FOREWORD

To meet the stricter exhaust emission regulations applied to the diesel engine and to meet the
market demands for higher performance, low noise, and low vibrations, the 1 KD-FTV TOYOTA D-
4D diesel engine for the Land Cruiser Prado has adopted direct injection system and common-rail
system.
This instruction manual has been prepared to enable the technicians to use the Common-Rail
Diesel EFI System Simulator to learn about the Common-Rail Diesel EFI System, as well as the
Engine lmmobiliser System, which has been simultaneously adopted.

TOYOTA MOTOR CORPORATION

@ 2002 TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be
reproduced
or copied, in whole or in part, without the written
permission of Toyota Motor Corporation.

TABLE OF CONTENTS
Page
1. DIESEL EFI SIMULATOR…………………..……… ……………… ………………….……………….….……. 1
1-1 LAYOUT OF COMPONENTS ………………………….………………………….……..…….…………... 2
1-2 SIMULATOR COMPONENTS.........…………………....……….......………….…………….................... 3
1-3 WIRING…………………............................……….…………….................………….…........................ 3
1-4 MAIN FEATURES……………………......................…..….................………….…..……...................... 3

2. DIESEL EFI SYSTEM ……………………………………………….……………….……….……...…….……. 5

2-1 FUEL SYSTEM……………….………………………………………………………….…………….......... 6
2-2 ENGINE CONTROL SYSTEM…………………………………………………………...
………………….11
2-3 FUEL INJECTION VOLUME CONTROL…………………………… ..........…………...………............ 32
2-4 FUEL INJECTION TIMING CONTROL……………………………………… ......……….…..……….. .. 34
2-5 IDLE SPEED CONTROL…………………...................................….................…………...………...... 36
2-6 DIESEL THROTTLE CONTROL……….................................…………………..……..….………........ 38
2-7 TURBOCHARGER CONTROL SYSTEM……………...….................…...………..………………….... 39
2-8 EGR CONTROL SYSTM..................................…………………………………………………….…..... 42
2-9 GLOW PLUG RELAY CONTROL………………………………………………………………….……….44
2-10 ENGINE IMMOBILISER SYSTEM………..…………………………............................………............. 47
2-11 DIAGNOSIS…..................................................…………………………………………………..…….....47

3. ENGINE IMMOBILISER SYSTEM………………………………………...………………...………..….……. 55

3-1 OUTLINE…………………... .................................................………………………......………............ 56
3-2 LAYOUT OF COMPONENTS…………......................................………………………………............ 56
3-3 WIRING DIAGRAM…………………………......................................…………….........………............ 56
3-4 COMPONENTS.…...........……………………………………….....................................………............ 57
3-5 OPERATION………………………………........................………………………...............………........
58
3-6 KEY REGISTRATION, ADDITION, DELETION………………………….....................………............ 59
APRENDIX…...............................................……………………………………………....................………........ 63

QUIZ……………..…………………….…………………………………………………………………………………66

CORRECT ANSWERS TO QUIZ…………........................……………..……………………......………..…....... 76

EWD………………………………………………………………………………………………………………………
77

EXPLANATORY NOTES

1. MATERIALES RELACIONADOS:
 New Car Features; LAND CRUISER PRADO, July 2000; Pub. No. NCF195 E

 REPAIR MANUAL, 1 KD-FTV ENGINE; Pub. No. RM806E

 CHASSIS & BODY SUPPLEMENT REPAIR MANUAL, LAND CRUISER PRADO; Aug., 2000,

Pub. No. RM805E

 SERVICE BULLETIN, Jul., 2000; BE-0025

  SERVICE BULLETIN, Jul., 2000; BE-0041

2. ITEMS NEEDED : Instruments, etc.

 SST 09843-18020 Diagnosis Check Wire

 TCCS Signal Controller

 Intelligent Tester (OBD Kit)

 Voltmeter

3. ABBREVIATIONS USED IN THIS MANUAL

ATDC = After Top Dead Center

CA = Crankshaft Angle

DTC = Diagnostic Trouble Code

ECU = Electronic Control Unit

EDU = Electronic Driver Unit

EGR = Exhaust Gas Recirculation

IG = Ignition

J/B = Junction Block

NE, Ne = Engine Speed

R/B = Relay Block

STA = Starting, Starter

TCV = Timing Control Valve

VRV = Vacuum Regulating Valve

VSV = Vacuum Switching Valve

4. SYMBOLS
The following symbols are used in this manual:

: Practoce : Quiz

: Comment : Measurement