Column Wall

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process

Job No : JI-180 Doc No : JI-180-000-ECV-CAL-050
Subject : Design of Column Bund Wall Rev No : 0
for Main Crude Oil Tank TK - 1526 & Prep. By : Dipak
Test Tank Tk - 1527 Checkd. By : Mr. Girish Kurnool
4.7 Design of Concrete Column Bund Wall for

Main Crude Oil Tank TK - 1526 &
Test Tank Tk - 1527.
SR NO TABLE OF CONTENTS PAGE NO
1.0 Design Data
2.0 Design Philosophy
3.0 Design of Wall
4.0 Design of Column
5.0 Design of Footing
APPENDIX - I Typical GA & RC Details of Column Wall

1.0 DESIGN DATA :
A Lc
Wc Tw
Ht3
Lw
Ww Tank side Out Side
H1
H Ht2 Ho2
Ht1 Ho1
Tf Tf
Wf Lf
Elevation Section A - A
1.1 Geometrical Data :

Length of footing ( Lf ) = 4.7 m
Width of footing ( Wf ) = 2.7 m
Thickness of footing ( Tf ) = 0.6 m
Width of column ( Wc ) = 0.4 m
Length of column ( Lc ) = 0.6 m
Length of Wall ( Lw ) = 3.6 m, ( Max wall Length has been Considered )
Width of wall ( Ww ) = 4.4 m Width of wall insufficient
Thickness of wall ( Tw ) = 0.3 m
Top of footing from tank side GL ( Ht1 ) = 1.6 m
Height of liquid from GL ( Ht2 ) = 2.7 m
Free board ( Ht3 ) = 0.3 m
Top of footing from out side GL ( Ho1 ) = 1.6 m
Height of wall from outside GL ( Ho2 ) = 3 m
Height of wall from top of footing ( H1 ) = 4.6 m
Top of wall from bottom of footing ( H ) = 5.2 m
1.2 Soil Data : ( As Per JI-180-000-ECV-SPE-001 )

Unit weight of soil,( g ) = 18 kN/m3
Bearing capacity of soil = 150 KN/m2
Coefficient of soil pressure at rest ( Ko ) = 0.5
Angle of internal friction, ( f ) = 32
Coefficient of active earth pre. ( Ka ) = ( 1-SINf ) / ( 1+SINf ) = 0.31
Coefficient of passive earth pre. ( Kp ) = ( 1+SINf ) / ( 1-SINf ) = 3.25
Factor of safety against sliding = 1.75
Factor of safety against overturning = 1.75
1.3 Material Data: ( As Per JI-180-000-ECV-SPE-001 )

Grade of Concrete ( Fcu ) = 30 N/mm2
88
Yield Strength of reinforcement ( Fy ) = 414 N/mm2
89
Clear Cover to Reinforcement ( c ) = 75 mm
Unit Weight of Concrete ( gc ) = 24 KN/m3
Density of retained liquid, ( gw ) = 8.77 KN/m3
2.0 DESIGN PHILOSOPHY :

Here, wall has been designed for two condition,
a ) Tank side empty and Other side earth + wind pressure, &
b ) Tank side with liquid & Submerged soil pressure & Other side with soil pressure only.
In both of the cases whatever pressure will comes over the wall will be transferred through the one way
load distribution pattern to column and then will ultimately go to ground. So in this case design formula as
per Clause 3.4.4.2 of BS : 8110 ( Part I ) has been used.
3.0 DESIGN OF WALL :
3.1 BM Calculation For Case ( a ) :
a)
Active earth pressure ( Pa ) = g*Ka* Ho1
= 8.8704 KN/m2
Moment at base of wall due to = 1/6 * Pa * Ho12
active earth Pressure ( Ma ) = 3.785 kNm
b)
Wind pressure, ( Qw ) = 0.76 KN/m2, For the top height of (Ho2) = 3.00m
Moment at base of wall due to = Qw * Ho2 * ( Ho1 + Ho2 /2 )
wind pressure ( Mw ) = 7.068 kNm
c) ( Passive pressure for moment

Passive earth pressure ( Pp ) = g*Kp*Ht1 calculation has been ignored so
= 0.00 KN/m2 as to be on conservative side )
Moment at base of wall due to = 1/6 * Pp * Ht12
passive earth Pressure ( Mp ) = 0.00 kNm
Total Moment at the base ( M1 ) = Ma + Mw - Mp

= 10.853 kNm
Converting to eq triangle of same ht which will prodcue the same moment at the base.
0.76
1/2 x Peq x 4.40 x 4.40/3 = 10.853 1
Peq = 3.363441 KN/m2 0.76
2
Dividing plate into 3 equal part, and designing for the same. 4.82
Effective Length of each plate ( Lweff ) = Lw + Wc 3

= 4 m 8.87
8.8704
Width of each plate ( We ) = Ww / 3
= 1.466667 m
Calculating moment and shear for each panel using coefficient of BS : 8110 (Part I ) : Table 3.5
90
Moment coefficient for middle of interior span ( Mcoeffspan ) = 0.07
91
Moment coefficient for interior supports ( Mcoeffsupport ) = 0.08
Shear coefficient at interior supports ( Scoeffsupport ) = 0.55
( Load factor for soil pressure is 1.4, as per BS:8110-Part I )

Moment at middle of interior span = 1.4 * Mcoeffspan * W * We * Lweff 2 kNm
Moment at interior supports = 1.4 * Mcoeffsupport * W * We * Lweff 2 kNm
Shear at interior supports = 1.4 * Scoeffsupport * W * We * Lw 2
kNm
Table 5.1 Design Moment And Shear For Case ( a )
Panel Span Moment Support Moment Design Moment Support Shear

1 1.748 kNm 1.997 kNm 1.997 kNm 3.090 kN
2 11.074 kNm 12.656 kNm 12.656 kNm 19.577 kN
3 20.400 kNm 23.314 kNm 23.314 kNm 36.063 kN
3.2 BM Calculation For Case ( b ) :
a)
Liquid pressure ( Pl ) = gw * H1
= 40.342 KN/m2
Moment at base of wall due to = Pl * H / 6
1
2
liquid pressure ( Ml ) = 142.273 kNm
b)
Active earth pressure ( Pa ) = Ka*(g-gw)*Ht1
= 4.549 KN/m2
Moment at base of wall due to = Ka*(g-gw)*Ht13 /6
active earth Pressure ( Ma ) = 1.941 kNm
c)
Passive earth pressure ( Pp ) = g*Kp*Ho1 ( Passive pressure for moment
= 0 KN/m 2 calculation has been ignored so
Moment at base of wall due to = 1/6 * Pp * Ho12 as to be on conservative side )
passive earth Pressure ( Mp ) = 0 kNm
d)
Wind pressure, ( Qw ) = 0.76 KN/m2, For the top height of (Ho2) = 3.00m
Moment at base of wall due to = Qw * Ht3 * ( H1 - Ht3 /2 )
wind pressure ( Mw ) = 1.0146 kNm
Moment at base ( M2 ) = Ml + Ma + Mw
- Mp 1 0.76
= 145.228 kNm 15.00
2
Converting to eq triangle of same ht, 30.01
which will prodcue the same moment at the base. 3
45.01
92
1/2 x Peq x 4.40 x 4.40/3 = 145.2281 4.55 40.34
Peq = 45.00871 KN/m2
93
Dividing plate into 3 equal part, and designing for the same.
Effective Length of each plate ( Lweff ) = 4 m
Width of each plate ( We ) = 1.466667 m
Calculating moment and shear for each panel using coefficient of BS : 8110 (Part I ) : Table 3.5
Moment coefficient for middle of interior span ( Mcoeffspan ) = 0.07
Moment coefficient for interior supports ( Mcoeffsupport ) = 0.08
Shear coefficient at interior supports ( Scoeffsupport ) = 0.55

Moment at middle of interior span = 1.4 * Mcoeffspan * W * We * Lweff 2 kNm
Moment at interior supports = 1.4 * Mcoeffsupport * W * We * Lweff 2 kNm
Shear at interior supports = 1.4 * Scoeffsupport * W * We * Lw 2
kNm
Table 5.2 Design Moment And Shear For Case ( b )
Panel Span Moment Support Moment Design Moment Support Shear

1 34.503 kNm 39.432 kNm 39.432 kNm 60.996 kNm
2 69.005 kNm 78.863 kNm 78.863 kNm 121.992 kNm
3 103.508 kNm 118.295 kNm 118.295 kNm 182.987 kNm
Table 5.3 Maximum Design Moment And Shear
Panel Tank Side Out Side Support Shear

1 39.432 kNm 34.503 kNm 60.996 kNm
2 78.863 kNm 69.005 kNm 121.992 kNm
3 118.295 kNm 103.508 kNm 182.987 kNm
3.3 Rebar Calculation :

( Sample calculation for panel 3 )
Design factored bending = 118.29 kNm

moment ( Mu )
Assumed main dia of wall ( dmain ) = 20 kNm
Effective thickness of wall ( Tweff ) = ( Tw * 1000 ) - (dmainl / 2) - c
= 215 mm
Now as per clause 3.4.4.4 of BS 8110 ( Part - I )

k = Mu / fcu bd2
= 118.29 x 106
30 x 1467 x 215 x 215
= 0.058 < 0.156
z = d* [ 0.5 + sqrt ( 0.25 - k/0.9 )]

= 215 x [ 0.5 + sqrt( 0.25 - 0.058 /0.9)]
= 200.07 mm &
z = 0.95 x d
94
= 204.25 mm
95
Take z = Minimum of above two values

= 200.07 mm
Required Ast1 = M / [0.95*fy*z]

= 1503.36 mm2/m
As per table 3.25 of BS : 8110 ( Part - I )

Min reinforcement for flexure ten Ast2 = 0.13 % of Area of concrete
= 0.130 x 1467 x 300 / 100
= 572.00 mm2/m
As per table 3.25 of BS : 8110 ( Part - I ) clause 3.9.4.19

Min reinforcement for crack control Ast3 = 0.25 % of Area of concrete
= 0.250 x 1467 x 300 / 100
= 1100 mm2 on both face
= 550 mm2 on each face
From the above required Astreq1 = 1503.36 mm2/m Max of Ast1, Ast2 & Ast3
Required 20 mm bar at a spacing of 306 mm c/c

Provide 20 mm bar at a spacing of 200 mm c/c
Area of steel provided Astprov1 = 2303 mm2
ptprovided = 0.52 %
Table 5.4 Steel Provided On The Tank Side Face
Panel Ast Required Rebar Dia Spacing Ast Provided

1 501 mm2 12 mm 200 mm 829 mm2 OK
2 1002 mm2 16 mm 150 mm 1965 mm2 OK
3 1503 mm2 20 mm 200 mm 2303 mm2 OK
Table 5.5 Steel Provided On The Other Side Face
Panel Ast Required Rebar Dia Spacing Ast Provided

1 438 mm2 12 mm 200 mm 829 mm2 OK
2 877 mm2 16 mm 150 mm 1965 mm2 OK
3 1315 mm2 20 mm 200 mm 2303 mm2 OK
3.4 Distribution Steel :
Provide Min Reinforcement As Dist. Steel, As per table 3.25 of BS : 8110 ( Part - I )
Distribution steel, Adist = 0.13 % of Area of concrete
= 0.13 x 1000 x 300 / 100
= 390 mm2/m
Dia of distribution rebar = 12 mm

Provide 12 mm bar at a spacing of 200 mm c/c
Area of steel provided Astprov1 = 565 mm2
96
3.5 Check For Shear :
( Sample calculation for panel 3 )
Shear V at face of the column = 183 kN
Shear stress at face of support, ( v ) = 0.580 N/mm²

Maximum allowed Max( 0.8Öfck , 5 ) = 4.382 N/mm2 or 5 N/mm2
O.K. (Clause 3.7.7.2)
100 Ast / bd = 0.73

From BS 8110, Part 1 Table 3.8, ( vc ) = 0.61 N/mm² For fcu = 25 N/mm2
Revise value of ( vc ) = vc * ( fcu /25 )1/3 For fcu = 30 N/mm2
= 0.648 N/mm²
Since vc > v Hence Section Is SAFE In Shear
Table 5.6 Shear Check At Face Of Column For Each Panel
Shear Permissible Shear

Panel Stress ( 100 Ast / bd Stress Revised
v N/mm2 ) ( vc N/mm2 ) Shear
Stress ( vc )
1 0.193 0.26 0.430 N/mm2 0.457 v < vc, Ok
2 0.387 0.62 0.540 N/mm2 0.573 v < vc, Ok
3 0.580 0.73 0.610 N/mm2 0.648 v < vc, Ok
3.6 Calculation Of Crack Width
Maximum allowable crack width = 0.3 mm (Per BS 8110-2 : 1985 clause 3.2.4)
1 ) Crack width for drying shrinkage / thermal movement :
fcu = Characteristic strength of reinforced concrete

= 30 N/mm2
fy = Characteristic strength of reinforcing steel as per table 3.1 of BS 8110
= 414 N/mm2 ( As per design philosophy 0.9fy )
Thermal strain er = 0.8*Dt*a*R ( Refer equation 14 of clause 3.8.4.2 of BS 8110-2)
R = 0.6 ( Per Table 3.3 of BS 8110-2)

a = Coefficient of thermal expansion of mature concrete
= 0.000012 Table 7.3 of BS 8110 ( Part 2 )
DT = Fall in temperatue between hydration peak and ambient
= 20 ( per Table 3.2 of BS 8110-2)
Thermal strain er = 0.0001152
Design surface crack width, W1 = 3*acr*er/(1+2*((acr-cmin)/(h-x)))
Where,
acr = Dist from point considered to the surface of the nearest long bar
= Sqrt( S/22+ (c+f/2)2 ) - (f/2)
97
= 131.21 mm
f = Size of each reinforcing bar

= 20
acr
D = Depth of wall = B
= 300
S = Spacing of reinforcement
= 200
As = Area of steel
= 2303 mm2
W1 = 0.03 mm < 0.30 mm OK
2 ) Crack width in flexure :
Crack width, ( W2 ) = 3*acr*em/(1+2*(acr - cmin)/(h-x))
Where,
acr = 131.21 mm
em = average strain at the level where the cracking is being considered

= e1 -e2
= 0.001
e2 = bt*(h-x)*(a'-x)/3*Es*As*(d-x) for crack width of 0.3mm
= 0.0003
e1 = fs/Es*((h-x)/(d-x))
= 0.001
Moment in section, M = 84.50 kNm ( Unfactored moment)

Stress in steel, fs = M/(As*(d-S'/2))
= 190.91582 N/mm2 OK
h = Overall depth of member = D

= 300 mm
bt = Width of section at the centroid of tensile steel
= 1466.67 mm
Es = Modulus of elasticity of reinforcement
= 200000.00 N/mm2
a = Distance from the compression face to the point at which the
crack width is being calculated
= effective depth ( d )
= 215 mm
d = Effective depth
= D - cmin - f/2
= 215 mm
cmin = Minimum cover to tensile steel
= 75.00 mm
k = Mu / fcu bd2
= 0.085 < 0.156
z = d* [ 0.5 + sqrt ( 0.25 - k/0.9 )] & 0.95 x d
98
= 192.21 mm & 204.25 mm
z = 192.21 mm
S' = Depth of stress block

= 45.589754 mm
x = depth of neutral axis
= (d-z)/0.45
= 50.655282 mm
W2 = 3*acr*em/(1+2*(acr - cmin)/(h-x))
= 0.32 mm > 0.30 mm NOT OK
99
100
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Tank TK - 1526 & Prep. By : Dipak
6.0 DESIGN OF COLUMN :

Lw A Lc
Tw
Tank Side Ht3
Lc Tank side Out Side
Lf H1
Out Side H Ht2 Ho2
Wc
x A Ht1 Ho1
z Wf Tf
Lf
Plan Section A - A
Here,
Width of wall ( Ww ) = 4.40 m
Length of Wall ( Lw ) = 3.60 m, ( Max wall Length has been Considered )
Top of footing from tank side GL ( Ht1 ) = 1.60 m
Height of liquid from GL ( Ht2 ) = 2.70 m
Free board ( Ht3 ) = 0.30 m
Top of footing from out side GL ( Ho1 ) = 1.60 m
Height of wall from outside GL ( Ho2 ) = 3.00 m
Thickness of footing ( Tf ) = 0.60 m
Height of wall from top of footing ( H1 ) = 4.60 m
Top of wall from bottom of footing ( H ) = 5.20 m
Thickness of wall ( Tw ) = 0.30 m
6.1 BM Calculation :
Case ( a ) :
> Here, column is subjected to uniaxial bending moment due to earth

and wind pressure & compressive load due to self wt as well as weight of wall.
> It is assumed that column is monolithically constructured to both side with

same span, height and thick wall, So it is subjected to uniaxial moment only.
Wt of column ( Wc ) = gc x Lc x Wc x H1
= 26.496 kN
Wt of wall ( Ww ) = gc x Lw x Ww x Tw Kp = 0
= 114.048 kN
96
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Axial Force in column ( W ) = Wc + Ww
97
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
= 140.544 kN ... ( 1 )
( Weight of platform
Eccentricity of Wall ( ewall ) = 0.15 m has been neglected )
Active
a)
Calculation of Moment & Shear due to wind and active earth pressure about the base of column.
Wind pressure ( Qw ) = 0.76 KN/m2, For the top ht of ( Ho2 ) = 3m
Wind & Active earth pressure ( Pia ) = ( g*Ka*Ho1 + Qw ) x ( Lw + Wc )

= 38.5216 kN/m2
Shear at base of column due to wind & = ( 1/2*g*Ka*Ho12 + Qw * Ho2 ) ( Lw+Wc )
active earth pressure ( Via ) = 37.505 kN
Moment at base of column due to wind = ( 1/6*g*Ka*Ho13 + Qw * Ho2 * (Ho2 / 2 + Ho1)) *( Lw+Wc)
& active earth pressure ( Mia ) = 43.411 kNm
b)
Moment due to wall eccentricity ( Mwa ) = Ww ewall
= 17.1072 kNm
Passive
c)
Calculation of Moment & Shear due to 2/3 height of passive earth pressure about the base of column.
( Passive pressure has been ignored so as to be on conservative side )
Passive earth pressure ( Pip ) = g*Kp*(2/3*Ht1 - Tf/3) * ( Lw + Wc )

= 0.000 kN/m2
Shear at base of column due to = 1/2*g*Kp*(2/3*Ht1 - Tf/3)2 * ( Lw + Wc )
passive earth pressure ( Vip ) = 0.000 kN
Moment at base of column due to = 1/6*g*Kp*(2/3*Ht1 - Tf/3)3 * ( Lw + Wc )
passive earth pressure ( Mip ) = 0.000 kNm
Shear at the base of column ( V ) = Via - Vip

= 37.505 kN ... ( 2 )
Moment at the base of column ( M ) = Mia + Mwa - Mip

= 60.518 kNm ... ( 3 )
Case ( b ) :
> Here, column is subjected to uniaxial bending moment due to submerged earth
and liquid pressure & compressive load due to self wt as well as weight of wall.
> It is assumed that column is monolithically constructured to both side with

same span, height and thick wall, So it is subjected to uniaxial moment only.
Axial Force in column ( W ) = Wc + Ww Kp = 0
= 140.544 kN ... ( 4 )
Active
98
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
a)
Calculation of Moment & Shear due to wind, liquid and submerged active earth pre about the base of column.
99
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Wind pressure, ( Qw ) = 0.76 kN/m2, For the top ht of ( Ho2 ) = 3m
Pressure due to wind, liquid & = (gw*(H1 - Ht3)+ Ka*(g-gw)*Ht1 + Qw) x (Lw + Wc)
submerged active earth pressure ( Pia ) = 172.08 kN/m2
Shear due to wind, liquid & submerged = (gw*( H1 - Ht3)2/2 + Ka*(g-gw)*Ht12/2 + Qw*Ht3)x(Lw + Wc)
active earth pressure ( Via ) = 339.78 kN
Moment due to wind, liquid & = ( Ka*(g-gw)*Ht13/6 + Qw*Ht3*(Ht3/2+Ht2+Ht1) +
submerged active earth pressure ( Mia ) gw*(H1 - Ht3)3/6) x (Lw + Wc)
= 476.67 kNm
Passive
b)
Calculation of Moment & Shear due passive earth pressure abou the base of column.
Passive earth pressure ( Pip ) = g*Kp*(2/3*Ho1 - Tf/3) * ( Lw + Wc )

= 202.99 kN/m2
Shear due to passive earth = 1/2*g*Kp*(2/3*Ho1 - Tf/3)2 * ( Lw + Wc )
pressure ( Vip ) = 87.96 kN
Moment due to passive = 1/6*g*Kp*(2/3*Ho1 - Tf/3)3 * ( Lw + Wc )
earth pressure ( Mip ) = 25.41 kNm
c)
Moment due to wall eccentricity ( Mwp ) = Ww ewall
= 17.1072 kNm
Shear at the base of column ( V ) = Via - Vip

= 251.82 kN ... ( 5 )
Moment at the base of column ( M ) = Mia - Mip - Mwp
= 434.15 kNm ... ( 6 )

Maximum Axial Force, Moment & Shear From Case I & II :
Fy = 1.4*Max of ( 1 ) & ( 4 )
= 196.76 kNm
Fx = 1.4*Max of ( 2 ) & ( 5 )
= 352.55 kNm
Mz = 1.4*Max of ( 3 ) & ( 6 )
= 607.82 kNm
Table 6.1 Ultimate Load For Column Design.
FY Fx Fz Mx Mz
MAX 197 353 0 0 608
6.2 Rebar Caculation :
dtendia = 25 mm
dstirr = 8 mm
100
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Assumed pt% = 2 %
101
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
b = Width of column ( Wc ) Effective width b' = b - c - dstirrups - dtendia/2
= 0.40 m = 0.305 m
h = Length of column ( Lc ) Effective length h' = h - c - dstirrups - dtendia/2
= 0.60 m = 0.505 m
Here, As per BS 8110 : Cl 3.8.1, h / b = 1.50 if h/b < 4, Design it as a column
a)
Axial Force & Moment From Case I & II :
N = Maximum Design Axial load ( Wu ) = 196.76 kN ... ( 7 )
Mz = Maximum Design Moment ( Mu ) = 607.82 kNm ... ( 8 )
Mx = Maximum Design Moment ( Mu ) = 0 kNm ... ( 9 )
b)
Moment due to mnimum eccentricity :
Minimum Eccentricity ( emin ) as per BS : 8110 Cl 3.8.2.4

In X direction ( ex ) = 20 mm
In Z direction ( ez ) = 20 mm
Moment due to minimum eccentricity ( Me = Wu x emin )

In X direction (Mez = ex Wu) = 3.935 kNm ... ( 10 )
In Z direction (Mex = ez Wu) = 3.935 kNm ... ( 11 )
c)
Moment due to slenderness :
Restrain factor ( b ), in X direction = 2.2 Un braced

in Z direction = 0.75 Braced
Clear height between end restrain ( Lo )

in X direction ( Lox ) = H1 = 4.60 m < 60 x Minimum Dim
in Y direction ( Loz ) = H1 = 4.60 m < 60 x Minimum Dim
Effective length ( Le ) = b x Lo
in X direction ( Lex = b x Lox) = 10.12 Un braced < 10 Short Column
in Z direction ( Ley = b x Loz) = 3.45 Braced < 15 Short Column
Moment due slenderness ( Madd )

In X direction (Mzadd ) = Wu x (1/2000)(lex/h)2 x K x h ... ( 12 )
= 0.000 kNm
In Z direction (Mxadd ) = Wu x (1/2000)(lez/b)2 x K x b ... ( 13 )
= 0.000 kNm
Maximum design moment for column as per BS : 8110

M M + Madd Here, Mi = 0.4M1 + 0.6M2 > 0.4M2
For braced column For unbraced
Mi + Madd e N M1 = 0 ;
maximum of column maximum of min
emin N M2 = M ;
102
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
103
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Design Moment :
In X direction ( Mz ) = Maximum 607.82 For Un braced condition

Of 3.94
= 607.82 kNm ... ( 14 )
In Z direction ( Mx ) = Maximum 0.00 For Braced condition

Of 0.00
3.94
= 3.94 kNm ... ( 15 )
Here, Mx << Mz
d/h = 0.85 = 0.85

N / bh = 0.82 N/mm2
Mz / bh2 = 4.22 N/mm2
Refering corresponding chart for

Fcu = 30 N/mm2
Fy = 460 N/mm2
d/h = 0.85 from chart No 28 to 50, for
N / bh = 0.82 N/mm2
Mz / bh2 = 4.22 N/mm2
We have,
100 Asc / bh = 2.50 %

Asc = 6000 mm2
Provide T25 of 12 No bars, &

Provide stirrups T8 of 150 mm c/c ( Stirrups calculation formula not added )
6.3 Loading Data For Stability Check :
Resisting Moment & Axial Force Calculation :

Case ( a )
Wt of column ( Wc ) = gc x Lc x Wc x H1
= 26.496 kN
Wt of wall ( Ww ) = gc x Lw x Ww x Tw
= 114.048 kN
Soil Cushion ( Ws1 ) = g x Ht1xWf x Lh
272.16 kN
Soil Cushion ( Ws2 ) = g x Ho1 x [(Wf - Wc)*(Lc - Tw) + Wf*Lt]
66.53 kN
Eccentricity of Ws2 in x = [(Wf - Wc)*(Lc - Tw)*(Lt+(Lc-Tw)/2) + Wf*Lt*Lt/2]
direction ( es2 ) [(Wf - Wc)*(Lc - Tw) + Wf*Lt]
104
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
= 0.434 m
Weight of Footing ( Wfo ) = gc*Wf*Lf*Tf
105
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
182.74 kN
Fy = Wc + Ww + Ws1 + Ws2 + Wfo

= 661.97 kN ... ( 16 )
Resisting Moment ( Mrz )

Moment @ heel Mrz = Wc*(Lc/2+Lh) + Ww*(Lh+Tw/2) + Ws1*(Lh/2) +
Ws2*( Lf-es2 ) + Wfo*Lf/2
= 1706.48 kNm ... ( 17 )
Resisting Moment ( Mrx )
Mrx = ( Wc + Ww + Ws1 + Ws2 + Wfo ) * Wf/2
= 893.66 kNm ... ( 18 )
Case ( b )
Weight of liquid ( Wl ) = gw x Ht2 x (Wf*Lh)
= 223.77 kN
Fy = Wc + Ww + Ws1 + Ws2 + Wfo + Wl

= 885.73 kN ... ( 19 )
Resisting Moment ( Mrz )

Moment @ toe Mrz = Wc*(Lc/2+Lt) + Ww*(Lt+Lc-Tw/2) + Ws1*(Lh/2+Lc+Lt) +
Ws2*es2 + Wfo*Lf/2 + Wl*(Lh/2+Lc+Lt)
= 2064.88 kNm ... ( 20 )
Resisting Moment ( Mrx )
Mrx = ( Wc + Ww + Ws1 + Ws2 + Wfo + Wl ) * Wf/2
= 1195.74 kNm ... ( 21 )
Wc
Wl Ww
Here,
Ws1 Ws2 Lt = 0.6
Y Lh = 3.50
Heel Wfo Toe
X Lh Lc Lt
Lf
Axial Force From Case I & II :

Fy = Max of ( 16 ) & ( 19 )
= 885.73 kN
Resisting moment From Case I & II :

Mzr = Max of ( 17 ) & ( 20 )
= 2064.88 kNm
106
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Resisting moment From Case I & II :
107
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Mxr = Max of ( 18 ) & ( 21 )
= 1195.74 kNm
Over turning Moment ( Mz ) & Shear ( Fx ) Calculation :

Case ( a ) :
Active
a)
Calculation of Moment & Shear due to wind and active earth pressure about the base of footing.
Wind pressure ( Qw ) = 0.76 kN/m2, For the top ht of ( Ho2 ) = 3m
Pressure due to wind & earth ( Pia ) = ( g*Ka*(Ho1+Tf )+ Qw ) x ( Lw + Wc )

= 51.827 kN/m2
Shear at base of footing due to wind = ( 1/2*g*Ka*(Ho1+Tf )2 + Qw * Ho2 ) ( Lw+Wc )
& active earth pressure ( Via ) = 62.786 kN
Moment at base of footing due to Wind = ( 1/6*g*Ka*(Ho1+Tf)3 +
& active earth pressure ( Mia ) Qw * Ho2 * (Ho2 / 2 + Ho1 + Tf )) *( Lw+Wc)
= 73.099 kNm
Passive
b)
Calculation of Moment & Shear due to 2/3 height of passive earth pressure about the base of footing.
Passive earth pressure ( Pip ) = g*Kp*2/3*(Ht1 + Tf) * ( Lw + Wc )

= 0.000 kN/m2
Shear due to earth pressure ( Vip ) = 2/9*g*Kp*(Ht1 + Tf)2 * ( Lw + Wc )
= 0.000 kN
Moment due to earth pressure ( Mip ) = 4/81*g*Kp*(Ht1 + Tf)3 *( Lw + Wc )
= 0.000 kNm
Shear at the base of footing ( Vs ) = Via - Vip

= 62.786 kN ... ( 22 )
Moment at the base of footing ( Mo ) = Mia + Msa - Mip - Msp

= 73.099 kNm ... ( 23 )
Case ( b ) :
Active
a)
Calculation of Moment & Shear due to wind, liquid and active earth pressure about the base of footing.
Wind pressure, ( Qw ) = 0.76 kN/m2, For the top ht of ( Ho2 ) = 3m
Pressure due to wind, liquid & = (gw*(H - Ht3)+ Ka*(g-gw)*(Ht1+Tf )+ Qw) x (Lw + Wc)
submerged earth ( Pia ) = 196.91 kN/m2
Shear due to wind, liquid & submerged = (gw*( H - Ht3) /2 + Ka*(g-gw)*(Ht1+Tf)2/2 + Qw*Ht3)x(Lw+Wc)
2
active ( Via ) = 449.57 kN

Moment due to wind, liquid & = (Ka*(g-gw)*(Ht1+Tf)3/6 + Qw*Ht3*(H - Ht3/2) +
submerged earth ( Mia ) gw*(H - Ht3)3/6*) x (Lw + Wc)
= 712.64 kNm
108
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
109
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
Passive
b)
Calculation of Moment & Shear due to 2/3 height of passive earth pressure about the base of footing.
Pressure due to earth ( Pip ) = g*Kp*2/3*(Ho1 + Tf) * ( Lw + Wc )

= 343.52 kN/m2
Shear due to earth pressure ( Vip ) = 2/9*g*Kp*(Ho1 + Tf)2 * ( Lw + Wc )
= 251.91 kN
Moment due to earth pressure ( Mip ) = 4/81*g*Kp*(Ho1 + Tf)3 * ( Lw + Wc )
= 123.16 kNm
Shear at the base of footing ( Vs ) = Via - Vip

= 197.65 kN ... ( 24 )
Moment at the base of footing ( Mo ) = Mia - Mip
= 589.48 kNm ... ( 25 )
Maximum Moment & Shear From Case I & II :

Mz = Max of ( 23 ) & ( 25 )
= 589.48 kNm
Fx = Max of ( 22 ) & ( 24 )
= 197.65 kNm
Table 6.2 Load for Stability & Bearing Pressure Check
FY FX FZ MX MZ
MAX 886 198 0 0 589
110
for
WetMain
Crude
Crude
Oil Oil
Tank-21-TK-001
111
7.0 DESIGN OF FOUNDATION:

y
x Wc Wf H1 z
Lc Water Table
Tf
Lf
Lf
7.1 Geometrical Data :

Depth of Footing ( Tf ) = 0.6 m
Height of column ( H1 ) = 4.6 m
Projection of column above ground = 3.00 m
7.2 Soil Data :

Unit weight of soil,( gs ) = 18 KN/m3
Net allowable bearing pressure = 150 KN/m2
Angle of internal friction, ( f ) = 32 O
Factor of safety against overturning = 1.75

Factor of safety against sliding = 1.75
Coefficient of active earth pre. ( Ka ) = ( 1-SINf ) / ( 1+SINf ) = 0.31
Coefficient of passive earth pre. ( Kp ) = ( 1+SINf ) / ( 1-SINf ) = 3.25
Depth of Water table from Ground = 10 m
7.3 Material Data :

Grade of Concrete ( Fcu ) = 30 N/mm2
Yield strength of rebar ( Fy ) = 414 N/mm2
Unit Weight of Concrete ( gc ) = 24 KN/m3
Dia of Reinforcement in direction of Lf = 16 mm
Dia of Reinforcement in direction of Wf = 16 mm
Clear Cover to Reinforcement ( c ) = 75 mm
Factor for the moment calculation ( f ) = 1.4
7.4 Load Data For Stability Check :

(a) Load for Stability
JOINT FY FX FZ MX MZ
MAX 886 198 0 0 589
(b) Ultimate load combination for concrete design.
MAX 1240 277 0 0 825
(c) Load combination for bearing pressure check:.
MAX 1 886 198 0 0 589
18
19
Uplift Force Due to Water Table ( Bf ) = 0 kN

Total Weight ( Fy ) = Fy + Bf
= 886 kN
7.5 Check For Stability :
Check For Sliding :

In X direction:
Sliding force in X direction ( Fx ) = 198 KN
FY = 886 kN
Resisting frictional force ( Rx ) = Fy tan(2/3*f )
= 345.93 KN
F.O.S. against sliding in X direction = Rx / F x

= 1.75
O.K. as value greater than permissible value
In Z direction:
Net Sliding force in Z direction ( Fz ) = 0 KN
FY = 886 KN
Resisting frictional force ( Rz ) = Fy tan(2/3*f )
= 345.9272 KN
F.O.S. against sliding in Z direction = Rz / Fz
= NA
O.K. as value greater than permissible value
Check For Overturning :

In X direction:
Forces acting at bottom of footing about Z
FY = 886 KN
( Mzo ) = Mz
= 589 KNm
Restoring Moment ( Mr ) = BF*Lf/2 + Mzr From Case I & II
2064.883 KN-m
1.4 Factor of safity against overturning = Mr / Mzo

= 3.50
2.35 p O.K. , As value is greater than 1.75

BF
In Z direction:
Forces acting at bottom of footing about X
FY = 885.7346 KN
Total overturning moment ( Mxo ) = Mx
= 0 kNm
20
Restoring Moment ( Mr ) = BF*Lf/2 + Mxr From Case I & II
= 1195.742 kNm
Factor of safity against overturning = Mr / Mxo

1.4 = N.A.
O.K. , As value is greater than 1.75

p
1.35
BF
7.5 Check For Bearing Pressure:
Gross vertical load ( PY ) = 886 KN

Moment about Z
Mxo = 0 kNm
Mxr = 1196 kNm
Net Moment Mx = Mxo - Mxr = 1195.7 kNm
Moment about X
Mzo = 589 kNm
Mzr = 2065 kNm
Net Moment Mz = Mzo - Mzr = 1475.4 kNm
x = ( Mzo - Mzr ) / PY z = ( Mxo - Mxr ) / PY

= 1.67 m = 1.35 m
ex = Lf/2 - x = 0.684 M e<L/6, No Tension in footing.

ez = Wf/2 - z = 0.00 M e<B/6, No Tension in Footing.
Gross pressure under footing ( p ) = ∑ P Y ( 1± 6 e x ± 6 e Z )

Lf W f Lf Wf
p1 = 130.77 kN/m2 p3 = 130.77 kN/m2
p2 = 8.83 kN/m2 p4 = 8.83 kN/m2
Here, Contact Area = 100.000% p4 p3

+Mx
Maximum Gross Pressure Mx
= 2P/ 3Wf(0.5Lf - ex)
= 130.77 KN/m2 p2 Mz p1
< 189.60 KN/m2
Sign Convention
O.K. Less than allowable bearing pressure 4.7
4.7
7.6 Check For Moment And Shear
Pressure intensities at the base of footing:

p1u = 130.77 kN/m2 p3ut = 130.77 kN/m2
p2u = 8.83 kN/m 2
p4u = 8.83 kN/m2
21
Downward pressure intensities due to selfweight of footing & earth cushion:

p1d = 36.00 kN/m2 p3d = 36.00 kN/m2
p2d = 36.00 kN/m2 p4d = 36.00 kN/m2
(a) Check for Moment and One way Shear in X direction
1 2 3
36.00 1 2 36.00
P2 P1
8.83 d d
77.58 104.41 ( d = D - 75 - 8 = 517 mm )
90.99 130.77
Factored Pressure Distribution At Salient points Critical Sections For Moment & Shear
Moment at the Critical section 1: = 161.8788 KNm/m Width of Footing.

Shear at critical section 1: = 139.7583 KN
22
Tensile Reinforcement:
K = Mu / fcubd2 Factore Moment
= 0.028263 < 0.156
Z = d[0.5+Ö(0.25-k/0.9)]
= 500.22 mm &
= 0.95*d
= 491.15 mm
Hence z = 491.15 mm
Ast = M/0.95fyz
= 838.0151 mm2/m
Amin = 0.13% of Area of concrete
= 780 mm2/m
Reqd. Spacing of 16 mm dia bar = 240 mm
Provided Spacing of 16 mm dia bar = 200 mm
Ast,provided = 1005.31 mm2/m
Design Concrete shear stress uc = 0.389 N/mm2
Section 1 Ultimate shear stress v1 = 0.100121 N/mm2

Maximum allowed 0.8Öfcu = 4.38178 N/mm2 O.K. (Clause 3.7.7.2)

Maximum allowed 1.5uc = 0.583631 N/mm2 O.K. (Clause 3.7.7.4)

Maximum allowed uc = 0.389087 N/mm2 O.K.
(b) Check for Moment and One way Shear in Z direction
1 2 3
36.00 36.00
1 d
P3 P1 d
130.77
130.77 130.77 130.77
130.77 ( d= D-75-16-8 = 501 mm )
Factored Pressure Distribution At Salient points Critical Sections For Moment & Shear
Moment at the Critical section 1: = 62.67 KNm/m Width of Footing.

23
24
Tensile Reinforcement:
K = Mu / fcubd2 Factore Moment
= 0.011651 < 0.156
Z = d[0.5+Ö(0.25-k/0.9)]
= 494.43 mm &
= 0.95*d
= 475.95 mm
Hence z = 475.95 mm
Ast = M/0.95fyz
= 334.77 mm2/m
Amin = 0.13% of Area of concrete
= 780 mm2/m
Reqd. Spacing of 16 mm dia bar = 258 mm
Provided Spacing of 16 mm dia bar = 200 mm
Ast,provided = 1005.31 mm2/m
Design Concrete shear stress uc = 0.370 N/mm2

Maximum allowed 0.8Öfcu = 4.38 N/mm2 O.K. (Clause 3.7.7.2)

Maximum allowed 1.5uc = 0.555003 N/mm2 O.K. (Clause 3.7.7.4)

Maximum allowed uc = 0.37 N/mm2 Hence O.K.
(c) Check for Punching Shear
UO 1.5d
U1
1.5d
Average of effective depth in two directions ( d ) = 509 mm

Uo = 2 (Wc+Lc) = 2000 mm
U1 = U0 +12d = 8108 mm
Maximum ultimate Vertical load on column FY = 1240 KN

Ultimate shear stress for Uo = 1.218 N/mm2
Maximum allowed 0.8Öfcu = 4.382 N/mm2 O.K.
Ultimate shear stress for U1 = = 0.300 N/mm 2
Maximum allowed uc = = 0.370 N/mm2 O.K.
25
26
Subject : Design of Column Bund Wall Rev No :0
Test Tank Tk - 1527 Checkd. By :Mr. Girish Kurnool
Appendix - I
EL 100.50 A EL 100.50
400 3600 400 600
300
3000
4400 2700 300
1600
1600
600 600 3.5 0.6
A 2700 4700
GA Details Of Wall & Column Section A-A

** All Dimensions Are In MM ** All Dimensions Are In MM
B
T 12 @ 200 mm c/c
Tt
To
x Sectional Plan Of Wall

z B ( RC Detail Only )
Panel Tankside Face ( Tt ) Otherside Face ( To )
Top - 1 T 12 @ 200 mm c/c T 12 @ 200 mm c/c
Mid - 2 T 16 @ 150 mm c/c T 16 @ 150 mm c/c
Bottom -3 T 20 @ 200 mm c/c T 20 @ 200 mm c/c
T 8 @ 150 mm c/c
T 25 @ 12 Nos
T 16 @ 200 mm c/c
T 16 @ 200 mm c/c
Section B-B
24
( RC Detail Only )
25

Column Wall

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Column Wall

Uploaded by

Copyright:

Available Formats

Client : Kuwait Oil Company

Project : Facility Upgrade and Relocation of Under Ground Process

4.7 Design of Concrete Column Bund Wall for

SR NO TABLE OF CONTENTS PAGE NO

1.0 Design Data

2.0 Design Philosophy

3.0 Design of Wall

4.0 Design of Column

5.0 Design of Footing

APPENDIX - I Typical GA & RC Details of Column Wall

1.0 DESIGN DATA :

Ww Tank side Out Side

1.1 Geometrical Data :

1.2 Soil Data : ( As Per JI-180-000-ECV-SPE-001 )

1.3 Material Data: ( As Per JI-180-000-ECV-SPE-001 )

2.0 DESIGN PHILOSOPHY :

3.0 DESIGN OF WALL :

3.1 BM Calculation For Case ( a ) :

c) ( Passive pressure for moment

Total Moment at the base ( M1 ) = Ma + Mw - Mp

Peq = 3.363441 KN/m2 0.76

Effective Length of each plate ( Lweff ) = Lw + Wc 3

( Load factor for soil pressure is 1.4, as per BS:8110-Part I )

Table 5.1 Design Moment And Shear For Case ( a )

Panel Span Moment Support Moment Design Moment Support Shear

3.2 BM Calculation For Case ( b ) :

liquid pressure ( Ml ) = 142.273 kNm

Peq = 45.00871 KN/m2

( Load factor for soil pressure is 1.4, as per BS:8110-Part I )

Table 5.2 Design Moment And Shear For Case ( b )

Panel Span Moment Support Moment Design Moment Support Shear

Table 5.3 Maximum Design Moment And Shear

Panel Tank Side Out Side Support Shear

3.3 Rebar Calculation :

Design factored bending = 118.29 kNm

Now as per clause 3.4.4.4 of BS 8110 ( Part - I )

z = d* [ 0.5 + sqrt ( 0.25 - k/0.9 )]

Take z = Minimum of above two values

Required Ast1 = M / [0.95*fy*z]

As per table 3.25 of BS : 8110 ( Part - I )

As per table 3.25 of BS : 8110 ( Part - I ) clause 3.9.4.19

Required 20 mm bar at a spacing of 306 mm c/c

Table 5.4 Steel Provided On The Tank Side Face

Panel Ast Required Rebar Dia Spacing Ast Provided

Table 5.5 Steel Provided On The Other Side Face

Panel Ast Required Rebar Dia Spacing Ast Provided

3.4 Distribution Steel :

Dia of distribution rebar = 12 mm

Shear V at face of the column = 183 kN

Shear stress at face of support, ( v ) = 0.580 N/mm²

100 Ast / bd = 0.73

Table 5.6 Shear Check At Face Of Column For Each Panel

Shear Permissible Shear

3.6 Calculation Of Crack Width

1 ) Crack width for drying shrinkage / thermal movement :

fcu = Characteristic strength of reinforced concrete

Thermal strain er = 0.8*Dt*a*R ( Refer equation 14 of clause 3.8.4.2 of BS 8110-2)

R = 0.6 ( Per Table 3.3 of BS 8110-2)

Thermal strain er = 0.0001152

Design surface crack width, W1 = 3*acr*er/(1+2*((acr-cmin)/(h-x)))

f = Size of each reinforcing bar

W1 = 0.03 mm < 0.30 mm OK

2 ) Crack width in flexure :

Required Ast1 = M / [0.95fyz]

Thermal strain er = 0.8Dta*R ( Refer equation 14 of clause 3.8.4.2 of BS 8110-2)

Design surface crack width, W1 = 3acrer/(1+2*((acr-cmin)/(h-x)))

Crack width, ( W2 ) = 3acrem/(1+2*(acr - cmin)/(h-x))

Wind & Active earth pressure ( Pia ) = ( gKaHo1 + Qw ) x ( Lw + Wc )

Passive earth pressure ( Pip ) = gKp(2/3Ht1 - Tf/3) ( Lw + Wc )

Passive earth pressure ( Pip ) = gKp(2/3Ho1 - Tf/3) ( Lw + Wc )

Pressure due to wind & earth ( Pia ) = ( gKa(Ho1+Tf )+ Qw ) x ( Lw + Wc )

Passive earth pressure ( Pip ) = gKp2/3(Ht1 + Tf) ( Lw + Wc )

Pressure due to earth ( Pip ) = gKp2/3(Ho1 + Tf) ( Lw + Wc )