Professional Documents
Culture Documents
Process Control
Installation Guide
V12
Version Number: V12
October 2020
Copyright (c) 2020 by Aspen Technology, Inc. All rights reserved.
Aspen APC Manage, Aspen Cim-IO, Aspen DMC3, Aspen DMCplus, Aspen DMCplus Composite, Aspen Inferential
Qualities, Aspen InfoPlus.21, Aspen IQ, Aspen Nonlinear Controller, Aspen PID Watch Performance Monitor, Aspen
Process Recipe Manager, Aspen Process Sequencer, Aspen APC Viewer, Aspen Production Control Web Server,
Aspen RTO Watch Performance Monitor, Aspen SmartAudit, Aspen Watch, Aspen Watch Performance Monitor,
Aspen Manufacturing Suite Advanced Process Control, AspenTech, aspenONE, and the aspen leaf logo are
trademarks or registered trademarks of Aspen Technology, Inc., Bedford, MA.
All other brand and product names are trademarks or registered trademarks of their respective companies.
This document is intended as a guide to using AspenTech's software. This documentation contains AspenTech
proprietary and confidential information and may not be disclosed, used, or copied without the prior consent of
AspenTech or as set forth in the applicable license agreement. Users are solely responsible for the proper use of
the software and the application of the results obtained.
Although AspenTech has tested the software and reviewed the documentation, the sole warranty for the software
may be found in the applicable license agreement between AspenTech and the user. ASPENTECH MAKES NO
WARRANTY OR REPRESENTATION, EITHER EXPRESSED OR IMPLIED, WITH RESPECT TO THIS DOCUMENTATION,
ITS QUALITY, PERFORMANCE, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE.
Contents iii
4 After You Install .................................................................................................39
5 Upgrading ..........................................................................................................41
Before You Upgrade........................................................................................ 41
Identify your class of software ............................................................... 42
Preserve customized Aspen DMCplus Model and Build template files ........... 43
Save existing online application configurations......................................... 44
Save existing Cim-IO configuration......................................................... 44
Shut down all Online applications ........................................................... 44
Stop Aspen Watch Performance Monitor Server........................................ 45
Stop Aspen RTO Watch Performance Monitor Server ................................. 45
Save customized files ........................................................................... 45
Stop the DAIS_Trader service ................................................................ 46
Upgrading Version V7.2 or Later ...................................................................... 46
APC V7.2 (or later version) upgrade steps ............................................... 46
After You Upgrade .......................................................................................... 48
Upgrade the InfoPlus.21 Database Snapshot ........................................... 49
Configure the database after an upgrade................................................. 50
Reconfigure upgraded Cim-IO server(s) .................................................. 51
Upgrade, load, and start existing Online applications ................................ 52
Removing Versions Earlier than V7.2 ................................................................ 52
6 Modifying ...........................................................................................................53
Before You Add Features ................................................................................. 53
Adding Features ............................................................................................. 53
7 Removing ...........................................................................................................55
Before You Remove ........................................................................................ 55
APC Desktop products........................................................................... 55
APC Online products ............................................................................. 55
APC Performance Monitor products ......................................................... 56
APC Web Server products...................................................................... 56
Removing the Products ................................................................................... 56
Glossary ................................................................................................................59
iv Contents
Basic Deployment Recommendations ................................................................ 74
Minimum server configurations for example applications ........................... 74
Typical deployment scenario for Advanced Process Control products ........... 75
Contents v
vi Contents
1 Introduction
1 Introduction 1
Deployment Information
Deployment of the AMS Advanced Process Control products across the
network should be carefully considered before installation. For determining
the number of each class of computers needed at your site, see Appendix C:
Deployment Recommendations, page 73. (Also see Appendix B: Firewall
Ports Configuration for additional considerations of firewall placements and
server needs.) The remainder of this guide focuses on the installation of a
single class of software on one computer.
Related Documentation
In addition to this document, a number of other documents are provided to
help users learn and use the AMS Advanced Process Control products. The
documentation set consists of the following:
Help
APC Configuration Guide WebHelp
Aspen DMC3 Builder Help
Aspen DMCplus Help
Aspen Inferential Qualities Help
Aspen PID Watch Performance Monitor Help
Aspen RTO Watch Performance Monitor Help
Aspen SmartAudit Help
Aspen Watch System Administration Help
Aspen Process Recipe Manager Help
Aspen Production Control Web Server WebHelp
Aspen APC Viewer WebHelp
PDF
AMS Advanced Process Control Release Notes
Software License Manager (SLM) Installation and Reference Guide
Technical Support
AspenTech customers with a valid license and software maintenance
agreement can register to access the online AspenTech Support Center at:
https://support.aspentech.com/aspenoneupdates/
This Web support site allows you to:
2 1 Introduction
Access current product documentation
Search for tech tips, solutions and frequently asked questions (FAQs)
Search for and download application examples
Search for and download service packs and product updates
Submit and track technical issues
Send suggestions
Report product defects
Review lists of known deficiencies and defects
Registered users can also subscribe to our Technical Support e-Bulletins.
These e-Bulletins are used to alert users to important technical support
information such as:
Technical advisories
Product updates and releases
Customer support is also available by phone, fax, and email. The most up-to-
date contact information is available at the AspenTech Support Center at
https://support.aspentech.com.
1 Introduction 3
4 1 Introduction
2 Preparing to Install
This chapter provides the information you need to prepare for installing the
latest version of the Aspen Manufacturing Suite (AMS) Advanced Process
Control software. It contains the following:
aspenONE Overview
Pre-Installation Checklist
System Requirements
Note: All installation procedures in this guide assume you are using an
account with FULL administrator privileges, including privileges to write to the
Windows Registry. If installation fails, consult your Information Services
personnel to determine if there are group policies or some other restrictions
in force that limit the capability of local administrators.
aspenONE Overview
aspenONE® is the comprehensive set of software solutions and professional
services provided by AspenTech; these are designed to help process
companies achieve their operational excellence objectives. AspenTech
customers are better able to increase capacity, improve margins, reduce
costs, and become more energy efficient.
aspenONE solutions include the industry's leading:
Simulation and design products in the aspenONE Engineering suite.
Plant operations products in the aspenONE Manufacturing suite.
Supply chain management products in the aspenONE Supply Chain suite.
Predictive and prescriptive analytic products in the aspenONE Asset
Performance Management suite.
The token-based aspenONE Licensing Model gives customers the flexibility to
access and use any aspenONE product at precisely the time it is needed. This
is especially critical in the dynamic market conditions of the process
industries—whether during down economies or in high-growth periods. This
enables customers to lower their risk while maximizing the return on their
software investment.
2 Preparing to Install 5
aspenONE Media
Unless you have specifically requested a USB drive, you will receive
instructions on how to download the aspenONE media.
Download the media that you are entitled to, and extract the zip file(s) using
a zip extractor such as WinZip/7-Zip. You may choose from the following:
Aspen Engineering – includes all Aspen Engineering products, Aspen
PIMS and Aspen Administration and Licensing components.
Aspen Manufacturing and Supply Chain – includes all Aspen
Manufacturing products, Aspen Petroleum Supply Chain products,
aspenONE Supply Chain Management products, GDOT, and aspenONE
Infrastructure products as well as Aspen Administration and Licensing
components.
aspenONE Asset Performance Management – includes all APM
products.
aspenONE Software License Manager - includes all Aspen
Administration components (Aspen SLM, Aspen SLM tools, and ALC Auto
Upload Tool).
Note: The product Release Notes and Installation Guides are included in the
Documentation subfolders under each family of products. There is a link to
the Getting Started Guide on the Install Browser.
Licensing
To manage your product entitlement, you will receive one of the following
separately:
A license file if you are using the SLM Server to manage the products to
which you are entitled.
Aspen License Deployment Assistant (ALDA): ALDA is a utility that will
update a license server with the necessary licenses needed for a new
release without having to send a new license key for applicable suites and
qualified customers. For qualified customers, ALDA is available on the
electronic software download site.
A preconfigured dongle containing your customer license file if you are
operating using a dongle to manage the products to which you are
entitled.
Note: An invoice noting the products for which you are licensed is sent
separately from the software shipment.
You will have access to one or more of the following:
o aspenONE Token Media – Contains the media that supports the
aspenONE Licensing Model token-based system. This all-inclusive
token-based licensing model was introduced in July 2009. Under this
licensing model, customers are entitled to install and run all of
AspenTech's products as long as they have purchased sufficient
tokens. To install software purchased under this commercial
agreement, use this media. Software installed from the aspenONE
Token media requires run-time token-based license keys.
6 2 Preparing to Install
o aspenONE Standard Media – Contains the media that supports
perpetual and pre-aspenONE Licensing Model token-based systems. If
you have perpetual license agreements or token-based license
agreements by product (pre-July 2009), you should use the media
labeled Standard. Software installed from the aspenONE Standard
media requires older license keys that have been in use since the
aspenONE 2004 release.
Notes:
If you do not have the updated token-based license file, please contact
AspenTech Customer Support.
We have seen issues extracting large zip files on earlier versions of
Windows. If you do not have access to an extractor, you may use the zip
extractor utility on the Download Center.
If you have an MSC perpetual license purchased prior to 2011 and are
entitled to Informatica upgrades, you can download the Informatica
software from the Download Center.
Some products previously available on CD-ROM or DVD are not included.
If you do not find a product, please contact AspenTech Support at
https://support.aspentech.com.
Localization
The V12 release media includes all localized products that are available when
V12 is released. The Knowledge Base article #000093657 contains a
2 Preparing to Install 7
spreadsheet that identifies which products are localized and how to access the
localization.
8 2 Preparing to Install
Pre-Installation Checklist
In order to ensure a complete and smooth installation, complete this checklist
before installing any AMS Advanced Process Control product. You can
photocopy this checklist to use for each installation.
Note: Typically, for performance reasons, only one class of software should
be installed on one computer. For exceptions and additional guidelines, see
"Basic Deployment Recommendations," page 74, in Appendix C:
Deployment Recommendations. Also see Appendix D: Best Practices
and Troubleshooting for useful tips and installation best practices.
Once you have completed all items on this checklist, go to the next chapter,
"Installing for the First Time."
2 Preparing to Install 9
Ensure the Windows™ Firewall Service is
started
Prior to installation, ensure the Windows Firewall Service is STARTED.
If the Windows Firewall Service is NOT started, the installation
completes. However, the installer does not configure needed port
exceptions in the Windows Firewall.
Network Account from which you will install (this account must have
administrator privilege; see Note below):
______________________________________________________
Computer Name:
______________________________________________________
10 2 Preparing to Install
System Requirements
For the most up-to-date hardware and software requirements that must be
met in order to install AspenTech products, see the V12 Platform
Specifications for Advanced Process Control (APC) Products at the following
website:
https://www.aspentech.com/platform-support/
2 Preparing to Install 11
and the number of web users—dictate how many processing cores and
memory are required.
The number of users on a single APC Web Server should be limited to 30.
If more than 30 users are anticipated, it is better to add a second Web
server to mirror the Online control data and use Local Security (or a
separate AFW security server) to define the security roles so that you
force users to use a particular Web server.
APC Web Server does not run on a Windows Terminal Server.
To install the ActiveX history plot component (no longer required), you
must be logged into an account with Administrator privilege and run the
browser as Administrator when first downloading AspenTech plotting
components on the Web client.
For installations of Aspen Watch Performance Monitor, to calculate actual
hard disk space required, see the WatchDiskSizeCalcs.xls file, available
from AspenTech Support or, after installation, from the Tools folder.
12 2 Preparing to Install
User account for installation
When you install AspenTech software, regardless of class of software, do so
using a user account with local administrator rights. (See chapter 3,
"Installing for the First Time.")
Notes:
The following procedure requires starting and stopping Windows services
dedicated to operating online AspenTech software. Before doing this, you,
should temporarily halt the operation of online applications that depend
upon those services.
If a password reset for the services account is not applied consistently for
all services that depend on it, then it causes a network lockout for the
services account and prevents starting of ALL services that depend upon
the account.
1 Prepare a revised password that complies with network system
requirements, and have the password ready to apply (by copy-and-paste)
accurately, multiple times.
2 In the Administrative Tools, Windows Services applet, sort all services
by the Log On As column. Doing this enables you to locate each
AspenTech software service that uses the services account.
3 To change the password for the service, first stop the service. Then access
the Properties dialog for the service, and in the Log On tab, enter the
revised password. Then restart the service to ensure that the password
was entered correctly.
4 Repeat this process on every server for each service that uses the services
account in the Log On As column of the Services applet.
2 Preparing to Install 13
14 2 Preparing to Install
3 Installing for the First Time
This chapter explains how to install the latest version of the Aspen
Manufacturing Suite (AMS) Advanced Process Control products for the first
time. Installing for the first time means that you do not currently have any
version of the product on your computer. In addition, this means that you do
not currently have any version of AMS products on your computer.
Note: All installation procedures in this guide assume you are using an
account with FULL administrator privileges, including privileges to write to the
Windows Registry. If installation fails, consult your Information Services (IS)
personnel to determine if there are group policies or some other restrictions
in force that limit the capability of local administrators.
If you currently have a previous version of an AMS Advanced Process Control
product and you want to upgrade to the latest version, follow the instructions
in the "Upgrading" chapter.
Important: This chapter describes how to install the AMS Advanced Process
Control products. It does not describe how to install other AspenTech
products. If you choose to install the AMS Advanced Process Control products
simultaneously with other AspenTech products or currently have AspenTech
products residing on your computer, some installation dialog boxes you
encounter may not be described in this guide. Refer to the various product
installation guides for those dialog boxes not described in this guide.
Most of the information in this chapter is grouped by software class. Follow
the instructions for the class of software that you are installing.
The four classes of Advanced Process Control software are APC Desktop, APC
Online, APC Web Server, and APC Performance Monitor. Each software class is
defined in the previous chapter, "Preparing to Install."
Important: Microsoft does not support moving IIS 7.0 and later from its
default location. For details, see the following Microsoft Knowledge Base (KB)
article: http://support.microsoft.com/kb/2752331.
Note: FTP Server and SMTP Service are not required and can be omitted
from the IIS install.
10 In the Confirmation page, click Install.
11 After the features are installed, the Results page is displayed. Click
Close.
12 Close the Server Manager Dashboard when all tasks are completed.
Note: FTP Server and SMTP Service are not required and can be omitted
from the IIS install.
13 In the Confirmation page, click Install.
14 After the features are installed, the Results page is displayed. Click
Close.
15 Close the Server Manager Dashboard when all tasks are completed.
Note: FTP Server and SMTP Service are not required and can be omitted
from the IIS install.
13 In the Confirmation page, click Install.
14 After the features are installed, the Results page is displayed. Click
Close.
15 Close the Server Manager Dashboard when all tasks are completed.
Note: For more details about ADSA configurations, see the Aspen Data
Source Architecture Directory Server Installation Guide.
Consult with your Aspen Watch Performance Monitor system administrator to
obtain the following information:
ADSA Server name: __________________________________________
Protocol - DCOM or Web Service (recommended): _________________
Granular Downloads
V12 includes the ability to download some individual products / product
families that can be used independently of a full suite. These subcomponents
are referred to as granular downloads. The granular downloads are used to
provide smaller downloads in situations where customers only need a specific
product / product family. If more than one granular download is needed, it is
recommended that the entire suite is downloaded because it may take less
time, overall, as opposed to downloading two or more subcomponents.
Notes:
The Aspen Cim-IO & Process Data software is from the Manufacturing &
Supply Chain suite. It is useful for customers who are deploying a 3rd
party historian and is included for convenience.
The Aspen Cim-IO & Process Data software is not a part of the overall
Engineering suite download. It is only available as a separate download.
Note: Be sure that the SLM license server or standalone license is available
prior to installation. SLM tools are installed automatically when you install
aspenONE products.
Notes:
After any AspenTech software product has been installed in the root
folder, the root folder destination cannot be changed, and the File
Location tab will be disabled. All further AspenTech product installations
on this computer will be made to that root folder by default.
Common components are always installed under C:\Program Files
(x86)\Common Files\AspenTech Shared, regardless of the drive
letter and root folder destination (File Location) specified.
If your computer is 64-bit capable, and you choose to install to an
alternate drive or folder location, for example: E:\AspenTech, the 32-bit
software application files are installed to an "E:\AspenTech (x86)" folder,
and 64-bit software application files are installed to an "E:\AspenTech"
folder.
After you install AMS Advanced Process Control products, complete the post-
installation tasks for your class of software that are documented in the
installed online help, APC Configuration Guide.
The APC Configuration Guide is displayed in your computer's web browser
immediately after you reboot the computer after installation.
Do the following to ensure you can access the APC Configuration Guide any
time in the future, as needed:
Add the home page of APC Configuration Guide to your web browser's
Bookmarks or Favorites list.
Make your own shortcut that opens the APC Configuration Guide from the
following file:
C:\Program Files (x86)\Common Files\AspenTech Shared\APCConfigurationGuide\default.htm
Print this page as a reference so you can locate and open the starting
topic of the APC Configuration Guide. (In your web browser, press CTRL +
O to locate and open the above-listed file.)
Note: All installation procedures in this guide assume you are using an
account with FULL administrator privileges, including privileges to write to the
Windows Registry. If installation fails, consult your Information Services (IS)
personnel to determine if there are group policies or some other restrictions
in force that limit the capability of local administrators.
Important Notes:
If you have multiple AMS products installed on your host computer, you
MUST upgrade all products together. Additional planning may be required
before performing these upgrade procedures.
Aspen Watch Performance Monitor installs 64-bit InfoPlus.21. As a
result, versions of Aspen Watch earlier than V12 (which used 32-bit
InfoPlus.21) cannot be upgraded directly. You must first uninstall ALL
AspenTech products, reboot, and then install the new version of desired
products. Then follow the "After You Upgrade" steps to update the
InfoPlus.21 database.
5 Upgrading 41
Identify your class of software
Identify the class of software you are installing. See the section below that
corresponds with your class of software and complete all tasks listed. Detailed
instructions for each task follow.
Important Notes:
Aspen Watch Performance Monitor installs 64-bit InfoPlus.21 and cannot
be upgraded directly for versions of Aspen Watch earlier than V12 (which
used 32-bit InfoPlus.21).
You must first uninstall all AspenTech products (see the chapter about
Removing), reboot, and then install the new version of the desired
products, followed by the "After You Upgrade" steps to update the
InfoPlus.21 database.
Prior to upgrading or removing APC Performance Monitor products:
Read and understand the detailed upgrade procedure for Aspen
InfoPlus.21 as described in the Aspen InfoPlus.21 Installation Guide.
Confirm system requirements. These are defined in the "Preparing to
Install" chapter of this guide.
"Stop Aspen Watch Performance Monitor Server," page 45.
"Stop Aspen RTO Watch Performance Monitor Server," page 45.
42 5 Upgrading
Afterwards, complete the steps that are in the "After You Upgrade" section.
5 Upgrading 43
Save existing online application
configurations
>>> APC Online products (except Aspen DMC3)
After confirming system requirements, use the Aspen APC Manage program
(or, alternatively, the web based Manage view in Aspen Production Control
Web Server) to save your existing online application configurations.
1 Log on to the Online user account.
2 Start the Aspen APC Manage program.
3 Access the tabbed views (DMCplus Controllers, IQ Applications) for
each type of online application that is operating on the current server.
4 Select each application, and then click Save to preserve each application's
online configuration to a file.
5 List the applications, and note which ones have been marked to autostart
(an A at the beginning of the line) so you can reset them later.
Note: The autostart setting for each online application is not preserved in
the saved configuration file.
6 If you are upgrading Aspen Inferential Qualities (IQ) or Aspen DMCplus
Controller, Go to "Save existing Cim-IO configuration."
Note: Any Cim-IO servers that are upgraded will have to be reconfigured
after the upgrade. For more information about how to reconfigure your
server(s), see the device-specific Cim-IO server manuals and documentation.
Once you have completed this task, go to "Shut down all Online
applications," next.
44 5 Upgrading
2 Start the Aspen APC Manage program, and use it to stop all applications
on the current online server:
o From main menu of APC Manage, click Tools | Shutdown Advanced
Control.
After completing this task, go to "Upgrading Version V7.2 or Later" or
"Removing Versions Earlier than V7.2."
Important Notes:
5 Upgrading 45
Aspen Watch Performance Monitor installs 64-bit InfoPlus.21 and cannot
be upgraded directly for versions of Aspen Watch earlier than V12 (which
used 32-bit InfoPlus.21).
You must first uninstall all AspenTech products (see the chapter about
Removing), reboot, and then install the new version of the desired
products, followed by the "After You Upgrade" steps to update the
InfoPlus.21 database.
Note: This set of steps assumes that the current server machine includes an
installation of V7.2 or V7.3.x of APC Desktop, APC Online, or APC Web Server,
and requisite Aspen InfoPlus.21 database and common components.
46 5 Upgrading
4 When you are prompted, accept the terms of the software agreement
(select the check box) in the Software License Terms screen, and click
Next.
5 Complete the installation steps for specifying a licensing source and
security server, and specifying an administrator account. Then allow the
installation to complete, and reboot as instructed.
Important: Step 5 completes the procedure for upgrading the APC Web
Server class of products and, if you are upgrading V8.0.x to V11.0.x, all
other classes of products.
If you are upgrading V7.2.x and V7.3.x versions of APC Desktop and APC
Online products, continue with the steps in this procedure until
completion.
6 Again log on and access the aspenONE installation media, as described in
steps 1 and 2.
5 Upgrading 47
7 This time, in the AspenTech Installation Browser, click Install aspenONE
products, as illustrated below.
8 When you are prompted to "Choose the aspenONE products you want
to install," expand the Aspen Advanced Process Control Family
selection, as illustrated below, and select the Aspen APC Desktop check
box.
48 5 Upgrading
After upgrading an APC Online product, perform these post-upgrade tasks:
o "Reconfigure upgraded Cim-IO server(s)," page 51.
o "Upgrade, load, and start existing Online applications," page 52.
5 Upgrading 49
7 Click the browse button located next to Output field. Then use the
Save As dialog to specify the InfoPlus21.snp file name.
8 Click Finish in the InfoPlus.21 Database Upgrade Wizard to complete
the snapshot upgrade.
Important: After a version upgrade, before you run the Install Database
Configuration utility, be sure you have completed the preceding procedure,
"Upgrade the InfoPlus.21 Database Snapshot."
1 Click Start | Programs | AspenTech | Aspen Manufacturing Suite |
Aspen InfoPlus.21 | InfoPlus.21 Manager.
Tip: From the Start screen of Windows Server, press the Windows key
+ Q, and search for "InfoPlus.21 Manager".
2 In the InfoPlus.21 Manager window, click Start InfoPlus.21.
Note: After completing the installation, always leave Aspen InfoPlus.21
running. Stop Aspen InfoPlus.21 only when you need to shut down your
computer.
3 Watch the status bar at the bottom of the window for a message stating
that InfoPlus.21 has been started successfully.
4 Use either Aspen Watch Maker or Aspen RTO Watch Maker (whichever
program is applicable to your site) to start the Install Database
Configuration utility by following these steps:
o From the Windows Start menu, click Programs | AspenTech |
Aspen Manufacturing Suite | APC Performance Monitor | Watch
Maker (APC) or RTO Watch Maker (APC).
-or-
o From the Windows Start screen, search for "Watch Maker", and then
select the Watch Maker (APC) or RTO Watch Maker (APC)
shortcut.
o From the main menu of Aspen Watch Maker (or Aspen RTO Watch
Maker), click File | Install Database Configuration.
o Click Yes in the User Account Control dialog to run the Install
Database Configuration utility as Administrator, in order to give
the script sufficient privilege to run successfully.
5 After the Install Database Configuration utility starts, press ENTER to
accept the Yes [Y] default and start the database configuration.
There is very little interaction required, other than deciding whether to
continue with the procedure. You may see a significant amount of
informational text scroll by if this is an upgrade.
50 5 Upgrading
Watch the window for the message "Aspen Watch database configuration
successfully completed."
6 Once the database restarts at the end of the procedure, press any key to
exit the Install Database Configuration window.
Note: If you receive an error, look in one of the following files for more
information:
PROGRAMDATA\etc\cfg\awlog.txt
PROGRAMDATA\etc\cfg\upgrade.out
C:\ProgramData\AspenTech\APC\Performance Monitor.
7 Exit InfoPlus.21 Manager, and then reopen it to update the list of
Defined Tasks.
8 Confirm that the following Aspen Watch Performance Monitor tasks are
listed under Running Tasks:
TSK_ACP1 TSK_IQ1 TSK_MSC2
TSK_ADAP TSK_IQ2 TSK_MSC3
TSK_ADM1 TSK_IQ3 TSK_PID1
TSK_ADM2 TSK_IQ4 TSK_PID2
TSK_AW01 TSK_IQ5 TSK_PID3
TSK_AW02 TSK_M_IODEV1 TSK_RTO1
TSK_AW03 TSK_M_IODEV2 TSK_RTO2
TSK_AW04 TSK_M_IODEV3 TSK_RTO3
TSK_AW05 TSK_M_IODEV4 TSK_RTO4
TSK_AWTG TSK_MSC1
If one or more of the above tasks is not running, check for errors by
double-clicking the task name in the Defined Tasks box, and then check
the Output file and Error file for that task.
9 From the Defined Tasks list in the InfoPlus.21 Manager window,
double-click TSK_HLTH, and then clear the Skip during startup check
box.
Then click the RUN TASK button to start the external task, TSK_HLTH.
UPGRADE NOTE:
After you perform the above procedure, your system's performance may be
greatly impacted, because the previous day's reports are being generated for
all controllers. This may take a considerable amount of time (possibly more
than an hour). You can periodically check the Task Manager to determine if
the iqtask.exe process is still using a large percent of CPU cycles.
5 Upgrading 51
Upgrade, load, and start existing Online
applications
>>> APC Online products
Use the following instructions to upgrade, load, and start your Online
applications. You can also mark the applications for autostart, if desired. If
you need more details, see your application's Help topics that describe Online
Applications Management.
For each application:
1 Use your application's Builder or Desktop program to open and save the
existing Online application configuration files. This action will upgrade the
configuration files to the latest version that contains new entries and
parameters.
2 Use your application's Manage program (either Aspen APC Manage or
Aspen DMC3 Builder) to load the existing Online application configuration
files.
3 If any applications previously were configured for autostart, use your
application's Manage program (either Aspen APC Manage or Aspen DMC3
Builder) to again configure the applications for autostart.
4 Start each Online application as desired. (See Note below.)
Note: If you are using custom programs that link to the Aspen DMCplus
library in order to schedule your applications, be sure to re-link those external
Online application programs before trying to start them.
52 5 Upgrading
6 Modifying
Adding Features
1 Log on using the account name and password of an account in the
Administrators group on the target computer.
2 Locate the aspenONE installation media drive letter and folder for Aspen
Manufacturing and Supply Chain, or, if applicable, the mapped network
drive, and double-click setup.exe.
3 In the AspenTech Installation Browser, click Install aspenONE
products, as illustrated below.
6 Modifying 53
4 When you are prompted, accept the terms of the software agreement
(select the check box) in the Software License Terms screen, and click
Next. The screen for product selection is displayed.
5 In the screen to "Choose the aspenONE products you want to
install," expand the family selections, and select check boxes of the
software items you want to add to the current installation.
54 6 Modifying
7 Removing
Note: The uninstall procedure does not remove user files (CCFs, model files,
print files, etc.). If you want to remove those files, then manually delete them
after the uninstall process completes.
7 Removing 55
If applicable, use Aspen DMC3 Builder to shut down online applications on
an online Aspen DMC3 applications server.
Tip: From the Windows Start screen, search for "Uninstall AspenTech
Software".
56 7 Removing
3 The Uninstall aspenONE products dialog box is displayed.
4 Select the products you wish to uninstall, and then click Uninstall. A
progress screen is displayed.
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58 7 Removing
Glossary
The following are product descriptions and terms used in this guide.
Aspen Calc
Aspen Calc is a calculation tool for creating, scheduling, and running
calculations in a real time environment.
Glossary 59
Aspen Inferential Quality Builder
(formerly Aspen IQ Desktop)
Aspen Inferential Qualities is an inferential modeling application. The Desktop,
or Builder, components of Aspen Process Inferentials consist of the IQmodel
and IQconfig programs.
Aspen InfoPlus.21
An AspenTech information management system database that collects,
stores, and archives real-time process data.
Aspen DMC3
(formerly Aspen Process Controller and Aspen State-Space Controller)
Aspen DMC3 is a multivariable model predictive controller. Aspen DMC3
Builder enables model identification, configuration and simulation of online
applications. Applications can be based on different model types, set up for
step-testing and / or Calibrate mode, and organized into subcontrollers and
composite applications. The ribbon menu interface found in Aspen DMC3
Builder, along with features for development of a master model from case
models, integrated smart slicing in model identification, and Smart Tune
optimization afford the fastest route to controller application development. An
online user interface that enables operators and engineers to run deployed
Aspen DMC3 applications is provided in the Online tab of Aspen Production
Control Web Server.
60 Glossary
Aspen PID Watch Performance Monitor, and Aspen RTO Watch Performance
Monitor.
Aspen SmartAudit
Aspen Smart Audit, which is associated with the Aspen Watch Performance
Monitor product, is a software tool used to detect, verify and repair a multi-
variable control model that potentially exhibits a collinearity problem.
Glossary 61
62 Glossary
Appendix A: Feature
Dependencies
This appendix provides a guide to configuring firewall ports for Aspen APC
products in an enterprise network scenario.
The example configuration includes a demilitarized zone (DMZ), which is
recommended and required for greater security. This enables corporate LAN
users, who are outside the process control network (PCN), to access Aspen
Production Control Web Server and Aspen Watch Performance Monitor data
through the firewall-protected DMZ.
This guide assumes v8.8 or later versions of Aspen APC products are
installed.
License TCP and UDP 5093 PCWS (DMZ) License Server (PCN)
License TCP and UDP 5094 PCWS (DMZ) License Server (PCN)
This deployment scenario provides a balance of security and data visibility for
APC products:
It affords the least amount of data transfer across the PCN firewall.
It exposes the fewest number of servers to the business or other external
networks.
The DMZ is populated with a PCWS server. This requires configuration of the
PCN firewall so that it allows the PCWS server in the DMZ to communicate
with the APC Online and Aspen Watch servers in the PCN.
Notes:
The DMZ firewall can be configured to allow inbound HTTP requests at a
customized port, such as port 88 instead of port 80. (See "Changing to a
different HTTP port number for PCWS," above.)
The PCN firewall can be configured to allow from 3 to 12 port numbers
(depending on the data services that are required), all above port 5000,
for allowing requests between the PCWS server in the DMZ and the APC
servers (Online and Aspen Watch) in the PCN.
Important: Port number 10016 is the recommended port for Aspen Watch
history data transfer. See the instructions, next, and also see the table in the
section "Firewall port numbers," at the end of this chapter.
Ports to access Aspen Watch data from a subscriber IP.21 database (Replication)
Subscriber Aspen TCP/UDP 1801 Aspen Watch (DMZ)* Aspen Watch (PCN)
Watch database
* If you choose to make use of the IP.21 Replication functionality for Aspen
Watch, the subscriber IP.21 (Aspen Watch) server also needs to allow an
inbound Windows Firewall port rule to allow both TCP and UDP requests on
port 1801. IMPORTANT: Only install the Message Queuing Server option of
the Message Queuing feature (MSMQ) on both the subscriber and publisher
IP.21 servers for this port rule to function correctly. Selecting any of the other
MSMQ options will prevent it from working.
Basic Deployment
Recommendations
Due to performance considerations, APC Performance Monitor (Aspen Watch)
should always be installed on a dedicated server machine, unless the planned
number and size of monitored APC applications is small (i.e., less than 100
independent and dependent variables total).
For APC Web Server and APC Online classes of software, if the machine has
sufficient memory and number of cores (6 to 16 GB of memory and 6 to 8
cores or more) allocated to run the APC Software, then it may be viable to
install APC Online and APC Web Server on the same computer. Obviously,
several criteria—such as the number and size of the applications, and the
number of web users—dictate how many processing cores and memory are
required.
Running all classes of Aspen Process Control software on virtual machines is
acceptable. However, a virtual machine must be given enough processing
cores (2 to 4, minimum) and memory allocation (3 to 6 GB, minimum) to
perform well in a production environment.
Installing APC Desktop products on an APC Online server is perfectly
acceptable for uses such as modifying controller configurations. However,
extensive use of the desktop tools on an online server may interfere with the
performance of the online controller applications.
APC Online
All APC Online server products require a minimum of two virtual
processors (four is recommended), and a minimum of 4 GB of RAM to
function.
The DMCplus / DMC3 control engine is not computationally intensive, and
four virtual processors and 4 GB of RAM are enough if the following
conditions exist:
o A hosted Composite application is of moderate size (<200 variables).
o Number of future MV moves is limited to 14, and the controller is of
moderate size (<50 MVs).
IQ Historian
Collect BIN
ACO Base
CLC Extract
(Cim-IO client)
Figure 2: Software components used for Advanced Process Control Online systems
IE
Watch Server
Management Utility
Aspen Watch Maker
RTO Watch Maker
Web Server
InfoPlus.21 IIS
Aspen Watch Server
RTO Watch Server Production Control
Web Server
ADSA
Online Application
Aspen Plus DCS, PLC, or DMCplus, DMC3
Online Server Process Database
Context
Best Practices
When preparing a Windows operating system for installing Aspen APC
software:
Set the final expected name of the machine as part of the initial Windows
installation.
Do not attempt to rename the server after installing the software. This is
possible to do, but it often comes with difficulties.
Using the SysPrep feature of Windows is a good way to start off with a
clean Windows operating system (OS) that has the basic prerequisites and
Windows updates.
Install as many Windows prerequisites for the products you plan to install
as possible before running Windows Update.
After installing the core Windows prerequisites, install all the latest
Microsoft Windows Updates. Reboot, if necessary, and check again to
verify the system is up to date.
Disable all non-connected or unused network adaptors. A single network
adaptor provides plenty of throughput for most APC application servers.
Minimize the number of domain controllers specified in the network
configuration, and verify that all these servers can be accessed quickly
(i.e., no slow connections). Using ping, if permitted, with a large size
packet is a good way to test this:
ping -l 32768 [hostname]
If using a Windows domain environment, verify that the host name is
registered in a way that you can look up the server via host name and via
the IP address properly.
Verify that nslookup {hostname} and nslookup {IP address}
return the same results.
Rebooting
When installing an Aspen APC major version or cumulative patch, always
perform a reboot of the machine.
Log back on immediately as the same user that performed the install.
Then, wait for all post-reboot actions to complete (various command
windows or scripts that may run after logging on after the reboot).
This is extremely important so that all post-reboot install actions can be
processed correctly.
Never apply a software patch if there is a pending reboot due to a
Windows Update or an AspenTech major version or cumulative (CP)
installation.
Complete the reboot, first, before attempting to install any patches.
Support Resources
If you encounter unexplained slowness or errors while running the software,
consult the following Knowledge Base articles, available from the AspenTech
Support website, for updated recommendations regarding virus scanning
tools.
Solution ID 000049932 - Which folders should be excluded from virus
scanning on a machine running Aspen Advance Process Control Software
Suite?
Solution ID 000066581 - Which folders should be excluded from virus
scanning on Aspen Cim-IO Interface servers?
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