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Etapas Das TGs de Compósitos
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Article history: The need to mitigate the environmental impact produced by the use of conventional materials in the
Received 3 February 2019 construction sector of industry has motivated research based on alternative composite materials
Received in revised form 3 July 2019 reinforced with vegetable fibers. In this paper, the influence of the orientation of the fibers and the effect
Accepted 16 August 2019
of their surface treatments on the physical and mechanical properties of panels constructed using non-
Available online 23 August 2019
conventional materials were analyzed. For the manufacture of the composites, bamboo fibers and castor
oil resin were used. In order to evaluate the effect of the orientation of the fibers on the performance of
Keywords:
the composite, two fiber typologies were employed: long, unidirectional fibers and randomly-distributed
Composite panels
Vegetal fibers
short fibers. To modify the surface of the fibers, two methods were applied: a cold plasma treatment and
Orientation an alkaline treatment. The physical characterization was focused on the determination of the theoretical
Surface modifications and experimental density, the effective absorption, and the percentage of swelling. The mechanical char-
Physical properties acterization focused on the determination of the tensile, compression, and flexural behavior. In order to
Mechanical properties evaluate the degradation of the material with the temperature, a thermogravimetric test was performed.
The results obtained demonstrate the influence of the orientation and surface modifications of the fibers
on the physical and mechanical behavior of non-conventional composites.
Ó 2019 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2019.116749
0950-0618/Ó 2019 Elsevier Ltd. All rights reserved.
2 M.L. Sánchez et al. / Construction and Building Materials 228 (2019) 116749
with wood fiber waste, rice husk ash, and limestone powder waste One of the most-used physical methods for modifying the sur-
for producing a lightweight concrete block as a building material. face of the material is the plasma treatment. Plasma is an ionized
In other experimental studies, Usman et al. [9] analyzed the feasi- gas that contains positive, negative, and neutral particles. When
bility of the development of eco-friendly self-compacting cementi- a material is exposed to a gas, the charged particles are able to
tious systems, utilizing waste sawdust for sustainable building chemically interact, modifying their surface [27]. Recent studies
construction [9], while Xu et al. [10] used fibers produced from have shown that regardless of the type of plasma used (argon,
wood waste to reduce the negative impact on the environment methane, etc.) and the duration and specific conditions of the
and improve the mechanical properties of autoclaved aerated con- treatment, it is possible to modify not only the roughness of the
crete [10]. fibers but also their hydrophobicity [27–30]. Sinha and Panagrahi
According to Chaowana and Barbu [11], some bamboo species [28] studied the influence of plasma treatment on the morphology,
have received special attention for different applications, princi- wettability, and structure of fibers and its impact on the interfacial
pally as raw material for biocomposite materials such as fiber- adhesion of natural fiber-reinforced thermosets [28]. For this
board, particleboard, and oriented strand board [11]. Due to their investigation, jute fibers were treated with argon cold plasma at
wide availability, rapid growth, and mechanical properties, bam- different periods of exposure and processed for a composite using
boo fibers of the Guadua Angustifolia Kunt species have found an unsaturated polyester resin. In others investigations, Scacili
application as reinforcement for polymer matrices [12]. et al. [29] showed the effect of plasma treatment on the properties
For the use of vegetable fibers as reinforcement for polymeric of natural fibers extracted from the leaf of the giant reed Arundo
composites, it is necessary to take into consideration that most Donax L. and their compatibility with a bio-based epoxy resin
of them are less dense than the synthetic fibers traditionally used [29], while Li et al. [30] used an atmospheric helium plasma treat-
in manufactured composites [13]. This property, together with ment in order to reveal the degree of improvement in the mechan-
their mechanical characteristics, makes this reinforcement a viable ical properties of ramie fabric-reinforced polypropylene
option from an economic and technical point of view, mainly for composites [30].
those applications in which the use of light, resistant, and durable Chemical modifications of natural fibers aimed at improving the
materials is required. Independent of the part of the plant (stem, adhesion within the polymer matrix using different chemicals have
leaves, seeds, fruits, etc.), the properties of the fibers may vary con- been extensively investigated. One of the most frequently used
siderably [14]. It is for this reason that the selection of the fiber chemical methods for fiber surface modification is treatment with
type suitable for a given application depends not only on its origin sodium hydroxide solution. Recent results show that by subjecting
but also on parameters such as the diameter/length ratio, the a volume of fibers to an alkaline solution for a given period, it is
degree of polymerization, and the crystalline structure [15–18]. possible to modify its crystallinity and partially remove the lignin
Several methods allow extraction of fibers from the stems of a and hemicellulose and other substances from the fibers. The appli-
plant [13]. Mechanical extraction methods stand out for their cation of this type of treatment causes modifications in the hydro-
speed, simplicity, and economy. However, it is important to con- xyl groups present in the amorphous regions of the material,
sider that depending on the origin of the fiber, surface degradation improving its reaction with the binder. However, high solution
can occur, which may affect its performance as a reinforcement of concentrations or excessive treatment times can significantly dete-
the composite. On the other hand, fibers obtained by mechanical riorate the fibers, resulting in loss of strength and stiffness [31–36].
means are generally thicker than fibers obtained with biological, Other methods for the surface modification of natural fibers are
physical, or chemical methods, which affects their diameter/length acetylation and silane treatments. The acetylation method consists
ratio [13]. of the introduction of an acetyl functional group into an organic
Recent studies have shown that the surface texture of the fibers compound. The purpose of this method is to coat the OH groups
affects the mechanical performance of bio-composites. Through of the fibers, which are responsible for their hydrophilic character,
the application of techniques such as scanning electron microscopy with molecules that have a more hydrophobic nature [27,33]. The
(SEM) and atomic force microscopy (AFM), it has been possible to surface energy of the fibers is related to their hydrophilic nature.
verify that the roughness of the fibers is a factor that favorably Silane coupling agents may contribute hydrophilic properties to
influences the adhesion between the fibers and the resin used as the interface, principally when amino-functional silanes such as
a matrix [19]. The presence of wax substances on the surface of epoxies and urethane silanes are used as primers for reactive poly-
the fibers prevents adequate impregnation of the resin, which mers [27].
leads to the development of a weak and poorly-bonded interface In addition to the type of fiber and its composition, factors such
[20]. as sides, length, and aspect ratio (length/diameter) exert a large
Research results have shown that with the application of some influence on the processing of polymeric composites as well as
chemical treatments it is possible to improve the performance of their mechanical performance [27]. Recently, several studies have
nanomaterials for use in cement composites. In Lu et al. [21,22], focused on the study of the effect of fiber orientation on the perfor-
they used the modified hummer method for preparing a graphene mance of biocomposites [37,38]. Kumar et al. [37] evaluated the
oxide for use as reinforcement in cement-based materials [21,22]. effect of fiber orientation on the tensile behavior of biocomposites
On the other hand, it has been found that with the application of prepared from nettle and poly(lactic acid) fibers [37]. Mancino
physical or chemical modification methods on the surface of the et al. [38] evaluated the behavior of biocomposites obtained using
fibers, it is possible to increase their roughness [23–26]. Physical random short fibers, discontinuous short fibers, and long unidirec-
methods change the structural and surface properties of the fiber tional fibers as reinforcements for the composites [38].
and affect the mechanical bonding between the fiber and the
matrix. Two physical methods usually used for the surface modifi- 1.1. Significance of this investigation
cation of fibers are corona treatment and plasma treatment.
According Faruk et al. [27], corona treatment is one of the most Interest in the preservation of the environment has now
important techniques for surface oxidation activation. The use of motivated researchers to formulate new alternatives to replace
this technique on cellulose fibers and hydrophobic matrices was petroleum products that are currently used as resins. Therefore,
found to be effective for the improvement of the compatibilization it is important to develop new plant polymers obtained from the
between hydrophilic fibers and a hydrophobic matrix [27]. processing of oils extracted from the seeds of some plants. In spite
M.L. Sánchez et al. / Construction and Building Materials 228 (2019) 116749 3
of advances in the study of compounds reinforced with vegetal 2.4. Fourier transform infrared spectroscopy (FTIR)
fibers, at the moment there is a lack of sufficient information about
the mechanical performance of compounds made with fibers and For the determination of the characteristic absorption bands of
vegetable resin. the most common functional groups in the bamboo fiber, the Four-
In the present paper, a composite made up of Guadua fibers and ier transform infrared (FTIR) spectroscopy technique was
castor oil-based resin is studied. The influence of the orientation of employed. The use of this technique allows evaluating the partial
the fibers and the effect of their surface treatment on the physical removal of lignin in the fibers by detecting the typical functional
and mechanical properties of biocomposite panels is presented. In groups of this polysaccharide and its typical absorption bands.
order to analyze the effect of the orientation of the fibers, two con- The spectra were obtained with a resolution of 4 cm1, within a
ditions were considered: randomly-distributed short bamboo spectral range of 500–4000 cm1 with 32 sweeps. The spectra were
fibers and unidirectional long bamboo fibers. For the construction processed with Omnic 9.1 software.
of composites made with randomly-distributed fibers, short fibers
of 15 mm in length were used. For unidirectional composites, 2.5. X-ray diffraction
fibers of 300 mm were used as reinforcement. For surface modifi-
cation, plasma and alkaline treatments were applied. Evaluation X-ray diffraction (XRD) analysis was carried out using a PANa-
of the physical and mechanical properties of the panels was carried lytical XPert PRO MRD X-ray diffraction system. The equipment
out through laboratory tests of percentage of swelling, density, uses a copper anode tube (k = 1.54060 Å), a standard resolution
effective absorption, tensile, compression, and static bending. goniometer containing the geometry (0h–2h) for performing mea-
Thermal degradation was evaluated by means of the thermogravi- surements, symmetrical and asymmetrical configurations, a mini-
metric analysis of the composite panels. mum step size of 0.002°, and an X-ray proportional counter. The
crystallinity index (Ic) was calculated using Eq. (1): [43]
2. Materials and methods ðIca Ia Þ
IC ¼ 100 ð1Þ
Ic
2.1. Constituent materials
where IC is the crystallinity index in %, Ica is the maximum intensity
of diffraction at an angle of 2h between 22° and 23°, and Ia is the
For the manufacturing process, fibers extracted the top of Gua-
intensity of the diffraction in angle of 2h between 25° and 27°
dua angustifolia Kunth bamboo culms were used. The average age
where the intensity is minimum.
of the Guadua culms was three years old. Guadua preservation is
considered to be a requirement for guaranteeing the durability of
2.6. Topography of the fibers
the material. It is for this reason that all the culms used for the
extraction of the fibers were immunized by immersion in borax
In order to evaluate surface variations in the topography of the
and boric acid salts at a concentration of 3% [39]. A castor oil-
fibers, untreated and treated fibers were observed. For this pur-
based resin was used as an adhesive. This resin consists of the com-
pose, the roughness of the fibers was studied via atomic force
bination of two vegetable components: an isocyanate and a poliol-
microscopy (AFM) (Nanosurf Atomic force microscope) on an area
polyester, mixed at a 1:1.5 ratio, according to the recommenda-
of 50 50 mm. The average roughness was calculated using the
tions of the provider.
average height of the irregularities observed in the direction per-
pendicular to the surface of fifty samples for each type of
2.2. Separation of fibers treatment.
According to Bavan and Kumar [40], the separation process is an 2.7. Evaluation of the physical properties of the fibers
important step toward obtaining high-quality fibers. For this pur-
pose, a mechanical crusher was used. Before the extraction process, For the determination of the physical properties of the fibers,
the culms were submerged in a water tank for a period of three five groups of fibers were prepared in an untreated condition, with
days. Bundles of fibers 50 cm long were obtained and later cut to chemical treatment, and with plasma treatment. Each group con-
the required lengths (15 mm and 300 mm). sisted of 10 fiber bundles composed of five fibers of 5 cm in length.
The evaluation of the moisture content, the absorption percentage,
2.3. Surface modification and the relative density of the fibers was carried out according to
the specifications of the standards ASTM D 4442-16 [44], ASTM
For the surface modification, two procedures were employed: D5229-14 [45], and ASTM D3800-16 [46].
an alkaline treatment and a plasma treatment. For the chemical
treatment, constant conditions were established based on the liter- 2.8. Manufacture of the panels
ature reviewed [33–36]. The treatment consisted of the immersion
of the crushed material in a 5% sodium hydroxide solution for a The dosing of the constituent materials was done with a steel
period of 48 h at room temperature. This process was followed mold of 300 300 mm with an average thickness of 6 mm. In
by washing with distilled water and a drying process until reaching order to establish the mixing proportions of the adhesive, at the
a constant mass value. suggestion of the supplier the use of a 1:1.5 ratio (isocyanate:
For the plasma treatment, untreated fibers were subjected to polyol polyester) was selected. The use of these proportions allows
the uniform action of a methane cold plasma for 10 min using a a workability period of approximately 20 min before starting the
working pressure of about 27 Pa and a DC potential of 700 V, with drying process. For the selection of the volumetric fraction of the
a gas flow of 10 sccm and temperature between 18 °C and 26 °C. fibers, a compaction test was previously carried out. The variation
Treatment conditions were established based on the literature of the thickness of the panels with the value of the applied com-
reviewed [28–30]. This method can be considered a clean process pression load was evaluated, thus determining the fiber volume
capable of modifying the surface of the fibers without affecting for each test condition. The results of the pre-compaction test
the bulk properties, and it generates fewer pollutants than conven- showed that it is necessary to use a fiber volume of 70% for panels
tional chemical treatment [41,42]. of a thickness of about 7 mm. For this reason, the constituent mate-
4 M.L. Sánchez et al. / Construction and Building Materials 228 (2019) 116749
Transmittance (%)
eliminate the air bubbles and at the same time contribute to the 100
homogeneous distribution of the fibers and the resin in the mold. 80
For the compression, a hydraulic press was used. The compression
load was 18 tons, and the compaction time was 18 h. Once 60
removed from the mold, the panels were cured for 96 h at room 40
temperature. 20
120
0
2.9. Evaluation of the physical and mechanical properties of the panels Plasma
100
The physical characterization of the composite was based on 80
the determination of its theoretical and experimental density, 60
effective absorption at 2 h and 24 h, and percentage of swelling 40
at 2 h and 24 h. The experimental density was calculated according
the specifications of ASTM D-2395 [48]. To estimate the percentage 20
of effective absorption, the methodology described in ASTM D4442 0
[44] was employed. The percentage of swelling was calculated 4000 3500 3000 2500 2000 1500 1000 500
-1
from the variation of thickness of square specimens of 50 mm in Wavenumber (cm )
width after being submerged in water for periods of 2 h and 24 h.
Fig. 1. Characteristic absorption bands.
The evaluation of the mechanical properties consisted of carry-
ing out tensile, compression, and static bending tests. For these
tests, the specifications of ASTM 1037-12 were applied [49]. The
Table 1
mechanical characterization was performed on an MTS Landmark Peak absorption bands (in cm1).
370.10, using an operating range of up to 100 kN.
Bands Untreated Alkaline Plasma
treatment treatment
2.10. Thermogravimetric analysis
OAH stretching 3422.77 3386.45 3405.24
CAH stretching (aliphatic 2919.12 2924.63 2922.27
The experimental parameters of the TGA analysis were deter- + aromatic)
mined in an inert nitrogen atmosphere with a flow of 100 mL/ C@O stretching (carboxylic 1685.93 1751.71 1749.05
groups)
min using a TA Instruments SDT-Q600. The characterization was
C@O stretching in conjugation to 1654.95 1654.82 1637.99
performed on specimens of 6–10 mg from room temperature to aromatic ring
700 °C with a heating rate of 10 °C/min. The specimens were pul- Aromatic ring vibrations 1627.78 1595.13 1509.18
verized by the use of a metal file and a fine grater. CAH deformations 1459.10 1459.76 1459.06
Aromatic ring vibrations 1421.18 1411.68 1422.88
CAC, CAO stretch 1245.85 1202.84 1245.87
3. Results and discussion CAO stretching of conjugated 1157.67 1159.34 1156.81
ester groups
CAH, CAO deformations 1079.62 1034.89 1079.55
This section presents and discusses the influence of the orienta-
CAH out of plane in p- 1022.45 900.81 577.36
tion of the fibers and the surface modification on the physical and hydroxyphenyl units
mechanical properties of panels made using non-conventional
materials.
hemicellulose present in alkaline treated fibers. A peak at
3.1. Fourier transform infrared spectroscopy (FTIR) 1245 cm1 was identified in untreated and plasma-treated fibers,
indicating the presence of this polysaccharide. Other absorption
The characteristic absorption bands of Guadua fibers were ana- bands can be observed between 1150 and 900 cm1 wavenumber.
lyzed via Fourier transform infrared spectroscopy (FTIR). Spectras Similar absorption bands were reported by Usman et al. [9] for
for untreated and treated fibers were obtained. The results are wood waste, and they can be associated with typical structures
shown in Fig. 1. The peaks of the absorption bands are summarized of cellulose compounds [9].
in Table 1. From the results shown in Fig. 1, it is possible to observe that
From the results presented in Table 1 it is possible to distin- the treated and untreated fibers exhibit similar spectra. However,
guish absorption bands close to 1650 and 1750 cm1, which indi- a comparative analysis of the spectra allows verifying the effect
cate the existence of free and esterified carboxylic groups of the surface modification of the fibers. The increase in absorption
characteristic of pectin present in the fiber. Functional groups typ- in the regions close to 3405.24 cm1, 2922.27 cm1, 1637.99 cm1,
ical of cellulose are visible in the absorption bands 3405.24, 1374.59 cm1, and 1023.35 cm1 could be associated with a
2922.27, 1637.99, 1374.59, and 1023.35 cm1. Functional groups greater stretching of the characteristic bonds of the cellulose struc-
associated with characteristic bands close to 1459 cm1 can indi- ture. On the other hand, the decrease in absorption in the region
cate the presence of hemicellulose in all types of fibers. A peak in nearest 1751 cm1 can be attributed to the partial removal of lig-
the absorption band close to 1382 cm1 could be associated with nin and hemicelluloses.
M.L. Sánchez et al. / Construction and Building Materials 228 (2019) 116749 5
The crystallinity of the fibers was evaluated using X-ray diffrac- Untreated Plasma treatment Alkaline treatment
tion. Diffractograms of treated and untreated Guadua fibers are IC (%) 65.9 72.4 69.2
shown in Fig. 2. The graph shows the presence of two characteristic
peaks of a cellulose molecule: one peak of greater intensity at 24°
and another less acute at 27°. The measurement of the crystallinity therefore a better definition of the microfibers that compose it
index is shown in Table 2.
allow an increase in the roughness of the material, which con-
The results shown in Table 2 indicate that with the application tributes to increasing its adherence to the resin used as matrix of
of the treatment on the surface of the fibers it is possible to
the composite. Similar results were observed when analyzing the
increase their crystallinity by up to 10%. On comparing the results fibers treated with methane cold plasma. Independently of the
of the crystallinity index obtained after the alkaline treatment and
type of treatment, the partial dissolution of compounds such as lig-
the plasma treatment, a difference of less than 5% was observed nin and hemicellulose during the treatment causes a loss of mass
between the treatments. The values obtained are in agreement
of the fibers, generating a decrease in the value of their relative
with those presented by Kammatova [50] and Sair et al. [51]. These density. However, a greater loss of mass was observed in fibers
results suggested that the treatments contribute to removing the treated with plasma.
non-crystalline compounds from the fiber, increasing the percent-
Another important factor is the effect of the modification of the
age of cellulose. According to Ansari [52], the increase in the crys- surface of the fibers on their absorption capacity. Lignocellulosic
tallinity of the fibers can cause a reduction in their absorption
fibers possess free hydroxyl groups that attract water molecules
capacity and a decrease in the percentage of swelling of panels [54]. Recent studies have shown that the reduction of the mechan-
made with this type of fiber, affecting the performance of the
ical strength of panels made with materials of vegetal origin can be
material during its service life. partially attributed to the water absorbed by the fibers that act as
reinforcement [55]. The results shown in Table 3 indicate that on
3.3. Topography and physical properties of Guadua fibers performing an alkaline treatment it is possible to reduce the
absorption capacity of Guadua fibers by approximately 30%. For
The roughness and the physical properties of the fiber bundles fibers treated with plasma, this reduction can reach approximately
were determined using the procedures described in Sections 2.6 60%. On treating the fibers with cold methane plasma, a very thin
and 2.7. AFM images are showed in Fig. 3. The physical properties layer of hydrogenated amorphous carbon is generated on the sur-
are shown in Table 3. face of the material, which contributes to reducing its absorption
From the results shown in Table 3 it is possible to note an capacity.
increase in the roughness of the fibers after the modification of
their surface. These modifications in the topography of the fibers 3.4. Physical and mechanical properties of Guadua panels
are similar to those presented by Oushabi et al. [53] and make it
possible to verify that when performing a treatment with 5% To evaluate the effect of the orientation of the fibers and the
sodium hydroxide it is possible to partially eliminate lignin, waxes, type of treatment on the properties of the panels, the nomencla-
oils, and other impurities that remain adhered to the fibers during ture described in Table 4 was established. The determination of
the separation process. The cleaning of the surface of the fibers and the physical properties of Guadua panels was developed according
to the procedures described in Section 2.9. The physical character-
ization was based on the determination of the theoretical (TD) and
100000 experimental density (ED), effective absorption (A), and percentage
Untreated
80000 of swelling (H) at 2 h and 24 h. The results are shown in Table 5.
The experimental density was calculated using Eq. (2):
60000
ED ¼ Df V f þ Dm Dm ð2Þ
40000
20000 where ED is the density of panel in g/cm3, Df is the density of Gua-
dua fiber in g/cm3, Dm is the density of vegetal resin in g/cm3, and Vf
100000
Sodium hidroxide and, Vm are the volumetric fractions of fibers and resin in the com-
Intensity (a.u)
Table 3
Physical properties of vegetal fibers. The evaluation of the mechanical properties of the panels was
performed according to the procedures described in Section 2.9.
Properties Untreated Akaline treatment Plasma treatment
The results are shown in Table 6.
Moisture content (%) 8 ± 0.9 9 ± 0.4 9 ± 1.40 The results shown in Table 6 indicate that the values of the
Absorption (%) 63 ± 1.3 45 ± 2.4 28 ± 6.05
rupture modulus and the flexural modulus were affected by the
Density (g/cm3) 0.8 ± 0.04 0.7 ± 0.2 0.6 ± 0.03
Roughness (mm) 804 1723 2275 orientation of the fibers and their surface modification process.
The rupture modulus of the GUP panels exhibited the highest prop-
erties of (165.4 MPa), which are almost 6% greater than the
Table 4 strength of the GUM panels, and about 65% greater than that of
Nomenclature of panels. the GRP panels. Static bending tests showed that the treatment
also affect significantly the flexural modulus. The GUP panels
Nomenclature Description
exhibited the greatest improvement in terms of their stiffness,
GUP Panels elaborated with unidirectional fibers and plasma
which is an indicator of better adhesion between the constituent
treatment
GUM Panels elaborated with unidirectional fibers and alkaline
materials (fibers and matrix).
treatment Results shown in Table 6 also indicate that the tensile stress of
GRP Panels elaborate with randomly fibers and plasma treatment the GUP panels is approximately 11% higher than the values
GRM Panels elaborated with randomly fibers and alkaline obtained for the GUM panels, and about 90% greater than the
treatment
results obtained for the GRP and GRM panels. These increments
show the effect of the orientation of the fibers on the behavior of
the composite when is subjected to axial loads. In terms of the
the value of the density and a reduction of approximately 37% in Young modulus, an increase of 90% in the stiffness of the composite
the absorption capacity when compared with panels made with for panels with unidirectional fibers is observed in Table 6. A
randomly-distributed fibers. Similar results were found in panels reduction of nearly 30% in the Young modulus was observed in
made with fibers treated with sodium hydroxide, demonstrating panels made with fibers treated with alkaline solution. When com-
the effect of fiber distribution on the physical properties of the paring the results obtained in the compression tests, a maximum
material. These results allow verifying that the orientation and dis- variation of 60% in the compressive stress value is observed for
tribution of the fibers affect the porosity of the panels, contributing panels made with different fiber types. The modification of fibers
to the low permeability of this type of material. with plasma treatment causes an increase of approximately 30%
Table 5
Physical properties of panels.
Table 6
Mechanical properties of panels.
4. Conclusions
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