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Product: EXCAVATOR
Model: 312D2 L EXCAVATOR WHJ00309
Configuration: 312D2 & 312D2 L Excavators WHJ00001-UP (MACHINE) POWERED BY 3054C Engine

Operation and Maintenance Manual

312D2 and 313D2 Excavators
Media Number -SEBU9012-08 Publication Date -01/02/2015 Date Updated -08/06/2017

i07059601

Maintenance Interval Schedule

SMCS - 7000

Ensure that all safety information, warnings, and instructions are read and understood before any
operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. All adjustments, the use of proper
lubricants, fluids, filters, and the replacement of components due to normal wear and aging are
included. Failure to adhere to proper maintenance intervals and procedures may result in diminished
performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in
order to determine the maintenance intervals. Products that operate in severe operating conditions
may require more frequent maintenance. Refer to the maintenance procedure for any other exceptions
that may change the maintenance intervals.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must
be performed.

Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is extended to
6000 hours. S·O·S services after 3,000 hours is strongly recommended. Consult your Cat dealer for
details.

When Required

Air Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace

Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Blade Cutting Edges - Inspect/Replace

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Bucket Linkage - Inspect/Adjust

Bucket Tips - Inspect/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Camera - Clean/Adjust
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Film (Product Identification) - Clean
Fuel System - Prime
Fuses - Replace
High Intensity Discharge Lamp (HID) - Replace
Oil Filter - Inspect
Radiator Core - Clean
Track Adjustment - Adjust
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Windows - Clean

Every 10 Service Hours or Daily for First 100 Hours

Blade Linkage - Lubricate

Bucket Linkage - Lubricate

Every 10 Service Hours or Daily

Cooling System Coolant Level - Check
Engine Oil Level - Check
Fuel Filter Change Indicator - Inspect
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Seat Belt - Inspect
Track (Rubber) - Inspect/Replace
Track Adjustment - Inspect
Travel Alarm - Test
Undercarriage - Check

Every 10 Service Hours or Daily for Machines Used in Severe Applications

Blade Linkage - Lubricate

Bucket Linkage - Lubricate

Every 100 Service Hours or 2 Weeks

Blade Linkage - Lubricate

Bucket Linkage - Lubricate

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Every 100 Service Hours or 2 Weeks for Machines Used in Severe Applications
Boom and Stick Linkage - Lubricate

Every 100 Service Hours of Continuous Hammer Use

Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Oil Filter (Hydraulic Hammer) - Replace

Initial 250 Service Hours

Final Drive Oil - Change

Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace
Swing Drive Oil - Change

Every 250 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain
Engine Oil Sample - Obtain
Final Drive Oil Sample - Obtain

Every 250 Service Hours or Monthly

Belts - Inspect/Adjust/Replace
Condenser (Refrigerant) - Clean
Final Drive Oil Level - Check
Swing Bearing - Lubricate
Swing Drive Oil Level - Check

Every 250 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Oil Filter (Hydraulic Hammer) - Replace

Every 250 Service Hours of Continuous Hammer Use

Hydraulic System Oil Filter (Return) - Replace

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

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Every 500 Service Hours

Hydraulic System Oil Sample - Obtain
Swing Drive Oil Sample - Obtain

Every 500 Service Hours or 3 Months

Boom and Stick Linkage - Lubricate

Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap and Strainer - Clean

Every 500 Service Hours of Partial Hammer Use (50% of Service Hours)

Hydraulic System Oil Filter (Return) - Replace

Every 600 Service Hours of Continuous Hammer Use

Hydraulic System Oil - Change
Hydraulic Tank Screen - Clean

Every 1000 Service Hours or 6 Months

Battery - Clean
Battery Electrolyte Level - Check
Battery Hold-Down - Tighten
Engine Valve Lash - Check
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Rollover Protective Structure (ROPS) - Inspect
Swing Drive Oil - Change

Every 1000 Service Hours of Partial Hammer Use (50% of Service Hours)
Hydraulic System Oil - Change
Hydraulic Tank Screen - Clean

Every 2000 Service Hours or 1 Year

Final Drive Oil - Change

Hydraulic System Oil Filter (Return) - Replace
Hydraulic Tank Screen - Clean
Receiver Dryer (Refrigerant) - Replace
Swing Gear - Lubricate

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Every Year
Cooling System Coolant Sample (Level 2) - Obtain

Every 3 Years After Date of Installation or Every 5 Years After Date of

Manufacture
Seat Belt - Replace

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Hydraulic System Oil - Change

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

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