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BIO-CEL®

Submerged
MBR Solutions
Submerged MBR Modules for
Biological Wastewater Treatment

It is becoming increasingly challenging for


conventional wastewater treatment plants to keep up
with tighter discharge regulations, urbanization, and
increased demand for water recycling.
BIO-CEL® MBR is a cost-effective SMART MODULE DESIGN -
and scalable solution for meeting 360° ACCESS
challenging effluent requirements for
municipal and industrial wastewater BIO-CEL MBR modules were the first
treatment. flat-sheet membrane-based MBR
modules with 360° access. The open
HIGH EFFLUENT QUALITY - design minimizes dead zones where
TWO TIMES SMALLER FOOTPRINT braiding and sludge accumulate.

BIO-CEL MBR creates a cleaner, hig- FIVE TIMES LESS CLEANING -


her quality effluent than conventio- REDUCED CHEMICAL USAGE
nal wastewater treatment systems,
using up to two times smaller over- The membrane stack can be acces-
all footprint due to its high packing sed easily for cleaning and mainte-
density. nance, facilitating a more thorough
The BIO-CEL ultrafiltration memb- cleaning process and extending
rane serves as an effective physical cleaning intervals. Modules can be
barrier for the retention of solids and cleaned in-situ and do not require a
bacteria. The modules produce a separate cleaning tank. The BIO-CEL
high volume of superior quality eff- MBR membrane laminate combines
luent at a consistent flow rate. This the advantages of flat sheet and hol-
is especially useful for water reuse low fiber membranes, allowing back-
applications. wash and increased durability.

2 MANN+HUMMEL BIO-CEL® MBR Modules


SELF-HEALING MEMBRANE FINE BUBBLE AERATION
LAMINATE
The special diffusors create fine air
BIO-CEL MBR modules were the first bubbles that help save energy and Remote Online
modules to use membrane laminate generate a consistent crossflow bet-
technology and the first to benefit ween the membrane laminate sheets.
Monitoring with
from its self-healing effect. The oxygen transfer is more efficient Streametric!
with fine than coarse bubble aeration
systems.

OPERATION OF BIO-CEL® MBR MODULES MEMBRANE FLAT SHEET LAMINATE WITH


SELF-HEALING EFFECT
In a membrane bio-reactor (MBR) system, the
biomass treats polluted water, while the memb- The integrity of the membrane plays a significant role in MBR
rane ensures the safe separation of the biomass wastewater treatment. BIO-CEL MBR membrane is laminated
from the cleaned wastewater. Traditionally, this on both sides onto a special spacer material, then the laminate
separation process relied on solids settling in sheets are cut and welded on the sides. The result is a 2 mm thick
a secondary clarifier. In addition to better eff- laminate suitable for the MBR application. In the event that the
luent quality, MBRs have the advantage to be membrane is damaged, the spacer material seals off the dama-
operated with much higher MLSS (Mixed Liquor ge using the biomass in the system. Solids and bacteria can still
Suspended Solids) levels. Thus, an MBR plant be rejected by the membrane laminate. Laboratory tests have
requires less space than a conventional plant. shown that the membrane laminate “heals” itself in less than two
The key elements of an MBR system are the minutes, even under the most adverse conditions.
membrane and the aeration. The membrane
serves as a physical barrier for the retention of
solids and bacteria. The aeration generates the
crossflow, which transports the mixed liquor
along the membrane surface. This crossflow
prevents the accumulation of sludge on the
membrane surface, resulting in a consistent and
reliable operation.
The treated water is collected in a permeate
channel and can be safely discharged. The per-
meate from BIO-CEL® MBR modules may be fed
directly to a reverse osmosis (RO) process.
MICRODYN RO membranes are suitable for this
application.

MANN+HUMMEL BIO-CEL® MBR Modules 3


BIO-CEL® MBR
Module Configurations

MEMBRANE MATERIAL 1 2 3 4 MODULE CONFIGURATIONS 5 6 7 8 9 10 11 12 13 14 15 16

■ Polymer: PES A
BIO-CEL® MBR modules consist of one or more membrane A

■ MembraneType: Ultrafiltration cassettes. With this modular configuration, BIO-CEL MBR


■ Support Layer: Polyester B
is a scalable solution for both small and large wastewater
B

■ Drainage: Polyester
1 2 3 4 5 6 7 8 9 10 11 12

treatment plants.
A C A C

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A
A A

D D
B B
B
5 6 7 8 9 10 11 12

A
8 9 10 11 12
B C
B
E E
A

C C
D

B
C C
F E F

C
D D
C
F

G
D D G
D
D G

E E
H
E
E

E H E H
ISOMETRIC VIEW
ISOMETRIC VIEW
BIO CEL EASY - ILLUSTRATION FOR VECTOR
ISOMETRIC VIEW BIO-CEL® M+ 200 - ILLUSTRATION FOR VECTOR
BIO-CEL® M+ 100 - ILLUSTRATION FOR VECTOR J

F ISOMETRIC VIEW
F F
ISOMETRIC VIEW BIO-CEL® L2 DOUBLE - ILLUSTRATION FOR VECTOR F ISOMETRIC VIEW
BIO-CEL® L2 - ILLUSTRATION FOR VECTOR
Material-No.
Material-Nr. / Rohteil-Nr.
REFER BOM
Description
Bezeichnung
-
Article No
Artikel Nummer
1000002984
K BIO-CEL® XL2 - ILLUSTRATION FOR VECTOR
Property of / Eigentümer Detail Drawing J J
F Material-No. Description Article No
F
Material-No. Description Article No.

AVAILABLE MODULE TYPES


MANN+HUMMEL Group Artikel Nummer Material-Nr. / Rohteil-Nr. Bezeichnung Artikel Nummer
Ludwigsburg
Werkstattzeichnung Material-Nr. / Rohteil-Nr.
G Bezeichnung
REFER BOM - 1000022570/1000022765
- - -
Germany
Refer to protection notice ISO 16016/u
The reproduction, distribution and utilization of this document as well as the
Property of / Eigentümer Detail Drawing Material-No. Description Article No
DD.MM.YYYY Name
communication of its contents to others without explicit authorization is Property of / Eigentümer Detail Drawing MANN+HUMMEL Group
Ludwigsburg
Werkstattzeichnung Material-Nr. / Rohteil-Nr. Bezeichnung Artikel Nummer
prohibited. Offenders will be held liable for the payment of damages. All rights
MANN+HUMMEL Group
Werkstattzeichnung Refer BOM - 1000001455
Refer to protection notice ISO 16016/u
reserved in the event of the grant of a patent, utility model or design.
drawn by 12-05-2021 Vijay KS
Ludwigsburg G Germany The reproduction, distribution and utilization of this document as well as the

checked by - Andreas F Language code all dimensions in Refer to protection notice ISO 16016/u DD.MM.YYYY Name
communication of its contents to others without explicit authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights
L
- [mm]
Detail Drawing
Germany
approved by - - Sprachschlüssel alle Maße in The reproduction, distribution and utilization of this document as well as the drawn by 26-07-2022 Ibraaheem reserved in the event of the grant of a patent, utility model or design.
Property of / Eigentümer
communication of its contents to others without explicit authorization is
Proj.-No. / substitute for / similar / DD.MM.YYYY Name checked by 11-10-2022 Saravana Language code
EN all dimensions in Material-No. Description Article No
Weight (calculated)
[g] ± .. prohibited. Offenders will be held liable for the payment of damages. All rights [mm] MANN+HUMMEL Group
Proj.-Nr.
-
Ersatz für
-
ähnlich
- Gewicht (berechnet) G
drawn by 21-06-2022 Ibraaheem reserved in the event of the grant of a patent, utility model or design.
approved by 11-10-2022
Proj.-No. /
Dominik Schreier
substitute for / Quantity/Menge
Sprachschlüssel

Weight (calculated)
alle Maße in
Material-Nr. / Rohteil-Nr. Bezeichnung Artikel Nummer
Ludwigsburg
Werkstattzeichnung G
Tolerance standard Proj.-Nr. Ersatz für [g] ± -- - -
Part name BIO-CEL® EASY MODULE ASSEMBLY- H by
checked 02-11-2022 Saravana Language code all dimensions in - -
01 Gewicht (berechnet)
Refer to protection notice ISO 16016/u
Tolerierungsprinzip
ISO 2768-1/2768-2 For Vector Graphics approved by 02-11-2022 Dominik Schreier Sprachschlüssel
- alle Maße in
[mm] Tolerance standard Germany
Benennung
BIO-CEL® M+ 200 For Vector The reproduction, distribution and utilization of this document as well as the
Detail Drawing
Part name
m-K-m Tolerierungsprinzip Property of / Eigentümer
Scale
1:8
Sheet 1 A2 Drawing-Nr
MN-01100-000-002 Index
00
Proj.-No. /
Proj.-Nr.
substitute for /
Ersatz für
Quantity/Menge
K Weight (calculated)
[g] ± ..
ISO 2768-1/2768-2
m-K-m
Benennung Graphics Illustration M
DD.MM.YYYY Name
communication of its contents to others without explicit authorization is K
MANN+HUMMEL Group
G Maßstab of 1 Zeichnungs-Nr. Index
- - 01 Gewicht (berechnet) Scale
1:8
Sheet 1 A1
1
Drawing-No.
-
Index
02 Ludwigsburg
Werkstattzeichnung G
prohibited. Offenders will be held liable for the payment of damages. All rights
8 9 10 11 12 Maßstab of Zeichnungs-Nr. Index
reserved in the event of the grant of a patent, utility model or design.
Refer to protection notice ISOdrawn
16016/uby 13-08-2021 Vijay KS
Tolerance standard
1 2 3 4 5 6 7 Tolerierungsprinzip
8 Part name
BIO-CEL® M+ 100 for Vector
9 10 11 H 12 13 14 15 16
Germany Material-No. Description Article No.
Graphics Illustration The reproduction, distribution and utilization of this document as well as the

Module Membrane Membrane Membrane No. of Dimensions Dimensions Housing


ISO 13920 Benennung checked by Saravana Language code all dimensions in
B-F-B

1 A2 DD.MM.YYYY Name
communication of its contents to others without explicit authorization is
Sprachschlüssel
- alle Maße in
[mm] Material-Nr. / Rohteil-Nr.
-
Bezeichnung
-
Artikel Nummer
1000001428
Scale
Maßstab
1:10
Sheet
of 1
Drawing-Nr
Zeichnungs-Nr.
- Index
Index
02 drawn by
approved
prohibited. Offenders will be held liable for the payment by
of damages. All rights
reserved in the event of the grant of a patent, utility model or design.
18-07-2022 Ibraaheem Proj.-No. / substitute for / similar /
5 6 7 8 9 10 11 12 Weight (calculated) Property of / Eigentümer Detail Drawing
[g] ± ..
Type Material Area [m²] Area [ft²] Cassettes [mm] [ft] Material
checked by - Saravana Proj.-Nr. Ersatz für ähnlich
Language code all dimensions in MANN+HUMMEL Group
- - [mm] - - Gewicht (berechnet) Werkstattzeichnung
approved by - Dominik Schreier Sprachschlüssel alle Maße in Ludwigsburg
Tolerance standard Refer to protection notice ISO 16016/u

H Proj.-No. / substitute for / similar /


Weight (calculated) Tolerierungsprinzip Part name
BIO-CEL® L2 DOUBLE -GRAPHIC H Germany The reproduction, distribution and utilization of this document as well as the

L Proj.-Nr. Ersatz für ähnlich [g] ± .. communication of its contents to others without explicit authorization is
L
- - - Gewicht (berechnet) ISO 13920
B-F-B
Benennung ILLUSTRATION FOR VECTOR ONLY DD.MM.YYYY Name prohibited. Offenders will be held liable for the payment of damages. All rights
Tolerance standard drawn by 16-08-2021 Ibraaheem reserved in the event of the grant of a patent, utility model or design.
H 1 A2
00
Part name
H Tolerierungsprinzip BIO-CEL® L2 - GRAPHIC Scale 1:18 Sheet Drawing-Nr
-
Index
checked by 01-12-2022 Saravanan
ISO 2768-1/2768-2 Benennung ILLUSTRATION FOR VECTOR ONLY
Maßstab of 1 Zeichnungs-Nr. Index
approved by 01-12-2022 Dominik Schrier
Language code
Sprachschlüssel
EN all dimensions in
alle Maße in
[mm]
m-K-m
1 2 3 4 5 6 1 A27 8 9 10 11 12 Proj.-No. / substitute for /

EASY PES 50 108 1 28000 x 747 x 1515 0.9 x 2.5 x 5 Stainless Steel
Scale Sheet Index
Maßstab
1:16
of 1
Drawing-Nr
Zeichnungs-Nr.
- Index
Proj.-Nr. Ersatz für
Quantity/Menge
01
Weight (calculated)
Gewicht (berechnet)
[g] ±-
- -
1 2 3 4 5 6 7 8 9 10 11 12 Tolerance standard
Part name
Tolerierungsprinzip BIO-CEL® XL-2 Standard Graphic
M ISO 13920
B-F-B
Benennung Illustration for Vector Only M
1 A1
00
Scale Sheet Drawing-No. Index
Maßstab
1:17
of 1 Zeichnungs-Nr.
TBD Index

M+100 PVDF 1
100 2 3
1076 4 5
16 7
1213 x 1072 x 1345 8 9 10
3.98 x 3.5 x 4.5
11 12 13
Stainless Steel
14 15 16

M+200 PVDF 200 2152 2 1213 x 1072 x 2340 3.98 x 3.5 x 7 Stainless Steel

L-2 PES 480 5167 1 1524 x 1080 x 2435 5 x 3.5 x 8 Stainless Steel

L-2 Double PES 960 10333 2 1524 x 2160 x 2435 5x7x8 Stainless Steel

XL-2 PES 1920 20667 4 3200 x 2750 x 2750 10.5 x 9 x 9 Stainless Steel

Note: nominal values

Europe
Germany: +49 611 962 6001
Italy: +39 0721 1796201
info.wfs@mann-hummel.com

Americas
USA: +1 805 964 8003
sales.mnus@microdyn-nadir.com

Asia
APAC: +65 6457 7533
China: +86 10 8413 9860
waterchina@mann-hummel.com www.mann-hummel.com

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