Manufacturing and Industrial Processes

MONTELEYOLA, SIEGFRED P.
4ME - B
ENGR. MARK NIÑO JAVIER
Siegfred Monteleyola
University of Rizal System - Morong Campus
College of Engineering
BS Mechanical Engineering
THE MANUFACTURING BASIC METALS AND ALLOYS:
INDUSTRY PROPERTIES & APPLICATIONS

DESIGN AND GRAPHICAL METAL FORMING AND

COMMUNICATION CASTING PROCESS
MANUFACTURING MACHINING AND ITS
PRODUCTS APPLICATIONS
APPLICATIONS OF MISCELLANEOUS
TECHNOLOGY TOPICS
CHAPTER 1: THE
MANUFACTURING
INDUSTRY
The manufacturing industries II. Major Trends and Challenges
are industries transforming A. Automation and advanced VII. Future Outlook
technologies A. Advanced manufacturing
goods, that is, mainly B. Globalization and international
manufacturing industries in competition techniques and Industry 4.0
their own right, but they also C. Sustainability and environmental B. Shift towards smart
concern the repair and considerations factories and connected
installation of industrial D. Workforce and skills development systems
E. Supply chain management and C. Emphasis on sustainable
equipment and logistics
subcontracting operations for and green manufacturing
third parties. III. Economic Impact and practices
Contribution D. Reshoring and
I. Key Sectors within the A. Employment generation regionalization of
B. Contribution to GDP and export manufacturing
Manufacturing Industry earnings
A. Automotive manufacturing C. Research and development
B. Electronics and technology investments Manufacturing means producing
manufacturing goods in large quantities after
IV. Government Policies and processing from raw materials to
C. Food and beverage
Initiatives more valuable products.
manufacturing A. Supportive policies for the Manufacturing helps
D. Pharmaceuticals and manufacturing industry transforming the raw materials
healthcare manufacturing B. Incentives and grants for into finished goods on a large
E. Consumer goods innovation and growth scale and thus helps earning
manufacturing C. Trade agreements and profit as finished goods are
international cooperation costlier than raw materials.
CHAPTER 2: DESIGN
AND GRAPHICAL
COMMUNICATIONS
I. Role of Manufacturing III. Graphical Communication in
Design Manufacturing Design V. Integration of Digital Tools in
A. Technical drawings and Manufacturing Design
A. Conceptualization and A. CAD software for 2D and 3D
ideation blueprints
modeling
B. Product design and B. Engineering graphics and
B. Simulation and virtual
development symbols prototyping
C. Orthographic projection and C. CAM (Computer-Aided
C. Material selection and
isometric views Manufacturing) for process
sourcing D. Exploded views and assembly planning
D. Process planning and drawings D. PLM (Product Lifecycle
optimization E. Tolerance analysis and Management) systems for design
geometric dimensioning and data management
II. Key Components of tolerancing (GD&T)
Manufacturing Design VI. Emerging Trends in
Manufacturing Design and
A. Design specifications and V. Benefits of Effective Graphical Graphical Communication
requirements Communication A. Additive manufacturing (3D
B. CAD (Computer-Aided A. Clear and concise printing) and its impact on design
Design) software communication of design intent B. Augmented reality (AR) and
C. 3D modeling and B. Facilitates collaboration virtual reality (VR) for design
prototyping among cross-functional teams visualization
C. Reduces errors and rework C. Cloud-based collaboration
D. Design for Manufacturing platforms for remote design teams
(DFM) principles during manufacturing
D. Enhances design visualization D. Integration of Internet of Things
E. Design for Assembly (DFA) (IoT) in product design and
and comprehension
principles manufacturing
CHAPTER 3:
MANUFACTURING
PRODUCTS
i. Types of Manufacturing II. Overview of
Processes Manufacturing Products IV. Role of Technology in
A. Casting processes A. Consumer products Manufacturing Processes
1. Sand casting and Products
1. Electronics
2. Investment casting A. Automation and robotics
2. Appliances B. Computer-aided design
3. Die casting
3. Furniture (CAD)
B. Forming processes
1. Sheet metal forming B. Industrial products C. Computer numerical
2. Forging 1. Automotive components control (CNC)
3. Extrusion 2. Machinery and D. Internet of Things (IoT) and
C. Machining processes equipment smart manufacturing
1. Turning 3. Aerospace parts
2. Milling C. Medical products V. Challenges and Trends in
3. Drilling 1. Implants and prosthetics Manufacturing Processes
D. Joining processes 2. Medical devices and and Products
1. Welding equipment A. Sustainability and
2. Soldering environmental concerns
3. Pharmaceuticals
3. Adhesive bonding B. Lean manufacturing and
D. Construction products efficiency improvement
E. Additive manufacturing
1. Building materials C. Digital transformation and
processes
1. 3D printing 2. Prefabricated structures Industry 4.0
2. Selective laser sintering 3. Plumbing and electrical D. Customization and
3. Stereolithography components personalization
CHAPTER 4:
APPLICATIONS OF
TECHNOLOGY
I. Automation and Robotics IV. Additive Manufacturing (3D VI. Big Data and Analytics
A. Implementation of automated Printing) A. Utilizing big data for decision-
systems in manufacturing A. Advantages of 3D printing in making in manufacturing
processes manufacturing processes B. Predictive maintenance and
B. Automation in improving B. Rapid prototyping and optimizing equipment
efficiency and productivity customized production with performance with data analytics
C. Automated and robotic additive manufacturing C. Improving supply chain
technologies in manufacturing C. Impact of 3D printing on management through data-
II. Internet of Things (IoT) supply chain management driven insights
A. Utilizing IoT devices for data D. Case studies showcasing the D. Case studies demonstrating
collection and analysis utilization of 3D printing in the use of big data and analytics
B. Integration of IoT in manufacturing in manufacturing
manufacturing operations for V. Augmented Reality (AR) and
real-time monitoring Virtual Reality (VR) VII. Cybersecurity and Data
C. Improving predictive Protection
A. Enhancing product design
maintenance and reducing A. Ensuring security of
and development with AR/VR
downtime through IoT manufacturing systems and
B. Training and simulation using
III. Artificial Intelligence (AI) and sensitive data
Machine Learning (ML)
AR/VR technologies B. Implementing measures to
A. Harnessing AI and ML C. Improving assembly and protect against cyber threats
algorithms for process maintenance processes C. Data privacy and compliance
optimization through AR/VR in manufacturing
B. Enhancing quality control and D. Real-world examples of AR D. Cybersecurity applications in
implementing AI-powered and VR applications in the manufacturing industry
predictive analytics manufacturing
CHAPTER 5:
BASIC METALS
AND ALLOYS
I. Properties of Basic Metals
A. Physical properties C. Copper
1. Density, melting point, and 1. Properties and B. Aluminum Alloys
boiling point characteristics 1. Duralumin
2. Thermal and electrical 2. Applications in electrical 2. Aluminum-magnesium
conductivity wiring, plumbing, and alloys
3. Ductility and malleability electronics D. Copper Alloys
4. Magnetic properties D. Zinc 1. Bronze
B. Chemical properties 1. Properties and
1. Reactivity with oxygen, water, characteristics
2. Brass
and acids 2. Applications in galvanization, E. Applications of alloys in
2. Corrosion resistance batteries, and die casting various industries
II. Common Basic Metals and E. Titanium
their Applications 1. Properties and IV. Future Trends and
A. Iron and Steel characteristics Developments
1. Properties and 2. Applications in aerospace,
characteristics A. Advancements in alloy
medical devices, and sports compositions and
2. Applications in construction,
equipment processing techniques
automotive industry, and
III. Alloys and their
infrastructure
Applications
B. Emerging applications
B. Aluminum and industries
1. Properties and A. Steel Alloys
characteristics 1. Stainless steel C. Sustainable and eco-
2. Applications in aerospace, 2. High-speed steel friendly alloys
transportation, and packaging
CHAPTER 6: METAL
FORMING AND
CASTING PROCESS
METAL FORMING I. Metal Forming Processes D. Drawing
VS. CASTING A. Rolling 1. Types of drawing processes
1. Types of rolling processes a. wire drawing
(hot rolling, cold rolling) b. tube drawing
Casting is the process in 2. Applications and II. Casting Processes
which metal is heated in advantages of rolling A. Sand Casting
a furnace until molten. B. Investment Casting
C. Die Casting
While in the liquid state, B. Forging
III. Other Types of Casting
the metal is poured in a 1. Definition and principles
a. Permanent mold casting
die, or mold, to create a 2. Types of forging processes b. Centrifugal casting
(open die forging, closed
component shape. die forging) A casting results in fewer
3. Applications and components and fewer
Forging is the process in advantages of forging parts needing to be put
which thermal and together. A weldment that
mechanical energy is C. Extrusion
was once a dozen pieces
applied to ingots to 1. Types of extrusion
can be cast into one part,
processes (hot extrusion,
cause the alloy to resulting in less assembly
cold extrusion)
change shape while in a 2. Applications and
time, simpler inventory
solid state. advantages of extrusion
control, and a drop in
overall price.
CHAPTER 7:
MACHINING AND
ITS APPLICATIONS
Machining is one of those best V. Future Trends and
ways that can help increase II. Advanced Machining
Innovations
efficiency on your metals. When Techniques A. Advances in machining
machining the metals, they are A. Computer Numerical
always fitted with internal technologies
quality assurance detectors. This Control (CNC) Machining B. Integration of machining
brings along a lot of efficiency in B. Electrical Discharge with automation and artificial
terms of increasing the speed of Machining (EDM) intelligence
production of the metals and C. Sustainable machining and
ensuring good usage of raw C. Laser Machining environmental considerations
materials. D. Additive
Manufacturing Machine learning is a form of
I. DIFFERENT TYPES OF artificial intelligence (AI) that
MACHINING PROCESSES: relies on data to learn and
Turning III. Applications of
improve. Data scientists write
Milling Machining algorithms that are capable
Drilling A. Aerospace and of processing data, making
Grinding Aviation Industry conclusions and learning as
Sawing B. Automotive Industry they receive more data over
Broaching time. Machine learning
Planing
C. Medical Industry
algorithms become more
Electrical Discharge D. Energy Sector effective over time without
Machining (EDM) E. General Manufacturing human input.
CHAPTER 8:
MISCELLANEOUS
TOPICS
I. Industrial Plant Location
III. Production and Productivity
A. Factors influencing plant II. Layout of Plants A. Factors affecting
location decision
1. Proximity to raw materials A. Types of plant layouts production levels
1. Process layout 1. Input resources (raw
2. Access to transportation
materials, labor, capital)
and distribution networks 2. Product layout
2. Technology and
3. Availability of labor force 3. Fixed position layout automation
4. Market proximity and 4. Combination layout 3. Quality control measures
demand
5. Government policies and
B. Factors influencing 4. Production planning and
plant layout decision scheduling
incentives
1. Product characteristics B. Improving productivity in
B. Types of plant locations
industrial plants
1. Urban locations 2. Production process 1. Efficient utilization of
2. Rural locations 3. Material flow and resources
3. Suburban locations
C. Site selection process
handling 2. Streamlining production
4. Machinery and processes
1. Identifying suitable
equipment placement 3. Training and development
locations
of workforce
2. Evaluating location 5. Safety and 4. Implementing quality
alternatives ergonomics management systems
3. Making the final location
decision
considerations 5. Continuous improvement
initiatives (Lean, Six Sigma)