06 ACS-c Turnkey 4.3 Operators Instructions S 976.045-03.en

Original instructions
S 976.045 en-US 3 2022-04-07
Operator's Instructions
Automation & Connectivity System: ACS-c 4.3
This publication is copyright of Sandvik – © Sandvik 2019
It must not be copied*, reproduced or otherwise made available in full or in part to any third
party without Sandvik's prior written consent.
All rights reserved.
* The maintenance checklists in the Maintenance Instructions and Operator's Instructions
may be copied solely for maintenance purposes of Sandvik equipment.
Document number: S 976.045

Version: 3
Language: en-US
Issue: 07/04/2022
Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
WARNING
IGNORING INSTRUCTIONS HAZARD!
To avoid death or injury you MUST read, understand and follow
operator's and maintenance manuals before installing, inspecting,
operating, servicing, testing, cleaning, transporting, storing,
dismantling or disposing of the product or a part or accessory of the
product. Keep this publication for future reference.
Copyright © Sandvik
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This page is intentionally left blank
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Table of Contents
1 Overview of the user interface........................................ 9
1.1 Display....................................................................................................... 10
1.2 Main view of the user interface................................................................10
1.3 Indicator pane............................................................................................10
1.4 Main view................................................................................................... 11
1.4.1 Operation sub-window.....................................................................11
1.4.1.1 Crusher................................................................................12
1.4.1.2 Lubrication control............................................................... 13
1.4.2 Process sub-window, operation mode.............................................14
1.4.3 Operation sub-window, alarm mode................................................15
1.4.4 Miscellaneous sub-window..............................................................15
1.4.4.1 Operation (Operation) tab................................................ 16
1.4.4.2 Energy (Energy) tab..........................................................16
1.4.4.3 Values (Values) tab........................................................... 17
1.5 Alarm, interlock and notice levels........................................................... 17
1.6 Navigation path......................................................................................... 18
1.7 Crushing programs window.....................................................................19
1.7.1 Program list sub-window................................................................. 19
1.8 Log (Log) window.................................................................................... 20
1.9 History And Trends (History And Trends) window .............................. 21
1.10 Mode icons................................................................................................ 22
1.10.1 Crushing program mode icons........................................................ 22
1.10.2 On/off icons..................................................................................... 22
1.10.3 Feed mode icons, crusher tab.........................................................22
1.10.4 Alarm indicator icons....................................................................... 23
1.10.5 Lubrication control, motor and Hydroset indicator icons................. 23
2 Using the user interface.................................................25

2.1 Accessing the Operator's Instructions................................................... 26
2.2 Permission levels......................................................................................26
2.3 Navigating..................................................................................................27
2.3.1 Opening the main view....................................................................28
2.3.2 Opening a window from the navigation path................................... 28
2.3.3 Opening the Operator Menu (Operator Menu) ............................ 28
2.4 Entering data............................................................................................. 28
2.4.1 Using the virtual keyboard/numeric keypad.................................... 29
2.5 Switching functions on/off....................................................................... 30
2.6 Closing pop-ups........................................................................................31
2.7 Logging in..................................................................................................31
2.8 Logging out............................................................................................... 31
2.9 Setting the user interface preferences....................................................32
2.10 Copying data to a USB stick.................................................................... 32
2.11 Screen Saver............................................................................................. 32
2.12 Deactivating the screen saver................................................................. 33
2.13 Cleaning the display................................................................................. 33
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3 Operator's inspection and care ....................................35

3.1 Daily inspection and care.........................................................................36
3.2 Monthly inspection and care....................................................................36
3.3 Cables and hoses......................................................................................36
3.3.1 Inspecting the electrical cables and connectors..............................36
3.3.2 Inspecting the oil hoses, pipes, valves, connections and fittings.... 36
3.4 I/O modules................................................................................................37
3.4.1 Inspecting the I/O modules in the sensor connection box and tank
unit...................................................................................................37
3.5 Emergency stop........................................................................................ 37
3.5.1 Inspecting the emergency stop buttons for wear and/or damage... 37
4 Crushing programs........................................................ 39
4.1 Crushing program modes........................................................................ 40
4.1.1 CSS (CSS) .................................................................................... 40
4.1.2 Peak pressure (Peak pressure) ..................................................40
4.1.3 Multi-CSS (Multi-CSS) ................................................................. 40
4.1.4 Program mode settings................................................................... 41
4.2 Using crushing programs........................................................................ 41
4.3 Creating crushing programs....................................................................42
4.4 Editing crushing programs...................................................................... 42
4.5 Deleting crushing programs.................................................................... 43
4.6 Resetting operating hours for a crushing program...............................43
4.7 Adjusting setpoints (crushing programs).............................................. 43
4.8 Resetting the setpoint for adjusted crushing programs....................... 44
4.9 Saving adjusted crushing programs.......................................................44
5 Feeding............................................................................47
5.1 Enabling the feed...................................................................................... 48
5.2 Disabling the feed..................................................................................... 48
6 Calibrating the CSS........................................................ 49

6.1 Performing the calibration steps............................................................. 50
6.2 Calibrating the CSS automatically (only available for CH and H
crushers)....................................................................................................50
6.3 Calibrating the CSS manually.................................................................. 50
7 Moving the main shaft....................................................51

7.1 Moving the main shaft from the user interface...................................... 52
7.2 Moving the main shaft with the setting control box CB1...................... 52
8 Alarms............................................................................. 55
8.1 Acknowledging alarms............................................................................. 56
8.2 Viewing all alarms of the same type........................................................56
8.3 Clearing the log......................................................................................... 57
8.4 Copying the log......................................................................................... 57
8.5 Alarm list....................................................................................................57
8.5.1 Direct stop....................................................................................... 58
8.5.2 Sequential stop................................................................................60
8.5.3 Feeder stop..................................................................................... 68
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8.5.4 Notices............................................................................................ 74
8.5.5 Events............................................................................................. 78
9 History and trends..........................................................79

9.1 Selecting signals.......................................................................................80
9.2 Removing signals..................................................................................... 80
9.3 Saving a signal selection......................................................................... 80
9.4 Changing the signal set............................................................................81
9.5 Setting min. and max. values for the vertical axis................................. 81
9.6 Setting the time scale............................................................................... 82
9.7 Viewing signal values in real time........................................................... 82
9.8 Stopping the real time presentation........................................................83
9.9 Changing the current position on the timeline...................................... 83
9.10 Inserting the bookmark............................................................................ 83
9.11 Going to the bookmark.............................................................................84
9.12 Saving a screen capture from History And Trends (History And
Trends) ...................................................................................................... 84
10 System Information........................................................ 85
10.1 Viewing operation information.................................................................86
10.2 Copying operation information................................................................86
10.3 Viewing Automation & Connectivity System information..................... 86
11 Troubleshooting............................................................. 87
11.1 Crusher signals......................................................................................... 88
11.2 Hydraulics..................................................................................................88
11.3 Lubrication system................................................................................... 89
11.4 Connections.............................................................................................. 91
11.5 Customer interface................................................................................... 92
11.6 Wear calculation........................................................................................93
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1 Overview of the user interface
Copyright © Sandvik 9 (96)

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1.1 Display
The display is a touchscreen. Use bare hands or touchscreen gloves when
using the display.
Be careful with the display and keep it clean. Scratches and dirt can
damage it.
1.2 Main view of the user interface

The indicator pane (4) is always shown.
Note! The view may vary depending on the active window and the ACS
configuration.
1 2 3 4 5
1 Miscellaneous sub-window
2 Process sub-window
3 Operation sub-window
4 Indicator pane
5 Tabs
1.3 Indicator pane

1 2 3 4 5 6 7 8
1 Permission level
2 Crusher model and machine name
10 (96) Copyright © Sandvik

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3 Operator menu
4 Lubrication control indicator (option)
5 Motor indicator
6 Hydroset indicator
7 Alarm indicator
8 Time and date
1.4 Main view

Combine any of the tabs in the process (1) and the miscellaneous (2) sub-
windows.
3 2 1
1 Operation sub-window
2 Miscellaneous sub-window
3 Process sub-window
1.4.1 Operation sub-window

The content of the operation sub-window depends on which tab (1) that is
selected.
The selected tab is highlighted in blue.

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1 Tabs
1.4.1.1 Crusher
Blue arrows indicate when the main shaft moves up or down.
1 Main shaft movement indicator

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1.4.1.2 Lubrication control

Note! The view may vary depending on the Automation & Connectivity
System configuration.
White text and arrows are used for values that are ok. White text and
arrows are also used for values that are not connected to any alarms.
Orange text and arrows indicate that an alarm limit has been reached.
Red dots indicate off/no/not ok.
Green dots indicate on/yes/ok.
1 2 3 4
20
19
5
18
17 6
16 15 14 13 12 11 10 9 8 7
1 Main lubrication oil circuit
2 Cooler fan 1 on/off
3 Cooler fan 2 on/off
4 Main lubrication oil temperature to crusher
5 Pinion shaft housing temperature
6 Pinion tank oil level
7 Pinion shaft lubrication oil circuit
8 Pinion oil pump motor L2-M1 on/off
9 Pressure drop across pinion lubrication filter
10 Return oil flow yes/no
11 Return oil temperature
12 Lubrication tank heaters on/off
13 Off-line motor on/off
14 Pressure drop across off-line filter

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15 Lubrication oil temperature in tank.

16 Oil level in tank
17 Secondary lubrication pump motor L1-M4 on/off

18 Primary lubrication pump motor L1-M1 on/off
19 Pressure across the main lubrication oil filter L1-FU1
20 Main lubrication oil flow L1-FT1
1.4.2 Process sub-window, operation mode

The program mode icon (1) and the name of the crushing program that is in
use (2) are displayed in the top left of the operation sub-window.
The setpoint/s in the crushing program (11) are also displayed in the top left
of the process sub-window. For further information about setpoints, see
4.7.Adjusting setpoints (crushing programs) (Page 43)
If a setpoint (crushing program) has been adjusted, this is indicated (3)
after the setpoint in the crushing program (11).
Tap any of the two smaller gauges to bring it up as the main gauge (7) in
the middle of the operation sub-window.
When the crushing program is changed, the main gauge is changed to the
default.
The setpoint needle (10) indicates the current setpoint.
There is also a smaller indicator (5) that indicates average pressure in the
program mode Peak pressure (Peak pressure) . The area between the
peak and average pressures is gray (9).
Areas outside limits are red (6), and within limits they are gray (8).
1 2
11 3
10
4
9 5
8 6
7
1 Program mode icon
2 Name of selected crushing program
3 Adjusted setpoint

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4 Peak pressure indicator

5 Average pressure indicator
6 Above limit
7 Main gauge
8 Within limits
9 Pressure sector
10 Setpoint needle
11 Setpoints in the crushing program
1.4.3 Operation sub-window, alarm mode

When an alarm goes off, the content of the operation sub-window changes.
The operation sub-window returns to operation mode when the cause of
the alarm has been addressed and the alarm has been acknowledged.
1
2
1 Log (Log)
2 Acknowledge (Acknowledge)
1.4.4 Miscellaneous sub-window

The content of the miscellaneous sub-window depends on which tab (1)
that is tapped.

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1 Tabs
1.4.4.1 Operation (Operation) tab

The values in the first column indicate the operation hours for each entry.
The values in the second column Loaded time (Loaded time) indicate how
many of these hours the crusher was loaded.
Example:
The crusher has been in operation 40 hours since the last calibration (1).
The crusher was loaded 20 of these 40 hours (2).
1 2
1.4.4.2 Energy (Energy) tab

The values indicates the power consumption for each entry.
1
2

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1 Power consumption since calibration

2 Power consumption since liner change
1.4.4.3 Values (Values) tab

Icons that are gray mean that the information is unavailable in current
configuration of Automation & Connectivity System.
6 1
15 2
4 3
1 Dust seal air pressure
2 Oil temperature from crusher
3 Pinion temperature
4 Spider bearing temperature
5 Oil temperature to crusher
6 Pressure relief valve temperature
1.5 Alarm, interlock and notice levels

The icons are displayed in the indicator pane.
Note! Pop-ups only appear in the main view. No pop-up appears if an alarm
with a pop-up goes off when another window is open.

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Indication Type Impact Action

Follow the site's emergen-
cy stop routines.
Emer- The feed is disabled When it is safe to start the
gency and the crusher is crusher, press the button
stop stopped immediately. on the emergency stop re-
set box CB2 and then ac-
knowledge the alarm in the
user interface.
Depending on severi-
ty:
• The feed is disa-
bled and the crush-
Address the cause of the
and alarm er is stopped im-
alarm and then acknowl-
mode in the mediately. (Direct
edge the alarm in the user
operation Alarm stop crusher)
interface.
sub-window
• The feed is disa- The feed must be enabled
and possi-
bled and the crush- manually.
bly a pop-
er is stopped when
up
it is empty. (Con-
trolled stop crush-
er)
Feed is automatically ena-

bled when the signal that
and possi- Inter-
The feed is disabled. caused the interlock/alarm
bly a pop- lock
returns to the normal
up range.
Address the cause of the
Notice None. notice when it is conven-
ient.
1.6 Navigation path

When leaving the main view, the current location is shown in the navigation
path (1) under the indicator pane.
For some windows, a drop-down menu (2) is displayed in the

navigation path (1). The drop-down menu (2) is context-sensitive. Tap
it to see which actions that can be performed in the current window.
1 2
1 Navigation path
2 Drop-down menu

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1.7 Crushing programs window
1 2
1 Program list sub-window

2 Program info (Program info) sub-window
1.7.1 Program list sub-window
The program that is in use (2) is indicated with an check icon .

Tap a row to select it. The selected row is highlighted in blue (3).
Adjusted programs are indicated with an edit icon (4). The text (copy)
((copy)) is added after the original program name.
Only one adjusted program is included in the program list.

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1 2 3
1 Program mode icon

2 Program in use
3 Selected row
4 Edit icon (Adjusted setpoint (crushing program))
1.8 Log (Log) window

1 2 3
4
Alarms
1 New (New) tab

2 Since service (Since service) tab
3 All (All)
4 Alarm list sub-window

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2
Events
1 Events (Events) tab

2 Event list sub-window
1.9 History And Trends (History And Trends) window

No unit is shown for signals that have only two modes (on or off).
If a signal set is edited, the name (20) changes to Custom (Custom) .
For information about History And Trends (History And Trends)
functions, see 9.History and trends (Page 79)
1 2 3 4 5
17
16
15 14 13 12 11 10 9 8 7
1 Unit for the main curve 2 Drop-down menu

3 Date and time for the cur- 4 Current position information
rent position box
5 Timeline 6 Current position on the
timeline
7 Go to bookmark 8 Bookmark

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9 Set time 10 Forward

11 Play 12 Rewind
13 Zoom in 14 Time scale
15 Zoom out 16 Change name
17 Name of the current signal
set
1.10 Mode icons
1.10.1 Crushing program mode icons

Icon Program mode
CSS (CSS)
Multi-CSS (Multi-CSS)
Peak pressure (Peak pressure)
1.10.2 On/off icons

Icon Mode
On
Off
1.10.3 Feed mode icons, crusher tab

Icon Feed mode
The feed is disabled.
Waiting for the crusher ready signal.

Feed is not allowed or stopped or interlocked.
When the crusher ready signal has been received, the feed is
enabled.

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Icon Feed mode
The feed is enabled.

The crusher is ready for production.
The crusher is crushing.
1.10.4 Alarm indicator icons

The alarm indicator in the indicator pane has five modes:
Icon Mode
Emergency stop
Alarm
Notice
Interlock
No alarms , notices or interlocks
1.10.5 Lubrication control, motor and Hydroset indicator icons

The motor indicator and Hydroset indicator in the indicator pane have three
modes:
Indicator Gray Blinks blue Blue

Lubrication con- Lubrication oil pump -
Return oil flow - OK
trol (option) Running
Crusher main motor -
Motor Off N/A
Running
Hydroset control - Ad-
Hydroset Hydroset control - OK
justing

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2 Using the user interface

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2.1 Accessing the Operator's Instructions
Access descrip- Operator Menu (Operator Menu) > Operator

tion
manual (Operator manual)
2.2 Permission levels

The permission level determines which functions and information that can
be accessed in Automation & Connectivity System.

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Permis-
sion lev- Rights
el
• Enable feed (Enable feed) .

• Disable feed.
• Use Crushing Programs (Crushing Programs) .
• Adjust Crushing Programs (Crushing Programs) .
• Create Crushing Programs (Crushing Programs) .
• Edit Crushing Programs (Crushing Programs)
• Delete Crushing Programs (Crushing Programs)
Operator • Reset operating hours for Crushing Programs (Crushing
Programs)
• Move the main shaft.
• Calibrate the CSS.
• Change overpressure fan
• Copy alarm and event log to a USB stick.
• View troubleshooting information.
• View Counters (Counters) .
Everything that is mentioned above, plus:

• Calibrate the A-dimension.
• Change oil type.
• Change A-dimension.
• Edit Counters (Counters) .
• Change the password for permission levels Operator (Op-
Mainte- erator) and Maintenance (Maintenance)
nance
• Calibrate the touchscreen.
• Copy alarm and event log, trend captures and trend data to
a USB stick.
• Change the machine name.
• Bypass sensors.
• View System Information (System Information) .
Commis-
Sandvik personnel only
sioning
Factory Sandvik personnel only
2.3 Navigating
The following sections describe how to navigate in the user interface.

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2.3.1 Opening the main view
1. Tap main view (1) in the indicator pane.
1 Main view
2.3.2 Opening a window from the navigation path
1. Tap an item (1) in the navigation path.

1
The corresponding window is opened.
2.3.3 Opening the Operator Menu (Operator Menu)
1. Tap Operator Menu (Operator Menu) (1) in the indicator pane.
1 Operator Menu (Operator Menu)
2.4 Entering data

There are different ways to enter data, manually type in data or select one
option from a drop-down menu icon.

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1. Tap:
• A field (1) to open the virtual keyboard or the virtual numeric keypad.
1 Field examples
Note! An error message will appear when a value outside of allowed range
is entered.
• A drop-down menu icon (2) to expand the menu and tap one of
the options to select it.
2 Drop-down menu example
2.4.1 Using the virtual keyboard/numeric keypad

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1. Tap letters/numbers/the space bar to enter data.
1 2 3 4 5 1 2 3
9 7 6 8 7 6
1 Backspace
2 Move left
3 Move right
4 Special characters keyboard*
5 Current value (Current value)
6 Cancel (Cancel) *
7 OK (OK) *
8 Min. (Min.) and Max. (Max.) values
9 Shift*
* See below table for additional information.
Cal-
Icon Function
lout
Special Switches between a keyboard layout with let-
4 characters ters and a keyboard layout with special char-
keyboard acters
No data is transferred to the field. The virtual
Cancel (Can-
6 keyboard or the virtual numeric keypad is
cel)
closed.
Transfers the data to the field. The virtual key-
7 OK (OK)
board or the virtual numeric keypad is closed.
Switches between upper case and lower case
9 Shift
letters. It only appears on the virtual keyboard.
An error message will appear when a value outside of allowed range is

entered.
2.5 Switching functions on/off
1. Slide the toggle icon / to switch a function on/off.

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2.6 Closing pop-ups

1. Tap:
• Close (Close) .
• Close All (Close All) (if applicable).
• Details (Details) .
The Related Alerts (Related Alerts) window is opened.
2.7 Logging in
No password is needed for the Operator (Operator) permission level.
The steps below only apply to permission levels where a password is
required, which is indicated by a padlock (1).
1. Tap the appropriate permission level in the Login (Login) window.
2. Tap Login (Login) .
The virtual numeric keypad is opened.
3. Enter the password.
If an incorrect password is entered several times, the login is delayed.
4. Tap:
• Login (Login) to log in.
• Cancel (Cancel) to abort.
1 Padlock icon
2.8 Logging out
1. Tap the permission level, located in the upper left corner.

A dialog box appears.

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2. Tap:
• Logout (Logout) to log out.
• Cancel (Cancel) to remain logged in.
2.9 Setting the user interface preferences
Operator Menu (Operator Menu) > Settings

Access description
(Settings)
It is, for example possible to set date and time, choose between a bright
and a dark user interface theme and change language.
1. Tap the value that is to be changed.
A drop-down menu is opened.
2. Tap the value.
The selected setting takes effect immediately.
2.10 Copying data to a USB stick
NOTICE
RISK OF EQUIPMENT AND PROPERTY DAMAGE.
The USB stick may become corrupted if the data transfer is
interrupted.
Leave the USB stick in the USB port until the data transfer is
complete.
Access descrip- Operator Menu (Operator Menu) > Data trans-

tion
fer (Data transfer)
Note! M12 to USB adapter cable is needed. Connect to port X7.

1. Insert a USB stick.
2. Tap the item that is to be copied to the USB stick.
3. Follow the on-screen instructions.
4. Remove the USB stick as soon as the data transfer is complete.
2.11 Screen Saver
Operator Menu (Operator Menu) > Sleep

Access description
(Sleep)

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2.12 Deactivating the screen saver
Tap the screen in order to activate the display.
2.13 Cleaning the display
Access description Operator Menu (Operator Menu) > CleanS-

creen (CleanScreen)
NOTICE
RISK OF EQUIPMENT AND PROPERTY DAMAGE
The screen can become damaged if the wrong products are used for
cleaning.
Use either water with a detergent, water with a screen cleaning
agent, or water with alcohol (ethanol).
1. Clean the screen with a moist towel.

The display is insensitive to touch for a specified time. The countdown
time appears in the screen.

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3 Operator's inspection and care

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3.1 Daily inspection and care

Operation hours - Daily or after every 8 hours of operation
Maintenance procedure Notes
Perform the maintenance procedures of
See the instructions for reading
all relevant shorter intervals at the same
maintenance cards.
time.
CABLES AND HOSES
Inspect the electrical cables and
36
connectors
Inspect the oil hoses, pipes, valves,
36
connections and fittings
When completed:
Date .................................................................... Operation hours ....................................................
Approved ............................................................
3.2 Monthly inspection and care

Operation hours - Monthly or after every 160 hours of operation
Maintenance procedure Notes
Perform the maintenance procedures of
See the instructions for reading
all relevant shorter intervals at the same
maintenance cards.
time.
I/O MODULES
Inspect the I/O modules in the sensor
37
connection box CB3
EMERGENCY STOP
Inspect the emergency stop buttons for
37
wear and/or damage
When completed:
Date .................................................................... Operation hours ....................................................
Approved ............................................................
3.3 Cables and hoses
3.3.1 Inspecting the electrical cables and connectors

1. Inspect electrical cables and connectors.
2. If any damage is detected, contact maintenance personnel.
3.3.2 Inspecting the oil hoses, pipes, valves, connections and fittings
1. Inspect all oil hoses, pipes, valves, connections and fittings.
2. If any damage detected, contact maintenance personnel.

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3.4 I/O modules
3.4.1 Inspecting the I/O modules in the sensor connection box and tank unit
1. Inspect the I/O modules in the sensor connection box CB3 and the tank
unit.
NOTICE
Dust and/or dirt damage sockets.
Unused sockets in the I/O modules must be plugged.
2. Check that all unused sockets are plugged.

3. If any damage is detected or if any plugs are missing, contact
maintenance personnel.
3.5 Emergency stop
3.5.1 Inspecting the emergency stop buttons for wear and/or damage
1. Inspect the emergency stop buttons for wear and/or damage.

2. If any wear and/or damage is detected, contact maintenance personnel.

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4 Crushing programs

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4.1 Crushing program modes
4.1.1 CSS (CSS)

Note! Crushing program mode CSS (CSS) calls for more frequent CSS
calibrations to adjust for liner wear.
Aim Settings Example usage

CSS (CSS)
Keep constant Maintaining desired product
Initial CSS (Initial CSS)
CSS size.
Power (Power)
When the feed is enabled, the main shaft is in the Initial CSS (Initial CSS)
position. When the crusher is loaded, the main shaft is moved to the CSS
(CSS) position, unless Power (Power) is reached first.
4.1.2 Peak pressure (Peak pressure)

Maximum reduction
Keep con- Minimum CSS (Minimum CSS)
stant load Peak pressure (Peak pressure) Material with a high abra-
sion index
Power (Power)
position. When the crusher is loaded, the main shaft is moved until either
Power (Power) , Minimum CSS (Minimum CSS) or Peak pressure (Peak
pressure) is reached first.
4.1.3 Multi-CSS (Multi-CSS)

CSS (CSS)
CSS (CSS) percent
Alternate be- CSS 2 (CSS 2) Contact Sandvik if this
tween two CSS
Initial CSS (Initial CSS) mode is suitable.
settings.
Power (Power)
Time window (Time window)
position. When the crusher is loaded, the main shaft is moved to the CSS
(CSS) position, unless Power (Power) is reached first.
When the set percent of the Time window (Time window) has been
reached, the main shaft is moved to the CSS 2 (CSS 2) position.
As the Time window (Time window) has elapsed, the main shaft is moved
to the CSS (CSS) position. This cycle between CSS (CSS) and CSS 2
(CSS 2) is then repeated.

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Example:
CSS (CSS) percent = 60
Time window (Time window) = 2 hours
0.60 × 2 hours = 1.2 hours
1.20 hour × 60 minutes/hour = 72 minutes
CSS (CSS) is used for 1 hour and 12 minutes, then CSS 2 (CSS 2) is used
for 48 minutes. This cycle is then repeated.
4.1.4 Program mode settings

Setting Explanation
CSS (CSS) Desired CSS.
CSS (CSS) percent Portion of time that CSS (CSS) sets the CSS.
CSS 2 (CSS 2) Alternate desired CSS.
CSS when starting the feed and until the
crusher is loaded.
Minimum CSS (Minimum Lower CSS limit. Overrides Peak pressure
CSS) (Peak pressure) .
Peak pressure (Peak
Desired load level.
pressure)
Max. power draw. Overrides CSS (CSS) ,
Power (Power) Minimum CSS (Minimum CSS) and Peak
pressure (Peak pressure) .
Time window (Time win- The complete cycle time for CSS (CSS) and
dow) CSS 2 (CSS 2) .
4.2 Using crushing programs
Operator Menu (Operator Menu) > Crushing

Access descrip-
tion Programs (Crushing Programs)
Main view , operation sub-window, Adjust (Adjust)
> Crushing Programs (Crushing Programs)
The Use (Use) icon is not available for the program that is currently in use.
1. Available crushing programs are listed in the program list. Select new
program by tap the desired program.
2. Tap Use (Use) in the Program info (Program info) sub-window.

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4.3 Creating crushing programs

Access descrip-
At least two rows in the program list must be empty in order to create a new
crushing program. If only one row in the program list is empty, a dialog box
appears when tapping Accept (Accept) . An existing program must then
either be replaced or deleted.
1. Tap the actions drop-down menu in the indicator pane.

2. Tap Create (Create) .
3. Enter the required data in the Program info (Program info) sub-
window.
The only types of characters allowed in the Name(Name) field are:
letters, digits, full stop and space. The maximum number of characters
in the Name(Name) field is 101.
4. Tap:
• Accept (Accept) to create the program.
Note! Up to 10 crushing programs can be created and accessed via the HMI.
4.4 Editing crushing programs

Access descrip-
See section 4.7.Adjusting setpoints (crushing programs) (Page 43) for

settings that will effect the crusher setting and leave the program
unchanged.
1. Tap the program that is to be edited in the program list to the left.
2. Tap Edit (Edit) in the Program info (Program info) sub-window.
3. Edit the data in the Program info (Program info) sub-window.
4. Tap:
• Accept (Accept) to save changes made to the program.

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4.5 Deleting crushing programs

Access descrip-
The program currently in use cannot be deleted.

1. Tap the program that is to be to deleted in the program list to the left.
2. Tap Delete (Delete) in the Program info (Program info) sub-window.
3. Tap
• Yes (Yes) to delete the program.
• No (No) to keep the program.
4.6 Resetting operating hours for a crushing program

Access descrip-
The Operating hours (Operating hours) are unaffected if a crushing

program is adjusted.
1. Reset the Operating hours (Operating hours) by tapping the program
that is to be changed.
2. Tap Reset (Reset) in the Program info (Program info) sub-window.
3. Tap:
• Yes (Yes) to reset the counter to 0.
• No (No) to keep the current counter value.
4.7 Adjusting setpoints (crushing programs)

Main view , operation sub-window, Adjust (Ad-
Access description
just)
Note! The crusher setting is affected immediately when OK (OK) is tapped

on the virtual numeric keypad.

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When a setpoint is adjusted, only the crusher setting is affected. The

content of the crushing program remains unchanged. If the crushing
program needs to be changed, see section 4.4.Editing crushing programs
(Page 42).
Crushing program
Setpoint/s
mode
Power (Power) , CSS (CSS) , Initial CSS (Initial
CSS (CSS)
CSS)
Power (Power) , CSS (CSS) , CSS 2 (CSS 2) ,
Multi-CSS (Multi-
Time window (Time window) , Initial CSS (Initial
CSS)
CSS)
Power (Power) , Peak pressure (Peak pressure) ,
Peak pressure
Initial CSS (Initial CSS) , Minimum CSS (Mini-
(Peak pressure)
mum CSS)
1. Tap .
2. Enter the desired value.
If the value is outside the limits, a red error message appears below the
min. and max. values.
3. Tap:
• OK (OK) to adjust the setpoint.
4.8 Resetting the setpoint for adjusted crushing programs

Main view , operation sub-window, Adjust (Ad-
Access description
just)
Note! The crusher setting is affected immediately as you reset the setpoint.
1. Tap Reset setpoint (Reset setpoint) to reset the setpoint/s to the
value/s in the current program.
4.9 Saving adjusted crushing programs

Access descrip-
1. Tap the adjusted program in the program list to the left.

Data can be edited in the Program info (Program info) sub-window.

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2. Tap Save (Save) in the Program info (Program info) sub-window.

3. Tap:
• Accept (Accept) to save the adjusted program.

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5 Feeding

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5.1 Enabling the feed

Access description Main view , Crusher (Crusher) tab
1. Slide the Enable feed (Enable feed) toggle icon to "On" .

The feed is enabled.
5.2 Disabling the feed

Access description Main view , Crusher (Crusher) tab
1. Slide the Enable feed (Enable feed) toggle icon to "Off" .

2. Tap:
• Continue (Continue) to disable the feed.
• Cancel (Cancel) keep the feed enabled.

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6 Calibrating the CSS

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6.1 Performing the calibration steps

Note! The calibration cannot be performed if any alarm is active.
The spinner icon indicates that the step is performed automatically.

If the step number is shown instead, user interaction is needed to complete
the step.
The calibration can be cancelled at any time.
6.2 Calibrating the CSS automatically (only available for

CH and H crushers)
Access description Crusher (Crusher) tab operation sub-window
The main motor must be running during calibration.

1. Tap Calibrate CSS... (Calibrate CSS...) .
2. Tap Automatic calibration (Automatic calibration) .
3. Tap:
• Start calibration (Start calibration) to start the calibration.
4. Tap OK (OK) when all the steps have been performed.
The CSS Calibration (CSS Calibration) window is closed.
6.3 Calibrating the CSS manually

The main motor must be running during calibration.

1. Tap Calibrate CSS... (Calibrate CSS...) .
2. Tap Manual calibration (Manual calibration) .
3. Tap:
• Start calibration (Start calibration) to start the calibration.
4. Follow the on-screen instructions.
5. Tap Accept calibration (Accept calibration) to transfer the value/s to
Automation & Connectivity System.
6. Tap OK (OK) .
The CSS Calibration (CSS Calibration) window is closed.

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7 Moving the main shaft

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7.1 Moving the main shaft from the user interface

NOTICE
If there is no oil under the Hydroset piston the surfaces become
damaged.
Make sure that the main shaft is at least 10 mm (0.79″) above its
lowest position when you move the main shaft manually and the
crusher is in operation.
Note! The automatic main shaft regulation is disabled when the Move Main
Shaft (Move Main Shaft) window is open. The automatic main shaft
regulation is resumed when the Move Main Shaft (Move Main Shaft)
window is closed.
It is possible to manually Enable feed (Enable feed) /disable feed at any
time when the Move Main Shaft (Move Main Shaft) window is open.
1. Tap . If the feed is enabled, a dialog box appears. Tap:

The Move Main Shaft (Move Main Shaft) window is opened.
2. Tap the up/down arrows to move the main shaft up or down.
3. Tap Done (Done) when finished.
The feed is disabled and the Move Main Shaft (Move Main Shaft)
window is closed.
7.2 Moving the main shaft with the setting control box CB1
NOTICE
If there is no oil under the Hydroset piston the surfaces become
damaged.
Make sure that the main shaft is at least 10 mm (0.79″) above its
lowest position when you move the main shaft manually and the
crusher is in operation.
Note! The automatic main shaft regulation is disabled when Local control
(Local control) is activated. The automatic main shaft regulation is
resumed when Local control (Local control) is deactivated.

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Activating the setting control box CB1 will deactivate the up/down
arrow tabs on the screen.
It is possible to manually Enable feed (Enable feed) /disable feed in the
Crusher (Crusher) tab when Local control (Local control) is activated.
1. Tap . If the feed is enabled, a dialog box appears. Tap:

The Move Main Shaft (Move Main Shaft) window is opened.
2. Slide the toggle icon next to the CB1 icon to "On" .

The setting control box CB1 can now be used to move the main shaft.
3. Use the up/down arrows on the setting control box CB1 to move the
main shaft up or down.
4. Tap Done (Done) when finished.
Automatic main shaft regulation is now activated.

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8 Alarms

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8.1 Acknowledging alarms

Access description Main view , operation sub-window in alarm mode
If there are multiple alarms, they are all acknowledged when tapping
Acknowledge (Acknowledge) .
If the cause of an alarm has not been addressed, the alarm is immediately
regenerated.
1. Address the cause of the alarm.
2. Tap Acknowledge (Acknowledge) .
The alarm is acknowledged.
8.2 Viewing all alarms of the same type
Indicator pane, alarm indicator / / / /
Operator Menu (Operator Menu) > Log (Log)

Access descrip-
tion
Operator Menu (Operator Menu) > History And
Trends (History And Trends) , Log (Log)

Main view , operation sub-window in alarm mode,
Log (Log)
See below steps to see detailed information about an alarm.

1. Tap an alarm.
The Alert Details (Alert Details) window is opened.
2. Tap the icon located in the middle in the Alert Details (Alert Details)
window.
The Related Alerts (Related Alerts) window is opened. All alarms of
the same type are listed here.
3. Tap the link (underlined blue text)
The window related to the alarm is opened.

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8.3 Clearing the log

Access descrip-
tion

Log (Log)
Note! Only the log on the New (New) tab can be cleared.
1. Tap the drop-down menu in the indicator pane.

2. Tap Clear (Clear) .
The log is cleared.
8.4 Copying the log

Access descrip-
tion

Log (Log)
1. See section 2.10.Copying data to a USB stick (Page 32).

The dialog box that appears when you have inserted the USB stick can
be closed. Follow below steps to copy the data to a USB stick.
2. Tap the drop-down menu in the indicator pane.

3. Tap Copy Log to USB (Copy Log to USB) .
The log is copied to the USB stick.
8.5 Alarm list

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8.5.1 Direct stop
Compo-
Alarm
nent des- Alarm Description
code
ignation
Electrical cabinet cir- Check for short circuit
EC1 1.137.0
cuit breaker - Tripped Reset the tripped fuse
Emergency stop pressed
EC1 Emergency stop 1.151.0
Reset emergency stop
Slip in the belt drive
Pinion shaft speed -
M1-SS1 Safeset coupling re- 30.97.0
Low
leased
High scaling value for Check parameters for op-
M1-JT1 optional power meas- tional power measure- 10.257.1
urement - Not set ment
Setting Regulation
Compo-
nent Alarm
Alarm Description
designa- code
tion
Check for short circuit
Electrical cabinet main
EC2 Reset the main switch 20.256.0
switch - Tripped
Q1 on panel EC2
Electrical cabinet circuit Check for short circuit
EC2 1.138.0
breaker - Tripped Reset the tripped fuse
Electrical cabinet EC2 -
A30 Check network 1.142.0
Lost communication
Check:
L1-FS1 Return oil flow - low • Oil flow 20.34.0
• Oil flow switch
Check:
Return oil flow - Switch • Connectors

L1-FS1 20.35.0
failure • Cables
• Sensor
Check:
Main motor running - Re- • Oil flow
L1-FS1 20.36.0
turn oil flow low
• Oil flow switch
The lubrication pump is

L1-FT1 Inlet oil flow - Low 20.41.0
worn out

ID:S 976.045 en-US 3 2022-04-07
Compo-
nent Alarm
Alarm Description
designa- code
tion
Check for leakage
L1-LT1 Lubrication oil level - Low Fill up the lubrication 20.49.0
tank to the correct oil
level
Check:
Return oil temperature - • Inlet oil temperature

L1-TT2 20.66.0
High • Cooling
• Sensor
Lubrication pump motor Check for short circuit

L1-F1 20.129.0
protection - Tripped Reset the tripped fuse
Lubrication pump motor Check for short circuit
L1-F4 20.132.0
protection - Tripped Reset the tripped fuse
Check:
Lubrication pump motor
L1-K1M contactor feedback fault - • Contactor 20.105.0
Not closed (activated) • Wiring
Lubrication pump motor Check:

contactor feedback fault - • Contactor
L1-K1M 20.106.0
Not released (deactivat-
ed) • Wiring
Check:
Lubrication pump motor
L1-K4M contactor feedback fault - • Contactor 20.111.0
Lubrication pump motor Check:

contactor feedback fault - • Contactor
L1-K4M 20.112.0
ed) • Wiring
Lubrication Control
Compo-
Alarm
code
ignation
Main drive - Lost commu-
M1-T1 Check network 1.145.0
nication
Check the main motor
M1-T1 Main drive - Tripped operating panel for a 1.146.0
description of the fault

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Compo-
Alarm
code
ignation
Check:
Main motor contactor
M1-K11M feedback fault - Not • Contactor 30.123.0
closed (activated) • Wiring
Check:
M1-K11M feedback fault - Not re- • Contactor 30.124.0
leased (deactivated) • Wiring
Check:
M1-K12M feedback fault - Not • Contactor 30.125.0
Check:
M1-K12M feedback fault - Not re- • Contactor 30.126.0
Lubrication running
N/A Lubrication - Running low low - Main motor M1- 20.153.0
M1 running
Main Motor
8.5.2 Sequential stop
Compo-
nent Alarm
Alarm Description
designa- code
tion
Verify that the com-
munication between
EC1 PLC watchdog 1.148.0
the PLC switch and
HMI is OK
Check communica-
External communication
EC1 tion between PLC 1.152.0
lost
and Anybus.
Crusher I/O - Lost commu-
nication
Check:
Distributed I/O - Lost com- • Network connec-
A101 tions 1.160.0
munication
• Cables

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Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
A102 tions 1.161.0
munication
• Cables
Check:
A103 tions 1.162.0
munication
• Cables
Power module - Lost com-

munication
Check:
A20.1 Communication error • Network 1.163.0
• Input card
Signal exchange module -

Lost communication
Check:
• Input card
Check:
• Input card
Check:
• Input card
Check:
• Input card
Gateway - Lost communi-

cation
Check:
PLC input card - Lost com- • Network
A1.1 1.156.0
munication
• Input card

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Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
A1.2 1.157.0
munication
• Input card
Check:
PLC output card - Lost • Network
A1.3 1.158.0
communication
• Input card
Check:
A1.4 1.159.0
communication
• Input card
Check:
A101 tions 1.160.0
munication
• Cables
Check:
A102 tions 1.161.0
munication
• Cables
Check:
A103 tions 1.162.0
munication
• Cables
Check:
A30.1 1.171.0
munication
• Input card
Check:
A30.2 1.172.0
munication
• Input card
Check:
A30.3 1.173.0
communication
• output card

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Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
A30.4 1.174.0
communication
• output card
Check:
A30.5 1.175.0
communication
• output card
Check:
Hydroset piston position - • Hydraulic leakage

K1-GT1 10.10.0
Main shaft not moving up • Position sensor
• Hydroset motor
Check:
Hydroset piston position - • Hydraulic leakage
K1-GT1 Main shaft not moving 10.11.0
down • Position sensor
• Hydroset motor
Check the sensor.

Hydroset range calibration
K1-GT1 Perform a main shaft 10.13.0
out of range
calibration
K1-LS1 Hydroset oil level - Low Check oil level 10.15.0
K1-LT1 Hydroset oil level - Low Check oil level 10.16.0
Check:
Hydroset pressure - Cable • Connectors

K1-PT1 10.19.0
broken • Cable
• Sensor
Check:
Hydroset pressure - cable • Connectors

K1-PT1 10.20.0
short circuit • Cable
• Sensor
Hydroset pressure - Low Check hydroset pres-

K1-PT1 10.21.0
pressure sure sensor
Spider bearing tempera-
K1-TT2 Check bearing grease 10.31.0
ture - High

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Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
Hydroset pump motor con-
K1-
tactor Feedback fault - Not • Contactor 10.101.0
K1MF
close (activated) • Wiring
Check:
K1-
K1MF
released (deactivated) • Wiring
Check:
K1-
K1MR
close (activated) • Wiring
Check:
K1-
K1MR
Hydroset pump motor pro- Reset motor protec-

K1-F1 10.127.0
tection - Tripped tion
Dump valve heater circuit
K1-F20 Reset fuse 10.128.0
breaker - Tripped
Dump valve heater circuit
K1-F21 Reset fuse 10.128.0
breaker - Tripped
K1-TT2 Check bearing grease 10.31.0
ture - High
Setting Regulation
Compo-
Alarm
code
ignation
Tank unit I/O - Lost com-
munication
Check:
A301 tions 1.167.0
munication
• Cables

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Compo-
Alarm
code
ignation
Check:
A302 tions 1.168.0
munication
• Cables
Check:
A303 tions 1.169.0
munication
• Cables
Check:
A304 tions 1.170.0
munication
• Cables
Air cooler motor protection

L1-F2 Reset the fuse 20.130.0
- Tripped
Air cooler motor protection
- Tripped
Check:
Return oil flow - Cable • Connectors

L1-FS1 20.32.0
broken • Cable
• Sensor
Check:
Return oil flow - Cable • Connectors

L1-FS1 20.33.0
• Sensor
Lubrication pump
worn
Check for leakage
L1-LS1 Lubrication oil level - low Fill up the tank to cor- 20.44.0
rect oil level
Check for leakage
L1-LT1 Lubrication oil level - low Fill up the tank to cor- 20.48.0
rect oil level
Pressure before main filter
L1-PT1 Relief valve opened 20.53.0
- High

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Compo-
Alarm
code
ignation
L1-PT1 / Pressure drop across
Check filter 20.57.0
L1-PT2 main filter - High
Check:
Return oil temperature - • Connector

L1-TT2 20.63.0
Cable broken • Cable
• Sensor
Check:
Return oil temperature - • Connector

L1-TT2 20.64.0
Cable short circuit • Cable
• Sensor
Check for leakage

L2-LT1 Pinion oil level - Low Fill up the tank to cor- 21.73.0
rect oil level
Check:
• Pressure
Pressure before pinion fil- • Flow
L2-PT1 21.77.0
ter - High
• Filter
• Sensor
Pressure after pinion filter

L2-PT2 Check for leakage 21.80.0
- Low
L2-PT1 / Pressure drop across pin-
Check filter 21.82.0
L2-PT2 ion filter - High
Check:
Oil temperature in pinion • Pinion system
L2-TT1 21.87.0
housing - High
• Roller bearings
Check:
Air cooler motor contactor
L1-K2M feedback fault - Not • Contactor 20.107.0
Check:
L1-K2M feedback fault - Not re- • Contactor 20.108.0

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Compo-
Alarm
code
ignation
Check:
L1-K5M feedback fault - Not • Contactor 20.113.0
Check:
L1-K5M feedback fault - Not re- • Contactor 20.114.0
Check:
Pinion pump motor con-
L2-K1M tactor feedback fault - Not • Contactor 21.115.0
Check:
Pinion pump motor con-
L2-K1M tactor feedback fault - Not • Contactor 21.116.0
Check for:
• Short circuit
Pinion Pump Motor Pro-
L2-F1 • Overload 21.155.0
tection - Tripped
Reset the tripped
fuse.
Lubrication Control
Component Alarm
Alarm Description
designation code
Main motor pow- Check main motor power
M1-JT1 30.95.0
er - Low measurement
Main motor - Check the motor operator
M1-T1 1.147.0
Warning panel for a description

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8.5.3 Feeder stop
Compo-
nent Alarm
Alarm Description
designa- code
tion
Check for short circuit.
Electrical cabinet main
EC1 Reset the main switch 10.256.0
switch -Tripped
Q1 on panel EC1
Check for short circuit.
Power measurement card
K1-F12 Reset the tripped 10.257.0
circuit breaker - Tripped
fuse.
Check:
Hydroset piston position - • Connectors

K1-GT1 10.1.0
• Sensor
Check:
Hydroset piston position - • Connectors

K1-GT1 10.2.0
• Sensor
Hydroset piston position -

K1-GT1 Crusher overloaded 10.6.1
At bottom position
Check:
Hydroset oil level - Cable • Connector

K1-LS1 10.12.0
broken • Cable
• Sensor
Check:
Hydroset oil level - Short • Connector

K1-LS1 10.14.1
circuit • Cable
• Sensor
Check:
Hydroset oil level - Cable • Connector

K1-LT1 10.16.1
broken • Cable
• Sensor

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Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
Hydroset oil level - Short • Connector

K1-LT1 10.32.1
circuit • Cable
• Sensor
Check:
Pressure drop across hy- • Connection
K1-PS1 droset filter - Switch fail- 10.17.1
ure • Cable
• Sensor
Check:
Dump valve temperature - • Connection

K1-TT1 10.25.1
• Sensor
Check:
Dump valve temperature - • Connection

K1-TT1 10.26.1
• Sensor
Check:
Spider bearing tempera- • Connection

K1-TT2 10.28.1
ture - Cable broken • Cable
• Sensor
Check:
Spider bearing tempera- • Connection

K1-TT2 10.29.1
ture - Cable short circuit • Cable
• Sensor
Check:
Dump valve heater con-
K1-K1E1 tactor feedback fault - Not • Contactor 10.99.1
Check:
Dump valve heater con-
K1-K1E1 tactor feedback fault - Not • Contactor 10.100.1
Setting Regulation

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Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
Inlet oil flow - Cable bro- • Connector

L1-FT1 20.37.1
ken • Cable
• Sensor
Check:
Inlet oil flow - Cable short • Connector

L1-FT1 20.38.1
circuit • Cable
• Sensor
Check:
Lubrication oil level - Ca- • Connector

L1-LS1 20.42.1
ble broken • Cable
• Sensor
Check:

L1-LS1 20.43.1
ble short circuit • Cable
• Sensor
Check:

L1-LT1 20.45.1
• Sensor
Check:

L1-LT1 20.46.1
• Sensor
Check:
Pressure before main filter • Connector

L1-PT1 20.50.1
- Cable broken • Cable
• Sensor

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Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
Pressure before main filter • Connector

L1-PT1 20.51.1
- Short circuit • Cable
• Sensor
Check:
Pressure after main filter - • Connector

L1-PT2 20.54.1
• Sensor
Check:
Pressure after main filter - • Connector

L1-PT2 20.55.1
Short circuit • Cable
• Sensor
Check:
Inlet oil temperature - Ca- • Connector

L1-TT1 20.59.1
• Sensor
Check:
Inlet oil temperature - Ca- • Connector

L1-TT1 20.60.1
• Sensor
Check:
L1-TT1 Inlet oil temperature - High • Air cooler 20.62.1
• Radiator
Check:
Return oil temperature - • Oil temperature

L1-TT2 20.65.1
High • Cooling
• Sensor
Check:
Oil temperature in lubrica- • Connector

L1-TT3 20.67.1
tion tank - Cable broken • Cable
• Sensor

ID:S 976.045 en-US 3 2022-04-07
Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
Oil temperature in lubrica- • Connector

L1-TT3 20.68.1
tion tank - Short circuit • Cable
• Sensor
Check:
Pinion oil level - Cable • Connector

L2-LT1 21.70.1
broken • Cable
• Sensor
Check:
Pinion oil level - Cable • Connector

L2-LT1 21.71.1
• Sensor
Check:
Pressure before pinion fil- • Connector

L2-PT1 21.74.1
ter - Cable broken • Cable
• Sensor
Check:
Pressure before pinion fil- • Connector

L2-PT1 21.75.1
ter - Cable short circuit • Cable
• Sensor
Check:
Pressure after pinion filter • Connector

L2-PT2 21.78.1
- Cable broken • Cable
• Sensor
Check:
Pressure after pinion filter • Connector

L2-PT2 21.79.1
- Cable short circuit • Cable
• Sensor

ID:S 976.045 en-US 3 2022-04-07
Compo-
nent Alarm
Alarm Description
designa- code
tion
Check:
Oil temperature in pinion • Connector

L2-TT1 21.84.1
housing - Cable broken • Cable
• Sensor
Check:
Oil temperature in pinion • Connector

L2-TT1 21.85.1
housing - Short circuit • Cable
• Sensor
Dust seal air pressure mo-

tor protection - Tripped
Tank unit air pressure mo-
tor protection - Tripped
Check:
Dust seal air pressure - • Connector

L3-PT1 22.88.1
• Sensor
Check:
Dust seal air pressure - • Connector

L3-PT1 22.89.1
Short circuit • Cable
• Sensor
Check:
Dust seal air pressure - • Air blower
L3-PT1 22.91.0
Low • Hose (to cone
crusher)
Lubrication tank heating Check:

element contactor feed- • Contactor
L1-K3M 20.109.1
back fault - Not closed
(activated) • Wiring
Lubrication tank heating Check:

element contactor feed- • Contactor
L1-K3M 20.110.1
back fault - Not released
(deactivated) • Wiring

ID:S 976.045 en-US 3 2022-04-07
Compo-
nent Alarm
Alarm Description
designa- code
tion
Dust seal air pressure mo- Check:
tor contactor feedback • Contactor
L3-K1M 22.117.0
fault - Not closed (activat-
ed) • Wiring
Dust seal air pressure mo- Check:

L3-K1M 22.118.0
fault - Not released (deac-
tivated) • Wiring
Tank unit air pressure mo- Check:

L3-K2M 22.119.0
fault - Not closed (activat-
ed) • Wiring
Tank unit air pressure mo- Check:

L3-K2M 22.120.0
fault - Not released (deac-
tivated) • Wiring
Lubrication Control
8.5.4 Notices
Compo-
Alarm
code
ignation
Main shaft reached
K1-GT1 minimum allowed po- 10.3.1
At minimum position
sition.
Hydroset piston position - Main shaft reached
K1-GT1 10.4.1
At top position top position.
Minimum A-Dimen-
K1-GT1 Minimum A-Dimension 10.5.1
sion reached
reached
K1-GT1 Main shaft is dropping Check for leakage 10.7.1
(leakage)
Check:
K1-GT1 Main shaft moving up (too • Hydroset pump 10.8.1
slowly) • Oil temperature

ID:S 976.045 en-US 3 2022-04-07
Compo-
Alarm
code
ignation
Check:
K1-GT1 Main shaft moving down • Hydroset pump 10.9.1
(too slowly) • Oil temperature
K1-LT1 Hydroset oil level - Low Check oil level 10.15.1

Pressure drop across hy-
K1-PS1 Check filter 10.18.1
droset filter - High
Hydroset pressure - High Remove stones from
K1-PT1 10.22.1
(crusher stopped) crushing chamber
Check:
Hydroset Pressure - Cable • Connector

K1-PT9 10.23.1
broken • Cable
• Sensor
Check:
Hydroset Pressure - Cable • Connector

K1-PT9 10.24.1
• Sensor
Check:
Dump valve temperature - • Heater
K1-TT1 10.27.1
Low
• Sensor
Spider bearing tem-

K1-TT2 perature - Reached 10.30.1
ture - High
high limit
Electric dump valve - Lost
N/A Check network 1.155.1
communication
N/A Liner lifetime - Low Worn liners 10.149.1
Minimum allowed
N/A CSS - low limit 10.150.1
CSS value reached
Perform CSS calibra-
N/A CSS calibration needed 240.1.1
tion
Setting Regulation

ID:S 976.045 en-US 3 2022-04-07
Compo-
Alarm
code
ignation
Inlet oil flow - Getting
low
Lubrication oil level -
L1-LT1 Oil level - Getting low 20.47.1
Low
Pressure in lubrica-
Pressure before main fil-
L1-PT1 tion system - Getting 20.52.1
ter - High
high
Change filter 20.56.1
L1-PT2 main filter - High
L1-PT2 main filter - Low
Inlet oil temperature - Oil temperature too
L1-TT1 20.61.1
Low low
Oil temperature in lubri- Check oil heating ele-
L1-TT3 20.69.1
cation tank - Low ment
Oil level in pinion
L2-LT1 Pinion oil level - Low 21.72.1
tank - Getting low
Check:
• Pressure
Pressure before pinion • Flow
L2-PT1 21.76.1
filter - High
• Filter
• Sensor

L2-PT2 pinion filter - High
Check/Change filter 21.83.1
L2-PT2 pinion filter - Low
Check:
Oil temperature in pinion • Pinion system
L2-TT1 21.86.1
housing - High
• Roller bearings
Check:
L3-PT1 22.90.1
Low
• Hose (to crusher)
Check:
L3-PT1 22.92.1
High
• Hose (to crusher)

ID:S 976.045 en-US 3 2022-04-07
Compo-
Alarm
code
ignation
Check:
Pressure drop across
L4-PS1 off-line filter - Switch fail- • Connection 23.93.1
ure • Sensor
Pressure drop across

L4-PS1 Check/Change filter 23.94.1
off-line filter - High
Check:
Off-line filter motor con-
L4-K1M tactor feedback fault - • Contactor 23.121.1
Off-line filter motor con- Check:

tactor feedback fault - • Contactor
L4-K1M 23.122.1
ed) • Wiring
Lubrication tank heater

circuit breaker - Tripped
Off-line filter motor pro- Reset motor protec-
L4-F1 23.136.1
tection - Tripped tion
Lubrication Control
Component
Alarm Description Alarm code
designation
Pinion shaft speed - Crusher running too
M1-SS1 30.96.1
Low slow - Check the drive
Pinion shaft speed - Crusher running too fast
M1-SS1 30.98.1
High - Check the drive
No Lubrication sig-
verify that lubrication is
N/A nal - Main motor 30.154.1
running
starting
Main motor

ID:S 976.045 en-US 3 2022-04-07
8.5.5 Events
Compo-
nent des- Alarm Description Alarm code
ignation
• Enable feed - Activated

Crusher - In pro-
N/A • Main motor - Running 240.178.2
duction
• Crusher - Loaded
N/A Crusher - Idling Main motor - Running 240.179.2

Enable feed signal -
N/A Enable feed - Deactivated 240.181.2
Off
Enable feed signal -
N/A Enable feed - Activated 240.180.2
On
Manual CSS cali- Manual CSS calibration -
N/A 240.183.2
bration - Done Done
Automatic CSS cal- Automatic CSS calibration -
N/A 240.182.2
ibration - Done Done
Lubrication flow - Lubrication flow detected -
N/A 240.184.2
OK L1-FS1
Lubrication flow - No lubrication flow detect-
N/A 240.185.2
Low ed - L1-FS1
Main motor - Start- Main motor - Start com-
N/A 240.176.2
ed mand
Main motor - Stop- Main motor - Stop com-
N/A 240.177.2
ped mand
Lubrication motor - Lubrication motor - Start
N/A 240.186.2
Started command
Lubrication motor - Lubrication motor - Stop
N/A 240.187.2
Stopped command
N/A New liner System detected new liner 240.189.2
Hydroset position adjusted
Wear compensation
N/A - According to the liner 240.188.2
- Activated
wear
Wear compensation Wear compensation - No
N/A 240.190.2
- Deactivated longer active
Wear compensation Hydroset position adjusted
N/A - Adjusted hydroset - According to the liner 240.191.2
position wear

ID:S 976.045 en-US 3 2022-04-07
9 History and trends

ID:S 976.045 en-US 3 2022-04-07
9.1 Selecting signals
Access descrip- Operator Menu (Operator Menu) > History And

tion
Trends (History And Trends)
Up to six signals can be added.

1. Tap:
• Select signal (Select signal) in the Signal set (Signal set) sub-
window.
• A signal in the Signal set (Signal set) sub-window.
The signal that was tapped will be replaced by the new signal.
The edit icon and the remove icon are displayed for a few
seconds.
2. Tap the edit icon .

The Signal set (Signal set) window is opened.
3. Tap:
• The signal that is to be added. This will add it to the Signal set
(Signal set) sub-window.
9.2 Removing signals

tion
1. Tap the signal that is to be removed.

The edit icon and the remove icon are displayed for a few
seconds.
2. Tap the remove icon .

The signal is removed.
9.3 Saving a signal selection

tion

ID:S 976.045 en-US 3 2022-04-07
1. Tap Change… (Change…) .

The Change Signal Set (Change Signal Set) window is opened.
Note! The signal set Temperatures (Temperatures) cannot be replaced.
2. Tap the signal set that is to be replaced.
3. Tap Replace (Replace) .
The virtual keyboard is opened.
4. Enter a name for the new signal set.
5. Tap OK (OK) .
The virtual keyboard and the Change Signal Set (Change Signal Set)
window are now closed.
9.4 Changing the signal set

tion
1. Tap Change… (Change…) .

The Change Signal Set (Change Signal Set) window is opened.
2. Tap the signal that is to be used.
3. Tap Use (Use) .
The Change Signal Set (Change Signal Set) window is now closed.
9.5 Setting min. and max. values for the vertical axis
The min. and max. values only affect the main curve. The main curve
(signal) is highlighted in blue in the Signal set (Signal set) sub-window.
1. Tap the unit for the main curve (1).
2. Tap one of the fields.
3. Enter the desired value.

ID:S 976.045 en-US 3 2022-04-07
4. Tap:
• OK (OK) to update the values.
• Cancel (Cancel) to keep the original values.
2
1 Unit for the main curve
2 Main curve
9.6 Setting the time scale

tion
When the History And Trends (History And Trends) window is opened,
the time scale is at its default value.
1. Tap:
• The zoom in icon and the zoom out icon to set the time
scale.
When the zoom limit is at maximum, the zoom icons are grayed out.
• Time scale (Time scale) and choose a value from the list.
9.7 Viewing signal values in real time

tion
When tapping the play icon it is changed to the stop icon .

When viewing the signal values in real time the timeline cannot be moved,
so the forward, rewind and go to bookmark icons are grayed out.
1. Tap the play icon .

The signal values are shown in real time.

ID:S 976.045 en-US 3 2022-04-07
9.8 Stopping the real time presentation

tion
When tapping the stop icon it is changed to the play icon .

When the realtime presentation is stopped, the forward, rewind and go to
bookmark icons becomes available.
1. Tap the stop icon .

The realtime presentation is stopped.
9.9 Changing the current position on the timeline

tion
Rewind and forward are not available during real time viewing.
1. Tap:
• Behind or in front of the red line.
• The red line and slide it backward or forward.
• The information box on the timeline and slide it backward or forward.
• The rewind icon , or touch and hold it.
• The forward icon , or touch and hold it.
9.10 Inserting the bookmark

tion
Only one bookmark can be inserted. If a bookmark is inserted already, it will

be overwritten when a new bookmark is inserted.
1. Place the red line where the bookmark is to be inserted.
2. Tap the bookmark icon

The bookmark is inserted.

ID:S 976.045 en-US 3 2022-04-07
9.11 Going to the bookmark

tion
Go to bookmark is not available during real time viewing.
1. Tap the go to bookmark icon .

The current position is moved to the bookmark.
9.12 Saving a screen capture from History And Trends

(History And Trends)

tion

Close the dialog box that appears when the USB stick is inserted.
Follow below steps to copy the data to a USB stick.

3. Tap Capture (Capture) .

ID:S 976.045 en-US 3 2022-04-07
10 System Information

ID:S 976.045 en-US 3 2022-04-07
10.1 Viewing operation information
Operator Menu (Operator Menu) > Counters

Access descrip-
tion
(Counters)
1. Tap a tab to see the related operation information.
10.2 Copying operation information
Operator Menu (Operator Menu) > Counters

Access descrip-
tion
(Counters)

Close the dialog box that appears when the USB stick is inserted.
Follow below steps to copy the data to a USB stick.

3. Tap Export Counters (Export Counters) .
10.3 Viewing Automation & Connectivity System

information
Access descrip- Operator Menu (Operator Menu) > Machine in-

tion
fo (Machine info)
1. Tap View Software Licenses (View Software Licenses) to view third

party licenses.

ID:S 976.045 en-US 3 2022-04-07
11 Troubleshooting

ID:S 976.045 en-US 3 2022-04-07
11.1 Crusher signals
Operator Menu (Operator Menu) > Troubleshoot-

Access de-
scription ing (Troubleshooting) > Crusher signals (Crusher
signals)
1 2 3
1 Sensor designation
2 Sensor value
3 Signal value
11.2 Hydraulics
Operator Menu (Operator Menu) > Troubleshooting

Access de-
scription (Troubleshooting) > Hydraulic system (Hydraulic
system)
Green indicates that the signal is active.

ID:S 976.045 en-US 3 2022-04-07
1 2 3
1 Designation
2 Sensor value
3 Signal value
11.3 Lubrication system

There is one general troubleshooting lubrication system view and a specific
one for the pinion lubrication system.

Access de-
scription (Troubleshooting) > Lubrication system (Lubrica-
tion system)

Access de-
scription (Troubleshooting) > Pinion Lubrication system
(Pinion Lubrication system)
Note! The view may vary depending on the Automation & Connectivity
System configuration.
A green tick indicates that the connection is working.
Blue indicates that the signals is active.
Red dots indicate off/no/not ok.
Green dots indicate on/yes/ok.

ID:S 976.045 en-US 3 2022-04-07
1 2 3 4 4 5 6
15
7
14
13
12 11 10 9 8
1 Main Lubrication oil flow

2 Main lubrication oil circuit
3 Off-line filter motor L4-M1 on/off
4 Cooler fan L1-M2 and L1-M5 on/off
5 Main lubrication oil temperature to crusher
6 Pressure drop across off-line filter L4-PS1
7 Return oil temperature
8 Return oil flow yes/no

9 Lubrication tank heating element L1-K3M on/off
10 Lubrication oil temperature in tank
11 Oil level in tank
12 Primary lubrication oil pump motor L1-M1 on/off
13 Pressure before the main lubrication oil filter L1-PT1

14 Pressure drop across main lubrication filter L1-FU1
15 Pressure after the main lubrication oil filter L1-PT2

ID:S 976.045 en-US 3 2022-04-07
6
1
5 4 3 2
1 Pinion housing temperature

2 Pinion tank oil level
3 Pinion oil pump motor L2-M1
4 Pressure before pinion filter
5 Pressure drop across pinion lubrication filter L2-FU1
6 Pressure after pinion filter
11.4 Connections
Operator Menu (Operator Menu) > Troubleshoot-
Access de- ing (Troubleshooting) > Network (Network)

scription Main view , operation sub-window in alarm mode,
Troubleshooting (Troubleshooting) > Network

(Network)

ID:S 976.045 en-US 3 2022-04-07
1
2
1 Working connection
2 Lost connection
11.5 Customer interface

Access de-
scription (Troubleshooting) > Customer Interface (Custom-
er Interface)
Signals in the left column (1) are sent from ACS to the plant control system.
Signals in the right column (2) are sent from the plant control system to the
ACS.
Green indicates that the signal is active and red that the signal is inactive.

ID:S 976.045 en-US 3 2022-04-07
1 2
1 Signals from ACS to the plant control system

2 Signals from the plant control system to ACS
11.6 Wear calculation

Access de-
scription (Troubleshooting) > Wear calculation (Wear calcu-
lation)

ID:S 976.045 en-US 3 2022-04-07
1 2 3 4
5 6 7 8 9 10 11
1 Loaded hours
2 Wear since last calibration
3 A-dimension
4 Consumed energy during loaded hours
5 Wear left until maximum wear
6 Hours left until maximum wear
7 Estimated energy left until maximum wear
8 Total adjustment since last calibration
9 Wear per hour since last calibration
10 Time since last compensation
11 Wear compensation adjustment limit

ID:S 976.045 en-US 3 2022-04-07
www.sandvik.com

06 ACS-c Turnkey 4.3 Operators Instructions S 976.045-03.en

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Original instructions

S 976.045 en-US 3 2022-04-07

Document number: S 976.045

This page is intentionally left blank

2 Using the user interface.................................................25

3 Operator's inspection and care ....................................35

6 Calibrating the CSS........................................................ 49

7 Moving the main shaft....................................................51

9 History and trends..........................................................79

This page is intentionally left blank

1 Overview of the user interface

Copyright © Sandvik 9 (96)

1.2 Main view of the user interface

1.3 Indicator pane

10 (96) Copyright © Sandvik

1.4 Main view

1.4.1 Operation sub-window

Copyright © Sandvik 11 (96)

1 Main shaft movement indicator

12 (96) Copyright © Sandvik

1.4.1.2 Lubrication control

Copyright © Sandvik 13 (96)

15 Lubrication oil temperature in tank.

17 Secondary lubrication pump motor L1-M4 on/off

1.4.2 Process sub-window, operation mode

14 (96) Copyright © Sandvik

4 Peak pressure indicator

1.4.3 Operation sub-window, alarm mode

1.4.4 Miscellaneous sub-window

Copyright © Sandvik 15 (96)

1.4.4.1 Operation (Operation) tab

1.4.4.2 Energy (Energy) tab

16 (96) Copyright © Sandvik

1 Power consumption since calibration

1.4.4.3 Values (Values) tab

1.5 Alarm, interlock and notice levels

Copyright © Sandvik 17 (96)

Indication Type Impact Action

Feed is automatically ena-

1.6 Navigation path

For some windows, a drop-down menu (2) is displayed in the

18 (96) Copyright © Sandvik

1.7 Crushing programs window

1 Program list sub-window

1.7.1 Program list sub-window

The program that is in use (2) is indicated with an check icon .

Copyright © Sandvik 19 (96)

1 Program mode icon

1.8 Log (Log) window

1 New (New) tab

20 (96) Copyright © Sandvik

1 Events (Events) tab

1.9 History And Trends (History And Trends) window

1 Unit for the main curve 2 Drop-down menu

Copyright © Sandvik 21 (96)

9 Set time 10 Forward

1.10 Mode icons

1.10.1 Crushing program mode icons

Peak pressure (Peak pressure)

1.10.2 On/off icons

1.10.3 Feed mode icons, crusher tab

The feed is disabled.

Waiting for the crusher ready signal.