maximum (100:1 turndown).
3. The table below is a guide only.
How to order example: 1 off Spirax Sarco DN150 Gilflo 'B' flowmeter flanged to EN 1092 PN16.
TI-P335-10
MI Issue 7
M610 Series II
DP Transmitter Assembly
Description
The M610 Series I I DP transmitter assembly is designed to accept a differential pressure input from a primary flow element such as an
orifice plate or Gilflo flowmeter and convert it into an analogue 4 - 20 mA output signal. The standard version comes with digital
communications in the form of HART® 5.2 which is superimposed on the 4 - 20 mA output. The 3-way manifold which is supplied already
assembled to the DP transmitter acts as a means of secondary isolation and as a pressure equalisation valve to check the zero of the DP
transmitter.
The M610 Series II DP transmitter assembly consists of two items:
Pipe connections
The process ports on the 3-way manifold are threaded ½" NPT at 54 mm centres.
Note: If HART® communications are required in intrinsically safe applications, barriers must be used which are designed to pass the
HART® signal.
Calibration
The M610 Series I I DP transmitter assembly is supplied with a span factor set to suit a particular application. However, should load conditions
and/or details of actual installation change, the range of the M610 can be adjusted within the limits 0 - 1 326 mm H 2O (0 - 13 kPa) and
0 - 13 256 mm H2O (0 - 130 kPa) as described in the Installation and Maintenance Instructions supplied with the product.
Installation
Full installation details are given in the literature that accompanies the M610 Series I I DP transmitter assembly.
Flowmetering
Gilflo and ILVA flowmeters 3
Dimensions / weights (approximate) in mm and kg
A B C DP transmitter 3-Way manifold M610 assembly
3.2
21
How to order
Example: 1 off Spirax Sarco M610 Series I I DP transmitter assembly calibrated to give an output of 20 mA at an applied differential
pressure of specified value.
Associated equipment:
- Orifice plate flowmeter
- Gilflo flowmeter system
TI-P335-10 MI Issue 7
3.2
22
Flowmetering
Gilflo
Local regulations may restrict the use of this product to below the conditions quoted. and ILVA flowmeters
3
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-P335-23
MI Issue 3
Scanner 2000
Steam Mass Flow Transmitter
Description
The Scanner 2000 steam mass flow transmitter takes its inputs
from a primary flowmeter, (Gilflo or ILVA) through impulse lines. It
converts the differential and static pressure into a corrected mass
flowrate of saturated steam, which is accessible via the RS485
Modbus link or optionally via a 4 - 20 mA signal.
Configuration
Scanner 2000 steam mass flow transmitters are uniquely
configured at the factory to work with a single, specific Gilflo or 3.2
ILVA flowmeter, for a specific flow application.
For correct operation the Scanner 2000 transmitter must be
installed with its allocated flowmeter. A label on the packaging
23
gives the serial number of the matched product.
The Scanner 2000 can be configured using an RS485 equipped
PC with the supplied configuration software.
Note: A DB9 Serial RS232 to RS485 converter will otherwise be
required to connect your PC to the Scanner 2000.
If your PC only has USB ports a USB to DB9 Serial port converter
will be required. These are available from most electronic
equipment suppliers.
Features
In head LCD providing local indication of density compensated
rate and total saturated steam flow.
RS485 Modbus RTU slave functionality for remote indication, data
logging and configuration.
Associated equipment
- Gilflo flowmeter
- ILVA flowmeter
- M750 flow indicator Technical data
- Optional local display Minimum 2" H 20 (4.98 mbar)
Range
Maximum 200" H 20 (498 mbar)
Materials 4 - 20 mA (expansion board required)
Cast aluminium RS485 Modbus RTU slave
Enclosure Outputs
(painted with epoxy and polyurethane) (baud rate 300 to 38.4 K)
Body Stainless steel AISI 316 Solid state relay, configurable as pulse or alarm
3-way manifold Stainless steel AISI 316 Power supply 6 V to 30 Vdc at 31 mA
Fluid fill Silicone oil Pressure limits 155 bar
Temperature - 40°C to 70°C (- 40°F to 158°F)
Pipe connections
The process ports on the 3-way manifold are threaded ½" NPT limits LCD contrast is reduced below -30°C (-22°F)
connections at 54 mm (2 ") centres. ± 0.05% for Spans >10% of the URL
Accuracy ± 0.005 (URL / SPAN) for Spans <10% of
Electrical connections the sensor
¾" NPT Non approved and ATEX units Enclosure
IEC IP68
¾" NPT CSA units rating
Page 1 of 3
Flowmetering
3 Gilflo and ILVA flowmeters
125
244
MVT adapter
MVT
3.2 8
24 135
Typical installation
Gilflo / ILVA
flowmeter
54
Weights (approximate) in kg
DP transmitter 3-way manifold Scanner 2000 assembly
5 1 6
Flow
Take care to
connect impulse
lines correctly
Lo
Building management
system or
SCADA or (4 - 20 mA
versions only)
M750 or Chart recorder
Flowmeter size: 2" 3" 4" 6" 8" 10" 12" 16"
Maximum range:
(Normally 2 to 200 in H 2 O or 2.49 to 498 mbar)
differential pressure
Temperature requirements
Temperature units: °C °F
Pipe internal 2" 3" 4" 6" 8" 10" 12" 16"
diameter: (2.07") (3.07") (4.03") (6.07") (7.98") (10.01") (11.94") (15")
Orifice bore:
3.2
26
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Target flowmeters
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 3
TI-P192-01
MI Issue 3
TVA
Flowmeter for
Saturated and Superheated Steam Service
Description
The Spirax Sarco TVA flowmeter is designed for use on saturated and superheated steam (with the dedicated pressure sensor kit) and
operates on the target principle, by measuring the force produced on a moving cone by the fluid flow. This force is then converted into
density compensated mass flowrate and is transmitted via a single loop powered 4 - 20 mA and pulsed output. TVA flowmeters also
incorporate a totalised flow function and EAI 232C (RS 232) or EAI 485C (RS485) Modbus communications.
Page 1 of 4
Flowmetering
3 Target flowmeters
* Sensor cable
* Pressure sensor TVA flowmeter body
Fl ow
¼"
NPSM
boss
Earth cables
Flowmeter stem
Materials
Unit Part Material
Tube Carbon steel BS 3602: Part.1 1987 CFS 360 (zinc plated / passivated)
Technical data
IP rating IP65 with correct cable glands
Note: A
Dimension 'X' is a recommended
minimum distance between the pressure X D F
tapping and the flowmeter. However it
can be installed at any distance
provided the cable allows
(Standard cable length is 1 m).
G
3.3
3
C
Performance
The TVA flowmeter has inbuilt electronics which give a density compensated output. An LCD display is incorporated within the electronics
head. The M750 display unit can be used to provide a remote display function if required, utilising the 4 - 20 mA output.
Turndown : up to 50:1
As the TVA flowmeter is a self contained unit, the uncertainty quoted is for the complete system. Many flowmeters claim a pipeline unit
uncertainty and for a true system uncertainty, the individual uncertainty values of any associated equipment, such as DP cells, need to
be added to the pipeline value.
Pressure drop
The pressure drop across the TVA is nominally 750 mbar (300 ins water gauge) at maximum rated flow for the DN50, and 500 mbar (200
inches water gauge) for the DN80 and DN100.
Notes:
1 - Maximum steam flowrates are calculated at maximum differential pressure.
2 - For vertical capacities please contact Spirax Sarco.
3 - The table below is a guide only.
4 - For superheated capacities please use the sizing software on our website www.spiraxsarco.com
Max. flow 619 859 1 042 1 196 1 395 1 513 1 676 1 918 2 135 2 335 2 409 kg / h
DN50 QE = 300
Min. flow 12 17 21 24 28 30 33 38 43 47 60 kg / h
Max. flow 1 588 2 204 2 674 3 070 3 581 3 885 4 301 4 922 5 480 5 994 6 183 kg / h
DN80 QE = 770
Min. flow 32 44 53 61 72 78 86 98 110 120 128 kg / h
Max. flow 2 475 3 435 4 167 4 784 5 581 6 054 6 703 7 671 8 540 9 341 9 637 kg / h
DN100 QE = 1 200
Min. flow 49 69 83 96 112 121 134 153 171 187 192 kg / h
1. The TVA flowmeter should be mounted with a minimum of 6 straight pipe diameters upstream and 3 downstream. No valves, fittings or
cross sectional changes are permitted within these pipe lengths. Where an increase in nominal pipe diameter is required, upstream of the
flowmeter, the length of straight pipe should be increased to 12 diameters. Similarly, where a Spirax Sarco TVA is installed downstream
of two 90° bends in two planes, a pressure reducing valve or a partly open valve, 12 upstream pipe diameters should be allowed.
2. It is important that the internal upstream and downstream diameters of pipe are smooth. Ideally seamless pipes should be used and
there should be no intrusive weld beads on the internal diameter. It is also recommended that slip-on flanges are used to avoid this.
3. Care should be taken to install the TVA flowmeter concentrically in the line. If this is not done, flow measurement errors may occur.
4. The TVA flowmeter can be installed in any orientation up to a line pressure of 7 bar g whilst conditions are saturated. When conditions
are superheated then the TVA flowmeter can only be installed in horizontal pipework, with the electronics below the pipeline.
5. As for all steam flowmetering installations, good basic steam engineering practices should be followed:
6. The TVA flowmeter must not be installed outside where it can be subjected to driving rain or where it is liable to freeze.
How to order
Saturated Service Example: 1 off Spirax Sarco DN100 TVA flowmeter for installation between EN 1092 PN40 flanges for use on saturated
steam at 10 bar g - Maximum flow 5 581 kg / h.
Superheated Service Example: 1 off Spirax Sarco DN100 TVA flowmeter, Pressure sensing kit and 'U' syphon, for installation between
EN 1092 PN40 flanges for use on superheated steam at 10 bar g.
Note: For details of the optional remote display see the relevant Spirax Sarco M750 literature.
Target flowmeters
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 3
TI-P193-01
MI Issue 4
TFA
Flowmeter for
Saturated Steam Service
Description
The Spirax Sarco TFA flowmeter is designed for use on saturated steam only and
operates on the target principle, by measuring the force produced on a target by
the fluid flow. This force is then converted into density compensated mass flowrate
or power and is transmitted via a single loop powered 4-20 mA and pulsed output. TFA flowmeter
TFA flowmeters also incorporate a totalised flow function and EIA 232C (RS232) body
or EIA 485C (RS485) Modbus communications.
D i r e c t i o n of
flow within the
pipeline
3.3
5
Where applicable the installation requires: 2 x Centralising bushes over
the lower two bolts of the flange connection - Ensure that the direction
See the selection table for 'Centralising bush kits' on page 4). of flow in the pipeline
matches the directional
Note: The centralising bush kit must be ordered for the installation flange type flow arrow on the body.
used on your application - See 'How to order' on page 4 for a typical example.
Performance
The TFA flowmeter has inbuilt electronics which give a density compensated output. The LCD display is incorporated within the electronics
head and can show totaliser, flowrate, power, pressure and temperature. An M750 display unit can be used to provide a remote display
function if required, utilising the 4 - 20 mA output.
System uncertainty, to 95% confidence (2 STD): (in accordance with ISO 17025)
± 2% of measured value from ≥ 20% and ≤ 100% of maximum rated flow
± 2% of full-scale value from ≥ 10% and < 20% of maximum rated flow
Turndown : up to 10:1
As the TFA flowmeter is a self contained unit, the uncertainty quoted is for the complete system. Many flowmeters claim a pipeline unit
uncertainty but for a true system uncertainty, the individual uncertainty values of any associated equipment, such as DP cells, need to
be added to the pipeline value.
Page 1 of 4
Flowmetering
3 Target flowmeters
Pressure/temperature limits
Pressure psi g
0 100 200 300 400
239
Temperature °F
200 400
Temperature
150 Steam 300
°C
saturation
100 200
curve
50 100
0
0.6 5 10 15 20 25 30 32
Pressure bar g
The product should not be used in this region due to software limitations.
Designed for a maximum cold hydraulic test pressure of 52 bar g (754 psi g)
mbar
%Qmax 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Inches H2 0
%Qmax 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
DN25 2.5 10.0 22.5 40.1 62.6 90.1 122.7 160.2 202.8 250.4
DN32 1.9 7.6 17.1 30.4 47.5 68.3 93.0 121.5 153.8 189.8
DN40 1.0 4.2 9.4 16.7 26.1 37.6 51.1 66.8 84.5 104.3
DN50 0.6 2.5 5.6 10.0 15.6 22.5 30.7 40.1 50.7 62.6
3.3
Sizing the TFA flowmeter for saturated steam -
7
Horizontal orientation
D E
Notes:
Flow in kg/h
Maximum flowrates in kg/h at different pressures bar g.
Maximum flow 155 187 215 239 260 281 299 316 333 349 378 418 479 534 584 603
DN25
Minimum flow 15 19 21 24 26 28 30 32 33 35 38 42 48 53 58 60
Maximum flow 254 307 352 391 427 460 490 519 546 572 621 686 786 876 957 989
DN32
Minimum flow 25 31 35 39 43 46 49 52 55 57 62 69 79 88 96 99
Maximum flow 396 480 550 611 667 718 765 809 853 894 969 1 071 1 227 1 367 1 494 1 544
DN40
Minimum flow 40 48 55 61 67 72 77 81 85 89 97 107 123 137 149 154
Maximum flow 619 749 859 955 1 042 1 122 1 196 1 265 1 333 1 396 1 514 1 673 1 918 2 136 2 335 2 412
DN50
Minimum flow 62 75 86 95 104 112 120 126 133 140 151 167 192 214 233 241
Flow in lb/h
Maximum flowrates in lb/h at different pressures psi g.
Size Steam pressure psi g 14.5 29 44 58 73 87 102 116 131 145 174 218 290 363 435 464
Maximum flow 342 412 474 527 573 619 659 697 734 769 833 922 1 056 1 177 1 287 1 329
DN25
Minimum flow 33 42 46 53 57 62 66 71 73 77 84 93 106 117 128 132
Maximum flow 560 677 776 862 941 1 014 1 080 1 144 1 204 1 261 1 369 1 512 1 733 1 931 2 110 2 180
DN32
Minimum flow 55 68 77 86 95 101 108 115 121 126 137 152 174 194 212 218
Maximum flow 873 1 058 1 213 1 347 1 470 1 583 1 687 1 784 1 881 1 971 2 136 2 361 2 705 3 014 3 294 3 404
DN40
Minimum flow 88 106 121 134 148 159 170 179 187 196 214 236 271 302 328 340
Maximum flow 1 365 1 651 1 894 2 105 2 297 2 474 2 637 2 789 2 939 3 078 3 338 3 688 4 228 4 709 5 148 5 318
DN50
Minimum flow 137 165 190 209 229 247 265 278 293 309 333 368 423 472 514 531
1. The TFA flowmeter should be mounted with the 'concave' side of the target facing upstream, with a minimum of 6 straight pipe diameters
upstream and 3 downstream. No valves, fittings or cross sectional changes are permitted within these pipe lengths. Where an increase
in nominal pipe diameter is required, upstream of the flowmeter, the length of straight pipe should be increased to 12 diameters.
Similarly, where a flowmeter is installed downstream of two 90° bends in two planes, a pressure reducing valveor a partly open valve,
12 upstream pipe diameters should be allowed.
2. It is important that the internal upstream and downstream diameters of pipe are smooth. Ideally seamless pipes should be used and
there should be no intrusive weld beads on the internal diameter.
3. The TFA flowmeter must be installed concentrically in the line using the centralising bush kit (ordered separately). If this is not done,
flow measurement errors may occur.
4. The TFA flowmeter can be installed in any orientation up to a line pressure of 7 bar g (102 psi g).
5. As with all steam flowmetering installations, good basic steam engineering practices should be followed:
How to order
Example: 1 off Spirax Sarco DN25 TFA flowmeter supplied with centralising bush kit 1930283 suitable for mounting between
EN 1092 PN40 flanges for use on saturated steam at 10 bar g - Maximum flow 349 kg / h.
Note: For details of the optional remote display see the relevant Spirax Sarco M750 literature.
Software copyright
Certain computer programs contained in this product [or device] were developed by Spirax-Sarco Limited ('the Work(s)').
TI-P176-02
MI Issue 5
M410
Orifice Plate Flowmeter
and Carrier Assembly
Description
The M410 orifice plate and carrier assembly is a primary flow element
consisting of a tab handled square edged orifice plate and optional
carrier. The orifice plate is designed and manufactured to meet the
requirements of British Standard BS 1042 and International Standard
Organisation ISO 5167 in all respects and is suitable for the M410 orifice plate
measurement of the rate of flow for most liquids, gases and steam.
The tab handled orifice plate can be used for either:
a: on its own fitted between flanges with pressure tappings in the 3.4
users pipework or flanges.
or 1
b: fitted into a carrier with integral flange tappings designed to fit
between customer flanges.
Limiting conditions
The pressure and temperature limitations of both the tab handled plate
and the carrier assembly are the same as the specified flange ratings.
Performance
To BS 1042 and ISO 5167.
The performance of an orifice plate flowmetering system can be
greatly influenced by installation variables, so the figures given below
are for guidance only:
Typically ±3% of actual flow
Accuracy (equivalent to ±1.5% full scale deflection at 50%
of rated maximum flow)
Repeatability Typically ±0.3%
Turndown Typically 4:1
Connections
Tab handled plates and carriers are available to suit the following
flange specifications:
EN 1092 PN16, PN25 and PN40.
BS 10 Table H.
ASME B 16.5 Class 150, 300, 600.
Japanese Industrial Standard JIS 20.
Korean Standard KS 20.
Materials
Tab handled orifice plate BS 1449 S 316
Carrier Passivated zinc plated carbon steel
Gaskets Exfoliated graphite
Pressure tappings
When the tab handled orifice plates are used without the optional
carrier, it is the responsibility of the user to provide appropriate
presssure tappings in either his flanges or upstream and downstream
pipework in line with BS 1042 / ISO 5167.
The optional carrier assembly incorporates upstream and downstream
pressure tappings threaded ½" NPT. These tappings are 25.4 mm M410 orifice plate
either side of the orifice plate face in line with the requirements of BS and carrier assembly
1042 / ISO 5167.
Flowmetering
3 Orifice plate flowmeters
3.4 DN500
DN600
620
737
627
734
631
750
644.5
749.3
606.4
717.5
654.0
774.7
682.6
790.6
630
734
630
734
117.69
146.37
2 Notes:
1: Dimension C is 25.4 mm for all sizes in line with BS 1042 / ISO 5167.
2: For line sizes DN25 to DN350, orifice plate thickness T is 3 mm, above DN350, T is 6 mm.
3: Gaskets are 1.6 mm thick.
4: For line sizes up to DN350, carrier assembly thickness B is 82 mm, above DN 350, B is 85 mm.
5: An optional drain hole that meets BS 1042 can be incorporated if required.
6: Maximum weights shown above are based on ASME 600 flanges.
How to specify
Orifice plate primary element with / without optional carrier assembly
conforming to BS 1042 / ISO 5167.
A
How to order
Example: 1 off Spirax Sarco M410 orifice plate and carrier assembly.
Important note: In order that a correctly sized orifice plate can be
supplied, it is essential that full details of the installation and estimated
flowrates are supplied to Spirax Sarco. This is best done using a
customer orifice plate datasheet available from Spirax Sarco.
Note 5
Associated equipment
Item Description
EL2211 Temperature sensor / transmitter
Note 3
EL2230 Temperature sensor/transmitter
EL2600 Pressure transmitter
EL2810 Temperature sensor/transmitter
F50C Isolation valve
B
M610 Transmitter assembly (Note 4)
M750 Display unit
M850 Steam flow computer
For a general description of Spirax Sarco orifice plate flowmetering
systems, see TI-P176-03 (density compensated system) and
TI-P176-01 (non density compensated system).
TI-P176-04
MI Issue 7
3.4
4
Flowmetering ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2017 3
TI-P333-29
EMM Issue 4
Standards
These products fully comply with the requirements of the
M850-W-x
European Directives and carry the mark when so
required.
3.5
In addition there is an cULus certified version of the wall
mount variant available 1
The M850 is available with the following certification:
- Uncertainty Certificate / Inspection Report.
Note: All certification / inspection requirements must be
stated at the time of order placement.
M850-P-x
Available options
Both versions of the M850 series have the same functions and are available as follows:
M850-P for panel mounting and is powered by 24 Vdc.
M850-W for wall mounting and has been adapted to be powered by 100 / 240 Vac.
Additionally, each version can be optionally equipped with one or two analog outputs 4-20 mA.
-UL Option with cULus approval (required for wall mount version only)
Page 1 of 6
Flowmetering
3 Flowmetering ancillaries
Technical data for the M850 series flow computers
Inputs organisation
6 x I type (0 / 4 - 20 mA): IN1, IN2, IN3, IN4, IN5, IN6
Damping (1st order Low Pass Software Filter time constant) 2 s / 5 s / 10 s / 20 s / 30 s / 1 min / 2 min / 3 min / 5 min
Accuracy (at Tamb = +25 °C / +77 °F) ± 0.1% of FS (typical W0.05% of FS)
Galvanic isolation between inputs No; common potential of functional GND for all inputs
Galvanic isolation to Analog Outputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1500 Vac for 1 minute
Damping (1st order Low Pass Filter time constant) 2 s / 5 s / 10 s / 20 s / 30 s / 1 min / 2 min / 3 min / 5min
Accuracy (at Tamb = +25 °C / +77 °F) ± 0.5 °C / ± 0.9 °F (typical ± 0.3 °C / ± 0.54 °F)
Galvanic isolation between inputs No; common potential of functional GND for all inputs
Galvanic isolation to Analog Outputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1 500 Vac for 1 minute
Accuracy for frequency measurement (at Tamb = +25 °C / +77 °F) 0.02%
Galvanic isolation between inputs No; common potential of functional GND for all inputs
Galvanic isolation to Analog Outputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1 500 Vac for 1 minute
Galvanic isolation to Analog Inputs, RS-485 / RS-422, Ethernet 250 Vac continuous; 1 500 Vac for 1 minute
Contact rating (resistive load) 0.1 A at 24 Vac/dc (max 42 Vac 60 Vdc) / SELV
Maximum ON resistance 20 Ω
Galvanic isolation (optoisolation) 250 VAC continuous; 1 500 Vac for 1 minute
Maximum line length 1 200 m (depends on quality of data cable and baud rate)
Baud rate 2.4, 4.8, 9.6, 19.2, 38.4, 57.6, 115.2, 230.4 kbps
Galvanic isolation to Analog Inputs, Analog Outputs, Ethernet 250 Vac continuous; 1 500 Vac for 1 minute
4 Transmission protocol Modbus TCP, ICMP (ping), DHCP server, http server, BACnet IP
USB port
Socket type A type, according to USB standard
Non cULus version cable entry 4 glands type M20, 2 glands type M16
Enclosure (M850-P-x)
Enclosure type Panel mounting, Lexan Resin 920 material
3.5
110 mm x 206 mm x 63.5 mm (without terminals)
Dimensions (height x width x depth) 110 mm x 206 mm x 72 mm (with terminals)
135 mm x 230 mm x 110 mm (in cardboard box)
5
Panel cut-out dimensions 186 mm x 92 mm
Panel thickness 1 .. 5 mm
Environmental conditions
Ambient temperature 0 .. +55 °C (32 .. 131 °F)
EN 61010-1
Electrical safety UL 61010-1, 3rd Edition
CAN/CSA-C22.2 No. 61010-1, 3rd Edition
B
M850
B
M850
E
3.5
6 D
M850-W-x-UL version
A C
B
M850
Installation notes:
1. The wall mounted M850-W-x requires 3 mounting screws (not supplied) to mount to a wall or optionally has a DIN rail mounting.
2. The panel mounted M850-P-x is supplied with mounting clamps.
3. An adaptor plate is available as a separate kit, should the M850 be replacing an existing M200 or M800 flow computer.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, provided due care is taken.
How to order
For the correct product nomenclature for the unit that best suits the intended application please revisit page 1 'Available options' before
placing an order.
Example 1: 1 off M850-P-1 panel mounted energy monitor with one analog 4-20mA output, 24 Vdc supply
Example 2: 1 off M850-W-2-UL wall mounted energy monitor with two analog 4-20mA outputs, 240 Vac supply
Spare parts
There are no spare parts available for the M850 flow computers.
Available accessories - Panel mounting adapter plate to replace M800 M200 flow computers.
Flowmetering ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 3
TI-P332-08
EMM Issue 3
M750
Display unit
Description
The Spirax Sarco M750 is an intelligent digital panel display unit that is fully programmable from the front panel. It can accept inputs
from a wide variety of sensors, and digitally processes and displays the relevant signal.
The M750 totaliser function enables non-volatile storage of the integrated total to be maintained within the unit, even after loss of power.
The M750 is ideally suited as a display unit for use with Spirax Sarco flowmeters. It can provide an indication of flowrate and totalised
flow for Gilflo, ILVA, DIVA, orifice plates and vortex flowmeters as well as providing a 24 Vdc loop power supply where required.
The M750 has Modbus RTU protocol using RS485 serial communications.
Up to two 'Option Pods' can be fitted to the M750 to provide the following functions:
Technical data
See pages 2 and 3.
Weight
230 grams (0.5 lbs)
Page 1 of 4
Flowmetering
3 Flowmetering ancillaries
Technical data (at 20 °C)
90-264 Vac 50/60 Hz
500 V
Isolation (tested to)
Supply to I/O 3 750 V
8
Universal input types
Sensor Sensor range and linearisation
T/C K, J, T, R, S, B, N, L, B, E, Custom*
Sensor and Sensor range and
linearisation mV ± 100 mV
Volts ± 10 V, ± 5 V, 1 - 5 V, ± 1 V
Communications
RS485 Modbus communications The M750 has Modbus RTU protocol with RS485 serial communications as standard.
Page 2 of 4 TI-P332-08
EMM Issue 3
M750 Display unit
Flowmetering
Flowmetering ancillaries 3
Option pods
The M750 has interchangeable output pods that are automatically recognised by the unit. The dual relay pod has two independent
mains rated relays that can be configured for high or low alarms or pulse output. The isolated re-transmission pod provides 0-10 mA,
0-20 mA or 4-20 mA active or passive outputs.
Ratings ac dc
Accuracy 0.07% FS
Active 1 K Ω
Maximum output load
Passive [(Vsupply - 2)/20] K Ω
How to specify:
M750 panel mounted digital display unit that accepts all commonly used process signals. Designed to allow current retransmission or
dual relay output option pods to be easily installed without the need for dismantling or recalibration.
How to order
Example: 1 off Spirax Sarco M750 display unit complete with dual relay and 4 - 20 mA current retransmission option pods.
TI-P332-08 Page 3 of 4
EMM Issue 3
M750 Display unit
Flowmetering
3 Flowmetering ancillaries
Dimensions (approximate) in millimetres (inches)
Rear elevation
Side elevation
140 mm (5.5") Front elevation
10 mm (0.39") 95 mm (3.78")
Maximum panel thickness
Option pod
Panel cut out 48 mm
92 mm (3.62") x 45 mm (1.77") (1.89")
Clamping screw
Panel clamp
3.5
10
Plan elevation Option pod
11 mm 16 mm 13.5 mm
(0.43") (0.63") (0.53")
131 mm (5.16") (Behind bezel) 53.5 mm
(2.11")
43.5 mm
(1.71")
19.5 mm
(0.77")
Page 4 of 4 TI-P332-08
EMM Issue 3
M750 Display unit
Flowmetering
Flowmetering ancillaries 3
TI-P322-02
MI Issue 7
EL2600
Pressure Transmitter
and 'U' Syphons
Description
The EL2600 is a combined pressure sensor and transmitter which is
designed for general and industrial use.
It has a 2-wire 4-20 mA current loop, and a ¼" NPT process
connection. Two syphon tube and valve assemblies are available,
one with a maximum design pressure of 25 bar g, and one with a
maximum design pressure of 80 bar g.
Available ranges
m bar g 0-100 0-250 0-600 3.5
0-0.1 0-0.25 0-0.6 0-1 0-1.6 0-2.5 0-4 0-6
bar g
0-10 0-16 0-25 0-40 0-60 0-100* 0-160* 0-250* 11
bar a 0-1.6 0-2.5
* No 'U' syphon is available for these ranges, therefore maximum
operating temperature is limited to 100°C
Limiting conditions
Pressure /temperature limits EL2600
Minimum operating temperature -30°C (medium)
-20°C (ambient)
Maximum operating temperature 100°C (medium)
(without syphon tube) 80°C (ambient)
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2011
Flowmetering
3 Flowmetering ancillaries
C
How to order
Example: 1 - Spirax Sarco EL2600 pressure transmitter, range
0 - 16 bar g, with low pressure 'U' syphon and isolating valve.
A B
3.5
12 Low ¼" NPT
pressure
E
'U' syphon
¼" NPT
parallel
(NPSM)
G
¼" NPT
parallel
(NPSM)
K
Flowmetering ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 3
TI-P322-06
EMM Issue 13
EL2270
The EL2270 is a Pt100 platinum resistance temperature sensor for general industrial use. The sensing device is an RTD 3 wire device
that meets EN 60751: Class A. This sensor can be connected directly to any temperature indicator or controller that has a 3 wire Pt100
input. A quick response version (40 mm insertion length only) is also available for applications such as plate heat exchanger control.
A miniature version of the EL2270 may also be ordered. This has a ¼" BSP taper thread, and a tip length of 39 mm.
EL2271 3.5
The EL2271 is a combined Pt100 sensor and transmitter assembly. The sensing element is a 3 wire device that meets EN 60751:
Class A and the transmitter has a 4 - 20 mA output. 13
An ATEX approved version is available to special order.
A comprehensive standard range is normally available from stock. Non-
standard ranges can be obtained to special order, subject to a low limit of
-50 °C, and a maximum of +500 °C. The 4 - 20 mA output can be connected
directly to any temperature indicator, controller or flow computer that has
a 4 - 20 mA input. Contact Spirax Sarco for further details. Transmitters
with 3 point calibration are available to special order.
Pockets (thermowells)
General
Three types of pockets are available:
1. Thin wall with a ½" NPT process connection for non-flow applications
only.
Selection
Pockets are sized to suit the probe tip length 'D', and are specified as
'pocket to suit a _ _ mm probe'.
Note 1 - The pocket dimension 'F' is 25 mm shorter than the probe length
'D', which appears to be incorrect. The reason is that the threaded body
of the pocket acts as a stand-off, and therefore allows adequate clearance
between the probe tip and the end of the pocket.
Note 2 - Pockets to suit 225 mm and 725 mm probes are for non-flow
applications only (maximum flow velocity 0.65 m/sec).
TI-P322-06 Page 1 of 4
EMM Issue 13
EL2270 and EL2271 Temperature Probes
Flowmetering
3 Flowmetering ancillaries
Dimensions (approximate) in mm
EL2270* EL2271
A 88 58 88 88
C 75 63 75 75
E 6 6 4.5 6
* Note: The quick response EL2270 is only available with an insertion length of 40 mm.
Pockets
Standard Hygenic
Product range 1½" sanitary clamp connector
Fabricated Solid drilled Fabricated
½"
NPT
Enclosure
Pocket
27 A/F
½" NPT
C Probe
½" NPT
(¼" BSPT EL2270 miniature version) Drilled taper version
F shown dotted
Page 2 of 4 TI-P322-06
EMM Issue 13
EL2270 and EL2271 Temperature Probes
Flowmetering
Flowmetering ancillaries 3
Mechanical data
EL2270*
Product range Note: A quick response version of the EL2270 is EL2271
also available to order
Enclosure KNE - aluminium alloy - epoxy coated KNE - aluminium alloy - epoxy coated
Electrical connection M20 with cable gland fitted M20 with cable gland fitted
* The EL2270 quick response sensor has a time constant of 1.7 seconds.
Electrical data
-50 °C to +50 °C
3.5
Available ranges -50 °C to +500 °C 0 °C to +100 °C
100 °C to +250 °C
15
Output Pt100 to EN 60751: Class A Loop powered 4 - 20 mA
Supply - 10 to 30 Vdc
636 at 24 Vdc
Maximum loop resistance -
909 at 30 Vdc
Transmitter - Thermal drift measuring deviation - ± 0.1% / 10 KTAMB per EN 60770 ± 0.2%
U o = 30 Vdc I o = 120 mA
Maximum values for connection of the current loop
- Pi = 800 mW C i = 6.2 μF
circuit (connections + and -)
L i = 110 μH
Po = 37.1 mW
Group II C:
C o = 20 μF L o = 10 mH
Electromagnetic compatibility
EMC 2014/30/EU
EMC emissions and susceptibility -
EN61326:2013
EN61326-2-3:2013
TI-P322-06 Page 3 of 4
EMM Issue 13
EL2270 and EL2271 Temperature Probes
Flowmetering
3 Flowmetering ancillaries
Pressure/temperature limits
The EL2270 and EL2271 temperature probes can be used in applications where the process temperature is within the following limits.
Where greater temperatures and pressures are present, the temperature probe should be fitted with a pocket.
For air and steam applications, flow velocities must be below 45 m/s (32 m/s for fabricated pockets).
For liquids a recommended velocity is 5 m/s (700 mm and 200 mm non-flow applications only).
Steam saturation curve
C E
Pressure bar g
Page 4 of 4 TI-P322-06
EMM Issue 13
EL2270 and EL2271 Temperature Probes
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Flowmetering ancillaries
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 3
TI-P170-01
EMM Issue 5
F50C
Isolating Valve
Description
The F50C is a needle type isolating valve designed for primary isolation in flowmetering applications with steam and other industrial
fluids. No spares are available.
300
200 Steam
saturation
100 curve
0
0 100 200 300 413
Pressure bar g
1
The product must not be used in this region.
Materials
No. Part Material
How to order
Example: 1 off Spirax Sarco F50C isolating valve.
B A
Flowmetering
3 Flowmetering ancillaries
3.5
18
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Vortex flowmeters
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 3
TI-P339-07
CMGT Issue 3
VIM20
Vortex Insertion Flowmeter
Description
The VIM20 Vortex Insertion Flowmeter utilises three primary sensing elements to measure the mass flowrate of steam, liquids and
gases:
- Vortex shedding velocity sensor - RTD temperature sensor - Solid-state pressure transducer
Principle of operation
Vortex flowmeters measure the flow of liquid, gas and steam by detecting the frequency at which vortices are alternately shed from a
bluff body. According to proven laws of physics, the frequency at which the vortices are alternately shed is directly proportional to the
flow velocity.
3.6
Insertion vortex flowmeters measure flow by detecting the local velocity at a strategically located position within the pipe. The VIM20
detects the frequency at which vortices are alternately shed from the bluff body located within the sensor head. 1
The VIM20 uses the local velocity, along with other parameters, such as fluid type, pipe size and Reynolds number to calculate the
average pipe velocity, and consequently, the volumetric flowrate.
Compliance
- Electromagnetic Compatibility Directive
Flow
- Low Voltage Directive
- ATEX Directive
Page 1 of 11
Flowmetering
3 Vortex flowmeters
Approvals
Class I, Division 1, Groups B, C and D
II 2 G Ex db IIB +H2 T6 T2 Gb
S Temp.
II 2 D Ex tb IIIB T85 °C Db
ATEX (optional)
II 2 G Ex db IIB +H2 85 °C 405 °C Gb
H Temp.
II 2 D Ex tb IIIB T85 °C Db
Ex d IIB + H2 T6 Gb
IECEx (optional)
Ex tb IIIB T85 °C Db, Ta = - 40 °C to + 60 °C
Sizes
Insertion style mounting permits installation in any pipe DN80 (3") and greater.
3.6
Technical data
2 316L stainless steel, plus:
• DuPont Teflon ® based thread sealant on models with pressure transducer
Wetted materials
• DuPont Teflon ® packing on standard temperature models with packing gland
• Graphite based packing on high temperature models with packing gland
Any gas, liquid or steam compatible with 316L stainless steel and other listed wetted materials.
Application
Not recommended for multi-phase fluids
Page 2 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
Vortex flowmeters 3
Technical data (continued)
Style connection Connection rating
Packing gland and 2" ASME B16.5 Class 150 or 2" EN1092-1 PN16
Permanent retractor 2" ASME B16.5 Class 300 or 2" EN1092-1 PN40
Analogue 4 - 20 mA
Volumetric or Loop powered One analogue, one totalizer pulse, HART® , scaled frequency
Output signals mass output
Performance specifications
Accuracy Mass flowrate accuracy for gas and steam based on 50 - 100% of pressure range
Process variables Liquids Gas and steam Repeatability Stability over 12 months
Mass flowrate ± 1.5% of rate ± 2.0% of rate ± 0.2% of rate ± 0.2% of rate
Temperature ± 1.0 °C (± 2.0 °F) ± 1.0 °C (± 2.0 °F) ± 0.1 °C (± 0.2 °F) ± 0.5 °C (± 0.9 °F)
TI-P339-07 Page 3 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
3 Vortex flowmeters
Dimensions and weights (approximate) in mm and inches
Compression fitting models Weight (approximate) in kg and lbs
127 mm C S E
(5")
135 mm 81 mm kg lbs kg lbs kg lbs
(5.31") (3.19")
¾" NPT CNPT 5.7 13 6.2 14 6.7 15
conduit entry
C150, C16 6.8 15 7.3 16 7.8 17
Electronics enclosure
C300, 7.8 17 8.3 18 8.8 19
C40
Pressure transducer housing
(not present on VIM20 V, VT) C600, 8.2 18 8.7 19 9.2 20
C63
Orientation lever
Add 5 kg (11 lb) for remote electronics
102 mm
(4")
A
3.6
Compression fitting
4 2", DN50 mounting flange
2" male NPT
Stem
C S E
Compact Length Standard Length Extended Length
VIM20 V and VT A B (max.) A B (max.) A B (max.)
Compression fitting, Male NPT 549 21.6 249 9.8 965 38 665 26.2 1 270 50 970 38.2
Compression fitting, 150 Ib, PN16 549 21.6 277 10.9 965 38 693 27.3 1 270 50 998 39.3
Compression fitting, 300 Ib, PN40 549 21.6 274 10.8 965 38 691 27.2 1 270 50 996 39.2
Compression fitting, 600 Ib, PN63 549 21.6 264 10.4 965 38 681 26.8 1 270 50 986 38.8
C S E
Compact Length Standard Length Extended Length
VIM20 VTP A B (max.) A B (max.) A B (max.)
Compression fitting, Male NPT 625 24.6 249 9.8 1041 41 685 26.2 1 346 53 970 38.2
Compression fitting, 150 Ib, PN16 625 24.6 277 10.9 1041 41 693 27.3 1 346 53 998 39.3
Compression fitting, 300 Ib, PN40 625 24.6 274 10.8 1041 41 691 27.2 1 346 53 996 39.2
Compression fitting, 600 Ib, PN63 625 24.6 264 10.4 1041 41 681 26.8 1 346 53 986 38.8
Page 4 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
Vortex flowmeters 3
Dimensions and weights (approximate) in mm and inches
Packing gland models - Please note that a removable retractor can be used with these models
203 mm Weight (approximate) in kg and lbs
(8")
135 mm 81 mm S E
(5.31") (3.19")
kg lbs kg lbs
¾" NPT conduit entry
PNPT 7.1 16 7.6 17
Electronics enclosure P150, P16 9.4 21 9.9 22
P300, P40 11.3 25 11.8 26
Pressure transducer housing
(not present on VIM20 V, VT) Add 5 kg (11 lb) for remote electronics
Orientation Lever
Stem
A
3.6
Stem clamp
5
Packing gland
S E
VIM20 Standard Length Extended Length
V, VT and VTP
A B (max.) A B (max.)
Packing gland, Male NPT 1 029 40.5 546 21.5 1 334 52.5 851 33.5
Packing gland, 150 Ib, PN16 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 300 Ib, PN40 1 029 40.5 536 21.1 1 334 52.5 841 33.1
TI-P339-07 Page 5 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
3 Vortex flowmeters
Dimensions and weights (approximate) in mm and inches
Packing gland models with permanent retractor
203 mm 203 mm 135 mm 81 mm
(8") (8") (5.31") (3.19")
3.6 Stem
6
Packing gland
Retractor
handle
2" male NPT
2", DN50 mounting flange
B
Vortex sensor head
P150R PNPTR
P16R
P300R
P40R
P600R
P63R
Dimensions (approximate) in mm and inches
VIM20 S
Standard Length
E
Extended Length
V, VT and VTP mm
A
inches mm
B (max.)
inches mm
A
inches mm
B (max.)
inches
with permanent retractor
Packing gland, Male NPT 1 029 40.5 546 21.5 1 334 52.5 851 33.5
Packing gland, 150 Ib, PN16 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 300 Ib, PN40 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Packing gland, 600 Ib, PN63 1 029 40.5 536 21.1 1 334 52.5 841 33.1
Page 6 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
Vortex flowmeters 3
Typical Imperial
Typical Metric flowrates - VIM20 flowrates are
on page 8
Air (nm3 / h) at 20 °C
TI-P339-07 Page 7 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
3 Vortex flowmeters
Typical Metric
Typical Imperial flowrates - VIM20 flowrates are
on page 7
Air (SCFM) at 70 °F
Page 8 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
Vortex flowmeters 3
Water flowrates
m3 / hr GPM
Size
Minimum Maximum Minimum Maximum
80 mm 3" 5.2 157 20.6 618
150 mm 6" 20.4 614 81.3 2 437
Sizing considerations
Straight run piping requirements Upstream Downstream
One 90 ° elbow before the flowmeter 10 D 5D
Two 90 ° elbows before the flowmeter 15 D 5D
Two 90 ° elbows out of plane before the flowmeter 25 D 5D
- Site selection
The flow measurement location should be selected to minimize turbulence and swirl. The extent of these flow disturbances
depends upon the piping configuration. Valves, elbows, pumps, and other piping components may add disturbances to the flow.
- Hot-tap compatibility
With the removable or permanent retractor assembly the VIM20 is ‘hot-tappable’ and can be installed and removed without
shutting down the process. An isolation valve with a pipe mounting kit is used to isolate the flowmeter from the process.
Accessories
Removable Retractor
For models without a permanent retractor, one removable retractor must be used if the process pressure is >3.4 bar g (50 psi g).
Removable retractor
Removable retractor options
Extended length removable retractor – For use with extended length probes
TI-P339-07 Page 9 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
3 Vortex flowmeters
How to order Selection:
Suffix Grey =
Category Description
code Standard
Electronics Velocity, external RTD temperature input, external 4 - 20 mA pressure input VETEP V
3.6 Energy options, velocity, external RTD temperature input, external 4 - 20 mA pressure input VETEPEM
10 Standard length S
Extended length E
Remote electronics NEMA 4X, IP66 25' cable with display R25
Remote electronics NEMA 4X, IP66 50' cable with display R50
50' (15.2 m) Armored cable with glands VT, VTP meter only A50P
12-36 Vdc, 25 mA. 1 W max, required on loop powered meters, 1HL only DL
Power
supply
12-36 Vdc, 300 mA, 9 W max. – use with 1H, 1M, 1B, 3H, 3M, 3B DH DL
100-240 Vac, 50 / 60 Hz line power, 5 W max – use with 1H, 1M, 1B, 3H, 3M, 3B AC
Loop powered option - one analogue output (4-20 mA),one alarm, one pulse, HART®, DL input power only 1HL
One analogue output (4-20 mA), one alarm, one pulse, HART® Communication Protocol, DH or AC option only 1H
Output
One analogue output (4-20 mA), one alarm, one pulse, MODBUS Communication Protocol, DH or AC option only 1M
signal
Inclusive of the One analogue output (4-20 mA), one alarm, one pulse, BACnet Communication Protocol, DH or AC option only 1B 1HL
scaled
frequency
Three analogue outputs (4-20 mA), three alarms, one pulse, HART® (VT, VTP only), DH or AC option only 3H
output
Three analogue outputs (4-20 mA), three alarms, one pulse, MODBUS (VT, VTP only), DH or AC option only 3M
Three analogue outputs (4-20 mA), three alarms, one pulse, BACnet (VT, VTP only), DH or AC option only 3B
Page 10 of 11 TI-P339-07
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
Vortex flowmeters 3
How to order Selection:
Process temperature -200 to 260 °C (-330 to 500 °F)
Standard temperature Add note below this line: S
Process
*Where ATEX is required the lower temperature is further limited to -40°C (-40°F) S
temperature
High temperature Process temperature 260 °C to 400 °C (500 °F to 750 °F) H
No pressure sensor P0
Maximum 100 bar a 1 500 psi a Proof 175 bar a 2 500 psi a P5
Compression, 2" NPT CNPT Packing gland, 2" NPT, retractor (use with E probe) PNPTR-E
Compression, 2" ASME 150 flange C150 Packing gland, 2" DN150 flange, retractor P150R
3.6
Compression, DN50 PN16 flange C16 Packing gland, 2" DN150 flange, retractor (E probe) P150R-E
Compression, 2" ASME 300 flange C300 Packing gland, DN50 PN16 flange, retractor P16R
11
Compression, DN50 PN40 flange C40 Packing gland, DN50 PN16 flange, retractor (E probe) P16R-E
Compression, 2" ASME 600 flange C600 Packing gland, 2" DN300 flange, retractor P300R
Compression, DN50 PN63 flange C63 Packing gland, 2" DN300 flange, retractor (E probe) P300R-E
Process
connections
PNPTR
Packing gland*, 2" NPT PNPT Packing gland, DN50 PN40 flange, retractor P40R
Packing gland*, 2" ASME 150 flange P150 Packing gland, DN50 PN40 flange, retractor (E probe) P40R-E
Packing gland*, DN50 PN16 flange P16 Packing gland, 2" DN600 flange, retractor P600R
Packing gland*, 2" ASME 300 flange P300 Packing gland, 2" DN600 flange, retractor (E probe) P600R-E
Packing gland*, DN50 PN40 flange P40 Packing gland, DN50 PN63 flange, retractor P63R
Packing gland, 2" NPT, retractor PNPTR Packing gland, DN50 PN63 flange, retractor (E probe) P63R-E
* One removable retractor must be ordered if the process pressure is >3.4 bar g (50 psi g).
How to order example: 1 off Spirax Sarco VIM20 - V - S - L - D - DL - 1HL - S - P0 - PNPTR - S - vortex insertion flowmeter.
TI-P339-07 Page 11 of 11
CMGT Issue 3
VIM20 Vortex Insertion Flowmeter
Flowmetering
3 Vortex flowmeters
3.6
12
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Turbine flowmeters
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 3
TI-P198-04
CMGT Issue 4
RIM20
Rotor Insertion Flowmeter
Description
The RIM20 multivariable insertion turbine flowmeter utilises three
primary sensing elements to measure the mass flowrate of steam,
liquids and gases:
Compliance
- Electromagnetic Compatibility Directive
- ATEX Directive
Approvals
Class I, Division 1, Groups B, C and D
II 2 G Ex db IIB + H2 T6…T2 Gb
S Temp.
II 2 D Ex tb IIIB T85 °C Db
ATEX
II 2 G Ex db IIB + H2 85 °C…459 °C Gb
H Temp.
II 2 D Ex tb IIIB T85 °C Db
Ex d IIB +H2 T6 Gb
IECEx
EX tb IIIB T85 °C Db, Ta= -40 °C to +60 °C Turbine
blades
Sizes
Insertion style mounting permits installation in any pipe DN80 (3")
and greater.
Page 1 of 13
Flowmetering
3 Turbine flowmeters
RIM20 range and benefits
The RIM20-V delivers a direct reading of volumetric flowrate, generally the most cost-effective solution for liquid flow monitoring,
in applications ranging from general water flows to hydrocarbon fuel flow measurement.
The RIM20-VT integrates a precision 1 000 Ω platinum RTD temperature sensor that can be used to calculate and output a
compensated mass reading. This device is typically used to measure flowrates of saturated steam.
The RIM20-VTP offers you flow computer functionality in a compact field device. This multivariable instrument incorporates
temperature and pressure sensors to provide an instantaneous reading of the compensated mass flowrate of gases, liquids and steam.
In addition to outputs for totalized mass and alarm settings, the field-configurable electronics deliver up to three analogue 4 - 20 mA
outputs of five process measurements, including volumetric flowrate, mass flowrate, pressure, temperature and density.
The RIM20-EM Energy Monitoring option permits real-time calculation of energy consumption for a facility or process. The flowmeter
can be programmed to measure steam, hot water or chilled water. The RIM20-VTP flowmeter monitors one side of the process, either
sent or returned, and uses the input from a second separate temperature sensor on the opposite leg of the process to calculate the
change in energy. Selectable energy units include BTUs, joules, calories, Watt-hours, Megawatt-hours and Horsepower-hours. The
local or remote electronics indicate two temperatures, delta T, mass total and energy total.
Technical data
3.7 316L, 302, and 17-4PH, and 18-8 stainless steel, tungsten carbide, sapphire, plus:
2 Wetted materials
• DuPont Teflon ® based thread sealant on models with pressure transducer
• DuPont Teflon ® packing on standard temperature models with packing gland
• Graphite based packing on high temperature models with packing gland
Any gas, liquid or steam compatible with 316L stainless steel and other listed wetted materials.
Application
Not recommended for multi-phase fluids
Page 2 of 13 TI-P198-04
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
Turbine flowmeters 3
Technical data (continued)
Style connection Connection/Rating
Packing gland and 2" ASME B16.5 Class 150 or DN50 EN1092-1 PN16
Permanent retractor
2" ASME B16.5 Class 300 or DN50 EN1092-1 PN40
Analogue 4 - 20 mA
Volumetric
One analogue, one totalizer pulse, HART® , scaled frequncy
Output signals or
output
Loop powered mass
Performance specifications
Accuracy Mass flowrate accuracy for gas and steam based on 50 - 100% of pressure range
Stability over 12
Process variables Liquids Gas and steam Repeatability
months
Mass flowrate ± 1.5% of rate ± 2.0% of rate ± 0.2% of rate ± 0.2% of rate
Temperature ± 1.0 °C (± 2.0 °F) ± 1.0 °C (± 2.0 °F) ± 1.0 °C (± 2.0 °F) ± 0.5 °C (± 0.9 °F)
TI-P198-04 Page 3 of 13
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
3 Turbine flowmeters
Dimensions (approximate) in mm and inches
C S E
Compact Length Standard Length Extended Length
RIM20 V and VT A B (max) A B (max) A B (max)
Compression fitting, Male NPT 536 21.1 229 9.0 953 37.5 645 25.4 1 257 49.5 950 37.4
Compression fitting, 150 Ib, PN16 536 21.1 257 10.1 953 37.5 673 26.5 1 257 49.5 978 38.5
Compression fitting, 300 Ib, PN40 536 21.1 254 10.0 953 37.5 671 26.4 1 257 49.5 975 38.4
Compression fitting, 600 Ib, PN63 536 21.1 244 9.6 953 37.5 660 26.0 1 257 49.5 965 38.0
C S E
Compact Length Standard Length Extended Length
RIM20 VTP A B (max) A B (max) A B (max)
3.7 Compression fitting, Male NPT 612 24.1 229 9.0 1 029 40.5 645 25.4 1 334 52.5 950 37.4
Compression fitting, 150 Ib, PN16 612 24.1 257 10.1 1 029 40.5 673 26.5 1 334 52.5 978 38.5
4 Compression fitting, 300 Ib, PN40 612 24.1 254 10.0 1 029 40.5 671 26.4 1 334 52.5 975 38.4
Compression fitting, 600 Ib, PN63 612 24.1 244 9.6 1 029 40.5 660 26.0 1 334 52.5 965 38.0
102 mm (4")
Compression fitting
2" male NPT
2" DN50 mounting flange
Stem
B
C150 CNPT
C16
C300
C40
C600
C63
Page 4 of 13 TI-P198-04
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
Turbine flowmeters 3
Dimensions (approximate) in mm and inches
S E
RIM20 Standard Length Extended Length
V, VT and VTP
A B (max) A B (max)
Packing gland, Male NPT 1 016 40.0 526 20.7 1321 52.0 831 32.7
Packing gland models - Please note that a removable retractor can be used with these models
203 mm Weight (approximate) in kg and lbs
(8")
135 mm 81 mm S E
(5.31") (3.19")
kg lbs kg lbs
¾" NPT conduit entry
PNPT 7.1 16 7.6 17
Electronics enclosure
P150, P16 9.4 21 9.9 22
3.7
Pressure transducer housing P300, P40 11.3 25 11 .8 26 5
(not present on RIM20 V, VT)
Orientation Lever Add 5 kg (11 lb) for remote electronics
Stem
A
Stem clamp
Packing gland
Remote 81 mm
(3.19") 127 mm 216 mm
electronics (5") (8.5")
53 mm
option (2.1")
145 mm
(5.7")
Remote cable 15 metres
(50 ft)
8 mm
(0.315")
76 mm
'U' bolt
(3")
provided
127 mm 12.7 mm
(5") (0.5")
76 mm
(3")
Remote electronics option available on all models
TI-P198-04 Page 5 of 13
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
3 Turbine flowmeters
Dimensions (approximate) in mm and inches
RIM20 S
Standard Length
E
Extended Length
Packing gland, Male NPT 1 016 40.0 526 20.7 1321 52.0 831 32.7
Packing gland, 300 Ib, PN40 1 016 40.0 516 20.3 1321 52.0 820 32.3
Packing gland models with permanent retractor Weight (approximate) in kg and lbs
S E
3.7 203 mm
(8")
203 mm
(8")
kg lbs kg lbs
6 135 mm
(5.31")
81 mm
(3.19")
PNPTR 11.5 25 14.5 32
¾" NPT conduit entry
P150R, P16R 13.7 30 16.7 37
Electronics
enclosure P300R, P40R 15.5 34 18.5 41
Orientation lever
Retractor
A
Stem
Packing gland
Retractor
handle
2" male NPT
2" DN50 mounting flange
B
Turbine
sensor head P150R PNPTR
P300R
P600R
P16R
P40R
P63R
Page 6 of 13 TI-P198-04
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
Turbine flowmeters 3
Typical Metric flowrates
Saturated steam (kg/h)
Nominal pipe size
Rotor Pressure
80 mm 150 mm 200 mm 300 mm 400 mm 600 mm
TI-P198-04 Page 7 of 13
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
3 Turbine flowmeters
Page 8 of 13 TI-P198-04
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
Turbine flowmeters 3
Typical Imperial flowrates
Saturated steam (lb/h)
Nominal pipe size
Rotor Pressure
3" 6" 8" 12" 16" 24"
TI-P198-04 Page 9 of 13
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
3 Turbine flowmeters
Page 10 of 13 TI-P198-04
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
Turbine flowmeters 3
Water flowrates m3 /hr GPM
Size
Minimum Maximum Minimum Maximum
Other installation Mounting position: The RIM20 may be installed in vertical, horizontal, or angled pipe sections. The
flowmeter is attached perpendicular to the axis of the pipe and should not be mounted 'upside-down'
considerations (with its top section hanging below the pipe mount). For liquid service, the fluid must completely fill
the pipe.
Site selection: The flow measurement location should be selected to minimize turbulence and swirl.
The extent of these flow disturbances depends upon the piping configuration. Valves, elbows, pumps,
and other piping components may add disturbances to the flow.
Hot-tap compatibility: With the removable or permanent retractor assembly the RIM20 is ‘hot-
tappable’ and can be installed and removed without shutting down the process. An isolation valve with
a pipe mounting kit is used to isolate the flowmeter from the process.
Accessories
Removable retractor Removable retractor
Removable options Extended length removable retractor – For use with extended length probes
retractor
For models without a How to order example: 1 off Spirax Sarco RIM20 - Removable retractor.
permanent retractor,
one removable
Rotor assembly, liquid, 40° pitch L40
retractor must be used
if the process pressure Rotor assembly, steam/gas, 10° pitch R10
is >3.4 bar g (50 psi g).
Rotor assembly, steam/gas, 15° pitch R15
Replacement
Rotor spares Rotor assembly, steam/gas, 20° pitch R20
rotors
Rotor assembly, steam/gas, 25° pitch R25
How to order example: 1 off Spirax Sarco RIM20 - L40 – Rotor Assembly.
TI-P198-04 Page 11 of 13
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
3 Turbine flowmeters
How to order Selection:
Suffix Grey =
Category Description
code Standard
Standard length S
3.7 Compact length - Only available for compression fitting connections CNPT, C150, C300,
Probe length C S
12
C600, C16, C40 and C63
Extended length E
25' (7.6 m) armored cable with glands 'V' flowmeter only A25
Electronics
enclosure 25' (7.6 m) armored cable with glands 'VT', 'VTP' flowmeter only A25P L
mounting
Remote electronics NEMA 4X, IP66 50' cable with display -
R50
(not suitable for ATEX/IECEx)
50' (15.2 m) armored cable with glands 'V' flowmeter only A50
50' (15.2 m) armored cable with glands 'VT', 'VTP' flowmeter only A50P
Power supply 12 - 36 Vdc, 300 mA, 9 W maximum - use with 1H, 1M, 1B, 3H, 3M, 3B DH DL
100 - 240 Vac, 50/60 Hz line power, 5 W maximum - use with 1H, 1M, 1B, 3H, 3M, 3B AC
Loop powered option - one analogue output (4 - 20 mA), one alarm, one pulse, HART ®,
1HL
DL input power only
One analogue output (4 - 20 mA), one alarm, one pulse, HART ® communication protocol,
1H
DH or AC option only
One analogue output (4 - 20 mA), one alarm, one pulse, MODBUS communication
1M
protocol, DH or AC option only
Output signal
Inclusive of the One analogue output (4 - 20 mA), one alarm, one pulse, BACnet communication protocol,
scaled frequency DH or AC option only
1B 1HL
output
Three analogue outputs (4 - 20 mA), three alarms, one pulse, HART ® ('VT', 'VTP' only),
3H
DH or AC option only
Three analogue outputs (4 - 20 mA), three alarms, one pulse, MODBUS ('VT', 'VTP'
3M
only), DH or AC option only
Three analogue outputs (4 - 20 mA), three alarms, one pulse, BACnet ('VT', 'VTP' only),
3B
DH or AC option only
Page 12 of 13 TI-P198-04
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
Turbine flowmeters 3
How to order Selection:
No pressure sensor P0
Maximum 100 bar a 1 500 psi a Proof 175 bar a 2 500 psi a P5
Compression, 2" ASME 150 Packing gland, 2" ASME 150 flange,
C150 P150R
flange retractor
Compression, 2" ASME 600 Packing gland, 2" ASME 300 flange,
flange
C600
retractor
P300R
13
Compression, DN50 PN63 Packing gland, 2" ASME 300 flange,
Process C63 P300R-E
flange retractor (E probe) PNPTR
connections
Packing gland, DN50 PN40 flange,
Packing gland*, 2" NPT PNPT P40R
retractor
Packing gland*, DN50 PN16 Packing gland, 2" ASME 600 flange,
P16 P600R
flange retractor
Packing gland*, 2" ASME Packing gland, 2" ASME 600 flange,
P300 P600R-E
300 flange retractor (E probe)
* One removable retractor must be ordered if the process pressure is >3.4 bar g (50 psi g).
Gas or Steam Vmin = 1.07 m/s (3.5 ft/sec) Vmax = 13.1 m/s (43 ft/sec) 40° pitch R40
Gas or Steam Vmin = 1.2 m/s (4.0 ft/sec) Vmax = 19.0 m/s (62.5 ft/sec) 30° pitch R30
Gas or Steam Vmin = 1.5 m/s (5.0 ft/sec) Vmax = 24.4 m/s (80 ft/sec) 25° pitch R25
Rotor options Gas or Steam Vmin = 2.1 m/s (7.0 ft/sec) Vmax = 30.5 m/s (100 ft/sec) 20° pitch R20 R40
Gas or Steam Vmin = 2.6 m/s (8.5 ft/sec) Vmax = 41.0 m/s (134.6 ft/sec) 15° pitch R15
Gas or Steam Vmin = 3.7 m/s (12.0 ft/sec) Vmax = 62.5 m/s (205 ft/sec) 10° pitch R10
Liquid Vmin = 0.3 m/s (1.0 ft/sec) Vmax = 9.1 m/s (30 ft/sec) 40° pitch L40
How to order example: 1 off Spirax Sarco RIM20 - V - S - L - D - DL -1HL - S - P0 - PNPTR - S -R40 rotor insertion flowmeter.
TI-P198-04 Page 13 of 13
CMGT Issue 4
RIM20 Rotor Insertion Flowmeter
Flowmetering
3 Turbine flowmeters
3.7
14
Flowmetering
Local regulations may restrict the use of this product to below the conditions quoted.
Electromagnetic flowmeters
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 3
TI-P309-01
EMM Issue 3
ELM
ElectroMagnetic Inductive Flowmeter
Description
An electrically conductive medium induces a voltage while flowing through
an arranged magnetic field in accordance to the Faraday's induction law.
A magnetic inductive flowmeter consits of an isolated lining tube, flown
through by a conductive liquid, a magnetic field coil and two electrodes. The
electrode measuring-circuit voltage is proportional to the flow velocity and
therefore to the volume flow.
The electrode voltage is detected by a transmitter and converted into standard
electrical signals as 4-20 mA or pulses.
3.8
The magnetic-inductive flow sensor EP is used to measure the volume flow 1
of liquids, slurries, pastes and other electrically conductive media without
any pressure drop.
Pressure, temperature, density and viscosity do not affect the volume
measurements.
Portions of solid particles and small gas bubbles should be avoided.
Technical data
IP rating IP67 (EN60529)
Power supply 24 Vdc 10 W
1 x 0 / 4 - 20 mA active with galvanic isolation
Outputs
1 x Pulse / state passive, with galvanic isolation. 24 V, 60 mA
Communication HART ® (optional)
Diagnosis functions Empty pipe detection, coil current monitoring
Performance
Uncertainty ±0.3% of measured value ±0.01% (Q at 10 m / s) under reference conditions
Repeatability ±0.15% of measured value ±0.005% (Q at 10 m / s) under reference conditions
>= 5 µS / cm
Conductivity
>= 20 µS / cm with demineralized water
Page 1 of 3
Flowmetering
3 Electromagnetic flowmeters
Dimensions / weights (approximate in mm and kg)
205 115
108
D 158
L
DN M20 x 1.5
Dimensions
Size Weight *
D A L
Sizing information
Litres / sec m3 / h
Size
Q min Q max Q min Q max
Please note that Min/Max figures are typical based on reference flow conditions. Actual min/max
values will be listed on product label and will be confirmed at time of order.
Page 2 of 3 TI-P309-01
EMM Issue 3
ELM ElectroMagnetic Inductive Flowmeter
Flowmetering
Electromagnetic flowmeters 3
How to order
Selection:
Category Description Suffix code Grey = Standard
Without 0
Approval certification 0
Inspection / material certificate 3.1 DIN / EN 10204: 2004 B
Mounting Integrated B B
TI-P309-01 Page 3 of 3
EMM Issue 3
ELM ElectroMagnetic Inductive Flowmeter
Flowmetering
3 Electromagnetic flowmeters
3.8
4
C ontrol systems 4
Section 4
4.1 Control valves
4.8 Desuperheaters
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-S24-60
CTLS Issue 7
Hard facing 316L stainless steel with Stellite 6 facing -for more arduous applications
Standard bonnet
Bonnet type
Extended bonnet for large pipe lagging or hot/cold applications
Standard trim
Trim
Low noise and anti-cavitation trim
Spira-trolTM valves are compatible with the following actuators and positioners:
Electric AEL5 and AEL6
Page 1 of 15
44 Control systems
Control valves
Standards
Designed in accordance with EN 60534. This product fully complies with the requirements of the Pressure Equipment Equipment
Directive (PED) and carries the mark when so required.
Certification
This product is available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
Class IV
Metal-to-metal Fast opening Linear
Class V
Leakage
Balanced Class IV
Soft seal
Flow %
Unbalanced Class VI
50
Rangeability 50:1 Equal percentage
DN15 to DN50 20 mm
Raised face
Facing Standard
Other facing is available on request.
Page 2 of 15 TI-S24-60
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
Control systems
Control valves 4
Materials
2c
Extended bonnet
TI-S24-60 Page 3 of 15
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
44 Control systems
Control valves
Materials
Type No. Part Material
5 Seat retainer Stainless steel with the exception of the full peek option
Page 4 of 15 TI-S24-60
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
Control systems
Control valves 4
3 Optional
19 20 graphite
8 packing
17
16
18
18
21
23
15
14 22
14
13
12
13
4
11
10
9
5
3
20
19 4.1
17
21
5
7 6 18
24
25
23
22
13
8
4
5
9
7 6
Extended bonnet
TI-S24-60 Page 5 of 15
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
44 Control systems
Control valves
Pressure/temperature limits - JE43 and JEA43
Temperature °C
PN63
PN100 Steam
saturation
curve
-10
Pressure bar g
Pressure psi g
ASME 600
Temperature °C
Temperature °F
JIS/KS 30
JIS/KS 40
Steam
Butt-weld saturation
Socket weld curve
Pressure bar g
4.1
6 The product must not be used in this region.
Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C (+41 °F), the external
moving parts of the valve and actuator must be heat traced to maintain normal operation.
A - D Flanged JIS/KS 30
A - E Flanged JIS/KS 40
Page 6 of 15 TI-S24-60
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
Control systems
Control valves 4
EN JE43 400 °C
ASME 600, Butt-weld and Socket weld JEA43 425 °C (797 °F)
TMA Maximum allowable temperature
JIS/KS 30 JEA43 425 °C
Standard packing PTFE chevron (Stem sealing - Options P and N) 250 °C 4.1
High temperature packing (Stem sealing - Option H) 425 °C 7
Maximum operating temperature Extended bonnet (E) with PTFE chevron 250 °C
(For clarification of the options
TMO Extended bonnet (E) with graphite packing 425 °C
G, H, K and P see the Spira-trolTM
selection guide on page 9) PTFE soft seat (Seating - Option G) 200 °C
Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. -29 °C (-20 °F)
Designed for a maximum cold hydraulic test pressure of: 156 bar g (2 262 psi g)
TI-S24-60 Page 7 of 15
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
44 Control systems
Control valves
Pressure/temperature limits - JE63 and JEA63
Temperature °C
PN63
PN100 Steam
saturation
curve
-10
Pressure bar g
Temperature °C
JIS/KS 30
JIS/KS 40 Steam
saturation
curve
Pressure bar g
8
Temperature °C
Temperature °F
ASME 600
Butt-weld Steam
Socket weld saturation
curve
Pressure bar g
Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C (+41 °F), the external
moving parts of the valve and actuator must be heat traced to maintain normal operation.
A - D Flanged JIS/KS 30
A - E Flanged JIS/KS 40
Page 8 of 15 TI-S24-60
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
Control systems
Control valves 4
EN JE63 580 °C
ASME 600, Butt-weld and Socket weld JEA63 538 °C (1 000 °F)
TMA Maximum allowable temperature
JIS/KS 30 JEA63 490 °C
Standard packing PTFE chevron (Stem sealing - Options P and N) 250 °C 4.1
Maximum operating temperature
High temperature packing (Stem sealing - Option H) 580 °C 9
(For clarification of the options Extended bonnet (E) with PTFE chevron 250 °C
TMO
G, H, K and P see the Spira-trol Extended bonnet (E) with graphite packing
TM
580 °C
selection guide on page 9)
PTFE soft seat (Seating - Option G) 200 °C
Minimum operating temperature Note: For lower operating temperatures consult SpiraxSarco. -29 °C (-20 °F)
Designed for a maximum cold hydraulic test pressure of: 156 bar g (2 262 psi g)
TI-S24-60 Page 9 of 15
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
44 Control systems
Control valves
Pressure/temperature limits - JE83/JEA83
A B C
Temperature °C
PN63
PN100 Steam
saturation
curve
B C
-10
Pressure bar g
E
* A * JIS/KS 40 only
D
Temperature °C
JIS/KS 30
JIS/KS 40 Steam
saturation
curve DE
Pressure bar g
10 A F
Temperature °C
Temperature °F
ASME 600
Butt-weld Steam
Socket weld saturation
curve
F
Pressure bar g
Notes: 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C (+41 °F), the external moving
parts of the valve and actuator must be heat traced to maintain normal operation.
A - D Flanged JIS/KS 30
A - E Flanged JIS/KS 40
Page 10 of 15 TI-S24-60
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
Control systems
Control valves 4
EN JE83 490 °C
Standard packing PTFE chevron (Stem sealing - Options P and N) 250 °C 4.1
High temperature packing (Stem sealing - Option H) 538 °C 11
Maximum operating temperature Extended bonnet (E) with PTFE
(For clarification of the options 250 °C
TMO chevron
G, H, K and P see the Spira-trolTM
selection guide on page 9) Extended bonnet (E) with graphite packing 538 °C
Minimum operating temperature Note: For lower operating temperatures consult SpiraxSarco. -29 °C (-20 °F)
Designed for a maximum cold hydraulic test pressure of: 156 bar g (2 262 psi g)
TI-S24-60 Page 11 of 15
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
44 Control systems
Control valves
Kv values
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
High capacity Equal % 4.9 7.2 11.0 17.5 31.0 46.0 90 115 N/A N/A N/A N/A
Equal % 4.0 6.3 10.0 16.0 25.0 36.0 63.0 100 160 245 370 580
Full port Linear 4.0 6.3 10.0 16.0 25.0 36.0 63.0 100 160 260 390 640
Fast opening 4.0 6.3 10.0 18.0 28.0 50.0 85.0 117 180 260 390 640
Equal % 2.5 4.0 6.3 10.0 16.0 25.0 36.0 63 100 200 287 370
Reduced trim 1
Linear 2.5 4.0 6.3 10.0 16.0 25.0 36.0 63 100 200 287 550
Standard Equal % 1.6 2.5 4.0 6.3 10.0 16.0 25.0 36 63 100 154 232
Reduced trim 2
trim Linear 1.6 2.5 4.0 6.3 10.0 16.0 25.0 36 63 100 154 232
Equal % 1.0 1.6 2.5 4.0 6.3 10.0 16.0 25 36 63 103 163
Reduced trim 3
Linear 1.0 1.6 2.5 4.0 6.3 10.0 16.0 25 36 63 103 163
Equal % 1.0 1.6 4.0 6.3 16
Reduced trim 4
Linear 1.0 1.6 4.0 6.3 16
Equal % 1.0 4.0
Reduced trim 5
Linear 1.0 4.0
0.5 0.5 0.5
0.2 0.2 0.2
4.1 Microflute 0.1 0.1 0.1
Note: See TI-S24-59 for low noise and anti-cavitation trims. Special Kv values are available on request.
C v (US) values
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
High capacity Equal % 5.7 8.3 12.7 20.2 36.0 53.0 104.0 133.0 N/A N/A N/A N/A
Equal % 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0 185.0 283 433 679
Full port Linear 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0 185.0 300 456 749
Fast opening 4.6 7.3 12.0 21.0 32.0 58.0 98.0 135.0 208.0 300 456 749
Equal % 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0 231 336 433
Reduced trim 1
Linear 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0 231 336 635
Standard Equal % 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0 120 154 271
Reduced trim 2
trim Linear 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0 120 154 271
Equal % 1.2 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0 75 154 191
Reduced trim 3
Linear 1.2 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0 75 154 191
Equal % 1.2 1.8 4.6 7.3 18.0
Reduced trim 4
Linear 1.2 1.8 4.6 7.3 18.0
Equal % 1.2 4.6
Reduced trim 5
Linear 1.2 4.6
0.58 0.58 0.6
0.23 0.23 0.23
Microflute 0.12 0.12 0.12
0.081 0.081 0.081
0.012 0.012 0.012
Note: See TI-S24-59 for low noise and anti-cavitation trims. Special C v values are available on request.
Page 12 of 15 TI-S24-60
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
Control systems
Control valves 4
Dimensions/weights (approximate) in mm and kg D
C B
Extended
Standard
bonnet
A A
4.1
Dimensions Weights 13
A B C D
ASME 600 EN 1092 Standard Extended bonnet ASME 600 PN100 Butt-weld
Size JIS/KS 30 PN63
JIS/KS 40 PN100 Carbon Stainless
Socket weld
Butt-weld steel steel
Socket weld
Alloy
steel
DN125 457 500 382 663 783 125 M30 133.0 124 74
DN150 508 550 400 681 801 125 M30 176.0 168 108
DN200 610 650 466 747 867 125 M30 300.0 306 197
TI-S24-60 Page 13 of 15
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
44 Control systems
Control valves
Spare parts
Spira-trolTM A
The spare parts available are shown in solid outline. Parts drawn
in a grey line are not supplied as spares.
Gasket set B, G C C1
PTFE packing C
Linear trim
D2, E
4.1 (No gaskets supplied) D1 D2
D Soft seat
arrangement
G
H
Page 14 of 15 TI-S24-60
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
Control systems
Control valves 4
Spira-trolTM selection guide:
DN15, DN20, DN25, DN32, DN40, DN50, DN65*, DN80, DN100, DN125, DN150,
EN standard =
Valve size DN200 DN25
ASME standard = ½", ¾", 1", 1¼", 1½", 2", 2½", 3", 4", 5", 6" and 8"
Valve series J = J series 2-port control valve J
E = Equal percentage
Valve characteristic F = Fast opening E
L = Linear
Blank = EN (PN)
Flange type Blank
A = ASME
Blank = under
Flow Blank
T = over
4 = Carbon steel
Body material 6 = Stainless steel 4
8 = Alloy steel
1 = Screwed
2 = Socket weld
Connections 3
3 = Flanged
4 = Butt weld
H = Graphite 4.1
Stem sealing
N = PTFE and Nitronic bearing (Available for DN15 to DN50 size range only)
P 15
P = PTFE
V = PTFE for Vacuum
G = PTFE soft seat
K = PEEK soft seat
P = Full PEEK
Seating T
S = 316L stainless steel (Available for DN15 to DN100 size range only)
T = 431 stainless steel
W = 316L with stellite 6 facing
A1 = 1 stage anti-cavitation
A2 = 2 stage anti-cavitation
P1 = 1 stage low noise trim
Type of trim S
P2 = 2 stage low noise trim
P3 = 3 stage low noise trim
S = Standard trim
B = Balanced
Trim balancing U
U = Unbalanced
E = Extended
Bonnet type S
S = Standard
Bolting S = Standard S
Series 2 = .2 0.2
Kvs To be specified Kv 10
Flanged
Connection type To be specified
PN63
* Please note: The PN63 flanges for the JE43 sizes have 4 bolt holes as standard; 8 bolt holes are available on request.
Selection example:
DN32 - J E 4 3 P T S U S S .2 - Kv 16 - Flanged PN63
How to order
Example: 1 off Spirax Sarco Spira-trol TM DN32 JE43PTSUSS.2 Kv 16 two-port control valve having flanged PN63 connections.
TI-S24-60 Page 15 of 15
CTLS Issue 7
Spira-trol TM Two-port Control Valves EN Standard JE, JF and JL DN15 to DN200 and ASME Standard JEA, JFA and JLA ½" to 8"
44 Control systems
Control valves
4.1
16
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-S24-71
CTLS Issue 13
Important note: Throughout this document, reference has been made to the standard KE or LE control valve. With the exception of trim
type, the KE, LE, KF, LF, KL and LL control valves are identical.
4.1
17
L Series K Series
DN15 to DN100 DN15 to DN100
Stainless Steel • •
SG Iron • • • •
Stainless Steel • • •
1
For others size use PN25 body which are dimensionally identical to PN16.
Standards
Designed in accordance with EN 60534. This product fully complies with the requirements of the EU Pressure Equipment Directive/UK
Pressure Equipment (Safety) Regulations and carries the mark when so required.
Certification
This product is available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
Page 1 of 23
44 Control systems
Control valves
Spira-trolTM valve characteristic - options:
KE and LE Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.
KL and LL Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant.
Bellows / PTFE (B) Zero emissions and thermal fluids PN25 - Up to 300 °C
Stem sealing
Zero emissions, high temperature applications and
Bellows / graphite (C) PN25 - Up to 400 °C
thermal fluids
Bellows/graphite secondary seals (D) Zero emissions and high temperature applications PN16 - Up to 300 °C
18
316L stainless steel with Stellite TM 6 facing - for more arduous
Hard facing
applications
Standard bonnet
Bonnet type
Extended bonnet for large pipe lagging or hot/cold applications
Standard trim
Trim
Low noise and anti-cavitation trim (see TI-S24-59). Not available with Reverseable PEEK Seat (C)
Spira-trol™ is a modular valve based on 4 body sizes covering DN15-100 (DN15-25, DN32-50, DN65-80, DN100) sizes in order to reduce
the number of spare parts. The valves are available with a range of accessories including actuators, positioners, solenoid valves, limit
switches.
Bonnet option
2b Bellows Stainless steel 316L
B-C-D
Page 2 of 23 TI-S24-71
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
Control systems
Control valves 4
KE valve with extended
bonnet (E) * Graphite packing
Lower and
9
upper stem Stelite 6
16
High guide
temperature 14 Grafoil packing Graphite rings
packing
10, 11, 12, 15, 17 and 19
Not used
2c Extended
bonnet (E)
2a
TI-S24-71 Page 3 of 23
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
44 Control systems
Control valves
Materials - DN15 to DN100 (½" to 4") continued
Page 4 of 23 TI-S24-71
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
Control systems
Control valves 4
KE valve with extended
bonnet (E) * Graphite packing
KE valve with graphite
Lower and
packing 9
upper stem Stelite 6
16
High guide
temperature 14 Grafoil packing Graphite rings
3
packing
10, 11, 12, 15, 17 and 19
18 Not used
14
4.1
KE valve with PTFE 21
packing 3
18
19
20 8
17
15 16 14
28
14
27
13 2
12
11
10 4
9
1 6 7 5
22
TI-S24-71 Page 5 of 23
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
44 Control systems
Control valves
Kv values
DN15 DN32 DN40 DN65 DN100
Valve size DN20 (¾") DN25 (1") DN50 (2") DN80 (3")
(½" ) (1¼") (1½") (2½") (4")
High capacity Equal % 4.9 7.2 11.0 17.5 31.0 46.0 90 115
Page 6 of 23 TI-S24-71
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
Control systems
Control valves 4
For Full Temperature/pressure Operating Curves, please refer to IM-S24-42
PN25 DN15-100
25 bar
PN25 @
120 °C
40 bar 40 bar
Flanged PN40 @ @
Maximum
operating
50 °C 100 °C
4.1
pressure 13,7 bar 13,7 bar 14 bar 14 bar
JIS/KS10 @ @ @ @ 23
120 °C 120 °C 120 °C 120 °C
34 bar 34 bar
JIS/KS20 @ @
120 °C 120 °C
PEEK
K 250 °C
insert
Maximum PTFE
G 170 °C
operating Seat insert
temperature 431S29 T
316L S
400 °C
316L/
W
Stellite6
Std.
-10 to +300 °C -10 to +300 °C -10 to +300 °C -10 to +300 °C
Bonnet
Operating temperature range
Ext.
-10 to +300 °C -10 to +350 °C -10 to +400 °C -10 to +400 °C
Bonnet
TI-S24-71 Page 7 of 23
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
44 Control systems
Control valves
PN25 350 °C
PEEK
Class VI
PTFE
Leakage In accordance to
Metal
class IEC 60534-4 Class IV (Class V on request)
StelliteTM
Balanced Class IV
Rangeability 50 : 1 30 : 1 10 : 1
DN15 to DN50 : 20 mm
Travel
DN65 to DN100 : 30 mm
Page 8 of 23 TI-S24-71
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
Valve DN DN15 - 25
Actuator Kvs 0.01 - 0.07 - 0.1 - 0.2 0.5 - 1.0 1.6 2.5 4
TI-S24-71
type Stem sealing
CTLS Issue 13
N P H B C D N P H B C D N P H B C D N P H B C D N P H B C D
Actuator trust
PN9126E
960 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 29.5 16.0
(1.0 - 2.0)
PN9123E
1920 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 16.7 16.0 40.0 40.0 40.0 8.3 16.0
(2.0 - 4.0)
PN9220E
680 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 25.7 16.0 40.0 40.0 11.7 16.0 31.3 31.3 4.8 16.0
(0.2 - 1.0)
PN9220E
1360 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0
(0.4 - 1.2)
PN9226E
3400 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
(1.0 - 2.0)
standard trim - (Pneumatic Actuators)
PN9223E
6800 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
(2.0 - 4.0)
Valve DN DN15 - 25
PN9126E
960 27.8 27.8 12.9 16.0 20.5 20.5 8.7 16.0 15.4 15.4 5.8 11.2 11.4 11.4 3.7 8.0
(1.0 - 2.0)
PN9123E
1920 40.0 40.0 40.0 0.9 16.0 40.0 40.0 40.0 16.0 40.0 40.0 36.4 16.0 36.2 36.2 28.5 16.0
(2.0 - 4.0)
PN9220E
680 13.8 13.8 7.4 9.5 9.5 4.4 6.5 6.5 2.3 4.2 4.2 0.8
(0.2 - 1.0)
PN9226E
3400 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
(1.0 - 2.0)
PN9223E
6800 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
Maximum differential pressures for Class IV shut-off - Metal Seat (T & S) - Flow under -
(2.0 - 4.0)
Control valves
Control systems
Page 9 of 23
25
4.1
4
44
26
4.1
Valve DN DN32 - 50
Page 10 of 23
N P H B C D N P H B C D N P H B C D N P H B C D N P H B C D
Actuator trust
PN9126E
960 40.0 40.0 31.5 16.0 30.3 30.3 15.4 16.0 17.4 17.4 7.8 13.2 13.5 13.5 5.6 10.1 9.5 9.5 3.4 6.9
Control valves
(1.0 - 2.0)
Control systems
PN9123E
1920 40.0 40.0 40.0 11.0 16.0 40.0 40.0 40.0 3.4 16.0 40.0 40.0 38.4 16.0 38.8 38.8 30.9 16.0 29.1 29.1 23.0 16.0
(2.0 - 4.0)
PN9220E
680 33.2 33.2 7.6 16.0 16.3 16.3 1.4 9.9 8.5 8.5 4.3 6.2 6.2 2.7 3.8 3.8 1.2
(0.2 - 1.0)
PN9220E
1360 40.0 40.0 40.0 16.0 40.0 40.0 35.2 16.0 30.1 30.1 20.6 16.0 24.1 24.1 16.2 16.0 17.7 17.7 11.6 15.0
(0.4 - 1.2)
PN9226E
3400 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 22.6 16.0
(1.0 - 2.0)
PN9223E
6800 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
(2.0 -4.0)
standard trim - (Pneumatic Actuators) (continued)
Valve DN DN32 - 50
Kvs 25 31 - 36 46 - 50
Actuator type
Stem sealing
N P H B C D N P H B C D N P H B C D
Actuator trust
PN9126E
960 3.6 3.6 2.2 2.3 2.3 1.2 1.0 1.0
(1.0 - 2.0)
PN9123E
1920 14.2 14.2 10.9 12.7 10.8 10.8 8.1 9.6 7.0 7.0 5.1 6.2
(2.0 - 4.0)
PN9220E
680 0.5 0.5
(0.2 - 1.0)
PN9226E
3400 30.5 30.5 27.2 13.9 10.6 16.0 23.8 23.8 21.2 10.6 8.0 16.0 16.3 16.3 14.4 6.9 5.0 15.5
(1.0 - 2.0)
PN9223E
Maximum differential pressures for Class IV shut-off - Metal Seat (T & S) - Flow under -
6800 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 37.7 37.7 35.8 25.0 25.0 16.0
(2.0 -4.0)
CTLS Issue 13
TI-S24-71
Valve DN DN65 - 100
TI-S24-71
Actuator type
Stem sealing
CTLS Issue 13
P H B C D P H B C D P H B C D P H B C D P H B C D P H B C D
Actuator trust
PN9230E
680 2.8
(0.2 - 1.0)
PN9230E
1360 16.6 6.3 5.4 0.9 3.2 0.9
(0.4 - 1.2)
PN9236E
3400 40.0 40.0 15.4 5.0 5.0 23.4 18.9 4.9 0.4 0.4 16.0 12.8 2.8 8.2 6.4 0.7 4.7 3.5 2.5 1.8
(1.0 - 2.0)
PN9233E
6800 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 37.4 34.2 24.2 21.0 16.0 20.2 18.4 12.8 11.0 11.0 12.4 11.2 7.6 6.5 6.5 7.3 6.6 4.3 3.6 3.5
(2.0 - 4.0)
PN9330E
1340 16.2 5.9 5.2 0.7 3.0 0.9
(0.2 - 1.0)
PN9330E
2680 40.0 33.2 0.8 17.0 12.5 11.5 8.3 5.6 3.8 3.1 1.9 1.5 0.7
(0.4 - 1.2)
PN9336E
6700 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 36.7 33.5 23.5 20.3 16.0 19.8 18.0 12.4 10.3 10.6 12.2 11.0 7.4 6.3 6.3 7.1 6.4 4.2 3.5 3.5
standard trim - (Pneumatic Actuators) (continued)
(1.0 - 2.0)
PN9337E
16750 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 34.9 33.8 25.0 25.0 16.0 21.3 20.6 18.4 17.6 16.0
(2.5 - 3.5)
Page 11 of 23
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28
4.1
Valve DN DN15 - 25
Page 12 of 23
N P H B C D N P H B C D N P H B C D N P H B C D N P H B C D
Actuator trust
AEL3 2000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 15.4 16.0
Control valves
AEL51 1000 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 40.0 16.0 40.0 40.0 33.1 16.0
Control systems
AEL52 2000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 25.0 16.0 40.0 40.0 40.0 15.4 16.0
AEL62 2300 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 15.4 16.0
AEL53/63 4500 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
AEL54/64 8000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
standard trim - (Electric Actuators)
Valve DN DN15 - 25
AEL3 2000 40.0 40.0 40.0 4.9 16.0 40.0 40.0 40.0 2.4 16.0 40.0 40.0 38.9 0.7 16.0 38.3 38.3 30.5 16.0
AEL51 1000 29.8 29.8 14.8 16.0 22.0 22.0 10.0 16.0 40.0 40.0 7.1 12.5 12.4 12.4 4.7 9.1
AEL52 2000 40.0 40.0 40.0 4.9 16.0 40.0 40.0 10.2 2.4 16.0 40.0 40.0 38.9 0.7 16.0 38.3 38.3 30.5 16.0
AEL62 2300 40.0 40.0 40.0 19.8 4.9 16.0 40.0 40.0 40.0 14.2 2.4 16.0 40.0 40.0 40.0 10.3 0.7 16.0 40.0 40.0 38.3 7.3 16.0
AEL53/63 4500 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
AEL54/64 8000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
CTLS Issue 13
TI-S24-71
Valve DN DN32 - 50
TI-S24-71
Actuator type
Stem sealing
CTLS Issue 13
N P H B C D N P H B C D N P H B C D N P H B C D N P H B C D
Actuator trust
AEL3 2000 40.0 40.0 40.0 17.8 16.0 40.0 40.0 40.0 7.4 16.0 40.0 40.0 40.0 2.7 16.0 40.0 40.0 33.0 1.4 16.0 30.7 30.7 24.6 0.1 16.0
AEL51 1000 40.0 40.0 34.9 16.0 32.3 32.3 17.3 16.0 18.6 18.6 9.1 14.5 14.6 14.6 6.7 11.2 10.3 10.3 4.2 7.7
AEL52 2000 40.0 40.0 40.0 17.8 16.0 40.0 40.0 40.0 7.4 16.0 40.0 40.0 40.0 2.7 16.0 40.0 40.0 33.0 1.4 16.0 30.7 30.7 24.6 0.1 16.0
AEL62 2300 40.0 40.0 40.0 25.0 17.8 16.0 40.0 40.0 40.0 22.3 7.4 16.0 40.0 40.0 40.0 12.3 2.7 16.0 40.0 40.0 40.0 9.3 1.4 16.0 36.8 36.8 30.7 6.3 0.1 16.0
AEL53/63 4500 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
AEL54/64 8000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
AEL55/65 14000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
Valve DN DN32 - 50
Kvs 25 31 - 36 46 - 50
standard trim - (Electric Actuators) (continued)
Actuator type
Stem sealing
N P H B C D N P H B C D N P H B C D
Actuator trust
AEL3 2000 15.0 15.0 11.7 13.6 11.5 11.5 8.8 10.3 7.5 7.5 5.6 6.7
AEL51 1000 4.0 4.0 0.7 2.6 2.7 2.7 1.5 1.2 1.2 0.4
AEL52 2000 15.0 15.0 11.7 13.6 11.5 11.5 8.8 10.3 7.5 7.5 5.6 6.7
AEL62 2300 18.3 18.3 15.0 1.8 16.0 14.1 14.1 11.5 0.9 13.0 9.4 9.4 7.5 8.6
AEL53/63 4500 40.0 40.0 39.3 25.0 22.8 16.0 33.5 33.5 30.9 20.3 17.7 16.0 23.2 23.2 21.3 13.8 11.9 16.0
AEL54/64 8000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
AEL55/65 14000 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 40.0 25.0 25.0 16.0
Page 13 of 23
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4
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4.1
Valve DN DN65 - 100
Page 14 of 23
P H B C D P H B C D P H B C D P H B C D P H B C D P H B C D
Actuator trust
AEL52 2000 29.7 19.3 11.0 6.6 7.2 4.0 3.2 1.4 1.5 0.4 0.5
Control systems
AEL62 2300 35.8 25.4 13.7 9.2 9.1 5.9 4.3 2.5 2.2 1.0 0.9 0.2
AEL53/63 4500 40.0 40.0 25.0 25.0 16.0 33.1 28.6 14.6 10.0 10.1 22.9 19.7 9.7 6.5 6.5 12.1 10.2 4.6 2.8 2.8 7.2 6.0 2.4 1.3 1.3 4.0 3.3 1.1 0.3 0.3
AEL54/64 8000 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 24.4 22.6 17.0 15.2 15.2 15.0 13.9 10.3 9.2 9.2 9.0 8.2 6.0 5.3 5.3
AEL55/65 14000 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 28.7 27.5 23.9 22.8 16.0 17.4 16.7 14.5 13.8 13.8
AEL56/66 25000 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 40.0 40.0 25.0 25.0 16.0 33.0 32.2 25.0 25.0 16.0
standard trim - (Electric Actuators) (continued)
CTLS Issue 13
TI-S24-71
Valve DN DN15 - 25
Kvs 0.01 - 0.07 0.1 - 0.2 0.5 1 1.6 2.5 4 4.9 - 6.3 7.2 10 11
TI-S24-71
Actuator type
Stem sealing
N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D
CTLS Issue 13
Actuator trust
PN9126E (1.0 - 2.0) 960 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 17.6 16.0 19.0 13.8 16.0 18.6 10.9 15.3
PN9123E (2.0 - 4.0) 1920 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0
PN9220E (0.2 - 1.0) 680 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 18.1 16.0 19.0 8.9 16.0 18.3 6.6 13.2 14.5 4.9 10.3 11.4 3.6 8.0
PN9220E (0.4 - 1.2) 1360 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0
Valve DN DN32 - 50
Kvs 4 6.3 10 16 17.5 - 18 25 31 - 36 46 - 50
Actuator type
Stem sealing
N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H B C D N-P H B C D
Actuator trust
standard trim - (Pneumatic Actuators)
PN9126E (1.0 - 2.0) 960 19.0 19.0 16.0 19.0 19.0 16.0 19.0 13.8 16.0 19.0 11.1 15.6 14.3 8.2 11.7 7.1 3.8 5.7 5.5 2.8 4.3 3.6 1.7 2.8
PN9123E (2.0 - 4.0) 1920 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 17.7 14.4 16.0 13.9 11.3 0.7 12.8 9.7 7.8 8.8
PN9220E (0.2 - 1.0) 680 19.0 17.4 16.0 19.0 8.9 16.0 14.5 4.9 10.3 11.6 3.7 8.2 8.6 2.5 6.0 4.0 0.7 2.6 3.0 0.4 1.9 1.9 1.1
PN9220E (0.4 - 1.2) 1360 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 16.4 16.0 11.5 8.2 10.1 9.0 6.4 7.9 6.1 4.3 5.3
PN9226E (1.0 - 2.0) 3400 19.0 19.0 13.8 11.1 16.0 19.0 17.1 9.5 7.7 16.0
PN9336E (1.0 - 2.0) 6700 19.0 19.0 14.4 12.6 12.6 13.8 12.6 9.0 7.9 7.9 8.4 7.7 5.4 4.7 4.7
PN9337E (2.5 - 3.5) 16750 19.0 19.0 19.0 18.9 16.0
Control valves
Control systems
Page 15 of 23
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Valve DN DN15 - 25
Page 16 of 23
N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
Actuator trust
AEL3 2000 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 9.9 16.0 19.0 19.0 19.0 4.7 16.0
Control valves
AEL51 1000 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0
Control systems
AEL52 2000 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 9.9 16.0 19.0 19.0 19.0 4.7 16.0
AEL62 2300 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 9.9 16.0 19.0 19.0 19.0 4.7 16.0
AEL63 4500 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 9.9* 16.0* 19.0* 19.0* 19.0* 4.7* 16.0*
Valve DN DN15 - 25
standard trim - (Electric Actuators)
AEL3 2000 19.0 19.0 19.0 2.2 16.0 19.0 19.0 14.9 16.0 19.0 19.0 11.3 16.0 19.0 19.0 8.7 16.0 19.0 19.0 6.7 16.0
AEL51 1000 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 15.1 16.0 19.0 11.9 16.0
AEL52 2000 19.0 19.0 19.0 2.2 16.0 19.0 19.0 14.9 16.0 19.0 19.0 11.3 16.0 19.0 19.0 8.7 16.0 19.0 19.0 6.7 16.0
AEL62 2300 19.0 19.0 19.0 2.2 16.0 19.0 19.0 14.9 16.0 19.0 19.0 11.3 16.0 19.0 19.0 8.7 16.0 19.0 19.0 6.7 18.0
AEL63 4500 19.0* 19.0* 19.0* 2.2* 16.0* 19.0* 19.0* 14.9 16.0* 19.0* 19.0* 11.3 16.0* 19.0* 19.0* 8.7* 16.0* 19.0* 19.0* 6.7* 19.0*
CTLS Issue 13
TI-S24-71
Valve DN DN32 - 50
Kvs 4 6.3 10 16
Actuator type
TI-S24-71
Stem sealing
N-P H B C D N-P H B C D N-P H B C D N-P H B C D
CTLS Issue 13
Actuator trust
AEL3 2000 19.0 19.0 19.0 2.0 16.0 19.0 19.0 14.9 16.0 19.0 19.0 8.7 16.0 19.0 19.0 6.9 16.0
AEL51 1000 19.0 19.0 16.0 19.0 19.0 16.0 19.0 15.1 16.0 19.0 12.1 16.0
AEL52 2000 19.0 19.0 19.0 2.0 16.0 19.0 19.0 14.9 16.0 19.0 19.0 8.7 16.0 19.0 19.0 6.9 16.0
AEL62 2300 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 14.9 16.0 19.0 19.0 18.3 8.7 16.0 19.0 19.0 14.8 6.9 16.0
AEL63 4500 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 14.9* 16.0* 19.0* 19.0* 18.3* 8.7* 16.0* 19.0* 19.0* 13.5* 6.9* 16.0*
Valve DN DN32 - 50
Kvs 17.5 - 18 25 31 - 36 46 - 50
Actuator type
Stem sealing
N-P H B C D N-P H B C D N-P H B C D N-P H B C D
Actuator trust
AEL3 2000 19.0 19.0 4.9 16.0 18.6 15.3 2.1 16.0 14.6 12.0 1.4 13.5 10.2 8.3 0.7 9.4
standard trim - (Electric Actuators) (continued)
AEL51 1000 15.1 9.0 12.5 7.6 4.3 6.1 5.8 3.2 4.7 3.9 2.0 3.1
AEL52 2000 19.0 19.0 4.9 16.0 18.6 15.3 2.1 16.0 14.6 12.0 1.4 13.5 10.2 8.3 0.7 9.4
AEL62 2300 19.0 19.0 11.1 4.9 16.0 19.0 18.6 5.4 2.1 16.0 17.3 14.6 4.1 1.4 16.0 12.1 10.2 2.6 0.7 11.2
AEL63 4500 19.0* 19.0* 10.0* 4.9* 16.0* 19.0* 18.0* 5.4* 2.1* 16.0* 17.3* 14.6* 4.1* 1.4* 16.0* 12.1* 10.2* 2.6* 0.7* 11.2*
Page 17 of 23
33
4.1
4
44 Control systems
Control valves
Dimensions for the Spira-trolTM two-port control valve approximate in mm and (inches)
Screwed Flanged
BSP
Valve size
A B C A1 C1 D E F
All LE43/63 Thread Bellows Extended
(except JIS/KS10 seals bonnet
LE43/LE63
JIS/KS10)
267 354
DN40 (1½") 205 65 132 200 198 132
(10½") (13.94")
DN50 (2") 230 80 127 230 222 127
Bellows
368 sealed or
DN65 (2½") 290 290 201 extended
(14½") 416
bonnet
81 368 (16.38")
version
DN80 (3") 310 310 201 M12
(3") (14½")
E
381 431
4.1 DN100 (4") 350 350 216
(15") (17")
E E
D D
C C1
A A1
DN20 (¾") 6.8 5.5 6.8 5.5 6.8 5.0 6.0 6.0 6.0 4.5 (10)
DN25 (1") 7.0 6.0 7.0 6.0 7.0 5.5 6.5 6.5 6.5
DN32 (1¼") 13.5 11.5 13.5 11.5 13.5 9.0 10.0 10.0 10.0
DN40 (1½") 14.0 12.0 14 12.0 14.0 10.0 12.8 12.8 12.8 5.5 (12)
DN50 (2") 17.0 13.0 17.0 13.0 17.0 11.0 15.0 15.0 15.0
Page 18 of 23 TI-S24-71
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
Control systems
Control valves 4
Dimensions/weights for the PN actuator range approximate in mm and kgs (inches and lbs)
Weight
Actuator range F G H J
Actuator With handwheel
and variants
mm inches mm inches mm inches mm inches kg lbs kg lbs
TN2100E
4.1
405 16" 369 14½" 402 15 " 330 13" 37 83.25 +23.00 +51.75
TN2100R
F
J Dimensions/weights
for the AEL actuator ranges
H approximate in mm and kgs (and in inches and lbs)
F
Actuator F G Weight
Actuator
H J range mm inches mm inches kg lbs
AEL51,
AEL52,
AEL53,
177 7" 459 18" 5.0 11.0
AEL62
and
AEL63
AEL54
and 177 7" 490 19" 7.0 15.5
AEL64
Top mounted handwheel Side mounted handwheel AEL56
and 226 9" 760 30" 20.0 44.0
AEL66
TI-S24-71 Page 19 of 23
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
44 Control systems
Control valves
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as
this will ensure that the correct spare parts are supplied.
PTFE packing C
Linear trim
4.1 (No gaskets supplied)
D2, E
Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 Spira-
trolTM two-port KE43 PTSUSS.2 Kv 10 control valve.
H
E
G
Page 20 of 23 TI-S24-71
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
Control systems
Control valves 4
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as
this will ensure that the correct spare parts are supplied.
Linear trim
D8, E
(No gaskets supplied)
*
PTFE soft seat seal H 4.1
Specify if reduced trim. 37
How to order spares
Always order spares by using the description given in the column headed
'Available spares', and state the size and type of valve including the full
product description of the product.
Example: 1 - Graphite stem seal kit for a Spirax Sarco DN25 Spira-trolTM
two-port KE43B TSUSS.2 Kv 10 control valve.
D7 D8
D6
Soft Seat B
G&K
arrangement
H
E
G
TI-S24-71 Page 21 of 23
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
44 Control systems
Control valves
Spare parts A
The spare parts available are shown in solid outline. Parts drawn in grey line are not
supplied as spares.
Note: When placing an order for spare parts please specify clearly the full product C
C2
description as found on the label of the valve body, as this will ensure that the correct
spare parts are supplied. C1
PTFE packing C
Plug stem and seat kit Fast opening trim (No gaskets supplied) D10, E B
Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 Spira-trol TM two-port KE43B
TSUSS.2 Kv 10 control valve.
D10 D11
B
Soft Seat
G&K
arrangement D9
E
G
Page 22 of 23 TI-S24-71
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
Control systems
Control valves 4
Spira-trolTM selection guide:
Valve size EN standard = DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100 DN25
K = K series 2-port control valve
Valve series K
L = L series 2-port control valve
E = Equal percentage
Valve characteristic F = Fast opening E
L = Linear
Flange type Blank = EN (PN) Blank
Blank = under
Flow Blank
T = over
3 = Cast iron
4 = Carbon steel
Body material 4
6 = Stainless steel
7 = SG iron
1 = Screwed
Connections 3
3 = Flanged
B = Bellows/PTFE secondary seals
C = Bellows/graphite secondary seals
D = Bellows/graphite secondary seals
Stem sealing H = Graphite P
N = PTFE with Nitronic bush - DN15 to DN50 only 4.1
P = PTFE
39
V = PTFE for vacuum service
C = Reverseable PEEK seat
G = PTFE soft seat
K = PEEK soft seat
Seating P = Full PEEK T
S = 316L stainless steel
T = 431 stainless steel
W = 316L with stelliteTM 6 facing
A1 = 1 stage anti-cavitation
A2 = 2 stage anti-cavitation
P1 = 1 stage low noise cage
Type of trim S
P2 = 2 stage low noise cage
P3 = 3 stage low noise cage
S = Standard trim
B = Balanced (not available with seating option C)
Trim balancing U
U = Unbalanced
E = Extended
Bonnet type S
S = Standard
H = High temperature
Bolting S
S = Standard
Blank = Standard
Finish
N = ENP coating
Series 2 = .2 .2
Kvs To be specified Kv 16
Connection type To be specified Flanged PN40
Selection example:
DN32 - K E 4 3 P T S U S S .2 - Kv 16 - Flanged PN40
How to order
Example: 1 off Spirax Sarco Spira-trolTM DN32 KE43PTSUSS.2 Kv 16 two-port control valve having flanged PN40 connections.
TI-S24-71 Page 23 of 23
CTLS Issue 13
Spira-trolTM Two-port Control Valves EN Standard K&L Series DN15 to DN100
44 Control systems
Control valves
4.1
40
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-S24-73
CTLS Issue 2
ASME 150 and ASME 300 are available with Flat face for use with ASME 125 and ASME 250 Flange.
Standards
Designed in accordance with EN 60534. This product fully complies with the requirements of the EU Pressure Equipment Directive/UK
Pressure Equipment (Safety) Regulations and carries the mark when so required.
Certification
This product is available with certification to EN 10204 3.1. Optional seat leak test is available on request.
Note: All certification/inspection requirements must be stated at the time of order placement.
TI-S24-73 Page 1 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
Spira-trolTM valve characteristic - options:
KE and KEA Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.
KL and KLA Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant.
Hard facing 316L stainless steel with Stellite TM 6 facing - for more arduous applications
Standard bonnet
Bonnet type
Extended bonnet for large pipe lagging or hot/cold applications
Standard trim
4.1 Trim
Low noise and anti-cavitation trim (see TI-S24-59)
42
Spira-trolTM valves are compatible with the following actuators:
Electric AEL5 and AEL6 series
Note: Reference the product specific Technical Information sheet for further details.
Page 2 of 15 TI-S24-73
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
Control systems
Control valves 4
Materials - DN125 to DN300 (6" to 12")
Body
Type No. Part Material
material
1 Body Cast steel BS EN 10213 GP 240GH+N (1.0619N)
KE43
Carbon 2 Bonnet Cast steel BS EN 10213 GP 240GH+N (1.0619N)
steel 1 Body Cast steel ASTM A216 WCB
KEA43
2 Bonnet Cast steel ASTM A216 WCB
1 Body Stainless
KE63 steel
EN 10213 (1.4408)
Stainless 2 Bonnet
steel 1 Body Stainless
KEA63 steel
ASTM A351 CF8M
2 Bonnet
1 Body
KE73 SG iron EN-GJS-400-18U-LT
2 Bonnet
SG iron
1 Body
KEA73 SG iron ASTM A395
2 Bonnet
DN125 4.1
unbalanced valve 43
TI-S24-73 Page 3 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
Materials - DN125 to DN300 (6" to 12") (continued)
Body
Type No. Part Material
material
9 Bearing Stellite TM
High
temperature 26 Gland packing Graphite
gland versions
3a Plug and stem assembly Stainless steel
Balanced
29 Cage Stainless steel
versions
31 Balanced seal Graphite
Page 4 of 15 TI-S24-73
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
Control systems
Control valves 4
DN125
20
unbalanced valve
17 11
18
12 14
8
9 15
10
4.1
45
16 6
22
21
31
3a
DN125
balanced valve
TI-S24-73 Page 5 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
Kv values
Valve size DN125 DN150 DN200 DN250 DN300
Equal % 163
Reduced trim 5
Linear 163
Equal % 188
Reduced trim 5
Linear 188
Page 6 of 15 TI-S24-73
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
Control systems
Control valves 4
Pressure / temperature limits - KE43 (Carbon steel)
A E D C B
Temperature °C
F
Steam
saturation
curve F E D C B
Pressure bar g
High temperature bolting and packing is required for use in this region
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the
valve and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown in table below.
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300 °C.
TI-S24-73 Page 7 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
Pressure / temperature limits - KE63 (Stainless steel)
A E D C B
Temperature °C
F
Steam
saturation
curve F E D C B
Pressure bar g
High temperature bolting and packing is required for use in this region
Notes:
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the
valve and actuator must be heat traced to maintain normal operation.
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown in table below.
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300 °C.
Page 8 of 15 TI-S24-73
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
Control systems
Control valves 4
Pressure / temperature limits - KE73 (SG iron)
A
F
Temperature °C
Steam
saturation
curve
F E D
Pressure bar g
High temperature bolting and packing is required for use in this region
Notes: 4.1
1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 °C, the external moving parts of the
valve and actuator must be heat traced to maintain normal operation.
49
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown in table below.
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300 °C.
TI-S24-73 Page 9 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
Pressure / temperature limits - KEA43 (Carbon steel)
Pressure psi g
A
Temperature °C
Temperature °F
E
Steam
saturation
curve
E D C B
Pressure bar g
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown above.
3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option.
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300 °C (572 °F).
Page 10 of 15 TI-S24-73
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
Control systems
Control valves 4
Pressure / temperature limits - KEA63 (Stainless steel)
Pressure psi g
A
Temperature °C
Temperature °F
D
E
Steam
saturation
E C curve D B
Pressure bar g
2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction
with the valve pressure / temperature limits shown above.
3. As standard the KEA, KFA, KLA series two-port control valves are supplied with the PTFE stem sealing option.
ASME 150 (6" to 8" only) 19.6 bar g @ 38 °C (275 psi g @ 100 °F)
Maximum design pressure
ASME 300 49.6 bar g @ 38 °C (720 psi g @ 100 °F)
Note: We recommend that an extended bonnet (E) with graphite packing is used where valve operation is above 300 °C (572 °F).
TI-S24-73 Page 11 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
Dimensions for the Spira-trol TM two-port control valve approximate in mm and (inches)
Flanged
Valve size KE valves KEA valves
A1 C1 A1 C1 D E F
PN16 JIS / KS KS 10 KS 20 Thread Extended
PN25 bonnet
PN40 10 20 ASME ASME
125 and 150 250 and 300
DN150 (6") 480 451 473 275 451 (17¾") 473 (18 5 / 8 ") 279 (11") 556 (21 7/8")
DN200 (8") 600 543 568 341 543 (213 / 8 ") 568 (22 3 / 8 ") 343 (13½") 125(4 7 / 8 ") M30 621 (24½")
DN250 (10") 730 673 708 344 673 708 344 (13½") 622 (24½")
DN300 (12") 850 737 775 355 737 775 355 (14") 634 (25")
4.1
52 E
D
F
C1
A1 A1
Flanged version Extended bonnet version
Weights for the Spira-trol TM two-port control valve approximate in kg (and lbs)
16 2
DN125 (5") 81 81 81
(35) (4.4)
16 3
DN150 (6") 121 121 121 130 (286) 130 (286) 130 (286)
(35) (7)
16 10
DN200 (8") 210 210 210 210 (462) 210 (462) 210 (462)
(35) (22)
16 10
DN250 10") 228 242 (533)
(35) (22)
16 16
DN300 12") 451 465 (1025)
(35) (35)
Page 12 of 15 TI-S24-73
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
Control systems
Control valves 4
Dimensions/weights for the PN actuator range approximate in mm and kgs (inches and lbs)
Weight
Actuator range F G H J
Actuator With handwheel
and variants
mm inches mm inches mm inches mm inches kg lbs kg lbs
PN9400E
732 28¾" 465 18 1 / 3 " 60 132.00
PN9400R
TN2277E 532 21" 863 34" 330 13" 330 13" 116 255.00 +21.00 +46.00
F
J
Actuator F
4.1
H J
53
G
Actuator
Top mounted
handwheel Side mounted handwheel
Dimensions/weights for the EL and AEL actuator ranges approximate in mm and kgs (and in inches and lbs)
F G Weight
Actuator range
mm inches mm inches kg lbs
AEL56 and AEL66 226 9" 760 30" 20.0 44.0
TI-S24-73 Page 13 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body,
as this will ensure that the correct spare parts are supplied.
PTFE chevrons C3
Graphite packing
Stem seal kit c o nve r s i o n k i t ( D N15 to C4 C5
DN100) C4
C3
Graphite seal set C5
Balanced
A, D, E
(No gaskets supplied)
Plug stem and seat kit
Unbalanced
4.1 (No gaskets supplied)
D, E
D4 D5
H J
E
G
Exploded view of
soft seat arrangement
Page 14 of 15 TI-S24-73
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
Control systems
Control valves 4
Spira-trolTM selection guide:
EN standard = DN125, DN150, DN200, DN250 and 300
Valve size DN150
ASME standard = 6", 8", 10" and 12"
Valve series K = K series 2-port control valve K
E = Equal percentage
Valve characteristic F = Fast opening E
L = Linear
A = ASME
Flange type Blank
Blank = EN (PN)
Blank = under
Flow Blank
T = over
4 = Carbon steel
Body material 6 = Stainless steel 4
7 = SG iron
Connections 3 = Flanged
H = Graphite
Stem sealing P = PTFE
V = PTFE for vacuum service
4.1
G = PTFE soft seat
K = PEEK soft seat 55
Seating P = Full PEEK T
T = 431 stainless steel
W = 316L with stellite 6 facing
A1 = 1 stage anti-cavitation
A2 = 2 stage anti-cavitation
P1 = 1 stage low noise cage
Type of trim S
P2 = 2 stage low noise cage
P3 = 3 stage low noise cage
S = Standard trim
B = Balanced
Trim balancing U
U = Unbalanced
E = Extended
Bonnet type S
S = Standard
H = High temperature
Bolting S
S = Standard
Finish Blank = Standard
Series 2 = .2 .2
Kvs To be specified Kvs 370
Connection type To be specified Flanged PN40
Selection example:
DN150 - K E 4 3 P T S U S S .2 - Kvs 370 - Flanged PN40
How to order
Example: 1 off Spirax Sarco Spira-trol TM DN150 KE43PTSUSS.2 Kvs 16 two-port control valve having flanged PN40 connections.
TI-S24-73 Page 15 of 15
CTLS Issue 2
Spira-trol TM Two-port Control Valves K Series DN125 to DN300 and 6" to 12"
44 Control systems
Control valves
4.1
56
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-S24-72
CTLS Issue 2
Important note: Throughout this document, reference has been made to the standard LEA or KEA control valve. With the exception
of trim type, the LEA, KEA, LFA, KFA, LLA and KLA control valves are identical.
4.1
57
Stainless Steel • •
SG Iron • • • •
Stainless Steel • • • •
Standards
Designed in accordance with EN 60534. This product fully complies with the requirements of the EU Pressure Equipment Directive/UK
Pressure Equipment (Safety) Regulations and carries the mark when so required.
Certification
This product is available with certification to EN 10204 3.1. Seat leakage test certificate is available on request.
Note: All certification/inspection requirements must be stated at the time of order placement.
Page 1 of 24
44 Control systems
Control valves
Spira-trolTM valve characteristic - options:
LEA and KEA Equal percentage (E) - Suitable for most modulating process control applications providing good control at all flowrates.
LLA and KFA Fast opening (F) - For on / off applications only.
LFA and KLA Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant.
Bellows / PTFE (B) Zero emissions and thermal fluids PN25 - up to 572 °F
Stem sealing
Zero emissions, high temperature applications and thermal fluids
Bellows / graphite (C)
PN25 - up to 797 °F
Bellows/graphite secondary seals (D) Zero emissions and high temperature applications PN16 - up to 572 °F
Standard trim
Trim
Low noise and anti-cavitation trim (see TI-S24-59) Note: Not available with Reverseable PEEK Seat (C)
Spira-trol™ is a modular valve based on 4 body sizes covering DN15-100 sizes (½" - 1", 1¼" - 2", 2½" - 3" and 4") in order to reduce
the number of spare parts. The valves are available with a range of accessories including actuators, positioners, solenoid valves,
limit switches.
Page 2 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control systems
Control valves 4
KEA valve with
extended bonnet (E) * Graphite packing
KEA valve with
Lower and
graphite packing 9
upper stem Stelite 6
16
High guide
temperature 14 Grafoil packing Graphite rings
3 packing
10, 11, 12, 15, 17 and 19
Not used
2c
Extended
bonnet (E)
2a
4
TI-S24-72 Page 3 of 24
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
44 Control systems
Control valves
Materials - ½" to 4" (continued)
5 Seat retainer DUPLEX Stainless steel ASME A994 CD4MCuN
Stainless steel 316L for Stainless steel valve and Stainless steel 431
Seat option C/P/K/G
for all other materials
Stainless steel 316L for stainless steel valve and stainless steel 431
18 Gland nut
for all others materials
Stellite TM 6 for stainless steel valve and stainless steel 431 for all others
25 Lower spindle bearing
materials
Stainless steel A194 Gr8M for Stainless Steel valve and A194 2H for
27 Nut
others valves
Stainless steel A193 GrB8M2 for Stainless Steel valve and A193 B7 for
28 Stud
others valves
Page 4 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control systems
Control valves 4
KEA valve with
extended bonnet (E) * Graphite packing
KEA valve with
Lower and
graphite packing 9
upper stem Stelite 6
16
High guide
temperature 14 Grafoil packing Graphite rings
packing
10, 11, 12, 15, 17 and 19
18 Not used
14
4.1
KEA valve with 61
PTFE packing
18
19
20 8
17
15 16 14
28
14
27
13 2
12
11
10
9
6 7 5
22
TI-S24-72 Page 5 of 24
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
44 Control systems
Control valves
C v (US) values
C v (US) = C v (UK) x 1.2009
Valve size ½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4"
High capacity Equal % 5.7 8.3 12.7 20.2 36.0 53.0 104.0 133.0
Equal % 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0 185.0
Linear 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0 185.0
Full port
Fast
5.7 8.3 12.7 21.0 36.0 58.0 104.0 135.0 208.0
opening
Reduced Equal % 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0
trim 1 Linear 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0 116.0
Equal % 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0
Standard Reduced
trim trim 2 Linear 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0 73.0
Reduced Equal % 1.2 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0
trim 3 Linear 1.2 1.8 2.9 4.6 7.3 12.0 18.0 29.0 42.0
Page 6 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control systems
Control valves 4
Spira-trol Series Valve
Nominal
DN ½" - 2" 2½" - 4" ½" - 2" 2½" - 4" ½" - 2" 2½" - 4" ½" - 2" 2½" - 4"
Size
Travel mm 20 30 20 30 20 30 20 30
Nominal Pressure Class 125 Class 250 Class 150 Class 300 Class 150 Class 300
Threaded NPT 200 psi g 500 psi g 740 psi g 720 psi g
Std. Bonnet -20 to +450 °F -20 to +450 °F -20 to +482 °F -20 to +482 °F
Operating temperature range Ext. Bonnet -20 to +450 °F -20 to +450 °F -20 to +800 °F -20 to +800 °F
4.1
Bellows -20 to +450 °F -20 to +450 °F -20 to +800 °F -20 to +800 °F
PEEK C 428 °F
63
PEEK P 428 °F
PEEK
K 482 °F
insert
PTFE
Seat G 338 °F
insert
Maximum
Operating 431S29 T
temperature 316L S
800 °F
316L/
W
StelliteTM 6
ASME250 450 °F
SW 800 °F 800 °F
TI-S24-72 Page 7 of 24
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
44 Control systems
Control valves
Spira-trol Series Valve
Body Material LEA3 KEA7 LEA4 KEA4 LEA6 KEA6
364 °F @ 364 °F @
ASME125
147 psi g 147 psi g
415 °F @
ASME250
279 psi g
389 °F @ 386 °F @
ASME150
203 psi g 196 psi g
Flanged
490 °F @ 468 °F @
ASME300
607 psi g 490 psi g
Body
Maximum 364 °F @ 379 °F @ 383 °F @ 383 °F @
KS10
Saturated 147 psi g 180 psi g 189 psi g 189 psi g
Steam
457 °F @ 457 °F @
Service KS20
437 psi g 437 psi g
490 °F @ 468 °F @
SW
607 psi g 490 psi g
64 PEEK
Class VI
PTFE
Leakage In accordance to
Metal
Class IEC 60534-4 Class IV (Class V on request)
Stellite TM
Balanced Class IV
Rangeability 50 : 1 30 : 1 10 : 1
Page 8 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Valve DN DN15 - 25 (¼" - 1")
TI-S24-72
Actuator type
Stem sealing
CTLS Issue 2
N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
Actuator trust
PN9120E 0.4-1.2 384 51.1 16.0 51.1 16.0 51.1 16.0 51.1 16.0 26.5 0.6 12.2
PN9125E 0.4-2.0 384 51.1 16.0 51.1 16.0 51.1 16.0 51.1 16.0 26.5 0.6 12.2
PN9126E 1.0-2.0 960 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 47.3 16.0
PN9123E 2.0-4.0 1920 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 16.7 16.0
PN9220E 0.2-1.0 680 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 25.7 16.0 49.8 11.7 16.0
PN9220E 0.4-1.2 1360 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0
PN9226E 1.0-2.0 3400 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
PN9223E 2.0-4.0 6800 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
PN9126E 1.0-2.0 960 51.1 29.5 16.0 27.8 12.9 16.0 20.5 8.7 15.4 15.4 5.8 11.2 11.4 3.7 8.0
PN9123E 2.0-4.0 1920 51.1 51.1 8.3 16.0 51.1 51.1 0.9 16.0 51.1 46.4 16.0 45.9 36.4 16.0 36.2 28.5 16.0
PN9220E 0.2-1.0 680 31.3 4.8 16.0 13.8 7.4 9.5 4.4 6.5 2.3 4.2 0.8
PN9220E 0.4-1.2 1360 51.1 51.1 16.0 47.7 32.7 16.0 36.2 24.4 16.0 28.1 18.6 16.0 21.7 14.0 16.0
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
PN9226E 1.0-2.0 3400 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
PN9223E 2.0-4.0 6800 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
Control valves
Control systems
Page 9 of 24
65
4.1
4
44
66
4.1
Valve DN DN32 - 50 (1¼" - 2")
Cv 4.6 7.3 12 18
Actuator type
Stem sealing
Page 10 of 24
N-P H B C D N-P H B C D N-P H B C D N-P H B C D
Actuator type
PN9126E 1.0-2.0 960 51.1 31.5 16.0 30.3 15.4 16.0 17.4 7.8 13.2 13.5 5.6 10.1
PN9123E 2.0-4.0 1920 51.1 51.1 11.0 16.0 51.1 51.1 3.4 16.0 47.9 38.4 0.2 16.0 38.8 30.9 16.0
PN9220E 0.2-1.0 680 33.2 7.6 16.0 16.3 1.4 9.9 8.5 4.3 6.2 2.7
PN9220E 0.4-1.2 1360 51.1 51.1 16.0 50.2 35.2 16.0 30.1 20.6 16.0 24.1 16.2 16.0
PN9226E 1.0-2.0 3400 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
PN9223E 2.0-4.0 6800 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
PN9126E 1.0-2.0 960 9.5 3.4 6.9 3.6 0.3 2.2 2.3 1.2 1.0
Differential pressure Class IV metal seat standard trim (continued)
PN9123E 2.0-4.0 1920 29.1 23.0 16.0 14.2 10.9 12.7 10.8 8.1 9.6 7.0 5.1 6.2
PN9220E 0.4-1.2 1360 17.7 11.6 15.0 8.0 4.7 6.6 5.8 3.2 4.7 3.5 1.6 2.7
PN9226E 1.0-2.0 3400 51.1 51.1 25.0 22.6 16.0 30.5 27.2 13.9 10.6 16.0 23.8 21.2 10.6 8.0 16.0 16.3 14.4 6.9 5.0 15.5
PN9223E 2.0-4.0 6800 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 37.7 35.8 25.0 25.0 16.0
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
CTLS Issue 2
TI-S24-72
Valve DN DN65 - 100 (2½" - 4")
TI-S24-72
Actuator type
Stem sealing
CTLS Issue 2
P H B C D P H B C D P H B C D P H B C D P H B C D P H B C D
Actuator type
PN9236E 1.0-2.0 3400 51.1 47.8 15.4 5.0 5.0 23.4 18.9 4.9 0.4 0.4 16.0 12.8 2.8 8.2 6.4 0.7 4.7 3.5 2.5 1.8
PN9233E 2.0-4.0 6800 51.1 51.1 25.0 25.0 16.0 51.1 48.9 25.0 25.0 16.0 37.4 34.2 24.2 21.0 16.0 20.2 18.4 12.8 11.0 11.0 12.4 11.2 7.6 6.5 6.5 7.3 6.6 4.3 3.6 3.6
PN9330E 0.4-1.2 2680 43.5 33.2 0.8 17.0 12.5 11.5 8.3 5.6 3.8 3.1 1.9 1.5 0.7
PN9336E 1.0-2.0 6700 51.1 51.1 25.0 25.0 16.0 51.1 48.0 25.0 25.0 16.0 36.7 33.5 23.5 20.3 16.0 19.8 18.0 12.4 10.6 10.6 12.2 11.0 7.4 6.3 6.3 7.1 6.4 4.2 3.5 3.5
PN9337E 2.5-3.5 16750 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 34.9 33.8 25.0 25.0 16.0 21.3 20.6 18.4 17.6 16.0
Differential pressure Class IV metal seat standard trim (continued)
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control valves
Control systems
Page 11 of 24
67
4.1
4
44
68
4.1
Valve DN DN15 - 25 (½" - 1")
Stem sealing
Page 12 of 24
N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
Actuator trust
AEL3 2000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 15.4 16.0
Control valves
AEL51 1000 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 51.1 16.0 51.1 33.1 16.0
Control systems
AEL52 2000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 25.0 16.0 51.1 51.1 15.4 16.0
AEL62 2300 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 15.4 16.0
AEL53/63 4500 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
AEL54/64 8000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
AEL55/65 14000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
AEL3 2000 51.1 51.1 4.9 16.0 51.1 49.5 2.4 16.0 48.5 38.9 0.7 16.0 38.3 30.5 16.0
AEL51 1000 29.8 14.8 16.0 22.0 10.2 16.0 16.6 7.1 12.5 12.4 4.7 9.1
AEL52 2000 51.1 51.1 4.9 16.0 51.1 49.5 2.4 16.0 48.5 38.9 0.7 16.0 38.3 30.5 16.0
AEL62 2300 51.1 51.1 19.8 4.9 16.0 51.1 51.1 14.2 2.4 16.0 51.1 48.5 10.3 0.7 16.0 46.0 38.3 7.3 16.0
AEL53/63 4500 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
AEL54/64 8000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
AEL55/65 14000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Differential pressure CLASS IV metal seat - (TandS) - Flow Under - standard trim - Electric
CTLS Issue 2
TI-S24-72
Actuator Valve DN DN32 - 50 (1¼" - 2")
type
Orifice size 4.6 7.3 12 18 20.2 - 21
TI-S24-72
Stem sealing N P H B C N P H B C N P H B C N P H B C N-P H B C D
CTLS Issue 2
Actuator type
AEL3 2000 51.1 51.1 17.8 16.0 51.1 51.1 7.4 16.0 50.5 40.9 2.7 16.0 40.9 33.0 1.4 16.0 30.7 24.6 0.1 16.0
Actuated (continued)
AEL51 1000 51.1 34.9 16.0 32.3 17.3 16.0 18.6 9.1 14.5 14.6 6.7 11.2 10.3 4.2 7.7
AEL52 2000 51.1 51.1 17.8 16.0 51.1 51.1 7.4 16.0 50.5 40.9 2.7 16.0 40.9 33.0 1.4 16.0 30.7 24.6 0.1 16.0
AEL62 2300 51.1 51.1 25.0 17.8 16.0 51.1 51.1 22.3 7.4 16.0 51.1 50.5 12.3 2.7 16.0 48.8 40.9 9.3 1.4 16.0 36.8 30.7 6.3 0.1 16.0
AEL53/63 4500 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
AEL54/64 8000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
AEL55/65 14000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
Actuator type
AEL3 2000 15.0 11.7 13.6 11.5 8.8 10.3 7.5 5.6 6.7
AEL51 1000 4.0 0.7 2.6 2.7 0.0 1.5 1.2 0.4
AEL52 2000 15.0 11.7 13.6 11.5 8.8 10.3 7.5 5.6 6.7
AEL62 2300 18.3 15.0 1.8 16.0 14.1 11.5 0.9 13.0 9.4 7.5 8.6
AEL53/63 4500 42.6 39.3 25.0 22.8 16.0 33.5 30.9 20.3 17.7 16.0 23.2 21.3 13.8 11.9 16.0
AEL54/64 8000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 45.2 43.3 25.0 25.0 16.0
AEL55/65 14000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Differential pressure CLASS IV metal seat - (TandS) - Flow Under - standard trim - Electric
Control valves
Control systems
Page 13 of 24
69
4.1
4
44
70
4.1
Actuator Valve DN DN65 - 100 (2½" - 4")
type
Cv 18 29 42 73 - 104 116 - 133 - 135 185 - 208
Stem sealing P H B C D P H B C D P H B C D P H B C D P H B C D P H B C D
Page 14 of 24
Actuator type
Actuated (continued)
AEL52 2000 29.7 19.3 11.0 6.6 7.2 4.0 3.2 1.4 1.5 0.4 0.5
Control systems
AEL62 2300 35.8 25.4 13.7 9.2 9.1 5.9 4.3 2.5 2.2 1.0 0.9 0.2
AEL53/63 4500 51.1 51.1 25.0 25.0 16.0 33.1 28.6 14.6 10.1 10.1 22.9 19.7 9.7 6.5 6.5 12.1 10.2 4.6 2.8 2.8 7.2 6.0 2.4 1.3 1.3 4.0 3.3 1.1 0.3 0.3
AEL54/64 8000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 44.9 41.7 25.0 25.0 16.0 24.4 22.6 17.0 15.2 15.2 15.1 13.9 10.3 9.2 9.2 9.0 8.2 6.0 5.3 5.3
AEL55/65 14000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 45.7 43.8 25.0 25.0 16.0 28.7 27.5 23.9 22.8 16.0 17.4 16.7 14.5 13.8 13.8
AEL56/66 25000 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 51.1 51.1 25.0 25.0 16.0 33.0 32.2 25.0 25.0 16.0
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Differential pressure CLASS IV metal seat - (TandS) - Flow Under - standard trim - Electric
CTLS Issue 2
TI-S24-72
Actuator type Valve DN DN15 - 25 (½" - 1")
Cv 0.012 - 0.081 0.12 - 0.23 0.58 1.2 1.8 2.9 4.6 5.7 - 7.3 8.3 12 12.7
TI-S24-72
Stem sealing N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D N-P H D
CTLS Issue 2
Actuator thrust (N)
PN9126E 1.0-2.0 960 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 17.6 16.0 19.0 13.8 16.0 18.6 10.9 15.3
PN9123E 2.0-4.0 1920 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0
PN9220E 0.2-1.0 680 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 18.1 16.0 19.0 8.9 16.0 18.3 6.6 13.2 14.5 4.9 10.3 11.4 3.6 8.0
PN9220E 0.4-1.2 1360 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
PN9330E 0.4-1.2 2680 19.0 15.7 1.7 14.1 10.9 0.9 7.6 5.8 0.2 4.7 3.5 2.7 2.0
PN9336E 1.0-2.0 6700 19.0 19.0 14.4 12.6 12.6 13.8 12.6 9.0 7.9 7.9 8.4 7.7 5.4 4.7 4.7
PN9337E 2.5-3.5 16750 19.0 19.0 19.0 18.9 16.0
Differential pressure Class VI (PandC) - Flow Under - Standard Trim - Pneumatic Actuated
Control valves
Control systems
Page 15 of 24
71
4.1
4
44
72
4.1
Actuator Type Valve size DN15 - 25 (½" - 1")
Cv 0.012 - 0.081 0.12 - 0.23 0.58 1.2 1.8 2.9
Stem sealing N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
Page 16 of 24
Actuator thrust (N)
AEL3 2000 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 9.9 16.0 19.0 19.0 19.0 4.7 16.0
Control valves
AEL51 1000 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0 19.0 19.0 16.0
Control systems
AEL52 2000 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 9.9 16.0 19.0 19.0 19.0 4.7 16.0
AEL62 2300 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 9.9 16.0 19.0 19.0 19.0 4.7 16.0
AEL63 4500 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 9.9* 16.0* 19.0* 19.0* 19.0* 4.7* 16.0*
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Differential pressure Class VI (PandC) - Flow Under - Standard trim - Electric Actuated
CTLS Issue 2
TI-S24-72
Actuator Type Valve size DN32 - 50 (1¼" - 2")
Cv 4.6 7.3 12 18
TI-S24-72
Stem sealing N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(continued)
CTLS Issue 2
Actuator thrust (N)
AEL3 2000 19.0 19.0 19.0 2.0 16.0 19.0 19.0 14.9 16.0 19.0 19.0 8.7 16.0 19.0 19.0 6.9 16.0
AEL51 1000 19.0 19.0 16.0 19.0 19.0 16.0 19.0 15.1 16.0 19.0 12.1 16.0
AEL52 2000 19.0 19.0 19.0 2.0 16.0 19.0 19.0 14.9 16.0 19.0 19.0 8.7 16.0 19.0 19.0 6.9 16.0
AEL62 2300 19.0 19.0 19.0 19.0 16.0 19.0 19.0 19.0 14.9 16.0 19.0 19.0 18.3 8.7 16.0 19.0 19.0 14.8 6.9 16.0
AEL63 4500 19.0* 19.0* 19.0* 19.0* 16.0* 19.0* 19.0* 19.0* 14.9* 16.0* 19.0* 19.0* 18.3* 8.7* 16.0* 19.0* 19.0* 13.5* 6.9* 16.0*
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
AEL53 4500 14.1 12.2 6.6 4.8 4.8 8.8 7.6 4.0 2.9 2.9 5.3 4.6 2.3 1.6 1.6
AEL54/64 8000 16.7 15.5 11.9 10.8 10.8 10.2 9.5 7.3 6.6 6.6
AEL55/65 14000 18.7 18.0 15.7 15.0 15.0
Differential pressure Class VI (PandC) - Flow Under - Standard trim - Electric Actuated
Page 17 of 24
73
4.1
4
44 Control systems
Control valves
Dimensions for the Spira-trol TM two-port control valve approximate in mm and (inches)
Screwed Flanged
NPT
Valve size
A B C A1 C1 D E F
KS 10 KS 20
ASME 125 ASME 250 Thread Bellows Extended
and 150 and 300 seals bonnet
DN15 (½") 165 (6½") 44 (1¾") 102 (4") 184 (7"1/4) 190 (7½") 102 (4")
DN20 (¾") 165 (6½") 44 (1¾") 102 (4") 184 (7"1/4) 190 (7½") 102 (4") 237 (9") 336 (13.25")
DN25 (1") 197 (7¾") 57 (2¼") 102 (4") 184 (7¼") 197 (7¾") 102 (4")
69 (2¾") M8
DN32 (1¼") 216 (8½") 57 (2¼") 127 (5") 222 (8"3/4) 127 (8"3/4) 127 (5")
DN40 (1½") 235 (9¼") 63 (2½") 127 (5") 222 (8¾) 235 (9¼") 127 (5") 267 (10½") 354 (13.94)
DN50 (2") 267 (10½") 76 (3") 127 (5") 254 (10") 267 (10½") 127 (5")
DN65 (2½") 267 (10½) 292 (11½") 200 (7 ") 368 (14½")
416 (16.38")
DN80 (3") 298 (11¾) 317 (12½") 200 (7 ") 81 (3") M12 368 (14½")
DN100 (4") 349 (13¾) 368 (14½") 216 (8½") 381 (15") 431 (17")
E
Bellows sealed or
4.1
extended bonnet version
Screwed version Flanged version D
74 E E
D D
C C1
A A1
DN15 (½") 7.3 (16) 7.3 (16) 7.3 (16) 7.3 (16) 7.3 (16) 7.3 (16) 7.3 (16) 7.3 (16)
DN20 (¾") 8.2 (18) 8.2 (18) 8.2 (18) 7.3 (16) 7.3 (16) 8.2 (18) 8.2 (18) 8.2 (18) 4.5 (10)
DN25 (1") 9.1 (20) 9.1 (20) 9.1 (20) 10 (22) 10 (22) 13.2 (29) 13.6 (30) 13.6 (30)
DN32 (1¼") 14.1 (31) 14.1 (31) 13.2 (29) 11.3 (25) 11.3 (25) 13.6 (30) 14.1 (31) 14.1 (31)
DN40 (1½") 16.3 (36) 16.3 (36) 14.1 (31) 14.1 (31) 14.1 (31) 14.1 (31) 16.3 (36) 16.3 (36) 5.5 (12)
DN50 (2") 17.2 (38) 18.1 (40) 17.2 (38) 15 (33) 15 (33) 17.2 (38) 17.2 (38) 17.2 (38)
DN65 (2½") 35.4 (78) 35.4 (78) 38.1 (84) 38 (84) 38 (84) 38 (84)
10 (21)
DN80 (3") 39 (86) 40.4 (89) 41.3 (91) 41 (91) 40 (89) 40 (89)
DN100 (4") 56.2 (124) 56.2 (124) 59.9 (132) 60 (132) 56 (124) 56 (124) 13 (28)
Page 18 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control systems
Control valves 4
Dimensions/weights for the PN actuator range approximate in mm and kgs (inches and lbs)
Weight
Actuator range F G H J
Actuator With handwheel
and variants
mm inches mm inches mm inches mm inches kg lbs kg lbs
TN2100E
4.1
405 16" 369 14½" 402 15 " 330 13" 37 83.25 +23.00 +51.75
TN2100R
F Dimensions/weights
J AEL actuator ranges
for the
approximate in mm and kgs (and in inches and lbs)
H
Actuator F G Weight
Actuator F range mm inches mm inches kg lbs
H J 230 9"
AEL3 x x 283 11 ¼" 5.7 12.5
149 6"
G
Actuator
AEL55
and 180 7" 557 22" 10.0 22.0
G AEL65
AEL51,
AEL52,
AEL53,
177 7" 459 18" 5.0 11.0
AEL62
and
AEL63
AEL54
and 177 7" 490 19" 7.0 15.5
AEL64
AEL56
Top mounted and 226 9" 760 30" 20.0 44.0
handwheel Side mounted handwheel AEL66
TI-S24-72 Page 19 of 24
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
44 Control systems
Control valves
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body,
as this will ensure that the correct spare parts are supplied.
PTFE packing C
Linear trim
4.1 (No gaskets supplied)
D2, E
H
E
G
Page 20 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control systems
Control valves 4
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body,
as this will ensure that the correct spare parts are supplied.
Linear trim
D8, E
(No gaskets supplied)
Example: 1 - Graphite stem seal kit for a Spirax Sarco DN25 Spira-
trol TM two-port KE43B TSUSS.2 Kv 10 control valve.
D6
Soft Seat B
(G and K)
arrangement
H
E
G
TI-S24-72 Page 21 of 24
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
44 Control systems
Control valves
Spare parts A
The spare parts available are shown in solid outline. Parts drawn in grey line are not
supplied as spares.
C
C2
Note: When placing an order for spare parts please specify clearly the full product
C1
description as found on the label of the valve body, as this will ensure that the correct
spare parts are supplied.
PTFE packing C
Example: 1 - PTFE stem seal kit for a Spirax Sarco DN25 Spira-trol TM two-port KE43B
TSUSS.2 Kv 10 control valve.
Soft seat
(G and K)
arrangement D9
E
G
Page 22 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control systems
Control valves 4
Spira-trolTM selection guide:
ASME
Valve size = ½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4" 1"1/2
standard
E = Equal percentage
L = Linear
Blank = under
Flow Blank
T = over
3 = Cast iron
4 = Carbon steel
Body material 4
6 = Stainless steel
7 = SG iron
1 = Screwed
P = PTFE
A1 = 1 stage anti-cavitation
A2 = 2 stage anti-cavitation
S = Standard trim
TI-S24-72 Page 23 of 24
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
44 Control systems
Control valves
E = Extended
Bonnet type S
S = Standard
Bolting S = Standard S
Blank = Standard
Finish
N = ENP coating
Series 2 = .2 .2
Cv To be specified Cv29
Flanged
Connection type To be specified Class
300
Selection example:
1"1/2 - K E A 4 3 P T S U S S .2 - Cv29 - Flanged Class 300
How to order
4.1 Example: 1 off Spirax Sarco Spira-trol TM KEA43PTSUSS.2 Cv29 two-port control valve having flanged Class 300 connections.
80
Page 24 of 24 TI-S24-72
CTLS Issue 2
Spira-trol TM Two-port Control Valves ASME Standard K and L Series ½" to 4"
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 4
TI-S24-59
CH Issue 4
Pages 6 and 7
Pressure / temperature limits
Please see the product specific Technical Information (TI) sheet
for valve limitations.
4.1
81
1 stage
Parabolic balanced trim
Anti-cavitation balanced trim
Pages 2 and 3
Page 4
Anti-cavitation unbalanced trim
Pages 6 and 7
Pages 4 and 5
3 stage
Low noise balanced trim
Low noise unbalanced trim
Page 8
Anti-cavitation unbalanced trim
Low noise unbalanced trim
Pages 4 and 5
Page 8
Page 1 of 9
44 Control systems
Control valves
1 stage parabolic balanced trim
Model availability
This trim is available for the Spira-trolTM JE, JEA, KE, KEA and LEA only.
Sizes
DN40, DN50, DN65, DN80, DN100, DN125, DN150, DN200, DN250 and DN300.
Flow %
Equal % 50:1 50 Linear
Rangeability Linear 30:1
DN125 to DN300 70 mm
4.1
82
3 2
Materials
No. Part Material
4 Plug and stem 431 stainless steel / 316L stainless steel / 316L with stellite 6 facing
5 Seat ring PTFE soft seat / PEEK soft seat / Full PEEK / 431 stainless steel / 316L stainless steel / 316L with stellite facing
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
Control systems
Control valves 4
1 stage parabolic balanced trim (continued)
Kv (Cv US) values
For conversion: C v (UK) = Kv x 0.963
Trim DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300
Full port
25 36 63 100 160 260 390 640 780 1 100
Linear
(30) (45) (75) (120) (190) (300) (456) (749) (902) (1 272)
Reduction 1
25 36 63 100 200 287 550 640 780
Linear
(33) (48) (85) (130) (231) (336) (433) (740) (902)
Reduction 2 83
25 36 63 100 132 232 550 640
Linear
(36) (50) (90) (116) (154) (271) (636) (740)
Reduction 3
25 36 63 103 163 232 550
Linear
(38) (53) (73) (120) (191) (268) (636)
Reduction 4
163 232
Linear
(188) (268)
Equal 163
percentage (188)
Reduction 5
163
Linear
(188)
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
44 Control systems
Control valves
1 stage perforated trim
Model availability
This trim is available for the Spira-trolTM JE, JEA, KE, KEA, LE and LEA.
Sizes
DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN125, DN150, DN200, DN250 and DN300.
Flow %
Balanced Class IV 50 Linear
Rangeability 50:1
4.1
84
Anti-cavitation
1 stage
balanced trim
Low noise 1 stage Low noise 1 stage
balanced trim unbalanced trim
1
1
3
3 3 2
3 4
2
4 4
4 5
5 5 5
Anti-cavitation
1 stage
unbalanced trim
Materials
No. Part Material
PTFE soft seat / PEEK soft seat / Full PEEK / 431 stainless steel / 5
5 Seat ring
316L stainless steel / 316L with stellite facing
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
Control systems
Control valves 4
1 stage perforated trim (continued)
Kv (Cv US) values
For conversion: C v (UK) = Kv x 0.963
Trim DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
44 Control systems
Control valves
2 stage perforated trim
Model availability
This trim is available for the Spira-trolTM JE, JEA, KE, KEA, LE and LEA.
Sizes
DN32, DN40, DN50, DN65, DN80, DN100, DN125, DN150, DN200, DN250 and DN300.
Flow %
DN40 to DN50 20 mm 50 Linear
Travel DN65 to DN100 30 mm
00 50 100
Valve opening %
4.1
86 Low noise 2 stage
balanced trim Anti-cavitation
2 stage
balanced trim
1
1
3
2 3
4
2
5 4
5 Anti-cavitation
2 stage
unbalanced trim
Low noise 2 stage
unbalanced trim
3
4
4 5
Materials
No. Part Material
4 Plug and stem 431 stainless steel / 316L with stellite 6 facing
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
Control systems
Control valves 4
2 stage perforated trim (continued)
Kv (Cv US) values
For conversion: C v (UK) = Kv x 0.963
Trim DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300
4.1
Reduction 3 4 4 4 16 16 16 36 36 63 100 160
Equal percentage
and Linear
(4.6) (4.6) (4.6) (18.5) (18.5) (18.5) (42) (42) (73) (116) (185) 87
Reduction 4 10 10 10 25 36 63 100
Equal percentage (11.6) (11.6) (11.6) (29) (42) (73) (116)
and Linear
Reduction 6 36
Equal percentage (42)
and Linear
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
44 Control systems
Control valves
3 stage low noise trim
Model availability Low noise 3 stage
This trim is available for the Spira-trol TM JE, JEA, KE, KEA,LE balanced trim
and LEA.
Low noise 3 stage
unbalanced trim
Sizes
DN32, DN40, DN50, DN65, DN80, DN100, DN125, DN150, DN200,
DN250 and DN300.
Technical data 4
Trim design Perforated
1 3
Leakage Hard facing Class IV
Rangeability 50:1 3
DN40 to DN50 20 mm
2
Travel DN65 to DN100 30 mm
DN125 to DN300 70 mm 4
4.1 100
88 Fast opening
Materials
Flow %
Trim DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300
Reduction 5 10 36
Equal percentage and Linear (11.6) (42)
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
Control systems
Control valves 4
Spira-trolTM selection guide
Valve size DN15 to DN300 DN40
E = Equal percentage
Valve
F = Fast opening E
characteristic
L = Linear
Blank = EN
Type of flange A
A = ASME (ANSI)
3 = Cast iron
4 = Carbon steel
Body material 6 = Stainless steel 4
7 = SG iron
8 = Alloy steel
1 = Screwed
2 = Socket Welded
Connections 3
3 = Flanged
4 = Butt Welded
N
P
=
=
PTFE / Nitronic bush
PTFE 4.1
H = Graphite
Stem sealing
D = Bellows / Graphite secondary seals
D
89
B = Bellows / PTFE chevron seals
C = Bellows / Graphite seals
S = Standard trim
P1 = Low noise cage 1 stage
P2 = Low noise cage 2 stage
Type of trim P1
P3 = Low noise cage 3 stage
A1 = Anti-cavitation cage 1 stage
A2 = Anti-cavitation cage 2 stage
U = Unbalanced
Trim balancing B
B = Balanced
S = Standard
Bonnet type S
E = Extended high temperature
S = Standard
Bolting S
H = High temperature
Blank = Standard
Finish
N = ENP coating
Series .2 = .2 .2
Selection example:
DN40 - K E A T 4 3 D K P1 B S S .2 - Cv 30 - Flanged ASME 300
Available spares
Balanced gasket set Parts 1, 2
Balanced and Multi-stage Trim Options for Spira-trolTM Two-port Control Valves
44 Control systems
Control valves
4.1
90
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2019 4
TI-P359-14
CTLS Issue 5
The QLM and QLD three port control valves can be used with the following actuators:
PN5700 series EL7200 series
4.1
PN6700 series Electric: AEL5
PN7000 series AEL6
Pneumatic:
PN8000 series 91
PN9000E series
PN9000R series
Technical data
Plug design "V" Port
Plug characteristic Linear
Metal- to-metal seal EN 60534-4 Class IV
Leakage class Stellite faced Maximum of 0.005% of Kv
PTFE soft seal EN 60534-4 Class VI
Rangeability 30:1
DN15 - DN50 20 mm
Travel DN65 - DN100 30 mm
DN125 - DN200 50 mm
QL33M Cast iron PN16 DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 150 and 200
QL73D SG iron PN16/PN25 DN25, 32, 40, 50, 65, 80, 100, 125, 150 and 200
Page 1 of 11
44 Control systems
Control valves
Operating limit conditions
QL33M and QL33D (cast iron)
Bonnet
Body Standard Extended Bellows
PTFE Graphite PTFE Graphite PN16 PN25
Pressure
16 13 16 13 16 13 - - 16 13 -
(bar)
Temperature
-5/+120 200 -5/+120 200 -5/+120 200 - - -5/+120 200 -
( °C)
Pressure
25 15 25 18.7 25 18 25 18 25 15 16 11 25 15
(bar)
Temperature
-10/+120 300 -5/+120 232 -5/+120 250 -10/+120 250 -10/+120 300 -10/+120 300 -10/+120 300
( °C)
4.1
Body Standard Extended Bellows
PTFE Graphite PTFE Graphite PN16 PN25
92 Pressure
40 21 40 33 40 32 40 32 40 21 16 10 25 16
(bar)
Temperature
-29/+120 400 -5/+120 232 -5/+120 250 -29/+120 250 -29/+120 400 -10/+120 350 -10/+120 350
( °C)
Pressure
40 22.1 40 26.8 40 26.2 40 26.2 40 22 16 10 25 16
(bar)
Temperature
-29/+120 400 -5/+120 232 -5/+120 250 -29/+120 250 -29/+129 400 -10/+120 350 -10/+120 350
( °C)
Differential pressure
For the maximum available differential pressures, see the relevant pneumatic or electrical actuator Technical Information sheets.
Page 2 of 11 TI-P359-14
CTLS Issue 5
QLM and QLD Three-port Control Valves
Control systems
Control valves 4
Pressure/temperature limits
A
A - B Flanged PN16
Temperature °C
QL33M and QL33D
Steam saturation curve
(cast iron)
Pressure bar g
A - B Flanged PN25
Temperature °C
A - C Flanged PN16
QL73M and QL73D
(SG iron) Steam saturation curve
Pressure bar g
A - B Flanged PN40
4.1
Temperature °C
A - C Flanged PN25
QL43M and QL43D
(carbon steel) 93
Steam saturation curve
Pressure bar g
A - B Flanged PN40
Temperature °C
A - C Flanged PN25
QL63M and QL63D
(stainless steel)
Steam saturation curve
Pressure bar g
TI-P359-14 Page 3 of 11
CTLS Issue 5
QLM and QLD Three-port Control Valves
44 Control systems
Control valves
Materials - Cast iron, SG iron and carbon steel valves
Material designation
Type No. Part Material
ASTM/DIN STD
21 Gasket Graphite
Page 4 of 11 TI-P359-14
CTLS Issue 5
QLM and QLD Three-port Control Valves
Control systems
Control valves 4
77
1111
1919
1010
2222
2121
22
55
88
55
77 99
1111 1010
1717
Bellows
Bellowsgland
glandseal
seal 1212 1414
1515
22
1313
1818
11
44
4.1
AA AB
AB
95
33
88 1616
55
99 BB
1010
1111 QLM
QLMMixing
Mixingvalve
valve
1717
1212 1414
1515
22
1313
11
1818
2020
1616
33
44 66
AA AB
AB
44 33
1616
BB
QLD
QLDDiverting
Divertingvalve
valve
TI-P359-14
TI-P359-14 Page
Page5 5ofof1111
CTLS
CTLSIssue
Issue5 5
QLM
QLMand
andQLD
QLDThree-port
Three-portControl
ControlValves
Valves
44 Control systems
Control valves
Materials - Stainless steel valves
Material designation
Type No. Part Material
ASTM/DIN STD
21 Gasket Graphite
Page 6 of 11 TI-P359-14
CTLS Issue 5
QLM and QLD Three-port Control Valves
Control systems
Control valves 4
7
11
19
10
22
21
2
5
8
5
7 9
11 10
17
Bellows gland seal 12 14
15
2
13
18
1
4
4.1
A AB
97
3
8 16
9 B
10
11 QLM Mixing valve
17
12 14
15
2
13
1
18
20
16
3
4 6
A AB
4 3
16
B
QLD Diverting valve
TI-P359-14 Page 7 of 11
CTLS Issue 5
QLM and QLD Three-port Control Valves
44 Control systems
Control valves
Kv flowrate coefficients and travel
Nominal size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200
Travel mm 20 20 20 20 20 20 30 30 30 50 50 50
Kv flowrate coefficients are shown in metric units (Kv = water flowrate in m 3 /h with 1 bar differential pressure).
For conversion:
C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Note: The C1 dimension shown refers to valves fitted with an extended bonnet, with or without PN16 and PN25 bellows.
C, C1
Page 8 of 11 TI-P359-14
CTLS Issue 5
QLM and QLD Three-port Control Valves
Control systems
Control valves 4
Q series control valve selection guide:
DN15 and DN20 (mixing service only)
Valve size DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN120, DN25
L = Linear
Valve characteristic L
3 = Cast iron
4 = Carbon steel
7 = SG iron
Connections 3 = Flanged 3
D = Diverting
H = Graphite packing
Blank = Standard
Other options
X = Extended bonnet
Selection example:
DN25 Q L 4 3 M Kv10 PN40
How to order
Example: 1 off Spirax Sarco DN25 QL43M Kvs10 flanged to PN40.
TI-P359-14 Page 9 of 11
CTLS Issue 5
QLM and QLD Three-port Control Valves
44 Control systems
Control valves
Spare parts
The spare parts available are in heavy outline. Parts drawn in broken line are not supplied as spares.
These spares are for the following valves:-
QL33D, QL43D, QL63D, QL73D Diverting DN25 to DN200
Available spares
A B
Actuator clamping nut A
DN15 to DN50 DN65 to DN100
PTFE gland seal kit for DN15 to DN50 only B
(gasket, chevrons, spring, upper and lower bearings and 'O' ring)
4.1 Note: PTFE and graphite seal kits are suitable for stuffing box and
extended bonnet versions.
100
Mixing
Diverting E
Page 10 of 11 TI-P359-14
CTLS Issue 5
QLM and QLD Three-port Control Valves
Control systems
Control valves 4
Available spares for valves with bellows seal
Graphite gland seal kit (packing set) AS
Seats (2 items) BS
AS
DS
ES/FS
CS
4.1
101
How to order spares
Always order spares by using the description given in the column headed 'Available spares', and state the size and type of valve including
the date code of the product.
Example: 1 - PTFE gland seal kit for a Spirax Sarco DN65 QL43M three port control valve. Date coded C03.
TI-P359-14 Page 11 of 11
CTLS Issue 5
QLM and QLD Three-port Control Valves
44 Control systems
Control valves
4.1
102
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-P183-02
CTLS Issue 9
Available types
SB Two-port angle pattern design with aseptic steam sanitized bonnet
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
Technical data
Plug design DN15 to DN100 Parabolic
Butt weld/tube weld, screwed, flanged and DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100
sanitary clamp
½", ¾", 1", 1¼", 1½", 2", 2½", 3" and 4"
Notes: - DN15, DN20 and DN32 is not available for certain end connections - see page 13.
4.1 - If you require a pipe end connection which has not been mentioned within this document, please contact Spirax Sarco
sales office for further advice and information regarding availability.
104
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
Control systems
Control valves 4
Materials
23
4 1
16 2
3 6
7 8
10 15
14 12
11
PNS3000 series
8
10
3 1
7 9
4 2
4.1
16
24 105
15
14
11
12
PNS4000 series
9 Spring guide Zinc plated steel 21 Connectors bolts and nuts Stainless steel
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
Materials (continued) 16
2
5
21
28
32
22
and
PN9000 23 24
8
3 9
4
7 29
31 17
30
18
6
15 25
10
19 and 20
12
26 and 27 13 and 14
1 11
4.1
106
PN 9000 series actuators
No. Part Material No. Part Material
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
Control systems
Control valves 4
Materials (continued)
4.1
107
31 27
30
32 32
29 28
26
25
28
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
Pressure/temperature limits
Temperature °C
Steam saturation curve The product must not be used in this region.
Viton (V) stem seals must be selected for use in this region.
Pressure bar g
Travel 20 mm 30 mm
Reduction 3 - - - 4 6.3 10 16 25 36
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
Control systems
Control valves 4
Maximum differential pressures for Class IV shut-off SB and SA valves
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Travel mm 20 mm 30 mm
Spring Positioner
Actuator Maximum differential pressure Class IV (bar)
range required
PNS3326 1.0 - 3.0 Yes 16.0 16.0 12.8 16.0 16.0 12.7
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Travel mm 20 mm 30 mm
Spring Positioner
Actuator Maximum differential pressure Class IV (bar)
range required
PN9126E 1.0 - 2.0 Yes 16.0 16.0 15.0 9.0 6.0 3.0
PN9123E 2.0 - 4.0 Yes 16.0 16.0 16.0 16.0 15.0 8.0
PN9226E 1.0 - 2.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0
PN9223E 2.0 - 4.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
Maximum differential pressures for Class IV shut-off SB and SA valves
Travel mm 20 mm 30 mm
Minimum
Spring Positioner
Actuator air Maximum differential pressure Class IV (bar)
range required
pressure
0.2 - 1.0 Yes 2.0 16.0 16.0 16.0 15.1 10.2 5.3
PNS4220
0.2 - 1.0 Yes 3.0 16.0 16.0 16.0 16.0 16.0 12.7
0.2 - 1.0 Yes 4.0 16.0 16.0 16.0 16.0 16.0 16.0
0.2 - 1.0 Optional 1.4 16.0 16.0 16.0 11.4 7.6 3.8
PNS4320 0.2 - 1.0 Yes 2.0 16.0 16.0 16.0 16.0 16.0 12.7
0.2 - 1.0 Yes 3.0 16.0 16.0 16.0 16.0 16.0 16.0
Travel mm 20 mm 30 mm
Spring Positioner
Actuator Maximum differential pressure Class IV (bar)
range required
PN9126R 1.0 - 2.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0
PN9123R 2.0 - 4.0 Yes 16.0 16.0 16.0 16.0 16.0 8.0
PN9226R 1.0 - 2.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0
PN9223R 2.0 - 4.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
Control systems
Control valves 4
Maximum differential pressures for Class VI shut-off (soft seat seal only) SB and SA valves
Travel mm 20 mm 30 mm
PNS3326 1.0 - 3.0 Yes 16.0 16.0 16.0 16.0 16.0 8.4 - - -
4.1
PN9000 spring-to-extend actuators
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
111
Kv 4.0 6.3 10 16 25 36 63 100 160
Travel mm 20 mm 30 mm
PN9126E 1.0 - 2.0 Yes 16.0 16.0 7.0 6.0 4.0 2.0 - - -
PN9123E 2.0 - 4.0 Yes 16.0 16.0 16.0 15.0 10.0 5.0 - - -
PN9226E 1.0 - 2.0 Yes 16.0 16.0 16.0 16.0 16.0 11.0 - - -
PN9223E 2.0 - 4.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0 - - -
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
Maximum differential pressures for Class VI shut-off (soft seat seal only) SB and SA valves
Travel mm 20 mm 30 mm
PNS4220
0.2 - 1.0 Yes 2.0 16.0 16.0 12.1 9.9 6.9 3.3 - - -
0.2 - 1.0 Yes 3.0 16.0 16.0 16.0 16.0 16.0 8.4 - - -
0.2 - 1.0 Yes 4.0 16.0 16.0 16.0 16.0 16.0 13.5 - - -
0.2 - 1.0 Optional 1.4 16.0 16.0 9.1 7.4 5.1 2.3 - - -
PNS4320 0.2 - 1.0 Yes 2.0 16.0 16.0 16.0 16.0 16.0 8.4 - - -
0.2 - 1.0 Yes 3.0 16.0 16.0 16.0 16.0 16.0 16.0 - - -
4.1 0.2 - 1.0 Optional 1.4 - - 15.1 12.4 8.8 4.4 - - -
112 PNS4420 0.2 - 1.0 Yes 2.0 - - 16.0 16.0 16.0 13.5 - - -
Travel mm 20 mm 30 mm
PN9126R 1.0 - 2.0 Yes 16.0 16.0 16.0 16.0 16.0 12.0 - - -
PN9123R 2.0 - 4.0 Yes 16.0 16.0 16.0 16.0 16.0 5.0 - - -
PN9226R 1.0 - 2.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0 - - -
PN9223R 2.0 - 4.0 Yes 16.0 16.0 16.0 16.0 16.0 16.0 - - -
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
Control systems
Control valves 4
Valve dimensions (approximate in mm)
Connection and Dimensions
Valve Size Tube end Threaded Sanitary clamp Dimensions common to all connections
A B A and B A and B C D
DN15 70 24 - 42.0 64 43
DN20 70 26 - 44.0 64 43
DN25 70 40 55 60.3 73 57
DN32 70 43 66 64.5 75 57
DN40 70 49 70 69.9 80 57
DN50 85 54 82 88.9 91 65
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
Dimensions/weights (approximate) in mm and kg
Actuator range F G Weight
4.1
114
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
Control systems
Control valves 4
Connection codes
The codes specified below represent a small selection of pipe end connections that are available. If the connection required is not
specified below please contact Spirax Sarco.
Note: All sizes are available for each connection/specification unless otherwise stated.
DIN 32676 B BO
SMS 1146
GV
(Not available for the DN15 and DN20 sizes)
4.1
115
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
How to order
Ordering a control valve
DN15, DN20, DN25, DN32, DN40, DN50, DN65, DN80 and DN100
Valve size DN15
Note: DN15, DN20 and DN32 is not available for certain end connections - see page 13
E = Equal percentage
Valve characteristic E
L = Linear
Stem and body sealing option V = White Viton (FDA, USP 26 Class VI approved) V
Internal surface finish 0 = Standard 0.375 μm mechanical polishing (ASME BPE SFV4) 0
Kv To be specified 4
2 = 310 cm2
Diaphragm 4 = 710 cm 2
1
area 1 = 100 cm 2
3 = 670 cm 2
2 = 20mm
PNS pneumatic actuator
3 = 30mm
Travel 2
2 = 20mm
PN or PNP pneumatic actuator
3 = 30mm
E = Spring to extend
Travel E
R = Spring to retract
Ordering example:
1 off Spirax Sarco Steri-trol type DN15 SBE6OOSV04 and 1 pneumatic actuator type PNS3320. Having a spring range of 0.4 to 1.2 bar.
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
Control systems
Control valves 4
Spare parts
The available spares are identified by the part numbers listed below. When placing an order for spare parts, always specify the actuator
or the valve model (shown on the data plate) and the name of the part as described below.
Available spares for the SA and SB control valves and the PNS3000 and PNS4000 series actuators
Description Part number
Spring kit (set of springs, included 3 off longer hex, head bolts and nut on some spring range) 4 and 16
Linkage kit (lock-nut, top adaptor connectors, bolts and nuts) 17, 18, 19, 20 and 21
4.1
4 117
16 2
12
18
22
17
20
21
19
31
30
30
28
29
26
Steri-trol Aseptic Service 'S' series Two-port Pneumatic Control Valves - DN15 (½") to DN100 (4")
44 Control systems
Control valves
4.1
118
Control systems
Local regulations may restrict the use of this product to below the conditions quoted. Control valves 4
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P373-14
CH Issue 4
PF51G
Bronze Piston Actuated
On / Off Valves
Description
A 2-port pneumatically actuated on /off bronze valve for use on
water, air, oil and gases. It can also be used on lower specification
steam applications.
A pneumatic signal acts on the actuator piston to open or close
the valve with a spring return action. The valve plugs have a PTFE
soft seal (G) to provide a tight shut-off. A valve position indicator
is included on standard and flow regulator models.
Valves are available with one of three sizes of actuator:
Type 1 (45 mm), Type 2 (63 mm) and Type 3 (90 mm) with the
following action options:
- NC (Normally Closed)
These valves are designed for flow over the seat (port 1 to 2). 4.1
Caution: Not recommended for waterhammer prevention.
- NO (Normally Open) 119
These valves are designed for flow under the seat (port 2 to 1).
Can be used to prevent waterhammer on valve closure in liquid
applications.
- BD (Bi-Directional normally closed)
These valves are designed for special applications that require
flow in both directions and incorporates an anti-waterhammer
design for liquid applications f lowing under the seat
(por t 2 to 1). Note: To help prevent the possibility of
waterhammer on liquid applications flowing over the seat
(port 1 to 2) the pressure should not exceed 1 bar g.
Page 1 of 8
44 Control systems
Control valves
Temperature °C
Steam
saturation
curve
A B C
Pressure bar g
Technical details
Leakage PTFE soft seal ANSI class V1
Flow characteristic Fast opening On / off
PF51G-NC Flow over seat Port 1 to 2
PF51G-NO Flow under seat Port 2 to 1
Flow direction
Flow over seat Port 1 to 2
PF51G-BD
Flow under seat Port 2 to 1
Pilot media Air or water 60°C maximum
Actuator rotation 360°
Pilot connection Maximum pilot pressure
Type 1 = 45 mm diameter " BSP 10 bar g
Actuator type and size
Type 2 = 63 mm diameter ¼" BSP 10 bar g
Type 3 = 90 mm diameter ¼"BSP 8 bar g
Kvs values
Size ½" ¾" 1" 1¼" 1½" 2"
Kvs 4.5 8 15.6 24.6 42 57
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
8
8
10
10 9
9
2 2
5
6 5
6
11 and 12 3
3 11 and 12
1 4
1
4
4.1
121
Pilot pressure
(bar)
1"
¾" ¾"
½" ½"
Media pressure (bar) Media pressure (bar)
Pilot pressure
(bar)
1¼"
1¼" 1" 1"
¾" ¾"
½" ½"
Media pressure (bar) Media pressure (bar)
Pilot pressure
(bar)
1½"
1½"
1¼" 123
1¼" 1"
1"
Media pressure (bar) Media pressure (bar)
½"
Media pressure (bar)
1"
½"
¾"
Media pressure (bar)
1½"
1¼"
1"
Media pressure (bar)
Notes: * Add 0.2 kg for travel switch or flow regulator options (not available for use with the Type 1 actuator).
4.1
* Travel switch * Flow regulator
124
77 mm 83 mm
B1
2 1
A1
Valve
F = Fast opening F
characteristic
Body
5 = Bronze 5
material
Valve
G = PTFE G
plug seal
How to order
Example: 1 off Spirax Sarco 1" PF51G-2NC bronze piston actuated on/off valve having screwed BSP connections.
Spare parts
A seal kit is available for all valve and actuator sizes comprising: Piston lip seal, stem 'O' ring, valve head seal (PTFE), body seal.
How to order spare seal kits
Always order spares by specifying the valve size, type and date code (given on the actuator label i.e. 120 = week 12, year 2000).
Example: 1 off Seal kit for a 1" PF51G-2NC, date code 120.
Associated equipment
Pilot solenoid
Type DM 3-port two way electropneumatic pilot solenoid valve that can be directly mounted (banjo connection) to the PF51G-NC, NO
and BD series piston actuated valves to provide actuator pilot pressure to open normally closed or close normally open valves. Suitable for
air or water operating media. The valve is supplied with a DIN connector. For full details refer to the relevant Technical Information Sheet.
Available types
Model Type Actuator Voltage / Frequency Connection
DM11 1 45 mm 230 / 50 or 240 / 60 Vac 1
/8" BSP
DM12 1 45 mm 110 / 50 or 120 / 60 Vac 1
/8" BSP
DM13 1 45 mm 24 / 50 or 24 / 60 Vac 1
/8" BSP
DM14 1 45 mm 24 Vdc 1
/8" BSP
DM21 2 63 mm 230 / 50 or 240 / 60 Vac ¼" BSP
DM22 2 63 mm 110 / 50 or 120 / 60 Vac ¼" BSP
DM23 2 63 mm 24 / 50 or 24 / 60 Vac ¼" BSP
DM24 2 63 mm 24 Vdc ¼" BSP
DM31 3 90 mm 230 / 50 or 240 / 60 Vac ¼" BSP
DM32 3 90 mm 110 / 50 or 120 / 60 Vac ¼" BSP
DM33 3 90 mm 24 / 50 or 24 / 60 Vac ¼" BSP
DM34 3 90 mm 24 Vdc ¼" BSP
4.1
126
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-P373-13
CMGT Issue 13
PF6
Stainless Steel
Piston Actuated On/Off Valves
Description
A 2-port pneumatically actuated on/off stainless steel valve for use on steam, water, air, oil and gases. A pneumatic signal acts on the
actuator piston to open or close the valve with a spring return action. A valve position indicator is included on standard and flow regulator
models.
Standard versions have PTFE stem seals for operation up to 180 °C.
Optionally, high temperature stem seals (H) can be provided for operation up to 200 °C.
Type 1 (45 mm), Type 2 (63 mm) and Type 3 (90 mm) with the following action options:
- NC (Normally Closed) - Designed for flow over the seat (port 1 to 2).
Caution: Not recommended for waterhammer prevention.
- NO (Normally Open) - Designed for flow under the seat (port 2 to 1). Can be used to prevent waterhammer on valve closure in
4.1
127
liquid applications.
- BD (Bi-Directional normally closed) - Designed for special applications that require flow in both directions and incorporates an
anti-waterhammer design for liquid applications flowing under the seat (port 2 to 1).
Note: To help prevent the possibility of waterhammer on liquid applications flowing over the seat (port 1 to 2) the pressure should
not exceed 1 bar g.
TI-P373-13 Page 1 of 13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
44 Control systems
Control valves
Sizes, pipe connections and actuator combinations
Actuator type and DN15 DN20 DN25 DN32 DN40 DN50
Valve type and pipe connections
version ½" ¾" 1" 1¼" 1½" 2"
PF60G Threaded spigots to ISO 228 /1 (DN50 to ISO 338) 1 PTFE version • •
PF61G Screwed to BSP or NPT PTFE version • • • • • •
2
PF62G Butt weld to DIN 11850 pipe, H version • • •
ASME B 36.10/ISO 65 pipe
PTFE version • • • •
3
H version • • •
PTFE version • • • • • •
2
Flanged to EN 1092 or ASME Class 150
H version • • •
PF63G
(welded on flanges)
PTFE version • • • •
3
H version • • •
Available range
Screwed Flanged
Valve action Butt weld Threaded spigots
(BSP or NPT) (EN 1092 or ASME)
Page 2 of 13 TI-P373-13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
Control systems
Control valves 4
Pressure/temperature limits
A B C D
A - A PN10
Temperature °C
Steam B - B PN16 and ASME 150
saturation
curve C - C PN25
D - D PN40
A B C D
Pressure bar g
The product must not be used in this region or beyond the body design conditions quoted in the table below as damage to the
internals will occur.
High temperature stem seals (Option H) are required for use in this region.
Minimum operating temperature (Note: For lower operating temperatures consult Spirax Sarco) -10 °C
Maximum 60 °C
Ambient temperature limits
Minimum -10 °C
Note: Protection from environmental influences (e.g. UV radiation, humidity, chemicals) is required. Ensure that adequate shelter is
provided for outdoor installations
Designed for a maximum cold hydraulic test pressure of: 1.5 x PMA (PN rating)
Temperature degredation
Ambient temperature °C
70
60
50
40
30
20
10
0
0 20 40 60 80 100 120 140 160 180 200 220
Media temperature °C
TI-P373-13 Page 3 of 13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
44 Control systems
Control valves
Technical details
Leakage TFM 1600 soft seal ASME Class VI
Pilot media Instrument air or inert gases - For use with other flow media contact Spirax Sarco 60 °C maximum
NC & BO NO
Actuator type and size Type 1 = 45 mm diameter " BSP 10 bar g (145 psi g) 10 bar g (145 psi g)
Type 2 = 63 mm diameter ¼" BSP 10 bar g (145 psi g) 8 bar g (116 psi g)
Kvs values
4.1 Size DN15 DN20 DN25 DN32 DN40 DN50
130
½" ¾" 1" 1¼" 1½" 2"
For conversion:
C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Page 4 of 13 TI-P373-13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
Control systems
Control valves 4
Materials
No.Part Material * Note Item 7 is not shown.
1 Body Stainless steel AISI 316L ** Note Optional stainless steel actuator available on request.
8 8
10
10
9
9
2
2
5
5
6
6
11 and 12 3 11 and 12
3
4
4 1 1
TI-P373-13 Page 5 of 13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
44 Control systems
Control valves
∆PMX - Maximum differential pressures for PF6 piston actuated valves
* Notes:
1. Maximum differential pressure for saturated steam service is 11.5 bar g and 14.5 bar g for high temperature valve versions.
2. ASME flange connections are limited to ASME 150 pressure rating.
Page 6 of 13 TI-P373-13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
Control systems
Control valves 4
PF6_G-BD (Bi-Directional normally closed)
* Maximum * Maximum Pilot pressure
differential differential
Actuator Flow pressure Flow pressure
diameter direction (port 1 to 2) direction (port 2 to 1) Minimum Maximum
Model Valve size (mm) (port 1 to 2) (bar) (port 2 to 1) (bar) (bar) (bar)
* Notes:
4.1
1. Maximum differential pressure for saturated steam service is 11.5 bar g and 14.5 bar g for high temperature valve versions.
2. ASME flange connections are limited to ASME 150 pressure rating.
133
TI-P373-13 Page 7 of 13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
44 Control systems
Control valves
Pilot/media pressure relationship
Pilot pressure
(bar)
Pilot pressure
(bar)
8
¾" 6 ¾"
½" 4 ½"
2
1.8
0
0 4 8 12 16
Media pressure (bar) Media pressure (bar)
2" 1½"
Pilot pressure
(bar)
2" 1½"
8
1¼"
1¼" 1" 6 1"
¾"
½" 4 ¾"
2 ½"
0
0 4 8 12 16
Media pressure (bar) Media pressure (bar)
4.1 7
Pilot pressure
2" (bar) 2"
Pilot pressure
1½" 1½"
5
134 1¼" 1¼"
(bar)
1"
3 1"
1
0
0 4 8 12 16
Media pressure (bar) Media pressure (bar)
8 ¾"
6 ½"
5
4
2
0
0 4 8 12 16
Media pressure (bar)
2" 1½"
8 1¼" 1"
6 ¾"
4 ½"
2
0
0 4 8 12 16
Media pressure (bar)
1½"
5
1¼"
3 1"
1
0
0 4 8 12 16
Media pressure (bar)
Page 8 of 13 TI-P373-13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
Control systems
Control valves 4
Dimensions and weights (approximate) in mm and kg
Notes:
* Add 0.2 kg for travel switch or flow regulator options (not available for use with the Type 1 actuator).
Add 0.45 kg for the position module.
EN ASME EN ASME
Actuator type * 1092 150 1092 150 *
Valve size and size A1 B1 C Weight A3 A4 B3 B4 C Weight
2 (63 mm) 90 212 185 1.5 160 165.1 249.2 247.6 216.2 3.8
DN25 - 1"
3 (90 mm) 90 223 196 2.0 160 165.1 260.2 258.6 227.2 4.4
2 (63 mm) 110 225 193 1.9 180 184.2 262.0 259.9 224.0 5.6
DN32 - 1¼"
3 (90 mm) 110 234 202 2.4 180 184.2 273.0 270.9 235.0 6.0
2 (63 mm) 120 230 198 2.1 200 203.2 267.0 266.5 229.0 6.5
DN40 - 1½"
3 (90 mm) 120 239 207 2.6 200 203.2 278.0 277.5 240.0 7.0 4.1
DN50 - 2"
2 (63 mm) 150 248 207 2.9 230 228.6 288.2 237.3 237.8 8.7
135
3 (90 mm) 150 257 216 3.3 230 228.6 299.2 298.3 248.8 9.1
Actuator type *
Valve size and size A5 B5 C Ø Spigot Weight
* Flow regulator
TI-P373-13 Page 9 of 13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
44 Control systems
Control valves
PF6 piston actuated valves - opening/closing times (seconds)
Notes:
1. Pilot pressure is 6 bar
2. Pressure in the body 0 bar
B3 (Flanged EN 1092)
B4 (Flanged ASME 150)
Ø
Spigot
4.1
136 E F
A1
(Screwed and Butt weld)
A5
(Threaded spigot)
opening closing opening closing opening closing opening closing opening closing opening closing
DN15 - ½" 0.09 0.22 0.22 0.09 0.14 0.30 0.30 0.14 - - - -
DN20 - ¾" 0.09 0.22 0.22 0.09 0.20 0.30 0.30 0.20 - - - -
DN25 - 1" - - - - 0.32 0.34 0.34 0.32 0.32 0.34 0.34 0.32
DN32 - 1¼" - - - - 0.34 0.38 0.38 0.34 0.36 0.40 0.40 0.36
DN40 - 1½" - - - - 0.34 0.38 0.38 0.34 0.40 0.46 0.46 0.40
DN50 - 2" - - - - 0.36 0.38 0.38 0.36 0.40 0.46 0.46 0.40
Page 10 of 13 TI-P373-13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
Control systems
Control valves 4
Associated equipment
Pilot solenoid
Type DM 3-port two way electropneumatic pilot solenoid valve that can be directly mounted (banjo connection) to the PF61G-NC,
NO and BD series piston actuated valves to provide actuator pilot pressure to open normally closed or close normally open valves.
Suitable for air or water operating media. The valve is supplied with a DIN connector. For full details refer to the relevant Technical
Information Sheet.
Available types
Model Type Actuator Voltage/Frequency Connection
TI-P373-13 Page 11 of 13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
44 Control systems
Control valves
Valve selection guide
Valve size DN15 (½"), DN20 (¾"), DN25 (1"), DN32 (1¼"), DN40 (1½") and DN50 (2") DN25
Valve
F = Fast opening F
characteristic
4 =
Blank = PTFE + 25% carbon graphite filled PTFE + FKM chevron (standard)
Stem seal 25% carbon graphite filled PTFE + FKM chevron
H =
Note: Option H is not available for valves fitted with Type 1 actuators.
1 = 45 mm diameter
3 = 90 mm diameter
138
NC = Normally Closed
BD = Bi-Directional
Position module
Change-over contacts, max. tension Provides indication of open
A = with mechanical
230 Vac, Max. current 6 A and closed valve position
switch
through an inductive or
Position module mechanical switch. Available
PNP, supply 14 - 12 Vdc power
B = with inductive on all actuators types.
13 mA max.
switch
Available on Type 2 and Type 3 actuators with suffix 'I' if this option is
required.
Page 12 of 13 TI-P373-13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
Control systems
Control valves 4
How to order
Example: 1 off Spirax Sarco DN25 PF63G-2NC stainless steel piston actuated on/off valve having flanged EN 1092 PN40 connections.
Spare parts
A seal kit is available for all valve and actuator sizes comprising: Piston lip seal, stem 'O' ring, valve head seal (Modified PTFE G500),
body seal and 'O' ring.
4.1
139
TI-P373-13 Page 13 of 13
CMGT Issue 13
PF6 Stainless Steel Piston Actuated On / Off Valves
44 Control systems
Control valves
4.1
140
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P373-17
CMGT Issue 4
PM6
Stainless Steel
Piston Actuated Modulating Control Valves
Description
The PM6 is a 2-port pneumatically actuated modulating stainless steel control valve designed for use on steam, water, air, oil, gases
and vacuum applications. As standard it is fitted with a PEEK plug seal for operation up to 180°C, and both the body and shaped-plug
have undergone a hardening treatment.
Type 2 (63 mm) and Type 3 (90 mm) with the following action:
NC - Normally Closed Designed for flow under the seat (port 2 to 1).
Page 1 of 7
44 Control systems
Control valves
Sizes, pipe connections and actuator combinations
Actuator DN15 DN20 DN25 DN32 DN40 DN50
Pipe connections Valve type C or Valve type M
type ½" ¾" 1" 1¼" 1½" 2"
4.1
142
Page 2 of 7 TI-P373-17
CMGT Issue 4
PM6 Stainless Steel Piston Actuated Modulating Control Valves
Control systems
Control valves 4
Pressure/temperature limits
A B C D
A - A PN10
Temperature °C
The product must not be used in this region or beyond the body design conditions quoted in the table below as damage to
the internals will occur.
Maximum 60 °C
Ambient temperature limits
Minimum -10 °C
Note: Protection from environmental influences (e.g. UV radiation, humidity, chemicals) is required. Ensure that adequate shelter is
provided for outdoor installations.
Designed for a maximum cold hydraulic test pressure of: 1.5 x Maximum design pressure (PN rating)
Technical details
Leakage PEEK soft seal ASME Class VI
Actuator type and size Type 2 = 63 mm diameter Push-in type to suit Ø6 mm pipe 8 bar g
TI-P373-17 Page 3 of 7
CMGT Issue 4
PM6 Stainless Steel Piston Actuated Modulating Control Valves
44 Control systems
Control valves
Kvs values
Size DN15 DN20 DN25 DN32 DN40 DN50 For conversion:
½" ¾" 1" 1¼" 1½" 2" C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Kvs 4.5 8.7 12.7 19.8 29.7 36.3
Materials
No. Part Material
9 Piston Aluminium
11
5
1
3
4
6 9 10 8
12
Page 4 of 7 TI-P373-17
CMGT Issue 4
PM6 Stainless Steel Piston Actuated Modulating Control Valves
Control systems
Control valves 4
∆PMX - Maximum differential pressures for PM6 piston actuated valves
Notes:
1. Maximum differential pressure for saturated steam service is 9 bar g.
2. Sanitary clamp connections are limited to PN10 pressure rating.
3. ASME flange connections are limited to ASME 150 pressure rating.
4.1
145
TI-P373-17 Page 5 of 7
CMGT Issue 4
PM6 Stainless Steel Piston Actuated Modulating Control Valves
44 Control systems
Control valves
Dimensions and weights (approximate) in mm and kg
*Note: Add 0.2 kg for travel switch or flow regulator options (not available for use with the Type 1 actuator).
B1 (Screwed, socket weld and butt weld) B2 (Sanitary clamp) and B3, B4 (Flanged)
4.1
C C
146
E F F
Valve size Sanitary clamp (to ISO 2852) Sanitary clamp (ASME BPE)
Actuator type
and size A2 B2 C E E Weight A2 B2 C E E Weight
DN15 - ½" 2 (63 mm) 102 313.0 269.0 34.0 17.2 2.5 102 313.0 269.0 25.0 9.4 2.5
DN20 - ¾" 2 (63 mm) 114 320.5 274.0 34.0 21.3 2.7 114 320.5 274.0 25.0 15.75 2.7
DN25 - 1" 3 (90 mm) 140 341.0 285.0 50.5 25.0 3.7 140 341.0 285.0 50.5 22.1 3.7
DN32 - 1¼" 3 (90 mm) 159 353.5 292.5 50.5 33.7 4.1 - - - - - -
DN40 - 1½" 3 (90 mm) 159 353.5 297.5 64.0 40.0 4.5 159 353.5 297.5 50.5 34.8 4.5
DN50 - 2" 3 (90 mm) 190 372.0 306.5 64.0 51.0 5.3 190 372.0 306.5 64.0 47.5 5.3
Page 6 of 7 TI-P373-17
CMGT Issue 4
PM6 Stainless Steel Piston Actuated Modulating Control Valves
Control systems
Control valves 4
Valve selection guide
Valve size DN15 (½"), DN20 (¾"), DN25 (1"), DN32 (1¼"), DN40 (1½") and DN50 (2") DN25
Valve
M = Modulating M
characteristic
Body
6 = Stainless steel 6
material
2 = Butt weld Note: state pipeline connection when ordering - ASME B 36.10/ISO 65 pipe
5 = Sanitary clamp Note: state pipeline connection ISO 2852 or ASME BPE when ordering
Valve plug
G = PEEK G
seal
C = Closed
Fail safe
position M = Maintained
C 4.1
2 = 63 mm diameter 147
Actuator type 2
3 = 90 mm diameter
Valve
NC = Normally Closed NC
position
Control
mA = 4 - 20 mA mA
signal
How to order
Example: 1 off Spirax Sarco DN25 PM63GC-2NC-mA stainless steel piston actuated modulating valve having flanged EN 1092 PN40
connections
Spare parts
Electronic board spare kit
Transducer spare kit
Inlet microvalve spare kit
Outlet microvalve spare kit
A seal kit is available for all valve and actuator sizes comprising: Piston 'O' ring, stem 'O' ring, valve head seal, PEEK body seal and
'O' ring.
Example: 1 off Seal kit for a 1" PM61GC-2NC-mA, date code 120.
Installation note: These valves can be mounted in any orientation. The actuator can be rotated 360° in the direction indicated on the
product label to facilitate easy pilot mounting connection.
TI-P373-17 Page 7 of 7
CMGT Issue 4
PM6 Stainless Steel Piston Actuated Modulating Control Valves
44 Control systems
Control valves
4.1
148
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Control valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 4
TI-P373-04
CTLS Issue 5
DM Type
Solenoid Valves
for use with Piston Actuated Valves
Description
A 3-port two way electropneumatic pilot solenoid valve that can be directly mounted (banjo connection) to the PF51G and PF61G-NC,
NO and BD series piston actuated valves.
Suitable for air or water operating media. The valve is supplied with a DIN connector and fitted with manual override as standard.
Available types
Model Actuator Voltage/Frequency Connection
DM11 45 mm 230/50 or 240/60 Vac 1/8" BSP
DM12 45 mm 110/50 or 120/60 Vac 1/8" BSP
DM13 45 mm 24/50 or 24/60 Vac 1/8" BSP
DM14 45 mm 24 Vdc 1/8" BSP
4.1
DM21 63 mm 230/50 or 240/60 Vac ¼" BSP 149
DM22 63 mm 110/50 or 120/60 Vac ¼" BSP
DM23 63 mm 24/50 or 24/60 Vac ¼" BSP
DM24 63 mm 24 Vdc ¼" BSP
DM31 90 mm 230/50 or 240/60 Vac ¼" BSP
DM32 90 mm 110/50 or 120/60 Vac ¼" BSP
DM33 90 mm 24/50 or 24/60 Vac ¼" BSP
DM34 90 mm 24 Vdc ¼" BSP
Technical details
Mounting Banjo connection
Manual override Fitted as standard
Type B DM11, DM12, DM13 and DM14
DIN connector Type B DM21, DM22, DM23 and DM24
Type A DM31, DM32, DM33 and DM34
DM11 to DM14
Pilot media Push in type to suit 6 mm dia.
DM21 to DM24
connection nylon or copper tube
DM31 to DM34
DM11, DM12, ac 10 VA (holding)
ac 16 VA (maximum)
DM13 and DM14
dc 7 Watts
ac 10 VA (holding)
DM21, DM22,
Coil consumption ac 16 VA (maximum)
DM23, and DM24
dc 7 Watts
ac 18 VA (holding)
DM31, DM32,
ac 36 VA (maximum)
DM33 and DM34
dc 14 Watts
44 Control systems
Control valves
Limiting conditions
Maximum media temperature 60 °C
Materials
Part Material
Seal FKM
Spares parts
No spares are available for this product.
Installation
The valve can be directly mounted (banjo connection) onto the actuator.
4.1
150 Dimensions/weights (approximate) in mm and kg
Type A B C Weight
Earth
terminal
B
DIN
connector
C A
How to order
Example: 1 off Spirax Sarco DM21 solenoid valve 240 Vac.
TI-P373-04
CTLS Issue 5
DM Type Solenoid Valves for use with Piston Actuated Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Pneumatic actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-P357-30
CTLS Issue 13
PN9000 Series
Pneumatic Actuators
for use with Spira-trol TM Control Valves
Description
The PN9000 series actuators are a compact range of linear actuators that are available in 3 diaphragm sizes for matching the requirements
of valves at various differential pressures.
Each actuator is fitted with a mechanical travel indicator and incorporates a fully-rolling diaphragm, which provides good linearity over
the operating stroke.
Page 1 of 29
44 Control systems
Pneumatic actuators
Actuator force available in relation to motive air pressure
Technical data
4.2 Temperature range - 20 °C to +110 °C
PN9100 6 bar g
2 Maximum operating inlet pressure
PN9200 6 bar g
PN9300E 4 bar g
PN9300R 2.7 bar g
Air supply connection ¼" NPT
PN9100 20 mm
Actuator travel PN922_ and PN932_ 20 mm
PN923_ and PN933_ 30 mm
Page 2 of 29 TI-P357-30
CTLS Issue 13
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Control systems
Pneumatic actuators 4
Materials
16
2
5
8
3 9
4
7
15
10
12
13 and 14
1 11
4.2
3
No. Part Material
1 Yoke SG iron
TI-P357-30 Page 3 of 29
CTLS Issue 13
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
44 Control systems
Pneumatic actuators
Materials (continued)
32
21
28
22
and
23 24
29
31 17
30
18
25
19 and 20
26 and 27
4.2
4 No. Part Material
17 Bearing PTFE/steel composite
18 Seal Polyurethane
PN9000 Carbon steel (plated)
19 Pan head screw
PNP9000 Stainless steel A2 - 70
20 Nyloc nut
PN9000S Stainless steel A2 - 70
21 Bolt Carbon steel (plated) Gr. 8.8
22 Hex. head screw (short) PN9000 Carbon steel (plated) Gr. 8.8
23 Hex. head screw (long) PNP9000 Stainless steel A2 - 70
24 Nut PN9000S Stainless steel A2 - 70
PN9000 Carbon steel (plated)
25 Lock-nut PNP9000 Stainless steel A2 - 70
PN9000S Stainless steel A2 - 70
PN9000 Carbon steel (plated) Gr. 8.8
26 Socket head screw
PNP9000 Stainless steel A2 - 70
27 Nut
PN9000S Stainless steel A2 - 70
28 Washer Carbon steel (plated)
29 Hex. head screw Carbon steel (plated) Gr. 8.8 (Gr. 10.9 for PN9300R)
30 Gasket Reinforced Graphite
31 Lower diaphragm housing Carbon steel (plated)
PN9000 Cast steel
32 Lifting eye PNP9000 Cast steel
PN9000S Stainless steel 316L
33 Thrust plate PN9300R only Carbon steel
33
(PN9300R only)
Page 4 of 29 TI-P357-30
CTLS Issue 13
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Control systems
Pneumatic actuators 4
Dimensions/weights (approximate) in mm and kg
K
K
J
H
H
G
F F F
PN9100 G G
PN9200EH PN9336EH
4.2
J Weight 5
Actuator range F G H (Handwheel K
lifted) Actuator With handwheel
TI-P357-30 Page 5 of 29
CTLS Issue 13
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
6
44
4.2
Maximum differential pressures for Class IV shut-off - Metal Seated (T&S) Spira-trol -
DN15-25 (½'' - 1'') - Flow under - PN9000E
shut-off
Class IV
PN9000E -
Page 6 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220E 0.2-1.0 6.0 31.3 4.8 16.0 13.8 7.4 9.5 4.4 6.5 2.3 4.2 0.8 4.2 0.8
PN9220E 0.4-1.2 6.0 91.4 64.9 16.0 47.7 32.7 16.0 36.2 24.4 16.0 28.1 18.6 16.0 21.7 14.0 16.0 21.7 14.0 16.0
PN9226E 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 93.0 83.5 25.0 25.0 16.0 74.4 66.7 25.0 25.0 16.0 74.4 66.7 25.0 25.0 16.0
PN9223E 2.0-4.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320E 0.2-1.0 4.0 89.6 63.1 16.0 46.7 31.8 16.0 35.4 23.6 16.0 27.5 17.9 16.0 21.2 13.5 16.0 21.2 13.5 16.0
PN9320E 0.4-1.2 4.0 103.4 103.4 25.0 25.0 16.0 103.4 98.4 25.0 23.8 16.0 88.1 76.3 25.0 17.3 16.0 70.1 60.6 22.4 12.8 16.0 55.8 48.1 17.1 9.3 16.0 55.8 48.1 17.1 9.3 16.0
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class IV shut-off - Metal Seated (T&S) Spira-trol -
DN15-25 (½''-1'') - Flow Under - PN9000R
shut-off
Class IV
PN9000R -
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9226R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9223R 2.0-4.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320R 0.2-1.0 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320R 0.4-1.2 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
Pneumatic actuators
Control systems
Page 7 of 29
7
4
4.2
8
44
4.2
Maximum differential pressures for Class IV shut-off - Metal Seated (T&S) Spira-trol -
DN32-50 (1¼"-2'') - Flow under - PN9000E
shut-off
Class IV
PN9000E -
Page 8 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9226E 1.0-2.0 6.0 23.8 21.2 10.6 8.0 16.0 16.3 14.4 6.9 5.0 15.5 16.3 14.4 6.9 5.0 15.5
PN9223E 2.0-4.0 6.0 53.8 51.2 25.0 25.0 16.0 37.7 35.8 25.0 25.0 16.0 37.7 35.8 25.0 25.0 16.0
PN9320E 0.2-1.0 4.0 5.7 3.0 4.5 3.4 1.5 2.5 3.4 1.5 2.5
PN9320E 0.4-1.2 4.0 17.5 14.8 4.3 1.6 16.0 11.8 9.9 2.3 0.5 11.0 11.8 9.9 2.3 0.5 11.0
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class IV shut-off - Metal Seated (T&S) Spira-trol -
DN32-50 (1¼"-2'') - Flow under - PN9000R
shut-off
Class IV
PN9000R -
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 97.5 95.7 25.0 25.0 16.0 97.5 95.7 25.0 25.0 16.0
PN9226R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 80.4 78.6 25.0 25.0 16.0 80.4 78.6 25.0 25.0 16.0
PN9223R 2.0-4.0 6.0 53.8 51.2 25.0 25.0 16.0 37.7 35.8 25.0 25.0 16.0 37.7 35.8 25.0 25.0 16.0
PN9320R 0.2-1.0 2.7 94.3 91.6 25.0 25.0 16.0 66.5 64.7 25.0 25.0 16.0 66.5 64.7 25.0 25.0 16.0
PN9320R 0.4-1.2 2.7 82.5 79.8 25.0 25.0 16.0 58.1 56.2 25.0 25.0 16.0 58.1 56.2 25.0 25.0 16.0
Pneumatic actuators
Control systems
Page 9 of 29
9
4
4.2
44
10
4.2
Maximum differential pressures for Class IV shut-off - Metal Seated (T&S) Spira-trol -
DN65-100 (2½"-4'') - Flow under - PN9000E
shut-off
Class IV
PN9000E -
Page 10 of 29
Cage Type Standard cage (S)
Maximum
pressure P H B C D N-P H B C D P H B C D P H B C D P H B C D
(bar g)
Pneumatic actuators
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class IV shut-off - Metal Seated (T&S) Spira-trol -
DN65-100 (2½"-4'') - Flow under PN9000R
shut-off
Class IV
PN9000R -
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Pneumatic actuators
Control systems
Page 11 of 29
11
4
4.2
44
12
4.2
Maximum differential pressures for Class VI shut-off - Soft Seated (P&C) Spira-trol -
DN15-25 (½''-1'') - Flow under - PN9000E
shut-off
PN9000E -
Class VI
Page 12 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B D N-P H B D N-P H B D N-P H B D
(bar g)
Pneumatic actuators
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class VI shut-off - Soft Seated (P&C) Spira-trol -
DN32-50 (1¼"-2'') - Flow under - PN9000E
shut-off
PN9000E -
Class VI
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Pneumatic actuators
Control systems
Page 13 of 29
13
4
4.2
44
14
4.2
Maximum differential pressures for Class VI shut-off - Soft Seated (P&C) Spira-trol -
DN65-100 (2½"-4'') - Flow under - PN9000E
shut-off
PN9000E -
Class VI
Page 14 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class VI shut-off - Soft Seated (G&K) Spira-trol -
DN15-25 (½''-1'') - Flow under - PN9000E
shut-off
PN9000E -
Class VI
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220E 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9226E 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9223E 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320E 0.2-1.0 4.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320E 0.4-1.2 4.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
Pneumatic actuators
Control systems
Page 15 of 29
15
4
4.2
44
16
4.2
Maximum differential pressures for Class VI shut-off - Soft Seated (G&K) Spira-trol -
DN15-25 (½''-1'') - Flow under - PN9000R
shut-off
Class VI
PN9000R -
Page 16 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9120R 0.2-1.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9120R 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9125R 0.4-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9126R 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9123R 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 6.2 7.0 7.0 7.0 7.0 4.2 7.0 7.0 7.0 7.0 1.5 7.0 7.0 7.0 7.0 0.5 7.0
PN9220R 0.2-1.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9220R 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9226R 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9223R 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.2-1.0 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.4-1.2 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220R 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9226R 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9223R 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.2-1.0 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.4-1.2 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class VI shut-off - Soft Seated (G&K) Spira-trol -
DN32-50 (1¼"-2'') - Flow under - PN9000E
shut-off
PN9000E -
Class VI
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220E 0.4-1.2 6.0 7.0 7.0 7.0 7.0 5.6 6.7 7.0 5.6 6.7
PN9226E 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9223E 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320E 0.2-1.0 4.0 7.0 7.0 7.0 7.0 5.5 6.5 7.0 5.5 6.5
PN9320E 0.4-1.2 4.0 7.0 7.0 7.0 6.4 7.0 7.0 7.0 6.3 4.5 7.0 7.0 7.0 6.3 4.5 7.0
Pneumatic actuators
Control systems
Page 17 of 29
17
4
4.2
44
18
4.2
Maximum differential pressures for Class VI shut-off - Soft Seated (G&K) Spira-trol -
DN32-50 (1¼''-2'') - Flow under - PN9000R
shut-off
Class VI
PN9000R -
Page 18 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9120R 0.2-1.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9120R 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9125R 0.4-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9126R 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9123R 2.0-4.0 6.0 7.0 7.0 7.0 0.1 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 5.7 7.0 7.0 7.0 2.9 7.0
PN9220R 0.2-1.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9220R 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9226R 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9223R 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.2-1.0 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.4-1.2 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220R 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9226R 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9223R 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.2-1.0 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9320R 0.4-1.2 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class VI shut-off - Soft Seated (G&K) Spira-trol -
DN65-100 (2½"-4'') - Flow under - PN9000E
shut-off
PN9000E -
Class VI
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Pneumatic actuators
Control systems
Page 19 of 29
19
4
4.2
44
20
4.2
Maximum differential pressures for Class VI shut-off - Soft Seated (G&K) Spira-trol -
DN65-100 (2½"-4'') - Flow under PN9000R
shut-off
Class VI
PN9000R -
Page 20 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9230R 0.2-1.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9230R 0.4-1.2 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9236R 1.0-2.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9233R 2.0-4.0 6.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 6.2 5.5 5.5
PN9330R 0.2-1.0 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9330R 0.4-1.2 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
PN9336R 1.0-2.0 2.7 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 6.5 6.5 7.0 7.0 5.3 4.1 4.1 6.2 5.5 3.2 2.5 2.5
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class IV shut-off - Hard Facing (W) Spira-trol -
DN15-25 (½''-1'') - Flow under - PN9000E
shut-off
Class IV
PN9000E -
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220E 0.4-1.2 6.0 78.1 51.5 16.0 37.7 22.7 16.0 27.3 15.5 16.0 20.1 10.6 16.0 14.5 6.8 11.2 14.5 6.8 11.2
PN9226E 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 95.7 25.0 25.0 16.0 85.0 75.5 25.0 25.0 16.0 67.2 59.5 25.0 20.7 16.0 67.2 59.5 25.0 20.7 16.0
PN9223E 2.0-4.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320E 0.2-1.0 4.0 76.3 49.8 16.0 36.7 21.8 16.0 26.5 14.7 16.0 19.5 9.9 15.3 14.0 6.3 10.7 14.0 6.3 10.7
PN9320E 0.4-1.2 4.0 103.4 103.4 25.0 25.0 16.0 103.3 88.4 25.0 13.8 16.0 79.2 67.4 20.2 8.4 16.0 62.1 52.6 14.4 4.8 16.0 48.6 40.9 9.9 2.1 16.0 48.6 40.9 9.9 2.1 16.0
Pneumatic actuators
Control systems
Page 21 of 29
21
4
4.2
44
22
4.2
Maximum differential pressures for Class IV shut-off - Hard Facing (W) Spira-trol -
DN15-25 (½''-1'') - Flow under - PN9000R
shut-off
Class IV
PN9000R -
Page 22 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9120R 0.2-1.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9120R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9125R 0.4-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9126R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9123R 2.0-4.0 6.0 103.4 103.4 25.0 16.0 103.4 103.4 25.0 16.0 103.4 103.4 25.0 16.0 103.4 103.4 25.0 16.0 103.4 103.4 13.7 16.0 103.4 103.4 0.7 16.0
PN9220R 0.2-1.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9220R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9226R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9223R 2.0-4.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320R 0.2-1.0 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320R 0.4-1.2 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9226R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9223R 2.0-4.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320R 0.2-1.0 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320R 0.4-1.2 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class IV shut-off - Hard Facing (W) Spira-trol -
DN32-50 (1¼"-2'') - Flow under - PN9000E
shut-off
Class IV
PN9000E -
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Pneumatic actuators
Control systems
Page 23 of 29
23
4
4.2
44
24
4.2
Maximum differential pressures for Class IV shut-off - Hard Facing (W) Spira-trol -
DN32-50 (1¼"-2'') - Flow under PN9000R
shut-off
Class IV
PN9000R -
Page 24 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9120R 0.2-1.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 97.6 25.0 25.0 16.0 79.7 73.6 25.0 25.0 16.0 40.0 36.7 23.5 20.2 16.0
PN9120R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 100.4 92.5 25.0 25.0 16.0 75.8 69.7 25.0 25.0 16.0 37.9 34.6 21.4 18.1 16.0
PN9125R 0.4-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 99.0 89.5 25.0 25.0 16.0 80.2 72.3 25.0 25.0 16.0 60.2 54.1 25.0 23.5 16.0 29.4 26.1 12.9 9.6 16.0
PN9126R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 99.0 89.5 25.0 25.0 16.0 80.2 72.3 25.0 25.0 16.0 60.2 54.1 25.0 23.5 16.0 29.4 26.1 12.9 9.6 16.0
PN9123R 2.0-4.0 6.0 103.4 97.2 16.0 65.5 50.6 16.0 37.9 28.4 16.0 29.7 21.8 16.0 21.1 15.0 16.0 8.3 5.0 6.8
PN9220R 0.2-1.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9220R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9226R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9223R 2.0-4.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 62.0 58.7 25.0 25.0 16.0
PN9320R 0.2-1.0 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0
PN9320R 0.4-1.2 2.7 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 97.8 94.5 25.0 25.0 16.0
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
PN9220R 0.2-1.0 6.0 103.4 103.4 25.0 25.0 16.0 97.4 95.5 25.0 25.0 16.0 97.4 95.5 25.0 25.0 16.0
PN9220R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 93.1 91.2 25.0 25.0 16.0 93.1 91.2 25.0 25.0 16.0
PN9226R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 76.0 74.1 25.0 25.0 16.0 76.0 74.1 25.0 25.0 16.0
PN9223R 2.0-4.0 6.0 48.6 45.9 25.0 25.0 16.0 33.2 31.4 23.8 21.9 16.0 33.2 31.4 23.8 21.9 16.0
PN9320R 0.2-1.0 2.7 89.0 86.4 25.0 25.0 16.0 62.1 60.2 25.0 25.0 16.0 62.1 60.2 25.0 25.0 16.0
PN9320R 0.4-1.2 2.7 77.2 74.6 25.0 25.0 16.0 53.7 51.8 25.0 25.0 16.0 53.7 51.8 25.0 25.0 16.0
CTLS Issue 13
TI-P357-30
Maximum differential pressures for Class IV shut-off - Hard Facing (W) Spira-trol - DN65-
100 (2½"-4'') - Flow under PN9000E
shut-off
Class IV
PN9000E -
TI-P357-30
CTLS Issue 13
Cage Type Standard cage (S)
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Pneumatic actuators
Control systems
Page 25 of 29
25
4
4.2
44
26
4.2
Maximum differential pressures for Class IV shut-off - Hard Facing (W) Spira-trol -
DN65-100 (2½"-4'') - Flow under - PN9000R
Page 26 of 29
Cage Type Standard cage (S)
Maximum
pressure N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(bar g)
Pneumatic actuators
PN9230R 0.2-1.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 97.1 93.9 25.0 25.0 16.0 52.9 51.1 25.0 25.0 16.0 32.8 31.7 25.0 25.0 16.0 19.6 18.8 16.6 15.9 15.9
PN9230R 0.4-1.2 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 92.8 89.6 25.0 25.0 16.0 50.5 48.7 25.0 25.0 16.0 31.3 30.1 25.0 25.0 16.0 18.6 17.9 15.6 14.9 14.9
PN9236R 1.0-2.0 6.0 103.4 103.4 25.0 25.0 16.0 103.4 103.4 25.0 25.0 16.0 75.7 72.5 25.0 25.0 16.0 40.9 39.1 25.0 25.0 16.0 25.1 24.0 20.4 19.2 16.0 14.8 14.0 11.8 11.1 11.1
PN9233R 2.0-4.0 6.0 103.4 103.4 25.0 25.0 16.0 48.1 43.6 25.0 25.0 16.0 32.9 29.7 19.7 16.5 16.0 16.9 15.0 9.4 7.6 7.6 9.7 8.6 5.0 3.8 3.8 5.2 4.5 2.2 1.5 1.5
PN9330R 0.2-1.0 2.7 103.4 103.4 25.0 25.0 16.0 88.6 84.1 25.0 25.0 16.0 61.8 58.6 25.0 25.0 16.0 33.1 31.3 25.0 23.9 16.0 20.1 19.0 15.4 14.2 14.2 11.6 10.9 8.7 8.0 8.0
PN9330R 0.4-1.2 2.7 103.4 103.4 25.0 25.0 16.0 76.8 72.3 25.0 25.0 16.0 53.4 50.2 25.0 25.0 16.0 28.3 26.5 20.9 19.1 16.0 17.1 15.9 12.3 11.2 11.2 9.8 9.0 6.8 6.1 6.1
PN9336R 1.0-2.0 2.7 76.5 66.1 25.0 23.3 16.0 29.5 25.0 11.0 6.5 6.5 19.7 16.5 6.5 3.2 3.2 9.4 7.6 2.0 0.2 0.2 4.9 3.8 0.2 2.2 1.5
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
CTLS Issue 13
TI-P357-30
Control systems
Pneumatic actuators 4
PN9000 series selection guide:
Before making your PN9000 series selection please reference pages 6 to 25 - Sizing data
1 = 100 cm2
E = Spring-extend
Spring action E
R = Spring-retract
Fast Speed F = version with the higher capacity of speed (possible only PN92_ and PN93_)
TI-P357-30 Page 27 of 29
CTLS Issue 13
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
44 Control systems
Pneumatic actuators
Fast speed version
Fast speed versions are available for PN92xx and PN93xx. The fast speed version is a modified version of the existing PN but it also
need to have the right pipe diameter of the air inlet as an example: DN65 PTSUSS + PN9320 air inlet= " without
Actuator
28 +
-
Pneumatic command
3 1
Air inlet
Page 28 of 29 TI-P357-30
CTLS Issue 13
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
Control systems
Pneumatic actuators 4
Spare parts
The only spares available are clearly indicated below and are common for both spring-extend and spring-retract versions.
Available spares
Stem seal kit 17, 18, 30
Diaphragm kit 4, 9
Spring kit 5
Linkage kit (suitable for Mk1 and Spira-trolTM valves) 10, 13, 14, 26, 27
4.2
5 29
30
9 17
18
15, 19 and 20
10
26 and 27 13 and 14
TI-P357-30 Page 29 of 29
CTLS Issue 13
PN9000 Series Pneumatic Actuators for use with Spira-trol TM Control Valves
44 Control systems
Pneumatic actuators
4.2
30
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Pneumatic actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P327-01
CTLS Issue 5
TN2000 Series
Pneumatic Piston Actuators for DN125 to DN300
SPIRA-TROL Series Control Valves
Description
The TN2000 series pneumatic piston actuators are designed for use with DN125 to DN300 SPIRA-TROL control valves. There are
three versions available: Single-acting (with spring), Double-acting (with spring) and Double-acting (no spring) for matching the
requirements of valves at various differential pressures and in a variety of applications.
Available types
SE = Single-acting, spring-extend
SR = Single-acting, spring-retract
Optional extra
Manual handwheel
Technical data
Temperature range - 15 °C to +110 °C
Actuator level 70 mm
Note: Volume booster is recommended for use with this type of actuator.
Page 1 of 7
44 Control systems
Pneumatic actuators
Materials
32 21
15
23
3
16 10
31
19
9
18 29
8 5
6
17 30
31 10
16
2 15
26 7
22, 27, 28
24
25
4.2 33
12
14
11
32 13
1
3 Upper cylinder end SG iron BS EN 1563 GJS 400 20 " NPT vent plug
LD Polyethylene
cap 18U-LT (not shown)
4 Cylinder Composite tube 21 Cover PVC
8 Spindle sleeve Carbon steel (plated) 25 Cap screw Carbon steel (plated)
TN2000 Series Pneumatic Piston Actuators for DN125 to DN300 SPIRA-TROL Series Control Valves
Control systems
Pneumatic actuators 4
Dimensions/weights (approximate) in mm and kg
Weight
Actuator range A B C D
Actuator With handwheel
B D
4.2
33
TN2277SE TN2277SRH
TN2000 Series Pneumatic Piston Actuators for DN125 to DN300 SPIRA-TROL Series Control Valves
44 Control systems
Pneumatic actuators
How to use the sizing data:
The following tables supply guidance as to the sizing of the TN2000 when it is used on the SPIRA-TROL series control valves.
- Identify and compare the maximum operating pressure condition, including any transient pressures likely to occur, within the
selected column.
Note: Flow over the plug for modulating control is not recommended. Flow over is only suitable for on/off applications.
4.2 For conditions outside of those illustrated, including double acting versions, please contact Spirax Sarco.
34 Note: For TN2277SR, the values in the following tables are based on the air pressure indicated below the product nomenclature of the
specific unit. For double acting actuators in the event of air failure you will require an air pressurised tank to position the valve.
For fluctuating pressure control applications, or applications requiring rapid response (e.g. accumulator control)a pneumatic volume
booster is recommended.
TN2000 Series Pneumatic Piston Actuators for DN125 to DN300 SPIRA-TROL Series Control Valves
Control systems
Pneumatic actuators 4
Valve maximum differential pressure
DN300 reduced
Graphite
Graphite
Graphite
Graphite
Flow
PTFE
PTFE
PTFE
PTFE
Metal seated (T, W) Class IV 7.8 7 4.8 4.2 2.2 1.9
Soft seated (P) Class VI 10,4 9,6 6,9 6,3 3,8 3,4 1,3 1,1
Balanced All seated (T, W, P, K, G) Class IV 103,4 96,2 71,6 64,8 32,5 29,3 11,8 10,4
Unbalanced Over All seated (T, W, P, K, G) Class IV, V, VI 29,8 29,0 19,6 19 10,8 10,5 3,9 3,8
Graphite
Graphite
Graphite
Flow
PTFE
PTFE
PTFE
PTFE
Metal seated (T, W) Class IV 24,7 23,8 16,1 15,5 8,6 8,3 2,6 2,5
Metal seated (T, W) Class V** 19,9 19,0 12,1 11,6 5,6 5,3 0,7 0,9
Unbalanced
Under Soft seated (G, K) Class VI 27,7 26,9 18,6 18,0 10,4 10,1 3,8 3,7
Soft seated (P) Class VI 27,2 26,4 18,2 17,6 10,1 9,8 3,6 3,5
Balanced All seated (T, W, P, K, G) Class IV 103,4 96,2 71,6 64,8 32,5 29,3 11,8 10,4
Unbalanced Over All seated (T, W, P, K, G) Class IV, V, VI 11,8 10,9 7,7 7,2 4,3 3,9 1,5 1,4
** Class V has an additional cost impact on the valve. Please contatct Spirax Sarco for details.
Note: The differential pressures stated are at 100% of actuator thrust. It is recommended that valve assemblies are not selected to
operate at the absolute maximum differential pressure, especially for steam applications where the downstream pressure can operate
in vacuum. Please contact Spirax Sarco for further information.
TN2000 Series Pneumatic Piston Actuators for DN125 to DN300 SPIRA-TROL Series Control Valves
44 Control systems
Pneumatic actuators
How to order
Valve travel 7 = 70 mm 7
7 = with spring
Spring rating 7
N = double-acting (no spring)
SE = Single-acting, spring-extend
SR = Single-acting, spring-retract
DA = Double-acting, no spring
Manual override H = Handwheel (optional) not available for the NDA version
Ordering example:
4.2 1 off Spirax Sarco TN2277SE pneumatic piston actuator.
36
TN2000 Series Pneumatic Piston Actuators for DN125 to DN300 SPIRA-TROL Series Control Valves
Control systems
Pneumatic actuators 4
Spare parts
The spare parts available are common across the range of actuators detailed in this document. No other parts are available as spares.
Available spares
'O' ring kit 15, 29, 30, 31
Spring 6
Handwheel A
EH kit B
RH kit C
4.2
37
B
C
22, 27 and 28
TN2000 Series Pneumatic Piston Actuators for DN125 to DN300 SPIRA-TROL Series Control Valves
44 Control systems
Pneumatic actuators
4.2
38
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Electric actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-P344-02
CTLS Issue 4
AEL3
Electric Actuators
Description
The AEL3 is a stepper motor controlled, electric actuator with non-serviceable maintenance free gearbox.
For use on DN15-DN50 Spira-trol 2-port valves and on DN15-DN50 QL 3-port valves.
Available types
The actuators are available as standard with 24 Vac/dc. 230 Vac and 100-110 Vac modules can be installed into the actuator. The standard
version is available for VMD (Valve Motor Drive), 4 - 20 mA or 0 - 10 Vdc input control signals, (2-10 Vdc for 24 Vac/dc actuators only).
Other variants are Spring Extend, Spring Retract and No Spring.
These actuators can be used with the following valves:
2-port Spira-trol TM
DN15 to DN50 Note: For fluid temperatures between 130 °C and 240 °C
Control valves
3-port QL valves DN15 to DN50 with centralising ring high temperature extension kits are required.
4.3
1
4 Materials
No. Part Material
1 Housing Polycarbonate
TI-P344-02 Page 1 of 5
CTLS Issue 4
AEL3 Electric Actuators
44 Control systems
Electric actuators
Technical data
Supply voltage 24 Vac/dc (modules for 230 Vac, 100-110 Vac,) (+/-15%)
Stroke mm (maximum) 20
4.3
2 Optional extras
For fluid temperatures between 130 °C and 180 °C.
High temperature extension kits
For fluid temperatures between 180 °C and 240 °C.
Auxiliary switches
Split-Range unit 2-10 Vdc input control signal (24 Vdc actuators only)
Approvals
Type of protection IP66 (EN60529)
Protection class III (IEC 60730)
EMC Directive: 2014/30/EU and UK Electromagnetic Compatibility Regulations 2016, EN 61000-6-1, EN 61000-6-2, EN 61000-6-4
LV Directive: 2014/35/EU and UK Electrical Equipment (Safety) Regulations 2016, EN 60730-1, EN 60730-2-14
(UL - UL873)*
*Does not apply to Auxiliary switches, Split Range Units and Power Modules 230 Vac and 100-110 Vac
Page 2 of 5 TI-P344-02
CTLS Issue 4
AEL3 Electric Actuators
Control systems
Electric actuators 4
Maximum differential pressures
Class IV Shut off, Flow under – Maximum differential pressure for Spira-trol valve with metal seat*
Theoretical Maximum Differential Pressure (bar)
Graphite
Graphite
Graphite
Graphite
Graphite
Graphite
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
AEL3E
AEL3R 2000 40.0 40.0 40.0 40.0 39.1 31.2 30.7 24.6 11.5 8.8 7.5 5.6
AEL3X
Class VI Shut off, Flow under – Maximum differential pressure for Spira-trol valve with soft seat*
Theoretical Maximum Differential Pressure (bar)
Graphite
Graphite
Graphite
Graphite
Graphite
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
3
AEL3E
AEL3R 2000 40.0 40.0 40.0 40.0 40.0 38.5 35.5 29.4 14.6 12.0 10.2 8.3
AEL3X
TI-P344-02 Page 3 of 5
CTLS Issue 4
AEL3 Electric Actuators
44 Control systems
Electric actuators
Dimensions (approximate) in mm
283
AEL3R no power position
AEL3E no power position
AEL3E
shown
4.3 70 90
High temperature
extension kit for 180 °C
60
Weights (approximate) in kg
High temperature
AEL3E/AEL3R 5.7 extension kit for 240 °C
AEL3X 4.2
Page 4 of 5 TI-P344-02
CTLS Issue 4
AEL3 Electric Actuators
Control systems
Electric actuators 4
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions that are supplied with the product.
Product A = Actuator A
Type E = Electric E
Series 3 3
E = Spring extend
X = No spring
24 Vac/dc
100-110 Vac
How to order
Example: 1 off Spirax Sarco AEL3E 24 Vac/dc Electric Actuator + 1 off 2-10 Vdc Split-Range unit + 1 off AEL3 Auxiliary Switch + 1 off
AEL3 High Temp. Ext. Kit <240°C
TI-P344-02 Page 5 of 5
CTLS Issue 4
AEL3 Electric Actuators
44 Control systems
Electric actuators
4.3
6
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Electric actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-P358-25
CMGT Issue 4
AEL5 Series
Electric Linear Actuators
for DN15 to DN100 Control Valves
Description
The AEL5 series electric actuators are reversible having linear output.
Available types
AEL5 actuators are available with 4 supply variants, 230 Vac, 115 Vac,
24 Vac and 24 Vdc all being suitable for a VMD (Valve Motor Drive) input power
signal. At extra cost, actuators can be fitted with a positioner input card that can
accept a 4 - 20 mA or 2 - 10 Vdc control signal - Please note that this option is
not available for the 24 Vdc supply variant.
AEL5 actuators can be ordered with or without a potentiometer, those ordered
with will be fitted with a 1 kΩ potentiometer as standard.
The potentiometer can be used in conjunction with the positioner for a
2 - 10 V or 4 - 20 mA input signal, or as feedback for VMD. Also available are
auxiliary limit switches and anti-condense heater. See TI-P358-28 for further
4.3
details on the accessories.
7
These actuators can be used with the following valves, in conjunction with
an appropriate valve adaptor and mounting flange.
2-port SPIRA-TROL or C Series
Valves
3-port QL33, QL43, QL63 and QL73 mixing and diverting valves
Note: A mounting flange and valve adaptor is required to mount the actuator to
a valve. See the associated tables below:
AEL51_ AEL56_
Valve type and size AEL52_
AEL53_
AEL54_
AEL55_
KE and KEA
LE and LEA DN15 to DN50 EL5970
QL
Page 1 of 18
44 Control systems
Electric actuators
Materials
4.3
8 Spindle Nut
Valve adaptor
Mounting flange
1 to 8 kN Polycarbonate
1 Case
14 to 25 kN Die-cast aluminium
Page 2 of 18 TI-P358-25
CMGT Issue 4
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Control systems
Electric actuators 4
Valve adaptor selection
Valve type and size Valve stem AEL51_ AEL52_ AEL53_ AEL54_ AEL55_ AEL56_
KE and KEA DN15 to DN50 M8 thread AEL6911 AEL6911 AEL6911 AEL6911 AEL6911
LE and LEA
QL DN65 to DN100 M12 thread Integrated Integrated Integrated Integrated Integrated EL5945
Technical data
Actuator type AEL51_ AEL52_ AEL53_ AEL54_ AEL55_ AEL56_
Supply voltage 230 Vac, 115 Vac, 24 Vac, (24 Vdc) ±10%
Maximal power
consumption VA Note:
25.5/25.9 / 37/40 / 44/47 / 72/68 / 53/55 / 100/86 /
power consumption is
(41) (24) (41) (41) (93) (NA)
relative to 50/60 Hz /
(continuous) respectively
Stroke mm 50 50 50 50 65 100
Ambient limits -20°C to 60°C (Caution: -20°C to 50°C with positioner card fitted)
Conduit entries 2 x M20 x 1.5 (for 1 to 14 kN) and 3 x M20 x 1.5 (for 25 kN)
Positioner power
1
consumption VA
Approvals
This equipment is CE marked and conforms to the following:
- EN 50081-1 and EN 50082-2 (EMC)
- EN 61010-1/A2 (Safety), following the provisions of directives 89/336/EEC amended by 92/31/EEC and 93/68/EEC (EMC) and
72/73/EEC amended by 93/68/EEC (LVD).
TI-P358-25 Page 3 of 18
CMGT Issue 4
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
44
10
4.3
Cage
type Standard Cage (S)
Valve
DN15 to DN25 (½" to 1")
Page 4 of 18
size
Actuator
type Kvs 0.01-0.07 0.1-0.2 0.5 1.0 1.6 2.5
(Cv) (0.012-0.081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
Control systems
(N)
AEL51 1000 103.4 103.4 16 103.4 103.4 16 103.4 103.4 16 103.4 103.4 16 103.4 89.4 16 90.6 52.4 16
AEL52 2000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 2.9 16 103.4 103.4 25 16 103.4 103.4 25 16 103.4 103.4 25 16
AEL53 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
type Standard Cage (S)
Low Noise Cage - P1
Valve
DN15 to DN25 (½" to 1")
size
Actuator
type Kvs 4.0 4.9-6.3 7.2 10 11 2,5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
Maximum differential pressures for Class IV shut-off -
AEL51 1000 59.6 33.1 16 29.8 14.8 16 22 10.2 16 16.6 7.1 12.5 12.4 4.7 9.1 12.4 4.7 9.1
AEL52 2000 103.4 103.4 15.4 16 79.5 64.6 4.9 16 61.3 49.5 2.4 16 48.5 38.9 0.7 16 38.3 30.5 16 38.3 30.5 16
AEL53 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 102.9 95.1 25 25 16 102.9 95.1 25 25 16
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Metal Seated (T&S) Spira-trol - FLOW UNDER
(½" to 1")
DN15 to DN25
CMGT Issue 4
TI-P358-25
* Not to be used with 316L plug and stem
Cage
type Standard Cage (S)
Valve
TI-P358-25
DN32 to DN50 (1¼" to 2")
size
CMGT Issue 4
Actuator
(continued)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL51 1000 60.6 34.9 49.5 32.3 17.3 25.8 18.6 9.1 14.5 14.6 6.7 11.2 10.3 4.2 7.7
AEL52 2000 103.4 103.4 17.8 16 82 67.1 7.4 16 50.5 40.9 2.7 16 40.9 33 1.4 16 30.7 24.6 0.1 16
AEL53 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 98.8 25 25 16 81.6 75.5 25 25 16
AEL54* 8000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
AEL55* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
type Standard Cage (S)
Valve Low Noise Cage
DN32 to DN50 (1¼" to 2") (P1-P2-P3-A1-A2)
size
Actuator
type Kvs 25 31-36 46-50
All Kvs
(Cv) (29) (36- 42) (53-58)
Maximum differential pressures for Class IV shut-off -
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL51 1000 4 0.7 2.8 2.7 1.5 1.2 0.4 1.2 0.4
AEL52 2000 15 11.7 13.6 11.5 8.8 10.3 7.5 5.6 6.7 7.5 5.6 6.7
AEL53 4500 42.6 39.3 25 22.8 16 33.5 30.9 20.3 17.7 16 23.2 21.3 13.8 11.9 16 23.2 21.3 13.8 11.9 16
AEL54* 8000 81.1 77.8 25 25 16 64.4 61.7 25 25 16 45.2 43.3 25 25 16 45.2 43.3 25 25 16
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Metal Seated (T&S) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 5 of 18
(1¼" to 2")
DN32 to DN50
4.3
44
12
4.3
Cage
type Standard Cage (S)
Valve
DN65 to DN100 (2½" to 4")
Page 6 of 18
size
Actuator
(continued)
Actuator
Control systems
thrust P H B C D N-P H B C D P H B C D P H B C D
Electric actuators
(N)
AEL53 4500 80.6 70.2 25 25 16 33.1 28.6 14.6 10.1 10.1 22.9 19.7 9.7 6.5 6.5 12.1 10.2 4.6 2.8 2.8
AEL54 8000 103.4 103.4 25 25 16 64 59.5 25 25 16 44.9 41.7 25 25 16 24.4 22.6 17 15.2 15.2
AEL55* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 82.6 79.4 25 25 16 45.7 43.8 25 25 16
AEL56* 25000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 84.6 82.8 25 25 16
Actuator
thrust P H B C D P H B C D P H B C D P H B C D
(N)
AEL51 1000
AEL53 4500 7.2 6 2.4 1.3 1.3 4 3.3 1.1 0.3 0.3 7.2 6 2.4 1.3 1.3 4 3.3 1.1 0.3 0.3
AEL54 8000 15.1 13.9 10.3 9.2 9.2 9 8.2 6 5.3 5.3 15.1 13.9 10.3 9.2 9.2 9 8.2 6 5.3 5.3
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
AEL55* 14000 28.7 27.5 23.9 22.8 16 17.4 16.7 14.5 13.8 13.8 28.7 27.5 23.9 22.8 16 17.4 16.7 14.5 13.8 13.8
DN65 to DN100
(2½" to 4")
CMGT Issue 4
TI-P358-25
* Not to be used with 316L plug and stem
Cage
type Standard Cage (S)
Valve DN15 to DN25
TI-P358-25
size (½" to 1")
CMGT Issue 4
Actuator
type Kvs 0.1-0.7 0.1-0.2 0.5 1 1.6 2.5
(Cv) (012-081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL51 1000 19 19 16 19 19 16 19 19 16 19 19 16 19 19 16 19 19 16
Cage
type Standard Cage (S)
Low Noise Cage
Valve DN15 to DN25
(P1-A1)
size (½" to 1")
Actuator
type Kvs 4 4.9-6.3 7.2 10 11 2,5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Soft Seated (P&C) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 7 of 18
(½" to 1")
DN15 to DN25
4.3
44
14
4.3
Cage
type Standard Cage (S)
Valve DN32 to DN50
Page 8 of 18
size (1¼" to 2")
Actuator
(continued)
Actuator
Control systems
(N)
Cage
type Standard Cage (S)
Valve DN32 to DN50 Low Noise Cage
size (1¼" to 2") (P1-P2-P3-A1-A2)
Actuator
type Kvs 25 31-36 46-50
All Kvs
(Cv) (29) (36- 42) (53-58)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL51 1000 7.6 4.3 6.1 5.8 3.2 4.7 3.9 2 3.1 3.9 2 3.1
Maximum differential pressures for Class VI shut-off -
AEL52 2000 18.6 15.3 2.1 16 14.6 12 1.4 13.5 10.2 8.3 0.7 9.4 10.2 8.3 0.7 9.4
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Soft Seated (P&C) Spira-trol - FLOW UNDER
(1¼" to 2")
DN32 to DN50
CMGT Issue 4
TI-P358-25
* Not to be used with 316L plug and stem
Cage Low Noise Cage
type Standard Cage (S) (P1-A1-P2-A2-P3)
TI-P358-25
DN65-80 DN100
size (2½" to 4")
CMGT Issue 4
Actuator
(continued)
Actuator
thrust P H P H P H P H B C D P H B C D P H B C D P H B C D P H B C D
(N)
AEL51 1000 14.1 3.7 5.4 0.9 3.6 0.4 1.7 0.9 0.4 0.9 0.4
AEL52 2000 19 19 14.2 9.7 9.9 6.6 5.2 3.4 3.1 2 1.8 1 3.1 2 1.8 1
AEL53 4500 14.1 12.2 6.6 4.8 4.8 8.8 7.6 4 2.9 2.9 5.3 4.6 2.3 1.6 1.6 8.8 7.6 4 2.9 2.9 5.3 4.6 2.3 1.6 1.6
AEL54 8000 16.7 15.5 11.9 10.8 10.8 10.2 9.5 7.3 6.6 6.6 16.7 15.5 11.9 10.8 10.8 10.2 9.5 7.3 6.6 6.6
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Soft Seated (P&C) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 9 of 18
DN65 to DN100
(2½" to 4")
4.3
44
16
4.3
Cage
type Standard Cage (S)
Valve
DN15 to DN25 (½" to 1")
size
Page 10 of 18
Actuator
type Kvs 0.01-0.07 0.1-0.2 0.5 1.0 1.6 2.5
(Cv) (0.012-0.081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
Control systems
(N)
AEL51 1000 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL52 2000 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL53 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Cage
type Standard Cage (S)
Low Noise Cage
Valve
DN15 to DN25 (½" to 1") (P1)
size
Actuator
type Kvs 4.0 4.9-6.3 7.2 10 11 2,5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
Maximum differential pressures for Class VI shut-off -
AEL51 1000 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL53 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Soft Seated (G&K) Spira-trol - FLOW UNDER
(½" to 1")
DN15 to DN25
CMGT Issue 4
TI-P358-25
* Not to be used with 316L plug and stem
Cage
type Standard Cage (S)
Valve DN32 to DN50
TI-P358-25
size (1¼" to 2")
CMGT Issue 4
Actuator
(continued)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL51 1000 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL53 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Cage
type Standard Cage (S)
Valve DN32 to DN50 Low Noise Cage
size (1¼" to 2") (P1-P2-P3-A1-A2)
Actuator
type Kvs 25 31-36 46-50
All Kvs
(Cv) (29) (36- 42) (53-58)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
Maximum differential pressures for Class VI shut-off -
AEL51 1000 7 6 7 7 4.8 6.3 5.2 3.3 4.4 5.2 3.3 4.4
AEL53 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Soft Seated (G&K) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 11 of 18
(1¼" to 2")
DN32 to DN50
4.3
44
18
4.3
Cage Low Noise Cage
type Standard Cage (S) (P1-A1-P2-A2-P3)
Page 12 of 18
Actuator
(continued)
Actuator
Control systems
thrust P H B C D P H B C D P H B C D P H B C D P H B C D P H B C D P H B C D P H B C D
Electric actuators
(N)
AEL51 1000 7 6.1 7 2.5 4.9 1.7 2.7 0.9 1.7 0.5 1 0.3 1.7 0.5 1 0.3
AEL52 2000 7 7 7 7 7 7 6.2 4.4 3.9 2.8 2.4 1.7 3.9 2.8 2.4 1.7
AEL53 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 5.8 5.8 7 7 4.8 3.7 3.7 5.9 5.2 3 2.2 2.2 7 7 4.8 3.7 3.7 5.9 5.2 3 2.2 2.2
AEL54 8000 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Maximum differential pressures for Class VI shut-off -
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Soft Seated (G&K) Spira-trol - FLOW UNDER
DN65 to DN100
(2½" to 4")
CMGT Issue 4
TI-P358-25
* Not to be used with 316L plug and stem
Cage
type Standard Cage (S)
Valve DN15-25
TI-P358-25
size (1/2"-1")
CMGT Issue 4
Actuator
type Kvs 0.01-0.07 0.1-0.2 0.5 1.0 1.6 2.5
(Cv) (0.012-0.081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL51 1000 103.4 103.4 16 103.4 103.4 16 103.4 103.4 16 103.4 103.4 16 103.4 69.4 16 74.6 36.4 16
AEL52 2000 103.4 103.4 25 25 16 103.4 103.4 25 8.1 16 103.4 103.4 25 16 103.4 103.4 25 16 103.4 103.4 25 16 103.4 103.4 10.9 16
AEL53 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
type Standard Cage (S)
Low Noise Cage
Valve DN15-25
(P1-A1)
size (1/2"-1")
Actuator
type Kvs 4.0 4.9-6.3 7.2 10 11 2,5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
Maximum differential pressures for Class IV shut-off -
AEL51 1000 46.2 19.7 16 19.8 4.8 13.3 13.1 1.4 8 8.6 4.5 5.2 1.9 5.2 1.9
AEL52 2000 103.4 103.4 2 16 69.5 54.6 16 52.4 40.7 16 40.5 30.9 16 31.1 23.3 16 31.1 23.3 16
AEL53 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 95.7 87.9 25 25 16 95.7 87.9 25 25 16
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Hard Facing (W) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 13 of 18
(½"-1")
DN15-25
4.3
44
20
4.3
Cage
type Standard Cage (S)
Valve DN32-50
size (1¼" to 2")
Page 14 of 18
Actuator
(continued)
Actuator
Control systems
(N)
AEL51 1000 44.2 18.5 16 19.8 4.8 13.3 8.6 4.5 5.5 2.1 2.3
AEL52 2000 103.4 103.4 1.4 16 69.5 54.6 16 40.5 30.9 16 31.8 23.9 16 22.7 16.6 16
AEL53 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 97.6 89.7 25 25 16 73.6 67.5 25 25 16
AEL54* 8000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
AEL55* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
type Standard Cage (S)
Valve DN32-50 Low Noise Cage
size (1¼" to 2") (P1-P2-P3-A1-A2)
Actuator
type Kvs 25 31-36 46-50
All Kvs
(Cv) (29) (36- 42) (53-58)
Maximum differential pressures for Class IV shut-off -
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL51 1000
AEL52 2000 9.2 5.9 7.7 6.2 3.6 5.1 3.1 1.2 -6.4 -8.3 2.2 3.1 1.2 2.2
AEL53 4500 36.7 33.4 20.2 16.9 16 28.3 25.6 15 12.4 16 18.8 16.9 9.3 7.5 16 18.8 16.9 9.3 7.5 16
AEL54* 8000 75.2 71.9 25 25 16 59.1 56.5 25 25 16 40.8 38.9 25 25 16 40.8 38.9 25 25 16
AEL55* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 78.5 76.6 25 25 16 78.5 76.6 25 25 16
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Hard Facing (W) Spira-trol - FLOW UNDER
(1¼" to 2")
DN32 to 50
CMGT Issue 4
TI-P358-25
* Not to be used with 316L plug and stem
Cage
Standard Cage (S)
type
Valve DN65-100
TI-P358-25
size (2½" to 4")
CMGT Issue 4
Actuator
(continued)
Actuator
thrust P H B C D P H B C D P H B C D P H B C D
(N)
AEL53 4500 72.6 62.2 25 19.4 16 27.8 23.3 9.3 4.8 4.8 18.5 15.3 5.3 2.1 2.1 8.7 6.9 1.3
AEL54 8000 103.4 103.4 25 25 16 58.7 54.2 25 25 16 40.5 37.3 25 24.1 16 21.1 19.3 13.7 11.9 11.9
AEL56* 25000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 81.2 79.4 25 25 16
Valve DN65-100
DN65-80 DN100
size (2½" to 4")
Actuator
Maximum differential pressures for Class IV shut-off -
Actuator
thrust P H B C D P H B C D P H B C D P H B C D
(N)
AEL51 1000
AEL52 2000
AEL53 4500 4.5 3.4 1.9 1.2 4.5 3.4 1.9 1.2
AEL54 8000 12.4 11.3 7.7 6.5 6.5 6.9 6.1 3.9 3.2 3.2 12.4 11.3 7.7 6.5 6.5 6.9 6.1 3.9 3.2 3.2
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
AEL55* 14000 26 24.9 21.3 20.1 16 15.3 14.6 12.4 11.6 11.6 26 24.9 21.3 20.1 16 15.3 14.6 12.4 11.6 11.6
AEL56* 25000 50.9 49.8 25 25 16 30.8 30.1 25 25 16 50.9 49.8 25 25 16 30.8 30.1 25 25 16
Hard Facing (W) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 15 of 18
(2½" to 4")
DN65 to 100
4.3
44 Control systems
Electric actuators
Maximum differential pressures for modulating duties only - QL 3-port valves
Valve travel 20 mm 30 mm
Graphite
Graphite
Graphite
Graphite
Graphite
Graphite
Graphite
Graphite
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
Actuator Voltage
AEL51211 230 26.6 12 26.6 12 15.3 6.4 9.2 3.7 5.6 2 3.2 1 1.1 0.4 0.1
AEL51212 115 26.6 12 26.6 12 15.3 6.4 9.2 3.7 5.6 2 3.2 1 1.1 0.4 0.1
AEL51213 24 26.6 12 26.6 12 15.3 6.4 9.2 3.7 5.6 2 3.2 1 1.1 0.4 0.1
AEL52211 230 40 39.6 40 39.6 32.1 23.2 19.5 14 12.3 8.8 7.4 5.2 3.7 2.3 2.3 1.3 1.1 0.6
AEL52212 115 40 39.6 40 39.6 32.1 23.2 19.5 14 12.3 8.8 7.4 5.2 3.7 2.3 2.3 1.3 1.1 0.6
AEL52213 24 40 39.6 40 39.6 32.1 23.2 19.5 14 12.3 8.8 7.4 5.2 3.7 2.3 2.3 1.3 1.1 0.6
4.3 AEL53211 230 40 40 40 40 29.2 25.7 17.9 15.7 10.3 8.9 7 6 3.7 3.2
22 AEL53212 115 40 40 40 40 29.2 25.7 17.9 15.7 10.3 8.9 7 6 3.7 3.2
AEL54211 230 40 32.6 30.3 19.6 18.2 13.5 12.5 7.4 6.9
AEL54212 115 40 32.6 30.3 19.6 18.2 13.5 12.5 7.4 6.9
Page 16 of 18 TI-P358-25
CMGT Issue 4
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Control systems
Electric actuators 4
Dimensions/weights (approximately) in mm and kg
B
Model A B C Weight
C
AEL51_ 460 177 138 4.5
4.3
23
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.
TI-P358-25 Page 17 of 18
CMGT Issue 4
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
44 Control systems
Electric actuators
Selection example
Control valve DN20 KE43 PTSUSS.2 Kv 6.3 flanged PN40
Maximum DP 20 bar
Control signal 4 - 20 mA
How to order
Product A = Actuator A
Type E = Electric E
Movement L = Linear L
Series 5 5
4.3 1 = 1 kN
2 = 2 kN
24 3 = 4.5 kN
Thrust (kN) 1
4 = 8 kN
5 = 14 kN
6 = 25 kN
1 = 230 Vac
2 = 115 Vac
Supply voltage 1
3 = 24 Vac
Control signal* G = Integral 115 V VMD (only for actuators with 115 V supply voltage) J
J = Integral 230 V VMD (only for actuators with 230 V supply voltage)
A = With 1 kΩ potentiometer
Potentiometer A
S = Without
* For 0/2 - 10 Vdc and 0/4 - 20 mA modulating control signal the appropriate positioner card must be ordered at time of order.
Page 18 of 18 TI-P358-25
CMGT Issue 4
AEL5 Series Electric Linear Actuators for DN15 to DN100 Control Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted. Electric actuators 4
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P358-28
CH Issue 3
Accessories
for the AEL5 Series
of Electric Linear Actuators
Available types and technical data
AEL5961 230 Vac positioner card Power consumption 1 VA
AEL5962 115 Vac positioner card Power consumption 1 VA
24Va c p o s i t i o n e r c a r d (exc e p t f o r
AEL5963 Power consumption 1 VA
AEL54213 _ , AEL55313 _ and AEL56413 _ )
24 Vac positioner card (for AEL54213 _ ,
AEL5964 Power consumption 1 VA
AEL55313 _ and AEL56413 _ actuators only)
AEL5951 2 auxiliary limit switches (Electronic card) 5 A - 230 Vac - including cams, mounting kit and PCB
AEL5952 Auxiliary feedback potentiometer 1000 ohms, 20 to 30 mm stroke, including mounting kit and pinion
AEL5952.1 Tandem feedback potentiometer 2 x 1000 ohms 20 to 30 mm stroke, including mounting kit and pinion
AEL5952.2 Tandem feedback potentiometer 2 x 1000 ohms 25 mm maximum stroke, including mounting kit and pinion
AEL5952.3 Auxiliary feedback potentiometer 2000 ohms 20 to 30 mm stroke, including mounting kit and pinion 4.3
AEL5952.4 Tandem feedback potentiometer 2 x 2000 ohms 20 to 30 mm stroke, including mounting kit and pinion
AEL5952.5 Auxiliary feedback potentiometer 500 ohms 20 to 30 mm stroke, including mounting kit and pinion 25
20 to 30 mm and 30 to 50 mm stroke,
AEL5953 Tandem feedback potentiometer 2 x 1000 ohms
including mounting kit and pinion
AEL5954 115 - 230 V anti-condensate heater
AEL5956 24 V anti-condensate heater
AEL5981 Position transmitter 2 wire 4 - 20 mA
AEL5982 Position transmitter 3 wire 0 / 4 - 20 mA
The potentiometer must use its whole range (almost 1 full turn). To facilitate different actuator strokes replacement pinion kits are
available. Please contact Spirax Sarco for further information.
Pinion 25 teeth with AEL5 _ For stroke <= 20 mm
Pinion 30 teeth with AEL5 _ For stroke between 20 mm to 30 mm
Special parts Pinion 50 teeth with AEL5 _ For stroke between 30 mm to 50 mm
Pinion 65 teeth with AEL5 _ For stroke between 50 mm to 65 mm
Pinion 75 teeth with AEL5 _ For stroke between 65 mm to 70 mm
Page 1 of 3
44 Control systems
Electric actuators
Wiring diagrams
(Note: X0, X4, X5, X6, X8 and X9 refer to termination board location)
1 2 3 4 5 6 X4 16 14 15
X11 1 2 3
Extend position
Retract Extend
switch switch
Retract position
X0 1 2 3
Extend
position
Retract
position
TI-P358-28 CH Issue 3 Accessories for the AEL5 Series of Electric Linear Actuators Page 2 of 3
Control systems
Electric actuators 4
Positioner card layout
Power supply x5 / 1
(Phase and neutral)
x5 / 4
x5 / 2
Feedback position
4.3
x4 / 1
27
x4 / 2
x4 / 3
+
4 - 20 mA
-
2 - 10 V
TI-P358-28 CH Issue 3 Accessories for the AEL5 Series of Electric Linear Actuators Page 3 of 3
44 Control systems
Electric actuators
4.3
28
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Electric actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-P358-23
CTLS Issue 7
AEL6 Series
Smart Electric Actuators
for DN15 to DN100 Control Valves
AEL6221_
AEL6321_
AEL6323_
AEL6421_
AEL6422_
AEL6532_
AEL6631_
4.3
29
Description
The AEL6 series electric actuators are
reversible having linear output.
Available types
The actuators are available with 4 supply variants: 230 vac, 115 vac, 24 vac and
24 Vdc. The standard version is available for VMD (Valve Motor Drive), 0 / 4 - 20 mA
or 0/2 - 10 Vdc input control signals.
These actuators can be used with the following valves, in conjunction with an
appropriate valve adaptor and mounting flange:
2-port Spira-trol TM
Control valves
3-port QL43 and QL73 mixing and diverting valves
Note: A mounting flange and valve adaptor is required to mount the actuator to a
valve. See the associated tables below:
AEL62_, AEL66_
Valve type and size AEL63_,
AEL64_,
AEL65_
KE and KEA
DN15 to DN50 EL5970
LE and LEA QL
TI-P358-23 Page 1 of 18
CTLS Issue 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
44 Control systems
Electric actuators
Valve adaptor selection
Valve type and size Valve stem AEL62_ AEL63_ AEL64_ AEL65_ AEL66_
Materials
No. Part Material
2.3 to 8 kN Polycarbonate
1 Case
14 to 25 kN Die-cast aluminium
AEL6221_ POM-C
AEL6321_ POM-C
4.3 3
AEL6323_ POM-C
AEL6221_
AEL6321_ 3
AEL6323_
AEL6421_
AEL6422_
AEL6532_
Page 2 of 18 TI-P358-23
CTLS Issue 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Control systems
Electric actuators 4
Technical data
Actuator type AEL6221_ AEL6321__ AEL6323_ AEL6421_ AEL6422_ AEL6532_ AEL6631_
Current which is necessary for 1 Amp - 24 vac/dc 1 Amp - 24 vac/dc 3 Amp - 24 vac/dc
0.25 Amp - 110 vac 0.3 Amp - 110 vac 0.7 Amp - 110 vac
the power supply 0.15 Amp - 220 vac 0.2 Amp - 220 vac 0.35 Amp - 220 vac
Stroke mm 50 50 50 50 50 65 95 *
Drives to torque dependant stop(s) and moves throught the whole valve travel.
Automatic commissioning
Autoscale of set value and feedback in accordance to valve travel
Torque increase Adjustable up to 150% torque for up to 2.5s to break away a valve in the end position
Internal fault monitoring Torque, position set value, active position value, position, temperature of electonic board
Stores cumulated operation data (motor and total running time, number of motor starts) and
Diagnostics function
data sets of current values (set value, feedback value, torque, temperature)
*Notes:
1. 115 vac and 230 vac models of the AEL6631_ have a stroke limited to 95 mm.
2. 24 vac and 24 Vdc models of the AEL6631_ are capable of up to 100 mm stroke.
Optional extras:
- Additional position switches - AEL6951 (NC) and AEL6952 (NO)
- Local control - (non retrofitable for the AEL66_) - AEL6955 (2.3 to 14 kN) and AEL6956 (25 kN)
- Space heater - AEL6953 (24 vac) and AEL6954 (115 vac and 230 vac)
Approvals
This equipment is CE marked and conforms to the following:
- EEC regulation 89/336 - EEC for Electromagnetical compatibility and 72/23 - EEC for low voltage directive.
- EN 61000 - 2 -2/2001 and EN 61000 - 6 - 4 for EMC, and 61010 - 1/1995 for safety.
TI-P358-23 Page 3 of 18
CTLS Issue 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
44
32
4.3
Cage
Type Standard Cage (S)
Valve DN15 to DN25
Page 4 of 18
size (½" to 1")
Actuator
Type Kvs 0.01-0.07 0.1-0.2 0.5 1.0 1.6 2.5
(Cv) (0.012-0.081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
Control systems
(N)
AEL62 2300 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
AEL63 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
Type Standard Cage (S)
Valve DN15 to DN25
size (½" to 1")
Actuator Low Noise Cage - P1
Type Kvs 4.0 4.9-6.3 7.2 10 11 2,5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
Maximum differential pressures for Class V1 shut-off -
AEL62 2300 103.4 103.4 25 15.4 16 94.4 79.5 19.8 4.9 16 73.1 61.3 14.2 2.4 16 58 48.5 10.3 0.7 16 46 38.3 7.3 16 46 38.3 7.3 16
AEL63 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 102.9 95.1 25 25 16 102.9 95.1 25 25 16
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Metal Seated (T&S) Spira-trol - FLOW UNDER
(½" to 1")
DN15 to DN25
CTLS Issue 7
TI-P358-23
* Not to be used with 316L plug and stem
Cage
Type Standard Cage (S)
Valve DN32 to DN50
TI-P358-23
CTLS Issue 7
size (1¼" to 2")
Actuator
(continued)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 103.4 103.4 25 17.8 16 96.9 82 22.3 7.4 16 60 50.5 12.3 2.7 16 48.8 40.9 9.3 1.4 16 36.8 30.7 6.3 16
AEL63 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 98.8 25 25 16 81.6 75.5 25 25 16
AEL64* 8000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
AEL65* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
Type Standard Cage (S)
Valve DN32 to DN50 Low Noise Cage
size (1¼" to 2") (P1-P2-P3-A1-A2)
Actuator
Type Kvs 25 31-36 46-50
All Kvs
(Cv) (29) (36- 42) (53-58)
Actuator
Maximum differential pressures for Class V1 shut-off -
AEL62 2300 18.3 15 1.8 16 14.1 11.5 0.9 13 9.4 7.5 8.6 9.4 7.5 8.6
AEL63 4500 42.6 39.3 25 22.8 16 33.5 30.9 20.3 17.7 16 23.2 21.3 13.8 11.9 16 23.2 21.3 13.8 11.9 16
AEL64* 8000 81.1 77.8 25 25 16 64.4 61.7 25 25 16 45.2 43.3 25 25 16 45.2 43.3 25 25 16
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Metal Seated (T&S) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 5 of 18
(1¼" to 2")
DN32 to DN50
4.3
44
34
4.3
Cage
Type Standard Cage (S)
Valve DN65 to DN100
Page 6 of 18
size (2½" to 4")
Actuator
(continued)
Actuator
Control systems
thrust P H B C D N-P H B C D P H B C D P H B C D
Electric actuators
(N)
AEL62 2300 35.8 25.4 13.7 9.2 9.1 5.9 4.3 2.5
AEL63 4500 80.6 70.2 25 25 16 33.1 28.6 14.6 10.1 10.1 22.9 19.7 9.7 6.5 6.5 12.1 10.2 4.6 2.8 2.8
AEL64 8000 103.4 103.4 25 25 16 64 59.5 25 25 16 44.9 41.7 25 25 16 24.4 22.6 17 15.2 15.2
AEL65* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 82.6 79.4 25 25 16 45.7 43.8 25 25 16
AEL66* 25000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 84.6 82.8 25 25 16
Actuator
thrust P H B C D P H B C D P H B C D P H B C D
(N)
AEL63 4500 7.2 6 2.4 1.3 1.3 4 3.3 1.1 0.3 0.3 7.2 6 2.4 1.3 1.3 4 3.3 1.1 0.3 0.3
AEL64 8000 15.1 13.9 10.3 9.2 9.2 9 8.2 6 5.3 5.3 15.1 13.9 10.3 9.2 9.2 9 8.2 6 5.3 5.3
AEL65* 14000 28.7 27.5 23.9 22.8 16 17.4 16.7 14.5 13.8 13.8 28.7 27.5 23.9 22.8 16 17.4 16.7 14.5 13.8 13.8
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Metal Seated (T&S) Spira-trol - FLOW UNDER
DN65 to DN100
(2½" to 4")
CTLS Issue 7
TI-P358-23
* Not to be used with 316L plug and stem
Cage
Type Standard Cage (S)
Valve DN15 to DN25
TI-P358-23
CTLS Issue 7
size (½" to 1")
Actuator
Type Kvs 0.01-0.07 0.1-0.2 0.5 1.0 1.6 2.5
(Cv) (0.012-0.081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 19 19 19 19 16 19 19 19 19 16 19 19 19 19 16 19 19 19 19 16 19 19 19 19 16 19 19 19 19 16
AEL63 4500 19* 19* 19* 19* 16* 19* 19* 19* 19* 16* 19* 19* 19* 19* 16* 19* 19* 19* 19* 16* 19* 19* 19* 19* 16* 19* 19* 19* 19* 16*
Cage
Type Standard Cage (S)
Low Noise Cage
Valve DN15 to DN25 (P1-A1)
size (½" to 1")
Actuator
Type Kvs 4.0 4.9-6.3 7.2 10 11 2.5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 19 19 19 19 16 19 19 19 14.9 16 19 19 19 11.3 16 19 19 18.3 8.7 16 19 19 14.5 6.7 16 19 19 14.5 6.7 16
Maximum differential pressures for Class V1 shut-off -
AEL63 4500 19* 19* 19* 19* 16* 19* 19* 19* 12.4* 16* 19* 19* 19* 9.3 16* 19* 19* 16.7* 7.1* 16* 19* 19* 13.2* 5.4* 16* 19* 19* 13.2 5.4* 16*
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Soft Seated (P&C) Spira-trol - FLOW UNDER
Electric actuators
Control systems
(½" to 1")
Page 7 of 18
DN15 to DN25
4.3
44
36
4.3
Cage
Type Standard Cage (S)
Valve DN32 to DN50
Page 8 of 18
size (1¼" to 2")
Actuator
(continued)
Actuator
Control systems
(N)
AEL63* 4500 19* 19* 19* 19* 16* 19* 19* 19* 12.4 16* 19* 19* 16.7* 7.1* 16* 19* 19* 13.5* 5.6* 16*
Cage
Type Standard Cage (S)
Valve DN32 to DN50 Low Noise Cage
size (1¼" to 2") (P1-P2-P3-A1-A2)
Actuator
Type Kvs 17.5 - 18 25 31-36 46-50
All Kvs
(Cv) (20.2-21) (29) (36- 42) (53-58)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 19 19 11.1 4.9 16 19 18.6 5.4 2.1 16 17.3 14.6 4.1 1.4 16 12.1 10.2 2.6 0.7 11.2 12.1 10.2 2.6 0.7 11.2
Maximum differential pressures for Class V1 shut-off -
AEL63* 4500 19* 19* 10* 3.9* 16* 19* 18* 4.8* 1.5* 16* 16.9* 14.2* 3.6* 1* 15.7* 11.7* 9.9* 2.3* 0.4* 10.9* 11.7* 9.9* 2.3* 0.4* 10.9
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Soft Seated (P&C) Spira-trol - FLOW UNDER
(1¼" to 2")
DN32 to DN50
CTLS Issue 7
TI-P358-23
* Actuator thrust must be set to 50% of maximum
Cage
Type Standard Cage (S)
Valve DN65 to DN100
TI-P358-23
CTLS Issue 7
size (2½" to 4")
Actuator
(continued)
Actuator
thrust P H P H P H P H B C D P H B C D
(N)
AEL62 2300 19 19 16.9 12.4 11.7 8.5 6.3 4.5 3.8 2.6
AEL63 4500 19* 19* 16.4* 11.9* 11.4* 8.2* 14.1 12.2 6.6 4.8 4.8 8.8 7.6 4 2.9 2.9
AEL65 14000
Actuator
Maximum differential pressures for Class V1 shut-off -
thrust P H B C D P H B C D P H B C D
(N)
AEL63 4500 5.3 4.6 2.3 1.6 1.6 8.8 7.6 4 2.9 2.9 5.3 4.6 2.3 1.6 1.6
AEL64 8000 10.2 9.5 7.3 6.6 6.6 16.7 15.5 11.9 10.8 10.8 10.2 9.5 7.3 6.6 6.6
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Soft Seated (P&C) Spira-trol - FLOW UNDER
DN65 to DN100
Electric actuators
Control systems
(2½" to 4")
Page 9 of 18
* Actuator thrust must be set to 50% of maximum
37
4
4.3
44
38
4.3
Cage
Type Standard Cage (S)
Valve DN15 to DN25
size (½" to 1")
Page 10 of 18
Actuator
Type 0.01-0.07 0.1-0.2 0.5 1.0 1.6 2.5
Kvs (Cv)
(0.012-0.081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
Control systems
(N)
AEL62 2300 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL63 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Cage
Type Standard Cage (S)
Valve DN15 to DN25
size (½" to 1")
Actuator Low Noise Cage (P1)
Type Kvs 4.0 4.9-6.3 7.2 10 11 2,5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Maximum differential pressures for Class V1 shut-off -
AEL63 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Soft Seated (G&K) Spira-trol - FLOW UNDER
(½" to 1")
DN15 to DN25
CTLS Issue 7
TI-P358-23
* Not to be used with 316L plug and stem
Cage
Type Standard Cage (S)
Valve DN32 to DN50
TI-P358-23
size (1¼" to 2")
CTLS Issue 7
Actuator
(continued)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL63 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Cage
Type Standard Cage (S)
Valve DN32 to DN50 Low Noise Cage
size (1¼" to 2") (P1-P2-P3-A1-A2)
Actuator
Type Kvs (Cv) 25 (29) 31-36 (36- 42) 46-50 (53-58) All Kvs
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL63 4500 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Soft Seated (G&K) Spira-trol - FLOW UNDER
Electric actuators
Control systems
Page 11 of 18
(1¼" to 2")
DN32 to DN50
4.3
44
40
4.3
Cage
Type Standard Cage (S)
Valve DN65 to DN100
size (2½" to 4")
Page 12 of 18
Actuator
(continued)
Actuator
Control systems
thrust P H B C D P H B C D P H B C D P H B C D
Electric actuators
(N)
AEL64 8000 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Actuator
thrust P H B C D P H B C D P H B C D P H B C D
(N)
Maximum differential pressures for Class V1 shut-off -
AEL62 2300 4.6 3.4 2.8 2.1 4.6 3.4 2.8 2.1
AEL63 4500 7 7 4.8 3.7 3.7 5.9 5.2 3 2.2 2.2 7 7 4.8 3.7 3.7 5.9 5.2 3 2.2 2.2
AEL64 8000 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Soft Seated (G&K) Spira-trol - FLOW UNDER
DN65 to DN100
(2½" to 4")
CTLS Issue 7
TI-P358-23
* Not to be used with 316L plug and stem
Cage
Type Standard Cage (S)
Valve DN15 to DN25
TI-P358-23
CTLS Issue 7
size (½" to 1")
Actuator
Type Kvs 0.01-0.07 0.1-0.2 0.5 1.0 1.6 2.5
(Cv) (0.012-0.081) (0.12-0.23) (0.58) (1.2) (1.8) (2.9)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 10.9 16
AEL63 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
Type Standard Cage (S)
Valve DN15 to DN25
Low Noise Cage
size (½" to 1")
Actuator (P1-A1)
Type Kvs 4.0 4.9-6.3 7.2 10 11 2,5- 4-6,3-10
(Cv) (4.6) (5.7-7.3) (8.3) (12) (12.7) (2.9- 4.6-7.3-12)
Actuator
thrust N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D N-P H B C D
(N)
AEL62 2300 103.4 103.4 25 2 16 84.4 69.5 9.8 16 52.4 5.3 16 50 40.5 2.3 16 38.8 31.1 16 38.8 31.1 16
Maximum differential pressures for Class IV shut-off -
AEL63 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 95.7 87.9 25 25 16 95.7 87.9 25 25 16
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Hard Facing (W) Spira-trol - FLOW UNDER
Electric actuators
Control systems
(½" to 1")
Page 13 of 18
DN15 to DN25
4.3
44
42
4.3
Cage
Type Standard Cage (S)
Valve DN32 to DN50
size (1¼" to 2")
Page 14 of 18
Actuator
(continued)
Actuator
Control systems
(N)
AEL62 2300 103.4 103.4 25 1.4 16 84.4 69.5 9.8 16 50 40.5 2.3 16 39.7 31.8 16 28.8 22.7 16
AEL63 4500 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 97.6 89.7 25 25 16 73.6 67.5 25 25 16
AEL64* 8000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
AEL65* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16
Cage
Type Standard Cage (S)
Low Noise Cage
Valve DN32 to DN50 (P1-P2-P3-A1-A2)
size (1¼" to 2")
Actuator
Type Kvs 25 31-36 46-50
All Kvs
(Cv) (29) (36- 42) (53-58)
Actuator
Maximum differential pressures for Class IV shut-off -
AEL62 2300 12.5 9.2 11 8.9 6.2 7.7 4.9 3.1 4.1 4.9 3.1 4.1
AEL63 4500 36.7 33.4 20.2 16.9 16 28.3 25.6 15 12.4 16 18.8 16.9 9.3 7.5 16 18.8 16.9 9.3 7.5 16
AEL64* 8000 75.2 71.9 25 25 16 59.1 56.5 25 25 16 40.8 38.9 25 25 16 40.8 38.9 25 25 16
AEL65* 14000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 78.5 76.6 25 25 16 78.5 76.6 25 25 16
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Hard Facing (W) Spira-trol - FLOW UNDER
(1¼" to 2")
DN32 to DN50
CTLS Issue 7
TI-P358-23
* Not to be used with 316L plug and stem
Cage
Type Standard Cage (S)
Valve DN65-100
TI-P358-23
CTLS Issue 7
size (2½" to 4")
Actuator
(continued)
Actuator
thrust P H B C D P H B C D P H B C D P H B C D
(N)
AEL63 4500 72.6 62.2 25 19.4 16 27.8 23.3 9.3 4.8 4.8 18.5 15.3 5.3 2.1 2.1 8.7 6.9 1.3
AEL64 8000 103.4 103.4 25 25 16 58.7 54.2 25 25 16 40.5 37.3 25 24.1 16 21.1 19.3 13.7 11.9 11.9
AEL66* 25000 103.4 103.4 25 25 16 103.4 103.4 25 25 16 103.4 103.4 25 25 16 81.2 79.4 25 25 16
Actuator
thrust P H B C D P H B C D P H B C D P H B C D
(N)
AEL62 2300
AEL63 4500 4.5 3.4 1.9 1.2 4.5 3.4 1.9 1.2
AEL64 8000 12.4 11.3 7.7 6.5 6.5 6.9 6.1 3.9 3.2 3.2 12.4 11.3 7.7 6.5 6.5 6.9 6.1 3.9 3.2 3.2
AEL65* 14000 26 24.9 21.3 20.1 16 15.3 14.6 12.4 11.6 11.6 26 24.9 21.3 20.1 16 15.3 14.6 12.4 11.6 11.6
AEL66* 25000 50.9 49.8 25 25 16 30.8 30.1 25 25 16 50.9 49.8 25 25 16 30.8 30.1 25 25 16
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Hard Facing (W) Spira-trol - FLOW UNDER
DN65 to DN100
Electric actuators
Control systems
(2½" to 4")
Page 15 of 18
* Not to be used with 316L plug and stem
43
4
4.3
44 Control systems
Electric actuators
Maximum differential pressures for Class IV shut-off – QL 3-port valves
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Valve travel 20 mm 30 mm
graphite
graphite
graphite
graphite
graphite
graphite
graphite
graphite
Actuator
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
AEL6221- 40.0 39.6 40.0 39.6 32.1 23.2 19.5 14.0 12.3 8.8 7.4 5.2 3.7 2.3 2.3 1.3 1.1 0.6
AEL6321- * 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 29.2 25.7 17.9 15.7 10.3 8.9 7.0 6.0 3.7 3.2
AEL6323- * 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0 29.2 25.7 17.9 15.7 10.3 8.9 7.0 6.0 3.7 3.2
AEL6421- * 40.0 40.0 32.6 30.3 19.6 18.2 13.5 12.5 7.4 6.9
AEL6422- * 40.0 40.0 32.6 30.3 19.6 18.2 13.5 12.5 7.4 6.9
44 * Please note that although the AEL6321- and the AEL6323- have the same maximum differential pressure values, they have different
operating speeds. The same applies to the AEL6421- and the AEL6422-. Please refer to the technical data table on page 1 for full details.
Page 16 of 18 TI-P358-23
CTLS Issue 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Control systems
Electric actuators 4
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions that are supplied with the product.
Mounting position
90° 90°
4.3
45
TI-P358-23 Page 17 of 18
CTLS Issue 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
44 Control systems
Electric actuators
AEL6 series actuators - Product nomenclature and selection example:
Product A = Actuator A
Type E = Electric E
Movement L = Linear L
Series 6 6
2 = 2.3
3 = 4.5
Thrust (kN) 4 = 8 2
5 = 14
6 = 25
2 = 50
Stroke (mm) 2
3 = 65 (AEL65 only), 95/100 (AEL66 only)
1 = 230 vac
Control signal H = 24 V VMD, 0/2 - 10 Vdc and 0/4 - 20 mA (supply voltage 2 only) J
Example : A 230 vac fail safe electric actuator to suit a DN25 control valve with PTFE stem seals, to have class IV shut-off against a
10 bar differential pressure. There is no requirement for high actuating speed, the control signal is 230 V VMD.
Selection:
1 off Spirax Sarco AEL62211JS electric actuator.
Page 18 of 18 TI-P358-23
CTLS Issue 7
AEL6 Series Smart Electric Actuators for DN15 to DN100 Control Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Electric actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-P358-30
CTLS Issue 3
Available types
The actuators are available with 5 supply variants: 230 Vac, 115 Vac, 24 Vac, 24 Vac and 24Vdc. The standard version is suitable
for VMD (Valve Motor Drive) input power signal. If required the actuator can be fitted with a positioner input card that can accept
(4 - 20 mA or 2 - 10 Vdc) control signals.
All the actuators are fitted with a 1 kW potentiometer as standard. This can either be used in conjunction with the positioner for
2 - 10 V or 4 - 20 mA input signals, or as feedback for VMD. Also available are auxiliary limit switches and anti-condense heater.
See TI-P358-28 for further details on the accessories.
4.3
K series control valves (mk1)
Technical data
Model AEL56411 AEL56412 AEL56413 AEL66311 AEL66312 AEL66313
Supply voltage 230 Vac 115 Vac 24 Vac 230 Vac 115 Vac 24 Vac/24 Vdc
Actuator speed 1 mm/s 0.2 - 0.4 mm/s 0.2 - 0.4 mm/s 0.2 - 0.4 mm/s
Actuator thrust 25 kN 25 kN
Approvals
This equipment is marked, and conforms to EN 50081-1 and EN 50082-2 (EMC), EN 61010-1/A2 (Safety), following the provisions
of directives 89/336/EEC amended by 92/31/EEC and 93/68/EEC (EMC) and 72/73/EEC amended by 93/68/EEC (LVD).
Page 1 of 3
44 Control systems
Electric actuators
Mounting parts
Control valves Mounting flange Coupling part
QL series
EL5973 EL5946
K series (mk1)
Spira-trol TM
K and J series EL5974 EL5955
Travel 50 30 50 30 50 30
48 * Note: Differential pressures are shown in brackets for a valve with high temperature graphite stem sealing.
Travel 65 50 38 38 65 65 50 38 75 65 65 50
Unbalanced valve Maximal DP 18 23.6 38.4 54.5 12.3 17.7 23.2 37.7 6.7 11.8 17.1 22.3
Balanced valve Maximal DP 100 100 100 100 100 100 100 100 100 100 100 100
Travel 70 70 70 70 70
Page 2 of 3 TI-P358-30
CTLS Issue 3
AEL56 and AEL66 Series Electric Actuators for DN125 to DN300 Control Valves
Control systems
Electric actuators 4
Selection example
Control valve DN150 KE43 2-port valve
Maximum DP 8 bar
227
280
Engage button for handwheel
4.3
49
Handwheel
807
Valve adaptor
(coupling nut, spring disks and locked nut)
Mounting flange
TI-P358-30 Page 3 of 3
CTLS Issue 3
AEL56 and AEL66 Series Electric Actuators for DN125 to DN300 Control Valves
44 Control systems
Electric actuators
4.3
50
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Electric actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 4
TI-P321-13
CTLS Issue 7
EL3500 Series
Electric Actuators
Description
The EL3500 series actuators are suitable for on/off Actuators with spring reserve
control, modulating control with valve motor drive (SR and SE)
controller or modulating control with its integral
valve positioner electronics.
This actuator range can be used with the following
valves:
SPIRA-TROL
2-port
BX, BM, SB, KA, KB, KC and NS
3-port TW
4.3
Operation
The drive of a synchronous motor is converted into
51
a linear motion of the actuator stem by using a spur
gear transmission. An integrated spring package
limits the stem force to a 600 N thrust in both
directions. Installed torque switches, switch off the
actuator automatically, when the specified stem
force is reached.
Available types
The EL3500 series actuators are available in the
following configurations:
Spring reserve actuators have the suffix SR or SE
appended to t he basic ac tuator c o de e.g. Actuators without spring reserve
EL3501SE. Where:
SR = Spring retract.
SE = Spring extend.
EL3501 230 Vac operating voltage for ON/OFF control or modulating control with external valve motor drive
controller.
EL3502 24 Vac operating voltage for ON/OFF control or modulating control with external valve motor drive
controller.
EL3501SE 230 Vac operating voltage for ON/OFF control or modulating control with external valve motor drive
controller with the benefit of spring extend on power failure.
EL3502SE 24 Vac operating voltage for ON/OFF control or modulating control with external valve motor drive
controller with the benefit of spring extend on power failure.
EL3512, EL3512SR, EL3512SE 24 Vac operating voltage with 0 to 10 Vdc, or 2 to 10 Vdc control signal. For 4 - 20 mA control signal
use a 500 W resistance across the signal source, see Installation and Maintenance Instructions for
full details. Modulating control from any controller providing this control signal.
Page 1 of 4
44 Control systems
Electric actuators
Approvals
This equipment is marked, and conforms to EN 50081-1 and 50082-2 (EMC), EN 60730-1 (safety), following the provisions of
directives 89/336/EEC amended by 92/31/EEC and 93/68/EEC (EMC) and 72/23/EEC amended by 93/68/EEC.
Ambient limits
Storage temperatures -40 to +70 °C at 5 to 95 % RH
* For temperatures up to 250 °C an EL3905 high
Operating temperatures -10 to +50 °C at 5 to 95 % RH
temperature kit must be used.
Maximum valve medium temperature +150 °C*
Materials
Actuators with spring reserve
No. Part Material (SR and SE)
1 Yoke Aluminium die casting 3
2 Base Glass fibre reinforced plastic
3 Cover ABS-FR
2
4 Handle ABS-FR
4.3 Protection
4
52 IP rating IP54
Specifications
Model EL3501 EL3502 EL3501SE EL3502SE EL3512 EL3512SE EL3512SR
Actuator speed 0.32 mm/s 0.32 mm/s 0.19 mm/s 0.19 mm/s 0.32 mm/s 0.19 mm/s 0.19 mm/s
Page 2 of 4 TI-P321-13
CTLS Issue 7
EL3500 Series Electric Actuator
Control systems
Electric actuators 4
Maximum differential pressures (p) bar for SPIRA-TROL valves
(KE, LE, KEA and LEA with PTFE or graphite stem seal)
Notes:
1) Refer to the valve TI for maximum valve operating pressures.
2) The actuator differential pressures shown in the table below also apply to the spring reserve versions.
Valve travel 20 mm
EL3500 series
actuator and PTFE Graphite PTFE Graphite PTFE Graphite PTFE Graphite PTFE Graphite PTFE Graphite
derivatives
Modulating duty*
24.8 9.5 19.5 7.8 13.0 5.2 10.0 4.0 4.4 1.7 3.1 1.2
(metal-to-metal)
Class IV shut-off
9.8 - 6.3 - 2.2 - 2.1 - - - - -
(metal-to-metal)
Class VI shut-off
24.4 9.5 19.3 7.5 12.8 5.0 9.9 3.8 4.2 1.6 3.0 1.1
(soft seating)
* Modulating duty - For pure control applications providing control across the full valve operating range but not guaranteeing shut-off
to a greater level than the minimum flowrate based on the valve 50:1 turndown.
4.3
Dimensions/weights (approximate) in mm and kg
53
135 x (161) 135 x (161)
284
242
233
192
141
67.4 67.4
Actuator with spring reserve (SE and SR) Actuators without spring reserve
Weight Weight
Spring reserve (SE and SR) 2.4 kg Non spring reserve 1.3 kg
TI-P321-13 Page 3 of 4
CTLS Issue 7
EL3500 Series Electric Actuator
44 Control systems
Electric actuators
Installation and wiring
The valve should be installed in the horizontal line. The position of the actuator will depend on the type of valve to which it is fitted
and the temperature of the media. However, it is not recommended that the actuators be fitted directly below the valve or in a wet
environment. Full Installation and Maintenance Instructions are supplied with the product.
Termination details
See Installation and Maintenance Instructions for more details.
Accessories
All EL3500 actuators are supplied (as standard) with a linkage kit suitable for LE/KE valves. However, the following optional extras
are also available at extra cost:
EL3808 linkage kit For the self-acting range of valves BX, BM, SB, KA KB, KC, NS and TW (DN15 to DN50 for TW only).
EL3809 linkage kit For the self-acting range of valves TW (DN80 to DN100).
EL3901 (10kW) or EL3902 (220W) are available for mounting on site. They can be used as a
Auxiliary potentiometer feedback potentiometer and/or to provide remote indication of the valve position. A cable gland is
supplied with this.
4.3
Their switching points are adjustable over the full length of the actuator stroke. The switches can be
EL3903 auxiliary switches
used e.g. to provide remote indication of any stroke position. A cable gland is supplied with this.
54 EL3905 high temperature kit Enables all EL3500 to be used for valve medium temperatures from 150 °C to 250 °C.
How to order
LE or KE valve, order: 1 - EL3501 actuator
TW DN80 to DN100 valve, order: 1 - EL3501 actuator and 1 - EL3809 linkage kit
Page 4 of 4 TI-P321-13
CTLS Issue 7
EL3500 Series Electric Actuator
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Electric actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015 4
TI-P358-14
CH Issue 4
EL7200 Series
Electric Actuators
Description
EL7200 series electric actuators are available for use with the following supply voltages: 230
Vac, 115 Vac and 24 Vac. This range of electric actuators has three user-configurable control
modes as standard:
- (VMD) Valve Motor Drive,
- (0 / 4 - 20 mA) modulating control or
- (0 / 2 - 10 Vdc) modulating control.
When they have been fitted to a control valve they provide modulating control or on / off action.
EL7200 series electric actuators can be used with the following valves:
2-port
Spira-trol TM
BX, BM, SB, KA, EL7200
Mounting flange (DN15 - DN50) EL7021
Linkage LE, KE
4.3
(DN15 - DN50) EL7020
KB, KC and NS Series
55
TW valves For self-acting
Adaptor (DN15 - DN50) EL7012
(DN20 - DN50) valves
3-port
QLD and QLM
(DN15 - DN50)
Operation
The drive mechanism consists of a stepper motor and a planetary gearbox that converts a
rotary motion to a linear motion. An integrally installed contactless hall-sensor for permanent
positioning control, switches off the motor in the maximum travel position of the valve.
EL7211A-SE
Technical data
Model EL7211A-SE EL7212A-SE EL7213A-SE
Supply voltage 230 Vac 115 Vac 24 Vac
Frequency Hz 50 / 60 Hz ± 5%
Travel 20 mm
Power consumption VA 20 VA 25 VA 20 VA
Enclosure rating IP54
Actuator speed 0.17 - 0.25 mm/s
Actuator thrust 1.0 kN
Ambient limitations -10 °C to + 60 °C
Motor Stepper motor
Terminations 1.5 mm
1 x M16 x 1.5
Conduit entries
1 x M20 x 1.5
0 - 10 Vdc
2 - 10 Vdc
Control signal
4 - 20 mA
VMD
Spring reserve Yes
Manual override Yes
Page 1 of 3
44 Control systems
Electric actuators
Maximum differential pressures for Class IV shut-off (metal-to-metal)
KE, LE, KEA and LEA with PTFE or Graphite stem seal
Valve size DN15 DN20 DN25 DN32 DN40 DN50
Kv 4.0 6.3 10 16 25 36
Valve travel 20 mm
Valve
Graphite
Graphite
Graphite
Graphite
Graphite
Graphite
Actuator type Voltage
type
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
EL7211A-SE 230 29.7 14.8 22 10 12 4.8 10.3 4.2 2.6 1.2
KE 2-port
and EL7212A-SE 115 29.7 14.8 22 10 12 4.8 10.3 4.2 2.6 1.2
LE 2-port
EL7213A-SE 24 29.7 14.8 22 10 12 4.8 10.3 4.2 2.6 1.2
KE, LE, KEA and LEA with PTFE or Graphite stem seal
4.3 Valve size DN15 DN20 DN25 DN32 DN40 DN50
56 Kv 4.0 6.3 10 16 25 36
Valve travel 20 mm
Valve
Graphite
Graphite
Graphite
Graphite
Graphite
Graphite
Actuator type Voltage
type
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
EL7211A-SE 230 40 29.7 35 23.2 23 15.5 18 11.9 7.7 5.1 5.5 3.6
KE 2-port
and EL7212A-SE 115 40 29.7 35 23.2 23 15.5 18 11.9 7.7 5.1 5.5 3.6
LE 2-port
EL7213A-SE 24 40 29.7 35 23.2 23 15.5 18 11.9 7.7 5.1 5.5 3.6
QLD and QLM 3-port valves with PTFE or Graphite stem seal
Valve size DN15 DN20 DN25 DN32 DN40 DN50
Kv 4.0 6.3 10 16 25 36
Valve travel 20 mm
Valve
Graphite
Graphite
Graphite
Graphite
Graphite
Graphite
PTFE
PTFE
PTFE
PTFE
PTFE
EL7211A-SE 230 26.6 12 26.6 12 15.3 6.4 9.2 3.7 5.6 2 3.2 1
QLD 3-port
and EL7212A-SE 115 26.6 12 26.6 12 15.3 6.4 9.2 3.7 5.6 2 3.2 1
QLM 3-port
EL7213A-SE 24 26.6 12 26.6 12 15.3 6.4 9.2 3.7 5.6 2 3.2 1
2 Handwheel POM
3
3 Cable inlet PA
4 Pillar
4.3
EL7200 series selection guide
57
Ordering a control valve 4
Type EL = Electric EL
1 = 230 Vac
3 = 24 Vac
How to order
Example: 1 off EL7211A-SE 230 Vac electric actuator with spring extend.
Spares
Spare parts are available as indicated. No other parts are available as
spares.
Linkage (DN15 to DN50) 5
4.3
58
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Electric actuators
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2019 4
TI-P321-02
CTLS Issue 4
2-port KE31, KE33, KE43, KE71, KE73 and R63, RB33, RB43, RB63, RB73
Note: Fixing kit EL3806 is required when using DN15 to DN50 KE type valves.
4.3
59
1
EL3806 fixing kit
(For use with with DN15 to DN50 KE valves)
Available types
Actuator operation Actuator type
Technical data
Model EL506_ 2
Supply frequency 50 Hz
Page 1 of 3
44 Control systems
Electric actuators
Available accessories
EL5804 - Anti-condense heater.
EL5806 - 2 switch pack.
EL5807 - Auxiliary feedback potentiometer and gear.
EL5808 - Auxiliary feedback potentiometer without gear.
Technical data
Accessory type Specification
EL5804 4 watt
Wiring diagrams
EL5804 anti-condense heater EL5807 and EL5808 auxiliary potentiometers
7
30 27
29 26
28 25
8
16 19
17 20
18 21
How to order
Example: 1 off EL5807 auxiliary feedback potentiometer and gear train.
Page 2 of 3 TI-P321-02
CTLS Issue 4
EL5060 and EL5061 Series Electric Actuators (Spring Reserve)
Control systems
Electric actuators 4
How to select
EL5000 Series Valve type Valve material Actuator voltage Actuator speed Valve sizes and differential pressures (∆p) bar
and PN rating ac/50 Hz mm/s
Size DN 15 20 25 32 40 50 65 80 100
Stroke mm 20 30
0.4 1.0
Kvs value 6.3 10 16 25† 36 63 100 160
1.6 4.0
Spring return
CI PN16
EL5060 2-port CS PN40 220/240
SS PN40
EL5061 24 0.29 18.0 18.0 10.3 7.4 3.6 2.0 1.2 0.5 0.3
† Note: Kvs value of 6.3, 10 and 16 available on demand for DN40 valves.
EL3806 linkage
61
C
B
Wiring diagram
for power fail return actuators: EL5060 and EL5061
M
M
200/240 or 24 Vac 40
41
A
0 Vac N N
1
42
Switched lives 2 Retract
220/240 or Manual adjustment
24 Vac 3 buttons (for adjustment
under power)
12 Extend
15
How to order
Example: 1 off Spirax Sarco EL5060 spring reserve electric actuator.
TI-P321-02 Page 3 of 3
CTLS Issue 4
EL5060 and EL5061 Series Electric Actuators (Spring Reserve)
44 Control systems
Electric actuators
4.3
62
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
The positioner is supplied for a control signal in mA and for an air supply pressure from 1.4 to 6 bar.
The SP7-1* positioner can also be used to reverse the action of the control signal.
The positioner has a local communication interface (LCI) as standard in the SP7-10. Additionally, a ‘HART® communication’ option
for communication via the 20 mA signal is available. Both communications are based on the HART® Protocol. Alternatively, HART® 5
or HART®7 are available.
Other available options are the SP7-11 with a PROFIBUS PA module or the SP7-12 with FOUNDATION Fieldbus module.
In addition to its input for the analog position set point, the positioner is equipped with a digital input which can be used to activate
control system functions in the device. A digital output allows you to output collective messages (alarms/faults).
Note: Throughout the document SP7-1* is written where the information is relevant to all versions; the SP7-10, SP7-11 and SP7-12.
Where the information is specific it will be referenced as the version appropriate.
Air supply
T h e S P 7-10 p o s i t i o n e r m u s t b e
provided with a high quality air supply
to ISO 8573-1:2010 Class 3:3:3 ATEX rating II 2 G Ex ib IIC T6, T4...T1 Gb
Intrinsically safe
Applications
The SP7-1* can be used with any
actuator that conforms to NAMUR, this
includes all of the following Spirax
Sarco pneumatic actuators:
Materials
BVA300 rotary Part Material Finish
TI-P706-01 Page 1 of 9
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
44
Technical data
Input signal 4-20 mA (split range minimum amplitude 8 mA) or PROFIBUS PA or FOUNDATION Fieldbus
Deviation ≤ 0.5 %
0.1 to 10 %, adjustable for 4-20 mA, HART and PROFIBUS PA, 0.1 to 5 % for FOUNDATION
Configurable dead zone
Fieldbus
Page 2 of 9 TI-P706-01
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
4
Dimensions (approximate) in mm (and inches)
Ø 8 mm (0.31") h9
14.5 mm (0.57")
1 mm (0.04")
104.5 mm (4.11")
168.5 mm (6.63")
4.4
50 mm
(1.97") 65 mm
3
(2.56")
89.5 mm 25 mm
(3.52") (0.98")
)
7"
.9
(1
110.75 mm (4.36")
m
23 mm (0.91")
m
50
Ø 26 mm (1.02")
58 mm (2.28")
8 - 0.015 mm
25 mm
(0.32" - 0.00059")
(0.98")
7 +/- 0.1
(0.28 +/- 0.0039)
Threaded hole M8 (10 mm [0.39"] deep)
TI-P706-01 Page 3 of 9
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
44 Control systems
Positioners and controllers
Dimensions (approximate) in mm (and inches)
92 mm (3.62") 10 mm (0.39")
M5
14 mm (0.55")
14 mm (0.55")
18 mm (0.71")
2 mm
(0.08")
14 mm (0.55") 9 mm (0.35")
29 mm (1.14") 3 mm (0.12")
4.4
4
25 mm (0.98")
30/53 mm
(1.18/2.09") 75 mm 45 - 75 mm
(2.95") (1.77 - 2.95") B*
A*
80/20 mm AKR13
For BVA actuators the AKR14 mounting
80/30 mm AKR14
kit is required.
130/30 mm AKR15
130/50 mm AKR16
Page 4 of 9 TI-P706-01
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
Control systems
Positioners and controllers 4
Positioner options for SP7-10 - 4-20 mA or 4-20mA with HART
Case made of aluminium, varnished, for mounting to linear actuators acc. DIN/IEC 534/NAMUR or to
10
rotary actuators acc. VDI/VDE 3845
Case/Mounting Case made of aluminium, varnished, with mechanical position indicator, for mounting to linear actuators
20
acc. DIN/IEC 534/NAMUR or to rotary actuators acc. VDI/VDE 3845
Input 4 ... 20 mA, two-wire, with connector plug for LKS adapter 1
Input/Communication
Port
Input 4 ... 20 mA, two-wire, with connector plug for LKS adapter and FSK module for HART communication 2
Without 0
4.4
Double acting, fail freeze (Note 2) 5
Standard Cable: Thread ½-14 NPT, air pipe: Thread ¼-18 NPT 2
Connections 5
Cable: Thread M20 x 1.5, air pipe: Thread ¼-18 NPT 5
Without 0
Plug-in module for analog position feedback, signal range 4 ... 20 mA, two-wire 1
Option Modules for
Analog or Digital
Plug-in module for digital position feedback 3
Position Feedback
Plug-in module for analog position feedback, signal range 4 ... 20 mA, two-wire, and digital position
5
feedback
Without 00
Optional Mechanical
Kit for Digital Position Mechanical kit for digital position feedback with proximity switches SJ2-SN (NC or logical 1) (Note 3) 10
Feedback
Mechanical kit for digital position feedback with 24 V AC/DC microswitches (change-over contacts) (Note 4) 50
Standard 1
TI-P706-01 Page 5 of 9
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
44 Control systems
Positioners and controllers
Positioner options for SP7-10 - 4-20 mA or 4-20mA with HART (continued)
Remote Sensor
Extended ambient temperature range -40 ... 100 °C (-40 ... 212 °F) (Note 8) RT
Temperature Range
Optional
Remote Sensor
Advanced vibration range 2 g @ 300 Hz (Note 8) RV
Vibration Resistance
Remote Sensor
Protection class IP 67 (Note 8) RP
Protection Class
SP7-10 Note 1: With standard characteristic curve, if delivered without remote sensor
Note 2: Not for for integral mounting
Note 3: Only for model with mechanical position indicator
4.4 Note
Note
4: Not for explosion protected version and only for model with mechanical position indicator
5: Details on request
Note 7: Plain text, max. 16 letters
6 Note 8: Only with remote sensor control unit
Page 6 of 9 TI-P706-01
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
Control systems
Positioners and controllers 4
Positioner options for SP7-11 - PROFIBUS PA
Case made of aluminium, varnished, for mounting to linear actuators acc. DIN/IEC 534/NAMUR or to
10
rotary actuators acc. VDI/VDE 3845
Case/Mounting
Case made of aluminium, varnished, with mechanical position indicator, for mounting to linear actuators
20
acc. DIN/IEC 534/NAMUR or to rotary actuators acc. VDI/VDE 3845
Input/Communication
PROFIBUS PA 3
Port
Without 0
Without 00
Optional Mechanical
Mechanical kit for digital position feedback with proximity switches SJ2-SN (NC or logical 1) (Note: 1) 10
Kit for Digital Position
Feedback
Mechanical kit for digital position feedback with 24 V AC/DC microswitches (change-over contacts)
50
(Note: 2)
Standard 1
Design
Higher Stiffness + Lower Air Capacity H
(Varnish/Coding)
Increased Corrosion Protection incl. Protection Class IP66 S
TI-P706-01 Page 7 of 9
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
44 Control systems
Positioners and controllers
Positioner options for SP7-12- FOUNDATION Fieldbus
Case made of aluminium, varnished, for mounting to linear actuators acc. DIN/IEC 534/NAMUR or to
10
rotary actuators acc. VDI/VDE 3845
Case/Mounting
Case made of aluminium, varnished, with mechanical position indicator, for mounting to linear actuators
20
acc. DIN/IEC 534/NAMUR or to rotary actuators acc. VDI/VDE 3845
Input/Communication
FOUNDATION Fieldbus 4
Port
Without 0
Without 00
Optional Mechanical
Mechanical kit for digital position feedback with proximity switches SJ2-SN (NC or logical 1) (Note: 1) 10
Kit for Digital Position
Feedback
Mechanical kit for digital position feedback with 24 V AC/DC microswitches (change-over contacts)
50
(Note: 2)
Standard 1
Design (Varnish/
Higher Stiffness + Lower Air Capacity H
Coding)
Increased Corrosion Protection incl. Protection Class IP66 S
Page 8 of 9 TI-P706-01
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
Control systems
Positioners and controllers 4
Safety information, installation and maintenance
Full details are contained in the SP7-1* digital positioner Installation and Maintenance Instructions.
Mounting/linkage kit : Positioner mounting kits will be supplied for central mounting as standard.
Gauge blocks
How to order
Example: 1 off Spirax Sarco SP7-10-2010150001 Smart positioner with AKL10 mounting kit and GBS6A gauge block..
Caution: The SP7-1* positioner must have a high quality air supply to ISO 8573-1:2010 Class 3:3:3.
TI-P706-01 Page 9 of 9
CTLS Issue 4
SP7-10, SP7-11 and SP7-12 Smart Positioners
44 Control systems
Positioners and controllers
4.4
10
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
4.4
11
Throughout the document
SP7-2* is written where the
information is relevant to all
versions; the SP7-20, SP7-21
and SP7-22.
Air supply
The SP7-2* positioner must be provided with a high quality air supply to ISO 8573-1:2010 Class 3:3:3
Approvals
Applications Materials
The SP7-2* can be used with any actuator that conforms to
NAMUR, this includes all of the following Spirax Sarco pneumatic Part Material Finish
actuators:
Case - Anti-corrosive
BVA300 rotary Die cast paint, Black
Case and cover
aluminium Cover - Anti-corrosive
PN1600 series
paint to RAL9016
PNS3000 and PNS4000 series
Stainless
Mounting kits -
PN9000 series steel
TI-P706-04 Page 1 of 8
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
44 Control systems
Positioners and controllers
Technical data
Input signal 4-20 mA (split range minimum amplitude 8 mA) or PROFIBUS PA or FOUNDATION Fieldbus
Deviation ≤ 0.5 %
Configurable dead zone 0.1 to 10 %, adjustable for 4-20 mA, HART and PROFIBUS PA, 0.1 to 5 % for FOUNDATION Fieldbus
Reference temperature 20 °C
12 Influence of vibration ≤ 1 % to 10 g and 80 Hz
Page 2 of 8 TI-P706-04
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
Control systems
Positioners and controllers 4
Dimensions (approximate) in mm (and inches)
.
.
Threaded hole M8 (10 mm (0.39") deep) Threaded hole M5 x 0.5 (air outputs for integral mount)
Threaded hole M6 (8 mm (0.31") deep) Sensor shaft (shown larger than scale)
4.4
. .
13
.
.
.
.
.
.
NPT ½" or M20 x 1.5 Pneumatic connections, NPT ¼" - 18 oder G¼"
TI-P706-04 Page 3 of 8
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
44 Control systems
Positioners and controllers
Dimensions (approximate) in mm (and inches)
4.4
14
80/20 mm AKR13
For BVA actuators the AKR14 mounting
80/30 mm AKR14
kit is required.
130/30 mm AKR15
130/50 mm AKR16
Page 4 of 8 TI-P706-04
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
Control systems
Positioners and controllers 4
Positioner options - SP7-20 - 4-20mA or 4-20 mA with HART
Case made of aluminium, varnished, for mounting to linear actuators acc. DIN/IEC 534/NAMUR or to rotary
10
actuators acc. VDI/VDE 3845
Case/Mounting
Case made of aluminium, varnished, with mechanical position indicator, for mounting to linear actuators
20
acc. DIN/IEC 534/NAMUR or to rotary actuators acc. VDI/VDE 3845
Operation With operator panel and display integrated in the enclosure cover 1
ATEX II 2G Ex db II C T4/T5/T6 Gb 1
Explosion Protection
IECEx Ex db II C T4/T5/T6 Gb 6
Without 0
Standard Option Modules for Plug-in module for analog position feedback, signal range 4 ... 20 mA, two-wire 1
Analog or Digital
Position Feedback Plug-in module for digital position feedback 3 4.4
Plug-in module for analog position feedback, signal range 4 ... 20 mA, two-wire, and digital position feedback 4
15
Without 0
Optional Mechanical
Kit for Digital Position Mechanical kit for digital position feedback with proximity switches SJ2-SN (NC or logical 1) 1
Feedback
Mechanical kit for digital position feedback with 24 V AC/DC microswitches (change-over contacts) (Note 2) 3
Parameter Setting/Bus
Factory setting for HART devices 1
Address
Standard 1
Design
Higher Stiffness + Lower Air Capacity H
(Varnish/Coding)
Protection Class IP 66 P
Without 0
Device Identification
Label (Note 3) 1
Label
Stainless steel 18.5 x 65 mm (0.73 x 2.56 in.) (Note 3) 2
SIL2 - Declaration of
SIL2 - Declaration of Conformity (Note 4) CS2
Conformity
Optional
CCC Certification 3CC for Ex i & CCC for Ex d CCC
TI-P706-04 Page 5 of 8
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
44 Control systems
Positioners and controllers
Positioner options - SP7-21 - PROFIBUS PA
Case made of aluminium, varnished, for mounting to linear actuators acc. DIN/IEC 534/NAMUR or to rotary
10
actuators acc. VDI/VDE 3845
Case/Mounting
Case made of aluminium, varnished, with mechanical position indicator, for mounting to linear actuators
20
acc. DIN/IEC 534/NAMUR or to rotary actuators acc. VDI/VDE 3845
Operation With operator panel and display integrated in the enclosure cover 1
ATEX II 2G Ex db II C T4/T5/T6 Gb 1
Explosion Protection
IECEx Ex db II C T4/T5/T6 Gb 6
Without 03
4.4 Optional Mechanical
Kit for Digital Position Mechanical kit for digital position feedback with proximity switches SJ2-SN (NC or logical 1) 13
16 Feedback
Mechanical kit for digital position feedback with 24 V AC/DC microswitches (change-over contacts) (Note 2) 33
Standard 1
Design
Higher Stiffness + Lower Air Capacity H
(Varnish/Coding)
Protection Class IP 66 P
Without 0
Device Identification
Label including text, with separate sticker (Note 3) 1
Label
Stainless steel 18.5 x 65 mm (0.73 x 2.56 in.) (Note 3) 2
Page 6 of 8 TI-P706-04
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
Control systems
Positioners and controllers 4
Positioner options - SP7-22 - FOUNDATION Fieldbus
Case made of aluminium, varnished, for mounting to linear actuators acc. DIN/IEC 534/NAMUR or to rotary
10
actuators acc. VDI/VDE 3845
Case/Mounting
Case made of aluminium, varnished, with mechanical position indicator, for mounting to linear actuators
20
acc. DIN/IEC 534/NAMUR or to rotary actuators acc. VDI/VDE 3845
Operation With operator panel and display integrated in the enclosure cover 1
ATEX II 2G Ex db II C T4/T5/T6 Gb 1
Explosion Protection
IECEx Ex db II C T4/T5/T6 Gb 6
Without 04
Optional Mechanical
Mechanical kit for digital position feedback with proximity switches SJ2-SN (NC or logical 1) 14
4.4
Kit for Digital Position
Feedback Mechanical kit for digital position feedback with 24 V AC/DC microswitches (change-over contacts)
34
17
(Note 2)
Standard 1
Design
Higher Stiffness + Lower Air Capacity H
(Varnish/Coding)
Protection Class IP 66 P
Without 0
Device Identification
Label including text, with separate sticker (Note 3) 1
Label
Stainless steel 18.5 x 65 mm (0.73 x 2.56 in.) (Note 3) 2
TI-P706-04 Page 7 of 8
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
44 Control systems
Positioners and controllers
Mounting/linkage kit : Positioner mounting kits for central mounting
BVA actuators
For BVA actuators the AKR14 mounting kit is required.
Gauge blocks
Spirax Nomenclature Weight
How to order
Example: 1 off Spirax Sarco SP7-20-10113201112 Smart positioner with AKL10 mounting kit and GBS6A gauge block.
Caution: The SP7-20 positioner must have a high quality air supply to ISO 8573-1:2010 Class 3:3:3.
Page 8 of 8 TI-P706-04
CTLS Issue 2
SP7-20, SP7-21 and SP7-22 Smart Positioner
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
SP8-10
Smart Positioner
4.4
19
Description
The SP8-10 is an electronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or
rotary actuators. It features a small and compact design, a modular construction, and an excellent cost-performance ratio. Fully automatic
determination of the control parameters and adaptation to the positioner allow for considerable time savings as well as optimum control
behavior.
An I/P module with subsequent pneumatic amplifier is used to control the pneumatic actuator. The well-proven I/P module proportionally
converts the permanent electrical set point signal from the CPU into a pneumatic signal used to adjust a 3/3-way valve. Dosing of the
air flow for pressurizing or depressurizing the actuator is continuously adjusted. As a result, excellent control results are achieved.
When reaching the set point, the 3/3-way valve is closed in centre position to minimize the air consumption. The pneumatic system can
be supplied in four versions: for single acting and double acting actuators and each with the ‘fail-safe’ / ‘fail-freeze’ safety function.
In addition to its input for the analogue position set point, the positioner is equipped with a digital input which can be used to activate
control system functions in the device. A digital output allows you to output collective messages (alarms / faults).
Applications
The SP8-10 can be used with any
actuator that conforms to NAMUR, this
includes all of the following Spirax
Sarco pneumatic actuators:
Materials
BVA300 rotary Part Material Finish
Page 1 of 7
44 Control systems
Positioners and controllers
Technical data
Input signal range 4-20 mA (split range minimum amplitude 8 mA)
Actuator stroke Min. and max. limits, freely configurable in range 0 to 100 %
Deviation ≤ 0.5 %
Sampling frequency 20 ms
Reference temperature 20 °C
20 Weight
Linear mounting kit - 0.78 kg
Page 2 of 7 TI-P707-02
CTLS Issue 1
SP8-10 Smart Positioner
Control systems
Positioners and controllers 4
Dimensions (approximate) in mm (and inches)
206 mm (8.11")
104 mm (4.09")
104.5 mm (4.11")
60 mm (2.36")
33.5 mm 4.4
(1.32")
21
25 mm
(0.98")
7 mm 2 mm
(0.28") 62 mm 50 mm
(0.08") (2.56") (1.97")
50
23 mm (0.91")
mm )
(1.
97
"
58 mm (2.28")
TI-P707-02 Page 3 of 7
CTLS ISSUE 1
SP8-10 Smart Positioner
44 Control systems
Positioners and controllers
Dimensions (approximate) in mm (and inches)
1.8 mm (0.07")
115.5 mm 10 mm
14.5 mm (0.39") 28 mm
(4.5")
(0.57") (1.10")
14 mm (0.55")
28.5 mm
2 mm (1.12")
(0.07")
44 mm
(1.73")
4.4
22
25 mm
(0.98")
30/53 mm
(1.18/2.09") 45-75 mm
(1.77 - 2.95")
75 mm
(2.95")
80/20 mm AKR13
For BVA actuators the AKR14 mounting
80/30 mm AKR14
kit is required.
130/30 mm AKR15
130/50 mm AKR16
Page 4 of 7 TI-P707-02
CTLS Issue 1
SP8-10 Smart Positioner
Control systems
Positioners and controllers 4
Positioner options for SP8-10
Without Y0
ATEX II 3G Ex nA IIC B2
ATEX II 2D Ex tb IIIC B3
IECEx Ex tb IIIC Db N3
NEPSI - EX ia II C T4/T6 Ga S1
KOSHA Korea - Ex ia II C T6 S5
UKCA Ex tb IIIC Db U3
4 ... 20 mA A
Input Signal / Communication Port
HART digital communication and 4 ... 20 mA H
Fail-safe S
23
Safe Position
Fail-freeze F
Microswitches (Note: 3) F1
Limit Switches
Proximity switches (NC) SJ2-SN (Note: 4) F2
When the stainless steel housing material is selected, gauge blocks will automatically be S/S
TI-P707-02 Page 5 of 7
CTLS ISSUE 1
SP8-10 Smart Positioner
44 Control systems
Positioners and controllers
Positioner options for SP8-10 (continued)
Basic unit RS
Remote Sensor
Basic unit (Housing Material: Stainless steel) RS
Remote Sensor Temperature Range Extended ambient temperature range -40 ... 100 °C (-40 ... 212 °F) RT
Page 6 of 7 TI-P707-02
CTLS Issue 1
SP8-10 Smart Positioner
Control systems
Positioners and controllers 4
Safety information, installation and maintenance
Full details are contained in the SP8-10 digital positioner Installation and Maintenance Instructions.
Mounting/linkage kit : Positioner mounting kits will be supplied for central mounting as standard.
Actuator Model Valve Models Valve Sizes Spirax kit Nomenclature
Gauge blocks
Spirax Spirax
Material Weight Material Weight
Nomenclature Nomenclature
1,0 MPa/145 psi GBD1A 0.32 kg 10 bar/145 psi Stainless GBD10A 0.32 kg
Aluminium
NPT¼" GBS1S 0.50 kg NPT¼" steel GBS10S 0.50 kg
How to order
Example: 1 off Spirax Sarco SP8-10-Y0H2F2C Smart positioner with AKL10 mounting kit and GBS6A gauge block.
Caution: The SP8-10 positioner must have a high quality air supply to ISO 8573-1:2010 Class 3:3:3.
TI-P707-02 Page 7 of 7
CTLS ISSUE 1
SP8-10 Smart Positioner
44 Control systems
Positioners and controllers
4.4
26
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
EP500
Standard
Electropneumatic Positioner
4.4
EP500 with front cover closed EP500 with front cover opened to display the inside
27
Description
With the highest precision the EP500 electropneumatic positioner can control any valve that is actuated by a linear pneumatic actuator
that conforms with NAMUR. It guarantees an exact proportionality between the stroke of the valve and the value of the electrical input
signal (mA) into the positioner.
Simple construction and high operational reliability make-up this high precision unit which further offers simplicity of maintenance and
calibration.
The EP500 has a cast aluminium housing that is also treated for outdoor installation. The unit can be mounted onto pneumatic actuators
that have a stroke limit of between 10 and 100 mm.
As standard the unit is supplied with a mounting kit for actuators that have a stroke limit of between 10 to 70 mm; however if specified
at the at the time of order placement the unit can be supplied with a kit to facilitate strokes up to 100 mm.
As standard the EP500 is equipped with two gauges to indicate the supply air pressure and the air pressure command sent to the
pneumatic actuator.
The positioner is supplied for a control signal in mA and for an air supply pressure up to 6 bar.
With simple calibration the positioners can be arranged for sequential operation of two or more pneumatic valves in such a way that
the stroke of each valve is obtained by a split-range control signal. For example: 4 to 12 and 12 to 20 mA in the case of two valves; and
4 to 9, 9 to 14 and 14 to 20 mA with three valves, etc..
The EP500 electropneumatic positioner can also be used to reverse the action of the control signal.
Air supply
The EP500 positioner must be provided with a high quality air supply. A Spirax Sarco MPC2 filter regulator with coalescing filter or
equivalent must be used. A fixing kit is available to mount the MPC2 filter regulator onto the actuator.
For further product data regarding the MPC2 see Technical Information sheet TI-P054-04.
Applications Materials
The EP500 can be used with any actuator
that conforms to NAMUR, this includes all Part Material Finish
of the following Spirax Sarco pneumatic
Case and cover Die cast aluminium Anti-corrosive paint to RAL9006
actuators:
PN1000 and PN2000 series
PN9000 series
TN2000 series
Page 1 of 3
44 Control systems
Positioners and controllers
Technical data
4-20 mA (split range minimum Steady state air
Input signal range 0.1 Nm 3 / h @ 1.4 bar
amplitude 4 mA) consumption
1.4 to 6.0 bar (regulate 5 to 10 psi Sensitivity ≤ 0.2% F.S. (Full Scale)
Air supply
above actuator spring range)
Histerisis ≤ 0.4% F.S.
Air quality Air must be free of water, oil and dust
Linearity ≤ 1.0% F.S.
Output pressure 0 to 100% supply pressure
Repeatability ≤ 0.5% F.S
Actuator stroke 10 mm to 100 mm
Electrical Cable gland M20 internal terminals for
Action Single acting / fail vent connections conductors from 0.5 to 2.5 mm 2 wire
Dimensions
(approximate) in mm Mounting kit
4.4
28
153 mm
110 mm
211 mm
125.5 mm
IN ¼" NPT
Mounting kit
Enclosure 0 = Standard 0
Approvals 0 = Standard 0
How to order
Example: 1 off Spirax Sarco EP500S100G4 standard electropneumatic linear positioner having a stroke limit of 70 mm supplied
equipped with gauges for a full scale pressure reading of 4 bar.
Caution: The EP500 positioner must have a high quality air supply. A Spirax Sarco MPC2 filter regulator with coalescing filter
or equivalent must be used inclusive of fixing kit - See Technical Information sheet TI-P054-04 for further data and How to order.
4.4
30
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
EP500
Advanced
ATEX Electropneumatic Positioner
4.4
EP500 with front cover closed EP500 with front cover opened to display the inside 31
Description II 2G Ex d mb IIC T6 Gb
With the highest precision the EP500 electropneumatic positioner
can control any valve that is actuated by a linear pneumatic II 2D Ex tb mb IIIC T76 °C Db
actuator that conforms with NAMUR. It guarantees an exact ATEX rating
proportionality between the stroke of the valve and the value of II 2G Ex ia IIC T6 Gb
the electrical input signal (mA) into the positioner.
Simple construction and high operational reliability make-up this II 2D Ex ia IIIC T76 °C Db
high precision unit which further offers simplicity of maintenance
Ui = 30 V, i = 110 mA,
and calibration. Ex ia circuit parameters Pi = 0.82 W, Li = 0, Ci = 0
The EP500 has a cast aluminium housing that is also treated for
outdoor installation. The unit can be mounted onto pneumatic
actuators that have a stroke limit of between 10 and 100 mm.
As standard the unit is supplied with a mounting kit for actuators that have a stroke limit of between 10 to 70 mm; however if specified
at the at the time of order placement the unit can be supplied with a kit to facilitate strokes up to 100 mm.
As standard the EP500 is equipped with two gauges to indicate the supply air pressure and the air pressure command sent to the
pneumatic actuator.
The flow of the output signal is adjustable by means of a valve damping adjustment screw.
The positioner is supplied for a control signal in mA and for an air supply pressure up to 6 bar.
With simple calibration the positioners can be arranged for sequential operation of two or more pneumatic valves in such a way that
the stroke of each valve is obtained by a split-range control signal. For example: 4 to 12 and 12 to 20 mA in the case of two valves; and
4 to 9, 9 to 14 and 14 to 20 mA with three valves, etc..
The EP500 electropneumatic positioner can also be used to reverse the action of the control signal.
Air supply
The EP500 positioner must be provided with a high quality air supply. A Spirax Sarco MPC2 filter regulator with coalescing filter or
equivalent must be used. A fixing kit is available to mount the MPC2 filter regulator onto the actuator.
For further product data regarding the MPC2 see Technical Information sheet TI-P054-04.
Applications Materials
The EP500 can be used with any actuator
that conforms to NAMUR, this includes all Part Material Finish
of the following Spirax Sarco pneumatic Case and cover Die cast aluminium Anti-corrosive paint to RAL9016
actuators:
PN1000 and PN2000 series
PN9000 series
TN2000 series
Page 1 of 3
44 Control systems
Positioners and controllers
Technical data
4-20 mA Steady state air
Input signal range 0.1 Nm 3 / h @ 1.4 bar
(split range minimum amplitude 4 mA) consumption
1.4 to 6.0 bar (regulate 5 to 10 psi Sensitivity ≤ 0.2% F.S. (Full Scale)
Air supply
above actuator spring range)
Histerisis ≤ 0.4% F.S.
Air quality Air must be free of water, oil and dust
Linearity ≤ 1.0% F.S.
Output pressure 0 to 100% supply pressure
Repeatability ≤ 0.5% F.S
Actuator stroke 10 mm to 100 mm
Electrical Cable gland M20 internal terminals for
Action Single acting / fail vent connections conductors from 0.5 to 2.5 mm 2 wire
Dimensions
(approximate) in mm Mounting kit
4.4
32
153 mm
110 mm
211 mm
125.5 mm
IN ¼" NPT
Mounting kit
Enclosure 0 = Standard 0
How to order
Example: 1 off Spirax Sarco EP500A103G4 advanced ATEX electropneumatic linear positioner having a stroke limit of 70 mm
supplied equipped with gauges for a full-scale pressure reading of 4 bar.
Caution: The EP500 positioner must have a high quality air supply. A Spirax Sarco MPC2 filter regulator with coalescing filter
or equivalent must be used inclusive of fixing kit - See Technical Information sheet TI-P054-04 for further data and How to order.
TI-P370-14
CH Issue 7
PP5
Pneumatic / Pneumatic Positioner
34
e in
Italy
Description Accessories
The PP5 positioner is a single acting unit, requiring a 0.2 to 1 bar A fixing kit is available to mount an air filter / regulator to the pneumatic
signal and is for use with linear pneumatic actuators. The positioner actuator.
compares the output signal from a pneumatic controller (or Fixing kit Actuator type
transducer) with the valve position feedback, and varies the
FK21 PN9100 Series
pneumatic output signal to the actuator accordingly. The valve position
is, therefore, guaranteed for any controller output signal and the FK28 PN9200 or PN9300 Series
effects of varying valve differential pressure, stem friction and
diaphragm hysteresis are overcome. The positioners can also be How to order
used where the controller output signals are of too low a magnitude Example: 1 off Spirax Sarco PP5 pneumatic /pneumatic positioner.
to be used directly with high pressure actuators. A mounting kit is
supplied with each positioner for mounting to either columns or yoke Dimensions (approximate) in mm
in accordance with NAMUR standard. Safety covers are provided. Weight 2.8 kg
165
Applications
The positioners can be used with the following actuators:
PN9000 Series
Actuator types
TN2000 Series 110
Technical data
Input signal range 0.2 bar to 1 bar
110 175
Output signal range 0 to 100% supply air pressure
Supply air pressure 1.4 bar to 6 bar
Stroke range 10 mm to 100 mm 30.5
Amplification Adjustable
Enclosure rating IP65
Air consumption 0.7 m³ / h at 6 bar FK21 / FK28 fixing kit 40
Pneumatic connections ¼" NPT
Ambient conditions -20°C to +80°C
61.5
Materials
Die cast aluminium with
Body and cover anti-corrosive paint
Control systems
Positioners and controllers 4
Installation
Full details are contained in the appropriate Installation and
Maintenance Instructions supplied with the product.
Gauge
block S
connections
4.4
35
Gauge block
51 mm
10 20
0.5
lb/in 2
Springs and pneumatic tube set 5 25
I Input from controller
Set of gaskets, diaphragms and orifice
0 30 2
0
Amplifying relay set
Block for gauges bar
100 mm S Supply
3 4
5
2 40 60
lb/in 2
1 20 80 6 O Output to actuator
0 100 7
0
bar
51 mm
TI-P343-36
CH Issue 3
SP400
Electropneumatic Smart Positioner
Description
The SP400 is a loop powered digital valve positioner for linear and
quarter-turn pneumatic valves. It has been designed for users that
want the benefits of a smart digital positioner but do not need all
the functionality and extra features of the SP500.
Precise control is maintained through valve position feedback that
automatically varies the pneumatic output pressure to overcome For the
the effects of stem friction and flow forces to maintain programmable
the desired valve position. Indication of valve position is provided functions see
page 2
through a continuous digital display of % travel.
The pneumatics are based on piezo-valve technology giving high
resolution, high reliability, vibration insensitivity and class-leading
4.4 low air consumption.
The SP400 includes straightforward functionality that can be easily
SP400 with front cover closed
36 set up through the screen and keypad. The absence of mechanical
linkages greatly reduces the time required for the mounting
procedure and the software has been designed to simplify
operations as much as possible: commissioning requires just
assembling the SP400 to the valve and pressing one button.
The SP400 is supplied with a NAMUR standard mounting kit for
attachment to yoke or pillar mounted actuators. For quarter-turn
valves, a mounting kit compliant to VDI / VDE 3845 is supplied.
Air supply
The SP400 smart positioner must be provided with a high
quality air supply. A Spirax Sarco MPC2 filter regulator with
coalescing filter or equivalent must be used. A fixing kit is
available to mount the MPC2 filter regulator onto the actuator.
For further product data regarding the MPC2 see Technical
Information sheet TI-P054-04. SP400 with front cover removed
B E
Programmable functions
Autostroke Automatic commissioning routine
Valve type 2-port or 3-port
Selectable 0 - 100% or 100% - 0%
% travel
depending on valve / actuator configuration A D
Control action Direct or reverse action (4 - 20 or 20 - 4 mA)
OFF range 4 - 20 mA
Centre bolt for 'U' bolts for pillar
Split range Low range 4 - 13 mA yoke mounted mounted actuators
High range 11 - 20 mA actuators
0.5%
1.5%
Deadband
3.0%
5.0%
Reset Resets all programmed values
Input signal Visualisation of input mA signal
G
4.4
Available spares
Pressure gauge only C 37
Pressure gauge Available ranges:
0 to 2 bar, 0 to 4 bar or 0 to 7 bar
Filter plug kit Plug plus 3 off filters and 'O' rings
Approvals 0 = Standard 0
Remote sensor 0 = No 0
Extended stroke 0 = No 0
0 = Not mounted
G2 = Full scale 2 bar
Gauge block G4
G4 = Full scale 4 bar
G7 = Full scale 7 bar
How to order
Please include all the required optional extras as described on the first page.
Example: 1 off Spirax Sarco SP400 000 000 0G4 electropneumatic smart linear positioner equipped with gauge block for full scale
pressure of 4 bar.
Caution: The SP400 smart positioner must have a high quality air supply. A Spirax Sarco MPC2 filter regulator with coalescing filter
or equivalent must be used inclusive of fixing kit - See Technical Information sheet TI-P054-04 for further data and How to order.
TI-P343-34
CTLS Issue 5
SP500
Electropneumatic Smart Positioner
Description
The SP500 smart valve positioner is a loop powered device
that is able to drive linear and quarter turn pneumatic valves.
A 4-20 mA input signal determines the valve set point.
Precise control is maintained through valve position feedback SP500
that automatically varies the pneumatic output pressure to overcome with front cover
the effects of stem friction and flow forces to maintain desired valve closed
position. Indication of valve position is provided through a continuous
digital display of % travel. Valve position feedback is retrieved by
means of a non contact technology based on Hall effect. The
pneumatics are based on piezovalve technology - Therefore, high For the programmable
resolution, high reliability, vibration insensitivity and extremely low functions see page 2
air consumption is guaranteed at steady state.
The SP500 includes many smart functions that can be fully
4.4 programmed through menu driven software using an integral keypad
and LCD alphanumeric data. Valve commissioning is simplified
38 through an autostroke routine and LCD data of programming status,
software travel switch status, mA input signal and valve diagnostics SP500
data. Moreover, the absence of mechanical linkages between the with front cover
valve stem and the positioner, drastically simplifies and reduces the removed
time required for the mounting procedure. The SP500 is supplied
with a NAMUR standard mounting kit for attachment to yoke or pillar
mounted actuators. For quarter turn valves, a mounting kit compliant
to VDI/VDE 3845 is supplied.
The SP500 smart valve positioner supports optional expansion to
include the HART® communication protocol, enabling complete
configuration using a PC or handheld device Technical data
Input signal range 4 - 20 mA nominal
Air supply Minimum input signal 3.4 mA
The SP500 smart positioner must be provided with a high
quality air supply. A Spirax Sarco MPC2 filter regulator with 1.4 - 7.0 bar
Air supply pressure
coalescing filter or equivalent must be used. A fixing kit is (5-10 psi above spring range pressure)
available to mount the MPC2 filter regulator onto the actuator. HART® communication protocol
For further product data regarding the MPC2 see Technical Communication protocol
superimposed over dc current signal
Information sheet TI-P054-04.
Air supply must be dry, oil and dust free
Air quality
to ISO 8573-1 class 2:3:1
Applications
The SP500 can be used with the following pneumatic actuators: Output pressure 0 to 100% supply pressure
PN1000 and PN2000 series Linear valves 10 mm to 100 mm
Stroke range
PNS3000 and PNS4000 series Quarter turn valves 5° to 120°
PN9000 series Action Single action/fail vent
Operating temperature -10 °C to +80 °C
Optional extras 4.2 normal m 3/ h at 1.4 bar g
Maximum air flow
Complete manifold block with two 8.5 normal m 3/ h at 6.0 bar g
Gauge block two pressure gauges (supply pressure
Steady state air consumption Less than 0.016 normal m 3/h
and pressure to the actuator
Air connections Screwed ¼" NPT
Retransmission 4 - 20 mA valve position retransmission
and switch board and 2 adjustable software switches Cable gland M20
Allows 4 wire configuration: Electrical connections Spring clamp terminals for
Power supply 2 for 4 - 20 mA input signal and 0.2 to 1.5 mm² wire
board 2 for independent 24 V power supply Enclosure rating IP65
reducing positioner impedance to 50 Ω Linear, Equal % (ratio 1:50) or
Characteristics Fast opening (ratio 50:1)
Enables communication using the
HART ® board
HART ® protocol Resolution (maximum) 0.1% F.S. (Full Scale)
Tolerance ±0.5% F.S. (Full Scale)
Materials 4 - 20 mA retransmission
4 - 20 mA retransmit (optional)
Part Material Finish of valve position
Anti-corrosive paint to Software travel Two software configured 1 x normally closed
Case and cover Die cast aluminium
RAL5010 switches (optional) travel switches 1 x normally open
Magnet bracket Die cast aluminium Shipping weight 2.2 kg
Control systems
Positioners and controllers 4
Programmable functions Dimensions (approximate) in mm
Autostroke Automatic commissioning routine A B C D E F G
Valve type 2-port or 3-port 145 113 105 40 109 30 172
Selectable 0 - 100% or 100% - 0%
% travel
depending on valve/actuator configuration F
Control action Direct or reverse action (4 - 20 or 20 - 4 mA)
Travel limits Setting of minimum and maximum travel limits
4 - 20 mA or split ranged
Signal span
(minimum span 4 mA)
Positional accuracy
Deadband B E
(minimum 0.2% to max. 10% of valve travel)
Tight shut-off Fully vent or inflate at preset input signals
Linear, = % or fast opening
Characteristic
input signal to valve travel relationship
Travel time Slows down valve opening or closing
Software configured travel switch setting A D
Travel switches
(range 0 - 100%)
Reset Resets all programmed values Centre bolt for 'U' bolts for pillar
Calibrate Centering yoke mounted mounted actuators
actuators
Input signal Visualisation of input mA signal
Available spares G
4.4
Pressure gauge
Pressure gauge only
Available ranges:
39
0 to 2 bar, 0 to 4 bar or 0 to 7 bar C
Filter plug kit Plug plus 3 off filters and 'O' rings
Retransmission 4 - 20 mA valve position retransmission
and switch board and 2 adjustable software switches
Allows 4 wire configuration:
Power supply 2 for 4 - 20 mA input signal and
board 2 for independent 24 V power supply Safety information, installation and maintenance
reducing positioner impedance to 50 Ω Full details are contained in the SP500 electropneumatic smart
enables communication using the HART® positioner Installation and Maintenance Instructions (IM-P343-35)
HART board
®
protocol supplied with the product.
Approvals 0 = Standard 0
0 = Not mounted
24 V power supply (optional) 0
P = Mounted
Remote sensor 0 = No 0
Extended stroke 0 = No 0
0 = Not mounted
Gauge block G2 = Full scale 2 bar G4
G4 = Full scale 4 bar
G7 = Full scale 7 bar
How to order
Please include all the required optional extras as described on the first page.
Example: 1 off Spirax Sarco SP500 0R00000G4 electropneumatic smart positioner equipped with retransmission and software
switches board plus gauge block for full scale pressure of 4 bar.
Caution:TRANSLATION
The SP500 smartRUN OVER must have a high quality air supply. A Spirax Sarco MPC2 filter regulator with coalescing filter
positioner
or equivalent must be used inclusive of fixing kit - See Technical Information sheet TI-P054-04 for further data and How to order.
TI-P343-34
CTLS Issue 5
SP500 Electropneumatic Smart Positioner
44 Control systems
Positioners and controllers
4.4
40
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
EP6
Electro-pneumatic Positioner
4.4
41
Description
The EP6 Electro-pneumatic positioner can control any valve that is actuated by a linear or rotary pneumatic actuator that conforms
with NAMUR. It guarantees an exact proportionality between the stroke of the valve and the value of the electrical input signal (mA)
into the positioner.
The EP6 has a cast aluminium housing that is also treated for outdoor installation. The unit can be mounted onto pneumatic actuators
either rotary 55-90° or linear 20 to 150 mm.
The positioner can be supplied without a mounting kit or with a kit for rotary or linear actuators, the type must be specified when ordering.
As standard the EP6 is equipped with a pressure gauge to indicate the air pressure command sent to the pneumatic actuator.
The positioner is supplied for a control signal in mA and for an air supply pressure up to 7 bar.
The EP6 positioner can also be used to reverse the action of the control signal.
Air supply
The EP6 positioner must be provided with a high quality air supply to ISO 8573-1:2010 Class 3:3:2
Applications Materials
The EP6 can be used with any actuator
that conforms to NAMUR, this includes Part Material Finish
all of the following Spira x Sarc o
pneumatic actuators: Case and cover Die cast aluminium Anti-corrosive paint to RAL9016
TI-P703-01 Page 1 of 4
CTLS Issue 2
EP6 Electro-pneumatic Positioner
44 Control systems
Positioners and controllers
Technical data
Input signal range 4-20 mA (split range minimum amplitude 8 mA)
Air supply 1.4 to 7.0 bar (regulate 5 to 10 psi above actuator spring range)
4.4 Linearity
Single +/- 1% F.S.
Electrical connections Cable gland M20 internal, terminals for conductors from 0.5 to 2.5 mm 2 wire
Characteristic Linear
Shipping weight Mounting Kits for Linear EY3 and EY4 - 1.3 kg, UY1,2,3 - 0.9 kg, UBC - 0.2 kg
Positioner options
Basic model Aluminium enclosure EP6
Single acting S
Double acting D
Standard model A
Page 2 of 4 TI-P703-01
CTLS Issue 2
EP6 Electro-pneumatic Positioner
EP6 LINEAR CENTRAL MOUNT
Control systems
EP6 LINEAR LEFT HAND MOUNT
169 180
167
154
4.4
43
207
168
129
230 126
167 174
Rotary mounted
TI-P703-01 Page 3 of 4
CTLS Issue 2
EP6 Electro-pneumatic Positioner
44 Control systems
Positioners and controllers
Mounting/linkage kit : Positioner mounting kits will be supplied for central mounting as standard.
Mounting Position Actuator Model Valve Models Valve Sizes Spirax kit Nomenclature
TN2300 Spira-trol TM
TN2400 two port and QL three port DN125 to DN300 EY4
Central
TN2270
PN5000
KE, KEA, LE and LEA DN15 to DN100 EY3 + UBC
PN6000
PN5000 Spira-trol TM
DN125 to DN200 EY4 + UBC
PN6000 QL three port
4.4
PN9100 DN15 to DN50
44 PN9200 Spira-trol TM UY3
DN15 to DN100
PN9300 two port and QL three port
TN2300 Spira-trol TM
TN2400 two port and QL three port DN125 to DN300 UY1
TN2270
PN5000
KE, KEA, LE and LEA DN15 to DN100 UY3 + UBC
PN6000
PN5000 Spira-trol TM
DN125 to DN200 UY1 + UBC
PN6000 QL three port
How to order
Example: 1 off Spirax Sarco EP6SLS1-A Electro-pneumatic Positioner + EY3 mounting kit.
Caution: The EP6 positioner must have a high quality air supply to ISO 8573-1:2010 Class 3:3:2.
Page 4 of 4 TI-P703-01
CTLS Issue 2
EP6 Electro-pneumatic Positioner
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
EP6
ATEX Electro-pneumatic Positioner
Description
The EP6 Electro-pneumatic positioner can control any valve that
is actuated by a linear pneumatic actuator that conforms with
NAMUR. It guarantees an exact proportionality between the
stroke of the valve and the value of the electrical input signal
(mA) into the positioner.
The EP6 has a cast aluminium housing that is also treated for
outdoor installation. The unit can be mounted onto pneumatic
actuators either rotary 55-90° or linear 20 to 150 mm.
The positioner can be supplied without a mounting kit or with a
kit for rotary or linear actuators, the type must be specified when
ordering.
4.4
As standard the EP6 is equipped with a pressure gauge to
indicate air pressure command sent to the pneumatic actuator.
The positioner is supplied for a control signal in mA and for an
45
air supply pressure up to 7 bar.
The EP6 positioner can also be used to reverse the action of the
control signal.
ATEX rating
Flameproof. II 2G Ex db mb IIB T5 Gb
Not intrinsically safe.
Air supply
The EP6 positioner must be provided with a high quality air supply
to ISO 8573-1:2010 Class 3:3:3.
Materials
Part Material Finish
TI-P703-03 Page 1 of 4
CTLS Issue 3
EP6 ATEX Electro-pneumatic Positioner
44 Control systems
Positioners and controllers
Technical data
Input signal range 4-20 mA
Air supply 1.4 to 7.0 bar (regulate 0.4 to 0.7 bar above actuator spring range)
Electrical connections Cable gland M20 internal, terminals for conductors from 0.5 to 2.5 mm 2 wire
Characteristic Linear
Shipping weight Mounting Kits for Linear EY3 and EY4 - 1.3 kg, UY1,2,3 - 0.9 kg, UBC - 0.2 kg
Positioner options
Basic model Aluminium enclosure EP6
Single acting S
Flameproof Ex d (INMETRO) M
Standard model A
Non standard features
Standard Model + Supply Pressure Gauge B
Page 2 of 4 TI-P703-03
CTLS Issue 3
EP6 ATEX Electro-pneumatic Positioner
Control systems
EP6 LINEAR ATEX LEFT HAND MOUNT Positioners and controllers
EP6 LINEAR ATEX CENTRAL MOUNT
4
Safety information, installation and maintenance
Full details are contained in the EP6 Electro-pneumatic positioner Installation and Maintenance Instructions.
EP6 LINEAR ATEX LEFT HAND MOUNT EP6 LINEAR ATEX CENTRAL MOUNT
224 236
167
168 207
129
285 126
167 174
Rotary mounted
TI-P703-03 Page 3 of 4
CTLS Issue 3
EP6 ATEX Electro-pneumatic Positioner
44 Control systems
Positioners and controllers
Mounting/linkage kit : Positioners mounting kits will be supplied for central mounting as standard.
Mounting Position Actuator Model Valve Models Valve Sizes Spirax kit Nomenclature
TN2300 Spira-trol TM
TN2400 two port and QL three port DN125 to DN300 EY4
Central
TN2270
PN5000
KE, KEA, LE and LEA DN15 to DN100 EY3 + UBC
PN6000
PN5000
QL three port DN125-DN200 EY4 + UBC
PN6000
4.4
PN9100 DN15 to DN50
48 PN9200 Spira-trol TM UY3
DN15 to DN100
PN9300 two port and QL three port
TN2300 Spira-trol TM
TN2400 two port and QL three port DN125 to DN300 UY1
TN2270
PN5000
KE, KEA, LE and LEA DN15 to DN100 UY3 + UBC
PN6000
PN5000
QL three port DN125-DN200 EY4 + UBC
PN6000
How to order
Example: 1 off Spirax Sarco EP6SLA1-A Electro-pneumatic Positioner + EY3 mounting kit.
Caution: The EP6 positioner must have a high quality air supply to ISO 8573-1:2010 Class 3:3:2.
Page 4 of 4 TI-P703-03
CTLS Issue 3
EP6 ATEX Electro-pneumatic Positioner
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
PP6
Pneumatic Positioner
4.4
49
Description
The PP6 positioner can control any valve that is actuated by a linear or rotary pneumatic actuator that conforms with NAMUR. It
guarantees an exact proportionality between the stroke of the valve and the value of the pneumatic input signal into the positioner.
The PP6 has a cast aluminium housing that is also treated for outdoor installation. The unit can be mounted onto pneumatic actuators
either rotary 55-90° or linear 20 to 150 mm.
The positioner can be supplied without a mounting kit or with a kit for rotary or linear actuators, the type must be specified when ordering.
As standard the PP6 is equipped with two pressure gauges to indicate air pressure command sent to the pneumatic actuator and the
air pressure supplied to the positioner.
The PP6 is supplied for a pneumatic control signal 0.2 to 1.0 bar and for an air supply pressure up to 7 bar.
The positioners can be arranged for sequential operation of two or more pneumatic valves in such a way that the stroke of each valve
is obtained by a split-range control signal.
For example: 0.2 to 0.6 bar and 0.6 to 1.0 bar in the case of two valves.
The PP6 can also be used to reverse the action of the control signal.
ATEX II 2G Ex h IIC T6 Gb
Air supply rating EX h IIIC T85°C Db
The PP6 positioner must be provided with a high quality air
supply to ISO 8573-1:2010 Class 3:3:2.
Applications Materials
The PP6 can be used with any actuator
that conforms to NAMUR, this includes Part Material Finish
all of the following Spirax Sarco
pneumatic actuators: Case and cover Die cast aluminium Anti-corrosive paint to RAL9016
TI-P704-01 Page 1 of 4
CTLS Issue 2
PP6 Pneumatic Positioner
44 Control systems
Positioners and controllers
Technical data
Input signal range 0.2 - 1.0 bar (3 - 15 psi)
Air supply 1.4 to 7.0 bar (regulate 0.4 to 0.7 bar (5 to 10 psi) above actuator spring range)
Shipping weight Mounting Kits for Linear PY3 and PY4 - 1.3 kg, UY1,2,3 - 0.9 kg, UBC - 0.2 kg
Positioner options
Aluminium enclosure
Basic model PP6
Safe Area or Explosion proof protection method
Single acting S
Acting type
Double acting D
Page 2 of 4 TI-P704-01
CTLS Issue 2
PP6 Pneumatic Positioner
Control systems
Positioners and controllers 4
Dimensions (approximate) in mm
187 197
167
4.4
172
51
184
127
107
89
242 90
136
167
Rotary mounted
TI-P704-01 Page 3 of 4
CTLS Issue 2
PP6 Pneumatic Positioner
44 Control systems
Positioners and controllers
Mounting/linkage kit : Positioner mounting kits will be supplied for central mounting as standard.
Mounting Position Actuator Model Valve Models Valve Sizes Spirax kit Nomenclature
TN2400 two port and QL three port DN125 to DN300 Not compatible
Central
TN2270 PY4
PN5000
KE, KEA, LE and LEA DN15 to DN100 PY3 + UBC
PN6000
PN5000 Spira-trol TM
DN125 to DN200 PY4 + UBC
PN6000 QL three port
4.4
PN9100 DN15 to DN50
52 PN9200 Spira-trol TM UY3
DN15 to DN100
PN9300 two port and QL three port
TN2400 two port and QL three port DN125 to DN300 Not compatible
TN2270 UY1
PN5000
KE, KEA, LE and LEA DN15 to DN100 UY3 + UBC
PN6000
PN5000 Spira-trol TM
DN125 to DN200 UY1 + UBC
PN6000 QL three port
How to order
Example: 1 off Spirax Sarco PP6SL1-A Pneumatic-Pneumatic Positioner + PY3 mounting kit.
Caution: The PP6 positioner must have a high quality air supply to ISO 8573-1:2010 Class 3:3:2
Page 4 of 4 TI-P704-01
CTLS Issue 2
PP6 Pneumatic Positioner
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
4.4
53
Description
The IPC6 convertor is a two wire, Wall, DIN rail or 2" pipe mount (option), pneumatic convertor requiring a 4 - 20 mA (0-10 Vdc only on
Safe version) input signal to provide a pneumatic air output signal.
Features
- Field Reversible to provide output which is directly or inversely proportional to the input signal.
- 3 output pressure ranges to meet final control element requirements
Materials
Part Material
Diaphragm Nitrile
TI-P705-01 Page 1 of 4
CTLS Issue 3
IPC6 and IPC6 ATEX Convertor
44 Control systems
Positioners and controllers
Technical data
Input signal range (See Table 1 below)
Maximum current 93 mA
Linearity +0.5% FS
Hysteresis 0.25% FS
Table 1
psi g 3 - 15 3 - 27 6 - 30
psi g 5 10 10
kPa 35 70 70
Page 2 of 4 TI-P705-01
CTLS Issue 3
IPC6 and IPC6 ATEX Convertor
Control systems
Positioners and controllers 4
Dimensions
The IPC6 is supplied with a wall mounting kit and a DIN Rail Mounting Kit.
Mounting Kit PMK is available when installing the unit on a 2" pipe
1 1/2 1 1/2 7 7
38 38
38.1 38.1 7
Mounting kit 1 1/2
38
38.1 19 19
(Included with unit) 3/4 3/4 19
19
19.1
19
19.1
3/4
19
19.1 Use twoUse M6two M6
Screws
Use twoScrews
for for
M6
Use two M6
Mounting
Screws Mounting
for
Screws for
57 57 (not
123 included
114Mounting
114 123 (not included
Mounting
in mounting(notkit) kit)
in mounting
57 114 123 (not included
included in
in mounting kit)
mounting kit) 62 62
62
7 7
Mounting Kit 7
Includes the following:
Two 10-32 x 5/16" Screws Fig. 3Fig.
Mounting
3 Mounting
Kit (Included
Kit (Included
with Unit)
with Unit)
Mounting Bracket Two ¼" NPT
Fig.Pipe Plugs Kit (Included with Unit)
3 Mounting
Two 5 mm thick washers
4.4
DIN Rail mounting kit
(Included with unit)
DIN DIN
DIN
DIN DIN
DIN
DIN DIN
DIN
EN-50022
EN-50022
55
EN-50035
DIN EN-50045
EN-50035
DIN EN-50045
DIN
EN-50035 EN-50045 EN-50022
EN-50022
EN-50035 EN-50045
34.5 34.5 35 35 32 32
34.5 35 32
Fig. 4Fig.
DIN 4Rail
DINMounting
Rail Mounting
Kit (Included
Kit (Included
with Unit)
with Unit)
Mounting kit Fig. 4 DIN Rail Mounting Kit (Included with Unit)
(Sold separately) 89 2" Pipe Mounting Configuration
21/ shown with Model IPC6
68
.
1
25
25 9
11/32
8.6
Mounting Kit PMK
includes the following:
Mounting Bracket 2" Pipe Clamp
Two 10-32 x 5/16" Screws
Weight
IPC6 including all mountings apart from PMK - 0.79 kg
Mounting Kit PMK- 0.2 kg.
TI-P705-01 Page 3 of 4
CTLS Issue 3
IPC6 and IPC6 ATEX Convertor
44 Control systems
Positioners and controllers
Safety information, installation and maintenance
Full details are contained in the appropriate Installation and Maintenance Instructions.
Hazardous area protection Intrinsically safe (CCC, NEPSI, UKEX, ATEX, IECEx) C
56
Electro-pneumatic convertor mount option
2" Pipe mounting kit PMK
Page 4 of 4 TI-P705-01
CTLS Issue 3
IPC6 and IPC6 ATEX Convertor
Control systems
Positioners
Local regulations may restrict the use of this product to below the conditions quoted. and controllers 4
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2013
TI-P323-28
CH Issue 2
SX80
Process Controller
Description
The SX80 controller is a 1/16 DIN panel mounted unit, suitable for single and multiple set point applications utilising the Spirax Sarco
range of pneumatic or electric control valves and electrical and electropneumatic instruments. The SX80 has both VMD (3 point)
and analogue (4 - 20 mA) outputs in the same unit and features quick start codes for ease of commissioning.
4.4
57
SX80 features:
- Universal input - Resistance thermometers, thermocouples, mA and mV.
- Universal output - VMD (valve motor drive), mA and voltage for continuous, relay and logic for switching control.
- Auxiliary power supply - For external transmitter requiring 18 Vdc.
- Text messages - Scrolling text messages can be configured to alert the user to process conditions.
- Quick codes - 5-digit quick codes enable easy set-up and commissioning of the controllers.
Approvals
These controllers conform to the Council Directive 93 / 68 / EEC and the regulations on the essential protection requirements in
Electrical Apparatus EN 61010-1: 90
- EMC emissions specification: EN 61326-1: 1997 Class B (including amendments A1, A2 and A3).
- EMC immunity specification: EN 61326-1: 1997 Industrial locations (including amendments A1, A2 and A3).
Dimensions (approximate) in mm
48 mm 101 mm
Panel cut-out
48 mm 45 mm -0.0
+0.6
90 mm 45 mm -0.0
+0.6
Page 1 of 3
44 Control systems
Positioners and controllers
Technical data
General details
Mounting arrangement Panel mounted 1/16 DIN
Power supply 85 to 265 Vac, 6 W maximum
Electrical connections Screw connection terminal block
Panel sealing IP65 – plug in from front panel, NEMA 4X
Operating temperature / humidity 0 to 55°C, 5 to 85% RH
Atmospheres Not suitable for use in explosive or corrosive atmospheres
Electromagnetic compatibity (EMC) EN 61326
Electrical safety BS EN 61010 Installation Category II
Weight 250 g
Approvals CE
4.4 Thermocouples
Sampling rate
K, J, N, R, S, B, L, T, C, custom
4 Hz (250 ms)
58 Cold junction accuracy < ±1°C at 25°C ambient
Accuracy linear mA < 0.1% reading
Input impedance 100 MW
Number of set points 3
User calibration 2 point gain and offset
Control action
Proportional band 1 - 9999 Engineering units or 0.01 to 300 %age or 0.1 - 3000
Integral time Off - 9999
Derivative time Off - 9999
One shot tune, or natural frequency tune. The controller will automatically select the best
Error band
method according to the process conditions.
Auto tuning Hysteresis from 0.01 to 300.0 or 0.1 to 3000 Engineering units
On-off control 1 - 9999 Engineering units or 0.01 to 300 %age or 0.1 - 3000
Cut back To minimise overshoot on critical processes.
Auto / manual modes Selectable from keyboard.
Relays
Isolation 300 Vac double insulated
Output range 0 – 20 mA, 4 – 20 mA
Resolution 13.5 bits
Contact rating Maximum 2 A @ 264 Vac resistive
Note: Maximum 2 A per terminal limit applies where relays have common terminals (2 amps maximum for terminal AB).
Isolated dc output
Isolation 300 Vac double insulated
Output range 0 – 20 mA, 4 – 20 mA
Resolution 13.5 bits
Terminal diagram
Digital inputs A and B
IO1 1A LA AA
Relay output A
Output 3
1B LB AB Normally open relays
B Output 4
+ 2A LC AC
Output 2
Analogue
- 2B VI
Sensor input
+ R = 2.49W
Line supply
L HE V+
+
+ 4.4
100 to 230 Vac ±15% V
48 to 62 Hz
N HF V-
R 59
- -
Pt100 mA Thermocouple
1A LA AA
1B LB AB
2A LC AC
2B Transducer VI
supply
L V+
HE +24v
V = 10-50 mV 2 R49
N 0v V-
HF
i < 30 mA i = 4-20 mA
1 (+) (-) 2
4 Screen
4-20 mA sensor
4.4
60
Control systems
Positioners
Local regulations may restrict the use of this product to below the conditions quoted. and controllers 4
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P323-30
CH Issue 3
SX90
Process Controller
Description
The SX90 is a panel mounted 1/8th DIN controller, suitable for constant set point control of systems having fixed pre-programmed
set points. The controller has universal inputs, and outputs using PID for close control of industrial processes. The SX90 controller is
for use with the Spirax Sarco range of pneumatic and electric control valves and electrical and electropneumatic instruments.
SX90 features:
- Universal input - Resistance thermometers, thermocouples, mA and mV.
- Universal output - VMD (valve motor drive), mA and voltage for continuous (split
range function), relay and logic for switching control.
- Auxiliary power supply - For external transmitter requiring 24 Vdc.
- Set point - The SX90 can operate with local set point, remote set point, or a choice
of 4 set points can be selected.
- Ramps - There are 2 independent ramps (ramp up and ramp down) for rate of change
from one set point to another.
4.4
- Remote set point - For cascade control (master / slave) using 2 controllers working
together, or to remotely control the set point. 61
- Retransmission - For retransmission of the process value, set value, or as second
analogue output.
- Event alarm - 4 programmable relay outputs for deviation, band, and process alarms.
- Quick codes - 5-digit quick codes enable easy set-up and commissioning of the
controllers
- Serial communications - For connecting via a serial port RS 485 (5 wire), up to
64 controllers into a supervisory system.
- Auto / man - The automatic to manual mode can be changed via the key board, or
logic inputs.
- Logic inputs - 3 logic inputs to provide a variety of selectable functions.
- Potentiometer Input - For feedback of valve position.
- Text messages - Scrolling text messages can be configured to alert the user to
process conditions.
- Forced output - Forced output level defined by instrument parameter and activated
by a logic input or by writing to the parameter.
- Split range function - Can work with 2 valves (split range). Please note that
this function is only available if the SX90 is running the 1.05 software or newer
(the software version on your unit will be displayed during start-up).
Approvals
These controllers conform to the Council Directive 93 / 68 / EEC and the regulations on the essential protection requirements in
Electrical Apparatus EN 61010-1.90.
- EMC emissions specification: EN 61326-1: 1997 Class B (including amendments A1, A2 and A3).
- EMC immunity specification: EN 61326-1: 1997 Industriallocations (including amendments A1, A2 and A3).
See pages 2 and 3 for the SX90 process controller technical data
Dimensions 48 mm 101 mm
(approximate) in mm Panel cut-out
96 mm 92 mm -0.0
+0.8
90 mm 45 mm
-0.0
How to order example: 1 off Spirax Sarco SX90 process controller. +0.6
Page 1 of 5
44 Control systems
Positioners and controllers
Technical data
General details
Mounting arrangement Panel mounted 1/8 DIN
Power supply 85 - 265 Vac, 9 W maximum
Electrical connections Screw connection terminal block
Panel sealing IP65 – plug in from front panel, NEMA 4X
Operating temperature / humidity 0 to 55°C, 5 to 85% RH
Atmospheres Not suitable for use in explosive or corrosive atmospheres
Electromagnetic compatibity (EMC) EN 61326
Electrical safety BS EN 61010 Installation Category II
Weight 350 g
Approvals CE
Control action
Proportional band 1 - 9999 Engineering units or 0.01 to 300 %age or 0.1 - 3000
Integral time Off - 9999
Derivative time Off - 9999
One shot tune, or natural frequency tune. The controller will automatically select the best
Error band
method according to the process conditions.
Auto tuning Hysteresis from 0.01 to 300.0 or 0.1 to 3000 Engineering units
On-Off control 1 - 9999 Engineering units or 0.01 to 300 %age or 0.1 - 3000
Cut back To minimise overshoot on critical processes.
Auto / manual modes Selectable from keyboard.
Split range 2 parameters that give: The full opened valve 1 and The start-up valve 2
Relays
Isolation 300 Vac double insulated
Comms
Isolation 300 Vac double isolation
Hardware EIA 485 5 wire (EIA 422 compatible)
Protocol Modbus RTU slave
Pot input
Pot resistance range 100 - 10 kW
Excitation voltage 0.46 - 0.54 V
Resolution 0.006% of Span (> 14Bits)
Sample rate 1 Hz
Short circuit pot detection < 25 W
Open circuit pot detection > 2 MW
Open circuit wiper detection > 5 MW
Maximum 2 A @ 264 Vac resistive
Contact rating Note: Maximum 2 A per terminal limit applies where relays have common terminals. 4.4
(2 amps maximum for terminal AB)
63
Outputs
Output 1 SPST N / O contact
Output 2 0 - 20 mA, 4 - 20 mA, 300 Vac double insulated, 13.5 bits resolution (< 550 W)
Output 3 0 - 20 mA, 4 - 20 mA, 300 Vac double insulated, 13.5 bits resolution (< 550 W)
Output 4 Changeover relay contacts
Outputs 5 and 6 (VMD) 2 SPST interlocked N / O relays
Input filter Off to 59.9 seconds
Zero offset User adjustable over full range
User calibration 2 point gain and offset
Open circuit wiper detection > 5 MW
Wiring diagrams
Warning: Safe operation of this product can only be guaranteed if it is properly installed, commissioned, used and maintained by
qualified personnel as stated in the IMI supplied with the unit. It is the duty of the Company Safety Officer to ensure that the product
specific data and Safety information within the supplied IMI has been fully understood and complied with.
Terminal diagram
1A 4A AA
IO1 C
Relay output
1B 4B AB Output 4
(Changeover relay)
D
2A 4C AC
Output 2
Analogue 4-20 mA
2B 5A RV
4.4 LB
Outputs
5B RI V
Remote setpoint input
0-10 V; 4-20 mA
5 and 6
64 Digital
input B
LC 5C RC
+ 3A PH
Output 3
Analogue 4-20 mA Potentiometer input
3B HB PW Valve position control
-
+ 3C HC PL
Transmitter supply
V
24 V ±10%
3D HD VI
- Sensor input
R = 2.49 W
+
L HE V+ +
Line supply
100 to 230 Vac R
48 to 62 Hz
N HF V- -
-
Pt100 mA Thermocouple
RTD mV mV Tc
Digital communications
EIA 422
1A 4A AA
1B 4B AB
2A 4C AC
2B 5A RV
LB 5B RI
LC 5C RC
3A PH
4.4
3B HB PW
65
Transmitter supply
3C +24 V HC PL
3D HD VI
0V
L HE V+
V = 10 - 50 mV 2R49
N HF V-
i < 30 mA i = 4-20 mA
1 (+) (-) 2
4 Screen
4-20 mA sensor
4.4
66
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
PN600 Series
Pneumatic Controllers
Description
The PN600 series pneumatic controllers provide temperature or pressure control providing a 0.2 bar to 1 bar output signal with
proportional (plus manual reset) or proportional plus integral control action. An optional stainless steel pocket type W30S is available
for use with tempertature sensors.
The range of pneumatic controllers can be used in conjunction with PN9000 series linear actuators and PP6 pneumatic positioners.
Available types
Temperature control
Model Control function Scale range
0.5
10 20
4.4
5
0 30
662-T5-M5 Proportional (+ Manual reset) 50 - 150 °C 0
bar
Pressure control
622 Proportional (+ Manual reset) 0 - 7 bar
TI-P320- 47 Page 1 of 3
CTLS Issue 6
PN600 Series Pneumatic Controllers
44 Control systems
Positioners and controllers
Measuring elements Technical data
Pressure Controller
Bourdon tube AISI 316L stainless steel IP54 (Standard)
Enclosure rating
IP55 (Optional)
Connection ¼" BSP
Scale length 100 mm
Maximum pressure +25% of scale range
Measured value - black
Pointers
Set point - red
Temperature
Gauges Output signal pressure (bar/psi g)
AISI 316L stainless steel
Proportional (5-200% of scale range)
Bulb and - Cylindrical bulb for liquids Control mode
Integral (0.1 to 20 repeats per minute)
capillary - Sanitary bulb for sterile applications
Output signal 0.2 - 1 bar
(Option available with spiral bulb for air/gas)
Direct or reverse action -
Control action
Bulb connection ¾" BSP Field reversable
Max. measured temperature +25% of scale range Repeatability 0.5% of range span
Weight 3.5 kg
15
0.5
10 20
5
0 30
0
bar
25
45 65
85 105 125
Page 2 of 3 TI-P320- 47
CTLS Issue 6
PN600 Series Pneumatic Controllers
Control systems
Positioners and controllers 4
Dimensions (mm)
E
¾" BSP No groove on
¾" BSP SY sterile bulb
G
F
Connector
A
D
B C
16 188 16 210 69
L
½" BSP
¾" BSP K
TI-P320- 47 Page 3 of 3
CTLS Issue 6
PN600 Series Pneumatic Controllers
44 Control systems
Positioners and controllers
4.4
70
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Temperature ranges
Range A 16 °C to 49 °C
Range B 38 °C to 71 °C
Range C 49 °C to 82 °C
Range D 71 °C to 104 °C
Range E 93 °C to 127 °C
Limiting conditions
25 bar @ 120 °C
Technical data
Maximum body design conditions 20 bar @ 250 °C
Voltages 220/240 ± 10% Vac or 110/120 ± 10% Vac
14 bar @ 350 °C available (others available on request)
Page 1 of 8
44 Control systems
Positioners and controllers
Materials
No. Part Material
Optional extras
Conversion kit: A standard kit comprising of a solenoid valve and the necessary pipe and fittings for converting an existing 37D to a
37DE temperature control valve.
Union kit: Comprising of union nipple (U), compression ring (V) and a gland nut (W). The union nipple is screwed ¾" BSP.
Pockets: Are available in copper with brass union nipple or stainless steel. Union nipple U forms the top of the pocket and carries
compression ring V and gland nut W. The union nipple is screwed ¾" BSP.
Special long pockets are available having minimum length of 0.5 m and a maximum of 1 m. They are sealed at the top by a rubber bung.
Glass pockets are also available complete with bracket and sealed by a rubber bung.
37D and 37DE Pilot Operated Temperature Control Valve with SG Iron Body
Control systems
Positioners and controllers 4
Union kit
43
W
Pocket W
40
41
35
42
34
4.4
39
37 73
38
15 36
16 14
17
42
42
40
26
27
23
30
Glass pocket
17 21 24 25 28
How to order
Example: 1 off Spirax Sarco DN20 37D pilot operated temperature control valve having a temperature range A. The flange connections
are to be ANSI 300.
37D and 37DE Pilot Operated Temperature Control Valve with SG Iron Body
44 Control systems
Positioners and controllers
Dimensions/weights (approximate) in mm and kg
Screwed BS 10 H PN25 ANSI BS 10 F ANSI JIS Weight
300 150 10/16
DN15LC 160 - 130 126.6 117 120.2 122 185 408 278 130 12.0 12.8
DN15 160 - 130 126.6 117 120.2 122 185 408 278 130 12.0 12.8
DN20 160 - 150 - 133 139.4 142 185 408 278 130 12.0 13.7
DN25 180 160 160 160 - 160.0 152 207 432 284 148 13.0 16.0
DN32 - 180 180 180 - 176.0 176 207 432 284 148 - 17.0
DN40 - 200 200 200 - 199.0 196 255 476 298 178 - 29.0
DN50 - 230 230 230 - 228.0 222 255 476 298 178 - 31.5
A
A1
4.4
74
E
V
O
K M
L N P
K L M N O P V W
37D and 37DE Pilot Operated Temperature Control Valve with SG Iron Body
Control systems
Positioners and controllers 4
Steam capacities in kg/h
10% Pressure drop line
Kv values
Size Kvs
DN15LC 1.0
4.4
DN15 2.8 75
DN20 5.5
DN25 8.1
DN32 12.0
DN40 17.0
DN50 28.0
The capacity varies for both the 37D and 37DE according to the pressure drop across them. The chart above enables the capacity to
be read off for different pressure drops. The maximum capacity occurs when the downstream pressure is at, or below 58% of the
absolute upstream pressure (Critical pressure drop). For many applications, valves can be satisfactorily sized on 10% pressure drop,
i.e. with a downstream which is 90% of the absolute upstream and a 10% pressure drop line is included in the chart to allow this to be
done easily.
Example 1. Firstly, to find the size of control valve required to pass 200 kg/h with an upstream pressure of 8 bar and a permissable
pressure drop of 2 bar (downstream pressure = 6 bar)
Find the point at which the curved 8 bar upsteam pressure line intersects a horizontal line drawn from a downstream pressure of 6 bar
and read vertically downwards. It will be seen that a DN15 valve will pass 200 kg/h and is the correct size to choose.
Example 2. A DN50 valve is operating on an upstream pressure of 10 bar and has to pass 3 500 kg/h. It is required to know the
downstream pressure and hence the pressure drop across the valve.
The flowrate 3 500 kg/h is read off the horizontal line at the bottom of the chart giving the capacity of the DN50 valve using the vertical
guide line read upwards from the 3 500 kg/h figure until you strike the curved 10 bar upstream pressure line and from this point read
horizontally to the left to meet the downstream pressure scale. This is at the 7 bar reading and the pressure drop across the DN50 valve
when passing 3 500 kg/h of steam is 3 bar giving a downstream pressure of 7 bar.
Example 3. Finally, if a 10% pressure drop is satisfactory and a valve is required to pass 1 000 kg/h with an upstream pressure of
14 bar find the point where the 14 bar curved upstream pressure line intersects the 10% pressure drop line. From this point read vertically
downwards and it will be seen that a DN32 valve is the correct size.
37D and 37DE Pilot Operated Temperature Control Valve with SG Iron Body
44 Control systems
Positioners and controllers
Spare parts
Available spares
Maintenance kit: A stand-by set of spares for general maintenance purposes and covers all spares marked *
Internal strainer * M
Range A 16 °C − 49 °C
Range B 38 °C − 71 °C
Range D 71 °C − 104 °C
Range E 93 °C − 127 °C
When ordering state range and length of capillary tube. Normally stocked in capillary lengths of 2 m.
Available in multiples of 2 m up to a maximum of 14 m (at extra cost).
Coil X1
How to order
Always order spares by using the description given in the column headed 'Available spares' and state the size and type (37D or 37DE)
of temperature control valve and whether screwed or flanged.
Example: 1 - Main valve assembly for a Spirax Sarco DN25 Type DP37D temperature control valve.
How to fit
See the Installation and Maintenance Instructions supplied with the product. Further copies are available on request.
37D and 37DE Pilot Operated Temperature Control Valve with SG Iron Body
Control systems
Positioners and controllers 4
Y U
S
Pilot valve assembly
E
R
D 4.4
C
77
B
T
cover assembly
K
Valve seat and
L V
X4
X3
A X1
M X1
37D and 37DE Pilot Operated Temperature Control Valve with SG Iron Body
44 Control systems
Positioners and controllers
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm
is common to the DN40 and DN50 valves. All spares marked † are interchangeable with the DP17 pressure reducing valve. Spares
marked 'o' are interchangeable with the DP17T and DP17TE pilot operated pressure/temperature control valves.
Screwed Flanged
Size DN
½"LC ½" ¾" 1" 15LC 15 20 25 32 40 50
Maintenance kit a a a b f f a b c d e
Main diaphragm †o a a a b a a a b b c c
Internal strainer †o a a a b f f a b c d e
Control head o a a a a a a a a a a a
Gasket set † a a a a a a a a a b b
4.4 Set of pilot valve housing securing studs and nuts † a a a a a a a a a b b
37D and 37DE Pilot Operated Temperature Control Valve with SG Iron Body
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-S21-07
CTLS Issue 4
6. Determine the size and basic type of control valve using the sizing charts
in Tables 1, 2 and 3. A sizing example is illustrated for each of these charts
under each of these Tables.
Please note that at this point only the valve size and basic valve type has been
selected. It is now necessary to refer to Tables 4, 5, and 6 to check the following:
9. Normally closed valves may have a bleed which allows a small flow to reach
the sensor so that it can react to a temperature rise. This will depend on the
application.
10. What is the maximum differential pressure across the control valve?
In a heating application with a normally open valve a rise in temperature at
the sensor will cause the valve to close. In order to ensure that the valve
closes fully the sensor must be able to overcome the force generated on
the valve plug by the maximum differential pressure across the control valve See page 2 for
(P1 max - P2 min). This is often substantially greater than the normal running
pressure drop across the control valve. Similarly, for a cooling application Table locations
using a normally closed valve, the return spring must be able to close the
valve against the maximum differential pressure. The maximum differential
pressure for each valve is shown in Tables 5 and 6. The maximum
differential pressure of a valve may be increased by incorporating a
balancing bellows, details of which are also indicated in Tables 5 and 6
under the column titled 'Balanced'.
Page 1 of 17
44 Control systems
Self-acting controls
Control system selection
The control system consists of the sensor, capillary tube and actuator. Tables 5 and 6 show which control systems are compatible with
each valve:
11. From Table 7, select a temperature range which allows adjustment on both sides of the control point.
12. From Table 7, choose the configuration of the control system to suit the application.
14. Choose any ancillaries (pockets, mounting brackets etc.) from Table 8.
Table locations
Table 1 - Valve sizing for heating applications using steam Page 3
4.5 Table 2 - Valve sizing for heating applications using water Page 4
Page 2 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Table 1 Valve sizing for heating applications using steam
Kvs Size
Type
value DN
BX2/
Cr A 0.38 15 BMF2/
itic
Inlet pressure bar g
al BM2
pr
Di
es
f fe
su
re
re
BX3/
dr
nt P 1 -
op B 0.64 15 BMF3/
ial
(
BM3
pr 2)
es
P
su
r
BX4/
eb
C 1.03 15 BMF4/
ar
BM4
BX6/
D 1.65 15 BMF6/
BM6
Steam flow kg/h
E 2.58 15 SB
F 2.9 15 KA
G 3.86 20 SB
4.5
H 4.64 20 KA
3
I 6.8 25 SB
A
J 9.8 25 KA/KB
B
KA/
K 16.48 32
C KB/KC
D L 16.48 40 KC
E
F M 23.7 40 KA/KB
G
H
KA/
N 34 50
I KB/KC
P O N L, K J O 65 65 NS
M
Sizing example P 94 80 NS
Given:
Differential pressure
- Pressure at valve inlet P1 = 6 bar g
2. Enter the upper section of the chart with the inlet pressure (P1) at 6 bar g and draw a horizontal line to intersect the differential pressure (P1 - P 2) line at 2 bar.
From this intersection draw a vertical line downwards.
3. Enter the lower section of the chart with the steam flowrate at 280 kg / h and draw a horizontal line to intersect the vertical line produced in step 2. From this
intersection draw a line parallel to the diagonal lines in the direction of the valve selection box.
4 From the valve selection boxes choose the valve with the higher Kvs value i.e. size DN20 'KA' type valve with a Kvs of 4.64
TI-S21-07 Page 3 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
Table 2 Valve sizing for heating applications using water
A Kvs Size
Type
value DN
B
A 94 80 NS
C B 65 65 NS
D KA/
C 34 50 KB/
E, KC
F
E D 23.7 40 KA/KB
G
H E 16.48 32 KA/KB
I
F 16.48 40 KC
J
K G 9.8 25 KA/KB
L
H 6.8 25 SB
Flow m³/h
M
Flow l/s
I 4.64 20 KA
4.5 N
4 J
O 3.86 20 SB
K 2.9 15 KA
P
L 2.58 15 SB
BX6/
M 1.65 15 BMF6/
BM6
BX4/
N 1.03 15 BMF4/
BM4
BX3/
O 0.64 15 BMF3/
BM3
BX2/
P 0.38 15 BMF2/
BM2
Differential pressure bar (x 10 = m wg, x 100 = kPa)
2. Enter the chart with a flowrate of 3 litres/second and draw a horizontal line to intersect the differential pressure line at 1 bar.
From this intersection draw a line parallel to the diagonal lines in the direction of the valve selection boxes.
3. From the valve selection boxes choose the valve with the higher Kvs value i.e. size DN32 'KA' or 'KB' type valve with a Kvs of 16.48
Page 4 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Table 3 Valve sizing for cooling applications using water
A Kvs Size
Type
value DN
B
A 94 80 NSRA
C B 65 65 NSRA
D
C 34 50 KX/KY
E
D 23.7 40 KX/KY
E
F E 16.48 32 KX/KY
G
F 9.8 25 KX
H
I G 6.8 25 SBRA
J
K H 4.64 20 KX
Flow m³/h
Flow l/s
I 3.86 20 SBRA
J 2.9 15 KX 4.5
L
K 2.58 15 SBRA 5
BXRA/
L 0.59 15 BMFRA/
BMRA
Differential pressure bar (x 10 = m wg, x 100 = kPa)
2. Enter the chart with a flowrate of 3 litres/second and draw a horizontal line to intersect the differential pressure line at 1 bar.
From this intersection draw a line parallel to the diagonal lines in the direction of the valve selection boxes.
3. From the valve selection boxes choose the valve with the higher Kvs value i.e. size DN32 'KX' or 'KY' type valve with a Kvs of 16.48
TI-S21-07 Page 5 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
Table 4 Pressure/temperature limits for different valve materials
Note: Materials for the various valve types are shown in Tables 5 and 6 on the following pages.
Control valve body material Gunmetal Cast iron Cast carbon steel Stainless steel
Body design conditions PN25 PN16 PN25 PN40 PN40
260
Temperature °C
4.5 220
200
Temperature °C
6 150
Steam saturation curve
Cast iron 100
50
0
0 2 4 6 8 10 12 14 16
Pressure bar g
300
Temperature °C
250
Note: The KB43 and KY43 control valves have
Cast 200 a maximum design temperature limit of 232 °C.
carbon 150 Steam saturation curve
steel 100
50
0
0 10 20 30 40
Pressure bar g
260
Note: The KA61 and KA63 and KC63 control
Temperature °C
steel 100
50
0
0 10 20 30 37 40
Pressure bar g
Page 6 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Valve selection data
Table 5 Normally open valves for heating applications
For pressure temperature relationships please refer to the pressure/temperature charts in Table 4.
*Please note:
The KB31, KB33, KB43, and KB51 control valves can also be used on water applications where high P conditions exist.
BM (DN15 flanged)
SB (DN15 - DN25 screwed) BMF (DN15 flanged)
BX (DN15 screwed)
4.5
KA31 (DN15 - DN25 screwed)
KA33 (DN15 - DN25 flanged)
KB31 (DN25 screwed)*
KB33 (DN25 flanged)
7
KA51 (DN25 screwed)
KB51 (DN25 screwed)*
KA61 (DN15 - DN50 flanged)
TI-S21-07 Page 7 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
Gunmetal
Size and pipe connections Control system options
Valve Screwed Flanged Body Balanced Kvs Maximum Stroke
SA422
SA423
SA122
SA128
SA123
SA121
model BSP/NPT PN25/ANSI 150 design P (bar) mm
rating
4.5
1½" PN25 23.70 2.0 9.0 • • • •
Page 8 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Cast iron
Size and pipe connections Control system options
Valve Screwed Flanged Body Balanced Kvs Maximum Stroke
SA422
SA423
SA122
SA128
SA123
SA121
model BSP/NPT PN16 design P (bar) mm
rating
TI-S21-07 Page 9 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
SA422
SA423
SA122
SA128
SA123
SA121
Valve P (bar) mm
Flanged rating
model
Page 10 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Stainless steel
Control system options
Size and pipe connections
Body
Valve Maximum Stroke
design Balanced Kvs
SA422
SA423
SA122
SA128
SA123
SA121
model P (bar) mm
Screwed Flanged rating
TI-S21-07 Page 11 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
Valve selection data
Table 6 Normally closed valves for cooling applications
For pressure temperature relationships please refer to the pressure/temperature charts in Table 4, page 6.
Gunmetal
Size and pipe connections Control system options
Valve Screwed Flanged Body design Balanced Kvs Maximum Stroke
SA422
SA423
SA122
SA128
SA123
SA121
model BSP/NPT PN25/ANSI 150 rating P (bar) mm
Page 12 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Cast iron
Size and pipe connections Control system options
Valve Screwed Flanged Body design Balanced Kvs Maximum Stroke
SA422
SA423
SA122
SA128
SA123
SA121
model BSP/NPT PN16 rating P (bar) mm
KY31*
Screwed 1¼" PN16 • 16.48 9.0 8.0 • • • •
and KY33*
flanged by
phosphor
bronze
1½" PN16 • 23.70 8.2 9.0 • • • •
4.5
bellows.
Optional 13
bleed 2" DN16 • 34.00 6.9 9.5 • • • •
available
* Please note: The KY31, KY33, and KY51 can also be used on water applications where high P conditions exist.
TI-S21-07 Page 13 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
SA422
SA423
SA122
SA128
SA123
SA121
model Body design Maximum Stroke
Balanced Kvs
rating P (bar) mm
PN25 PN40
KY43
DN32 PN40 • 16.48 9.0 8.0 • • • •
Balanced by
phosphor
bronze DN40 PN40 • 23.70 8.2 9.0 • • • •
4.5 bellows.
Optional
14 bleed
available.
DN50 PN40 • 34.00 6.9 9.5 • • • •
Page 14 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Table 7 Control system selection
The control systems are available in four configurations as shown below.
Each type is available with either a dial or knob type temperature adjustment except the Type 422 (dial only).
Dimensions are approximate in mm
Actuator Actuator
SA121, SA128 SA122
Capillary Sensor
Actuator Actuator
SA123, SA423 Type 422
Setting knob
Capillary
25
248
4.5
271
25
Capillary 326
Sensor 395
270 Sensor
15
Specifications
Standard
Weight
Type Range Temperature Maximum sensor temperature Material capillary
kg
tube (m)
1 - 15 to 50 °C
SA121 2 40 to 105 °C 55 °C over set value to max. 190 °C Brass 2.0 2, 4, 8 and 20
3 95 to 160 °C
1 - 20 to 120 °C
SA122 55 °C over set value Brass 1.8 2, 4, 8 and 20
2 40 to 170 °C
1 - 15 to 50 °C
3 95 to 160 °C
1 - 20 to 120 °C
SA128 55 °C over set value to max. 190 °C Brass 1.8 2, 4, 8 and 20
2 40 to 170 °C
1 - 20 to 120 °C
SA422 55 °C over set value Stainless steel 1.4 2.4 or 4.8*
2 40 to 170 °C
1 - 15 to 50 °C
Stainless steel
SA423 2 40 to 150 °C 55 °C over set value sensor 2.5 2, 4, 8 and 20
remainder brass
3 95 to 160 °C
TI-S21-07 Page 15 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
Table 8 Control system ancillaries
Manual
actuator
Page 16 of 17 TI-S21-07
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
Control systems
Self-acting controls 4
Table 8 Control system ancillaries (continued)
Manual actuator
When coupled to a valve, it
enables the valve to be
manually operated.
• • • • • •
Manual
actuator
Manual
actuator
4.5
17
TI-S21-07 Page 17 of 17
CTLS Issue 5
2-Port Self-acting Temperature Control Valve Selection for Heating and Cooling Applications
44 Control systems
Self-acting controls
4.5
18
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 4
TI-P036-01
CTLS Issue 6
BMF Cast iron, normally open, single seat with 4 orifice sizes: BMF2, BMF3, BMF4 and BMF6.
1 BM and BMF
2 3
BMRA and BMFRA
1 54
2
8 8
6
6
7 7
Page 1 of 4
44 Control systems
Self-acting controls
Pressure/temperature limits
BM and BMRA BMF and BMFRA
A A
Temperature °C
Temperature °C
Steam
Steam saturation
saturation curve
curve C B D
Pressure bar g Pressure bar g
BM 17.2 bar
Kv values
BM2 BM3 BM4 BM6 BMRA For conversion:
BMF2 BMF3 BMF4 BMF6 BMFRA C v (UK) = Kv x 0.963
0.38 0.64 1.03 1.65 0.59 C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities, see TI-GCM-08.
For water sizing capacities, see TI-GCM-09.
A
Dimensions/weights (approximate) in mm and kg
BS 4504
DIN PN16 and PN25 ANSI 300
Size A A B Weight
Page 2 of 4 TI-P036-01
CTLS Issue 6
BM, BMRA, BMF and BMFRA Self-acting Control Valves
Control systems
Self-acting controls 4
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-S21-01) supplied with the product.
Installation note
The valve should be fitted in a horizontal line. The actuator position will depend on the type fitted to the valve.
Maintenance note
How to fit general:
- Remove the control system sensor from the plant and allow it to cool (SA systems).
- Before attempting to carry out any repairs, make sure that the valve is fully isolated.
- It is important always to renew the complete assembly as listed in 'Spare parts' and to make sure that all the joint faces are clean.
- Always reassemble using new gaskets lightly coated with a suitable jointing compound (preferably of a non-graphited type).
- Remove the valve seat (3) from the body (1) and replace it with a new one using a box spanner 18 mm A/F.
- Unscrew the spindle retaining nut and withdraw it from the bonnet ball head and spindle assembly. The ball head and spindle
assembly of the BM and BMF valves are preassembled and set to the correct length. No further adjustment is necessary.
TI-P036-01 Page 3 of 4
CTLS Issue 6
BM, BMRA, BMF and BMFRA Self-acting Control Valves
44 Control systems
Self-acting controls
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
BM and BMF 3, 4, 6, 8
Valve seat assembly
BMRA and BMFRA 3, 4, 6, 8
Example: 1 - Valve seat assembly for a DN15 BMRA self-acting control valve.
4.5
22
BM BMRA
BMF BMFRA
4 4
3
3
Spindle
retaining
6 nut 6
or
Item Part Nm
mm
7 Bonnet 70 - 80 7
Page 4 of 4 TI-P036-01
CTLS Issue 6
BM, BMRA, BMF and BMFRA Self-acting Control Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P036-02
CTLS Issue 6
BX and BXRA
Gunmetal
Self-acting Control Valves
Description
The BX range of two-port valves are used in conjunction with Spirax Sarco SA control systems to provide a self-acting temperature
control unit.
Available types
BX Normally open, single seat with four different orifice sizes: BX2, BX3, BX4 and BX6.
➧ ➧
Page 1 of 4
44 Control systems
Self-acting controls
Materials BX BXRA
➧ ➧
4 5
3 2
4
3
2
1
1
8 8
6
6
7
7
Pressure/temperature limits
Pressure bar g
BX 17.2 bar
Maximum differential pressure
BXRA 10.3 bar
Page 2 of 4 TI-P036-02
CTLS Issue 6
BX and BXRA Gunmetal Self-acting Control Valves
Control systems
Self-acting controls 4
Kv values
BX2 BX3 BX4 BX6 BXRA For conversion:
C v (UK) = Kv x 0.963
0.38 0.64 1.03 1.65 0.59 C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities, see TI-GCM-08.
For water sizing capacities, see TI-GCM-09.
Size A B Weight
½" 80 83 0.7
4.5
25
Installation note:
The valve should be fitted in a horizontal line. The actuator position will depend on the type fitted to the valve.
How to order
Example: 1 off Spirax Sarco ½" screwed BSP BX4 self-acting control valve with gunmetal body and stainless steel trim.
TI-P036-02 Page 3 of 4
CTLS Issue 6
BX and BXRA Gunmetal Self-acting Control Valves
44 Control systems
Self-acting controls
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
BX valve 3, 4, 6, 8
Valve seat assembly
BXRA valve 3, 4, 6, 8
Example: 1 - Valve seat assembly for a ½" BXRA self-acting control valve.
BX BXRA
4.5 4 4
26
3
3
Spindle
retaining
nut
6 6
or
Item Part Nm
mm
7 Bonnet 40 - 50 7
Page 4 of 4 TI-P036-02
CTLS Issue 6
BX and BXRA Gunmetal Self-acting Control Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P078-02
CTLS Issue 12
KB31, KB33
and KC31
balanced trim
4.5
KA31 and KA33
unbalanced trim
27
Description
The KA, KB and KC range of two-port valves are used in conjunction with Spirax Sarco SA control systems to provide a self-acting
temperature control unit.
Available types
KA31 Normally open with screwed connections.
KB31 Normally open with phosphor bronze balancing bellows and screwed connections.
KB33 Normally open with phosphor bronze balancing bellows and flanged connections.
KC31 Normally open with stainless steel balancing bellows and screwed connections.
Note: Pressure balancing bellows enables the valve to operate against higher differential pressures.
Standards
These products fully comply with the requirements of the Pressure Equipment Directive (PED) and carry the mark when so
required.
Certification
As standard these products are available with a manufacturers’ Typical Test Report.
Note: All certification/inspection requirements must be stated at the time of order placement.
Page 1 of 5
44 Control systems
Self-acting controls
Sizes and pipe connections
Screwed BSP (BS 21 parallel) or NPT:
KA31 ½", ¾", 1", 1¼", 1½" and 2"
KB31 1", 1¼", 1½" and 2"
KC31 1½" and 2"
Flanged EN 1092 PN16 and BS 10 Table F:
KA33 DN15, DN20, DN25, DN32, DN40 and DN50
KB33 DN25, DN32, DN40 and DN50
Pressure/temperature limits
Temperature °C
Steam saturation curve
Pressure bar g
4.5
Maximum design pressure 16 bar g @ 120°C
Kv values
Size DN15 DN20 DN25 DN32 DN40 DN50
KA31, KA33 2.90 4.64 9.80 16.48 23.70 34.00 For conversation
C v (UK) = Kv x 0.963
KB31, KB33 - - 9.80 16.48 23.70 34.00 C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities see TI-GCM-08.
For water valve sizing capacities see TI-GCM-09.
Page 2 of 5 TI-P078-02
CTLS Issue 12
A31, KA33, KB31, KB33 and KC31 Cast Iron Self-acting Control Valves
Control systems
Self-acting controls 4
Materials
1
1
4
4
5
5 3
3
7
14
6
8
8
12
13
2 2
15
7
16
KA31 and KA33 KB31, KB33 and KC31
unbalanced trim balanced trim
TI-P078-02 Page 3 of 5
CTLS Issue 12
KA31, KA33, KB31, KB33 and KC31 Cast Iron Self-acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
A1
(Flanged KA33 and KB33)
A
(Screwed KA31, KB31 and KC31)
4.5
30
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the pipeline.
How to order
Example: 1 off Spirax Sarco 1¼" screwed BSP KA31 self-acting control valve with cast iron body.
Page 4 of 5 TI-P078-02
CTLS Issue 12
A31, KA33, KB31, KB33 and KC31 Cast Iron Self-acting Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
KA31 and KA33
TI-P078-02 Page 5 of 5
CTLS Issue 12
KA31, KA33, KB31, KB33 and KC31 Cast Iron Self-acting Control Valves
44 Control systems
Self-acting controls
4.5
32
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P078-06
CTLS Issue 7
Available types KB43 Normally open with phosphor bronze pressure balancing bellows with flanged connections.
KC43 Normally open with stainless steel pressure balancing bellows with flanged connections.
Note: Pressure balancing bellows enables the valve to operate against higher differential pressures.
Standards 4.5
These products fully comply with the requirements of the Pressure Equipment Directive (PED) and carry the mark when so
required. 33
Certification
As standard these products are available with a manufacturers’ Typical Test Report. Additionally, at extra cost, certification to
EN 10204 3.1 can be supplied.
Note: All certification / inspection requirements must be stated at the time of order placement.
Page 1 of 5
44 Control systems
Self-acting controls
Pressure/temperature limits
A
Temperature °C
Steam
saturation
curve C B
Pressure bar g
Kv values
Size DN15 DN20 DN25 DN32 DN40 DN50
Capacities
For saturated steam sizing capacities see TI-GCM-08.
For water valve sizing capacities see TI-GCM-09.
Page 2 of 5 TI-P078-06
CTLS Issue 7
KA43, KB43 and KC43 Steel Self-acting Control Valves
Control systems
Self-acting controls 4
Materials
1 1
4
4
5
5
3 3
7 5
7
6 8
8
13
2 12
12
2
15
15
KA43 KB43 and KC43
16
TI-P078-06 Page 3 of 5
CTLS Issue 7
KA43, KB43 and KC43 Steel Self-acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
4.5
36
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the pipeline.
How to order
Example: 1 off Spirax Sarco DN20 KA43 self-acting control valve with steel body having flanged EN 1092 PN40 connections.
Page 4 of 5 TI-P078-06
CTLS Issue 7
KA43, KB43 and KC43 Steel Self-acting Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Valve seat assembly A, D, E, L
4.5
E 37
D
C
U
A
B
A
X
TI-P078-06 Page 5 of 5
CTLS Issue 7
KA43, KB43 and KC43 Steel Self-acting Control Valves
44 Control systems
Self-acting controls
4.5
38
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P078-04
CTLS Issue 8
Available types
KA51 Normally open
Note: Pressure balancing bellows enables the valve to operate against higher differential pressures.
4.5
Standards
These products fully comply with the requirements of the Pressure Equipment Directive (PED) and carry the mark when so 39
required.
Certification
As standard these products are available with a manufacturers’ Typical Test Report.
Note: All certification / inspection requirements must be stated at the time of order placement.
Page 1 of 4
44 Control systems
Self-acting controls
Pressure/temperature limits
Temperature °C
Steam saturation curve
Pressure bar g
Kv values
Size 1" 1¼" 1½" 2"
For conversion:
KA51 and KB51 9.80 16.48 23.70 34.00 C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
KC51 - - 16.48 34.00
Capacities
For saturated steam sizing capacities see TI-GCM-08.
For water valve sizing capacities see TI-GCM-09.
Page 2 of 4 TI-P078-04
CTLS Issue 8
KA51, KB51 and KC51 Bronze Self-Acting Control Valves
Control systems
Self-acting controls 4
Materials
1 1
4
4
5
5 3
3
7
6 14
8
8
13
12
2
7
16
4.5
No. Part Material 41
1 Body Bronze CC 491 KM
TI-P078-04 Page 3 of 4
CTLS Issue 8
KA51, KB51 and KC51 Bronze Self-Acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
42
KA51 KB51 KC51 Weight
Size
A B B B C KA51 KB51 KC51
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the pipeline.
How to order
Example: 1 off Spirax Sarco 1¼" screwed BSP KA51 self-acting control valve with bronze body.
Page 4 of 4 TI-P078-04
CTLS Issue 8
KA51, KB51 and KC51 Bronze Self-Acting Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Valve seat assembly A, D, E, L
4.5
E 43
A
X
TI-P078-04 Page 5 of 4
CTLS Issue 8
KA51, KB51 and KC51 Bronze Self-Acting Control Valves
44 Control systems
Self-acting controls
4.5
44
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P078-01
CTLS Issue 9
Available types
KX31 Normally closed with screwed connections. KY31 Normally closed with balancing bellows and screwed connections.
KX33 Normally closed with flanged connections. KY33 Normally closed with balancing bellows and flanged connections
Optional extras
Fixed bleed bypass on DN15 to DN50 valves for water systems:
KX31B, KX33B, KY31B and KY33B
The 'B' denotes the internal fixed bleed, if requested.
4.5
Standards
These products fully comply with the requirements of the Pressure Equipment Directive (PED) and carry the mark when so
45
required.
Certification
As standard these products are available with a manufacturers’ Typical Test Report.
Note: All certification / inspection requirements must be stated at the time of order placement.
KX31 KY31
Sizes ½" - 1" Sizes 1¼" - 2"
KX31
Sizes 1¼" - 2"
Optional extra
Optional extra
Page 1 of 5
44 Control systems
Self-acting controls
Sizes and pipe connections
KX31 ½", ¾", 1", 1¼", 1½" and 2"
KY31 1¼", 1½" and 2".
Screwed BSP (BS 21 parallel) or NPT.
KX33 DN15, DN20, DN25, DN32, DN40 and DN50
KY33 DN32, DN40 and DN50.
Flanged EN 1092 PN16 and BS 10 Table F.
Pressure/temperature limits
Temperature °C
Pressure bar g
Maximum differential pressure bar KX33 12.0 7.0 3.5 2.3 1.7 1.1
Page 2 of 5 TI-P078-01
CTLS Issue 9
KX31, KX33, KY31 and KY33 Cast Iron Self-acting Control Valves
Control systems
Self-acting controls 4
Materials
KX31 KX31
Sizes ½" - 1" Sizes 1¼" - 2"
9
2
6
6
8 8
1
3 3
4 4
5 5
1
7
7
8
8
2
2
4.5
47
No. Part Material
KY31
Sizes 1¼" - 2"
1 Body Cast iron DIN 1691 GG25
Stainless
3 Valve head BS 970 431 S29
steel 6 2
Stainless 9
4 Valve seat ring BS 970 431 S29
steel
10
Valve DN15 - DN25 Mild steel BS 1449 CS 4 1
5 seat
DN32 - DN50 Reinforced exfoliated graphite 8
gasket
11
Stainless
6 Return spring BS 2056 302 S 26 3
steel
4
7 Stem Brass BS 2874 CZ 121 5
7
8 Bonnet gaskets Reinforced exfoliated graphite
TI-P078-01 Page 3 of 5
CTLS Issue 9
KX31, KX33, KY31 and KY33 Cast Iron Self-acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
C C
C1
B B
B
A A
A1 A
A1
A1
4.5 DN32-1¼" 144 180 180 80 112 154 5.3 8.9 6.1 9.2
48 DN40-1½" 150 200 200 90 112 154 6.4 11.1 7.3 11.3
DN50-2" 180 230 230 100 112 154 7.9 13.1 9.0 13.5
Kv values
DN 15 20 25 32 40 50 For conversion:
C v (UK) = Kv x 0.963
Kv 2.90 4.64 9.80 16.48 23.70 34.0 C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities see TI-GCM-08.
For water valve sizing capacities see TI-GCM-09.
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the pipeline.
How to order
Example: 1 off Spirax Sarco 2" KY31 self-acting control valve having screwed BSP connections.
Page 4 of 5 TI-P078-01
CTLS Issue 9
KX31, KX33, KY31 and KY33 Cast Iron Self-acting Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Valve and seat assembly A1, D1, E, J, F, L1
S
4.5
49
S
J
KY KX31
1¼" - 2" 1¼" - 2"
J
G
H
F
F
A1 X
D1
E
B
L1
A1
U
C
D1
L1 E
L2
L2
KX31
½" - 1"
TI-P078-01 Page 5 of 5
CTLS Issue 9
KX31, KX33, KY31 and KY33 Cast Iron Self-acting Control Valves
44 Control systems
Self-acting controls
4.5
50
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-P078-05
CTLS Issue 9
Available types
KX43 Normally closed
KY43 Normally closed. This valve incorporates a pressure balancing bellows, which enables the valve to operate against higher
differential pressures.
Standards
These products fully comply with the requirements of the EU Pressure Equipment Directive/ UK Pressure Equipment (Safety)
Regulations and carry the mark when so required.
4.5
Certification
51
As standard these products are available with a manufacturers’ Typical Test Report. Additionally, at extra cost, certification to
EN 10204 3.1 can be supplied.
Note: All certification / inspection requirements must be stated at the time of order placement.
KX43 KY43
DN40 and DN50 shown
Page 1 of 5
44 Control systems
Self-acting controls
Pressure / temperature limits
A
Temperature °C
Steam
saturation
curve C B
Pressure bar g
Maximum differential pressure bar KX43 12.0 7.0 3.5 2.3 1.7 1.1
Kv values
Size DN15 DN20 DN25 DN32 DN40 DN50 For conversion:
C v (UK) = Kv x 0.963
KX and KY 2.90 4.64 9.80 16.48 23.7 34.0 C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities see TI-GCM-08.
For water valve sizing capacities see TI-GCM-09.
Page 2 of 5 TI-P078-05
CTLS Issue 9
KX43 and KY43 Steel Self-acting Control Valves
Control systems
Self-acting controls 4
Materials
KX43
DN40 and DN50 shown
12
7
3 KY43
4
5
2
1
2
8 12
15 13
8
14 4.5
7 3
53
4
5
1
2
8
15
TI-P078-05 Page 3 of 5
CTLS Issue 9
KX43 and KY43 Steel Self-acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
4.5
54 PN25 ASME ASME BS 10
PN40 150 300 H
Size A A A A B C Weight
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the pipeline.
How to order
Example: 1 off Spirax Sarco DN50 KX43 self-acting control valve having flanged EN 1092 PN40 connections.
Page 4 of 5 TI-P078-05
CTLS Issue 9
KX43 and KY43 Steel Self-acting Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in solid outline.
Parts drawn in a grey line are not supplied as spares.
S
Available spares
Valve and seat assembly A1, D1, E, J, F, L1
A1
How to order spares A1 A1
Always order spares by using the description given in the column U
headed 'Available spares' and state the size and type of valve. D1 C D1
Example: 1 - Valve seat assembly for a Spirax Sarco DN40 KY43
self-acting control valve.
E
4.5
S
55
L2
TI-P078-05 Page 5 of 5
CTLS Issue 9
KX43 and KY43 Steel Self-acting Control Valves
44 Control systems
Self-acting controls
4.5
56
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P078-03
CTLS Issue 11
Available types
KX51 Normally closed.
Optional extras
Fixed bleed bypass for water systems.
4.5
Standards
These products fully comply with the requirements of the Pressure Equipment Directive (PED) and carry the mark when so
57
required.
Certification
As standard these products are available with a manufacturers’ Typical Test Report.
Note: All certification / inspection requirements must be stated at the time of order placement.
KX51
Size 1" KY51
KX51
Sizes 1¼" - 2"
Optional
extra
Optional extra
Optional extra
Page 1 of 5
44 Control systems
Self-acting controls
Sizes and pipe connections
KX51 1" 1¼" 1½" 2"
Screwed BSP (BS 21 parallel) or NPT
KY51 1¼" 1½" 2"
Pressure/temperature limits
Temperature °C
Steam saturation curve
Pressure bar g
Page 2 of 5 TI-P078-03
CTLS Issue 11
KX51 and KY51 Bronze Self-acting Control Valves
Control systems
Self-acting controls 4
Materials
KX51 KX51
Size 1" Sizes 1¼" - 2"
2
9
6 2
8 6
8
1
3
4 3
5 4
1 5
7
7
2 8
2
Phosphor
10 Bellows EN 12449 Cu Sn 6 8
bronze
2
11 Bellows gasket Reinforced exfoliated graphite
TI-P078-03 Page 3 of 5
CTLS Issue 11
KX51 and KY51 Bronze Self-acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
D1
D D
C C C
A A A
Weights
Size A C D D1 KX KY
Kv values
Size 1" 1¼" 1½" 2" For conversion:
C v (UK) = Kv x 0.963
Kv 9.80 16.48 23.70 34.0 C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities see TI-GCM-08.
For water valve sizing capacities see TI-GCM-09.
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the pipeline.
How to order
Example: 1 off Spirax Sarco 2", KY51 self-acting control valve with bronze body having screwed BSP connections.
Page 4 of 5 TI-P078-03
CTLS Issue 11
KX51 and KY51 Bronze Self-acting Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Valve seat assembly A1, D1, E, J, F, L1
S
KX51 4.5
1"
61
J
KY51 KX51
1¼" - 2" 1¼" - 2"
J
G
F
F
A1 X
D1
E
L1 B
A1
U
C
D1
E
L1
L2
L2
TI-P078-03 Page 5 of 5
CTLS Issue 11
KX51 and KY51 Bronze Self-acting Control Valves
44 Control systems
Self-acting controls
4.5
62
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P049-01
CTLS Issue 8
NS and NSRA
Gunmetal
Self-acting Control Valves
Description
The NS range of two-port valve are used in conjunction with Spirax Sarco SA control systems to provide a self-acting temperature
control unit.
Available types
NS Normally open, double seat
NS NSRA
Page 1 of 4
44 Control systems
Self-acting controls
Pressure/temperature limits
Temperature °C
Steam
saturation
curve
Pressure bar g
A Spirax Sarco spacer is required for use in this region. (see TI-P033-01 for further details).
4.5
Maximum operating temperature
Without spacer 232 °C @ 15.5 bar g
Kv values
Size DN65 - 2½" DN80 - 3" For conversion:
C v (UK) = Kv x 0.963
Kv 65.0 94.0 C v (US) = Kv x 1.156
Capacities/sizing chart
For saturated steam service see TI-GCM-08.
For water service see TI-GCM-09.
How to order
Example: 1 off Spirax Sarco 2½" NS control valve with gunmetal body and trim. Connections are to be screwed BSP.
Page 2 of 4 TI-P049-01
CTLS Issue 8
NS and NSRA Gunmetal Self-acting Control Valves
Control systems
Self-acting controls 4
Materials
No. Part Material
7
7
6
6
5
4.5
5
2
65
2
4
4
1
1
3
3
9
9
2
2
8
8
10
10
NS NSRA
TI-P049-01 Page 3 of 4
CTLS Issue 8
NS and NSRA Gunmetal Self-acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
BSP EN 1092
or PN25 BST
NPT ASME 150 F/H Weight
4.5
66
Spare parts
The body gaskets (see Materials item 2) are available as spares in packets of 6.
Page 4 of 4 TI-P049-01
CTLS Issue 8
NS and NSRA Gunmetal Self-acting Control Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P044-01
CTLS Issue 9
SB and SBRA
Gunmetal
Self-acting Temperature Control Valves
Description
The SB and SBRA range of two-port valve are used in conjunction with Spirax Sarco SA control systems to provide a self-acting
temperature control unit.
Available types:
SB Normally open, single seat valve
SBRA Normally closed, single seat valve or single seat valve with bleed
Optional extras
4.5
Extra bleed hole bypass
Standards
These products fully comply with the requirements of the Pressure Equipment Directive (PED) and carry the mark when so
67
required.
Certification
The product is available with manufacturer's Typical Test Report.
Note: All certification / inspection requirements must be stated at the time of order placement.
SB SBRA
Page 1 of 5
44 Control systems
Self-acting controls
Pressure/temperature limits
Temperature °C
Steam saturation curve
Pressure bar g
When the valve is operating with a self-acting temperature control system in this region, a Spirax Sarco spacer must be used.
Kv values
DN15 DN20 DN25 For conversion:
C v (UK) = Kv x 0.963
2.58 3.86 6.80 C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities, see TI-GCM-08.
For water sizing capacities, see TI-GCM-09.
Page 2 of 5 TI-P044-01
CTLS Issue 9
SB and SBRA Gunmetal Self-acting Temperature Control Valves
Control systems
Self-acting controls 4
Materials
SB SBRA
8
6
5
3
7
8
4
Optional extra
bleed hole
2
1 2
8 4
3
5
1
7
4.5
8
7
6
69
TI-P044-01 Page 3 of 5
CTLS Issue 9
SB and SBRA Gunmetal Self-acting Temperature Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
A1
A2
SB SBRA
4.5
70 Size A1 A2 B C D E Weight
Installation note:
The valve should be fitted in a horizontal line. The actuator position will depend on the type fitted to the valve.
How to order
Example: 1 off Spirax Sarco 1" SB self-acting temperature control valve with bronze body having screwed BSP connections.
Page 4 of 5 TI-P044-01
CTLS Issue 9
SB and SBRA Gunmetal Self-acting Temperature Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in a grey line are not supplied as spares.
Available spares
SB A, D, E, L
Valve seat and stem assembly
SBRA A1, D1, E, T1, R, S
SB E, L
Set of all gaskets
SBRA L1, L2, E
Example: 1 - Valve seat and stem assembly for a ¾" SBRA self-acting temperature control valve.
L1
4.5
71
T1
A1
R
E
L
D1
L2
SB SBRA
TI-P044-01 Page 5 of 5
CTLS Issue 9
SB and SBRA Gunmetal Self-acting Temperature Control Valves
44 Control systems
Self-acting controls
4.5
72
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P047-01
CTLS Issue 13
TW
Three-port
Self-acting Control Valve for Liquid Systems
Description
The T W valve is a 3 -por t self-acting control valve for liquid systems (including sea water) and can be used for mixing or
diver ting applications. It is used in conjunction with a Spirax Sarco SA control system to provide a self-acting temperature
control unit.
Available types
Screwed ¾", 1" and 1½"
Bronze valves
Flanged DN50
4.5
Sizes and pipe connections
¾", 1" and 1½" screwed BSP (BS 21 parallel) or NPT.
73
Bronze valves
DN50 standard flange EN 1092 PN25 which also meets the face-to-face dimensions of PN16 and PN10.
DN50, DN80 and DN100 standard flange EN 1092 PN16 which also meets the face-to-face dimensions
Cast iron valves of PN10.
Page 1 of 5
44 Control systems
Self-acting controls
Pressure/temperature limits
Cast iron valves - flanged PN16 Bronze valves - screwed and flanged PN25
Temperature °C
Temperature °C
Pressure bar g Pressure bar g
Kv values
Size ¾" 1" 1½" DN50 DN80 DN100 For conversion:
C v (UK) = Kv x 0.963
Kv 4.64 8.96 20.29 41.20 97.85 118.45 C v (US) = Kv x 1.156
Stroke mm
Size ¾" 1" 1½" DN50 DN80 DN100
Page 2 of 5 TI-P047-01
CTLS Issue 13
TW Three-port Self-acting Control Valve for Liquid Systems
Control systems
Self-acting controls 4
Materials
O
O
X
8 6
7
2 1
X
1
5 3
2
3
Z
4 Z
7 10
11 12 13 8
4
9
12
14
11
Bronze CC491 KM
1 Body
Cast iron EN GJL 250
Bronze CC491 KM
9 Bonnet
Cast iron EN GJL 250
Steel
Cover studs
13 " UNF x 12" (35 mm) BS 2693 / 1
TI-P047-01 Page 3 of 5
CTLS Issue 13
TW Three-port Self-acting Control Valve for Liquid Systems
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
¾" 97 54 58 1.2 B
1" 114 57 61 1.9
Size A B C Weight
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the line. Note that the ports are marked X, Z and O.
O
O
X
Z Z
How to order
Example: 1 off Spirax Sarco DN50, TW 3-port self-acting control valve having a bronze body and flanged connections to PN25.
Page 4 of 5 TI-P047-01
CTLS Issue 13
TW Three-port Self-acting Control Valve for Liquid Systems
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares.
Available spares
¾" to 1½" C, F, E
Piston sealing ring set
DN50 to DN100 C, D, E
¾" to 1½" A, C, E, F
Piston set
DN50 to DN100 A, B, C, D, E, J, H
4.5
77
Detail of
piston ring
X
J
B
F H
C
A
A
D
E
G
G
E
Valve size
¾" - 1½"
Valve size
DN50 - DN100
TI-P047-01 Page 5 of 5
CTLS Issue 13
TW Three-port Self-acting Control Valve for Liquid Systems
44 Control systems
Self-acting controls Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2013
TI-P073-03
CH Issue 7
Optional extras 9 10
Capillary tube (12): In multiples of 2 m to a maximum length of 10 m.
Note: The capillary tube should be kept to a minimum to avoid the 8
system being affected by ambient temperature.
6
Pockets (16): Are available in copper or stainless steel having a
¾" BSP (BS 21 taper) or API thread. Union nipple (Y) forms the top W
5
of the pocket and carries a rubber washer (X), and gland nut (W).
4 X
Microswitch (14): This can be connected into an alarm system, using
7
a Kopex conduit connector and flexible conduit (not supplied with the Y
product), and can be arranged to either make or break the electrical
circuit on firing of the cut-out (see the 'Current rating table' overleaf). ¾" BSP
The microswitch has a degree of protection to IP67 (dust tight and
protected against the effects of immersion) under BS 5490. 16 (optional)
1
The microswitch can be added to an HL10 unit originally
supplied without it by purchasing a conversion kit: which 2
includes a conduit entry bracket and two screws for attachment. 3
64
83
235 110
235
4.5
Withdrawal distance 75 61
79
150
60
Note
A label will be affixed to the
outside of the indicator housing
for record purposes.
TI-P073-03 CH Issue 7 Type 130 and HL10 'Safeguard High Limit Control'
44 Control systems
Self-acting controls
4.5
80
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-P046-01
CTLS Issue 15
3-port TW
Optional extras
Union kit Direct immersion
Wall bracket
Nickel plating
Page 1 of 4
44 Control systems
Self-acting controls
Materials
4
4
3
2 2
6
7
1
4.5 1
82 1 3
No.Part Material
1 Sensor Brass
2 Actuator Brass
7 Clip Polypropylene
Glass
Page 2 of 4 TI-P046-01
CTLS Issue 15
SA121, SA122, SA123, SA128 and SA1219 Self-acting Temperature Control Systems
Control systems
Self-acting controls 4
Temperature ranges
Range 1 -15 °C to 50 °C
Range 3 95 °C to 160 °C
Minimum -35 °C
Note - Ambient design temperature
Maximum +50 °C
Capillary tube
Standard length 2 m, 4 m, 8 m and maximum special length is 16m.
A
C A H
C E
C
D 6
D 6
(optional)
(Included)
For a wall mounted D
sensor
TI-P046-01 Page 3 of 4
CTLS Issue 15
SA121, SA122, SA123, SA128 and SA1219 Self-acting Temperature Control Systems
44 Control systems
Self-acting controls
Union kit (for sensor immersion without pocket) Union kit
Includes gland nut, compression ring and union nipple.
Z W
SA121, SA1219, SA123 and SA128 Items Z, Y and X Y V
5 5
SA122 Items W, V and U U
X
Pocket
(metal)
Long pockets (SA122 and SA123 only)
To special order only. T
Having a minimum length 0.5 m, maximum length to order. S
Includes pocket, bracket and rubber bung
SA122 and SA123 Items S, V, W and T, Z, Y
4.5 SA121,
SA1219,
Glass pockets (SA122 and SA123 only) SA123 SA122
84 To special order only.
Includes pocket, bracket and rubber bung
and
SA128
SA122 and SA123 Items R, O and P
Pocket
(glass)
P
Wall mounting bracket (Item 6)
O
SA121, SA1219, SA122, SA123 and SA128 Optional
R
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions supplied with
the product.
How to order
Example: 1 - Spirax Sarco SA121 temperature control system, having temperature
range 2, 2 m capillary and stainless steel pocket.
8
112 mm X Y Z
Duct fixing
adaptor
112 mm
Page 4 of 4 TI-P046-01
CTLS Issue 15
SA121, SA122, SA123, SA128 and SA1219 Self-acting Temperature Control Systems
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2017 4
TI-P380-01
CTLS Issue 5
SA422
Stainless Steel
Self-acting Temperature Control System
Description
The SA422 is an immersion type of self-powered control system that incorporates sensor, actuator, set point adjustment / indicator for
use with the following valve types:-
2-port KA, KB, KC, KX, KY, SB, SBRA, BX, BXRA, BM, BMRA, BMF, BMFRA, NS, NSRA
3-port TW
The sensor will need to be mounted through a union kit (available as an optional extra) when immersed through the wall of a vessel
containing the fluid under control.
Optional extras X
Union kit Direct immersion
Comprising union nipple X, compression ring Y and gland nut Z
Dial adjustment
Dial adjustment
option
Materials
No. Part Material
4
44 Control systems
Self-acting controls
Dimensions / weight (approximate) in mm and kg
Knob Dial
A A C D Weight
Temperature ranges C
A
Range 1 -20 °C to +120 °C
SA422
Range 2 +40 °C to +170 °C
D
Overtemperature protection 55 °C over set value
Capillary tube
Standard length 2.4 m or 4.8 m.
Longer lengths to a maximum 6 m are available to special order.
Application warning:
4.5 On installations where the sensor is immersed directly into the solution to which temperature control is required, we would not recommend
the unit be subjected to:-
86 Aqueous solutions containing chloride, fluoride, halogen salt, hydrochloric acid or sulphuric acid.
The above applies to complete immersion, liquid level lines and spash zones.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 4
TI-P350-01
CTLS Issue 4
TA10P 4.5
Temperature ranges:
Range 1 0 °C to 50 °C (TA10A and TA10P) 9
87
Range 2 20 °C to 70 °C (TA10P only)
Note: The maximum temperature overrun is 50 °C
Materials
8
No. Part. Material
Stainless steel
8 Capillary tube ASTMA269 Gr.304
seamless tube
Page 1 of 4
44 Control systems
Self-acting controls
Pressure/temperature limits
200
The product must not be used in this region.
Temperature °C
150 Steam
saturation
100
curve
50
0
0 5 10 15 20 25
Pressure bar g
PMO Maximum operating pressure for saturated steam service 14.6 bar g
88
Dimensions/weights (approximate) in mm and kg
Weight
D
C
E
(TA10P) G
H
(TA10A) F
TA10P only
Page 2 of 4 TI-P350-01
CTLS Issue 4
TA10A and TA10P Steam Tracing Temperature Control Systems
Control systems
Self-acting controls 4
1
Capacities
Cr
10
0 .1
1
0.
ba
5
ba
r
r
0.0
3
4 0.0
4
5 0.0
5
Steam flow kg/h
Kv
=0
.1
10
0.3 4.5
10
20
0.2
89
0.4
10
30 0.5
40 Kv
=1
50
100 3
4
5
200
- Drop a vertical line from the 6 bar x critical pressure crossing point until it crosses 20 kg/h horizontal.
Kv at P-band in °C
Size 1 °C 2 °C 4 °C 6 °C 8 °C Maximum lift Kv
For conversion:
½" 0.18 0.22 0.27 0.29 0.32 0.55 at 15 °C Xp C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
¾" 0.20 0.23 0.29 0.29 0.33 0.87 at 15 °C Xp
TI-P350-01 Page 3 of 4
CTLS Issue 4
TA10A and TA10P Steam Tracing Temperature Control Systems
44 Control systems
Self-acting controls
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions supplied with the product.
How to order
Example: 1 off Spirax Sarco ½" TA10 steam tracing temperature control valve having screwed BSP connections supplied with
a TA10P range 2 temperature control system.
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Internal assembly A, B, C
Example: 1 - Internal assembly for a Spirax Sarco ½" TA10 steam tracing temperature control valve.
4.5
90
C
D D
Page 4 of 4 TI-P350-01
CTLS Issue 4
TA10A and TA10P Steam Tracing Temperature Control Systems
Control systems
Self-acting controls
Local regulations may restrict the use of this product to below the conditions quoted.
4
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-P033-01
CH Issue 6
Twin Twin
Sensor Sensor
Adaptor Adaptor
Manual
Actuator
4.5
91
Manual
Actuator
Materials 5
No. Part Material
1 Body Brass BS 2872 CZ 122
2 Connector Brass BS 2874 CZ 121 4
3 Lower body Brass BS 2874 CZ 121
4 Nipple Brass BS 2874 CZ 121
5 Valve coupling nut Brass BS 2874 CZ 121
6 Body sealant Loctite retainer 620 - Green
7 Push rod Brass BS 2874 CZ 121
3
8 Plunger Brass BS 2874 CZ 121
6
Dimensions / weights (approximate) in mm and kg 8
A B Weight
108 60 0.72 1
A
2
B
44 Control systems
Self-acting controls
Manual actuator
When coupled to a 2-port or 3-port valve, it enables the valve to be
manually operated.
Tamper proof
The unit is provided with a removable drive screw to avoid
unauthorised personnel tampering with the setting.
Materials
Brass with plastic adjustment head.
4.5
A Manual actuator
92
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P078-08
CTLS Issue 7
4.5
93
Description
The KA and KC range of two-port valves are used in conjunction with Spirax Sarco SA control systems to provide a self-acting temperature
control unit.
Available types
KA61 Normally open with screwed connections.
KC63 Normally open with stainless steel pressure balancing bellows with flanged connections.
Standards
These products fully comply with the requirements of the Pressure Equipment Directive (PED) and carry the mark when
so required.
Certification
As standard these products are available with a manufacturers’ Typical Test Report. Additionally, at extra cost, certification to
EN 10204 3.1 can be supplied.
Note: All certification / inspection requirements must be stated at the time of order placement.
KA63 Flanged DN15, DN20, DN25, DN32, DN40 and DN50. The following flange is also available on request:
KC63 Flanged DN32, DN40 and DN50. ASME 150.
Page 1 of 5
44 Control systems
Self-acting controls
Pressure/temperature limits
A
Temperature °C
Steam
saturation
curve
C B
Pressure bar g
4.5
A-B 260 °C @ 27.7 bar g
Maximum operating temperature
A-C 260 °C @ 11.5 bar g
94 Minimum operating temperature
0 °C
Note: For lower operating temperatures consult Spirax Sarco
Kv values
Size DN15 DN20 DN25 DN32 DN40 DN50
For conversion:
C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Capacities
For saturated steam sizing capacities see TI-GCM-08.
For water valve sizing capacities see TI-GCM-09.
Page 2 of 5 TI-P078-08
CTLS Issue 7
KA61, KA63 and KC63 Stainless Steel Self-acting Control Valves
Control systems
Self-acting controls 4
Materials
1
KC63 flanged
1
5
4
3
8
5
2 4
9 3
6 11
8
12
7
9
4.5
KA61 screwed and KA63 flanged 10
2
95
12
DN15 to DN25 Stainless steel BS 970 431 S29 ASTM A276 431
DN50 M12 x 35
TI-P078-08 Page 3 of 5
CTLS Issue 7
KA61, KA63 and KC63 Stainless Steel Self-acting Control Valves
44 Control systems
Self-acting controls
Dimensions/weights (approximate) in mm and kg
Size A A1 C1 C2 Weight
4.5
96
C1 C2
Installation note:
The valve should be fitted in a horizontal line with the actuator vertically below the pipeline.
How to order
Example: 1 off Spirax Sarco DN20 KA63 stainless steel control valve having flanged connections to EN 1092 PN40.
Page 4 of 5 TI-P078-08
CTLS Issue 7
KA61, KA63 and KC63 Stainless Steel Self-acting Control Valves
Control systems
Self-acting controls 4
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Valve seat assembly A, D, E, L
4.5
97
C
U
A
B
KC63 A KA61 and KA63
X
G
N
TI-P078-08 Page 5 of 5
CTLS Issue 7
KA61, KA63 and KC63 Stainless Steel Self-acting Control Valves
44 Control systems
Self-acting controls
4.5
98
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Self-acting controls
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 4
TI-P073-11
CTLS Issue 3
HL17
High Limit Cut-out
Description
The HL17 high limit cut-out is a solenoid operated shut-off valve
which can be activated by any device capable of interrupting the
supply of current to the solenoid coil, such as a thermostat.
Frequency 50/60 Hz
Inrush 45 VA
4.5
99
Power consumption
Holding 23 VA
Capacities
Using the saturated steam sizing chart from TI-GCH-03, establish
the required Kv and then select the next highest valve Kv from
the table below.
DN15 DN20 DN25 DN32 DN40 DN50 DN80
For conversion:
C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Pressure/temperature limits
Temperature °C
Steam
saturation
curve
Sizes and pipe connections
DN15, 20, 25, 32, 40, 50 and 80
Screwed BSP (BS 21 parallel) or API (DN15 to 25 only)
Pressure bar g
DN15 - 50 EN 1092 PN16 and PN25
Maximum design temperature 190 °C DN15 - 50 JIS 10/16 and ANSI 150
Page 1 of 3
44 Control systems
Self-acting controls
Materials
No. Part Material
Phosphor
BS 2870 PB 102 1980
Diaphragms bronze 21, 22 3 5 10 11
11
(2)
Stainless steel * BS 1449 316 S31
Solenoid
30 Brass 1.4305
valve
Internal
31 Stainless steel BS 1449 304 S16
strainer
DN15 160 - 130 126.6 117 120.2 122 185 301 171 130 11.0 11.8
DN20 160 - 150 - 133 139.4 142 185 301 171 130 11.0 12.7
DN25 180 160 160 160.0 - 160.0 152 207 325 177 148 12.0 15.0
DN32 - 180 180 180.0 - 176.0 176 207 325 177 148 16.0
DN40 - 200 200 200.0 - 199.0 196 255 369 191 178 28.0
DN50 - 230 230 230.0 - 228.0 222 255 369 191 178 30.5
PN40 BS 10 J
DN80 - - 310 319.0 325 310.0 - 350 473 215 259 - 100.0
A
A1
4.5
E
101
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
How to order
Example: 1 off Spirax Sarco DN32 HL17 high limit cut-out flanged to EN 1092 PN25, fitted with a 110 Vac solenoid.
4.5
102
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Available types
BRV2S Stainless steel bellows
BRV2 pressure reducing valves are supplied with one of three colour coded springs which are identified by the disc (18) located on the
4.6
adjustment handwheel.
Note: Where control spring ranges overlap always use the lower range to give better control: 1
Grey For downstream pressure control: 0.14 to 1.7 bar g 18
Standards
This product fully complies with the requirements of the Pressure
Equipment Directive (PED).
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification/inspection requirements must be stated at the
time of order placement.
Page 1 of 6
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
Temperature °C
Steam
saturation
curve
Pressure bar g
Note: With internals fitted, test pressure must not exceed: 19 bar g
Page 2 of 6 TI-P045-14
CTLS Issue 6
BRV2S and BRV2B SG Iron Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Materials
18
2 20
* BRV2SP and
BRV2BP only
3
17*
1
7
Note: 16*
Items 10, 11, 13, 14, 15 and 19 are
all part of one assembly.
4
6 9
5
8 19
10
12
11
13
14
15 4.6
3
No. Part Materials
4 Pressure adjustment spring Silicon chrome spring steel BS 2803 685 A55 Range 2
7 Hex. bolt (M8 x 25 mm) Steel zinc plated BS 3692 Gr. 8.8
TI-P045-14 Page 3 of 6
CTLS Issue 6
BRV2S and BRV2B SG Iron Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
Capacities for safety valve sizing
Size DN15 DN20 DN25 For conversions:
Full lift capacities for safety valve sizing purposes: C v (UK) = Kv x 0.963
Kvs 1.5 2.5 3.0 C v (US) = Kv x 1.156
½" - DN15
Steam capacity
kg/h ¾" - DN20
1" - DN25
½" - DN15
Compressed air
capacity dm 3 /s* ¾" - DN20
free air
1" - DN25
Page 4 of 6 TI-P045-14
CTLS Issue 6
BRV2S and BRV2B SG Iron Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Dimensions/weights (approximate) in mm and kg
Weight
Size A B C D E F
Scr Flg
E Withdrawal distance
C C
4.6
5
A B
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
BRV2SP and BRV2BP: When external pressure sensing is used, remove the blanking plug (16) and fit the 1/8" /6 mm O/D compression
fitting (17 supplied). The other end of the 6 mm sensing pipe should be connected into the downstream pipework at least 1 m downstream
from the valve.
How to order
Example: 1 off Spirax Sarco DN15 BRV2S pressure reducing valve with SG iron body flanged EN 1092 PN25, stainless steel bellows
and fitted with an orange spring for downstream pressure control of 3.5 to 8.6 bar g.
TI-P045-14 Page 5 of 6
CTLS Issue 6
BRV2S and BRV2B SG Iron Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
Spare parts 18
The spare parts available are shown in solid outline.
Parts drawn in a grey line are not supplied as spares.
Available spares
Grey 0.14 to 1.7 bar g 4, 18
Pressure
* adjustment Green 1.40 to 4.0 bar g 4, 18
spring
Orange 3.50 to 8.6 bar g 4, 18
Bellows
assembly
6
6
6
19
12 12
or
Item Part Nm
mm
7 Hex. bolts M8 x 25 18 - 24
Page 6 of 6 TI-P045-14
CTLS Issue 6
BRV2S and BRV2B SG Iron Pressure Reducing Valve
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Available types
BRV2S5 Stainless steel bellows
BRV2S5 and BRVB5 pressure reducing valves are supplied with one of three
colour coded springs which are identified by the disc (18) located on the
4.6
adjustment handwheel;
Note: where control spring ranges overlap always use the lower range to give
better control:
7
Grey For downstream pressure control: 0.14 to 1.7 bar g
Standards
This product fully complies with requirements of the Pressure Equipment
Directive (PED).
Certification
This product is available with a manufacturers' Typical Test Report.
Note: All certification/inspection requirements must be stated at the time of
order placement.
Page 1 of 6
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
Temperature °C
Steam saturation curve
Pressure bar g
Note: With internals fitted, test pressure must not exceed: 17 bar g
Page 2 of 6 TI-P045-09
CTLS Issue 8
BRV2S5 and BRV2B5 Gunmetal Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Materials
18
20
2
3
7 4
1
Note:
Items 10, 11, 13, 14, 15 and 19 are
all part of one assembly.
6
10 5
19
12
11
13
15
14
8
17
16 4.6
No. Part Materials
9
1 Spring housing Aluminium epoxy coated LM 24
4 Pressure adjustment spring Silicon chrome spring steel BS 2803 685 A55 Range 2
7 Hex. bolt (M8 x 25 mm) Steel zinc plated BS 3692 Gr. 8.8
TI-P045-09 Page 3 of 6
CTLS Issue 8
BRV2S5 and BRV2B5 Gunmetal Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Capacities for safety valve sizing
Size DN15 DN20 DN25 For conversions:
Full lift capacities for safety valve sizing purposes: C v (UK) = Kv x 0.963
Kv 1.5 2.5 3.0 C v (US) = Kv x 1.156
½" - DN15
Steam capacity
kg/h ¾" - DN20
1" - DN25
½" - DN15
Compressed air
capacity dm 3 /s* ¾" - DN20
free air
1" - DN25
Page 4 of 6 TI-P045-09
CTLS Issue 8
BRV2S5 and BRV2B5 Gunmetal Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Dimensions/weight (approximate) in mm and kg
Size A B C D E F Weight
½" 83 32 62 130 25 40 2
¾" 96 32 62 130 25 40 2
E Withdrawal distance
4.6
C 11
B F Withdrawal distance
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
How to order
Example: 1 off Spirax Sarco ½" BRV2S5 pressure reducing valve with gunmetal body, screwed BSP connections, stainless steel
bellows and fitted with an orange spring for downstream pressure control of 3.5 to 8.6 bar g.
TI-P045-09 Page 5 of 6
CTLS Issue 8
BRV2S5 and BRV2B5 Gunmetal Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Spare parts 18
The spare parts available are shown in solid outline.
Parts drawn in a grey line are not supplied as spares.
Available spares
Grey 0.14 to 1.7 bar g 4, 18
Pressure
* adjustment Green 1.40 to 4.0 bar g 4, 18
spring
Orange 3.50 to 8.6 bar g 4, 18
Bellows
assembly
6
6
19 6
12 12
or
Item Part Nm
mm
Page 6 of 6 TI-P045-09
CTLS Issue 8
BRV2S5 and BRV2B5 Gunmetal Pressure Reducing Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
SRV2S
Stainless Steel
Pressure Reducing Valve
18
4.6
13
Description
The SRV2S is a compact, stainless steel, direct acting pressure
reducing valve designed for applications using steam or gases such as
compressed air. All wetted parts are constructed in 316L stainless steel.
SRV2S pressure reducing valves are supplied with one of three colour
coded springs which are identified by the disc (18) located on the
adjustment handwheel (2):
Grey For downstream pressure control: 0.14 to 1.7 bar g
Note: Where control spring ranges overlap always use the lower range to give better control.
Standards
This product fully complies with the requirements of the Pressure Equipment Directive (PED).
Certification
This product is available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
Page 1 of 6
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
Temperature °C
Steam
saturation
curve
Pressure bar g
Page 2 of 6 TI-P186-05
CTLS Issue 8
SRV2S Stainless Steel Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Materials
18
20
2
No. Part Material 22
3
LM6
1 Spring housing Aluminium 4
Electroless nickel finish 23
2 Adjustment handwheel Plastic Polypropylene 7
DIN 1691 GG 20 1
3 Top spring plate Cast iron
Electroless nickel finish
DIN 1.4404
Flanges BS 3100 316 C12
21 Stainless steel
(not shown) ASTM A351 CF 3M
Electropolish finish
TI-P186-05 Page 3 of 6
CTLS Issue 8
SRV2S Stainless Steel Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
Capacities for safety valve sizing
Size DN15 DN20 DN25 For conversions:
Full lift capacities for safety valve sizing purposes : C v (UK) = Kv x 0.963
Kv 1.5 2.5 3.0 C v (US) = Kv x 1.156
½" - DN15
Steam capacity
kg/h ¾" - DN20
1" - DN25
½" - DN15
Compressed air
capacity dm 3 /s* ¾" - DN20
free air
1" - DN25
Page 4 of 6 TI-P186-05
CTLS Issue 8
SRV2S Stainless Steel Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Dimensions/weights (approximate) in mm and kg
Size Weight
* *
A B C D E1 E2 F Screwed Flanged
* E1
4.6
17
D
C C
* E2
A B
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
How to order
Example: 1 off Spirax Sarco ½" screwed BSP SRV2S pressure reducing valve with stainless steel body and bellows, fitted with an
orange spring for a downstream pressure control of 3.5 to 8.6 bar g.
TI-P186-05 Page 5 of 6
CTLS Issue 8
SRV2S Stainless Steel Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
Spare parts 18
The spare parts available are shown in heavy outline.
Parts drawn in a grey line are not supplied as spares.
Available spares
Grey 0.14 to 1.7 bar g 4, 18 Spring housing
Pressure adjustment hexagon bolts
* spring Green 1.40 to 4.0 bar g 4, 18
7
Orange 3.50 to 8.6 bar g 4, 18
18
5
Bellows set
6 6
19
Valve
and seat
assembly 11
12
12
15
Gasket set
17
Page 6 of 6 TI-P186-05
CTLS Issue 8
SRV2S Stainless Steel Pressure Reducing Valve
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
The BRV71 and BRV73 pressure reducing valves are supplied with one of three colour coded springs which are identified by the
disc (13) located on the adjustment handwheel:
4.6
Sizes and pipe connections 19
1", 1¼", 1½" and 2" screwed BSP and NPT.
DN25, DN32, DN40 and DN50 flanged PN16, JIS 10 and ANSI 150.
13
Page 1 of 6
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
184
Temperature °C
150
Steam
100 saturation
curve
50
0
0 2 4 6 8 10 12 14 16
Pressure bar g
Note: With internals fitted, test pressure must not exceed: 16 bar g
Page 2 of 6 TI-P210-01
CTLS Issue 5
BRV71 and BRV73 SG Iron Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Materials
15
13
6
5
4
7
2
21
8
9 3
11
1
12
17
16
4.6
25
10
21
26
19
20
24 23 18 22
TI-P210-01 Page 3 of 6
CTLS Issue 5
BRV71 and BRV73 SG Iron Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Steam and compressed air capacity chart
10
9
9
8
8
7
Downstream pressure bar g (x 100 = kPa)
7
6
5 6
5
4
4
3
3 Upstream pressure bar g
(x 100 = kPa)
2
4.6 2
22 1
0
0 100 200 300 400 500
1" - DN25
Steam 0 100 200 300 400 500 600 1¼" - DN32
capacity
kg/h 0 200 400 600 800 1 000 1½" - DN40
0 40 80 120 160 200 240 280 320 360 400 440 2" - DN50
Page 4 of 6 TI-P210-01
CTLS Issue 5
BRV71 and BRV73 SG Iron Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Kv values
Full lift capacity for safety valve sizing purposes are shown below:
Size 1" - DN25 1¼"- DN32 1½"- DN40 2" - DN50 For conversion:
C v (UK) = Kv x 0.963
Kv 9.3 11.1 15.7 16.2 C v (US) = Kv x 1.156
E Withdrawal distance
4.6
23
G
A
B
F Withdrawal distance
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
How to order
Example: 1 off Spirax Sarco 1" screwed BSP BRV71 pressure reducing valve with SG iron body, stainless steel bellows and fitted with
an orange spring for a downstream pressure control of 3.5 to 9.0 bar g.
TI-P210-01 Page 5 of 6
CTLS Issue 5
BRV71 and BRV73 SG Iron Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Spare parts Q
The spare parts available are shown in solid outline.
Parts drawn in a grey line are not supplied as spares.
Available spares
Note the spares listed are common to all sizes L
Bottom cap B
Strainer screen G
Return spring D J
F
4.6 How to order spares
Always order spares by using the description given in the column headed 'Available
spares' and state the size, type and pressure range of the reducing valve.
24 Example: 1 off Pressure adjustment spring (orange), having a downstream pressure
H
range of 3.5 to 9.0 bar g for a Spirax Sarco 1" BRV71 pressure reducing valve.
F
Gasket
set
D
F
Page 6 of 6 TI-P210-01
CTLS Issue 5
BRV71 and BRV73 SG Iron Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
4.6
25
44 Control systems
Pressure reducing/surplussing
Local regulations mayvalves
restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P001-07
CH Issue 5
9
5
20
10
Pressure bar g 8
12
This product must not be used in this region.
11
Body design conditions PN25
PMA Maximum allowable pressure 25 bar g @ 120°C
16
TMA Maximum allowable temperature 100°C @ 17 bar g
14
Minimum allowable temperature 0°C
PMO Maximum operating pressure 14 bar g @ 75°C
TMO Maximum operating temperature 75°C @ 14 bar g 15
Minimum operating temperature 0°C 13
Note: For lower operating temperatures consult Spirax Sarco
18
DPMX Maximum differential pressure is limited to the PMO
Maximum recommended turndown ratio 10:1 at maximum flow
17
Designed for a maximum cold hydraulic test pressure of 38 bar g
Note: With internals fitted, test pressure must not exceed 17 bar g
19
D
7 4.6
Spring housing
Pressure
hex. bolts 27
adjustment
spring
B F Withdrawal
distance
9
A Bellows assembly
5
6 6
Safety information, installation and maintenance 6
For full details see the Installation and Maintenance Instructions
(IM-P001-08) supplied with the product. 20
Installation note: 11
The valve should be installed in a horizontal pipeline with the
direction of flow as indicated by the arrow on the valve body. 12 12
Valve
How to order and seat
Example: 1 off Spirax Sarco ½" LRV2S pressure reducing valve assembly
with gunmetal body, screwed BSP connections, stainless steel Gasket set
bellows and fitted with an orange spring for downstream pressure
control of 3.5 to 8.6 bar g.
Please note that the only certification that is available for this
product is a manufacturer's Typical Test Report. Note: All 13, 14, 15
certification / inspection requirements must be stated at the
time of order placement. 18
16
4.6
28
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Available types
DRV4 and DRV4G are available in 6 pressure ranges (suffix 1-6).
* DN32 to DN50 Range 0.15 - 0.6, DN65 to DN100 Range 0.3 - 0.6
Certification
This product is available with certification to EN 10204 3.1.
Note : All certification/inspection requirements must be stated at the time
of order placement.
Kvs values
Size DN 15 20 25 32 40 50 65 80 100
Note: The Kvs values shown above are full capacities and should be used
for safety valve sizing purposes where they are required.
Page 1 of 11
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
A B C
Body design conditions PN40
Temperature °C
A-C-D Flanged EN 1092 PN40 and ASME 300. Minimum operating temperature 0 °C
Note: For lower operating temperatures consult Spirax Sarco
A-B-E Flanged ASME 150.
DN15 - DN50 25 bar
Maximum differential pressure
F-F The DRV4G is limited to 90 °C. DN65 - DN100 20 bar
Note: With internals fitted, test pressure must not exceed 40 bar g
4.6
Materials
30
No. Part Material
9 Bush (part of item 10) DN25 to DN100 Stainless steel BS 970 431 S29
10 Balancing bellows assembly DN25 to DN100 Stainless steel AISI 316 (L)
14 Bonnet studs DN50 and DN65 M12 Steel DIN 267 Pt13 Gr. 8.8
Page 2 of 11 TI-P203-01
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
6 (DN15 and DN20 only)
3 4
5
7
11
9 8
12
2
10 13
(DN25 to DN100) 14
4.6
12 31
16
15 11
DN65 to DN100
TI-P203-01 Page 3 of 11
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Materials
22 Clamp nut DN25 to DN100 Steel zinc plated BS 970 230 M07
29 Bearing plate DN32 to DN50 Steel zinc plated BS 1449 Pt1 HR14
4.6 30 Circlip DN32 to DN50 Steel zinc plated
Page 4 of 11 TI-P203-01
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
43
44
18 20
4.6
22
33
21 19
25
27
26
28
31
40
41
DN65 to DN100
32
39
34
33
46
42
45
35 38 37 36
DN32 to DN50
TI-P203-01 Page 5 of 11
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Spare parts for the DN15 and DN20 valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts are supplied as spares.
Available spares
Coupling A
Needle bearing D
Sealing bellows set Sealing bellows assembly, sealing bellows gasket and bonnet gasket. E, F, G
34 Seat/head set Seat, seat gasket, head, bonnet gasket and head seal. J, K, L, G, H
Gasket set Sealing bellows gasket, bonnet gasket and seat gasket. F, G, K
Example: 1 - Gasket set for a Spirax Sarco DN15 DRV4B1 pressure reducing valve.
Page 6 of 11 TI-P203-01
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
DN15 to DN20
K J
L H
4.6
F
35
C A
TI-P203-01 Page 7 of 11
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Spare parts for the DN25 to DN100 valves
The spare parts available for sizes DN25 to DN100 valves are detailed below. No other parts are supplied as spares.
Available spares
Coupling A
Needle bearing D
Sealing bellows set DN65 to DN100. Sealing bellows assembly, sealing bellows gasket, and clamp plate gasket E, F, R
36 Seat/head set DN25 to DN50 Seat, seat gasket, head, self-locking nut, head seal and bonnet gasket. J, K, L, W, H, G
Head, self-locking nut, head seal, bonnet gasket and balancing bellows
Head set DN65 to DN100 L, W, H, G, M
gasket.
Example: 1 - Gasket set for a Spirax Sarco DN25 DRV4B1 pressure reducing valve.
Page 8 of 11 TI-P203-01
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
DN25 to DN50 DN65 to DN100
J K W
W
L L
H
H
M
G N G
I
N I
E
E 4.6
37
F
D
D
C B A B C A
DN65 to DN100
TI-P203-01 Page 9 of 11
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Dimensions (approximate) in millimetres
Flanged Actuator type
Size 1 2 3 4 5+6
EN 1092 PN40 ASME 300 ASME 150
A1 A1 A1 B C B C B C B C B C
DN15 130 130 127 537 305 511 250 426 208 426 168 411 143
DN20 150 150 143 537 305 511 250 426 208 426 168 411 143
DN25 160 162 153 546 305 520 250 435 208 435 168 420 143
DN32 180 181 176 608 305 582 250 497 208 497 168 482 143
DN40 200 203 198 608 305 582 250 497 208 497 168 482 143
DN50 230 233 229 611 305 585 250 500 208 500 168 485 143
DN65 290 297 295 633 305 607 250 522 208 522 168 507 143
DN80 310 319 314 639 305 613 250 528 208 528 168 513 143
DN100 350 366 350 744 305 718 250 633 208 633 168 618 143
A1
4.6
38
DRV with
Type 1/1N or
Type 2/2N
actuator B
Type 3/3N and 4/4N actuator arrangement Type 5/5N actuator arrangement
Page 10 of 11 TI-P203-01
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Valve weight (kg)
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Yellow spring 11 12.4 14.6 19.8 21.2 25.2 35.5 41.3 58.3
Blue spring 11 12.4 14.6 19.8 21.2 25.2 35.5 41.3 58.3
Red spring 12 13.4 15.6 21.2 22.6 26.6 37.3 43.1 60.9
Note:
To calculate the total product weight add the valve and actuator weights together.
Installation note:
Caution - To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the
downstream pressure signal line to the actuator. Refer to TI-S12-03 for details.
The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with downstream temperatures below 125 °C the valve can alternatively be mounted vertically upwards. 4.6
39
How to order
Example: 1 off Spirax Sarco DN40 DRV4B3 direct acting pressure reducing valve flanged PN40.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DRV4B3N.
TI-P203-01 Page 11 of 11
CTLS Issue 19
DRV4 and DRV4G Cast Steel Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
4.6
40
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Available types:
DRV7 and DRV7G are available in 6 pressure ranges (suffix 1-6).
* DN32 to DN50 Range 0.15 - 0.6, DN65 to DN100 Range 0.3 - 0.6
Kv values
Size DN 15 20 25 32 40 50 65 80 100
Note: The Kv values shown above are full capacities and should be used for safety
valve sizing purposes where they are required.
Flanged
DN15 to DN100
Page 1 of 10
44 Control systems
Pressure reducing/surplussing valves
Pressure / temperature limits Materials
A B C D
Temperature °C
1
Steam
saturation
H H
curve G F E 4
3
Pressure bar g
Note: With internals fitted, test pressure must not exceed 25 bar g
DN25
Page 2 of 10 TI-P204-01
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Materials (continued)
Stainless
DRV7 BS 970 431 S29
steel
5 Valve head DRV7G Stainless
(soft steel / BS 970 431 S29
seated) Nitrile
5
Valve head DN15 and Stainless 7
6 BS 6105 A2
screw DN20 steel * 11
7 Valve head seal Arlon 1555 9
12
DN15 and Stainless
8 Bush BS 970 431 S29 2
DN20 steel
* 10 13
Bush DN25 to Stainless 14
9 BS 970 431 S29
(part of item 10) DN100 steel
Balancing 17
DN25 to Stainless
10 bellows AISI 316 (L)
DN100 steel
assembly
Reinforced exfoiliated
12 Bonnet gasket
graphite 4.6
13 Bonnet nuts Steel DIN 267 Pt13 Gr. 8
43
DN15 to
M10
DN40
22
DN50 and
14 Bonnet studs M12 Steel DIN 267 Pt13 Gr. 8.8 21 19
DN65
DN80 and
M16
DN100
Steel zinc
15 Pillars BS 970 230 M07
plated
Steel zinc
16 Pillars nuts BS 3693 Gr. 8
plated
Cast iron
17 Spring adjuster zinc DIN 1691 GG25
plated
Stainless
20 Sealing bellows assembly AISI 316(L)
steel
TI-P204-01 Page 3 of 10
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Materials (continued)
Steel zinc
DN32 to DN50 BS 970 230 M07
plated
25 Lock-nut
DN15 to DN25, Steel zinc
BS 3692 Gr. 8
DN65 to DN100 plated
Steel zinc
26 Spring plate BS 1449 Pt1 HR14
plated
44
27 Needle bearing Steel
Steel zinc
28 Setting nut BS 970 230 M07
plated
Steel zinc
29 Bearing plate DN32 to DN50 BS 1449 Pt1 HR14
plated
Steel zinc
31 Mounting plate DN25 to DN50 BS 1449 Pt1 HR14
plated
Types 1(N) to
Steel DIN 1514 St W24
4(N)
32 Housing
BS EN 10025 S355
Type 5(N) Steel
J2G3
44
33 Housing screws
Types 2(N), 3(N), Steel zinc
BS 3692 Gr. 8.8
4(N) and 5(N) plated
Steel zinc
Types 1(N) BS 3692 Gr. 5
plated
34 Housing nuts
Types 2(N), 3(N), Steel zinc
BS 3692 Gr. 8
4(N) and 5(N) plated
25
Diaphragm EPDM fabric reinforced
35 27
Diaphragm suffix 'N' Nitrile fabric reinforced
26
Stainless 28
36 Hex. headed bolt BS 6105 A2 31
steel 40
37 Sealing washer Fibre 41
Stainless 32
38 Diaphragm clamp ASTM A351 CF8M 39
steel
34
Steel zinc
39 Piston BS 1449 Pt1 HR14 33
plated
Steel zinc 42
40 Spindle BS 970 230 M07
plated
Steel zinc
41 Mounting nuts BS 3692 Gr. 8
plated 35 38 37 36
Stainless
44 Self-locking nut DN25 to DN100 BS 6105 A2
steel
Page 4 of 10 TI-P204-01
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Materials (continued)
Steel zinc
15 Pillars BS 970 230 M07 11
plated
Steel zinc
16 Pillars nuts BS 3693 Gr. 8 15
plated
25 Lock-nut DN15 to
DN25, Steel zinc
BS 3692 Gr. 8
DN65 to plated
DN100
28 Setting nut
Steel zinc
plated
BS 970 230 M07
DN65 to DN100
4.6
29 Bearing plate
DN32 to Steel zinc
BS 1449 Pt1 HR14
45
DN50 plated
DN32 to
30 Circlip Steel zinc plated
DN50
43
TI-P204-01 Page 5 of 10
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Spare parts for the DN15 and DN20 valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts are supplied as spares.
Available spares
Coupling A
Needle bearing D
Sealing bellows set Sealing bellows assembly, sealing bellows gasket and bonnet gasket. E, F, G
Control spring(s) I
Seat/head set Seat, seat gasket, head, bonnet gasket and head seal. J, K, L, G, H
Gasket set Sealing bellows gasket, bonnet gasket and seat gasket. F, G, K
46 headed 'Available spares' and state the size and type of valve.
K J
Example: 1 - Gasket set for a Spirax sarco DN15 DRV7B1
L H
pressure reducing valve.
C
A
Page 6 of 10 TI-P204-01
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Spare parts for the DN25 to DN100 valves
The spare parts available for sizes DN25 to DN100 valves are
detailed below. No other parts are supplied as spares.
Available spares
Coupling A
E
I
Diaphragm set
B, C
Diaphragm and sealing washer.
Needle bearing D
F
Sealing bellows set
Sealing bellows assembly, and sealing E, F
bellows gasket. D
Control spring(s) I
TI-P204-01 Page 7 of 10
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Available spares
Coupling A
Diaphragm set W
B, C
Diaphragm and sealing washer.
Needle bearing D
L
H
Sealing bellows set
Sealing bellows assembly, and sealing E, F
bellows gasket.
G
Control spring(s) I
DN65 to DN100
Page 8 of 10 TI-P204-01
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Dimensions (approximate) in millimetres
EN 1092 ASME
Size 1 2 3 4 5+6
PN25 150
A1 A1 B C B C B C B C B C
DN15 130 127 537 305 511 250 426 208 426 168 411 143
DN20 150 143 537 305 511 250 426 208 426 168 411 143
DN25 160 153 546 305 520 250 435 208 435 168 420 143
DN32 180 176 608 305 582 250 497 208 497 168 482 143
DN40 200 198 608 305 582 250 497 208 497 168 482 143
DN50 230 229 611 305 585 250 500 208 500 168 485 143
DN65 290 295 633 305 607 250 522 208 522 168 507 143
DN80 310 314 639 305 613 250 528 208 528 168 513 143
DN100 350 350 744 305 718 250 633 208 633 168 618 143
A1
4.6
49
TI-P204-01 Page 9 of 10
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Valve weight (kg)
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Yellow spring 10.8 11.8 14 18.8 20.4 23.0 31.7 38.2 53.9
Weight Blue spring 10.8 11.8 14 18.8 20.4 23.0 31.7 38.2 53.9
Red spring 11.8 12.8 15 20.2 21.8 24.4 33.5 40.0 56.5
Reduction for Screwed body -1.7 -2.2 -2.2 -3.6 -3.9 -5.5 - - -
Note: To calculate the total product weight add the valve and actuator weights together.
Installation note:
Caution - To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the
downstream pressure signal line to the actuator. Refer to TI-S12-03 for details.
4.6 The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with downstream temperatures below 125 °C the valve can alternatively be mounted vertically upwards.
50
How to order
Example: 1 off Spirax Sarco DN40 DRV7B3 direct acting pressure reducing valve having flanged PN40 connections.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DRV7B3N.
Page 10 of 10 TI-P204-01
CTLS Issue 15
DRV7 and DRV7G SG Iron Pressure Reducing Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Page 1 of 6
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
Temperature °C
A B
D
SRV461S
Steam E
saturation
curve C F
Pressure bar g
Temperature °C
A B
D
SRV463S
Steam E
saturation
curve C F
Pressure bar g
The product should not be used in this region or beyond its operating range as damage to the internals may occur.
SRV461S PN40
Body design conditions
SRV463S PN16
SRV461S 38 bar g @ 38 °C
Maximum design pressure
SRV463S 15.2 bar g @ 50 °C
SRV461S 60 bar g
Designed for a maximum cold hydraulic test pressure of:
SRV463S 24 bar g
Page 2 of 6 TI-P186-01
CTLS Issue 11
SRV461S and SRV463S Stainless Steel Direct Acting Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Materials
3
No. Part Material Werkstoff AISI
No. Equivalent 9
6 Diaphragm EPDM/PTFE 10
14
8
7 'O' ring EPDM 7
10 Piston Stainless
steel
1.4571 316Ti 4.6
11 Top spring Stainless 1.4571 316Ti
53
plate steel
2
12 Spring Stainless 1.4310 301*
steel
= For hydrocarbon applications an optional soft seal is available in FPM (Viton) - please consult Spirax Sarco.
TI-P186-01 Page 3 of 6
CTLS Issue 11
SRV461S and SRV463S Stainless Steel Direct Acting Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Dimensions (approximate) in millimetres
A1 A1
A A
B B
C C
D D
DN15 ½" 85 130 76 300 360 300 264 300 200 235 138 235 138
DN20 ¾" 91 150 76 300 360 300 264 300 200 235 138 235 138
DN25 1" 85 160 76 300 360 300 264 300 200 235 138 235 138
DN32 1¼" 130 180 80 300 360 300 264 300 200 235 138 235 138
DN40 1½" 145 200 80 300 360 300 264 300 200 235 138 235 138
DN50 2" 185 230 80 300 360 300 264 300 200 235 138 235 138
Weights (approximate) in kg
Kv values
Valve size ½" ¾" 1" 1¼" 1½" 2"
DN15 DN20 DN25 DN32 DN40 DN50
To maximise the control accuracy (especially for large load variations) use the Kv values given at 20% offset. For safety valve sizing
use the maximum Kv values. Leakage rate £ 0.05% of the maximum Kv value.
Page 4 of 6 TI-P186-01
CTLS Issue 11
SRV461S and SRV463S Stainless Steel Direct Acting Pressure Reducing Valves
Control systems
Pressure reducing/surplussing valves 4
Sizing and selection
The required Kv can be calculated from the following formulae.
Where:
P1 - P 2
= (pressure drop factor)
P1
= Specific gravity
KV
P1
Steam
Non-critical pressure drop: P2 0.58 P1
KV
P1 2
KV
Gas P1 P2 P1 P2
KV
Liquid P1 P2
Liquids 1 to 5 m/s
TI-P186-01 Page 5 of 6
CTLS Issue 11
SRV461S and SRV463S Stainless Steel Direct Acting Pressure Reducing Valves
44 Control systems
Pressure reducing/surplussing valves
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P186-02) supplied with the product.
Installation note:
Note that for use on steam, the spring housing must be below the pipework. A downstream pressure sensing pipe is also required.
How to order
Example: 1 off Spirax Sarco ½" NPT SRV461S direct acting pressure reducing valve having a pressure range of 0.8 to 2.5 bar g.
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
Diaphragm and 'O' ring kit 6, 7, 8, 9, 16
Example: 1 - Diaphragm and 'O' ring kit for a Spirax Sarco DN15 SRV463S direct acting pressure reducing valve with FEPM seat seal
and having a pressure range of 0.8 to 2.5 bar g.
4.6 9
56
16
8
7
Page 6 of 6 TI-P186-01
CTLS Issue 11
SRV461S and SRV463S Stainless Steel Direct Acting Pressure Reducing Valves
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
DEP7
SG Iron
Excess Pressure Valve
Description
The DEP7 is an SG iron direct acting bellows sealed excess
pressure valve. The standard version has an EPDM diaphragm
limited to 125 °C and is suitable for steam and water
applications. Also available for oil applications is a Nitrile rubber
diaphragm (suffix 'N' i.e. DEP7B1N which is limited to 90 °C) .
Note: To protect the actuator diaphragm on steam
applications a WS4 water seal pot must be installed in the
upstream pressure signal line to the actuator.
Refer to TI-S12-03 for further details.
Standards
The products listed below comply with the requirements of the EU
4.6
Pressure Equipment Directive/UK Pressure Equipment (Safety)
Regulations and carry the mark when so required.
57
Certification
This product is available with a manufacturers' Typical Test
Report.
Note: All certification/inspection requirements must be stated
at the time of order placement.
Available types:
DN15 to DN100 flanged connections.
The DEP7 is also available in a choice of 6 pressure ranges
(suffix 1 - 6): Flanged
DN15 to DN100
1 DEP7B1 11 or 11N Yellow 0.1 - 0.5 0.1 - 0.3 0.1 - 0.3 2.5
2 DEP7B2 12 or 12N Yellow 0.2 - 0.8 0.2 - 0.5 0.2 - 0.5 2.5
Page 1 of 11
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
A B C D
Temperature °C
Steam saturation curve
G F E
Pressure bar g
The product must not be used in this region.
A-D-E Flanged EN 1092 PN25
Note: In the case of liquid service, this product is to be used only on intermittent duty. Applications such as continuous pump recirculation
may cause valve and pipework damage due to cavitation which is not covered under the terms of our warranty.
Note: With internals fitted, test pressure must not exceed: 25 bar g
Kvs values
Size DN 15 20 25 32 40 50 65 80 100
Note: The Kvs values shown above are full capacities and should be used for safety valve sizing purposes where they are required.
Page 2 of 11 TI-P205-01
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Materials
6
8
DN25 to DN50
1
15
DN15 to DN20
4
3
5
7
11
12 9
12
2
13 11
10
14
4.6
15
59
DN65 and DN100
9 Bush (part of item 10) DN25 to DN100 Stainless steel BS 970 431 S29
14 Bonnet studs DN50 and DN65 M12 Steel DIN 267 Pt13 Gr. 8.8
TI-P205-01 Page 3 of 11
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Materials (continued)
No. Part Material
22 Clamp nut DN25 to DN100 Zinc plated steel BS 970 230 M07
4.6 31 Mounting plate (not shown) Zinc plated steel BS 1449 Pt 1 HR14
60 32 Housing
Types 11(N) to 14(N) Steel DIN 1514 St W24
Page 4 of 11 TI-P205-01
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Materials (continued)
No. Part Material
DN25 to DN50
(Parts 42 and 46 are not shown) Housing
50 seal 'O' EPDM or suffix 'N' Nitrile
ring
16
30 4.6
61
17
44
18
16
20
22
DN15 to DN20
21 19
25
28
54
53
52
27
26 29
31
41 49
47 39
50 43
35
34
48
33
40
36
38 51
37 32
TI-P205-01 Page 5 of 11
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Sizing and selection for steam applications
The sizing chart below can be used to determine the Kv value of the valve for steam applications by plotting:
- Upstream pressure.
Where the Kv value is known, the chart can be used to determine pressure drop across the valve for any given flowrate.
Kv sizing example:
Maximum flowrate 1 500 kg/h
Upstream pressure 9 bar g (10 abs)
Maximum pressure drop 0.5 bar
Cr i
tic a
4.6 Pr
l pr
ess
ure
es dro
62 Example
line
su
re
p li
ne
dr
op
A ba
r
Steam flow kg/h (÷ 3 600 = kg/s)
Page 6 of 11 TI-P205-01
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Sizing and selection for water applications
The sizing chart below can be used to determine the Kv value of the valve for water applications by plotting:
- Maximum flowrate.
Where the Kv value is known, the chart can be used to determine pressure drop across the valve for any given flowrate.
Kv sizing example:
Maximum flowrate 10 m 3 /h.
Maximum allowable pressure drop 0.3 bar.
4.6
63
Example
line
A
Pressure drop m wg
TI-P205-01 Page 7 of 11
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Spare parts for the DN15 and DN20 valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts for these sizes are supplied as spares.
Control spring(s) I
D
P
R A
T
V
C B
DN15 and DN20
Page 8 of 11 TI-P205-01
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Spare parts for the DN25 to DN100 valves
The spare parts available for sizes DN25 and DN100 valves are detailed below. No other parts for these sizes are supplied as spares.
Balancing bellows
Balancing
assembly, balancing
bellows set
bellows gasket, bonnet N, M, G, H, F
DN25 to DN50
gasket, head seal and
sealing bellows gasket.
R
V T
P A
D
S
C B
DN25 to DN100
TI-P205-01 Page 9 of 11
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Dimensions (approximate) in millimetres
Flanged Upstream pressure range
EN 1092 ASME
Size 1 2 3 4 5+6
PN25 150
A1 A1 B C B C B C B C B C
DN15 130 127 553 305 516 250 459 208 459 168 459 143
DN20 150 143 553 305 516 250 459 208 459 168 459 143
DN25 160 153 562 305 525 250 468 208 468 168 468 143
DN32 180 176 632 305 595 250 538 208 538 168 538 143
DN40 200 198 632 305 595 250 538 208 538 168 538 143
DN50 230 229 635 305 598 250 541 208 541 168 541 143
DN65 290 295 635 305 598 250 541 208 541 168 541 143
DN80 310 314 637 305 600 250 543 208 543 168 543 143
DN100 350 350 744 305 707 250 650 208 650 168 650 143
A1
4.6
66
DEP
with flanged connections
and
Type 13/13N or 14/14N actuator
Page 10 of 11 TI-P205-01
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Valve weight (kg)
Valve size DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Yellow spring 12.1 12.8 15.7 20.3 22.3 25.5 33.7 38.3 62.3
Weight Blue spring 12.1 12.8 15.7 20.3 22.3 25.5 33.7 38.3 62.3
Red spring 13.6 14.3 17.2 21.8 23.8 27.0 35.4 40.0 64.9
Reduction for screwed body -1.7 -2.2 -2.2 -3.6 -3.9 -5.5 - - -
4.6
67
Installation note:
Caution: To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the
upstream pressure signal line to the actuator, refer to TI-S12-03 for details.
The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with upstream temperatures below 125 °C the valve can alternatively be mounted vertically upwards.
How to order
Example: 1 off Spirax Sarco DN40 DEP7B3 direct acting pressure reducing valve having flanged PN25 connections.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DEP7B3N.
TI-P205-01 Page 11 of 11
CTLS Issue 12
DEP7 SG Iron Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
4.6
68
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
DEP4
Cast Steel
Excess Pressure Valve
Description
The DEP4 is a cast steel direct acting bellows sealed excess pressure valve. The standard
version as an EPDM diaphragm (limited to 125 °C) and is suitable for steam and water applications.
Also available for oil applications is a Nitrile rubber diaphragm (suffix 'N' i.e. DEP4B1N which is
limited to 90 °C).
Note: To protect the actuator diaphragm on steam applications a WS4 water seal pot
must be installed in the pressure signal line to the actuator. Refer to TI-S12-03 details.
Standards
The products listed below comply with the requirements of the European Pressure Equipment
Directive (PED) and carry the mark when so required.
Certification 4.6
This product is available with a manufacturers' Typical Test Report and a certifcate of conformity
to EN 10204 3.1 as an optional extra.
Note: All certification/inspection requirements must be stated at the time of order placement.
69
Available types
DN15 - DN100 flanged connections having 6 pressure ranges (suffix 1 - 6).
1 DEP4B1 11 or 11N Yellow 0.1 - 0.5 0.1 - 0.3 0.1 - 0.3 2.5
2 DEP4B2 12 or 12N Yellow 0.2 - 0.8 0.2 - 0.5 0.2 - 0.5 2.5
Kv values
Size DN 15 20 25 32 40 50 65 80 100
Note: The Kv values shown above are full capacities and should be used for safety valve sizing purposes where they are required.
Page 1 of 13
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
A B C
Temperature °C
Steam
saturation
curve E D
Pressure bar g
Note: In the case of liquid service, this product is to be used only on intermittant duty. Applications such as continuous pump recirculation
may cause valve and pipework damage due to cavitation which is not covered under the terms of our warranty.
Body design conditions PN40
Nitrile diaphragm 90 °C
70 Minimum operating temperature (ambient)
0 °C
Note: For lower operating temperatures consult Spirax Sarco
Note: With internals fitted, test pressure must not exceed: 40 bar g
Page 2 of 13 TI-P206-01
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Dimensions (approximate) in millimetres
Size EN 1092 Flanged ASME Downstream pressure range
PN40 ASME 300 150 1 2 3 4 5+6
A1 A1 A1 B C B C B C B C B C
DN15 130 130 127 553 305 516 250 459 208 459 168 459 143
DN20 150 150 143 553 305 516 250 459 208 459 168 459 143
DN25 160 162 153 562 305 525 250 468 208 458 168 468 143
DN32 180 181 176 632 305 595 250 538 208 538 168 538 143
DN40 200 203 198 632 305 595 250 538 208 538 168 538 143
DN50 230 233 229 635 305 598 250 541 208 541 168 541 143
DN65 290 297 295 635 305 598 250 541 208 541 168 541 143
DN80 310 319 314 637 305 600 250 543 208 543 168 543 143
DN100 350 366 350 744 305 707 250 650 208 650 168 650 143
4.6
71
Yellow spring 11.6 13.3 16.7 21.4 23.7 26.3 37.7 46.0 69.8
Weight Blue spring 11.6 13.3 16.7 21.4 23.7 26.3 37.7 46.0 69.8
Red spring 13.6 14.8 18.2 22.9 25.2 27.8 39.4 47.7 72.5
TI-P206-01 Page 3 of 13
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Materials
No. Part Material
9 Bush (part of item 10) DN25 to DN100 Stainless steel BS 970 431 S29
22 Clamp nut DN25 to DN100 Zinc plated steel BS 970 230 M07
Page 4 of 13 TI-P206-01
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
4
3 6
5
8
7
11 16
9
12 2
13 15
10 14
30
DN15 and DN20
17
18
20
4.6
22
73
21 19
25
28
12
11
27
26
29
31
DN65 to DN100
TI-P206-01 Page 5 of 13
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Materials (continued)
No. Part Material
Types 11(N) and 12(N) Zinc plated steel BS 3692 Gr. 5.6
34 Housing nuts
Types 13(N), 14(N) and 15(N) Zinc plated steel BS 3692 Gr. 8
55 Clamp plate DN65 to DN100 only Stainless steel ASTM A276 316L
Page 6 of 13 TI-P206-01
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
45
44
4.6
75
52 53
54
41
49
47
42
43 50
35
48
34
33
51
DN65 to DN100
40 49 37 38 32 36
55
TI-P206-01 Page 7 of 13
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Sizing and selection for steam applications
The sizing chart below can be used to determine the Kv value of the valve for steam applications by plotting:
- Upstream pressure.
Where the Kv value is known, the chart can be used to determine pressure drop across the valve for any given flowrate.
Kv sizing example:
Maximum flowrate 1 500 kg/h
Upstream pressure 9 bar g (10 abs)
Maximum pressure drop 0.5 bar
Cr i
tic a
l pr
ess
ure
4.6
Pr
es dro
Example su p li
re ne
line
76 A
dr
op
ba
r
Steam flow kg/h (÷3 600 = kg/s)
Note: The sizing chart is empirical and should not be used for critical applications.
Page 8 of 13 TI-P206-01
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Sizing and selection for water applications
The sizing chart below can be used to determine the Kv value of the valve for water applications by plotting:
- Maximum flowrate.
Where the Kv value is known, the chart can be used to determine pressure drop across the valve for any given flowrate.
Kv sizing example:
Maximum flowrate 10 m 3 /h.
Maximum allowable pressure drop 0.3 bar.
4.6
77
Example
line
A
Pressure drop m wg
Note: The sizing chart is empirical and should not be used for critical applications.
TI-P206-01 Page 9 of 13
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Spare parts for the DN15 and DN20 valves
The spare parts available for sizes DN15 and DN20 valves are detailed below. No other parts for these sizes are supplied as spares.
Available spares
Coupling A
Needle bearing D
Sealing bellows set Sealing bellows assembly, sealing bellows gasket, bonnet gasket and head seal. E, F, G, H
Control spring(s) I
Seat/head set Seat, seat gasket, head, bonnet gasket and head seal. J, K, L, G, H
Gasket set Sealing bellows gasket, bonnet gasket and seat gasket. F, G, K
Actuator spindle guide assembly Spindle guide, bearing bush, spindle seal 'O' ring, housing seal 'O' ring and circlip. P, R, S, T,
S R
A
Y V
D
C B
Page 10 of 13 TI-P206-01
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Spare parts for the DN25 to DN50 valves
The spare parts available for sizes DN25 to DN100 valves are detailed below. No other parts for these sizes are supplied as spares.
Available spares
Coupling A
Diaphragm set B, C
Needle bearing D
Control spring(s) I
I
E
D
R
P
V T
A
S
C B
DN25 to DN50
TI-P206-01 Page 11 of 13
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
44 Control systems
Pressure reducing/surplussing valves
Spare parts for the DN65 to DN100 valves
The spare parts available for sizes DN65 to DN100 valves are detailed below. No other parts for these sizes are supplied as spares.
Available spares
Coupling A
Diaphragm set B, C
Needle bearing D
Control spring(s) I
L W
H
G
I
E
X
F F
DN65 to DN100 R
V T
A
P S
C B
DN65 to DN100
Page 12 of 13 TI-P206-01
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
Control systems
Pressure reducing/surplussing valves 4
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-S12-10) supplied with the product.
Installation note:
Caution - To protect the actuator diaphragm on steam applications a WS4 series water seal pot must be installed in the
upstream pressure signal line to the actuator. Refer to TI-S12-03 for details.
The valve should be mounted vertically downwards in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body. For applications with downstream temperatures below 125 °C the valve can alternatively be mounted vertically upwards.
How to order
Example: 1 off Spirax Sarco DN40 DEP4B3 direct acting excess pressure valve having flanged PN40 connections.
Note: Add suffix 'N' if the Nitrile rubber diaphragm is required. i.e. DEP4B3N.
4.6
81
TI-P206-01 Page 13 of 13
CTLS Issue 13
DEP4 Cast Steel Excess Pressure Valve
44 Control systems Local regulations may restrict the use of this product to below the conditions quoted.
TI-S12-03
CTLS Issue 6
WS4
Water Seal Pot
Description
To be used in conjunction with the DRV or DEP direct acting pressure control valves when process temperature exceeds the maximum
operating temperature of the actuator.
For applications where there is rapid fluctuation of pressures or loads the WS4-3 is recommended.
Available types
WS4 The WS4 is for normal applications up to a volume of 1 litre.
WS4-3 The WS4-3 has a larger 3 litre volume and is recommended where there is rapid fluctuation of pressure or load.
WS4 DN10
Butt weld
WS4-3 DN15
Materials
No. Part Material 2
1 Housing Carbon steel DIN 1614 St W24
2 Connector Steel
3
Control systems
Pressure reducing/surplussing valves 4
Pressure/temperature limits
225
200 The product must not be used in this region.
Temperature °C
150 Steam
saturation
100 curve
50
0
0 5 10 15 20 25
Pressure bar g
Note: With internals fitted, test pressure must not exceed: 25 bar g 4.6
83
Dimensions/weights (approximate) in mm and kg
A B Weight
2 B
WS4-3
4
B
WS4
Available spare
Part No. 3 - Coupling
How to order
Example: 1 off Spirax Sarco " WS4 water seal pot having screwed BSP connections.
TI-S12-03
CTLS Issue 6
WS4 Water Seal Pot
44 Control systems
Pressure reducing/surplussing valves
4.6
84
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Is a soft seal version available for compressed air and inert industrial gases. Note: It is not recommended
DP143G
Available types for oxygen service.
DP143Y Having a lower rate pressure control spring, making it suitable for steriliser/autoclave applications
4.6
Sizes and pipe connections
DN15LC - Low Capacity version, DN15, DN20, DN25, DN32, DN40, DN50 and DN80. 85
Standard flanges: EN 1092 PN40, BS 10 Table 'J' and ANSI 300.
Available on request: ANSI 150 and JIS 20.
Kv values
The Kv maximum values shown below are full capacities and should be used for safety
valve sizing purposes only.
Page 1 of 9
44 Control systems
Pressure reducing/surplussing valves
Pressure / temperature limits
A B D
Temperature °C
Steam
saturation
curve
F
C G E
bar g
Pressure
The product must not be used in this region.
Due to the material strength of the main diaphragm chamber the product must not be used in this region.
Note: Two colour coded pressure adjustment springs are available for the following downstream pressure ranges:
4.6
Grey 16.0 bar g to 24 bar g
A-D-E 26 bar g
Maximum upstream pressure for saturated steam service
A-B-C 14 bar g
A-D-E 26 bar
Maximum differential pressure
A-B-C 14 bar
Note: With internals fitted, test pressure must not exceed: 40 bar g
Page 2 of 9 TI-P006-01
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials 1
2
DN15 to DN50
3
4
No. Part Material 5
Securing
Steel BS 3692 Gr. 8
nuts
TI-P006-01 Page 3 of 9
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Materials
DN80 M12 x 80 mm
4.6
30 Lock-nut Steel BS 3692 Gr. 8
DN80
26
27
30
25 23
24
22
28
DN15 to DN50
45
46
Page 4 of 9 TI-P006-01
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
Dimensions / weights (approximate) in mm and kg
4.6
89
Sizes A A A A B D E F Weight
DN80 310 319 310 325 350 580 322 258 103
TI-P006-01 Page 5 of 9
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Steam capacities chart
Downstream pressure bar
4.6
90
Upstream pressure bar
DN50
Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal balance pipe
will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of the valve
capacity.
Superheated steam
Because of the higher specific volume of superheated steam a correction factor must be applied to the figure obtained from the chart
above. For 55 °C of superheat the factor is 0.95 and for 100 °C of superheat the factor is 0.9.
Using the example given for saturated steam, the DN32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55 °C of superheat.
It is still big enough to pass the required load of 600 kg/h.
Page 6 of 9 TI-P006-01
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
Compressed air capacities chart
Downstream pressure bar
4.6
91
Upstream pressure bar
DN50
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
How to order
Example: 1 off Spirax Sarco DN32 DP143 pilot operated pressure reducing valve fitted with a red pressure adjustment spring and
having flanged EN 1092 PN40 connections.
TI-P006-01 Page 7 of 9
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
* Main diaphragm (2 off) A
* Pilot diaphragm (2 off) B
Pilot valve seal assembly C
* Pilot valve and plunger assembly D, E
Main valve assembly F, H
* Main valve return spring G
Red DP143, DP143G, DP143H 0.2 to 17 bar
Pressure adjustment spring J
Grey DP143, DP143G, DP143H 16 to 24 bar
Control pipe assembly K
Balance pipe assembly M, N
* Body gasket (packet of 3) O
* Set of spring housing securing studs and nuts (set of 4) P
* Set of pilot valve housing securing studs and nuts (set of 4) Q
(set of 10) DN15 and DN20
(set of 12) DN25 and DN32
Set of diaphragm chamber securing bolts and nuts R
(set of 16) DN40 and DN50
4.6 (set of 20) DN80
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the following sizes: DN15LC, DN15 and DN20 is common to these sizes by the letter 'a'. The letter 'b' indicates that
sizes DN25 and DN32 use one common diaphragm.
Some parts, particularly pilot and main valve assemblies are specific to particular models e.g. DP143G Interchangeability is therefore
restricted to model type for some parts.
† Please note for storage purposes: The spare parts marked † are not the same material as those for the DP163, consequently they
may not be compatible for interchangeability.
**
Size DN15LC DN15 DN20 DN25 DN32 DN40 DN50 DN80
Main diaphragm a a a b b c c d
Pilot diaphragm a a a a a a a a
Pilot valve seal assembly a a a a a a a a
Pilot valve and plunger assembly a a a a a a a a
Main valve assembly a b c d e f g h
Main valve return spring a a a b b c c d
Pressure adjustment spring a a a a a a a a
† Control pipe assembly a a b c d e f g
† Balance pipe assembly a a b c d e f g
† Body gasket a a a b b c c d
† Set of spring housing securing studs and nuts a a a a a a a a
† Set of pilot valve housing securing studs and nuts a a a b b c c d
† Set of diaphragm chamber securing bolts and nuts a a a b b c c d
† Set of main body studs and nuts − − − − − − − a
Page 8 of 9 TI-P006-01
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
P
V
M
K
O
E W
X
P
G 4.6
F
A 93
H
B R
TI-P006-01 Page 9 of 9
CTLS Issue 14
DP143, DP143G, DP143H and DP143Y Pilot Operated Pressure Reducing Valves with Cast Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
4.6
94
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Available types
DP163 Suitable for steam applications
Is a soft seal version available for compressed air and inert industrial gases.
DP163G
Note: It is not recommended for oxygen service.
DP163Y Having a lower rate pressure control spring is suitable for steriliser/autoclave applications
Standards
This product fully complies with the requirements of the EU Pressure Equipment Directive/UK Pressure Equipment (Safety) Regulations
4.6
and carries the mark when so required. 95
Certification
This product is available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
Kv values
The Kv maximum values shown below are full capacities and should be used for safety valve
sizing purposes only.
For conversion:
C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Note: Where the internal balance pipe is used the valve capacity will be reduced.
Page 1 of 12
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
Steam saturation curve
D
A B
Temperature °C
F
C G E
Pressure bar g
Note: Two colour coded pressure adjustment springs are available for the following downstream pressure ranges:
A-D-E 25 bar g
Maximum upstream pressure for saturated steam service
A-B-C 14 bar g
A-D-E 25 bar g
Maximum differential pressure
A-B-C 14 bar g
Note: With internals fitted, test pressure must not exceed: 40 bar g
Page 2 of 12 TI-P107-01
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials 1
2
3
4
5
12
8
7
9
10
11
13
14
DN15 to DN50
4.6
97
13 Pilot valve and seat unit Stainless steel BS 970 431 S29
TI-P107-01 Page 3 of 12
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Materials (continued)
19
Internal balance pipe
21
15
16
17
18
DN15 to DN50 20
4.6
98
22
DN80 M12 x 40 mm
Page 4 of 12 TI-P107-01
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials (continued)
29
External downstream pressure
sensing pipe union
DN15 to DN50
26
4.6
27 99
30
25 23
24
28
DN80 M12 x 80 mm
TI-P107-01 Page 5 of 12
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Materials (continued)
DN80
45
4.6 46
100
Page 6 of 12 TI-P107-01
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
Dimensions/weights (approximate) in mm and kg
4.6
F 101
Sizes A A A A B D E F Weight
DN80 310 319 310 325 350 580 322 258 103
TI-P107-01 Page 7 of 12
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Steam capacities
chart
4.6
102
Upstream pressure bar
DN15LC
DN15
DN20
Capacity kg/h
DN25
DN32
DN40
DN50
DN80
Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal balance
pipe will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of the
valve capacity.
Superheated steam
Because of the higher specific volume of superheated steam a correction factor must be applied to the figure obtained from the chart
above. For 55 °C of superheat the factor is 0.95 and for 100 °C of superheat the factor is 0.9.
Using the example given for saturated steam, the DN32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55 °C of superheat.
It is still big enough to pass the required load of 600 kg/h.
Page 8 of 12 TI-P107-01
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
Compressed air
capacities chart
4.6
103
Upstream pressure bar
DN15LC
DN15
Capacity dm 3 /s free air
DN20
DN25
DN32
DN40
DN50
DN80
Installation note: The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the
valve body.
How to order
Example: 1 off Spirax Sarco DN32 DP163 pilot operated pressure reducing valve fitted with a red pressure adjustment spring and
having flanged EN 1092 PN25 connections.
TI-P107-01 Page 9 of 12
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
104 Set of pilot valve housing securing studs and nuts (set of 4) Q
Example: 1 - Main valve assembly for a Spirax Sarco DN15 DP163 pressure reducing valve.
How to fit - See the Installation and Maintenance Instructions supplied with the pressure reducing valve. Further copies are available
on request.
Page 10 of 12 TI-P107-01
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
Control systems
Pressure reducing/surplussing valves 4
P
V
M
K
O
P
G
4.6
F
A
105
H
B R
TI-P107-01 Page 11 of 12
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
44 Control systems
Pressure reducing/surplussing valves
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the following sizes: DN15LC, DN15 and DN20 is common to these sizes by the letter 'a'. The letter 'b' indicates that
sizes DN25 and DN32 use one common diaphragm.
Some parts, particularly pilot and main valve assemblies are specific to particular models e.g 'DP163G'. Interchangeability is therefore
restricted to model type for some parts.
Please note for storage purposes: The spare parts marked † are not of the same material as those for the DP143, consequently they
are not compatible for interchangeability.
**
Size
DN15LC DN15 DN20 DN25 DN32 DN40 DN50 DN80
Main diaphragm a a a b b c c d
Pilot diaphragm a a a a a a a a
Page 12 of 12 TI-P107-01
CTLS Issue 12
DP163, DP163G and DP163Y Pilot Operated Pressure Reducing Valve with Stainless Steel Bodies
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
DN50 28
DPP17EE
Page 1 of 9
44 Control systems
Pressure reducing/surplussing valves
Technical data (Solenoid valve)
Voltages available 230 ±10% Vac or 115 ±10% Vac (others available on request).
Frequency 50/60 Hz
Inrush 45 VA
Power consumption
Holding 23 VA
Pressure/temperature limits
Temperature °C
Steam saturation
curve
Pressure bar g
Due to the restrictions of the solenoid, the product should not be used in this region.
4.6 Note: The pressure adjustment spring provides the required downstream pressure between 0.2 bar - 17 bar.
Note: With internals fitted, test pressure must not exceed: 25 bar g
Page 2 of 9 TI-P208-01
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials 1
2
3
DPP17E
4
5
6
12
7
9
11
10
13
14
16
15
4.6
109
TI-P208-01 Page 3 of 9
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Materials (continued)
DPP17E
31
29
17
18 32
33
20
26
27
21
4.6 22
30
110 23
24
25
28
31 Solenoid valve
32 Lower pressure pilot bottom housing SG iron DIN 1693 GGG 40.3
Page 4 of 9 TI-P208-01
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials
DPP17EE
31
33
29
31
30
4.6
111
31 Solenoid valve
32 * Lower pressure pilot bottom housing SG iron DIN 1693 GGG 40.3
TI-P208-01 Page 5 of 9
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Dimensions/weights (approximate) in mm and kg
DN15LC 160 - 130 126.6 117 120.2 122 185 404 234 130 115 40 15.5 16.0
DN15 160 - 130 126.6 117 120.2 122 185 404 234 130 115 40 15.5 16.0
DN20 160 - 150 - 133 139.4 142 185 404 234 130 115 40 15.5 17.2
DN25 180 160 160 160.0 - 160.0 152 207 428 240 148 115 40 16.5 19.5
DN32 - 180 180 180.0 - 176.0 176 207 428 240 148 115 40 20.5
DN40 - 200 200 200.0 - 199.0 196 255 473 255 178 115 40 32.5
DN50 - 230 230 230.0 - 228.0 222 255 473 255 178 115 40 35.0
H G
4.6
112
A
E
A1
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
Optional extras
Soft seated main valves and pilot valves can be supplied at additional cost. These are recommended for compressed air and other gas
duties. Maximum temperature with soft seating is 125 °C.
How to order
Example: 1 off Spirax Sarco DN32 DPP17E pilot operated pressure reducing valve flanged BS 4504 PN25. Fitted with blue and red
pressure adjustment springs and 110 Vac solenoid valve.
Page 6 of 9 TI-P208-01
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
For
'Available spares',
'How to order'
and
'How to fit'
go to page 8
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm
is common to the DN40 and DN50 valves. All spares are interchangeable with the DP17T and where marked † are interchangeable
with the 37D temperature control.**
** Note: This does not apply to DP17G soft seat pilot valve or main valve assemblies.
Screwed Flanged
*** **
Size DN ½"LC ½" ¾" 1" 15LC 15 20 25 32 40 50
Maintenance kit a a a b f f a b c d e
PTFE seals a a a a a a a a a a a
Internal strainer † a a a b f f a b c d e
Body gasket † a a a a a a a a a b b
TI-P208-01 Page 7 of 9
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked *
Internal strainer * M
114 Set of spring housing/actuating chamber cover securing studs and nuts * (set of 4) S
Replacement coil X1
Example: 1 - Main valve assembly for a 1" Spirax Sarco Type DP17 pressure reducing valve.
How to fit.
See Installation and Maintenance Instructions supplied with the pressure reducing valve. Further copies are available on request.
Page 8 of 9 TI-P208-01
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
S
O
DP17R
S
T
R
N
Main valve assembly
V
T
K
M Y
TI-P208-01 Page 9 of 9
CTLS Issue 4
DPP17E and DPP17EE Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
4.6
116
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
SDP143
Pilot Operated
Pressure Surplussing Valve with Cast Steel Body
4.6
117
Description
The SDP143 is a cast steel pilot operated pressure surplussing valve suitable for steam, air and industrial gasses (Note: It is not
suitable for oxygen service). The SDP143 controls by sensing the upstream pressure through a pressure sensing pipe taken from
the union 29 which is clearly identified on page 4.
Kv values
The Kv maximum values shown below are full capacities and should be used for safety valve sizing purposes only.
DN15LC DN15 DN20 DN25 DN32 DN40 DN50 DN80 For conversion:
C v (UK) = Kv x 0.963
1.0 2.8 5.5 8.1 12.0 17.0 28.0 64.0 C v (US) = Kv x 1.156
Page 1 of 10
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
A B D
Temperature °C
Steam
saturation
curve C E
Pressure bar g
Due to the material strength of the main diaphragm chamber the product must not be used in this region.
Note: Two colour coded pressure adjustment springs are available for the following downstream pressure ranges:
A-D-E 26 bar g
Maximum upstream pressure for saturated steam service
A-B-C 14 bar g
A-D-E 26 bar
Maximum differential pressure
A-B-C 14 bar
Note: With internals fitted, test pressure must not exceed: 40 bar g
Page 2 of 10 TI-P004-01
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
Control systems
Pressure reducing/surplussing valves 4
Materials 1 DN15 to DN50
2
3
4
5
12
8
7
9
10
11
4.6
119
TI-P004-01 Page 3 of 10
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
44 Control systems
Pressure reducing/surplussing valves
Materials
(continued)
Internal
14 Stainless steel BS 1449 304 S16
strainer
Main valve
18 Stainless steel BS 970 431 S29
seat DN15 to DN50
Main valve
20 Cast steel DIN 17245 GS C25
body
Securing
Steel BS 3692 Gr. 8
nuts
4.6 21
Pilot valve DN15 and
M10 x 25 mm
housing Securing DN20
120 studs DN25 to
M12 x 30 mm
DN50 29
DN80 M12 x 40 mm
Cast
22 Main diaphragm chamber DIN 17245 GS C25
steel 21
Securing 13
Steel BS 3692 Gr.8
nuts 15
14
Steel BS 4882 Gr. 2H
16
DN15 and
M12 x 50 mm 17
Main DN20 18
23
diaphragm Securing DN25 and
M12 x 60 mm 20
bolts DN32
DN40 and 26
M12 x 65 mm
DN50
DN80 M12 x 80 mm 27
30
Main
24 Stainless steel BS 1449 316 S31
diaphragms 23
Main
25 diaphragm Stainless steel BS EN 10088-3 1.4307 22
plate
Pressure pipe
29 Steel
union
Page 4 of 10 TI-P004-01
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
Control systems
Pressure reducing/surplussing valves 4
Materials DN80
(continued)
Upper main
46 diaphragm Cast steel DIN 17245 GS C25
chamber
45
46
4.6
121
TI-P004-01 Page 5 of 10
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
44 Control systems
Pressure reducing/surplussing valves
Steam capacities chart
Downstream pressure bar
4.6
122
Upstream pressure bar
DN25
DN50
Superheated steam
Because of the higher specific volume of superheated steam a correction factor must be applied to the figure obtained from the chart
above. For 55 °C of superheat the factor is 0.95 and for 100 °C of superheat the factor is 0.9.
Using the example given for saturated steam, the DN32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55 °C of superheat.
It is still big enough to pass the required load of 600 kg/h.
Page 6 of 10 TI-P004-01
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
Control systems
Pressure reducing/surplussing valves 4
Compressed air capacities chart
Downstream pressure bar
4.6
123
Upstream pressure bar
DN50
TI-P004-01 Page 7 of 10
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
44 Control systems
Pressure reducing/surplussing valves
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P004-05) supplied with the product.
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
How to order
Example: 1 off Spirax Sarco DN32 SDP143 pilot operated pressure surplussing valve fitted with a red pressure adjustment spring and
having flanged EN 1092 PN40 connections.
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
Example: 1 - Main valve assembly for a Spirax Sarco DN15 SDP143 pilot operated pressure surplussing valve.
How to fit: See Installation and Maintenance Instructions supplied with the pressure reducing valve. Further copies are available on
request.
Page 8 of 10 TI-P004-01
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
Control systems
Pressure reducing/surplussing valves 4
P
V
K
O
D
4.6
E
125
W
P X
G
A
F
B R
TI-P004-01 Page 9 of 10
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
44 Control systems
Pressure reducing/surplussing valves
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the following sizes: DN15LC, DN15 and DN20 is common to these sizes by the letter 'a'. The letter 'b' indicates that
sizes DN25 and DN32 use one common diaphragm.
Some parts, particularly pilot and main valve assemblies are specific to particular models e.g 'SDP' 'G'. Interchangeability is therefore
restricted to model type for some parts.
† Please note for storage purposes: The spare parts marked † are not of the same material as those for the DP143 and DP163,
consequently, they are not compatible for interchangeability.
Main diaphragm a a a b b c c d
Pilot diaphragm a a a a a a a a
Body gasket † a a a b b c c d
4.6 Set of spring housing securing studs and nuts † a a a a a a a a
Page 10 of 10 TI-P004-01
CTLS Issue 8
SDP143 Pilot Operated Pressure Surplussing Valve with Cast Steel Body
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
SRV66
Sanitary Pressure Reducing Valve
Description
The SRV66 is an angle pattern self-draining sanitary pressure regulating valve of all 316 type stainless steel construction suitable for
use on steam, water and inert industrial gases. It is available with sanitary clamp compatible connections, requires no external pressure
sensing line and has clean in place (CIP) and sterilise in place (SIP) capability.
Typical applications include: Clean steam, gas and liquid supplies to bioreactors, centrifuges, freeze dryers, sterilisers, autoclaves,
process tanks, humidifiers and culinary equipment.
Valve tightness
Valve tightness is in accordance with VDI / VDE guideline 2174 (leakage rate < 0.5% of Kvs value).
Aseptic
NPT screwed
Welding spigots
Certification options
The following are available at an additional cost:
- EN10204 3.1 Documentation Pack
TI-P186-08 Page 1 of 5
CTLS Issue 15
SRV66 Sanitary Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
Temperature °C
Steam saturation curve
Pressure bar g
The product should not be used in this region or beyond its operating range as damage to the internals may occur.
Inlet PN10
Body design conditions
Outlet see 'Pressure setting range' below
4.6
Maximum operating temperature 180 °C
Pressure/temperature limits
Size DN15 - DN50
Spring range 0.3 - 1.1 bar g 0.8 - 2.5 bar g 1.0 - 5.0 bar g
Kv values
To maximise the control accuracy (especially for large load variations) use the Kv values given at 20% offset. For safety valve sizing
use the maximum Kv values.
Page 2 of 5 TI-P186-08
CTLS Issue 15
SRV66 Sanitary Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Sizing
The required Kv can be calculated from the following formulae:
where:
P1 - P2
c = (pressure drop factor)
P1
S = Specific gravity
Steam
Non-critical pressure drop: P 2 ≥ 0.58 P1
4.6
129
Gas
Liquid
up to 2 bar g 2 to 10 m/s
Gas
above 2 bar g 5 to 40 m/s
Liquids 1 to 5 m/s
TI-P186-08 Page 3 of 5
CTLS Issue 15
SRV66 Sanitary Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
Materials
No. Part Material
4.6 4
130
10
12 7
9
8
2 11
1
Page 4 of 5 TI-P186-08
CTLS Issue 15
SRV66 Sanitary Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Dimensions/Weights (approximate) in mm and kg
Pressure range Size A B C Weight B
1.0 to 5.0 bar and 08. to 2.5 bar DN32 - DN40 120 138 200 2.5
Installation note:
The SRV66 should always be fitted with the inlet vertical and the spring housing directly above the valve.
Available spares
Diaphragm and 'O' ring 10, 11
Example: 1 - Diaphragm and 'O' ring for a Spirax Sarco DN25 SRV66 direct acting pressure reducing valve having a pressure range
of 1 - 5 bar, a PN10/PN6 rating and an FPM diaphragm.
10
12
TI-P186-08 Page 5 of 5
CTLS Issue 15
SRV66 Sanitary Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
4.6
132
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
SRV66HC
High Capacity
Sanitary Pressure Reducing Valve
Description
The SRV66HC all stainless steel sanitary pressure reducing
valve is a double seated, high capacity, spring loaded
proportional control valve which also benefits from having
a quick release body clamp ring. It is designed for sanitary
applications in the food processing, brewing/beverage and
pharmaceutical industries. The angle design allows for complete
draining with no dead pockets and is suitable for use in CIP and
SIP systems. The valve does not require an external pilot line.
Valve tightness
Valve tightness is in accordance with VDI/VDE guideline 2174
(leakage rate < 0.5% of Kvs value).
4.6
Standard surface finish
Internal wetted parts - standard surface finish of Ra < 3.2 µm. 133
Available options
End connections; ASME BPE hygienic clamp, flanged ASME
or EN 1092, Aseptic thread, welding spigots.
PN10 rated inlet flange for DN65 – DN100 sizes.
EPDM diaphragm and 'O' ring seals for gas and liquid service.
Maximum operating temperature when this option is used: 130 °C.
Pressure/temperature limits
See overleaf
Page 1 of 5
44 Control systems
Pressure reducing/surplussing valves
Materials
No. Part Material 20
11
9
10
2
Page 2 of 5 TI-P186-10
CMGT Issue 4
SRV66HC High Capacity Sanitary Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Pressure/temperature limits
Temperature °C
A B
D
E
Steam saturation curve
Pressure bar g
The product should not be used in this region or beyond its operating range as damage to the internals may occur.
Inlet PN16
Body design conditions
Outlet see 'Pressure setting range' below
4.6
Maximum design temperature 300 °C @ 9 bar g
Spring range 0.3 - 1.1 bar g 0.8 - 2.5 bar g 2.0 - 5.0 bar g
Kv values
To maximise the control accuracy (especially for large load variations) use the Kv values given at 20% offset.
For safety valve sizing use the maximum Kv values.
TI-P186-10 Page 3 of 5
CMGT Issue 4
SRV66HC High Capacity Sanitary Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
Dimensions/weights
(approximate) in mm and kg
B
Size A B C Weight
Leakage line, " BSP
DN25 100 138 305 2.5
Sizing
The required Kv can be calculated from the following formulae,
Where:
s
= Steam mass flow (kg/h)
S = Specific gravity
Gas
Liquid
Saturated 10 to 40 m/s
Steam
Superheated 15 to 60 m/s
Liquids 1 to 5 m/s
Page 4 of 5 TI-P186-10
CMGT Issue 4
SRV66HC High Capacity Sanitary Pressure Reducing Valve
Control systems
Pressure reducing/surplussing valves 4
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P186-11) supplied with the product.
How to order
Example: 1 off, Spirax Sarco DN40 SRV66HC direct acting pressure reducing valve having a pressure range of 0.8 – 2.5 bar g and
a PN16 / PN6 rating and FPM diaphragm.
Spare parts
The spare parts available are detailed below.
No other parts are supplied as spares.
Available spares
Diaphragm, 'O' ring and gasket kit 10, 11, 12, 13, 17, 20
12
How to order spares
Always order spares by using the description given in the column
headed 'Available spares' and state the size, model, pressure 13
range and PN rating.
17
11
10
TI-P186-10 Page 5 of 5
CMGT Issue 4
SRV66HC High Capacity Sanitary Pressure Reducing Valve
44 Control systems
Pressure reducing/surplussing valves
4.6
138
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Frequency 50/60 Hz
Inrush 45 VA
Power consumption
Holding 23 VA
DP27T shown
Page 1 of 12
44 Control systems
Pressure reducing/surplussing valves
Temperature ranges
Range A Range B Range C Range D Range E
16 °C to 49 °C 38 °C to 71 °C 49 °C to 82 °C 71 °C to 104 °C 93 °C to 127 °C
Available on request: DN15 - DN50 JIS 10, JIS 16 and ANSI 150 DN15 - DN20 BS 10 Table F DN15 ANSI 300
Pressure/temperature limits
A D
B
Temperature °C
G
Steam
saturation
curve
G C E
Pressure bar g
140 A-D-E Screwed and flanged EN 1092 PN25, ANSI 300, and BS 10 Table H.
DP27T 17 bar g
Maximum upstream pressure for saturated steam service
DP27TE 10 bar g
DP27T 17 bar
Maximum differential pressure
DP27TE 10 bar
Note: With internals fitted, test pressure must not exceed: 25 bar g
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials
No. Part Material
Steel
7 Spring housing
Securing studs DN15 to DN32 M10 x 95 mm BS 4439 Gr. 8.8
DP27T
For items 9 to 44,
go to page 4 4.6
1
6
141
2
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Materials (cont'd)
No. Part Material
11 Pilot valve seat with integral seal Stainless steel + PTFE BS 970 431 S 29
33 Solenoid valve
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
9
15
16
17
43
10
45
46
40
47
41
35
48
42
11
34 4.6
39
12
37 143
13 9
38
21 36
14 44
18
29
19
20 22
28
24
23
32
25
26
27 30
DP27TE
Materials - DP27T/TE
See DP27 items list on pages 3 and 4 for common components 33
No. Part Material
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Pressure sensing pipe
The DP27 controls by sensing the downstream pressure through a pressure sensing pipe taken from the union (31) or through the
internal balance pipe (21) provided. Fitting is described in the Installation and Maintenance Instructions supplied with the valve.
Optional extras
Capillary tubes: Available in multiples of 2 m up to a maximum of 14 m.
Conversion kit: Comprising of a solenoid valve and the necessary pipe and fittings for converting an existing DP27T to DP27TE.
Union kit: Comprising of union nipple (U), compression ring (V) and a gland nut (W). The union nipple is screwed ¾" BSP.
Pockets: Are available in copper with brass union nipple, mild steel or stainless steel. Union nipple U forms the top of the pocket and
carries compression ring V and gland nut W. The union nipple is screwed ¾" BSP.
Special long pockets are available having minimum length of 0.5 m and a maximum of 1 m. They are sealed at the top by a rubber
bung. Glass pockets are also available complete with bracket and sealed by a rubber bung.
4.6
144 DP27T
31 (not visible)
W
V
21
U
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Dimensions/weights (approximate) in mm and kg
Size Flanged Weight
A A1 A1 A1 A1 A1 A1 B D F G Screwed Flanged
DN15LC 160 - 130 126.6 117 120.2 122 185 404 130 130 15.7 16.5
DN15 160 - 130 126.6 117 120.2 122 185 404 130 130 15.7 16.5
DN20 160 - 150 - 133 139.4 142 185 404 130 130 15.7 17.4
DN25 180 160 160 160.0 - 160.0 152 207 428 148 130 17.2 19.7
DN32 - 180 180 180.0 - 176.0 176 207 428 148 130 - 20.7
DN40 - 200 200 200.0 - 199.0 196 255 473 178 139 - 32.2
DN50 - 230 230 230.0 - 228.0 222 255 473 178 139 - 35.2
4.6
145
K M
D
L N
A
A1
V
O
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Steam capacities chart
Downstream pressure bar
4.6
146
Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal balance pipe
will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of the valve
capacity.
Superheated steam
Because of the higher specific volume of superheated steam a correction factor must be applied to the figure obtained from the chart
above. For 55 °C of superheat the factor is 0.95 and for 100 °C of superheat the factor is 0.9.
Using the example given for saturated steam, the DN32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55 °C of superheat.
It is still big enough to pass the required load of 600 kg/h.
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Compressed air capacities chart
Downstream pressure bar
4.6
147
Installation note:
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body.
How to order
Example: 1 off Spirax Sarco DN20 DP27T pilot operated pressure/temperature control valve having flanged EN 1092 PN25 connections
and a temperature range A.
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Spare parts
Available spares
Maintenance kit: A stand-by set of spares for general maintenance purposes and covers all spares marked *
Pilot valve assembly for temperature control unit B2, C2, D2, E2
Internal strainer * M
Range A 16 °C to 49 °C
Range B 38 °C to 71 °C
Range D 71 °C to 104 °C
148 Range E 93 °C to 127 °C
When ordering state range and length of capillary tube. Normally stocked in capillary lengths of 2 m.
Available in multiples of 2 m up to a maximum of 14 m (at extra cost).
Set of spring housing/actuating chamber cover securing studs and nuts (set of 4) S
Set of temperature pilot valve housing securing studs and nuts (set of 4) S1
Example: 1 - Main valve assembly for a Spirax Sarco DN15 Type DP27T pilot operated pressure/temperature control valve.
How to fit: See the Installation and Maintenance Instructions supplied with the product. Further copies are available on request.
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Z J2
O
S E2
D2
Y C2
S B2
Q S1
B U
Shown 180° out of
position for clarity
C1
4.6
Pilot valve chamber
F E
R 149
assembly
R1
P
Main valve assembly
N R
K
L T
Coil
V X1
G W
assembly
Core
X2
A
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm
is common to the DN40 and DN50 valves. Spares which are marked † are interchangeable with the DP17 and DP27 pressure reducing
valves. Spares marked 'o' are interchangeable with the 37D temperature control valve.
Screwed Flanged
Size DN
½"LC ½" ¾" 1" 15LC 15 20 25 32 40 50
Maintenance kit a a a b f f a b c d e
Main diaphragm †o a a a b a a a b b c c
Pilot diaphragm †o a a a a a a a a a a a
Internal strainer †o a a a b f f a b c d e
Gasket set † a a a a a a a a a b b
DP27T and DP27TE Pilot Operated Pressure / Temperature Control Valves with SG Iron Bodies
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Suitable for steam applications. It incorporates an electrical solenoid valve in the pipe assembly allowing
DP27E
remote closure by means of a switching or timer device.
Suitable for compressed air and inert industrial gas applications. Its design incorporates a nitrile soft
DP27G
seal pilot and main valve. Note: it is not available with a solenoid valve.
Available types Suitable for compressed air, inert industrial gas and critical low pressure control applications. Its design
incorporates a nitrile soft seal pilot and main valve, and uses a lower rate control spring with a downstream
DP27GY
pressure range of 0.2 - 3.0 bar. Note: it is not available with a solenoid valve. 4.6
DP27R
This can be remotely adjusted by varying a pressure signal to the pilot diaphragm. This is usually achieved
using a Spirax-Monnier pressure regulator and an instrument air supply.
151
Suitable for steriliser or critical low pressure control applications. It uses a lower rate control spring with
DP27Y
a downstream pressure range of 0.2 - 3.0 bar.
Standards
This product fully complies with the requirements of the EU Pressure Equipment Directive/
UK Pressure Equipment (Safety) Regulations and carries the mark when so required.
Certification
This product is available with a manufacturer's Typical Test Report.
Note: All certification/inspection requirements must be stated at the time of order placement.
Screwed
Standard flanges:
Page 1 of 14
44 Control systems
Pressure reducing/surplussing valves
Pressure/temperature limits
DP27, DP27E, DP27R and DP27Y DP27G and DP27GY
A B D
Temperature °C
Temperature °C
G
F F
F Steam saturation curve F
G C E E
Pressure bar g Pressure bar g
Note: A variable rate conical pressure adjustment spring is fitted providing a downstream pressure range of 0.2 - 17 bar g. For the
DP27Y downstream pressure range is 0.2 - 3 bar g.
Maximum upstream pressure for saturated steam service DP27, DP27R and DP27Y 17 bar g
For ASME 150, see A-B-C above DP27E 10 bar g
Maximum upstream pressure for compressed air and inert industrial gas service DP27G and DP27GY 25 bar g
DP27E 10 bar
Note: With internals fitted, test pressure must not exceed: 25 bar g
Page 2 of 14 TI-P470-01
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials - DP27 and DP27Y (Parts 1 to 14)
4.6
2
153
Exploded view of 3
item 11
4
*10
5
11
7
6
9
*12 8
11
*13
*14
* Note:
Items 10, 12, 13 and 14 are shown on the exploded view, as they
are hidden by the pilot filter on the main illustration.
Pilot valve
10 * Stainless steel BS 970 321 S 31
plunger
Stainless
13 * Pilot valve spring BS 2057 302 S 26
steel
Stainless
14 * Pilot valve clip BS EN 10088-2 1995 1.4310
steel
TI-P470-01 Page 3 of 14
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Materials - DP27 and DP27Y (Parts 15 to 25)
4.6
154
23
15
16
17
19
18
20
24 21
22
19
No. Part Material 25
Securing
Steel BS 3692 Gr. 8
nuts
Page 4 of 14 TI-P470-01
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials - DP27 and DP27Y (Parts 26 to 34)
34 Plug 1/8" BSP Steel Note: This item is hidden from view
4.6
155
33
31
32 28
26
30
29
27
TI-P470-01 Page 5 of 14
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Materials - DP27E
See DP27 items list on pages 3 to 5 for common components
No. Part Material
49 Solenoid assembly
10
4.6
45
156 46
47 49
48
43
12
13
44
14
Page 6 of 14 TI-P470-01
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Materials - DP27G and DP27GY
See DP27 items list on pages 3 to 5 for common components
No. Part Material
DP27G
1
2
3
DP27R
5
7
7 38 40
39 42 4.6
6 8, 41
33 8
35
33 9
157
19 36
18 15
16 23
20 17 11
37 19
22 18
31 20
23
21
22
31
24
19
25 24
32 28
19
30 26
25
32 28
27
30 26
29
27
Materials - DP27R 29
See DP27 items list on pages 3 to 5 for common components
41 Actuating chamber gasket Stainless steel reinforced exfoliated graphite BS 2815 Gr. A
TI-P470-01 Page 7 of 14
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Technical data (Solenoid valve)
Voltages available 220/240 ±10% Vac or 110/220 ±10% Vac (others available on request)
Frequency 50/60 Hz
Inrush 45 VA
Power consumption
Holding 23 VA
Kv values
The Kv maximum values shown below are full capacities and should be used for safety valve sizing purposes only.
Note: Where the internal balance pipe is used the valve capacity will be reduced.
4.6
158
E
DN15LC 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN15 160 - 130 126.6 117 120.2 122 185 406 276 130 13.2 14.0
DN20 160 - 150 - 133 139.4 142 185 406 276 130 13.2 14.9
DN25 180 160 160 160.0 - 160.0 152 207 430 282 148 14.2 17.2
DN32 - 180 180 180.0 - 176.0 176 207 430 282 148 - 18.2
DN40 - 200 200 200.0 - 199.0 196 255 475 297 178 - 30.2
DN50 - 230 230 230.0 - 228.0 222 255 475 297 178 - 32.2
Page 8 of 14 TI-P470-01
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Dimensions/weights (approximate) in mm and kg
A
A1
DP27G and DP27GY
A
A1
DP27R
E
E
F
F
B B
4.6
DP27G and DP27GY 159
Screwed Flanged Weight
DN15 160 - 130 126.6 117 120.2 122 185 364 234 130 12.0 12.8
DN20 160 - 150 - 133 139.4 142 185 364 234 130 12.0 13.7
DN25 180 160 160 160.0 - 160.0 152 207 388 240 148 13.0 16.0
DN32 - 180 180 180.0 - 176.0 176 207 388 240 148 - 17.0
DN40 - 200 200 200.0 - 199.0 196 255 433 255 178 - 29.0
DN50 - 230 230 230.0 - 228.0 222 255 433 255 178 - 31.5
DP27R
Screwed Flanged Weight
DN15LC 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN15 160 - 130 126.6 117 120.2 122 185 296 166 130 12.2 13.0
DN20 160 - 150 - 133 139.4 142 185 296 166 130 12.2 13.9
DN25 180 160 160 160.0 - 160.0 152 207 320 172 148 13.2 16.2
DN32 - 180 180 180.0 - 176.0 176 207 320 172 148 - 16.2
DN40 - 200 200 200.0 - 199.0 196 255 364 186 178 - 29.2
DN50 - 230 230 230.0 - 228.0 222 255 364 186 178 - 31.7
TI-P470-01 Page 9 of 14
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Steam capacities chart
Downstream pressure bar
4.6 * * Note: The DP27E
is limited to 10 bar.
Note
The capacities quoted above are based on valves fitted with an external pressure sensing pipe. Reliance on the internal pressure
sensing pipe will mean that capacities may be reduced. In the case of low downstream pressure this reduction could be up to 30% of
the valve capacity.
Superheated steam
Because of the higher specific volume of superheated steam a correction factor must be applied to the figure obtained from the chart
above. For 55 °C of superheat the factor is 0.95 and for 100 °C of superheat the factor is 0.9.
Using the example given for saturated steam, the DN32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55 °C of superheat.
It is still big enough to pass the required load of 600 kg/h.
Page 10 of 14 TI-P470-01
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
Compressed air capacities chart
4.6
Upstream pressure bar
161
DN20
DN25
DN40
DN50
Installation note:
The pilot operated pressure reducing valve should be installed in a horizontal pipeline, protected by a strainer and a separator, with
the direction of flow as indicated by the arrow on the valve body.
TI-P470-01 Page 11 of 14
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Spare parts
Available spares
Maintenance kit
A stand-by set of spares for general maintenance purposes and covers all spares marked*
Internal strainer * M
Replacement coil X1
Example: 1 - Main valve assembly for a 1" Spirax Sarco Type DP27 pressure reducing valve.
How to fit. See Installation and Maintenance Instructions supplied with the pressure reducing valve. Further copies are available on
request.
Page 12 of 14 TI-P470-01
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Pressure reducing/surplussing valves 4
DP27, DP27G, DP27GY, DP27Y
S S
DP27E R1
DP27R
O
Solenoid valve complete
X1
W DP27E
4.6
B
C
DP27G, DP27GY 163
X2
C
E
P C
E S
Q
R
N
Main valve assembly
R
K T
L T
V
M
A Y
TI-P470-01 Page 13 of 14
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
44 Control systems
Pressure reducing/surplussing valves
Interchangeability of spares
The following table shows how in certain sizes some parts are interchangeable. For example in the line headed 'Main diaphragm' the
diaphragm used in the screwed valves ½" and ¾" is common to these sizes by the letter 'a', the letter 'c' indicates that one diaphragm
is common to the DN40 and DN50 valves. All spares are interchangeable with the DP27T and where marked † are interchangeable
with the 37D temperature control.**
** Note: This does not apply to the DP27G and DP27GY soft seat pilot valve or main valve assemblies.
Screwed Flanged
Maintenance kit a a a b f f a b c d e
Main diaphragm a a a b a a a b b c c
Pilot diaphragms † a a a a a a a a a a a
PTFE seals a a a a a a a a a a a
Internal strainer † a a a b f f a b c d e
Body gasket † a a a a a a a a a b b
Page 14 of 14 TI-P470-01
CTLS Issue 12
DP27, DP27E, DP27G, DP27GY, DP27R & DP27Y Pilot Operated Pressure Reducing Valves with SG Iron Bodies
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Safety valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-P316-01
CTLS Issue 18
SV615
Safety Valve
Description
The SV615 full lift, full nozzle safety valve is suitable for
steam, air, inert industrial gas and non-hazardous liquid
service.
Applications
The SV615 is suitable for the protection of steam or hot
water boilers, generators, vessels, receivers and air
compressors, autoclaves, downstream of pressure
reducing valves and for general pressure relief applications.
Available types
Valves are available in sizes ranging from DN15 to DN50
4.7
and have a bronze body with female screwed connections
and a stainless steel nozzle. There is also the option of a 1
1" sanitary clamp inlet connection on the smaller sizes. All
valves have a closed bonnet with either a lifting lever or
closed cap (gas tight cap option). An optional soft seal is
available in Nitrile, EPDM or Viton. Where frequent
wa s h d ow n o c c u r s o r a e st h et i c a p p e a r a n c e i s a
consideration, this product can also be supplied with an
electroless nickel plated (ELNP) finish to the body, lever Screwed female version 1" Sanitary clamp version
housing (or sealed cap) and lever. A mechanically fastened
stainless steel name-plate can also be provided - For full
details contact Spirax Sarco.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will include valve set and hydraulic test pressure.
Also available on request is material certification in accordance with EN 10204 3.1.
Inlet connections
Screwed BSP (BS 21 parallel) or NPT female connections.
1" Sanitary clamp compatible (DN15, DN20 and DN25 sizes only)
BS 4825/ISO 2852/DIN 32676 - Safety valves with these connections have a surface finish of 0.8 µm on primary wetted parts.
Outlet connections
Screwed BSP (BS 21 parallel) or NPT female connection.
Page 1 of 10
44 Control systems
Safety valves
Pressure/temperature limits
Temperature °C
Steam saturation curve
Pressure bar g
Maximum set pressure for 1½" and 2" SV615 Maximum set pressure for ½" to 1¼" SV615
Minimum -90 °C
Metal seat
Maximum +230 °C
Minimum -30 °C
* Nitrile seat
Maximum +120 °C
Temperature Minimum -50 °C
* EPDM seat
Maximum +150 °C
Minimum -20 °C
* Viton seat
Maximum +200 °C
Steam 5%
Liquid 10%
Tested at a maximum inlet cold hydraulic test pressure of: 37.5 bar g
* Note: Soft seal inserts are not suitable for steam applications.
Page 2 of 10 TI-P316-01
CTLS Issue 18
SV615 Safety Valve
Control systems
Safety valves 4
Materials
4
10
7
5
8
1" Sanitary
clamp inlet
TI-P316-01 Page 3 of 10
CTLS Issue 18
SV615 Safety Valve
44 Control systems
Safety valves
Materials (continued)
11
Gas tight cap option
15
13
16
18
4 version
17
19
14
1" Sanitary
clamp inlet
Stainless steel/Nitrile insert ASTM A276 316/bonded Nitrile 4490 (90 IRHD)
14 Soft seal disc Stainless steel/EPDM insert ASTM A276 316/bonded EPDM 2064 (75 IRHD)
Stainless steel/Viton insert ASTM A276 316/bonded Viton F81 (85 IRHD)
Page 4 of 10 TI-P316-01
CTLS Issue 18
SV615 Safety Valve
Control systems
Safety valves 4
Table 1 - SV615 flow capacity for saturated steam in kilogrammes per hour (kg/h)
(calculated in accordance with EN ISO 4126:2004 at 5% overpressure)
Derated coefficient of discharge (Kdr) = 0.71
Set pressure (bar g) Flow capacity for dry saturated steam kg/h
TI-P316-01 Page 5 of 10
CTLS Issue 18
SV615 Safety Valve
44 Control systems
Safety valves
Table 2 - SV615 flow capacity for air in litres per second (normal I /s) at 0 °C and 1.013 bar a
(calculated in accordance with EN ISO 4126 : 2004 at 10% overpressure)
Derated coefficient of discharge (Kdr) = 0.71
Page 6 of 10 TI-P316-01
CTLS Issue 18
SV615 Safety Valve
Control systems
Safety valves 4
Table 3 - SV615 flow capacity for water in kilogrammes per hour (kg/h) at 20 °C
(calculated in accordance with EN ISO 4126:2004 at 10% overpressure)
Derated coefficient of discharge (Kdr) = 0.52
TI-P316-01 Page 7 of 10
CTLS Issue 18
SV615 Safety Valve
44 Control systems
Safety valves
Table 4 - SV615 flow capacities for hot water in kilowatts (kW) at or above 100 °C
(calculated in accordance with EN ISO 4126:2004)
Derated coefficient of discharge (Kdr) = 0.52
Page 8 of 10 TI-P316-01
CTLS Issue 18
SV615 Safety Valve
Control systems
Safety valves 4
Dimensions/weights (approximate) in mm and kg
Connection Flow
4.7
9
C C
B
B
EØ
D DØ
A A
TI-P316-01 Page 9 of 10
CTLS Issue 18
SV615 Safety Valve
44 Control systems
Safety valves
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P316-03) supplied with the product.
Installation note:
The safety valve should always be fitted with the centre line of the spring housing vertically above the valve. Ensure the discharge
pipework system is sized correctly.
S = Stainless steel
N = Nitrile
Seal material N
E = EPDM
V = Viton
Selection example
SV615 A N DN15 BSPF x BSPF
Page 10 of 10 TI-P316-01
CTLS Issue 18
SV615 Safety Valve
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Safety valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-S13-27
CTLS Issue 15
SV60
Safety Valve
Description
The SV60 is a range of full lift flanged safety valves suitable for use on steam, inert industrial gas and water services. Please contact
Spirax Sarco for suitability of any other media.
Available types
Model and material Bonnet and cap configuration
Applications
The SV60 is suitable for the protection of steam boilers, pipelines, pressure
vessels, compressors and receivers and most general process industry
applications.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve
which will include valve set and hydraulic test pressure. Also available on
request is material certification in accordance with EN 10204 3.1.
PN40 PN16
SV604
ASME 300 ASME 150
TI-S13-27 Page 1 of 12
CMGT Issue 15
SV60 Safety Valve
44 Control systems
Safety valves
Pressure/temperature limits - SV604
Temperature °C
this region.
Maximum 400°C
Temperature
Minimum -10°C
Steam 5%
Overpressure
Liquids and gas 10%
Designed for a maximum inlet cold hydraulic test pressure of: 60 bar g
Page 2 of 12 TI-S13-27
CMGT Issue 15
SV60 Safety Valve
Control systems
Safety valves 4
Pressure/temperature limits - SV607
Temperature °C
this region.
Pressure bar g
Temperature °C
Pressure bar g
Maximum 350°C
Temperature
Minimum -10°C
Steam 5%
Overpressure
Liquids and gas 10%
TI-S13-27 Page 3 of 12
CMGT Issue 15
SV60 Safety Valve
44 Control systems
Safety valves
Materials
4
4
4
14
15
6
Sealed cap
9
3
Packed easing lever
12 (DN20 to DN100 only)
11
7
10
5
8
2
4.7
14
1
Stainless steel,
DN20 - DN100 1.4021 or for
5 Disc hardened 47-52 HRC
DN125 - DN150 CA15
(Hardened Rockwell 'C' Scale)
Page 4 of 12 TI-S13-27
CMGT Issue 15
SV60 Safety Valve
Control systems
Safety valves 4
Materials
32 31 30
26, 27
17 19, 20
29
28
18 16
18
34
35
Sealed cap
22
33
21
23
36
4.7
15
* Note: The spring plate (11) and bearing ring design (12) varies according to the valve size and set pressure.
TI-S13-27 Page 5 of 12
CMGT Issue 15
SV60 Safety Valve
44 Control systems
Safety valves
Table 1 - SV60 flow capacity for dry saturated steam in kilogrammes per hour (kg/h)
(calculated at 10% overpressure. In accordance with EN ISO 4126)
Valve size DN in/out 20/32 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
0.5 129 269 401 525 875 1 357 1 889 3 053 4 299 6 203
1.0 192 403 608 812 1 315 2 014 2 831 4 635 6 380 9 190
1.5 254 538 816 1 102 1 764 2 726 3 793 6 190 8 502 12 235
2.0 312 661 1 005 1 363 2 187 3 367 4 775 7 775 10 665 15 337
2.5 369 789 1 187 1 636 2 631 3 981 5 652 9 162 12 791 18 388
3.0 427 911 1 354 1 867 3 002 4 609 6 551 10 651 14 805 21 278
3.5 485 1 023 1 521 2 097 3 372 5 251 7 471 12 139 16 864 24 233
4.0 538 1 148 1 688 2 326 3 801 5 825 8 289 13 662 18 709 26 883
4.5 591 1 261 1 854 2 555 4 175 6 398 9 104 15 006 20 549 29 527
5.0 644 1 374 2 019 2 783 4 548 6 970 9 917 16 347 22 385 32 165
5.5 697 1 487 2 185 3 011 4 920 7 540 10 729 17 685 24 217 34 798
6.0 750 1 599 2 350 3 239 5 291 8 110 11 539 19 021 26 046 37 427
4.7 6.5 802 1 711 2 514 3 466 5 662 8 678 12 349 20 354 27 873 40 052
16 7.0 855 1 823 2 679 3 693 6 033 9 246 13 157 21 687 29 697 42 673
7.5 907 1 935 2 843 3 919 6 403 9 814 13 964 23 017 31 519 45 291
8.0 959 2 047 3 007 4 145 6 773 10 380 14 771 24 346 33 339 47 907
8.5 1 012 2 158 3 172 4 372 7 143 10 947 15 577 25 675 35 159 50521
9.0 1 064 2 270 3 336 4 598 7 512 11 513 16 382 27 003 36 976 53133
9.5 1 116 2 381 3 499 4 824 7 881 12 078 17 187 28 329 38 793 55 743
10.0 1 169 2 493 3 663 5 049 8 250 12 644 17 991 29 655 40 608 58 352
11.0 1 273 2 715 3 991 5 501 8 987 13 774 19 599 32 305 44 237 63 566
12.0 1 377 2 938 4 318 5 952 9 724 14 903 21 206 34 955 47 866 68 780
13.0 1 482 3 161 4 645 6 402 10 460 16 032 22 812 37 601 51 490 73 989
14.0 1 586 3 383 4 972 6 853 11 197 17 161 24 419 40 250 55 117 79 199
15.0 1 690 3 606 5 299 7 304 11 934 18 290 26 025 42 898 58 743 84 410
16.0 1 795 3 829 5 626 7 755 12 671 19 420 27 633 45 547 62 371 89 623
17.0 1 899 4 051 5 954 8 206 13 408 20 549 29 240 48 196 65 999 -
18.0 2 004 4 274 6 281 8 658 14 146 21 680 30 849 50 847 69 630 -
19.0 2 108 4 497 6 609 9 110 14 884 22 812 32 460 53 504 73 267 -
20.0 2 213 4 721 6 937 9 562 15 623 23 944 34 070 56 158 76 902 -
Page 6 of 12 TI-S13-27
CMGT Issue 15
SV60 Safety Valve
Control systems
Safety valves 4
Table 2 - SV60 flow capacity for air - normal m3/h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in/out 20/32 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73
0.5 145 304 456 472 996 1 521 2 115 3 466 4 809 6 955
1.0 227 480 728 973 1 578 2 419 3 383 5 514 7 621 10 975
1.5 303 643 975 1 323 2 125 3 251 4 572 7 434 10 267 14 753
2.0 377 802 1 211 1 657 2 657 4 062 5 742 9 328 12 885 18 509
2.5 450 956 1 438 1 978 3 171 4 853 6 892 11 195 15 467 22 232
3.0 522 1 107 1 656 2 289 3 672 5 627 8 026 13 015 18 018 25 924
3.5 593 1 255 1 868 2 591 4 161 6 388 9 146 14 837 20 542 29 590
4.0 660 1 411 2 074 2 858 4 670 7 157 10 184 16 785 22 986 33 029
4.5 728 1 554 2 285 3 149 5 145 7 884 11 219 18 491 25 321 36 385
4.7
5.0 795 1 697 2 496 3 439 5 619 8 611 12 254 20 196 27 657 39 741
5.5 862 1 841 2 706 3 730 6 094 9 338 13 289 21 902 29 992 43 097
17
6.0 929 1 984 2 917 4 020 6 568 10 065 14 324 23 607 32 328 46 452
6.5 996 2 127 3 128 4 310 7 043 10 793 15 359 25 313 34 663 49 808
7.0 1 063 2 271 3 339 4 601 7 517 11 520 16 393 27 018 36 999 53 164
7.5 1 130 2 414 3 549 4 891 7 992 12 247 17 428 28 724 39 334 56 520
8.0 1 197 2 557 3 760 5 182 8 466 12 974 18 463 30 429 41 670 59 876
8.5 1 264 2 701 3 971 5 472 8 941 13 701 19 498 32 135 44 005 63 232
9.0 1 332 2 844 4 182 5 763 9 415 14 428 20 533 33 840 46 341 66 588
9.5 1 399 2 987 4 392 6 053 9 890 15 156 21 567 35 546 48 677 69 944
10.0 1 466 3 131 4 603 6 343 10 365 15 883 22 602 37 251 51 012 73 300
11.0 1 600 3 417 5 025 6 924 11 314 17 337 24 672 40 662 55 683 80 012
12.0 1 734 3 704 5 446 7 505 12 263 18 791 26 741 44 073 60 354 86 724
13.0 1 868 3 990 5 868 8 086 13 212 20 246 28 811 47 484 65 025 93 436
14.0 2 003 4 277 6 289 8 667 14 161 21 700 30 881 50 895 69 696 100 148
15.0 2 137 4 564 6 711 9 248 15 110 23 154 32 950 54 306 74 367 106 860
16.0 2 271 4 850 7 132 9 828 16 059 24 609 35 020 57 717 79 038 113 572
17.0 2 405 5 137 7 554 10 409 17 008 26 063 37 090 61 129 83 709 -
18.0 2 539 5 424 7 975 10 990 17 957 27 517 39 159 64 540 88 380 -
19.0 2 674 5 710 8 397 11 571 18 906 28 972 41 229 67 951 93 051 -
TI-S13-27 Page 7 of 12
CMGT Issue 15
SV60 Safety Valve
44 Control systems
Safety valves
Table 2 - SV60 flow capacity for air - normal m3/h at 0°C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in/out 20/32 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1 140 1 979 2 734 4 185 6 504 8 659 12 272
w (P > 4 bar) 0.78 0.86 0.76 0.68 0.64 0.71 0.66 0.70 0.72 0.73
20.0 2 808 5 997 8 818 12 152 19 855 30 426 43 299 71 362 97 723 -
Page 8 of 12 TI-S13-27
CMGT Issue 15
SV60 Safety Valve
Control systems
Safety valves 4
Table 3 - SV60 flow capacity for water in tonnes/h at 25% overpressure
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in/out 20/32 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
0.5 4.6 8.9 14.9 22.9 39.8 55.0 84.1 130.8 174.1 246.7
1.0 6.5 12.6 21.0 32.4 56.3 77.7 119.0 184.9 246.2 348.9
2.0 9.2 17.9 29.8 45.8 79.6 109.9 168.3 261.5 348.2 493.5
3.0 11.3 21.9 36.5 56.1 97.5 134.6 206.1 320.3 426.4 604.4
4.0 13.1 25.3 42.1 64.8 112.6 155.5 238.0 369.9 492.4 697.9
5.0 14.6 28.3 47.1 72.5 125.8 173.8 266.1 413.5 550.5 780.2
6.0 16.0 31.0 51.6 79.4 137.8 190.4 291.5 453.0 603.1 854.7
7.0 17.3 33.5 55.7 85.8 148.9 205.7 314.9 489.3 651.4 923.2
8.0 18.5 35.8 59.5 91.7 159.2 219.9 336.6 523.1 696.4 986.9
4.7
9.0 19.6 37.9 63.1 97.2 168.8 233.2 357.0 554.8 738.6 1 046.8
10.0 20.6 40.0 66.6 102.5 178.0 245.8 376.3 584.8 778.6 1 103.4
19
11.0 21.7 42.0 69.8 107.5 186.6 257.8 394.7 613.3 816.6 1 157.3
12.0 22.6 43.8 72.9 112.3 194.9 269.3 412.2 640.6 852.9 1 208.7
13.0 23.5 45.6 75.9 116.9 202.9 280.3 429.1 666.8 887.7 1 258.1
14.0 24.4 47.3 78.8 121.3 210.6 290.9 445.3 691.9 921.2 1 305.6
15.0 25.3 49.0 81.5 125.5 218.0 301.1 460.9 716.2 953.5 1 351.4
16.0 26.1 50.6 84.2 129.7 225.1 310.9 476.0 739.7 984.8 1 395.7
17.0 26.9 52.2 86.8 133.7 232.0 320.5 490.7 762.5 1 015.1 -
18.0 27.7 53.7 89.3 137.5 238.8 329.8 504.9 784.6 1 044.6 -
19.0 28.5 55.1 91.7 141.3 245.3 338.8 518.7 806.1 1 073.2 -
20.0 29.2 56.6 94.1 145.0 251.7 347.6 532.2 827.0 1 101.1 -
TI-S13-27 Page 9 of 12
CMGT Issue 15
SV60 Safety Valve
44 Control systems
Safety valves
Table 3 - SV60 flow capacity for water in tonnes/h at 25% overpressure
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Valve size DN in/out 20/32 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Flow area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
w 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Size 0.2 - 0.49 0.5 - 0.99 1.0 - 1.49 1.5 - 1.99 2.0 - 2.49 2.5 - 2.99 3.0 - 3.49 3.5 - 3.99 Above 4.0
DN20 x DN32 0.56 0.62 0.69 0.73 0.75 0.76 0.77 0.78 0.78
DN25 x DN40 0.62 0.67 0.75 0.80 0.82 0.84 0.85 0.85 0.86
DN32 x DN50 0.56 0.60 0.68 0.73 0.75 0.76 0.76 0.76 0.76
DN40 x DN65 0.45 0.51 0.59 0.64 0.66 0.68 0.68 0.68 0.68
DN50 x DN80 0.47 0.49 0.55 0.59 0.61 0.63 0.63 0.63 0.64
DN65 x DN100 0.50 0.55 0.61 0.66 0.68 0.69 0.70 0.71 0.71
DN80 x DN125 0.45 0.50 0.56 0.60 0.63 0.64 0.65 0.66 0.66
DN100 x DN150 0.48 0.52 0.59 0.63 0.66 0.67 0.68 0.69 0.70
DN125 x DN200 0.50 0.55 0.61 0.65 0.68 0.70 0.71 0.72 0.72
DN150 x DN250 0.51 0.56 0.62 0.66 0.69 0.71 0.72 0.73 0.73
Page 10 of 12 TI-S13-27
CMGT Issue 15
SV60 Safety Valve
Control systems
Safety valves 4
Sizing and selection
Refer to:- http://www.spiraxsarco.com/prs/product-sizing.asp
A B C D
4.7
21
D
A
TI-S13-27 Page 11 of 12
CMGT Issue 15
SV60 Safety Valve
44 Control systems
Safety valves
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P137-01) supplied with the product.
Installation note:
The safety valve should always be fitted with the centre line of the spring housing vertically above the valve.
Open bonnet valves are recommended for all steam boiler applications and must be used for valves fitted with Tungsten alloy springs.
4 = Carbon steel
Body material 4
7 = SG iron
4.7 Inlet connection PN16 (DN65 to DN150 only), PN25, PN40 or ASME (ANSI) 300 PN40
Page 12 of 12 TI-S13-27
CMGT Issue 15
SV60 Safety Valve
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Safety valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 4
TI-P317-02
CTLS Issue 5
SV60H
Safety Valve
4.7
Description 23
The SV60H is a range of full lift safety valves suitable for the protection of hot water
generators. The construction is characterised by an EPDM bellows and elastomer seat
seal to ensure leak free operation.
Available types
Set pressure range 1 to 10 bar g (in 0.5 bar increments)
'O' ring seat seals in accordance with Vd TÜV-Merkblatt SV100/4 EPDM, Viton
Applications
The SV60H is designed to protect hot water generators from overpressure in accordance
with DIN 4751, Side 2, for temperatures up to 120 °C.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which will
include valve set and hydraulic test pressure.
Also available on request is material certification in accordance with EN 10204 3.1.
Page 1 of 7
44 Control systems
Safety valves
Pressure/temperature limits
Please contact Spirax Sarco, when so required, for relevant details regarding the maximum allowable limits that the shell can withstand.
Temperature °C
The product must not be used in
SV604H PN40 inlet this region.
Pressure bar g
Temperature °C
Pressure bar g
4.7
24
Temperature °C
Pressure bar g
SV604H PN40
Body design conditions
SV607H PN16 or PN25
Maximum 10 bar g
Set pressure range
Minimum 1 bar g
Minimum 5 °C
EPDM seat
Maximum 120 °C
Temperature
Minimum 5 °C
Viton seat
Maximum 120 °C
Overpressure 10%
PN40 60 bar g
Designed for a maximum inlet cold hydraulic test pressure of: PN25 38 bar g
PN16 24 bar g
Page 2 of 7 TI-P317-02
CTLS Issue 5
SV60H Safety Valve
Control systems
Safety valves 4
Materials
13
3
10
5
10
11
7
2
9 4.7
25
5
7
2 No. Part Material
TI-P317-02 Page 3 of 7
CTLS Issue 5
SV60H Safety Valve
44 Control systems
Safety valves
Materials (continued)
26
17
39
19, 20
35 15 44 44
14
18
21
16
23
45
32
4.7 35 9 46
26 44
35
43
15
21
16
23
45
32
46 No. Part Material
43 Bellows EPDM
Page 4 of 7 TI-P317-02
CTLS Issue 5
SV60H Safety Valve
Control systems
Safety valves 4
Table 1 - SV60H flow capacities for hot water in kilowatts (kW) at or above 100 °C
(calculated in accordance with TRD 721)
Valve size DN 20/32 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
Orifice (mm) 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Area (mm²) 230 445 740 1140 1979 2734 4185 6504 8659 12272
1.0 122 236 327 504 875 1 172 1 795 3 050 4 061 5 756
1.5 149 288 437 673 1 168 1 569 2 402 3 733 4 970 7 044
2.0 176 341 531 818 1 421 1 883 2 882 4 416 5 879 8 333
2.5 204 394 580 894 1 552 2 143 3 281 5 099 6 789 9 621
3.0 229 443 653 1 005 1 745 2 411 3 691 5 737 7 637 10 824
3.5 256 496 730 1 125 1 953 2 698 4 131 6 419 8 546 12 112
4.0 282 545 803 1 237 2 147 2 966 4 541 7 057 9 395 13 315
4.5 307 594 875 1 349 2 341 3 234 4 951 7 694 10 244 14 518
5.0 333 643 948 1 460 2 535 3 502 5 361 8 332 11 092 15 720
5.5 358 693 1 020 1 572 2 729 3 770 5 771 8 969 11 941 16 923
6.0 382 738 1 088 1 676 2 909 4 019 6 152 9 561 12 729 18 040
4.7
6.5 414 802 1 181 1 819 3 158 4 363 6 679 10 380 13 820 19 586 27
7.0 431 833 1 228 1 891 3 283 4 536 6 943 10 790 14 365 20 359
7.5 456 882 1 300 2 003 3 477 4 804 7 353 11 428 15 214 21 562
8.0 480 928 1 368 2 107 3 657 5 052 7 734 12 019 16 002 22 679
8.5 500 967 1 425 2 195 3 810 5 263 8 056 12 520 16 669 23 624
9.0 529 1 023 1 507 2 322 4 031 5 569 8 525 13 249 17 638 24 998
9.5 556 1 076 1 585 2 442 4 239 5 856 8 964 13 932 18 548 26 287
10.0 574 1 111 1 637 2 522 4 378 6 048 9 257 14 387 19 154 27 146
Orifice (mm) do 17.0 23.8 30.6 38.0 50.1 59.0 73.0 91.0 105 125
Area (mm²) Ao 230 445 740 1140 1979 2734 4185 6504 8659 12272
1.0 0.79 0.79 0.66 0.66 0.66 0.64 0.64 0.70 0.70 0.70
1.5 0.79 0.79 0.72 0.72 0.72 0.70 0.70 0.70 0.70 0.70
2.0 0.79 0.79 0.74 0.74 0.74 0.71 0.71 0.70 0.70 0.70
2.5 to 10 0.79 0.79 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70
TI-P317-02 Page 5 of 7
CTLS Issue 5
SV60H Safety Valve
44 Control systems
Safety valves
Constant K depending on the set pressure (bar g)
Set pressure bar g K
1.0 0.67
1.5 0.82
2.0 0.97
2.5 1.12
3.0 1.26
3.5 1.41
4.0 1.55
4.5 1.69
5.0 1.83
6.0 2.10
7.0 2.37
8.0 2.64
9.0 2.91
10.0 3.16
4.7
28 Dimensions/weights (approximate) in mm and kg
Dimensions Weight
Size
Flow Ø
Inlet - Outlet
A B C D SV604H SV607H
Page 6 of 7 TI-P317-02
CTLS Issue 5
SV60H Safety Valve
Control systems
Safety valves 4
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P317-01) supplied with the product.
Installation note: The safety valve should always be fitted with the centre line of the spring housing vertically above the valve.
4H = Carbon steel
Body material 4H
7H = SG iron
E = EPDM
Seal material E
V = Viton
TI-P317-02 Page 7 of 7
CTLS Issue 5
SV60H Safety Valve
44 Control systems
Safety valves
4.7
30
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Safety valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2019 4
TI-P315-04
CTLS Issue 4
SVL606
Stainless Steel
Safety Valve
Description
The SVL606 is a stainless steel, full lift TÜV approved flanged safety valve suitable
for use with steam, gas and liquids.
4.7
Available types
31
Two main variations of the valve are available:
SVL606-B with a sealed cap for liquid service.
SVL606-C with a packed easing lever for steam (or other services where a
lever is specified).
Applications
The SVL606 is suitable for the overpressure protection of steam boilers, pipelines,
pressure vessels and most general process industry applications, particularly
where a valve of all stainless steel construction is required to minimise
contamination of the process media or where hygienic considerations and aesthetic
qualities are prerequisites. This valve is also suitable for cryogenic service.
Outlet size DN 40 50 65 80 100 125 150 200 250 Flanged EN 1092 PN16
Optional extras
Flanges: ANSI B 16.5 flanges are available on request.
Soft seals are available (contact Spirax Sarco for pressure/temperature limitations).
Special springs to extend the set pressure range on certain sizes can be provided.
Page 1 of 7
44 Control systems
Safety valves
Materials
No. Part Material 9
1 Body Stainless steel 1.4408
14
4
3
Optional
EPDM soft seat seal
Page 2 of 7 TI-P315-04
CTLS Issue 4
SVL606 Stainless Steel Safety Valve
Control systems
Safety valves 4
Pressure/temperature limits
A
Temperature °C
B
Steam saturation curve
C
Pressure bar g
B-C EPDM seat seal is limited to a maximum operating temperature of 130 °C.
Maximum 40 bar g
DN25 to DN40
Minimum 0.1 bar g
Maximum 33 bar g
DN50
Minimum 0.1 bar g
Maximum 28 bar g
4.7
Set pressure DN65
Minimum 0.1 bar g 33
Please note: That higher set pressures are
available with special springs. Maximum 13.6 bar g
Consult Spirax Sarco. DN80
Minimum 0.1 bar g
Maximum 15 bar g
DN100 and DN125
Minimum 0.1 bar g
Maximum 7 bar g
DN150
Minimum 0.1 bar g
Maximum +300 °C
Metal seat
Minimum -270 °C
Temperature
Maximum +130 °C
EPDM seat
Minimum -45 °C
Designed for a maximum inlet cold hydraulic test pressure of: 60 bar g
TI-P315-04 Page 3 of 7
CTLS Issue 4
SVL606 Stainless Steel Safety Valve
44 Control systems
Safety valves
Table 1 - SVL606 flow capacity for dry saturated steam in kilogrammes per hour (kg/h)
(calculated at 10% overpressure in accordance with EN ISO 4126)
Valve size DN in/out 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
0.2 151 240 390 604 1 027 1 562 2 415 2 740 4 457
0.5 214 341 554 857 1 457 2 217 3 427 3 888 6 325
1.0 319 507 825 1 275 2 169 3 300 5 100 5 787 9 415
2.0 504 801 1 303 2 015 3 427 5 213 8 058 9 143 14 875
3.0 678 1 077 1 751 2 707 4 605 7 006 10 829 12 297 19 991
4.0 843 1 339 2 177 3 366 5 726 8 711 13 465 15 277 24 855
5.0 1 007 1 599 2 601 4 022 6 840 10 407 16 086 18 252 29 694
6.0 1 170 1 859 3 023 4 674 7 951 12 096 18 697 21 214 34 514
7.0 1 333 2 118 3 444 5 325 9 058 13 781 21 300 24 168 39 320
4.7 8.0 1 495 2 376 3 864 5 975 10 162 15 461 23 898 27 115
Page 4 of 7 TI-P315-04
CTLS Issue 4
SVL606 Stainless Steel Safety Valve
Control systems
Safety valves 4
Table 2 - SVL606 flow capacity for air - normal m3/h at 0 °C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2)
Valve size DN in/out 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
0.2 162 258 420 649 1 105 1 680 2 597 2 947 4 794
0.5 263 418 680 1 051 1 789 2 721 4 206 4 772 7 764
1.0 388 617 1 004 1 552 2 641 4 017 6 209 7 045 11 461
3.0 854 1 357 2 209 3 414 5 809 8 836 13 657 15 497 25 212
5.0 1 289 2 050 3 337 5 157 8 774 13 346 20 629 23 407 38 082
7.0 1 725 2 742 4 464 6 900 11 739 17 857 27 600 31 317 50 951
TI-P315-04 Page 5 of 7
CTLS Issue 4
SVL606 Stainless Steel Safety Valve
44 Control systems
Safety valves
Table 3 - SVL606 flow capacity for water in kilogrammes per hour (kg/h) at 20 °C
(calculated in accordance with AD-MERKBLATT A2 at 10% overpressure)
Valve size DN in/out 25/40 32/50 40/65 50/80 65/100 80/125 100/150 125/200 150/250
0.2 5 210 8 280 13 500 20 800 15 500 53 000 85 300 94 600 154 000
0.5 7 370 11 700 19 100 29 500 50 100 76 300 118 000 134 000 218 000
1.0 9 970 15 900 25 800 39 900 67 900 103 000 160 000 181 000 295 000
3.0 17 300 27 500 44 700 69 100 118 000 179 000 276 000 314 000 510 000
5.0 22 300 35 500 57 700 89 200 152 000 231 000 357 000 405 000 659 000
7.0 19 900 42 000 68 300 106 000 180 000 273 000 422 000 479 000 779 000
10.0 31 500 50 100 81 600 126 000 215 000 326 000 505 000 573 000
12.0 34 600 54 900 89 400 138 000 235 000 358 000 553 000 627 000
13.6 36 700 58 300 94 800 147 000 249 000 379 000 586 000 665 000
4.7 15.0 38 600 61 300 99 700 154 000 262 000 616 000 699 000
Page 6 of 7 TI-P315-04
CTLS Issue 4
SVL606 Stainless Steel Safety Valve
Control systems
Safety valves 4
Dimensions/weights (approximate) in mm and kg
Valve size A B C
SVL606B SVL606C
Inlet Outlet Centreline at Centreline at Overall height, Overall height, Additional height Weight
inlet to outlet outlet to inlet Gas tight cap packed lever with bellows
flange face flange face design design
Installation
4.7
For full details see the Installation and Maintenance Instructions supplied with the
product. 37
SVL606 safety valve selection guide
Model type SVL60 SVL60
S = Stainless steel
Seal material S
E = EPDM
SVL606 - B - S - PN40
C
How to order
Example: 1 off Spirax Sarco DN25 x 40 SVL606-B-S-PN40 safety valve with a
set pressure of 15.5 bar g.
TI-P315-04 Page 7 of 7
CTLS Issue 4
SVL606 Stainless Steel Safety Valve
44 Control systems
Safety valves
4.7
38
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Safety valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2019 4
TI-S13-25
CTLS Issue 13
SV73
Cast Iron
Safety Valve
4.7
39
Description
The SV73 cast iron series valves are built in conformance to Section I and VIII of
the ASME Boiler and Pressure Vessel Code. They are primarily intended for use
on power boilers and unfired pressure vessels where ASME Section I and VIII
stamped valves are required.
Applications
Protection of steam systems downstream of pressure regulating stations, on inlet
to such equipment as air coils, heat exchangers and process vessels. Also for use
on flash recovery vessels on condensate return systems to protect vessels. Air
systems to protect accumulation vessels and air equipment from overpressurisation.
Steam boilers and generators.
Available types
The SV73 is available with cast iron body and stainless steel trim in orifice sizes
from 'J' to 'R'. It has an open bonnet and easing lever and is available with screwed
or flanged connections.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve which
will include valve set and hydraulic test pressure. Also available on request is
material certification in accordance with EN 10204 3.1.
1½" x 2½" to 3" x 4" Inlet flanged ANSI class 250 RF, Outlet screwed female NPT.
3" x 4" to 6" x 8" Inlet flanged ANSI class 250 RF, Outlet flanged ANSI class 125 FF.
Page 1 of 8
44 Control systems
Safety valves
Pressure/temperature limits
A
Temperature °F
C
Steam
saturation
curve
D B
Pressure psi g
ASME I Steam 3%
40 Overpressure Steam 10%
ASME VIII
Air/gas 10%
ASME I Steam 2 - 6%
Performance data
Blowdown limits Steam 7%
ASME VIII
Air/gas 7%
Steam 0.955
Derated coefficient of discharge values
Air/gas 0.955
Tested at a maximum inlet cold hydraulic test pressure of: 600 psi g
Page 2 of 8 TI-S13-25
CTLS Issue 12
SV73 Cast Iron Safety Valve
Control systems
Safety valves 4
Materials
No. Part Material
4
26 ASTM A126
1 Body Cast iron
16 Class B
24, 25
ASTM A351
2 Seat Stainless steel
Grade CF8
14 ASTM A126
3 Bonnet Cast iron
15 Class B
18 20
ASTM A126
4 Cap Cast iron
Class B
ASTM A217
5 Disc Stainless steel
CA15
6
6 Spring Chrome-vanadium alloy steel
3 ASTM A351
7 Upper adjusting ring Stainless steel
Grade CF8
10
ASTM A351
8 Lower adjusting ring Stainless steel
Grade CF8
12
13 ASTM A182/
11 9 Stem (lower) Stainless steel A182M-18 F6A
Class 3
27
40
10 Stem (upper) Stainless steel
ASTM A479 4.7
9 Type 410
5
7 11 Spring washers (2 off) Steel ASTM A105
41
21
ASTM A193
17 23 12 Bonnet stud Steel
Grade B7
22 8
ASTM A194
13 Bonnet nut Steel
Grade 2H
2 ASTM A479
14 Adjusting screw Stainless steel
Type 410
23 8
TI-S13-25 Page 3 of 8
CTLS Issue 12
SV73 Cast Iron Safety Valve
44 Control systems
Safety valves
Capacities
1. lb/h steam, 90% of actual capacity at 3% accumulation in accordance with ASME Code, Section I.
Orifice J K L M
Area Sq. In. 1.374 1.968 3.054 3.846
Page 4 of 8 TI-S13-25
CTLS Issue 12
SV73 Cast Iron Safety Valve
Control systems
Safety valves 4
2. lb/h steam, 90% of actual capacity at 10% accumulation in accordance with ASME Code, Section VIII.
Orifice N P Q R
Area Sq. In. 4.633 6.830 11.811 17.123
TI-S13-25 Page 5 of 8
CTLS Issue 12
SV73 Cast Iron Safety Valve
44 Control systems
Safety valves
Safety valve sizing information
Formulas:
Where:
A = Required orifice area in square inches
Relieving pressure in pounds per square inch absolute = set pressure (psi g) + overpressure + 14.7 where the overpressure is
P =
3% or 2 psi, whichever is the greater. P = 1.03 x set pressure + 14.7 or P = set pressure + 2 psi + 14.7.
Compressibility factor corresponding to T and P. If this factor is not available, compressibility correction can be safely ignored
Z =
using a value of Z = 1.0.
4.7
Table 1 Ksh superheat correction factor
44
Set pressure psi g
Total steam 15 20 40 60 80 100 120 140 160 180 200 220 240 250
temperature
°F Saturated steam temperature °F
250 259 287 308 324 338 350 361 371 380 388 395 403 406
380 0.98 0.98 0.99 0.99 0.99 1.00 1.00 1.00 1.00
400 0.98 0.98 0.98 0.98 0.99 0.99 0.99 1.00 1.00 1.00 1.00 1.00
420 0.97 0.97 0.97 0.97 0.98 0.98 0.98 0.99 0.99 0.99 0.99 1.00 1.00 1.00
Page 6 of 8 TI-S13-25
CTLS Issue 12
SV73 Cast Iron Safety Valve
Control systems
Safety valves 4
Sizing and selection
Refer to:- http: // www.spiraxsarco.com / resources / steam-engineering-tutorials / safety-valves / safety-valve-sizing.asp
Size Connection Size Connection letter ins ins ins ins lbs
3" ANSI 250 4" ANSI 125 M - 5.5 5.4 24.3 110
45
4" ANSI 250 6" ANSI 125 N - 7.1 6.8 26.5 187
4" ANSI 250 6" ANSI 125 P - 7.1 6.8 28.5 196
6" ANSI 250 8" ANSI 125 Q - 9.3 9.3 34.5 355
6" ANSI 250 8" ANSI 125 R - 10.0 10.9 43.9 595
C
C
B
B
A1
TI-S13-25 Page 7 of 8
CTLS Issue 12
SV73 Cast Iron Safety Valve
44 Control systems
Safety valves
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-S13-33) supplied with the product.
Installation note: The safety valve should always be fitted with the centre line of the spring housing vertically above the valve.
J = 1.374
K = 1.968
L = 3.054
M = 3.846
Actual orifice area Sq. In. J
N = 4.633
P = 6.830
Q = 11.811
R = 17.123
Set pressure Specify set pressure from 5 psi g to 250 psi g 180
SV7 3 - V - A J - 180
How to order
Example: 1 off Spirax Sarco SV73-V-AJ-180 safety valve having a set pressure of 180 psi g.
Page 8 of 8 TI-S13-25
CTLS Issue 12
SV73 Cast Iron Safety Valve
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Safety valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 4
TI-S13-30
CTLS Issue 16
SV74
Carbon Steel
Safety Valve
4.7
47
Description
The SV74 steel series safety valves are built in conformance to Section I and
VIII of the ASME Boiler and Pressure Vessel Code. They are primarily intended
for use on power boilers and unfired pressure vessels where ASME Section I
and VIII stamped valves are required.
Applications
Protection of steam systems downstream of pressure regulating stations, on
inlet to such equipment as air coils, heat exchangers and process vessels.
Also for use on flash recovery vessels on condensate return systems to protect
vessels. Air systems to protect accumulation vessels and air equipment from
overpressurisation. Steam boilers and generators.
Available types
The SV74 is available with carbon steel body and stainless steel trim in orifice
sizes from 'F' to 'R'. It has an open bonnet and easing lever and flanged
connections.
Certification
A manufacturers' Typical Test Report is provided as standard for each valve
which will include valve set and hydraulic test pressure. Also available on
request is material certification in accordance with EN 10204 3.1.
Page 1 of 9
44 Control systems
Safety valves
Pressure / temperature limits
Temperature °F
A B
Steam saturation curve
Pressure psi g
Maximum 750 °F
Design temperature
Minimum -20 °F
ASME I Steam 3%
48 Overpressure Steam 10%
ASME VIII
Air/gas 10%
ASME I Steam 2 - 6%
Performance data
Blowdown limits Steam 7%
ASME VIII
Air/gas 7%
Steam 0.955
Derated coefficient of discharge values
Air/gas 0.955
Tested at a maximum inlet cold hydraulic test pressure of: 1015 psi g
Page 2 of 9 TI-S13-30
CTLS Issue 16
SV74 Carbon Steel Safety Valve
Control systems
Safety valves 4
Materials
4
10
12
13
11
9
7 4.7
5
49
8
TI-S13-30 Page 3 of 9
CTLS Issue 16
SV74 Carbon Steel Safety Valve
44 Control systems
Safety valves
Materials (continued)
26
16
24, 25
18
14
15
20
27
40
4.7 21
50 17 23
22
Page 4 of 9 TI-S13-30
CTLS Issue 16
SV74 Carbon Steel Safety Valve
Control systems
Safety valves 4
Capacities
1. lb/h steam, 90% of actual capacity at 3% accumulation in accordance with ASME Code, Section I.
2. lb/h steam, 90% of actual capacity at 10% accumulation in accordance with ASME Code, Section VIII.
Orifice F G H J K L
Area Sq. In. 0.328 0.537 0.841 1.374 1.968 3.054
Steam Set pressure Real flow Real flow Real flow Real flow Real flow Real flow
saturation psi g lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h
temperature
ºF 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10%
250 15 438 453 716 741 1 122 1 161 1 833 1 897 2 625 2 717 4 074 4 216
259 20 512 533 839 872 1 314 1 366 2 146 2 231 3 074 3 196 4 770 4 959
267 25 587 612 961 1 003 1 505 1 570 2 459 2 566 3 522 3 675 5 466 5 702
274 30 662 692 1 083 1 133 1 697 1 775 2 772 2 900 3 971 4 153 6 162 6 446
281 35 737 772 1 206 1 264 1 888 1 980 3 085 3 234 4 419 4 632 6 858 7 189
287 40 811 852 1 328 1 395 2 080 2 184 3 398 3 569 4 868 5 111 7 554 7 932
292 45 886 932 1 451 1 525 2 272 2 389 3 711 3 903 5 316 5 590 8 250 8 675
298 50 961 1 012 1 573 1 656 2 463 2 594 4 025 4 237 5 764 6 069 8 945 9 418
303 55 1 035 1 091 1 695 1 787 2 655 2 798 4 338 4 572 6 213 6 548 9 641 10 162
307 60 1 110 1171 1 818 1 917 2 847 3 003 4 651 4 906 6 661 7 027 10 337 10 905
312 65 1 185 1 251 1 940 2 048 3 038 3 208 4 964 5 240 7 110 7 506 11 033 11 648
316 70 1 260 1 331 2 062 2 179 3 230 3 412 5 277 5 575 7 558 7 985 11 729 12 391
320 75 1 334 1 411 2 185 2 309 3 422 3 617 5 590 5 909 8 007 8 464 12 425 13 134
324 80 1 409 1 490 2 307 2 440 3 613 3 822 5 903 6 244 8 455 8 943 13 121 1 3878
328 85 1 484 1 570 2 429 2 571 3 805 4 026 6 216 6 578 8 904 9 422 13 817 14 261 4.7
331 90 1 559 1 650 2 552 2 702 3 996 4 231 6 529 6 912 9 352 9 901 14 513 15 364
335 95 1 633 1 730 2 674 2 832 4 188 4 436 6 842 7 247 9 800 10 379 15 209 16 107 51
338 100 1 708 1 810 2 797 2 963 4 380 4 640 7 155 7 581 10 249 10 858 15 905 16 850
341 105 1 783 1 890 2 919 3 094 4 571 4 845 7 469 7 915 10 697 11 337 16 600 17 594
344 110 1 858 1 969 3 041 3 224 4 763 5 050 7 782 8 250 11 146 11 816 17 296 18 337
347 115 1 932 2 049 3 164 3 355 4 955 5 254 8 293 8 584 11 594 12 295 17 992 19 080
350 120 2 007 2 129 3 286 3 486 5 146 5 459 8 408 8 918 12 043 12 774 18 688 19 823
353 125 2 082 2 209 3 408 3 616 5 338 5 663 8 721 9 253 12 491 13 253 19 384 20 566
356 130 2 157 2 289 3 531 3 747 5 530 5 868 9 034 9 587 12 940 13 732 20 080 21 310
358 135 2 231 2 368 3 652 3 878 5 721 6 073 9 347 9 922 13 388 14 211 20 776 22 053
361 140 2 306 2 448 3 775 4 008 5 913 6 277 9 660 10 256 13 836 14 690 21 472 22 796
363 145 2 381 2 528 3 898 4 139 6 104 6 482 9 973 10 590 14 285 15 169 22 168 23 539
366 150 2 456 2 608 4 020 4 270 6 296 6 687 10 286 10 925 14 733 15 648 22 864 24 282
368 155 2 530 2 688 4 143 4 400 6 488 6 891 10 599 11 259 15 182 16 127 23 559 25 026
371 160 2 605 2 768 4 265 4 531 6 679 7 096 10 913 11 593 15 630 16 605 24 255 25 769
373 165 2 680 2 847 4 387 4 662 6 871 7 301 11 226 11 928 16 079 17 084 24 951 26 512
375 170 2 755 2 927 4 510 4 792 7 063 7 505 11 539 12 262 16 527 17 563 25 647 27 255
377 175 2 829 3 007 4 632 4 923 7 254 7 710 11 852 12 597 16 976 18 042 26 343 27 998
380 180 2 904 3 087 4 754 5 054 7 446 7 915 12 165 12 931 17 424 18 521 27 039 28 742
382 185 2 979 3 167 4 877 5 184 7 638 8 119 12 478 13 265 17 872 19 000 27 735 29 485
384 190 3 053 3 246 4 999 5 315 7 829 8 324 12 791 13 600 18 321 19 479 28 431 30 228
386 195 3 128 3 326 5 122 5 446 8 021 8 529 13 104 13 934 18 769 19 958 29 127 30 971
388 200 3 203 3406 5 244 5 577 8 212 8 733 13 417 14 268 19 218 20 437 29 823 31 714
392 210 3 352 3 566 5 489 5 838 8 816 9 143 14 043 14 937 20 115 21 395 31 214 33 201
396 220 3 502 3 725 5 733 6 099 8 979 9 552 14 670 15 606 20 416 22 352 32 606 34 687
399 230 3 651 3 885 5 978 6 361 9 362 9 961 15 296 16 275 21 908 23 310 33 998 36 174
403 240 3 801 4 045 6 223 6 622 9 746 10 371 15 922 16 943 22 805 24 268 35 390 37 660
406 250 3 950 4 204 6 468 6 883 10 129 10 780 16 548 17 612 23 702 25 226 36 782 39 146
409 260 4 100 4 364 6 712 7 145 10 512 11 189 17 174 18 281 24 599 26 184 38 174 40 633
413 270 4 249 4 524 6 957 7 406 10 895 11 599 17 801 18 950 25 496 27 142 39 565 42 119
416 280 4 399 4 683 7 202 7 667 11 279 12 008 18 427 19 618 26 393 28 100 40 957 43 606
417 290 4 548 4 843 7 446 7 929 11 662 12 417 19 053 20 287 27 290 29 057 42 349 45 092
422 300 4 698 5 003 7 691 8 190 12 045 12 827 19 679 20 956 28 187 30 015 43 741 46 578
TI-S13-30 Page 5 of 9
CTLS Issue 16
SV74 Carbon Steel Safety Valve
44 Control systems
Safety valves
Capacities (continued)
1. lb/h steam, 90% of actual capacity at 3% accumulation in accordance with ASME Code, Section I.
2. lb/h steam, 90% of actual capacity at 10% accumulation in accordance with ASME Code, Section VIII.
Orifice M N P Q R
Area Sq. In. 3.846 4.633 6.830 11.811 17.123
Steam Set pressure Real flow Real flow Real flow Real flow Real flow
saturation psi g lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h
temperature
ºF 3% 10% 3% 10% 3% 10% 3% 10% 3% 10%
250 15 5 131 5 308 6 181 6 395 9 111 9 427 15 756 16 302 22 842 23 634
259 20 6 007 6 244 7 236 7 522 10 668 11 089 18 447 19 176 26 744 27 800
267 25 6 883 7 180 8 292 8 649 12 224 12 751 21 139 22 050 30 646 31 966
274 30 7 760 8 116 9 348 9 776 13 780 14 413 23 830 24 923 34 548 36 133
281 35 8 636 9 052 10 403 10 904 15 337 16 074 26 521 27 797 38 449 40 299
287 40 9 513 9 987 11 459 12 031 16 893 17 736 29 213 30 671 42 351 44 465
292 45 10 389 10 923 12 515 13 158 18 449 19 398 31 904 33 545 46 253 48 631
298 50 11 265 11 859 13 570 14 286 20 006 21 060 34 595 36 418 50 155 52 797
303 55 12 142 12 795 14 626 15 413 21 562 22 722 37 287 39 292 54 057 56 964
307 60 13 018 13 730 15 682 16 540 23 118 24 383 39 978 42 166 57 958 61 130
312 65 13 894 14 666 16 738 17 667 24 675 26 045 42 670 45 040 61 860 65 296
316 70 14 771 15 602 17 793 18 795 26 231 27 707 45 361 47 913 65 762 69 462
320 75 15 647 16 538 18 849 19 922 27 567 29 369 48 052 50 787 69 664 73 629
324 80 16 524 17 474 19 905 21 049 29 344 31 031 50 744 53 661 73 565 77 795
4.7 328 85 17 400 18 409 20 960 22 176 30 900 32 693 53 435 56 535 77 467 81 961
331 90 18 276 19 345 22 016 23 304 32 456 34 354 56 126 59 408 81 369 86 127
52 335 95 19 153 20 281 23 072 24 431 34 013 36 016 58 818 62 282 85 271 90 294
338 100 20 029 21 217 24 128 25 558 35 569 37 678 61 509 65 156 89 173 94 460
341 105 20 905 22 152 25 183 26 685 37 125 39 340 64 200 68 030 93 074 98 626
344 110 21 782 23 088 26 239 27 813 38 682 41 002 66 892 70 903 96 976 102 792
347 115 22 658 24 024 27 295 28 940 40 238 42 663 69 583 73 777 100 878 106 958
350 120 23 535 24 960 28 350 30 067 41 001 44 325 72 274 76 651 104 780 111 125
353 125 24 411 25 896 29 406 31 194 43 351 45 987 74 966 79 525 108 681 115 291
356 130 25 287 26 831 30 462 32 322 44 907 47 649 77 657 82 398 112 583 119 457
358 135 26 164 27 767 31 518 33 449 46 463 49 311 80 348 85 272 116 485 123 623
361 140 27 040 28 703 32 573 34 576 48 020 50 973 83 040 88 146 120 387 127 790
363 145 27 916 29 639 33 629 35 704 49 576 52 634 85 731 91 020 124 288 131 956
366 150 28 793 30 574 34 685 36 831 51 132 54 296 88 422 93 893 128 190 136 122
368 155 29 669 31 510 35 740 37 958 52 689 55 958 91 114 96 767 132 092 140 288
371 160 30 546 32 446 36 796 39 085 54 245 57 620 93 805 99 641 135 994 144 454
373 165 31 422 33 382 37 852 40 212 55 801 59 282 96 496 102 515 139 896 148 621
375 170 32 298 34 317 38 907 41 340 57 358 60 943 99 188 105 388 143 797 152 787
377 175 33 175 35 253 39 963 42 467 58 914 62 605 101 879 108 262 147 699 156 953
380 180 34 051 36 189 41 019 43 594 60 470 64 267 104 570 111 136 151 601 161 119
382 185 34 927 37 125 42 075 44 722 62 027 65 929 107 262 114 010 155 503 165 286
384 190 35 804 38 061 43 130 45 849 63 583 67 591 109 953 116 883 159 404 169 452
386 195 36 680 38 996 44 186 46 976 65 139 69 253 112 644 119 757 163 306 173 618
388 200 37 557 39 932 45 242 48 103 66 696 70 914 115 336 122 631 167 208 177 784
392 210 39 309 41 804 47 353 50 358 69 808 74 238 120 718 128 378 175 012 186 117
396 220 41062 43 675 49 465 52 612 72 921 77 562 126 101 134 126 182 815 194 449
399 230 42 815 45 547 51 576 54 867 76 034 80 885 131 484 139 874 190 619 202 782
403 240 44 568 47 418 53 687 57 122 79 146 84 209 136 866 145 621 198 422 211 114
406 250 46 320 49 290 55 799 59 376 82 259 87 533 142 249 151 369 206 226 219 447
409 260 48 073 51 161 57 910 61 631 85 372 90 856 147 632 157 116 214 029 227 779
413 270 49 826 53 033 60 022 63 885 88 484 94 180 153 014 162 864 221 833 236 111
416 280 51 579 54 905 62 133 66 140 91 597 97 503 158 397 168 611 229 636 244 444
417 290 53 331 56 776 64 245 68 394 94 710 100 827 163 780 174 359 237 440 252 776
422 300 55 084 58 648 66 356 70 649 97 822 104 151 169 163 180 106 245 243 261 109
Page 6 of 9 TI-S13-30
CTLS Issue 16
SV74 Carbon Steel Safety Valve
Control systems
Safety valves 4
Safety valve sizing information
Formulas:
Where:
A = Required orifice area in square inches
P = Relieving pressure in pounds per square inch absolute = set pressure (psi g) + overpressure + 14.7 where the
overpressure is 3% or 2 psi, whichever is the greater. P = 1.03 x set pressure + 14.7 or P = set pressure + 2 psi + 14.7.
Z = Compressibility factor corresponding to T and P. If this factor is not available, compressibility correction can be safely
ignored using a value of Z = 1.0.
Total steam 15 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300
53
temperature
°F Saturated steam temperature °F
250 259 287 308 324 338 350 361 371 380 388 395 403 409 416 422
380 0.98 0.98 0.99 0.99 0.99 1.00 1.00 1.00 1.00
400 0.98 0.98 0.98 0.98 0.99 0.99 0.99 1.00 1.00 1.00 1.00 1.00
420 0.97 0.97 0.97 0.97 0.98 0.98 0.98 0.99 0.99 0.99 0.99 1.00 1.00 1.00 1.00
440 0.96 0.96 0.96 0.96 0.97 0.97 0.97 0.98 0.98 0.98 0.99 0.99 0.99 0.99 1.00 1.00
460 0.95 0.95 0.95 0.95 0.96 0.96 0.96 0.96 0.97 0.97 0.97 0.98 0.98 0.98 0.99 0.99
TI-S13-30 Page 7 of 9
CTLS Issue 16
SV74 Carbon Steel Safety Valve
44 Control systems
Safety valves
Sizing and selection
Refer to:- http://www.spiraxsarco.com/prs/product-sizing.asp
3" ASME 300 4" ASME 150 M 6.50 6.5 25.0 117
4" ASME 300 6" ASME 150 N 7.50 7.2 26.7 198
4" ASME 300 6" ASME 150 P 8.30 7.1 28.7 212
6" ASME 300 8" ASME 150 Q 9.40 9.9 34.8 384
6" ASME 300 8" ASME 150 R 10.00 10.9 43.9 633
4.7 Note: Drain hole connection ½" NPT on all valve sizes
54
Page 8 of 9 TI-S13-30
CTLS Issue 16
SV74 Carbon Steel Safety Valve
Control systems
Safety valves 4
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-S13-33) supplied with the product.
Installation note:
The safety valve should always be fitted with the centre line of the spring housing vertically above the valve.
H = 0.841
J = 1.374
K = 1.968
M = 3.846
N = 4.633
P = 6.830
Q = 11.811
R = 17.123
Set pressure Specify set pressure from 5 psi g to 250 psi g 180
SV7 3 - V - A Z - 180
How to order
Example 1: 1 off Spirax Sarco SV74-V-XP-180 safety valve having a set pressure of 180 psi g.
TI-S13-30 Page 9 of 9
CTLS Issue 16
SV74 Carbon Steel Safety Valve
44 Control systems
Safety valves
4.7
56
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Safety valves
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-P315-03
CTLS Issue 11
SVL488
Stainless Steel
Sanitary Safety Valve
Description
The SVL488 is a soft seated stainless steel, full lift, TÜV approved
safety valve suitable for steam, gas and liquid applications.
Applications
The SVL488 is suitable for the overpressure protection of low pressure
steam equipment, pipelines and pressure vessels, particularly within
the brewing and beverage industries where extremely high standards
of hygiene and cleanliness are required to maintain product quality and
to minimise contamination of the process media.
Available types
Two main variations of the valve are available: 4.7
SVL488-B with a sealed cap for liquid service.
SVL488-C with a packed easing lever for steam (or other services where
a lever is specified).
57
Note: Both designs have a closed bonnet and EPDM soft seat seal and
bellows as standard.
Certification
A manufactures' Typical Test Report is provided as standard for each
valve including valve set and hydraulic pressure. Also available on
request is material certification in accordance with EN 10204 3.1.
- The valve belongs to Category 4, having been designed for use with
fluids in Group 1 and 2 (gases and liquids).
Pipe connections: Valves are available with flanged DIN 2633 PN16 or sanitary clamp ISO 2852 (ISO 2037 pipe standard) connections.
Please state connection required when placing an order.
Optional extras
The standard inlet wetted surface finish is 0.75 µm Ra. Other finishes are available on request - Please contact Spirax Sarco.
TI-P315-03 Page 1 of 6
CTLS Issue 11
SVL488 Stainless Steel Sanitary Safety Valve
44 Control systems
Safety valves
Cap/lifting lever types
Gastight cap
All sizes
4.7
58
Packed lever
DN40 and larger
Page 2 of 6 TI-P315-03
CTLS Issue 11
SVL488 Stainless Steel Sanitary Safety Valve
Control systems
Safety valves 4
Materials No. Part Material
10
12
4
14
13
3
TI-P315-03 Page 3 of 6
CTLS Issue 11
SVL488 Stainless Steel Sanitary Safety Valve
44 Control systems
Safety valves
Pressure/temperature limits
Pressure bar g
Maximum 16 bar g
DN25 and DN40
Minimum 0.1 bar g
Maximum 15 bar g
DN50
Minimum 0.2 bar g
Set pressure range
Maximum 10.34 bar g
DN65 and DN80
Minimum 0.1 bar g
60 Temperature
With EPDM soft seat Maximum 150 °C
Designed for a maximum inlet cold hydraulic test pressure of: 24 bar g
Table 1 - SVL488 flow capacity for dry saturated steam in kilogrammes per hour (kg/h)
(calculated at 10% overpressure. In accordance with EN ISO 4126)
Page 4 of 6 TI-P315-03
CTLS Issue 11
SVL488 Stainless Steel Sanitary Safety Valve
Control systems
Safety valves 4
Table 2
SVL488 flow capacity for air or normal cubic meters per hour (Nm 3/h) at 0 °C and 1013 mbar
(calculated in accordance with AD-MERKBLATT A2 and TRD 421)
Table 3 - SVL488 flow capacity for water in kilogrammes per hour (kg/h) at 20 °C
(calcualted in accordance with AD-MERKBLATT A2 and TRD 421 at 10% overpressure)
Derated coefficient of discharge (Kdr) = 0.52
TI-P315-03 Page 5 of 6
CTLS Issue 11
SVL488 Stainless Steel Sanitary Safety Valve
44 Control systems
Safety valves
Dimensions/weights (approximate) in mm and kg
Valve size A B C
Inlet Outlet DIN 2633 ISO 2852 DIN 2633 ISO 2852 SVL488B SVL488C Weight
Flanged Sanitary Flanged Sanitary sealed Packed lever
PN16 clamp PN16 clamp cap design design
4.7
62
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions supplied with
the product. C
Installation note:
The safety valve should always be fitted with the centre line of the housing
vertically above the line.
SVL488 - B - E - PN16
How to order
Example: 1 off Spirax Sarco DN50 SVL488-B-E-PN16 safety valve with a set pressure of 10 bar g. (If the bellows is not required,
please add 'without bellows').
Page 6 of 6 TI-P315-03
CTLS Issue 11
SVL488 Stainless Steel Sanitary Safety Valve
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Desuperheaters
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2020 4
TI-P475-01
TES Issue 4
Typical applications:
- To reduce the temperature of steam discharged from turbine by-pass
systems on power plants for heat exchangers, dump stations etc.
- To improve heat transfer of indirect contact heat exchangers - shell and tube
, plate type, reactor heating jackets etc.
Features:
- Low cost simple, robust design.
4. Letter of conformity.
6. NDT reports.
Page 1 of 9
44 Control systems
Desuperheaters
Pressure / temperature limits
Spirax Sarco desuperheaters are bespoke products, individually designed to meet user defined process conditions.
Mechanical design pressure and mechanical design temperature limitations are stated on the desuperheater data sheet available from
our online sizing software. These limits are also stated on the product nameplate.
Pressure / temperature ratings for these products will be in accordance with ASME B16.5-1996 or EN 1092-1:2013 as appropriate.
Available types
Applications:
Steam flow
- Relatively constant load handling duties.
4.8 prohibitive.
374 - 425 °C ASME 150, ASME 300, ASME 600, ASME 900, ASME 1500 + PN16, PN25, PN40, PN63 and PN100 Weld neck
375 - 570 °C ASME 150, ASME 300, ASME 600, ASME 900, ASME 1500 Weld neck (Slip-on N/A)
Materials
Mechanical design temperature Mechanical design temperature
Component
up to and including 425 °C above 425 °C up to and including 570 °C
Page 2 of 9 TI-P475-01
TES Issue 4
Direct Contact Desuperheaters
Control systems
Desuperheaters 4
2. Spray type desuperheater (STD)
A complete Desuperheater ready for installation, including spray nozzle, nozzle housing, thermal sleeve and flanged shell.
Thermal sleeve
Superheated Desuperheated
steam steam
Cooling water
Standard STD has welded spray nozzle assembly. Item shown above is STD with removable spray nozzle.
4.8
Applications: 3
- Relatively constant load handling duties.
- Dumping steam application.
- Control of downstream temperature not critical.
374 - 525 °C ASME 150, ASME 300, ASME 600 + PN16, PN25, PN40 Weld neck (Slip-on N/A)
375 - 570 °C ASME 150, ASME 300, ASME 600, ASME 900, ASME 1500 Weld neck (Slip-on N/A)
Materials
Mechanical design temperature Mechanical design temperature
Component
up to and including 425 °C above 425 °C up to and including 570 °C
TI-P475-01 Page 3 of 9
TES Issue 4
Direct Contact Desuperheaters
44 Control systems
Desuperheaters
Venturi type desuperheaters (VTD)
The venturi principle is used to create regions of high velocity and turbulence which produces intimate contact between the steam and
cooling water.
Internal nozzle
Steam flow
Seals
Cooling water
Application
- Suitable for most general plant applications, except where high turndowns on cooling water are required.
- Flow turndowns between 3:1 and 10:1 depending on conditions.
4.8
4
Mechanical design temperature and flange rating
<374 °C ASME 150, ASME 300, ASME 600 + PN16, PN25, PN40 Slip-on (Weld neck optional)
374 - 525 °C ASME 150, ASME 300, ASME 600 + PN16, PN25, PN40 Weld neck (Slip-on N/A)
375 - 570 °C ASME 300, ASME 600, ASME 900, ASME 1500 + PN10, PN16, PN25, PN40, PN63 and PN100 Weld neck (Slip-on N/A)
Materials
Mechanical design temperature Mechanical design temperature
Component
up to and including 425 °C above 425 °C up to and including 570 °C
Page 4 of 9 TI-P475-01
TES Issue 4
Direct Contact Desuperheaters
Control systems
Desuperheaters 4
Steam atomizing desuperheaters (SAD)
A high pressure auxiliary steam supply is used to atomize the incoming water within the diffuser of the unit.
The auxiliary steam pressure needs to be at least 1.5 times the desuperheater inlet pressure with a minimum pressure of 3 bar g.
Internal
nozzle
Internal diffuser
Steam flow
Steam flow
Seals
Application
- High turndown applications where auxiliary steam is available, eg ;combined pressure reducing/desuperheating stations. 4.8
5
Mechanical design temperature and flange rating
<374 °C ASME 150, ASME 300, ASME 600 + PN16, PN25, PN40 Slip-on (Weld neck optional)
374 - 570 °C ASME 150, ASME 300, ASME 600 + PN16, PN25, PN40 Weld neck (Slip-on N/A)
Materials
Mechanical design temperature Mechanical design temperature
Component
up to and including 425 °C above 425 °C up to and including 570 °C
TI-P475-01 Page 5 of 9
TES Issue 4
Direct Contact Desuperheaters
44 Control systems
Desuperheaters
Sizing and selection
There are a number of factors which must be considered in determining the best type of desuperheater for each application. Such
factors are:-
1. Residual superheat.
2. Turndown.
With so many factors, it is not an easy task to develop a decision
3. Accuracy of final temperature. tree to aid selection, but the charts below have been developed
to assist engineers in desuperheater selection.
4. Available pressure drop.
Please read this first chart in conjunction with the note at the
5. Cooling water pressure. bottom of the page.
6. Auxiliary higher pressure steam available for atomising.
7. Cost.
Turndown 1:1 2:1 3:1 4:1 5:1 7:1 10:1 20:1 50:1
Approach
Spray type desuperheater (STD) to
Spray nozzle type desuperheater (SND) saturation
Vertical
Venturi type desuperheater (VTD) installations
only
Note: For VTD’s, turndowns above 7:1 must not be offered until design checks have been made by Spirax Sarco.
Page 6 of 9 TI-P475-01
TES Issue 4
Direct Contact Desuperheaters
Control systems
Desuperheaters 4
Which desuperheater is right for my application?
This is a general guide and does not represent every option available.
Please contact us if you have any queries regarding selection for your specific application.
Start
No
No
Is turndown? Yes
VTD or SAD
without recycle
< 4:1
4.8
No 7
Is turndown? Yes Yes
Is application part of a
pressure reducing station?
< 5:1
No No
No No
Yes Yes
Is application part of a Is auxillary steam available SAD
pressure reducing station? as an atomising source? without recycle
No
Yes
Is auxillary steam available SAD
as an atomising source? with recycle
No Consider a number of
appropriate units in
parallel
TI-P475-01 Page 7 of 9
TES Issue 4
Direct Contact Desuperheaters
44 Control systems
Desuperheaters
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instruction that are supplied with the product.
Installation note
Desuperheaters may be installed either horizontally or vertically with the steam flowing upwards.
Spirax Sarco strongly advises against installations in which the steam flow is vertically downwards.
In the case of a horizontal installation the cooling water connection (and the atomising steam connection on a steam atomising
desuperheater) should ideally point downwards, as this gives the best orientation for drainage of fluids in a shutdown situation. Other
orientations are acceptable for satisfactory operation, but drainage is not as effective.
In a vertical installation we recommend that, the cooling water pipework (and atomising steam pipework, if applicable) should be brought
to the Desuperheater from below the corresponding connections on the desuperheater. This will provide the best layout for drainage
of fluids on shutdown.
4.8
Pressure
controller
Pressure regulating control valve
8
Desuperheater
TS PT
Steam supply
Temperature
Cooling water controller
Combined desuperheating and pressure reducing station for venturi and spray type desuperheaters
Page 8 of 9 TI-P475-01
TES Issue 4
Direct Contact Desuperheaters
Control systems
Desuperheaters 4
Sizes
Spirax Sarco desuperheaters are specified by their nominal inlet and outlet size in inches. For example an 80 mm connection is referred
to as Size 3, a 250 mm would be Size 10.
Selection guide
Example
CS - Carbon steel A106 Grade B. For VTD sizes 1 to 2, CS = A350 LF2N material
Shell / pipe material CS
CM - Chrome molybdenum A182 F11
ASME 150, ASME 300, ASME 600, ASME 900, ASME 1500
Steam end connections A600
PN16, PN25, PN40, PN63 and PN100
4.8
How to order
1 off Spirax Sarco Size 3 desuperheater model VTD080CS having ASME 600 RF weld neck flanged connections. (Attach the 9
desuperheater Data Sheet with your order).
Spare parts
For units with fixed internals, spare parts are not available.
Spare parts and internal diffuser removal tools are available for units fitted with removable internals.
For guidance ;
SAD of 6" and larger and VTD of 10" and larger are of a fully welded construction, hence spare parts are not available. There are no
spares available for SND or STD with fixed nozzle assembly.
Please quote the equipment model number and serial number from the nameplate when requesting parts.
TI-P475-01 Page 9 of 9
TES Issue 4
Direct Contact Desuperheaters
44 Control systems
Desuperheaters
4.8
10
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Desuperheaters
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 4
TI-P605-10
TES Issue 4
DA Series
Variable Area Desuperheaters
Desuperheater overview
Spirax Sarco direct contact desuperheaters reduce the temperature of superheated steam to produce steam temperatures approaching
saturation temperature. Spray water is injected directly into the steam, flashing into vapour by absorbing heat from the steam.
The DA series desuperheater is designed to precisely and economically control the downstream steam temperature by injecting cooling
water directly into the superheated steam flow. It consists of a single actuator and a spray control valve integrated into a single unit.
Typical applications:
- High turndown applications that are beyond the scope of fixed area desuperheaters.
- To safely reduce the steam temperature to allow the operation of downstream process equipment designed for lower temperatures,
maintaining a constant temperature for processes precise temperature control
- To reduce the temperature of steam discharge from turbine by-pass systems on power plants for heat exchangers, dump stations etc. 4.8
- To improve heat transfer of indirect contact heat exchangers- shell and tube, plate type, reactor heating jackets, etc. 11
Features:
- Easy installation - Wide Cv range - Rapid evaporation to minimise over spray
- Robust design
- Standard ASTM materials of construction include: carbon steel, stainless steel and chrome molybdenum
steel. Special materials are available on request.
TI-P605-10 Page 1 of 10
TES Issue 4
DA Series Variable Area Desuperheaters
44 Control systems
Desuperheaters
Standard scope of supply and main
component identification
Actuator
4.8
12
Water flange
Valve
Steam flange
Nozzle cylinder
Page 2 of 10 TI-P605-10
TES Issue 4
DA Series Variable Area Desuperheaters
Control systems
Desuperheaters 4
Technical Specifications
1" (DN25) Water Connection
Diameters
3" (DN80) Steam Connection
FR Raised Face
End Connections RTJ Ring Type Seal
(RTJ end flanges option available only for ASME 600 and ASME 900 at additional cost)
ASME B16.34 – Class 150, 300, 600, 900 – ASME A216 WCB, ASME A217 WC9
and ASME A351 CF8M
Rangibility Up to 50:1
Class IV standard
Leakage Class
Class V optional - maximum ΔP 30 bar (435.1 psi)
50 °C (122 °F)
4.8
Maximum recommended water temperature 180 °C (356 °F) 13
Up to 232 °C (449.6 °F) without the need of steam thermal sleeve
Differential Temperature between water and
steam Above 232 °C (449.6 °F) we recommend the use of steam thermal sleeve¹
¹Optional, upon request.
ASME A351 CF8M 538 °C (1000.4 °F) ASME 600 99.3 bar g (1440.2 psi g)
TI-P605-10 Page 3 of 10
TES Issue 4
DA Series Variable Area Desuperheaters
44 Control systems
Desuperheaters
Technical Specifications (continued)
Cylinder
Trim Materials³ Plug Seat Gasket Nozzles Temperature
(Nozzles)
³Special materials
538 °C
upon request. SS 410 Stellite Inconel SS 410 SS 416
(1000.4 °F)
Supplied as standard with a pneumatic spring return actuator that closes the water supply in the event of pneumatic of
Actuator control signal failure. An optional hand wheel (mechanical override) actuator is available upon request. Electric actuators
can also be supplied upon request.
Actuator spring range 2.07 bar to 3.45 bar (30 psi to 50 psi)
4.8 For full operational limitations of the DA by material and pressure rating, please refer to IM-P605-11.
Page 4 of 10 TI-P605-10
TES Issue 4
DA Series Variable Area Desuperheaters
Control systems
Desuperheaters 4
Sizes (mm)
A
(Central line Total insertion
Nozzle
insertion distance
distance)
6A
9A1
6B
402 457
9B 790
Water flange Steam flange
6C 411 477
6D
415 485
3C6D
6E
9E
130 By
Hiter
4.8
By
customer 15
X
66 mm 140
A*
90°
Steam
ØD
TI-P605-10 Page 5 of 10
TES Issue 4
DA Series Variable Area Desuperheaters
44 Control systems
Desuperheaters
Typical installation (mm)
6C
8" to 24"
6D/3C6D
(DN200 to DN600)
6E/3C6E/9E
16
100 mm min.
Steam
500 mm
1500 mm
Pneumatic supply
The maximum allowable pressure of the actuator is 6.21 bar g (90 psi g). Higher pressures must be regulated in accordance with this
limitation. The DA position should be controlled by a positioner. In the event of a pneumatic or signal failure, the actuator will fail to a
position that closes the water supply to the steam.
Positioners
Positioners are available upon request.
Page 6 of 10 TI-P605-10
TES Issue 4
DA Series Variable Area Desuperheaters
Control systems
Desuperheaters 4
Actuator parts list 3
Item Description
2
1 Cylinder
2 Cover 4
6 Bolt (piston)
6
7 Washer (piston)
7
8 Piston
12 Stem 11
13 Bushing guide
12
14 Stroke indicator
17 Stroke nameplate 1
17
18 Nameplate
13
19 Yoke
39 Bolt (yoke) 15
18
19
16
17
39
TI-P605-10 Page 7 of 10
TES Issue 4
DA Series Variable Area Desuperheaters
44 Control systems
Desuperheaters
26
27
28
29
30
31
40
32
26 Nut (stem)
27 Bolt (packing)
28 Nut (packing)
29 Packing flange
30 Packing follower
32 Body assembly
34 Sleeve
38
Page 8 of 10 TI-P605-10
TES Issue 4
DA Series Variable Area Desuperheaters
Control systems
Desuperheaters 4
How to order
Product DA DA
Nominal Diameter 3 3
Code Nozzle Stroke (mm)
6A ²Cv = 0.19 ²Kv = 0.16 40.90
6A1 ²Cv = 0.30 ²Kv = 0.26 40.90
9A1 ²Cv = 0.45 ²Kv = 0.39 40.90
6B ²Cv = 0.80 ²Kv = 0.69 54.10
9B ²Cv = 1.20 ²Kv = 1.04 54.10
Nozzle and Stroke (mm) 6A1
6C ³Cv = 2.10 ³Kv = 1.81 72.40
6D ³Cv = 3.18 ³Kv = 2.75 80.30
3C6D ³Cv = 4.23 ³Kv = 3.46 80.30
6E ³Cv = 5.40 ³Kv = 4.67 84.80
3C6E ³Cv = 6.45 ³Kv = 5.36 84.80
9E ³Cv = 8.10 ³Kv = 7.00 84.80
Code Class (Steam and Water) Standard
150 ASME 150 ASME B16.5
300 ASME 300 ASME B16.5
Class (Steam and Water) 600 ASME 600 ASME B16.5
150
and Standard 900 ASME 900 ASME B16.6
PN40 PN40 EN1092-1
4.8
PN63 PN63 EN1092-1 19
PN100 PN100 EN1092-1
Code Steam End Flange Standard
Steam Connection FR Raised Face ASME B16.5/EN1092-1 FR
¹RTJ Ring Joint Face ASME B16.5
Code Water End Flange Standard
Water Connection FR Raised Face ASME B16.5/EN1092-1 FR
¹RTJ Ring Joint Face ASME B16.5
Code Body Material
WCB ASME SA-216 Gr. WCB /EN 10213 GP240GH (1.0619) 4
Body Material WC9
WC9 ASME SA-217 Gr. WC9/EN 10213 G17CrMo9-10 (1.7379) 4
CF8M ASME SA-351 Gr. CF8M/EN 10213 GX5CrNiMo19-11-2 (1.4408) 4
Flange SOL Integral SOL
Trim Material Temperature
Code Plug and
Trim Material and Stem Seal Ring Min. Max.
seat 1
Temperature (◦C)
SS410 0 °C 538 °C
1 SS316 Inconel
and Stellite (32 °F) (1000.4 °F)
Code Actuator
Actuator 0 Pneumatic actuator with spring return 0
3 Pneumatic actuator with spring return and handwheel (available on request)
Spring Range and Code Spring Range Maximum Differential Pressure
C
Differential Pressure C 2.07 bar to 3.45 bar (30 psi to 50 psi) 75 bar (1087.78 psi)
Notes:
¹ RTJ end flanges available on request, only for ASME 600 and ASME 900.
² Steam pipe: 6" (minimum)/24" (maximum)
³ Steam Pipe: 8" (minimum)/24" (maximum)
4
Material available for PN63 and PN100 only
TI-P605-10 Page 9 of 10
TES Issue 4
DA Series Variable Area Desuperheaters
44 Control systems
Desuperheaters
Water connection
Water flange
Steam
Desuperheater DA 3 inch nominal diameter with a Cv = 0.30, Steam and water ASME 150, flanged connections, body material ASME
SA-217 Gr. WC9, integral flange, standard trim material, pneumatic spring return actuator with standard spring range.
4.8 For safety, installation and maintenance information please refer to the Installation and Maintenance Instructions that are supplied with
the product.
20
Spare parts
10
Item Description
13 Bushing guide 9
23 Split ring
31 Packing set
31
33 Plug/stem assembly
38 Cylinder/nozzle assembly
33
13
Valve 37 Actuator
38 23
Page 10 of 10 TI-P605-10
TES Issue 4
DA Series Variable Area Desuperheaters
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
Colima Visco
and Colima Viscorol
Magnetic Level Indicators
Description Indicator body sizes
Colima Visco and Colima Viscorol magnetic level indicators have
been designed for optical viewing of liquid levels in most industrial 25 Ø tube 25 - R type only
applications. They are also suitable for high pressure and high
50 Ø tube 48 - Maximum pressure 12 bar g
temperature applications and the range is complemented by Steel
having a pharmaceutical grade option available when requested. 60 Ø tube 60
The indicators can be equipped with electrical contacts or
with a potentiometer transmitter for full automation of process 70 Ø tube 76
management, including pressurised tanks, vats, boilers, for the
control of pumps, valves and alarm systems. Plastic 70 Ø tube 76 - Maximum pressure 16 bar g
Mounting
The Colima Visco and Colima Viscorol magnetic level indicators 4.9
are installed on the side of the tank (bypass system) or vertically
on the top of the tank. 1
Available types
LL Side/side mounted
LF Side/base mounted
LT Side/top mounted
TF Top/base mounted
Options
Electrical bistable reed switch contacts, placed at the required
levels, thus allowing control of several operating points with a
single instrument.
When equipped with a potentiometer transmitter, they allow
continuous reading of liquid level.
- Products intended for use in the Naval and Marine sectors are RINA and M.M.I (Italian navy) approved.
Page 1 of 11
44 Control systems
Magnetic level indicators
Body sizes and end connections
Flanged: DN20, DN25, DN40, DN50, DN65 and DN80
Screwed, socket weld and butt weld: ½", ¾", 1", 1½", 2", 2½" and 3"
Please note: See page 3 for the full data regarding the range of connections available.
1
1
Colima Colima
Visco Viscorol
2
2
3 3
4 5
4.9 Materials
2 No. Part Material
316L/316Ti/Titanio/Hastelloy PVC/PP/
6 Float (not shown)
PVDF/Buna N
Design conditions
Steel -25 to +350 °C
Page 2 of 11 TI-P329-01
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
Control systems
Magnetic level indicators 4
Body sizes and end connections
DN20, DN25, DN40, DN50, DN65 and DN80
Flanged, screwed, socket weld and butt weld
½", ¾", 1", 1½", 2", 2½" and 3"
Screwed (TH) on the counterflange Socket weld (SW) or Butt weld (BW) on the counterflange
GA ½" SA ½"
Gk M GB ¾" SW SB ¾"
GC 1" SC 1"
NA ½" BA ½"
NPT-M NB ¾" BW BB ¾"
NC 1" BC 1"
Connection type R
TI-P329-01 Page 3 of 11
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
44 Control systems
Magnetic level indicators
Dimensions/weights (approximate) in mm and kg
B Minimum 100
4.9
4
Page 4 of 11 TI-P329-01
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
Control systems
Magnetic level indicators 4
Accessories
Contacts
Bistable SPDT or DPDT contacts, fixed onto the guide system fitted outside of the indicator body.
Also available in explosion-proof type, ATEX II 1/2 G EEx d IIC T6, T5 resp. T4 certified. Protection degree IP67.
Operation points are always field adjustable.
SPDT execution
60 W/VA 1A 250 V @
Shock and vibration resistance: 30 g 11 ms
Transmitter
Potentiometer transmitter with 5, 10, 20 mm resolution for the continuous evaluation of the liquid level inside the tank.
Valves
The indicators are supplied with a hole and ss plug or with a ¼" drainage valve. A vent can also be supplied on request.
Isolation or check valves between the indicator attachments and the tank should be installed to aid maintenance work. 4.9
5
Characteristics Colima Viscorol contact Characteristics Colima Visco contact
Fluid rising up
The position of the
contacts is always field
Bistable
adjustable
Fluid rising up
1 3 2
Bistable
Green
White
Brown
1 3 2
SPDT bistable reed
switch contact.
The position of the
Green
White
Brown
TI-P329-01 Page 5 of 11
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
44 Control systems
Magnetic level indicators
Potentiometer transmitter characteristics
A potentiometer is placed in the vertical weather-proof tube outside the level indicator.
The total resistance of a known value is measured at the ends of this potentiometer.
The float, following the liquid level trend, activates the potentiometer’s reed contact chain through its own magnetic field, locally closing
the signal.
The total value of the resistance is measured 100% at its maximum level and 0% at its minimum level.
The end poles of the potentiometer are connected to a converter that transforms the input value into Ohm and the output into mA.
5 mm
20 mm
4.9
6
Page 6 of 11 TI-P329-01
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
Control systems
Magnetic level indicators 4
Converter's housings
ATEX certified II 1/2 G EEx d IIC T6, T5 resp. T4 for use in hazardous areas.
In pressure die-cast aluminium with a polyamide paint.
Protection degree IP67.
Up to two cable entrances.
Field set using two trimmers [for the Z (zero) gauging and G (gain) gauging], without
resorting to interconnecting systems.
Field set using two trimmers [for the Z (zero) gauging and G (gain) gauging], without
resorting to interconnecting systems.
TI-P329-01 Page 7 of 11
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
44 Control systems
Magnetic level indicators
Typical vessel installations
4.9
8
Page 8 of 11 TI-P329-01
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
Control systems
Magnetic level indicators 4
Product selection and order placement
Each unit is identified by a unique alphanumeric code that defines the manufacturing characteristics that best suites the application.
V Visco
Model V
R Viscorol
LL Side/side mounted
LF Side/base mounted
LT Side/top mounted
Ø 25 (only R type)
Ø 50
Body diameter 60
Ø 60
Ø 70
Steel
4.9
1 304L stainless steel
9
2 316L stainless steel
4 PVC
5 PP
6 PVDF
FL Flanged
TH Screwed
Connection type FL
SW Socket weld
BW Butt weld
Attachment rating UA UA
C Titanium
D Hastelloy
Float material A
E PVC
F PP
G PVDF
H Buna N
To continue with 'Product selection and order placement' and see the 'Order example',
please go to the next page
TI-P329-01 Page 9 of 11
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
44 Control systems
Magnetic level indicators
Product selection and order placement (continued)
A Drain valve
Valves VA
B Vent valve
T5 5 mm
T10 10 mm
T20 20 mm
Electrical equipment transmitter C Housing for safe area, low/high temperature T10-A-C3
10
How to order example:
1 off Spirax Sarco Colima Visco V - LL - 60 - 2 - 700 - FL - UA - A - VA - R1 - T10-A-C3
Page 10 of 11 TI-P329-01
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
Control systems
Magnetic level indicators 4
Spare parts
The available spare parts are detailed below.
No other parts are supplied as spares.
Available spare s
Float 5
Scale 1
7 6
4
4.9
11
TI-P329-01 Page 11 of 11
CTLS Issue 2
Colima Visco and Viscorol Magnetic level indicators
44 Control systems
Magnetic level indicators
4.9
12
Control systems
Local regulations may restrict the use of this product to below the conditions quoted.
It can be fitted with electrical contacts and/or transmitter for a complete automatic management of vessels, tanks, boilers and for the
control of pumps, valves, alarm systems.
Viscorol PH is a certified product, which can be supplied complete with a specific documentation pack, to guarantee material’s traceability,
surface electropolishing and elastomers compliance to FDA standard.
TI-S54-01 Page 1 of 7
CTLS Issue 1
Colima Magnetic Level Indicator Viscorol-PH
44 Control systems
Magnetic level indicators
Options
Magnetic level indicator Viscorol-PH can be equipped with electrical devices, becoming a complete instrument.
Fitted with electrical contacts reed switch bistable type, placed at the required threshold alarms, Viscorol-PH can control several
intervention points with one single instrument only.
Equipped with a transmitter with 4-20mA output signals, Viscorol-PH can ensure the continuous remote reading of liquid’s level.
Material
4.9
No. Part Material
14 1 Vertical chamber 316L 1
2 Scale Stainless Steel
3
2
4 3
7 bar 191.7 °C
PMA Maximum allowable pressure
10 bar 184.1 °C
Page 2 of 7 TI-S54-01
CTLS Issue 1
Colima Magnetic Level Indicator Viscorol-PH
Control systems
Magnetic level indicators 4
Process connections according to ASME-BPE, sizes
C
C
A
4.9
B 15
B
D
TI-S54-01 Page 3 of 7
CTLS Issue 1
Colima Magnetic Level Indicator Viscorol-PH
44 Control systems
Magnetic level indicators
Dimensions (approximate) in mm
Minimum dimension 440
A Maximum dimension B
2000
(For longer dimensions, please apply to our Engineering)
B Minimum 100
D
C
4.9
16
Fig. 1
A A
D D
Fig. 2 Fig. 3
Page 4 of 7 TI-S54-01
CTLS Issue 1
Colima Magnetic Level Indicator Viscorol-PH
Control systems
Magnetic level indicators 4
Accessories
Contacts
Bistable SPDT contacts, fixed on the guide system fitted outside of level indicator body.
Enclosure IP65.
Operation points are always adjustable on site.
60 W/VA 1A 250 V
Transmitter
Each level indicator can be equipped with a transmitter, piezoresistive type with 5mm resolution for the direct level reading of the liquid
contained into the vessel.
Handling
We recommend to handle with care subject accessories, in order to avoid any possible damage due to impact during installation and/
or handling.
Piezoresistive transmitter
A potentiometer (a printed circuit board with a reed chain contact/resistances, welded on it) is placed in a seal tight vertical tube, fitted
outside level indicator.
The total resistance of a known value is measured at the end poles of the potentiometer.
4.9
The float, moving up and down into the level indicator’s vertical chamber, according to
17
the liquid’s level, activates the potentiometer’s reed chain, thanks to its magnetic field,
by closing the signal locally.
The total resistance value is 100% at its maximum level and 0% at its minimum level.
The end poles of the potentiometer are connected to a converter transforming level
reading into 4-20mA output.
Transmitter’s characteristics
Available reading resolutions 62 mm 5 mm
(according to the involved distance between process connections)
0%
Converter Ø110 mm
Adjustable on site model, equipped with two
10-turns trimmers for the Z (zero) setting and the
G (gain) setting, without any interconnection
system. 135 mm100%
4-20 mA
Output 4 ÷ 20 mA
4-20 mA
0%
TI-S54-01 Page 5 of 7
100%
CTLS Issue 1
Colima Magnetic Level Indicator Viscorol-PH
44 Control systems
Magnetic level indicators
Examples of installation
Example 1
Vertical tank installation
4.9
18
Example 2
Horizontal tank installation
Page 6 of 7 TI-S54-01
CTLS Issue 1
Colima Magnetic Level Indicator Viscorol-PH
Control systems
Magnetic level indicators 4
Product selection and order placement
Each level indicator is identified by one only alphanumeric code defining the manufacturing characteristics that best suites the application.
Fluid type =
AB B 15 1
ABCD D 25 3
25 3
40 4
Example: VISCOROL PH A 6 B 4 2 0 0 0 0 0 0 0 1 1 1
VISCOROL-PH-A-6-B- 4-2-0-0-0-0-0-0-0-1-1-1-0
Description:
Level indicator model VISCOROL-PH,
Design according to ASME standard,
Body diameter 60mm,
Connections layout AB,
Clamp process connections size 3/4”,
Without vent connection, without drain connection,
Enclosure IP65
Equipped with 2 pcs contacts SPDT type
Float material AISI 316
Center to center distance = … (to be specified)
TI-S54-01 Page 7 of 7
CTLS Issue 1
Colima Magnetic Level Indicator Viscorol-PH
44 Control systems
Magnetic level indicators
4.9
20
C ompressed air produc ts 5
Section 5
5.1 Filters
5.2 Regulators
5.3 Lubricators
5.4 Filter/regulators
TI-P504-01
CH Issue 2
Manual
Drain
Monnier Miniature
Compressed Air Filter
Description
The MF2M Monnier miniature compressed air filter provides high
quality compressed air for general purpose pneumatic applications.
Principal features:
- Compact unit suitable where space is limited and air flow is small.
- Multi-bladed whirl disc for improved moisture separation.
- Polycarbonate bowl.
- Long life 5 µm element.
- External black anodised finish.
Optional extras
For further technical information regarding the following options see
page 2:
- Type 3 mounting bracket.
- Easy fit stainless steel bowl guard.
A
Pressure drop bar
B
Page 1 of 3
Compressed air products
5 Filters
Dimensions (approximate) in mm
A B C D E F
75 50 25 65 13 20
E D
C
B
A
5.1
Bowl guard
2 In the interest of safety Spirax Sarco recommend that a bowl
guard should be fitted - see the 'Warning' under 'Safety information,
installation and maintenance'.
How to order
Example: 1 off MF2M Monnier miniature compressed air filter having ¼" screwed BSP connections.
Note: If any optional extras are required they must be clearly specified when placing an order.
5.1
A
3
5.1
4
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted. Filters 5
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P504-11
CH Issue 2
Monnier
International Compressed Air Filters
Description
The IF Monnier international range of filters provides high quality
compressed air (free from liquid and solid contaminants) for general
purpose pneumatic systems.
Available types:
IF2M Only available with a metal bowl and having a manual drain.
IF2AM Having a pilot operated automatic drain.
IF2DM Having a semi-automatic dump valve with quick action
manual override.
Principal features:
- Internal and external high quality black anodised finish.
- Large filter element for long life and low pressure drop.
- Shrouded whirl disc for efficient separation.
- 5 micron large surface area element.
- Options of metal bowl with sight level. 5.1
Optional extras
For further technical information regarding the following options see
below:
5
- Metal bowl with / without sight glass.
- Bowl guard.
Operating limit
Polycarbonate bowl 10 bar g
Maximum working pressure
Metal bowl 17 bar g
Polycarbonate bowl 50°C
Maximum working temperature
Metal bowl 80°C
Materials
No. Part Material
1 Bowl Polycarbonate or aluminium (anodised)
2 Head Anodised aluminium
3 Element 5 µm Melamine impregnated cellulose
4 'O' rings Nitrile rubber
5 Auto-drain Plastic IF2DM shown
Page 1 of 5
Compressed air products
5 Filters
B Polycarbonate
bowl
Bowl guard
In the interest of safety Spirax Sarco recommend that a bowl guard
should be fitted to polycarbonate bowls - see the 'Warning' under
'Safety information, installation and maintenance'.
5.1
6 Withdrawal distance E
Metal bowl
Unit A B C E Weight
IF2M 17 152 64 39 0.606
IF2AM 17 152 64 39 0.626
IF2DM 17 152 64 39 0.670
B Metal bowl
Withdrawal distance E
TI-P504-11 CH Issue 2 IF2M, IF2AM and IF2DM Monnier International Compressed Air Filters Page 2 of 5
Compressed air products
Filters 5
Capacities
5 µm element
¼"
Air flow scfm
"
Air flow scfm
5.1
7
Pressure drop bar
½"
Air flow scfm
Pressure drop bar
TI-P504-11 CH Issue 2 IF2M, IF2AM and IF2DM Monnier International Compressed Air Filters Page 3 of 5
Compressed air products
5 Filters
Principle of operation
Monnier air line filters are built to ensure solid and liquid
contaminants are removed from compressed air. All Monnier filters
are emgineered with the exclusive Whirl-Away design which
creates high centrifugal force with low pressure drop. The whirling
action forces all liquids and solids against the bowl wall causing
them to run down below the quiet-zone baffle where they can be 1
drained out. The air then flows through the elements where the
smaller particles are removed and the filtered air passes
downstream. The leak proof drain valve has an 'O' ring seal that
can be opened and closed without tools.
Warning:
Polycarbonate bowls are attacked by phosphate ester fluids,
solvents, paint thinners and carbon tetrachloride. These and similar
substances should never be allowed to come into contact with the
bowl. Certain synthetic and standard compressor lubricating oils
also contain additives harmful to polycarbonate and, where there is
any doubt we recommend, in the interests of safety, that a metal
bowl or a bowl guard should be fitted.
Installation note:
Fit into a horizontal pipeline with the air flow in the direction of the
arrow and the bowl vertically downwards, as close as possible to
the equipment it is protecting.
How to order
5.1 Example: 1 off IF2AM Monnier international compressed air filter
having a female ½" screwed BSP (BS 21 - Rp) connection.
8 Note 1: The product will be supplied with a 5 µm element and
polycarbonate bowl as standard. If a metal bowl is required (with or
without sight level) it must be clearly specified on the order. The
IF2M manual drain is available with metal bowl only.
Note 2: If any optional extras are required, they must be clearly
specified on the order.
IF2DM
TI-P504-11 CH Issue 2 IF2M, IF2AM and IF2DM Monnier International Compressed Air Filters Page 4 of 5
Compressed air products
Filters 5
Spare parts
The spare parts available are detailed below. No other parts are
supplied as spares.
Available spares
Bowl assembly including the appropriate drain - A, B
state polycarbonate or metal (with or without sight level)
Element set (packet of 3 of each) 5 µm B, C
Auto-drain (IF2AM only) Not shown
5.1
9
TI-P504-11 CH Issue 2 IF2M, IF2AM and IF2DM Monnier International Compressed Air Filters Page 5 of 5
Compressed air products
5 Filters Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P504-21
CH Issue 2
IX1M
Monnier
International Compressed Air Filter
5.1
10
Capacities
Do not exceed the flowrates shown on the performance curves at
any pressure.
Air flow scfm
*
Pressure psi
Pressure bar
Air flow dm3 /s
Compressed air products
Filters 5
Principle of operation Spare parts
Monnier air line filters are built to ensure solid and liquid The spare parts available are detailed below. No other parts are
contaminants are removed from compressed air. All Monnier supplied as spares.
filters are engineered with the exclusive Whirl-Away design Available spares
which creates high centrifugal force with low pressure drop. The
whirling action forces all liquids and solids against the bowl wall Bowl Polcarbonate bowl A, B
causing them to run down below the quiet-zone baffle where assembly Metal bowl (with or without sight level) B, H
they can be drained out. The air then flows through the element
where the smaller particles are removed and the filtered air Element set B, C, D
passes downstream. The leak proof drain valve has an 'O' ring Bowl guard assembly F, G (2 pieces)
seal that can be opened and closed without tools.
How to order spares
Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of unit.
Inlet flow Outlet flow Example: 1 - Polycarbonate bowl assembly for a ½" IX1M
Monnier international compressed air filter.
C
5.1
Dimensions / weights (approximate) in mm and kg
11
Polycarbonate bowl
A B C E E1 Weight
17 152 64 49 73 0.6 B
Metal bowl
A B C E E1 Weight
25 170 64 38 - 0.7
C C
Withdrawal distance: E, E1
TI-P504-13
CH Issue 2
Manual Auto
Drain Drain
IC3AM, IC3DM, IC4AM and IC4DM International Symbol
Monnier
International Ultraclean Compressed Air Filters
Description
The Monnier International Ultraclean high ef ficiency oil
removing filters have been designed to provide high quality
compressed air (free from liquid and solid contaminants) for
pneumatic systems.
For use in applications where compressed air of a particularly
high quality is required. Typical examples include air bearings
on machine tools, air gauging equipment, instrument air
supplies, breathing air, etc.
Principal features:
- Internal and external high quality black anodised finish.
- Maximum flow 15.57 dm 3/s (33 scfm).
- Efficiency testing carried out in accordance with ISO 12500 at
51 mg/m 3 (40 ppm) inlet concentration.
- Oil efficiency = 99.95%.
- Oil carryover less than 0.025 5 mg/m3 (0.02 ppm).
- Particle efficiency = 99.6%.
5.1 - 100% water removal in liquid or aerosol form at line temperature.
- Polycarbonate bowl.
12 Available types:
IC3AM With pilot operated automatic drain.
With semi-automatic dump valve for quick action
IC3DM
manual override.
With pilot operated automatic drain and a unique
IC4AM colour change indicator (changes from white to yellow)
fitted to show the condition of the element.
With semi-automatic dump valve for quick action manual
override. This filter is supplied complete with a unique
IC4DM
colour change indicator (changes from white to yellow)
fitted to show the condition of the element.
Optional extras
For further technical information regarding the following options
see page 2:
- Metal bowl with or without sight level.
- Easy fit stainless steel bowl guard.
Operating limits
Polycarbonate bowl 10 bar g
Maximum working pressure
Metal bowl 17 bar g
Polycarbonate bowl 50°C
Maximum working temperature
Metal bowl 80°C
Materials
No. Part Material
1 Bowl Polycarbonate or aluminium (anodised) IC4AM
2 Head Anodised aluminium
Borosilicate glass with polypropylene
3 Element
support core
4 Auto-drain Plastic
Page 1 of 4
Compressed air products
Filters 5
Optional
Optional
extras
extras Dimensions
Dimensions
/weights
/weights
(approximate)
(approximate)
in mminand
mmkg
and kg
MetalMetal
bowl bowl Polycarbonate
Polycarbonate
bowl bowl
with bowl
with bowl
guardguard
with sight
with level
sight level Unit Unit
A1 A1 A2 A2 B B C C E E E1 E1
WeightWeight
IC3AMIC3AM
- - 17 17152 15264 64 39 39 82 820.90 0.90
IC3DMIC3DM
- - 17 17152 15264 64 39 39 79 790.88 0.88
IC4AMIC4AM
50 50 - - 152 15264 64 39 39 82 820.97 0.97
IC4DMIC4DM
50 50 - - 152 15264 64 39 39 79 790.95 0.95
C C
A1 A1
A2 A2
Bowl Bowl
guardguard
In theIn
interest
the interest
of safety
of safety
SpiraxSpirax
SarcoSarco
recommend
recommend
that athat
bowla guard
bowl guard
shouldshould
be fitted
be fitted
to polycarbonate
to polycarbonate
bowlsbowls
- see -the
see'Warning'
the 'Warning'
underunder B B
'Safety
'Safety
information,
information,
installation
installation
and maintenance'.
and maintenance'.
5.1
13
E without
E without
bowl guard
bowl guard
Withdrawal
Withdrawal
distance:
distance:
E1 with
E1bowl
with guard
bowl guard
MetalMetal
bowl bowl
Unit Unit A1 A1 A2 A2 B B C C E EWeightWeight
IC3AMIC3AM - - 17 17 152 152 64 64 39 39 0.95 0.95
IC3DMIC3DM - - 17 17 152 152 64 64 39 39 0.93 0.93
IC4AMIC4AM50 50 - - 152 152 64 64 39 39 1.02 1.02
IC4DMIC4DM50 50 - - 152 152 64 64 39 39 1.00 1.00
C C
Capacities
Capacities
- For -allFor
sizes
all sizes
5 μm 5element
μm element
Air flow
Airscfm
flow scfm
A1 A1
A2 A2
Pressure drop bar
B B
Withdrawal
Withdrawal distance
distance E E
Air flow
Airdm
flow
3
/sdm3 /s
TI-P504-13
TI-P504-13 CH 2IssueIC3AM,
CH Issue 2 IC3AM,
IC3DM,
IC3DM,
IC4AM
IC4AM
and IC4DM
and IC4DM
Monnier
Monnier
International
International
Ultraclean
Ultraclean
Compressed
Compressed
Air Filters
Air Filters
Page Page
2 of 42 of 4
Compressed air products
5 Filters
Application
Monnier Oil-Coalescing Filters remove more than 99.95% of all
oil and dirt from the air you use. Oil vapors and aerosols are
removed by coalescent action, forming them into drops heavy
enough to be separated by gravity. Unlike absorption filters, they
do not become filled with oil, and will not clog on oil alone. If dirt
particles are removed upstream, these filters will separate oil
from air indefinitely.
Points to note:
5.1 1. Coalescing filters should be installed as close as possible to
the equipment they are protecting.
14 2. Do not exceed the maximum flowrate (for any given pressure)
as shown on the graphs or there is chance that some of the
coalesced liquids will be re-entrained and carried on downstream.
3. Do not overload the filter cartridge or there will be a reduction
in its efficiency and/or life. It is advisable to fit a conventional
pneumatic auto-filter (International IF2AM) immediately in front of
the coalescing filter for maximum efficiency and life.
4. For hydrocarbon vapour and odour removal use the Monnier
IX1M International compressed air filter - For specific product data
see Technical Information sheet TI-P504-21.
How to order
Example: 1 of f IC3AM Monnier international ultraclean
compressed air filter having a female ½" screwed BSP (BS 21 - Rp)
connection.
Note 1: The product will be supplied with a polycarbonate bowl as
standard. If a metal bowl is required (with or without sight level) it
must be clearly specified on the order.
Note 2: If any optional extras are required, they must be clearly
specified on the order.
IC4DM
shown
TI-P504-13 CH Issue 2 IC3AM, IC3DM, IC4AM and IC4DM Monnier International Ultraclean Compressed Air Filters Page 3 of 4
Compressed air products
Filters 5
Spare parts
The spare parts available are detailed below. No other parts are
supplied as spares.
Available spares
D
Bowl assembly including the appropriate drain - A, B
state polycarbonate or metal (with or without sight level)
Element set 5 µm B, C
Flow indicator assembly (IC4DM and IC4AM only) D, E, F
Auto-drain (IC3AM and IC4AM only) Not shown E
5.1
15
TI-P504-13 CH Issue 2 IC3AM, IC3DM, IC4AM and IC4DM Monnier International Ultraclean Compressed Air Filters Page 4 of 4
Compressed air products
5 Filters
5.1
16
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted. Regulators 5
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P504-09
CH Issue 2
Self- Non-
relieving relieving
Monnier Miniature
Compressed Air Regulators
Description
The MR_M Monnier range of miniature compressed air regulators
provide accurate pressure control for general purpose pneumatic
systems where space is restricted and flowrates are low.
Principal features:
- Good flow characteristics.
- Good regulation characteristics.
- Fast response.
- Dead tight shut-off on no-flow.
- For bracket or panel mounting.
- External black anodised finish.
Available types:
MR1M Self-relieving MR1M shown
MRN1M Non-relieving
MR2M Self-relieving
Optional extras
5.2
1
For further technical information regarding the following options
see page 2:
- Type 8 mounting bracket (MR2M) and aluminium mounting ring.
- Type 4 mounting bracket (MR1M and MRN1M only).
- Pressure gauges.
- Mounting kit.
B Operating limits
Maximum primary pressure 21 bar g
Maximum working temperature 70°C
Materials
Part Material
MR1M and MRN1M Aluminium
Body
A MR2M Aluminium and polycarbonate
Valve Nitrile
Page 1 of 3
Compressed air products
5 Regulators
Optional extras
Mounting kit - The MR1M, MR2M and MRN1M regulators may be Pressure gauges for panel mounting
used with an optional mounting kit consisting of bracket (Type 8 or With chromium plated bezel available in two ranges, the face being
Type 4), mounting ring and pressure gauge (see options below). marked in bar and psi as follows:-
Mounting kits are supplied separately. Fasteners are not included.
0 to 2 bar 0 to 30 psi
Pressure ranges
Type 8 mounting bracket and mounting ring (MR2M only) 0 to 7 bar 0 to 100 psi
For panel mounting: An aluminium
Dimensions (approximate) in mm
mounting ring is to be specified.
For bracket mounting: A Type 8 mounting A B C D
bracket and aluminium mounting ring 53 56 48 R
is to be specified.
Mounting ring B
12.7 12.7
38 5 Clamping yoke
10
31 29
Principle of operation
64 51
5.2
2
A
B
D
E
D C
Dimensions (approximate) in mm
A B C D EØ
69 15.9 27 9.5 4BA (3.6 mm)
Pressure gauges
Available in two sizes, with 4 pressure ranges. The face is marked
in both bar and psi. The 40 mm gauge will be supplied unless the
50 mm is specified on the order.
0 to 2 bar 0 to 30 psi
0 to 7 bar 0 to 100 psi
Pressure ranges With system pressure on, the regulator poppet valve assembly is
0 to 11 bar 0 to 160 psi
in the closed position when the adjusting knob is turned fully
0 to 21 bar 0 to 300 psi (50 mm size only) counter clockwise (no spring load). By turning the adjusting knob
Dimensions (approximate) in mm clockwise, the diaphragm / piston moves downward allowing flow
Size A B C Size A B C to come in through the orifice created between the poppet
assembly and seat. The control diaphragm / piston offsetting the
40 mm 40 47 R " 50 mm 49 45 R " load spring senses pressure downstream. Increasing downstream
pressure causes the poppet assembly to move upward until the
load of the spring and diaphragm / piston are balanced. The outlet
pressure has now been reduced. If a valve is opened downstream,
C the increased demand for pressure creates a reduced pressure
under the control diaphragm / piston. The poppet assembly moves
downward due to the load of the control spring opening the seat
A area and air is allowed to meet the downstream pressure demand.
Thus, the area of the opening meters the downstream flow.
B
TI-P504-09 CH Issue 2 MR1M, MRN1M and MR2M Monnier Miniature Compressed Air Regulators Page 2 of 3
Compressed air products
Regulators 5
Capacities
For safety valve sizing purposes the full lift capacity for the MR1M and MR2M is 0.21 KVS.
How to order
Example: 1 off MR1M Monnier miniature compressed air regulator having ¼" screwed BSP connections and a 0.2 to 2 bar control spring.
Note: The MR1M or MR2M regulator will be supplied with a 0.7 to 9 bar spring as standard.
TI-P504-09 CH Issue 2 MR1M, MRN1M and MR2M Monnier Miniature Compressed Air Regulators Page 3 of 3
Compressed air products
5 Regulators
5.2
4
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted. Regulators 5
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P504-19
CH Issue 2
IR1 IRN1
Monnier
International Compressed Air Regulators
Description
The IR1M and IRN1M Monnier international compressed air
regulators provide accurate pressure control for general purpose
pneumatic systems.
Principal features:
- Good flow characteristics.
- Good regulation characteristics.
- Fast response.
- Dead tight shut-off on no-flow.
- For line, bracket or panel mounting.
- Internal and external high quality black anodised finish.
Available types:
IR1M Self-relieving
IRN1M Non-relieving
Optional extras
For further technical information regarding the following options
see page 2:
5.2
- Tamper-proof cap.
- Type 21 mounting bracket. 5
- Mounting ring - Aluminium.
- Pressure gauges.
Sizes and pipe connections
¼", " and ½" screwed BSP (BS 21-Rp).
Withdrawal distance F
D
A Note: The IR range will be supplied with the standard spring unless
an alternative option has been specified when placing an order.
B
Operating spring limits
Maximum working pressure 20 bar g
Maximum working temperature 70°C
Materials
No. Part Material
1 Body Machined aluminium, anodised
C 2 Valve Brass and nitrile 'O' ring
Withdrawal distance E 3 Diaphragm Reinforced nitrile rubber
Page 1 of 4
Compressed air products
5 Regulators
Dimensions (approximate) in mm 54
Mounting ring D
C
E
5.2 A
6 Pressure gauges
Available in two sizes, with 4 pressure ranges. The face is marked
in both bar and psi. Please state, size and pressure range when With system pressure on, the regulator poppet valve assembly is
placing an order. in the closed position when the adjusting knob is turned fully
counter clockwise (no spring load). By turning the adjusting knob
0 to 2 bar 0 to 30 psi
clockwise, the diaphragm / piston moves downward allowing flow
0 to 7 bar 0 to 100 psi to come in through the orifice created between the poppet
Pressure ranges
0 to 11 bar 0 to 160 psi assembly and seat. The control diaphragm / piston offsetting the
0 to 21 bar 0 to 300 psi (50 mm size only) load spring senses pressure downstream. Increasing downstream
pressure causes the poppet assembly to move upward until the
Dimensions (approximate) in millimetres load of the spring and diaphragm / piston are balanced. The outlet
Size A B C Size A B C pressure has now been reduced. If a valve is opened downstream,
40 mm 40 47 R " 50 mm 49 45 R " the increased demand for pressure creates a reduced pressure
under the control diaphragm / piston. The poppet assembly moves
downward due to the load of the control spring opening the seat
C area and air is allowed to meet the downstream pressure demand.
Thus, the area of the opening meters the downstream flow.
0 to 2 bar 0 to 30 psi
Pressure ranges
0 to 7 bar 0 to 100 psi
Dimensions (approximate) in millimetres
A B C D
53 56 48 R
A C
TI-P504-19 CH Issue 2 IR1M and IRN1M Monnier International Compressed Air Regulators Page 2 of 4
Compressed air products
Regulators 5
Capacities
The full lift capacities for safety valve sizing purposes is 0.21 Kvs.
¼"
Air flow scfm
1.6 bar g (23 psi g)
2.5 bar g (36 psi g)
4.0 bar g (58 psi g)
6.3 bar g (91 psi g)
8.0 bar g (116 psi g)
Air flow dm3/s
"
Air flow scfm
5.2
7
Secondary pressure bar g
1.6 bar g (23 psi g)
2.5 bar g (36 psi g)
4.0 bar g (58 psi g)
6.3 bar g (91 psi g)
8.0 bar g (116 psi g)
Air flow dm3/s
½"
Air flow scfm
Secondary pressure bar g
1.6 bar g (23 psi g)
2.5 bar g (36 psi g)
4.0 bar g (58 psi g)
6.3 bar g (91 psi g)
8.0 bar g (116 psi g)
Air flow dm3/s
The graph utilises some typical values for secondary flow / pressure to demonstrate droop
Pressure droop
Droop = @ Relevant flowrate
Set point
TI-P504-19 CH Issue 2 IR1M and IRN1M Monnier International Compressed Air Regulators Page 3 of 4
Compressed air products
5 Regulators
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
Repair kit consisting of: - Diaphragm assembly
- Poppet valve seat
- Valve seat 'O' ring
- Valve stem and poppet assembly
- Poppet valve spring
Installation note:
Fit into a horizontal pipeline with the air flow in the direction of the arrow, and bowl vertically downwards. A Monnier MF2M filter should
be fitted upstream to prevent any contaminants reaching the regulator it is recommended that a pressure gauge is fitted to one of the ports
to display the secondary pressure.
How to order
Example: 1 off IR1M Monnier self-relieving international compressed air regulator having a 0.5 to 10 bar spring assembly and female
½" screwed BSP (BS 21 - Rp) connections.
Note: If any optional extras are required, they must be clearly specified on the order.
5.2
8
TI-P504-19 CH Issue 2 IR1M and IRN1M Monnier International Compressed Air Regulators Page 4 of 4
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted. Lubricators 5
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2013
TI-P504-03
CH Issue 3
Monnier Miniature
Compressed Air Lubricator
Description
The ML3M Monnier miniature compressed air lubricator provides lubrication for pneumatic systems where space is restricted and flowrates are low.
Principal features:
- Once set compensates for varying air flowrates.
- Easy setting of oil / air ratio: approximately 5% of each oil drop enters the air stream.
- Tamper-proof feature; prevents unauthorised adjustment.
- Non-return valve in oil pick up system ensures lubrication for short air flows.
- Polycarbonate bowl.
- External black anodised finish.
Tamper-proof feature
As standard, each lubricator is supplied with a " diameter tamper-proof ball that may
be pressed or tapped into the top of the sight dome adjustment area after the oil rate
has been set (See 'Principle of operation', page 2). This prevents any further adjustment
by unauthorized personnel. 5.3
Optional extras:
For further technical information regarding the following options, see page 2: 1
- Mounting bracket.
- Easy fit stainless steel bowl guard.
Sizes and pipe connections
¼" screwed BSP (BS 21-Rp)
Operating limits
Maximum working pressure 10 bar g
Maximum working temperature 50°C
Materials
B Part Material
Head Aluminium
Bowl Polycarbonate
Capacity valve Acetal
Seals Nitrile rubber
Bowl guard (optional extra) Stainless steel
Page 1 of 4
Compressed air products
5 Lubricators
1
Dimensions (approximate) in millimetres
A B C D E F
75 50 25 65 13 20
Maximum
oil level
5.3
2
2
F
D
E
Hole diameter C
E
Bowl guard
In the interest of safety Spirax Sarco recommend that a bowl Monnier lubricators are used to maintain the proper ratio of oil
guard should be fitted - See the 'Warning' under 'Safety information and air and to maximize the performance and guarantee long life
installation and maintenance'. of pneumatic machinery.
Once the oil rate has been set, a Monnier lubricator provides
reliable automatic lubrication. The Monnier design ensures efficient
and dependable performance.
Pressure bar
Pressure psi
Minimum flowrate dm3/s
5.3
3
Pressure drop bar
Air flow dm3/s
How to order
Example: 1 off ML3M Monnier miniature compressed air lubricator having ¼" screwed BSP connections.
Note: If any optional extras are required, they must be clearly specified on the order.
Spare parts
The spare parts available are detailed below. No other parts are
supplied as spares.
Available spares C
Bowl assembly A, B
Sight dome assembly C, D, E
Bowl guard assembly (optional extra) X, Y
5.3
4
A
TI-P504-15
CH Issue 3
Monnier
International Compressed Air Lubricator
Description
The IL1M Monnier international compressed air lubricator injects
oil at a controlled rate into compressed air for the lubrication of
pneumatic equipment.
Principal features:
- Once set, compensates for varying air flowrates.
- Oil injected to give maximum atomisation.
- Operates over a wide range of pressures and flowrates.
- Easy sensitive adjustment.
- Tamper-proof feature; prevents unauthorised adjustment.
- Polycarbonate bowl.
- Polycarbonate or metal bowl.
- Easy fit metal bowl guard available.
- Internal and external black anodised finish.
- Metal bowl, option of sight level.
Tamper-proof feature 5.3
As standard, each lubricator is supplied with a " diameter tamper-
proof ball that may be pressed or tapped into the top of the sight 5
dome adjustment area after the oil rate has been set (See 'Principle
of operation', page 3). This prevents any further adjustment by
unauthorized personnel.
Optional extras
For further technical information regarding the following options
see page 2:
- Metal bowl.
- Stainless steel bowl guard.
Operating limits
Polycarbonate bowl 10 bar g
Maximum working pressure
Metal bowl 17 bar g
Polycarbonate bowl 50°C
Maximum working temperature
Metal bowl 70°C
Materials
Part Material
Head Aluminium
Bowl Polycarbonate or Aluminium (Epoxy coated)
Seal Nitrile rubber
Capacity valve Acetal
Bowl guard Stainless steel
(optional extra)
Page 1 of 4
Compressed air products
5 Lubricators
C
F
Bowl guard
In the interest of safety Spirax Sarco recommend that a bowl guard
should be fitted to polycarbonate bowls - see the 'Warning' under
'Safety information, installation and maintenance'.
B Polycarbonate bowl
5.3
6
Withdrawal distance: E Without bowl guard
E1 With bowl guard
Metal bowl
Bowl
A B C E F capacity Weight
Capacities - For all sizes 43 138 64 30 16 0.150 0.593
A
Pressure drop bar
Lubricant:
The oil used must be compatible with the equipment being served
by the lubricator and with the materials of construction of the
lubricator itself. Generally the oil will be of the free fogging type in
the viscosity rang of 7.5 to 64 centistokes (45 to 280 seconds
Redwood No. 1) at 38°F.
Installation note:
Fit into a horizontal pipeline with the air flow in the direction of the
arrow and bowl vertically downwards. The lubricator should be
fitted as close as possible to the unit it is serving. A Monnier
international filter (MF2M) should be fitted upstream to prevent
any contaminants reaching the system to be lubricated.
How to order
Example: 1 off IL1M Monnier international compressed air
lubricator having a female ½" screwed BSP (BS 21 - Rp)
connection.
Note 1: The product will be supplied with a polycarbonate bowl
as standard. If a metal bowl is required (with or without sight level)
it must be clearly specified on the order.
Note 2: If any optional extras are required, they must be clearly
specified on the order.
Spare parts
The spare parts available are detailed below. No other parts are
supplied as spares.
Available spares C
Bowl assembly A, B
state polycarbonate or metal (with or without sight level)
Sight dome and filler plug assembly C, D
How to order spares D
Always order spares by using the description given in the column
headed 'Available spares' and state the size and type of unit.
Example: 1 off Polycarbonate bowl assembly for a ½" IL1M
Monnier international compressed air lubricator.
5.3
8
TI-P504-05
CH Issue 2
Monnier Miniature
Compressed Air Filter / Regulators
Description
The Monnier miniature compressed air filter / regulators provide
high quality compressed air, with accurate pressure control, for
general purpose pneumatic systems where space is restricted and
flowrates are low.
Principal features:
- Compact combined miniature filter / regulator.
- Long life 5 µm element.
- Improved moisture separation with multi-bladed whirl disc.
- Fast response.
- Polycarbonate bowl.
- For line, bracket or panel mounting.
- Good flow and regulation characteristics.
- External black anodised finish.
Available types:
MP2M Self-relieving 5.4
MPN2M Non-relieving
B
Note: The MP2M will be supplied with the standard spring unless
an alternative option has been specified when placing an order.
Operating limits
Maximum working pressure 10 bar g
Maximum working temperature 50°C
Materials
Part Material
Body Aluminium and polycarbonate
Valve Nitrile rubber
Bowl Polycarbonate
Withdrawal distance: E Without bowl guard
E1 With bowl guard Element (5 µm) Sintered polypropylene
Bowl guard (optional extra) Stainless steel
Page 1 of 4
Compressed air products
5 Filter/regulators
64 51
Pressure gauge
Available in two sizes, with 4 pressure ranges. The face is marked
in both bar and psi. Please state, size and pressure range when
placing an order.
0 to 2 bar 0 to 30 psi
0 to 7 bar 0 to 100 psi
Pressure ranges
0 to 11 bar 0 to 160 psi
5.4 0 to 21 bar
Dimensions (approximate) in millimetres
0 to 300 psi (2" size only)
2
R "
1½" version 40 mm
2" version 48 mm
1½" version 47 mm
2" version 45 mm
0 to 2 bar 0 to 30 psi
Pressure ranges
0 to 7 bar 0 to 100 psi
Dimensions (approximate) in millimetres
A B C D
53 56 48 R
A C
Clamping yoke
Bowl guard
In the interest of safety Spirax Sarco
recommend that a bowl gaurd
should be fitted. See the 'Warning'
under 'Safety information,
installation and maintenance'.
TI-P504-05 CH Issue 2 MP2M and MPN2M Monnier Miniature Compressed Air Filter / Regulators Page 2 of 4
Compressed air products
Filter/regulators 5
Capacities
The full lift capacities for safety valve sizing purposes is 0.21 Kvs.
The graph utilises some typical values for secondary flow/pressure to demonstrate droop
Pressure droop
Droop = @ Relevant flowrate
Set point
How to order
Please state quantity, size and type and any options which are required. Unless otherwise stated, the filter/regulator will be supplied with
the 0.7 - 9.0 bar g control spring and a polycarbonate bowl with drain.
Example:
1 off MP2M Monnier self-relieving miniature compressed air filter / regulator having a 0.2 - 2.0 bar g control spring and ¼" BSP connections.
1 off Bowl guard.
TI-P504-05 CH Issue 2 MP2M and MPN2M Monnier Miniature Compressed Air Filter / Regulators Page 3 of 4
Compressed air products
5 Filter/regulators
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
Polycarbonate bowl assembly A, B
Element set 5 micron (packet of 3) B, C
Stainless steel bowl guard and 2 off spring clips (optional extra) X, Y
Panel / bracket mounting ring D
5.4 B B
4 Element set (5 micron)
X
Optional extra
Bowl guard - In the interest of
safety Spirax Sarco recommend
that a bowl guard should be
fitted to polycarbonate bowls.
Y
TI-P504-05 CH Issue 2 MP2M and MPN2M Monnier Miniature Compressed Air Filter / Regulators Page 4 of 4
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted. Filter/regulators 5
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2012
TI-P504-07
CH Issue 2
5.4
MPC1M ATEX compatible. Metal bowl with manual drain and
tamper-proof cap.
MPC2M Polycarbonate bowl with manual drain.
MPC2AM Metal bowl with autodrain. 5
Applications
The MPC_M is used to provide very high quality compressed air.
There are many applications where compressed air of a particularly
high quality is required. Typical examples include air bearings on Materials
machine tools, air gauging equipment, instrument air supplies, fluidic
systems, breathing air, pneumatic positioners, etc. Part Material
Body Aluminium - anodised
The MPC1M compressed air filter / regulator is ATEX compatible -
Bowl Polycarbonate or aluminium alloy
Directive 94 / 9 / EC (ATEX95) Declaration Bonnet assembly Aluminium
The MPC1M is intended for use in potentially explosive
environments as defined by Equipment Group II Category 2. Filter element Microfibre / stainless steel
• We have determined the MPC1M is a 'simple' mechanical
product. It is therefore not covered by the scope of the Valve Nitrile
ATEX directive and consequently does not need to carry
any marking. Dimensions (approximate) in mm and kg
As part of our conformity assesment, an ignition hazard analysis
to EN 13463-1 was conducted with the following outcome: Unit Size A B C E E1 Weight
• We have determined the MPC1M does not have its own MPC1M ¼" 75 167 38 25 - 0.2
effective sources of ignition - even in the event of rare
failures. MPC2M ¼" 67 156 38 25 45 0.2
Note: As defined by the European ATEX Standing MPC2AM ¼" 75 167 38 25 - 0.2
Committee... "Electrostatic charges caused by the flow-
through of a medium are not considered as "own" ignition
source in the sense of Directive 94 / 9 / EC." C
The MPC1M may be used in a potentially explosive
environment, as defined by Equipment Group II
Category 2, when used in a c c o r d a n c e w i t h i t s
Installation and Maintenance Instructions (IM-P504-08). A
Operating limits
Maximum Polycarbonate bowl 10 bar g @ 50°C Withdrawal distance: E Without bowl guard
E1 With bowl guard
pressure / temperature Metal bowl 17 bar g @ 80°C
Page 1 of 4
Compressed air products
5 Filter/regulators
Optional extras
Airsets
The MPC2M, MP2AM filter / regulators are also available as airsets,
consisting of Type 8 or FK21 bracket, mounting ring and pressure
gauge (see the 'MPC_M optional extras' table below).
12.7 12.7
38
5
10
29
31
30.5 Ø8.2
R "
6
4 50
8
40 2
10
bar 1½" version 40 mm
0 0 2" version 48 mm
32 1½" version 47 mm
2" version 45 mm
61.5
MPC1M, MPC2M, MPC2AM Monnier
TI-P504-07 CH Issue 2 High Efficiency Compressed Air Filter / Regulators Page 2 of 4
Compressed air products
Filter/regulators 5
Performance selection (with primary pressure 10 bar)
For any specified primary filtration pressure, there is a maximum recommended air flowrate. Keeping within this, will ensure that the
element performance maintains the stated high efficiency levels, particularly for the removal of oli and water contaminants.
Secondary bar g
Secondary psi g
Air flow dm3/s
Use of the product in this region may reduce the oil removing efficiency.
5.4
Droop characteristics 7
Air flow scfm
Secondary bar g
Secondary psi g
Air flow dm3/s
Graph utilises some typical values for secondary flow / pressure to demonstrate droop
Pressure droop
Droop = @ Relevant flowrate
Set point
How to order
Please state quantity, size and type and any options which are required. Unless otherwise stated, the filter / regulator will be supplied with
the 0.7 - 9.0 bar g control spring and a polycarbonate bowl with drain.
Example:
1 off ¼" MPC2M Monnier high efficiency compressed air filter / regulator having a 0.3 - 4.0 bar g control spring.
1 off Airset kit for fitting an MPC2M onto a Spirax Sarco PN pneumatic actuator.
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
Polycarbonate bowl / metal bowl / drain assembly (specify with or without drain) 1, 2
Element and 'O' ring set 2, 3
Bowl guard assembly (optional extra) 4, 5
5.4 2 2
8
Element and 'O' ring set
Polycarbonate bowl /
metal bowl / drain assembly
(specify manual, autodrain or
without a drain).
3
Optional extra
5 Bowl guard (MPC2M only).
In the interest of safety
Spirax Sarco recommend that
4 a bowl guard should be fitted
to polycarbonate bowls.
TI-P504-17
CH Issue 2
Operating limits
Maximum Polycarbonate bowl 10 bar g
working pressure Metal bowl 17 bar g
Polycarbonate bowl 50°C
Maximum Metal bowl 80°C
working temperature
Metal bowl with sight level 70°C
Materials
No. Part Material
1 Body Machined aluminium (anodised)
2 Valve Brass rubber faced
3 Bowl Polycarbonate or aluminium (anodised)
4 Element (5 µm) Melamine impregnated cellulose
5 Diaphragm Reinforced nitrile rubber
Page 1 of 6
Compressed air products
5 Filter/regulators
Optional extras
Tamper-proof cap Pressure gauges for panel mounting
An aluminium tamper-proof cap can be fitted to prevent unauthorised With chromium plated bezel available in two ranges, the face being
pressure adjustment. marked in bar and psi as follows:-
Dimensions (approximate) in mm 0 to 2 bar 0 to 30 psi
Pressure ranges
53 0 to 11 bar 0 to 160 psi
Dimensions (approximate) in mm
A B C D
53 56 48 R
54
D
Type 21 mounting bracket
A plated mild steel bracket which can be attached to the filter /
regulator by the plastic mounting ring supplied. A C
Note: An aluminium mounting ring can be supplied at extra cost, and
must be specified, if required, on order placement.
Dimensions (approximate) in mm Clamping yoke
A B C D E
44 19 32 12 6
If the regulator is to be panel mounted a hole is required in the panel Discharge tube adaptor IP2AM only
48 mm diameter, and the panel thickness must not exceed 8 mm. An adaptor can be supplied for the auto-drain on the IP2AM models,
to accept 8 mm O/D copper or plastic tube.
D
5.4 E
10 B
A
Metal bowl
with sight level
Mounting ring
Pressure gauge
Available in two sizes, with 4 pressure ranges. The face is marked
in both bar and psi. Please state, size and pressure range when
placing an order.
0 to 2 bar 0 to 30 psi
0 to 7 bar 0 to 100 psi
Pressure ranges
0 to 11 bar 0 to 160 psi
0 to 20 bar 0 to 300 psi (2" size only)
Bowl guard
Dimensions (approximate) in mm In the interest of safety Spirax Sarco recommend that a bowl guard
should be fitted to polycarbonate bowls - see the 'Warning'
Size A B C under 'Safety information, installation and maintenance' page 5.
1½" 40 47 R "
2" 49 45 R "
TI-P504-17 CH Issue 2 IP2, IP2A and IP2D Spirax-Monnier International Compressed Air Filter / Regulators Page 2 of 6
Compressed air products
Filter/regulators 5
Dimensions
Dimensions
/weights
/weights
(approximate)
(approximate)
in mm
in and
mm kg
and kg
Polycarbonate
Polycarbonate
bowlbowl
C C
Weights
Weights
Unit Unit A A B B C C E E E1 E1 IP_MIP_M IP_MIP_M
+ +
bowlbowl
guard
guard
IP2AM
IP2AM
95 95 165 165 64 64 39 39 82 82 0.7300.730 0.8080.808
IP2DM
IP2DM
95 95 165 165 64 64 39 39 79 79 0.7300.730 0.8080.808
A A
B B
E Without
E Without
bowl bowl
5.4
guardguard
Withdrawal
Withdrawal
distance:
distance:
E1 With
E1 With
bowl bowl
guardguard
11
MetalMetal
bowlbowl
C C
Unit Unit A A B B C C E E Weight
Weight
IP2MIP2M 82 82 143 143 76 76 39 39 0.9130.913
IP2AM
IP2AM
82 82 152 152 76 76 39 39 0.9130.913
IP2DM
IP2DM
82 82 145 145 76 76 39 39 0.9130.913
A A
B B
Withdrawal
Withdrawal
distance E E
distance
TI-P504-17
TI-P504-17
CH Issue
CH Issue
2 IP2,
2 IP2,
IP2AIP2A
and and
IP2DIP2D
Spirax-Monnier
Spirax-Monnier
International
International
Compressed
Compressed
Air Filter
Air Filter
/ Regulators
/ Regulators
PagePage
3 of 6
3 of 6
Compressed air products
5 Filter/regulators
Capacities
With primary pressure 10 bar and 5 μm element
¼"
Air flow scfm
1.6 bar g (23 psi g)
2.5 bar g (36 psi g)
4.0 bar g (58 psi g)
6.3 bar g (91 psi g)
8.0 bar g (116 psi g)
Air flow dm3/s
"
Air flow scfm
5.4
12
Secondary pressure bar
1.6 bar g (23 psi g)
2.5 bar g (36 psi g)
4.0 bar g (58 psi g)
6.3 bar g (91 psi g)
8.0 bar g (116 psi g)
½"
Air flow scfm
Secondary pressure bar
Secondary pressure psi
1.6 bar g (23 psi g)
2.5 bar g (36 psi g)
4.0 bar g (58 psi g)
6.3 bar g (91 psi g)
8.0 bar g (116 psi g)
Air flow dm3/s
TI-P504-17 CH Issue 2 IP2, IP2A and IP2D Spirax-Monnier International Compressed Air Filter / Regulators Page 4 of 6
Compressed air products
Filter/regulators 5
Principle of operation IP2DM
With system pressure on, the regulator poppet valve assembly is
in the closed position when the adjusting knob is turned fully
counter clockwise (no spring load). By turning the adjusting knob
clockwise, the diaphragm / piston moves downward allowing filtered
air to flow in through the orifice created between the poppet Adjustment knob
assembly and seat.
Auto-drain - IP2AM
The Monnier internal auto-drain is a pilot operated unit. As the
water level in the bowl rises, the float (13) lifts, allowing line
pressure to act on a piston, which opens the main discharge valve.
As the liquid level falls, the float closes and line pressure shuts
the main valve. Under zero pressure conditions, the automatic
drain will be in the open position, allowing any liquid to drain away.
Automatic dump valve - IP2DM
This is a spring loaded valve which will allow the filter / regulator
to automatically drain when the pressure in the bowl drops
below 0.06 bar (i.e. when air to the plant is shut off).
The units can also be drained manually by pushing the protrouding
valve stem sideways or upwards.
How to order
Example: 1 off IP2AM Monnier international compressed air filter
/ regulator having a female ½" screwed BSP (BS 21 - Rp)
connection.
Note 1: Unless otherwise instructed, the filter / regulator will be
supplied with a polycarbonate bowl, 0.5 to 10 bar control spring,
5 μm element and polycarbonate bowl as standard. If a metal bowl
is required (with or without sight level) it must be clearly specified
on the order. The IP2M manual drain is available with metal bowl
only.
Note 2: If any optional extras are required, they must be clearly
specified on the order.
IP2M
(having a metal bowl)
13
IP2AM
TI-P504-17 CH Issue 2 IP2, IP2A and IP2D Spirax-Monnier International Compressed Air Filter / Regulators Page 5 of 6
Compressed air products
5 Filter/regulators
Spare parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spares
Pressure control spring set - State pressure range E
Valve and diaphragm assembly F, G
Polycarbonate bowl assembly including appropriate drain A, B
Metal bowl (with or without sight level) B, D
Element set (packet of 3 of each) B, C, (IP2M, IP2AM and IP2DM only)
Auto-drain (IP2AM only) H
E D
5.4 G
F
14
C
TI-P504-17 CH Issue 2 IP2, IP2A and IP2D Spirax-Monnier International Compressed Air Filter / Regulators Page 6 of 6
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
Airodyn
Compressed Air Drain Trap
Description
The Airodyn is a thermodynamic type compressed air drain 5.5
trap. The external body surfaces are electroless nickel plated
(ENP) which is oxidation resistant. 1
Operating media
The Airodyn is designed for use on air or gases within PED
group 2.
Note: The Airodyn is not suitable for use on PED group 1 liquids
or gases.
Optionally
Airodyn S The Airodyn S has been designed for ultra clean applications. This trap has a fine lap disc (item 3).
Airodyn HD The Airodyn HD has been designed for particularly oil contaminated air systems.
Standards
This product fully complies with the requirements of the EU Pressure Equipment Directive/UK Pressure Equipment (Safety) Regulations.
Certification
This product is available with certification to EN 10204 3.1.
Note: All certification / inspection requirements must be stated at the time of order placement.
TI-P610-05 Page 1 of 5
CMGT Issue 11
Airodyn Compressed Air Drain Trap
Compressed air products
5 Isolation valves, drain traps and ancillaries
Pressure/temperature limits
Temperature °C
Pressure bar g
PMO Maximum operating pressure for saturated steam service 63 bar g @ 120°C
Maximum backpressure should not exceed 80% of the inlet pressure under any conditions of operation other wise the
PMOB
trap may not shut-off.
Page 2 of 5 TI-P610-05
CMGT Issue 11
Airodyn Compressed Air Drain Trap
Compressed air products
Isolation valves, drain traps and ancillaries 5
Materials
TI-P610-05 Page 3 of 5
CMGT Issue 11
Airodyn Compressed Air Drain Trap
Compressed air products
5 Isolation valves, drain traps and ancillaries
Dimensions/weights (approximate) in mm and kg
Size A B E G H Weight
½" 41 78 55 85 20 0.77
Condensate kg/h
E G
Withdrawal distance for strainer
Differential pressure bar (x 100 = kPa)
Kv values
5.5
Size ½" ¾" For conversion:
4 Kv 3.09 3.09
C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
Installation note:
Preferably fitted in a horizontal pipe but can be fitted in vertically downwards pipe.
Operation
One side of the disc (3) is plain with a single scribe towards the outer edge, whereas the other side of the disc has a machined circular groove.
The Airodyn is supplied with the circular grooved side of the disc towards the seating face and is suitable for clean operating conditions with
the exception of the 'HD' version which has been designed for particularly contaminated air system having the scribed disc facing the seat.
If the operation conditions are dirty, probably with heavy oil contamination, unscrew the cap, using preferably a ring spanner and turn over
the disc so that the plain side with a bleed scribe is towards the seating face. Replace cap - no gasket is required but a suitable high temperature
anti-sieze grease should be applied to the threads.
Tighten the cap to the recommended torque. Do not use a wrench of the Stillson type which may distort the cap.
In extremely dirty conditions it may be necessary to deepen the bleed scribe or to make additional scribes up to
a maximum of 3 thus.
The scribe should be over the area covered by and extending beyond the outer seat face.
Disposal
The product is recyclable. No ecological hazard is anticipated with disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco ½" screwed BSP Airodyn compressed air drain trap.
Page 4 of 5 TI-P610-05
CMGT Issue 11
Airodyn Compressed Air Drain Trap
Compressed air products
Isolation valves, drain traps and ancillaries 5
Spare parts
The spare parts available are shown in solid outline.
Parts drawn in a grey line are not supplied as spares.
Available spares
2
Disc (packet of 3) 3
4
Recommended tightening torques
6 5.5
or
5
Item Part Nm
mm
TI-P610-05 Page 5 of 5
CMGT Issue 11
Airodyn Compressed Air Drain Trap
Compressed air products
5 Isolation valves, drain traps and ancillaries
5.5
6
Compressed air products
Isolation
Local regulations may restrict the use valves,
of this product to below drain
the conditions quoted. traps and ancillaries
5
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2014
TI-P610-10
ST Issue 7
BRoil
Compressed Air Drain Trap
Description
The BRoil is a maintainable thermodynamic type compressed air
drain trap, specifically designed to remove small quantities of oil
contaminated condensate, for use on railway rolling stock. 2
3
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
Certification 1
This product is available with certification to EN 10204 3.1.
Note: All certification / inspection requirements must be stated at
the time of order placement.
Optional extras
The silencer, complete with elbow and reducer is available as an BRoil air trap 5.5
7
optional extra.
Pressure bar g
The product must not be used in this region. 4
Kv values Materials
Size ½" No. Part Material
Kv 0.25 1 Body Stainless steel AISI 420 F
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156 2 Cap Stainless steel AISI 416
3 Disc Stainless steel BS 1449 420 S45
4 Elbow Malleable iron
Part nos. 4, 5 and 6
5 Reducer and gasket Brass
are optional extras
6 Silencer Brass
Compressed air products
5 Isolation valves, drain traps and ancillaries
3
Diamond scribed disc
5.5
8 Capacities
800
700
600
500
400
Condensate kg / h
300
200
100
90
80
70
0.1 0.20.3 0.5 1 2 4 6 8 10 20 40 63 Recommended tightening torques
Differential pressure bar (x 100 = kPa) Item A /F mm Nm
2 36 135 - 150
5 24 30 - 40
6 11 5-8
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions
(IM-S48-06) supplied with the product.
Installation note:
The trap is designed to be installed horizontally. Check the flow
direction arrow for the correct orientation.
Disposal
The product is recyclable no ecological hazard is anitcipated with
the disposal of this product, providing due care is taken.
How to order
Example: 1 off Spirax Sarco ½" BRoil compressed air drain trap
screwed BSP complete with optional elbow and silencer.
TI-P610-03
ST Issue 5
BRair
Compressed Air Drain Trap
Description
The BRair is a thermodynamic type compressed air drain trap,
specifically for use on railway rolling stock (British Rail Cat. no.
61/41955). The external body surfaces have electroless nickel 3
preparation (ENP) which is oxidation resistant.
2
Standards
This product fully complies with the requirements of the European
Pressure Equipment Directive 97 / 23 / EC.
1
Certification
This product is available with a manufacturer’s Typical Test Report
for the body and cap as standard and EN 10204 3.1 if specified at
the time of order placement.
Note: All certification / inspection requirements must be stated at
the time of order placement.
300
200
100 6
0
0 10 20 30 40 50 60 63
Pressure bar g 5
This product must not be used in this region.
Material
No. Part Material
1 Body Stainless steel ASTM A743 Gr. CA40F
2 Cap Stainless steel AISI 416
3 Disc Stainless steel BS 1449 420 S45
4 Strainer screen Stainless steel BS 1449 304 S16
5 Strainer cap Stainless steel AISI 416
6 Strainer cap gasket Stainless steel BS 1449 304 S16
Compressed air products
5 Isolation valves, drain traps and ancillaries
Kv values
3
Size ½"
Kv 3.09
For conversion: Cv (UK) = Kv x 0.963 Cv (US) = Kv x 1.156
6
E G
How to order
Example: 1 off Spirax Sarco ½" BRair compressed air drain trap
having screwed BSP connections.
CA10S
Air and Gas Trap
Description ½" Tapping for balance pipe
The CA10S is a float type automatic liquid drain trap for air and
gas systems. It has a cast iron body and cover with stainless steel
valve head for use on high temperature or where corrosive
condensate would adversely affect a rubber valve.
4
Certification
The product is available with material certification to EN 10204
2.2 for body and cover as standard. 1
Optional extras
Drain cock tapping: The cover can be drilled and tapped 3/8"
BSP or NPT to enable a drain cock to be fitted.
5.5
11
Pressure/temperature limits
220
200
Temperature °C
150
8 11 9 7 3 12 5 6 10 2
100 Material
50 No.Part Material
0 1 Body Cast iron DIN 1691 GG 20
0 2 4 6 8 10 12 14 16
Pressure bar g
2 Cover bolts Steel BS 3692 Gr. 8.8
The product must not be used in this region. 3 Cover gasket Reinforced exfoliated graphite
∆PMX Maximum differential pressure 14 bar 8 Ball float and lever Stainless steel BS 1449 304 S16
Designed for a maximum cold hydraulic test pressure of 24 bar g 9 Pin Stainless steel B 970 431 529
Page 1 of 3
Compressed air products
5 Isolation valves, drain traps and ancillaries
Capacities Dimensions/weight
(approximate) in mm and kg
Size A B C D E F G Weight
Condensate kg/h
D A
G
B
C
Differential pressure bar (x 100 = kPa) F E Withdrawal distance
Pressure
Before attempting any maintenance of the trap, consider what is or may have been in the pipeline. Ensure that any pressure is isolated
upstream and downstream of the trap and safely vented to atmospheric pressure before attempting to maintain the trap. This is easily
achieved by fitting Spirax Sarco depressurisation valves type DV (see separate literature for details). Do not assume that the system
5.5 is depressurised even when a pressure gauge indicates zero.
12 Temperature
Allow time for temperature to normalise after isolation to avoid the danger of burns and consider whether protective clothing (including
safety glasses) is required.
Installation
The air and gas trap must always be fitted with the inlet at the top so that the float mechanism is rising and falling in a vertical plane.
The high point of the cover is provided with ½" tapping for a balance pipe which is essential for satisfactory operation. From the tapping
provided at the high point of the cover a balance pipe having a continuous rise must be fitted and connected into the space being
drained.
Maintenance
How to fit the main valve assembly
- Using a little jointing paste on the thread and gasket, fit the new valve seat to the body.
- Attach the support frame, and pivot frame to the body with assembly set screws, but do not tighten.
- Fit the float arm to the pivot frame using the pin and by moving the complete assembly centre the valve head onto the seat orifice.
- Hold the assembly firmly in place and tighten up set screws to the recommended tightening torque.
- Check operation by raising and lowering the float several times making sure that the valve head is centring properly on the seat.
- Make sure all joint faces are clean, apply a thin coating of jointing paste to seat threads.
- Tighten cover bolts uniformly to the recommended tightening torque. Open up isolating valve slowly.
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco ¾" screwed BSP CA10S drain trap with cast iron body and cover.
Page 2 of 3 TI-P148-15
CMGT Issue 5
CA10S Air and Gas Trap
Compressed air products
Isolation valves, drain traps and ancillaries 5
Spare parts
The spare parts available are shown in solid outline. Parts drawn in grey line are not supplied as spares.
Available spares
Main valve assembly with float 5, 6, 7, 8 + 12, 14, 15, 16
Example: 1 off main valve assembly for ¾" Spirax Sarco CA10S air and gas trap.
5.5
13
2 3 6 5 9 10 11 7 8 + 12
Main valve assembly with float
or
Item Nm
mm
2 17 M10 x 30 29 - 32
5 17 M12 x 8 50 - 55
TI-P148-15 Page 3 of 3
CMGT Issue 5
CA10S Air and Gas Trap
Compressed air products
5 Isolation valves, drain traps and ancillaries
5.5
14
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
CA14
SG Iron
Air and Gas Trap ½" and ¾" (Screwed)
9 4 3 1 2
Description
The CA14 is a range of float type automatic liquid drainers for air
and gas systems. The body and cover are of SG iron and the
complete unit is readily maintainable.
The standard version with a Viton valve cone is designated CA14.
A stainless steel valve cone version is designated CA14S.
Operating media
The CA14 is designed for use on air or gases within PED group 2.
Note: The CA14 is not suitable for use on PED group 1 liquids or
gases.
5.5
Standards
The product fully complies with the requirements of the EU Pressure 15
Equipment Directive/UK Pressure Equipment (Safety) Regulations.
Certification
The product is available with material certification to EN 10204 2.2.
Note: All certification/inspection requirements must be stated at
the time of order placement.
11 5 10 7 6 8
Sizes and pipe connections
½" and ¾" screwed BSP or NPT.
Material
No. Part Material
TI-P148-12 Page 1 of 4
CMGT Issue 9
CA14 SG Iron Air and Gas Trap ½" and ¾" (Screwed)
Compressed air products
5 Isolation valves, drain traps and ancillaries
Pressure/temperature limits
B F
Temperature °C
A J
C
Pressure bar g
5.5 ∆PMX Maximum differential pressure bar, depending on the specific gravity of the liquid being drained:
16
Specific gravity 1.0 0.9 0.8 0.7 Min. 0.6
Capacities
Condensate kg/h
Differential pressure bar (x 100 = kPa)
Page 2 of 4 TI-P148-12
CMGT Issue 9
CA14 SG Iron Air and Gas Trap ½" and ¾" (Screwed)
Compressed air products
Isolation valves, drain traps and ancillaries 5
Dimensions (approximate) in mm and kg
A
C
B E Withdrawal distance
Size A B C D E F Weight
Disposal
If a product which contains a Viton component has been subjected to a temperature approaching 315 °C or higher, then it may have
decomposed and formed hydrofluoric acid. Avoid skin contact and inhalation of any fumes as the acid will cause deep skin burns and
damage to the respiratory system. Viton must be disposed of in a recognised manner as stated in the Installation and Maintenance
Instructions. No other ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco ½" CA14 having screwed BSP connections with SG iron body and cover.
TI-P148-12 Page 3 of 4
CMGT Issue 9
CA14 SG Iron Air and Gas Trap ½" and ¾" (Screwed)
Compressed air products
5 Isolation valves, drain traps and ancillaries
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in a grey line are not supplied as spares.
Available spares
CA14 3, 5+9, 6, 7, 8 (2 off), 10, 11
Maintenance kit
CA14S 3, 5+9, 6, 7, 8 (2 off), 10, 11
5.5
2
18 Not an available spare
7
6
10
11
58
or
Item Nm
mm
2 17 A/F M10 x 30 47 - 50
6 17 A/F 50 - 55
Page 4 of 4 TI-P148-12
CMGT Issue 9
CA14 SG Iron Air and Gas Trap ½" and ¾" (Screwed)
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
CA14
SG Iron
Air and Gas Trap DN15 to DN25 (Flanged)
CA14 (R-L)
DN15 and DN20 shown
5.5
19
Description
The CA14 is a range of float type automatic liquid drainers for air and gas systems. The body and cover are of SG iron and the complete
unit is readily maintainable. The cover will be drilled and tapped ½" BSP or NPT for the purpose of fitting a balance line. The standard
version with a Viton valve cone is designated CA14 (DN15 and DN20 only). A stainless steel valve cone version is designated CA14S.
Both are available with horizontal flanged connections with flow from right to left CA14 (R-L) or from left to right CA14 (L-R).
Operating Media
The CA14 is designed for use on air or gases within PED group 2.
Note: The CA14 is not suitable for use on PED group 1 liquids or gases.
Standards
The product fully complies with the requirements of the Pressure Equipment Directive (PED).
Certification
The product is available with a manufacturer's Typical Test Report.
Note: All certification / inspection requirements must be stated at the time of order placement.
TI-P148-36 Page 1 of 4
CMGT Issue 6
CA14 SG Iron Air and Gas Trap DN15 to DN25 (Flanged)
Compressed air products
5 Isolation valves, drain traps and ancillaries
Materials
CA14 (R-L) 9 4 3
DN15 and DN20 shown
6
13 12
1
5 11 10 8 7 DN25 main valve assembly
Page 2 of 4 TI-P148-36
CMGT Issue 6
CA14 SG Iron Air and Gas Trap DN15 to DN25 (Flanged)
Compressed air products
Isolation valves, drain traps and ancillaries 5
Pressure/temperature limits
B F E C
250
The product must not be used in this region.
Temperature °C
200
A K H J
150 A-J-D CA14 flanged PN16
100
A-K-G CA14 flanged JIS/KS 10K
50
G D A-H-D CA14 flanged ASME 150
0
0 2 4 6 8 10 12 14 16 B-C-D CA14S flanged PN16
Pressure bar g
B-F-G CA14S flanged JIS/KS 10K
ΔPMX Maximum differential pressure bar, depending on the specific gravity of the liquid being drained:
Capacities
Safety information, installation and
maintenance
For full details see the Installation and Maintanence Instructions
(IM-P148-13) supplied with the product.
TI-P148-36 Page 3 of 4
CMGT Issue 6
CA14 SG Iron Air and Gas Trap DN15 to DN25 (Flanged)
Compressed air products
5 Isolation valves, drain traps and ancillaries
Dimensions/weights (approximate) in mm and kg
DIN/ASME JIS/KS
Size A A B C D E F G Weight
DN15 150 150 107 101 51 47 26.5 115 4.5
DN20 150 150 107 101 55 47 26.5 115 5.0
DN25 160 170 117 70 100 10 21.0 120 6.5
B DN25
Withdrawal Withdrawal
A D E distance D E distance
DN15 and DN20 C G C G
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Item or mm Nm
2 17 A/F M10 x 30 47 - 50
5 17 A/F M12 x 12 50 - 55
*2 7 6 11 10 8 13 5 9 3
Page 4 of 4 TI-P148-36
CMGT Issue 6
CA14 SG Iron Air and Gas Trap DN15 to DN25 (Flanged)
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
CA14S
Air and Gas Trap
DN40 and DN50 (Flanged)
Description
The CA14S is a cast iron ball float air and gas trap. It is
available with a metal valve cone given designation CA14S
having horizontal flanged connections. The cover will be
drilled and tapped ½" BSP or NPT for the purpose of fitting
a balance line.
Operating Media
The CA14 is designed for use on air or gases within PED
group 2.
Note: The CA14 is not suitable for use on PED group 1
liquids or gases.
Standards
This product fully complies with the requirements of the
Pressure Equipment Directive (PED).
Certification
5.5
This product is available with certification to EN 10204 2.2.
Note: All certification/inspection requirements must be
23
stated at the time of order placement.
Pressure/temperature limits
A B C A
220 Body design conditions PN16
200
Temperature °C
Page 1 of 5
Compressed air products
5 Isolation valves, drain traps and ancillaries
Materials
1 2
14 12 3 13 7 4
Page 2 of 5 TI-P148-35
CMGT Issue 4
CA14S Air and Gas Trap DN40 and DN50 (Flanged)
Compressed air products
Isolation valves, drain traps and ancillaries 5
Capacities
Note: The capacities provided here are calculated using water at ambient temperature.
The discharge capacity is affected with a change in specific gravity, for further information contact Spirax Sarco.
1
-2
S
A 46
.5
-4 1/C
S -2
46 S
/ CA A 44
- 4. 5 0C 2
4S D N5 -3
4 6 S
CA a nd A4
.5/ 40 2 /C
-4 N -3
14
S ,D 4S
25 4
0 CA -1
0 DN CA
D N5 6S N5
0
nd A4 dD
a 0 /C n
N 40 -1 4 4 0a
,D 4 4S -1 DN
5 S ,
N2 0/ CA 46 25
D
-1
A DN
S 4 /C
14 -1 .5
0 CA 44
S
-4
5 A S
DN 4 /C A4
6
nd -1 5 /C
a S
Condensate kg/h
4 .
N4
0 A1 -4
,D 0C 46
5.5
5 5 C A
DN
2 DN .5/
a nd -4
S
40 44 0
25
, DN 0 CA 6 S
-1
25
N2 A4
DN dD 0 /C
n 1
15
a 6- -1
4
DN C A4 6S
0 / A 4
-1 /C
4S - 14
4 6
CA A4
N 20 4 /C
dD -1 1
an 4 4S -2
1 5 A 6 S
C 2
DN 20 A4 -3
N 1 /C 6 S
D -2
nd A4
5a A 46 2 /C
1 3
DN 1/C 6-
-2 A4
4 S / C
A4 2
-3
2 0C 4 S
DN A4
a nd 3 2 /C
15 4-
DN C A4
20
d DN
an
15
DN
TI-P148-35 Page 3 of 5
CMGT Issue 4
CA14S Air and Gas Trap DN40 and DN50 (Flanged)
Compressed air products
5 Isolation valves, drain traps and ancillaries
Dimensions/weights (approximate) in mm and kg
ANSI JIS/ Flange bolt hole
PN16 125 KS 10 tappings
Size A A A ANSI 125 B C D E F G Weight
DN40 230 221 228 ½" - 13 UNC-2B 128 110 312 200 187 230 21.5
DN50 230 220 228 " - 11 UNC-2B 140 126 324 200 219 239 30.5
A F
D E
Withdrawal distance
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
5.5
How to order
26 Example: 1 off Spirax Sarco DN40 CA14S-14 air and gas trap flanged to BS 4504 PN16 with cast iron body and cover.
Page 4 of 5 TI-P148-35
CMGT Issue 4
CA14S Air and Gas Trap DN40 and DN50 (Flanged)
Compressed air products
Isolation valves, drain traps and ancillaries 5
Spare parts
The spare parts available are shown in heavy outline.
Parts drawn in broken line are not supplied as spares.
Available spares
Main valve assembly with float 5, 6, 7+8, 9, 10, 11, 14
2 Dowel 3 13
5.5
27
14 11 5 9 10 6 8 7
Main valve assembly with float
2
or
Item Part Qty Nm
mm
DN40 6 19 M12 60 - 66
2
DN50 6 24 M16 80 - 88
DN40 4 10 M6 10 - 12
13
DN50 4 13 M8 20 - 24
TI-P148-35 Page 5 of 5
CMGT Issue 4
CA14S Air and Gas Trap DN40 and DN50 (Flanged)
Compressed air products
5 Isolation valves, drain traps and ancillaries
5.5
28
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
Available options:
CA44 - Having a soft valve cone
CA44S - Having a metal valve cone
5.5
CA44S
DN25
29
EN flange
Operating media
The CA44 and CA44S are designed for use on air or gases within PED group 2.
Note: The CA44 and CA44S are not suitable for use on PED group 1 liquids or gases.
Optional extras
The bottom of the cover can be drilled and tapped ½" BSP or NPT for the purpose of fitting a drain cock if requested at the
point of order.
Standards
This product fully complies with the requirements of the EU Pressure Equipment Directive/UK Pressure Equipment (Safety) Regulations
and carries the mark when so required.
Certification
This product is available with a manufacturer's Typical Test Report and certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
TI-P148-02 Page 1 of 6
CMGT Issue 13
CA44 and CA44S Carbon Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
5 Isolation valves, drain traps and ancillaries
Sizes and pipe connections
CA44 DN15 and DN20
CA44S DN15, DN20 and DN25
Standard flanges are EN 1092 PN40 with face-to-face dimensions in accordance with EN 26554 (Series 1), ASME B 16.5 Class 150,
ASME B 16.5 Class 300 and JIS/KS 20 are also available with face-to-face dimensions in accordance with EN 26554 (Series 1).
On request ASME B 16.5 Class 150, ASME B 16.5 Class 300 flanges with drilled and tapped bolt holes with face-to-face dimensions
in accordance with EN 26554 (Series 1).
PN and JIS/KS flanges will be provided with BSP balance line and ASME flanges with an NPT balance line.
ASME/JIS/KS flanges are supplied with tapped holes to receive flange bolts. ASME flanges have UNC threads and JIS/KS have metric
threads.
Materials 2 1 3 16 8 4
DN15
to Carbon steel 1.0619+N/WCB
1 Body DN20
Pivot frame
7 assembly and Stainless steel BS 4183 18/8
set screws
CA44S
DN25
EN flange
Page 2 of 6 TI-P148-02
CMGT Issue 13
CA44 and CA44S Carbon Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
Isolation valves, drain traps and ancillaries 5
Pressure/temperature limits
CA44 CA44S
400 400
A
Temperature °C
Temperature °C
300 300
200 200
A
100 100
D C B D C B
0 0
0 10 20 30 40 0 10 20 30 40
Pressure bar g Pressure bar g
A - C Flanged JIS/KS 20
PN40 60 bar g
JIS/KS 20 49 bar g
Note: With internals fitted, test pressure must not exceed DPMX
TI-P148-02 Page 3 of 6
CMGT Issue 13
CA44 and CA44S Carbon Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
5 Isolation valves, drain traps and ancillaries
Dimensions/weights (approximate) in mm and kg
F
E
Withdrawal
A D distance
CA44S
DN25
5.5 EN flange
G
32
F
E
Withdrawal
A D distance
Size A B C D E F G Weight
PN40 ASME ASME JIS/ PN40 ASME 300 PN40 ASME 300 PN40 ASME 300
300 150 KS 20 ASME 150 ASME 150 ASME 150
JIS/KS 20 JIS/KS 20 JIS/KS 20
DN15 150 209 203 206 80 80 215 163 120 155 100 155 100 10.8
DN20 150 209 205 210 80 80 225 163 120 165 100 165 100 10.8
DN25 160 212 208 210 115 85 282 209 170 195 125 215 145 15.0
Page 4 of 6 TI-P148-02
CMGT Issue 13
CA44 and CA44S Carbon Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
Isolation valves, drain traps and ancillaries 5
Capacities
Note: The capacities provided here are calculated using water at ambient temperature.
The discharge capacity is affected with a change in specific gravity, for further information contact Spirax Sarco.
5.5
S-
10 33
Condensate kg/h
4
CA4
25
DN
TI-P148-02 Page 5 of 6
CMGT Issue 13
CA44 and CA44S Carbon Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
5 Isolation valves, drain traps and ancillaries
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P148-37) supplied with the product.
Installation note:
The trap should be fitted in the horizontal plane below what it is draining, with the direction of flow as indicated on the body so that the
float mechanism is free to rise and fall in a vertical plane.
One of the advantages of the float trap for draining air and gas systems is that no bleed is required for satisfactory operation. However,
because the trap has no bleed a separate balance line is needed to prevent it becoming air or gas locked.
Make sure that the balance line is piped back to the upstream side.
A balance line is essential for the correct operation of this product.
For convenience of maintenance it is recommended that a union is fitted in the balance line near to the trap cover.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco DN25 CA44S-32 air and gas trap flanged to EN 1092 PN40 with carbon steel body and cover.
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Soft valve cone CA44 (packet of 3) 9
* Note: The erosion deflector is pressed into the body during manufacture and not available as a spare.
5.5 How to order spares
34 Always order spares by using the description given in the column headed 'Available spares' and state the size and type of trap.
Example: 1 - Main valve assembly for a Spirax Sarco DN25 CA44S-32 air and gas trap.
Dowel 3 or
Item Nm
mm
2 2 17 A/F M10 x 60 19 - 21
(not an available spare)
5 17 A/F M12 x 8 50 - 55
6 16 5 15 14 7 9 8
Page 6 of 6 TI-P148-02
CMGT Issue 13
CA44 and CA44S Carbon Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
CA44S
Carbon Steel
Air and Gas Trap 1" Screwed
Description 2 1 3 16 8+9 4
The CA44S is a carbon steel ball float air and gas trap with a
stainless steel valve cone and has horizontal screwed or socket
weld connections. The cover will be drilled and tapped ½" BSP
or NPT (socket weld also available) for the purpose of fitting a
balance line. Body and cover castings are produced by a TÜV
approved foundry.
Standards
This product fully complies with the requirements of the Pressure
Equipment Directive (PED) and carries the mark when so
required.
Certification
This product is available with certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at
the time of order placement.
5.5
Sizes and pipe connection 35
1" Screwed BSP or NPT with BSP or NPT balance line.
Materials
No. Part Material
* Note: The valve cone in the CA44S is permanently attached to the ball float and lever.
Page 1 of 4
Compressed air products
5 Isolation valves, drain traps and ancillaries
Pressure/temperature limits
400
Temperature °C
300
200
100
0
0 10 20 30 40
Pressure bar g
DPMX Maximum differential pressure bar, depending on the specific gravity of the liquid being drained:
Specific gravity 1.0 0.9 0.8 0.7 Min. 0.6
A D E
Withdrawal distance
Page 2 of 4 TI-P148-23
CMGT Issue 5
CA44S Carbon Steel Air and Gas Trap 1" Screwed
Compressed air products
Isolation valves, drain traps and ancillaries 5
Capacities
Note: The capacities provided here are calculated using water at ambient temperature.
The discharge capacity is affected with a change in specific gravity, for further information contact Spirax Sarco.
Condensate kg/h
5.5
37
TI-P148-23 Page 3 of 4
CMGT Issue 5
CA44S Carbon Steel Air and Gas Trap 1" Screwed
Compressed air products
5 Isolation valves, drain traps and ancillaries
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P148-37) supplied with the product.
Installation note:
The trap should be fitted in the horizontal plane below what it is draining with the direction of flow as indicated on the body so that the
float mechanism is free to rise and fall in a vertical plane.
Advice on welding of socket weld variants is provided with the installation and maintenance instructions.
One of the advantages of the float trap for draining air and gas systems is that no bleed is required for satisfactory operation. However,
because the trap has no bleed a separate balance line is needed to prevent it becoming air or gas locked.
Make sure that the balance line is piped back to the upstream side.
A balance line is essential for the correct operation of this product.
For convenience of maintenance it is recommended that a union is fitted in the balance line near to the trap cover.
How to order
Example: 1 off Spirax Sarco 1" socket weld CA44S-32 air and gas trap with carbon steel body and cover.
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
* Main valve assembly with float 5, 6, 7, 8 + 9, 14, 15, 16
* Note: The erosion deflector is pressed into the body during manufacture and not available as a spare.
38
Recommended tightening torques
or
Item Nm
mm
3 Dowel 2
2 17 M10 x 60 19 - 21
5 17 M12 50 - 55
8+9 7 14 15 5 16 6
Main valve assembly with float
Page 4 of 4 TI-P148-23
CMGT Issue 5
CA44S Carbon Steel Air and Gas Trap 1" Screwed
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
CA44S
Carbon Steel
Air and Gas Trap DN40 and DN50
Description
The CA44S is an carbon steel ball float air and gas trap. It has a metal valve cone and is available with horizontal flanged connections.
The cover will be drilled and tapped ¾" BSP or NPT for the purpose of fitting a balance line. Body and cover castings are produced by
a TÜV approved supplier in accordance with AD-Merkblatt WO/TRD100.
Standards
This product fully complies with the requirements of the EU Pressure Equipment Directive/UK Pressure Equipment (Safety) Regulations
and carries the mark when so required.
Certification
The product is available with material certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
TI-P148-03 Page 1 of 6
CMGT Issue 10
CA44S Carbon Steel Air and Gas Trap DN40 and DN50
Compressed air products
5 Isolation valves, drain traps and ancillaries
Materials 2 1 16 4
6 5 7 3 8
Valve cone
9 Stainless steel
(The valve cone is permanently attached to the ball float and lever)
DN40 bolts
19 Mounting plate fasteners Carbon steel GR8.8
DN50 studs and nuts
Page 2 of 6 TI-P148-03
CMGT Issue 10
CA44S Carbon Steel Air and Gas Trap DN40 and DN50
Compressed air products
Isolation valves, drain traps and ancillaries 5
Pressure/temperature limits
400
A,D
Temperature °C
300
200
100
D C B
0
0 10 20 30 40
Pressure bar g
PMO Maximum operating pressure for saturated steam service 40 bar g @ 120 °C
PN40 60 bar g
TI-P148-03 Page 3 of 6
CMGT Issue 10
CA44S Carbon Steel Air and Gas Trap DN40 and DN50
Compressed air products
5 Isolation valves, drain traps and ancillaries
Capacities
Note: The capacities provided here are calculated using water at ambient temperature.
The discharge capacity is affected with a change in specific gravity, for further information contact Spirax Sarco.
Condensate kg/h
5.5
42
Page 4 of 6 TI-P148-03
CMGT Issue 10
CA44S Carbon Steel Air and Gas Trap DN40 and DN50
Compressed air products
Isolation valves, drain traps and ancillaries 5
Dimensions/weights (approximate) in mm and kg
Size ASME ASME
ASME
150/300 150/300
ASME ASME JIS/KS 150/300
PN40 PN40 PN40 PN40
150 300 20K JIS/KS
JIS/KS JIS/KS
20K
20K 20K
A A A A B C D D E F F G G Weight
DN40 230 321 327 322 130 116 326 248 200 200 154 242 164 33
DN50 230 313 320 311 141 123 332 251 200 225 158 248 167 43
F E
5.5
A D
43
Flange bolt hole tappings
Size ASME 150 ASME 300 JIS/KS 20K
Installation note:
The trap must be fitted in the horizontal plane below what it is draining with the direction of flow as indicated on the body so that the
float mechanism is free to rise and fall in a vertical plane.
One of the advantages of the float trap for draining air and gas systems is that no bleed is required for satisfactory operation. However,
because the trap has no bleed a seperate balance line is needed to prevent it becoming air or gas locked.
It should be noted that the balance line is piped back to the upstream side.
A balance line is essential for the correct operation of this product.
It is recommended that a non-return valve is fitted when discharging condensate into return lines where backpressure is experienced.
It is also recommended that a diffuser is fitted when discharging to atmosphere.
For convenience of maintenance it is recommended that a union is fitted in the balance line near to the trap cover and consideration
should be given to fitting isolation valves upstream and downstream of the trap.
The CA44S must not be insulated.
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco DN50 CA44S-32 air and gas trap flanged to EN 1092-1 PN40 having a carbon steel body and cover.
TI-P148-03 Page 5 of 6
CMGT Issue 10
CA44S Carbon Steel Air and Gas Trap DN40 and DN50
Compressed air products
5 Isolation valves, drain traps and ancillaries
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Main valve assembly with float CA44S 5, 6, 7, 8 + 9, 14, 15, 16
*19 3 Dowel *2
*2
5.5
* Note:
44 Items 2 and 19 are not available as spares.
8 9 7 15 14 5 16 6
Main valve assembly with float
or
Item Size Nm
mm
3 17 A/F M12 x 8 50 - 55
DN40 10 A/F M6 x 20 10 - 12
19
DN50 13 A/F M8 x 20 20 - 24
Page 6 of 6 TI-P148-03
CMGT Issue 10
CA44S Carbon Steel Air and Gas Trap DN40 and DN50
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
Operating media
The CAS14 and CAS14S are designed for use on air or gases
within PED group 2.
Note: The CAS14 and CAS14S are not suitable for use on PED
group 1 liquids or gases.
5.5
Available types
CAS14 fitted with a viton valve cone ½" and ¾" 45
CAS14S fitted with a stainless steel valve cone ½", ¾" and 1"
Optional extra
An integral screen.
Standards
These products fully comply with the requirements of the EU Pressure Equipment Directive/UK Pressure Equipment (Safety) Regulations
and carry the mark when so required.
Certification
This product is available with certification to EN 10204 3.1.B.
Note: All certification/inspection requirements must be stated at the time of order placement.
½", ¾" and 1" Socket weld ends to ANSI B 16.11, BS 3799 Class 3000 and DIN 3239.
TI-P148-38 Page 1 of 5
CMGT Issue 4
CAS14 and CAS14S Austenitic Stainless Steel Ball Float Air and Gas Traps
Compressed air products
5 Isolation valves, drain traps and ancillaries
Materials
4 10
8 14 7
12 15
EN 10213-4 (1.4408)
4 Cover Austenitic stainless steel (316)
ASTM A351 CF8M
CAS14 Viton
9* Valve cone
CAS14S Stainless steel AISI 440B
Page 2 of 5 TI-P148-38
CMGT Issue 4
CAS14 and CAS14S Austenitic Stainless Steel Ball Float Air and Gas Traps
Compressed air products
Isolation valves, drain traps and ancillaries 5
Pressure/temperature limits (ISO 6552)
300
A
Temperature °C
225
200 B
100
C
0
0 5 10 14* 15 20 25
Pressure bar g
The Viton soft seat versions should not be used in this region.
A - C CAS14S
B - C CAS14
The maximum differential pressure depends on the specific gravity of the liquid being drained.
Specific Gravity
Designed for a maximum cold hydraulic test pressure of: 37.5 bar g
TI-P148-38 Page 3 of 5
CMGT Issue 4
CAS14 and CAS14S Austenitic Stainless Steel Ball Float Air and Gas Traps
Compressed air products
5 Isolation valves, drain traps and ancillaries
Dimensions/weights (approximate) in mm and kg
Size A B C D E Weight
Withdrawal distance
A D
C E
Capacities
Condensate kg/h
1"
5.5
¾"
48
½"
and
Differential pressure bar (x 100 = kPa)
How to order
Example: 1 off Spirax Sarco ½" CAS14 austenitic stainless steel ball float air and gas trap having screwed BSP connections.
Page 4 of 5 TI-P148-38
CMGT Issue 4
CAS14 and CAS14S Austenitic Stainless Steel Ball Float Air and Gas Traps
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
Standards
This product fully complies with the requirements of the Pressure Equipment Directive (PED) and carries the mark when so
required.
Certification
The product is available with material certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at the time of order placement.
CA46S
DN25
DIN flange
Page 1 of 7
Compressed air products
5 Isolation valves, drain traps and ancillaries
Pressure/temperature limits
CA46 - DN15 and DN20 flanged CA46S - DN15, DN20 and DN25 flanged
400 400
A
Temperature °C
Temperature °C
300 300
200 200
A
100 100
C B C B
0 0
0 10 20 30 40 0 10 20 30 40
Pressure bar g Pressure bar g
Specific gravity
DPMX Maximum differential pressure CA46S- 4.5 4.5 4.5 4.5 3.4 2.0
The maximum differential pressure depends on the specific CA46S-10 10.0 9.5 6.8 5.5 3.4
gravity of the liquid being drained.
CA46S-14 14.0 14.0 11.0 8.0 5.0
PN40 60 bar g
Caution: The trap in its complete operational form must not be subjected to a pressure of greater than 48 bar otherwise damage to
the internal mechanism may result.
Page 2 of 7 TI-P148-04
CMGT Issue 10
CA46 and CA46S Austenitic Stainless Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
Isolation valves, drain traps and ancillaries 5
Materials
2 1 4
2 1 4
CA46S 5.5
DN25
DIN flange 51
3 Cover gasket (shown on page 4) Austenitic stainless steel BS 1449 304 S16
TI-P148-04 Page 3 of 7
CMGT Issue 10
CA46 and CA46S Austenitic Stainless Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
5 Isolation valves, drain traps and ancillaries
Materials (continued)
Dowel
3 6 16 5 15 14 7 9 8
Main valve assembly with float
5.5
52
Page 4 of 7 TI-P148-04
CMGT Issue 10
CA46 and CA46S Austenitic Stainless Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
Isolation valves, drain traps and ancillaries 5
Capacities
Note: The capacities provided here are calculated using water at ambient temperature.
The discharge capacity is affected with a change in specific gravity, for further information contact Spirax Sarco.
.5
-4
4 6S
5 CA
D N2
Condensate kg/h
A4
6 S
-1
5.5
5C
DN
2
-1
4 -4
.5 53
S
6S 46
A4 A
C 0C
25 2
DN DN
a nd
15
DN 0
-1
S
46
0 CA
N2 4
dD -1
an 6 S
N15 C A4
D 20
N
n dD
a
15
DN 1
-2
S 2
46 -3
C A
4 6S
N 20 CA
dD nd
an 3 2a
N15 4 6-
D
0 CA
D N2
a nd
15
DN
TI-P148-04 Page 5 of 7
CMGT Issue 10
CA46 and CA46S Austenitic Stainless Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
5 Isolation valves, drain traps and ancillaries
Dimensions/weights (approximate) in mm and kg
Size A B C D E F G Weight
DN15 150 80 80 215 120 155 155 10.8
DN20 150 80 80 225 120 165 165 10.8
DN25 160 115 85 282 170 215 215 15.0
ä
B
ää
C
ä
ä A ä ä F ä ä E ä
Withdrawal distance
B
ä
ä
5.5
ä
ä A ä ä F ä
54 ä D ää E ä
Withdrawal distance
Page 6 of 7 TI-P148-04
CMGT Issue 10
CA46 and CA46S Austenitic Stainless Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
Isolation valves, drain traps and ancillaries 5
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions (IM-P148-37) supplied with this product.
Installation note:
The trap should be fitted in the horizontal plane below what it is draining, with the direction of flow as indicated on the body so that the
float mechanism is free to rise and fall in a vertical plane.
One of the advantages of the float trap for draining air and gas systems is that no bleed is required for satisfactory operation. However,
because the trap has no bleed a separate balance line is needed to prevent it becoming air or gas locked.
Make sure that the balance line is piped back to the upstream side.
A balance line is essential for the correct operation of this product.
For convenience of maintenance it is recommended that a union is fitted in the balance line near to the trap cover.
Disposal:
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco DN25 CA46S-32 air and gas trap flanged to EN 1092 PN40 with austenitic stainless steel body and cover.
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spare
Soft valve cone CA46 (packet of 3) 9
CA46 5, 6, 7, 8, 9, 14, 15, 16
Main valve assembly with float
CA46S 5, 6, 7, 8 + 9, 14, 15, 16
Complete set of gaskets (packet of 3 sets) 3, 6
2 17 M10 x 60 29 - 33
2 (not an available spare)
5 17 M12 x 8 50 - 55
6 16 5 15 14 7 9 8
Main valve assembly with float
TI-P148-04 Page 7 of 7
CMGT Issue 10
CA46 and CA46S Austenitic Stainless Steel Air and Gas Traps Flanged DN15 to DN25
Compressed air products
5 Isolation valves, drain traps and ancillaries
5.5
56
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
CA46S
Austenitic Stainless Steel
Air and Gas Trap DN40 and DN50
Description 2 1 16 4
The CA46S is an austenitic stainless steel ball float air and gas
trap. It has a metal valve cone and is available with horizontal
flanged connections. The cover will be drilled and tapped ¾" BSP
or NPT for the purpose of fitting a balance line. Body and cover
castings are produced by a TÜV approved supplier in accordance
with AD-Merkblatt WO/TRD100.
Standards
This product fully complies with the requirements of the EU
Pressure Equipment Directive/UK Pressure Equipment (Safety)
Regulations and carries the mark when so required.
Certification
The product is available with material certification to EN 10204 3.1.
Note: All certification/inspection requirements must be stated at
the time of order placement.
5.5
Sizes and pipe connections DIN flange shown 6 57 3 8
DN40 and DN50
Standard flanges are:
57
EN 1092 PN40 with DIN face-to-face dimensions and
ASME 150, ASME 300 and JIS/KS 20K flanges with drilled and tapped bolt holes with DIN face-to-face dimensions.
PN and JIS/KS flanges will be provided with BSP balance line and ASME flanges with NPT balance line.
Materials
No.Part Material
Valve cone
9 Stainless steel
(The valve cone is permanently attached to the ball float and lever)
TI-P148-07 Page 1 of 5
CMGT Issue 11
CA46S Austenitic Stainless Steel Air and Gas Trap DN40 and DN50
Compressed air products
5 Isolation valves, drain traps and ancillaries
Pressure/temperature limits
400
Temperature °C
300
A
200
100
D D C B
0
0 10 20 30 40
Pressure bar g
PN40 60 bar g
Caution: The trap in its complete operational form must not be subjected to a pressure of greater than 48 bar otherwise damage to
the internal mechanism may result.
Page 2 of 5 TI-P148-07
CMGT Issue 11
CA46S Austenitic Stainless Steel Air and Gas Trap DN40 and DN50
Compressed air products
Isolation valves, drain traps and ancillaries 5
Capacities
Note: The capacities provided here are calculated using water at ambient temperature.
The discharge capacity is affected with a change in specific gravity, for further information contact Spirax Sarco.
Condensate kg/h
5.5
59
TI-P148-07 Page 3 of 5
CMGT Issue 11
CA46S Austenitic Stainless Steel Air and Gas Trap DN40 and DN50
Compressed air products
5 Isolation valves, drain traps and ancillaries
Dimensions/weights (approximate) in mm and kg
Size A B C D E F G Weight
F E
A D
60 Installation note:
The trap must be fitted in the horizontal plane below what it is draining with the direction of flow as indicated on the body so that the
float mechanism is free to rise and fall in a vertical plane.
One of the advantages of the float trap for draining air and gas systems is that no bleed is required for satisfactory operation. However,
because the trap has no bleed a seperate balance line is needed to prevent it becoming air or gas locked.
It should be noted that the balance line is piped back to the upstream side.
A balance line is essential for the correct operation of this product.
It is recommended that a non-return valve is fitted when discharging condensate into return lines where backpressure is experienced.
It is also recommended that a diffuser is fitted when discharging to atmosphere.
For convenience of maintenance it is recommended that a union is fitted in the balance line near to the trap cover and consideration
should be given to fitting isolation valves upstream and downstream of the trap.
The CA46S must not be insulated.
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco DN50 CA46S-32 air and gas trap flanged to EN 1092 PN40 having an austenitic stainless steel body and
cover.
Page 4 of 5 TI-P148-07
CMGT Issue 11
CA46S Austenitic Stainless Steel Air and Gas Trap DN40 and DN50
Compressed air products
Isolation valves, drain traps and ancillaries 5
Spare parts
The spare parts available are shown in solid outline. Parts drawn in a grey line are not supplied as spares.
Available spares
Main valve assembly with float CA46S 5, 6, 7, 8 + 9, 14, 15, 16
*19 3 Dowel *2
*2
5.5
61
8 9 7 15 14 5 16 6
Main valve assembly with float
or
Item Size Nm
mm
5 17 A/F M12 x 8 50 - 55
DN40 10 A/F M6 x 20 10 - 12
19
DN50 13 A/F M8 x 20 20 - 24
TI-P148-07 Page 5 of 5
CMGT Issue 11
CA46S Austenitic Stainless Steel Air and Gas Trap DN40 and DN50
Compressed air products
5 Isolation valves, drainLocal
traps and
regulations ancillaries
may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2015
TI-P560-01
CH Issue 5
5
3
5
5.5
62
(V)
5 4 1 2
- Full bore for good flow characteristics (to BS 5351). 3 Spindle Brass nickel plated
- Suitable for inert industrial gases.
4 Ball Brass chrome plated
- Suitable for water and other similar fluids.
5 Seals PTFE
- All PFTE seals.
- Hard chrome self-cleaning ball. 6 Handle Steel chrome plated blue PVC sleeve
- Anti blow-out stem and inner seal.
Compressed air products
Isolation valves, drain traps and ancillaries 5
Pressure /temperature limits
Venting Non-venting
Kv values
Size ¼" " ½" ¾" 1" 1¼" 1½" 2"
Installation
Always install the valve with the flow direction as indicated on the body of the self-venting models.
How to order
Example: 1 off screwed BSP self-venting ball valve.
5.5
64
Compressed air products
Local regulations may restrict the use of this product to below the conditions quoted.
ADV
Spirax-Monnier
Automatic Drain Valve
Description
The Spirax-Monnier ADV automatic drain valve has been designed to remove condensate from any low points in a compressed air
system where automatic drainage should be provided. Condensate is a mixture of water, oil and dirt, with the thickness or viscosity
increasing with low temperatures.
-
Low power comsumption.
- Minimal maintenance.
5.5
- Simple installation.
65
Applications
The Spirax-Monnier ADV automatic drain valve can be installed at any low
point in a compressed air system where condensate forms or is collected.
These include after coolers, separators, receivers, large filter units and drain
legs, etc. Typical installations are shown on page 4.
- DIN connector.
TI-P509-06 Page 1 of 4
CMGT Issue 5
ADV Spirax-Monnier Automatic Drain Valve
Compressed air products
5 Isolation valves, drain traps and ancillaries
Materials Kv values
No. Part Material Valve size ¼" 2" ½"
1 Solenoid body Nylon Kv value 1.12 1.75 1.72
2 Timer body ABS
For conversion:
3 Valve body Brass C v (UK) = Kv x 0.963
C v (US) = Kv x 1.156
4 DIN connector ABS
Capacity litres/m
1
4
5.5 3
Pressure bar g
66
How the ADV works
The Spirax-Monnier ADV trap consists of: - A poppet valve.
- Plug connector.
With the correct power supply connected, and the system pressurized, the timers can be set:
- The 'On' timer (1) controls the discharge period (0.5 to 10 seconds).
- The 'Off' timer (2) determines the frequency of discharge (0.5 to 45 minutes).
- Site conditions (quantity of condensate to be discharged, and amount and type of contamination) will determine the timer setting.
- The LED indicates which timer circuit is live (3 and 4). Operation of the 'test' facility will energise the 'On' timer circuit, opening the
discharge valve.The valve will remain open as long as the test button is depressed. This action also resets the 'Off' timer to its start
position. The condensate can be discharged to atmosphere (5) or piped away to a suitable container.
Installation note
On systems with high levels of solid particulate contamination, it is recommended that a strainer (Spirax Sarco Fig 12 Brass) be fitted
immediately upstream of the ADV. To simplify routine maintenance and cleaning, a self-venting isolating ball valve should be installed,
before the ADV (Spirax-Monnier venting ball valve).
All connections should be made with 0.4/1.5 mm² 3 core wire of a rating to suit the supply voltage.
The unit should be installed with the timer and solenoid sections vertical and the main brass valve body horizontal. The valve body can
be rotated horizontally through 360° relative to the solenoid, for ease of installation. Note: the direction of flow arrow on the valve body.
Page 2 of 4 TI-P509-06
CMGT Issue 5
ADV Spirax-Monnier Automatic Drain Valve
Compressed air products
Isolation valves, drain traps and ancillaries 5
Dimensions/weight (approximate) in mm and kg
A B C D E F G Weight
A
C D
Spare parts
The spare parts available are detailed below. G
No other parts are supplied as spares.
Available spares B
Timer A
F
230 Vac 50 Hz
Solenoid coil and gasket Specify voltage 110 Vac 50 Hz B
120 Vac 60 Hz
E
Connector C
2 4
A B
5.5
1
C
67
3
How to order
Please state the quantity of Spirax-Monnier ADV units and the solenoid voltage required.
Example: 4 off Spirax-Monnier ½" ADV automatic drain valves having a set voltage of 230 Vac.
Note: If ordering an ADV valve and solenoid only, a DIN connector must also be ordered.
TI-P509-06 Page 3 of 4
CMGT Issue 5
ADV Spirax-Monnier Automatic Drain Valve
Compressed air products
5 Isolation valves, drain traps and ancillaries
Typical installations
ADV
5.5
68
ADV
ADV
Page 4 of 4 TI-P509-06
CMGT Issue 5
ADV Spirax-Monnier Automatic Drain Valve
Compressed air products
Isolation valves, drain traps and ancillaries 5
TI-P504-23
CH Issue 2
Dri-Line Mk3
Monnier
Compressed Air Drain Trap
Description
The Monnier Dri-Line Mk3 is an automatic float actuated drain
used to drain air line drain legs and filters.
It is a normally open valve that is rated for use up to 17 bar g
and 80°C. The valve is held closed by line pressure.
The pilot valve is never submerged in water, and its discharge
is operated by system air pressure, producing a strong on-off
action. The float which is extremely light, can't leak or hold fluid.
All parts are corrosion proof.
The unit has a manual override to check proper functioning.
Discharge is easily piped to remote locations. When the
compressed air system is shut down, the valve returns to its
normally open condition and water will drain away by gravity.
Principal features:
- Blast action discharge.
- High discharge capacity.
- Built-in strainer screen.
- Discharge can be piped to drain.
- Black anodised finish - internal and external.
Sizes and pipe connections 5.5
½" screwed BSP (BS 21 - Rp).
Optional extras 69
Discharge tube adaptor: to accept " o /d copper or plastic tube
to discharge condensate to drain facility.
Operating limits
Maximum working pressure 17 bar g
Minimum operating pressure 0.1 bar g
Maximum working temperature 80°C
Maximum discharge capacity 20 L /h @ 6 bar
Materials
No. Part Material
1 Body Anodised aluminium LM25WP
2 Autodrain mechanism Acetal plastic / Stainless steel
3 Strainer screen 0.8 mm perforated 316L
4 'O' ring Nitrile
Local regulations may restrict the use of this product to below the conditions quoted.
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2011
Compressed air products
5 Isolation valves, drain traps and ancillaries
Self-venting
ball valve
5.5
70
A1
A2
Self-venting
ball valve
How to order
Example: 1 off Dri-Line Mk3 Monnier compressed air drain trap having
a female ½" screwed BSP (BS 21 - Rp) connection.
Note: If any optional extras are required, they must be clearly specified
on the order.
A3
Section 6
6.1 Clean steam generators
6.3 Thermocompressors
6
Heat transfer solutions
6
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
CSG-HS
Clean steam generation system
for Healthcare
6.1
1
Description
The Spirax Sarco CSG-HS Clean Steam Generator range has been specifically designed for sterilisation applications within the
Healthcare sector and to produce high quality steam under a wide variety of operating conditions. The system operates using plant
steam as the primary heating medium. All Systems are supplied packaged and ready to install with simple commissioning.
Product range
CSG-HS - 020 nominal production capacity 200 kg/h (441 lbs/hr)*
(*) max steam production at reference operating conditions: primary steam at 9 bar g (130 psi g), production at 4 bar g (58 psi g), feed water
at 20 °C (68 °F).
TI-P663-01 Page 1 of 9
TES Issue 7
CSG-HS Clean steam generation system for Healthcare
Heat transfer solutions
6 Clean steam generators
Construction and main features
- System complete, functional and safe
- Compact design
- Modulating pressure and level control: pressure stability and steam quality improvement
- System diagnostics
- Preventive maintenance
- Compliances available but not standard in all geographies EMEA Americas Asia Pacific
- 2014/68/EU (PED) l l
- 2014/35/EU (LVD) l l
- 2014/30/EU (EMC) l l
-
6.1 ASME design with U stamp certification l
Design conditions
Design pressure 12.8 bar g (187 psi g)
Primary side
Design temperature 194.4 °C (382 °F)
Secondary side Design temperature 194.4 °C (382 °F) For a bespoke design,
Safety valve set pressure 7 bar g (101.5 psi g) contact Spirax Sarco
Page 2 of 9 TI-P663-01
TES Issue 7
CSG-HS Clean steam generation system for Healthcare
Heat transfer solutions
Clean steam generators 6
Maximum operating conditions
Without pump With pump
P min. ≥ P clean steam + 0.5 bar g Net positive suction head required
(P min. ≥ P clean steam + 7.2 psi g) (see IM)
Feedwater
P max 8 bar g/T max 110 °C P max 8 bar g/T max 80 °C
(P max 116 psi g/T max 230 °F) (P max 116 psi g/T max 176 °F)
Note: Feedwater is recommended to be demineralised or Reverse Osmosis quality to ensure high performance.
Utilities
Unit without pump Unit with pump
3 x 380 to 500 V +N
1 x 230 V +N 50/60 Hz
Electrical supply
50/60 Hz 1 kW (sizes 020-055) (inst.)
(cabinets)
0.4 kW (inst.) 1.5 kW (size 125) (inst.)
2 kW (size 180) (inst.)
6.1
3
TI-P663-01 Page 3 of 9
TES Issue 7
CSG-HS Clean steam generation system for Healthcare
Heat transfer solutions
6 Clean steam generators
Page 4 of 9 TI-P663-01
TES Issue 7
CSG-HS Clean steam generation system for Healthcare
Heat transfer solutions
Clean steam generators 6
Dimensions approximate in mm and weights kg of a standard unit
Dimensions Weights
CSG-HS 020 2000 850 1850 1250 485 730 830 980
CSG-HS 055 2350 850 1850 1300 520 940 1140 1340
CSG-HS 125 2450 1450 2060 1600 630 1300 1650 1900
CSG-HS 180 2950 1450 2065 2000 630 1550 2050 2450
CSG-HS 020 2300 850 1850 1250 485 780 850 1030
CSG-HS 055 2650 850 1850 1300 520 960 1160 1360
CSG-HS 125 2450 1450 2060 1600 630 1300 1650 1900
CSG-HS 180 2950 1450 2065 2000 630 1550 2050 2450
Dimensions and weights of the units with EENV option - insulation 100 mm
Dimensions Weights
CSG-HS 020 2500 950 1975 1250 485 920 1000 1200 6.1
CSG-HS 055 2750 1100 2050 1300 520 1090 1300 1500 5
CSG-HS 125 2550 1450 2200 1600 630 1520 1850 2100
CSG-HS 180 3100 1500 2240 2000 630 1700 2150 2500
L
For dimensions and weights
in inches and lbs, W
please go the next page
TI-P663-01 Page 5 of 9
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Heat transfer solutions
6 Clean steam generators
Dimensions approximate in inches and weights lbs of a standard unit
Dimensions Weights
Dimensions and weights of the units with EENV option - insulation 100 mm
Dimensions Weights
L
For dimensions and weights
in mm and kg, W
please go the previous page
Page 6 of 9 TI-P663-01
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Clean steam generators 6
Connections
Metric Imperial
020 055 125 180 020 055 125 180
Plant steam inlet DN32 DN50 DN80 DN100 1¼" 2" 3" 4"
connection PN16 PN16 PN16 PN16 ANSI 150 ANSI 150 ANSI 150 ANSI 150
Condensate outlet DN25 DN25 DN40 DN40 1" 1" 1½" 1½"
connection PN16 PN16 PN16 PN16 ANSI 300 ANSI 300 ANSI 300 ANSI 300
Clean steam outlet DN50 DN80 DN125 DN150 2" 3" 5" 6"
connection PN40 PN40 PN16 PN16 ANSI 300 ANSI 300 ANSI 300 ANSI 300
Feedwater inlet DN15 DN20 DN25 DN32 ½" ¾" 1" 1¼"
connection PN40 PN40 PN40 PN40 ANSI 300 ANSI 300 ANSI 300 ANSI 300
Safety valve 1" DN50 DN80 DN80 1" 1¼" 3" 3"
discharge G-f PN16 PN16 PN16 NPT NPT* NPT NPT
Not condensable ¼" ¼" ¼" ¼" ¼" ½" ¼" ¼"
vent connection G-f G-f G-f G-f NPT NPT NPT NPT
Plant steam
DN15 DN15 DN15 DN15 ½" ½" ½" ½"
condensate drain
PN40 PN40 PN40 PN40 ANSI 150 ANSI 150 ANSI 150 ANSI 150
connection
Sampling system
½" BSP - ½" BSP - ½" BSP - ½" BSP - ½" ½" ½" ½"
(cooling water in/
6 mm 6 mm 6 mm 6 mm BSP BSP BSP BSP
out - sample out)
Options
6.1
7
TI-P663-01 Page 7 of 9
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CSG-HS Clean steam generation system for Healthcare
Heat transfer solutions
6 Clean steam generators
Product nomenclature and selection guide
The product nomenclature is based on the characteristics of the main elements and options, identified as follows:
Basic configuration
E EN
A ASME
Design code
G GB
J JBA
020 Up to 200 kg/h (441 lbs/hr) (at the reference operating conditions ^)
PN Pneumatic (fail-safe)
Valve actuation type
EL Electric (fail-safe)
P4 Selective Control Panel (with PLC ABB AC500 series + 7" display)
C0 None
C1 BACnet IP
C2 Profinet
C3 Modbus TCP/IP
6.1 Communication interface C4 BACnet MSTP
8 C5 Profibus
C6 Modbus RTU
5 Frame with side panels and cabinet made of stainless steel (304) *, **
* This configuration will include pressure safety valve on CSG with body and internals made of stainless steel
** This option/configuration is not allowed with P4 control (Selective Control Panel)
Page 8 of 9 TI-P663-01
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Clean steam generators 6
Product nomenclature and selection guide (continued)
N None
Plant steam line trapping
T Plant steam line trapping station
TDS control system 2 TDS control with external probe (discontinuous metering) **
N None
Sampling cooler
S Sample-cooler and sampling valve
N None
Independent downstream plant
L Self-monitoring low level probe LP30 (available only with LP20) **
protection
T Temperature limiter **
N None
Feedwater pre-heating
PR Feed water pre-heating by heat recovery from primary condensate **
N None
I1 System diagnostics **
6.1
Intelligent diagnostics
I3 Integrity test ** 9
I4 System diagnostics + Integrity test **
N None
U ASME U stamp
M MOM compliance
K KGS compliance
Test and certifications
D DOSH compliance
Not all configurations are available in every country. Please contact your local Spirax Sarco representative for more details.
TI-P663-01 Page 9 of 9
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CSG-HS Clean steam generation system for Healthcare
Heat transfer solutions
6 Clean steam generators
6.1
10
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
CSG-FB
Clean steam generation system
for Food & Beverage
6.1
11
Description
Spirax Sarco has created a new range of steam generators for food and beverage applications to deliver food quality steam,
specifically for direct injection processes within the food & beverage industry sector, where steam is considered as an ingredient.
Primary heating medium is plant steam and the secondary steam should be generated from either de-mineralised or reverse osmosis
quality water. All generators are supplied as packaged solutions ready to install and commission.
Designed, manufactured and approved for Steam and Condensate applications. This product complies with EC1935:2004 Food
Contact Materials. It also complies with regulation EC2023:2006 on good manufacturing practice for materials and articles intended
to come into contact with food.
Product range
CSG-FB-020 nominal production capacity 200 kg/h (440 lbs/hr)*
(*) max steam production at reference operating conditions: primary steam at 10 bar g (145 psi g), production at 5 bar g (73 psi g), feed water
at 20 °C (68 °F).
TI-P664-01 Page 1 of 10
TES Issue 5
CSG-FB Clean steam generation system for Food & Beverage
Heat transfer solutions
6 Clean steam generators
Construction and main features
- System complete, functional and safe
- Compact design
- Modulating pressure and level control: pressure stability and steam quality improvement
- System diagnostics
- Preventive maintenance
On On On
STD STD STD
request request request
-
mark with EU declaration of conformity according to the following directives: l l
- 2014/68/EU (PED) l l
- 2014/35/EU (LVD) l l
- 2014/30/EU (EMC) l l
6.1 - EC1935/2004 requirements as products intended to come into contact with food. l
Design conditions
Design pressure 12.8 bar g (187 psi g)
Primary side
Design temperature 194.4 °C (382 °F)
Page 2 of 10 TI-P664-01
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Clean steam generators 6
Maximum operating conditions
Without pump With pump
Note: Feedwater is recommended to be demineralised or Reverse Osmosis quality to ensure high performance.
Utilities
Unit without pump Unit with pump
3 x 380 to 500 V +N
1 x 230 V +N 50/60 Hz
Electrical supply
50/60 Hz 1 kW (sizes 020-050) (inst.)
(cabinets)
0.4 kW (inst.) 1.5 kW (size 110) (inst.)
2 kW (size 160) (inst.)
6.1
13
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CSG-FB Clean steam generation system for Food & Beverage
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6 Clean steam generators
Performance of the units
Clean steam pressure/bar g
Max clean steam production (kg/h), with feedwater at 20 °C:
4.5 4.0 3.5
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Clean steam generators 6
Performance of the units (continued)
TI-P664-01 Page 5 of 10
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6 Clean steam generators
Dimensions and weights
approximate in mm (inches) and kg (lbs) of a standard unit
Dimensions Weights
mm (inches) kg (lbs)
Indicated dimensions are the maximum dimensions for a specific configuration of the package.
For detailed dimensions of the unit, size and position of the connections, clearance for the tube bundle extraction, weights and other
constructive information, refer to the specific general arrangement drawing of the product.
6.1
16
H
Page 6 of 10 TI-P664-01
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CSG-FB Clean steam generation system for Food & Beverage
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Clean steam generators 6
Dimensions and weights of the units with EENV option - insulation 100 mm
approximate in mm (inches) and kg (lbs)
Dimensions Weights
mm (inches) kg (lbs)
6.1
17
H
TI-P664-01 Page 7 of 10
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CSG-FB Clean steam generation system for Food & Beverage
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6 Clean steam generators
Connections
Metric Imperial
020 050 110 160 020 050 110 160
Plant steam inlet DN32 DN50 DN80 DN100 1¼" 2" 3" 4"
connection PN16 PN16 PN16 PN16 ANSI 150 ANSI 150 ANSI 150 ANSI 150
Condensate outlet DN25 DN25 DN40 DN40 1" 1" 1½" 1½"
connection PN16 PN16 PN16 PN160 ANSI 300 ANSI 300 ANSI 300 ANSI 300
Clean steam outlet DN50 DN80 DN125 DN150 2" 3" 5" 6"
connection PN40 PN40 PN16 PN16 ANSI 300 ANSI 300 ANSI 300 ANSI 300
Feedwater inlet DN15 DN20 DN25 DN32 ½" ¾" 1" 1¼"
connection PN40 PN40 PN40 PN40 ANSI 300 ANSI 300 ANSI 300 ANSI 300
Safety valve 1" DN50 DN80 DN80 1" 1¼" 3" 3"
discharge G-f PN16 PN16 PN16 NPT NPT* NPT NPT
Plant steam
DN15 DN15 DN15 DN15 ½" ½" ½" ½"
condensate drain
PN40 PN40 PN40 PN40 ANSI 150 ANSI 150 ANSI 150 ANSI 150
connection
Sampling system
½" BSP- ½" BSP- ½" BSP- ½" BSP- ½" ½" ½" ½"
(cooling water in/
6 mm 6 mm 6 mm 6 mm BSP BSP BSP BSP
out-sample out)
Options
6.1
18
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CSG-FB Clean steam generation system for Food & Beverage
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Clean steam generators 6
Product nomenclature and selection guide
The product nomenclature is based on the characteristics of the main elements and options, identified as follows:
Basic configuration
E EN
A ASME
Design code
G GB
J JBA
Shell type S Flanged openable-shell and tube, flanged openable without integrated deaerator
PN Pneumatic (fail-safe)
Valve actuation type
EL Electric (fail-safe)
P4 Selective Control Panel (with PLC ABB AC500 series + 7" display)
C0 None
C1 BACnet IP
C2 Profinet
C3 Modbus TCP/IP
5 Frame with side panels and cabinet made of stainless steel (304) *
0 Not insulated
TI-P664-01 Page 9 of 10
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CSG-FB Clean steam generation system for Food & Beverage
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6 Clean steam generators
Product nomenclature and selection guide (continued)
N None
Plant steam line trapping
T Plant steam line trapping station
N None
Sampling cooler
S Sample-cooler and sampling valve
N None
I1 System diagnostics *
Intelligent diagnostics
I3 Integrity test *
U ASME U stamp
M MOM compliance
K KGS compliance
Not all configurations are available in every country. Please contact your local Spirax Sarco representative for more details.
Page 10 of 10 TI-P664-01
TES Issue 5
CSG-FB Clean steam generation system for Food & Beverage
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
CSG-FBHP
High pressure clean steam generation system
for Food & Beverage
6.1
21
Description
Spirax Sarco has created a new range of steam generators to deliver food quality steam, specifically for direct injection processes
within the food & beverage industry sector, where steam is considered as an ingredient. Primary heating medium is plant steam and
the secondary steam should be generated from either de-mineralised or reverse osmosis quality water. All generators are supplied as
packaged solutions ready to install and commission.
Product range
CSG FBHP-130 maximum production capacity 1300kg/h (2866 lbs/h)*
Versions/Applications: FBHP Food and Beverage steam injection for high pressure applications
(*) max steam production at reference operating conditions: primary steam at 10.7 bar g (155.2 psi g), production at 8 bar g (116 psi g ), feed
water at 20 °C (68 °F).
TI-P664-05 Page 1 of 9
TES Issue 1
CSG-FBHP High pressure clean steam generation system for Food & Beverage
Heat transfer solutions
6 Clean steam generators
Construction and main features
- System complete, functional and safe
- Compact design
- Modulating pressure and level control: pressure stability and steam quality improvement
- System diagnostics
- Preventive maintenance
STD On request
-
mark with EU declaration of conformity according to the following directives: -
- 2014/68/EU (PED) -
- 2014/35/EU (LVD) -
- 2014/30/EU (EMC) -
6.1
22 Design conditions
Design pressure 12 bar g
Primary side
Design temperature 200 °C
Page 2 of 9 TI-P664-05
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Clean steam generators 6
Operating limits
Without pump With pump
Feedwater quality:
pH 5.5 ÷ 7.5 (at 20 ºC/68 ºF)
Hardness ≦ 0.02 mmol/l
Chloride Please refer to the table below
Feedwater Conductivity ≦ 20 μS/cm
Inlet feedwater pH
Blowdown set
pH = 5.5 pH = 6.5 pH = 7.5
3 x 380 to 500 V + N
1 x 230 V +N
Electrical supply 50/60 Hz
50/60 Hz
(cabinets) (0.37kW - 5.5kW) + 0.4kW depending
0.4 kW (instr.)
upon package size and csg pressure
TI-P664-05 Page 3 of 9
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Heat transfer solutions
6 Clean steam generators
Performance of the units
6.5 - - - 1062*
6.5 - - - 1514*
6.5 - - - 1916
6.5 - - - 2338*
6.1 CSG-FBHP-375
9 - 3569 3335 3065
6.5 - - - 3832
6.5 - - - 4027*
Page 4 of 9 TI-P664-05
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Performance of the units (continued)
94 - - - 2341*
94 - - - 3338*
94 - - - 4224
94 - - - 5154*
6.1
131 - 7868 7352 6757
CSG-FBHP-375
110 - - 7352 6757
94 - - - 6757
25
155 10379 9835 9191 8448
94 - - - 8448
94 - - - 8878*
TI-P664-05 Page 5 of 9
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6 Clean steam generators
Dimensions and weights approximate in mm (inches) and kg (lbs) of a standard unit
Dimensions Weights
mm (inches) kg (lbs)
130 2800 (110) 1000 (39) 2400 (94) 2100 (4630) 2250 (4960) 2400 (5291)
185 3100 (122) 1000 (39) 2450 (96) 2346 (5172) 2500 (5512) 2700 (5952)
235 3400 (134) 1100 (43) 2550 (100) 2573 (5672) 2750 (6063) 2900 (6393)
300 3700 (146) 1100 (43) 2060 (81) 2800 (6173) 3000 (6614) 3200 (7055)
375 3900 (154) 1100 (43) 2070 (81) 4968 (10953) 5200 (11464) 5400 (11905)
470 4000 (157) 1100 (43) 2080 (82) 5095 (11233) 5300 (11685) 5600 (12346)
600 4200 (165) 1100 (43) 2090 (82) 5350 (11794) 5600 (12346) 5900 (13007)
Indicated dimensions are the maximum dimensions for a specific configuration of the package.
For detailed dimensions of the unit, size and position of the connections,
weights and other constructive information, refer to the specific general
arrangement drawing of the product.
6.1
26
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Connections - Metric
130 185 235 300 375 470 600
Sampling system
½" BSP- 6 mm
(cooling water in/out-sample out)
Options
* If the Auto Plant Steam Isolation is selected, then this should be PN40
** Clean steam outlet connection is PN40 or PN24 on sizes 130, 185, 235, 300, 375 and 470, depending if the option of automatic 6.1
clean steam isolation is selected. However, PN25 and PN40 flange connections on these sizes are interchangeable.
27
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6 Clean steam generators
Product nomenclature and selection guide
The product nomenclature is based on the characteristics of the main elements and options, identified as follows:
Design code E EN EN
C0 None
C1 BACnet IP
C2 Profinet
6.1 C3 Modbus TCP/IP
C5 Profibus
C6 Modbus RTU
0 Not insulated
N None
Plant steam line trapping N
T Plant steam line trapping station
Page 8 of 9 TI-P664-05
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Product nomenclature and selection guide (continued)
N None
Sample Cooler N
S Sample Cooler and Sampling Valve
N None
Plant protection L Self monitoring low level probe LP30 (available only with LP20) N
N None
I1 System Diagnostics
Intelligent diagnostics N
I3 Integrity test
Not all configurations are available in every country. Please contact your local Spirax Sarco representative for more details.
TI-P664-05 Page 9 of 9
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CSG-FBHP High pressure clean steam generation system for Food & Beverage
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6 Clean steam generators
6.1
30
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
CSM-K
High Capacity Clean Steam Generator
The typical package shown below is for illustration purposes only
6.1
31
Description
The CSM-K range of high capacity clean steam generators has been designed to provide sterilizer grade clean steam from suitably
treated feedwater using plant steam as the heating medium. Units using other fluids on the heating media can be provided to special
order.
The pressure vessel is manufactured in accordance with the Pressure Equipment Directive (PED) and is supplied with a standard
package of documentation. The primary medium passes through a tube bundle which can be extracted for cleaning and maintenance.
All secondary wetted parts are manufactured from 316 stainless steel.
Applications
Suitable for process applications, laundries, food and beverage applications, hospital sterilizers, laboratories and humidification. The
CSM-K can also be used in a number of electronic production processes, pharmaceutical and general biotechnological applications.
Please refer to our general sales brochure on clean steam for information on other products that can be used in association with the
clean steam generator.
Principle features:
- Produces clean steam for sterilization, humidification, and culinary or clean processes, from standard plant steam.
- All clean steam wetted parts in 316 stainless steel to avoid contamination.
Page 1 of 5
Heat transfer solutions
6 Clean steam generators
Materials
Primary steam header Carbon steel
Insulation (optional extra) Rock wool + Cover in Aluminium (standard) or stainless steel 304
Technical data
Compressed air: A 6 bar g compressed air supply is required; where this is unavailable an optional compressor
Pneumatics
can be supplied with the unit (at extra cost).
Electrical requirements: 400 V 3-phase 50 Hz. A fused isolator of the correct rating must be incorporated in the
Electrical supply line as near as possible to the unit. Information on the installed load for each individual unit will be supplied
by Spirax Sarco.
Control The unit is PLC controlled with the generator having pressure and level control.
Page 2 of 5 TI-P486-08
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Clean steam generators 6
Dimensions (approximate in mm) and standard output production (approximate in kg/h)
Standard output production is based on the following conditions: - Primary steam pressure 10 bar g;
Engineering drawings, including holding down details, will be provided after ordering 'for approval' and as 'final certified' (as built).
Model CSM-K 401 402 403 Model CSM-K 702 703 704
Maximum Length L 2 900 3 400 3 700 Maximum Length L 3 900 4 150 4 900
dimensions dimensions
Width W 1 400 1 400 1 400 Width W 1 800 1 800 1 800
(guidance) (guidance)
in mm Height H 1 600 1 600 1 600 in mm Height H 2 050 2 050 2 050
Clean steam output (kg/h) 260 320 370 Clean steam output (kg/h) 1 730 2 000 2 630
Model CSM-K 501 502 503 Model CSM-K 802 803 804
Maximum Length L 3 000 3 500 3 800 Maximum Length L 4 000 4 000 5 000
dimensions dimensions
Width W 1 500 1 500 1 500 Width W 1 900 1 900 1 900
(guidance) (guidance)
in mm Height H 1 700 1 700 1 700 in mm Height H 2 250 2 250 2 250
Clean steam output (kg/h) 500 620 700 Clean steam output (kg/h) 2 600 2 900 3 800
W L
TI-P486-08 Page 3 of 5
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6 Clean steam generators
Sizing and selection
1.12 1.11 1.10 1.08 1.065 1.05 1.035 1.02 1.00 0.96 0.94 0.93
- Follow the column downwards from 24 °C until you reach a figure either the same as the
required steam load or larger. For this example it is 1198 kg/h.
- Follow the line to the left hand side of the Table to select the correct unit for your application.
6.1
- Model selected = CSM-K604
34
Table 2
CSM-K sizing and selection in kg/h @ 20 °C water inlet temperature and 10 bar g primary steam pressure
T1-T2 52 °C 37 °C 28 °C 26 °C 24 °C 20 °C 16 °C 12 °C 11 °C
CSM-K501 752 522 409 377 346 279 207 140 118
CSM-K502 936 652 509 469 431 347 256 173 146
CSM-K503 1 058 738 573 530 487 393 291 196 165
CSM-K601 1 400 974 760 701 645 519 385 259 219
CSM-K602 1 737 1 210 945 871 803 645 479 322 271
CSM-K603 1 976 1 372 1 069 985 907 730 540 364 307
CSM-K702 2 512 1 887 1 470 1 355 1 246 1 003 743 501 422
Page 4 of 5 TI-P486-08
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Typical specification
The clean steam provider shall be a Spirax Sarco clean steam generator CSM-K704 designed and built to produce steam to the
HTM 2031 standard, dependant upon feedwater.
To raise 2 000 kg/h of clean steam at 3 bar g when supplied with plant steam at 8 bar g.
All items are to be pre-assembled and mounted on to a compact frame.
How to order
Example: 1 off Spirax Sarco CSM-K704 clean steam generator.
Please provide details of primary steam pressure, clean steam pressure, clean steam flowrate and feedwater system.
Other items may be required, please contact Spirax Sarco to discuss the full installation.
6.1
35
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6.1
36
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
m-CSG
Ultra-compact
Clean Steam Generation System
Description
The m-CSG series of indirect mini clean steam generators are very compact units, designed to produce up to 300/600 kg/h (at nominal
operating conditions) of clean steam, using plant steam as primary medium. The units are supplied ready for installation into the
application.
(*) max steam production at reference operating conditions: primary steam at 9-10 bar g, production at 3 bar g, feed water at 20 °C.
6.1
37
Page 1 of 7
Heat transfer solutions
6 Clean steam generators
Construction and main features
- System complete, functional and safe
- Ultra-compact design: space saving
- Stop valves on the inlets/outlets of the fluids: possible partial or total system isolation (e.g. for maintenance)
- Strainers upstream: to protect the control valves, steam traps and other sensitive equipment from possible damage caused by
impurities that drag from the fluids
- Engineered, built and tested by Spirax Sarco Italy, according to the following European Union Directives:
- 2014/68/EU (PED)
- 2014/35/EU (LVD)
- 2014/30/EU (EMC)
- Unit classified as ASSEMBLY, supplied with a nameplate bearing the mark and comes complete with EC Declaration of
Conformity.
6.1
Design conditions
38 Design pressure (PS): 12.8 bar g
Plant steam side (primary)
Design temperature (TS): 194.4 °C
Page 2 of 7 TI-P486-20
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Maximum operating conditions
Production Clean saturated steam, up to 5 bar g at 159 °C
Utilities
Without pump With fixed speed With fixed speed With variable speed
pump 50 Hz pump 60 Hz pump
4 - - - 120 210
4 - - - 310 430
The double flowrate (Q1/Q2) means respectively with supply water at +0.5/1.0 bar g than the pressure of the steam generated.
For the units equipped with pump, consider the production Q2.
N/A = not recommended operating condition, it is necessary to reduce the primary steam pressure.
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Dimensions and weights (approximate in mm and kg)
Dimensions (mm) Weights (kg)
H
Main parts (basic unit)
The unit comprises the following main parts:
Steam generator and instrumentation/ C
1 accessories, protection and safety devices
E
Primary steam control group and line
2 accessories B
40
W
5
2
Main connections
300 600
A Clean steam outlet: DN50 PN16 DN80 PN40
B Feedwater inlet: DN15 PN16 DN20 PN16
C Generator drain: DN25 PN16 DN25 PN16
vers."H":
1 DN40 PN16
D Safety valve discharge: 1" G-F
vers."F":
DN50 PN16
3
E (spare) ½"G-F ½"G-F
Plant steam inlet
F DN32 PN16 DN50 PN16
(primary):
G Condensate outlet: DN25 PN16 DN25 PN16
Primary steam
4 H
condensate drain: (*)
DN15 PN40 DN15 PN40
Page 4 of 7 TI-P486-20
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Automation
The unit is equipped with an electrical control panel.
The process variables (pressure and level) are maintained by digital regulators or PLC control logic.
Front panel controls/lights: main switch, emergency push-button, switch for local/remote system start with system in operation light,
blocks reset button, power supply and alarms lights.
Feed-back available (SPDT contacts): power supply, system in operation, alarm (cumulative).
Digital input (stable contacts): external consent/alarm, remote system start.
Piping and instrumentation diagram (solution with pneumatic valves and without a pump)
On field instrument/probe
Electrical controller
CSG high
pressure
4-20 mA alarm PSV
setting
6 bar g Discharge to a
EV1
CV1 safe location
Instrument air
VB
Plant steam
N.C.
CSG
level regulator 6.1
VB
Clean steam generator
CSG pressure control
valve (with shut-off m-CSG SP 41
function) 4-20 mA
CSG
Power supply
high
Monophase, 230 V/50-60 Hz CSG
level
or 3 phase 400 V +N/50-60 Hz low
Electrical alarm
0.4 kW (inst.) level
system alarm
control
panel
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Materials
Body made of AISI 316
Gaskets in PTFE
Equipment with cast iron body and stainless steel internal parts
Primary steam and condensate lines Piping schedule 40 made of carbon steel, painted
Control panel cabinet Carbon steel, painted RAL 7035 (stainless steel as option)
Skid basement / supports Carbon steel, painted Jet-black (stainless steel as option)
Ceramic fibre
Insulation
Stainless steel (AISI 304) cladding
Available accessories/options:
- Clean steam intake stop valve
- Handling wheels
- Feedwater pressurization system with fixed speed pump (50 or 60 Hz) or with variable speed pump with integrated VFD
- Control panel with PLC logic and possible serial-bus communication interface
Documentation/certifications
The unit will be supplied complete with:
- Process and instrument diagram (P&ID) with the complete list of associated equipment used to assemble the unit
- Technical specifications and manuals for all of the associated equipment used to assemble the unit
For any other document/certification, please contact: Spirax Sarco Technical Department
Page 6 of 7 TI-P486-20
TES Issue 4
m-CSG Ultra-compact Clean Steam Generation System
Heat transfer solutions
Clean steam generators 6
Product nomenclature and selection guide
The product nomenclature is based on the characteristics of the main elements and options, identified as follows:
Size Configuration Options
mCSG 300 - h 1 1 - 0 0 0 7 0 1 1 0 1
Basic configuration
- 300: Unit for nominal production of 300 kg/h 300
Size:
- 600: Unit for nominal production of 600 kg/lh 600
- H: "Humidification'" - general use of clean steam * H
Version
- F: "Food&Beverage" - EC 19135/2004 compliant F
- Pneumatic (fail-safe) * 1
Valves actuation
- Electric (fail-safe) 2
- Control valve only (P water> P clean steam+ 0.5 bar g) * 1
- Control valve + pump 50 Hz (0.1 bar g < P water< 1 bar g) 2
Feedwater group:
- Control valve + pump 60 Hz (0.1 bar g < P water< 1 bar g) 3
- Control valve + pump+ VFD (0.1 bar g < P water< P clean steam) 4
Options (* = default selection)
- None * 0
Clean steam outlet stop valve:
- Ball valve (manual) 1
- None * 0
- TDS control system w. CP10 probe and BC3150 controller 1
TDS control/Sampling: - Sample cooler 2
- TDS control system (CP10/BC3150) + sample-cooler 3
- Timed TDS blowdown (no control) 4
- None * 0
Plant steam line trap (primary side):
- Steam trap station with pocket 1
- Electronic controllers SX80 (no more available) 1
- Electronic controllers SX90 (with remote SP and PV rtx) 2
- PLC logic = ABB AC500 series with 7" display touch-screen 3
- PLC logic = Eaton XV102 series with 7" ,display touch-screen 4
Control: - PLC logic = Siemens S7.300 series with 7" display touch-screen (no
more available)
5
6.1
- PLC logic = Siemens S7.1200 series with 7" display touch-screen 6
- Electronic controller SX1650 * 7 43
- Other (bespoke unit) 9
- None * (default with electronic regulators) 0
- Modbus RTU 1
- BACnet MS/TP 2
- Modbus TCP/IP 3
TI-P486-20 Page 7 of 7
TES Issue 4
m-CSG Ultra-compact Clean Steam Generation System
Heat transfer solutions
6 Clean steam generators
6.1
44
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
CSM-PD
Pre-heating and Degassing System
for use with Clean and Pure Steam Generators
6.1
45
Description
The pre-heating and degassing packaged system is available in several tank capacities enabling suitable feedwater to be supplied for
clean and pure steam generators up to a steam production rate of 4200 kg/h. Larger capacities are available upon request.
The unit comes tested and ready to commision once connected to available services.
Available types
CSM-PD500 Shell capacity 500 litres (working capacity 370 litres)
CSM-PD packages are also available using superheated water as the primary heating medium. Details are available on request from
Spirax Sarco.
Applications
The use of a pre-heating and degassing unit, for use with feedwater in unfired clean or pure steam generators solves a number of
problems, reducing the life cycle costs of a steam generation system. In these systems chemicals cannot be used for treating or
degassing the feedwater and therefore 'thermophysical/mechanical' systems are used instead, such as pre-heating of the generator
feedwater to a temperature above 85 °C.
Principal features:
- External heat exchanger
Page 1 of 4
Heat transfer solutions
6 Clean steam generators
Sizes and pipe connections
Connection size
CSM-PD500
Connection Connection type
CSM-PD1000
CSM-PD2000
Pressure/temperature limits
Pressure 10 bar g
Working
Temperature 184 °C
Primary side (plant steam)
Pressure 10 bar g
Design
Temperature 200 °C
6.1 Working
Pressure 0 bar g
Materials
Part Material
Page 2 of 4 TI-P486-12
TES Issue 2
CSM-PD Pre-heating and Degassing System for use with Clean and Pure Steam Generators
Heat transfer solutions
Clean steam generators 6
Technical date
Compressed air: A 6 bar g compressed air supply is required; where this is unavailable an optional compressor
Pneumatics
can be supplied with the unit (at extra cost).
Electrical requirements: 400 V 3-phase 50 Hz ( + NEUTRAL). A fused isolator must be incorporated in the
Electrical
supply line as near as possible to the unit.
If the CSM-PD is to form part of a system to meet the HTM 2010 and HTM 2031 requirements we would
recommend operating at >85 °C and using the following feedwater quality/purity.
Whilst not mandatory the table below gives a guide to recommended typical values.
The control unit in addition to the logic and temperature and level PID controllers, include;
- Lock-out devices
Typical specification
The CSM-PD package is to provide a clean or pure steam generator designed and built to produce steam to the HTM 2031 standard.
The operating condition of the steam generator is to raise 600 kg/h of clean steam at 3 bar g when supplied with plant steam at
8 bar g. The CSM-PD will provide a minimum of 20 minutes autonomy. All items are to be pre-assembled and mounted on to a
skid base.
Sizing
Sizing is totally dependant upon the clean steam generation requirements (secondary, clean steam production flowrate)
For example: A clean steam generator producing 600 kg/h clean steam will require a CSM-PD500.
That is: 600 kg/h multiplied by a factor of 0.33 = 200 kg/20 min = CSM-PD500 (working capacity = 370 litres).
How to order
Example: 1 off Spirax Sarco CSM-PD500 pre-heating and degassing package.
Please provide details of primary steam pressure, clean steam pressure, clean steam flowrate, feedwater system and flowrate.
- Separators
- Strainers
Other items may be required, please contact Spirax Sarco to discuss the full installation.
TI-P486-12 Page 3 of 4
TES Issue 2
CSM-PD Pre-heating and Degassing System for use with Clean and Pure Steam Generators
Heat transfer solutions
6 Clean steam generators
Dimensions/weights (approximate) in mm and kg
Model reference A B C Weight kg
Dry Wet
Please note: to allow for safe and comfortable working access we would recommend that at least 500 mm is kept clear of obstacles
at the front and the back of the unit.
A
Back
6.1
48
C
B Front
Page 4 of 4 TI-P486-12
TES Issue 2
CSM-PD Pre-heating and Degassing System for use with Clean and Pure Steam Generators
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 6
TI-P481-02
CTLS Issue 3
The standard Spirax EasiHeat™ system is expandable by the inclusion of additional items such as steam pressure reduction, safety
valve and safety high limit shut-off should be selected separately.
- Designed with integral condensate sub-cooling for maximum efficiency and no flash steam loss.
- Precisely engineered system and matched components that provides accurate temperature control even with wide and sudden load
changes.
- Guaranteed performance.
Page 1 of 5
Heat transfer solutions
6 Heat exchangers
Heat exchanger Temperature control
One of the components that guarantees system performance is The steam flowrate is modulated to exactly match the heat
the heat exchanger, which is precisely engineered to match the demand. The control valve is pneumatically or electrically
specific duty requirements. actuated and the system uses a fast response P t10 0
With a high efficiency and low volume to pressure ratio. The plate temperature sensor and PLC controller for precise control. The
and frame heat exchanger ensures reduced inspection system can incorporate an energy monitoring system to
requirements whilst being fully maintainable and expandable. measure energy usage.
Control panel
The Spirax EasiHeat™ DHW now features our new
innovative control system incorporating SIMS
technology, delivering increased monitoring and
communications.
A colour touch screen provides ease of use and clear
visual access to all system parameters and access
to energy data.
Metering
A key c omponent guaranteeing ac curate
measurement of energy usage, CO 2 emissions and
cost control. The TVA flowmeter is specifically
designed for large turndown on steam applications.
Condensate management
Spirax Sarco’s range of combined mechanical fluid
pump and steam trap units provide the total solution
to all stall conditions, by removing condensate under
all operating conditions.
6.2
2
Electric 24 Vac/50-60 Hz
Actuators
Pneumatic 4 to 6 bar g
Spirax EasiHeatTM DHW EN Potable and Process Water Heating system Compact Heat Transfer Solution
Heat transfer solutions
Heat exchangers 6
Support frame
The Spirax EasiHeat™ DHW system is delivered pre-assembled on a compact frame and baseplate ready to move with a fork lift truck
to the position of installation. Optionally, the unit can be fitted with wheels for ease of moving when supplied.
Scale formation
Spirax Sarco adapt systems to overcome scaling problems and in addition incorporates CIP connections as standard.
Dimensions (approximate) in mm
Heat load (kW) Type Valve Maximum dimensions Piping connections DN
actuation
Steam Condensate
180 280 EHD2 EL and PN 1344 1635 825 DN50 DN40 DN25
280 470 EHD3 EL and PN 1378 1625 825 DN50 DN40 DN25
470 730 EHD4 EL and PN 1381 1625 825 DN50 DN40 DN40
730 980 EHD5 EL and PN 1382 1625 825 DN50 DN50 DN40
980 1300 EHD6 EL and PN 1460 1675 825 DN50 DN50 DN40
Notes: 1. The height of the system will increase by 25 mm if the wheels are fitted.
2. The heat load has been based on a steam inlet pressure of 5 bar g and 1 bar backpressure.
6.2
3
W
L
Spirax EasiHeatTM DHW EN Potable and Process Water Heating system Compact Heat Transfer Solution
Heat transfer solutions
6 Heat exchangers
Spirax EasiHeatTM DHW nomenclature
Domestic hot water EHD = Spirax EasiHeat™ DHW EHD
1 = DN20
2 = DN25
3 = DN32
CV size 2
4 = DN40
5 = DN50
6 = DN65
PN = Pneumatic
ST = Steam trap
V1 = Ball valve
Isolation V2 = BSA V2
4 Gasket material
G2 = Heatseal
G1
G3 = WRAS FKMFF (UK only)
W = Wheels
Extras W
S = EN 12828 safety option
C1 = Modbus RTU
C2 = BACnet MS / TP
C3 = Modbus TCP / IP
Communications C4 = DeviceNet C2
C5 = CANopen
C6 = BACnet IP
C7 = Profibus
Spirax EasiHeatTM DHW EN Potable and Process Water Heating system Compact Heat Transfer Solution
Heat transfer solutions
Heat exchangers 6
Typical specification
The potable and process water system shall be a Spirax EasiHeat™ compact heat transfer system complete with PLC functionality and
SIMS technology to provide energy monitoring and remote access. The system will be pre-assembled and mounted on a compact frame
with either pneumatic or electric control option.
In order to meet EU standards for Temperature Control Devices and Temperature Limiters For Heat Generating Systems, the selection
of Independent High Limit (IHL) control is a compulsory selection for packages installed within the EU.
How to order
All systems are designed for the required heat load with controls to suit the application. The best way of ensuring that we have all the
necessary information for quotation and manufacture is to complete our enquiry data sheet. Copies can be supplied on request and
special requirements should be detailed.
6.2
5
Spirax EasiHeatTM DHW EN Potable and Process Water Heating system Compact Heat Transfer Solution
Heat transfer solutions
6 Heat exchangers
6.2
6
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 6
TI-P481-01
CTLS Issue 3
Spirax EasiHeat™ HTG can help you lower costs, tackle waste and mitigate your environmental impact by reducing your CO 2 emissions
and carbon footprint, making a positive change towards a more sustainable future.
- Energy monitoring, CO 2 emission, Communications, Remote monitoring and SMS or E-mail of system alarms.
- Guaranteed performance.
Page 1 of 4
Heat transfer solutions
6 Heat exchangers
Heat exchanger Control panel
One of the components that guarantees system performance The Spirax EasiHeat™ HTG now features our new innovative
is the heat exchanger, which is precisely engineered to match control system incorporating SIMS technology, delivering
the specific duty requirements. increased monitoring and communications.
With a high efficiency and low volume to pressure ratio. The A colour touch screen provides ease of use and clear visual
plate and frame heat exchanger ensures reduced inspection access to all system parameters and access to energy data.
requirements whilst being fully maintainable and expandable.
Metering
The TVA flowmeter has been specifically
designed for large turndown on steam
applications and is a key component of the
Spirax EasiHeat™ HTG guaranteeing accurate
measurement of energy usage.
6.2
8
Spirax EasiHeat TM HTG (Condensate Control) EN Heating System Compact Heat Transfer Solution
Heat transfer solutions
Heat exchangers 6
Pipework
All pipework is correctly sized for the application and is fabricated using modern welding techniques, approved welders and weld
procedures. Flanged products are used for reliability and easy maintenance.
Electric 24 Vac/50-60Hz
Actuators
Pneumatic 4 to 6 bar g
Support frame
The whole system is delivered pre-assembled on a compact frame and baseplate, option of fitted wheels for ease of moving the unit
into position, alternatively with a fork lift truck.
Dimensions (approximate) in mm
Heat load (kW) Type Valve Maximum dimensions Piping connections DN
actuation
550 1 500 EHHCC2 EL or PN 1414 1 420 834 DN100 DN100 DN20 or DN25
1 500 2 500 EHHCC3 EL or PN 1414 1 706 834 DN100 DN100 DN20 or DN25
Notes: 1. The height of the system will increase by 25 mm if the wheels are fitted.
2. The heat load has been based on a steam inlet pressure of 2 bar g and 0 bar backpressure.
6.2
9
W
L
Spirax EasiHeat TM HTG (Condensate Control) EN Heating System Compact Heat Transfer Solution
Heat transfer solutions
6 Heat exchangers
Spirax EasiHeat TM HTG nomenclature
Building heating unit EHHCC = Spirax EasiHeat™ HTG condensate control EHHCC
1 = DN15
EL4 = Electric
Actuation EL4
PN = Pneumatic
V1 = Ball valve
Mechanical options
Isolation V2 = BSA V2
V3 = DBB3
W = Wheels
Extras W
S = EN 12828 safety option
10
R3 = Level 3 – SMS + Remote
C1 = Modbus RTU
C2 = BACnet MS / TP
C3 = Modbus TCP / IP
Communications C4 = DeviceNet C2
C5 = CANopen
C6 = BACnet IP
C7 = Profibus
Typical specification
The heating system shall be a Spirax EasiHeatTM compact heat transfer system complete with PLC functionality and SIMS technology
to provide energy monitoring and remote access. The system will be pre-assembled and mounted on a compact frame with either
pneumatic or electric control option.
In order to meet EU standards for Temperature Control Devices and Temperature Limiters For Heat Generating Systems, the selection
of Independent High Limit (IHL) control is a compulsory selection for packages installed within the EU.
How to order
All systems are designed for the required heat load with controls to suit the application. The best way of ensuring that we have all the
necessary information for quotation and manufacture is to complete our enquiry data sheet. Copies can be supplied on request and
special requirements should be detailed.
Spirax EasiHeat TM HTG (Condensate Control) EN Heating System Compact Heat Transfer Solution
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2018 6
TI-P481-11 CTLS Issue 2
- Energy monitoring, CO2 emission, Communications, Remote monitoring and SMS or E-mail of system alarms.
- Guaranteed performance.
Page 1 of 5
Heat transfer solutions
6 Heat exchangers
Heat exchanger Temperature control
One of the components that guarantees system performance is The steam flowrate is modulated to exactly match the heat
the heat exchanger, which is precisely engineered to match the demand. The control valve is pneumatically or electrically
specific duty requirements. actuated and the system uses a fast response Pt100 temperature
With a high efficiency and low volume to pressure ratio. The plate sensor and PLC controller for precise control. The system can
and frame heat exchanger ensures reduced inspection incorporate an energy monitoring system to measure energy
requirements whilst being fully maintainable and expandable. usage.
Control panel
The Spirax EasiHeat™ HTG now features our new
innovative c ont rol system inc or p orating SI M S
technology, delivering increased monitoring and
communications.
A colour touch screen provides ease of use and clear
visual access to all system parameters and access to
energy data.
Metering
A key component guaranteeing accurate measurement
of energy usage, CO 2 emissions and cost control. The
TVA flowmeter is specifically designed for large
turndown on steam applications.
Condensate management
Spirax Sarco’s range of combined mechanical fluid
pump and steam trap units provide the total solution to
all stall conditions, by removing condensate under all
operating conditions.
6.2
12
Electric 24 Vac/50-60Hz
Actuators
Pneumatic 4 to 6 bar g
Spirax EasiHeatTM HTG (Steam Side Control) EN Heating System Compact Heat Transfer Solution
Heat transfer solutions
Heat exchangers 6
Support frame
The Spirax EasiHeat™ HTG heating system is delivered pre-assembled on a compact frame and baseplate ready to move with a fork
lift truck to the position of installation. Optionally, the unit can be fitted with wheels for ease of moving when supplied.
Dimensions (approximate) in mm
Heat load (kW) Type Valve Maximum dimensions Piping connections DN
actuation
Steam Condensate
191 299 EHHSC2 EL and PN 1344 1635 825 DN50 DN40 DN25
299 640 EHHSC3 EL and PN 1378 1625 825 DN50 DN40 DN25
640 753 EHHSC4 EL and PN 1381 1625 825 DN50 DN40 DN40
753 815 EHHSC5 EL and PN 1382 1625 825 DN50 DN50 DN40
Notes: 1. The height of the system will increase by 25 mm if the wheels are fitted.
2. The heat load has been based on a steam inlet pressure of 5 bar g and 1 bar backpressure (50 kPa pressure drop).
6.2
13
W L
Spirax EasiHeatTM HTG (Steam Side Control) EN Heating System Compact Heat Transfer Solution
Heat transfer solutions
6 Heat exchangers
Spirax EasiHeatTM HTG nomenclature
Building heating unit EHHSC = Spirax EasiHeat™ HTG steam side control EHHSC
1 = DN20
2 = DN25
3 = DN32
Control valve size 2
4 = DN40
5 = DN50
6 = DN65
PN = Pneumatic
ST = Steam trap
V1 = Ball valve
Isolation V2 = BSA V2
14 Gasket material
G2 = Heatseal
G1
G3 = WRAS FKMFF (UK only)
W = Wheels
Extras W
S = EN 12828 safety option
C1 = Modbus RTU
C2 = BACnet MS/TP
C3 = Modbus TCP/IP
Communications C4 = DeviceNet C2
C5 = CANopen
C6 = BACnet IP
C7 = Profibus
Spirax EasiHeatTM HTG (Steam Side Control) EN Heating System Compact Heat Transfer Solution
Heat transfer solutions
Heat exchangers 6
Typical specification
The building heating unit shall be a Spirax EasiHeat™ HTG compact heat transfer system complete with PLC functionality and SIMS
technology to provide energy monitoring and remote access. The system will be pre-assembled and mounted on a compact frame with
either pneumatic or electric control option.
In order to meet EU standards for Temperature Control Devices and Temperature Limiters For Heat Generating Systems, the selection
of Independent High Limit (IHL) control is a compulsory selection for packages installed within the EU.
How to order
All systems are designed for the required heat load with controls to suit the application. The best way of ensuring that we have all the
necessary information for quotation and manufacture is to complete our enquiry data sheet. Copies can be supplied on request and
special requirements should be detailed.
6.2
15
Spirax EasiHeatTM HTG (Steam Side Control) EN Heating System Compact Heat Transfer Solution
Heat transfer solutions
6 Heat exchangers
6.2
16
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 6
TI-P481-12
CH Issue 1
Electrical specifications
Electrical supply: Refer to the name-plate on the unit
110 Vac / 60 Hz
Control panel supply voltage
240 Vac / 50 Hz
Control panel load requirements Internally fused at 5 amps
24 Vac
Electrical control actuator
4 - 20 mA control
-
Pneumatic control actuator
4 - 20 mA control
High Limit isolation valve (optional) 24 Vac
Steam flowmeter TVA (optional) 4 - 20 mA control
PT100 temperature sensors 3 wire
Electrical supply
All electrical wiring and connections should be carried out in accordance with National Regulations.
Mains supply is directly connected to the primary side of the incoming control panel isolator.
Heat transfer solutions
6 Heat exchangers
Compatible with hundreds of configurable variations
The Universal Control Panel with SIMSTM technology, offers increased monitoring and control capabilities to a huge range of technologies
- A few of which are shown below:
View your
system status
from anywhere
in the world
Plate & frame Shell & plate Turflow 'U' tube Shell & coil
Steam side
6.2
heating
18
domestic hot
Steam side
water
Bypass steam EN 12828
control
condensate
Bypass
control
Condensate
control
TI-P481-12 CH Issue 1
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 6
TI-P222-03
TES Issue 6
Description
The Turflow heat exchanger range is a shell & tube design
consisting of straight corrugated tubes within a shell. The tubes
are secured at either end of the shell by fixed tube sheets.
The corrugated tube design promotes increased turbulent flow
conditions to provide the Turflow’s high heat transfer efficiency.
The shell incorporates a bellows type expansion joint that ensures
thermal stress does not damage the heat exchanger. The shell
is also fitted with drain and vent connections. The heat exchanger
is a gasket free design constructed wholly from stainless steel.
Normally the heated fluid will flow through the tubes and the
heating medium will be in the shell; both countercurrent and
concurrent flow paths can be accommodated, inclusive of
horizontal or vertical installation.
Standards
Turflow type heat exchangers fully comply with the requirements
of the EU Pressure Equipment Directive/UK Pressure Equipment
(Safety) Regulations and carry the mark when so required.
All units are supplied with a Declaration of Conformity.
6.2
Turflow type heat exchangers fully comply with the requirements of the ASME Boiler and Pressure Vessel Code and carry the "U" ASME
Stamp when so required. 19
Certification
A manufacturer’s Hydraulic Test Report and Material Certification documentation is available on request.
Note: All certification /inspection requirements must be stated at the time of order placement.
Pressure/temperature limits
DIN ASME
PMA Shell/Tube side 200 °C to 300 °C 6 bar g (87 psi g) 6 bar g (87 psi g)
12 bar g -10 °C to 200 °C (14 °F to 392 °F) -10 °C to 200 °C (14 °F to 392 °F)
TMA Shell/Tube side 6 bar g 200 °C to 300 °C (392 °F to 572 °F) 200 °C to 300 °C (392 °F to 572 °F)
21 bar g with design limit to 12 bar g 17.1 bar g with design limit to 12 bar g
(304.5 psi g with design limit to 174 psi g) (241 psi g) with design limit to 174 psi g)
Cold hydraulic test pressure
10.5 bar g with design limit to 6 bar g 8.55 bar g with design limit to 12 bar g
(152.2 psi g with design limit to 87 psi g) (124 psi g with design limit to 174 psi g)
Page 1 of 7
Heat transfer solutions
6 Heat exchangers
Turflow type heat exchangers
The VEP design is fitted with small diameter tubes.
The VES design is fitted with large diameter tubes.
Please contact Spirax Sarco for advice regarding selection – The most suitable unit will be selected by Spirax Sarco and will be
specific for the given application.
Materials
3
4
3 1 2 4
Tube sheets/tube side flanges SX Stainless steel 316 ASTM A182 F316
4 (Different options available according to the Pickling
specific model) SS Stainless steel 304 ASTM A182 F304
* Note "FB" version will undergo tube side passivation internal tube in addition to specified treatments.
VEP 0.6, 1, 1.5 and 2 * 1½", 2", 3" 4", 5", 6", 8" and 10" Flanged EN 1092 PN16 or ASME B16.5 Class 150
VES 1, 2 and 3 2", 3" 4", 5", 6", 8" and 10" Flanged EN 1092 PN16 or ASME B16.5 Class 150
* Note 0.6 and 1.5 shell lengths are not available for shell diameters 5" to 10".
Page 2 of 7 TI-P222-03
TES Issue 6
VEP and VES Turflow Heat Exchangers
Heat transfer solutions
Heat exchangers 6
Dimension for shell size 1½" and 2" (approximate) in mm (inches)
VEP VES
Shell Flange Dimensions Volume PED Volume PED
Weight Weight
Ø DN1 DN2 A B D L Tube Shell Cat. Tube Shell Cat.
L
D
DN1
Drain
A DN2
TI-P222-03 Page 3 of 7
TES Issue 6
VEP and VES Turflow Heat Exchangers
Heat transfer solutions
6 Heat exchangers
Dimension for shell size 3" and 4" (approximate) in mm (inches)
VEP VES
Shell Flange Dimensions Volume PED Volume PED
Weight Weight
Ø DN1 DN2 A B D L Tube Shell Cat. Tube Shell Cat.
L
D
DN1
Drain
A DN2
Page 4 of 7 TI-P222-03
TES Issue 6
VEP and VES Turflow Heat Exchangers
Heat transfer solutions
Heat exchangers 6
Dimension for shell size 5" and 6" (approximate) in mm (inches)
VEP VES
Shell Flange Dimensions Volume PED Volume PED
Weight Weight
Ø DN1 DN2 A B D L Tube Shell Cat. Tube Shell Cat.
DN80 DN125 125 200 141.3 2000 77.6 10.36 16.07 67 11.7 16.6
5" (3") (5") (5") (8") (5½") (78¾") (171) (2.7) (4.2)
I
(147) (3) (4.3)
I
DN100 DN150 140 220 168.3 2000 106.9 15.45 22.06 88.6 16.1 24.5
6" (4") (6") (5½") (8½") (6½") (78¾") (236) (4) (5.8)
II
(194) (4) (6.5)
II
L
D
DN1
Drain
A DN2
TI-P222-03 Page 5 of 7
TES Issue 6
VEP and VES Turflow Heat Exchangers
Heat transfer solutions
6 Heat exchangers
Dimension for shell size 8 and 10" (approximate) in mm (inches)
VEP VES
Shell Flange Dimensions Volume PED Volume PED
Weight Weight
Ø DN1 DN2 A B D L Tube Shell Cat. Tube Shell Cat.
DN125 DN200 160 250 219.1 2000 168.9 25.6 35.5 132 26.5 42.8
8" (5") (8") (6¼") (10") (8½") (78¾") (372) (6.6) (9.3)
II
(291) (7) (11.3)
II
DN150 DN250 180 280 273.0 2000 270.5 40.5 55 209.5 38.5 67.5
10" (6") (10") (7") (11") (10¾") (78¾") (595) (10.5) (14.5)
II
(461) (10) (17.8)
II
L
D
DN1
Drain
A DN2
Page 6 of 7 TI-P222-03
TES Issue 6
VEP and VES Turflow Heat Exchangers
Heat transfer solutions
Heat exchangers 6
Product nomenclature
VEP = Small diameter tubes
Turflow type VES
VES = Large diameter tubes
1½", 2", 3", 4", 5", 6", 8" and 10" = VEP range in inches
Shell diameter 2"
2", 3", 4", 5", 6", 8" and 10" = VES range in inches
V = 12 bar
Shell design pressure V
Empty = Other (*)
Empty = None
Certifications
FB = EC 1935 certificate (tube side) (**)
How to order
Contact your local Spirax Sarco office with your application details - We will provide the correct product selection, and quotation for
the Turflow exchanger that will provide optimum performance for your application.
TI-P222-03 Page 7 of 7
TES Issue 6
VEP and VES Turflow Heat Exchangers
Heat transfer solutions
6 Heat exchangers
6.2
26
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 6
TI-P222-02
TES Issue 6
6.2
27
Description
The Spirax Sarco EVC is based on the Turflow heat exchanger with an additional connection and utilises flash steam from discharge
and exhaust vent pipework to pre-heat make-up or process water thereby recovering valuable heat energy that would otherwise be
lost to atmosphere.
The Spirax Sarco EVC will improve steam system efficiency and is environmentally friendly, reducing CO 2 + carbon emissions and
removing visible discharges from the atmosphere whilst saving valuable energy. It is easy to install and provides an optimised heat
transfer solution when compared to other heat exchanger designs used in similar applications.
As standard the construction is completely stainless steel and the tube side is all in AISI 316. There are no gaskets (with the exception
of the piping connection) and no painted components.
The heat-exchanging surface is of straight corrugated tubes designed for low viscosity fluids and for turbulent flow working conditions.
The tube sheets are of an integral type and are supplied ready for installation.
Standards
Designed and manufactured in accordance with EN 13445 code and fully complies with the requirements of the Pressure Equipment
Directive (PED).
Turflow type heat exchangers fully comply with the requirements of the ASME Boiler and Pressure Vessel Code and carry the "U"
ASME Stamp when so required.
Certification
This product is available with a manufacturers Typical Test Report.
Note: All certification/inspection requirements must be stated at the time of order placement.
TI-P222-02 Page 1 of 5
TES Issue 6
Turflow Type Heat Exchanger EVC (Exhaust Vapour Condenser)
Heat transfer solutions
6 Heat exchangers
Available models
Steam mass flow Heat load Water flow
Heat exchanger
kg/h (lb/h) kW (MBtu/h) kg/h (Gal/m)
Pressure/temperature limits
Shell side 6 bar g (87 psi g) 300 °C (572 °F)
TMA Maximum allowable temperature
Tube side 12 bar g (174 psi g) 200 °C (392 °F)
Shell side
PMA Maximum allowable pressure -10 °C to +200 °C (14 °F to 392 °F) 12 bar g (174 psi g)
Tube side
The cold hydraulic tests are performed at 21 bar g with design limit to 12 bar g (304.5 psi g with design limit to 174 psi g) and
at 10.5 bar g with design limit to 6 bar g (152.2 psi g with design limit to 87 psi g). This pressure meets with the requirements of
Section 7.4, attachment 1, of the Pressure Equipment Directive (PED).
6.2
Materials
28 No. Part Material ASTM designation
5 4 5 3
1 2 Steam inlet
Condensation outlet
Page 2 of 5 TI-P222-02
TES Issue 6
Turflow Type Heat Exchanger EVC (Exhaust Vapour Condenser)
Heat transfer solutions
Heat exchangers 6
Dimensions/weights (approximate) in mm and kg (inches and lbs)
D
A A
DN1
DN2 C
DN3
Table notes:
- Dimension tolerance:
A = ± 3 mm,
B = ± 3 mm,
D = ± 6 mm,
Flange rotation = ± 1°,
Connection alignment = ± 3 mm.
- Flange sizes according to EN 1092-1 rating PN16, optional equivalent diameter according to ASME B16.5 rating 150 lb.
- PED categorisation assuming a 'not dangerous fluid', Group 2 according to the classification as per the Pressure Equipment Directive
(PED).
TI-P222-02 Page 3 of 5
TES Issue 6
Turflow Type Heat Exchanger EVC (Exhaust Vapour Condenser)
Heat transfer solutions
6 Heat exchangers
Safety information, installation and maintenance
For full details see the Installation and Maintenance Instructions supplied with the product.
Installation note:
The installation depends on the application and on the service required; however the unit must always be installed horizontally.
It is always necessary that one end of the heat exchanger is allowed to move axially, in order to permit the normal expansion of the
exchangers tubes during operation.
We recommend that an air vent be fitted to the unit to continuously vent during start-up and operation.
Insulation is recommended, and it is absolutely necessary, if the shell temperature is much higher than the ambient one - If insulation
is required it is suggested that it be fitted on site to eradicate its damage whilst in transit.
Disposal
This product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
Typical installation
Vent condenser
Make-up
Drain
Page 4 of 5 TI-P222-02
TES Issue 6
Turflow Type Heat Exchanger EVC (Exhaust Vapour Condenser)
Heat transfer solutions
Heat exchangers 6
Sizing and selection
Spirax Sarco has developed integrated thermal modelling, sizing and selection software, to select and fully optimise an EVC heat
exchanger to precisely match your application needs. Trained technicians are available at your local Spirax Sarco company to ensure
the correct heat exchanger is always selected. Because of Spirax Sarco’s expertise and wide product range we can provide a complete
heat transfer solution, advising on the most suitable control system and ancillary equipment for your heat exchanger.
Our technicians can also advise on the suitability and sizing of heat exchangers for most gases, vapours and superheated liquids other
than water.
Shell diameter 1½", 2", 3", 4", 6", 8", 10" = Range in inches 3"
Empty = VSR
TI-P222-02 Page 5 of 5
TES Issue 6
Turflow Type Heat Exchanger EVC (Exhaust Vapour Condenser)
Heat transfer solutions
6 Heat exchangers
6.2
32
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2021 6
TI-P593-02
TES Issue 1
The shell is made of carbon steel and the vent and exhaust connections are integrated in the coupling flange, while the rear side
connection can be lateral or, on request, axial. Special versions may be built on request (materials, design conditions, dimensions
other than the standard). The U-tube models design uses up-to-date technological and production methods, most advanced calculation
systems (thermodynamic calculation, vibration analysis) and all the acquired research knowledge. The design and construction are
in accordance with the European standard EN 13445 and 2014/68/EU - Pressure Equipment Directive (PED) for pressure systems
and with the marking when required. The products have been specifically designed for use on steam, air or water which are in Group 6.2
2 of the above mentioned Pressure Equipment Directive. Spirax Sarco should be contacted to confirm the suitability of the product
for use on alternative fluids and applications. Assembling of “U" series heat exchangers is made in Spirax Sarco factory in Via per
Cinisello, 18, in Nova Milanese, Italy.
33
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
Generators = Pressure equipment suitable for producing steam or superheated steam** at T > 110°C in both circuits
*Hot water = Liquid in Group 2 (non-hazardous) with steam saturation pressure ≤ 0.5 bar g at maximum temperature
**Superheated steam = Fluid in Group 2 (gases, liquefied gases, dissolved gases, liquids) with steam saturation pressure
> 0.5 bar g at maximum temperature
Page 1 of 6
Heat transfer solutions
6 Heat exchangers
Design conditions
TMA – Maximum operating temperature
Notes:
1 - Hydraulic test pressure is 23 bar g (for both sides); this value is in accordance with the attachment 1 of PED Directive.
2 - On request, 6 bar g - 300 °C tube side version is available for operation with diathermic oil.
Materials
No. Part Material Designation
1 Distributor (cast head *) Cast iron (5", 6", 8" models) ** EN GJL - 250 UNI EN 1561 – 1998
Carbon steel (10", 12" models) EN 10213-2 GP240GH
5 Tubes (and spacers) 316L stainless steel (mod. UPI models) ASTM A 249 Tp 316/316L
Copper (mod. UPC) EN12451 WDHP HS100
Carbon steel (mod. UPF) UNI EN10216 P235GH-TC1
6.2 6 Baffles Stainless steel AISI 304 (UPI e UPF models) ASTM A 240 - 304
Brass (UPC models) OTS 63
34 7 Tie rods Carbon steel UNI EN10025 Fe360
- Insulation (on request) Rock wool pad with 304 stainless steel cladding (th. 0.8 mm)
8
9
Page 2 of 6 TI-P593-02
TES Issue 1
U-tube bundle type shell and tube heat exchangers UPI, UPC and UPF
Heat transfer solutions
Heat exchangers 6
Dimensions
L per each nominal length L per each nominal length Connections
nom Øe lateral version axial version
A C D X
Ø (mm)
1 2 3 4 5 1 2 3 4 5 DN1 DN2
5" 141.3 247 151 150 193 1132 1482 1982 1019 1369 1869 40 80
6" 168.3 268 166 175 221 1559 2059 1415 1916 50 100
8" 219.1 303 186 220 249 1632 2132 1464 1964 65 125
10" 273.0 342 201 270 289 1726 2226 2626 1550 2050 2448 80 150
12" 324.0 377 221 320 314 2301 2701 3201 2089 2497 2991 100 200
DN2
DN1
D
Ø
C
DN1
X
A DN2
6.2
L
35
Size (mm) Axial version
DN2
DN1 DN2
Ø
C
DN1
A
TI-P593-02 Page 3 of 6
TES Issue 1
U-tube bundle type shell and tube heat exchangers UPI, UPC and UPF
Heat transfer solutions
6 Heat exchangers
Product nomenclature
Available standard units are defined by the nomenclature; special versions can be designed to satisfy particular process conditions.
F = Carbon steel
Empty* = VSR
P = Few
Baffles number P
M = Many
Empty = No CE marking
CI = Category I
PED category CII
CII = Category II
How to order
Contact your local Spirax Sarco office with your application details - We will provide the correct product selection and quotation for
the heat exchanger that provides optimum performance for your application.
Page 4 of 6 TI-P593-02
TES Issue 1
U-tube bundle type shell and tube heat exchangers UPI, UPC and UPF
Heat transfer solutions
Heat exchangers 6
Applications and typical installations
To system
Supply
Standard diagram for heating system with hot water of small/medium capacity, with self-regulation and steam as primary fluid.
All applicable safety requirements must be met.
To system Pressurisation
6.2
Compressed air
supply
37
Supply
Standard diagram for heating system with steam on primary side and superheated water on the secondary side. Pneumatic control and
expansion system. All applicable safety requirements must be met.
TI-P593-02 Page 5 of 6
TES Issue 1
U-tube bundle type shell and tube heat exchangers UPI, UPC and UPF
Heat transfer solutions
6 Heat exchangers
Applications and typical installations (continued)
To system
Compressed
air supply
Supply
From system
Return Supply
Standard diagram for large size heating system with large volume on the scondary side, with expansion system. Primary fluid superheated
water (or diathermic oil) with electric/pneumatic control. All safety requirements must be met.
6.2
38 To system cold
water/process
From system
Supply
Supply
Return
Page 6 of 6 TI-P593-02
TES Issue 1
U-tube bundle type shell and tube heat exchangers UPI, UPC and UPF
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Heat exchangers
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2022 6
TI-P599-01
TES Issue 1
Description 6.2
P-line heat exchangers meet the highest requirements of the pharmaceutical industry. At the same time, they meet its stringent
hygiene standards imposed by inspection bodies. They have been designed to minimize the risk of contamination and to ensure safe 39
and sterile work. Tubes are connected to the tube sheets with pressure expanding method in which clean water under pressure up
to 6000 bar is used. This eliminates the risk of damaging the internal surface of the tubes. Stainless straight tubes with a diameter
of 8 mm (0.315") or 12.7 mm (0.5").
Certified Viton gaskets and triclamps, the clean side connections, in compliance with 3-A and American Food and Drug Administration
FDA. Expanded tubes are then welded to the external tube sheet with orbital using welding a pure argon shield method.
Applications
- Clean steam generation
- WFI generation
- Food industry
- Dairy industry
- Brewing industry
TI-P599-01 Page 1 of 5
TES Issue 1
P-Line heat exchanger
Heat transfer solutions
6 Heat exchangers
Materials
Shell Stainless steel 316L (1.4404), polished mechanically, chemically etched and passivated
Tubes Stainless steel 316L (1.4404), polished mechanically, chemically etched and passivated
Gasket Viton
Note
All surfaces in contact with the clean medium (e.g. internal surface of tubes, heads, etc.) electropolished to Ra≤0,5 µm (20 µin)
Technical data
6.2 Pressure rating Maximum - 1 MPa (145 psi)
40 Tubes Maximum - 140 °C (284 °F)
Temperature rating (Viton gasket)
Minimum - -17 °C* (1.4 °F*)
Page 2 of 5 TI-P599-01
TES Issue 1
P-Line heat exchanger
Heat transfer solutions
Heat exchangers 6
Dimensions (approximate) in mm
K2
Dz
A K4
K1 Ø
K3
Type A B C ØDz
TYPE lP TYPE2P TYPE4P
mm in mm in mm in mm in mm in mm in
P-080.070.08 300 11.81 518 20.39 1005 39.57 88.9 3.50 6.2
P-080.110.08
41
300 11.81 958 37.72 1445 56.89 88.9 3.50
P-125.110.08 350 13.78 958 37.72 1495 58.86 1294 50.95 139.7 5.50
P-125.140.08 350 13.78 1258 49.53 1795 70.67 1594 62.76 139.7 5.50
P-125.190.08 350 13.78 1728 68.03 2265 89.17 2064 81.26 139.7 5.50
P-150.110.08 370 14.57 960 37.80 1577 62.09 1268.5 49.94 159 6.26
P-150.140.08 370 14.57 1260 49.61 1877 73.90 1568.5 61.75 159 6.26
P-150.190.08 370 14.57 1730 68.11 2347 92.40 2038.5 80.26 159 6.26
P-200.110.08 460 18.11 924 36.38 1819 71.61 1272.5 50.10 1272.5 50.10 219.1 8.63
P-200.140.08 460 18.11 1224 48.19 2119 83.43 1572.5 61.91 1572.5 61.91 219.1 8.63
P-200.190.08 460 18.11 1694 66.69 2589 101.93 2042.5 80.41 2042.5 80.41 219.1 8.63
P-250.110.08 555 21.85 926 36.46 1962 77.24 1297.5 51.08 1297.5 51.08 273 10.75
P-250.140.08 555 21.85 1226 48.27 2262 89.06 1597.5 62.89 1597.5 62.89 273 10.75
P-250.190.08 555 21.85 1696 66.77 2732 107.56 2067.5 81.40 2067.5 81.40 273 10.75
TI-P599-01 Page 3 of 5
TES Issue 1
P-Line heat exchanger
Heat transfer solutions
6 Heat exchangers
Dimensions (approximate) in mm (continued)
K2
Dz
A K4
K1 Ø
K3
Type A B C ØDz
TYPE lP TYPE2P TYPE4P
mm in mm in mm in mm in mm in mm in
6.2 P-080.070.12 300 11.81 518 20.39 1005 39.57 88.9 3.50
P-080.110.12
42
300 11.81 958 37.72 1445 56.89 88.9 3.50
P-125.110.12 350 13.78 958 37.72 1495 58.86 1294 50.95 139.7 5.50
P-125.140.12 350 13.78 1258 49.53 1795 70.67 1594 62.76 139.7 5.50
P-125.190.12 350 13.78 1728 68.03 2265 89.17 2064 81.26 139.7 5.50
P-150.110.12 370 14.57 960 37.80 1577 62.09 1268.5 49.94 159 6.26
P-150.140.12 370 14.57 1260 49.61 1877 73.90 1568.5 61.75 159 6.26
P-150.190.12 370 14.57 1730 68.11 2347 92.40 2038.5 80.26 159 6.26
P-200.110.12 460 18.11 924 36.38 1819 71.61 1272.5 50.10 1272.5 50.10 219.1 8.63
P-200.140.12 460 18.11 1224 48.19 2119 83.43 1572.5 61.91 1572.5 61.91 219.1 8.63
P-200.190.12 460 18.11 1694 66.69 2589 101.93 2042.5 80.41 2042.5 80.41 219.1 8.63
P-250.110.12 555 21.85 926 36.46 1962 77.24 1297.5 51.08 1297.5 51.08 273 10.75
P-250.140.12 555 21.85 1226 48.27 2262 89.06 1597.5 62.89 1597.5 62.89 273 10.75
P-250.190.12 555 21.85 1696 66.77 2732 107.56 2067.5 81.40 2067.5 81.40 273 10.75
Page 4 of 5 TI-P599-01
TES Issue 1
P-Line heat exchanger
Heat transfer solutions
Heat exchangers 6
Mounting
Horizontal mounting
1P heat exchanger
Vertical mounting
6.2
1P heat exchanger
43
2P heat exchanger
TI-P599-01 Page 5 of 5
TES Issue 1
P-Line heat exchanger
Heat transfer solutions
6 Heat exchangers
6.2
44
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Thermocompressors
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2019 6
TI-P493-02
TES Issue 3
SJT
Steam Jet Thermocompressor
Description
In this environmentally conscious world, companies within the Process Industries Sector are becoming more aware of the additional
cost savings that can be made at the same time as committing to a friendly environment.
One such common area is the steam raising plant and the proportion of waste product that is put to atmosphere. If the amount of waste
can be reduced and thereby have an effect on the amount that is being generated in the first place, then the environment will be improved
and the running costs reduced. It is in this area of operation that the application of an SJT Steam Jet Thermocompressor can be
advantageous.
Spirax Sarco has been designing innovative solutions for steam plant engineering and cost effective manufacturing for over 25 years.
The Steam Jet Thermocompressor is a prime example of this commitment; the SJT is an energy saving device that compresses low
pressure steam, often waste steam, to a higher useable pressure. All of Spirax Sarco's SJT Steam Jet Thermocompressors are designed
and built to the customers specific criteria, for their intended application, to provide optimum performance and return on investment.
An SJT Steam Jet Thermocompressor can be described as a type of Ejector. It uses a jet of high pressure steam (called the Motive
pressure) to entrain low pressure water vapour (called the Suction pressure). The two medium's are intimately mixed and subsequently
discharged at a pressure that lies somewhere between the motive and suction pressures.
Page 1 of 11
Heat transfer solutions
6 Thermocompressors
Typical applications
The following lists the applications where SJT Steam Jet Thermocompressors can be installed, typically for circulating and boosting
low pressure steam which would normally go to waste.
Drum dryers Paper and Board Industries
Single and Multi-stage effect evaporators Food, Dairy, Pharmaceutical & Chemical Industries
2
Step 2 High pressure steam to Velocity energy
Page 2 of 11 TI-P493-02
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
Thermocompressors 6
Low pressure water Please note that for clarity welds are not shown
vapour inlet
Diffuser
High pressure
steam inlet Intermediate pressure outlet
Diffuser
Nozzle
High pressure motive steam enters the SJT Steam Jet Thermocompressor and passes through the nozzle where the high pressure
steam energy is converted into kinetic energy. On leaving the nozzle at high velocity, the steam enters the suction chamber where it is
brought in contact with the suction stream. There is then an exchange of momentum between the motive and suction streams, resulting
in an acceleration of the suction vapours, giving rise to their subsequent entrainment. A uniform mixture results at the narrowest part
of the diffuser (called the throat) and finally the reconversion of the velocity energy into pressure energy occurs in the diverging section
of the diffuser.
An SJT Steam Jet Thermocompressor is a type of Ejector that uses high pressure (HP) steam to entrain low pressure water vapour
(LP) and discharges at a pressure (Pd) that lies somewhere between the HP and LP pressures.
Motive Discharge
Suction
The SJT Steam Jet Thermocompressor is designed to 'match' a specific discharge pressure. For example the following SJT is designed
to discharge against a backpressure of 18.5 bar g.
However, if the unit is allowed to discharge to atmosphere, the actual discharge pressure is atmospheric pressure, even though it was
designed to discharge at a higher pressure.
TI-P493-02 Page 3 of 11
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
6 Thermocompressors
Understanding SJT Steam Jet Thermocompressor discharge pressures (continued)
If a small section of pipework is placed after the SJT which has a pressure drop of 0.1 bar, the pressure immediately downstream of
the SJT is 0.1 bar g. The pressure after the pipework is atmospheric.
Pd = 0.1 bar g
DP = 0.1 bar g
If we add a process after this pipework, for example a heat exchanger, with a pressure drop of 0.5 bar, the pressure at the discharge
branch of the SJT is 0.6 bar g.
Pd = 0.6 bar g
Heat
ä ä exchanger
DP = 0.1 bar g
DP = 0.5 bar
Now, if we take a process (or a steam header) that operates at a pressure of 16 bar g, and the pressure drop through the pipework
between the process and the SJT is 2.5 bar, the pressure at the discharge of the SJT is 18.5 bar g.
6.3
Steam header =
4 16 bar g
DP = 2.5 bar
For the purpose of this example the SJT is operating at its design discharge pressure as the unit was designed for a
discharge pressure of 18.5 bar g.
Please note that the SJT Steam Jet Thermocompressor does not 'create' the discharge pressure. It is designed to match a
discharge pressure.
Page 4 of 11 TI-P493-02
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
Thermocompressors 6
Types of thermocompressor
There are two types of thermocompressor; Sonic and Subsonic. Although they look similar, they behave differently and must be controlled
differently.
Compression ratio
In order to determine what type of design the Thermocompressor will be, we need to calculate the 'Compression ratio'.
Is K > 1.8
For Example:
- Compression ratio (K) is less than 1.8 - Compression ratio (K) greater than 1.8
- With a subsonic design, the Motive (HP) steam - With a sonic design, the Motive (HP) steam flowrate is
flowrate can be varied to 'save' steam when process 'fixed'
conditions become more favourable
- The Suction (LP) steam flowrate can operate with full
- The Suction (LP) steam flowrate can operate with full turndown (100% to 0%)
turndown (100% to 0%)
Therefore the subsonic design will provide the optimum performance and effectiveness for the given application.
TI-P493-02 Page 5 of 11
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SJT Steam Jet Thermocompressor
Heat transfer solutions
6 Thermocompressors
Control options
The schematic below illustrates every possible control option that could be used to control an SJT Steam Jet Thermocompressor.
Motive
1 3
2
Discharge
4
6
Suction
Sonic designs:
Option 6 is usually used to maintain the Suction (LP) pressure (if required)
Please note that you cannot choose Options 1 or 2 if the SJT Steam Jet Thermocompressor is 'Sonic'
6.3
Subsonic design
6 Option 2 can be used to control the Motive (HP) steam flow from 100% to 35%
Option 1 can be used to control the Motive (HP) steam flow from 100% to 80%
can be used to bypass additional steam to the discharge. Options 4 or 5 or 6 are occasionally used to maintain the
Option 3
Suction (LP) pressure.
Most applications will only use one of the options. Some applications do not require any control. An SJT Steam Jet Thermocompressor
will always balance itself to the system pressures.
You should decide what parameter (pressure, flow etc.) you wish to control as this will determine what option is best for the given
application. Spirax Sarco can provide assistance in selecting the best control option for the intended application to provide optimum
performance and return on investment.
Page 6 of 11 TI-P493-02
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
Thermocompressors 6
Variable orifice SJT Steam Jet Thermocompressors
Spirax Sarco offers several types of Thermocompressor. The first is the fixed nozzle type which cannot be controlled to any great
extent, although some control is achievable by throttling the motive steam pressure via a separate valve upstream of the SJT Steam
Jet Thermocompressor (See Control Option 1, page 5, for subsonic units).
The other type relies on a motive steam regulating spindle to vary the cross sectional area of the motive steam nozzle (Control Option
2, page 5,). Unlike a throttling valve positioned upstream, the regulating spindle does not reduce the motive steam pressure, it simply
varies the area through which the steam is flowing. This approach maximises the energy per kg of motive steam that is available at the
nozzle to do the work. With an installation involving an upstream throttling valve, useful energy is lost in the throttling process.
SJT Steam Jet Thermocompressors utilizing a motive steam regulating spindle are often referred to as Variable Orifice Ejectors. The
spindle is operated automatically. These should be specified in cases where the suction load, suction pressure or discharge pressure
are continually varying, and it is necessary to control one or more of these process parameters as quickly as possible.
Note:
For cases which involve large variations in load, it is sometimes more cost effective to use several various sized units
connected in parallel, than to have one large controlled unit. It may also be necessary to install a bypass valve in some
applications.
Example
A client wishes to recover 1 500 kg/h steam from a flash vessel which operates at 0.1 bar g and wants to compress it to 1.5 bar g to be
used in a process. HP steam is available at 20 bar g, dry and saturated.
The water flow to the flash vessel can vary. The pressure in the flash vessel must not fall below 0.5 bar a.
6.3
7
Flash vessel
TI-P493-02 Page 7 of 11
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SJT Steam Jet Thermocompressor
Heat transfer solutions
6 Thermocompressors
Datasheet generated by the online software program
A typical example is illustrated below:
Page 8 of 11 TI-P493-02
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
Thermocompressors 6
26
32 GA DRAWING
33
D
34
B C
35 6.3
BODY NAME-PLATE
36 9
37 A
38
39
GASKET
40
41 NOZZLE DIFFUSER
42
Selection example:
A Spirax Sarco Size 6 Steam Jet Thermocompressor has been selected. The required Motive (HP) steam flowrate is 2 580 kg/h.
Approximate dimensions are shown and the Motive, Suction and Discharge connection sizes have been calculated.
TI-P493-02 Page 9 of 11
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
6 Thermocompressors
Control
The compression ratio is 2.25 (see the example on page 4 that illustrates how to calculate the compression ratio) so the
SJT Steam Jet Thermocompressor will be 'Sonic'. Therefore the calculated Motive (HP) steam flowrate must be fixed.
The SJT Steam Jet Thermocompressor is designed for a Suction flowrate of 1 500 kg/h. Without control, if the Suction (LP) steam
flowrate falls, the SJT will try and suck harder and the Suction pressure will begin to fall. Consequently, in this application, we can
install a simple 'recycle' loop. This recycles some discharge steam back to the suction. By maintaining the Suction flow, the
SJT operates at its design point which keeps the Suction pressure constant.
Steam line
To process
Flash
Process heat exchanger
Flash vessel
Condensate line
Condensate pump
Condensate line
Separator
Page 10 of 11 TI-P493-02
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
Thermocompressors 6
Additional application opportunity
Thermodynamically, the process of recompressing low pressure steam using high pressure steam is similar to a pressure reducing
station. It is common that the discharge steam flow from the SJT Steam Jet Thermocompressor contains some superheat. Depending
on how the discharge steam will be used, there is an opportunity to use a Spirax Sarco Desuperheater to reduce the outlet superheat.
To avoid complications with design and installation, Spirax Sarco recommends that a Desuperheater is installed after the SJT Steam
Jet Thermocompressor.
Use the Online Calculation Software and the discharge steam conditions shown on the SJT Steam Jet Thermocompressor Datasheet
as the inlet conditions to the Desuperheater, and size as normal.
Maintenance
Maintenance of an SJT Steam Jet Thermocompressor is simply a matter of fitting a spare nozzle to the unit at certain time intervals,
with these intervals depending on the nozzle material used and the steam condition.
The material chosen by Spirax Sarco in the manufacture of the steam nozzles for all of their SJT Steam Jet Thermocompressor's have
a history of delivering longevity in their application. As nozzle wear is usually a very slow process, it is recommended that nozzle wear
be monitored through a planned maintenance programme.
How to order
Example: 1 off Spirax Sarco Size 6 SJT150CS Steam Jet Thermocompressor having ASME 300 RF slip on flange connections.
6.3
Note: Attach the SJT Datasheet to the order.
11
TI-P493-02 Page 11 of 11
TES Issue 3
SJT Steam Jet Thermocompressor
Heat transfer solutions
6 Thermocompressors
6.3
12
Heat transfer solutions
Local regulations may restrict the use of this product to below the conditions quoted.
Thermocompressors
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 6
TI-P494-02
CH Issue 3
IJH
Instantaneous Jet Heater
Description
Direct contact heating of liquid is both efficient and instant. The range of heaters designed by Spirax Sarco has been developed to
operate on most industrial applications where the direct introduction of steam into liquid is permissible. The units are designed to be
silent in operation – a major advantage over conventional steam / liquid mixing.
Advantages
- Simple operation
- No moving parts
- Minimal noise and vibration – normally associated with collapsing steam
- Very efficient
Typical applications
- General process water heating
- Reactor jacket water heating
- Vegetable blanching
- Chemical heating
- Slurry heating
- Mining industry 6.3
13
Can be supplied with any type of connection – on termination or body i.e. Sanitary clamp / RJT / IDF
Flanges and screwed connections maybe acceptable on the steam side – usually stipulated by the customer
Internal and external surfaces usually polished – to the customers' specification i.e. Sateen / Mirror / Dull – to
Hygienic
eliminate small crevices ('bug' traps)
Limited to 6 bar g D/S steam maximum (thin wall stainless 1.6 mm thick)
Small, cost effective units for low pressure duties with a design pressure maximum of 10 bar g
Page 1 of 6
Heat transfer solutions
6 Thermocompressors
How does an IJH work
Pressurised cold liquid is introduced to the IJH Steam inlet
instantaneous jet heater and is immediately
accelerated through the combining nozzle, Pressure retaining shell
resulting in a local pressure drop.
Pressur ised steam enters the IJH and is
discharged into the liquid at high velocity, via a
number of jets around the combining tube. This
method of combining steam and liquid prevents Silent steam / water
'backing up' should the steam be under a much
higher pressure than the liquid. Cold water inlet mixing zone for Hot water outlet
instantaneous heating
Both the sensible and latent heat of the steam is
fully dissipated within the liquid, making Spirax
Sarco's IJH instantaneous jet heater very
efficient.
Spirax Sarco's IJH instantaneous jet heater are
also designed to combine the two streams,
Steam injection jets Combining venturi
silently and instantaneously to prevent undue
noise and wear normally associated with steam
'collapse'. Please note
For clarity welds are not shown.
Typical application
The schematic below illustrates a typical full
system.
6.3
14
Installation considerations
Ensure that the pipe run is flat along its bottom to ensure condensate does not
Pipe run
collect in low points i.e. use eccentric not concentric reducers.
Steam pipeline
Main PRV It is recommended that the steam control valve be one or two pipe sizes below the
pressure reducing valve main steam feedline to the IJH branch size - Use eccentric reducers.
The non return valve should be situated adjacent to the IJH to prevent back flow of
Non return valve
steam on failure of the cold water supply pressure.
Steam pressure
When designing a unit, the steam pressure at the inlet flange of the IJH must be adequate to overcome the liquid pressure.
If the steam pressure becomes lower than the liquid pressure the liquid could enter the steam line causing vibration. It is therefore
important to consider the pressure drop across valves and equipment upstream of the IJH to ensure that the correct pressure at the
steam inlet flange is maintained.
Materials of construction
All of Spirax Sarco's IJH instantaneous jet heaters are designed and built to the customers specific criteria for their intended application
to provide optimum performance and return on investment. We can also offer alternative materials for the Combining tube. In our
experience the following three combinations of materials are the most popular:
Orientation of an IJH
The IJH can be installed and operated in almost any position but, the preferred orientation is to have the liquid flow horizontal with the
steam branch on the top of the unit to help with drainage. However, we do not recommend that the unit be installed vertically with the
flow downwards.
Steam traps
If the steam supply is known to be wet or contains less than 5 ºC of superheat, we strongly recommend the use of steam traps and
separators in the pipeline. If the condensate is inadequately removed, the internals of the IJH will be subjected to conditions which will
increase the wear rate, eventually resulting inefficient operation.
Strainers
We strongly recommend the incorporation of strainers in both the steam pipeline and cold liquid pipeline. The strainer in the steam
pipeline should be positioned upstream of any control valve and, the strainer in the liquid pipeline should be positioned upstream of the
unit but, no closer than 6 pipe diameters from the liquid inlet flange.
Connections
The IJH can be supplied with any type of connections on termination or body from flanged, screwed, sanitary clamp connections.
Maintenance
Providing the steam used for heating is dry and saturated (or slightly superheated) an IJH needs little maintenance and should provide
many years of service.
If, however, the liquid being heated is corrosive or abrasive, the steam is 'wet' or the unit is located within a harsh environment, the unit
may need additional inspection. If it is determined that the IJH 'body' is in good condition but the internals are worn, you would need
to evaluate its replacement or scope in its eventual replacement into the maintenance programme.
Method
We can use Spirax Sarco's Online Sizing Software to design a
suitable unit (available at www.spiraxsarco.com with password).
NOTE: note that the heat capacity and density sections are T1
blanked out. Water property data is automatically calculated
by the program.
When selecting the pressure drop across the unit the minimum
is 0.3 bar and the maximum is 2 bar. 0.5 bar is usually acceptable
and is the most common pressure drop to select.
16 Design summary
Here is a summary of the design you have requested.
Please note that you can increase the unit size to your
specification if required. You cannot reduce the unit
size this way. The only way to reduce the size of the unit
is by increasing the pressure drop across the unit. To
do this click the 'Go Back' button and increase the
pressure drop from 0.5 until the liquid side size reduces.
The steam branch size is fixed and cannot be reduced.
If you choose Save & E-mail the quote will be sent to your
registered customer email address and you will be given a quote
reference number in the event of any queries.
Selection example:
A Spirax Sarco Size 10 IJH instantaneous jet heater has been selected. The required steam flowrate is 14,603 kg / h.
6.3
18
How to order
Example: 1 off Spirax Sarco Size 10 IJH250CS instantaneous jet heater having ASME 150 RF slip-on flange connections.
Note: Attach the IJH Datasheet to the order.
Section 7
7.1 Steam tables
7
General information
7
General information
Local regulations may restrict the use of this product to below the conditions quoted. Steam tables 7
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2013
TI-GCM-01
CM Issue 6
7.1
2.0 200 133.7 562.29 2 163.23 2 725.52 0.603
2.2 220 135.9 571.74 2 156.74 2 728.48 0.568
2.4 240 138.0 580.74 2 150.53 2 731.27 0.537
2.6
2.8
260
280
140.0
141.9
589.33
597.56
2 144.55
2 138.80
2 733.89
2 736.36
0.509
0.484 1
3.0 300 143.8 605.45 2 133.24 2 738.70 0.461
3.2 320 145.5 613.04 2 127.87 2 740.92 0.440
3.4 340 147.2 620.36 2 122.67 2 743.02 0.422
3.6 360 148.9 627.42 2 117.61 2 745.03 0.404
3.8 380 150.4 634.24 2 112.70 2 746.94 0.389
4.0 400 152.0 640.85 2 107.92 2 748.77 0.374
4.5 450 155.6 656.52 2 096.49 2 753.00 0.342
5.0 500 158.9 671.12 2 085.70 2 756.82 0.315
5.5 550 162.1 684.81 2 075.47 2 760.28 0.292
6.0 600 165.1 697.72 2 065.72 2 763.44 0.272
6.5 650 167.9 709.94 2 056.39 2 766.33 0.255
7.0 700 170.6 721.56 2 047.43 2 768.99 0.240
7.5 750 173.0 732.64 2 038.81 2 771.45 0.227
8.0 800 175.5 743.24 2 030.49 2 773.72 0.215
8.5 850 177.8 753.40 2 022.43 2 775.83 0.204
9.0 900 178.0 763.17 2 014.63 2 777.80 0.194
9.5 950 182.1 772.58 2 007.05 2 779.62 0.185
10.0 1 000 184.2 781.66 1 999.67 2 781.33 0.177
10.5 1 050 186.1 790.43 1 992.49 2 782.92 0.170
11.0 1 100 188.0 798.93 1 985.48 2 784.41 0.163
11.5 1 150 189.9 807.17 1 978.63 2 785.80 0.157
12.0 1 200 191.7 815.17 1 971.94 2 787.11 0.151
12.5 1 250 193.4 822.95 1 965.38 2 788.33 0.146
13.0 1 300 195.1 830.52 1 958.96 2 789.48 0.141
13.5 1 350 196.8 837.89 1 952.67 2 790.56 0.136
14.0 1 400 198.4 845.08 1 946.49 2 791.57 0.132
14.5 1 450 199.9 852.09 1 940.42 2 792.51 0.128
15.0 1 500 201.5 858.95 1 934.46 2 793.40 0.124
15.5 1 550 202.9 865.65 1 928.59 2 794.24 0.120
16.0 1 600 204.4 872.20 1 922.82 2 795.02 0.117
17.0 1 700 207.2 884.91 1 911.53 2 796.44 0.110
18.0 1 800 209.9 897.12 1 900.57 2 797.68 0.105
19.0 1 900 212.5 908.87 1 889.89 2 798.77 0.100
20.0 2 000 214.9 920.22 1 879.49 2 799.71 0.095
21.0 2 100 217.3 931.19 1 869.32 2 800.51 0.091
22.0 2 200 219.6 941.82 1 859.38 2 801.20 0.087
23.0 2 300 221.8 952.13 1 849.65 2 801.77 0.083
General information
7 Steam tables
7.1 66
67
6 600
6 700
282.9
283.9
1 251.48
1 256.72
1 524.20
1 517.69
2 775.67
2 774.41
0.029
0.028
68 6 800 284.9 1 261.93 1 511.20 2 773.13 0.028
2 69
70
6 900
7 000
285.9
286.8
1 267.09
1 272.21
1 504.74
1 498.29
2 771.82
2 770.50
0.027
0.027
71 7 100 287.8 1 277.29 1 491.87 2 769.16 0.027
72 7 200 288.7 1 282.34 1 485.47 2 767.80 0.026
73 7 300 289.7 1 287.34 1 479.08 2 766.42 0.026
74 7 400 290.6 1 292.31 1 472.71 2 765.03 0.025
75 7 500 291.5 1 297.25 1 466.36 2 763.61 0.025
76 7 600 292.4 1 302.15 1 460.03 2 762.18 0.025
77 7 700 293.3 1 307.02 1 453.71 2 760.73 0.024
78 7 800 294.2 1 311.86 1 447.40 2 759.26 0.024
79 7 900 295.1 1 316.67 1 441.11 2 757.78 0.024
80 8 000 295.9 1 321.45 1 434.83 2 756.27 0.023
81 8 100 296.8 1 326.19 1 428.56 2 754.75 0.023
82 8 200 297.6 1 330.91 1 422.31 2 753.22 0.023
83 8 300 298.5 1 335.60 1 416.06 2 751.66 0.022
84 8 400 299.3 1 340.26 1 409.83 2 750.09 0.022
85 8 500 300.1 1 344.90 1 403.60 2 748.50 0.022
86 8 600 301.0 1 349.51 1 397.39 2 746.90 0.021
87 8 700 301.8 1 354.09 1 391.18 2 745.27 0.021
88 8 800 302.6 1 358.65 1 384.98 2 743.64 0.021
89 8 900 303.4 1 363.19 1 378.79 2 741.98 0.020
90 9 000 304.2 1 367.70 1 372.61 2 740.31 0.020
92 9 200 305.8 1 376.66 1 360.25 2 736.91 0.020
94 9 400 307.3 1 385.53 1 347.92 2 733.45 0.019
96 9 600 308.8 1 394.32 1 335.60 2 729.93 0.019
98 9 800 310.3 1 403.04 1 323.30 2 726.34 0.018
100 10 000 311.8 1 411.68 1 311.00 2 722.68 0.018
102 10 200 313.2 1 420.25 1 298.70 2 718.95 0.017
104 10 400 314.6 1 428.76 1 286.40 2 715.16 0.017
106 10 600 316.1 1 437.20 1 274.10 2 711.30 0.017
108 10 800 317.4 1 445.59 1 261.79 2 707.37 0.016
110 11 000 318.8 1 453.92 1 249.46 2 703.38 0.016
112 11 200 320.1 1 462.20 1 237.12 2 699.31 0.015
114 11 400 321.5 1 470.43 1 224.75 2 695.18 0.015
116 11 600 322.8 1 478.61 1 212.36 2 690.97 0.015
118 11 800 324.1 1 486.76 1 199.94 2 686.70 0.014
120 12 000 325.4 1 494.86 1 187.48 2 682.35 0.014
TI-GCM-03
CM Issue 6
Conversion Tables
The following conversion tables will provide a conversion between SI, metric, USA and Imperial systems. All the tables use a multiplying factor:
Table 1 Length
From To Ô millimetre centimetre metre kilometre inch foot yard mile
millimetre 1 0.1 0.001 - 0.03937 - - -
centimetre 10 1 0.01 - 0.393701 0.032808 - -
metre 1000 100 1 0.001 39.3701 3.28084 1.09361 -
kilometre - - 1000 1 - 3280.84 1093.61 0.621371
inch 25.4 2.54 - - 1 0.083333 0.027778 -
foot 304.8 30.48 0.3048 - 12 1 0.33333 -
yard 914.4 91.44 0.9144 0.000914 36 3 1 0.000568
mile - - 1609.344 1.609344 - 5280 1760 1
Table 2 Area
From To Ô cm2 m2 km2 in2 ft2 yd2 acre mile2
cm2 1 0.0001 - 0.155 0.001076 0.0001196 - -
m2 10000 1 0.000001 1550 10.7639 1.19599 0.0002471 -
km2 - 1000000 1 - - - 247.105 0.386102
in2 6.4516 0.000645 - 1 0.006944 0.000772 - -
ft2 929.03 0.092903 - 144 1 0.111111 0.000023 -
yd2 8361.27 0.836127 - 1296 9 1 0.0002066 -
acre - 4046.86 0.004047 - 43560 4840 1 0.001562
mile2 - - 2.589987 - - - 640 1
Table 3 Mass
From To Ô kg tonne lb UK cwt UK ton US cwt US ton 7.2
kg
tonne
1
1000
0.001
1
2.20462
2204.62
0.019684
19.6841
0.000984
0.984207
0.022046
22.0462
0.001102
1.10231 1
lb 0.453592 0.000454 1 0.008929 0.000446 0.01 0.0005
UK cwt 50.8023 0.050802 112 1 0.05 1.12 0.056
UK ton 1016.05 1.01605 2240 20 1 22.4 1.12
US cwt 45.3592 0.045359 100 0.892857 0.044643 1 0.05
US ton 907.185 0.907185 2000 17.8517 0.892857 20 1
Table 5 Pressure
From To Ô atmos mm Hg mbar bar pascal in H2O in Hg psi
atmos 1 760 1013.25 1.0132 101325 406.781 29.9213 14.6959
mm Hg 0.0013158 1 1.33322 0.001333 133.322 0.53524 0.03937 0.019337
mbar 0.0009869 0.750062 1 0.001 100 0.401463 0.02953 0.014504
bar 0.9869 750.062 1000 1 100000 401.463 29.53 14.504
pascal 0.0000099 0.007501 0.01 0.00001 1 0.004015 0.0002953 0.000145
in H2O 0.0024583 1.86832 2.49089 0.002491 249.089 1 0.073556 0.036127
in Hg 0.033421 25.4 33.8639 0.0338639 3386.39 13.5951 1 0.491154
psi 0.068046 51.7149 68.9476 0.068948 6894.76 27.6799 2.03602 1
Note: 1 pascal = 1 N / m2
General information
7 Conversion tables
Temperature conversion
Can be achieved by using the following formula: Fluid power users are sometimes confused by Nm³. This is not
°F = (°C x 1.8) + 32 Newton-metres³ but refers to meters³ ANR, i.e. a volume of air
°C = (°F - 32) 1.8 measured against the standard or normal atmosphere reference.
The equivalent imperial term is S.C.F. (Standard Cubic Feet).
Additional information
Litre
Atmosphere - (standard reference) The symbol l is being superceded by L to avoid confusion with 1 (one).
A.N.R. (Atmosphère Normale de Référence) ISO R558. 1 L = 1 dm³.
This is the agreed atmosphere to control specification values and
test results, as given in ISO R554. bar
Pneumatic fluid power uses 1013 mbar, 20°C, 65% RH (ISO R554). 1 bar = 100 kPa = 100 kN/m².
Compressor and pneumatic tool industries prefer 1000 mbar, 20°C,
65% RH (ISO 2787). kg /cm²
Aerospace, Petroleum and British Gas Industries prefer 1013 mbar, This unit is still used in some areas. The conversions are as follows:
15°C, Dry (ISO 2533 and ISO 5024). 1 kg /cm² = 0.980 665 bar = 0.967841 atmos = 14.2233 psi
TI-F01-27
ST Issue 5
Steam Trap
International Standards
With so many steam trap manufacturers displaying a wide range of product information in many different formats it is easy to see why
many purchasers and specifiers find the selection of steam traps confusing. Many customers are also under pressure to comply with
local and Governmental legislation for their steam systems such as Pressurised Systems Regulations, The Factories Act, Health and
Safety Executive and the European Pressure Equipment Directive 97 / 23 / EC.
Misleading product information such as inaccurate condensate capacities are just one of the problems encountered. To make capacity figures
appear higher than they really are many manufacturers supply capacities for cold water and claim they are hot water capacities. In practice
hot water capacities are typically 60 - 70% lower than cold water capacities.
Products need to be clearly identified so that in the event of any problems the correct supplier can be contacted. It is hard to believe that in
todays quality conscious world there are many manufacturers who only mark their products with the pipe size and direction of flow - no
manufacturers identification at all.
The only safe and professional way to ensure that high quality, system safety and reliability is maintained is to install only products of proven
and guaranteed quality.
The following National /International standards apply to steam traps and are intended to ensure that any purchaser / specifier has the full
knowledge and confidence that the equipment used meets known legislation. The vast majority of steam trap manufacturers do not conform
to these International Standards.
Spirax Sarco are always at the forefront of steam trapping developments and together with the British Standards Institute have been very
active over the years, in their efforts to establish official standards for steam traps. In recent years certain British Standards have been modified
to comply with both European (EN) standards and International (ISO) standards. A brief description of each is given below.
Glossary of technical terms for automatic steam traps ISO 6552 : 1980
This standard establishes precise definitions for all technical terms and expressions used to describe steam traps under operating conditions.
Only by specifying these operating conditions can a customer be confident that the steam trap will safely operate within their system.
Permissible working pressure which is dependant on materials, design and working
PN Nominal pressure
temperatures / pressures.
PMA Maximum allowable pressure (bar) That the shell of the trap can withstand at a given temperature.
Face-to-face
Many manufacturers claim that a trap operates in a different manner than it actually does. This is not only confusing but may also lead
to operational problems. An example is where a bimetal trap (classed as a thermostatic trap) is incorrectly claimed to be a thermodynamic
trap. This implies that it discharges condensate at steam temperature when in fact it may cause subcooling by up to 40°C below steam
saturation temperature. This type of trap must not be confused with a true thermodynamic steam trap with a disc.
It is important to understand that under normal conditions steam traps do not waste steam. Wastage can only occur if there is no load (not
practical even in a superheated system) or if the internals have been damaged. The following table shows the results of extensive testing to
determine steam wastage from all trap types at a pressure of 5 bar g. It can be clearly seen that radiation losses from the trap surface are much
greater than losses through the trap orifice!
Other standards are also used in the design and manufacture of Spirax Sarco steam traps. These include :-
TRB 801 Nr45, DIN 3548, DIN 2501, DIN 3840, AD 2000-Merkblatt, EN 287, EN 288, EN 289, EN 12569, BS 5500, ASME VIII,
ASME IX and TÜV.
Product limitations
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 7
TI-GCM-02
CM Issue 7
A Is the maximum allowable temperature (TMA) the body of the
Temperature °C
Note: This line will illustrate the A product can be raised to permanently, at a given pressure.
minimum operating temperature not
the minimum design temperature.
Pressure bar g
B Is the maximum allowable pressure (PMA) which can be
Temperature °C
Pressure bar g 7.4
1
C Is a prohibited area and the product must not be used in this
Temperature °C
C region and will be worded:
The product must not be used in this region.
Pressure bar g
D
Temperature °C
Pressure bar g
Page 1 of 3
General information
7 Product limitations
E Sometimes end connections or internal components may
Temperature °C
restrict the operating envelope of the product below the
standard rating. Care must therefore be taken in selecting
appropriate end connections. In this case the product should
not be used in area 'e' and will be worded:
E The product should not be used in this region
because...(the actual reason will depend on the
product being described).
Pressure bar g
F F If a product should not be used above a certain temperature,
Temperature °C
1
Steam 4 5
saturation
curve 3
C B
Pressure bar g
Warning:
Care must also be taken concerning Differential pressure limits and these are tabulated in addition to the 'Product / temperature limits'
diagram.
DPMX Maximum differential pressure (bar) Maximum difference between operating pressure and operating backpressure.
DPMN Minimum differential pressure (bar) Minimum difference between operating pressure and operating backpressure.
Maximum temperature to which the shell of the product can be raised
TMA Maximum allowable temperature (°C)
permanently, at a given pressure.
TMO Maximum operating temperature (°C) Maximum temperature for which the operation of the product is guaranteed.
TO Operating temperature (°C) Temperature measured at the inlet of the product being tested.
This is a cold hydraulic test applied to the body only, with no internals fitted.
Designed for a maximum cold hydraulic test Note: If, when the internals are fitted, the test pressure should be less, this figure
pressure of _ _ bar g should be clarified to the end user (see Typical pressure/temperature limits diagram
below)
A standard layout for the Pressure / temperature limits Pressure / temperature limits
information is shown opposite.
A D B
Temperature °C
Steam
saturation
curve
E C
Pressure bar g
7.4
4
General information
Local regulations may restrict the use of this product to below the conditions quoted.
Product limitations
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 7
TI-S24-41
CH Issue 3
A Is the maximum design temperature the body of the product
Temperature °C
Note: This line will illustrate the A can be raised to permanently, at a given pressure.
minimum operating temperature not
the minimum design temperature.
Pressure bar g
B Is the maximum design pressure that the combined body
Temperature °C
Pressure bar g 7.4
5
C Is a prohibited area and the product must not be used in this
Temperature °C
C region and will be worded:
The product must not be used in this region.
Pressure bar g
D
Temperature °C
Pressure bar g
Page 1 of 5
General information
7 Product limitations
E Sometimes end connections or internal components may
Temperature °C
restrict the operating envelope of the product below the
standard rating. Care must therefore be taken in selecting
appropriate end connections. In this case the product
should not be used in area 'e' and will be worded:
E The product should not be used in this region
because...(the actual reason will depend on the
product being described).
Pressure bar g
or an ancillary product is required to operate above a certain
limit then it will be tinted and worded appropriately. e.g.:
High temperature bolting required for use in this
region (the actual reason will depend on the product
being described).
Pressure bar g
1
Steam 4 5
saturation
curve 3
C B
Pressure bar g
A standard layout for the Pressure / temperature limits Pressure / temperature limits
information is shown opposite.
A D B
For further layouts, depending on space available in the TI
or IMI, are shown on pages 4 and 5.
Temperature °C
Steam
saturation
curve
E C
Pressure bar g
Temperature °C
Steam
saturation
curve
E C
Pressure bar g
The product should not be used in this region or beyond its operating range as damage to the internals may occur.
Note: As standard the XYZ series two port control valves are supplied with PTFE stem seal and metal-to-metal seats.
Designed for a maximum cold hydraulic test pressure of: 37.5 bar g
Note: As supplied the test pressure must not exceed 25 bar g
Note: As standard the XYZ series two port control valves are supplied with PTFE stem seal and metal-to-metal seats.
7.4
9
7.4
10
General information
Local regulations may restrict the use of this product to below the conditions quoted.
Product limitations
In the interests of development and improvement of the product, we reserve the right to change the specification without notice. © Copyright 2016 7
TI-S13-50
CH Issue 3
Note: This line will illustrate the can be raised to permanently, at a given pressure.
minimum operating temperature not
the minimum design temperature.
Pressure bar g
B Is the maximum design pressure that the combined body
Temperature °C
Pressure bar g 7.4
11
C Is a prohibited area and the product must not be used in this
Temperature °C
C region and will be worded:
The product must not be used in this region.
Pressure bar g
D
Temperature °C
Pressure bar g
General information
7 Product limitations
Typical 'Pressure / temperature limits' diagram and table for a safety valve:
A
Temperature °C
Steam
saturation
curve
C B
Pressure bar g
Minimum -90 °C
Metal seat
Maximum +300 °C
Minimum -30 °C
Nitrile seat
Maximum +120 °C
Temperature
7.4 EPDM seat
Minimum -50 °C
Maximum +150 °C
12 Minimum -20 °C
Viton seat
Maximum +200 °C
Steam 5%
Overpressure
Gas, liquid 10%
Performance Blowdown limits Steam, gas, liquid 10%
data
Derated Steam, gas 0.71
coefficient of
discharge values Liquid 0.52 For further
'Pressure / temperature limits' diagram and table layouts,
Designed for a maximum inlet cold hydraulic test pressure of 37.5 bar g see TI-S24-41, pages 4 and 5.
Note: If a test gag is fitted, test pressure must not exceed 25 bar g
TI-S13-50 CH Issue 3
AI-GAB-03
AB Issue 4
x 1000 kg
.....................
= tonne ÷ 0.97
..................... x pkWh
...................... .............
= 74.1
..................... litre
x ...................... £ / tonne x £0.40 £ / litre
.....................
£ / 1000 £ / 1000 ÷ 100 = £ / 1000
= ..................... kg steam = £29.65
..................... kg steam ............. kg steam
Table 1 Table 2
Heat input in Kilojoules (kJ) required to raise one kilogram (kg) Calorific value of various fuels (approximate values)
of steam.
6 2722 2680 2638 2596 2555 2513 2471 2428 2388 2345 2302 POOR AVERAGE
INDUSTRIAL COAL 21,000
7 2727 2685 2643 2601 2560 2518 2476 2433 2393 2350 2307
VISCOSITY SPECIFIC CALORIFIC
GRADE
10 2740 2697 2655 2613 2573 2531 2489 2445 2406 2363 2319 GRAVITY VALUE (kJ / kg)
RED. 1
cSt SECS
12 2746 2704 2662 2620 2578 2536 2494 2452 2410 2368 2326
OIL GAS OIL 4 35 0.835 45,600
15 2752 2710 2668 2626 2584 2542 2500 2458 2416 2374 2332
LIGHT 50 210 0.935 43,500
17 2755 2713 2671 2629 2587 2545 2503 2461 2419 2377 2335
MEDIUM 230 950 0.95 43,000
20 2759 2717 2675 2633 2591 2549 2507 2465 2423 2381 2339 HEAVY 900 3500 0.97 42,500
25 2762 2720 2678 2636 2594 2552 2510 2468 2426 2384 2342 GAS 3,600 kJ / kWh
General information
7 Useful calculation data
x 1000 kg
.....................
Table 1 Table 2
Heat input in Kilojoules (kJ) required to raise one kilogram (kg) Calorific value of various fuels (approximate values)
7.5 of steam.
6 2722 2680 2638 2596 2555 2513 2471 2428 2388 2345 2302 POOR AVERAGE
INDUSTRIAL COAL 21,000
7 2727 2685 2643 2601 2560 2518 2476 2433 2393 2350 2307
VISCOSITY SPECIFIC CALORIFIC
GRADE
10 2740 2697 2655 2613 2573 2531 2489 2445 2406 2363 2319 GRAVITY VALUE (kJ / kg)
RED. 1
cSt SECS
12 2746 2704 2662 2620 2578 2536 2494 2452 2410 2368 2326
OIL GAS OIL 4 35 0.835 45,600
15 2752 2710 2668 2626 2584 2542 2500 2458 2416 2374 2332
LIGHT 50 210 0.935 43,500
17 2755 2713 2671 2629 2587 2545 2503 2461 2419 2377 2335
MEDIUM 230 950 0.95 43,000
20 2759 2717 2675 2633 2591 2549 2507 2465 2423 2381 2339 HEAVY 900 3500 0.97 42,500
25 2762 2720 2678 2636 2594 2552 2510 2468 2426 2384 2342 GAS 3,600 kJ / kWh
AI-GAB-04
AB Issue 3
x 1000 lb
.....................
Table 1 Table 2
Heat input in British Thermal Units (Btu) required to raise Calorific value of various fuels (approximate values)
one pound (lb) of steam.
200 1182 1162 1152 1132 1112 1092 1072 1052 1032 1020 982 OIL GAS OIL 4 35 0.835 19,600
LIGHT 50 210 0.935 18,700
250 1185 1165 1155 1135 1115 1095 1075 1055 1035 1023 985
MEDIUM 230 950 0.95 18,500
300 1186 1166 1156 1136 1116 1096 1076 1056 1036 1024 986
HEAVY 900 3500 0.97 18,300
350 1187 1167 1157 1137 1117 1097 1077 1057 1037 1025 987
GAS 100,000 Btu / Therm
General information
7 Useful calculation data
x 1000 lb
.....................
Table 1 Table 2
Heat input in British Thermal Units (Btu) required to raise Calorific value of various fuels (approximate values)
7.5 one pound (lb) of steam.
Feedwater temperature °F TYPE CALORIFIC VALUE (Btu / lb)
4
Boiler
pressure
psi g ANTHRACITE 14,000
50 70 80 100 120 140 160 180 200 212 250
COAL GOOD BITUMINOUS COAL 13,000
15 1146 1126 1116 1096 1076 1056 1036 1016 996 984 946
GOOD AVERAGE
80 1169 1149 1139 1119 1099 1079 1059 1039 1019 1007 969 INDUSTRIAL COAL 12,000
90 1171 1151 1141 1121 1101 1081 1061 1041 1021 1009 971 POOR AVERAGE
INDUSTRIAL COAL 9,000
100 1172 1152 1142 1122 1102 1082 1062 1042 1022 1010 972
VISCOSITY SPECIFIC CALORIFIC
150 1179 1159 1149 1129 1109 1089 1069 1049 1029 1017 979 GRADE
GRAVITY VALUE (Btu / kg)
RED. 1
170 1180 1160 1150 1130 1110 1090 1070 1050 1030 1018 980 cSt SECS
200 1182 1162 1152 1132 1112 1092 1072 1052 1032 1020 982 OIL GAS OIL 4 35 0.835 19,600
LIGHT 50 210 0.935 18,700
250 1185 1165 1155 1135 1115 1095 1075 1055 1035 1023 985
MEDIUM 230 950 0.95 18,500
300 1186 1166 1156 1136 1116 1096 1076 1056 1036 1024 986
HEAVY 900 3500 0.97 18,300
350 1187 1167 1157 1137 1117 1097 1077 1057 1037 1025 987
GAS 100,000 Btu / Therm
Saturated Steam
Sizing Chart
Let: = Mass flow in kg/h
P1 - P 2
= Pressure drop ratio =
P1
Note: To convert gauge pressure to absolute pressure, add 1, i.e. 10 bar g = 11 bar a.
The chart overleaf shows that with a given upstream pressure P1 and with a pressure drop across the valve more than is needed to
give critical flow conditions, or > 0.42, the steam flowrate is directly proportional to the Kv of the valve. Conversely, with a given Kv,
the flowrate is directly proportional to the upstream pressure P1.
So for critical flow, we have:-
= C x Kv P1 and in the units shown, C = 12 (Constant).
Thus: = 12 Kv P1
With a smaller pressure drop, the flow is reduced until it becomes zero, at zero pressure drop. Many formulas are in current use to
predict the relationship between flowrate and the pressure drop ratio under these conditions. One empirical formula which gives
results very close indeed to the British Standard method, but simplifies the calculation, is:-
= 12 K P
v 1
1 - 5.67 (0.42 - )² 7.5
If this formula is used when P2 is below the value which gives critical flow, then the term within the bracket (0.42 - ) becomes less than
zero. It is then taken as zero, and the function within the square root sign becomes 1.
5
How to use the chart Example 2: How to find the Kv value for a non-critical flow application. page 3
Example 3: How to find the pressure drop across a valve with a known Kv. page 4
Page 1 of 5
General information
7 Useful calculation data
How to use the chart
Example 1: How to find Kv value for a critical flow application.
Steam demand of heat exchanger = 800 kg/h
Steam pressure upstream of valve = 8 bar g = 9 bar a
Steam pressure required in exchanger = 3 bar g = 4 bar a
Cr
itic
Pr
SA (self-acting), EL (electric/electronic) and PN (pneumatic) al
es
pre
valves may be selected using their maximum Kv values.
su
ss
ure
re
dro
dr
pl
op
ine
ba
Inlet pressure bar a (absolute)
r
Example 1
Example 1
Steam flow kg/h (÷ 3600 = kg/s)
7.5
6
Example 1
Page 2 of 5 TI-GCM-08
CM Issue 2
Saturated Steam Sizing Chart
General information
Useful calculation data 7
How to use the chart
Example 2: How to find the Kv value for a non-critical flow application.
Steam demand of heat exchanger = 230 kg/h.
Steam pressure upstream of valve = 5 bar g = 6 bar a
Steam pressure required in exchanger = 4 bar g = 5 bar a
Cr
itic
Pr
al
es
pre
su
ss
ure
re
dro
dr
pl
op
ine
ba
Inlet pressure bar a (absolute)
Example 2
Example 2
Steam flow kg/h (÷ 3600 = kg/s)
7.5
7
Example 2
TI-GCM-08 Page 3 of 5
CM Issue 2
Saturated Steam Sizing Chart
General information
7 Useful calculation data
How to use the chart
Example 3: How to find the pressure drop across a valve with a known Kv.
Steam demand of heat exchanger = 3 000 kg/h
Steam pressure upstream of valve = 10 bar g = 11 bar a
Kv of valve to be used = 40
Cr
itic
Pr
al
es
pre
su
ss
ure
re
dro
dr
pl
op
ine
ba
Inlet pressure bar a (absolute)
r
Example 3
Example 3
Steam flow kg/h (÷ 3600 = kg/s)
7.5
8
Example 3
Page 4 of 5 TI-GCM-08
CM Issue 2
Saturated Steam Sizing Chart
General information
Useful calculation data 7
Saturated steam sizing chart
This sizing chart is empirical and should not be used for critical applications
Cr
itic
al
pre
ss
Pr ure
es dro
pl
Inlet pressure bar a (absolute)
ine
su
re
dr
op
ba
r
Steam flow kg/h (÷ 3600 = kg/s)
7.5
9
TI-GCM-08 Page 5 of 5
CM Issue 2
Saturated Steam Sizing Chart
General information
7 Useful calculation data
7.5
10
General information
Local regulations may restrict the use of this product to below the conditions quoted.
Water
Valve Sizing Chart
Note:
= K V √ P1
= Water flow (m 3 /h)
P1 = Pressure drop across the valve (bar)
KV = Flow coefficient (m 3 /h bar).
Example:
The heat exchanger has a MTHW demand of = 10 m 3 /h
The full-load pressure drop P1 = 50 kPa (Established from 'Valve authority' (see page 2)
Example
Water flow m 3 /h
Example
Page 1 of 3
General information
7 Useful calculation data
Valve authority
The ratio of pressure drop across the valve when fully open to that across the complete circuit is termed the 'Valve authority' (N) and
is expressed as:
P1
N =
P1 + P 2
Where: N = Valve authority
P1
P2
P1
7.5
12 P2
P1
P2
Page 2 of 3 TI-GCM-09
CM Issue 2
Water Valve Sizing Chart
General information
Useful calculation data 7
1000
200
500
400
100
300
200 50
40
100
30
20
50
40 10
30
20
5
4
3
10
2
/h
Water flow m3/h
Water
Water flow
4
1
3
flow l l/s
Water
2
/s
0.5
0.4
0.3
1
0.2
0.5
0.4 0.1
0.3
0.2
0.05 7.5
0.04
0.03
13
0.1