Manufacturing and Industrial Processes

MONTELEYOLA, SIEGFRED P.
4ME - B
ENGR. MARK NIÑO JAVIER
Siegfred Monteleyola
University of Rizal System - Morong Campus
College of Engineering
BS Mechanical Engineering
THE MANUFACTURING BASIC METALS AND ALLOYS:
INDUSTRY PROPERTIES & APPLICATIONS

DESIGN AND GRAPHICAL METAL FORMING AND

COMMUNICATION CASTING PROCESS
MANUFACTURING MACHINING AND ITS
PRODUCTS APPLICATIONS
APPLICATIONS OF MISCELLANEOUS
TECHNOLOGY TOPICS
CHAPTER 1: THE
MANUFACTURING
INDUSTRY
The manufacturing II. Major Trends and VII. Future Outlook
industries are industries Challenges A. Advanced
transforming goods, A. Automation and advanced
manufacturing techniques
technologies
that is, mainly B. Globalization and and Industry 4.0
manufacturing international competition B. Shift towards smart
industries in their own C. Sustainability and factories and connected
environmental considerations systems
right, but they also D. Workforce and skills C. Emphasis on
concern the repair and development
sustainable and green
installation of industrial E. Supply chain management
manufacturing practices
and logistics
equipment and D. Reshoring and
subcontracting III. Economic Impact and regionalization of
operations for third Contribution manufacturing
A. Employment generation
parties. B. Contribution to GDP and
export earnings Manufacturing means
I. Key Sectors within the C. Research and development producing goods in large
Manufacturing Industry investments quantities after processing
A. Automotive manufacturing from raw materials to more
B. Electronics and technology IV. Government Policies and valuable products.
manufacturing Initiatives Manufacturing helps
C. Food and beverage A. Supportive policies for the transforming the raw
manufacturing manufacturing industry materials into finished goods
D. Pharmaceuticals and B. Incentives and grants for on a large scale and thus
healthcare manufacturing innovation and growth helps earning profit as
E. Consumer goods C. Trade agreements and finished goods are costlier
manufacturing international cooperation than raw materials.
CHAPTER 2: DESIGN
AND GRAPHICAL
COMMUNICATIONS
III. Graphical
I. Role of Manufacturing Communication in V. Integration of Digital Tools
Design Manufacturing Design in Manufacturing Design
A. Conceptualization and A. Technical drawings and A. CAD software for 2D and 3D
ideation blueprints modeling
B. Product design and B. Engineering graphics and B. Simulation and virtual
development symbols prototyping
C. Orthographic projection C. CAM (Computer-Aided
C. Material selection and Manufacturing) for process
sourcing and isometric views
planning
D. Exploded views and
D. Process planning and assembly drawings
D. PLM (Product Lifecycle
optimization Management) systems for
E. Tolerance analysis and design data management
geometric dimensioning and
II. Key Components of tolerancing (GD&T) VI. Emerging Trends in
Manufacturing Design Manufacturing Design and
A. Design specifications V. Benefits of Effective Graphical Communication
Graphical Communication A. Additive manufacturing (3D
and requirements printing) and its impact on
B. CAD (Computer-Aided A. Clear and concise
communication of design design
Design) software intent
B. Augmented reality (AR) and
C. 3D modeling and virtual reality (VR) for design
B. Facilitates collaboration visualization
prototyping among cross-functional C. Cloud-based collaboration
D. Design for teams platforms for remote design
Manufacturing (DFM) C. Reduces errors and rework teams
principles during manufacturing D. Integration of Internet of
E. Design for Assembly D. Enhances design Things (IoT) in product design
visualization and and manufacturing
(DFA) principles
comprehension
CHAPTER 3:
MANUFACTURING
PRODUCTS
i. Types of Manufacturing II. Overview of
Processes Manufacturing Products IV. Role of Technology in
A. Casting processes A. Consumer products Manufacturing Processes
1. Sand casting 1. Electronics and Products
2. Investment casting 2. Appliances A. Automation and
3. Die casting 3. Furniture robotics
B. Forming processes B. Industrial products B. Computer-aided design
1. Sheet metal forming 1. Automotive (CAD)
2. Forging C. Computer numerical
components
control (CNC)
3. Extrusion 2. Machinery and
D. Internet of Things (IoT)
C. Machining processes equipment and smart manufacturing
1. Turning 3. Aerospace parts
2. Milling C. Medical products V. Challenges and Trends
3. Drilling 1. Implants and in Manufacturing
D. Joining processes prosthetics Processes and Products
1. Welding 2. Medical devices and A. Sustainability and
2. Soldering equipment environmental concerns
3. Adhesive bonding 3. Pharmaceuticals B. Lean manufacturing
E. Additive D. Construction products and efficiency
manufacturing 1. Building materials improvement
processes 2. Prefabricated C. Digital transformation
1. 3D printing structures and Industry 4.0
2. Selective laser sintering 3. Plumbing and D. Customization and
3. Stereolithography electrical components personalization
CHAPTER 4:
APPLICATIONS OF
TECHNOLOGY
I. Automation and Robotics IV. Additive Manufacturing
A. Implementation of (3D Printing) VI. Big Data and Analytics
automated systems in A. Advantages of 3D A. Utilizing big data for
manufacturing processes printing in manufacturing decision-making in
B. Automation in improving manufacturing
processes B. Predictive maintenance
efficiency and productivity B. Rapid prototyping and
C. Automated and robotic and optimizing equipment
customized production with performance with data
technologies in additive manufacturing
manufacturing analytics
C. Impact of 3D printing on C. Improving supply chain
II. Internet of Things (IoT) supply chain management management through data-
A. Utilizing IoT devices for
D. Case studies showcasing driven insights
data collection and analysis D. Case studies
B. Integration of IoT in
the utilization of 3D printing
in manufacturing demonstrating the use of big
manufacturing operations data and analytics in
for real-time monitoring V. Augmented Reality (AR)
and Virtual Reality (VR) manufacturing
C. Improving predictive
maintenance and reducing A. Enhancing product
VII. Cybersecurity and Data
downtime through IoT design and development Protection
III. Artificial Intelligence (AI) with AR/VR A. Ensuring security of
and Machine Learning (ML) B. Training and simulation manufacturing systems and
A. Harnessing AI and ML using AR/VR technologies sensitive data
algorithms for process C. Improving assembly and B. Implementing measures to
optimization maintenance processes protect against cyber threats
B. Enhancing quality control through AR/VR C. Data privacy and
and implementing AI- D. Real-world examples of compliance in manufacturing
powered predictive AR and VR applications in D. Cybersecurity applications
analytics manufacturing in the manufacturing industry
CHAPTER 5:
BASIC METALS
AND ALLOYS
I. Properties of Basic C. Copper
Metals 1. Properties and
B. Aluminum Alloys
A. Physical properties characteristics 1. Duralumin
1. Density, melting point,
and boiling point
2. Applications in electrical 2. Aluminum-
2. Thermal and electrical wiring, plumbing, and magnesium alloys
conductivity electronics D. Copper Alloys
3. Ductility and malleability D. Zinc
4. Magnetic properties 1. Properties and 1. Bronze
B. Chemical properties characteristics 2. Brass
1. Reactivity with oxygen, 2. Applications in
water, and acids galvanization, batteries, IV. Future Trends
2. Corrosion resistance and die casting
II. Common Basic Metals E. Titanium
and Developments
and their Applications 1. Properties and A. Advancements in
A. Iron and Steel characteristics alloy compositions
1. Properties and
2. Applications in and processing
characteristics
2. Applications in aerospace, medical techniques
construction, automotive devices, and sports
equipment B. Emerging
industry, and infrastructure
B. Aluminum III. Alloys and their applications and
1. Properties and Applications industries
characteristics A. Steel Alloys
2. Applications in aerospace, C. Sustainable and
transportation, and 1. Stainless steel
packaging 2. High-speed steel
eco-friendly alloys
CHAPTER 6: METAL
FORMING AND
CASTING PROCESS
METAL FORMING I. Metal Forming D. Drawing
VS. CASTING Processes 1. Types of drawing
A. Rolling processes a. wire
1. Types of rolling drawing
Casting is the processes (hot rolling, b. tube drawing
process in which cold rolling) II. Casting Processes
metal is heated in a 2. Applications and A. Sand Casting
furnace until molten. advantages of rolling B. Investment Casting
While in the liquid C. Die Casting
B. Forging III. Other Types of
state, the metal is 1. Definition and principles Casting
poured in a die, or 2. Types of forging a. Permanent mold
mold, to create a processes (open die casting
component shape. forging, closed die b. Centrifugal casting
forging)
3. Applications and A casting results in fewer
Forging is the advantages of forging components and fewer
process in which parts needing to be put
thermal and C. Extrusion together. A weldment
mechanical energy is 1. Types of extrusion that was once a dozen
applied to ingots to processes (hot pieces can be cast into
cause the alloy to extrusion, cold one part, resulting in less
extrusion) assembly time, simpler
change shape while 2. Applications and inventory control, and a
in a solid state. advantages of extrusion drop in overall price.
CHAPTER 7:
MACHINING AND
ITS APPLICATIONS
V. Future Trends and
Machining is one of II. Advanced Innovations
those best ways that can Machining A. Advances in machining
help increase efficiency Techniques technologies
on your metals. When B. Integration of
machining the metals, A. Computer
Numerical Control machining with
they are always fitted automation and artificial
with internal quality (CNC) Machining intelligence
assurance detectors. This B. Electrical Discharge C. Sustainable machining
brings along a lot of Machining (EDM) and environmental
efficiency in terms of C. Laser Machining considerations
increasing the speed of D. Additive
production of the metals Machine learning is a
and ensuring good Manufacturing form of artificial
usage of raw materials. intelligence (AI) that relies
III. Applications of on data to learn and
I. DIFFERENT TYPES OF Machining improve. Data scientists
MACHINING PROCESSES: write algorithms that are
Turning A. Aerospace and
capable of processing
Milling Aviation Industry data, making conclusions
Drilling B. Automotive Industry
Grinding and learning as they
Sawing C. Medical Industry receive more data over
Broaching D. Energy Sector time. Machine learning
Planing algorithms become more
Electrical Discharge
E. General
effective over time
Machining (EDM) Manufacturing without human input.
CHAPTER 8:
MISCELLANEOUS
TOPICS
I. Industrial Plant Location II. Layout of Plants III. Production and
A. Factors influencing A. Types of plant Productivity
plant location decision
1. Proximity to raw
layouts A. Factors affecting
1. Process layout production levels
materials 1. Input resources (raw
2. Access to transportation 2. Product layout materials, labor, capital)
and distribution networks 3. Fixed position 2. Technology and
3. Availability of labor layout automation
force
4. Market proximity and
4. Combination layout 3. Quality control
B. Factors influencing measures
demand 4. Production planning
5. Government policies plant layout decision and scheduling
and incentives 1. Product B. Improving productivity
B. Types of plant characteristics in industrial plants
locations 2. Production process 1. Efficient utilization of
1. Urban locations resources
2. Rural locations 3. Material flow and
handling 2. Streamlining production
3. Suburban locations processes
C. Site selection process 4. Machinery and 3. Training and
1. Identifying suitable equipment development of workforce
locations placement 4. Implementing quality
2. Evaluating location management systems
alternatives 5. Safety and
ergonomics 5. Continuous
3. Making the final location improvement initiatives
decision considerations (Lean, Six Sigma)