Helical gears are a type of mechanical gear system widely used in various applications due to

their unique design and advantages. Here are some key points to note about helical gears:

Tooth Orientation: Helical gears have teeth that are cut at an angle to the gear axis, forming a
helix shape. This design results in a smoother meshing action compared to spur gears, where
the teeth are parallel to the gear axis. The helical shape allows for gradual and continuous
contact between the teeth, reducing noise and wear.

Load Distribution: Helical gears distribute loads more evenly across their teeth compared to
spur gears. This results in higher load-carrying capacity and better resistance to shock loads.
As a result, helical gears are often chosen for heavy-duty and high-torque applications.

Efficiency: Helical gears typically have high efficiency due to their smooth engagement and
minimal sliding friction between the teeth. They are more efficient than worm gears, making
them suitable for applications where energy conservation is important.

Parallel or Crossed Axes: Helical gears can be used in both parallel and crossed axis
configurations. Parallel helical gears are used when the input and output shafts are parallel,
while crossed helical gears (also known as spiral bevel gears) are used when the shafts are
oriented at an angle other than 90 degrees. This flexibility in configuration makes them
versatile for a wide range of applications.

Noise and Vibration: While helical gears are quieter compared to spur gears, they can still
produce some noise due to the helical tooth contact. To reduce noise further, helical gears can
be designed with specific tooth profiles and manufacturing techniques.

Manufacturing Complexity: Helical gears are more complex to manufacture than spur gears
due to the helical angle. Special cutting tools and machinery are required to create the helical
tooth profile accurately. This can increase production costs and