ZY10028

November 2016
Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
CLUTCH HOUSING ASSY. .................................................................................................................................................................. 4
FRONT CASE ASSY............................................................................................................................................................................... 6
INPUT SHAFT ASSY.............................................................................................................................................................................. 8
INTEGRATED AIR SYSTEM ............................................................................................................................................................... 9
INTERMEDIATE CASE ASSY. .......................................................................................................................................................... 10
LAYSHAFT ASSY. ............................................................................................................................................................................... 12
LRC ASSY. ............................................................................................................................................................................................. 13
MAINSHAFT ASSY. ............................................................................................................................................................................. 16
PLANET GEAR ASSY.......................................................................................................................................................................... 19
RANGE ASSY. ....................................................................................................................................................................................... 21
REAR CASE ASSY. .............................................................................................................................................................................. 22
REVERSE IDLER ASSY. ..................................................................................................................................................................... 24
SELECTOR ASSY. ............................................................................................................................................................................... 25

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Model Designation and Nomenclature

 For information regarding Model Designation and Nomenclature, visit
http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Kits and Assemblies (K/A's)

 Kits or Assemblies contain groups of individual or assembled parts specially developed for optimal replacement during repair.
 Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies

K- Part numbers beginning with the letter 'K' are kits that are not assembled

T - Part numbers beginning with the letter 'T' are kits that are not assembled

S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies

 Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
 Illustrations show parts in assembly groups.
 Item numbers on illustrations correspond with parts listings adjacent to the illustration.(on the same or adjacent page)
 Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories

 ITEM - Number corresponds to number on illustration for part identification.

 CURRENT PART - part number of the part available for service.
 DESCRIPTION - part name or description.
 REPLACED PART - number of replaced part.
 QTY - Quantity required for assembly.
 NOTES - unique characteristics or requirements.
 KITS / ASSYS WHERE NEEDED - kits or assemblies that contain the part.

3
Group: CLUTCH HOUSING ASSY.

CLUTCH HOUSING ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 8878791 CLUTCH HOUSING 1

2 8879031 COVER Z8879031 1

3 GMX-3- WASHER SPRING 2 M6

0602

4 GMX-8- SCREW 2 M6 X 20
0629

5 GMX-8- BOLT 3
1057

6 8879032 INSPECTION COVER 1

7 GMX-7- SCREW 9 M18X90 HEX FLANGE HEAD

1801

8 GMX-7- BOLT 1
1803

9 X8878820 SEALING 2

10 U8879136 CLUTCH RELEASE FORK 1

4
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

11 8878819 YOKE SHAFT 1

12 8879023 PLASTIC CUP 1

13 GMX-8- BOLT 2 M14X45

1403

5
Group: FRONT CASE ASSY.

FRONT CASE ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8879004 FRONT CASE ASSY. 1

1 8879177 FRONT CASE 1

2 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT

3 GX8870278 CUP PLUG 1

4 X8870542 DOWEL 2 8,0 DIA X 16

5 GMX-8- BOLT 18 M10X45 HEX FLG HD

1093

6 GMX-8- BOLT 3 M10X45 HEX FLG HD

1093

7 8878261 SPACER 1 DIA 79.5X6.1

8 F88891 SHIM 1 S=0,051

8 F88892 SHIM 1 S=0,127

8 F88893 SHIM 1 S=0,254

8 F88894 SHIM 1 S=0,508

8 U8877535 SHIM PACK 1

8 X8882272 SHIM 1 S=1,200

9 8873654 PLUNGER-NEUTRAL 1

10 8874897 SPRING COMPRESSION 1

6
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

11 GX8870259 DETENT COVER 1

12 8870590 GASKET 1

13 GMX-8- SCREW GMX-8-0801 2 M8 X 16

0819

14 GMX-8- SCREW 2 M8X20

0811

15 U8879321 OIL PUMP U8878649 1 NON COOLING SYSTEM

16 X2011035 O-RING 2 25,0X2,0 VITON

17 GMX-8- BOLT 4 M10X45 HEX FLG HD

10105

18 GMX-8- SCREW 8 M10X30 HEX FLG HD T21241

1091

19 GMX-8- BOLT 2 M10X65 HEX.FLG.HD

10104

20 X8878099 OIL SEAL-OIL PUMP 1 60X75X8

21 8879052 FRONT BEARING COVER 1

22 GMX-8- SCREW 3 M8X25

0803

23 GMX-3- WASHER SPRING 3 M8

0801

24 4302809 PTO COVER 1

25 GMX-8- SCREW 8 M12X25 HEX FLG HD

1240

26 G8879129 ROTATION PIN 2

27 GMX-3- WASHER SPRING 2 M8

0801

7
Group: INPUT SHAFT ASSY.

INPUT SHAFT ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 8878950 INPUT SHAFT 1

2 X8878681 BEARING 1

3 U8878598 GRADED CIRCLIP PACK 1

3 X8878360 CIRCLIP 1 80 DIA X 2.40 MM, ORDER:

U8878598

3 X8878361 CIRCLIP 1 80 DIA X 2.45 MM, ORDER:

U8878598

3 X8878362 CIRCLIP 1 80 DIA X 2.50 MM, ORDER:

U8878598

3 X8878363 CIRCLIP 1 80 DAI X 2.55 MM, ORDER:

U8878598

3 X8878364 CIRCLIP 1 80 DIA X 2.60 MM, ORDER:

U8878598

3 X8878365 CIRCLIP 1 80 DIA X 2.65 MM, ORDER:

U8878598

4 8878445 PIN 1 DIA 14

8
Group: INTEGRATED AIR SYSTEM

INTEGRATED AIR SYSTEM

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 X8883016 BANJO BOLT 1 G1/4

2 X8883009 BANJO FITTING 1 8MM TUBE.G1/4

3 X8883013 WASHER 2 G 1/4

4 X8878798 INTEGRATED AIR VALVE 1

ELECTRIC

5 X8883499 SWIVEL ELBOW 1 T21241

ADAPTOR

9
Group: INTERMEDIATE CASE ASSY.

INTERMEDIATE CASE ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 U8878985 INTERMEDIATE CASE 1

ASSY.

2 X8871377 BUSH 1

3 8883756 BUSH 8882415 1 FOR MAIN SELECTOR SHAFT

4 X8870543 DOWEL 2 16,0 DI X 30,5

5 X8878746 O RING 1

6 ZX8878885 O RING 1

7 U8878869 OIL SPRAY BAR FRONT ZU8878869 1

8 U8878844 SUCTION PIPE ASSY. ZU8878844 1

9 GX2771532 SWITCH REVERSE / 1

RANGE

10 X8870711 BALL 1 DIA.14

11 8875267 PIN INTERLOCK 1

12 X8870711 BALL 1 DIA.14

10
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

13 8880315 NEUTRAL SWITCH 1

14 8880315 NEUTRAL SWITCH 1

15 8879007 OIL SUCTION PIPE 1

16 GX8876352 PLUG OIL STRAINER 1

17 8876351 STRAINER-OIL 1

18 X8880469 WASHER-OIL STRAINER / 1

DRAIN

19 8878703 RETENTION PLATE 1

20 MX-8-0855 SCREW 4

21 8878204 RETENTION PLATE 1

22 MX-8-1097 SCREW 4

23 8878861 REVERSE GEAR Z8878861 1

APERTURE COVER

24 GMX-8- SCREW 6 M8X20

0811

25 GMX-3- WASHER SPRING 6 M8

0801

26 GX8874941 MAGNETIC PLUG 1 M24

27 X8880519 WASHER-FILL/DRAIN FL 1

28 5568510 O-RING 3

29 U8879006 OIL STRAINER 1 INCLUDED 8876351 & GX8876352,

ASSEMBLY INCLUDED GX8876352 & 8876351

11
Group: LAYSHAFT ASSY.

LAYSHAFT ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 U8882929 LAYSHAFT 1

2 X8880820 BEARING ASSEMBLY 1

3 U8877534 CIRCLIP GRADED PACK 1

3 X8870370 GR.C/CLIP 40 DIA. X 2.12 1 ORDER: U8877534

MM

3 X8870371 GR.C/CLIP 40 DIA. X 2.07 1 ORDER: U8877534

MM

3 X8870372 GR.C/CLIP 40 DIA X 2.02 1 ORDER: U8877534

MM

3 X8871536 GR.C/CLIP 40 DIA. X 1.97 1 ORDER: U8877534

MM

3 X8871537 GR.C/CLIP 40 DIA. X 1.92 1 ORDER: U8877534

MM

3 X8871538 GR.C/CLIP 40 DIA. X 1.87 1 ORDER: U8877534

MM

3 X8871539 GR.C/CLIP 40 DIA. X 1.82 1 ORDER: U8877534

MM

3 X8871540 GR.C/CLIP 40 DIA. X 1.77 1 ORDER: U8877534

MM

12
Group: LRC ASSY.

LRC ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 T21241 LRC SERVICE KIT 1 SERVICE KIT FOR LRC

0 U8879045 LRC ASSY. 1 T21241

1 U8879202 LRC HOUSING 1

2 X8870542 DOWEL 4 8,0 DIA X 16

3 8879034 DIRT SHIELD 1

4 X8881481 OIL SEAL 1

5 Z8879041 SELECTOR SHAFT 1

6 ZX8878908 FINGER SPRING WASHER 1

7 Z8882813 SPACER 1

8 8882815 LEVER OUTPUT 1

9 8879203 LEVER INPUT 1

10 X8879204 DETENT 2

11 X8874450 CIRCLIP 1 25.DIA

12 8876566 SPRING RETAINER- 1

BOOSTER

13
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

13 8876567 SPRING RETAINER-BIAS 1

14 X8874450 CIRCLIP 1 25.DIA

15 X8871378 DOWEL 1 10,0 DIA X 44

16 2772071 STUD 4 M8 X 40.0 LONG

17 8880942 HSG REVERSE GATE 1

SWITCH

18 GMX-9- NUT 4 M8 HEX FLG

0803

19 X8880639 O-RING 1

20 GX8882812 LRC SHAFT- INPUT 1

21 ZX8878910 CIRCLIP 1

22 X8878914 OIL SEAL 1

23 8880986 DETENT PLUNGER 2

24 GX8871486 EXPANSION PLUG 1

25 GX8880301 PLUG DETENT 2

26 X8879320 PPA ASSEMBLY X8879040 1

27 GMX-8- SCREW 4
1003

28 GMX-3- SPRING WASHER 4 M10 T21241

1001

29 GX11245 WASHER PLAIN 4 M10

30 8882779 CROSS GATE HOUSING Z8882779 1

31 ZX8881871 BUSH FLANGED 1

32 8882780 INNER STRIKING LEVER Z8882780 1

33 GX8882823 SHAFT CROSS GATE 1

34 X8874450 CIRCLIP 1 25.DIA

35 GX8881875 ADAPTOR CROSS GATE 1

36 X8881874 BUSH FLANGED 1

37 X8881481 OIL SEAL 1

38 8881876 DIRT SHIELD 1

39 GMX-8- SCREW 2 M8X65 HEX FLG HD

0858

40 GMX-8- SCREW 3 M10X30 HEX FLG HD T21241

1091

14
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

41 GMX-8- BOLT 1 M10 X 40 HEX HD

1066

T21241

42 8880944 PIN REVERSE GATE 1

SWITCH

43 8880315 NEUTRAL SWITCH 1

44 8880638 SEAL 1 T21241

45 GX8879212 LIFTING EYE 1 15 MM T21241

46 Z8879030 INNER STRIKING FINGER 1

47 8873737 SPRING COMPRESSION 1 T21241

48 8879086 SPRING 1 T21241

49 X2014210 BREATHER 1 T21241

50 GX8883280 OUTER LEVER 1 T21241

51 MX-8- BOLT FLANGE HEAD GMX-8-1007,GMX-8- 1 M10X50

10116 1086

52 GMX-9- NUT 1 M10X1.5 T21241

1005

53 8871098 SPRING COMPRESSION 1 T21241

54 8870587 SPRING RANGE DETENT 8878771 1 T21241

55 GX8883279 OUTER LEVER 1 T21241

56 MX-8- BOLT FLANGE HEAD GMX-8-1007,GMX-8- 1 M10X50

10116 1086

57 GMX-9- NUT 1 M10X1.5 T21241

1005

58 8876045 SPACER 1 T21241

15
Group: MAINSHAFT ASSY.

MAINSHAFT ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 T21045 SYNCHRO ASSEMBLY 1

KIT 1ST/2ND

0 T21046 SYNCHRO ASSEMBLY 1

KIT 3RD/4TH

0 T21047 SYNCHRO KIT- 1

CRAW/REV

0 U8879062 MAINSHAFT ASSEMBLY ZU8879062V 1

1 8878894 MAINSHAFT 1

2 8878557 SLEEVE 1

3 8878020 1ST GEAR M/S 1

4 X8878022 NEEDLE ROLLER 2

BEARING

5 8878887 FIXED HUB 1ST/2ND 1 T21045

6 8878901 SLIDING SLEEVE 1 T21045,T21046

7 8870444 SPRING COMPRESSION 3 T21045,T21046,T21047

8 8870352 PLUNGER 3 T21045,T21046,T21047

9 X8870356 ROLLER 3 T21045,T21046

10 8879049 SYNCHRO RING 2 T21045,T21046,T21049

11 8879050 SYNCHRO FLANGE 2 T21045,T21046,T21049

12 8878028 2ND GEAR M/S 1

13 X8878029 NEEDLE ROLLER 1

16
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

BEARING

14 8878891 SLEEVE 1

15 8878373 SLEEVE 1

16 8878375 3RD GEAR M/S 1

17 X8878041 NEEDLE ROLLER 1

BEARING

18 8878776 FIXED HUB 3RD/4TH 1 T21046

19 8878901 SLIDING SLEEVE 1 T21045,T21046

20 8870444 SPRING COMPRESSION 3 T21045,T21046,T21047

21 8870352 PLUNGER 3 T21045,T21046,T21047

22 X8870356 ROLLER 3 T21045,T21046

23 T21049 KIT, SYNCHRONIZER 1 INCLUDED 8879049 & 8879050

FLANGE/RING, MAIN
SECTION

24 8878886 FIXED HUB 1 T21047

REVERSE/CRAWLER

25 U8878596 GRADED CIRCLIP PACK 1

25 X8878180 CIRCLIP 1 DIA 60 X 2.34 MM, ORDER:

U8878596

25 X8878181 CIRCLIP 1 DIA 60 X 2.39 MM, ORDER:

U8878596

25 X8878182 CIRCLIP 1 DIA 60 X 2.44 MM, ORDER:

U8878596

25 X8878183 CIRCLIP 1 DIA 60 X 2.49 MM, ORDER:

U8878596

25 X8878184 CIRCLIP 1 DIA 60 X 2.54 MM, ORDER:

U8878596

25 X8878185 CIRCLIP 1 DIA 60 X 2.59 MM, ORDER:

U8878596

25 X8878186 CIRCLIP 1 DIA 60 X 2.64 MM, ORDER:

U8878596

25 X8878187 CIRCLIP 1 DIA 60 X 2.69 MM, ORDER:

U8878596

25 X8878188 CIRCLIP 1 DIA 60 X 2.74 MM, ORDER:

U8878596

25 X8878189 CIRCLIP 1 DIA 60 X 2.79 MM, ORDER:

U8878596

26 X8878463 NEEDLE ROLLER 1

BEARING

27 8878040 CRAWLER GEAR M/S 1

17
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

28 X8878041 NEEDLE ROLLER 1

BEARING

29 GX8870699 SCREW 1 M16X45 HEX HD

30 8878902 SLIDING SLEEVE 1 T21047

31 8870444 SPRING COMPRESSION 3 T21045,T21046,T21047

32 8870352 PLUNGER 3 T21045,T21046,T21047

33 X8875653 SWITCH BALL 3 T21047

34 8878890 SYNCHRO FLANGE 2 T21047

35 U8878597 GRADED CIRCLIP PACK 1 T21047

35 X8878172 CIRCLIP 1 DIA 68 X 2.50 MM, ORDER:

U8878597

35 X8878173 CIRCLIP 1 DIA 68 X 2.55 MM, ORDER:

U8878597

35 X8878174 CIRCLIP 1 DIA 68 X 2.60 MM, ORDER:

U8878597

35 X8878175 CIRCLIP 1 DIA 68 X 2.65 MM, ORDER:

U8878597

36 8878051 REVERSE GEAR M/S 1

37 X8878033 NEEDLE ROLLER 1

BEARING

38 8878888 THRUST WASHER 1

39 X8878682 BEARING 1

40 8878689 OIL MUFF 1

41 8879048 SUN GEAR 1

42 8878103 RETAINER 1

18
Group: PLANET GEAR ASSY.

PLANET GEAR ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 8878120 SPINDLE 5

2 8878125 THRUST WASHER 10 T21043

3 U8878121 NEEDLE ROLLER 5 T21043

BEARING

4 8879047 PLANET GEAR 5

5 U8878555 PLANET CARRIER 1

6 MX-11- SCREW 5 T21043

0604

7 U8878601 PLANET GEAR ASSY. 1

8 T21043 KIT BEARING NEEDLE 1 INCLUDED 8878125 (10), MX-11-0604

ROLLER (5)& U8878121 (5)

9 8878510 OIL RESTRICTOR PLUG 1

19
20
Group: RANGE ASSY.

RANGE ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 8878223 SYNCHRO FLANGE 1

2 8878222 SYNCHRO FLANGE 1

3 X8878487 CIRCLIP 1

4 X8878133 BEARING 1

5 X8878488 CIRCLIP 1

6 8878503 SYNCHRO RING 2

7 X8878134 CIRCLIP 2

8 8878506 FIXED HUB 1

9 8870444 SPRING COMPRESSION 9 T21045,T21046,T21047

10 8870352 PLUNGER 9 T21045,T21046,T21047

11 X8870355 ROLLER 9

12 8882519 ANNULUS 8878136 1

13 X8878137 CIRCLIP 1

14 8878504 SLEEVE 1

15 62511 ROLL PIN 1

21
Group: REAR CASE ASSY.

REAR CASE ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8878871 REAR CASE ASSY. 1

1 8878853 REAR CASE 1

2 X8870543 DOWEL 2 16,0 DI X 30,5

3 8878240 BUSH 1

4 X8875292 O-RING 1

5 X8871258 O-RING 1 DIA.24,5

6 14373 DISC MAGNET 1

7 U8878870 OIL SPRAY BAR REAR ZU8878870 1

8 8878110 REACTION PLATE 1

9 8878177 DOWEL 10

10 GMX-8- SOCKET HD CAP SCREW 3

0838

11 8878112 RANGE SELECTOR FORK 1

12 8878547 HI/LOW RANGE SHIFT 1

ROD

13 X8878665 DOWEL 1

14 8878163 PISTON 1

15 X8878166 O RING 1

22
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

16 14345 PISTON O RING 1

17 GMX-9- NUT 1 M16

1602

18 GMX-8- BOLT 22 M10X45 HEX FLG HD

1093

19 GX8879211 LIFTING EYE 1

20 GX8873917 LAYSHAFT REAR COVER 1

21 GMX-8- SCREW 4 M12X25 HEX FLG HD

1240

22 Z8878830 SPEEDO HOUSING ELEC. 1

23 Z8878859 REAR COVER - OIL SEAL 1

24 X8878798 INTEGRATED AIR VALVE 1

ELECTRIC

25 GMX-8- SCREW 6
1074

26 X8878876 IMPULSE TRANSMITTER 1

27 8878143 TACHOGRAPH ROTOR 1

28 8878939 SPACER 1

29 X8878144 BEARING 1

30 20807 OIL SEAL 1

31 20808 DIRT SHIELD 1

32 8878676 COUPLING FLANGE 1

33 8883833 RETAINER PLATE 2770417 1

34 X-8-1209M SCREW GMX-7-1202 2 M12X1.25X60

35 GMX-8- BOLT 2 M10X40

1079

35 GMX-8- BOLT 1 M10 X 70

1087

23
Group: REVERSE IDLER ASSY.

REVERSE IDLER ASSY.

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

1 8883246 REVERSE IDLER SHAFT 1

2 8878150 GEAR REVERSE IDLER 1

3 8870343 THRUST WASHER 2

4 X8872478 NEEDLE ROLLER BRG 2

5 8872479 SPACER 1

6 X8881424 CIRCLIP 1

24
Group: SELECTOR ASSY.

SELECTOR ASSY.
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

0 U8875914 SELECTOR BLOCK 1 INCLUDED 8874754 & X8870277

1 8878905 SELECTOR KEY 1

2 8879044 SELECTOR SHAFT 1

3 8878907 INTERLOCK KEY 1

4 8878783 FORK 1
REVERSE/CRAWLER

5 8878883 FORK 1ST/2ND 1

6 8873691 SCREW 1 M10X23 HEX HD

7 8874754 SELECTOR BLOCK 1

8 X8870277 DOWEL 1

9 8878468 SELECTOR OVERDRIVE 1

10 8878229 FORK OVERDRIVE 1

25
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed

11 8879024 PAD 2

26
27
28