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Operation/Parameter Setting Procedure

■ Operation setting procedure ■ Parameter setting procedure DKM DIGITAL SPEED TORQUE CONTROLLER

FX3000 manual
After wiring, set as follows. After wiring, set as follows.
DKM Motor Co., Ltd.
① Input AC power(Terminal CN1 #1, #2) ① Input AC power Head Office / Factory
4F., Incheon Techpia Na-Bldg.,
Geobukro 17, Seo-gu, Incheon, Korea
Display lights up(Rotation speed) We appreciate you for purchasing products of Tel. +82.32.574.7788 Fax. +82.32.578.7787
Display lights up(Rotation speed)
DKM Motor co., Ltd. Before using the product you have www.dkmmotor.com
② Select parameter mode purchased, check to make sure that it is exactly Head Office / Factory
② Operation switch→RUN MODE Button Enter into the parameter mode as pressing the what you ordered. Then, please use it following the 4F., Incheon Techpia Na-Bldg.,
Motor operates if the switch is MODE button while motor is stop condition. Geobukro 17, Seo-gu, Incheon, Korea
(STAND-BY) instructions below.
RUN position Tel. +82.32.574.7788 Fax. +82.32.578.7787

“Pr01” appear at display


■ Display the current rotation speed(r/min) and torque(%).
③ Operation switch→STOP (Parameter mode) SAFETY INFORMATION ■ Possible to control speed and torque easily with the front panel dial.
Motor stops if the switch is Alerts declared in the manual are classified to Danger, ■ Possible to operate various functions by setting the parameter.
STOP position ③ Parameter Data Warning and Caution by their criticality

Turn the dial and choose the parameter DANGER indicates imminently hazardous situation which, BEFORE USE
number which user wants to (Pr01~Pr07) ! DANGER if not avoided, will result in death or serious injury.
④ Rotation direction setting ■ Check specifications which you ordered such as voltage,
CW/CCW Switch CW/CCW Switch ! WARNING WARNING indicates a potentially hazardous situation which, output and so on.
if not avoided, could result in death or serious injury. ■ Make sure a motor item whether the motor can be applicable with
④ Change Parameter Data CAUTION indicates a potentially hazardous situation which, DSKM controller.
MOTOR MOTOR ! CAUTION if not avoided, may result in minor or moderate injury. ■ Avoid the place in vibration, deep Impact, lots of dusty, inflammable
Clockwise Counter Clockwise
at ‘FWD’ at ‘REV’
ENTER gas and corrosive gas.
Press the dial(SET button) to enter ! DANGER ■ Use ambient temperature(-10 ℃ ~ 40 ℃) and ambient humidity
※ Caution PUSH the parameter data. (85% maximum and avoid direct sunlight, moisture and greasy place.
There is a danger of occurred shock in the input/output terminals so please
Please change rotation direction after the motor
(Briefly)
never let your body or conductive substance is touched. ■ Install motor and controller as closely as possible. (within 2m)
completely stops.
CHANGE ! WARNING
DATA flickers and switches to changeable CONTROLLER CODING SYSTEM
status if pressing and holing the dial 1. Do not put around the explosive atmosphere, gas to be burnt,

FX3000 006 S
(SET button) during 2 sec. corrosive air, the location to be wet and combustibles.
⑤ Rotation speed setting PUSH
If not, there will be the electric shock and the fire.
(Hold-2sec.)
2. Installation, connection, operation, maintenance and diagnostic
RPM changes if turn the dial. CHANGE operation should be carried out by the person who has expertise.
Data value will be changed and possible to 3. Use the product after turning off the power. Controller Model OUTPUT TYPE
set the desired value if the dial is rotated It may cause an electric shock. S: Speed Motor
If turning the dial slowly, 4. The power cable and the lead wire should not be bent, pulled and
003: 3W 030: 30W
Decrease Increase toward CW/CCW. 006: 6W 040: 40W T: Torque Motor
in speed in speed
RPM increases/decreases by 1r/min. inserted by force. If not, the electric shock and the fire may occur. 010: 10W 060: 60W
CW/CCW
If turning the dial quickly, the speed (Roration) 5. In case of the motor and controlling unit are attached to the machine, 015: 15W 090: 90W
variation becomes large. never touch with hand or connect with the earth. If not, the electric 020: 20W 120: 120W
COMPLETE
Data stop blinking and finish the setting when shock may take place. 025: 25W 180: 180W
RPM DISPLAY 6. Within the 30 seconds after the power off, do not touch the output ■ Initial setting mode is speed control. Please change ‘0’(speed mode) to ‘1’
Setting data will change automatically pressing and holing the dial(SET button) terminal of the controlling unit. If not, the electric shock may occur
for 2 sec. (torque motor) after selecting parameter ‘Pr04’(control mode) if using torque motor.
after 2 seconds. PUSH because of the residual volts. Regarding changing method, please refer to ‘Parameter setting procedure’ and
(Hold-2sec.)
‘Display/Setting’ in the manual.
If the power turns on again, ! CAUTION
it operates with the final setting value. ⑤ Operation Mode 1. The motor and the controlling unit should be used only by the Specifications
MODE Button designated compounding. If not, the fire may occur.
※ Please refer to ‘CW/CCW signal connection’ in the Press the MODE ‘0’ output at display 2. Do not operate with the wet hands. The electric shock may occur.
manual if operating RUN/STOP extemally. button to enter the (RPM) 3. In case of moving, do not catch the output shaft, connecting part or Model Name FX3000-□□
operation mode. (operation mode) the lead wire. There may be the injury by the drop. Rated Voltage 1Ø AC 220~240V 50/60Hz ±10 %
4. The motor should be used after it is fixed tightly. If not, the injury
Display/ Setting and/or the damage of the unit may occur. Allowable Current Below 6 A
■ Parameter Contents 5. Do not touch the rotating part (output shaft, cooling fan) in running.
It could be cause of injury.
Control Function Speed Control, Torque Control
■ Entire Transition Diagram Parameter
Function Range Standard Remark 6. If there are abnormal cases, turn off the power at once. If not, there Control System Phase Control
NO. Display Value will be the electric shock, injury and the damage. 50Hz : 90~1400r/min
RPM display Speed or Torque setting Speed
7. Do not touch the motor for a while, if the motor’s surface temperature
with the dial Time(second) to reach exceeds 90℃. Control 60Hz : 90~1700r/min
1 Pr01 Acceleration 0~15.0 0.1 Setting Range
Time the set speed 8. Be sure to set the switch STOP before connecting to the power. Torque
9. Make sure to check the rotating direction before connecting the
0 ~ 100 %
Mode Button Control
Rotation 0 : Clockwise machine. If not, the injury and/or the damage of the unit may occur.
2 Pr02 0, 1 0 Speed Setting Setting by Volume
Direction 1 : Counterclockwise 10.Use products only according to the specification of motor and
3 Pr03 Gear Ratio 1~999 1.0 Input gear ratio controlling unit. If not, there will be dangerous fire, electric shock, Speed Variation ±5%(Standard Value)
Parameter PR01 PR01 injury and/or damage of the unit.
Control 0: Speed Control 11.Make sure to install the overload device because the protection device Motor Output 3W~180W
4 Pr04 Mode 0, 1 0
DIAL 1: Torque Control is not attached to the motor. It is desirable to install other protection
Ambient Temperature -10C°~ 55C°
devices other than overload protection device to prevent fire.
Mode Button 5 Pr05 P Gain 0~255 100
Ambient Humidity 35 ~ 85%RH (Without condensation)
PRSF PR07 6 Pr06 I Gain 0~255 50
Parameter Reset when pressing and SPECIAL FEATURES Insulation Resistance
Over DC 500V 100MΩ
7 Pr07 - 0 (between power supply and external terminal)
Reset holding the SET button ■ Possible to control speed and torque.
※Speed Control P, I gain ■ Possible to control the speed and torque of the motor simply by
Software Display the Dielectric Strength AC 1500V 1minute
- Parameter to determine the responsibility of speed control. SF PrSF - - connecting motor and control unit with connector and inputting the (between power supply and external terminal)
Version software version
- Vibration and hunting phenomenon occurs if the value is too large. AC terminal to the power source.
2. CW/CCW Signal connection
How to mount controller
* In case of RUN/ STOP operation externally, please make sure that
Mounting Panel Dimension switch position should be on STAND-BY and connect to
terminal CN1 #4, #5, #6.
2-Ø4.5
Mounting SW2 SW3 Motor shaft
SW2
Panel FWD(CW)
BOLT(M4) CN1 ON OFF Rotate to FWD
COM

SW3
REV(CCW) OFF ON Rotate to REV
NUT
(External Control) OFF OFF Stop

90 ±0.2
80 +1.0
+0.5
※ When using the front panel 'STAND-BY/RUN switch' or
'forward/reverse switch’, Do not connect terminal ‘CN1’ #4,#5,#6
in the real panel. (terminal ‘CN1’ #4, #5, #6: Connect only for
external operation/stop.)
3. Connection of motor and controller
1) Wiring Diagram of Speed Control Motor or Torque Motor
52 +1.0
+0.5
Motor Connector Connection Motor Lead Wire Terminal Block Connection
FRONT COVER
Connection

■ How to install CN3 CN3 CN1


→ Connect motor
→ Process the hole on the mounting panel to attach the controller. connector to
CN1 MOTOR CN1
→ Fix the mounting panel and controller body with M4 bolt and nut. controller terminal CN3 White
→ Cover the front cover after controller installation, operation and parameter setting. Motor Blue

CN2 Connector T.G CN2 Red MOTOR


FAN CN2
■ Caution Below 3mm T.G
→ Install without gap between the controller and the mounting panel. Gray x 2
Black x 2
FAN
→ The screw head fixed with controller should be below 3mm. If over 3mm,
front cover can’t be amounted.
※ Regarding terminal CN1 wiring, please refer to the ‘controller power connection’ or ‘CW/CCW signal connection’ in the manual.
M4 button-head cap screw
※ According to the motor type, TG wire(grey*2) and powerful fan wire(black*2) may not be in.

2) SPEED CONTROL BRAKE MOTOR Connection Diagram


Each part name and Dimension Below diagram is the Brake wiring. Regarding other motors, please refer to the speed control motor or torque motor connection.
\ Motor Connector or Lead Wire Connection
2-Ø4.5

Ro Co
Display CN3
CN3
STAND-BY/RUN switch AC POWER
INPUT
90 ±0.2

CN1: Power Terminal & CN1 CN1


CW/CCW signal SW1 SW1 Over AC 125V or 250V 5A
Mode button MOTOR
CN2: Motor Terminal
CW/CCW switch CN3: Motor Connector Ro Ro = 5~200Ω(Over 1/4W)
CN2 CN2 Co = 0.1 ~ 0.2uF
BRAKE Co (AC 200 or 400WV)
Speed control and T.G
set button(dial) ※Caution: Connect only Co, Ro : CR Circuit for surge suppression
CN2 or CN3 when FAN
(7.5) 11 95 (20)
Image without Front cover connecting motor and
controller.
(133.5)
3) SPEED CONTROL CLUTCH &
BRAKE MOTOR Connection Diagram 4) Connection Diagram for other brand motor
Motor Connector or Lead Wire Connection Motor Lead Wire Connection
Connection
회사
BRAKE Red 'O'사 'S'사 'G'사
L/W
1. Controller Power Connection CN3
Red CLUTCH
A(M) Black Black Black
&
Blue
AC POWER
■ Lead wire connection DC24V CLUTCH
BRAKE B(M) Red White Red
Orange Color CN1 Blue
INPUT Button → Input the lead wire while pressing the C(M) White Gray White
SW1 orange color button with screw driver.
MOTOR D(T.G) Blue Red Blue
CN1 CN2
※ CLUTCH & BRAKE Power E(FAN) Orange Yellow Yellow
F.G must be DC24V Separately T.G
from FX3000. * Other brand motor can be
FAN connected to the controller.
→AC power: Connect #1 and #2 on terminal CN1. Please contact us before use.
→ Earth: Connect #3 on terminal CN1.
※ Lead wire -This diagram is the Clutch&Brake Connection. ※ Depending on the motor type and specifications, T.G and powerful fan could not be in.
SW1 Over AC 125V or 250V 5A
<Back side of FX3000> - AWG18~14(0.75~2.0 ㎟) Regarding other type motors, please refer to the ※ Do not connect to CN3 when connecting other brand motor.
speed control motor or torque motor wiring.

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