refers to its chemical composition and/or compound composition • Chemical composition of cement refers to its oxide composition or contents • Compound composition primarily refers to the Bogue’s compounds and other minor compounds • The reactions in the hydration of portland cement is due to the reaction of the compounds and not the oxides individually
Physical and chemical properties 2
Cement chemist notations
Physical and chemical properties 3
Chemical composition of OPC • The proportion of raw materials used during the cement production significantly affects its chemical composition • Determined using XRF Spectroscopy technique • Used to determine compound composition of cement using Bogue’s equation and burnability of clinker
Physical and chemical properties 4
Compound composition of OPC
o These compounds contain impurities like MgO, Na2O,
K2O and others: they are different from the pure compounds
Physical and chemical properties 5
Estimation of compounds • Bogue’s equations (potential composition)
• Microscopy (point count)
• Quantitative X-ray Diffraction • Microscopy (point count) provides most accurate estimate of the compounds Physical and chemical properties 6 Physical properties of portland cement
• Specific gravity (Sg = 3.15)
- higher Sg indicates higher C4AF content in cement • Fineness (S or SSA) - S = 300-350 m2/kg (for ASTM Type I cement) - S = 400-550 m2/kg (for ASTM Type II cement) - Fineness is measured using several methods: o Blain’s apparatus (resistance to air flow) o Wagner’s turbidimeter (resistance to passage of light) o X-ray sedigraph o Laser Particle Size Analyzer o % retained on 45 micron sieve (#325 sieve)
Physical and chemical properties 7
Importance of fineness of portland cement
• Higher the cement fineness
o Hydration reactions become faster (strength gain is faster) o Permeability of paste decrease faster o Water-demand is higher o More chemical admixtures are adsorbed o Higher amounts of heat-of-hydration are generated o Larger grains never completely hydrate
• Higher gypsum contents are required to offset
the reactivity of C3A • The pore size distribution generated is very susceptible to freezing-thaw deterioration
Physical and chemical properties 8
• Particle size distribution (PSD) of cement - Avg. particle size (D50) of normal Type I Cement is in the range of 15 to 20 microns - For two cements with same fineness (i.e., SSA), cements with o Uniformly distributed PSD have higher water demand than with well-graded PSD
D50 = 19 mm
Physical and chemical properties 9
• Color - Color of normal portland cement is grey - Primarily due to Iron present in C4AF and some traces of Manganese - White cement (for architectural purposes) - Pigments may be added to make colored cements
Physical and chemical properties 10
Characterization tests for portland cement
• Tests on cement pastes
o Setting time behavior (ASTM C191) o Autoclave expansion (ASTM C151) o Heat of hydration (ASTM C186)
• Tests on cement mortars
o Compressive strength test (ASTM C109/C109M) - Equivalent IS 516 specification o Air content of mortar (ASTM C185)
Physical and chemical properties 11
CE:651 - SPECIAL CONCRETES Department of Civil Engineering Indian Institute of Technology Kanpur Uttar Pradesh - 208016
CLASSIFICATION OF PORTLAND CEMENT
Physical and chemical properties 12
(C) IS Classification Compressive strength based specification o Grade 33 – IS 269: 1989 o Grade 43 – IS 8112: 1989 o Grade 53 – IS 12269: 1987
Physical and chemical properties 13
Standard Chemical requirements
Source: M.S. Shetty, “Concrete Technology – Theory and Practice”
Physical and chemical properties 14
Standard Physical requirements
Source: M.S. Shetty, “Concrete Technology – Theory and Practice”